System 2 Design Guide

2018.11.V1

SYSTE M2 DESIGN GUIDE FOR THERMALLY BROKEN OUTBOARD INSULATED RVRS FACADE ASSEMBLIES

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ENGINEERED ASSEMBLIES THERMAL CLIP RVRS WALL SYSTEM

INTRODUCTION

OUR PARTNERS

System2 Design Guide is based on the guiding principles of structural framing requirements for Rear Ventilated Rain Screen (RVRS) Lightweight Facade systems and the thermal performance requirements applicable for the prescriptive requirements of ASHRAE 90.1-2007/2010.

DISCLAIMER The use of this information shows your acceptance of these terms. The information is intended to provide background information on facade products provided

by Engineered Assemblies Inc.. Although Engineered Assemblies Inc. makes reasonable efforts to present information which is up to date and accurate, Engineered Assemblies Inc. makes no representation or warranty as to the adequacy, accuracy, completeness, or correctness of such information, nor does it warrant or represent that the information provided is complete in every respect. Engineered Assemblies Inc. shall not have liability resulting from the use of the information provided, the absence of any specific information, the possible interruptions or technical errors of this information and/or the content herein.

Your Engineered Assemblies Inc. Team

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For a brief video introduction to this SYSTEM2 Design Guide visit: https://www.engineeredassemblies.com/systems

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ENGINEERED ASSEMBLIES THERMAL CLIP RVRS WALL SYSTEM

ENGINEERED ASSEMBLIES (EA) RVRS TcLip™ SYSTEM2 (S2) Executive Summary In response to the rapidly increasing demand for thermally effective wall assemblies to meet the evolving National Building Code, EA has designed a Thermal Clip. The TcLip™ S2 comes in five clear field clip options; T100, T125, T150, T175 and T200 which accommodate 4”, 5”, 6”, 7”, and 8” of exterior insulation. The system comprises aluminum clips connected to horizontal and vertical sub-girts (framing members) that support cladding panels. The clips are designed to attach to a steel stud back-up wall/concrete block/concrete (other substrates may be considered.)

Thermal Performance The TcLip™ S2 meets the prescriptive requirements for non-residential steel stud walls in ASHRAE 90.1-2007/2010 for all climate zones. Performance of the system is validated through Modeling and the Finite Element Analysis (FEA) package completed by Morrison Hershfield. The thermal solver and modeling procedures utilized for this study were extensively calibrated and validated for ASHRAE Research Project 1365-RP “Thermal Performance of Building Envelope Details for Mid- and High-Rise Construction” (1365-RP)1. (See Engineered Assemblies Inc. for full report.)

Structural Performance The TcLip™ S2 is engineered to accommodate facade panels generally 8-26 mm in thickness and up to 35 kg/m2 that require vertical back ventilation of minimum 25 mm free air space. The system provides vertical framing members that allow thermal expansion of both the vertical framing member and the movement of the panel. The vertical framing members are attached to horizontal framing members and may be positioned as required to accommodate panel fastening and vertical joint location. The horizontal framing member attaches to the TcLip™ S2 and can be adjusted to plumb out the structure. The spacing of the horizontal framing is adjustable to suit the design loads imposed on the system.

Contact Engineered Assemblies for more information.

Visit www.engineeredassemblies.com

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ENGINEERED ASSEMBLIES THERMAL CLIP RVRS WALL SYSTEM

RVRS TcLip™ SYSTEM2 (S2)ƫD!/%#*ƫS1)) .5 $!ƫ Ăƫ". )%*#ƫ/5/0!)ƫ%/ƫ !/%#*! to meet theƫ 5* )% ƫ,!."+.) * !ƫ.!-1%.!)!*0/ƫ "+.ƫ0$!.) ((5ƫ .+'!*ƫ(%#$03!%#$0ƫ" !ƫ) 0!.% (/ċƫThe principles of the S2 design meet the guidelines of application and warranty requirements for lightweight facade materials including fibre cement, phenolic and HPL veneer, porcelain and other nonstructural facade materials. The S2 system is designed to distribute the imposed loads back to light gauge structural stud framing as well as concrete or block wall structures. The patented TcLip™ supports horizontal framing members that can be adjusted for wall alignment and extend beyond stud location for universal attachment of vertical framing members that support the panel. The TcLip™ comes in five clear field clip options; T100, T125, T150, T175 and T200 which accommodate 4”, 5”, 6”, 7”, and 8” of semi-rigid insulation. The depth is chosen by the required Effective R-Value of the system. S2 framing members remain identical for all system depths and are engineered to meet the following design principles: • • • •

