PROPAK ASIA 2011
15-18 JUNE 2011
BITEC, BANGKOK, THAILAND
shoWDAiLY THE 19TH INTERNATIONAL PROCESSING PACKAGING TECHNOLOGY EVENT FOR ASIA
DAY SDAY WEDNE , 2011 5 JUNE 1
Incorporating:
• • • • • •
PharmaTech Asia DrinkTech Asia PlasTech Asia CanTech Asia SeafoodTech Asia Lab & Test Asia
HIGHLIGHTS Wednesday, June 15 9am – 11am Opening Ceremony Main Lobby 10.30am – Noon Thai Star Packaging Awards 2011 Press Conference MR 211 – 212 4pm – 9pm ThaiStar & AsiaStar Packaging Ceremony Awards 2011 & Cocktail Reception Grand Hall 202-203
Organised By
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Towards A Prosperous ProPak Asia 2011! Opening Message by HE Mr Alongkorn Ponlaboot, Deputy Minister of Commerce
O
n behalf of the Royal Thai Government, I would like to welcome all participants to ProPak Asia 2011 and extend our full support to this important international exhibition and conference. The event has developed in Thailand to become not only the leading international processing and packaging event in Asia, but also one of Thailand’s most professional and prestigious exhibitions across all sectors. Thailand’s processing and packaging industries have experienced tremendous growth over the past decade. The country is now the second largest food exporter in Asia, with about half of all production being sold to overseas markets. The rapid expansion of Thailand’s food manufacturing industry would not be possible without its high level investment in standards, technology and production. ProPak Asia 2011 enables the region’s
manufacturers to access world leading technology ensuring the highest possible standards of production are achieved for our expanding industry. The event, however, is not limited to only food manufacturing. With much of the technology and developments embracing a wide range of industries for which Thailand is fast becoming the production hub, the fair also involves industries such as pharmaceutical, cosmetic, consumer goods, automotive and various other industrial applications. As an event representing the regional hub, ProPak Asia 2011 also hosts the ASEAN Food Conference that will serve as a meeting point for Asia’s leading international experts and industry representatives, to share information, identify the trends and develop the industry’s production, quality and standards.
I would like to congratulate the organisers, Bangkok Exhibition Services on their successful organisation of the event, and for their professionalism in bringing together ProPak Asia 2011 with the support from various associations, institutes and governments agencies. I would also like to wish all participants a successful and prosperous event. HE Mr Alongkorn Ponlaboot Deputy Minister of Commerce
Evolution Towards specialities Message From Mr Patrapee Chinachoti Chairman, Bangkok Exhibition Services (BES)
P
roPak Asia 2011 has evolved to feature a wide array of specialised events, providing further opportunities to share ideas and develop business relationships over the four-day trade show. Included in this year’s programme are events such as the ASEAN Food Conference, Thai Star Packaging Awards, Food Innovation Contest, PharmaTech Seminar, Plastics in Packaging Conference, and the International Brewing Conference organised by the Thailand Beer Industry Guild and VLB Berlin. Under the theme ‘Go Clean Go Green’, ProPak Asia 2011 fully embraces the global requirement for more environmentally
efficient business practices. As part of the Eco series of events, there will be an international forum for all stakeholders to see the latest in green initiatives from the world’s leading market players. With 19 regional groups for this year’s event and national pavilions from China, France, Germany, Japan, Korea, Singapore, Taiwan, UK and the US, ProPak Asia will be a representation of global innovation in the processing and packaging industries. BES would like to extend special gratitude to the full support of the industry associations, government ministries, international chambers of commerce, embassies, TCEB and the worldwide network of industry organisations that have
assisted in bringing together over 1,000 companies from more than 40 countries worldwide for this year’s event. I would like to also extend a warm Thai welcome to all our international visitors attending ProPak Asia 2011. We wish all participants, delegates and visitors an enjoyable and successful ProPak Asia 2011. Mr Patrapee Chinachoti Chairman Bangkok Exhibition Services
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SHOW DAILY
Better The Best
Creativity & Knowledge Competency
Message From Mr Akapol Sorasuchart President Thailand Convention and Exhibition Bureau
Message From Mrs Darunee Edwards President The Food Science and Technology Association of Thailand (FoSTAT)
W
elcome to ‘ASEAN Food Conference 2011’, and ProPak Asia 2011. The theme of the conference is ‘Food Innovation: Key to creative economy’, and will consist of 42 oral presentations and 242 scientific posters. It is supported by several coorganisers including the Agro-Industry Academic Council Association and especially Khon Kaen University, AOAC Thailand, ASEAN Sub-committee on Food Science and Technology, and the Federation of the Institute of Food Science and Technology in ASEAN (FIFSTA), as well as support from Bangkok Exhibition Services (BES).
