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That’s E[M]CONOMy:
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Design to Cost. EMCOTURN E-Serie CNC turning center for bar stock work up to Ø 95 mm and chucking work up to Ø 360 mm.
EMCOTURN E65 The EMCOTURN E65 gives you the finest European technology at the best possible price. You don’t have to go without anything: the EMCOTURN E65 has driven tools with a mighty 5 kW of drive performance, C-axis, bar loader package, your choice of Siemens or Fanuc control unit, and much, much more. All equipment is of the highest quality, guaranteeing accurate parts and a long machine life.
[ Tool turret ]
[ Control unit ]
-
-C utting-edge digital control technology - LCD color monitor - Sinuermik 828D or Fanuc 0i TD includes ShopTurn or ManualGuide i
12 stations VDI 30 axial 12 stations driven on request Polygonal turning Synchronized tapping
[ Work area ] - Straight chip fall - Top ergonomics - Guideways fully covered
[ Main spindle ] -
High drive performance Thermostable design Large speed range A2-6 spindle connection Bar capacity Ă˜ 65 mm
[ Bar loader package ] -
[ Machine base ]
Machine fitted with optional equipment
Short bar loader Parts catcher Interface Warning light Adaptor sleeves
- Easy to transport - Large coolant reservoir - Easy to clean
Screw fitting for hydraulic unit (Tempering steel)
Fan wheel (Brass)
End piece (Carbon steel)
Tool holder (Tool steel)
Hydraulic piston (Case-hardened steel)
EMCOTURN E65 - Big Bore The EMCOTURN E65 - Big Bore is specially designed for manufacturing steel, aluminum, and plastic workpieces with a diameter of up to 95 mm. This bar capacity provides high levels of machining flexibility combined with extreme accuracy. The EMCO LM 1200 short bar loader permits the fully automated feeding and processing of bar stock measuring up to 1200 mm in length.
[ Tool turret ]
[ Work area ]
- 12 stations VDI 30 axial - If required, all 12 stations can be driven - Polygonal turning - Synchronized tapping
- Straight chip fall - Top ergonomics - Completely covered guide rails
[ Main spindle ] -
Extra large bar capacity of Ø 95 mm Thermo-symmetrical design A2-8 spindle nose Speed range 0 – 3200 rpm Increased torque 267 Nm Spindle length 1200 mm
[ Control unit ] - Cutting-edge digital control technology - LCD color monitor - Siemens or Fanuc includes ShopTurn or ManualGuide i
[ Bar loader ] -
[ Machine stand ]
Machine fitted with optional equipment
Fully automated loading of bar stock of up to 1200 mm Adapted to the machine’s spindle length Dry - no need to top up the oil Simple to operate and program Longitudinal displacement approx. 500 mm
Winch (Brass)
- Easy to transport - Large coolant reservoir - Easy to clean
Drive hub (Gray cast iron)
Adjustment sleeve (Aluminium)
EMCOTURN E65 EMCOTURN E65 Big Bore
[ Engineering ]
Power Performance and torque diagram for main spindle EMCOTURN E65
Performance and torque diagram for main spindle EMCOTURN E65 - Big Bore (Siemens)
192 Nm
180
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
18 kW
160 140 120 100 80 60 40 20
0
1000
2000
3000
896
0
The pull-down tool gauge is mounted in the work area and can be manually swung in to measure the tools.
4000
5000 n [rpm]
M [Nm]
P [kW] 26
325
24,4
24
300 275
22
250
20
225
18
200
16
175
14
150
12
125
10
100
8
75
6
50
4
25
2
267
0
S6-40% M
0 250 500
The finished parts catcher automatically transports the parts cut from the bar stock out of the work area and into a container.
1000
1500
n [rpm]
2000
2500
3000
3200
P [kW]
200
874
M [Nm]
The “M� version of the EMCOTURN E65 enables you to machine workpieces with drilling and milling tools. Polygonal turning and synchronized tapping are also possible.
