Egyptian Knitting Services Co.
The Egyptian Ready Made Co. ETC
Organization chart Dr. Bahaa Raafat CAHIRMAN
FINANCIAL MANAGER
HR MANAGER
Technical & Development
Quality Assurance
Auditing
IT Manager
Mr. Khaled Raafat Vice Chairman & CEO Commercial Affaires
Merchandiser Director
Procurement Manager
Mr. Ismail Raafat Vice Chairman & CEO Technical Affaires
Compliances Manager
Technical Engineering Manager
Knitting Manager
Production Manager
Background Information Established: Employees: Capacity : Turnover: Size:
1975 2000 240,000,kg or 900,000 Pcs/Month 18 Million $ 92,400 Sqr. F.
Company/Products/Services ETC is a manufacturer of knitted garments for men, women and children. ETC is in operation since 1975, incorporated as a joint-stock company, belonging to the RAAFAT family. ETC management and employees have accumulated a wealth of experience. The company runs two manufacturing plants, located in the northern suburbs of Cairo. Management and administrative offices are located in the newer facility. The company is fully vertical operation; Knitting, Dying, Printing, C&M. Range of products includes T-shirt, Polo, Turtle neck, Vest, Sweat shirt , Legging ‌..etc, and underwear (T-shirt). ETC has a highly developed export market. 95% of its production goes to the United States, Canada and European markets.
Strengths Paving the Way for Continues Growth Totally Vertical: Knitting, Dying and Cut & Saw. Experience Leading textile exporter since the mid-1970’s. Forward-Vision: Highest Management team Local, Expert & motivated and committed. Quality control procedures. Strict and effective product Delivery to customers On time. Flexibility in production and range of products Prices are competitive
Prices
Integration
Delivery
Quality
Knitting Department
Variety of Knitting
machines covering wide range of fabrics and textures.
100% knitted cotton,
cotton blends viscose and polyester.
single jersey, pique ,
rib, fleece , interlock, Jacquard. Most of machines equipped with spandix devices
Knitting Department
Knitting
Knitting
DYE HOUSE 7 tons/day capacity, fully automated equipped with latest technology equipments
Operation
Quantity
Dying
7 tons/day
Squeezing
12 Tons/Day
Drying
10 Tons/day
Fabric compacting: Tubbier Open Width
5 Tons/day 5 Tons/day
DYE HOUSE
DYE HOUSE
DYE HOUSE
DYE HOUSE
DYE HOUSE
PRINTING In House printing facility with capacity of 4500 pcs/8 hours. •Water based pigment
•Plastisol •Rubber print •Puff print •Transparent print •Discharge print
PRINTING
Sewing Department • Specialized polo
lines: Produce 7000 pcs/day.
• Production mix can
reach up to 35000 40000 pcs/day of different styles.
• Subcontracting
10,000 Pcs/Day
Sewing Department
Sewing Department
Sewing Department
Sewing Department
Sewing Department
QUALITY ASSURANCE Highly competent Quality Control and Quality Inspection systems are implemented and performed at remarkably accurate levels. Yarn Count, Fabric Tests , Cutting QC, In line QC, End of line QC, After pressing QC & AQL final Quality Audit QA MANAGER
4 QC SUPERVISORS
1 QA CUTTING Executive
(2) QA SAWING Executive
1 QA PACKING Executive
QA IN CHARGE
(4) QC In Charge
QA Packing Executive
Cutting Panel Inspectors Supervisor
(14) Cutting Panel Checkers
Final Panel Auditing
(8) QC SUPERVISOR
(16) Assistant QC Supervisor
(32) In line QC
AUDITING
QA INCHARGE
5 QC
AUDITING
Health & Safety ETC follow a very strict Health and Safety Auditing schedule: A daily audit review & A weekly report These reports are checked monthly by top management .
• • • •
Broken needle safety procedures Metal free production floors Safety procedures for Children’s ware production Safety utilities for workers (face mask, metal gloves, eye guard, ear guard…etc) • Emergencies Evacuations plans & preparations: • First Aid Team, Fire Fighting Team, Evacuation Team • Emergency’s Alarm, Lights, Exit doors, Extinguishers • Live Drill every 3 months
Accreditations We are accredited From our Customers and International organization such as ISO 9001: 2008 ISO : BS OHSAS 18001:2007 TESCO UK George UK Macy’s USA Target USA J.C. Penney USA CKU & CHAPS USA Benetton FAIR TRAD CERTIFICATION WRAP OEKO-TEX standard 100, Knitting, Dyed Fabrics, Print & Sewing
Oeko –Tex Knitting & Sewing
DYING
PRINTING
ISO 9001
ISO 18001
WRAP
FAIR TRADE
Major Clients
Market Segment 2012 56%
5%
39%
USA
Europe
Local
Trade Policy & Economic Factors
Egypt’s Trade Partners
US + Israel (QIZ)
EU + EFTA Aghadir
Turkey
PAFTA COMESA
Goals & Mission • Growing Capacity • Shorten Lead Time • Providing Highest Quality • Challenging Prices
• Friendly Environment Conditions
Raafat Group’s Board Members Chairman of Raafat Group The Egyptian Ministry of Industry, Held highest positions(1953-1976). Consultant, Hosiery Mill, Renfro, at Mount-Airy N.C. B.SC Chemistry - Faculty of since - Alexandria University 1953 M.SC Textile Technology, NC Stat, University at Raleigh U.S.A 1966. N.C. State at Raleigh, Several Local Management Courses were attended, 1961. Board member, Directors of the Egyptian General Textile Organization. The Knitting Consulting committee for the Egyptian General Textile Organization Board member, The Textile Industry Association. DR. BAHAA EL-DIN RAAFAT Chairman Chairman of the Egyptian Ready Made Garment Exporters Association. Vice Chairman of The Egyptian Ready Made Garment Export Council. Board Member of The Qualified Industrial Zones (QIZ) joint committee between Egypt, U.S.A & Israel. Deputy Chairman of Egypt’s International Economic Forum. President of The Egyptian Judo federation. 10 years Egypt champion, 3 time African champion and fifth place world championship in Brazil in 1984. B.A. in Economics, The American University in Cairo. Khaled B. Raafat Vice Chairman & CEO
Over twenty-five years of experience in textile manufacturing. B.SC Accounting, Ain-Shams University, Cairo, 1983 Member Egyptian Chamber of Textile Industries. General Investors Sector, Federation Chambers of Commerce. Deputy Trustees Member, El Obour City's Counsel.
Ismail B. Raafat Vice Chairman & CEO
Add.: Industrial Zone Amal "1" El khanka, Cairo, Egypt, Tel: +202 4987 1392 - +202 4987 1374 Fax: +202 44695588 - Mobile: 2012/3934807 – 2012/3934806 E-mail :braafat@link.net - kraafat@etc-eg.com Website: www.etc-eg.com