7 3 3 4 0D
17.0 17.0 LITER HINO DIESEL
P.O. BOX 8 WAUKESHA WI 53187
LITER
ENGINE PARTS MANUAL PRINTED IN U.S.A.
ISSUED: 09/28/01
The additional following hard copy reference materials are available for generator sets utilizing this engine: Generac E Control Panel Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0A7605 Engine Operation and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0D4335 Engine Service Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0D4336 Engine Parts Manual
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0D4337
Taiyo Alternator Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0D5207 Taiyo Voltage Regulator Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0D5206 In addition, all Generac large generator set reference materials including all reference materials for this generator set and engine are contained in soft copy on the Generac “400 kW and Larger SERVICE CD”, P/N 0C4754 for your convenience. By purchasing and registering this CD, you have the following advantages over trying to maintain a hard copy reference library: •
You have all reference materials available immediately at hand in 1 convenient package.
•
You can print as many hard copies of any references you need as necessary and at your convenience.
•
You will receive automatic notification of updates to the information on the CD as they occur without having to call and inquire about the latest revision available and without waiting for hard copies to be published, printed, and distributed.
For your convenience, all of the above reference materials can be ordered through your normal Generac Parts Distributor by referencing the appropriate part number. A list of Generac Ultimate Service Dealers (USD's) is included on the back of this manual.
17.0L DIESEL — TABLE OF CONTENTS TABLE OF CONTENTS / LEGEND .......................................................................................................................... 1 QUICK REFERENCE ENGINE PARTS ...................................................................................................................... 2 ENGINE SERVICE RECOMMENDATIONS ............................................................................................................ 2-7 PARTIAL ENGINE .................................................................................................................................................. 8 SHORT BLOCK .................................................................................................................................................... 9 CYLINDER HEAD .......................................................................................................................................... 10-13 CYLINDER BLOCK ........................................................................................................................................ 14-17 TIMING GEAR COVER AND FLYWHEEL HOUSING .......................................................................................... 18-19 MAIN MOVING PARTS .................................................................................................................................. 20-21 CAMSHAFT AND IDLE GEAR ........................................................................................................................ 22-23 VALVE SYSTEM ............................................................................................................................................ 24-25 INTAKE AND EXHAUST SYSTEM .................................................................................................................... 26-29 LUBRICATION ..................................................................................................................................................30-31 OIL FILTER .................................................................................................................................................... 32-33 OIL COOLER .................................................................................................................................................. 34-35 OIL PUMP .................................................................................................................................................... 36-37 FUEL SYSTEM ................................................................................................................................................ 38-40 FUEL FILTER ........................................................................................................................................................ 41 COOLING SYSTEM ........................................................................................................................................ 42-43 ENGINE COOLANT PUMP .............................................................................................................................. 44-45 ELECTRICAL PARTS (ENGINE) ........................................................................................................................ 46-47 STARTING MOTOR ........................................................................................................................................ 50-51 GASKET KIT (ENGINE OVERHAUL) ...................................................................................................................... 50 PISTON AND LINER KIT ...................................................................................................................................... 51 PISTON PIN KIT (FOR ONE CYLINDER) ................................................................................................................ 52 REPAIR KIT (ENGINE COOLANT PUMP) .............................................................................................................. 53 THERMOSTAT KIT .............................................................................................................................................. 54 FLANGE AND COUPLING .................................................................................................................................... 55 TURBOCHARGER .......................................................................................................................................... 56-57 INDEX TO HARDWARE .................................................................................................................................. 58-60
LEGEND “AR” AS REQUIRED ( S T D ) S TA N D A R D S I Z E “ O . S .” O V E R S I Z E “ U . S .” U N D E R S I Z E NOTICE! THE INFORMATION IN THIS MANUAL IS KNOWN TO BE ACCURATE AS OF THE DATE OF RELEASE SHOWN ON THE COVER. HOWEVER, ENGINEERING CHANGES CAN OCCUR WITHOUT NOTICE.TO OBTAIN THE PROPER PARTS, PLEASE BE SURE TO USE THE MODEL NUMBER OF THE UNIT BEING SERVICED WHEN ORDERING FROM THIS MANUAL. 1
17.0L DIESEL QUICK REFERENCE GUIDE SPECIFICATIONS: ENGINE TYPE CRANKCASE OIL CAPACITY:
17.0 LITER HINO DIESEL ENGINE 6.87 U.S. GALLONS (26 LITERS)
RECOMMENDED FLUIDS COOLANT: USE A 50/50 MIXTURE OF LOW SILICATE ETHYLENE GLYCOL BASE ANTI-FREEZE AND SOFT WATER. (IF DESIRED, A HIGH QUALITY RUST INHIBITOR MAY BE ADDED TO THE RECOMMENDED COOLANT MIXTURE.) WHEN ADDING COOLANT, ALWAYS ADD THE RECOMMENDED 50/50 MIXTURE.
ENGINE OIL: USE A HIGH QUALITY DETERGENT OIL HAVING AAPI CLASSIFICATION “FOR SERVICE SF OR HIGHER.” THE SAE VISCOSITY RATING OF THE OIL SHOULD BE CAREFULLY SELECTED, BASED ON THE PREVAILING AMBIENT TEMPERATURE RANGE ANTICIPATED BEFORE THE NEXT OIL CHANGE. RECOMMENDED SAE VISCOSITY GRADES ARE AS FOLLOWS:
NOTE: SAE 15W-40 Recommended for all seasons.
QUICK REFERENCE ENGINE PARTS ITEM
PART NUMBER
DESCRIPTION
NOT SHOWN
0C875000PM
SCHEDULED MAINTENANCE KIT (OIL/BYPASS/FUEL)
PG 32
0C87500356
OIL FILTER
1
PG 32
0C87500355
BYPASS OIL FILTER
1
PG 40
0C87500474
FUEL FILTER
1
NOT SHOWN
0C8750A0PM
SCHEDULED MAINTENANCE KIT (OIL/BYPASS/FUEL/AIR)
NOT SHOWN
0A4253
AIR CLEANER
1
PG 54
0C87500593
THERMOSTAT KIT
1
PG 52
0C87500591
PIN KIT, PISTON (FOR ONE CYLINDER)
1
PG 53
0C87500592
REPAIR KIT, COOLANT PUMP
1
NOT SHOWN
0C87500585
ADAPTER, FLUID CLUTCH HOUSING
1
PG 50
0C87500588
GASKET KIT, ENGINE OVERHAUL
2
QTY AR
AR
AR
ENGINE SERVICE RECOMMENDATIONS 500 KW TO 2000 KW STANDBY DIESEL ENGINE DRIVEN GENERATOR SETS Following is a recommended maintenance schedule for Generac standby diesel engine driven generator sets from 500 kW to 2000 kW in size. The established intervals in the schedule are the maximum recommended when the unit is used in an average service application. They will need to be decreased (performed more frequently) if the unit is used in a severe application. Use the unit hour meter or calendar time, whichever occurs first, from the previous maintenance interval to determine the next required maintenance interval.