Coefficient movement of individual facade panel Prescribed panel joint size and fastener location Unobstructed rear ventilation of panel Expansion gaps in vertical framing members to allow for deflection and movement of framing members and building structure • Deflection strength L/300 • Adjustable for structure misalignment • Post-disaster design requirement Summary of SYSTEM2 Design Guide: • meets the requirements of ASHRAE 90.1-2007/2010 for all climate zones • is a Rear Ventilated Rain Screen (RVRS) facade assembly • is adjustable to plumb out structure and has adaptable vertical framing members • is lightweight manufactured using low embodied energy, non-combustible and recyclable components • is 'system integrated'

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ENGINEERED ASSEMBLIES THERMAL CLIP RVRS WALL SYSTEM

REAR VENTILATED RAIN SCREEN - 6<67(0 TCLIPTM #9 243 399 B2

S2 DESIGN GUIDE IS BASED ON HIGH-DENSITY AND PHENOLIC PANELS SUPPLIED BY ENGINEERED ASSEMBLIES. HOWEVER, IT IS SUITABLE FOR ANY LIGHTWEIGHT FACADE MATERIAL APPLICATION. FOR HIDDEN FIXING APPLICATIONS SEE ENGINEERED ASSEMBLIES BEAR CLAW DESIGN GUIDE

NOTE: FOR PORCELAIN & HIDDEN FIXING SYSTEM, SEE: BEAR CLAW HIDDEN FIXING SYSTEM. ( www.engineeredassemblies.com/resources/design-guides/ )

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ENGINEERED ASSEMBLIES THERMAL CLIP RVRS WALL SYSTEM

Table of Contents Introduction Table of Contents Effective Assembly R-Value

Pages 1-8 Page 9 Pages 10-13

C1. Clear Field Thermal Performance C2. Slab Edge Thermal Performance

Design Loads and Important Design Concepts

Pages 14-25

Vertical Section for the 'T100' Clip Thermal System Vertical Section for the 'T125' Clip Thermal System Vertical Section for the 'T150' Clip Thermal System Vertical Section for the 'T175' Clip Thermal System Vertical Section for the 'T200' Clip Thermal System Plan Section At Aligned Vertical Joints Plan Section at Staggered Vertical Joints

Detailing for Panel Fixed and Floating Points

Pages 26-32

Rivet Setting Detail and Notes Intermediate Supports at Floating Points, Intermediate Support at Fixed Points Fibre Cement Board Fastener Layouts for Vertical Panel Fibre Cement Board Fastener Layouts for Horizontal Panel Warning: Do Not! Phenolic Fastener Layouts for Vertical Panel Phenolic Board Fastener Layouts for Horizontal Panel

Typical Panel Elevation Vertical Expansion of Sub-Structure Detail at Active Control Joints

Page 33 Page 34 Page 35

Control Joints in the Envelope Structure

Typical Details for EA RVRS Facade System

Pages 36-52

Section Detail at Parapet Section Detail at Closed Horizontal Joint Section Detail at Wall Base Head Section Detail at Opening Greater than 2.0M wide Sill Section Detail at Opening Greater than 2.0M wide Head Section Detail Opening Less than 2.0M wide Sill Section Detail at Opening Less than 2.0M wide Plan Detail - At Typical Opening Plan Detail - Outside Corner Plan Detail - Inside Corner Plan Detail - To Wall End Section Detail - Soffit to Fascia Section Detail - Soffit to Wall Isometric Detail - On Stud Wall Isometric Detail - On Concrete Wall Isometric Detail - On Block Wall

EA Systems Part Specification Tool List

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Pages 53-56 Pages 57-58

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ENGINEERED ASSEMBLIES THERMAL CLIP RVRS WALL SYSTEM

APPENDIX C - EFFECTIVE ASSEMBLY R-VALUES The following tables represent thermal performance of SYSTEM2 where nominal insulation value translates into effective value through varied TcLip™ vertical spacing. The vertical spacing in the following tables (24”/36”/48”) is determined by the wind load experienced when a facade material dead load of 7.5lb/psf is considered. Structural load tables are available on request for engineering calculations.

