Made in
Spain
www.exafan.com
Fans and accessories
2
GENERAL CONTENT
01 02
Intoduction Power Efficiency EnergySaved
03
06-09
06-09
Axial Fans Wall Fans
Small flow Série EU Série EC
10-11 12-13 14-15
Medium flow Série EU Série EC
04
16-17 18-19
Complements
20-23
Aerial extraction
24-29
Exhaust Fans EX fans Complements Fans with cone
30-35
36-37
38-39
3
Energy efficiency
4
Take a step forward towards energy efficiency Ventilation represents around 39% of the farm energy consumption in a farm. Up to now, the ventilation system using electronic motors represents the best solution if we wish to reduce the energy consumption (between 30% - 80%). The rotation control device incorporated en-
sures the constant fan speed no matter what the external influence and inner depression, this guarantees a minimum, low, precise and constant ventilation degree as well as maximum exhaust flow ventilation.
5
EnergySave Energy Efficiency is the intelligent use of energy, that is to say, consumption with no waste. Thanks to the new line of Exa-
fan efficient motors “Exagreen”, we may achieve a higher performance with the same energy and improve our competitiveness, while keeping the equilibrium and harmony with the environment.
Calculation of the requirements
Energy efficiency is the key aspect for saving
Usually, the high operation costs of the ventilation system are often caused by an inefficient fan operation, which at the same time is due to an inadequate choice, a deficient system design or excessive air flow. A wrong fan choice means that the fan is over-dimensioned and delivers an excessive air flow as a result. One effective way to minimize the maintenance and operation costs is keeping the fan working at its optimal efficiency point. Expenses
Energetically efficient ventilation is based on using precise criteria and use highly efficient fans by adjusting the ventilation system to the requirements calculated instead of operating at full capacity.
Maintenance Investment Power
The total cost of the fan working cycle Usually, the fan represents the highest power consumption percentage of the ventilation system; better and more efficient fans not only will have a significant impact on a sustainable environment but also on improving the final result.
Exagreen program
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green
At Exafan, we are conscious about our own responsibilities. The efficient use of energy is our contribution to protect the environment. The “exagreen” symbol identifies intelligent technology in harmony with the environment.
Our products are adequate for the future. This way, we offer our clients a means to combine sustainability and economic profits, thereafter, reaping the benefits of simple and well planned facilities. EXAFAN has provided a logical ventilation system present in all our computer programs, which links low power consumption and management of the adequate quantity of air inside the room. This way, we avoid the disturbing air current at the animal level, whereby we may guarantee that the system developed by EXAFAN is the only one dealing with these two parameters according to the rigor required.
6
Directive ErP More efficient Fans The Directive Ecodesign Erp 2009/1257CE favors the economic and sustainable use of the energy resources available. Its main goal is promoting ecologic design and struggle against climate change by means of the reduction of CO2 emissions to the atmosphere. During these years, the application of this directive will affect the products receiving and consuming power in such a way that they are environmentally friendly. • With a deadline till the year 2020, the EU pretends to comply with the KIOTO compromise of increasing the con-
sumption of renewable energy by 20% in detriment of mineral energy. • We must control and improve the quality of the electric devices, as well as improve their performance starting with new more efficient designs. This is why, specific standards for each product traded within the EU are being implemented: electric motors, water pumps, fans for industrial and residential domains, transformers, etc….For such purposes, a series of analytical works and studies of the different categories of apparels organized in LOTS are being implemented as well.
On the basis of these mentioned studies, new standards are enacted, among them those related with fans. The fan efficiency performance must improve thanks to the use of more efficacious motors. However, improvements should be also implemented thanks to more convenient propellers and turbines according to each case or to new more optimized designs.
Design and technology
The EnergySave philosophy, in other words, Exafan´s intelligent air extraction, makes possible the fan speed control in an efficient way, which enables to considerably reduce the motor working temperature, that is to say, we stop from consuming energy in order to generate heat. Intensive pig and poultry farming industries are immersed in continuous development, on one side, thanks to the application of new health and protection environmental standards, on the other side, thanks to the industry restructuration in order to adapt to higher competency levels enabling to participate in today´s market. The fact of making our facilities more competitive while offering similar working conditions to other industries in order to overcome the lack of manpower available is requiring the facilities to have higher mechanization and automation levels.