Service Maintenance Interval Information: The various service maintenance intervals are designated by interval numbers as follows: 1 An early inspection of the generator set to insure it is ready to operate when required and to identify any potential problem areas. Performed monthly or following each 10 hours of operation of the unit and requires approximately .5 man-hours per unit to complete. This inspection may be performed by the end user providing the following safety steps are taken to prevent the engine from starting automatically without warning: To prevent injury, perform the following steps in the order indicated before starting any maintenance: • Disable the generator set from starting and/or connecting to the load by setting the control panel Auto-Off-Manual switch to the “OFF” position. • Remove the control panel fuse. • Turn off the battery charger. • Remove the negative battery cable. The battery charger must be turned off BEFORE removing the battery cable to prevent an over current condition from burning out sensitive control panel components and circuits. Following all maintenance, reverse these steps to insure the unit is returned to standby setup for normal operation when required. 2 A break-in service inspection of the generator set to insure it is ready to operate and carry the load when required, and to identify any potential problem areas. Performed ONLY ONCE following the first six months or the first 50 hours of operation after purchase of the unit and requires approximately 3.0 man-hours per unit to complete. This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be performed only by an authorized Generac Service Dealer. 3 An operational inspection of the generator set to insure it is ready to operate and carry the load when required, and to identify any potential problem areas. Performed semi-annually or following each 50 hours of operation of the unit and requires approximately 1.5 man-hours per unit to complete. This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be performed only by an authorized Generac Service Dealer. 4 A mid-level inspection of the generator set to insure it is ready to operate and carry the load when required, and to identify any potential problem areas. Performed annually or following each 100 hours of operation of the unit and requires approximately 4.0 man-hours per unit to complete. This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be performed only by an authorized Generac Service Dealer. 5 A comprehensive inspection of the generator set to insure it is properly serviced and ready to operate and carry the load when required, and to identify any potential problem areas. Performed biannually or following each 250 hours of operation of the unit and requires approximately 8.0 man-hours per unit to complete. This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be performed only by an authorized Generac Service Dealer. NOTE: Add 20% to all times for 12 cylinder or larger engines.
3
ENGINE SERVICE RECOMMENDATIONS
GENERAC POWER SYSTEMS, INC. RECOMMENDED SCHEDULED MAINTENANCE PROGRAM SERVICE WORK TO BE PERFORMED BY FACTORY-TRAINED PERSONNEL ONLY.
OWNER INFORMATION
DEALER INFORMATION NAME: ADDRESS:
NAME: ACCOUNT #: ADDRESS:
SITE: PHONE:
PHONE: TECHNICIAN: SIGNATURE:
SIGNATURE:
PURCHASE DATE: APPLICATION:
START-UP DATE: Standby Power
Prime Power
Rental/Trailerized
GENERATOR & TRANSFER SWITCH INFORMATION GENERATOR
TRANSFER SWITCH
MODEL NUMBER: SERIAL NUMBER:
MODEL NUMBER: SERIAL NUMBER:
HOUR METER READING at Completion of the Inspection:
WARNING! To prevent injury, perform the following steps in the order indicated before starting any maintenance: • Disable the generator set from starting and/or connecting to the load by setting the control panel Auto-Off-Manual switch to the “OFF” position. • Remove the control panel fuse. • Turn off the battery charger. • Remove the negative battery cable.
NOTE: The battery charger must be turned off BEFORE removing the battery cable to prevent an over current condition from burning out sensitive control panel components and circuits. Following all maintenance, reverse these steps to insure the unit is returned to standby setup for normal operation when required.
4
ENGINE SERVICE RECOMMENDATIONS Maintenance Level 1 RecomTasks mended to be done monthly/ 10 hrs.
Level 2 Task Required Comp. to be done (Date- 6 months/ Initials) Break-in 50 hrs.
Level 3 Task Comp. (DateInitials)
Required to be done Semiannually/ 50 hrs.
1. Disable the unit from operating per the first page warning. 2. Check the engine oil level. Adjust as necessary. 3. Check the engine coolant level. Adjust as necessary. 4. Check the engine coolant thermal protection level. Correct as necessary. 5. Check the diesel fuel supply level. Fill as necessary. 6. Drain water and sediment from the diesel fuel tank. 7. Drain water from the fuel line water separator if the unit is equipped with one. 8. Check the air inlets and outlets for debris. Clean as necessary. 9. Check the battery electrolyte level if accessible. Adjust as necessary. 10. Check the battery posts, cables, and charger for loose connections, corrosion, and proper operation. Correct as necessary. 11. Check the unit wiring for loose connections, corrosion, and damage. Correct as necessary.
5
Level 4 Task Comp. (DateInitials)
Required to be done Annually/ 100 hrs.
Level5 Task Comp. (DateInitials)
Required Task to be done Comp. Bi(Dateannually/ Initials) 250 hrs.
ENGINE SERVICE RECOMMENDATIONS Maintenance Level 1 Tasks Recommended to be done monthly/ 10 hrs.
Level 2 Task Required Comp. to be done (Date- 6 months/ Initials) Break-in 50 hrs.
Level 3 Task Comp. (DateInitials)
12. Check the engine accessory drive belts for wear, weather cracking, and damage. Replace as necessary. 13. Check the engine valve clearance. Adjust as necessary. 14. Visually inspect the unit looking for leaks, wear or damage, loose connections or components, and corrosion. Correct as necessary. 15. Test the engine and transfer switch safety devices. Correct and/or adjust as necessary. 16. Initiate an automatic start and transfer of the unit to site load and exercise it for at least 1 hour looking for leaks, loose connections or components, and abnormal operating conditions. Correct as necessary.
6
Required to be done Semiannually/ 50 hrs.
Level 4 Task Comp. (DateInitials)
Required to be done Annually/ 100 hrs.
Level5 Task Comp. (DateInitials)
Required Task to be done Comp. Bi(Dateannually/ Initials) 250 hrs.
ENGINE SERVICE RECOMMENDATIONS Maintenance Level 1 Tasks Recommended to be done monthly/ 10 hrs.
Level 2 Task Required Comp. to be done (Date- 6 months/ Initials) Break-in 50 hrs.
Level 3 Task Comp. (DateInitials)
Required to be done Semiannually/ 50 hrs.
17. Start and exercise the unit at full rated load (use a load bank if the site load is not enough) for at least 2 hours looking for leaks, loose connections or components, and abnormal operating conditions. Correct as necessary. 18. Perform an engine oil analysis (send a sample to a lab for results). Change the engine oil and filters if the analysis results indicate this is required. 19. Change the engine oil. 20. Replace the engine oil filter(s). 21. Replace engine fuel filter(s) and re-prime the fuel system. 22. Replace the engine air filter(s). 23. Perform a 5 minute no-load operational run of the unit looking for any post service problems. 24. Return the unit to standby setup for operation when required.
7
Level 4 Task Comp. (DateInitials)
Required to be done Annually/ 100 hrs.
Level5 Task Comp. (DateInitials)
Required Task to be done Comp. Bi(Dateannually/ Initials) 250 hrs.
