2011 EDUCATIONAL PROGRAM North America’s Largest Metal Forming, Fabricating, Welding and Finishing Event
IT’S ALL HERE. Find over 100 sessions focused on the best practices, emerging trends and proven solutions you need to be the strongest competitor in your market. Benefit from: • Peer-to-Peer Interaction • Industry Collaboration • Expert Insights
REGISTER EARLY! Best Rates eXPiRe sooN
fabtechexpo.com November 14-17, 2011 | McCormick Place | Chicago, IL Follow us:
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See us at FABTECH 2011 McCormick Place Chicago, IL
North Building Booths: 5922, 6112, 6122
Training. Expertise. Applications. Equipment. Consumables. We can help.
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Table of Contents
IT’S ALL RIGHT HERE. FABTECH 2011 has everything you need to sharpen your skills, expand your expertise and update your knowledge. Sessions have been designed with the industry in mind and focus on key issues and trends impacting YOUR business today. If it’s emerging, ground-breaking or market-leading, it will be covered at this year’s program.
WHO SHOULD ATTEND From process, design and production engineers to plant managers, job shop owners and corporate management, FABTECH provides a valuable learning experience to benefit every member of your team.
General Information . . . . . . . . . . . . . . . . . 4 Featured Sessions. . . . . . . . . . . . . . . . . . . 5 Special Events. . . . . . . . . . . . . . . . . . . . . . 6 Schedule-at-a-Glance . . . . . . . . . . . . 7-10 Cutting Track . . . . . . . . . . . . . . . . . . . 11-13 Finishing Track. . . . . . . . . . . . . . . . . . 13-18 Forming & Fabricating Track. . . . . . 18-22 Management Track. . . . . . . . . . . . . . 22-26
MORE ABOUT THE EVENTS
Stamping Track . . . . . . . . . . . . . . . . . 26-28
The Fabricators & Manufacturers Association, Int’l (FMA), Society of Manufacturing Engineers (SME), Precision Metalforming Association (PMA), and Chemical Coaters Association International (CCAI), co-sponsor the sessions on cutting, finishing, forming & fabricating, management, stamping, and tube & pipe. All sessions are two hours in length, offering practical knowledge you can use right away. Sessions with Tech Tours combine classroom instruction followed by expert-led guided tours on the show floor to see technology operating in designated booths.
Tube & Pipe Track. . . . . . . . . . . . . . . 28-29
The American Welding Society (AWS) presents a comprehensive lineup of welding education. Led by the industry’s top professionals, programs focus on best practices and new commercial developments in welding and thermal spray. Events include conferences, seminars, RWMA Resistance Welding School, professional program, society events, & more.
Education Sessions. . . . . . . . . . . . 43-45
Welding Track Conferences . . . . . . . . . . . . . . . . . . 30-33 Professional Program . . . . . . . . . . 34-38 RWMA Resistance Welding School . . . . . . . . . . . . . . . . . . 39 Seminars . . . . . . . . . . . . . . . . . . . . . 40-42
AWS Society Special Events. . . . . . . 46 Exposition. . . . . . . . . . . . . . . . . . . . . . . . . 47
EXPERIENCE LEVELS Use this key to find the education that meets your needs.
B Basic – Recommended for the attendee who is new to the industry or needs a refresher on the topic. I Intermediate – Designed for the attendee who already has a basic understanding of the subject matter. A Advanced – For the attendee with several years of experience who is seeking more in-depth information.
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General Information YOUR ESSENTIAL PLANNING TOOL This detailed brochure contains everything you need to plan your educational experience at FABTECH. It combines all the education into one place, making it easy for you to find what you are looking for.
CONTINUING EDUCATION CREDITS Individuals who attend AWS education programs are awarded 1 PDH (Professional Development Hour) for each hour of education program attendance. Individuals seeking FMA Recertification Credits will be awarded 2 credits for each conference session attended (forming & fabricating, cutting, or finishing tracks) plus an additional 2 credits for attending the show.
HOTEL & TRAVEL The best hotel options and rates are currently available through Travel Planners, the Official Housing Provider. Free shuttle bus service is available to and from McCormick Place and designated hotels in the FABTECH block. Book your discounted hotel rooms now at fabtechexpo.com/hotels.
PRICING INFORMATION Cutting, Finishing, Forming & Fabricating, Management, Stamping, Tube & Pipe Education Member
Non-Member*
1 Session
$150
$175
2 Sessions
$280
$325
3 Sessions
$375
$445*
4-5 Sessions
$530
$620*
$675
$775*
6-9 Sessions (includes (2) $15 lunch vouchers)
Rates good thru Sept. 23, 2011. After this date add $25.
* Non-member rates for 3 or more sessions include a one-year complimentary membership to one of the co-sponsoring associations (FMA, SME, PMA, CCAI).
For local travel information and resources to plan your trip to Chicago, go to choosechicago.com/ fabtech.
Welding Education Member
NonMember*
1-Day National Welding Education Conference
$149
$149
1/2-Day Seminar
$175
$310
1-Day Conference or Seminar
$345
$480
2-Day Seminar
$550
$685
2-Day RWMA Resistance Welding School
$475
$695
1-Day Professional Program
$150
$285
4-Day Professional Program
$225
$360
Student Professional Program
$75
$90**
AWS Awards Luncheon
$30
$30
FREE
FREE
HOW TO REGISTER Register online at fabtechexpo.com. Or, download a printer-friendly registration form from the Web site and fax to (508) 743-9696. CANCELLATION POLICY: Cancellations must be made in writing and faxed to Attn: FABTECH Conference Cancellation at (313) 425-3407 no later than October 28, 2011 to receive a full refund minus a $50 administrative fee. Cancellations received after this date are non-refundable.
MEMBERSHIP INFORMATION Discounted rates for members are available on educational programs. Interested in becoming a member of FMA, SME, AWS, PMA or CCAI? Find details on each of the co-sponsor associations and membership benefits by visiting their Web sites today!
Education Annual Program aws.org
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fmanet.org
sme.org
pma.org ccaiweb.com
* Non-member price for AWS Sessions only includes a twoyear AWS Individual Membership (except the Welding Education Conference includes a one-year AWS Membership). ** N on-member Student Professional Program price includes a one-year AWS Student Membership.
Featured Sessions FREE AND OPEN TO ALL ATTENDEES OPENING SESSION
KEYNOTE PRESENTATION
MONDAY, NOVEMBER 14 • 9:00 a.m. – 10:00 a.m.
TUESDAY, NOVEMBER 15 • 9:00 a.m. – 10:00 a.m.
America’s Challenge: Strengthen U.S. Manufacturing and Create Jobs
Growing Your Business Through Innovation
One of manufacturing’s strongest supporters will provide insight on legislative and regulatory initiatives being taken to ensure a level playing field for American manufacturers in global markets. Topics of discussion include: currency manipulation, government enforcement of trade agreements, intellectual property protection, patent abuse, and other issues related to strengthening U.S. manufacturing and creating more jobs. Speaker: Don Manzullo, Congressman (R-IL)
STATE OF THE INDUSTRY: EXECUTIVE OUTLOOK MONDAY, NOVEMBER 14 • 12:30 p.m. – 1:30 p.m. Hear industry leading executives from TRUMPF, Lincoln Electric, Schuler, and DuPont Powder Coatings America discuss their views about the current state of the industry and the trends they see are shaping the future. In addition to taking questions from the audience, the panelists will share their insights on customer needs, adapting work force issues, what’s changing in their business, future technologies, and more. Attendees will walk away with a better understanding of the opportunities, challenges and emerging trends that face our industry for 2012 and beyond. Moderator: Dr. Chris Kuehl, Economic Analyst for FMA, Managing Director, Armada Corporate Intelligence Panelists: Tim McCaughey, President & CEO, Schuler Rolf Biekert, President and CEO, TRUMPF John M. Stropki, Chairman, President and CEO, Lincoln Electric David J. Lazzeri, President, DuPont Powder Coatings America
In today’s competitive manufacturing environment, innovation is essential to both survival and growth. Yet, given the day-to-day challenges of running the business, when was the last time you focused on upgrading your ability to introduce new product, service, process and strategy ideas? Are you using yesterday’s methods to manage today’s fast-changing marketplace challenges? This dynamic, practical presentation will provide you with a no-nonsense, step-by-step approach to managing innovation. Robert Tucker is an internationally-recognized authority on innovation and the author of numerous books, including the acclaimed Driving Growth Through Innovation and his bestselling book, Managing the Future. He is a former adjunct professor at UCLA and has appeared on ABC, NBC, PBS, and as a featured guest on the recent CNBC series “The Business of Innovation” with Maria Bartiromo. Speaker: Robert Tucker, President, The Innovation Resource
GENERAL SESSION WEDNESDAY, NOVEMBER 16 • 9:00 a.m. – 10:00 a.m.