In this context, and bearing in mind that this reconversion has a tendency to concentrate more production in larger and more automated facilities, we expect an increase of the energy consumption level in the intensive farming industry to take place. Therefore, it is a good time to think over and propose technical design measures as well as practical recommendations about how to manage poultry farms, helping to use energy rationally and energy efficiency improvement.
7
EnergySave Higher efficiency
Energy efficiency The guideline used to select an efficient ventilation system lies on choosing a motor delivering an air flow at a specific working pressure within a ventilation system by using the lowest amount of energy possible, while keeping the remaining parameters the same. Just as we can see on the following graph.
The EnergySaved electronic system enables a precise speed control, which guarantees that the motor will always operate at its optimal working point. EnergySaved All / nothing (on / off)
90
90
80
80
70
Intake efficiency (%)
Efficiency (%)
100
100
70 60 50
EnergySaved
40
Three – phase Single – phase
30 20
50 40 30 20 10 0
10 0
60
10
50
100
150
200
250
300
350
400
450
20
30
40
50
60
70
80
90
100
Air extraction (%)
500
Consumption (W)
Return of investment Given the current energy prices and with the continuous increase of its prices, bearing in mind its current values and regarding the investment return point, it is not no nonsense to the take the period of one or two years as a reference, considering the energy saving degree of this original system.
Thermal advantages In the current conventional speed control systems of the fan motors, most of the energy is wasted during the production of heat, likewise, the design concept of the conventional motor has a high energy wasting coefficient, which does not turn into movement, but instead, it becomes heat, using the specifically designed electronics to control the motors is what is really original and key factor of this successful system, a significant decrease of the motor temperature is caused as a result.
Protection devices
The chapter of the required protection devices necessary in a system of conventional fans represent an important part of the cost of the facilities, thanks to this new chapter, it is considerably reduced with the consequent energy saving. Thanks to the new EnergySaved system, on top of replacing the classic protection devices (magneto – thermal), additional expensive equipment and respective installation in electric boards are avoided, we will be able to protect the motor according to the following aspects:
Detection of an incorrect motor position Protection against electronic circuit high temperatures. Protection against motor high temperatures. Protection against overload. Protection against a phase failure. Protection against low voltage. Protection against a blocked rotor. .
8
Exafan designed the new EnergySave systems used to control the new fans in a fan external watertight unit, (we install them beside it), which to our opinion, implies an advantage vis-à -vis its maintenance and endurance, since we don´t subordinate the pure electronics to the working conditions of an electromechanical element as that of the fan, likewise, in terms of its maintenance, its accessibility and access is much more advantageous. Such systems are based on the implementation of original, synchronous and brushless motors, including a permanent magnet and electronic commutation, developed thanks to our long experience in the sector.
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Comparison of power levels In the graph, we may observe the comparison of the active and reactive power levels of the commuted electronic motors vis-Ă -vis the traditional alternating current.
Proportional start (lower investment in the facilities) The highest peak caused by a conventional motor start, is 3.5 times the amperage of the normal working consumption level at full load, which implies an over-dimension in the section of the electric cables. The increase of this section, plus the long cable sections and the unstoppable increase of the raw materials cost, implies a considerable increase of our investments.
Starting current peak
The soft and proportional start of the EnergySaved systems contributes the initial disproportionate consumption level to turn into a ramp, which enables reducing the caliber or electric installation section with the corresponding economic efficiency.
Starting current peak
Nominal working current
CONVENTIONAL MOTOR
Working nominal current
ENERGYSAVE
9
Wall fans Small flow fans (Eu35-Eu80) Within an intensive farm, we have to provide the animal with the ideal environment guaranteeing its health; as a result, we achieve a production improvement rate thanks to the comfort accomplished. In the last years, we have discussed relevant issues such as the impact of the environment and quality of the accommodation on the animal health, and its productivity as a consequence. For such purposes, we have designed a range of robust and reliable fans EU and EC, capable themselves of flowing enough air in order to overcome any difficulty, thanks to the widest variety of models available on the market.
