Compact planers

Page 1

Compact planers  PL350TD · 500T · 500TD · 600T · 1000T

350TD 500T 500TD 600T 1000T


22 Compact Compact Range Range


Your seat is reserved! Compact planers are a very impor-

For customers, the advantages are

As an example the first compact

tant segment of cold planers, where

reflected in the operating design, the

planers with an enlarged plastic wa-

defective asphalt or concrete surfac-

available options, and the excellent

ter tank, which is considered state-

es are cut. Considering that traffic

ease of serviceability. Another high-

of-the-art, came from Dynapac. For

is increasing on aging roads, cold

light is the high performance values

the development of the new compact

planers are becoming increasingly

of all models while offering reduced

planer generation existing solutions

valuable to a healthy infrastructure.

noise and emissions. New technical

now available on the market were

developments such as the patented

originally considered, analyzed, and

Dynapac’s five compact planers

downholder, the parallelogram front

– where necessary – improved upon,

have milling widths from 0.35 to 1 m

axle, the ingenious cover on the left

with experts in the industry.

and come with other useful options.

side plate, and other thoughtful de-

All models have been conceived as

signs make sure customers perform

wheeled planers with a quickly-de-

the best milling job possible.

tachable rear loading belt, which are easy to maneuver in urban construction areas.

Dynapac 3


The World of compact planers

Deformations

8

12

Grooves

6

11

4

10

Slopes

Trenches

Demarcations

Repairs

3

Drain manholes

7

1

Service connections

Joints 1 2 3

9

Road junctions

Vast spectrum With their range of milling widths from 0.35 m to 1 m, and milling depths of 0.10 m to 0.30 m, Dyna-

5

Corners

4 5 6 7

pac compact planers are intended for a multitude

8

of milling tasks – from partial repair jobs to milling

9

large surfaces to teaming up with large planers –

10

the spectrum of use is enormous. The range also allows for cutting manholes, removing of deformations e.g. along edges, milling joints or trenches,

11

demarcations with special milling rollers, or even

12

work with a side cutting wheel. 2

4 Compact Range

Traffic islands


Flexible in all cases With all five models, the right rear

options for loading trucks, and a fold-

The table below provides you an over-

chassis leg can be folded in to en-

able one for easier transportation.

view of the multitude of uses for the

able flush cutting alongside curbs or buildings.

respective Dynapac compact planer In addition to its standard milling drum

and presents a recommendation for

program, Dynapac also offers, upon

their use.

Diverse conveyor belt variations are

customer request, diverse options

available with different models and

such as millings drums with larger tool

make it easy to use the planer how-

spacing for faster feeding and milling

ever you need it for your job site. The

drums with smaller tool spacing down

conveyor belt options include one for

to 3 mm. Our package is rounded out

loading a wheel loader bucket, long

with additional useful options.

An overview of the areas of use

Job description

PL350TD

PL500T

PL500TD

PL600T

PL1000T

Milling of joints Flush cutting alongside curbs or traffic islands Milling around manholes and leftovers form large planers Removing of road markings * Milling in vacant lots, corners or cul-de-sacs Correction of road inclinations with a slope sensor * Milling works across the road Fine milling works * Milling of road junctions Renovation works up to 0.5 m milling width Renovation works up to 1 m milling width Renovation works up to 2.0 m milling width Trenching Groove milling with a cutting wheel e.g. to lay cables Milling works on asphalt and not reinforced concrete

All specifications are only indications and are dependent on the local conditions. Further applications are possible.      = very well suited    = well suited  = possible = not possible * = additional equipment required

Dynapac 5


350TD 500T 500TD 600T 1000T

Optimum visibility for the driver The ergonomic positioning of the driver behind the cutting drum allows for a very clear view of the cutting edge. In addition, the driver‘s placement on the rear platform allows for faster – and safer – mounting and dismounting.

Configuration freedom

Pivoting in place

The PL350TD does not overlook any­

With an equal steering angle of 75°

thing in terms of diversity of equip-

both to the right and to the left, the

ment options. In addition to a large

Dynapac PL350TD achieves a level

selection of milling drums with dif-

of maneuverability in narrow con-

ferent spacings, Dynapac also offers

struction sites that is unmatched.

cutting wheels for milling grooves

There is no constriction when steer-

for e.g. cable laying purposes. This

ing to the left due to the cylinder

option list is supplemented with a

steering. With a milling radius of only

short rear-loading belt and the easy-

10 cm, pivoting on the spot is almost

to-operate Level

Easy

electronic

possible.

