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O A K RIDGE N A T I O N A L LABORATORY operated by U N I O N CARBIDE CORPORATION for the U.S. A T O M I C ENERGY C O M M I S S I O N
ORNL- TM- 1051 COPY NO.
DATE
- d.2
- March 11, 1965
-_-
r
RECONSTITUTION OF MSR FUEL BY REDUCING UF6 GAS T O UF4 I N A MOLTEN SALT
L. E . McNeese C . D e Scott
w
E
HSTRIBUTIONOF THISDOCUMENI UNLIMITED c
LEGAL NOTICE T h i s report was prepared as an account of Government sponsored work.
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nor the Commission, nor any person a c t i n g on behalf of the Commission:
A.
Makes any warranty or representation, completeness,
any
information,
apparatus,
p r i v a t e l y owned rights;
B.
expressed or implied, w i t h respect t o the accuracy,
or usefulness of the information contained in t h i s report, or t h a t the use of method,
or process disclosed
i n t h i s report m a y not infringe
or
Assumes any l i a b i l i t i e s w i t h respect t o the use of, or for damages r e s u l t i n g from the use of any information, apparatus, method, or process disclosed i n t h i s report.
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"person
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RECONSTDUTION OF MSR FUEL BY REDUCING
UF6 GAS TO UFb I N A MODEN SAXT
L. E. McrJeese C. D. S c o t t
~
t
-
~
~
NOTICE
This report was prepared as an account of work sponsored by the United States Government. NeitheI the United States nor the United States Energy Research and Development Administration, nor any of their employees, nor any of their contractors, subcontractors, or their employees, makes any Warranty, express or implied, or assumes any legal liability 01 responsibility for the accuracy, completeness of usefulness of any informtion, apparatus, product or Process disclosed, or represents that its use would not infringe privately owned rights.
OAK RIDGE NATIONAL M30RAToRY Oak R i d g e , T e n n e s s e e operated by UNION CAHBIDE CORPORATION f o r the U.S. ATOMIC ENERGY COMMISSION
A
W
COJ!KCENTS Abstract..
.
Introduction.
............... ......... ... ...... a
. of Experimental R e s u l t s . . and Recommendations . . . . .... ........
Discussion Conclusion References
Y
.. .. .. ..
.
.. ...... .... . . ...... ...,..
Proposed Process and A p p l i c a t i o n t o K R Processing Experimental Equipment and Procedure
.
Page 1 1 2
4 10
13
14
.
1 RECONSTITUTION OF MSR FUEL BY REDUCING
UF6 GAS TO UF4 I N A MOLTEN SALT L. E . McNeese C . D. Scott ABSTRACT The d i r e c t r e d u c t i o n of U F t o UF i n a molten s a l t i s proposed a s a s t e p i n t e p u r i i c a t i o n of f u e l s a l t from a molten s a l t r e a c t o r . This s t e p would r e p l a c e t h e c o n v e n t i o n a l method of r e d u c t i o n F, i n which UF' i s reduced t o UF powder i n a H 6 flame. Reduction of t h e UTc, kn a molten sal? w i l f r e s u l t i n a s h o r t e r and more d i r e c t p r o c e s s f o r f u e l s a l t p u r i f i c a t i o n . The r e d u c t i o n i s t o b e e f f e c t e d i n two s t e p s which c o n s i s t of a b s o r p t i o n of UF6 i n t o a molten s a l t c o n t a i n i n g UF and of r e d u c t i o n of t h e 4 r e s u l t i n g i n t e r m e d i a t e f l u o r i d e s t o UF w i t h hydro4 gen. Experimental d a t a on t h e a b s o r p t i o n s t e p a r e p r e s e n t e d and information concerning t h e r e d u c t i o n of i n t e r m e d i a t e f l u o r i d e s i s c o n s i d e r e d .
fi
9
-
. INTR ODUC T I O N One proposed p r o c e s s i n g s t e p f o r Molten S a l t Reactor (MSR) f u e l
i s t h e r e d u c t ion of p u r i f fed UF6 t o UF14. \ S O t h a t t h e UF 4 can be r e t u r n e d t o b a r r e n , p u r i f i e d f u e l s a l t . 'I
'
The u s u a l method f o r r e -
ducing UF6 t o UF4 i s b y use of H 2 i n a H2-F2 flame :
T h i s r e d u c t i o n i s c a r r i e d o u t i n a t a l l column where t h e UF6 and H2
-F flame and d r y U F ~powder ( f i n e l y d i v i d e d ) 2 2 It i s a r o u t i n e p r o d u c t i o n o p e r a t i o n and t h e r e i s much
are introduced i n t o a H
is collected.
available operating d e s i r a b l e f o r remote o p e r a t i o n .