17.0L DIESEL — PARTIAL ENGINE
ITEM
PART NUMBER
DESCRIPTION
11060
0C87500100
ENGINE ASSEMBLY, PARTIAL
QTY 1
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)
8
17.0L DIESEL — SHORT BLOCK
ITEM
PART NUMBER
DESCRIPTION
11500
0C87500101
BLOCK ASSEMBLY, SHORT
QTY 1
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)
9
17.0L DIESEL — CYLINDER HEAD
Phone 269 673 1638 Hino Diesel Engine Parts Contact: Email: EngineParts@HeavyEquipmentRestorationParts.com Website: www.HeavyEquipmentRestorationParts.com
10
17.0L DIESEL — CYLINDER HEAD ITEM
PART NUMBER
DESCRIPTION
11102 11122 11131 11135 11144 11176 900115 9639A 9639B 9639C 9639D 9639E
0C87500102 0554950102 0C87500104 0C87500105 0C87500106 0C87500107 0C87500129 0642380148 0554950197 0642380149 0642380150 0642380151
HEAD SUB ASSEMBLY, CYLINDER BUSHING, VALVE GUIDE, INTAKE, STD SEAT, VALVE INTAKE SEAT, VALVE EXHAUST PIPE, PUSH ROD GUIDE SEAT, INJECTION NOZZLE GASKET PLUG, EXPANSION PLUG, EXPANSION PLUG, EXPANSION PLUG, EXPANSION PLUG, EXPANSION
QTY 2 32 16 16 16 8 8 6 12 6 17 13
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)
11
17.0L DIESEL — CYLINDER HEAD
12
17.0L DIESEL — CYLINDER HEAD ITEM
PART NUMBER
DESCRIPTION
11102 11115 11181 11181A 11182 11185 11185A 11198 11198A 11201 11211 11213 11213A 11455 12161 12161A 12181 12210 12281 13719 13719A 15492B 23745 79904A 79904C 900113 900124 900129 9209A 9349A 9369A 9369B 9659A 9659B 9719A
0C87500102 0C87500103 0C87500108 0C87500109 0C87500110 0C87500111 0C87500112 0C87500113 0C87500114 0C87500115 0C87500116 0C87500117 0C87500118 0C87500119 0C87500120 0C87500121 0590890121 0C87500122 0C87500123 0554950579 0C87500124 0C87500125 0C87500126 0C87500127 0C87500128 0554950214 0C87500130 0C87500131 0C87500132 0C87500133 0C87500134 0C87500135 0590890546 0642380315 0C87500136
HEAD SUB ASSEMBLY, CYLINDER GASKET, CYLINDER HEAD PLATE, CYLINDER HEAD (RIGHT) PLATE, CYLINDER HEAD (LEFT) GASKET, CYLINDER HEAD PLATE BOLT, CYLINDER HEAD BOLT, CYLINDER HEAD PLUG, CYLINDER HEAD PLUG, CYLINDER HEAD COVER SUB ASSEMBLY, CYLINDER HEAD COVER, CYLINDER HEAD GASKET, CYLINDER HEAD COVER GASKET, CYLINDER HEAD COVER PLATE PIPE, OIL FILLER PIPE, OIL FILLER CAP, OIL FILLER VENTILATOR ASSEMBLY HANGER, ENGINE SEAL, VALVE STEM OIL SEAL, VALVE STEM OIL HOLDER, CLIP SEAL, INJECTION PIPE OIL CLIP SUB ASSEMBLY CLIP SUB ASSEMBLY HELISERT BOLT COLLAR NUT STUD STUD STUD WASHER, SOFT WASHER, SOFT UNION
QTY 2 2 1 1 3 10 26 1 3 2 2 2 2 8 1 1 1 1 2 16 16 1 8 1 1 38 1 6 16 8 29 3 2 2 2
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)
Hino Diesel Engine Parts Contact: Phone 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com Website: www.HeavyEquipmentRestorationParts.com
13
17.0L DIESEL — CYLINDER BLOCK
Hino Diesel Engine Parts Contact: Phone 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com Website: www.HeavyEquipmentRestorationParts.com
14
17.0L DIESEL — CYLINDER BLOCK ITEM
PART NUMBER
DESCRIPTION
11408 11410 11453 11453A 11467 11471 11471A 11521 11521A 11811 11821 900115 900129 9629A 9851A
0C87500140 0C87500141 0C87500142 0C87500143 0C87500144 0C87500145 0C87500146 0C87500147 0C87500148 0C87500149 0C87500150 0C87500159 0C87500162 0C87500166 0C87500168
PIPE SUB ASSY, OIL JET BLOCK ASSY, CYL PLUG MAIN HOLE PLUG MAIN HOLE LINER, CYL, STD GASKET, CYL LINER GASKET, CYL LINER BOLT, BEARING CAP BOLT, BEARING CAP BEARING, CAMSHAFT, NO 1 BEARING, CAMSHAFT NO 2 GASKET COLLAR PLUG O-RING
QTY 8 1 3 3 8 8 8 10 10 2 3 10 5 5 6
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)
Hino Diesel Engine Parts Contact: Phone 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com Website: www.HeavyEquipmentRestorationParts.com
15
17.0L DIESEL — CYLINDER BLOCK
Hino Diesel Engine Parts Contact: Phone 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com Website: www.HeavyEquipmentRestorationParts.com
16
17.0L DIESEL — CYLINDER BLOCK ITEM
PART NUMBER
DESCRIPTION
11203 11260 11267 11410 12101 12141 12151 15301 15491 15602 16181 79904 79993 900116 900124 900141 900234 9609A 9644A 9644B 9644C 9644D 9659A 9851B 9855A
0C87500137 0C87500138 0C87500139 0C87500141 0C87500151 0C87500152 0C87500153 0C87500154 0C87500155 0C87500156 0642380409 0C87500157 0C87500158 0C87500160 0C87500161 0C87500163 0C87500164 0C87500165 055495A676 0C87500167 0856770111 0768150128 0847610132 0C87500169 0C87500170
COVER SUB ASSY, VALVE PUSH ROD COVER ASSY, WATER GALLERY GASKET, WATER GALLERY COVER BLOCK ASSY, CYL PAN SUB ASSY, OIL GUIDE, OIL LEVEL GAUGE GASKET, OIL PAN GAUGE SUB ASSY, OIL LEVEL BRACKET, PIPE VALVE SUB ASSY, OIL PRESS VALVE, COOLANT COCK CLIP SUB ASSY HOLDER, CLIP SPACER BOLT NOZZLE, OIL HOSE, WATER PLUG O-RING O-RING O-RING O-RING WASHER, SOFT O-RING JOINT, PIPE
QTY 2 1 1 1 1 1 1 1 1 1 1 2 1 16 16 1 1 1 1 1 1 1 1 1 1
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)
Hino Diesel Engine Parts Contact: Phone 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com Website: www.HeavyEquipmentRestorationParts.com
17
17.0L DIESEL — TIMING GEAR COVER AND FLYWHEEL HOUSING
18
17.0L DIESEL — TIMING GEAR COVER AND FLYWHEEL HOUSING ITEM
PART NUMBER
DESCRIPTION
11081 11302 11308 11311 11311A 11312 11329 11353 11356 11356A 12311 12315 16399 16399A 79993 900113 900113A 900113B 900113C 900113D 900113E 900116 900124 900211 9029A 9029B 9359A 9419A 9419B 9419C 9419D 9419E 9419F 9419G 9609A 9644A 9644B 9645A 9828A 9828B 9851A