Well protected

leveling system.

Vandalism protection is especially important for construction vehicles that have to remain at construction sites overnight. In the case of the PL350TD, Dynapac offers a solid steel plate cover that totally protects the operator console.

6 Compact Range


PL350TD The small one.

Removable weight Fully automatic The balanced distribution of weight The automatic mode for the con-

provided by the removable ballast

veyor belt and for the water spray

allows for milling without vibrations;

bar for the cutting tools relieves the

this

driver of constant repetitive move-

when performing sensitive tasks

ments. The automation is activated

such as demarcation. The front bal-

during milling and turned off when

last weight can be easily removed

the milling stops. This saves water

from the machine with a forklift, and

and extends the time between refill-

the planer can then be put to use in

ing the water tank.

buildings with a reduced weight.

is

especially

advantageous

Dynapac 7


PL350TD

Removing of road markings To exactly adjust the cutting depth the PL350TD is equipped with an electronic leveling device. The micro fine cutting drum with a spacing of just 3 mm at a cutting width of 300 mm + 2 x 25 mm to avoid cutting edges.

350TD 500T 500TD 600T 1000T

8 Compact Range


PL500T/TD PL500TD on a repair job The PL500TD while removing the defected surface course within the range of a bridge. The unit is equipped with a long conveyor for direct loading on a truck and an electronic leveling system for accurate milling results.

350TD 500T 500TD 600T 1000T

Dynapac 9


350TD 500T 500TD 600T 1000T

Everything in sight A clear view of the cutting edge and a good all-around view are important when milling. The driver’s seat can be shifted outward, allowing an unobstructed view over and along the cutting edge. A low frame height behind the driver’s seat allows for a clear view of the conveying belt.

Adjustable roof (top / bottom)

3 or 4 wheels / pendulum or parallelogram axle

Ergonomics

Our choice of available front axles

Extensive consultations with op-

is unique in the planer 500 series.

erators and careful observation of

In addition to the three-wheel mod-

functional processes during milling

el with an unrivalled, large steering

operations have resulted in a new

angle of 75° to both sides, Dynapac

ergonomic concept for Dynapac

offers a simple and strong pendulum

compact planers.

Folded-in right rear leg

axle, and also a patented parallelogram axis. With all three variations,

The intuitive operation of all impor-

cutting around manholes is possible

tant functions, the clear display of

at any time. (Additional information

symbols, and an adjustable work

on page 12.)

area are basic features. The driver’s seat including the leg area is even further isolated from vibrations.

10 Compact Range

An optimized transport solution


PL500T / TD The universal.

Powered by an 82 kW Cummins motor and with its maintenance-free hydraulic cutting drum drive, the PL500T represents powerful milling up to a 16 cm deep. If you need to go deeper, the PL500TD is the best option. With an increased motor output of 97 kW as well as a belt drive that operates with almost no power loss, it effortlessly achieves a milling depth of 20 cm.

Dynapac 11


350TD 500T 500TD 600T 1000T

Diesel consumption Thanks to an adaptation of the power requirements of the planers to the Deutz motor, diesel consumption is significantly reduced. At the same time, the noise level has been further diminished thanks to a reduction of the motor speed to 2,200 rpm. Now, even nighttime operations Rear leg folded in and operator’s

Low fuel consumption

in residential areas cause less dis-

platform shifted outwards

with Deutz engine

ruption.

The perfect solution

Cutting drum mounted to one side

In contrast to the PL500 models, Dynapac offers the PL600T and

Turning radius

Thanks to the cutting drum being mounted to one side, exchanging it

PL1000T only as four-wheel variations with the patented parallelogram

The small cutting radius of only

with a fine milling drum, for example,

front axle. There is low wear and

230 mm, unequalled in this class,

has become significantly easier. By

tear on the tires thanks to always

makes the high-performance PL600T

pivoting the right chassis leg and

full ground contact even with off-set

and the PL1000T very flexible. Mill-

opening the milling drum flap on the

and markedly improved traction are

ing around manholes, for example,

side, the drum can be exchanged in

strong points. In addition, the larger

is possible at any time and operation

minutes. The planer is then ready for

wheels can more easily “mount” el-

in narrow urban areas is as easy as

other tasks in a short period of time

evations, such as curbs.

anywhere.

and costly downtime is reduced.