Reshoring: Helping Manufacturers Understand the Total Cost of Offshoring Recent reports by the Boston Consulting Group and Accenture Consulting show that it is time for manufacturing to come back to the United States. This presentation will help you and your customers recognize the true costs of offshoring. All attendees will receive a free copy of the Initiative’s proprietary Total Cost of Ownership Estimator software, which will help you identify and calculate total cost, including 25 “hidden costs” of sourcing offshore. Speaker: Harry Moser, Founder, The Reshoring Initiative
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Special Events NEW PRODUCT PRESENTATIONS Monday, November 14 Wednesday, November 16 • Show Hours Get an inside look at some of the best new products and technologies to hit the market. These concise and informative new product presentations will take place in the FABTECH Theater during show hours and cover a wide range of topics. No registration required. View the complete schedule of presentations at fabtechexpo.com/specialevents.
HAPPY HOUR MONDAY, NOVEMBER 14 • 4:00 p.m. – 6:00 p.m. Mix and mingle with other attendees and exhibitors during our new Happy Hour. Held on the exhibit floor for the last two hours of the show, Happy Hour is a great way to network with peers in a relaxed, entertaining environment while perusing the technology in exhibitor booths. Complimentary drink ticket included with your badge.
PROFESSIONAL WELDERS COMPETITION Monday, November 14 Wednesday, November 16 • Show Hours Watch professional welders compete on the show floor for a grand prize of $2,500 by making a ¼ inch fillet weld using 1⁄8 inch E7018 electrode on low carbon steel in five minutes or less. The contest will be judged by a team of AWS Certified Welding Inspectors. For a $15 entry fee, welders get a chance to walk away with the title of “Best Welder in America.” Awards Ceremony will take place at 11:00 a.m. on Thursday, November 17. For more information on the competition and to register for the event, contact the American Welding Society at (800) 443-9353, ext. 237.
BUYER APPRECIATION DAY THURSDAY, NOVEMBER 17 The last day of the show has been designated Buyer Appreciation Day! This is a great day to visit the show and take advantage of Exhibitor Show Specials. You can also WIN great prizes and products given away by participating exhibitors and by show management.
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Schedule-at-a-Glance MONDAY, NOveMBer 14 TeCHNOLOGY
8:00 a.m. – 10:00 a.m.
10:30 a.m. – 12:30 p.m.
CUTTING
FINISHING
C01: The Basics of Industrial Finishing B
C10: Selecting Coatings For Your Parts: An Overview of Today’s Coatings Technologies B
C20: NeW Finishing & the environment B
C02: Understanding & Lowering Finishing Costs A
C11: Understanding the Basics of electrocoating B
C21: NeW Advancements in Liquid Coating Materials and equipment A
C03: right Sizing Your Finishing System A
C12: Manual Powder Coating Basics B
C22: Converting From Liquid to Powder Coating B
F10: NeW Laser Marking B
F21: Punch Press Technology B
F11: Safeguarding Your equipment I
F22: estimating – Made to Order Manufacturing B
F01: Introduction to True Kaizen B
F12: Lean 101 – Principles of Lean Manufacturing B
F23: NeW Use 5S to Control Workspace B
F02: NeW Creating an employee empowered Culture to Drive Performance A
F13: NeW recruiting and Selecting the Best employees I
F24: NeW Developing a Winning Sales Force I
F14: Automation Strategies to Streamline your Job Shop Office A
F25: Strategic Planning for the Job Shop I
S01: error-proof Metalforming A
S10: NeW Increasing Productivity and Quality Monitoring A
S20: Die Design and efficiency A
S02: Stamping Advanced High Strength Steels (AHSS) B
S11: NeW AHSS Stamping Forensics and Green Fluid Technology B
FOrMING & FABrICATING
MANAGeMeNT
STAMPING
TUBe & PIPe
1:30 p.m. – 3:30 p.m. F20: Comparative Cutting with Tech Tour B
F03: NeW Fundamentals of Tube Mill Operations B
F26: NeW Advanced Tube Mill Operations A
WeLDING CONFereNCeS SeMINArS PrOFeSSIONAL PrOGrAM SPeCIAL PrOGrAMS
B = Basic B = Basic
W28: Welding Technology to the Rescue • 8:30 a.m. – 3:00 p.m. W20: D1.5 – Bridge Code Clinic • 8:00 a.m. – 12:00 p.m. W21: D15.1– Railroad Code Clinic • 1:00 p.m. – 5:00 p.m. W22: Metallurgy Applied to Everyday Welding • 8:00 a.m. – 5:00 p.m. W33: Session 1: International Trends in Welding Research • 8:00 a.m. – 10:00 a.m. Session 2: NSF I/UCRC Sponsored • 2:00 p.m. – 5:00 p.m. Session 3: Solid-State Processing • 2:00 p.m. – 5:00 p.m. W40: Education Annual Program – FREE • 8:00 a.m. – 5:00 p.m. W41: Certified Welding Sales Representative – FREE Sample Session • 1:00 p.m. – 2:00 p.m. W42: Certified Welding Inspector – FREE Sample Session • 2:00 p.m. – 3:00 p.m. W46: Weld-ed’s Professional Development Offerings for Welding educators - Free 8:00 a.m. - 9:00 a.m. IIW and the 2012 Annual Assembly Session – FREE • 11:30 a.m. – 1:00 p.m. AWS Professional Welders Open Competition • 10:00 a.m. – 5:00 p.m.
I = Intermediate
A = Advanced
I = Intermediate A = Advanced
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Schedule-at-a-Glance TUeSDAY, NOveMBer 15 TeCHNOLOGY
CUTTING
FINISHING
FOrMING & FABrICATING
MANAGeMeNT
10:30 a.m. – 12:30 p.m.
1:30 p.m. – 3:30 p.m.
F30: NeW CO2 Laser Cutting B
F40: Waterjet Cutting Advancements A
F31: NeW Panel-CO2 Laser Cutting Situations and Solutions B
F41: Laser Cutting Considerations for First-time Buyers B
C30: Modern Pretreatment: The Basics B
C40: NeW energy Savings for Finishing A
C31: NeW efficient Curing with Infrared for the Finishing Industry B
C41: NeW Achieving Quality Finishes When Using a Custom Coater B
C32: Fast Color Change A
C42: The Future of Coatings Technology A
F32: Press Brakes with Tech Tour B
F42: NeW General to Advanced roll Forming Concepts I
F33: Getting Started with robotics B F34: NeW visual Controls to Improve Work A
F43: Demand Pull in the Fabrication Job Shop B
F35: Top 10 Secrets of Lean Success for Managers A
F44: NeW Five Marketing Moves for Tomorrow B
F36: NeW Social Marketing on Speed – A Crash Course B F37: NeW Financial Planning Strategies A
STAMPING
S30: Beyond Forming: Fabrication in the Stamping Press A S31: Improving Stamping efficiency I
TUBe & PIPe
F38: Tube & Pipe Joining & Inspection A
WeLDING CONFereNCeS SeMINArS PrOFeSSIONAL PrOGrAM
SPeCIAL PrOGrAMS
W27: National Welding Education Conference • 9:00 a.m. – 4:30 p.m. W29: 8th Conference on Weld Cracking • 8:30 a.m. – 4:00 p.m. W23: D1.1 – Road Map • 8:00 a.m. – 5:00 p.m. W24: ASME Section IX, B31.1 & B31.3 Code Clinic • 8:00 a.m. – 5:00 p.m. W26: Advanced Visual Inspection Workshop Day 1 • 8:00 a.m. – 5:00 p.m. W34: Session 4: Shipbuilding • 8:00 a.m. – 12:00 p.m. Session 5: Arc Welding Processes • 8:00 a.m. – 12:30 p.m. Session 6: NSF I/UCRC Sponsored • 2:00 p.m. – 5:00 p.m. Session 7: Weld Modeling • 2:00 p.m. – 5:00 p.m. W39: AWS Awards Luncheon • 12:00 p.m.– 2:00 p.m. W40: education Annual Program (including Plummer and Memorial Lectures) – FREE • 10:30 a.m.– 5:00 p.m. W43: Certified Welding Supervisor – FREE Sample Session • 8:00 – 9:00 a.m. W44: Certified Radiographic Interpreter – FREE Sample Session • 9:00 – 10:00 a.m. W45: Thermal Spray Basics: Putting Coatings to Work – FREE • 1:00 p.m. – 5:00 p.m. AWS Professional Welders Open Competition • 9:00 a.m. – 5:00 p.m.
B = Basic 8
I = Intermediate
B = Basic
A = Advanced
I = Intermediate A = Advanced
Schedule-at-a-Glance WeDNeSDAY, NOveMBer 16 TeCHNOLOGY
CUTTING
FINISHING
8:00 a.m. – 10:00 a.m.
10:30 a.m. – 12:30 p.m.
F50: Plasma Plate & Structural Cutting B
F60: NeW Fiber Laser Cutting B
1:30 p.m. – 3:30 p.m.
