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INDEX History, Mission, Values, Ethics
Manufacturing departments
Manufacturing lines
Quality Control and After Sales Service
Corporate Contacts and Strategic Partners
Advertising
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futuro
THE COMPANY “COSTRUZIONI MECCANICHE LUIGI BANDERA” IN THE PRESENT DAY Bandera, a family-owned company managed by Piero and Franco Bandera (sons of the company’s founder), is a worldwide leader in the design, construction and commissioning of complete extrusion systems for the packaging and converting industries.
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THE FIRST 66 YEARS
1947
Business was established by Luigi Bandera From the very start it was a rapidly expanding business Pioneering role in the development of machinery for the plastics processing industry
1950
Became a joint-stock company
1960/70
Industrial expansion Wide and diversified range of manufacturing for the extrusion process
1979
Start of the collaboration as a qualified partner with the German group Brückner
1980/95
Bandera became world leader among manufacturers of extrusion machinery
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THE FIRST 66 YEARS
2000
2004
2005
2006
2008
Innovative and patented direct process for PET rigid film extrusion was launched
Separate divisions for blown film, sheet and foil were created focusing on converting and packaging respectively
Design of the largest production line in the world for 5-layer agrifilm, up to a width of 22 meters
Representative office and after sales service was opened in Beijing, China
NOL received from FDA (USA) for the PET rigid film extrusion process using “dryer-less” technology
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2013
THE FIRST 66 YEARS
2009
2012
2013
2014
2015
Strategic Business Alliance (SBA) with PTI to promote the HVTSE technology in the USA
Construction commenced on new plant housing R&D and testing room
New campaign: “Lighter Packaging 2020”, launched for the rigid packaging industry
New testing room and building, “Client Hostel”, to be inaugurated at the historic site in Busto Arsizio
"Meet India" and "BB2 Brazil /Bandera" projects to be launched to help sales and manufacturing grow globally
Sales record: Euro 65 million
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futuro
BANDERA BRAND VALUE
Experience & innovation
Serious and organised
Reliability
In-depth knowledge of extrusion process
continuous R&D investment
robust and repeatable performance of all equipment
Highest levels of performance
family-owned, run by managers
design and in-house manufacturing for more than 65 years
Design flexibility
excellent productivity and tolerances
availability of complete personalised “turnkey” lines
Attention to customer needs
Guaranteed performance
focused on service
Competitive and value for money standard consolidated manufacturing processes
mature and well-tested technologies
Applied innovation
preferred supplier for long term collaboration
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missione
MISSION: EXTRUSION IN THE FUTURE Bandera’s mission is to establish itself as the largest centre of excellence for extrusion in Europe, focusing on the manufacturing of production lines featuring state-of-the-art technology for plastic materials processing in the blown film and foil and sheet sectors, making it the pioneer of extrusion in the future. Bandera’s objective is to strengthen its position in the international market as the leading industrial supplier of innovative extrusion lines combining: design, manufacturing, commissioning and technical support.
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Milestone
MILESTONES Bandera’s business is focused on four fundamental aspects Designing safe and
Ensuring minimum
Manufacturing extrusion
Promoting technologies
reliable production
energy consumption
lines dedicated to the
and processes to enable
lines which offer
levels for production
production of finished
a sustainable decrease
excellent high quality
lines
goods made from
in the weight of
performance, in
innovative thermoplastic
packaging
compliance with EC
materials thereby
safety rules.