12 Compact Range


PL600T The strong one.

150 kW of motor power distributed over only 600 mm of milling width results in optimum conditions for powerful trenching up to a milling depth of 300 mm. Otherwise, the PL600T offers all the other outstanding features and options of the PL1000T.

PL1000T The big one.

Our range of compact planers includes the PL1000T, the big one, with 150 kW of power and 1 m of milling width. The combination of intelligent weight distribution and the mechanical drum drive is ideal for powerful milling on larger surfaces. Due to its very narrow milling radius and compact dimensions, the PL1000T is also ideal for urban milling projects. Dynapac 13


PL600T

Milling of a marginal strip Exactness and excellent view along the cutting edge â€“ essential strengths of the PL600T

350TD 500T 500TD 600T 1000T

14 Compact Range


PL1000T Milling of road junctions The PL1000T is convincing by it’s manoeuvrability, compact dimensions and the good view to the cutting edge. For cutting alongside a curb, the right rear leg is folded in.

350TD 500T 500TD 600T 1000T

Dynapac 15


350TD 500T 500TD 600T 1000T

Overview of impressive capabilities

Intelligent side plate

Quick-exchange system

Time and effort for cleaning minimized

Compact planers with a mechanically-propelled milling drum employ the newly-developed seal on the

With a wide side cover on the milling

With the new patented downholder

left side plate. It is positioned tightly

chamber, the side-mounted milling

having already proven itself with the

against the milling chamber and ef-

drums on all Dynapac compact plan-

500 planer series, it has now also

fectively closes the opening for the

ers can be quickly and easily ex-

been successfully integrated in the

drive within the side plate with a

changed. Fine and micro-fine milling

larger compact planers.

mechanically-operated restraint, at

drums, as well as a cutting wheel, are available for varied applications.

every milling depth. By adapting the hydraulically-operated downholder to the shape of

The result:

As a result, the respective models

the milling drum, considerably less

- less contamination by milling resi-

are ready for operation on the most

milling residue than usual remains in

diverse jobs, providing a clear ad-

front of the drum. This unique option

- a height reference placed directly

vantage in terms of flexibility and re-

means reduced time and effort are

on the side plate when using elec-

duced costs.

spent cleaning after the milling.

tronic leveling

16 Compact Range

due next to the track


Stable chassis leg The subject of “water”

All-around protection

Dynapac has designed a robust, square profile for the chassis legs of

Thanks to automatic control of the

Large stop rods on Dynapac com-

compact planers starting at 500 mm

water spray system, resources can

pact planers protect the plastic water

milling widths. For further stabiliza-

be effectively conserved and the

tank from damage.

tion, the chamber profile has been

driver can be relieved from certain

rotated by 45° in order to optimize

tasks.

In addition, all operator consoles are protected from vandalism by mas-

the power flow once again. In comparison to round pipes, this design

Other practical solutions include wa-

achieves markedly increased longe­

ter filters that are easy to change,

sive steel plate covers.

vity. Nevertheless, should tolerances

and easily attainable. As well as

Floodlights and leveling systems,

arise at some point, the adjustable

thought-out water drainage solutions

if present, can be stored in a theft-

wearing plates can be reset.

during winter operations.

proof manner.

Dynapac 17


Easy Level leveling system

350TD 500T 500TD 600T 1000T

The name of this Dynapac leveling

are clearly displayed. The respective

controlled Easy Level system is

system program says it all. Easy

menu of options can be retrieved

optionally available for all Dynapac

Level guarantees an easy operation

in clear, plain lettering; the sensor

compact planer models. There are

of the most essential requirements

selection is easy. The system sen-

height sensors, slope regulators,

in daily milling operations. All four

sitively controls the height cylinders

and ultrasonic sensors available

values (left / right and actual / target)

through valves. The electronically-

to you.

Automatic lift As part of its Easy Level leveling system, Dynapac also offers a lift mode that automatically elevates the machine to a pre-set value at the press of a button. This helps, for example, to significantly reduce the number of steps needed for removing of road markings or to drive over obstacles. This means less stress for the driver and increases the planer’s daily output in connection with the accuracy of the leveling system.