O n J u n e 16 , F o S TAT a l s o puts forward the undergraduate competition called ‘FoSTAT – Nestle Quiz Bowl 2011’. Teams from food science and technology, as well as related subjects from different universities in Thailand are to compete in their knowledge of food science. The top winner from Thailand will then represent the country to compete in the ASEAN Quiz Bowl 2011 on June 17. Another activity to watch is the ‘Food Innovation Contest’, which takes place on June 17. The 10 short listed teams of undergraduate students from the food science and product development degree are to compete
in their technological capability, for the creation of food products. The winning teams will be awarded with trophies and cash. May I take this opportunity to express a sincere thanks to BES, who has always supported our activities, and I would like to express our sincere thanks to our sponsors and partners: Berli Jucker Public, Coca-Cola (Thailand), Dutch Mill, Malaysian Palm Oil Council, Nestle (Thai), Thai Wah Food Products, and The Thai Dairy Industry. On behalf of FIFSTA, we would like to invite all to attend the ASEAN Food Conference 2011, and I do hope you enjoy the Thai hospitality. n
World Class Efficiency Message From Ms Pitchya Vajarodaya CEO of GS1 Thailand
B
eing aware that international trade is becoming increasingly competitive, Thai entrepreneurs find it necessary to upgrade their management system to at tain efficiencies levelled with the rest of the world. Weaimtomaintaincompetitiveness of Thai industries and to sustain our share in the world market. The effectiveness of a management system relies very much on the tools employed. GS1 Thailand of the Federation of Thai Industries has assumed a major role in promoting the GS1 global standard barcode into effect in supply
chain management. Its implementation has resulted in higher efficiencies in many areas. Complexity reduced and time saved in inventory control as well as pointof-sale trading. It has contributed to the country’s potential to compete in the world markets as Thai products are now of higher standard than before. It has also made product traceability possible. GS1 Thailand is the registrar of Electronic Product Code or EPC, which combines with Radio Frequency Identification or RFID technology to provide a tool for storing product data on a microchip within the EPC tag. Its
implementation is aimed to enhance product management efficiencies even further. We pride ourselves on being able to contribute stronger existence of Thai industries in the global trade. On behalf of GS1 Thailand, I appreciate the executives and exhibitors who realise the importance of GS1 global standard barcode, one of the tools that will drive Thai industries to be internationalisation. I wish the organiser, Bangkok Exhibition Services as well as other concerned organisations a successful and productive ‘ProPak Asia 2011’. n
ProPak Show Daily 2011 is produced and published by Eastern Trade Media Pte Ltd exclusively for Bangkok Exhibition Services Editors Tjut Rostina Wong Tsz Hin Business Development Manager Randy Teo Advertising Sales Manager Sue Ann Peh
Graphic Designer Jeffrey Pimentel
BES Coordinator Wantita Porntanawong
Contributing Graphic Designer Chat
Managing Director Kenneth Tan
Project Coordinator Piyaporn Lertpongsopon
Printer GP Cyberprint
I
n 2010, the 18th edition of ProPak Asia welcomed over thirty thousand trade buyers from 59 countries across the world. This resulted in revenues of approximately 30 billion Baht, which is a success for Thailand’s exhibitions industry. As a public organisation operating directly under the PM’s Office, TCEB is responsible for promoting meetings, incentives, conventions, and exhibitions, known by the acronym ‘MICE’. ProPak Asia was selected as part of TCEB’s ‘Better the Best’ campaign last year. This campaign selects leading industry tradeshows to become a ‘Champion Show’—an award that given to ProPak Asia again this year. TCEB has suppor ted Bangkok Exhibition Services (BES) by promoting this event through marketing and public relations efforts, including a series of road shows in many countries, in order to increase business opportunities. Opportunities were created for the event organisers to meet with targeted groups and to persuade trade buyers to participate in the event. I would like to express my sincere gratitude to the organisers for their professionalism and contribution in bringing together ProPak Asia 2011, which has support from both private sectors and government agencies. I would also like to congratulate everyone involved with this effort for such a successful project. Finally, I would like to also wish every participant success in their endeavours. n
For news coverage, publicity and advertising matters, please contact: ProPak Asia Show Daily Press Room All rights reserved. Eastern Trade Media reserves the right to accept or reject all editorial or advertising materials. Reproduction of the publication, in whole or in part, is prohibited without the prior consent of the publisher. The views expressed in the ProPak Asia 2011 Show Daily are not necessarily those of the editor or publisher. While every effort is made to ensure the accuracy and authenticity of information appearing in the publication, Eastern Trade Media accepts no liability for damages caused by misrepresentation of information, expressed or implied, within the pages of the publication.
SHOW DAILY
Quick Facts
A
green Tomorrow
on ProPak Asia
ProPak Asia 2010 attracted 30,663 trade buyers from 59 countries with key Asian buyer concentration from Malaysia, India, Singapore, Japan, Indonesia, Myanmar, Vietnam, the Philippines, Pakistan and China.
Message From Mr Nivest Prayoonthien President of Science and Technology Trade Association, Thailand
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he event theme, ‘Go Clean, Go Green, Go Together’, implies that the modern manufacturers and suppliers must now concern themselves with not only productivity and profit, but also an awareness of environmental issues, which have a great global impact. During the four-day event, which will bring together visitors and exhibitors from all over the world, it is a great opportunity to explore the most up-to-date packaging and processing information, as well as solutions from upstream to downstream processes from the food, drinks and pharmaceutical sectors to create a greener environment. As co-organiser of the event, I am privileged to host and welcome you and sincerely hope that you will join us to make the event a resounding success. n
ProPak Asia 2011 is expected to welcome international participation from 19 international and regional pavillions, as well as independent exhibitors from up to 40 countries. Buyers are expected to exceed 32,500 trade professionals as business and investment continues to rise in Asia. n
Visit Us At
STAND NO: V1
WOLF Verpackungsmaschinen GmbH Bettenhäuser Str. 3 D-35423 Lich-Birklar Tel.: +49 (0)6404-9182-0 E-Mail: contact@wolf-pack.de
www.wolf-pack.de
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Product Tracking:
From Pasture To Plate Effective management of perishable goods in a supply chain requires mechanisms that ensure safety and accountability to all parties. By Jeff Baum, senior VP, Manhattan Associates International (Asia Pacific)
F
ood industry faces challenges especially with regards to cold chain management, where companies operating in this space must continually comply with regulatory standards, and adhere to industry best practice.