helping in the processing of recycled and/or biodegradable materials
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Valori
VALUES To achieve its mission, Bandera has adopted a value system at every level of its organisation: Focus on customers and their production needs via continuous research and improvements in the quality of extrusion line equipment supplied Corporate reliability, integrity, discretion and transparency strengthen Bandera as a long-term credible and reliable supplier and technology partner Skilled in innovation and promoting change to bring forward new applications of finished products made by Bandera production lines Open to new ideas and proposed solutions to maximise technological progress in plastics processing
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extrusion intelligence
THE CONCEPT OF EXTRUSION INTELLIGENCE速
The concept of EXTRUSION INTELLIGENCE 速 represents the essence of continual innovative ideas on extrusion technology As a globally recognised brand, Bandera is synonymous with extrusion technological innovation supplying reliable and value for money solutions and equipment Bandera has always had a clear vision: manufacture innovative ideas for the plastics industry Thanks to more than 65 years experience in designing, manufacturing, selling, installation and assistance of extrusion machinery in the global market, Bandera is qualified to supply engineering services, know-how and turnkey installations
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etica-bandera
BANDERA’S ETHICS
Build positive relations with business partners to develop and grow together Develop expertise at all levels of the organisation Maximise the skills of all personnel to ensure involvement in the company’s mission Be efficient and responsive when providing technical support to customers Promote the concept of "Made in Italy" for the brand throughout the world Pursue socially useful projects in the local territory
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distretto
THE PLASTICS DISTRICT
The headquarters and manufacturing facilities are located in a beautiful park
The company is situated in Busto Arsizio, just 15 minutes from Milan Malpensa International Airport
The area in Lombardy between Milan, Varese and Novara is a globally-known industrial district, specialising in the construction of machinery for plastics processing
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uomini al lavoro
MEN AT WORK Bandera’s manufacturing environment has a lively and unceasing energy The factories have recently been renovated to enable better coordination of the phases of mass production with the relative control and assembling procedures for individual orders
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reparti produttivi
MANUFACTURING DEPARTMENTS
3 production sites (covering a total area of 55,000 m2): mechanical and electrical assembly area of extruders and complete lines including a new building under construction to be used for wet tests on the systems plant specialising in the production of screws, cylinders and flat extrusion heads area dedicated to testing of extrusion coating systems Extensive use of CNC machine tools for the manufacture of screws and cylinders for extruders; extrusion heads for large-sized blown film may also be produced All mechanical parts are designed and manufactured completely in-house. Furthermore much of our ancillary equipment is designed by us
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reparto R-D
NEW R&D AND TESTING ROOM DEPARTMENT A new building housing R&D activities and wet tests on complete production lines will be finished in 2014
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presenza globale
GLOBAL PRESENCE A global network gives Bandera a capillary presence: there are sales offices located around the world and exclusive representatives Technical support is available on every continent
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Gamma di produzione attuale
FACTS & FIGURES: RECENT DEVELOPMENTS From the very start, the company has always had a solid financial base Considering the number of employees and sales revenue, Bandera is the largest manufacturer of extrusion systems in Italy In the last few years not only has the company significantly increased the number of specialised technicians – mainly engineers working on design and support – but the business has also grown substantially on a global scale
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Risorse umane
OUR STAFF Bandera continuously works to strengthen the professional development of its staff. The company is in contact with the technical and business universities in the Turin, Milan and Varese areas to constantly promote young talented undergraduates Individual expertise is guided by a team mentality, ensuring that competitive and efficient working teams are created Bandera organises internal training sessions in collaboration with ASSOCOMAPLAST on the science of polymers and their transformation, at which customers can also participate
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progettazione
DESIGN AND MANUFACTURING OF “MADE IN BANDERA"
In-house manufacturing of the most important parts for extrusion systems ensures perfect quality and fast supply of spare parts, including parts for non-standard machinery Over the years the company has built up a thorough understanding of rheology for all thermoplastic materials, allowing specific application of technologies to state-of-the-art finished products The use of computers for simulation and design allows a pre-project check on a system’s performance
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PRODUCT LINES
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soffio
MAIN PRODUCT LINES Complete extrusion lines for blown film Bandera supplies complete extrusion lines for the production of multilayer film - 3, 5, 7 and 9 layers - for technical packaging (food packaging industry, medical-pharmaceutical lamination and converting) agrifilm (high output, multilayer, width more than 22m, special extrusion heads with a Ă˜ of more than 2,600 mm) thick geomembrane film for use in civil and industrial waterproofing systems
