PET FOIL DIRECT EXTRUSION WITH BANDERA CO-ROTATING TWIN-SCREW EXTRUDER

Page 1

PET TECHNOLOGY 2012

INNOVATIVE AND PATENTED PET SHEET DIRECT EXTRUSION PROCESS with Bandera highly vented co-rotating twin-screw extruder

FOIL SHEETS PELLETIZING

EXTRUDERS

BLOWN FILM

PIPES & COATING


Ed. 09/2011

PET FOIL DIRECT EXTRUSION WITH BANDERA CO-ROTATING TWIN-SCREW EXTRUDER

BANDERA INNOVATION – A SYNONYM FOR EXCELLENCE Since 2000s, Bandera has developed and improved a cutting edge extrusion system for the production of PET sheet and foil from both virgin material and recycled PET. Up to the present, this unique Bandera co-rotating twin-screw technology has been applied to more than 60 extrusion lines for the production of high quality PET sheet and foil.

The system has been PATENTED by Bandera (Patent EP 1226 922 B1)

FROM PET BOTTLE FLAKES TO PET PACKAGE WITH BANDERA PET FOIL EXTRUSION LINE

Bandera extrusion line achievable throughput exceeds 2 tons per hour. Raw material standard composition – for the twin-screw “core” layer – is 100% recycled PET flakes from post-consumer PET bottles and/or PET skeleton waste from thermoforming and/or PET reground bottle pre-forms. Bandera customers usually include some virgin PET material as external capping layers (functional barrier; up to 7.5% each layer) to obtain the classic A-B-A structure.

Costruzioni Meccaniche Luigi Bandera S.p.A. Corso Sempione 120 – 21052 Busto Arsizio (VA) Tel.: +39 0331 398340 – Fax: +39 0331 680206 Web: www.luigibandera.com – E-mail: lbandera@lbandera.com

Page 1/24


Ed. 09/2011

SINGLE SCREW PRELIMINARY TESTS At the beginning, Bandera tried to improve single screw extrusion processing features to bypass the disadvantages of raw PET pre-treatments, such as: : - High

maintenance

costs

for

crystallizer,

dehumidifier and raw material feeding and loading equipment; - High

power

consumption

of

extrusion

equipment - Restrictive control procedures at recipe and colour switching - Machinery overall encumbrance; TRADITIONAL SYSTEMS WITH SINGLE SCREW EXTRUDER AND RAW MATERIAL PRE-TREATMENTS

- Low line output

Relying on its extensive expertise in PET sheet extrusion, Bandera has modified its standard equipment to improve PET melt purification and humidity extraction. Extrusion screw design and vacuum system – specifically multi-degassing devices – have been deeply tested to be successfully implemented.

SINGLE SCREW EXTRUSION SYSTEM EQUIPPED WITH VENTING SYSTEM

Regardless the application of cutting edge high tech solutions to single screw extruders configurations, the following problems occur:

Extruder motor high power consumption

Excessively long cleaning operations and high material consumption at recipe/colour changeover

Raw material degradation due to screw high speed (resin wear stress) and low material residence time (especially at high output rates)

Reground material poor optical quality, due to venting low efficiency (yellowish appearance, black spots, reduced transparency, fish-eyes...)

Difficulties in processing flakes with humidity level higher than 0.3%

Oversized vacuum pump with consequent effects on venting system pipes.

Costruzioni Meccaniche Luigi Bandera S.p.A. Corso Sempione 120 – 21052 Busto Arsizio (VA) Tel.: +39 0331 398340 – Fax: +39 0331 680206 Web: www.luigibandera.com – E-mail: lbandera@lbandera.com

Page 2/24


Ed. 09/2011

TWIN SCREW TECHNOLOGY, THE GROUND-BREAKING CONCEPT On the basis of single screw results, Bandera R&D Dept. focussed on the co-rotating twin-screw extrusion technology - a thoroughly different concept applicable to the widest range of applications, e.g. compounding, pelletizing, filaments, recycling, etc. Ranging among the world leading twin-screw extruder producers, Bandera has manufactured a dedicated PET processing machine ready for testing within a few weeks..

CO-ROTATING TWIN SCREW EXTRUDER MOD. 2C 135mm – PET FOIL OUTPUT: 2000kg/h

From the very beginning, results proved to be definitely encouraging for both Bandera and its customers. By the end of 1999, the first PET sheet extrusion line was successfully installed in southern Italy (it featured a double twin screw configuration). Bandera technology was promptly patented.

ONE OF THE FIRST BANDERA PET FOIL EXTRUSION LINES – YEAR 2000

ONE OF THE MOST RECENT BANDERA PET FOIL EXTRUSION LINES – YEAR 2010

Since then Bandera has kept on developing its technology. Outstanding results in terms of process flexibility, melt purification and cost-effective aspects have been obtained. Bandera customers are constantly supplying packaging products to world leading food industries. .