StePS oF imPRovement The food industry is responding to these challenges by developing and introducing food safety measures and legal requirements to track and control the sourcing and distribution of food goods. In 2009 for example, the US Department of Agriculture’s Country of Origin Labelling (COOL) programme went into effect. This requires that most meats, wild and farm-raised fish and shellfish, fresh and frozen fruits and vegetables, macadamia nuts, pecans, ginseng and
peanuts clearly indicate the countries where they were produced, processed and manufactured. On the surface, the COOL mandate may seem simple and straightforward. However, the US food chain is quite complex and was even called ‘antiquated’ when it comes to dealing with food safety, in a report from the Trust for American’s Health and the Robert Wood Johnson Foundation. Ground meats, for example, may contain commodities that were born, raised and processed in three different countries. Further complicating this example is the fact that different products from multiple suppliers may also be combined to create the final item offered for sale to consumers.
imPlementinG iDeaS As a result, there are numerous challenges
Tel: 66 2 681 9990 - 3
• Lack of electronic tracking The majority of systems in place are manual processes with paper documentation that must be physically forwarded. • Electronic solutions No government standards have been established as to how data is to be collected, so companies are hesitant to risk creating the infrastructure needed to serve multiple-user supply chains that may not meet future guidelines.
BeneFitinG evaluation
innovATion • Precision • QuALiTy PerformAnce • KnowLedge
T H A I L A N D
• Tracking historic product movement Each participant in the chain may have different tracking systems that are not able to communicate with each other.
• Limited functionality of manual systems Paper-based systems provide only discrete snapshots as a product makes its way through the supply chain. This is a disadvantage in the event of a recall or quality-control issue, when time is of the essence and the retrieval of detailed data is critical.
Precisely Packed & Inspected
Visit Us At
faced by processors, suppliers and retailers as they attempt to comply with the requirements. These include:
BootH
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www.ishidathailand.com
In spite of the challenges, COOL could bring advantages to both consumers and businesses. If all participants in the supply chain adopted technologies that enable the electronic tracking of commodities, like bar coding, Radio Frequency Identification (RFID) tags and Advance Shipping Notices (ASN), numerous advantages would be realised for both food safety and efficiency: Aside from clear labelling at the time of purchase, consumers could use product serial numbers, lot numbers or other unique identifiers to find online data pertaining to product origin, its path to the retailer or to verify its authenticity. Capturing electronic data as close to the source as possible will streamline operations for ‘downstream’ processing. In the event of a recall, comprehensive electronic data tracking enables companies to be proactive and immediately accountable. In the event of quality-control issues,
manufacturers would be able to isolate and identify problem sources even in products containing commodities from multiple points of origin.
SoFtwaRe aPPRoach There are software solutions that ensure companies have full product visibility throughout the entire supply chain. Among the developments in warehouse management over recent years is the introduction of RFID (or smart tags) to capture constant temperature readings and feed them back into a centralised system. This allows cool chain operators to track temperature readings and also detect if a flaw has occurred at some stage throughout their supply chain. In terms of end-to-end traceability, software vendors are developing warehouse management solutions dedicated to achieving this. An example of this can be demonstrated in the Extended Enterprise Management (EEM) solution.
PRoBlem SolvinG Subsequently, it will be interesting to see if the US COOL programme will become the ‘poster child’ for other nations or regions that are struggling to keep abreast of this pertinent but complex issue. Many countries have investigated the viability of introducing similar programmes; however most have not delved into it to the extent of the US. For example, in 2007, Singapore launched TR 24: 2007 Technical Reference on Cold Chain Management for Vegetables—the first such national standard of its kind for the ASEAN region. The standard, which sets guidelines for temperature and humidity, for the storage and handling of the vegetables throughout the entire cold chain is probably the most significant of its type to date in the region. As the name suggests however, this standard only covers vegetables. Given that a large volume of food produce is sourced from Asia by the US, it is inevitable the US COOL Program will eventually have some impact on the food and cold chain industries throughout the Asia Pacific region. Only time will tell if the US COOL program is replicated at a country or regional level. However it is likely that the food industry is probably not the only segment that will face increased safeguards and monitoring. n
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Case-Study:
Automation For Packaging Pies & Cakes A range of automation equipment made a major contribution to a packaging line at a bakery in the UK. By Annalisa Belante, marketing & communication manager, Cama Image allgemein, Propak Show Daily, ��� x ��� mm, CC-en��-AZ��� ��/��
D
esigned to increase output and improve flexibility, the packing machines replace manual hand-packing systems and allow the use of wrap-around cases. The result is a more flexible system, allowing a changeover of product size and variety in less than 10 minutes, by using a system of moving guides and a series of PLC sequencing programs. Intelligent merging from two flow-wrapping lines is also possible. An additional benefit is that the machines have a smaller footprint, replacing toploading machines that require more floor space. The final stage of each complete packing line consists of a wrap-around case packer and ancillary equipment. These systems are capable of packing different product types in various configurations. The wraparound case packer for sponge cakes reaches a maximum speed of 25 cases per minute, while the system loads sponge cake trays at about 200 trays per minute, in a wrap-around case. Another significant change involves the replacement of pre-printed labels by case coding. This not only saves on label stocks, but also allows the cartons to be printed on both ends, making identification much easier when the cartons are stacked on a trolley or pallet.
Solution For automation control on its systems, the machine builder uses the Rockwell Automation Allen-Bradley controller and operator interface. The controller controls the machine cycle and its functions, utilising the basic functionalities of the Allen-Bradley software, while the dedicated application software is developed in-house. Other equipment used includes the company’s HMI, motor control, inverters, servomotors and drives, and CPU access control. The controller’s software includes standard program modules for motors, valves, alarms and analogue I/O scaling, standard program modules for PID loops, programs and tasks structures, I/O mapping configuration, process control sequence examples, and safety/process interlock structures.