C50: NeW Finishing essentials: Safety & Business Continuity B
C60: NeW Finishing essentials: Measurement & Testing B
C70: Finishing essentials: racking & Stripping B
C51: NeW Turning Your Finishing System Green
A
C61: NeW Structured Troubleshooting: A Disciplined Approach to Finding & resolving Paint Issues A
C71: Process Control & Preventive Maintenance A
C52: NeW Advances in Porcelain enamel A
C62: Fast & Profitable Powder Coating Systems A
C72: NeW Ultrafiltration of electrocoat Paint B
F61: NeW Laser Joining Overview B F62: effectively Slitting & Blanking Coils A
F70: NeW Advancements in Coil & Sheet Leveling Technology A
F63: NeW robotic Automation B
F73: Advanced Laser Technology and Applications A
F52: Low volume, High variety Production – No Problem for Lean A
F64: Total Productive Maintenance for the Fabrication Job Shop A
F71: NeW Team Building on Steroids B
F53: Sales and Marketing Strategies to Attract Profitable Business I
F65: NeW Finding and Fixing Profit Destroyers in High Mix Operations I
F72: Four Steps to Improving Sales and Productivity in a recession A
STAMPING
S50: NeW Best Practices for Manufacturing: World Class Safety and How to Compete Globally B
S60: NeW vibration Control and Installation Methods to Improve the Performance of Metal Working Machinery B
TUBe & PIPe
F54: NeW Hydroforming – It’s Lower Cost than You Think! B
FOrMING & FABrICATING
MANAGeMeNT
F51: NeW Add-on Applications for roll Forming A
WeLDING CONFereNCeS
W30: What’s New in Power Sources • 8:30 a.m. – 4:00 p.m. W31: Thermal Spray Technology: High-Performance Surfaces • 9:00 a.m. – 5:00 p.m.
SeMINArS
W25: The Why and How of Welding Procedure Specifications • 8:00 a.m. – 5:00 p.m. W26: Advanced Visual Inspection Workshop Day 2 • 8:00 a.m. – 5:00 p.m.
rWMA SCHOOL
W32: RWMA Resistance Welding School Day 1 • 7:45 a.m. – 5:30 p.m.
PrOFeSSIONAL PrOGrAM
W35: Session 8: Laser Materials Processing • 8:00 a.m. – 11:30 a.m. Session 9: Filler Metals, Overlays and Repair • 8:00 a.m. – 12:00 p.m. Session 10: Sensing and Control • 2:00 p.m. – 5:30 p.m. Session 11: Joining Metallurgy • 2:00 p.m. – 5:00 p.m.
SPeCIAL PrOGrAMS
B = Basic B = Basic
W40: Education Annual Program – FREE • 9:00 a.m. – 5:00 p.m. W47: AWS Prayer Breakfast • 7:00 a.m. - 8:30 a.m. AWS Professional Welders Open Competition • 9:00 a.m. – 5:00 p.m.
I = Intermediate
A = Advanced
I = Intermediate A = Advanced
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Schedule-at-a-Glance THUrSDAY, NOveMBer 17 TeCHNOLOGY
8:00 a.m. – 10:00 a.m.
10:30 a.m. – 12:30 p.m.
C80: NeW “Green” Pretreatment A
FINISHING
C81: NeW Finishing Large Parts A F80: NeW Part and Surface Cleaning Technologies B
FOrMING & FABrICATING
F90: Press Brake Troubleshooting A
F81: NeW Automated Deburring; A Surprising Cost and Time Saving with Tech Tour A F82: NeW value People Component of Lean B
MANAGeMeNT
TUBe & PIPe
F91: NeW establishing a World Class Safety Culture I
F83: NeW CLOUD Computing Basics B F84: NeW Leadership: Critical Communication and Team Development. A F92: NeW Advanced Tube and Pipe Fabrication with Tech Tour A
F85: Basics of Tube & Pipe Fabrication B
WeLDING rWMA SCHOOL
W32: RWMA Resistance Welding School Day 2 • 8:00 a.m. – 3:45 p.m.
PrOFeSSIONAL PrOGrAM
W36: Session 12: Materials Weldability • 8:00 a.m. – 11:00 a.m. Session 13: Industrial Technology • 8:00 a.m. – 11:00 p.m.
SPeCIAL PrOGrAMS
W40: Education Annual Program – FREE • 9:00 a.m. – 12:00 p.m. Certification Exams (advance application required) • 7:00 a.m. – 6:00 p.m. AWS Professional Welders Open Competition – Awards Ceremony • 11:00 a.m. – 12:00 p.m.
Questions regarding the educational programs at FABTeCH can be directed to the following representatives:
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COATING, FINISHING Contact CCAI, Anne Goyer anne@goyermgt.com 859-356-1030
WeLDING Contact AWS, Selvis Morales smorales@aws.org 800-443-9353
STAMPING Contact PMA, Allison Grealis agrealis@pma.org 216-901-8800
FOrMING & FABrICATING, MANAGeMeNT, TUBe & PIPe Contact FMA, Julie Maddock juliem@fmanet.org 888-394-4362
CUTTING, FOrMING & FABrICATING, LeAN Contact SME, Ila Lee ilee@sme.org 800-733-4763
B = Basic
I = Intermediate
B = Basic
A = Advanced
I = Intermediate A = Advanced
CUTTING TRACK MONDAY, NOVEMBER 14 1:30 p.m. - 3:30 p.m. B F20: Comparative Cutting with Tech Tour
Laser Cutting This presentation will review both fiber lasers and CO2 technology and discuss how both now offer better options to be competitive in any market. Learn how fibers offer incredible speeds and energy savings, while new CO2 lasers offer energy savings, lower maintenance, and improved cut capacity & quality. Additional features for improving machine utilization and reducing part cost will also be covered. Jason Hillenbrand, Amada America, Inc.
Waterjet Cutting
When to Choose CO2 or Fiber Laser Cutting Technology This presentation will compare fiber laser and CO2 laser beam characteristics. How does each laser type generate their beam? What are the strengths of using CO2 technology in cutting applications compared to using fiber technology? What are the differences in cost of operations and the effects on cost per part? Frank Arteaga, Bystronic
Learn about the very latest in waterjet technology and applying waterjet technology to new applications. B NEW F31: Panel - CO2 Laser Cutting We’ll review how to get the most out of your waterjet Situations & Solutions and the future of waterjet technology. This will be an overview of the problems encountered Tim Fabian, Flow International by cutting various kinds of metals with CO2 lasers Advancements in Mechanized Plasma and various options to resolve the requirement Cutting Technology differences that may occur based on the power, gas and material. Q & A following presentation. Discover how new advancements in plasma plate Dianne Devereaux-Michael, Ophir Optics, LLC, Larry cutting technology have increased pierce thickness, Cherne, Praxair and Todd Jacobson, Laser Maintenance allowing plasma to replace oxy-fuel in materials to 2” Group with faster speeds, lower costs, and often better cut quality. Recent improvements that make it possible 1:30 p.m. - 3:30 p.m. to “plasma drill” holes in plate to 1” thick with no secondary operations required will also be reviewed. Jim Colt and Dan Mclenithan, Hypertherm, Inc. A F40: Waterjet Cutting Advancements
TUESDAY, NOVEMBER 15 10:30 a.m. - 12:30 p.m. B NEW
F30: CO2 Laser Cutting
Laser Processing Technology Today This presentation will review both fiber lasers and CO2 technology and discuss how both now offer better options to be competitive in any market. Learn how fibers offer incredible speeds and energy savings, while new CO2 lasers offer energy savings, lower maintenance, and improved cut capacity & quality. Additional features for improving machine utilization and reducing part cost will also be covered. Jason Hillenbrand, Amada America, Inc.
Utilizing the Latest Advancements in Waterjet Technology The ability to cut virtually any material, without HAZ or thickness limitations, is just a one of the advantages waterjets have to offer. During this session, learn why waterjets continue to be the fastest growing machine tool for over a decade. Jonathan Meas, Flow International
Selecting the Most Appropriate Pump Type and Operating Pressure for Your Abrasive Waterjet Cutting System This presentation compares and contrasts the two most common high-pressure water pump options for abrasive waterjet cutting systems—the hydraulic intensifier pump and the triplex direct drive pump. The basic operation and the benefits and limitations of each type of pump will be discussed, including the types of applications best suited to each pump type. Laird Parry, OMAX
B = Basic
I = Intermediate A = Advanced
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CUTTING TRACK B F41:
Laser Cutting Considerations for First-time Buyers A Modular, Flexible Approach to Laser Processing Deciding to bring laser processing in-house can be difficult, especially when more than one type of laser process is required or anticipated – such as welding, cutting, marking, heat treating or cladding. Concerns about cost, complexity, and upkeep too often result in a decision to simply ‘farm this type of work out’. An overview of recent applications solutions will be presented and reviewed. Bob Lewinski, VIL Laser Systems/Wayne Trail Technologies
CAD/CAM Essentials for 2D Laser Cutting This presentation will discuss how investing in a good laser machine, combined with a CAD/CAM nesting software that includes the essential functions needed to fully utilize the machine’s capabilities, will improve machine performance and deliver a positive ROI. Glenn Binder, SigmaTEK Systems LLC
Automated Recovery- How Laser Automation Reduces Manufacturing Costs
Combining these principles, while still making it quick to program, can lead to more profitable manufacturing. Scott Grindstaff, SigmaTEK Systems LLC
Advancements in Plasma Cutting Process Optimization Resulting from Cut-to-Cut Cycle Time Reduction Attendees will learn how cut-to-cut cycle time may be optimized by a suite of integrated plasma cutting products using rapid ignition and motion optimization techniques programmed into the part program and automatically executed by the CNC without operator intervention. Bob Boyes and Derek Weston, Hypertherm, Inc.
