elumatec - Overview Saw Blades EN

Page 1

SAW BLADES

THE PERFECT SOLUTION FOR EVERY REQUIREMENT

EN

TABLE OF CONTENTS

1 | TECHNOLOGY

1.1 I TOOTH SHAPES Page 4

1.2 I DIMENSIONS Page 5

2 | SAW BLADES FOR DOUBLE MITRE SAWS

2.1 I DG 244 Page 6

2.2 I DG 142 + DG 142 XL Page 7

2.3 I DG 104 Page 8

2.4 I DG 79 Page 9

3 | SAW BLADES FOR MITRE SAWS

3.1 I MGS 245 Page 10

3.2 I MGS 142 Page 11

3.3 I MGS 105 Page 12

3.4 I MGS 73 Page 13

4 | SAW BLADES FOR TABLE SAWS

4.1 I TS 161 Page 14

5 | SAW BLADES FOR AUTOMATIC SAWS

5.1 I SA 73 Page 15

5.2 I SA 142 + SAS 142 Page 16

6 | SAW BLADES FOR VEE-NOTCH SAWS

6.1 I KS 101 Page 17

7 | SAW BLADES FOR NOTCHING SAWS

7.1 I AKS 134 Page 18

8 | SAW BLADES FOR PROFILE MACHINING CENTRES

8.1 I SBZ 151 Page 19

8.2 I SBZ 150 Page 20

8.3 I SBZ 130 + SBZ 131 Page 21

8.4 I SBZ 610 Page 22

8.5 I SBZ 616 Page 23

8.6 I SBZ 628 Page 24

8.7 I SBZ 630 Page 25

9 | TIPS

9.1 I TIPS FOR A PERFECT SAW CUT Page 26

2

INTRODUCTION

Dear customer,

machines from elumatec stand for quality and performance! To ensure this, suitable and tested tools are required. For this reason, we have compiled a selection of elumatec saw blades for you in this catalogue. All the recommendations given are geared towards sawing profiles. The underlying materials are aluminium profiles in wrought alloys and PVC profiles for window construction.

For easy finding of the optimal saw blade, the saw blades are assigned to the machines. The saw blade that is supplied as standard with the machine is marked „Standard“.

If you have any questions about the above-mentioned topics, saw blade selection and process optimisation, please do not hesitate to contact us. We are at your disposal.

We hope you enjoy browsing through the catalogue, and we look forward to receiving your order!

elumatec AG

Technical department

Pinacher Straße 61 75417 Mühlacker Germany

Phone +49 7041 14 - 105

Fax +49 7041 14 - 282

sales@elumatec.com www.elumatec.com

3

1.1 | TOOTH SHAPES

Flat trapezoid ideal for cuts and end cuts

Notch cut ideal for notches with sharp corners

G4 produces minimal cutting pressure and small chips advantageous for thin-walled or solid profiles

1 | TECHNOLOGY
Carbide tipped
G4 HM PKD FTZ KS 4
Polycrystalline cutting material Diamond

1.2 | DIMENSIONS

View saw blade

Hole pattern saw blade

D = Outside diameter

d = Bore

W = Tooth width

Cutting angle

1 | TECHNOLOGY
W d D positiv negative 5

2.1 | DOUBLE MITRE SAW DG 244

D = 550 mm

d = 30 mm

Hole pattern:

Order no. 204311300 (standard)

Z=110; W=4,4 mm; positiv

Order no. 204311301

Z=72; W=4,4 mm; positiv

Order no. 204311302

Z=110; W=4,4 mm; positiv

Order no. 244311301

Z=170; W=4,4 mm; positiv

Order no. 244311305

Z=110; W=4,4 mm; positiv

2 | SAW BLADES FOR DOUBLE MITRE SAWS
Tooth shape 1-3 mm 2-5 mm 4-10 mm massive PVC
✓ ✓ ?
X
X
? ✓ ✓ X
✓ ✓ ? X ?
✓ ? X X
X
✓ ✓ ? X ? ✓
on use
FTZ FTZ FTZ KS HM HM HM
6
= Yes ? = Depending
X = No
HM