Results Due to the integration between the axis control and the PLC, there are no networks to manage, no languages to resolve, no duplication of variables or problems with compatibility or timing and no data to exchange. In addition, the individual components have all been specifically engineered to work together, and each can operate at its maximum potential at all times. While the individual machine components can communicate via Sercos, the Ethernet protocol is used to manage the settings and to communicate with the corporate supervision system. This way, the parameters can be recalled directly from a special menu via the operator panel, and so simplifying work for operators. Depending on this setting, all other operating parameters are automatically updated. This means that a single person can control the entire packing line, eliminating the time normally needed for specialist personnel to set all the parameters. n
One in four bottles worldwide has been filled, labelled or packed on a ������ line. As a complete-system vendor for the beverage industry, we equip our customers with everything they need for their production operations. With ingeniously sophisticated technology and synergised expertise, we’ve long since reached the top of the rankings as the world’s market leader.
www.krones.com
Stand F�
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aDveRtiSeRS
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A&K Asia Pacific (T) Co Ltd X15 AJ Plast Public Co Ltd B50 ABC Compressors C19 Absolute Packaging and Automation Co Ltd L1 Access Industrial Technology Co Ltd F21, F29 AF Compressors B11 Agilent Technologies (T) Ltd L35 Ake Anantachai Co Ltd R49 Allianz Media (S) Pte Ltd PP21 Alta Publishing Co Ltd PP8 Altech Asia Pacific Co Ltd D21 Alucon PCL R37 AmbaFlex bv E45 Anake Machinery Co Ltd E39 Andritz Singapore Pte Ltd T16 Anest Iwata Southeast Asia Co Ltd R43 Anritsu Industrial Solutions (T) Co Ltd Y1 Asia Pacific Food Industry Magazine PP5 Asian Agribusiness Media Pte Ltd PP15 Atmet Packaging Co Ltd V36 Atom-Mic Power Co Ltd X44 Autonics Co Ltd D35 Autopack Co Ltd A21 Avery Dennison (T) Ltd B19 AZO Ltd D19 B - TAC Industrial Automation Co Ltd C43 BOT Co Ltd G19 Baan Klangthong International Co Ltd D43 Ban Ngai Engineering (T) Ltd M19 Banyong Engineering Ltd P45 Be Media Focus (T) Co Ltd PP7 Benison (T) Co Ltd L11 Berli Jucker Public Co LTD C18, P36 Best Southeast Asia Ltd J43 Bestell Solution Pte Ltd U15 Better Pack Co Ltd N1, P1 Beumer Maschinenfabrik GmbH & Co KG T1 Biz Nakhon Co Ltd Y29 Bow Commercial Co Ltd L38 Brandex Directory Co Ltd PP2 Buhler Aerogilde G43 Busch Vacuum (T) Co Ltd B40 Calvavatis-Asia Pacific Co Ltd V30 Cama Asia Pacific F21, F29 Capric (T) Co Ltd G44 Ceisa Packaging S24 Central Can Machinery Co Ltd A41 Cermex South Asia-Pacific Co Ltd D1 Certified Lab Consulting Co Ltd ( CLC ) P35 Changzhou Ne-Trans International Co Ltd T42 Charatchai Machinery Ltd F39 Chatcharee Holding Co Ltd CC1 Chemical House & Lab Instrument Co Ltd P40 Cheng Saeng Thai Packing Machine Co Ltd G31 Cheonsei Packman Co Ltd F19 Chong Qing Co Ltd X41 Clearpack Thailand Co Ltd P11, P21 Clevertech Srl. Y15 Cognex Corporation A45 CombiScale Inc N39 CPM Wolverine Proctor LLC N43 CSE Chiang Sung Enterprise Co Ltd R19 CTC Machinery Co Ltd H11 Cyber Mechanic Co Ltd DD2 Daehwa E/M Co Ltd E36 Deighton Manufacturing Ltd S29 Delmax Mechinery Co Ltd Q1 Dhawath Technology Systems Co Ltd H39 DKSH (T) Ltd L31 Dong Woo St Co Ltd F13 Dr Harnisch Verlag G28 Duan Kwei Machinery Enterprise Co Ltd R21 Durham Duplex SEA S27 Ecomec Belgium S A X16 Elektrim - Cantoni Motor Co Ltd Y21 Eminence International Ltd R1 Emura Food Machine Co Ltd D31 Encotec Co Ltd Z25 Eriez Magnetics (Shanghai) Ltd AA1 Europac Co Ltd E1 EVA Enterprise Co Ltd A9 F & C Enterprise Co Ltd A25 FBI (T) Co Ltd X37 Flexi-Pack Limited N19 Flexo-Print (T) Co Ltd C15 Flotech Controls Pte Ltd S17 Forbo Bonding Systems - AP Office U44 Forefront Food Tech Co Ltd K19 Forward Publication PP14 FPT Food Process Technology H1 Futec Southeast Asia Sdn Bhd EE1 G HWA Industries Co Ltd C39 Gardner Denver Ltd A31 Gasung Pak Co Ltd F17 Gecitech S20 Geotech Intertrade Co Ltd E11 Gernep GmbH G24 Global Star Hong Kong Development Ltd M1 Glofab Co Ltd Z21