10
* Tested in a certified laboratory
11
Series
EU - 35 EU - 40 EU - 45 EU - 50 EU - 56
/ / / / /
EU - 35T EU - 40T EU - 45T EU - 50T / EU - 50T PLUS EU - 56T
Axial or helicoidal fans to be installed on walls. The air inlet and outlet follows an axial direction (perpendicular to the plan of the blades) according to the coaxial cylindrical surface. They are widely used for ventilating farms, they are also indistinctively used to propel or intake large volumes of low pressure air. Locking bearings ref. 2RS60203 and 2Z6203, the use of grease with a high fusion point, toric rubber embedded in the rear lid, double system crankshaft oil seal of locking labyrinth, are among others, the elements responsible for the motor tightness and protection, on top of the fact of using four robust arms to fix it. All these elements to which we don´t usually pay attention determine our distinctive difference in comparison with our competition.
FEATURES
The perfect finishing provided by the toric joints guarantee its perfect water tightness, the bearings and also other significant details make it the ideal fan used to successfully face any extreme situation we will have to overcome for sure.
Motor and legs made of aluminum. Metal parts painted in polyester. Screws and bolts made of stainless steel. Thermal protection incorporated. Treatment against UV rays. Crankshaft oil seal and closing rubber. Protection grids according to regulation. Insulation IP54. Motor class F Draining lids. Possibility to supply a probe of revolutions.
350 400 450 500 560
12
A 445 495 575 625 725
B 405 455 535 595 685
C 10 8 8 8 8
D 394 352 448 500 565
E 366 414 464 517 580
F 381 440 500 560 615
G 95 110 110 110 110
H 161 208 204 200 200
I 15 15 15 15 15
J 138 138 138 138 138
Small air flow fans
TECHNICAL DATA 50 Hz
EU-35T EU-35
R.P.M Tension (V) Intens. (Amp) P1 (Kw) Dba
1.350 230/400 1.06/0.6 0.17 50
1.360 230 0.75 0.17 50
3.511 3.245 2.836
3.511 3.245 2.836
EU-40 EU-40T EU-45 EU-45T EU-50 1.330 230 2.2 0.48 58
1.350 1.360 230 240/400 1.5 1.5/0.88 0.33 0.32 59 56
1.375 1.350 230 230/400 1.18 1.2/0.7 0.27 0.26 55 52
EU-50 PLUS EU-50T EU-56 EU-56T 1.375 1.350 230 230/400 2.6 1.9/1.1 0.55 0.4 61 61
1.300 230 2.9 0.63 60
1.360 230/240 2.6/1.5 0.57 63
12.130 11.007 10.178 9.303 8.624
12.680 11.346 10.596 9.868 9.074
3
Air flow in m /h 0 Pa* 30 Pa* 50 Pa* 80 Pa* 100 Pa*
CURVES
3 4 5
EU-35 EU-40 EU-45 EU-50 EU-56
7.024 6.418 5.913 5.106 4.403
5.323 4.914 4.492 3.617
7.076 6.453 5.913 5.140 4.410
9.881 9.187 8.536 7.879 7.345
8.746 7.925 7.369 6.446 5.653
8.877 8.105 7.340 6.446 5.650
* Measures with no grid * Characteristic curves of the small air flow fans. 4
3
100
5 1 2
90
3
2
80
4 5
70
3
100
EU-35T EU-40T EU-45T EU-50T EU-56T
4
5
90 2
80 70
60
60 1
50
* Static pressure (Pa)
2
* Static pressure (Pa)
1
5.323 4.868 4.402 3.565
40 30 20 10 0
5
10
Single phase
15 * Air flow (1000 m3/h)
1
50 40 30 20 10 0
5
10
15 * Air flow (1000 m3/h)
Three - phase
13
Series
EC - 35 EC - 40 EC - 45 EC - 50 EC - 56
exa
green
EnergySave
The new Eu fan is equipped with synchronous efficient motors and no brush, it also includes a permanent magnet and an electronic commutation device, which lead to the “EnergySave” range as a response to the Erp2015 required standard to comply with in the European Community countries.
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green
FEATURES
Synchronous motor with no brush, including a permanent magnet and an electronic commutation device. Compact design thanks to the external motor rotor. Precise speed control thanks to the integrated electronics. Direct power supply (1~AC / 3~AC). Energy saving. Silent. Soft programmable start: It does not require any sequential start. Lower section of the electric cables. Protection against high temperature in the electronic circuits and motor. Protection against low voltage. Motor and electronics adapted. No maintenance during the fan entire useful life.
