Hot Wire Foam Cutter

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2017 / MACHINE DESIGN

MULTI-AXIS CNC HOT WIRE FOAM CUTTER 2017 February - June MACHINE DESIGN PERSONAL PROJECT while auditing for FabAcademy 2017 at FabLab Bombay CONTRIBUTORS Jaydip Biniwale (city planner by training), also auditing the course THE CONTEXT / I was working as a ROLE / My contributions can better space designer at the Innovation and be explained by this diagram: Design Centre at Godrej and Boyce Mfg. Co. Ltd. with the Fabrication Futures group. I was involved in improving the existing workshop, and setting up FabLab Bombay. It was then that I took the opportunity of sitting in on the FabAcademy global lectures, in return for helping out participant students with their projects. Conducted by Neil Greshenfeld at the MIT Centre of Bits and Atoms, I found what I believe is my true vocation, through this course. As my final project I worked with Jaydip (JB), to create a multi axis CNC hot wire foam cutter. THE PROJECT / We used open source Gestalt Nodes and Fabnet to create a multi-axis (Y, Z and a rotational axis) hot wire foam cutter, with temperature control, and multiple input interfaces which can be networked via the internet and wifi. It was based on the ‘Machines that Make’ project by Nadya Peek.

COMPUTER AIDED DESIGN PROJECT MANAGEMENT COMPUTER AIDED MANUFACTURING DESIGN INTEGRATION ELECTRONICS PRODUCTION 3D PRINTING SYSTEMS DESIGN

The Finished machine connected to a computer with FTDI

ME

MECHANICAL DESIGN FINAL ASSEMBLY

JB NETWORKING ELECTRONICS DESIGN EMBEDDED PROGRAMMING

Integrated Systems Diagram

INTERFACE PROGRAMMING

SKILLS LEARNED / I acquired a lot of skills outside my architectural background by doing this intensive course along with my full-time consultation job. The ability to learn fast, the ability to integrate things from different fields together into one cohesive solution. Thinking not just like a designer. Troubleshooting, rapid prototyping. Thinking with my hands. I learnt how to solder, design and mill my own integrated circuit boards, learnt about electronic components, mechanical systems, tools and techniques. Every decision was informed by thorough research into individual components or systems. Even though I used to make things before, they were relatively simpler and did not invovle so many different systems. I was highly fascinated by this new world of making more complex things and found myself absorbing like a sponge during this time. 12

+ Tensioning + Structural + Clamping + Computing systems

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