Exhibitor Listing GMA Polytech Co Ltd Z11 Goldvest Trading (T) Co Ltd J19 Good Time Import-Export Co Ltd G11 Green World Publication PP18 GreenLED 2U Sdn Bhd V41 Grundfos (T) Ltd D29 GS1 Thailand DD4 GSA Co Ltd F12 Guangdong Designer Machinery Co Ltd M22 Guangdong Shanzhuang Machinery Co Ltd M30 Guangdong Yuedong Machanical IND Co Ltd M29 Guangzhou Vanta Packaging machinery Co Ltd U29 HB Fuller International Inc D25 Hangzhou Zhongya Machinery Co Ltd U31 Harbin Saide Hitech. Co Ltd U36 Hastamat Verpackungstechnik GmbH V21 Hauenstein Fleischerrimaschinen GmbH G25 Heat and Control Pty Ltd N11 Heat Exchanger Inc Taiwan R25 Henkel (T) Ltd J39 Henko Machine Tools (T) Co Ltd S20A Hermasa Canning Technology V22 Herring Plus Co Ltd R38 Heuft Systemtechnik GmbH C11 Hitec Food Equipment Co Ltd H21 Hi-Tech Electronics Pte Ltd U16 Hoei (T) Co Ltd X21 Honaz Fzco A35 HS Pack F20 Hualian Machinery Group Co Ltd S39 IA-Community (T) Co Ltd PP12 I-Born Supply & Service Co Ltd E31 ILAB Fluid Control Co Ltd P38 Ilpra Spa Y19 IMA Industries Asia Pacific Pte Ltd U20 Independent Ink, Inc C17 Indis Air V38 Industrial Technology Supply Co Ltd Y40 Ing Rudolf Masek Z41 Inmatec Gase Technologie GmbH & Co KG K38 Instrument Control Co Ltd Z1 Inter White Mark Co Ltd R31 Ishida (T) Co Ltd J1 Jacob White Packing Ltd N35 Jaeil Special Decal F14 Japan Packaging Institute (JPI) FF3 Japan Packaging Machinery MFR Association J29 JBT Food Tech CC5 Jebsen & Jessen Marketing (T) Ltd N31 Jextic Co Ltd K21 Jiangsu ASG Packaging Machinery Group Co Ltd U37 Jiangsu Hy-Filling PKG Machinery Co Ltd U30 JTT Tech Co Ltd V44 JWTech Company Limited V45 JYH Shuen Enterprise Co Ltd R15 K & W Global Technology (T) Co Ltd H31 KPT Machinery (1993) Co Ltd Y39 KSP Equipment Co Ltd H37 Kawasaki Motors Enterprise (T) Co Ltd K43 Klueber Lubrication (T) Co Ltd E15 KM Grand Pack Co Ltd L45 Kongposh Publication Pvt Ltd PP20 Konnix International Co Ltd B45 Korea Packaging Machinery Association FF13 Krones AG F1 Kuraray Asia Pacific Pte Ltd M39 Lafatech Co Ltd V32 Lagarde S28 Langfang Bestcrown PKG Machinery Co Ltd T39 Lina Pack Co Ltd C31 Liquid Purification Engineering INTL Co Ltd F43 Logistic Mart Co Ltd L44 Long New Industrial Co Ltd R20 Lung Wei Packing Co Ltd R24 Luthi Machinery Company Inc Y11 M & P Engineering Ltd X11 M Plus Tech Co Ltd A11 MK Unigroup Corporation Co Ltd F40 MKT Magnetic Co Ltd R35 Mansruang Engineering Co Ltd J38 Marel Food Systems Ltd Q11 Markem-Imaje Ltd C21 Maxi-Cool Technology (T) Co Ltd V31 McCann World Group / ESSO DD1 Mechanical & Food Process EngRG Co Ltd L19 Mecmesin Asia Co Ltd C16 Media Matter Co Ltd PP13 Mettler-Toledo (T) Ltd H29 Mighty International Co Ltd R36 Ministry of Industry / DIP CC2 Minox Valves & Fitting Co Ltd B9 Mitsubishi Plastics, Inc V39 Mitsuya-Thai Package & Machinery Corp Co Ltd R39 MMP Corporation Co Ltd K11 Muhlbauer AG / TEMA GmbH G27 Mutual (T) Co Ltd T21 NR Rama Co Ltd N45 NSK Thrivetrade Co Ltd J53 Nandee-Strapac Co Ltd M11
Nantong Kingpack Packing Machine Co Ltd T43 National Pharma Machinery E35 Negele Messtechnik GmbH G23 New Tech Lubes Asia Co Ltd F37 Newamstar Packaging Machinery Co Ltd U21 Nexray Pte Ltd S15 Nippon Polystar Co Ltd J25 NSF Asia - Pacific Co Ltd B44 N-Tron Corp V47 Oai Hung Co Ltd Q39 Official Equipment Manufacturing Co Ltd K37 Oiltek & Associates Co Ltd U40 Omori Machinery Co Ltd J31 Optima Packaging Group GmbH V29 Orange Media Malaysia Sdn Bhd PP9 Orved SpA V25 Pablo Publishing Pte Ltd PP17 Paccor France S26 Pacific Intertech Co Ltd H19 Packco International Co Ltd V37 Packers F16 Pakea S25 Parker Hannifin (S) Pte Ltd T19 Particle Measuring Technique Co Ltd L37 Pascal Intertech Co Ltd T45 Patkol PCL FF15 Perfect Engineering & Consultant Co Ltd D37 Peter Paul & Mary Intertrade Co Ltd M44 Pharmaceuticals and Medical Supply LP X31 PLT Scientific (T) Co Ltd M38 Plusfoam Packaging Co Ltd X19 PMMI N40 Polynest Ltd Y35 Polysource Ltd EE6 Priamo S r l FF1 Primus Co Ltd Y45 Project Partner Co Ltd Y49 Promark Co Ltd A37 Prosper Khon Co Ltd P43 PT Asia Ltd C38, Z7 PVN Engineering Co Ltd B29 Q II S Co Ltd Q19 Q S C Co Ltd J21 Quick Pack Pacific Co Ltd A25 Qwerty Co Ltd L39 Radwag - Thailand Co Ltd P37 Raylase AG G21 Renox Stainless Steel Co Ltd E38 Revtech S21 RFA Industries Pte Ltd U11 Ringier Trade Publishing Ltd PP19 Ronchi Asia Co Ltd X29 SI Firetrade Co Ltd C29 SKP Interpack Co Ltd N21 S+S Thailand Office G22 Sacmi C37 Samwoo Automation V11 Sanxin Printing Machine Materal (T) Co Ltd R45 SAP Intersupply Co Ltd Q38 Sartorius Mechatronics (T) Co Ltd K31 SATO Auto-ID (T) Co Ltd Q40 Sattel (T) Ltd V49 Schoeller Arca Systems INTL GmbH G30 Schwarz Druck GmbH G29 Scientific Promotion Co Ltd M31 Seac AB V26 Sealed Air (T) Ltd F31 Seital Srl B30 Selic Chemical Company Limited S43 Senta Pack Machinery & Service Co Ltd K1 SF Trading Co Ltd Y9 SG Design & Technology Pte Ltd T11 Shandong