Blasting News VOLUME 24 ISSUE 2 2015
IN THIS ISSUE • AEL’s record blast at Sukari Gold Mine in Egypt • Simon Tose leading the way through Mining Optimisation • Unveiling of revolutionary non-detonable rock breaking device
Printed on 100% eco friendly paper
Editor’s Note
CONTENTS 3
AEL Captains of Industry: AEL welcomes Managing Director, Edwin Ludick
4
AEL Knowledge-transfer: Simon Tose leading the way through Mining Optimisation
5
AEL Innovation: Unveiling of revolutionary non-detonable rock breaking device
6
AEL Pay it Forward – AEL and Venetia mine join hands to support a future mining engineer
7
AEL Thought Leadership – Explosives Today 12: Narrow Reef Stope Blasting
12 AEL Showcase: WEETR 2015 14 AEL Africa: Getting to know AEL North East Africa 15 AEL Africa: Record blast at Sukari Gold mine in Egypt 16 AEL forthcoming events
Cover image: Underground Salt Mine, Praid
AEL has over a century of expertise and knowledge in developing ground-breaking and innovative blasting solutions that are designed to add value to our customers. Innovation is key to ensure we remain relevant to the market we serve. This customer centric approach fuels our drive to keep our finger on the pulse of future trends. Armed with this knowledge, we constantly update and improve our existing product portfolio and couple this with our fraternity of renowned AEL experts to better serve the needs of our customers.
AEL CAPTAINS OF INDUSTRY
In this issue we show how we deliver on our commitment to produce at least two trail-blazing innovations per year in the quest to help our customers optimise their operations. The AEL Innovation section presents the launch of InstaStem, a technologically-advanced range of non-detonating, selfstemming rock breaking cartridges.
AEL welcomes Managing Director, Edwin Ludick
Under our Thought Leadership banner, we offer you the 12th issue of our successful series of our technically-driven customer publication, Explosives Today, which focusses on “Narrow Reef Stope Blasting”. In our AEL Showcase, read about the success of our internal WEETR (Workshop for Explosives Engineers and Technical Representatives), an open forum where our subject experts share learnings through case studies, with their colleagues. This workshop empowers our technicians and engineers with knowledge that enables them to better serve the market. In our AEL Africa section, we share news of another one of our successes where a new record blast was achieved at Sukari Gold Mine in Egypt.
AECI announced the appointment of Edwin
The AEL Pay it Forward section sheds light on AEL’s goal to maintain its status as a responsible corporate citizen, through targeted CSI initiatives that enhance the lives of communities where we operate.
from 24 July 2015.
In line with our mission to meticulously apply our learning in developing appropriate technology and helping the mining industry use our energy confidently, we invite you to attend AEL’s Blasting Masterclass 2015 on 30 September, which is hosted annually for our customers in the underground and surface markets. This year’s event takes place in Johannesburg, South Africa.
Manager in 1991, was appointed to its Executive
To receive the latest news from the AEL world, we invite you to subscribe to Blasting News by visiting our website www.aelminingservices.com and clicking the Publications tab. Also follow the AEL conversation on our social media sites such as Twitter, LinkedIn, Facebook and YouTube.
cluster and as Chairman of several others. He
Contact Details: Eubulus Pillay - Blasting News Editor I Tel: +27 11 606 0313 I Fax: +27 11 605 0000 I eubulus.pillay@aelms.com I www. aelminingservices.com
We wish him every success in his new role.
Ludick as Managing Director of AEL effective
Edwin joined Chemserve as a Human Resources Committee in 2008 and to its Board in January 2010. He joined AECI’s Executive Committee later in 2010. Edwin has served as Managing Director at four companies in the specialty chemicals is currently also a member of the Specialty Chemicals Executive Committee. He has a BCom (Hons) degree from UNISA.
Disclaimer This publication does not necessarily reflect the views and opinions of AEL Mining Services Limited management. The copyright to this publication rests in AEL Mining Services Limited. Other product and corporate names used in this publication may be trademarks or registered trademarks of other companies, and are used only for explanation and to the owner’s benefit, without intent to infringe.
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Blasting News I Second Quarter 2015
Blasting News I Second Quarter 2015
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AEL KNOWLEDGE TRANSFER
AEL INNOVATION
Simon Tose making strides at IOQ
AEL unveils revolutionary nondetonable rock breaking device
and reactive grounds”, which detailed
“FRAGBLAST 10” held during 24 –
how AEL has tested and developed
29 November 2012. The Fragblast
ways to ensure safety and ease-of-
Symposia represent the most
selection of explosives and initiating
important events in disseminating the
systems in situations where a specific
latest advances in the science and
additional hazard may exist.
technology of rock fragmentation by blasting and other related means.
Tose has represented AEL at
Simon Tose
Simon Tose, AEL’s Global Mining Optimisation Manager, was elected
several international key symposia,
Tose and one of his colleagues,
conferences and colloquiums over the
AEL’s Blasting Science Manager,
years, the most recent of which was
Sandy Etchells will be participating
the hosting of a workshop at the 41st
in the Sub level caving workshop:
Annual Conference on Explosives and
Technical Developments in Breakage,
Blasting Technique in New Orleans,
Fragmentation, Flow and Recovery
USA, in February this year.
in Sub Level Caving (SLC) at the Fragblast 11 Conference from 24-26
as a board member of the Institute of Quarrying (IOQ).
This was confirmed following the IOQ’s AGM on 16 April, before the start of the institute’s annual conference, which brought together 260 registered industry delegates this year.
Tose’s workshop focused on “Highwall
August in Sydney, Australia. They will
Control” providing insight for blasters
look at the design and optimisation
into the basics around “safe” highwall
of the blasting in a sub-level caving
control at the conference, which was
application, and focus on the AEL
hosted by the International Society for
product offerings such as Ring
Explosives Engineers and attracted
software, electronics, sticky emulsion,
more than 1 400 delegates from
and expertise in other massive mining
around the world.
operations, to enable this.
Another one of his visits was to New
Congratulations to Simon Tose on
Delhi, India where he attended the
being a motivational leader who is
10th International Symposium on
a driving force to the team enabling
Rock Fragmentation by Blasting
them to craft future innovation!
Tose, a well-respected and highlyaccomplished industry stalwart, has published several ground-breaking papers including “A scientific perspective of blasting in hot holes
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Blasting News I Second Quarter 2015
AEL recently unveiled its latest offering to the market, InstaStem, a technologically-advanced range of non-detonating, self-stemming rock breaking cartridges, at the Institute of Quarrying conference and exhibition in Somerset West on 16 April. At the the conference, which brings together over 200 industry delegates from around the world, AEL’s Account Manager for South East Cluster Northern Region, Velly Mngomezulu, presented the revolutionary benefits to safety and uninterrupted operations which InstaStem Cartridges provide. “InstaStem Cartridges produce no shockwaves which means these products are safe and ideal for use in vibration-sensitive areas. Furthermore, the non-detonating nature of this range of products ensure safer operations because they provide no over-break detonation damage in the tunnel ceiling or floor,” says Mngomezulu.
which are quickly diluted even in low-venitlation areas and there is a minimal gas re-entry time of about 15 minutes,” notes Mngomezulu. As there is no stemming or required change of existing drilling patterns, these products provide “drop-andgo” ease-of-use and do not impact on support infrastructure. Therefore, there is no interruption or down time caused to the quarry or mine because there is no need to remove equipment or staff.
Re-entry period of 15min after the blast
Mngomezulu says the range is also extremely efficient and competitive with traditional explosive products. InstaStem is also highly accurate, delivering no overbreak in the visible barrels left behind after the blast, coupled with a reduction of commodity loss in fines and dust. Ensures consistency in fragmentation size
With these products there is no risk of auto-ignition and they have a shelflife of 18 months. By South African legislation, InstaStem cartridges do not require transportation by an explosive truck for quantities less than 250kg because they are classified as UN:0323 cartridges, power device, Class 1.4S. “InstaStem operations are also suitable in areas of low-ventilation as the blasts emit only harmless gasses
Blasting News I Second Quarter 2015
The range of InstaStem Cartridges
Enables continuous production without clearing the area
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AEL THOUGHT LEADERSHIP
AEL Paying it forward
AEL and Venetia Mine join hands to support a future mining engineer
AEL THOUGHT LEADERSHIP Explosives Today Series 4 I No 12
AEL in partnership with De Beers
500GB external hard drive with case,
to adopt and support this school
Venetia Mine, rewarded a top learner,
Vodacom 3G modem plus 200mb
as part of the De Beers Employee
Mashudu Ndondeni Masindi from
data for 12months and a notebook
Volunteer Programme where they aim
Musina High School in Nancefield, with
backpack).
to motivate learners and offer them
a state-of-the-art laptop for achieving
career guidance.
exceptional results in his matric
The gift was awarded by Kelebogile
examinations.
Sibanda (Senior Commercial Manager)
This worthy cause is an indication
and Gloria Lekalakala (Senior Ore
of De Beers’ and AEL’s commitment
Mashudu received distinctions in
Processing Manager) with the school’s
to investing in the communities
Mathematics, Life Science, Physical
principal Mr Abraham Legavha in
where they operate. The nurturing
Science, Geography and Life
attendance.
and motivation of youth to focus on
Orientation. Unfortunately Mashudu
education will ensure that they make
was not present at the Excellence
their mark as contributors to the
Awards as he was already at University
economy in the future.
where he has enrolled to study Mining
Narrow Reef Stope Blasting Henk Esterhuizen – Explosives Engineer
Engineering.
INTRODUCTION
His proud mother Mrs Masindi
The subject will be dealt with under
LENGTH OF HOLE LEFT UNCHARGED
the following headings:
(pictured above right) received the laptop package (which included an HP Notebook, MS Office Home & Student suite, Kaspersky Internet Security
The awards were hosted by both
2015, wireless mouse, Skype headset,
senior managers who have chosen
If blasting in stopes is to be efficient,
• Length of hole left uncharged;
Basically, the length of hole left
certain basic principles must be
• Angle of holes in relation to stope
uncharged is governed by the burden
observed. At times these principles
face;
placed on the hole. Explosives tend to
tend to be overlooked therefore we
• Effect of out-of-sequence shots;
break to the nearest free face and that
take this opportunity to stress what
• Decreasing the shattering effect
portion of the charge which is closer
we consider to be the more important
around a borehole;
facets of efficient and economic stope
• Hanging-wall control.
to the collar than to the free face will therefore crater out towards the collar.
blasting.
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Blasting News I Second Quarter 2015
Blasting News I Second Quarter 2015
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AEL THOUGHT LEADERSHIP
EFFECT OF OUT-OF-SEQUENCE
out, without significantly reducing
SHOTS
Figure 1a: Overcharge hole showing probable overbreak
• A bump on the face which is not only detrimental to face scraping but which can also
advance or throwing rock into back areas.
Out-of-sequence shots are due
cause the initiator to be cut by
either to the absence of timing
flyrock from the next blast.
When using shock tube initiation
between holes or to the occurrence
systems drilling at 90° has become
of misfires, which will automatically
condition which is progressively
the norm and is necessary to
cause succeeding holes to fire
exaggerated the longer the
prevent damage to the support and
out-of-sequence. It is important to
mistimed hole.
to capitalise on the increased throw
assess the effect of out-of-sequence
that shock tube systems provide.
shots on the stoping operation and
However, it must be remembered
the following points are worthy of
that if the burden is stretched too far,
consideration.
• Creation of bad hanging wall
• Serious damage to support and scatter barricades. • The cutting off of adjacent holes which can also be a cause of misfires.
even shock tube blasting will result in The burden, hole depth and angle at
• Less than optimum burden
which holes are drilled into the face,
being used because of fear
It is equally important not to drill
all influence the degree of out-of-
of the occurrence of out-of-
at angles smaller than 70° where
sequence firing that can be tolerated.
sequence shots.
angled drilling is still required.
For example, where short (1m)
sockets and uneven face advance.
AEL THOUGHT LEADERSHIP
this angle helped the hole to break
holes are drilled at a comparatively shallow angle into the face, under
with a one metre hole, the effect
relatively easy breaking conditions,
on advance at various angles is as
a misfire or out-of-sequence shot
The following modifications have
follows:
need not necessarily have serious
resulted in better hanging wall
consequences, disregarding, of
control where, for various reasons,
Loss of advance per metre drilled (cm)
course, the safety aspect.
normal stope blasting practice has
90o
0
On the other hand, where holes are
80o
2
1m in length and drilled virtually
70o
6
straight into the face, drilling
60o
13
accuracy becomes very important
less than 90° into the face and
50o
23
and, depending on such factors as
careful attention paid to drilling
stope width and stress conditions
accuracy.
Angle Figure 2a: Correctly Charged Hole
Overcharged holes produce no
and blast barricades.
ANGLE OF HOLES IN RELATION TO
significant improvements in breaking
In general, the recommendation in
STOPE FACE
efficiency, either from the aspect
charging holes is to ensure that the
of increased burden or that of
uncharged portion of the hole is at
Prior to the introduction of shock
decreased socket length. In fact, they
least equal to the burden. Experience
tube (when using capped fuse
only result in excessive airblast which
has shown that a charge length of
and igniter cord), in most mining
is prone to cause excessive flyrock,
two-thirds of the length of the hole is
conditions a 70o horizontal drilling
aggravating damage to the support
adequate.
angle minimised sockets because
HANGING WALL CONTROL
Fig 3.1 Assuming full length breaking
proven unsuccessful in maintaining
of the rock, the presence of out-ofsequence shots can result in:
stoping width.
• Use of short holes, angled at not
• Reduction of explosives charge per unit length in top holes by the use of smaller diameter
• A lapse of ten holes and possibly
cartridged explosives, lightly
more before the full face
compacted but well stemmed
advance is once more attained.
with proper stemming material.
Figure 3c: Breaking effect when drilling angled holes 8
Blasting News I Second Quarter 2015
Blasting News I Second Quarter 2015
9
AEL THOUGHT LEADERSHIP
AEL THOUGHT LEADERSHIP
The advantage of this technique is that the throw of rock is towards the footwall, therefore damage to the hanging wall is reduced. The first bottom connector is connected to the first top hole and second bottom hole shocks. These connectors are then connected in pairs to the next two shock tubes and repeated in the same sequence.
Figure 5a: Reverse timing for bad hanging wall conditions
With this method, it is important to
Figure 3a: Breaking effect of angled holes (capped fuse)
ensure that bottom holes are not overburdened, i.e., that they are able to break to full depth, otherwise this would adversely affect the free breaking potential of the top holes and thereby possibly result in damage to the hanging wall. Figure 5b: Throw of the rock is towards the footwall
The above measures should result in better hanging wall control. However, they are considered complementary
regional offices are available to help
Explosives Today issues on this
to accurate drilling and good mining
and advise on underground stope
subject including Series 2. No 7
practice, in particular the provision of
blasting scenarios.
March 1977.
strong support as close to the working face as possible.
Figure 3b: Breaking effect of angled holes (Shock Tube)
This document is a new addition to the Explosives Today series.
AEL Explosive Engineers based at the Besides there being a direct
25%. This not only compensates
reduction in the mass of
for drilling inaccuracy but also
explosives used, the reduced
minimises the chances of “tight”
hanging, a further modification
explosives to rock coupling
holes occurring as these can be
can be introduced where holes
will result in less shock being
an important cause of hanging
are drilled in pairs with bottom
transmitted to the hanging wall.
wall damage. This again
holes timed to fire before the
• In cases of really bad hanging
emphasizes the importance
top holes (Reverse Timing).
wall conditions, a reduction
of cutting down, by whatever
See figure 5a and b which
of the normal burden by up to
means, the amount of shock
show a layout for achieving this
This document replaces all previous
transmitted to the hanging wall. • Under extreme conditions of bad
Disclaimer: Any advice and/or recommendations given by AEL Mining Services Limited (“AEL”) in this publication, is given by AEL in good faith in order to provide assistance to the reader. AEL does not however: 1.1 warrant the correctness of its advice and/or recommendations; 1.2 warrant that particular results or effects will be achieved if AEL’s advice and/or recommendations are implemented; 1.3 accept liability for any losses or damages that may be suffered, as a result of a party acting, or failing to act, on the advice and/or recommendations given by AEL; 1.4 accept liability for any acts or omissions of its employees, representatives and/or agents, whether negligent or otherwise. Copyright: All copyright that subsists in this publication together with any and all diagrams and annexures contained herein, which shall include all and/or any ideas, plans, models and/or intellectual property contained in this document vests in AEL. Any unauthorised reproduction, adaptation, alteration, translation, publication, distribution or dissemination (including, but not limited to, broadcasting and causing the work to be transmitted in a diffusion service) of the whole or any part of this document in any manner, form or medium including, but not limited to, electronic, oral, aural, visual and tactile media) whatsoever, will constitute an act of copyright infringement in terms of the Copyright Act No.98 of 1978 and will render the transgressor liable to civil action and may in certain circumstances render the transgressor liable to criminal prosecution. This document remains the intellectual property of AEL. Intellectual Property: all ideas, concepts, know-how and designs forming part of this publication belong to AEL, save for where it is clearly indicated to the contrary.
objective.
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Blasting News I Second Quarter 2015
Blasting News I Second Quarter 2015
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AEL SHOWCASE WEETR (Workshop for Explosives Engineers and Technical Representatives) 2015 Looking toward the future with electronic blasting systems Electronic products were the hot
automation and autonomous mining,
topic at the 2015 Workshop for
Smit told delegates.
Explosive Engineers and Technical Representatives (WEETR), which took
Christo Peltz, product manager at
place between 24 and 25 June at the
AEL, then detailed the stringent
Velmoré Hotel Estate in Pretoria.
testing processes that AEL’s electronic detonators must undergo in order to
Kicking off the event, which saw AEL
meet the highest of standards. These
delegates from across the globe
detonators must still be functional
convene for two days of fascinating
even after major stress testing,
presentations, Executive Director:
including surviving 1 750 direct impact
Technology, Liesel de Villiers outlined
hits, being dropped from a 5 metre
the company’s ambitious plans to sell
height in various orientations and
4 million electronic units by 2017.
withstanding temperatures ranging from -20°C to 80°C.
She said that this means both new and existing customers will need to be
Peltz also told the fascinated audience
converted to electronic systems, which
how these detonators have been
will be aided by improvements to AEL’s
tested to withstand lightning strikes,
current options in addition to new
not only in order to fail-to-safe but
products which will be revealed in the
to also remain functional after a hit.
near future.
This is achieved because the design of
Delegates at the WEETR exhibition
these detonators allows energy to be Johann Smit, Director of Marketing at
channelled out to ensure the current
DetNet, AEL's electronic technology
never reaches sensitive electronic
enabler, explored some of these
components.
innovations, including the 4G chip which is expected to go on trial later
Over the two days, the attendees at
this year.
WEETR engaged with each other to learn from their colleagues, including
The improvements to electronics will
case study presentations of how
see the integration of data to enable
AEL’s products and services are being
real-time analysis and optimisation
received globally.
decisions with a future focus on
12
The delegates learned about the
These presentations gave insight into
mining house an advantage in an
The conference also demonstrated
implementation of electronics in
the successes and challenges global
extremely competitive market.
that by working closely with one
Australia from Sean Rodger and Bruce
markets are having and how AEL is
Lee, vibration and air-blast monitoring
assisting to overcome these for clients.
in Botswana with Tshepo Modise,
another and being supported by WEETR 2015 proved a great success by
cutting-edge technology and expertise,
imparting knowledge about how AEL
AEL is perfectly positioned to reach
explaining precise drilling for precise
For example, Tsoriyo’s presentation
is constantly innovating ways to save
the goal of selling 4 million electronic
timing in Indonesia with Carlos Paz
estimated that by implementing
the customer time and money, while
units by 2017.
and the application of a centralised
a Vertical Drop system one mine
simultaneously keeping processes safe
blasting system in Zimbabwe with
could reduce transport times of their
and efficient.
Vincent Tsoriyo.
explosives by up to 80%, giving the
Blasting News I Second Quarter 2015
Blasting News I Second Quarter 2015
13
AEL AFRICA
AEL AFRICA
Getting to know AEL North East Africa The North East Africa region extends from Tanzania to Egypt and includes countries such as Tanzania, Ethiopia, Egypt, Eritrea, Sudan and Kenya amongst others.
AEL’s record blast at Sukari Gold Mine in Egypt
Contributor Haytham Mohammed, Site Manager, Sukari Gold Mine, AEL Egypt
On 25 March 2015, Sukari Gold Mine
collaborated to ensure the charging
in Egypt recorded a milestone when
operation was successful and hassle-
they fired the largest shot ever blasted
free.
AEL has a track record of helping its customers to unearth wealth
since blasting operations began more
in the region with legal entities and bulk manufacturing facilities in
than 6 years ago in February 2009.
operational hubs are supported by a network of well-established global supply chains that provide customers with access to the full range of AEL
AEL worked with our Blasting Crew to achieve such a record, they
Open Pit Mine Manager, Hitham
were consistent, they displayed
Okasha, said” I’d like to take the
perseverance and will to succeed,
671 double-primed twenty one metre
opportunity to thank AEL for the new
there were some minor problems
deep blast holes were charged with
record and achievement.
but everything was under control.
both Tanzania since 1998 and in Egypt since 2009, as well as bulk manufacturing facilities in Ethiopia since 2002. These strategically placed
fragmentation of rocks and no fumes.
products whilst relieving them of all the onerous legal aspects associated
246.22 tons of bulk explosives over 2
with the shipping, transport and storage of Class 1 and 5 products.
shifts. Just over one million tons of
AEL worked to a world standard over
important player in such a significant
rock were blasted in this single shot.
the course of two days to set a new
day at Sukari“.
Sukari and AEL teams on bench,
record mine site, 223 tons of Emulsion
with the support of the maintenance
charged into 679 holes to blast One
AEL was very proud to be part of the
and plant teams back at the AEL site
Million Tons in one shot with good
occasion.
AEL offers the latest value adding blasting technologies, products and solutions to enhance and optimise safety, productivity and cost effectiveness at operations in the mining, quarrying and construction industries. Trained resources complement the in country value add
Thanks a lot for being such an
capabilities. AELs focus is on delivering measurable customer value through Key Performance Objectives that meet customers’ site specific requirements in terms of production capability, infrastructure and a range of blasting services. Strong safety and environmental policies are aligned with global best practices. AEL will continue to look for opportunities to partner and develop new projects throughout the North East Africa Region. For further information, please contact our Divisional Director North East Africa, Des Decina. Des.Decina@aelms.com
Photograph courtesy of Graeme Cox, Open Pit Drill and Blast Superintendent
Work: +20 128 559 6004 Mobile: +27 82 788 9052
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Blasting News I Second Quarter 2015
Blasting News I Second Quarter 2015
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AEL FORTHCOMING EVENTS AEL Blasting Masterclass: 30 September 2015
24-26 August
26 – 28 August
26-28 August
14-17 September
AEL under the umbrella of AECI Mining Solutions and in partnership with Thiess will be participating in the Fragblast 11 Conference in Sydney, Australia. Sean Rodger, Business Support Manager: Asia Pacific and Nigel Convey, Divisional Director: Australia will be in attendance.
AEL will host its annual SHEQ (Safety, Health, Environment and Quality) Conference at Thaba Ya Batswana. The conference is a platform for AEL SHEQ personnel to adopt world class practices and to learn about the management and reporting of safety, health, environment and quality issues.
AEL’s Divisional Director Southern Africa North Cluster, Platinum & Chrome, Hendrik Jansen Van Rensburg and team will be positioning AEL’s products and services to the market at the annual Mine Safe Conference at Emperor’s Palace. A range of AEL’s products will be showcased including electronics and surface offerings.
AEL under the auspices of AECI Mining Solutions will be participating in the Exposibram Conference in Belo Horizante, Brazil. Alois Kwenda, Business Development Manager: Latin America and Central Africa will be representing AEL.
AEL Your Global Explosives Partner
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