Perkins 204-25 204.25 Parts Manual, Perkins 204-25 204.25 Engine Parts, by engineparts2

Perkins 204-25 204.25 Engine Parts Manual

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100JPS40110 Cylinder Head Casting 1 111BPS4110 Chamber Insert 4 0308P98222 Dowel 4 818AP988520 Intake Manifold Stud 1 2500P98306 Cap, Soft plug, 3 818AP988520 Intake Manifold Stud 1 3000P98306 Cap, Soft plug, 4 Perkins 204-25 204.25 4950P98306 Cap, Soft plug, 1 New Engine Parts 1016FP98859 Stud 1 0848P98789 Stud 2 available from a limited stock of workshop inventory, 3000P98306 Cap, Soft plug 4 Contact email: 0845AP98789 Exhaust Manifold Stud 4 0825AP98789 Exhaust Manifold Stud 4 EngineParts@HeavyEquipmentRestorationParts.com 281APTE0110 Intake Valve Guide , Exhaust Valve Guide , 8 Phone: 269 673 1638 000JP985031 Plug 1 0136PSD011 Head Bolt 11 Website: www.HeavyEquipmentRestorationParts.com 0137PSD011 Head Bolt 7 0138PSD011 Washer, for head bolt 18 2111PS4011 Intake Valve , Inlet Valve , 204.25 4 155APSD0110 Valve Stem Seal 204.25 8 2114PSD011 Outer Valve Spring 8 2115P05361 Inner Valve Spring 8 2116PSD011 Base seat, valve spring 8 2112PSD011 Retainer, upper valve spring 8 2114PTE011 Keeper, valve spring retainer 8 2118PSD011 Cap, valve stem end, 8 2121PS4351 Exhaust Valve 4 0271PS4011 Head Gasket 204.25 204-25 Perkins 2111PS4012 Intake Valve Seat , Perkins 204-25 , Perkins 204.25 2121PS4352 Exhaust Valve Seat , Perkins 204-25 , Perkins 204.25

1. 1301PS4151 Crankshaft 1 15. 1132PSDA11 Crankshaft Gear 2. 3110PS4A12 Standard Main Bearing Set 204-25 204.25 16. 1327PS1341 Gear 2. 3110PS4A13 .010 Main Bearing Set 17. 1323PS1341 Spring 2. 3110PS4A14 .020 Main Bearing Set 18. 1315PSK701 Deflector 2. 3110PS4A15 .030 Main Bearing Set 19. 1401APSDA12 Front Crankhaft Bolt 2. 3110PS4A16 .040 Main Bearing Set Perkins 204-25 204.25 1 3. 3105P04272 Standard Rod Bearing Set 204-25 204.25 20. 1401APSDA13 Washer 1 3. 3105P04273 .010 Rod Bearing Set 3. 3105P04274 .020 Rod Bearing Set 3. 3105P04275 .030 Rod Bearing Set 3. 3105P04276 .040 Rod Bearing Set 4. 3115P05362 Thrust Washer Set 5. 1210PS4011 Connecting Rod 204-25 204.25 6. 1214PSD011 Bolt for Connecting Rod 7. 1215PSD011 Nut for Connecting Rod 8. 1213PS4011 Bushing for Connecting Rod 9. 200APS40123 Piston 10. 200APS40124 Pin , Piston Pin, 11. 1202P13561 Circlip, Piston Pin Retainer, 12. 3206P13562 Rings, Rings Set ( for one piston) 204-25 204.25 13. 0822P98233 Dowel Pin, Crankshaft 14. 0545P98236 Key, crankshaft gear

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17.