Such a p r o c e s s would n o t be It i n v o l v e s a s o l i d s h a n d l i n g problem
which r o u t i n e l y r e q u i r e s equipment a c c e s s and p r o c e s s c o n t r o l is sometimes d i f f i c u l t
.
It would b e d e s i r a b l e t o reduce t h e UF6 t o UF 4 i n a molten s a l t environment, and t h u s circumvent t h e problems of s o l i d s handling and f u e l make-up.
P a s t experience of o t h e r workers has i n d i c a t e d t h e
2 f e a s i b i l i t y of absorbing UF6 i n t o molten s a l t which c o n t a i n s UF
-
and
(ft)
reducing t h e absorbed UFc t o U F 4 by sparging w i t h H
I
Kirslis 2' found t h a t c o r r o s i o n w a s n o t severe i n a b s o r p t i o n of F2 by molten s a l t c o n t a i n i n g U u n t i l t h e intermediate f l u o r i d e of uranium had a f l u o r i d e c o n t e n t g r e a t e r t h a n UF,. ),
UF
3
i n a molten s a l t and
found t h a t H would reduce UF4 t o 2 reduced v a r i o u s metal f l u o r i d e s
B l o o d (61 has
i n molten s a l t s by use of H
2' This r e p o r t p r e s e n t s a proposed continuous processing method f o r
t h e r e d u c t i o n of UFh to UF4 i n a molten s a l t environment b y a b s o r p t i o n of UF6 i n t h e s a l t and r e d u c t i o n w i t h H
The r e s u l t s from a s c o u t i n g 2' t e s t are analyzed t o i n d i c a t e process f e a s i b i l i t y . PROPOSED PROCESS AND APPLICATION TO MSR PREESSING The c u r r e n t scheme f o r processing Molten S a l t Reactor ( K R ) f u e l c o n s i s t s of removal of ;Iranium as UF,
D
and v o l a t i l e f i s s i o n products
(FP) from the s a l t by f l u o r i n a t i o n , s e p a r a t i o n of r e f r a c t o r y FP from t h e s a l t by d i s t i l l a t i o n , and recomb i n a t ion of t h e v o l a t i l i z e d uranium and p u r i f i e d b a r r e n s a l t f o r r e t u r n t o t h e MSR ( F i g . 1)'l). During t h e f l u o r i n a t i o n s t e p , b o t h i x - a n i m and v o l a t i l e f i s s i o n products are r e moved from t8he s a l t 'cy t h e r e a c t i o n s :
F P ( i n molten s a l t )
+
F2
-volatile
FP f l u o r i d e s .
The UF6 and v o l a t i l e FP f l u o r i d e s w i l l be s e p a r a t e d b y s o r p t i o n t e c h niques and t h e urani-xn w i l l t h e n b e b a r r e n s a l t t o form t h e M3R f.iel.
1 - s i n t r d u c e d as UF4 t o t h e p u r i f i e d Thus, t h e r e must be a method f o r re-
ducing UF6 t o UF4.
-
Since t h e end r e s u l t of t h e UF
6
r e d u c t i o n w i l l be a s o l u t i o n of UF
4
i n molten s a l t r a t h e r t h a n UT4 as a d r y powder, it i s a t t r a c t i v e t o c a r r y on t h e r e d u c t i o n i n a molten s a l t environment and p r e f e r a b l y i n the purified barren salt.
To achieve t h i s requirement, UF
6
can be con-
t a c t e d w i t h a molten f l u o r i d e s a l t c o n t a i n i n g some uranium as UF4 where
it w i l l be absorbed by r e a c t i o n w i t h t h e UF mediate f l u o r i d e of uranium, such as UF
5'
4 t o form an e q u i v a l e n t i n t e r -
i n the salt:
1
,
ORNL VOLATILE
DWG
65-1790
FP
4 SORPTION
StPARATlON
UF6
FP + UF6 I
_
SORBED
FP
FLUORINATION
-
BARREN
F2 I
SALT
,
.