0C87500182 0C87500183 0C87500184 0C87500185 0C87500186 0C87500187 0C87500188 0C87500189 0C87500190 0C87500191 0C87500192 0C87500193 0C87500194 0C87500195 0C87500196 0590890359 0C87500197 0554950215 0C87500198 0C87500199 0554950214 0C87500200 0C87500201 0590890223 0C87500202 0C87500203 0C87500204 0C87500205 0C87500206 0C87500207 0C87500208 0C87500209 0C87500210 0C87500211 0768150120 055495A676 0847610142 0C87500212 0C87500213 0C87500214 0C87500215
POINTER SUB ASSY, TIMING COVER SUB ASSY, T/G CASE HOUSING SUB ASSY, FLYWHEEL PLATE, FR END PLATE, FR END GASKET, FR END PLATE GASKET, T/G CASE COVER GASKET, F/H STAY, F/H STAY, F/H BRACKET, ENG MTG, FR, RH BRACKET, ENG MTG, FR, LH PLATE, HOLDER SET PLATE, HOLDER SET HOLDER, CLIP HELISERT HELISERT HELISERT HELISERT HELISERT HELISERT SPACER BOLT FLANGE BOLT BOLT STUD BOLT BOLT BOLT BOLT BOLT BOLT BOLT PLUG O-RING O-RING O-RING SEAL, OIL SEAL, OIL O-RING
QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 21 4 10 1 14 2 1 2 1 1 1 1 16 4 2 1 1 3 1 3 4 1 1 1 1 3
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)
Hino Diesel Engine Parts Contact: Phone 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com Website: www.HeavyEquipmentRestorationParts.com
19
17.0L DIESEL — MAIN MOVING PARTS
20
17.0L DIESEL — MAIN MOVING PARTS ITEM
PART NUMBER
DESCRIPTION
11011 11012 11701 11703 11704 11705 11706 13011 13201 13216 13226 13251 13260 13265 13266 13272 13400 13407 13425 13435 13437A 13450 13453 13455 13471 13472 13521 13531 900124 9539A 9629A 9819A 9851A
0C87500228 0C87500229 0C87500230 0C87500231 0C87500232 0C87500233 0C87500234 0C87500235 0C87500236 0C87500237 0C87500238 0C87500239 0C87500240 0847610147 0768150179 0C87500241 0C87500242 0C87500243 0C87500244 0C87500245 0C87500246 0C87500247 0590890291 0C87500248 0C87500249 0C87500250 0C87500251 0C87500252 0C87500253 0C87500254 0C87500255 0768150142 0856770129
WASHER SET, CRANKSHAFT THRUST, STD WASHER SET, CRANKSHAFT THRUST, O.S. 0.25 BEARING SET, CRANKSHAFT BEARING SET, CRANKSHAFT, U.S. 0.25 BEARING SET, CRANKSHAFT, U.S. 0.50 BEARING SET, CRANKSHAFT, U.S. 0.75 BEARING SET, CRANKSHAFT, U.S. 1.00 RING SET, PISTON, STD BEARING SET, CONROD, STD PISTON, STD (LEFT) PISTON, STD (RIGHT) PIN, PISTON, STD ROD ASSY, CONNECTING BOLT, CONROD NUT, CONROD BUSHING, CONROD, REPAIR STD CRANKSHAFT ASSY DAMPER SUB ASSY, CRANKSHAFT BOLT, BALANCE WEIGHT SET SLINGER, CRANKSHAFT OIL SLEEVE FLYWHEEL ASSY GEAR, FLYWHEEL RING BOLT, FLYWHEEL PULLEY, CRANKSHAFT CENTER, CRANKSHAFT PULLEY GEAR, CRANKSHAFT GEAR, OIL PUMP DRIVE BOLT KEY PLUG RING, RETAINER O-RING
QTY 1 1 1 1 1 1 1 1 1 4 4 8 8 16 16 8 1 1 16 1 1 1 1 6 1 1 1 1 4 1 8 16 1
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)
Hino Diesel Engine Parts Contact: Phone 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com Website: www.HeavyEquipmentRestorationParts.com
21
17.0L DIESEL — CAMSHAFT AND IDLE GEAR
22
17.0L DIESEL — CAMSHAFT AND IDLE GEAR ITEM
PART NUMBER
DESCRIPTION
13511 13523 13525 13571 13613 13620 44351 900116A 900124 900124A 9539A
0C87500260 0C87500261 0C87500262 0C87500263 0C87500264 0C87500265 0C87500266 0C87500267 0C87500268 0C87500269 0C87500270
CAMSHAFT GEAR, CAMSHAFT GEAR, IDLE PLATE, CAMSHAFT THRUST GEAR, INJ PUMP DRIVE GEAR ASSY, INJ PUMP DRIVE GEAR, DRIVE SPACER BOLT BOLT KEY
QTY 1 1 1 1 1 1 1 1 4 1 1
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)
Hino Diesel Engine Parts Contact: Phone 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com Website: www.HeavyEquipmentRestorationParts.com
23
17.0L DIESEL — VALVE SYSTEM
Hino Diesel Engine Parts Contact: Phone 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com Website: www.HeavyEquipmentRestorationParts.com
24
17.0L DIESEL — VALVE SYSTEM ITEM
PART NUMBER
DESCRIPTION
13706 13707 13708 13711 13715 13731 13732 13734 13735 13740 13787 13787A 13788 13788A 13830 13831 13840 13901 13910 13951 13951A 900124 900126 900129
0C87500273 0C87500274 0C87500275 0C87500276 0C87500277 0C87500278 0C87500279 0C87500280 0C87500281 0C87500282 0C87500283 0C87500284 0C87500285 0C87500286 0C87500287 0C87500288 0C87500289 0C87500290 0C87500291 0C87500292 0C87500293 0C87500294 0C87500295 0C87500296
CROSSHEAD SUB ASSY LIFTER SUB ASSY, VALVE ROD SUB ASSY, VALVE PUSH VALVE, INTAKE, STD VALVE, EXH, STD SPRING, VALVE, OUTER SPRING, VALVE, INNER SEAT, VALVE SPRING, LOWER SEAT, VALVE SPRING, UPPER CROSSHEAD ASSY SCREW, VALVE ADJ SCREW, VALVE ADJ NUT, VALVE ADJUST SCREW NUT, VALVE ADJ SCREW ARM ASSY, VALVE ROCKER BUSHING, ROCKER ARM ARM ASSY, VALVE ROCKER EXH SHAFT SUB ASSY, VALVE ROCKER SUPPORT ASSY, VALVE ROCKER SUPPORT, VALVE ROCKER SUPPORT, VALVE ROCKER BOLT LOCK, VALVE SPRING RETAINER COLLAR
QTY 16 16 16 16 16 32 32 32 32 16 16 16 16 16 8 16 8 8 6 2 2 16 64 8
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)
Hino Diesel Engine Parts Contact: Phone 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com Website: www.HeavyEquipmentRestorationParts.com
25
17.0L DIESEL — INTAKE AND EXHAUST SYSTEM
26
17.0L DIESEL — INTAKE AND EXHAUST SYSTEM ITEM
PART NUMBER
DESCRIPTION
15492 15492A 15492B 17031 17031A 17031B 17101 17101A 17106 17107 17107A 17109A 17113 24109 24109D 79904 79904A 900113 900113A 900113B 900116A 9209B 9419A 9419B 9419C 9659A 9659B 9851A