NOTE: The 48” vertical spacing that follows is based on a facade skin dead load of 7.5lb/psf when wind load is 40lb/psf or lower. Higher wind loads may require tighter vertical TcLip™ spacing. Refer to pages 35, 36, 37 of the design guide, for wind load to vertical spacing ratio.

Table 1:Horizontal Girt & Vertical Girt Spacing Provided by Engineered Assemblies Inc. (Steel Stud Wall Only)

For TcLip™ assemblies with uninsulated steel stud walls the “effective R-value” of the clip systems ranges from 76% to 90% effective, depending on insulation level and spacing, compared to the assembly nominal thermal resistance for all the clip systems. The results show that increasing the vertical spacing from 24 to 48 inches results in up to an 11% reduction in the U-value (R-3 gain). The addition of R-12 batt insulation in the stud cavity adds up to R-6 to the effective R-value of the assembly. This results in a range of 63% to 75% effective due to the thermal bridging effects of the steel studs.

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- Full thermal reports are available at (http://www.engineeredassemblies.com/resources/design-guides/) -Full structural reports are available at (http://www.engineeredassemblies.com/resources/design-guides/)

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2018.11.V1

ENGINEERED ASSEMBLIES THERMAL CLIP RVRS WALL SYSTEM +($' 6(&7,21 '(7$,/ $7 23(1,1* /(66 7+$1 0 :,'(

'(7$,/ ENGINEEREDASSEMBLIES.COM

EA SYSTEM2 DESIGN GUIDE.indd 4

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p.42

2018-11-10 3:34 PM

2018.11.V1

ENGINEERED ASSEMBLIES THERMAL CLIP RVRS WALL SYSTEM 6,// 6(&7,21 '(7$,/ $7 23(1,1* /(66 7+$1 0 :,'(

'(7$,/ ENGINEEREDASSEMBLIES.COM

EA SYSTEM2 DESIGN GUIDE.indd 4

#brilliantbuildings

p.43

2018-11-10 3:34 PM

2018.11.V1

ENGINEERED ASSEMBLIES THERMAL CLIP RVRS WALL SYSTEM 3/$1 '(7$,/ $7 7<3,&$/ 23(1,1*

'(7$,/ ENGINEEREDASSEMBLIES.COM

EA SYSTEM2 DESIGN GUIDE.indd 4

#brilliantbuildings

p.44

2018-11-10 3:34 PM

2018.11.V1

ENGINEERED ASSEMBLIES THERMAL CLIP RVRS WALL SYSTEM 3/$1 '(7$,/ 2876,'( &251(5

'(7$,/ ENGINEEREDASSEMBLIES.COM

EA SYSTEM2 DESIGN GUIDE.indd 4

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p.45

2018-11-10 3:34 PM

2018.11.V1

ENGINEERED ASSEMBLIES THERMAL CLIP RVRS WALL SYSTEM 3/$1 '(7$,/ ,16,'( &251(5

'(7$,/ ENGINEEREDASSEMBLIES.COM

EA SYSTEM2 DESIGN GUIDE.indd 4

#brilliantbuildings

p.46

2018-11-10 3:34 PM

2018.11.V1

ENGINEERED ASSEMBLIES THERMAL CLIP RVRS WALL SYSTEM 3/$1 '(7$,/ 72 :$// (1'