New Technologies in Plate Fabrication That Can Make You Money This presentation will discuss how one-pass plate processing technology eliminates excessive labor costs. Learn how to reduce scrap to 4 – 5% with effective nesting/plasma chain cutting & common cut lines, eliminate multiple crane lifts with modular designed loading/unloading and increase shop safety and efficiency during heavy plate fabrication.
This session will discuss taking the human factor out Lyle Menke, Peddinghaus Corp. of the laser process in order to calculate actual costs vs. variable costs. Together with material handling 10:30 a.m. - 12:30 p.m. FMS technology, companies can obtain the highest throughput in an ever increasing competitive B NEW F60: Fiber Laser Cutting world market. Case studies will be cited to Introduction and Advances in Laser Cutting confirm actual results. Keith Leuthold, Mazak Optonics Corp.
Maximizing Parameters in 2D Laser Cutting Maximizing the parameters on your 2D cutting machine can have a positive impact on productivity and profitability. This presentation will explain how decisions can be made in programming and in operation, which affect the final product in terms of cost, quality, throughput, etc. Brian Welz, TRUMPF Inc.
WEDNESDAY, NOVEMBER 16 8:00 a.m. - 10:00 a.m. B F50:
Plasma Plate & Structural Cutting
Advanced CAD\CAM for Plasma Leveraging the abilities of a CAD\CAM nesting software can increase productivity, and the savings is tangible and immediate. The reduction in cycle time, while a little less easy to realize, still plays a major role in the overall efficiency of a business. 12
CO2 to Fiber Delivered
This presentation is for the first time laser buyer or the company that is looking to upgrade their laser cutting technology. The focus will be on metal fabricating (not micro-machining) and the lasers used in industry today. Attendees will learn how different laser resonators work and how the beam is delivered to the workpiece. Additional features of the machines will also be discussed. Rick Neff, Cincinnati, Inc.
FIBER: FACT or FICTION - CO2 Consistent Contender Attendees will learn why the CO2 laser is considered the ‘work horse’ of the cutting industry due to the maturity of the technology. The ability of the cutting systems to have scalable automated and robotic solutions also lends greatly to the wide acceptance and use of the technology. Learn how manageable laser safety concerns positively influence the popularity of the CO2 solution as well. Elizabeth Kautzmann, FANUC CNC America
B = Basic
I = Intermediate A = Advanced
FINISHING TRACK B NEW
F60: Fiber Laser Cutting (CONT’D)
Fiber Laser Cutting This session will compare the quality of the cut of a fiber laser vs. a CO2 laser. Attendees will learn about cutting speeds and the important costs associated with assist gases, electricity, hourly operation, and added investment. Jim Rogowski, TRUMPF Inc.
FINISHING TRACK MONDAY, NOVEMBER 14 8:00 a.m. - 10:00 a.m. B C01:
The Basics of Industrial Finishing
This session will take an in-depth look at the basics of finishing and using powder, liquid, or E-coat to paint your product. We will discuss the pretreatment process through the application of the paint to the curing of your paint finish, and how you will size your system. Sherrill Stoenner, Stoenner Finishing Consultants, John Sudges, Midwest Finishing Systems, and John Cole, Parker Ionics
A C02:
Understanding & Lowering Finishing Costs Manage Your Finishing Costs
A C03:
Right Sizing Your Finishing Systems Participants will receive a complete overview of all the finishing equipment options available and understand how capital costs and operational costs are affected by production, flexibility, and quality considerations. Maximizing the return on investment and ensuring short paybacks are a must in these difficult economic times. This session will provide the attendee the information they need to attain these strategic goals. Nick Liberto, Powder Coating Consultants and Doug Oliphant, IntelliFinishing
10:30 a.m. - 12:30 p.m. B C10:
Selecting Coatings for Your Parts: An Overview of Today’s Coatings Technologies This session will assist in selecting coatings by discussing the various stand-alone and layering systems (liquid, e-coat, and powder coating). Strengths and weaknesses and how they meet the needs of different end use segments will be covered. Michael Stuhldreher, Matthew Rush, and Kevin Kelly, DuPont Industrial CoatingSolutions
This presentation begins with a basic overview of cost analysis, defining terms and approaches to B C11: Understanding the Basics of analyzing costs, including commonly used formulas, Electrocoating then discusses the costs associated with a finishing Learn the ins and outs of the technology in the world operation. Finally, we will look at real world examples of Electrocoat -- how it works, what markets and of determining paint costs with emphasis on the products it serves and equipment used in the relationships between specific cost variables and process. The advantages and disadvantages of the their effect on the overall finishing cost. technology and efficiency to be gained by Tim Milner, J.I.T. Powder Coating incorporating this technology into your process Lean AND Green - Energy Saving Innovations will be reviewed.
in Paint System Design and Retrofits
This presentation examines design features, which can be included in initial system design and retrofits to reduce energy costs in paint systems. Analysis will include capital cost and return on investment. Examples and case studies will be presented. Steven Onsager, Infratrol Mfg. Corp.
Randy Campbell and Lisa Merlo, PPG Industries
B C12:
Manual Powder Coating Basics
Manual Powder Coatings Basics This presentation will focus on the options that are available in the marketplace today for batch (manual) powder coating systems. Examples of gun, booth and oven construction as well as examples (photos) of existing systems used in industry today will be used. Billy Roche, Col-Met Spray Booths
B = Basic
I = Intermediate A = Advanced
13
FINISHING TRACK Efficient Atomization
B C12:
Manual Powder Coating Basics (CONT’D)
The many benefits of “LV Technology” include better appearance, better through dry and better transfer of the material to the surface. Solvents that do not escape the film before drying or curing cause many common paint defects. Learn how the ANEST IWATA “LV Technology” pre-atomization process minimizes these problems because the in-flight loss of solvent is greater than with other technologies.
20 Second Color Change for Manual Powder Coating Systems of All Sizes
Mark Hebbeler, Anest Iwata USA, Inc.
Discover the full range of manual powder coating systems and capabilities that have color change capability in as little as 20 seconds.
This unit is a double diaphragm high-pressure pump. Not only does it have very little wear parts, but because there isn’t a big fluid section to fill, flushing and changing colors is quick and easy. This unit is used with coatings that have high isocyinites, UV systems, and pressure sensitive situations. It is also used in the finishing market spraying air assisted airless (AirCoat).
Greg Dawson, Nordson Corp.
1:30 p.m. - 3:30 p.m. B NEW
C20: Finishing & the Environment
Cobra Technologies
Caught in an EPA Enforcement Environmental Accounting for Paint Operations
Mike Hornbaker, Wagner Systems, Inc.
This presentation will offer a hands on – first person experience of the before and after of an EPA audit and how it affects the running of paint operations. It will also show that environmental accounting of small to large painters is critical in how one runs a business where painting is a part of that company’s operation. Learn how being prepared for an EPA or State level audit can help you avoid fines, jail time, loss of business operations, and help with the profitability of your business.
This presentation will define various methods for handling plural component (2K) materials and their advantages and disadvantages in terms of investment, operating cost, consistency, and overall performance. We will then do a financial comparison of the methods that will show avenues for significant process improvement.
George Lovell, NCP Coatings
Demystifying Environmental Regulations for Painters This presentation will help you understand where you go to gather information about environmental regulations for industrial finishing, how you can become involved in impacting regulations and the important steps you need to take to stay compliant. Jeffrey Pfost, Environmental Partners, Inc.
A NEW
C21: Advancements in Liquid Coating Materials and Equipment
Mixing Options for Handling Plural Component Materials
Blake Erickson, Graco
B C22:
Converting From Liquid to Powder Coating The Mercury Marine case study will detail its plant consolidation and conversion from liquid to powder coating. It will further discuss Mercury’s demanding finish quality and performance requirements, and how they achieved their major improvement goals of coating process and material standardization, overall cost reduction, increased production “up time” and minimized process variations. Loren Smeester, Nordson Corp. and Arthur Gilbert, Mercury Marine
When Solvents Were King This presentation will provide a retrospective overview of the development and evolution of federal and state air regulations, and discuss how the paint industry has responded with superior product finishes, meeting current and future regulations. Rich Ulrich, Northern Coatings & Chemicals 14
B = Basic
I = Intermediate A = Advanced
FINISHING TRACK TUESDAY, NOVEMBER 15 10:30 a.m. - 12:30 p.m. B C30:
Modern Pretreatment: The Basics
The Importance of Cleaning in Modern Non-Phosphorous Conversion Coatings The mainstream acceptance of modern transition metal coatings in the metal finishing market has underscored the requirement for a well-cleaned and rinsed substrate. This presentation covers a brief history of cleaning and pretreatment; the influence of regulations and energy market on development of cleaning and pretreatment products and practices; and types of soils, classification, and selection of cleaning processes. Special considerations for modern coatings will also be discussed. David Chalk, Galaxy Associates
Roll With the Changes - Are You Ready for Phosphate-Free Conversion Coatings? Are transitional metal conversion coatings right for your operation? Are you ready for the state of the art technology? This presentation will discuss what you should consider and the steps you should take prior to converting to the phosphate-free technology. Ken Kaluzny, Coral Chemical Company
Laser and Mill Scale Pretreatment Solutions This presentation will explain the oxides on the surface of laser-cut and hot rolled steel, as well as both mechanical and chemical means of removal, for improved paint performance. Gary Nelson, Chemetall
B NEW
C31: Efficient Curing with Infrared for the Finishing Industry This session will review the basics of IR including what it is, how it is produced and its characteristics. It will also review all equipment sources of infrared followed by a discussion of the wide variety of IR applications, which showcase the many ways in which IR can be utilized in today’s industrial environment. John Podach, Fostoria Process Equipment; Steven Onsager, Infratrol Mfg. Corp.; Mike Chapman, Vulcan Catalytic and Tom Rozek, Red Ray Mfg. Co. Inc.