For further details, please refer to the following pages…

Costruzioni Meccaniche Luigi Bandera S.p.A. Corso Sempione 120 – 21052 Busto Arsizio (VA) Tel.: +39 0331 398340 – Fax: +39 0331 680206 Web: www.luigibandera.com – E-mail: lbandera@lbandera.com

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Ed. 09/2011

TWIN SCREW TECHNOLOGY - MAIN ADVANTAGES 9 Power saving: power consumption ~ 35% lower than single screw extruder + dehumidifier Bandera has recently measured the energy consumption of one of its PET lines: ~ 0.35 kWh/kg (complete 2.3 ton production line including chiller). PET polymers are gently processed by the co-rotating twin screw extruder. Extruder machine length (42:1 L/D or 52:1 L/D) allows for resin smooth processing, with no material stress. The extruder motor is never overstressed. Power consumption values are shown in the column chart below for different technology comparison

PET W-h / Kg

LOADING UNIT ENERGY

FAST DRYING ENERGY

DEHUMIDIFICATION ENERGY

DEGASSING UNIT ENERGY

TWIN-SCREW CO-ROTATING EXTRUSION (NO DEHUMIDIFICATION)

SINGLE-SCREW EXTRUSION + DEGASSING UNIT

SINGLE-SCREW EXTRUSION + DEGASSING & FAST DRYING

SINGLE-SCREW EXTRUSION + CRYSTALLIZATION&DEHUMIDI FICATION (NO DEGASSING)

CRYSTALLIZATION ENERGY

EXTRUDER HEATING + COOLING ENERGY

ENGINE ENERGY

(amorphous material, post-consumer or from industrial waste)

∆ Power Consumption Differences Single-screw extruder (no venting) + crystallizer & dehumidifier – Twin-screw extruder (no dehumidifier) = 258.5 Wh/kg Single-screw extruder + venting & fast dryer - Twin-screw extruder (no dehumidifier) = 162 Wh/kg Single-screw extruder + venting - Twin-screw extruder (no dehumidifier) = 155 Wh/kg Costruzioni Meccaniche Luigi Bandera S.p.A. Corso Sempione 120 – 21052 Busto Arsizio (VA) Tel.: +39 0331 398340 – Fax: +39 0331 680206 Web: www.luigibandera.com – E-mail: lbandera@lbandera.com

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Ed. 09/2011

TWIN SCREW TECHNOLOGY - MAIN ADVANTAGES (cont’d) 9 Possibility to process 100% PET flakes and/or reground (thermoforming skeleton) material with initial humidity up to 1.5% (residual moisture) with no need for dehumidifying process Raw material pre-treatments are very complex and timeconsuming (hours). 9 User-friendly feeding and dosing equipment Dosing systems designed by Bandera outstand for reliability, user friendliness, and maintenance-free construction, resulting in easier management and configuration of raw material feeding and dosing ancillary equipment.

Co-rotating screws featuring a special profile to ensure PET polymer gentle processing, with no thermal and hydrolytic degradation, thus resulting in excellent melt thermal control.

SCREWS PROFILE/GEOMETRY FOR HIGHLY VENTED CO-ROTATING TWIN SCREW EXTRUDER

Costruzioni Meccaniche Luigi Bandera S.p.A. Corso Sempione 120 – 21052 Busto Arsizio (VA) Tel.: +39 0331 398340 – Fax: +39 0331 680206 Web: www.luigibandera.com – E-mail: lbandera@lbandera.com

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Ed. 09/2011

TWIN SCREW TECHNOLOGY - MAIN ADVANTAGES (cont’d) 9 Enhanced venting sections and empowered vacuum pumps for maintenance-free and high purification results Reliable venting and degassing sections with empowered vacuum pumps - 10÷15mbar residual vacuum - with very low maintenance need and a very high melt purification effect (FDA approved contaminants evacuation trials executed on specific output – easy extraction of unwanted volatile materials, interstitial gas, residual moisture, oligomers, aldehydes and any carbonious materials). Bandera has been a pacesetter, among machine suppliers, in starting such trials and tests several years ago. Bandera has achieved its FDA NOL in 2009.

THE BRAND NEW CO-ROTATING TWIN SCREW EXTRUDER VENTING SYSTEM – LAYOUT AND PICTURE

The unique combination of screw profile, extruder length and vacuum system is the core of Bandera R&D efforts. The minimized IV drop does in no way interfere with sheet mechanical properties. Melt control at the die is much easier due to its stiffer characteristics, thus resulting in end-product enhanced features. By processing the same raw material (i.e. featuring identical characteristics), twin screw extruder IV drop has proved to be sensibly lower than single screw extruder one. The difference makes the installation of dryers on single screw extruders necessary.