I“LL I.., ...-. *
b DISTILLATION
‘i
MSR REACTOR
CERAMIC
cl 11~1 UAKF-I
FUEL
FP
SALT
4 L FILTER
Fig.
1.
MSR Fuel
Processing
with
IP
Hz -+- HF
-
PURIFIED
w,
Conventional
UF.6 Reduction.
w
4
T h i s i n t e r m e d i a t e f l u o r i d e w i l l t h e n b e reduced to -UF4 i n t h e s a l t b y means of H2:
Such a p r o c e s s could b e c a r r i e d out c o n t i n u o u s l y i n a c3lumn in
6 a r e introduced a t t h e bottom of t h e column
which t h e b a r r e n s a l t and UF
a l o n g w i t h s a l t c o n t a i n i n g UF4 which is r e c y c l e d from t h e t o p of t h e colurr, (Fig. 2 ) .
A s t h e s a l t and UF
6 progress
up t h e column, t h e TJF6
w i l l b e absorbed i n t h e s a l t and subsequently reduced t o UF4 a s it p a s s e s b t o t h e H2 r e d u c t i o n sect,ion.
The column o f f - g a s w i l l b e a m i x -
t u r e of H and HF and a s i d e strearr, of t h e overhead molten s a l t w i l l b e 2 ready f o r r e t u r n t o t h e n u c l e a r r e a c t o r core a f t e r f i l t r a t i o n s i n c e the
HF and H2 sparge u s u a l l y given make-up salt w i l l have been achieved in t h e r e d u c t i o n column.
\Then t h i s r e d u c t i o n s t e p i s incorporatea into t h e
flowsheet, t h e r e s u l t h g p r o c e s s is m a r e d i r e c t and s h o r t e r ( F i g . 3). i n i t i a l t e s t s ( n e x t stzt) i t x i i c a t e t k a t t h e a b s o r p t i o n s t e p i s very r a p i d , however, it w i l l b e d e s i r a b l e t o keep t h e f l u o r i d e c o n t e n t of t h e i n t e r z e d i a t e f l u o r i d e below t h a t eqJiva1en-L to W minimize c o r r o s i o n .
5
h oder t o
The rate of t h e hjrdrogen r e d u c t i o n r e a c t i o n i s z.9t
know-, although t h e l i m i t e d d a t a a v a i l a b l e looks f a v o r a k l e .
In
st-dybg
3 ir molten s a l t b y H2 b y t h e r e a c t i o r , :
t h e r e d u c t i o n of UF4 to UF
uF4 ( s a l t Longi5
+
l/2H2-uF
3blt)
+xi?,
observed t h a t e q u i l i b r i u m was e s t a b l i s h e d between a
Hp-HF s t r e a m
and molten s a l t c o n t a i n i n g u r m i u m f i u o r i d e s a f t e r t h e g a s b a b b l e s had r i s e n a f e w inches through t h e s a l t . t o UF
r e d u c t i o n of UF
4
H i s d a t a a l s o i r d i c a t e only 1%
b y a gas s t r e a m c o c t a i n i n g 1% 83' i n H, a t a c
3 0
p r e s s u r e of 1 atm a t 600 C .
The e x p e r i m e n t a l equipment was assezibled from e x i s t i n g equipment a v a i l a b l e as a r e s u l t of work b- support of t h e Moltes S a l t F l c o r i d e V o l a t i l i t y Process.
Means were p r m i d e d for c o n t a c t k g UP
4'
dissolved
i n molten s a l t , w i t h 'fl6 i n t h e f i r s t s t e p of t h e r e d u c t i o n p r m e s a a:id
ORNL DWG 65-1791
SALT + UFA
\
-FUEL
SALT
-
H2
f Fig. 2.
Continuous Reduction of UFb by H2 in a Molten Salt.