A C32:
Fast Color Change
This presentation will discuss why and how a company upgraded their powder coating operation from a conventional cartridge booth system to a fast color change booth system, and the associated B = Basic
I = Intermediate A = Advanced
improvements and benefits. The significant dollar savings in each of these areas, providing for a fast return on investment, will be covered. Dick Wyka, Tiffin Metal Products and Frank Mohar, Nordson Corp.
1:30 p.m. - 3:30 p.m. A NEW
C40: Energy Savings for Finishing
Eliminating Heat Curing Energy Costs by Utilizing Polyaspartic Finishes This presentation describes the curing characteristics of polyapsartic coatings and benefits of this no heat, fast curing finish coating. Detailed case histories showing benefits and cost reductions will be included. David Keller, Baril Coatings USA
Compressed Air Master Control & Monitoring Including Vibration Control This session will cover various compressor types and mechanisms to control the supply of compressed air. An overview of the information collected during a base compressed air system audit, as well as current incentives available from local utilities will be provided. Jan Hoetzel, SIGA Development LLC
Dry Scroll Pump Offers Oil-Free Dry Air This presentation provides information on a scroll compressor that utilizes a patented scroll technology to create clean, dry, oil free production air. This clean, dry, oil free production air is critical in the process of eliminating paint defects and contamination. The very low vibration and noise levels improve worker environment while also providing low maintenance costs and energy savings. Tom Fermann, Anest Iwata USA, Inc.
Estimating Your Coating System’s Energy Costs This presentation will show you how to estimate your total energy costs and the tools that are available to simplify this process. This estimation of energy costs can be expanded to include all process costs, providing a complete overview of total operational costs. Michael Santolupo, Powder Coating Consultants
15
FINISHING TRACK B NEW
C41: Achieving Quality Finishes When Using a Custom Coater
A NEW
C51: Turning Your Finishing System Green
Many OEMs work with outside contractors for metal fabrication and/or coating. This presentation will cover the various issues that should be addressed at the start of a working relationship between an OEM and a custom coater. Positive and negative experiences and results will be shared.
In this session, a panel of industry experts will discuss and show you how to help turn your finishing system green by making major improvements to your current finishing system or what to demand from suppliers of any new finishing systems in the area of energy usage.
John Heyer, Kettle Moraine Coatings
Sherrill Stoenner, Stoenner Finishing Consultants; Ron Cudzilo, George Koch Sons; Steve Romer, EXEL North America, and Loren Keene, Wagner Systems, Inc.
A C42:
The Future of Coatings Technology
This talk will explore the next “big thing” for coatings A NEW C52: Advances in Porcelain Enamel This presentation reviews the recent developments – the evolution of coatings from more than protection in porcelain enamel materials and processing. The and appearance to new properties such as fighting germs, resisting water or fingerprints, providing brand unique chemical bond of the glass coating to the metal leads to the excellent durability of P/E in severe identity and fighting counterfeiting as well as taking environments. Several keys to successful design and a look at the emergence of “smart coatings” that manufacture of porcelain enameled parts/products change properties depending on their environment. are discussed; costs and features are compared with Paul Mills, Consultant alternative coating materials.
WEDNESDAY, NOVEMBER 16 8:00 a.m. - 10:00 a.m. B NEW
C50: Finishing Essentials: Safety & Business Continuity Spray Booth Safety This session will review the basics of the International Building codes as it refers to the NFPA 33 for spraying of flammable liquids (new for 2007), and the newly revised NFPA 86 on oven design, equipment layout distances, and electrical codes. Marty Powell, Global Finishing Solutions LLC
Business Continuity Recent world events have shown us that we should not think that disasters and business interruptions can’t happen to us. Even disasters that happen thousands of miles away can have a far-reaching, serious impact on businesses around the globe. Are you ready for any number of situations that could impact your finishing operation? This session will help you understand what a business continuity & disaster recovery plan is, why you need one for your finishing operations, and how you go about developing a good one.
Cullen Hackler, Porcelain Enamel Institute
10:30 a.m. - 12:30 p.m. B NEW
C60: Finishing Essentials: Measurement & Testing Inspection Plan Creation for Monitoring Film Thickness Monitoring film thickness is a critical quality control component for industrial coating companies. This session will present solutions that will help coatings professionals create detailed inspection plans that can be uploaded to hand-held devices. Utilizing the latest technological advancements provides companies with an advantage in today’s global economy. Paul Lomax, Fischer Technology
New & Emerging Testing Techniques for Coatings Testing is an important aspect of all finishing operations. In this presentation, you will learn about recent research findings into new and emerging testing techniques for coatings. Vicki Gelling, North Dakota State University
Sam Woehler, George Koch Sons, LLC
16
B = Basic
I = Intermediate A = Advanced
FINISHING TRACK A NEW
C61: Structured Troubleshooting: A Disciplined Approach to Finding & Resolving Paint Issues This program will take the beginning or intermediate finishing technician, operator, lead, or manager, from the recognition that an issue exists all the way through resolution and after the solution analysis. Specific methods for locating the source of an issue, methods for documenting the possible causes and several variables that should be a part of the finishing shop manager’s situational awareness will be presented. Jeff Watson, Custom Chemicals of Texas
A C62:
Fast & Profitable Powder Coating Systems Energy Savings & Your Finishing System
feet away from the coatings line outweigh the distraction of operating the oven? How does the cost of operating an in-house chemical strip system compare to the cost of outsourcing stripping services? These questions and more will be explored. Bill Oney, Mutz Manufacturing and Matt Kirchner, American Finishing Resources
Hanging & Racking Parts: A Vital Part of Your Finishing Process In this session, you will gain the 9 steps to proper parts racking analysis. After the session, you will never look at racks and hangers the same way again! Dan Davitz, Magic Rack
In-Line Rack & Hook Stripping This presentation will deal with the influence of rack cleanliness on the consistency of part grounding, transfer efficiency, and film build uniformity. Jim Malloy, Kolene Corp.
This presentation will review the energy savings that can be saved in various parts of your finishing A C71: Process Control & Preventive system, including the review of time, temperature, pressure, chemical, and controls in pretreatment Maintenance washers; panel design, exhaust rates, powders, and Totally Integrated Process Control Systems controls in curing ovens; and line density issues such Are No Longer a Dream as material handling, sizing the line, and controls. This session demonstrates a real world system that John Sudges, Midwest Finishing Systems has early warning systems and visual management, Profitable Powder Coating: Improving with displays, indicators, and alarms, as well as, First-Pass Transfer Efficiency “at-a-glance” status and trends. This world-class This session focuses on how to improve the process monitoring and control system is automated profitability of powder coating by optimizing firstvia devices, software, and service centers. pass transfer efficiency. A number of innovations in Berned Werres, MetoKote Corp. spray booth design, powder delivery and application, The Value of Preventive Maintenance reclaim, automation and controls, which can improve This presentation will begin with an overview of the the first-pass transfer efficiency, will be reviewed. typical recommendations from an equipment supplier Loren Keene, Wagner Systems, Inc. for preventative maintenance (PM). It will include Latest Powder Coating Technologies Help the benefits of PM, frequency and recommended Rack Up Significant Savings components to have available. This presentation will This case study will detail how the combined conclude with the real world value of preventative technologies of a fast color change booth system maintenance. and dense-phase powder application allowed AGI Bruce Bryan, Col-Met Spray Booths In-Store to achieve powder material savings and be more environmentally responsible. B NEW C72: Ultrafiltration of Alan Metcalf, AGI In-Store, & Marty Vicens, Nordson Corp.
Electrocoat Paint
1:30 p.m. - 3:30 p.m.
The ultrafiltration of electrocoat paint is a critical process to consistently provide defect free uniform coatings to all sizes and shapes of parts. The purpose of this session is to provide the attendees knowledge of the process, its key operational parameters, the performance parameters of a good operating system, troubleshooting poor performance, and good preventive procedures.
B C70:
Finishing Essentials: Racking & Stripping Tough Decisions - Hook Cleaning: In-House or Outsourcing Do the benefits of having a burn-off oven just a few B = Basic
I = Intermediate A = Advanced
Scott Yaeger, FAST LLC 17
FINISHING TRACK THURSDAY, NOVEMBER 17 8:00 a.m. - 10:00 a.m. A NEW
C80: “Green” Pretreatment
Not the Same “Ole” Pretreatments: Who’s the New Kid? With increased environmental restrictions and the call to reduce processing costs in manufacturing, pretreatment suppliers have developed a new generation of pretreatment chemistries to meet these demands. In this session, we will look at the features and benefits of this new technology. Terry Giles, Henkel
Replacing Phosphates in Conventional Pretreatment Systems This discussion will outline phosphate-free pretreatment systems, and how they are applied and the performance they can achieve. The discussion will also include the cost benefits, the health and safety improvements, and the benefits to the environment they can provide. Sergio Mancini, Bulk Chemicals, Inc.