2160PSD011 Rocker Shaft 1 A066P2012A Pin 1 0507P055 Plug 2 0848P9878 Stud 4 0831P008 Clip 2 168AP05361 Washer 2 2130PSD011 Rocker Arm 8 0800P98922 Nut 8 132AP479112 Bushing, for rocker arm, 8 2133PSD011 Screw, adjusting, 8 2181PSD011 Nut 4 171APSD011 Bracket, stand 1 2166P05361 Spring 6 2164PSD011 Bracket, stand 2 2172PSD011 Bracket, stand 1 2310PSD011 Push Rod 8 431A05361 Tappet. Lifter. 8 Perkins 204-25. Perkins 204.25

Perkins 204-25 204.25 Gasket Sets, Gasket and Seal Sets, Part Number 5116PSDG10 Head Gasket Set = Upper Engine Gasket and Seal Set 5116PSDG12 Lower Engine Gasket and Seal Set with Front Crankshaft Seal and Rear Crankshaft Seal

Perkins 204-25 204.25 New Engine Parts available from a limited stock of workshop inventory, Contact email: EngineParts@HeavyEquipmentRestorationParts.com Phone: 269 673 1638 Website: www.HeavyEquipmentRestorationParts.com

1. 600APSD7010 Timing Case, 1 2. Blank 3. 1212P98234 Pin 1 4. 1235P98234 Pin 1 5. 825GP988520 Stud 2 6. 0801P98940 Nut 2 7. 0603PSD111 Gasket 1 8. 0820P98796 Bolt 6 9. 0855P98796 Bolt 3 10. 0653PSD111 Gasket 1 11. 0650PSDM11 Timing Cover 1 12. 0211PSDM110 Front Seal 1 13. 1A11P05361070 Plate 1 14. 1111P0536107 Gasket 1 15. 2G11P98852081 Stud 2 16. 0111P9894008 Nut 2 17. 0865P98796 Bolt 1 18. 0870P98796 Screw 2 19. 0830P98796 Bolt 2 20. 0830P98796 Bolt 4 21. 0818P98233 Dowel 2 22. 0855P98794 Bolt 2 23. 2421PSD701 Perkins 204-25 204.25 Camshaft 1 24. 2412P05361 Key 1 25. 422AP053612 Thrust Plate 1 26. 0816P98796 Bolt 2 27. 411BPSDA112 Gear 1 28. 2418P13561 Gear 1 29. 1235P98781 Bolt 1 30. 1220P98958 Washer 1 31. 414AP135612 Washer 1 32. 2403PSK701 Spindle 1 33. 400BPSDA112 Idler 1 34. 1A33P05361240 Bushing 1 35. 2404P05361 Plate 1 36. 0850P98796 Bolt 2

1. Blank 2. 5600PSD011 Oil Cooler Element 1 3. 3807PSD012 Oring 4 4. 808APSD0123 Oring 2 5. 810BPSD0123 Oil Cooler Cover - Oil Filter Housing Perkins 204-25 204.25 1 6. 2400P98510 Plug 1 7. 2400P98564 Gasket 1 8. 3000P98503 Plug 1 9. 3804PSD012 Nut 4 10. 3805PSD012 Washer 4 11. 3806PSD012 Washer 4 12. 4141P05361 Plunger 1 13. 2813PSD012 Spring 1 14. 3812P06272 Oring 1 15. 3811PSD012 Plug 1 16. 3825PSD012 Plug 1 17. 3823PSD012 Oring 1 18. 3819PSD012 Ball 1 19. 822APSD012 Spring 1 20. 4302PTEY01 Oil Filter 1 21. 3803P12042 Gasket 1 22. 4342PSDM11 Gasket 1 23. 0825P98797 Bolt 7 24. 0801P98940 Nut 2

