EDV tools catalogue version 1

Precision Cutting Tools

Catalogue 2015 | 16

Designed and manufactured in Great Britain

Welcome to EDV

EDV is a designer and manufacturer of precision carbide rotary tooling, based in Sheffield. Our broad international customer base covers the aerospace, medical, automotive, oil and gas industries, and our optimised tooling solutions deliver unrivalled results in every sector, the world over.

Our expert team of engineers have vast knowledge and experience in this multi-disciplined environment, designing and manufacturing specialised rotary cutting tools. Our experience allows us to offer unrivalled tooling solutions through best practice applications, and we are well placed to recommend the ideal tool specification to meet your needs. We can offer a virtually limitless array of machining variations.

Using state-of-the-art, five-axis CNC grinding machines and sophisticated 3D software platforms, EDV can deliver cost-effective, quality tooling solutions from our ‘one stop shop’.

All standard catalogue items can be dispatched the same day. We can usually provide regrinding and custom designed tooling within 72 hours.

www.edv-ltd.com Email: sales@edv-ltd.com

3

d2 h6

Cutter Diameter: 4mm-20mm Universal Economy Coated Endmill,30 Helix Angle Number of Flutes: Z=4 2 Teeth Centre Cutting

Helix Angle: 30° Strength Materials,Aluminium and non Ferrous Suitable for High Coating: ED1

Shank: Plainused CanVE4 alsoSolid be on Endmill stainless and 4.0-20.0mm Exotic materials Carbide Range

The all-round cost effective tooling solution

4

non Ferrous

l1

l2 l1

www.edv-ltd.com Email: sales@edv-ltd.com Contact details Contact details Tel:+44(0)114 2421144 Tel:+44(0)114 2421144 Email:sales@edv-ltd.com Email:sales@edv-ltd.com

Cx45 d1 h10

Suitable for High Strength Materials, Aluminium, and Non Ferrous.

Suitable for High Strength Materials,Aluminium and Can also be used on Stainless and Exotic materials.

Can also becost used on stainless and Exotic materials The all-round effective Tooling solution.

l2 d2 h6

Application: Coatedtooling Endmill,30 Helix Angle TheUniversal all-roundEconomy cost effective solution

Cx45 d1 h10

Design Features:

AD4 Solid Carbide Endmill Range 4.0-20.0mm Design Features: Cutter Diameter: 4mm-20mm Universal High Performace Coated 4 flute Endmill,Centre Cutting Number of Flutes: Z=4 2 Teeth Centre Cutting AD4 Solid Carbide 4.0-20.0mm Variable / 38 , Unequal Flute Deviation Variable HelixHelix Angle:Angles 36°Endmill / 38° 36 Range Coating: ED2 Universal High Performace Coated 4 flute Endmill,Centre Cutting Suitable Shank: Plain for Steels,stainless Steel,Cast Iron Special Geometry: Unequal Flute Variable Helix Angles 36 /Deviation 38 , Unequal Flute Deviation

Chrome & Nickle Materials Application: Suitable for Steels,stainless Steel,Cast Iron The all-round High Performance tooling solution Suitable for Steels, Stainless Steel, Chrome & Nickle Materials Cast Iron, Chrome & Nickel Materials.

Carbide End Mill Series Cx45

Cx45

l2 l1

d1 h10

The "Vantage" VE4 Solid Carbide End Mill Series

VE4 Solid Carbide Endmill Range 4.0-20.0mm

The “Ad-Vantage” AD4 Solid Carbide End MillAD4 Series The "Ad-Vantage" Solid Universal High Performace End Mill

d1 h10

The “Vantage” VE4 Solid Carbide End Mill Series Universal Economy End Mill

The "Ad-Vantage" AD4 Solid Carbide End Mill Series

d2 h6

The "Vantage" VE4 Solid Carbide End Mill Series

Please note: Roughing and finishing geometries are available with a variety of length, flute angles, number of teeth. Material specific cutters are also available including: Hardened Steel, Titanium, Inconel, and Trochoidal Milling Solutions.

d2 h6

Please note: Roughing and finishing geometries are available with a variety of length, flute angles, number of teeth. Material specific cutters are also available including: Hardened Steel, Titanium, Inconel, and Trochoidal Milling Solutions.

l2 l1

The Universal High Performance Tooling solution

The all-round High Performance tooling solution

Contact details Contact details Tel:+44(0)114 2421144 Tel:+44(0)114 2421144 Email:sales@edv-ltd.com www.edv-ltd.com Email: sales@edv-ltd.com Email:sales@edv-ltd.com

5

Please note: Roughing and finishing geometries are available with a variety of length, flute angles, number of teeth. Material specific cutters are also available including: Hardened Steel, Titanium, Inconel, and Trochoidal Milling Solutions.