Costruzioni Meccaniche Luigi Bandera S.p.A. Corso Sempione 120 – 21052 Busto Arsizio (VA) Tel.: +39 0331 398340 – Fax: +39 0331 680206 Web: www.luigibandera.com – E-mail: lbandera@lbandera.com

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Ed. 09/2011

TWIN SCREW TECHNOLOGY - MAIN ADVANTAGES (cont’d) 9 Superior flexibility in extruding several thermoplastic materials (PLA – PS – PP) intended for packaging. No screw replacement required, with excellent output levels if compared with single screw extrusion technology and twin screw extruders by other manufacturers. 9 Recipe & colour changeover with no line stoppage Material recipes, formulations and colour changeover are largely eased by Bandera extrusion process (no line shutdown is required). Minimized material residence time and self-cleaning properties of the co-rotating twin screw extruder typically allow for operation cycle completion in 5÷10 minutes, thus resulting in significant savings in line running time, material consumption and waste. Extrusion screws consist of mixing and conveying modules assembled on broached shafts. The barrel construction is modular, too, and involves nitrided steel sections.

SCREW AND BARREL - CO-ROTATING TWIN SCREW EXTRUDER

DOSING SYSTEM FOR BOTH VIRGIN AND REGROUND RAW MATERIALS

9 Reduced encumbrance leads to logistic and infra-structure cost reduction. 9 Higher line output if compared with standard-type extruders (up to 2500kg/h with 2C135mm 52D extruder). Minimum output: 400kg/h. Highly experienced engineers and skilled technicians form Bandera technical and engineering dept. allow Bandera to offer its customers tailor-made extrusion lines.

BANDERA TAILOR-MADE MULTILAYER PET FOIL EXTRUSION LINE

Costruzioni Meccaniche Luigi Bandera S.p.A. Corso Sempione 120 – 21052 Busto Arsizio (VA) Tel.: +39 0331 398340 – Fax: +39 0331 680206 Web: www.luigibandera.com – E-mail: lbandera@lbandera.com

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Ed. 09/2011

BANDERA PET FOIL EXTRUSION LINES – AN OVERVIEW Bandera extrusion lines are designed and manufactured to provide high quality products. Urged by its customer oriented attitude, Bandera offer includes 3 main PET foil extrusion line families:

ECO PET

ALFA PET

BETA PET

Extrusion line features are listed below.

ECO PET EXTRUSION LINE ¾ Raw materials: PET, C-PET, PET-G, PP, PS, PLA ¾ Production output range: 400Kg/h ÷ 750Kg/h ¾ Layer structure: ABA, AB, BA, BBB ¾ PET foil thickness range: 200µ ÷ 800µ ¾ Foil net width: 600mm ÷ 1050mm ¾ Flat extrusion die with external deckling system ¾ Either 3 or 5-roll vertical configurationcalender ¾ As an option, melt super-filtration systems ¾ Semi-automatic winding systems

STANDARD ECO PET LINE LAYOUT AND RELEVANT PICTURES

Costruzioni Meccaniche Luigi Bandera S.p.A. Corso Sempione 120 – 21052 Busto Arsizio (VA) Tel.: +39 0331 398340 – Fax: +39 0331 680206 Web: www.luigibandera.com – E-mail: lbandera@lbandera.com

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Ed. 09/2011

BANDERA PET FOIL EXTRUSION LINES-AN OVERVIEW (cont’d) ALFA PET EXTRUSION LINE ¾ Raw materials: PET, C-PET, PET-G, PP, PS, PLA ¾ Production range: 700kg/h ÷ 2500kg/h ¾ Layer structure: ABA, AB, BA, BBB ¾ PET foil thickness range: 120µ ÷ 1.80mm ¾ Foil net width: 600mm ÷ 2200mm ¾ Flat extrusion die with internal deckling system ¾ Automatic flat die with thermal bolts controlled by thickness measuring software ¾ Horizontal configuration cooling & polishing calender (in 3 or 5 roll model) equipped with cross-axis system for very thin foil production (120µ min for PET and 250µ min for PP)

7 LAYERS ALFA PET/PP FOIL EXTRUSION LINE

and power driven gap adjustment ¾ Possibility to produce foil for FFS market through lamination systems (for both PET and PP with pressure roll or “hot melt” solution) ¾ For specific applications, the extrusion line can be completed with new coating technology ¾ Melt super-filtration systems ¾ Fully automatic multi-reel winding system for high precision rolls ¾ Line management via computerized supervision system (Bandera proprietary software)

ALFA PET LINE: EXTRUSION SECTION AND CALENDER SECTION

Costruzioni Meccaniche Luigi Bandera S.p.A. Corso Sempione 120 – 21052 Busto Arsizio (VA) Tel.: +39 0331 398340 – Fax: +39 0331 680206 Web: www.luigibandera.com – E-mail: lbandera@lbandera.com

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Ed. 09/2011

BANDERA PET FOIL EXTRUSION LINES–AN OVERVIEW(cont’d) BETA PET EXTRUSION LINE ¾ Raw materials: PET, C-PET, PET-G, PP, PS, PLA ¾ Production output range: 700Kg/h ÷ 2500Kg/h ¾ Layer structure: ABA, AB, BA, BBB ¾ PET foil thickness range: 180µ ÷ 900µ ¾ Foil net width: 600mm ÷ 2200mm ¾ Flat extrusion die with internal deckling system ¾ Automatic flat die with thermal bolts controlled by thickness measuring software ¾ Inclined configuration cooling & polishing calender