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DIMENSIONS
350 400 450 500 560
14
A 445 495 575 625 725
B 405 455 535 595 685
C 10 8 8 8 8
D 394 352 448 500 565
E 366 414 464 517 580
F 381 440 500 560 615
G 95 110 110 110 110
H 161 208 204 200 200
I 15 15 15 15 15
J 138 138 138 138 138
Small air flow fans
TECHNICAL DATA 50 Hz
EC-35
EC-40
EC-45
EC-50
EC-56
R.P.M Tension (V) Intens. (Amp) P1 (Kw) Dba
1360 230 0.75 0.17 50
1373 230 1.18 0,26 52
1350 230 1.5 0.32 56
1.375 230 2.2 0.40 58
1350 230 2.9 0.63 60
3.811 3.245 2.836
5.323 4.868 4.402 3.565
7.024 6.418 5.913 5.106 4.403
8.746 7.925 7.369 6.446 5.653
12.130 11.007 10.178 9.303 8.624
3
Air flow in m /h 0 Pa* 30 Pa* 50 Pa* 80 Pa* 100 Pa* * Measures with no grid
CURVES
* Characteristic curves of the small air flow fans
(m3/Hr.) 10.000 9.000
(W) 1.000 900
8.000
800
7.000
700
1375 rpm
6.000
600
5.000
500
4.000 3.000
300
2.000
200
1.000 0 Pa
1.100 rpm
100
400 rpm 30 Pa
1375 rpm
400
1100 rpm
400 rpm
100 Pa 60 Pa
The rest of technical data is published in the bess Lab.
90 Pa
0 Pa
30 Pa
100 Pa 60 Pa
90 Pa
15
Series
EU-63 EU-71 EU-80
In order to complete the range of wall fans, we have some medium air flow fans including blades made of stainless steel AISI 304 with an excellent resistance degree to corrosion.
DIMENSIONS
630 710 800
16
A 805 850 970
B 750 810 910
C D 626 11 14.5 702 14.5 786
E 635 711 797
F 725 795 920
G 130 160 190
H I 242 20 230 20 220 20
J 154 154 154
Medium air flow fans
TECHNICAL DATA 50 Hz
EU-63 EU63T EU-71 EU-71T EU-80 EU-80T
R.P.M TensiOn (V) Intens. (Amp) P1 (Kw) Dba
1.320 230 3.1 0.7 63
1.430 230/400 4/2.3 0.8 54
920 230 3.9 0.8 54
920 230/400 3.1/1.8 0.7 54
940 230 4.2 0.9 50
930 230/400 4.5/2.6 1.1 50
0 Pa* 30 Pa* 50 Pa* 80 Pa* 100 Pa*
14.000 13.084 12.140 11.051 9.803
14.000 13.110 12.290 11.120 9.924
16.500 15.438 14.301 12.654
16.500 15.885 14.420 12.880
20.580 19.185 17.377 15.649
20.500 19.125 17.315 15.594
* Measures with no grid
CURVES
* Characteristic curves of the medium air flow fans. 1
2
1
100
EU-63 EU-71
2
90
3
2
80
* Static pressure (Pa)
1
EU-63 EU-71 EU-80
1
100 90
70
70
60
60
50
50
40
40
30
30
20
20
10
10
0 0
5
10
Single phase
15
20 25 * Air flow (1000 m3/h)
3
80
0 0
2
5
10
15
20 25 * Air flow (1000 m3/h)
Three - phase
17
Series
EU-63 EU-71 EU-80
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EnergySave
Conceived according to the same logics implemented with its similar brothers but with the development of the new EnergySave motors.
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DIMENSIONS
630 710 800
18
A 805 850 970
B 750 810 910
C D 626 11 14.5 702 14.5 786
E 635 711 797
F 725 795 920
G 130 160 190
H I 242 20 230 20 220 20
J 154 154 154
Medium air flow fans
TECHNICAL DATA 50 Hz
EC-63 1430 230 3.1 0.7 63
R.P.M Tension (V) Intens. (Amp) P1 (Kw) Dba
EC-71 920 230 3.9 0.8 54
EC-80
EC-63 14.000 13.110 12.290 11.120 9.924
0 Pa* 30 Pa* 50 Pa* 80 Pa* 100 Pa*
920 230 4.2 0.9 50
EC-71 16.500 15.438 14.301 12.654
EC-80 20.580 19.185 17.377 15.649
* Measures with no grid
CURVES EC-63
* Characteristic curves of the medium air flow fans.