P
Highlights � Extremely solid machine base, optimum thermostability � Extreme machining precision � Cutting-edge control technology with Sinumerik 828D or Fanuc 0i TD with ShopTurn or ManualGuide i
� Made in the Heart of Europey
[ Validated quality ] Roundness and surface quality Material: Cutting tool: Turning diameter: Cutting speed: Feed rate: Cutting depth:
Brass (Cu Zn 40 Pb 2 ) Carbide insert CCGX 09 T3 04-AL ø 55 mm 300 m/min 0.025 mm/rev 0.03 mm
As measured: Roundness Surface finish:
0.45 µm Ra = 0.15 µm
Repeat accuracy Material: Turning diameter: Tolerance: Spindle speed: Feed rate: Cutting depth:
Steel - 16 Mn Cr 5 ø 50 h6 16 µm 2000 min-1 0.08 mm/rev 0.2 mm
Long term machining accuracy: 4 µm
As measured: Range: Cm value:
4 µm 2.70
EMCOTURN E25 Uncompromising quality right down to the last detail at a very reasonable price. With an extremely solid machine base, a thermosymmetric spindle headstock, high-precision spindle bearings, preloaded roller guideways in all axes, a fast tool turret and your choice of Sinumerik 828D or Fanuc 0i TD – with dialogue programming.
[ Tool changer ] [ Control unit ]
- 12 positions VDI 16 axial - With 6 driven positions on request - Polygonal turning - Synchronised tapping
- Cutting-edge digital control technology - Colour LCD monitor - Sinumerik 828D or Fanuc 0i TD includes ShopTurn or ManualGuide i
[ Work area ] - Free chip fall - Best ergonomics - Total protection from flying chips - Large safety-glass door
[ Main spindle ] -
High power Thermostable construction Large range of speeds Bar capacity Ă˜ 25 mm (1")
[ Bar loader package ] -
Machine with optional equipment
Short bar loader Parts catcher Interface Warning light Adaptor sleeves
Tensile test (Brass)
[ Machine stand ] - Small footprint - Easy transport - Large coolant reservoir - Easy to clean
Fitting (Stainless steel)
Ring (Gold)
Valve cap (Stainless steel)
Plug (Stainless steel)
[ Engineering ] Highlights
Performance and torque diagram main spindle EMCOTURN E25
� Best machining precision
M [Nm] 40 35
P [kW] 8
M (S6-40%ED)
7
30
� Cutting-edge control technology with Sinumerik 828D or Fanuc 0i TD with ShopTurn or ManualGuide i
� Made in the Heart of Europe
6
25
5
20
4
15
3
10
2
5
1
0
500
1000
1500
� Most compact machine construction
P (S6-40%ED)
2000
3000
4000
5000
6000
0 6300
� Extremely solid machine base, highest thermostability
n [rpm]
With a bar capacity of 25 mm (1") the EMCOTURN E25 is the ideal turning center for machining small parts.
With 12 stationary and up to 6 driven tools, the EMCOTURN E25 offers an astonishing cutting performance – with top precision.
Long workpieces can be precisely turned with the support of a tailstock.
[ Validated Quality ] Roundness and surface quality Material: Cutting tool: Turning diameter: Cutting speed: Feedrate: Cutting depth:
Brass (Cu Zn 40 Pb 2 ) Carbide insert CCGX 09 T3 04-AL ø 35 mm 300 m/min 0,025 mm/rev 0,03 mm
As measured: Roundness: Surface finish:
0,5 µm Ra = 0,177 µm
Repeat accuracy Material: Turning diameter: Tolerance: Spindle speed: Feedrate: Cutting depth:
Steel – 16 Mn Cr 5 ø 35 g6 16 µm 2000 rpm 0,08 mm/rev 0,2 mm
Long term machining accuracy: 4 µm
As measured: Variation: Cm-value:
4 µm 2,62
Work area EMCOTURN E65 / E65 - Big Bore EMCOTURN E65
EMCOTURN E65 - Big Bore
Specifications in millimeters
Turret clearance EMCOTURN E65 / E65 - Big Bore
Specifications in millimeters
Installation plan EMCOTURN E65
Specifications in millimeters
Installation plan EMCOTURN E65 Big Bore EMCOTURN E65 - Big Bore
235
1708 448
1827 55 1705
1096 1272 1346 1872
515