BETA PET FOIL EXTRUSION LINE

(in 3 or 5 roll model) equipped with power driven gap regulation ¾ Possibility to produce foil for FFS market with dedicated lamination systems ¾ For specific applications, the extrusion line can be completed with new coating technology ¾ Melt super-filtration systems ¾ Fully automatic multi-reel winding system for high precision rolls ¾ Line management via computerized supervision system (Bandera proprietary software)

BETA PET LINE: EXTRUSION SECTION AND LINE SUPERVISION PC (17” TOUCH)

Costruzioni Meccaniche Luigi Bandera S.p.A. Corso Sempione 120 – 21052 Busto Arsizio (VA) Tel.: +39 0331 398340 – Fax: +39 0331 680206 Web: www.luigibandera.com – E-mail: lbandera@lbandera.com

Page 10/24


Ed. 09/2011

BANDERA PET FOIL EXTRUSION LINES–AN OVERVIEW(cont’d) All Bandera PET extrusion lines can be supplied with the following equipment:

TWIN SCREW CO-ROTATING EXTRUDER 42:1 L/D OR 52:1 L/D BARREL

SINGLE SCREW CO-EXTRUDER 35:1 L/D WITH NEW VACUUM VENTING SYSTEM TO AVOID VIRGIN PET DEHUMIDIFICATION FOR EXTERNAL LAYERS

MELT SUPER-FILTRATION SYSTEM FOR HIGH QUALITY PRODUCTION

AUTOMATIC DIE WITH SPECIAL THERMAL BOLTS CONTROLLED V THICKNESS GAUGE SOFTWARE

FULLY AUTOMATED WINDING SYSTEM FOR MULTI-REEL PRODUCTION: TURRET-REVOLVING, CANTILEVER OR TROLLEY

Costruzioni Meccaniche Luigi Bandera S.p.A. Corso Sempione 120 – 21052 Busto Arsizio (VA) Tel.: +39 0331 398340 – Fax: +39 0331 680206 Web: www.luigibandera.com – E-mail: lbandera@lbandera.com

Page 11/24


Ed. 09/2011

NEW PACKAGING SOLUTIONS PET IN-LINE LAMINATION SYSTEM WITH PRESSURE ROLL

STANDARD LAYOUT OF PRESSURE ROLL LAMINATION SYSTEM AND FINAL PRODUCT STRUCTURE

FINAL PRODUCTS / MAIN APPLICATIONS FOR PET + PE (… BARRIER) FOIL – SOME EXAMPLES

PET/PP/PS IN-LINE “HOT MELT” LAMINATION

STANDARD LAYOUT OF “HOT MELT” LAMINATION SYSTEM AND FINAL PRODUCT STRUCTURE

Costruzioni Meccaniche Luigi Bandera S.p.A. Corso Sempione 120 – 21052 Busto Arsizio (VA) Tel.: +39 0331 398340 – Fax: +39 0331 680206 Web: www.luigibandera.com – E-mail: lbandera@lbandera.com

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Ed. 09/2011

NEW PACKAGING SOLUTIONS IN-LINE COATING TECHNOLOGY The in-line coating system allows the user to have full flexibility in terms of raw material choice and management, thus resulting in large potential reduction of production costs compared to standard multi-layer foil technology. Standard PET foil – usually featuring A-B-A structure – is afterwards (slightly) pre-heated and coated with barrier layers (EVOH and tie resin) and/or PE layers. All resins are processed through small single screw extruders mounted on a dedicated support frame. Coating is by an automated multi-manifold die and special designed chill roll equipment. The adhesion between PET and PE barrier layers is extremely high – in all probability the best on the market. The in-line coating system has furtherly widened Bandera expertise in this field, thus becoming one of Bandera flagships. Bandera technology can be applied to PP and PS sheet and retrofitted to existing extrusion lines.

FINAL PRODUCT STRUCTURES

COATING SECTION

CALENDER SECTION

STANDARD COATING EQUIPMENT LAYOUT

Costruzioni Meccaniche Luigi Bandera S.p.A. Corso Sempione 120 – 21052 Busto Arsizio (VA) Tel.: +39 0331 398340 – Fax: +39 0331 680206 Web: www.luigibandera.com – E-mail: lbandera@lbandera.com