(m3/Hr.) 14.000 13.000 1430 rpm
12.000
(W) 1.000 900
11.000 10.000
800
9.000 8.000
700
9700 rpm
600
7.000
500
6.000
300
4.000
200
3.000
100
400 rpm
400 rpm
1.000 0 Pa
970 rpm
400
5.000
2.000
1430 rpm
0 Pa 30 Pa
60 Pa
The rest of technical data is published in the bess Lab.
90 Pa
30 Pa
60 Pa
90 Pa
100 Pa
100 Pa
19
Accessories Accessories of wall fans EXAFAN makes a wide range of accessories and complements available for the wall fans.
Overpressure shutters TInsulating lids Air deflectors Protections grids
20
21
Overpressure shutters Applicable to small air flow fans. They close the fan hole in an automatic way since the very first moment it does not work. Made of PVC and with an UV treatment process.
A
FAN
DIMENSIONS AxB
PU50
Ø35, Ø40, Ø45, Ø50
550 x 550
PU56
Ø56
700 x 700
PU63 PU71
Ø63 Ø71
805 x 805 850 x 850
PU80
Ø80
970 x 970
B
B
B
REF.
A
A
Insulating lids For extreme weather conditions where we face low temperatures, we may use insulating lids in order to avoid the residual air inflow due to the extractor own opening.
DIMENSIONS A
LID-EU50
550
500
LID-EU56
710
710
LID-EU63
810
810
B
Support made of galvanized steel with a panel 40 mm thick made of rigid polyurethane foam covered on its two sides by a multi-layer complex of aluminum – kraft.
Air deflectors Deflectors to avoid the disturbing air flow at the animal level. Its mission is controlling and redirecting the air flow towards the place we wish.
22
Accessories
Circular protection grids avoid the access of animals and people inside the fan body, it also prevents its contact against the propeller and possible intake of objects; a complement linked to the fan, it has been conceived according to the required level. Made of bichromated steel. Available in different diameters: 35, 40, 50 56, 63, 71, 80. Direct
Directive on security for the protection grid EN 294,UNI ISO 12499
Front grid
DIMENSIONS
Rear grid A
B
B A
C C A Front grid EU80 Front grid EU71 Front grid EU63 Front grid EU56 Front grid EU50 Front grid EU45 Front grid EU40 Front grid EU35 * Measures in mm
880 800 700 650 600 500 450 400
B
C
210 170 150 120 120 120 120 110
966 858 762 700 636 570 505 440
Rear grid EU80 Rear grid EU71 Rear grid EU63 Rear grid EU56 Rear grid EU50 Rear grid EU45 Rear grid EU40 Rear grid EU35
A
B
C
942 834,5 738,5 674 610 539 478 412,5
77 77 77 79,5 79,5 79,5 79,5 81
190 190 190 162 162 162 162 162
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Chimney fans Chimney fans The extractors adapted to be installed in chimneys are ideal for zenithal fans, widely used in farrowing and gestations rooms, buildings for hens, etc. Renewing the air inside the facilities is the ventilation main task, through a correct evacuation of the noxious gas, stinking odor and dust thanks to the detailed control of the environmental temperature and humidity.
24
Accessories for chimney fans UV
Chimneys completely made of high density and quality polyurethane and non - polluting material. It does not generate any waste during the production process, resistant to light and temperature changes, easy to clean.
25
High performance chimney
Series STACKABLE complete chimney with a flat roof canopy STACKABLE complete chimney with a corrugated roof canopy
The whole work implemented to achieve the fan efficiency must not be compromised by the use of a new chimney that does not observe the project philosophy. That is why, Exafan has invested a lot of time and economic resources in the development of a complete range of chimneys, which not only keep the fan air flow but actually contribute to increase it.