Qingneng Power Co Ltd X42 Shanghai Changlong Industrial EQMT Co Ltd BB1 Shanghai Dikai Coding Industry Co Ltd T40 Shanghai Nanhua Transducer MFR Co Ltd T31 Shanghai Peiyu Machinery Manufacturing Co Ltd S31 Shanghai Precise Light Industry EQMT Co Ltd T37 Shanghai Unibang International Trading Co Ltd S37 Shanghai UPG International Trading Co Ltd Q32 Shantou Anping Foodstuff Pkg Machinery DD8 Shantou Guanghua Machinery Industry Co Ltd M26 Shantou Hongqiao Packaging Industry Co Ltd AA2 Shantou Mengxin Package Machinery Factory M23 Shantou Mingfa Machinery Co Ltd M25 Shantou Olger Packing Machinery Co Ltd M21 Shibuya Kogyo Co Ltd J27 Shrinkflex (T) Co Ltd U43 Siam Foods Consultant Co Ltd M45 Siam Golden Sales and Service Co Ltd U1 Siam Scales & Engineering Co Ltd K39 Siam Water Flame Co Ltd D39 Siamwells Engineering Supply Co Ltd D38 Sidel - Sidel Group D1 Skanem Bangkok Co Ltd M43 Smart Trade Publications Co Ltd PP3 SMI Thailand B1 Socaps S23
Sojitz Pla-Net Corporation K25 Solids Handling & Process Engineering Co Ltd G39 Southern Supply Ltd B39 Squid Ink Manufacturing Inc N44 Sripipat Engineering Co Ltd Y1 ST Control Co Ltd BB2 ST Merchandise Co Ltd F38 Statec Binder H1 Stream Peak International Pte Ltd S18 Strength Techologies & Service Pte Ltd S16 Sunpack Modern Technology Co Ltd J22 Sunrise Trading Co Ltd U39 Sunshine Press Co Ltd Q37 Support Pack Co Ltd V42 Sweco Asia (S) Pte Ltd S19 Swentech (T) Ltd Q21, Q31 Syspex Technologies Pte Ltd U11 TCK Interplas Co Ltd E49 TN Metal Works Co Ltd J11 Ta Lian Industry Co Ltd B37 Taiwan Benefit Company R11 Taizhou CAI Food Co Ltd T44 Tanit Machinery Co Ltd A1 TCP Pioneer Inc R29 Techbond Manufacturing Sdn Bhd P29 Tech-Long Packaging Machinery D11 TechnoBiz Communication Co Ltd PP10 Technology Media Co Ltd PP1 Technology Promotion Association EE4 Tecsia Lubricants Pte Ltd T20 Teerachaiphaisal Engineering Co Ltd Y44 Ten Alps Communications Asia PP11 Ten Sho Co Ltd PP6 Terlet NV M37 TH Engineering & Services Co Ltd B35 Thai - Neo Biotech Co Ltd P39 Thai Packaging Center EE2 Thai Polymer Supply Co Ltd B21 Thai Scale Co Ltd EE9 Thai Stamp Engineering Ltd A47 Thai Trade & Industry Media Co Ltd PP4 Thai Vinyter Co Ltd Q43 Thai Waterline Systems Co Ltd R32 Thailand Taishun Co Ltd B43 Thamavit Hi-Tech Supplies Co Ltd Z51 Therec Corporation Ltd Y16 Thermolab Scientific Equipments Pvt Ltd L36 Timpano Electrical Company Limited X39 Titan Engineering Co Ltd Y43 Tomco Automatic Machinery Co Ltd S1 Tong Shin Pack B36 Toshin Co Ltd J37 Towin Ligt Industry Machinery Co Ltd M24 Toyo Millenium Co Ltd E16 Toyox Co Ltd D40 Tre-Atthaboon Industry Co Ltd JJ1 Trident Pack & Engineering Co Ltd Y31 Truking Technology Ltd E21 U - Tech Inter Engineering Co Ltd FF5 UP Marketing General Supply Co Ltd N36 US Commercial Service - US Embassy M49 UBIFRANCE S22 Unamac Co Ltd J28 Union Tech Engineering Co Ltd C40 Unique Industrial Products Co Ltd B31 United Trader (1994) Ltd Part P30 Unity Equipment Co Ltd G45 Urschel (T) Ltd S11 VF Korea Corp F11 VP Hydraulic Co Ltd E53 Valiant Equipment Sdn Bhd. V19 Varin Food Machinery Co Ltd X1 Vatska Co Ltd V43 VDMA - German Engineering Federation G26 Vega Automation (2000) Co Ltd Z31 Vega Instruments Co Ltd L43 Veolia Water Solutions & Technologies (SEA) Pte Ltd E19 Wasser Tech Co Ltd E37 Watana Bhand Packaging System Co Ltd K29 Water Test Co Ltd N37 Winner Inter Plas Co Ltd J45 Wisebiz (T) Co Ltd EE10 Wolf Verpackungsmaschinen GmbH V1 Worakulchai Package Seal Co Ltd L21 World Instrument & Engineering Co Ltd 37 World Kogyo (T) Co Ltd Y37 World Packaging Industry Co Ltd Z19 World Trade Center Taichung R26 Worldwide Trade Thai Co Ltd P31 Xavis Co Ltd F15 Xpac Technologies Pte Ltd T15 X-Per Technia (T) Co Ltd CC6 Yoosung Filling System Co Ltd F18 York Saw & Knife Company Inc Y36 Zhejiang Goldstone Packaging Co Ltd U38 Zhejiang Longjing Electric Co Ltd V46 Zhongshan NCA Co Ltd T41 Ziemann Asia-Pacific Co Ltd C1
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Vertical Bagging:
Cost Cutting opportunities
Progress through innovation
Vertical baggers lower the cost of labor and materials plus boost sustainability. By Robin Thurgood, VP & GM, Rennco LLC
F
or a wide range of products, automating the bagging process with a vertical bagging machine offers the advantages of lowering operating costs, while improving productivity and sustainability. Vertical bagging machines form the bag around the product. As the film travels vertically around and down over the product, vertical equipment is ideal for bagging items that are longer than they are wide, have irregular shapes, or are pieces and parts for a kit. Products most often packed with this method include: • Food service items – cups, lids, knives, forks, and spoons • Bulk packaging – bottle caps • Irregularly shaped products