Please note: Roughing and finishing geometries are available with a variety of length, flute angles, number of teeth. Material specific cutters are also available including: Hardened Steel, Titanium, Inconel, and Trochoidal Milling Solutions.

The "Ad-Vantage" AD4 Solid Carbide End Mill Series Corner Radius The "Ad-Vantage" AD4 End Solid EndRadius Mill Series Corner Radius The “Ad-Vantage” AD4 Solid Carbide MillCarbide Series Corner

The "Vantage" VE3 Solid Carbide End Mill Series TheCarbide "Vantage" Solid Carbide End Mill Series The “Vantage” VE3 Solid 3 FluteVE3 Series

Design Features: AD4 Solid Carbide Endmill Range 4.0-20.0mm Cutter Diameter: 4mm-20mm

Design Features: Cutter Diameter: 4mm-20mm VE3 Solid Carbide Endmill Range 4.0-20.0mm

Suitable for Steels,stainless Steel,Cast Iron Application: Chrome & Nickle Materials Suitable for Steels, Stainless Steel, Chrome & Nickle Materials Cast Iron,all-round Chrome & Nickel The HighMaterials.

Performance tooling solution The HighHigh Performance Tooling solution TheUniversal all-round Performance tooling solution

6

l1 l1

Contact details Contact details Tel:+44(0)114 2421144 Tel:+44(0)114 2421144 Email:sales@edv-ltd.com www.edv-ltd.com Email: sales@edv-ltd.com Email:sales@edv-ltd.com

l2

1 Cutting Edge to Centre Suitable for High Strength Materials,Aluminium and non Ferrous Application: Suitable for High Strength Materials,Aluminium and non Ferrous Application Can also be used on stainless and Exotic materials Suitable for High Strength Materials, Aluminium, and CanFerrous. also be used on stainless and Exotic materials Non The all-round cost effective tooling solution Can also be used on Stainless and Exotic materials.

The all-round cost effective tooling solution The all-round cost effective Tooling solution.

d1 h10

Number of Flutes: Z=3, 1 Cutting Edge to Centre VE3 Solid Carbide Endmill Range 4.0-20.0mm Universal Helix Angle: 30°Economy Coated Endmill,30 Helix Angle Coating: ED1Economy Coated Endmill,30 Helix Angle Universal 1 Cutting Edge to Centre Shank: Plain

d1 h10

d1 h10

l2

d1 h10

R

d2 h6

d2 h6

Number of Flutes: Z=4 2Endmill Teeth Centre Cutting AD4 Solid Carbide Range 4.0-20.0mm Universal High Performace Coated 4 flute Endmill,Centre Cutting Variable Helix Angle: 36° / 38° Universal Performace 4 flute Endmill,Centre Cutting Coating: ED2High Variable Helix Angles 36Coated / 38 , Unequal Flute Deviation Shank: Plain Variable Helix Angles 36 / 38 , Unequal Flute Deviation Special Geometry: Unequal Flute Deviation Suitable for Steels,stainless Steel,Cast Iron

d2 h6

R

Universal High Performace End Mill

d2 h6

Universal High Performace End Mill

l2 l1

l2

l1

Contact details Contact details Tel:+44(0)114 2421144 Tel:+44(0)114 2421144 www.edv-ltd.com Email: sales@edv-ltd.com Email:sales@edv-ltd.com Email:sales@edv-ltd.com

7

Please note: Roughing and finishing geometries are available with a variety of length, flute angles, number of teeth. Material specific cutters are also available including: Hardened Steel, Titanium, Inconel, and Trochoidal Milling Solutions.

l1 l1

l2

d2 h6

VD2 Solid Carbide Drilll Range 3.0-12.0mm Drill Diameter: 3mm-12mm Number of Flutes: Z=2 VD2 Solid Carbide Drilll Range 3.0-12.0mm Universal Economy Drills,None Through Coolant Helix Angle: 30° Point Angle: 140° Suitable for HighThrough Strength Coolant Materials,Aluminium and Non Ferrous Universal Economy Drills,None

140°

140° l3

aslo be used on Stainless and Exotic Suitable for High Can Strength Materials,Aluminium and NonMaterials Ferrous Application: all-round Universal Economy Drilling solution Can aslo be usedThe on Stainless and Exotic Materials Suitable for High Strength Materials, Aluminium, and Non Ferrous.