Bandera also supplies "know-how" and innovative technologies appliedto the processing of cutting edge thermoplastic materials for the production of industrial bags (HDBFFS), carrier bags and bags of different shapes and sizes in HDPE or in biodegradable material, as well as shrink film (for covering pallets and stretch hood covering)
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foglie lastre
MAIN PRODUCT LINES
Complete extrusion lines for foil and rigid film
Bandera designs and manufactures complete extrusion lines for the production of single and multilayer foil mainly for the food packaging industry: 120 micron windable foil up to 2 mm in thickness made of HIPS, PP, CRPS, A/CPET and PETG (using compact and foam materials) and PLA, for application in the rigid thermoformed food packaging sector both on and off the production line
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MAIN PRODUCT LINES
Complete extrusion lines for PET film
Bandera is a world leader in the technology for PET rigid film direct extrusion without drying. It uses a patented system which employs a corotating twin screw extruder and a high vacuum system
In the 10 year period 2003/2013 more than 80 complete lines have been sold and installed at the largest converters in the world
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foglia lastra
MAIN PRODUCT LINES
Complete sheet extrusion lines
Technical sheets made of HDPE, PP, HMWPE, PC, mixed with ABS and mixed materials (thermoplastic resins and industrial waste products) for components in the automotive industry and all thermoforming markets Flexible sheets for waterproofing systems (multilayer geomembrane made of PP/PE) also with internal fiber or fabric reinforcement Thin sheets made of PP and PET (generally embossed) for the paper industry; medium thickness sheets made of PS and ABS/ABS-PMMA for the production of electrical appliances
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estrusori
MAIN PRODUCT LINES
Extruders
The manufacturing of extruders for various applications is a very important business for Bandera: single-screw extruders, counter-rotating and co-rotating twin-screw extruders, large extruders with a cascade configuration, extruders with a special design for solid and new foam materials Manufacturing on-site includes the following: extruders, screws and cylinders for groups of individual extruders (single-screw, counter-rotating and co-rotating twin-screw) and extrusion heads (for film and pipes)
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granulazione
SECONDARY MANUFACTURING ACTIVITIES
Pelletising
Bandera operates in other manufacturing sectors with high quality products. The sectors are: PVC pelletising lines with counter-rotating twinscrew extruders
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foglie lastre
SECONDARY MANUFACTURING ACTIVITIES
Pipe Extrusion Coating
Bandera operates in other manufacturing sectors with high quality products. The sectors are: Extruders for steel pipes coating and thermoplastic pipes production lines
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qualitĂ
QUALITY CONTROL
Quality is considered the cornerstone of every stage of design, manufacturing and technical support in Bandera In 1998 the company obtained ISO 9001 certification The quality culture is directed at customer satisfaction and is subject to continuous updating The quality control procedures are standardised featuring the following steps: prior verification of materials and constant monitoring of suppliers checking the product during the manufacturing stages quality control of the finished product identification and tracking of materials and products constant verification of instruments for measuring and tests
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servizio-postvendita
AFTER SALES SERVICE
Bandera has created a team of dedicated technicians for the installation and start-up of complete production lines and for training customers’ personnel Responsive and efficient customer service is a fundamental part of any business with complete production lines located throughout the world Bandera machinery is designed and manufactured to be exceptionally durable over time. This durability is optimised thanks to on-site customised maintenance programs After sales service is guaranteed 24 hours a day via a specific communication network dedicated and coordinated between 4 service centres located throughout the world (Italy, Belgium, Brazil, China)
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Ricambistica
SPARE PARTS
Bandera manages a service for the correct identification and quick delivery of all spare parts internally, also including ancillary components
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Contatti
CORPORATE CONTACTS AND STRATEGIC PARTNERS BOARD OF DIRECTORS
CREDITS
Dr. Mario Del Cane Chairman of the Board
Piero Bandera Member of the Board and Managing Director
Franco Bandera Member of the Board and Managing Director
Enrico Venegoni Chief Technical Director and member of the Board
PARTNERS
MANAGEMENT BOARD Enrico Venegoni Technical Director, foil & sheets division
Maurizio Gambarotto Industrial operations, manufacturing & procurement Director
Diego Castiglioni Technical Director, blown film division
Sergio Ceriani Finance and Administration Director
Dr. Andrea Rigliano Sales and Marketing Director
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Advertising
EXTRUSION INTELLIGENCE速 ADVERTISING CAMPAIGN 2013/2014
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fine
In respect for the environment, this document is also available for download Costruzioni Meccaniche Luigi Bandera SpA Corso Sempione, 120 – I–21052 Busto Arsizio (VA) Italy t +39 0331 398111 – f +39 0331 680206 - lbandera@lbandera.com – luigibandera.com
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