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Ed. 09/2011

THE ULTIMATE PACKAGING SOLUTIONS FOAM PET SHEET Bandera has recently focussed on the foam PET sheet field (patent no. MI2008A00348) with the application of its ultimate co-rotating twin screw extruder (52:1 L/D). Current foam PET sheet is produced by processing virgin PET with foaming agents. Being the latter very expensive, production costs are high. Furthermore, final products have proved to be almost unrecyclable. Bandera has based its latest research on physical foaming (i.e. by gas injection) using recycled PET flakes (from post-consumer and industrial waste), i.e. significant cost savings on raw materials and product total recyclability. BANDERA TECHNOLOGY. AMAZING FLEXIBILITY A standard Bandera PET rigid sheet extrusion line can be versatilely converted to foam PET sheet production (universal extrusion twin screws design for both rigid and foam PET production) by adding an appropriate gas injection system and process adjuvants. To obtain a superior quality foam PET sheet, Bandera is able to supply dedicated extrusion equipment to optimize the whole extrusion process

SOME PET FOAM EQUIPMENT IN WORKING CONDITION: EXTRUSION SECTION, DIE & CALENDER, PET FOAM MELT

Results obtained by Bandera R&D are definitely interesting and encouraging. Typical A-PET rigid sheet density is 1.33 ÷ 1.35 kg/dm3. In case of ABA or BBB structure (B layer being 100% Post Consumer Waste - mixed with industrial skeleton waste) weight reduction values are the following: total sheet thickness: 300µ ÷ 600µ 9 density achieved: ~ 0.70kg/dm3 total sheet thickness: 600µ ÷ 1.3mm 9 density achieved: ~ 0.40kg/dm3 Weight reduction rate strongly depends on final application. Significant production cost savings have been achieved by replacing rigid box liners with foam liners. .

PET FOAM FINAL PRODUCTS / APPLICATIONS – SOME EXAMPLES

Bandera has once again confirmed its pacesetting attitude – the development of new products is combined with cost savings and environment friendly commitment focussed on turning plastic materials into eco-friendly lower weight packaging, strongly demanded by both food and non-food markets. Costruzioni Meccaniche Luigi Bandera S.p.A. Corso Sempione 120 – 21052 Busto Arsizio (VA) Tel.: +39 0331 398340 – Fax: +39 0331 680206 Web: www.luigibandera.com – E-mail: lbandera@lbandera.com

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Ed. 09/2011

REFERENCE LIST PET FOIL & SHEET EXTRUSION / CO-EXTRUSION LINES Over the most recent months Bandera has managed to strengthen its leading position on packaging market worldwide - the supply of several A-PET, C-PET, PET-G, PP, PS and PLA sheet extrusion lines has ranked the renowned Italian company on top of major extrusion companies. Several Bandera customers are major supplier of packaging products for the most important food industries worldwide, capable of outstanding for the following: à Great expertise in running complete extrusion lines featuring 120µm÷150µm minimum thickness à Possibility to combine single screw vented extruders to produce A-B-A configuration external layers (no need for dehumidification) à Great number of references worldwide (major converting companies in Europe, Asia and Middle East) à Unique experience in PE and PE/tie/EVOH processing through film lamination and extrusion coating à Employ of automatic dies with great results on sheet planarity performances à Great experience in providing automated multi-reel winders (2, 3 or 4 reels on the same shaft) à Wide experience in integrating ancillary equipment (including global line supervision with PC up to raw material handling and transporting) à Accredited sub-suppliers/vendors of special electronic components supported by dedicated service à Experienced and prompt customer care, supported by training and after sales service (prompt reaction to customers’ needs – live emergency service and tele-assistance)

Thanks to its expertise and engineering skills, Bandera provides full and prompt technical support for revamping, upgrading and refurbishment projects. Bandera offer range includes special equipment such as “drilled” designed calender rolls, extrusion screws, barrels and single components, flat dies and relevant accessories, several downstream ancillary equipment obtained from specific proprietary design and manufacture process (either standard or customized as per individual requirements).

Costruzioni Meccaniche Luigi Bandera S.p.A. Corso Sempione 120 – 21052 Busto Arsizio (VA) Tel.: +39 0331 398340 – Fax: +39 0331 680206 Web: www.luigibandera.com – E-mail: lbandera@lbandera.com

