Company Presentation 2013

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INDEX History, Mission, Values, Ethics

Manufacturing departments

Manufacturing lines

Quality Control and After Sales Service

Corporate Contacts and Strategic Partners

Advertising

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futuro

THE COMPANY “COSTRUZIONI MECCANICHE LUIGI BANDERA” IN THE PRESENT DAY Bandera, a family-owned company managed by Piero and Franco Bandera (sons of the company’s founder), is a worldwide leader in the design, construction and commissioning of complete extrusion systems for the packaging and converting industries.

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THE FIRST 66 YEARS

1947

Business was established by Luigi Bandera From the very start it was a rapidly expanding business Pioneering role in the development of machinery for the plastics processing industry

1950

Became a joint-stock company

1960/70

Industrial expansion Wide and diversified range of manufacturing for the extrusion process

1979

Start of the collaboration as a qualified partner with the German group Brückner

1980/95

Bandera became world leader among manufacturers of extrusion machinery

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THE FIRST 66 YEARS

2000

2004

2005

2006

2008

Innovative and patented direct process for PET rigid film extrusion was launched

Separate divisions for blown film, sheet and foil were created focusing on converting and packaging respectively

Design of the largest production line in the world for 5-layer agrifilm, up to a width of 22 meters

Representative office and after sales service was opened in Beijing, China

NOL received from FDA (USA) for the PET rigid film extrusion process using “dryer-less” technology

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2013

THE FIRST 66 YEARS

2009

2012

2013

2014

2015

Strategic Business Alliance (SBA) with PTI to promote the HVTSE technology in the USA

Construction commenced on new plant housing R&D and testing room

New campaign: “Lighter Packaging 2020”, launched for the rigid packaging industry

New testing room and building, “Client Hostel”, to be inaugurated at the historic site in Busto Arsizio

"Meet India" and "BB2 Brazil /Bandera" projects to be launched to help sales and manufacturing grow globally

Sales record: Euro 65 million

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futuro

BANDERA BRAND VALUE

Experience & innovation

Serious and organised

Reliability

In-depth knowledge of extrusion process

continuous R&D investment

robust and repeatable performance of all equipment

Highest levels of performance

family-owned, run by managers

design and in-house manufacturing for more than 65 years

Design flexibility

excellent productivity and tolerances

availability of complete personalised “turnkey” lines

Attention to customer needs

Guaranteed performance

focused on service

Competitive and value for money standard consolidated manufacturing processes

mature and well-tested technologies

Applied innovation

preferred supplier for long term collaboration

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missione

MISSION: EXTRUSION IN THE FUTURE Bandera’s mission is to establish itself as the largest centre of excellence for extrusion in Europe, focusing on the manufacturing of production lines featuring state-of-the-art technology for plastic materials processing in the blown film and foil and sheet sectors, making it the pioneer of extrusion in the future.

Bandera’s objective is to strengthen its position in the international market as the leading industrial supplier of innovative extrusion lines combining: design, manufacturing, commissioning and technical support.

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Milestone

MILESTONES Bandera’s business is focused on four fundamental aspects Designing safe and

Ensuring minimum

Manufacturing extrusion

Promoting technologies

reliable production

energy consumption

lines dedicated to the

and processes to enable

lines which offer

levels for production

production of finished

a sustainable decrease

excellent high quality

lines

goods made from

in the weight of

performance, in

innovative thermoplastic

packaging

compliance with EC

materials thereby

safety rules.

helping in the processing of recycled and/or biodegradable materials

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Valori

VALUES To achieve its mission, Bandera has adopted a value system at every level of its organisation: Focus on customers and their production needs via continuous research and improvements in the quality of extrusion line equipment supplied Corporate reliability, integrity, discretion and transparency strengthen Bandera as a long-term credible and reliable supplier and technology partner Skilled in innovation and promoting change to bring forward new applications of finished products made by Bandera production lines Open to new ideas and proposed solutions to maximise technological progress in plastics processing