0C87500298 0C87500299 0C87500300 0C87500301 0C87500302 0C87500303 0C87500306 0C87500307 0C87500309 0C87500310 0C87500311 0C87500312 0C87500313 0C87500325 0C87500327 0768150231 0554950491 0554950214 0C87500328 0590890359 0C87500329 0C87500338 0768150190 0C87500208 0C87500209 0642380315 0C87500340 0C87500341
HOLDER, CLIP HOLDER, CLIP HOLDER, CLIP PIPE SUB ASSY, INTAKE PIPE SUB ASSY, INTAKE PIPE SUB ASSY, INTAKE MANIFOLD SUB ASSY, INTAKE MANIFOLD SUB ASSY, INTAKE GASKET SUB ASSY, INTAKE MANIFOLD BRACKET, SUB ASSY, INTAKE PIPE BRACKET, SUB ASSY, INTAKE PIPE TANK SUB ASSY, INTAKE AIR SURGE PIPE, INTAKE GASKET, SUB ASSY GASKET, SUB ASSY CLIP SUB ASSY CLIP SUB ASSY HELISERT HELISERT HELISERT SPACER NUT BOLT BOLT BOLT WASHER, SOFT WASHER, SOFT O-RING
QTY 1 1 1 1 1 1 1 1 2 1 1 1 2 4 2 2 6 3 13 5 1 32 2 1 2 4 1 1
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)
Hino Diesel Engine Parts Contact: Phone 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com Website: www.HeavyEquipmentRestorationParts.com
27
17.0L DIESEL — INTAKE AND EXHAUST SYSTEM
Hino Diesel Engine Parts Contact: Phone 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com Website: www.HeavyEquipmentRestorationParts.com
28
17.0L DIESEL — INTAKE AND EXHAUST SYSTEM ITEM
PART NUMBER
DESCRIPTION
17041A 17044 17104 17141 17141A 17141B 17141C 17141D 17141E 17141F 17152 17152A 17155 17156 24109A 900116 900116D 900116F 900124 9019A 9029C 9029D 9029E 9069A 9209A 9209B 9219A
0C87500304 0C87500305 0C87500308 0C87500314 0C87500315 0C87500316 0C87500317 0C87500318 0C87500319 0C87500320 0C87500321 0C87500322 0C87500323 0C87500324 0C87500326 0768150235 0C87500330 0C87500331 0C87500332 0C87500333 0554950618 0C87500334 0C87500335 0C87500336 0C87500337 0C87500338 0C87500339
INSULATOR SUB ASSY, EXH INSULATOR SUB ASSY, EXH GASKET, SUB ASSY, EXH MANIFOLD MANIFOLD, EXH MANIFOLD, EXH MANIFOLD, EXH MANIFOLD, EXH MANIFOLD, EXH MANIFOLD, EXH MANIFOLD, EXH BRACKET, EXH MANIFOLD BRACKET, EXH MANIFOLD SEAL, RING PIPE, EXH SEAL GASKET, SUB ASSY SPACER SPACER SPACER BOLT BOLT BOLT BOLT BOLT BOLT, FLANGE NUT NUT NUT
QTY 1 1 2 1 1 1 1 1 1 1 2 2 9 4 8 32 8 4 8 8 2 4 4 4 32 32 6
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)
Hino Diesel Engine Parts Contact: Phone 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com Website: www.HeavyEquipmentRestorationParts.com
29
17.0L DIESEL — LUBRICATION
30
17.0L DIESEL — LUBRICATION ITEM
PART NUMBER
DESCRIPTION
12575 15110 15401 15431 15600 15710 15715 15783 76581 900116 900234 9029A 9199A 9644A 9644B 9644C 9644D
0C87500596 0C87500385 0C87500597 0C87500598 0C87500352 0C87500373 0C87500599 0C87500600 0554950595 0C87500601 0C87500602 0C87500603 0C87500604 0847610142 0847610163 0C87500605 0847610164
SILENT, BLOCK PUMP ASSY, OIL L/STNR PIPE SUB ASSY, OIL PUMP, INLET PIPE, OIL FEED FILTER ASSY, OIL COOLER ASSY, OIL GASKET, OIL COOLER CASE JOINT, OIL PIPE PLATE, CAUTION (NOT SHOWN) SPACER HOSE, WATER BOLT BOLT O-RING O-RING O-RING O-RING
QTY 3 1 1 1 1 1 1 1 2 3 1 2 3 1 1 5 1
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)
Hino Diesel Engine Parts Contact: Phone 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com Website: www.HeavyEquipmentRestorationParts.com
31
17.0L DIESEL — OIL FILTER
32
17.0L DIESEL — OIL FILTER ITEM
PART NUMBER
DESCRIPTION
15600 15602 15605A 15607 15607A 15612 15614 15614A 15615 15620 15621 15629 15643 15651A 15651C 15660 15661 15661A 15714 15716 15716A 9851A 9851B 9851C 9851D 9851E 9851F 9851G 9851H
0C87500352 0C87500353 0C87500354 0C87500355 0C87500356 0C87500357 0C87500358 0C87500359 0590890385 0C87500360 0C87500361 0590890392 0554950512 0C87500362 0C87500363 0C87500364 0C87500365 0C87500366 0C87500367 0C87500368 0C87500369 0590890393 0554950513 0C87500370 0768150194 0C87500371 0590890389 0590890390 0590890389
FILTER ASSY, OIL VALVE SUB ASSY, OIL PRESSURE VALVE SUB ASSY, OIL CHECK ELEMENT SET, OIL FILTER ELEMENT SET, OIL FILTER COVER, OIL FILTER ELEMENT COVER, OIL FILTER ELEMENT, LOWER COVER, OIL FILTER ELEMENT, LOWER SPRING, OIL FILTER ELEMENT SUPT CAP ASSY, OIL FILTER GASKET, OIL FILTER BODY WASHER PLUG, OIL FILTER DRAIN BOLT BOLT PLUG ASSY, OIL SPRING, OIL VALVE SPRING, OIL VALVE VALVE, SAFETY PLUG, VALVE SPG PLUG, VALVE SPG O-RING O-RING O-RING O-RING O-RING O-RING O-RING O-RING
QTY * 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)
33
17.0L DIESEL — OIL COOLER
34
17.0L DIESEL — OIL COOLER ITEM
PART NUMBER
DESCRIPTION
15710 15661 15662 15701 15711 15712 15714 15716 15716A 15717 15717A 16180 9851A 9851B 9851C 9851D
0C87500373 0C87500374 0C87500375 0C87500376 0C87500377 0C87500378 0C87500367 0C87500379 0C87500368 0C87500380 0C87500381 0C87500382 0768150194 0C87500371 0C87500383 0C87500384
COOLER ASSY, OIL SPRING, OIL VALVE PLUG, OIL VALVE CASE SUB ASSY, OIL COOLER CASE, OIL COOLER ELEMENT, OIL COOLER VALVE, SAFETY PLUG, VALVE SPG PLUG, VALVE SPG GASKET, OIL COOLER ELEMENT GASKET, OIL COOLER ELEMENT COCK ASSY, COOLANT O-RING O-RING O-RING O-RING
QTY * 1 1 1 1 1 1 2 1 1 1 1 1 1 2 2
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)
Hino Diesel Engine Parts Contact: Phone 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com Website: www.HeavyEquipmentRestorationParts.com
35
17.0L DIESEL — OIL PUMP
36
17.0L DIESEL — OIL PUMP ITEM
PART NUMBER
DESCRIPTION
15110 15012 15101 15107 15132 15135 15139 900111 900113