Larger air flow thanks to the venturi air effect caused by the chimney conic shape. Easily stackable, which decreases the transportation cost. Exafan has created a new type of removable and stackable chimney designed to work in air extraction mode, to lead the air flow inside the farm towards the required areas thanks to its diffusor. The concepts of conic entrance with a conic exit are both linked, this way; we manage to link the notion of easy assembly and transportation optimization with that of efficiency and ventilation system performance in one single product. Aerodynamics The air guide or the air inlet cone of the ventilation chimney was designed to favor the air flow and improve the global aerodynamic performance of the ventilation chimney. Air flow The ventilation chimney was designed to provide with the maximum air flow by reducing the fan electric consumption due to the conic shape of the air outlet enlargement producing a Venturi effect.
TECHNICAL DATA 1 ØH
2
E
M
3
ØL
4 M
C
D
ØG
ØF B
ØL
L
5 6 K
J
ØA
STACKABLE 56 63 71 Cowl S-130 Conic cowl Roof canopy
A
B
C
D
E
F
G
I
J
K
L
M
89,2 70 52 184 7,5 55 69 90 83,5 68 49,5 178 7,5 62,5 70 84,5 100 70 50,5 187 7,5 68,5 81 101
* Approximate measures in cm * Dimensions available for the chimneys: 56 cm, 63 cm, 71 cm. * Our stackable conic chimneys always use the cowl S-130
26
H
131 20 71 14,5 49 140 52
1. 2. 3. 4. 5. 6. 7.
7 Cowl with legs. Butterfly valve. Upper conic part. Stackable extension lot. Motor. Lower conic part. Cone to diffuse the air flow.
The marks engraved on the chimney body ensure an easy and exact position of the fan.
Accessories for the chimney fans
TECHNICAL DATA Larger air flow on its way out through the air inlet due to the conic shape
The new conic chimney model allows a more fluid and quicker air extraction due to the Venturi effect caused by the air inlet and outlet through the chimney. The conic inlet and outlet construction principle ensures an improvement of the fan performance.
Larger air flow on its way in through the air inlet thanks to the conic shape.
Transportation of conventional chimneys R
R
Transportation of stackable chimneys. R
They offer the possibility of a more simple and reduced room, which makes them more practical and economic. 7 times greater transportation capacity than for conventional chimneys.
27
Complements Extensions Necessary for those circumstances where the lid is at a height well above the air area we wish to extract, we have a complete range of extensions.
Cowls and light traps Availability of the multiple accessories with the purpose of avoiding the inlet of atmospheric phenomena and light (for dark farms).
28
Butterfly valves They work to hinder the intake of the air flow the opposite way, also to hinder the entrance of atmospheric phenomena as water or snow when the fan has stopped.
Regulation valves Valves to regulate the air flow inside through the chimney.
Precise ventilation control
Regarding the minimum ventilation precision, there are certain configurations for the extraction system, which allow us carrying out a scrupulous ventilation and turn the most demanding calculations into reality, including the revolution gauge per minute (r.p.m.), information that let us know about the fan speed, also complex systems using debimeters allow us finding out the real air flow circulating through the chimney according to the different conditions inside the farm. Therefore, the Exafan computer will act depending on the detected influences and will correct the ventilation outlet accordingly.
SR
VRC
EXACT-FAN
The operation logics of the precise ventilation control system is supported by the use of the different kinds of air inlet flow regulation light traps. Thanks to them, we will create the optimal air flow conditions required through the chimney, which enables controlling the ventilation system in a more efficient way.
29
Exhaust fans Range of fans specifically developed to work in more aggressive environments: corrosive environments, high humidity, cold and heat. Helicoidal air extractors conceived to propel large volumes of air at a lower speed. Monoblock set. Three – phase motor 230/400 v. 50/60hz. Structure available made of galvanized or stainless steel. With an automatic shutter in the unloading hole made of galvanized or stainless steel sheets. Protection mesh in the aspiration hole made of steel, with a protection device for the transmission and the motor. Especially designed sliding motor to reduce the overload on the motor bearings
30
31
Series
EX-36” EX-50”
exa
green
Fan structure made of galvanized / stainless steel. Sheets made of steel with a reinforced centrifugal opening system Central pulley and propeller support including a high quality water tight greased bearing for life. Motor with an IP 55 protection and insulating coil degree type F. Fan venturi made of plastic material with UV protection. Front grid according to regulation. Locking shutter with a specific design in order to avoid the air inlet and light entrance.
Applications: farms, agricultural business and greenhouses, curing facilities and other industries.