One-Step Organic Cleaning and Passivation – Updates
taking. We will examine several case studies of successful conversions that will cover a wide array of considerations and increase your confidence and comfort with the concept. David Chalk, Galaxy Associates
A NEW
C81: Finishing Large Parts
New Technologies for Heavy & Large Part Finishing Learn about new technologies that have been developed and patented to specifically address the issues of heavy and large parts manufacturers. New advances in conveyance now allow for heavy and/or long parts to be processed efficiently with a footprint that rivals smaller part systems, both in energy use and floor space. Doug Oliphant, IntelliFinishing
Flow-Through Coating Process for E-Coating Unlimited Length Parts This presentation demonstrates a viable method, already in production, for the application of corrosion protective e-coat onto unlimited length parts by employing an “open-ended” tank conveyor, and a process tank that is shorter than the actual length of the part being processed through it. *U.S. Patent No. 7,241,366
This update will address the performance improvements of the new product line over the existing One-Step product range, including mechanical testing and corrosion resistance improvements. In addition, it will discuss process issues, modifications to fit customer requirements, and practical application requirements.
MONDAY, NOVEMBER 14
Mary Carpenter, Carpenter Chemicals
10:30 a.m. - 12:30 p.m.
The Next Generation of Environmentally Compliant Pretreatments A new generation of pretreatment products offers users a variety of choices and benefits. This session will cover the emergence of Zirconium Conversion coatings, or “nanotechnology”, along with latest developments, benefits, and limitations. Also covered will be the growing trend towards water-free, ambient, one-step pretreatment technologies. Chris Berger, Calvary Industries, Inc.
Modern Transitional Metal Pretreatments Have You Made the Switch? Modern transition metal pretreatments, based on zirconium and/or one or more of the other stillallowed transition metal oxides, have gone from prototype, to boutique, to niche, and now firmly in to the main stream. Significant cost savings in energy, process water, labor and disposal are there for the 18
Brent Schwartz, MetoKote Corporation
FORMING & FABRICATING TRACK
B NEW
F10: Laser Marking
Introduction to Laser Marking This session will provide practical information about laser marking in numerous applications. The focus will be on the components, advantages, processes, and resources available for laser marking of products. Process technicians, plant-manufacturing personnel or anyone who is interested in enhancing the efficiency or traceability of product identification should attend. Dale Sabo, ScanLab-America
High-Speed Laser Marking & Engraving Metals High power, high brightness fiber laser markers are now offered up to 100W. This provides a tool to produce extreme marking speeds on copper, aluminum, as well as ferrous materials. Deep B = Basic
I = Intermediate A = Advanced
FORMING & FABRICATING TRACK engraving can also be achieved with control on removal rates vs. engrave quality. An introduction to the technology and process capabilities with applications examples will be given. Geoff Shannon, Miyachi Unitek
Error Proofing - Using Barcodes in Harsh Environments We will review the difference between Asset automatic tool/turret changing, hybrid technology, tracking and ID tracking, followed by why your and parts sorting. company needs to barcode and the benefits to your Cary Teeple, Murata Machinery USA Inc. customers, regulation requirements and to streamlining your process and inventory. The objections many B F22: Estimating - Made to Order companies use for not barcoding and “what’s new in Manufacturing barcoding” techniques and products that solve almost Topics for this presentation include: request for quote every situation will be covered. management, material needs, operation time, and Edward O’Neal, InfoSight Corporation large assembly estimating. I
F11: Safeguarding Your Equipment Learn the seven steps of successful safeguarding, beginning with proper risk assessment, choosing an expert safeguarding outside partner, and ending with how to sustain a culture of safety within your organization. Topics will include application and device evaluation, system design and installation, and most importantly, operator training. Douglas Raff, Paragon Industrial Controls, Inc.
1:30 p.m. - 3:30 p.m. B F21:
Punch Press Technology
Selecting the Right Punch Press for Your Application Learn how to evaluate and select the right punch press for your application by considering key criteria, including part geometry, jobs per day, material types and sizes, floor space, machine styles, automation and other factors. Daniel McIntyre, LVD Strippit
Punch CAD/CAM Software Optimizes Machine Versatility Focus will be on improvements in CAD/CAM systems for punch machines that allow for tool path optimization and taking advantage of additional processes. Realized efficiencies will also be showcased in the form of case studies. Jim Lindsey, SigmaTEK Systems LLC
Process Integration: The Key to Profitable Punching in a Lean Environment Discover profitable processes and procedures using today’s punching technology. This presentation will address cost reduction through process integration, B = Basic
I = Intermediate A = Advanced
David Ferguson, MIE Solutions
TUESDAY, NOVEMBER 15 10:30 a.m. - 12:00 p.m. B F32:
Press Brakes with Tech Tour
High Mix Low Volume Part Processing This presentation will cover the challenge fabricators face to remain competitive with short run processing of a wide variety of parts. Attendees will be presented with ideas on how to reduce setup time and scrap on the press brake to make low volume processing profitable. Scott Ottens, Amada America, Inc.
Hybrid Technology: The Next Step in Press Brake Evolution Learn how to optimize your press brake operations with advancements in technology and design. With case study demonstrations, this presentation will show the benefits (less power, less oil, whisper quiet) of servo-hydraulic brakes. Emre Varisli, Ermak USA Inc.
Streamline Part Processes Using Offline Software This presentation will cover the advantages of offline software that can streamline the bending process by overcoming flat blank part size issues, complex bend sequences and set-ups, documented set-up plans, and reduced scrap through 3D graphics. It will also demonstrate the ability to use less skilled operators at the press brake. Shane Simpson, TRUMPF Inc.
19
FORMING & FABRICATING TRACK B F33:
Getting Started with Robotics
Learn what systems will work best for your operation, the differences in robotic applications and the pros and cons of introducing robots to your operation. You will understand how to evaluate robotic equipment and suppliers, effectively budget for robot applications, and avoid failure. Bob Rochelle, Staubli Corp.
1:30 p.m. - 3:30 p.m. I
NEW F42: General to Advanced Roll Forming Concepts Benefits of Roll Forming The advantages of utilizing the roll forming process as compared to other metal forming processes, such as stamping, extruding, and press brake, will be discussed. Learn how roll forming can often produce the same for half the cost. In situations where secondary operations are necessary, these operations can be seemlessly added to the roll form line. Brian Rodgers and Brian Wesley, Roll Forming Corp.
Flexible Roll Forming Systems for Productivity & Profitability More than ever it is necessary to have roll forming systems that can rapidly be changed from one job to another. Learn about the latest advances in roll forming and the integration of punching, notching, welding, folding, and robotics into highly efficient, flexible systems. How these systems can lead to greater productivity and profitability for your company will also be discussed. Antonio Gallo, Gasparini SpA and Peter Swenson, S Tech LLC
Added Value Options for Your New or Existing Roll Forming Lines with Different “In-Line Punching and Cut-off Solutions� Understand how completely integrated roll forming lines incorporate the cutoff and punching operations in the line to produce finished parts without secondary operations. This starts with simple cutoff methods to applications with holes, slots, notches and cutting the part to length using different methods of dies, presses and measuring systems. Paul Williams, Hill Engineering
10:30 a.m. - 12:30 p.m. B NEW
F61: Laser Joining Overview
Introduction to Laser Welding This presentation provides an introduction to the process covering materials, joint geometries, basic weld penetration data and key aspects required for successful laser welding. An overview of the laser sources available will be given, along with application examples. Geoff Shannon, Miyachi Unitek
Intelligent Solutions for Robotic Laser Processing This session will provide an overview of the latest in robotic laser applications and the use of sensors, programming tools and techniques to achieve high quality and flexible production. Attendees will witness an overview of robotic solutions for laser processing illustrating the cutting performance and the benefits of robots. The latest in welding applications including hybrid, remote and seam welding with servo wire feed will also be discussed. Michael Sharpe, FANUC Robotics
WEDNESDAY, NOVEMBER 16 8:00 a.m. - 10:00 a.m. A NEW
F51: Add-on Applications for Roll Forming The Four Basic Machine Applications Most roll forming lines are comprised of one of four basic machine application types. The rest are either very special applications, or they are a mix-andmatch setup of the four basic types. Learn more about these four applications, and which application will work best for your unique operation. Jaycen Rigger, AMS Controls
20
Integrated Laser System Design Options for Multiple Spot Remote Welding, High Production Applications This presentation will compare and contrast various designs of integrated, multi-axis laser systems that produce multiple spot welds for high production applications. Features and benefits of different fixturing options, material handling systems, remote focus heads (scanner vs. static), robotics, multiple heads or stations and laser choices (CO2, Disk, Nd:YAG, Fiber) will be discussed. Summary comparisons in system(s) price, production output, flexibility, maintenance and quality control (process monitoring) for the various designs will also be covered. David Gustaferri, VIL Laser Systems/Wayne Trail Technologies
B = Basic
I = Intermediate A = Advanced
FORMING & FABRICATING TRACK A F62:
Effectively Slitting & Blanking Coils Best Slitting Practices Understand the best practices for slitting coils of metal. Learn how to identify problems in slits and correct them on future setups, enabling you to introduce continuous improvement in your slitting operation. With the implementation of this knowledge, you will be able to improve quality while reducing costs. Al Zelt, ASKO Inc.