The all-round Universal Economy Drilling Can also be used on Stainless and Exotic materials.

The all-round cost effective Drilling solution.

d1 m7

d1 h10

l2

d1 h10

Design Features:

d2 h6

d2 h6

Design Features: Cutter Diameter: 4mm-20mm VB2 Solid Carbide Endmill Range 4.0-20.0mm Number of Flutes: Z=2, 2 Teeth Centre Cutting VB2 Solid Carbide Endmill Range 4.0-20.0mm Universal High Performance Coated Radius Cutter Helix Angle: 30° Coating: ED1 Universal High Performance Coated Radius Cutter 30 Helix Angle,2 Cutting Edge to Centre Shank: Plain 30 Helix Angle,2 Cutting Edge to Centre Suitable for High Strength Materials,Aluminium and non Ferrous Application: Suitable High Strength Materials,Aluminium non Ferrous Suitable Can forfor High Strength Materials, Aluminium,and Exoticand also be used on stainless materials and Non Ferrous.

Can also used on stainless andmateExotic materials Can also bebe used on Stainless Exotic The all-round costand effective tooling solution rials.

The all-round effective The all-round costcost effective Tooling tooling solution. solution

Through Coolant Drills

l2

l3

l2

solution

l1

d1 m7

Universal High Performance Full Ball Radius Cutter

The "Vantage Drill" 3xD Range,None Through Coolant Drills

The “Vantage Drill” 3xD Range,None Coolant Drills The "Vantage Drill"Through 3xD Range,None Universal Economy Drills

d2 h6

The "Vantage" VB2 Solid Carbide Ball Nose Series The "Vantage" VB2Series Solid Carbide Ball Nose Series The “Vantage” VB2 Solid Carbide Ball Nose

Please note: Intermediate sizes are available, as well as length 8xd – 40xd”.

l1

Contact details Tel:+44(0)114 2421144 Email:sales@edv-ltd.com

8

Contact details Tel:+44(0)114 Contact details 2421144 Email:sales@edv-ltd.com Tel:+44(0)114 2421144 Email:sales@edv-ltd.com www.edv-ltd.com Email: sales@edv-ltd.com

Contact details Tel:+44(0)114 2421144 www.edv-ltd.com Email: sales@edv-ltd.com Email:sales@edv-ltd.com

9

Please note: Intermediate sizes are available, as well as length 8xd – 40xd”.

Please note: Intermediate sizes are available, as well as length 8xd – 40xd”.

Non Ferrous.

The all-round Universal Economy Drilling Can also be used on Stainless and Exotic materials.

The all-round cost effective Drilling solution.

l2 l1

solution

l1

Contact details Tel:+44(0)114 2421144 Email:sales@edv-ltd.com

10

Contact details Tel:+44(0)114 2421144 Email:sales@edv-ltd.com Contact details Tel:+44(0)114 2421144 www.edv-ltd.com Email: sales@edv-ltd.com Email:sales@edv-ltd.com

l2

l1

l3

Drill Diameter:Universal 3mm-20mm High Performance Drills,Coated,Through Coolant Number of Flutes: Z=2 Coated Drilll Range 3.0-20.0mm ADV2 Solid Carbide Helix Angle: 30° Suitable for High Strength Materials,Aluminium and Non Ferrous Coating: ED1High Performance Drills,Coated,Through Coolant Universal Can aslo be used on Stainless and Exotic Materials Point Angle: 140° Through 2 Holes SuitableCoolant: for High Strength Materials,Aluminium and Non Ferrous

140°

140° l3 l2

The all-round Universal High Performance Drilling solution

Application: Can aslo be used on Stainless and Exotic Materials Suitable for High Strength Materials, Aluminium, and Non TheFerrous. all-round Universal High Performance Can also be used on Stainless and Exotic materials.