ORNL VOLATILE A
FP
111
SORPTION
DWG
HF + H2 4
SEPARATION
I
UF6
FP + 9F6 + 1
/ I
I
I
FLUQRINA
,
I-
II
SORBED
FP
2v,
JION
2
I
REDUCTION H2-l
_
FP + SALT
CERAMIC
PURIFIED
FUEL
FP
l-l-
SALT
1
Fl LTER Fig.
J
-
3.
MSR Fuel
Processing
with
Continuous
6
UF6 Reduction
\
in Molten
Salt.
I
65-1792
7 f o r c o n t a c t i n g t h e r e s u l t i n g uranium f l u o r i d e w i t h hydrogen i n t h e second step.
Details of t h e experimental equipment and of t h e procedure f o r
t e s t i n g t h e r e d u c t i o n process a r e d i s c u s s e d i n t h e f o l l m i n g s e c t i o n s . EQUIPI$Em AN3 M4TERIALS
The r e d u c t i o n t e s t was c a r r i e d out i n t h e v e s s e l shown schematic-
4.
a l l y in Fig*
The v e s s e l was c o n s t r u c t e d from b i n . - d i a m
A 3/8-in.
n i c k e l p i p e and w a s 26 inches i n l e n g t h .
Sch
nickel inlet line
was l o c a t e d i n t h e c e n t e r of t h e v e s s e l and termkated 1/4-in. bottom of t h e v e s s e l .
A 3/4-in.
i n s e r t i o n of a cold, 3/8-in. salt.
40
from t h e
f i t t i n g on the t o p f l a n g e allowed t h e
n i c k e l rod which was used f o r sampling t h e
The v e s s e l was heated b y two n i c h r o m w i r e r e s i s t a n c e f u r n a c e s . A flow diagram f o r t h e equiprnernt used in t h e t e s t i s s h m i n F i g .
The equipment included a
w6
5.
m t e r i n g system, a hydrogen metering sys-
t e m , means f o r purging b o t h t h e
UF6
system and H2 system w i t h N2, t h e
r e d u c t i o n v e s s e l , and a NaF t r a p d a m s t r e a m from t h e v e s s e l f o r absorbing UF6 o r HF from t h e off-gas of t h e r e d u c t i o n v e s s e l . The s a l t charge w a s prepared by mixing LiF, Z r F 4 and UF4.
w a s r e a g e n t grade and c o n t a i n e d < 0 . 2 3 w t
%
i m p u r i t i e s (mostly NaF).
The zirconium c o n t e n t of t h e Z r F 4 w a s found b y a n a l y s i s t o b e which compares f a v o r a b l y w i t h t h e s t o i c h i o m t r i c a l value of uranium c o n t e n t of t h e UF
4 w a s found t o
be
f a v o r a b l y w i t h t h e s t o i c h i o m e t r i c a l value
The L i F
76.5% which a l s o of 75.q; and t h e
h e x a f l u o r i d e contained l e s s t h a n 200 ppm i m p u r i t i e s .
54.7%
54.6%; t h e compares uranium
Hydrogen t h a t was
used contained l e s s t h a n 0.005 v o l f r a c t i o n i m p u r i t i e s .
A s a l t charge c o n s i s t i n g of 5320 g Z r F 4 ,
(0.197 gmole
863 g LiF, and 61.8 g UF4
UF ) was placed in t h e r e d u c t i o n v e s s e l and h e a t e d t o 600째C.
4
A t t h i s temperature t h e d e p t h of molten s a l t w a s 12 inches. mixture had a UF4 c o n c e n t r a t i o n of 1 w t
The s a l t
'$ and a m e l t i n g p o i n t of approx-
A salt sample (UR-1) was t a k e n b y i n s e r t i o n of a c o l d 3/8-in.-diam n i c k e l rod i n t o t h e molten s a l t . A w6 f l a w of 1.5 g / m h w a s t h e n f e d through t h e by-pass around t h e r e d u c t i o n v e s s e l f o r 16 imately 51OoC.
8
ORNL DWG 65-1793
/
3/8" NICKEL G A S INLET
J
3/8"-diam. OFFGAS LINE
COPPER GASKET
. 4-in. SCHEDULE 40 NICKEL PIPE
Fig. 4.