Advances in Blanking While close tolerance blanks are being used more frequently, a great deal of confusion remains about the definition of a blank. What is the proper way to measure them? What types of CTL/Blanking Lines are best suited to produce the most accurate parts and why? Learn how the best tolerances can be produced and how the latest technology can improve efficiency and quality. Dean Linders, Red Bud Industries
Precision Steel Leveling – State-of-the Art Innovation This session will discuss how part leveling is very different from coil leveling. Learn how part leveling provides added flexibility to the manufacturing process and impacts the mainstream production process. Examples of being able to improve many different types of material and how part leveling can increase production and throughput and improve material tolerance will be covered. Tom Campbell, ARKU Systems
Laser Compliant Metals Near-perfect flatness is paramount to success of laser cutting operations. Unstable, stressed metals can cause costly downtime, impacting productivity, committed customer deliveries, maintenance/crew expenses, and, ultimately, cash flow and profitability. Understand what it takes to produce quality metal sheets and plates through the entire cross section of the material, regardless of width, length, or gauge. Bob Sipp, Leveltek International LLC
Precision Slitting Technology & Practices In a given day, processing lines spend very little time slitting coils. Learn how new technology on the market and time-tested solutions can help you improve the efficiency, productivity and quality of your flat rolled operation. Ray Kuch, Braner USA, Inc.
B NEW
F63: Robotic Automation
This presentation will provide a practical guide to the technology and solutions currently available to manufacturers interested in more intelligent robot. Attendees will leave with practical knowledge of vision-enabled robot technology, a clear understanding of the current trends in robotic vision and an insight into the future intelligent robotics. Terry Tupper, FANUC Robotics and Mike Monnin, Wayne Trail Technologies
1:30 p.m. - 3:30 p.m. A NEW
F70: Advancements in Coil & Sheet Leveling Technology Changing the Shape of Flat Rolled Product Understand the available types of shape control equipment for upgrading the flatness and stability of flat rolled metal sheets, plates, and coils. This includes flatteners, straightners, roller levelers plus stretch and tension leveling systems. Discover how to evaluate the relative capabilities of this equipment.
A F73:
Advanced Laser Technology and Applications High Power Disk Lasers This presentation will discuss how on-going increases in power per disk, and improvements in beam quality and efficiency continue to validate the genius of the disk laser concept. As of today, the disk principle has not reached any fundamental limits regarding output power per disk or beam quality, and offers numerous advantages over other high power resonator concepts, especially over monolithic architectures. With advancements in running cost, investment cost and footprint, manufacturers continue to implement disk laser technology with more vigor than ever. David Havrilla, TRUMPF Inc.
Industrial Production with Laser Cladding Laser cladding will be reviewed for powder and hot wire technology. The presentation will include: laser types, nozzle types, and systems approach. Applications to be reviewed include power generation and oil & gas industries. Metallurgical results will be presented for several of the processes. Wayne Penn, Alabama Laser
Thomas Hazen, Consultant
B = Basic
I = Intermediate A = Advanced
21
FORMING & FABRICATING TRACK New Advances in Laser-Based Strip Splicing This presentation presents a new laser-based splicing system that incorporates state of the art fiber laser and precession motion technologies to enable splicing material as thin as 0.002” and with width to thickness ratios of up to 7000:1. Semi automated operation and an easy to use user interface allow an operator to become proficient with the system after just minutes of training, compared to months of experience with most TIG based systems.
Which Press Brake Tooling System Is Best For You? Determine which of the three most common press brake tooling systems (American, European, and New Standard) would be best suited for your current and future needs. Primary emphasis will be on achieving maximum productivity. David Bishop, Wila USA
MANAGEMENT TRACK
Scott Boynton, Joining Technologies
THURSDAY, NOVEMBER 17 8:00 a.m. - 10:00 a.m. B NEW
F80: Part and Surface Cleaning Technologies The presentation will cover an environmentally-safe alternative cleaning method to traditional hazardous solvents and hand scraping for removal of weld slag and spatter. Dry ice cleaning can clean on-line, without the need for disassembly – clearing slag off welding equipment, as well as cleaning grease, glue and dirt off production equipment. Learn how to clean better, faster, hot and in-place with no damage to tooling. Dan Orlowski, Durr Ecoclean and Tyson Marlowe, Cold Jet
A NEW
F81: Automated Deburring: A Surprising Cost & Time Saving WITH TECH TOUR This presentation will describe the advantages of different types of deburring machines. We will also describe different types of abrasives technologies in detail, including coated and non-woven abrasives. Many factors that improve performance, such as processing wet vs. dry and the impact of speed, coolant, and pressure will also be discussed. Gregory Larson, Timesavers, Inc. and Erik Vanstrum, 3M
10:30 a.m. - 12:30 p.m. A F90:
Press Brake Troubleshooting
What You Need to Know Before You Automate a Press Brake! This presentation will cover current trends in press brake automation, machine utilization, and hybrid alternatives. Software and programming examples will also be included, as well as floor space, support personnel, and safety issues.
MONDAY, NOVEMBER 14 8:00 a.m. - 10:00 a.m. B F01:
Introduction to True Kaizen
The intent of Kaizen is to deliver incremental improvements, yet done correctly, the culture of continual aligned improvements and standardization yields tremendous results in the form of compound safety, quality, delivery, cost, and morale improvement. AJ Vasquez, Pflug Packaging & Fulfillment
A NEW
F02: Creating an Employee Empowered Culture to Drive Performance World class manufacturers understand that a highly skilled and motivated workforce is their greatest asset. Treating workers with respect, rewarding their contributions and providing continual training and opportunities for advancement will propel your company to new heights of success. Learn how to choose the right people, provide them with the right training, and manage them to drive superior performance. Eric Isbister, GenMet Corp.
10:30 a.m. - 12:30 p.m. B F12:
Lean 101 - Principles of Lean Manufacturing The difference between traditional “push” vs. lean “pull” systems will be discussed. Discover how lean directly eliminates or reduces operating costs, cycletime and non-value added activities and learn how to create a team environment that makes better use of employees’ time and brainpower. Anthony Manos, Profero, Inc.
Paul LeTang, LVD Strippit Inc. 22
B = Basic
I = Intermediate A = Advanced
MANAGEMENT TRACK
I
F13: Recruiting and Selecting the Best Employees
1:30 p.m. - 3:30 p.m.
B NEW F23: Use 5S to Control Workspace Learn the steps necessary to hire a new employee, everything from developing a relevant job description 5S is about workplace organization, teamwork, and identifying methods of sourcing employees to building discipline and reducing waste. This session conducting effective behavior based interviews. You’ll will cover each of the 5S’s, how to perform a 5S event hire the right employees every time. and how to deploy 5S throughout your facility. Mark Ernst, Ernst Enterprises LLC Presenter will include a hands-on and entertaining class exercise to illustrate 5S. A F14:
Automation Strategies to Streamline Your Job Shop Office Benefits of Incorporating Data Collection Within the Shop Floor and Going Paperless
Anthony Manos, Profero, Inc.
I
Get Savvy About Reps: Recruiting and Retention for Sales Growth
Shop floor data collection software makes use of production scheduling to enable a manufacturing shop to become paperless. Kiosk data collection software eliminates the use of barcode technology to capture employee work through the job shop. The systems can allow employees to clock in/out for the day, in/out of jobs, and issue bills of material to jobs for job costing. The systems integrate with scheduling software, which highlights all the jobs an employee is scheduled to work on.
This session will discuss how to capture a competitive advantage through savvy rep management practices. Learn how to manage your outsourced sales force well, and your company gains access to built-in customer relationships and best practices from all the principals on that rep’s line card. Charles Cohon, Manufacturers’ Agents National Association
Effective and Economical Field Selling for Fabricators: Direct or Rep or Both?
David Ferguson, MIE Solutions
Making the Paperless Shop Floor a Reality Automating and streamlining operations, implementing real-time traceability, and improving data flow throughout the organization via a paperless system gives manufacturers unparalleled business control and transparency that provides greater responsiveness, accuracy and performance. In this presentation, we will take you through the shop floor evolution, providing best practices for manufacturers considering moving to a paperless environment. Christine Hansen, Epicor Software Corp.
Automatic Production Data Collection for Fab Shops
NEW F24: Developing a Winning Sales Force
Learn how to effectively and economically increase and/or diversify sales with limited resources either by selling directly or through a commissioned rep force. Understand the advantages and disadvantages for both so you can make the right decision for your operation. Richard Kallage, KDC & Associates, Ltd. and Joe Mayer, Mayer Business Group
I
F25: Strategic Planning for the Job Shop
This presentation will explain how automatic data collection can eliminate errors and describe the function and architecture of a robust automatic data collection system.
Unless you plan for the future and take the necessary steps to make sure your people, technology, and processes are at the forefront, you will be a follower and loose your competitive advantage. Learn how to build and implement a strategic plan for your operation.