1200
500
577
210
1583
3157
3462 2516 552
1 ......Option 1
(500)
1
1708
1
640
1
6355 Specifications in millimeters
260
29,5 41
Work area EMCOTURN E25 Arbeitsraum E25 TCM 6
17
8
max. M6
26
M6 24
ÂŻ95 87,5 93,5
30
12
1
58
29 211,5
120
200
Specifications in millimeters
sraum E25 TCM
Turret clearance EMCOTURN E25 8
18
212
24
24
24 90
100
75
85 100
176
26
176
46
30 51
260
156
58
70
max.105 9,5 41
0
24
12
66
120
25,5
25,5
29
18
30 51
85
20
42 max.29,5 7 22,5 61,5
LA7
329 256
75
max.36,5
43 68,5
176
36
85 2
24
100
100
176
44
max.105 LA7 29,5 41
7
max. M8
max.61
212
256
58
max. 16
300
100
30
58
29 Specifications in millimeters
120
Installation plan EMCOTURN E25 1583 163
1420
1812 1130
1123
1323
1812
1200
1103
250
2950
1522
45,3
1266
715
1025
1684
Specifications in millimeters
[ Technical data ] Work area Swing over bed Swing over cross slide Maximum distance between centers Maximum turning diameter Maximum turning length Maximum bar-stock diameter Travel Travel in X Travel in Z Main spindle Speed range Drive performance (Siemens / Fanuc) Spindle torque (Siemens / Fanuc) Spindle nose DIN 55026 Spindle bearing (inner diameter at front) Spindle bore C axis Resolution Rapid motion speed Spindle indexing Tool turret Number of tool positions Tool holding shaft in accordance with VDI (DIN 69880) Tool cross-section for square tools Shank diameter for boring bars Driven tools DIN 5480 Number of stations Drive performance Maximum torque Speed range Feed drives Rapid traverse X / Z Feed force in the X / Z axis Position variation Ps in accordance with VDI 3441 in X / Z Tailstock Tailstock travel Quill stroke Max. Quill thrust Quill bore taper Coolant system Tank volume Pump performance Dimensions and weight Height of spindle center Machine height Required space for machine L x D Total weight
E25 Ø 250 mm Ø 85 mm 405 mm Ø 85 mm 255 mm Ø 25.5 mm
E65 Ø 540 mm Ø 360 mm 680 mm Ø 310 mm 520 mm Ø 65 mm
E65 - Big Bore Ø 600 mm Ø 360 mm 669 mm Ø 310 mm 520 mm Ø 95 mm
100 mm 300 mm
210 mm 610 mm
210 mm 610 mm
60 – 6300 rpm 5,5 kW (7.4 hp) 35 Nm (25.8 ft·lbs) Ø 70 h5 50 mm 30 mm
60 – 4200 rpm 18 kW (24.1 hp) 192 Nm (141.5 ft·lbs) A2-6 Ø 100 mm Ø 73 mm
60 – 3200 rpm 24.4 / 22 kW (32.7 / 29.5 hp) 267 / 242 Nm (197 / 178.5 ft·lbs) A2-8 160 mm Ø 106 mm
0.001° 1000 rpm 3°
0.001° 1000 / 100 rpm 0.01°
0.001° 1000 / 100 rpm 0.01°
12 16 12 x 12 mm Ø 16 mm
12 30 mm 20 x 20 mm Ø 32 mm
12 30 mm 20 x 20 mm Ø 32 mm
6 1.2 kW (1.6 hp) 4 Nm (2.95 ft·lbs) 0 – 6000 rpm
12 5 kW (6.7 hp) 20 Nm (14.7 ft·lbs) 0 – 5000 rpm
12 5 kW (6.7 hp) 20 Nm (14.7 ft·lbs) 0 – 5000 rpm
15 / 24 m/min (590.55 / 944.9 ipm) 3000 / 3500 N (674.4 / 786.8 lbs) 0.003 / 0.004 mm
24 / 24 m/min (944.9 / 944.9 ipm) 5000 / 7000 N (1124 / 1573.6 lbs) 0,003 / 0,0035 mm
24 / 24 m/min (944.9 / 944.9 ipm) 5000 / 7000 N (1124 / 1573.6 lbs) 0,003 / 0,0035 mm
– 120 mm 2500 N (562 lbs) integrated Tailstock
500 mm – 8000 N (1798.4 lbs) MT 4
500 mm – 8000 N (1798.4 lbs) MT 4
140 liters (37.03 gal) 0.57 kW (0.76 hp)
230 liters (60.7 gal) 0.57 (2.2) kW (0.76 (3) hp)
230 liters (60.7 gal) 0.57 (2.2) kW (0.76 (3) hp)
1131 mm 1820 mm 1700 x 1270 mm 1100 kg (2425.06 lb)
1100 mm 1880 mm 2852 x 1722 mm 4300 kg (9460 lb)
1100 mm 1880 mm 3160 x 1725 mm 4500 kg (9921 lb)
EN4303 . 07/14 . Subject to change. We can accept no liability for printing errors.
EMCOTURN E25 / E65 / E65 - Big Bore
ZERTIFIZIERT EN ISO 9001 ZERTIFIKAT NR. 20 100 20419
TÜV AUSTRIA CERT GMBH
www.emco-world.com
EMCO MAIER Ges.m.b.H. Salzburger Str. 80 . 5400 Hallein-Taxach . Austria Phone +43 6245 891-0 . Fax +43 6245 869 65 . info@emco.at