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Ed. 09/2011

REFERENCE LIST PET FOIL & SHEET EXTRUSION / CO-EXTRUSION LINES N°

COUNTRY

ITALY

ITALY

ITALY

ITALY

ITALY

ITALY

ITALY

ITALY

ITALY

ITALY

ITALY

CUSTOMER

YEAR OF SUPPLY

COEX

RESIN

DETAIL

ALIPLAST

2003

3

PET

FOIL COEX LINE

2004

3

PET

FOIL COEX LINE

2004

3-5

PET

FOIL COEX LINE WITH LAMINATION SYSTEM

2005

3-5

PET

FOIL COEX LINE WITH LAMINATION SYSTEM

2006

3-5

PET

FOIL COEX LINE WITH LAMINATION SYSTEM

2009

3

PET

FOIL COEX EQUIPMENT

2004

3-5

PET

FOIL COEX LINE WITH IN-LINE COATING SYSTEM

2007

3

PET

FOIL COEX LINE

2007

3

PET

FOIL COEX LINE

2011

3

PET

FOIL COEX LINE

2003

3

PET

FOIL COEX LINE

2003

5-7

PET-PP-PS

BARRIER FOIL COEX LINE

2011

3

PET

FOIL COEX LINE

2007

3

PET-PP

FOIL COEX LINE

2011

3

PET

FOIL COEX LINE

www.aliplastspa.it

ALIPLAST www.aliplastspa.it

ALIPLAST www.aliplastspa.it

ALIPLAST www.aliplastspa.it

ALIPLAST www.aliplastspa.it

AFG www.afgpackaging.com

AMB www.ambpackaging.com

AMB www.ambpackaging.com

AMB www.ambpackaging.com

AMB www.ambpackaging.com

AMPRICA www.amprica.com

ITALY

ARCOPLASTICA

ITALY

ARCOPLASTICA

ITALY

ITALY

www.arcoplastica.com

www.arcoplastica.com

ARISTEA www.aristeaspa.com

CALTEK www.caltek.it

Costruzioni Meccaniche Luigi Bandera S.p.A. Corso Sempione 120 – 21052 Busto Arsizio (VA) Tel.: +39 0331 398340 – Fax: +39 0331 680206 Web: www.luigibandera.com – E-mail: lbandera@lbandera.com

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Ed. 09/2011

REFERENCE LIST PET FOIL & SHEET EXTRUSION / CO-EXTRUSION LINES N°

COUNTRY

CUSTOMER

YEAR OF SUPPLY

COEX

RESIN

DETAIL

ITALY

CARTON PACK

2000

1

PET-PP

FOIL EXTRUSION LINE

ITALY

CARTON PACK

2005

3

PET-PP

FOIL COEX LINE

2003

3

PET-PP-PS

FOIL COEX LINE

2002

3

PET

FOIL COEX LINE

2006

3

PET

FOIL COEX LINE WITH LAMINATION SYSTEM

2007

5-7

PET

FOIL COEX LINE WITH EXTRUSION COATING

2011

3

PET

FOIL COEX LINE WITH EXTRUSION COATING

2000

1

PET

FOIL EXTRUSION LINE

2001

3

PET-PP-PS

FOIL COEX LINE

2002

3

PET-PP-PS

FOIL COEX LINE

2005

3

PET

FOIL COEX LINE

1998

3

PET

LENTICULAR SHEET COEX LINE

2009

3

PET-PP

FOIL COEX LINE

2009

3

PET-PP

FOIL COEX LINE

ITALY

ITALY

ITALY

ITALY

ITALY

ITALY

www.cartonpack.com

www.cartonpack.com

EUROPACK www.europack.com

ILPA www.ilpagroup.com

ILPA www.ilpagroup.com

ILPA www.ilpagroup.com

ILPA www.ilpagroup.com

INFIA LINPAC GROUP www.infia.it/home.php

ITALY

INFIA LINPAC GROUP www.infia.it/home.php

ITALY

INFIA LINPAC GROUP www.infia.it/home.php

ITALY

INFIA LINPAC GROUP www.infia.it/home.php

ITALY

MOPLAST www.moplastindustriale.com

ITALY

HOTFORM

ITALY

HOTFORM

www.hotform.it

www.hotform.it

Costruzioni Meccaniche Luigi Bandera S.p.A. Corso Sempione 120 – 21052 Busto Arsizio (VA) Tel.: +39 0331 398340 – Fax: +39 0331 680206 Web: www.luigibandera.com – E-mail: lbandera@lbandera.com

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Ed. 09/2011

REFERENCE LIST PET FOIL & SHEET EXTRUSION / CO-EXTRUSION LINES N°

COUNTRY

CUSTOMER

YEAR OF SUPPLY

COEX

RESIN

DETAIL

ITALY

PRAGMAGEST

2005

7

PP-PS-PET

BARRIER FOIL COEX LINE

ITALY

PRAGMAGEST

2008

7

PP-PS-PET

BARRIER FOIL COEX LINE

2009

3

PET

FOIL COEX LINE

2007

3

PET

FOIL COEX LINE

PET

FOIL COEX EQUIPMENT

ITALY

ITALY

ITALY

www.pragmagest.it

www.pragmagest.it

ROBOPLAST www.roboplast.com

ROBOPLAST www.roboplast.com

RPC COBELPLAST

2011

www.rpc-cobelplast-montonate.it

ITALY

GERMANY

GERMANY

GERMANY

GERMANY

GERMANY

GERMANY

TRADEX www.tradexplastics.com

WIPAK www.wipak.com

COEXPAN www.coexpan.com

KP FILMS www.kpfilms.com

KP FILMS www.kpfilms.com

KP FILMS www.kpfilms.com

KP FILMS www.kpfilms.com

2007

3

PET

FOIL COEX LINE

2004

5-7

PET

FOIL COEX LINE

2009

-

PET

FOIL COEX EQUIPMENT

2010

3

PET

FOIL COEX LINE WITH LAMINATION SYSTEM

2010

3

PET

FOIL COEX LINE WITH LAMINATION SYSTEM

2011

3

PET

FOIL COEX LINE WITH LAMINATION SYSTEM

2009

3

PET

FOIL COEX LINE WITH LAMINATION SYSTEM

Costruzioni Meccaniche Luigi Bandera S.p.A. Corso Sempione 120 – 21052 Busto Arsizio (VA) Tel.: +39 0331 398340 – Fax: +39 0331 680206 Web: www.luigibandera.com – E-mail: lbandera@lbandera.com