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extrusion intelligence

THE CONCEPT OF EXTRUSION INTELLIGENCE速

The concept of EXTRUSION INTELLIGENCE 速 represents the essence of continual innovative ideas on extrusion technology As a globally recognised brand, Bandera is synonymous with extrusion technological innovation supplying reliable and value for money solutions and equipment Bandera has always had a clear vision: manufacture innovative ideas for the plastics industry Thanks to more than 65 years experience in designing, manufacturing, selling, installation and assistance of extrusion machinery in the global market, Bandera is qualified to supply engineering services, know-how and turnkey installations

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etica-bandera

BANDERA’S ETHICS

Build positive relations with business partners to develop and grow together Develop expertise at all levels of the organisation

Maximise the skills of all personnel to ensure involvement in the company’s mission Be efficient and responsive when providing technical support to customers Promote the concept of "Made in Italy" for the brand throughout the world Pursue socially useful projects in the local territory

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distretto

THE PLASTICS DISTRICT

The headquarters and manufacturing facilities are located in a beautiful park

The company is situated in Busto Arsizio, just 15 minutes from Milan Malpensa International Airport

The area in Lombardy between Milan, Varese and Novara is a globally-known industrial district, specialising in the construction of machinery for plastics processing

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uomini al lavoro

MEN AT WORK Bandera’s manufacturing environment has a lively and unceasing energy The factories have recently been renovated to enable better coordination of the phases of mass production with the relative control and assembling procedures for individual orders

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reparti produttivi

MANUFACTURING DEPARTMENTS

3 production sites (covering a total area of 55,000 m2): mechanical and electrical assembly area of extruders and complete lines including a new building under construction to be used for wet tests on the systems plant specialising in the production of screws, cylinders and flat extrusion heads area dedicated to testing of extrusion coating systems Extensive use of CNC machine tools for the manufacture of screws and cylinders for extruders; extrusion heads for large-sized blown film may also be produced All mechanical parts are designed and manufactured completely in-house. Furthermore much of our ancillary equipment is designed by us

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reparto R-D

NEW R&D AND TESTING ROOM DEPARTMENT A new building housing R&D activities and wet tests on complete production lines will be finished in 2014

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presenza globale

GLOBAL PRESENCE A global network gives Bandera a capillary presence: there are sales offices located around the world and exclusive representatives Technical support is available on every continent

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Gamma di produzione attuale

FACTS & FIGURES: RECENT DEVELOPMENTS From the very start, the company has always had a solid financial base Considering the number of employees and sales revenue, Bandera is the largest manufacturer of extrusion systems in Italy In the last few years not only has the company significantly increased the number of specialised technicians – mainly engineers working on design and support – but the business has also grown substantially on a global scale

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Risorse umane

OUR STAFF Bandera continuously works to strengthen the professional development of its staff. The company is in contact with the technical and business universities in the Turin, Milan and Varese areas to constantly promote young talented undergraduates Individual expertise is guided by a team mentality, ensuring that competitive and efficient working teams are created Bandera organises internal training sessions in collaboration with ASSOCOMAPLAST on the science of polymers and their transformation, at which customers can also participate

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progettazione

DESIGN AND MANUFACTURING OF “MADE IN BANDERA"

In-house manufacturing of the most important parts for extrusion systems ensures perfect quality and fast supply of spare parts, including parts for non-standard machinery Over the years the company has built up a thorough understanding of rheology for all thermoplastic materials, allowing specific application of technologies to state-of-the-art finished products The use of computers for simulation and design allows a pre-project check on a system’s performance

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PRODUCT LINES

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soffio

MAIN PRODUCT LINES Complete extrusion lines for blown film Bandera supplies complete extrusion lines for the production of multilayer film - 3, 5, 7 and 9 layers - for technical packaging (food packaging industry, medical-pharmaceutical lamination and converting) agrifilm (high output, multilayer, width more than 22m, special extrusion heads with a Ă˜ of more than 2,600 mm) thick geomembrane film for use in civil and industrial waterproofing systems

Bandera also supplies "know-how" and innovative technologies appliedto the processing of cutting edge thermoplastic materials for the production of industrial bags (HDBFFS), carrier bags and bags of different shapes and sizes in HDPE or in biodegradable material, as well as shrink film (for covering pallets and stretch hood covering)

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foglie lastre

MAIN PRODUCT LINES

Complete extrusion lines for foil and rigid film

Bandera designs and manufactures complete extrusion lines for the production of single and multilayer foil mainly for the food packaging industry: 120 micron windable foil up to 2 mm in thickness made of HIPS, PP, CRPS, A/CPET and PETG (using compact and foam materials) and PLA, for application in the rigid thermoformed food packaging sector both on and off the production line