Vertical bagging machines can make bags from 2 inches square (0.8 cm) to 65 inches by 24 inches (1.7 m by 0.6 m). Vertical bagging machines come in semi-automatic for hand loading and fully automated. Typical throughput in automated mode ranges from 10 to 35 bags a minute depending upon product size.
incReaSeD thRouGhPut In both automated and semi-automatic configurations, vertical bagging machines offer throughput advantages over hand packing of pre-made bags.
SuStainaBilitY Shipping rolls of film requires fewer trucks for the equivalent amount of pre-made bags. This means less oil consumed and reduced greenhouse gas generation. Vertical bagging machines provide the organisation with the ability to specify the lightest gauge film for the application because the weight of the product pulls the film, giving it additional stiffness.
mateRial coSt SavinGS For many organisations, investing in vertical bagging technology can be cost justified on material savings alone. The bagging machine can use one roll to make many different bags. This means the organisation is not tying up funds in excessive inventory. Depending on the volume of the application and the type and sizes of pre-made bags used, organisations can experience a 40 to 70 percent decrease in material costs in the transition from pre-made bags to centrefolded roll stock.
Visit us at stand # N11
Food Processing & Packaging Systems Heat and Control is one of the world’s leading manufacturers of food processing and packaging equipment. We have served the food industry for 60 years, have 142 US patents and offer the best international team of engineers, technicians and consultants in the industry. A combination of experience and expertise and the commitment to innovation and quality, will guarantee world class solutions for any product requirement. Snack Foods Meat Poultry & Seafood French Fry & Potato Products Fruit & Vegetables Dairy Foods Bakery Foods Prepared / Ready Meals Confectionery
keY attRiButeS In terms of control technology, the machines should feature the latest PLCs, human machine interface (HMI) devices, and communications technology. All machine functions, such as bag length, seal opening, heater setting, dwell time, and other parameters, should be controlled from the HMI. The interface should be easy to use and intuitive for employees, especially entry-level personnel. Look for film feed and seal assembly controlled by servomotors for fast, precise operation. Also look for a constantly heated, coated ‘seal bar’, which helps ensure high-throughput, smokeless, and odourless sealing. n
www.heatandcontrol.com
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ProDUCT highLighTs KRONES:
MAREL:
Krones’ Contiroll labeller machine has a labelling station that cuts film or paper labels and then uses hotmelt to glue them to the containers. The machine has a servocontrolled container table for special decorations. The orientation of the container is also possible with the use of a camera or sensors. The high-speed machine has a performance of close to 40,000 bph.
The PortionCutters (I-Cut 22)Accurate from Marel is a portion cutter that features a hygienic and easy to use design. The machine has a 45 deg cutting angle, allowing products to maintain their natural appearance. The machine is a high-speed dual-lane portion cutter made for high portioning capacity of fixed-weight and/or length specific poultry products. It is ideal for products with a maximum width of 190 mm and height of 40 mm. The design uses a high-speed laser vision system to maintain accuracy with up to 1,500 cuts/min per knife per lane.
contiroLL LABeLLer
portion cutterS
BUHLER:
BAKed not fried
Buhler’s Aeroglide hot air impingement technology is producing ‘baked not fried’ snacks. The AeroExpander provides snack and cracker producers working from a half pellet base, the option of using hot air expansion on a true continuous production system—at capacities comparable with traditional oil fried or sand roasted pellets. The equipment allows the flexibility of running a variety of pellet ingredient bases, shapes and sizes. Oil for taste enhancement and seasoning application can be added after hot air expansion, resulting in a low oil content product and reduced production costs when compared to traditional fried products.