The all-round High Performance Drilling solution.

d1 m7

Can aslo used on Stainless and Economy Exotic Materials Suitable forbe High Strength Materials,Aluminium and Non Ferrous The all-round Universal Drilling solution Application: Theaslo all-round Universal Economy solution Can be used on Stainless and Drilling Exotic Materials Suitable for High Strength Materials, Aluminium, and

ADV2 Solid Carbide Coated Drilll Range 3.0-20.0mm

Design Features:

Coolant Drills

l1

l2

Drilling solution

l3

d1 m7

l2 l3

The "AD-Vantage Drill" 3xD Range,Through The “AD-Vantage Drill” 3xD Range,Through Coolant Drills Universal High Performance Drills d2 h6

140°

l3

d1 m7

d2 h6

140°

d2 h6

Universal Economy Drills,None Through Coolant Drill Diameter: 3mm-12mm Universal Economy Drills,None Through Coolant VD2 Solid Carbide Range 3.0-12.0mm Number of Flutes: Z=2 Drilll Suitable for High Strength Materials,Aluminium and Non Ferrous Helix Angle: 30° Suitable Economy for High Strength Materials,Aluminium Universal Drills,None Through Coolant and Non Ferrous Point Angle: 140° Can aslo be used on Stainless and Exotic Materials

140°

d1 m7 d1 m7

VD2 Solid Carbide Drilll Range 3.0-12.0mm

Design Features: VD2 Solid Carbide Drilll Range 3.0-12.0mm

d2 h6

Universal Economy Drills

The "AD-Vantage Drill" 3xD Range,Through Coolant Drills

d2 h6

The "Vantage Drill"Range,None 5xD Range,None Through Coolant Drills The "Vantage Drill" 5xD Through Coolant Drills The “Vantage Drill” 5xD Range,None Coolant Drills Through Coolant Drills The "Vantage Drill"Through 5xD Range,None

l1

Contact details Tel:+44(0)114 2421144 Email:sales@edv-ltd.com

Contact details Tel:+44(0)114 2421144 www.edv-ltd.com Email: sales@edv-ltd.com Email:sales@edv-ltd.com

11

Please note: Intermediate sizes are available, as well as length 8xd – 40xd”.

The "AD-Vantage Drill" 5xD Range,Through Coolant Drills

The "AD-Vantage Drill" 5xD Range,Through Coolant Coolant Drills Drills

High Performance Drills,Coated,Through Coolant Drill Diameter:Universal 3mm-20mm

140°

d2d2 h6h6

ADV2 of Solid Carbide Coated Drilll Range 3.0-20.0mm Number Flutes: Z=2 ADV2 Solid Carbide Coated Drilll Range 3.0-20.0mm and Non Ferrous Suitable for High Strength Materials,Aluminium Helix Angle: 30° Universal High Performance Drills,Coated,Through Coolant Coating: ED1High Performance Drills,Coated,Through Coolant Universal Can aslo be used on Stainless and Exotic Materials Point Angle: 140° Suitable for High Strength Materials,Aluminium and Non Ferrous Through 2all-round Holes Universal High Performance solution SuitableCoolant: forThe High Strength Materials,Aluminium and Drilling Non Ferrous Can aslo be used on Stainless and Exotic Materials Application: Can aslo be used on Stainless and Exotic Materials Suitable for High Strength Materials, and The all-round Universal HighAluminium, Performance Drilling solution Non TheFerrous. all-round Universal High Performance Drilling solution Can also be used on Stainless and Exotic materials.

The all-round High Performance Drilling solution.

High Performance Chuck

l3

140° 140°

l2 l1

l2 l2 l1 l1

l3 l3

d1 m7

Design Features:

d1d1 m7m7

ADV2 Solid Carbide Coated Drilll Range 3.0-20.0mm

d2 h6

The "AD-Vantage Drill" 5xD Range,Through The “AD-Vantage Drill” 5xD Range,Through Coolant Drills Universal High Performance Drills

Please note: A range of reduction sleeves are also available, plus a full range of Shrink-Fit tooling

available upon request.

The "AD-Vantage Drill" Precision Hi Torque Chuck The "AD-Vantage Drill" Precision Hi Torque Chuck The “AD-Vantage” Precision Hi Torque Chuck

AD-HTC Design Features: Taper: HSK63/BT40 Can Clamp Any Commercial Shank Type AD-HTC Clamping: Extremely high Clamping force Vibration Balanced: G2.5 at 25000 rpm Damping Effect Can Clamp Any Commercial Shank Type Through Coolant: HSK63/BT40 ExtremeClamping Force Universal Clamping: Useable for all commercial Vibration Damping Effect shank types Through Coolant ExtremeClamping Force Application: Through Coolant Suitable for all high precision milling and drilling applications, reduces vibration and edge degradation, runout accuracy 3um