Vessel Used for Reduction of UF6 to UF4 in a Molten Salt:
ORNL
N2
DWG
65-1794
SUPPLY-,
CALIBRATED CAPILLARY
u
u
SUPPLY
NaF TRAP
-
11I
UF6 SUPPLY
I
OFFGAS
I
REDUCTION VESSEL
Fig.
5.
Flow
Diagram
for Equipment
Used in Reduction
of UF6 to UF4 in a Molten
Salt.
10 The UF6 f l o w w a s t h e n d i v e r t 2' ed i n t o t h e d i p l i n e of t h e r e d u c t i o n v e s s e l and w a s continued f o r 25
minutes i n o r d e r t o f r e e t h e system of N
A t t h i s time, t h e UF6 flow w a s stopped and t h e system was
minutes.
purged w i t h N, f o r 5 minutes a f t e r which a s a l t sample (UR-2) w a s t a k e n .
38.2 g r a t e O f 95 s t .
The q u a n t i t y of UF,: f e d t o t h e system d u r i n g t h i s s t e p w a s L
(0.108 gmoles). The s a l t w a s t h e n purged w i t h H2 a t t h e cm3/min f o r 25 minutes. A t o t a l of 0.107 gmoles H2 was added t h i s step. sample
A f t e r t h e system was purged w i t h N2 f o r 10 min, a s a l t
(UR-3) w a s
The system w a s t h e n allowed t o c o o l down over-
taken.
0
night.
The f o l l o w i n g day t h e system w a s heated t o 600 C and a s a l t Sam-
p l e was t a k e n st.
during
cm3/min
The s a l t w a s t h e n sparged w i t h H2 a t a rate of
85
f o r 20 min d u r i n g which a t o t a l of 0.076 gmoles H2 w a s fed
t o t h e system. sample
(UR-4).
The system w a s t h e n purged w i t h N2 f o r 1 0 min and a s a l t
(UR-5)w a s
The system w a s t h e n cooled and t h e t e s t con-
taken.
cluded.
DISCUSSION OF EXPERIMENTAL RESULTS Two q u e s t i o n s r e l a t e d t o t h e experimental work are of primary i n t e r est.
These are (1)t h e f r a c t i o n of UF/ which w a s absorbed b y t h e molten '3
s a l t and ( 2 ) t h e valence of t h e uranium i n t h e r e s u l t i n g mixture.
Also,
of i n t e r e s t are t h e c o n c e n t r a t i o n l e v e l of t r a c e i m p u r i t i e s such as Ni and 02. The composition of t h e various s a l t samples i s given i n Table 1. The uranium c o n c e n t r a t i o n i n t h e i n i t i a l s a l t (UR-1) w a s found by analys i s t o be 0.66; w t $ which i s ll.& c o n c e n t r a t i o n of 0.75 wt
4.
lower t h a n t h e c a l c u l a t e d uranium
The c a l c u l a t e d uranium c o n c e n t r a t i o n f o r
complete a b s o r p t i o n of t h e UF, bubbled through t h e s a l t d u r i n g t h e 25 v
rnin a d d i t i o n p e r i o d was 1 . 1 5 w t
9.
';"ne average uranium c o n c e n t r a t i o n
a f t e r t h e TJFc a d d i t i o n was found b y a n a l y s i s t o be @J
lower t h a n t h e c a l c u l a t e d value.
1.07 wt $
which i s
It w a s concluded t h a t , w i t h i n t h e
accuracy of t h e experimental d a t a , complete a b s o r p t i o n of t h e UF6 had occurred
It is b e l i e v e d t h a t t h e a d d i t i o n of UF,: t o a s a l t c o n t a i n i n g UF'
4
r e s u l t s i n t h e formation of d i s s o l v e d f l u o r i d e s of uranium w i t h a val e n c e i n t e r m e d i a t e between
+4 and t6.
This b e h a v i o r i s i n d i c a t e d by
+
Table
1.