'(7$,/ ENGINEEREDASSEMBLIES.COM

EA SYSTEM2 DESIGN GUIDE.indd 4

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p.47

2018-11-10 3:34 PM

2018.11.V1

ENGINEERED ASSEMBLIES THERMAL CLIP RVRS WALL SYSTEM 6(&7,21 '(7$,/ 62)),7 $7 )$6&,$

'(7$,/ ENGINEEREDASSEMBLIES.COM

EA SYSTEM2 DESIGN GUIDE.indd 4

#brilliantbuildings

p.48

2018-11-10 3:34 PM

2018.11.V1

ENGINEERED ASSEMBLIES THERMAL CLIP RVRS WALL SYSTEM 6(&7,21 '(7$,/ 62)),7 $7 :$//6

'(7$,/ ENGINEEREDASSEMBLIES.COM

EA SYSTEM2 DESIGN GUIDE.indd 4

#brilliantbuildings

p.49

2018-11-10 3:34 PM

2018.11.V1

ENGINEERED ASSEMBLIES THERMAL CLIP RVRS WALL SYSTEM

THERMAL CLIP SYSTEM ON STUD WALL

7KH ORDGV LQ WKLV FKDUW DUH DOORZDEOH ORDGV

40 0m m [ 1 MA 6" ] X

4F 1A 600

[23 .5 SE "] MA ET X. PA AB GE LE 13

2A

3A

30 0m m [ 8 MAX "] .

2###

4###

3###

7KLV ORDG FKDUW LV EDVHG RQ W\SLFDO 1### WKLQ SDQHO V\VWHPV 7KH ORDGV DUH IRU WKH VXEVWUXFWXUH DQG DWWDFKPHQW WR EDVH EXLOGLQJ FRQVXOW WKH SDQHO PDQXIDFWXUHU IRU UHTXLUHG VXSSRUW VSDFLQJ

MAX.1220 mm [48"] C UP TO ±1.9 kPa [ 40psf ]

2###

5.15 ISOMETRIC DETAIL ENGINEEREDASSEMBLIES.COM

EA SYSTEM2 DESIGN GUIDE.indd 4

#brilliantbuildings

p.50

2018-11-10 3:34 PM

2018.11.V1

ENGINEERED ASSEMBLIES THERMAL CLIP RVRS WALL SYSTEM

THERMAL CLIP SYSTEM ON CONCRETE WALL 7KH ORDGV LQ WKLV FKDUW DUH DOORZDEOH ORDGV

81 C/C 2mm MA [ 32 XIM " ] UM

4F 1A 600

mm

2A

[23 .5" SE E T ] MAX PA AB GE LE .

13

3A

NOTE: CONCRETE F'c IS ASSUMED TO BE AT LEAST 21 MPa (3000psi) OR GREATER

MA 255m X. CA m [ 1 NT 0" ILE ] VE R

2###

4###

3###

7KLV ORDG FKDUW LV EDVHG RQ typical 1### WKLQ SDQHO V\VWHPV

MAX.1220 mm [48"] C UP TO ±1.9 kPa [ 40psf ]

2###

7KH ORDGV DUH IRU WKH VXEVWUXFWXUH DQG DWWDFKPHQW WR EDVH EXLOGLQJ FRQVXOW WKH SDQHO PDQXIDFWXUHU IRU UHTXLUHG VXSSRUW VSDFLQJ

5.15 ISOMETRIC DETAIL ENGINEEREDASSEMBLIES.COM

EA SYSTEM2 DESIGN GUIDE.indd 4

#brilliantbuildings

p.51

2018-11-10 3:34 PM

2018.11.V1

ENGINEERED ASSEMBLIES THERMAL CLIP RVRS WALL SYSTEM

THERMAL CLIP SYSTEM ON BLOCK WALL

7KH ORDGV LQ WKLV FKDUW DUH DOORZDEOH ORDGV

61 C/C 0mm MA [ 24 XIM " ] UM

4F 1A 600

[23 .5" ]M SE AX ET .