1. Blank 2. Blank 3. 300BPS43510 Main Cap 5 4. 3051PS4012 Cylinder Liner 4 5. 0308P01211 Pin 10 6. 0352PSD011 Main Cap Bolt 8 7. 0372PSD011 Main Cap Bolt ( long ) 2 8. 0128PSD011 Washer, Main Cap Bolt, 10 9. 2500P98306 Soft Plug 3 10. 0303P05361 Cam Plug 1 11. 0327P01211 Soft Plug 2 12. 100098503 Threaded Plug 3 13. 400098306 Soft Plug 1 14. 0321P03881 Threaded Plug 1 15. 0616P98233 Pin, Dowel, 2 16. 3000P98306 Soft Plug 9 17. 1618P98234 Pin, Dowel, 2 18. 1318PSKM11 Gasket 19. 1310PSKM11 Rear Main Seal Housing 20. 9919PSKM11 Rear Main Seal 21. 0830P98796 Bolt, 8 22. 0840P98852 Stud 1 23. 0840P98852 Stud 1 24. 0868P98852 Stud 1

1. 100APSK7014

Engine Oil Pump Perkins 204-25 204.25 1 2. 4151P05361 Plunger 1 3. 152BSD0114 Spring 1 4. 117APSD0114 Plug 1 5. 4210PSK701 Pipe, 1 6. 4214PSK111 Gasket 1 7. 1605P985410 Oring 1 8. 063098796 Bolt 2 9. 0820P98796 Bolt 1 10. 0525P98796 Bolt 1 11. 105098796 Bolt 1 12. 1060P98796 Bolt 2 13. 1035P98796 Bolt 1 14. 4268PSD701 Bracket 1 15. 8110P988000 Bolt 1 16. 0710PSD011 Oil Sprayer Tube 4 17. 0730PSD011 Hollow Bolt for Oil Sprayer 4 18. 0715PSD011 Washer, Sealing, 8

1. 3800APS4SN13 Injection Pump 1 2. 3805PSD101 Gasket 1 3. 0316P98239 Key 1 4. J21BPSDA113 Gear 1 5. 3822PSD011 Washer 1 6. 3801PSD011 Nut 1 7. 3810PSD011 Bracket 1 8. 0816P89796 Bolt 1 9. 640APS40113 Injector, complete, Perkins 204-25 204.25 4 10. 3660PS4011 Holder, Injector, 4 11. 650APS40113 Nozzle for Injector 4 12. 3651P05361 Metal Injector seal, 4 13. 3654P12041 Washer, Injector seal, 4 14. 3710PSE011 #1 Injector Fuel Line, Steel 1 15. 3720PSE011 #2 Injector Fuel Line, Steel 1 16. 3730PSE011 #3 Injector Fuel Line, Steel 1 17. 3740PSE011 #4 Injector Fuel Line, Steel 1 18. 3770PSK011 Top Damper, Clamp 2 19. 2525P89797 Bolt 2 20. 3780PSK011 Bottom Damper, Clamp 1 21. 3G45PPN11 Damper 2 pieces, Clamp 2 22. 0500P89797 Bolt 2 23. 0500P98940 Nut 2 24. 3670PSD081 Fuel Return Line, Steel 1 25. 825GP988520 Stud 2 26. 0801P98940 Nut 2 27. 3671P13561 Washer, seal, 4 28. 4356PS4012 Nut 4

1. 1500PS4SN1 Flywheel 1 2. 1502P47921 Flywheel Ring Gear 1 3. 1500PS4482 Bearing 1 4. 1504P47821 Dowel 2 5. 1513PSK011 Bolt Retainer Plate 1 6. 511GPSK0211 Flywheel Bolts 6

1. 400AP373098 Starter 1 2. 1235P88671 Mounting Bolt for Starter 3 3. 1200P98971 Washer 3 4. 400AP374055 Starter Solenoid , Starter