Contact details Tel:+44(0)114 2421144 Email:sales@edv-ltd.com

12

Contact details Contact details Tel:+44(0)114 2421144 Tel:+44(0)114 2421144 Email:sales@edv-ltd.com www.edv-ltd.com Email: sales@edv-ltd.com Email:sales@edv-ltd.com

Contact details Tel:+44(0)114 2421144 Email:sales@edv-ltd.com Contact details Tel:+44(0)114 2421144 www.edv-ltd.com Email: sales@edv-ltd.com Email:sales@edv-ltd.com

13

Suitable for High Strength Materials, Inconel, Super Duplex, Stainless Steel,Chrome, Steelavailable on request Other Port details are Other Port details are available on request

l2

EDV Autoclave Port Medium Pressure lnspection Kit.

EDV Autoclave Port Repair Kit

Kit comprises of the full range of Medium Pressure callibrated inspection plugs.

The newest addition to our range of products is our EDV Autoclave Port Repair Kit “Patent Pending”.

d1

l2 l1

d1

d2

d3 h6 d3 h6

Design Features: Cutter Diameter :Various Number of flutes: Z=3, not centre cutting Design Features: Design Features: Helix angle:30 Cutter Diameter: Various Cutter Diameter :Various Coating: ED2 Number of flutes: not cutting centre cutting Number of flutes: Z=3, Z=3, not centre Shank:Plain Helixangle: angle:30 Helix 30 Profile:One Hit Finishing Coating: ED2 Coating: ED2 Shank:Plain Application: Shank: Plain Profile:One Hitfor Finishing Suitable High Strength Materials, Steels, Profile: One Hit Finishing Stainless Steel,Chrome Application: Suitable for High Strength Other Port details areMaterials, availableSteels, on request Application: Stainless Steel,Chrome

Tailored Products for the Oil and Gas and Aerospace Industries

d2

The "Autoclave" Solid Carbide Port Cutter Series The "Autoclave" The “Autoclave” Solid Carbide Port Cutter Solid Series Carbide Port Cutter Series

l1

The initial successes of EDV autoclave tooling lead us to simplifying the inspection process for our customers, providing them with a quick, easy to use and effective inspection method.

Benefits • lnspect feature on machine whilst the component is held in place • Autoclave Features can be checked In any orientation on the machine

Autoclave Port Cutters ‘One Hit Solution Tooling’

Full range of sizes available.

Natural progression saw us develop a cleaner, faster and more accurate way to remanufacture damaged port details.

Our new Autoclave Port Repair Kit repairs damage to seat sealing faces, wherever and at whatever stage of a components life. It can also be used as a finishing operation to ensure a quality seal face.

• It brings about consistency and improves quality levels that can be maintained from the machining process through to the end user

Benefits

• Next Day Delivery

• Downtime is dramatically reduced from days to minutes

• Repairs component to Its original specificatlon

EDV has been working closely with our customers and overviewed many of the common specialised manufacturing processes within Oil and Gas/Aerospace industries, particularly around high precicion port and valve details. This has prompted EDV to bring to the market their Autoclave tooling range.

• No power is required fur those remote location

EDV has been able to greatly improve existing common machining processes through the design of single action tooling, replacing time consuming and costly current multiple tool processes and multiple set up times that exist thoughout the industry.

• Next Day Delivery

• It is environmentally sound, and easy to clean out with its water based solution. No risk of cross contamination onto component material

EDV design and manufacture ‘One Hit’ tooling solutions for all industry sectors not just around the ‘Autoclave’, these include: ‘Autoclave’ One Hit Tooling ‘JAM Port’ One Hit Tooling ‘AN/JIC’ One Hit Tooling ‘SAE 37’ One Hit Tooling ‘SAE 45’ One Hit Tooling

14

Contact details Tel:+44(0)114 2421144 Email:sales@edv-ltd.com Contact details Tel:+44(0)114 2421144 Email:sales@edv-ltd.com www.edv-ltd.com Email: sales@edv-ltd.com

www.edv-ltd.com Email: sales@edv-ltd.com

15

Precision Cutting Tools

You think it. We engineer it.

EDV UK Limited, 64 Broad Oaks, Attercliffe Common, Sheffield, S9 3HJ Tel: +44(0)114 2421144 Email: sales@edv-ltd.com www.edv-ltd.com