0C87500385 0C87500386 0C87500387 0C87500388 0C87500389 0C87500390 0C87500391 0847610175 0C87500392
PUMP ASSY, OIL L/STNR COVER SUB ASSY, OIL PUMP BODY SUB ASSY, OIL PUMP GEAR SUB ASSY, OIL PUMP SPRING, OIL PUMP RELIEF VALVE VALVE, OIL PUMP SAFETY SEAT, SPG OIL PUMP SHIM HELISERT
QTY * 1 1 1 1 1 1 AR 6
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)
Hino Diesel Engine Parts Contact: Phone 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com Website: www.HeavyEquipmentRestorationParts.com
37
17.0L DIESEL — FUEL SYSTEM
Hino Diesel Engine Parts Contact: Phone 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com Website: www.HeavyEquipmentRestorationParts.com
17.0L DIESEL — FUEL SYSTEM ITEM
PART NUMBER
DESCRIPTION
11195 13610 13611 13614 13691 13693 15461 15492 15492A 15492B 15492C 15492D 15492F 15492G 15492H 15771 15773 22020 22120 22320 22560 22600 22600A 23031 23081 23081 23300 23391 23391 23391 23391A 23600 23620 23640 23701 23702 23703 23704 23705 23706 23707 23708 23766 23766 23768 23781A 23782 23783 23806 76581 79904 79904A 79904B
0C87500394 0C87500395 0C87500396 0C87500397 0C87500398 0C87500399 0C87500400 0768150203 0C87500401 0C87500402 0C87500404 0C87500405 0C87500406 0C87500407 0C87500408 0C87500409 0C87500410 0C87500411 0C87500412 0C87500413 0C87500414 0C87500415 0C87500416 0C87500417 0C87500418 0C87500419 0C87500420 0C87500422 0C87500421 0C87500423 0C87500424 0C87500425 0C87500426 0C87500427 0C87500428 0C87500429 0C87500430 0C87500431 0C87500432 0C87500433 0C87500434 0C87500435 0C87500436 0C87500437 0C87500438 0C87500439 0C87500440 0C87500441 0C87500442 0856770180 0C87500443 0768150231 0C87500444
CLAMP, NOZZLE HOLDER SHAFT ASSY, INJ PUMP SHAFT, INJ PUMP DRIVE SLEEVE CASE, BRG HOLDER RETAINER, BRG HOSE, OIL HOLDER, CLIP HOLDER, CLIP HOLDER, CLIP HOLDER, CLIP HOLDER, CLIP HOLDER, CLIP HOLDER, CLIP HOLDER, CLIP PIPE, OIL PIPE, OIL PUMP ASSY, INJ BODY ASSY, INJ PUMP GOVERNOR ASSY PUMP ASSY, FUEL FEED COUPLING ASSY COUPLING ASSY BRACKET SUB ASSY, FUEL FILTER PIPE SUB ASSY, NOZZLE LEAKAGE (6/00 - 6/00) PIPE SUB ASSY, NOZZLE LEAKAGE (7/00- ) FILTER ASSY, FUEL PIPE, FUEL LEAKAGE (6/00 - 1/01) PIPE FUEL LEAKAGE (2/01 - ) PIPE FUEL LEAKAGE (2/01 - ) PIPE, FUEL LEAKAGE NOZZLE AND HOLDER SET HOLDER ASSY, NOZZLE NOZZLE ASSY PIPE SUB ASSY, INJ, NO 1 PIPE SUB ASSY, INJ, NO 2 PIPE SUB ASSY, INJ, NO 3 PIPE SUB ASSY, INJ, NO 4 PIPE SUB ASSY, INJ, NO 5 PIPE SUB ASSY, INJ, NO 6 PIPE SUB ASSY, INJ, NO 7 PIPE SUB ASSY, INJ, NO 8 PIPE, THROUGH FEED (6/00 - 1/01 PIPE, THROUGH FEED (2/01 - ) BRACKET, FUEL PIPE PIPE, FUEL PIPE, FUEL FEED PIPE, FUEL HOSE SUB ASSY, FUEL PLATE, CAUTION COMPLETE CLIP SUB ASSY CLIP SUB ASSY CLIP SUB ASSY
39
QTY 8 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 8 8 8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AR 4 AR
17.0L DIESEL — FUEL SYSTEM ITEM
PART NUMBER
DESCRIPTION
79904C 79904D 79904J 79993 900111 900115 900116 900124 900129 9019A 9019C 9029A 9029B 9029C 9189A 9209A 9219A 9419A 9644A 9644B 9645A 9659A 9659B 9659C 9729A 9828A 9851A 9855A 9855B 9884A
0C87500445 0554950491 0C87500446 0C87500447 0C87500448 0C87500449 0C87500450 0C87500451 0C87500452 0C87500453 0554950493 0C87500454 0C87500455 0C87500456 0C87500457 0C87500458 0C87500459 0C87500460 0C87500461 0C87500462 0C87500463 0642380315 0590890546 0C87500464 0C87500465 0C87500466 0C87500467 0C87500468 0C87500469 0C87500470
CLIP SUB ASSY CLIP SUB ASSY CLIP SUB ASSY HOLDER, CLIP SHIM GASKET SPACER (NOT SHOWN) BOLT COLLAR BOLT BOLT BOLT BOLT BOLT BOLT NUT NUT BOLT O-RING O-RING O-RING WASHER, SOFT WASHER, SOFT WASHER, SOFT CONNECTOR SEAL, OIL O-RING JOINT, PIPE JOINT, PIPE BEARING, TAPERED ROLLER
QTY 6 8 1 2 AR 1 1 1 1 1 2 2 1 2 8 1 1 3 8 1 1 14 5 2 1 1 8 1 1 2
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)
Hino Diesel Engine Parts Contact: Phone 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com Website: www.HeavyEquipmentRestorationParts.com
40
17.0L DIESEL — FUEL FILTER
ITEM
PART NUMBER
DESCRIPTION
23300 23310 23316 23364 23401
0C87500420 0768150253 0642380323 0554950535 0C87500474
FILTER ASSY, FUEL COVER ASSY, FUEL FILTER PLUG, AIR GASKET, AIR PLUG ELEMENT SET, FUEL FILTER
QTY * 1 1 1 1
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)
41
17.0L DIESEL — COOLING SYSTEM
42
17.0L DIESEL — COOLING SYSTEM ITEM
PART NUMBER
DESCRIPTION
11182 11208 12512 12513 16013 16100 16268 16301 16323 16325 16370 16371 16372 16377 16380 16382 16382A 16384 16391 16391A 900113 900113A 900116 900116A 900124 900129 900129A 900146 900149 900234 9059A 9209A 9209B 9349A 9409A 9419A 9419B 9419C 9419D 9609A 9609B 9629B 9644A 9645A 9659C 9851A 9881A 9881B
0C87500110 0C87500478 0C87500479 0C87500480 0C87500481 0C87500482 0C87500483 0C87500484 0C87500485 0590890605 0C87500486 0C87500487 0C87500488 0C87500489 0C87500490 0C87500491 0C87500492 0C87500493 0C87500494 0C87500495 0C87500392 0C87500199 0C87500496 0C87500497 0C87500498 0C87500499 0C87500500 0C87500501 0C87500502 0C87500503 0C87500504 0C87500505 0C87500506 0C87500507 0C87500508 0C87500509 0C87500510 0C87500511 0C87500512 0768150120 0642380433 0C87500513 0847610164 0C87500514 0554950508 0C87500515 0C87500516 0C87500517