PA AB GE LE 13

2A

3A

MA 255m X. CA m [ 1 NT 0" ILE ] VE R

2###

4###

3###

7KLV ORDG FKDUW LV EDVHG RQ W\SLFDO 1### WKLQ SDQHO V\VWHPV 7KH ORDGV DUH IRU WKH VXEVWUXFWXUH DQG DWWDFKPHQW WR EDVH EXLOGLQJ FRQVXOW WKH SDQHO PDQXIDFWXUHU IRU UHTXLUHG VXSSRUW VSDFLQJ

MAX.1220 mm [48"] C UP TO ±1.9 kPa [ 40psf ]

2###

5.15 ISOMETRIC DETAIL ENGINEEREDASSEMBLIES.COM

EA SYSTEM2 DESIGN GUIDE.indd 4

#brilliantbuildings

p.52

2018-11-10 3:34 PM

2018.11.V1

ENGINEERED ASSEMBLIES THERMAL CLIP RVRS WALL SYSTEM

PART SPECIFICATIONS FOR ENGINEERED ASSEMBLIES WALL SYSTEMS

EA STANDARD WALL SYSTEM

ENGINEEREDASSEMBLIES.COM

EA SYSTEM2 DESIGN GUIDE.indd 4

GENERAL NOTES

#brilliantbuildings

p.53

2018-11-10 3:34 PM

2018.11.V1

ENGINEERED ASSEMBLIES THERMAL CLIP RVRS WALL SYSTEM

PART SPECIFICATIONS FOR ENGINEERED ASSEMBLIES WALL SYSTEMS

ENGINEEREDASSEMBLIES.COM

EA SYSTEM2 DESIGN GUIDE.indd 4

#brilliantbuildings

p.54

2018-11-10 3:34 PM

2018.11.V1

ENGINEERED ASSEMBLIES THERMAL CLIP RVRS WALL SYSTEM

PART SPECIFICATIONS FOR ENGINEERED ASSEMBLIES WALL SYSTEMS

ENGINEEREDASSEMBLIES.COM

EA SYSTEM2 DESIGN GUIDE.indd 4

#brilliantbuildings

p.55

2018-11-10 3:34 PM

2018.11.V1

ENGINEERED ASSEMBLIES THERMAL CLIP RVRS WALL SYSTEM PART SPECIFICATIONS FOR ENGINEERED ASSEMBLIES WALL SYSTEMS

ENGINEEREDASSEMBLIES.COM

EA SYSTEM2 DESIGN GUIDE.indd 4

#brilliantbuildings

p.56

2018-11-10 3:34 PM

2018.11.V1

ENGINEERED ASSEMBLIES THERMAL CLIP RVRS WALL SYSTEM

Tools Available from Engineered Assemblies DRILLING EQUIPMENT ID

Image

Description

)LEUH &HPHQW

VHM Drill Bit – Panel Drilling

YES

Linea drill-mill – wider support up to 140mm

YES

Gesipa Powerbird 14.4 V Cordless Rivet Gun (Heavy Duty)

YES

YES

Replacement Battery for Gesipa Powerbird 14.4 V Cordless Rivet Gun (AH Li-Lon)

YES

YES

)LEUH &HPHQW

3KHQROLFV

Centralising Drill – Subgirt pre-drilling

YES

YES

Replacement Drills for Centralising Drill (5 Pack or sold individually)

YES

YES

Rivet Setting Tool – for use with Gesipa Powerbird

YES

YES

3KHQROLFV

10 YES

11

19

26

SUBFRAME DRILLING EQUIPMENT ID

Image

Description

16

17

18

ENGINEEREDASSEMBLIES.COM

EA SYSTEM2 DESIGN GUIDE.indd 4

#brilliantbuildings

p.57

2018-11-10 3:34 PM

2018.11.V1

ENGINEERED ASSEMBLIES THERMAL CLIP RVRS WALL SYSTEM

CUTTING EQUIPMENT ID

Image

Description

)LEUH &HPHQW

3KHQROLFV

YES

YES

21 Bosch T-Shank T-141 Jigsaw Blade (1/pack)

22 Grip Rite Diamond Saw Blade 4.5in (114mm) Grinder

YES

Grip Rite Diamond Saw Blade 7 in (177mm) Skill SDZ

YES

23

25

Tenyru, Industrial Blade 7 ¼ in, Model # 1A-18560D Skill Saw

YES

NOTE: For details about EA’s recommended track saw and tools: Contact your local sales representative or call 1.866.591.7021

ENGINEEREDASSEMBLIES.COM

EA SYSTEM2 DESIGN GUIDE.indd 4

#brilliantbuildings

p.58

2018-11-10 3:34 PM