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MAIN PRODUCT LINES

Complete extrusion lines for PET film

Bandera is a world leader in the technology for PET rigid film direct extrusion without drying. It uses a patented system which employs a corotating twin screw extruder and a high vacuum system

In the 10 year period 2003/2013 more than 80 complete lines have been sold and installed at the largest converters in the world

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foglia lastra

MAIN PRODUCT LINES

Complete sheet extrusion lines

Technical sheets made of HDPE, PP, HMWPE, PC, mixed with ABS and mixed materials (thermoplastic resins and industrial waste products) for components in the automotive industry and all thermoforming markets Flexible sheets for waterproofing systems (multilayer geomembrane made of PP/PE) also with internal fiber or fabric reinforcement Thin sheets made of PP and PET (generally embossed) for the paper industry; medium thickness sheets made of PS and ABS/ABS-PMMA for the production of electrical appliances

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estrusori

MAIN PRODUCT LINES

Extruders

The manufacturing of extruders for various applications is a very important business for Bandera: single-screw extruders, counter-rotating and co-rotating twin-screw extruders, large extruders with a cascade configuration, extruders with a special design for solid and new foam materials Manufacturing on-site includes the following: extruders, screws and cylinders for groups of individual extruders (single-screw, counter-rotating and co-rotating twin-screw) and extrusion heads (for film and pipes)

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granulazione

SECONDARY MANUFACTURING ACTIVITIES

Pelletising

Bandera operates in other manufacturing sectors with high quality products.

The sectors are: PVC pelletising lines with counter-rotating twinscrew extruders

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foglie lastre

SECONDARY MANUFACTURING ACTIVITIES

Pipe Extrusion Coating

Bandera operates in other manufacturing sectors with high quality products.

The sectors are: Extruders for steel pipes coating and thermoplastic pipes production lines

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qualitĂ

QUALITY CONTROL

Quality is considered the cornerstone of every stage of design, manufacturing and technical support in Bandera In 1998 the company obtained ISO 9001 certification The quality culture is directed at customer satisfaction and is subject to continuous updating The quality control procedures are standardised featuring the following steps: prior verification of materials and constant monitoring of suppliers checking the product during the manufacturing stages quality control of the finished product identification and tracking of materials and products constant verification of instruments for measuring and tests

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servizio-postvendita

AFTER SALES SERVICE

Bandera has created a team of dedicated technicians for the installation and start-up of complete production lines and for training customers’ personnel Responsive and efficient customer service is a fundamental part of any business with complete production lines located throughout the world Bandera machinery is designed and manufactured to be exceptionally durable over time. This durability is optimised thanks to on-site customised maintenance programs After sales service is guaranteed 24 hours a day via a specific communication network dedicated and coordinated between 4 service centres located throughout the world (Italy, Belgium, Brazil, China)

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Ricambistica

SPARE PARTS

Bandera manages a service for the correct identification and quick delivery of all spare parts internally, also including ancillary components

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Contatti

CORPORATE CONTACTS AND STRATEGIC PARTNERS BOARD OF DIRECTORS

CREDITS

Dr. Mario Del Cane Chairman of the Board

Piero Bandera Member of the Board and Managing Director

Franco Bandera Member of the Board and Managing Director

Enrico Venegoni Chief Technical Director and member of the Board

PARTNERS

MANAGEMENT BOARD Enrico Venegoni Technical Director, foil & sheets division

Maurizio Gambarotto Industrial operations, manufacturing & procurement Director

Diego Castiglioni Technical Director, blown film division

Sergio Ceriani Finance and Administration Director

Dr. Andrea Rigliano Sales and Marketing Director

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Advertising

EXTRUSION INTELLIGENCE速 ADVERTISING CAMPAIGN 2013/2014

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fine

In respect for the environment, this document is also available for download Costruzioni Meccaniche Luigi Bandera SpA Corso Sempione, 120 – I–21052 Busto Arsizio (VA) Italy t +39 0331 398111 – f +39 0331 680206 - lbandera@lbandera.com – luigibandera.com

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