HEAT AND CONTROL:
HigH cApAcity BAtcH fryer
Heat and Control’s MasterTherm batch fryer can produce just over 225 kg/hr of batch fried potato chips of almost any style. Cooking oil is heated gently and uniformly throughout the fryer by a thermal fluid heat exchanger, which is immersed in the oil. Features include a continuous fines removal system, an oil mist eliminator that removes oil droplets from exhaust emissions, and a screw jack hoist system that safely raises the hood and heat exchanger for complete access inside the fryer. Potato slices are automatically agitated and removed from the fryer by the Chip-Stirr paddle system. PLC control maintains a consistent temperature profile from batch to batch, and stores multiple product profiles for quick changeovers and repeatable product quality.
COMBISCALE:
priMoWeigHer 360 onLine Support SIDEL:
QuicK cHAngeoVerS
As liquid food packaging companies strive to give consumers more choices, the need for quick format changeovers becomes increasingly important. In response to these productivity needs, Sidel presents its Modulomold technology. It allows several bottles of the same size (up to 0.7 ltr) to be produced in a single mould using removable mould inserts. The bottles have two shared parts, the labelling area and the base, and can be customised using the inserts. It takes less than 30 seconds to change a set of inserts, from opening the first mould to opening the second. No tools are required to perform the changeover.
Developed by CombiScale, the 360 Online Support eliminates delays and costs associated with site visits. All PrimoWeigher 360 combination scales are equipped with bundled software that allows the service technicians to connect to the equipment through the 360 Operating System. The online support uses name-brand software including Skype and LogMeIn. With wireless or landline connectivity, the system requires a pin code and the customer’s consent for the technicians to access the system.
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Market Report:
Asian Consumption Drives Future Closure Demand Asia accounts for the largest share of total annual closure volumes at 36 percent, equivalent to around 375 billion units. By Dominic Cakebread, director of packaging services, Canadean Global Beverage Closures By Type, 2010 % Share By Volume
Global Beverage Closures By Sector, 2010 % Share By Volume
Rest of World 2% Others 3% North America 23%
Asia 36%
East Europe 7%
West Europe 17%
Latin America 15%
I
n spite of the economic slowdown in many markets over the last two years, beverage closure demand has continued to grow strongly. The growth is driven partly by the sustained shift towards pre-packaged beverage consumption in many developing markets, and partly by the continuing growth in popularity of the plastic ‘bottle plus cap’ format — especially PET bottles in smaller ‘on-the-go’ sizes.
Growth Drivers & Demands Understandably perhaps in the more austere commercial climate, the overwhelming theme has been improved efficiency and cost/weight reduction, linked to growing environmental awareness and marketing focused on more efficient use of increasingly scarce and expensive resources. This does not mean that the market has lacked innovation, however. Rising use of sports caps, dosing caps and similar ‘added value’ features is testament to the fact that the underlying demographic changes that are driving demand for greater convenience in closure design remain in place. It means that these ‘added value’ technical and performance features need to be achieved at similar or lower price and reduced closure weight, creating more pressure on beverage closures manufacturers to come up with creative solutions.
Asia As Largest Market On a regional basis, Asia already accounts for the largest share of total annual closure volumes at 36 percent,
Ring-pull 24% Plastic 42% Metal 31%
equivalent to around 375 billion units. Collectively, the Americas combine for just under 400 billion, Europe for around 250 billion, and the rest of the world around one tenth of that. Not only is Asia already the largest market for closure sales, it is also the fastest growing, with annual growth rate for the period 2003 to 2015 at above seven percent — double the global average.
Plastics Take The Lead Looking at the global beverage closures market in detail, total demand across soft drinks, dairy drinks and beer markets under review amounted to around 1,055 billion closures in 2010. Of this, ring-pull can ends accounted for 24 percent or about 250 billion closures. Plastic closures took a 42 percent share at 440 billion units and metal closures 31 percent or 325 billion. In the years between 2003 and 2010, plastic closures saw their volumes increase at around 6.5 percent per annum, a combination of rising beverage consumption (in the 2003-2008 particularly), more beverages being sold in plastic bottles and the conversion from other closures to plastic. Since 2008, the growth rate of plastic closures has dropped, but remained positive and is still forecasted to remain fairly robust in the years to 2015. Metal closure usage on the other hand is only expected to increase by a single percentage in coming years to maintain growth of three to four percent throughout the period to 2015.
End-Use Sectors Finally, looking at end-use sectors, of the
Beer 31%
Dairy Drinks 11%
Soft Drinks 58%
1,055 billion beverage closures sold in 2010, 58 percent were for soft drinks, 31 percent for beer and just 11 percent for dairy drinks. In each sector, a significant proportion of product is sold without a closure — in soft
drinks and beer, on-trade dispense plays an important role and in dairy, sachets and the informal milk are prominent in the developing world.
Look Ahead In terms of closures demand, each sector has exhibited positive overall growth in the period 2003 to 2010 and is expected to continue to do so going forward, beer at the same rate, a CAGR of 2.7 percent, dairy at a slightly reduced average — 4.1 percent per year against 4.7 percent in the years to 2010 — and soft drinks at a slightly enhanced rate — 4.1 percent against 3.9 percent. While it is difficult to generalise at macro level because of regional and even national distinctions, for each sector, the factors underpinning these trends are different. In milk, a conversion of pouch to carton and plastic bottle has an impact in creating a shift to larger sizes. In soft drinks a continuing desire for greater convenience will see more smaller packs appear. In beer, the bottle and can size expectations are well understood by consumers — 330ml, 500ml, 660ml being the most common — and changes to closure demand may be more associated with conversion between pack types than changes in the pack sizes offered to consumers. n
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AJ Vendruscolo; Pato Branco; Brazil
Global Beverage Closures By Region, 2010 % Share By Volume
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