Switch , 1

1. 0400PS4SN1 Oil Pan 1 2. 0404PHD013 Oil Pan Plug 1 3. 1400P98564 Washer, sealing, for oil pan plug 1 4. 3099PSD012 Oil Pan Gasket Perkins 204-25 204.25 1 5. 0812P98796 Bolts, 20 6. 8120P98800 Bolts, 2 7. 1200P98511 Plug 1 8. 1200P98564 Washer, sealing 1 9. 380CPSDA110 Frame, oil pan base 1 10. 0431P8BW41 Seal, Gasket, 2 11. 0825P98796 Bolt 11 12. 0850P98796 Bolt 5 13. 8110P988000 Bolt 2 14. 8130P988000 Bolt 2 15. 4240PS4SN1 Oil Pickup Tube - Screen 1 16. 4248PSK111 Gasket 1 17. 0625P98797 Bolt 2 18. 1425PS4SN Bracket 1 19. 4273PSDA11 Bracket 1 20. 0820P98797 Bolt 2 21. 0822P98951 Washer 1 22. 0820P98797 Bolt 1 23. 0625P98797 Bolt 1 24. 0450PSDA11 Dipstick 1 25. 460BPSD0110 Dipstick Tube 1 26. 0454PRE011 Connector 1 27. 1500P98283 Clamp 2 28. 1033XPSK701 Adapter

1. 220BPSD0110 Valve Cover 1 2. 227PSD0810 Breather Plate 1 3. 229PSD0810 Gasket 1 4. 408P988680 Bolt 2 5. 235APSD0110 Valve Cover Gasket 6. 816P987970 Bolt 2 7. 840P987970 Bolt 2 8. 237P135610 Washer 2 9. 237P135610 Washer 2 10. 250AP035310 Seal 1 11. 252P02241 Cap 1 12. 255PSD0110 Tube, Breather 1

, Perkins 204-25 204.25 1

1. 1401APSDA11 Front Crankshaft Pulley 1 2. 1401APSDA12 Front Crankhaft Bolt Perkins 3. 1401APSDA13 Washer 1 4. 376APSD0111 Bolt 5 5. 377APSD0111 Washer 5 6. 1402PSD0111 Drive Pully 7. 812P987840 Bolt 5

204-25 204.25 1

1. 3475P47921 Gasket 1 2. 355P205840 Nut 4 3. 3166P47141 Stud 4 4. 1000P98502 Plug 1 5. 34612PSK011 Exhaust Manifold Gaskets 6. 1346P02051 Nut 8 7. 1513P06101 Washer 8 8. 8363P00911 Spacer 4 9. 825AP987890 Stud 4 10. 845AP987890 Stud 4 11. 3166P47400 Exhaust Manifold 1

9fba4a036bd3f1abc2a5423cf55facd1 (1484×1090)

1. 3100P46831 Intake Manifold 1 2. 3104PSK011 Stud 2 3. 3111PSDM11 Intake Manifold Gasket 4. 825P987960 Bolt 2 5. 820P987970 Bolt 4 6. 801P989400 Nut 2 7. 825P987965 Stud 2

Perkins 204.25 204-25 Early type water pump, see next page for late type water pump 1. 100BP7Z315 Water Pump 204-25 204.25 1 2. 5090PSD011 Housing 1 3. 5116PSDM11 Gasket 1 4. 5112PSDA11 Water Pump Shaft 1 5. 5082PSD011 Washer 1 6. 2040P986069 Bearing 2 7. 5115P06261 Spacer 1 8. 4700P98574 Ring 1 9. 5120PFD1H1 Seal 1 10. 5119P06271 Plate 1 11. 2000P98573 Ring 1 12. 5117PSD011 Hub, water pump pulley, 1 13. 825P987960 Bolt 2 14. 100BP7Z318 Impellor 1 15. 100BP7Z320 Seal 1 16. 5081PSD011 Washer 1 17. 5131P13561 Pulley, water pump pulley 1 18. 855P987960 Bolt 1 19. 880P987960 Bolt 4 20. 830P987960 Bolt 1 21. 150PSD7010 Water Manifold 22. 153PSKM110 Gasket 23. 1095P98797 Bolt 2 24. 845P987960 Bolt 4 25. 8041PSD9788 Thermostat 204-25 204.25 1 26. 5112PSDA10 Housing, Water Pump 1 27. 5190PSDA115 Water Pipe 1 28. 816P987960 Bolt 3 29. 5165PSDM11 Gasket 1 30. 5173P84991 Gasket 1 31. 5172PSD011 Thermostat Housing 1 32. 1808P98276 Clip 1 33. 830P987960 Bolt 3 34. 820P987960 Fan Bolt 4 35. 5140P36710 Fan 1 36. 135AP468215 Spacer 1