2.2 | DOUBLE MITRE SAW DG 142 / DG 142 XL

D = 500 mm d = 30 mm

Order no. 204311300 (standard)

Z=110; W=4,4 mm; positiv

Order no. 204311301

Z=72; W=4,4 mm; positiv

D = 500 mm d = 30 mm

Order no. 142311300 (standard)

Z=120; W=4,4 mm; positiv

Order no. 142311302

Z=72; W=4,4 mm; positiv

Order no. 142311310

Z=164; W=4,0 mm; positiv

Order no. 142311336

Z=120; W=3,4 mm; positiv

Order no. 142311340

Z=120; W=4,4 mm; positiv

DG 142 XL DG 142 2 | SAW BLADES FOR DOUBLE MITRE SAWS
Tooth shape 1-3 mm 2-5 mm 4-10 mm massive PVC
✓ ✓ ? X ✓
X ? ✓ ✓ X
✓ ? X X ?
X X X X ✓
✓ ✓ X X X
Tooth shape 1-3 mm 2-5 mm 4-10 mm massive PVC
✓ ✓ ? X ✓
X ? ✓ ✓ X FTZ FTZ FTZ FTZ HM HM HM HM
✓= Yes ? = Depending on use X = No ✓= Yes ? = Depending on use X = No HM FTZ FTZ 7
Hole pattern: Hole pattern:

2.3 | DOUBLE MITRE SAW DG 104

D = 420 mm

d = 30 mm

Hole pattern:

Order no. 102311301 (standard)

Z=96; W=4,0 mm; positiv

Order no. 102311300

Z=52; W=4,0 mm; positiv

Order no. 102311304

Z=96; W=4,0 mm; positiv

Order no. 104311313

Z=136; W=3,5 mm; positiv

Order no. 104311319

Z=96; W=4,0 mm; positiv

2 | SAW BLADES FOR DOUBLE MITRE SAWS
Tooth shape 1-3 mm 2-5 mm 4-10 mm massive PVC
✓ ✓ ?
X X
X
? ✓ ✓ X
✓ ✓ ?
X X
✓ ?
X X X
✓ ✓ X X
FTZ
FTZ
on use
KS HM
FTZ 8
?
HM
HM
= Yes ? = Depending
X = No
HM

2.4 | DOUBLE MITRE SAW DG 79

D = 380 mm

d = 32 mm

Order no. 073311302 (standard)

Z=110; W=3,8 mm; negativee

Order no. 072311303

Z=56; W=3,8 mm; positiv

FTZ FTZ HM HM Hole pattern:

2 | SAW BLADES FOR DOUBLE MITRE SAWS
Tooth shape 1-3 mm 2-5 mm 4-10 mm massive PVC
✓ ✓ ? X ✓
X
✓ ✓
✓= Yes ? = Depending on use X = No 9
?
X

3.1 | MITRE SAW MGS 245

D = 550 mm

d = 30 mm

Hole pattern:

Order no. 204311300 (standard)

Z=110; W=4,4 mm; positiv

Order no. 204311301

Z=72; W=4,4 mm; positiv

Order no. 204311302

Z=110; W=4,4 mm; positiv

Order no. 244311301

Z=170; W=4,4 mm; positiv

Order no. 244311305

Z=110; W=4,4 mm; positiv

3 | SAW BLADES FOR MITRE SAWS
Tooth shape 1-3 mm 2-5 mm 4-10 mm massive PVC
✓ ✓
? X
X
✓ ✓
?
X
✓ ✓
? X ?
? X X X
✓ ✓
FTZ HM FTZ HM
✓=
on use X = No KS HM HM FTZ 10
? X ?
Yes ? = Depending

3.2 | MITRE SAW MGS 142

D = 500 mm

d = 30 mm

Order no. 142311300 (standard)

Z=120; W=4,4 mm; positiv

Order no. 142311302

Z=72; W=4,4 mm; positiv

HM HM Hole pattern:

Order no. 142311331

Z=120; W=3,5 mm; positiv

Order no. 142311310

Z=164; W=4,0 mm; positiv

Order no. 142311336

Z=120; W=3,4 mm; positiv

Order no. 142311340

Z=120; W=4,4 mm; positiv

3 | SAW BLADES FOR MITRE SAWS
Tooth shape 1-3 mm 2-5 mm 4-10 mm massive PVC
✓ ✓
? X ✓
X
✓ ✓
?
X
✓ ✓
? X ?
? X X ?
X X X X ✓
✓ ✓
FTZ FTZ
✓= Yes ? = Depending on use X = No KS HM HM FTZ FTZ 11
X X X

3.3 | MITRE SAW MGS 105

D = 420 mm

d = 30 mm

Hole pattern:

Order no. 102311301 (standard)

Z=96; W=4,0 mm; positiv

Order no. 102311300

Z=52; W=4,0 mm; positiv

Order no. 102311304

Z=96; W=4,0 mm; positiv

Order no. 104311313

Z=136; W=3,5 mm; positiv

Order no. 104311319

Z=96; W=4,0 mm; positiv

3 | SAW BLADES FOR MITRE SAWS
Tooth shape 1-3 mm 2-5 mm 4-10 mm massive PVC
✓ ✓
? X X
X
✓ ✓
?
X
✓ ✓
? X X
? X X X
✓ ✓
FTZ HM FTZ HM
✓=
on use X
KS HM HM FTZ 12
X X ?
Yes ? = Depending
= No

3.4 | MITRE SAW MGS 73

D = 380 mm

d = 32 mm

Order no. 073311302 (standard)

Z=110; W=3,8 mm; negative

Order no. 072311303

Z=56; W=3,8 mm; positiv

FTZ FTZ HM HM Hole pattern:

3 | SAW BLADES FOR MITRE SAWS
Tooth shape 1-3 mm 2-5 mm 4-10 mm massive PVC
✓ ✓ ?
X
X ? ✓ ✓ X
✓= Yes ? = Depending on use X = No 13

4.1 | TABLE SAW TS 161

D = 280 mm

d = 32 mm

Hole pattern:

Order no. 160311300 (standard)

Z=88; W=3,2 mm; positiv

Order no. 160311301

Z=72; W=3,2 mm; positiv

Order no. 160311303

Z=88; W=2,4 mm; positiv

Order no. 161311303

Z=88; W=3,0 mm; positiv

4 | SAW BLADES FOR TABLE SAWS
Tooth shape 1-3 mm 2-5 mm 4-10 mm massive PVC
✓ ✓ ?
X X
X ?
? X
✓ ? X X X
✓ ✓ X X
FTZ FTZ FTZ HM HM HM FTZ
✓= Yes ? = Depending on use X = No 14
X

5.1 | AUTOMATIC SAW SA 73

D = 380 mm

d = 32 mm

Order no. 073311302 (standard)

Z=110; W=3,8 mm; negative

Order no. 072311303

Z=56; W=3,8 mm; positiv

Order no. 072311306

Z=110; W=3,2 mm at the edge reduced to 2.4 mm; negative

HM HM HM Hole pattern: ✓= Yes ? = Depending on use X = No

5 | SAW BLADES FOR AUTOMATIC SAWS 90°
Tooth shape 1-3 mm 2-5 mm 4-10 mm massive PVC
✓ ✓ ? X
?
X
? ✓ ✓ X
✓ ? X
FTZ FTZ FTZ
15
X ?

5.2 | AUTOMATIC SAW SA 142 / SAS 142

D = 500 mm

d = 30 mm

Hole pattern:

Order no. 142311300 (standard)

Z=120; W=4,4 mm; positiv

Order no. 142311302

Z=72; W=4,4 mm; positiv

Order no. 142311331

Z=120; W=3,5 mm; positiv

Order no. 142311339

Z=96; W=4,4 mm; positiv

Order no. 142311310

Z=164; W=4,0 mm; positiv

Order no. 142311336

Z=120; W=3,4 mm; positiv

Order no. 142311340

Z=120; W=4,4 mm; positiv

5 | SAW BLADES FOR AUTOMATIC SAWS
Tooth shape 1-3 mm 2-5 mm 4-10 mm massive PVC
✓ ✓
? X
X ? ✓
X
✓ ✓ ? X ?
? ✓ ✓ ✓
X
✓ ? X
X ?
X
X X X ✓
✓ ✓ X X
FTZ FTZ HM HM
✓= Yes ? = Depending on use X = No KS G4 HM HM HM FTZ FTZ 16
X