Composition Uranium
+4
Sample
U h%
Ud d%
4
of Salt Reduction
Samples
Taken
During
Experiment
Zr ti%
Li e%
Ni PPm
O2 mm
46.65
3.64
874
4045
Initial
933
4695
After
UF6 addition
Remarks
UR-1
0.666
UR-2
1.05
m-3
1.01
1.074
< .Ol
1002
4940
After
1st
UR-4
1-97
o-990
< .Ol
1007
3060
After night
cooling overard remelting
m-5
1.14
0.922
< .Ol
852
3245
After
2nd H2 sparge
.954
< .Ol
salt
melt
H2 addition
12 t h e f a c t t h a t q u a n t i t i e s of F2 s u f f i c i e n t f o r t h e formation of UF
5
b e absorbed b y molten s a l t c o n t a i n i n g UF
can
4 without t h e e v o l u t i o n of UF6.
6 in
A s i m i l a r b e h a v i o r is a l s o noted in r e a c t i o n s between UF4 and UF
the
absence of molten s a l t t o y i e l d i n t e r m e d i a t e f l u o r i d e s such a s U4F17.
It is assumed t h a t uranium p r e s e n t i n a molten s a l t as an i n t e r m e d i a t e f l u o r i d e w i l l appear as U+4 and U in
afâ&#x20AC;&#x2122;ter d i s s o l u t i o n i n phosphoric a c i d
p r e p a r a t i o n f o r a n a l y s i s . (7)
6
The c o n c e n t r a t i o n of U
i n t h e sample after
t h e l i m i t of d e t e c t i o n of 0.01 wt wt
+6
%
%
UF6
a d d i t i o n w a s below
and t h e U+4 c o n c e n t r a t i o n was 0.95
+4
(Table 1). A f t e r t h e f i r s t and second hydrogen s p a r g e s , t h e U
c o n c e n t r a t i o n w a s found to be 1.07 Wt
4
and 0.922 w t
$, r e s p e c t i v e l y .
Although d i f f e r e n c e s i n U+4 c o n c e n t r a t i o n were observed, it is f e l t t h a t t h e s e a r e w i t h i n t h e limits of a n a l y t i c a l e r r o r and are not meaningful. Reduction of t h e
to U+4 probably occurred d u r i n g t h e a d d i t i o n of UF6
b y r e a c t i o n of t h e i n t e r m e d i a t e f l u o r i d e w i t h n i c k e l from t h e v e s s e l w a l l
or w i t h reduced f l u o r i d e s of n i c k e l , chromium, or iron i n i t i a l l y p r e s e n t i n t h e salt.
The n i c k e l c o n c e n t r a t i o n increased from
t o approximately 1000 ppm d u r i n g t h e gen t r e a t m e n t .
w6
874 ppm i n i t i a l l y
a d d i t i o n and t h e i n i t i a l hydro-
T h i s i n c r e a s e i n N i c o n c e n t r a t i o n of approximately 130
ppm i s s u f f i c i e n t f o r t h e r e d u c t i o n of approximately
15% of t h e UF6 added.
The c o n c e n t r a t i o n of oxide i n t h e salt d u r i n g t h e t e s t w a s approximately 4000 ppm.
In t h e absence of c o n c l u s i v e information on t h e r e d u c t i o n of uranium f l u o r i d e s i n t e r m e d i a t e between UF and UF 4 6â&#x20AC;&#x2122; r e f e r e n c e can be made to d a t a on m a t e r i a l s having s i m i l a r c h a r a c t e r i s t i c s .
The e q u i l i b r i u m between UF
(5 1 3 i n molten mixtures of L i F and BeF,2 has been s t u d i e d b y Long b y observing t h e c o n c e n t r a t i o n of HF i n H in e q u i l i b r i u m w i t h t h e salt. 2 E q u i l i b r i u m was observed t o have been e s t a b l i s h e d d u r i n g t h e rise of H2
4
and UF
bubbles through a few inches of molten salt. r e d u c t i o n of UF cord it ions
.
4
t o UF
3
The d a t a i n d i c a t e d t h a t
could b e achieved over a wide range of o p e r a t i n g
The r e d u c t i o n of N i F 2 ,
CrF2, FeF2 t o t h e m e t a l s b y hydrogen is u t i l a
ized f o r removal of t h e s e contaminants from molten s a l t .
