Tfmx temx 081011

Ref. No. TTD-2008-1011 November, 2008

TAJIMA TECHNICAL DOCUMENT

TFMX SERIES 2-8 HEAD TEMX-C MULTI-HEAD MACHINES TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

(2008.11)

TFMX SERIES 2-8 HEAD/TEMX-C MULTI-HEAD MACHINES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

FOREWORD This document deals with the electrical component parts of TFMX series 2-8 head and TEMX-C Multi-head machines.

It describes the functions, setting method and electrical block diagrams for cards and other devices.

Please use this manual effectively for your after-sale services.

Contents Page

1. Controller (Operation panel) ······································································· 1 2. CPU card ······························································································· 3 2-1. CPU card for X14 controller ································································ 3 2-2. CPU card for X15/X16 controller ·························································· 4 3. Switch card (MP275), Capacitor card (MP286)··············································· 5 4. Power supply card (MP277) ······································································· 6 5. Machine card (MP274) ············································································· 7 6. Head card (MP273) ·················································································· 8 7. Driver (MP284 + MP285, MP284 + MP291) ·················································· 9 8. Tension base card (MP276) ····································································· 10 9. Extension head card (MP286) ·································································· 11 10.Extension machine card (MP278, only for TFMX series 2-8 head machine) ········ 12 11.Compatibility of cards and sensors (As of November 2008) ····························· 13 12. Electrical system diagram ········································································ 14 12-1.TFMX, TFMX-C ·············································································· 14 12-2.TFMX-II, TFMX-IIC ········································································· 15 12-3.TEMX-C Multi-head machine····························································· 16

(i)

TFMX SERIES 2-8 HEAD/TEMX-C MULTI-HEAD MACHINES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

1. Controller (Operation panel) We have ever adopted 3 kinds of the controller (operation panel) for TFMX series 2-8 head and TEMX-C Multi-head machines.

Please refer to the below table for the major differences among the controllers.

Applicable Model

Controller

X14

X15

TFMX series 2-8 head

TFMX series 2-8 head, TEMX-C Multi-head

Applicable recording media

Description This controller is adopted to TFMX series 2-8 head machine from the beginning of mass- production.

DOM (Disk On Module) is mounted for the storage device of OS and the system software.

This controller is introduced according to the introduction of Rotary disk that has changed the number of slits from100 to 50 for the thread breakage detection.

Compact flash is mounted for the storage device of OS and system software and CPU performance is increased, compared with X14 controller.

Compact flash Floppy disk

USB memory Floppy disk

USB memory Floppy disk ( FDD is the option )

X16

TTI No.

Controller where the FDD is removed from the X15 controller.

--

3359

3400

Electrical block diagram for X14 controller

CN2 Backlight Inverter

CN3

LCD panel

CN1

CN31

+5V

CN15 CPU card (Windows CE) CN17

CN7

Capacitor card MP286 CN1

+12V CN11 CN4

LAN

I/F connector card MP282

USB

USB USB hub (4 ports)

CN12 RS-232C CN7

CN3

+5V

Switch card MP275

CN9

CN4

PC card slot

CN2

CN3

FDD USB

CN6

CN5

Emergency Power stop supply card SW MP277 CN10

CN2

DC Power supply 5V, 12V

USB hub (right side box of machine stand)

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TFMX SERIES 2-8 HEAD/TEMX-C MULTI-HEAD MACHINES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

Electrical block diagram for X15/X16 controller

CN2

LCD panel

Backlight inverter CN1

I/F connector card MP282

CN1

LAN Back side USB CN4

CN11 Right side CN2

CN13

CN1

CN5

USB connector card

USB memory

Carrier card CN8 Floppy disk

DC5V

FDD

Only for X15 controller CPU card (Windows CE)

CN9

CN12

CN10

CN1

Capacitor card MP286

DC12V

Communication

Emergency stop switch

CN4

CN11

CN7

CN9

Switch card MP275

CN6

CN5

CN2

Power supply card MP277 CN10

DC Power supply 5V, 12V

USB hub

Machine card

Main shaft driver

X-axis driver

Y-axis driver

External side of operation panel

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TFMX SERIES 2-8 HEAD/TEMX-C MULTI-HEAD MACHINES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

2. CPU card CPU card provides the area where the OS and system software are stored, and deals with overall machine control.

CPU card to be mounted to the controller differs depending on the type of controller.

2-1. CPU card for X14 controller External view and connector allocation

Reset button

CN12 (COM2)

CN15 (LAN)

CN17 (USB)

CN7 (+12V)

PC card slot CN3 (LCD) Battery

DOM (Disk On Module) To store the OS (Windows CE) and the system software of machine

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TFMX SERIES 2-8 HEAD/TEMX-C MULTI-HEAD MACHINES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

2-2. CPU card for X15/X16 controller External view and connector allocation Card :CPU side

Card :CPU Card :CPU carrier

Reset button

Compact flash To store the OS (Windows CE) and the system software of machine

Card :USB connector side Card :USB connector

Base :USB

Position to affix a sticker for the Part No. of assembled part

Battery

CN13

CN11

CN12

CN10

CN9

CN8

CN4

CN5

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TFMX SERIES 2-8 HEAD/TEMX-C MULTI-HEAD MACHINES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

3. Switch card (MP275), Capacitor card (MP286) Exterior view and connector allocation of Switch card (MP275) [ Front face ]

[ Rear face ] Jog dial :shuttle

CN4

CN11

CN7 CN5 CN6

CN9 CN8

Buzzer

CN2

CN3

Exterior view and Connector allocation of Capacitor card (MP286)

Major functions of Switch card Switch card communicates with the CPU card and controls the followings.

To input key signal from the Operation panel.

To turn ON/OFF the LED. To input Emergency stop switch signal.

To control the sleep mode relay of the Power supply card.

To control the buzzer.

To charge the Capacitor card.

Major function of Capacitor card CN1

Capacitor card supplies power until writing to the flash memory is completed when turning OFF the power.

Electrical block diagram Switch matrix

LED matrix

Tr

CN5

Tr

Buzzer

CN6

Filter CN2

RS-232C driver

+12V Filter

1:+5V 2:0V 3:+12V 4:0V

Not used ( * )

CN4

Backlight inverter

CN7

Win CE

CN8

Not used

CN11

Win CE

CN9

Capacitor card

PC +5V (Vcc)

DC power supply 5V, 12V

CN3 CPU FET

Emergency stop switch

Power supply card

Charging circuit

( * ) On TFMX series 2-8 head machine where the X14 controller is equipped, CN3 is connected wih the USB hub inside the controller.

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TFMX SERIES 2-8 HEAD/TEMX-C MULTI-HEAD MACHINES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

4. Power supply card (MP277) Exterior view and connector allocation CN9

CN6

CN8 CN7

CN10

CN11

CN1

CN2 CN3

CN5 CN4

Major functions To remove the noise from AC power supply.

To distribute AC power.

To control ON/OFF of high-voltage DC power supply. (for the sleep mode) To generate high-voltage DC power supply for the Main shaft/X-axis/Y-axis motor.

Electrical block diagram 1:L1 2:L2 3:E CN6 Noise filter CN1

Varistor

DC power supply :5V, 12V CN10

Noise filter

Relay

3-phase 1:L1 2:L2 3:L3 4:E

Switch card in the operation panel CN7

DC power supply :24V

CN8

DC power supply :24V

CN9

Rectifier stack

1:L1 2:L2 3:E

Thermistor

CN11 short

Spare

CN11 open CN11

Smoothing circuit + Voltage doubler circuit

CN2

X-axis driver

CN3

Y-axis driver

CN4

Main shaft driver

CN5 Spare (*) CN11 Short :AC100V to 120V Open :AC200V to 240V

1:DC280 to 335V 2:0V

( * ) Be sure to open the CN11 for TEMX-C Multi-head machine.

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TFMX SERIES 2-8 HEAD/TEMX-C MULTI-HEAD MACHINES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

5. Machine card (MP274) Major functions

Exterior view and connector allocation CN2

CN1

CN3

CN4 CN9 CN14

CN5 CN10 CN11

To relay communication with Head card.

To control and output to the small size motors listed below.

-Color change motor -ATH motor (only for TEMX-C Multi-head machine) To control and output to the solenoids listed below.

-ATH solenoid (only for TFMX series 2-8 head machine) -Picker solenoid -Sequin air valve (option) To Input the signals from the devices listed below.

-ATH knife retracting sensor (Magnetic sensor card) -Color change potentiometer -Closed sensor -Start/stop switch -Beam sensor (option) -Sequin air sensor (option) -Jog remote-controller (option)

CN6 CN13 CN15

CN8

CN12 CN16

CN7

CN19 CN20 CN21 CN22 ( * )

USB

Where to supply power JP3

DC5V is generated from DC24V on the Machine card.

DC24V : Driving power for small size motors, solenoids etc.

DC5V : Power for IC related parts

JP2 CN31 CN28 CN29 CN30 ( * ) A yellow sticker is affixed to CN22 on the Machine card for TEMX-C Multi-head machine.

CN25

JP

CN26 CN27

No. 1 2 3 4 5 6 7 8

JP3

JP2

ON

OFF

Head card

Contents

Equipped

Not Equipped

Extension machine card

Equipped

Not Equipped

Not used

–

–

Equipped

Not Equipped

Equipped

Not Equipped

Spare

Equipped

Not Equipped

Equipped

Not Equipped

Beam sensor

Equipped

Not Equipped

Sequin device 3 ( * )

( * ) Only for TFMX-C series 2-8 head machine

JP2

JP3

[ON]

Settings for shipment [OFF]

Electrical block diagram Color change motor Not CN1 used CN7

(*)

Not used CN8

CN2

FET 4

FET 4 Preamplifier

Extension machine card (option) CN6

Not used CN3

FET 4

Preamplifier

( * ) ATH solenoid : TFMX series 2-8 head machine ATH motor : TEMX-C Multi-head machine CN15 Head card

PC

CN16 Not used

Preamplifier

CN19 Not used ATH knife retracting sensor

CN 22 1:+24V 2:+24V 3:0V 4:0V

I/O controller

CPU

FET

Input-output selector

Memory

FET

(Parameter)

CN11 Start/stop switch CN12 Not used CN20 Auto sub table up / down

CN21 Used for program +24V C91

CP2

+5V

CN28 Beam sensor CN29 (Spare)

USB transceiver receiver

CN30 (Spare) CN31 (Spare)

Constant voltage IC

CN4 CP3

CN24 USB Operation panel

CN5

CN14 Jog remotecontroller (Option)

+24V input

FET

Not used

Sequin air valve L CN26 Sequin air valve R CN27

Color change potentiometer

Picker CN25

CN9 (Magnetic sensor card) CN10 Sequin air sensor

FET

JP2

Jumper 2

JP3

Jumper 3

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TFMX SERIES 2-8 HEAD/TEMX-C MULTI-HEAD MACHINES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

6. Head card (MP273) Exterior view and connector allocation CN10 CN6

(*) CN4 CN5

CN2 CN3

Major functions 1 head card controls 2 heads.

To control and output to the small size motors listed below.

-Thread holding motor -Jump motor -Sequin motor ( * ) (*) Sequin L or R : Direct output.

Sequin L+R :To output the power after switching the device to L or R on the Extension head card.

To control and output for the Upper thread lock solenoid.

Switching Sequin (L/R) For the sequin L+R, L/R switching signal is transmitted to Extension head card.

To control and input the signals listed below to the Tension base card.

-To input the signal to the Tension base switch.

-To control lighting of LED on the Tension base card.

-To detect upper/under thread breakage using the signal input from TC sensor card.

To light Position marker. (option)

CN19 CN21

CN18

CN16

CN15 CN17 (*)

CN12

CN22 CN11

CN8

CN7

CN9 CN13

CN23 CN1

CN20

CN14

( * ) To CN4 and CN17 on the Head card for TEMX-C Multi-head machine, Short connectors are connected to set the communication speed.

Do not disconnect these short connectors.

CN4

Where to supply power DC5V is generated from DC24V on the Head card.

DC24V : Driving power for small size motors, solenoids etc.

DC5V : Power for IC and related parts.

CN17 Short connectors

Electrical block diagram Connect Short connectors for TEMX-C Multi-head machine Thread Jump motor Sequin motor L/R holding motor CN3 Not used CN5 CN6 CN4 CN2 FET 4

FET 4

FET 4

Preamplifier

Preamplifier

Thread Jump motor Sequin motor L/R holding motor CN19 CN18 Not used CN16 CN17 CN15 FET 4

Preamplifier

Preamplifier

Upper thread lock FET

CPU A Memory

CN12

C33

CP2 +5V

CN11

Position marker

Tr

1:+24V 2:0V

Preamplifier

Preamplifier

CN21

FET

CPU B (To control even-numbered heads)

FET

CN9 CN1 CN13 Tension Not used base card +24V Buffer

FET 4

Upper thread lock

(To control odd-numbered heads)

(Parameter)

+24V input

CN10

FET 4

Used for program

CN22

FET

To switch Sequin L/R Used for program

Buffer

Memory (Parameter)

Tr CN14

CN23

CN20 Not used Tension base card Buffer

PC

Tr

IN1

Constant voltage IC

OUT CP3

CN7

Communication input / output (upper level)

CN8 PC IN2

Communication input / output (lower level)

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TFMX SERIES 2-8 HEAD/TEMX-C MULTI-HEAD MACHINES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

7. Driver (MP284 + MP285, MP284 + MP291) Driver consists of Driver CPU card (MP284) and Driver card (MP285 or MP291) to control Main shaft and X/Y- axis drive.

Exterior view and connector allocation X/Y-axis driver Main shaft driver for TFMX series 2-8 head machine (MP284+MP285)

LED : Blue, Orange, Green (from the left)

LED : Blue, Orange, Green (from the left)

CN6

Main shaft driver for TEMX-C Multi-head machine (MP284+MP291)

CN1

CN7

CN2

CN1

CN2

CN6

CN7 CN3 ( * ) CN9

CN3 ( * ) Upper side : Driver CPU card (MP284)

CN2 Lower side : Driver card (MP285)

( * ) A yellow sticker is affixed to CN3 on the Driver for TEMX-C Multi-head machine.

CN9 Upper side : Driver CPU card (MP284)

CN2 Lower side : Driver card (MP291)

Note 1) Do not open and adjust the motor sensors.

Note 2) Do not remove the cover of the card. (Card Covers are removed in the above photos.)

Major functions

Where to supply power

Main shaft driver Servo control for the main shaft motor.

- To send Asig (Main shaft synchronizing pulse) to the Machine card and X/Y-axis drivers.

- The value of Asig is 100 pulses per revolution of the Main shaft motor.

However, depending on the pulley ratio of the Main shaft, value of Asig varies as follows.

DC5V, 12V and 15V are generated from DC240V on the Driver.

DC240 to 335V : Main shaft motor and X/Y-axis motors.

DC5V : IC, sensors etc.

DC12V : Not used.

DC15V : Power for preamplifier.

Model

Number of heads

TFMX series 2 2-8 head 4 to 8 machine TEMX-C Multi-head machine

Value of Asig (per revolution of Main shaft motor)

250 pulses 375 pulses

Status of drivers by LED LED Blue Orange Green

333 pulses

Status Driver is operating Error (overcurrent, overload etc.)

Transmitting/receiving data via USB

- To input the signal of Main shaft fixed position sensor.

- To control Main shaft stop at the fixed position and transmit the signal to the operation panel.

X/Y-axis driver Closed control for the X/Y-axis motor.

Number of teeth of Sensor gear for closed control of the X/Y-axis motors is 50.

Motor resolution: 8000 steps (Default) To input Frame origin sensor, and search operation.

To recognize the coordinate of the frame position.

To input frame limit.

(Only for TFMX series L spec. models, TEMX-C Multi-head machine)

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TFMX SERIES 2-8 HEAD/TEMX-C MULTI-HEAD MACHINES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

Electrical block diagram

Asig (RS485) CN7

I/O +

CPU Preamplifier

USB transceiver receiver

Memory (Parameter)

Main amplifier

Main shaft motor X-axis motor Y-axis motor

CN1 CN5

CN9

CN4 CN3

USB CN3

CN2

Analog I/F

Communication

CN2 Used for program CN1 Main shaft fixed position sensor

+12V Driver CPU card MP284

(Photo-interrupter card)

+5V

or X/Y-axis frame origin sensor

+15V

DC/DC converter

Power supply card CN2 and CN3 1:DC280 to 335V 2:0V 3:E CN6

Driver card MP291 (supporting 1.5kW motor) Driver card MP285

Main shaft sensor X-axis sensor Y-axis sensor

8. Tension base card (MP276) Exterior view and connector allocation [ Front side ]

[ Rear side ] CN1

CN3

CN2

Electrical block diagram CN3 LED Green LED Red Head card

CN1

1:+5V 9:0V

Sequin thread breakage indicator LED

Tension base switch

CN2

Major functions To switch ON/OFF of Tension base switch.

To light Tension base LED. To relay signals with TC sensor card.

TC sensor card

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TFMX SERIES 2-8 HEAD/TEMX-C MULTI-HEAD MACHINES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

9. Extension head card (MP286) Exterior view and connector allocation CN5

CN1

CN2

CN6

CN3

CN7

CN4

Electrical block diagram

Head card

Head card

CN2

Even-numbered head sequin L

CN3

Even-numbered head sequin R

CN7

Odd-numbered head sequin L

CN6

Odd-numbered head sequin R

Relay

CN1

Switching Sequin L/R Head card

CN4

CN5

Relay

Major functions When Sequin device L+R is equipped, Extension head card outputs the power to the sequin motor L or R, according to the sequin L/R switching signal (CN1) from the Head card.

1 Extension head card controls 2 heads.

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TFMX SERIES 2-8 HEAD/TEMX-C MULTI-HEAD MACHINES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

10.Extension machine card (MP278, only for TFMX series 2-8 head machine) Exterior view and connector allocation CN7

CN8

CN3 CN10 CN4 CN1

CN11

CN2

CN9

CN6 CN5

Electrical block diagram Machine card

CN1 PC

CN2

Not used

FET

CN8

Upper/lower lubrication separating valve drive

CN9

Detection of oil level

CN11 Lubrication pump power input

FET

CN10 Lubrication pump drive

Tr Tr

CN3

Input/output Bobbin Changer

FET FET FET FET

CN7

Not used

PC

CN2

Not used

CN5

Not used

CN6

Not used

CN4

Not used

Tr

Major functions Extension machine card is equipped for the optional devices listed below to perform input/output operation.

- Automatic lubrication system - Bobbin changer (Currently not supported)

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TFMX SERIES 2-8 HEAD/TEMX-C MULTI-HEAD MACHINES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

11.Compatibility of cards and sensors (As of November 2008) : : : : -- : Part name

TEMX-C Multi-head machine (A) Part No.

Card :CPU-A

Compatibility between machine (A) and (B)

--

TFMX series 2-8 head machine (B) Part No.

Compatibility between machine (B) and (C)

Complete compatibility These cards are available with upgraded system software This card is available between the machine (B) and (C) No compatibility Not used TFMX-C Single head machine (C) Part No.

Compatibility between machine (C) and (D)

TEMX-C Single head machine (D) Part No.

--

Compatibility between machine (D) and (A)

Type, remark

--

With Japanese OS ( *1 )

0J2304200011

0J2304200011

0J2304800A13

0J2304800A13

0J2304800A13

0J2304800A13

Card :CPU-J :X16 [ A ] 0J2304802A13

0J2304802A13

0J2304802A13

0J2304802A13

0J2304201011

0J2304201011

0J2304801A13

0J2304801A13

0J2304801A13

Card :CPU-E :X16 [ A ] 0J2304803A13

0J2304803A13

0J2304803A13

0J2304803A13

With English OS ( *3 )

Card :Switch

0J3502000012

0J3502000012

0J3502000012

0J3502000012

MP275-4

Card :I/F Connector

0J3200700011

0J3200700011

0J3200700011

0J3200700011

MP282-2

Card :Capacitor

0J3502600011

0J3502600011

0J3502600011

0J3502600011

MP290-2

--

0J2101601011

0J2101602011

0J2101602011

--

0J2101600011

Card :CPU-J [ A ]

Card :CPU-B Card :CPU-E [ A ]

-0J2304801A13

Card :Power supply : Single-phase Card :Power supply : 3-phase Card :Power supply : 3-phase :A DC Power Supply : 5V, +/-12V

0J2102200011

--

--

With Japanese OS ( *2 ) With Japanese OS ( *3 ) --

With English OS ( *1 ) With English OS ( *2 )

--

(B) MP277-3B (C) MP277-3C (D) MP277-3C

--

--

--

MP277-3A

--

--

--

MP277-3D

645300030000

645300030000

645300030000

645300030000

LDC60F-1

DC Power Supply :24V 645300191011

645300190011

645300191011

645300191011

(B) LEP150F-24-XMUSB (C) LEP150F-24-XMUS2 (D) LEP150F-24-XMUS2

DC Power Supply :24V :240W

645300220011

--

--

--

0J2502300022

0J2502301033

--

0J2502300033

0J2502301055

--

--

--

--

Card :Machine

Card :Machine : Single head P3 Card :Machine :S5A

-0J2503300000

0J2502301055

--

--

--

--

0J2702600022

0J2702301044

--

0J2703300000

0J2702301055

(B) MP274-3A (C) MP274-3B (B) MP274-3A2 ( *5 ) (C) MP274-3B3 ( *5 ) (D) MP274-3B3 ( *5 ) MP274-3H ( *4 )

0J2503401000

--

LEP240F-24-XMUS2

--

MP274-3E ( *5 ) (B) MP273-3A (C) MP273-3B (B) MP273-3A2 ( *5 ) (C) MP273-3B2 ( *5 ) (D) MP273-3B2 ( *5 )

--

Card :Head 0J2702301055

Card :Head :S5B

0J2703300000

0J2703300000

Card :Tension base

0J2601900012

0J2601900012

0J2601900012

0J2601900012

MP276-2

0J0302500A22

0J0302500A22

0J0302500A22

To control Main shaft (200W)

Driver :X12-F [ A ]

--

--

--

MP273-3A2 ( *5 )

Driver :X12-G [ A ]

--

0J0302600A22

--

--

Driver :X12-H [ A ]

--

0J0302400A33

--

--

To control X/Y-axis

--

--

To control Main shaft (1.5kW)

--

To control X/Y-axis

Driver :X12-K [ A ]

0J0302800A00

--

Driver :X12-L [ A ]

0J0302900A00

--

---

To control Main shaft (400W)

--

Card :Photo-interrupter 0J4201600022

0J4201600022

0J4201600022

0J4201600022

To detect Main shaft fixed position

Card :TC sensor

0J2602100012

0J2602100012

0J2602100012

0J2602100012

To detect thread breakage

Potentiometer

640900010001

640900010001

640900010001

640900010001

Potentiometer Potentiometer

640900040001

--

--

--

--

Card :Magnetic sensor A 0J4200800012

0J4200800012

Card :Magnetic sensor B 0J4200801022

0J4200801022

( *1 ) ( *2 ) ( *3 ) ( *4 ) ( *5 )

640900030001

--

VP-12

--

--

JC22E-1K

0J4200800012 --

M22S10-029-102

--

0J4200800012 --

For ATH knife retraction To detect X/Y-axis origin To detect frame limit

Cards, mounted to X14 controller.

Cards, mounted to X15 controller.

Cards, mounted to X16 controller.

Card, mounted to the machine with the Sequin device 3.

Cards, supporting 50-slit rotary disk. ( 13 / 16 )

TFMX SERIES 2-8 HEAD TEMX-C MULTI-HEAD MACHINES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

12.Electrical system diagram 12-1.TFMX, TFMX-C AC Power supply DC24V (Small size motor〠SOL power supply) DC5V,12V

X15/X16 controller (Operation panel) Backlight inverter

Q4047

LCD panel

Hub

Q4046

CN5 CN11

FDD ( *1 )

+X

Q4011

CN1

CN1

CN1

Driver CPU card MP284

CN6

24V Power supply

CN2 CN1

supply

CN2

Q4020

3-phase 200 to 240V

Fluorescent lamp Transformer ( *6 )

220 to 240V only

CN12

CN6

Noise filter

Q4021 PE

AC input

Terminal base Q4074 Transformer Q4073

Circuit protector

Q4065

3-phase 350 to 440V

CN11

CN15

CN2

Q4002 Q4005 Q4004 Q4086

Color change potentiometer Jog remote-controller ( *6 )

Q4040 Q4041

Q4042 (For the last head)

Q4051 Q4052 Q4053

Sequin air valve L ( *6 ) Sequin air valve R ( *6 ) Sequin air sensor ( *6 )

Q5007

Beam sensor ( *6 )

Q4084

Electro-magnetic counter

( *4 )

Start/Stop(bar) switch

CN1

Q4037 (2H :Q4043)

CN8 Extension machine card CN9 MP278 CN10

Q4081

Lubrication separating valve ( *6 )

Q4080

Oil level detecting switch ( *6 )

Q4079

Automatic lubrication motor ( *6 ) Bobbin changer input/output ( *5 )

CN3 CN11 Q4017 Q4038(Q4039 for the last Head card)

CN12 CN7

ATH solenoid ATH knife retracting sensor (Magnetic sensor card) Color change motor

CN6

Y-axis sensor Q4067 ( *3 )

Q4016

CN8

( *2 )

CN3 CN5 CN6

( *2 )

Thread holding motor

Jump motor Sequin relay Q4056

Upper thread lock solenoid 1H/2H Q4009 Upper thread Head card CN21 lock solenoid MP273 Sequin relay Q4085 CN19 ( *2 ) CN18 Jump motor ( *2 ) Thread CN16 holding motor Sequin L/R switching CN22 CN10

Q4031

CN11 CN20 CN9 CN9

To the next Head card

Extension head card MP286

CN4

CN5

CN2

1H Q4082

Sequin motor L ( *6 )

CN3

Q4083

Sequin motor R ( *6 )

CN7

UB073

Sequin motor L ( *6 )

CN6

S7034

Sequin motor R ( *6 )

Q4008

2H Q4089

Q4065

Q4072 Q4068 Q4069 Q4070 Q4071

Voltage switching

Circuit protector

Circuit protector

1-phase 100 to 120V 1-phase 200 to 240V EN/GES spec.

Q4075

Q4068 Q4069

AC input

Q4070

Q4021 PE

Terminal base Q4035 Transformer Q4034

Q4063

Q4072

Terminal base

Voltage switching

Q4075

Q4018 Q4019

AC input

1-phase 100 to 120V 1-phase 200 to 240V

Noise filter

Q4036 Q4037 (2H :Q4043)

Noise filter

Q4018 Q4019 Q4022 Q4021 PE

Q4063

CN22

Y-axis motor

Q4020

Circuit protector

CN28

Q4025

CN1

Q4030 24V Power

Fluorescent lamp Transformer ( *6 )

CN10

CN7 Q4007

MP285

CN7

Q4090

CN26 CN27

Main shaft driver CN3 CN9 Q4033 CN1 CN7 Main shaft motor Driver UB027 CPU card CN2 CN6 S7008 MP284 ( *3 ) Main shaft Q4076 sensor

Q4050

Q4078

CN8

Q4068 Q4069 Q4070 Q4071

Origin sensor

Q4006

Picker solenoid Machine card MP274

Main shaft fixed position sensor

Q4013

AC input

X-axis sensor UB030

CN25

JOINT2

Q4012

CN3 Power supply card CN4 MP277

Q4021 PE

CN6

JOINT1

Q4049

CN2

Terminal base

CN2

+Y

MP285

CN2

Noise filter

X-axis motor

Y-axis driver CN3 CN9

Q4029

Q4018 Q4019 Q4022

CN14

CN13

CN7 UB026

Q4090

5V, 12V power supply

CN1

CN4

Frame limit(L spec. only) -Y

CN10

CN1 Q4091

Q4091

Capacitor card

Driver CPU card MP284

Q4028

Q4015

CN9

Q4091

X-axis driver CN3 CN9

CN4 CN11 CN7 CN9 Switch card MP275 CN6 CN5 CN2

Emergency stop switch Q4010

CN2

Origin sensor

Q4025

I/F card

CN12

CN9

-X

MP285

Carrier CN8 card Windows CE

CN24

Frame limit(L spec. only) Q4048

USB connector

High voltage DC power supply (motor drive power) Control signal(two-way)

Q4057

2H

CN1

Position marker ( *6 )

CN1 CN2

TC sensor

1H CN1 CN2

TC sensor

Tension base card MP276

( *1 ) ( *2 ) ( *3 ) ( *4 )

Note) The numbers of harnesses in the illustration above indicates the 3rd to 7th digits in the part number of harness.

Only for X15 controller.

Directly connected with motor harness.

Harness may not be used depending on the model.

TFMX : Q4066, Q4093, Q4094 TFMX-C : Q4023 ( *5 ) Currently not supported. ( *6 ) Option. ( 14

/ 16 )

TFMX SERIES 2-8 HEAD TEMX-C MULTI-HEAD MACHINES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS) 12-2.TFMX-II, TFMX-IIC AC Power supply DC24V (Small size motor〠SOL power supply) DC5V,12V

X15/X16 controller (Operation panel) Backlight inverter

Q4047

LCD panel Q4046

FDD ( *1 )

Driver CPU card MP284

CN2

CN6 CN2

Driver CPU card MP284

CN2

CN2

supply

CN2

Q4020

AC input

1-phase 100 to 120V 1-phase 200 to 240V

3-phase 200 to 240V

Fluorescent lamp Transformer ( *5 )

220 to 240V only

CN11

CN15

Q4005 Q4004 Q4086

ATH solenoid ATH knife retracting sensor (Magnetic sensor card) Color change motor Color change potentiometer Jog remote-controller ( *5 )

Q4040 Q4041

Q4042 (For the last head)

Q4051 Q4052 Q4053

Sequin air valve L ( *5 ) Sequin air valve R ( *5 ) Sequin air sensor ( *5 )

Q5007

Beam sensor ( *5 )

Q4084

Electro-magnetic counter

( *3 )

Start/Stop(bar) switch

CN6

Y-axis sensor

CN1

Q4037 (2H :Q4043)

Noise filter

Q4021 PE

AC input

Terminal base Q4074 Transformer Q4073

Circuit protector

Q4065

3-phase 350 to 440V

CN8 Extension machine card CN9 MP278 CN10

Q4081

Lubrication separating valve ( *5 )

Q4080

Oil level detecting switch ( *5 )

Q4079

CN11 Q4017

CN12 CN7

Automatic lubrication motor ( *5 ) Bobbin changer input/output ( *4 )

CN3

Q4038(Q4039 for the last Head card)

CN8 CN3 CN5 CN6

Q4016

( *2 ) ( *2 )

Thread holding motor

Jump motor Sequin relay Q4056

Upper thread lock solenoid 1H/2H Q4009 Upper thread Head card CN21 lock solenoid MP273 Sequin relay Q4085 CN19 ( *2 ) CN18 Jump motor ( *2 ) Thread CN16 holding motor Sequin L/R switching CN22 CN10

CN11 CN20 CN9 CN9

To the next Head card

Extension head card MP286

CN4

CN5

CN2

1H Q4082

Sequin motor L ( *5 )

CN3

Q4083

Sequin motor R ( *5 )

CN7

UB073

Sequin motor L ( *5 )

CN6

S7034

Sequin motor R ( *5 )

Q4008

Q4031

2H Q4089

Q4065

Q4072 Q4068 Q4069 Q4070 Q4071

Voltage switching

Circuit protector

Circuit protector

1-phase 100 to 120V 1-phase 200 to 240V EN/GES spec.

Q4075

Q4068 Q4069

AC input

Q4070

Q4021 PE

Terminal base Q4035 Transformer Q4034

Q4063

Q4072

Terminal base

Voltage switching

Q4075

Q4018 Q4019

Circuit protector

Noise filter

Q4036 Q4037 (2H :Q4043)

Noise filter

Q4018 Q4019 Q4022 Q4021 PE

Q4063

Q4068 Q4069 Q4070 Q4071

CN6

Q4020 Fluorescent lamp Transformer ( *5 )

CN12

Q4025

24V Power supply

CN1

Terminal base

CN22 Y-axis motor

MP285

CN1

Q4030 24V Power

Noise filter

CN28

Main shaft driver CN3 CN9 Q4033 CN1 CN7 Main shaft motor ( *2 ) Driver CPU card CN2 ( *2 ) CN6 MP284 Main shaft Q4076 sensor

Q4050

Q4078

CN7

CN10

Main shaft fixed position sensor

Q4013

CN8

CN26 CN27

Q4007

Q4002

Q4067 ( 4H, TFMX-IIC:None )

CN3 Power supply card CN4 MP277

CN1

Q4025

CN10

CN7

CN1

Q4027

Q4006

Picker solenoid Machine card MP274

JOINT2

Q4012

CN1

MP285

Y-axis driver Q4049 CN3 CN9

Q4029

AC input

X-axis sensor

Q4027

CN2

Q4015

Q4021 PE

CN6

CN25

Origin sensor

5V, 12V power supply

Q4018 Q4019 Q4022

X-axis motor

Q4028

Emergency stop switch Q4010

CN14

CN13

JOINT1

CN4 CN11 CN7 CN9 Switch card MP275 CN6 CN5 CN2

CN4

Q4044

Q4026

Capacitor card

CN7

CN1 Q4011

CN9 CN1

X-axis driver CN3 CN9 MP285

I/F card

CN12

CN9

Q4048

CN5 CN11

CN2

Origin sensor

Q4003

USB connector

Carrier CN8 card Windows CE

CN24

Q4026

Hub

High voltage DC power supply (motor drive power) Control signal(two-way)

Q4057

2H

CN1

Position marker ( *5 )

CN1 CN2

TC sensor

1H CN1 CN2

TC sensor

Tension base card MP276

Note) The numbers of harnesses in the illustration above indicates the 3rd to 7th digits in the part number of harness.

( *1 ) Only for X15 controller. ( *2 ) Directly connected with motor harness. ( *3 ) TFMX-II : Q4066 TFMX-IIC: Q4014, Q4023, Q4024, Q4095 ( *4 ) Currently not supported. ( *5 ) Option.

( 15 / 16 )

TFMX SERIES 2-8 HEAD TEMX-C MULTI-HEAD MACHINES :TECHNICAL DOCUMENT (ELECTRICAL SYSTEMS)

12-3.TEMX-C Multi-head machine AC Power supply DC24V (Small size motor〠SOL power supply) DC5V,12V

X15/X16 controller (Operation panel) Backlight inverter

FDD ( *1 )

X-axis driver CN3 CN9

Q4011

CN2

X-axis motor

CN6

X-axis sensor

UB030(18H machine only)

Q4049 Q4012

CN1

Q4015

CN1

Q4029

CN10

Driver CPU card MP284

CN6 CN2

CN3 Power supply card CN4 MP277

Q4071

UB074 UB075 UB076

Q4021 PE

Q4099

No-fuse Auto sub table Breaker up / down Power supply

UB064

3-phase 350 to 440V

UB059

CN4

Q4002

CN8 CN3

Color change motor

UB033

Color change motor encoder Color change potentiometer

UB038 Q4086

( *2 )

S7031 S7032 Q4053

CN20 CN9 CN9

Q4031

2H

Thread holding motor

Q4057

Sequin air valve L ( *3 ) Sequin air valve R ( *3 ) Sequin air sensor ( *3 )

Q4098

Table lift up/down limit

Q5007

Beam sensor ( *3 )

TC004

Electro-magnetic counter Start/stop switch

CN11

17H/18H Head card MP273 CN7 UB043

9H/10H Head card MP273 CN7

Extension head card MP286

CN4

CN5

CN2

1H Q4082

Sequin motor L ( *3 )

CN3

Q4083

Sequin motor R ( *3 )

CN7

UB073

Sequin motor L ( *3 )

CN6

S7034

Sequin motor R ( *3 )

CN1

TC sensor TC sensor

Tension base card MP276

To the next head card

2H

1H CN1 CN2

Picker solenoid

Q4095 or Q4096

Position marker ( *3 )

CN1 CN2

Q4042 (For the last head)

Q4038(Last connection of Head card :Q4039)

Jump motor CN5 Sequin relay Q4056 CN6 Q4008 Upper thread CN10 lock solenoid 1H/2H thread Head card CN21 Q4009 Upper lock solenoid MP273 Sequin relay Q4085 CN19 ( *2 ) UB058 CN18 Jump motor CN17 ( *2 ) Thread CN16 holding motor Sequin L/R switching CN22 CN11

Jog remote-controller ( *3 )

Q4040 Q4041

To the next head card

Q4016

( *2 )

ATH solenoid ATH knife retracting sensor (Magnetic sensor card)

Q4005

Q4038(7H/8H Head card :Q4039)

Q4089

AC input

Terminal base Q4074 Transformer UB068

Voltage switching

CN12

Main shaft driver CN3 CN9 UB060 CN1 CN7 Main shaft motor ( *2 ) Driver CPU card CN2 ( *2 ) CN6 MP284 Main shaft sensor

CN7

CN28

CN22

Y-axis sensor

CN12

Q4099

CN20

Main shaft fixed position sensor

UB065

No-fuse Breaker

( *2 )

UB032

Fluorescent lamp Transformer

CN10

UB032(18H machine) UB032(18H machine) Q4097(15H or less machine) UB032 Q4017

CN1

24V Power supply

Auto sub table UB064 up / down 1-phase 100 to 120V Power supply 1-phase 200 to 240V

AC input

CN2

CN2

Terminal base Q4021 PE

24V Power supply

Q4030

Noise filter

Q4068 Q4069 Q4070 Q4071

CN1

CN27

UB051

CN7

Q4078

CN1 Q4072

CN6

CN14

CN15

CN2

MP291

Q4050

UB061

CN4 CN25 Machine card MP274 CN26

CN7 Q4007 or UB050 Y-axis motor

Clamp filter

Q4013

CN8

MP285

CN2

Y-axis driver CN3 CN9

UB018

CN8

CN13

JOINT2

Origin sensor UB061

5V, 12V power supply

CN7

UB026 or UB049 UB051

Driver CPU card MP284

CN1

JOINT1

CN7

CN1

Q4028

Emergency stop switch Q4010

CN9

UB062

Capacitor card

CN4 CN11 CN7 CN9 Switch card MP275 CN6 CN5 CN2

CN2

UB062

MP285

I/F card

CN12

CN9

CN24

Origin sensor

Q4048

USB connector

Carrier CN8 card Windows CE

UB062

Hub

Q4046

CN5 CN11

Clamp Filter

Q4047

LCD panel

High voltage DC power supply (motor drive power) Control signal(two-way)

Note) The numbers of harnesses in the illustration above indicates the 3rd to 7th digits in the part number of harness. ( *1 ) Only for X15 controller. ( *2 ) Directly connected with motor harness. ( *3 ) Option.

( 16 / 16 )