Saunders I-VUE ERIKS by ERIKS Nederland

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SAUNDERS速 I-VUE Intelligent Sensing Technology www.saundersI-VUE.com www.cranechempharma.com

Saunders® I-VUE Sensor Key Features and Benefits The Saunders® I-VUE is an intelligent valve sensor designed specifically for aseptic diaphragm valve applications in the Life Science industry. Compatible with Point-to-Point (P2P), AS-i, and DeviceNet control systems, the Saunders® I-VUE offers substantial benefits over standard switch controls.

Saunders® I-VUE Key Features



Enhance Reliability and Accuracy with Saunders® I-VUE solid state continuous sensing technology that provides precise position readings for the entire valve range from 0.25” to 4.00” (DN8 to DN100).



Simplify Installation by utilizing automated valve calibration without opening the IP67 rated polycarbonate sensor enclosure, reducing set up times to 3 minutes or less.



Lower Maintenance Costs by applying factory or user defined device settings to monitor valve cycle count and end point tolerance limits, preventing false alarms and unnecessary diaphragm replacement.

Saunders® I-VUE Sensor Key Benefits With fully potted solid state electronics to protect against moisture and vibration, and no contacting parts to fail, the Saunders® I-VUE is built to provide many years of accurate valve position sensing. The Saunders® I-VUE advanced electro-magnetic sensing technology provides accuracy of less than 0.2mm (0.008”) and is designed to be used on valves from 0.25” – 4.00” (DN8-DN100) with reliable, repeatable results. Unlike conventional end point switches, thanks to the Saunders® I-VUE continuous sensing, valve position is always known throughout the range of travel, allowing more accurate control even with variable process conditions. The Saunders® I-VUE sealed IP67 and NEMA 4X rated polymer casing is compact, rugged, and does not require any dismantling when commissioning the valve. When fitted with the high performance integral solenoid valve, open and closed positions can be set via the network control system or at the unit in either manual or self-calibration modes in under 3 minutes, dramatically reducing complexity and cost even in hard to reach installations. The Saunders® I-VUE has a unique LED smart window display to assist in setting and programming the sensor and communicating alarms. Diaphragm management and general maintenance is vastly improved as the Saunders® I-VUE can be programmed either by date or by operation cycle count, preempting unnecessary diaphragm replacement. Programmable alarms are in place for easy monitoring of valve and process status.

Please visit our Web-Based Drawing Library at: www.saundersdrawings.com for current database of drawings in PDF, 2D DWG, and 3D IGES formats.

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Saunders® I-VUE Sensor Features Overview





Ring of bright red and green LEDs display valve position.

Visual Position Indicator shows valve position even in the event of power loss.

 Illuminated Smart Window

display assists in programming the sensor.



Robust all-polymer enclosure is rated NEMA 4X, IP67.



Magnetic Buttons allow calibration and programming of Saunders® I-VUE without opening enclosure.

Saunders® I-VUE direct  mounts on Saunders® S360

Optional 24VDC integral solenoid valve.



actuator. Compact adapters available for Saunders® EC and ECX actuators.

Please register your Saunders® I-VUE at: www.saundersI-VUE.com to access important installation information, download Electronic Data Sheets (EDS), and receive notifications of required firmware upgrades.

Please visit our Web-Based Drawing Library at: www.saundersdrawings.com for current database of drawings in PDF, 2D DWG, and 3D IGES formats.

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Saunders® I-VUE Sensor Operating Instructions Saunders® I-VUE EZ-SET Feature The Saunders® I-VUE is ready to install and operate as delivered. The EZ-SET feature allows quick setting of the sensor without the need to open the enclosure. The EZ-SET feature works with P2P and networking options fitted with integral solenoid. Simply hold the black N side of the magnetic key against the N3 magnetic button for three seconds, confirm the action by touching the green S side of the magnetic key against the S2 button, and the valve will stroke three times and set open and closed positions. When Saunders® I-VUE is a part of a network using AS-i or DeviceNet, the sensor can also be set from the control station. The Saunders® I-VUE can also be easily set when a remote solenoid is employed. Standard settings and alarms can be custom programmed at the sensor using the magnetic key and buttons. These parameters can be programed at the control station on units that are DeviceNet or AS-i enabled.

The Saunders® I-VUE will Default to Factory Settings Unless Custom Programmed. These Factory Settings Include Tolerances Open Position H Close Position L Alarms Cycle Time Partial Counter Worked Days Date PNP Solenoid Others Display Sleep Mode Self-Calibration Password Total Counter DN Address DN Baude Rate

Factory Setting 20% 20% Factory Setting OFF OFF OFF OFF OFF ON Factory Setting PCot (Partial Counter) OFF 3 Cycles NOT SET Not Affected by Factory Reset 63 125

Please visit our Web-Based Drawing Library at: www.saundersdrawings.com for current database of drawings in PDF, 2D DWG, and 3D IGES formats.

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Main Menu Main Menu Saunders® I-VUE Sensor Operating Instructions Main Menu Revision Revision 5.8 5.8

ode ode ode

Revision 5.8

Main Menu Revision 5.8

Saunders® I-VUE Fast Key Access No No single-step operation of common functions. This includes Forced Solenoid, Self-Calibration, (EZ-SET), Demo Fast Keys allow easy, No Password OK? of Password. Mode, and also Reset Password OK? Password OK?

Yes Yes Yes

N1 - digit selector N1 N3 -- digit digit selector changes N1 -- digit digit changes selector N3 - confirms digit Password OK? S2 N3 -- confirms digit changes S2 digit S2 - confirms digit

Function

Yes N3 Button N3

N3 N3 N3 N3

N3 - to change % N3 - to change %

Closed Valve Tolerance

N3 Run N3 N3 S2 S2

Closed Valve Tolerance Closed Valve Valve Tolerance Tolerance Closed choice Closed Valve Tolerance

Run Mode

Display (to energize the solenoid coil)

3s 3s N3 3s

Message S2 S2 S2

3 seconds Self Calibration Setting Run Mode Self Calibration Setting (run auto setup) Self Calibration Setting Run Mode (6 if Run (run auto setup) Run Mode seconds (run auto setup) S2 password reset) 12 12 2 1 12

(to energize the solenoid coil)

Self Calibration Setting1 2

N3 N3 N3 Back to Back to previous state Back to previous state previous state

(run auto setup)

3s N1 & N3 Conf Mode Demo Mode Run Mode (open and close for 3Conf Mode sec) Mode Conf

N3 N3 N3

Main Menu

RUN Mode

Revision 5.8

S2 for more than 3 seconds

Reset Password Reset Password (when the display ask the password) Reset Password (when the display ask the password)

(when the display ask the password) S2 3 seconds 3s Password Reset Run when N3 is actived for more then 3 sec. Note 1: If I-VUE is set to work without solenoid (remote solenoid), Note Reset 1: N1 If I-VUE isN3 set to work without solenoid (remote solenoid), when N3 is actived for more then 3 sec. Password and 3 seconds HandisCalibation show solenoid up, waiting for LLsolenoid), and HL setup and return toforthe Runthen Mode. Note 1: Ifthe I-VUE set to workwill without (remote when N3will is actived more 3 sec. Conf Mode

N1 & N3

Enter Password (If configured)

Yes

Password OK?

(when display ask the password) thethe Hand Calibation will show up, waiting for LL and HL setup Noand will return to the Run Mode. Note 2: Ifthe there is any alarm, will the show time to perform calibration changes 3 sec. to 6 sec. Hand Calibation up, waitingthe forself LL and HL setup and willfrom return to the Run Mode. Note 2: If there is any alarm, the time to perform the self calibration changes from 3 sec. to 6 sec. Note 2: If there is any alarm, the time to perform the self calibration changes from 3 sec. to 6 sec. Note 1: If I-VUE is set to work without solenoid (remote solenoid), when N3 is actived for more then 3 sec. N3 N3 the Hand Calibation will show up, waiting for LL and HL setup and will return to the Run Mode. N3 Show Alarm the time Show Actual the self calibration changes from 3 sec. to 6 sec. Note 2: If there is any alarm, to perform N3 N3 Show Alarm Show Actual

Configured Counting ProgrammingShow the Saunders® I-VUE Alarm Show Actual Configured Counting Configured

Program count Program N1 - digit count selector Program count N3 -- digit digit selector changes Show Actual N1 N1 - digit digit changes selector N3 S2 -- confirms digit Counting N3 -- confirms digit changes S2 digit S2 - confirms digit

Show Alarm Configured N3 N3count Program N3selector N1 - digit

S2 Open Valve Tolerance

No No S2 No

N1 - digit selector(“drills down”) a selection The S2 Button accesses in the programming This option counts but does not generate an alarm N 1 -- digit selector N3 change digit S2 N1 - change digit selector signal N3 digit clear worked days S2 -- confirms digit N3 -- confirms changeof digit clear workedThe days N3 Button moves the selection S2 digitfunctions). ladder (nested menu clear worked days S2 - confirms digit N1 - digit selector “cursor” down the ladder, and the N1 Button moves it up N3 - change digit Yes days clear worked S2 - confirms digit N3 -Yes S2 the ladder, Yes until the desired function is reached. When the Alarm “ON”? Yes N3 -Yes S2 N3 -Yes S2 Alarm “ON”? Alarm “ON”? is reached, the S2 Button N3 - to change condition desired parameter Show(function) Alarm No S2 - No N3 to confirm change your condition Show Alarm S2Yes -- to choice Configured No S2 - No N3 - to confirm change your condition Show Alarm S2 choice Configured No S2 - NoN1 and N3 Buttons will N3 -Yes accesses that option, while the S2 - to confirm your choice Configured N”? Change Date Change Year again scroll through the options. Pressing the S2 Button Change Date Change N1 - day or month selector N1 - digitYear decreases Show Alarm Change Date Change N1 - day or month S2 - No N1 - digitYear decreases N3 change digit selector N3 increases N3 N1 -- confirms day or month selector Configured N1 digit increases decreases N3 change digit N3 digit S2 S2 -- confirms N3 confirms the selection. N3 change digit S2 confirms N3 digit increases S2 confirms N3 S2 - confirms

tal Counter

alve Position

Run Mode

N1 & N3

3s Conf Mode

S2 S2 S2

Self Calibration Sett (run auto setup)

Demo Mode

(open and close for 3 se

Reset Password

(when the display ask th

Show Actual Counting Shows Actuation count N3 - reset counter S2 - save and quit

S2 N3 - to change condition S2 - to confirm your choice

Yes

Alarm “ON”?

N1 - digit selector N3 - change digit S2 - confirms digit

N3 - to change condition S2 - to confirm your choice

clear worked days

Yes

N3 -Yes

Alarm “ON”?

Show Alarm Configured

S2 - No

Change Date N1 - day or month selector N3 - change digit S2 - confirms

S2 N3 - to change condition S2 - to confirm your choice

Change Year N1 - digit decreases N3 - digit increases S2 - confirms

S2 Day

S2 Year

Month

Partial Counter Total Counter Valve Position Worked Days

N3 - to change option S2 - to confirm your choice

Typical Programming Logic N3 - to change condition S2 - to confirm your choice

N3 - to change option N3 to confirm change your option S2 -- to choice orked N3 -- to toDays change your option S2 confirm choice S2 - to confirm your choice

Yes

Alarm ON?

Worked Days Worked Days

Please refer to the Installation, Operating and Maintenance Manual for full instructions on mounting, calibrating, programming and operating the Saunders® I-VUE sensor which is available at: www.saundersI-VUE.com. N1

N3 N3 N3

www.saundersI-VUE.com N3 N3 S2 N3 N3 www.cranechempharma.com S2 N3 N3 S2 N3 - to change condition

(to energize the solenoid

Note 1: If I-VUE is set to work without solenoid (remote s the Hand Calibation will show up, waiting for LL Note 2: If there is any alarm, the time to perform the self

Program count N1 - digit selector N3 - digit changes S2 - confirms digit

S2 S2 S2

N3 - to change condition N3 to confirm change your condition S2 -- to choice N3 -- to to confirm change your condition S2 choice Yes your choice S2 - to confirm N?

artial Counter

Force Solenoid

S2 - confirms

Change Year N1 - digit decreases YesN3 - digit increases YesS2 - confirms

Programming Alarm ON? Yesand alarm features can be deployed at Alarm ON? Day Year requirements Monthvary with the No the user’s option, and Day they Year Month No Day Year Month No S2 S2 pertaining to solenoid type, mode of feedback, and N3 Partial Counter N3Day Year The Saunders® I-VUE IOM Manual Month Partial Counter protocol. N3 networking Partial Counter Total Counter Total Counter Counter providesTotal easy-to-follow steps for all functions, and includes N3 Valve Position N3 Valve Position N3 a ﬂow chart Valve Position Worked as Daysa visual aid for programming the sensor. S2

Run Mode

Function

Closed Valve Tolerance

N3 N3 N3

Change Date N1 - day or month selector N3 - S2 change digit S2 - confirms Alarm ON? S2

N3 - to change time This option does not count and does generate - to confirm your signal Show Alarm Thisnot option counts butS2does notchoicegenerate an alarm Configured signal an alarm signal N3 signal

S2 S2 S2

S2 - to confirm your choice

N3 to confirm change your condition S2Yes -- to choice N3 to confirm change your condition S2 -- to choice S2 - to confirm your choice N”?

Mode

The Saunders® I-VUE can be programmed to configure a range of features This option counts and generates an alarm signal This option counts and generates an alarm signal This option counts and generates an alarm signal and alarms based Shows Actuation count on specific system or application requirements. This is This option does not count and does not generate N3 - resetYes counter N3 - digit changes This option does not count and does not generate S2 - saveYes and quit an signal S2 S2 accomplished via the magnetic key andN3 buttons, whilecounts observing the This option does not count and does not generate S2 - confirms This option and generates an alarm alarm signal Alarm “ON”? Yes an alarm signal S2 S2 digit N3 an alarm signal S2 S2 N3 Alarm “ON”? Alarm “ON”? selections on the Smart Window Display. This option counts but does not generate an alarm N3 - to change condition This option counts but does not generate an alarm N1

Time

N3 - to change %

Button N3

Counting

Shows Actuation count Shows Actuation N3 - reset countercount Shows Actuation count N3 reset counter S2 -- save and quit N3 reset and counter S2 -- save quit S2 - save and quit

Fast

Yes

N1 - digit selector N3 - digit changes S2 - confirms digit

S2 S2 S2

N3 N3 N3

Force Solenoid

Display Message

Force Solenoid seconds Run (to energize the solenoid coil) Force Solenoid (to energize the solenoid coil)

Demo Mode Run Mode Demo Demo Mode Mode and close for 3 sec) Mode (open Back to Demo Mode N1 and N3 Run Run (open and close Run Mode3 seconds previous state for 3 sec) (open and close for 3 sec) (2 keys required) 3s N1 & N3 3s N1 & N3

S2 - to confirm your S2 confirm your choice S2-- to S2 to confirm your choice

N3 - to change time N3 to confirm change your time choice S2 -- to N3 -- to to confirm change your time choice S2 S2 - to confirm your choice

Mode

Self-Calibration N3 N3 N3 (auto setup) S2 S2

S2 S2 S2

N3 N3 N3

3s Run Mode3 N1 3s Run Mode 3s Run Mode Function

N3 N3

Display Message Display Message Display Message

Button Button Time Button Button Time Time Mode Function Fast Key Access Force Solenoid

ForcedN3SolenoidN1 N1 Time N3 Mode N1

N3 N1 N3

Open Valve Tolerance Open Valve Valve Tolerance Tolerance Open N3 - toValve change % Open Tolerance

N3 N3 N3

Key Access Fast KeyFast Access Fast Fast Key Key Access Access ModeHold Time FunctionMode Mode Function

N3 N3

N3 - to change condition S2 - to confirm your choice

N3 N1 Hold N1 for more than 4 seconds until “End” be displayed and open/ closed led indicator be lighted

N3 N3 S2

Yes

Sleep ON?

N3 - to change time S2 - to confirm your choise

Saunders® I-VUE Sensor Technical Details Saunders® I-VUE Technical Details The Saunders® I-VUE has the ability to set end point tolerance up to 40% of travel. This feature allows reliable feedback under variable process conditions and/or ﬂuctuating air supply. End point limit switches cannot accommodate these variable conditions without false position indications resulting in unnecessary alarms. The solid state sensing technology used in the Saunders® I-VUE provides sensitivity of .2mm (0.008”). This performance ensures accurate performance on smallest valves. The Saunders® I-VUE Sensor is available as a point to point sensor or as a sensor integrated into a network using AS-i or DeviceNet communication.

Saunders® I-VUE Optional Integral Solenoid Body: Type: Voltage: Cv: Flow Rate: Air Connections: Manual Override:

Anodized Aluminum or Stainless Steel Piloted, 3/2 24VDC 0.6W 0.9 (0,8 Kv) 400 NI/m 1/8” BSP Standard

The Saunders® I-VUE Complies with the Following International Codes and Standards Approvals

P2P

AS-i

DeviceNet

NEMA 4X



IP66



IP67



Please visit our Web-Based Drawing Library at: www.saundersdrawings.com for current database of drawings in PDF, 2D DWG, and 3D IGES formats.

6 www.saundersI-VUE.com www.cranechempharma.com

Saunders® I-VUE Sensor Technical Details Saunders® I-VUE Sensor Technical Details The Saunders® I-VUE has been engineered to compensate for the behavior of diaphragm valves under multiple processing conditions including: process, CIP and SIP, and varying operating air supply. Valve Size Range: Temperature Range: Sensing Technology: Target: Sensitivity: Position Indication:

Feedback Options:

Local Programming: Remote Programming: Standard Connection:

0.25”–4.00” (DN8-DN100) 0°C to + 70°C Continuous sensing via five electro-magnetic coils Composite ferrous magnet Less than 0.2mm (0.008”) Green LEDs - Open Red LEDs - Closed Physical position indicator 24VDC P2P AS-i version 2.0 standard address AS-i version 2.1 extended address AS-i version 3.0 extended address (optional) DeviceNet Via magnetic key At control panel (Networking versions only) P2P with SOV: M12 5 pin P2P without SOV: M12 4pin AS-i: M12 4 Pin DeviceNet: Mini 5 pin

Optional connections available include: pig tail with cable gland.

Saunders® I-VUE Construction Connection Box: Module Housing: Cap: Seals: Connector: Fasteners: Target:

Polycarbonate Polycarbonate Polycarbonate Buna N Stainless steel Stainless steel Composite ferrous magnet

Saunders® I-VUE Power Consumption Type

P2P - 24 VDC

AS-i - 31.5 VDC

DeviceNet - 24 VDC

I-VUE (solenoid OFF)

< 48 mA or 1.2 W

< 54 mA or 1.5 W

< 48 mA or 1.2 W

I-VUE (solenoid ON)

< 64mA or 1.5 W

< 64 mA or 2.0W

< 64mA or 1.5 W

www.saundersI-VUE.com www.cranechempharma.com

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