It was also
rjbserved t h a t molten salts c o n t a i n i n g uranium f l u o r i d e w i t h a v a l e n c e >
5
13 "k
a r e q u i t e c o r r o s i v e toward n i c k e l m e t a l . ( 4 )
+
NiF2
H2-Ni
+
Since t h e r e a c t i o n s :
2HF
a r e known t o occur i n molten s a l t s , it is f e l t t h a t t h e r e a c t i o n : UF
5
+
l/2H2-UF
4
+ HF
w i l l a l s o occur. CONCLUSIONS AND REC OMMENDAT IONS The f o l l o w i n g c o n c l u s i o n s have been made on t h e b a s i s of t h e materi a l p r e s e n t e d i n t h e preceding s e c t i o n s . 1. Uranium h e x a f l u o r i d e i s absorbed r a p i d l y b y molten f l u o r i d e
s a l t c o n t a i n i n g approx. 1 w t $ UF4 a t 60OoC.
It i s b e l i e v e d
t h a t t h e a b s o r p t i o n r e s u l t s i n t h e f o r m a t i o n of an i n t e r m e d i -
a t e f l u o r i d e of uranium.
2. It i s l i k e l y t h a t r e d u c t i o n of t h e i n t e r m e d i a t e f l u o r i d e t o *
UF
3. I
4 can b e accomplished b y c o n t a c t w i t h hydrogen.
I n c o r p o r a t i o n of t h e proposed r e d u c t i o n s t e p i n t o t h e f l o w s h e e t f o r WR p r o c e s s i n g r e s u l t s iia a s h o r t e r and more d i r e c t p r o c e s s .
It i s recommended t h a t e x p e r i m e n t a l work on t h e r e d u c t i o n of UF6 t o UF
4
i n a molten s a l t environment b e continued w i t h emphasis i n t h e f o l l o w -
ing a r e a s : 1.
rate of r e d u c t i o n of i n t e r m e d i a t e uranium f l u o r i d e t o UF
4 by
hydrogen. 2.
c o r r o s i v i t y of molten f l u o r i d e m e l t s c o n t a i n i n g i n t e r m e d i a t e uranium f l u o r i d e s .
3.
a d a p t a t i o n of t h e r e d u c t i o n p r o c e s s t o continuous o p e r a t i o n .
14
REFERENCES 1. W . L. C a r t e r and C . D.
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S c o t t , I%BR F u e l and F e r t i l e Stream Pro-
P r e l i m i n a r y Design and E v a l u a t i o n of a Reactor I n t e g r a t e d
P l a n t , ORNL-3791 ( i n p r e s s ) . 2. H . C . Francke, Y - 1 2 P l a n t , Union Carbide Corp.., Oak Ridge, Tenn., P e r s o n a l communications (1965 )
.
34 S . H. Smiley, D . C . B r a t e r and R . H. Nemo, Development of t h e Continuous Method f o r t h e Reduction of Uranium Hexafluoride w i t h Hydrogen
-
Process Development
-
Cold W a l l Reactor, K-l248(Del)
(1959)
4. S. S. K i r s l i s , p e r s o n a l communications (1965). 5. G . Long, S t a b i l i t y of UF
6.
3â&#x20AC;&#x2122;
( i n preparation).
M. Blood, S o l u b i l i t y and S t a b i l i t y of S t r u c t u r a l Metal D i f l u o r i d e s i n Molten F l u o r i d e Mixtures, ORNL CF 61-5-4 (1961).
C.
7 . W.
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.
.
28. W. B McDonald 29. H . F. McDuffie 30. L. E. McNeese 31. H . G. McPherson 32. s. am 33. F . W. Miles 34. R . P. Milford 35. W . R . Musick 36. A. M. P e r r y 37. W . W . P i t t , Jr. 38. M. W . Rosenthal 39. A . D . Ryon 40. J . B . Ruch 41. C . E . S c h i l l i n g 42. C . D . S c o t t 43. J . H . S h a f f e r 44. S . H . Smiley 45. R . E . Thoma 46. J. W . Ullrnan 47. G. M. Watson 48. M. E . Whatley 49. R . G . Wymer 50. E . L. Youngblood 51. P a t e n t O f f i c e 52-53. Document Reference S e c t i o n 54-55. C e n t r a l Research L i b r a r y 56-57-58. Laboratory Records Department 59. Laboratory Records Department (R.C. ) External D i s t r i b u t i o n
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W