GASKET, CYL HEAD PLATE COVER SUB ASSY, CYL HEAD WATER JACKET BRACE, GEN SHAFT, GEN BRACKET HOLDER SUB ASSY, FAN DRIVE BRG PUMP ASSY, COOLANT PIPE, COOLANT BY-PASS CASE SUB ASSY, THERMOSTAT COVER, THERMOSTAT CASE GASKET, THERMOSTAT HOLDER ASSY, FAN DRIVE PULLEY, FAN HOLDER, FAN DRIVE SPACER, FAN PULLEY PULLEY ASSY, BELT TENSION BRACKET, TENSION PULLEY BRACKET, TENSION PULLEY PULLEY, TENSION SHAFT, FAN DRIVE SHAFT, FAN DRIVE HELISERT HELISERT SPACER SPACER BOLT COLLAR COLLAR THERMOSTAT V-BELT SET HOSE, WATER BOLT NUT NUT STUD BOLT BOLT BOLT BOLT BOLT PLUG PLUG PLUG O-RING O-RING WASHER, SOFT O-RING BEARING, BALL BEARING, BALL
QTY 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 3 1 1 2 1 1 1 2 1 1 1 2 2 1 1 2 1 1 1 2 1 1 3 1 2 1 2 2
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)
Hino Diesel Engine Parts Contact: Phone 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com Website: www.HeavyEquipmentRestorationParts.com 43
17.0L DIESEL — ENGINE COOLANT PUMP
44
17.0L DIESEL — ENGINE COOLANT PUMP ITEM
PART NUMBER
DESCRIPTION
16100 16101 16104 16109 16121 16129 16131 16335 9629A 9828A
0C87500482 0C87500529 0C87500530 0C87500531 0C87500532 0C87500533 0C87500534 0C87500535 0C87500536 0590890682
PUMP ASSY, COOLANT CASE SUB ASSY, COOLANT PUMP SEAL SUB ASSY, COOLANT PUMP SHAFT SUB ASSY, COOLANT PUMP COVER, COOLANT PUMP GASKET, COOLANT PUMP COVER VANE, COOLANT PUMP PIPE (NOT SHOWN) PLUG SEAL, OIL
QTY * 1 1 1 1 1 1 1 1 1
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)
Hino Diesel Engine Parts Contact: Phone 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com Website: www.HeavyEquipmentRestorationParts.com
45
17.0L DIESEL — ELECTRICAL PARTS (ENGINE)
46
17.0L DIESEL — ELECTRICAL PARTS (ENGINE) ITEM
PART NUMBER
DESCRIPTION
12511 12511 12512 12512 12513 27040 27040 28100 900124 900124 900145 900145 900145 900803 900803A 9019A 9189A 9209A
0C87500537 0C87500538 0C87500539 0C87500540 0C87500541 0C87500542 0C87500543 0C87500544 0C87500545 0C87500498 0642380418 0C87500546 0642380418 0C87500547 0C87500548 0642380420 0C87500549 0C87500506
BRACKET, GEN (6/00 - 1/01) BRACKET, GEN (2/01 - ) BRACE, GEN (6/00 - 1/01) BRACE, GEN (2/01 - ) SHAFT, GEN BKT ALTERNATOR ASSY, W/REG (6/00 - 1/01) ALTERNATOR ASSY, W/REG (2/01 - ) STARTER ASSY BOLT (6/00 - 1/01) BOLT (2/01 - ) V-BELT (6/00 - 6/00) V-BELT (7/00 - 1/01) V-BELT (2/01 - ) STRAP, BAND STRAP, BAND BOLT BOLT NUT
QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)
Hino Diesel Engine Parts Contact: Phone 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com Website: www.HeavyEquipmentRestorationParts.com
47
17.0L DIESEL — STARTING MOTOR
48
17.0L DIESEL — STARTING MOTOR ITEM
PART NUMBER
DESCRIPTION
28100 28011 28150
0C87500544 0C87500587 0C87500586
STARTER ASSY CLUTCH SUB ASSY, START SWITCH ASSY, START MAGNET
QTY * 1 1
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)
49
17.0L DIESEL — GASKET KIT (ENGINE OVERHAUL)
Hino Diesel Engine Parts Contact: Phone 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com Website: www.HeavyEquipmentRestorationParts.com
ITEM
PART NUMBER
DESCRIPTION
KIT
0C87500588
GASKET KIT, ENGINE OVERHAUL
QTY 1
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)
Hino Diesel Engine Parts Contact: Phone 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com Website: www.HeavyEquipmentRestorationParts.com
50
17.0L DIESEL — PISTON AND LINER KIT
ITEM
PART NUMBER
DESCRIPTION
KIT KIT
0C87500589 0C87500590
PISTON AND LINER KIT (LEFT BANK, STD) PISTON AND LINER KIT (RIGHT BANK, STD)
QTY 1 1
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)
Hino Diesel Engine Parts Contact: Phone 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com Website: www.HeavyEquipmentRestorationParts.com
51
17.0L DIESEL — PISTON PIN KIT (FOR ONE CYLINDER)
ITEM
PART NUMBER
DESCRIPTION
KIT
0C87500591
PIN KIT, PISTON
QTY 1
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)
Hino Diesel Engine Parts Contact: Phone 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com Website: www.HeavyEquipmentRestorationParts.com
52
17.0L DIESEL — REPAIR KIT (ENGINE COOLANT PUMP)
ITEM
PART NUMBER
DESCRIPTION
KIT
0C87500592
REPAIR KIT, COOLANT PUMP
QTY 1
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)
Hino Diesel Engine Parts Contact: Phone 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com Website: www.HeavyEquipmentRestorationParts.com
53
17.0L DIESEL — THERMOSTAT KIT
ITEM
PART NUMBER
DESCRIPTION
KIT
0C87500593
THERMOSTAT KIT
QTY 1
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)
Hino Diesel Engine Parts Contact: Phone 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com Website: www.HeavyEquipmentRestorationParts.com
54
17.0L DIESEL — FLANGE AND COUPLING
ITEM
PART NUMBER
DESCRIPTION
22600 13407 22821 22873
0C87500416 0C87500475 0C87500476 0C87500477
COUPLING ASSY DAMPER SUB ASSY, CRANKSHAFT NUT WASHER, SPECIAL
QTY * 1 1 1
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)
55
17.0L DIESEL — TURBOCHARGER
Hino Diesel Engine Parts Contact: Phone 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com Website: www.HeavyEquipmentRestorationParts.com
56
17.0L DIESEL — TURBOCHARGER ITEM
PART NUMBER
DESCRIPTION
15048 15048 15461 15461 15461A 15461A 15492 17041 17041A 17159 24100 24100A 24106 24106A 24107 24107A 24109 24109A 24135 24135 79904 900116 900116 900116A 9019A 9019C 9029A 9209A 9349A 9349C 9644A 9659A 9851A