6.1 | KS 101/30

D = 300 mm

d = 32 mm

Order no. 101311303

Z=80; W=3,4 mm; positiv

Order no. 101311304

Z=104; W=3,4 mm; positiv

KS KS HM HM Hole pattern:

6 | SAW BLADES FOR VEE-NOTCH SAWS
Tooth shape 1-3 mm 2-5 mm 4-7 mm massive PVC
✓ ✓ ? X ✓
✓= Yes ? = Depending on use X = No 17
? X X

7.1 | AKS 134

D = 500 mm/550 mm/650 mm d = 50 mm Hole pattern:

Order no. 134311300 (D=500 mm)

Z=120; W=4,4 mm; positiv

Order no. 134311302 (D=500 mm)

Z=120; W=5,5 mm; positiv

Order no. 134311301 (D=550 mm)

Z=110; W=4,4 mm; positiv

Order no. 134311303 (D=650 mm)

Z=144; W=4,4 mm; positiv

7 | SAW BLADES FOR NOTCHING SAWS
Tooth shape 1-3 mm 2-5 mm 4-7 mm massive PVC
✓ ✓
? X
✓ ✓
? X
✓ ✓ ? X ✓
✓ ✓ ? X ✓ KS KS KS KS HM HM HM HM ✓= Yes ? = Depending on use X = No 18

8.1 | SBZ 151

D = 500 mm

d = 32 mm

Hole pattern:

Order no. 151209101

(with saw blade holder HSK63-F)

Order no. 151207600 (with screws)

Z=120; W=4,6 mm; positiv

Order no. 151209109

(with saw blade holder HSK63-F)

Order no. 151207607 (with screws)

Z=96; W=4,6 mm; positiv

Order no. 151209103

(with saw blade holder HSK63-F)

Order no. 151207602 (with screws)

Z=60; W=4,6mm; positiv

D = 400 mm

d = 32 mm

Hole pattern:

Order no. 151209102

(with saw blade holder HSK63-F)

Order no. 151207601 (with screws)

Z=96; W=4,6 mm; positiv

Order no. 151207606 (with screws)

Z=52; W=4,6 mm; positiv

8 | SAW BLADES FOR PROFILE MACHINING CENTRES
Tooth shape 1-3 mm 2-5 mm 4-10 mm massive PVC
✓ ✓ ? X X
X ? ✓ ✓ X
X X ✓ ✓ X
Tooth shape 1-3 mm 2-5 mm 4-7 mm massive PVC
✓ ✓ ? X ✓
X ? ✓ ✓ ? HM HM FZ FZ KS FZ KS HM HM HM
✓= Yes ? = Depending on use X = No ✓= Yes ? = Depending on use X = No 19

8.2 | SBZ 150

D = 400 mm

d = 32 mm

Order no. 150209110

(with saw blade holder HSK63-F)

Order no. 151207600 (with screws)

Z=96; W=4,6 mm; positiv

Order no. 151209108

(with saw blade holder HSK63-F)

Order no. 151207606 (with screws)

Z=52; W=4,6 mm; positiv

8 | SAW BLADES FOR PROFILE MACHINING CENTRES
Tooth shape 1-3 mm 2-5 mm 4-10 mm massive PVC
✓ ✓ ? X ✓
X ? ✓ ✓ ? HM HM FZ FZ
✓= Yes ? = Depending on use X = No 20
Hole pattern:

8.3 | SBZ 130 + SBZ 131

D = max. 300 mm d = 32 mm

Order no. 108311300

D=254; Z=80; W=3,2 mm; negative

Order no. 131311303

D=300; Z=100; W=3,2 mm; positiv

Order no. 131311304

D=300; Z=76; W=3,2 mm; positiv

Order no. 101311303

D=300; Z=80; W=3,4 mm; positiv

Order no. 101311304

D=300; Z=104; W=3,4 mm; positiv

pattern:

8 | SAW BLADES FOR PROFILE MACHINING CENTRES
Hole
Tooth shape 1-3 mm 2-5 mm 4-10 mm massive PVC
✓ ✓ X X ✓
✓ ✓ ? X ✓
X X ✓ ✓ ✓
X ? ✓ ✓ ✓
✓ ✓ ? X ✓ FTZ HM FTZ FTZ HM HM ✓= Yes ? = Depending on use X = No KS KS HM HM 21

8.4 | SBZ 610

D = 550 mm

d = 40 mm

Order no. 605311301 (standard)

Z=110, W=4,4 mm; positiv

FTZ HM Hole pattern:

8 | SAW BLADES FOR PROFILE MACHINING CENTRES
1-3 mm 2-5 mm 4-7 mm massive PVC
Tooth shape
✓ ?
X ✓
Yes ?
Depending on use X
No 22
X
=
=
=

8.5 | SBZ 616 / SBZ 618

D = 550 mm

d = 40 mm

pattern:

Order no. 605311301 (standard)

Z=110, W=4,4 mm; positiv

Order no. 618311304

Z=120, W=4,2 mm; positiv

8 | SAW BLADES FOR PROFILE MACHINING CENTRES
Tooth shape 1-3 mm 2-5 mm 4-7 mm massive PVC
✓ ✓ ? X ✓
✓ ✓ ?
✓= Yes ? = Depending on use X = No 23
X
FTZ FTZ HM HM Hole

8.6 | SBZ 628

D = 550 mm /650 mm

d = 40 mm Hole pattern:

Order no. 602311301 (standard)

Z=110, W=4,4 mm; positiv

Order no. 605311306

Z=132, W=4,4 mm; positiv

Order no. 602311302

Z=160, W=4,4 mm; negative

Order no. 628311304

Z=132, W=4,4 mm; positiv

Order no. 602311304

D=650 mm

Z=132, W=4,4 mm; negative

Order no. 602311303

D=650 mm

Z=188, W=4,4 mm; negative

Order no. 628311303

D=650 mm

Z=132, W=4,4 mm; negative

8 | SAW BLADES FOR PROFILE MACHINING CENTRES
Tooth shape 1-3 mm 2-5 mm 4-7 mm massive PVC
✓ ✓ ?
X
✓ ✓
? X ?
✓ ? X X ?
✓ ✓ ✓ ? ✓
✓ ✓ ?
X ?
? X X ?
✓ ✓ ? X ? FTZ FTZ KS KS HM HM HM HM HM G4 FTZ FTZ HM HM ✓= Yes ? = Depending on use X = No 24

8.7 | SBZ 630 / SBZ 631

D = 550 mm

d = 40 mm

Order no. 602311301 (standard)

Z=110, W=4,4 mm; positiv

Order no. 605311306

Z=132, W=4,4 mm; positiv

Order no. 602311302

Z=160, W=4,4 mm; negative

8 | SAW BLADES FOR PROFILE MACHINING CENTRES
Tooth shape 1-3 mm 2-5 mm 4-7 mm massive PVC
✓ ✓ ? X ✓
✓ ✓
? X ?
✓ ? X X X FTZ HM FTZ KS HM HM
✓= Yes ? = Depending on use X = No 25
Hole pattern:

PROBLEM

Matt surface, glued chips

SOLUTION

• More oil

• Sharpening saw blade

saw blade exit

Weniger Vorschub;

Mehr Sprühöl

Mehr Zähne

• Less feed

• More spray oil

• More teeth

Weniger Vorschub;

Mehr Sprühöl

Mehr Zähne

Cutting surface with hammered texture

Mehr Sprühöl

Mehr Sprühöl

Weniger Zähne

• More spray oil

Weniger Zähne

• Less teeth

Weniger Zähne

• Less teeth

Weniger Zähne

• Slower feeding

RESULT

PERFECT
CUT 9 | TIPS
9.1 | TIPS FOR A
SAW
Burr at Wool chips Clean cutting surface Burr formation reduced Clean cutting surface
26
Single chips

Perfect profile machining – since 1928.

27

elumatec AG

Pinacher Straße 61

75417 Mühlacker

Germany

Phone +49 7041 14-0

Fax +49 7041 14-280

mail @ elumatec.com www.elumatec.com

The right to make technical alterations is reserved. | 2023-09

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