Water Pump Perkins 204.25 Late Type Water Pump ( see previous page for early type water pump ) 1 2

3 5

6 12

11 13

9 8

7 10

∇ ∇

Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Part Number 830P987901 830P987903 5172PDS015 8041PSD9788 5173P84991 5112PSDA12 5117PSD014 4700P98570 2040P986077 5115P06280 5112PSDA20 4700P98572 4700P98580 830P987880 830P987882 5120PFD1H5 5173P84770 830P987881 5173P84774 5112PSDA15 5173P84769 100BP7Z404 Includes parts 6 - 17

Description Bolt Clamp Cover, Thermostat Thermostat Gasket, Thermostat Housing Assembly, Water Pump Boss, Water Pump Pulley Ring, Retaining Bearing Spacer, Bearing Shaft, Water Pump Ring, Retaining Plate, Dust Seal Bolt Bolt Seal, Water Pump Gasket, Water Pump Bolt Gasket Body, Water Pump Gasket Water Pump Assembly

Qty. 4 1 1 1 1 1 1 1 2 1 1 1 1 2 4 1 1 1 1 1 1 1

1. 8300R4SN1 Alternator 1 2. 8381PSDA11 Belt 1 3. 120P9880010 Bolt 1 4. 1001P98940 Nut 1 5. 825P997940 Bolt 1 6. 8371PS4151 Mount Bracket 1 7. 1035P98796 Bolt 1 8. 1055P98797 Bolt 1 9. 1025P98797 Bolt 1 10. 8362PSD011 Mount Adj 1

1. 3ZA5PSE011 Fuel Filter 1 2. 855APSF0113 Bracket 1 3. 1020P98796 Bolt 2 4. 1016P98796 Bolt 1 5. 1000P98940 Nut 1 6. 880APSF0113 Fuel Line 1 7. 3985P06271 Clip 1 8. 800P983810 Bolt 1 9. 1200P98564 Gasket, sealing washer 2 10. 800P9838110 Bolt 1 11. 1200P98564 Gasket, sealing washer 12. 3431PSK11 Hose 1 13. 900P982830 Clamp 2 14. 3680PSD081 Fuel line 1 15. 3984P06501 Clip 1 16. 800P983810 Bolt 1 17. 1200P98564 Gasket, sealing washer 18. 3693P01593 Cap 1 19. 3691P01593 Screw 1 20. 1500P98611 Bearing 1 21. 3ZA0PSDA11 Fuel Primer Pump 1

1. 8154PRE111 Glow Plug Connector 1 2. 8140APS4011 Glow Plug 204-25 204.25 4 3. 8602APR1229 Nut 4 4. 8670APR1051 Relay 1 5. 8701DPR1011 Relay 1 6. 8501DPR1071 Oil Pressure Sender 1 7. 8840DPRM11 Water Temperature Sender 1

Engine Parts for hard to find and obsolete engines: Perkins 204.25 204-25 Perkins 204.30 204-30 Perkins 4.135 4-135 Perkins 4.154 4-154 Perkins 4.182 4-182 Perkins 804C-33 Perkins 804C-33T Perkins 804D-33 Perkins 804D-33T New Engine Parts available from a limited stock of workshop inventory, Contact email: EngineParts@HeavyEquipmentRestorationParts.com Phone: 269 673 1638 Website: www.HeavyEquipmentRestorationParts.com