TECHNICAL DATA AIR FLOW (0 Pa)
MODEL
3
FAN
Approx. WEIGHT
MOTOR III TENSION
dB
CFM
Ø
CV
Kw
EX 36” - 0,5
19.100
11.240
915
0.5
0.38
230-400 v
62
65
EX 36” - 0,75
21.600
12.690
915
0.75
0.55
230-400 v
62
65
EX 50” - 1
38.600
22.700
1.270
1
0.76
230-400 v
67
85
EX 50” - 1,5
41.900
24.600
1.270
1.5
1.1
230-400 v
69
85
EX 50” - 2
45.300
26.600
1.270
2
1.5
230-400 v
70
86
Available with a single – phase motor and a regulating motor.
Static pressure (Pa)
CURVES
50
✴
40
✴
✴
30
✴
5
✴
EX36”-0,50 CV EX36”-0,75 CV EX50”-1,00 CV EX50”-1,50 CV EX50”-2,00 CV
✴
✴
✴
✴ ✴
✴ ✴
✴
✴
✴ ✴
10
✴
✴
✴
✴
20 0
✴ ✴
✴ ✴
✴
10 15 20 25 30 35 40 45 50 Air flow (1.000 m3/h)
Exafan reserves the right to modify the technical specifications already published without previous notice.
32
Kg
m /h
Exhaust fans
The new shape of the shutter blades has been designed to offer the lowest opposition possible to the outgoing air flow, likewise and whenever possible, we eliminated the corners where the dust could sediment, which decrease the air flow during the rearing process.
Exafan develops its designs on the basis of always searching for the improvements requested within the market, taking advantage of our experience in the sector and deep knowledge of the market, our extractors have been progressively improved, this way, we achieve a perfectly finished product that responds to the requirements requested.
RANGE For those facilities where the ventilation requirements make us move the air flow, as it can happen with the Mesh – Mesh fans having a shutter available in a greenhouse.
DIMENSIONS Grid 36” - 0,5 Grid 36” - 0,75 Grid 50” - 1 Grid 50” - 1,5
A
B
C
1.090 1.090 1.380 1.380
1.090 1.090 1.380 1.380
450 450 450 450
* Measures in mm.
33
Series
EX-36� EX-50�
DESIGN and technology
Centrifugal The centrifugal system is made of black acetyl resin with UV protection.
Darkness and shutter tightness The new shutter improves the aerodynamic set coefficient and allows to better close in order to avoid the light and air inlet inside the facilities. The new design of the closing shutter design guarantees a higher opacity in order to prevent the light from getting inside. It also enables a higher water tightness degree for a perfect insulation when the fan is in pause mode.
Transmission tension Sliding motor especially designed to reduce the stress of the motor bearings and improve the new highly efficient electric motor performance; this prolongs the useful life of the equipment along with a higher power efficiency.
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Pincers The pincer new design as well as the use of the most modern technical materials confers longer endurance and resistance never seen before.
Propellers of 3 blades The new aerodynamic design of the blades improves the efficiency of the whole set by obtaining a higher value of the flow ratio (m3/h) per electric consumption unit in watts. The aerodynamic design of the propellers by means of the computer programs in cooperation with the most prestigious test beds, enable us to distribute the pressure on the hydrodynamic profiles along the blade, and so achieve higher efficiency.
Fixing The special support made of plastic fixes the mesh and eliminates any vibration.
Exhaust fans
Analyzed ferrule design in order to strengthen the venturi effect, which favors the transition of the air flow through the fan.
Shutter blocking The shutter blocking by means of the exclusive Exafan lever allows carrying out the fan cleaning and maintenance tasks without risking our physical integrity, on top of avoiding a possible deformation of the blades, this prevents the use of strange objects during the farm cleaning process (with the purpose of keeping the blades open).
Versatility Many possibilities regarding the conformation of the materials desired, including the entire stainless steel fan structure and blades as well as the fan made of galvanized steel.
Design conceived for the assembly process Part of the Exafan exhaust fan success story is based on how easy is to assemble it, a fact that enables delivering the fans dismantled to destination at a much lower cost, many elements have been supplied with the position and order marks identified in order to carry out the assembly tasks with no problem.
Experience Our experience has helped us refining the design concept on the basis of the workers´ safety; this is why we have taken into account how to avoid sharp edges whenever possible.