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Ed. 09/2011

REFERENCE LIST PET FOIL & SHEET EXTRUSION / CO-EXTRUSION LINES N°

COUNTRY

CUSTOMER

YEAR OF SUPPLY

COEX

RESIN

DETAIL

UK

ANSON PACKAGING

2006

3

PET

FOIL COEX LINE

2009

3

PET

FOIL COEX LINE

2009

3

PET

FOIL COEX LINE WITH LAMINATION SYSTEM

2003

2-3

PET-PP

FOIL COEX LINE

2009

1-3

PET

FOIL COEX EQUIPMENT

2010

1-3

PET

FOIL COEX EQUIPMENT

2011

3

PET

FOIL COEX LINE

2010

1-3

PET

FOIL COEX LINE

2007

3

PET

FOIL COEX LINE

2003

5-7

PET

FOIL COEX LINE WITH EXTRUSION COATING

2006

5-7

PET

FOIL COEX LINE WITH LAMINATION SYSTEM

PET

FOIL COEX EQUIPMENT

www.ansonpackaging.com

UK

ANSON PACKAGING www.ansonpackaging.com

UK

UK

UK

KP FILMS www.kpfilms.com

PPP UK www.pppuklimited.co.uk

FLIGHT PLASTICS www.flight.co.uk

UK

FLIGHT PLASTICS www.flight.co.uk

UK

FLIGHT PLASTICS www.flight.co.uk

UK

UK

SPAIN

TDX www.tdx-tss.com

SHARPAK http://en.sharpinterpack.com/

BCN BOBINE FILM fmartinez@bcnpoliester.com

SPAIN

BCN BOBINE FILM fmartinez@bcnpoliester.com

SPAIN

COEXPAN www.coexpan.com

2010

Costruzioni Meccaniche Luigi Bandera S.p.A. Corso Sempione 120 – 21052 Busto Arsizio (VA) Tel.: +39 0331 398340 – Fax: +39 0331 680206 Web: www.luigibandera.com – E-mail: lbandera@lbandera.com

Page 19/24


Ed. 09/2011

REFERENCE LIST PET FOIL & SHEET EXTRUSION / CO-EXTRUSION LINES N°

COUNTRY

CUSTOMER

YEAR OF SUPPLY

COEX

RESIN

DETAIL

SPAIN

LINPAC PACKAGING

2005

3

PET

FOIL COEX LINE

2006

3

PET

FOIL COEX LINE

2010

3

PET

FOIL COEX LINE

2007

3

PET-PP

FOIL COEX LINE

2007

3

PET-PP

FOIL COEX LINE WITH LAMINATION SYSTEM

2010

3

PET

FOIL COEX LINE

2006

3

PET-PP

FOIL COEX LINE

2008

7

PET-PP

FOIL COEX LINE

2008

3

PET-PP

EXTRUSION EQUIPMENT FOR E-PET(FOAM)

2005

3

PET-PP

FOIL COEX LINE

2007

3

PET-PP

FOIL COEX LINE

www.linpac.com

SPAIN

LINPAC PACKAGING www.linpac.com

SPAIN

LINPAC PACKAGING www.linpac.com

SPAIN

SPAIN

PORTUGAL

INQUITEX www.inquitex.com

DYNAPLAST www.dynaplast.es

KP FILMS www.kpfilms.com

GREECE

NGP PLASTICS

GREECE

NGP PLASTICS

GREECE

NGP PLASTICS

GREECE

GREECE

www.ngpplastic.gr

www.ngpplastic.gr

www.ngpplastic.gr

SOULIS www.soulis.gr

SOULIS www.soulis.gr

Costruzioni Meccaniche Luigi Bandera S.p.A. Corso Sempione 120 – 21052 Busto Arsizio (VA) Tel.: +39 0331 398340 – Fax: +39 0331 680206 Web: www.luigibandera.com – E-mail: lbandera@lbandera.com