Milling drum technology The layout for the standard milling

drums with a tool spacing of 3 mm

grooves are also available for all

drums is adapted to the machine’s

or two cutting tools per line, e.g. for

compact planers.

specific parameters. Our many years’

surface corrections, are also avail-

experience with cutting technology

able. Exterior cutting wheels to cut

Dynapac is the only company to of-

guarantees a high-performance mill-

fer, in its compact machine division,

ing drum. In addition, Dynapac plac-

three different cutting toolholder

es high value on milling drum op-

systems (depending on machine

erations that are free of vibrations,

type). These toolholder systems

thus protecting the machine’s com-

help to reduce wear and tear –

ponents in the long run.

and operating costs.

In addition to the standard milling drums with one cutting tool per line and three spirals, other variations with larger tool spacing are a possibility for more economical feeding. Fine and very fine milling

18 Compact Range


Standards and options PL350TD

PL500T

PL500TD

PL600T

PL1000T

Milling width

Configuration

350 mm

500 mm

500 mm

600 mm

1.000 mm

Milling depth

100 mm

160 mm

200 mm

300 mm

300 mm

Motor power

45 kW/60 HP

82 kW/110 HP

EU 3A

EU 3A

EU 3A

EU 3A

EU 3A mechanic

Motor exhaust gas phase

97 kW/130 HP 150 kW/201 HP 150 kW/201 HP

Sound insulation in the engine compartment Milling drum drive

hydraulic

hydraulic

mechanic

mechanic

Tool spacing

12 mm

15 mm

15 mm

15 mm

15 mm

Toolholder system

C10HD

C10HD

C10HD

KPF201

KPF201

Fine and micro fine milling drums Cutting wheel 3-wheel version 4-wheel version Traction control via flow divider Illumination for operator console, e.g. for nighttime Illumination package for nighttime work Stable cover for operator console Driving functions integrated in the right armrest Ergonomical driver's seat Vibration-reduced workstation Height-adjustable steering wheel Short rear conveyor Long rear conveyor Folding long rear conveyor Adjustable belt speed Automatic mode, belt conveyor system Hydraulic quick-release plugs for the conveyor Plastic water tank Water spraying system for the milling area Automatic mode, water spraying system Weather-proof canopy Folding right rear chassis leg Hydr. foldable right rear chassis leg Hydr. operated scraper blade Hydr. adjustable downholder Hydr. operated side plates Mechanical milling depth display Electronic EASY LEVEL leveling system Automatic lift mode Slope sensor Sonic Ski Lockable tool compartment Complete cleaning kit Comprehensive safety package Special coatings

standards

options

Additional equipment options are available upon request

Dynapac 19


Dynapac Sustainable Way

Sustainability is more than just a concept at Dynapac. It is

Take responsibility

a core value that is reflected in our corporate conduct, our

We shall be a responsible company in terms of social, envi-

manufacturing processes and the quality control that goes

ronmental, ethical and financial aspects. As a part of the Atlas

into every piece of Dynapac equipment. Our commitment

Copco Group, we share the Group’s objective to do all we

to lasting results runs throughout the life cycle of our equip-

can to ensure reliable, lasting results with responsible use of

ment – from product development, sourcing and manufac-

resources; human, natural, and capital.

turing processes, to the use of equipment and service and support offerings. Most importantly, it is a promise to our

Focus on Quality

customers and the communities in which we all live and work

We strive to do things right from the beginning and prioritize

to continually develop innovative products and solutions that

right, putting our resources at work where they can create

contribute to a strong infrastructure and a more sustainable

the biggest benefits and return on investment.

environment.

Create lasting results At Dynapac, the sustainable future begins today!

Through our equipment, expertise and support, we contribute to create lasting results that pays off for our customers

Dynapac GmbH · Germany · www.dynapac.com Dynapac GmbH · Ammerlaender Strasse 93 · D - 26203 Wardenburg · Phone: +49 (4407) 972 - 0 · Fax: +49 (4407) 972 -159 We reserve the right to change specifications without notice. Photos and illustrations do not always show standard versions of machines. The above information is a general description only, all informations are supplied without liability.

3492 0164 01 · 2010-09-03

and other stakeholders.


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