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Deflectors Deflectors in order to avoid the disturbing air flow at the animal level. Its mission is leading the air flow towards the place we want. GUIDING DEFLECTORS REF.
SUBST.
DEFLECTOR-EX36-V4
DIMENSIONS
24010 GALV. 1025 x 1025 x 208
DEFLECTOR-EX36-V4-NX 24011 DEFLECTOR-EX50-V4
MAT.
STAINLESS STEEL.
24020 GALV.
DEFLECTOR-EX50-V4-NX 24021
STAINLESS STEEL.
1025 x 1025 x 208 1337 x1337 x 210 1337 x1337 x 210
Insulating lids Insulating lids in order to achieve a perfect insulation degree when a determined group of fans is not being used.
LIDS
DEFLECTORS
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REF.
SUBST.
MATERIAL
LID-EX36”
90320
POLYURETHANE
LID-EX50”
90330
POLYURETHANE
REF.
SUBST.
MATERIAL
DEFLECTOR-EX50-V4
24020
GALVANIZADO
DEFLECTOR-EX50-V4-NX
24021
STAINLESS STEEL
Accessories
Fowls are sensible to lightning cycles; this influences on the maturity and sexual age. On top of it, the fodder consumption is heavily influenced by the long day. It is with the purpose of controlling these factors that dark buildings or black houses are conceived, whereby, we need elements helping to darken specific elements such as fans or air inlets.
Light traps Light traps with a metal frame made of galvanized steel and a set of blades made of PVC, which enable the air flow to get through the air inlet but not the light REF.
* Measures in mm.
SUBST.
DIMENSIONS
TRAMP-EX36
36030
1145 x 1145 x 160
TRAMP-EX50
36040
1375 x 1375 x 160
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Greater air flow with fewer extractors The wide range of Cono fans are designed to offer a higher quantity of air flow with a simple assembly system. As we incorporated the Cone to the EXAFAN specific design, we have come up to increase the fan performance between 12% and 15%; this significantly decreases the motor electric consumption
„„ The fan design developed transfers the weight to the foundation / wall, which reduces the tension and wearing of the fan parts.
* Tested in a certified laboratory
Magnet The magnets including a rubber protection device avoid the opening of the air gate; they are also protected against friction.
Locking device Locking system by means of a butterfly valve. This locking system provides with 75% less opposition to air in comparison with the usual shutter system. On the other side, the gates don´t undergo the 12% efficiency loss due to dirtiness and deterioration of the usual shutters, this allows the endurance to be unlimited and with little maintenance cost. The locking system consists of two mobile parts making the cleaning process easier and with a higher opening degree.
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Propeller Propeller with three blades. The propeller with three blades provides with a higher performance degree due to a consumption reduction, it also provides the whole set with more stability thanks to the decreasing number of vibrations.
Cone The cone provides with more than 12% of the air flow and efficiency in comparison with that of a shutter fan. The clipping system to be assembled offers a high safety and professional level.
Exhaust fans Air flow: 1 Cv - 42.300 m3/h 1,5 Cv - 46.900 m3/h 2 Cv - 49.600 m3/h
Pa 1CV
50
1´5CV
2 CV
40 30 20 10 0 0
5
10
15
20
25 30
35 40
45
50
m3/h
* Characteristic curves of the cone fans. * Air flow (1000 m3/h) * Static pressure (Pa)
Design and efficiency Our system of unique bar with a traction system on one side provides the propeller with higher stability, a fact that favors the improvement of the air flow due to the hole of the air inlet and outlet inside the fan set that does not hinder such flow.
Guide The guide tow provides with an exact opening degree of the valve, they are positioned on their final location, even if the wind force hits the valves.
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Creation: 12/12/2014 _ Last modification: 28/09/2015
EXAFAN FACTORY 1 -LOGISTICS-
EXAFAN FACTORY 2 -PRODUCTION-
Pol. Ind. Río Gallego Calle D, parcela 10 50840 San Mateo de Gallego Zaragoza - Spain
Pol. Ind. Río Gallego II, C/ R, Parcelas 4-8 50840 San Mateo de Gállego Zaragoza - Spain
Tfn. : +34 976 694 530 Fax : +34 976 690 968 Mail: exafan@exafan.com
Tfn. : +34 976 694 530 Fax : +34 976 690 968 Mail: exafan@exafan.com
www.exafan.com
www.exafan.com