Page 20/24


Ed. 09/2011

REFERENCE LIST PET FOIL & SHEET EXTRUSION / CO-EXTRUSION LINES N°

COUNTRY

FRANCE

FRANCE

RUSSIA

RUSSIA

RUSSIA

CUSTOMER

YEAR OF SUPPLY

COEX

RESIN

DETAIL

COEXPAN

2007

3

PET

FOIL COEX EQUIPMENTS

2010

3

PET

FOIL COEX EQUIPMENTS

2007

3

PET-PP

FOIL COEX LINE

2007

3

PET-PP

FOIL COEX LINE

2011

3

PET-PP

FOIL COEX LINE

www.coexpan.com

COEXPAN www.coexpan.com

ECOPET www.ecopet.ru

ECOPET www.ecopet.ru

POLIER STIROLPLAST www.stirolplast.com/

RUSSIA

CONFIDENTIAL

2011

3

PET

FOIL COEX LINE

RUSSIA

CONFIDENTIAL

2011

3

PET

FOIL COEX LINE

POLAND

EUROCAST

2007

3

PET

FOIL COEX LINE WITH LAMINATION SYSTEM

THAILAND

EASTERN POLYMER

1999

2-3

PMMA-PS ABS-PET

SHEET COEX LINE

www.aeroflex.co.th

Costruzioni Meccaniche Luigi Bandera S.p.A. Corso Sempione 120 – 21052 Busto Arsizio (VA) Tel.: +39 0331 398340 – Fax: +39 0331 680206 Web: www.luigibandera.com – E-mail: lbandera@lbandera.com

Page 21/24


Ed. 09/2011

REFERENCE LIST PET FOIL & SHEET EXTRUSION / CO-EXTRUSION LINES N°

COUNTRY

CUSTOMER

YEAR OF SUPPLY

COEX

RESIN

DETAIL

SOUTH KOREA

KP TECH www.fptech.kr

2007

3

PET-PLA

FOIL COEX LINE

2009

3

PET

FOIL COEX LINE

2009

3

PET

FOIL EXTRUSION LINE

2006

3

PET

FOIL EXTRUSION LINE

ARGENTINA

BANDEX www.bandex.com.ar

CHILE

PAN PACIFIC

MEXICO

PRODUCTOS DUNA

www.panpacific.cl

www.duna.com.mx

IRAN

PETRO POLIMER SHARG

2011

3

PET

FOIL COEX LINE

TURKEY

CONFIDENTIAL

2011

3

PET

FOIL COEX LINE

Costruzioni Meccaniche Luigi Bandera S.p.A. Corso Sempione 120 – 21052 Busto Arsizio (VA) Tel.: +39 0331 398340 – Fax: +39 0331 680206 Web: www.luigibandera.com – E-mail: lbandera@lbandera.com

Page 22/24


Ed. 09/2011

REFERENCE LIST PET FOIL & SHEET EXTRUSION / CO-EXTRUSION LINES N°

COUNTRY

CUSTOMER

YEAR OF SUPPLY

COEX

RESIN

DETAIL

U.A.E.

AL BAYADER

2009

3

PET-PP-PS

FOIL COEX LINE

LEBANON

SOMOPLAST

2009

3

PET-PP-PS

FOIL COEX LINE

2009

3

PET

FOIL COEX LINE

2010

3

PET-PP

FOIL COEX LINE

SIRYA

ISRAEL

www.albayader.com

www.somoplast.lb

KANAWATI www.kanawati.com

SZP www.szp.co.il

Costruzioni Meccaniche Luigi Bandera S.p.A. Corso Sempione 120 – 21052 Busto Arsizio (VA) Tel.: +39 0331 398340 – Fax: +39 0331 680206 Web: www.luigibandera.com – E-mail: lbandera@lbandera.com

Page 23/24


Ed. 09/2011

BANDERA SALES&ENGINEERING TEAM Dr. Andrea Rigliano

+390331398152

a.rigliano@lbandera.com

+390331398138

v.dibisceglie@lbandera.com

SALES DIRECTOR

Mr. Vito Di Bisceglie

SENIOR SALES MANAGER (Italy, Spain, Portugal, South America)

Mr. Emilio Del Re

+390331398135

e.delre@lbandera.com

SENIOR SALES MANAGER (Europe, Middle-East and Asia)

Mr. Marco Serra

+390331398143

m.serra@lbandera.com

SENIOR SALES MANAGER (North America, North Africa and France)

Mr. Gabriele Murano

+390331398151

g.murano@lbandera.com

SALES MANAGER (Europe and Russia)

Mr. Luca Michelon

+390331398126

l.michelon@lbandera.com

+390331398344

a.prina@lbandera.com

+390331398340

p.mozzicato@lbandera.com

SALES DEPT.

Mr. Andrea Prina SALES DEPT.

Ms. Piera Mozzicato CUSTOMER SERVICE

Mr. Enrico Venegoni

venegoni@lbandera.com

TECHNICAL MANAGER

Mr. Roberto Cal

cal@lbandera.com

TECHNICAL PROJECT MANAGER

BANDERA HOME PAGE

http://www.luigibandera.com

Costruzioni Meccaniche Luigi Bandera S.p.A. Corso Sempione 120 – 21052 Busto Arsizio (VA) Tel.: +39 0331 398340 – Fax: +39 0331 680206 Web: www.luigibandera.com – E-mail: lbandera@lbandera.com

Page 24/24


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