0C87500556 0C87500557 0C87500558 0C87500559 0C87500560 0C87500558 0C87500561 0C87500562 0C87500563 0C87500564 0C87500565 0C87500566 0C87500567 0C87500568 0C87500569 0C87500570 0C87500571 0C87500572 0C87500573 0C87500574 0768150231 0C87500575 0C87500576 0C87500577 0554950493 0C87500578 0C87500579 0C87500580 0C87500581 0C87500582 0847610163 0590890546 0C87500583
BRACKETSUB ASSY, OIL PIPE (6/00 - 1/01) BRACKETSUB ASSY, OIL PIPE (2/01 - ) HOSE, OIL (6/00 - 8/00) HOSE, OIL (8/00 - ) HOSE, OIL (8/00 - ) HOSE, OIL (8/00 - 8/00) HOLDER, CLIP INSULATOR SUB ASSY, EXH INSULATOR SUB ASSY, EXH CONNECTOR, EXH MFLD TURBOCHARGER ASSY TURBOCHARGER ASSY PIPE SUB ASSY, OIL INLET PIPE SUB ASSY, OIL INLET PIPE SUB ASSY, OIL OUTLET PIPE SUB ASSY, OIL OUTLET GASKET, SUB ASSY GASKET, SUB ASSY GASKET, OIL, OUTLET (6/00 - 6/00) GASKET, OIL, OUTLET (7/00 - ) CLIP SUB ASSY SPACER (6/00 - 7/00) SPACER (7/00 - ) SPACER (NOT SHOWN) BOLT BOLT BOLT NUT STUD STUD O-RING WASHER, SOFT O-RING
QTY 1 1 2 1 1 2 1 1 1 2 1 1 1 2 1 1 2 2 2 2 2 16 16 1 1 4 4 16 16 2 2 2 2
NOTE: Parts that appear in the exploded view with a hyphenated 9 digit call out can be found using the “Index to Hardware” on pages 58-60 at the back of this manual. (example 9504-08180)
Hino Diesel Engine Parts Contact: Phone 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com Website: www.HeavyEquipmentRestorationParts.com
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17.0L DIESEL — INDEX TO HARDWARE ITEM 9001-24179 9011-08350 9011-64401 9021-08070 9110-08120 9180-08160 9181-08160 9181-08200 9181-08300 9181-08350 9190-08251 9190-08351 9190-08501 9191-08121 9191-08161 9191-08202 9191-08251 9191-08301 9191-08303 9191-08351 9191-10351 9191-10551 9200-08070 9201-08070 9201-08087 9201-10080 9201-12100 9201-14110 9201-18150 9210-16080 9222-14140 9260-08180 9260-08220 9260-08240 9260-10180 9260-10220 9260-10240 9260-12240 9260-14240 9260-14400 9262-12270 9262-12330 9262-14300 9262-20400 9262-20400 9280-06150 9280-08200 9280-10250 9280-12300 9280-14350 9280-18460 9280-20510 9280-20510
PART NUMBER
DESCRIPTION 0C87500553 0554950312 0C87500555 0C87500472 0C87500521 0C87500181 0642380137 0642380138 0856770159 0642380247 0768150242 0C87500177 0C87500372 0C87500584 0642380305 0554950370 0856770161 0554950178 0C87500178 0554950124 0642380359 0C87500554 0554950498 0642380308 0C87500471 0642380422 0554950431 0642380423 0554950569 0590890636 0C87500550 055495A332 0768150187 0C87500348 0847610185 0642380309 0590890638 0554950433 0C87500222 0C87500551 0642380427 0C87500518 0C87500272 0C87500519 0C87500526 0642380310 0642380260 0642380428 0554950435 0642380429 0642380476 0C87500520 0C87500527
BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT NUT NUT NUT NUT NUT NUT NUT LOCK NUT NUT PLAIN WASHER PLAIN WASHER PLAIN WASHER PLAIN WASHER PLAIN WASHER PLAIN WASHER PLAIN WASHER PLAIN WASHER PLAIN WASHER PLAIN WASHER PLAIN WASHER PLAIN WASHER WASHER, PLAIN WASHER, PLAIN LOCKWASHER LOCKWASHER LOCKWASHER LOCKWASHER LOCKWASHER LOCKWASHER LOCKWASHER LOCKWASHER
58
QTY AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR
17.0L DIESEL — INDEX TO HARDWARE ITEM 9281-16260 9301-08350 9310-08300 9311-08160 9321-08140 9331-12550 9331-12800 9331-14450 9341-10450 9351-10480 9351-10520 9391-06160 9400-10160 9400-10250 9401-10160 9401-10200 9401-10250 9401-10300 9401-10500 9401-10550 9401-10600 9401-10750 9401-12250 9401-12400 9401-12850 9401-14350 9401-14450 9410-10251 9411-10251 9411-10252 9411-10301 9411-10351 9411-10352 9411-10401 9411-10451 9411-10451 9411-10452 9411-10501 9411-10502 9411-10601 9411-10702 9411-10752 9411-10801 9411-10901 9411-12452 9411-12502 9412-10301 9412-10751 9503-05140 9504-05080 9504-05100 9504-05120 9504-06120
PART NUMBER
DESCRIPTION 0C87500473 0C87500342 0C87500347 0C87500171 0C87500349 0C87500217 0C87500223 0C87500224 0C87500175 0C87500216 0C87500344 0C87500297 0C87500180 0C87500522 0C87500180 0642380116 0768150153 0642380430 0590890652 0590890245 0C87500226 0C87500227 0C87500271 0C87500256 0C87500225 0847610141 0C87500176 055495B435 0642380311 0C87500172 0554950414 0C87500350 0C87500220 0642380117 0C87500218 0C87500351 0C87500345 0C87500594 0C87500346 0554950415 0554950339 0C87500221 0554950340 0554950341 0C87500219 0C87500552 0C87500174 0C87500173 0847610172 0768150113 0642380141 0C87500595 0C87500257
LOCKWASHER STUD STUD STUD STUD STUD STUD STUD STUD STUD STUD SCREW SET BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT STRAIGHT PIN STRAIGHT PIN STRAIGHT PIN STRAIGHT PIN STRAIGHT PIN
59
QTY AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR
17.0L DIESEL — INDEX TO HARDWARE ITEM 9504-08180 9504-10200 9504-10240 9504-12200 9504-12280 9533-07350 9534-05160 9600-10070 9600-14090 9604-10110 9604-12130 9604-14140 9654-12100 9654-14150 9654-16150 9778-06120 9800-04060 9802-10100 9813-19100 9813-72250
PART NUMBER
DESCRIPTION 0C87500258 0C87500259 0554950573 0768150115 0768150116 0C87500524 055495A504 0C87500343 0C87500523 0642380312 0642380143 0C87500179 0642380434 0554950440 0590890195 0C87500528 0554950138 0642380406 0C87500393 0C87500525
STRAIGHT PIN STRAIGHT PIN STRAIGHT PIN STRAIGHT PIN STRAIGHT PIN KEY WOODRUFF KEY PLUG PLUG PLUG PLUG PLUG SOFT WASHER SOFT WASHER SOFT WASHER HOSE CLAMP STEEL BALL LUBRICATION FITTING RETAINER RING RETAINER RING
60
QTY AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR