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Construction & Manufacturing Overview
THE SKYLAR PROJECT: FÁBRICA NETWORK 300 NEW TORONTO STREET, SUITE 3600, M8V 2E8 TORONTO, ONTARIO, CANADA TEL: +1 647 977 9176 or TEL: +1 888 788 8034, FAX: +1 888 588 1945 EMAIL: INFO@THESKYLARPROJECT.COM
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THE SKYLAR PROJECT
THE SKYLAR PROJECT: FÁBRICA NETWORK 300 NEW TORONTO STREET, SUITE 3600, M8V 2E8 TORONTO, ONTARIO, CANADA TEL: +1 647 977 9176 or TEL: +1 888 788 8034, FAX: +1 888 588 1945 EMAIL: INFO@THESKYLARPROJECT.COM
Table of contents Table of Contents .......................................................................................................................................3 Generate Thousands of Hours for Local Populations.................................................................4 The Construction Process..................................................................................................................4 The Manufacturing Process ..............................................................................................................5 The Skylar Project Factory Overview................................................................................................6 Factory Purchase and Implementation Cycle ................................................................................8 Appendix 1 Benchmark Home Sample Design ..............................................................................9
THE SKYLAR PROJECT
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THE SKYLAR PROJECT: FÁBRICA NETWORK 300 NEW TORONTO STREET, SUITE 3600, M8V 2E8 TORONTO, ONTARIO, CANADA TEL: +1 647 977 9176 or TEL: +1 888 788 8034, FAX: +1 888 588 1945 EMAIL: INFO@THESKYLARPROJECT.COM
Generate thousands of hours for local populations The Construction Process The Skylar Project home designs are optimized for exceptionally fast onsite construction. For example, the Benchmark Home shown in Appendix 1 is estimated to take approximately 179 hours of labor to construct. The technology and construction process have been simplified so as to significantly reduce the requirements for traditional skilled construction labor. This makes it possible to generate substantial employment opportunities for local populations. For 3000 homes, the total employment hours generated is estimated to be well in excess of 540,000 hours for construction and approximately 35,000 hours for training for a total of 575,000 hours. See table below for a break down of hours and duration for each home. Step
Labourers
Duration (hrs)
Total Effort (hrs)
Lot Surveying Foundation Excavation Forming Reinforcing steel Pouring Service rough in Slab on grade Track layout measuring and installation Erecting exterior and interior walls Erecting roof trusses Install roof tile/ standing seam Install exterior foam and flashing Interior electrical complete Interior plumbing complete Interior trim, doors and locks Kitchen
2 2 2 2 2 1 3
2 2 2 4 2 1 2
4 4 4 8 4 1 6
2
2
4
3 3 3 2 1 1 1 1
12 8 8 8 12 12 8 8
Inspection
1
4
Total Hours
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THE SKYLAR PROJECT
32
97
Day
1 2 3 4 5 6 7 8 9
36 24 24 16 12 12 8 8
4
179
THE SKYLAR PROJECT: FÁBRICA NETWORK 300 NEW TORONTO STREET, SUITE 3600, M8V 2E8 TORONTO, ONTARIO, CANADA TEL: +1 647 977 9176 or TEL: +1 888 788 8034, FAX: +1 888 588 1945 EMAIL: INFO@THESKYLARPROJECT.COM
Figure 1: Estimated construction labor per home built
The Manufacturing Process Considerable design effort has been spent to ensure factory process can be executed effectively, efficiently, and safely by local populations with little or no experience in manufacturing environments. For the benchmark home shown in Appendix 1, manufacturing is estimated to take approximately 70 hours to produce. Time requirements will vary depending on overall units produce and local conditions. For 3000 homes, the total employment hours generated is estimated to be well in excess of 237,000 hours for manufacturing and approximately 13,300 hours for training for a total of 250,300 hours. See table below for a break down of manufacturing hours and duration for each home. Step Drying Metal fabrication Inventory management Administration Internal logistics management CNC cutting & coating Drying Panel assembly, stud installation Window & Door Assembly Roof truss assembly Supervision Fork lift Operations Office of production mgmt Delivery to site Maintenance Total Hours
Labourers
Duration (hrs)
0 5 1 1 1 8 0 6 2 6 2 1 1 3
0 0.25 2 2 2 2.73 0.00 2.56 0.85 2.56 0.43 0.43 0.43 1.28
2 39.00
1.28 18.80
Total Effort (hrs) 0 1.25 2 2 2 21.84 0.00 15.36 1.70 15.36 0.86 0.43 0.43 3.84
Day 1 2 3 4 5 6 7 8 9
2.56 69.63
Figure 2: Estimate manufacturing hours per home built
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THE SKYLAR PROJECT: FÁBRICA NETWORK 300 NEW TORONTO STREET, SUITE 3600, M8V 2E8 TORONTO, ONTARIO, CANADA TEL: +1 647 977 9176 or TEL: +1 888 788 8034, FAX: +1 888 588 1945 EMAIL: INFO@THESKYLARPROJECT.COM
The Skylar Project Factory Overview The Skylar Project has a unique, and proprietary system for manufacturing components for the construction of residential and commercial building up to 5 stories. Specific implementations of factories depend on local conditions, volume of homes/buildings, and geographic distribution of construction sites. The monthly production capacity of the base factory system is estimated to be approximately 120 units per month and it is estimated the facility will run at approximately 70-‐80% capacity. Base factories can easily be expanded to facilitate production of an addition 100 units per month. The initial base factory and subsequent expansion can be provisioned on a 3 to 4 month lead-‐time. Specifications • • • • •
Land: approximately 4000M2 Building: approximately 3000M2 Employees: 100 +/-‐ 10 Capacity: 30 -‐ houses per week* Expansion Potential: +25 houses per week*
Production • •
Residential houses complete with pre-‐installed windows and doors Commercial buildings up to 5 stories
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THE SKYLAR PROJECT
THE SKYLAR PROJECT: FÁBRICA NETWORK 300 NEW TORONTO STREET, SUITE 3600, M8V 2E8 TORONTO, ONTARIO, CANADA TEL: +1 647 977 9176 or TEL: +1 888 788 8034, FAX: +1 888 588 1945 EMAIL: INFO@THESKYLARPROJECT.COM
Figure 3: ISO Layout Side A View
Figure 4: ISO Layout Front View
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THE SKYLAR PROJECT: FÁBRICA NETWORK 300 NEW TORONTO STREET, SUITE 3600, M8V 2E8 TORONTO, ONTARIO, CANADA TEL: +1 647 977 9176 or TEL: +1 888 788 8034, FAX: +1 888 588 1945 EMAIL: INFO@THESKYLARPROJECT.COM
Factory Purchase and Implementation cycle • •
Blue Phase Lead Time: 3-‐4 months Green Phase Lead Time: 3-‐4 months
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THE SKYLAR PROJECT
THE SKYLAR PROJECT: FÁBRICA NETWORK 300 NEW TORONTO STREET, SUITE 3600, M8V 2E8 TORONTO, ONTARIO, CANADA TEL: +1 647 977 9176 or TEL: +1 888 788 8034, FAX: +1 888 588 1945 EMAIL: INFO@THESKYLARPROJECT.COM
Appendix 1: Benchmark Home Sample Design for Social Housing
Figure 5: Front View of Benchmark Home
The Benchmark home is approximately 88m2 (other designs available for social and residential and commercial building types). It is a T3 home (3 bedroom 1 bathroom, Living/dining’/kitchen)
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THE SKYLAR PROJECT: FÁBRICA NETWORK 300 NEW TORONTO STREET, SUITE 3600, M8V 2E8 TORONTO, ONTARIO, CANADA TEL: +1 647 977 9176 or TEL: +1 888 788 8034, FAX: +1 888 588 1945 EMAIL: INFO@THESKYLARPROJECT.COM
Figure 6: Rear View of Benchmark Home
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THE SKYLAR PROJECT
For more information, contact:
ENGLISH EATON DONALD THE SKYLAR PROJECT: Fﾃ。RICA NETWORK
300 New Toronto Street, Suite 3600 Toronto, Ontario, M8V 2E8 TEL: +1 647 977 933 9090, FAX: +1 888 588 1945 EMAIL: Eaton.Donald@TheSkylarProject.com
PORTUGUESE MANUEL LIMA THE SKYLAR PROJECT: Fﾃ。RICA NETWORK
300 New Toronto Street, Suite 3600 Toronto, Ontario, M8V 2E8 TEL: +1 416 8915818 FAX: +1 888 588 1945 EMAIL: Manuel.Lima@TheSkylarProject.com
Š The Skylar Project 2011. All Rights Reserved