Jim Finnerty, Wintriss Controls
Mark Ernst, Ernst Enterprises LLC
B = Basic
I = Intermediate A = Advanced
23
MANAGEMENT TRACK TUESDAY, NOVEMBER 15 10:30 a.m. - 12:30 p.m. A NEW
F34: Visual Controls to Improve Work In this presentation, participants will see the basics of a good visual workplace and how to apply it to their own areas to reduce waste, improve morale and make work easier. Real-world examples and many low cost solutions will be given. A hands-on class exercise will help drive home these points. Anthony Manos, Profero, Inc.
A F35:
Top 10 Secrets of Lean Success for Managers This presentation will provide a set of principles and tools that will help you deal with lean implementation barriers, and equip you with the ability to write your own action plan for improvement and sustainment. Rick Smith, Technical Change Associates
B NEW
F36: Social Marketing on Speed A Crash Course Social marketing can be the best thing that ever happened to your business. Learn simple techniques and powerful, free tools to harness social networking, blogging, and autoresponders. You’ll become a trusted expert who leverages an influential social presence into real sales and results. Jon Goldman, Brand Launcher
A NEW
F37: Financial Planning Strategies
Avoiding Business Killers Learn the six mistakes that consistently cause businesses to fail and what you can do to avoid them. If unaddressed, these six common mistakes can destroy a business and compromise everyone involved. Barry Link and Joshua Coleman, LDS Wealth Advisors
You Can’t Bank Sizzle . . . . Where’s The Profit? This session will discuss how operating with inaccurate data, lack of intelligent market and business feedback, and ineffective internal controls can lead to potentially lethal problems. Learn how to position and transition your business to achieve and sustain profitability. Alan Lund, UHY Advisors, Inc.
24
Private Equity Partnerships and Ownership Transitions Selling your business is a once in a lifetime event. Ideally, you’ll turn the responsibilities and risks over to someone who can take your business to new levels, allowing you to pursue your next destination. Receive a crash course on how to sell your company and/or utilize private equity firms to to grow your business with lower risk. Robert Contaldo, Corporate Finance Associates
1:30 p.m. - 3:30 p.m. B F43:
Demand Pull in the Fabrication Job Shop Transporting materials and waiting are two of the biggest causes of waste in a manufacturing environment. Sound materials and management practices through effective use of demand pull will help you achieve your Lean manufacturing objectives. The importance of these demand pull concepts apply to all manufacturers. Rick Smith, Technical Change Associates
B NEW
F44: Five Marketing Moves for Tomorrow Learn how to use proven marketing techniques to attract new business, keep your core customers, and get them to refer new business your way! Forget about unproven theories and inapplicable concepts -- the focus of this session will be on practical techniques that you can use as soon as you get home from the show to increase your sales. Jon Goldman, Brand Launcher
WEDNESDAY, NOVEMBER 16 8:00 a.m. - 10:00 a.m. A F52:
Low Volume, High Variety Productions - No Problem for Lean In this session, we will tackle the myth that Lean does not work in a job shop environment. Focused on market-driven objectives, we will address the problems you face, discuss ideas and suggestions, and ultimately provide the solutions that will drive productivity throughout your business. This facilitation will give you the tools to ensure a competitive advantage and provide the economic benefits (ROI) you need. Rick Smith, Technical Change Associates
B = Basic
I = Intermediate A = Advanced
MANAGEMENT TRACK I
F53: Sales & Marketing Strategies to Attract Profitable Business
THURSDAY, NOVEMBER 17 8:00 a.m. - 10:00 a.m.
Do you know why your customers utilize your products and services and what added benefits they receive? Learn how to define your value proposition, so you can B NEW F82: Value People Component of Lean Focus is placed on the kanban cards, the kaizen develop solid strategies and metrics that enable you to target customers who will benefit the most and provide event, and the 5-S and exotic vocabulary. However, it is the people component of lean that makes it you with the bottom line results you want. sustainable and must be targeted to achieve desired Allan Reczek and Joe Mayer, Mayer Business Group outcomes. The importance of intangibles in today’s highly competitive markets 10:30 a.m. - 12:30 p.m. Susan Lesser and Claudio Fiorani, nPlusOne Consulting
A F64:
Total Productive Maintenance for the Fabrication Job Shop Listen up—if you do not have a TPM program in place you are throwing profits away faster than your equipment and machinery can run. This session will help you identify key sources of productivity loss immediately. Transform your work environment now! Rick Smith, Technical Change Associates
I
NEW F65: Finding and Fixing Profit Destroyers in High Mix Operations High overall efficiencies in a high mix, low volume environment are difficult to obtain. Challenges like scheduling, constant changeover, and other issues put a drag on overall efficiency and productivity. However, many of these efficiency killers are surprisingly easy to find, assess, and fix by simply learning to see and measure them. Richard Kallage, KDC & Associates, Ltd.
1:30 p.m. - 3:30 p.m. B NEW
F71: Team Building on Steroids
This presentation will offer many practical and proven ways to attract, retain, and develop good employees in a lean manufacturing environment. The performance management techniques that will be discussed have successfully been used in dozens of companies with great success. The 3 “secret” ingredients of performance management will be shared. Glenn Jensen, Technical Change Associates
A F72:
Four Steps to Improving Sales & Productivity in a Recession Attendees will engage in a live brainstorming session to identify 50-100 ways to improve their business. Learn how to identify and solve costly problems.
B NEW
F83: CLOUD Computing Basics
Cloud Systems in Manufacturing This presentation will outline the underlying approaches used by leading manufacturing enterprises that have chosen to operate their IT systems in the Cloud. With real-life examples, we will describe the benefits of Cloud-delivered systems in terms of efficiencies, cost savings, and the maximization of resources. Typical concerns regarding security, disaster recovery and implementation challenges will also be addressed. Patrick Fetterman, Plex Systems, Inc.
Using Cloud Computing to Fast-Track Agile, Lean, and Green Traceability Case study showing how a rapid implementation of a cloud based system (Plex Online) improved quality, productivity and profitability for a steel cutting facility. Specific improvements to be outlined include quality, traceability, mechanical and chemical property storage and control, test results and attribute-based inventory search capabilities. Successes shown will be ease of transition, supplier and customer visibility, data accessibility and quality control. Automatic revision control with visual history David Klotz, Plex Systems, Inc.
A NEW
F84: Leadership: Critical Communications & Team Development This session will look at attitudes and behaviors that create barriers to effective problem solving. Topics include: the characteristics of a thinker/problem solver, leadership styles that encourage or discourage thinking, the role effective listening plays in creating a thinking team, and the power of the ‘AND’ conversation. Deborah Pearce, Pearce Communications Group, LLC and Greg Schweiner, VisionCorp
John Mautner, Cycle-of-Success Institute (COSi)
B = Basic
I = Intermediate A = Advanced
25
MANAGEMENT TRACK I
10:30 a.m. - 12:30 p.m.
Tool Steel Tutorial for Stamping and Forming Tools
NEW F91: Establishing a World Class Safety Culture
This presentation will cover methods for comparing and selecting tool steels for die design, improving tool life or tool performance and addressing tool failures. Attendees will learn how to make informed decisions regarding tool steel selection. Bring questions about your specific tool steel problems or issues.
Creating a World Class Safety Culture This session will show how focusing on your people will continually improve your safety process and reduce injury rates, while enhancing your profit. Kelly Langdon, Buhler Aeroglide Corp.
Return to Work: How You Can Positively Impact Your Profitability
Ed Tarney, Erasteel, Inc.
10:30 a.m. - 12:30 p.m.
Managing your total workers’ compensation process A NEW S10: Increasing Productivity and Quality Monitoring is critical to your bottom line profitability. A return to work process makes good business sense. Learn how Increasing Productivity in Welding, Forming to develop and integrate a cost containment process and Fabricating Through Integration of Best into your operations. Practices In Electronic Sensing, Positioning Brian Roberts, CNA Risk Control
STAMPING TRACK MONDAY, NOVEMBER 14 8:00 a.m. - 10:00 a.m. A S01:
Error-Proof Metalforming
Electronic digital and analog sensors, along with scores of tools and dies, will be showcased to illustrate best practices in metalforming & assembly. The value-added function of in-die welding will also be presented. Attendees will learn how to eliminate die crashes & minimize die maintenance in order to remain competitive in this challenging economy. George Keremedjiev, Tecknow Education Services, Inc.
B S02:
Stamping Advanced High Strength Steels Stamping Advance High Strength Steels Closing the Manufacturing Gap The emergence of Advance High Strength Steels (AHSS) is changing the way metal stampings are being processed in the press Shop. Due to their higher strengths and greater springback after forming, producing high-strength steel stampings and their tools require special attention..
and Measurement Devices
Sensors, transducers, RFID systems and other monitoring/tracking systems have improved manufacturing practices, but often these devices are not placed properly and can cause problems. This session will carefully examine individual technologies and proven methods used to optimize the performance of these peripheral sensing, poke-yoke, positioning, tracking and measurement systems that can potentially save organizations a fortune in revenue through productivity enhancement. David Bird, Balluff, Inc
Automatic In-Die Part Quality Monitoring & Tool Adjustments Implementation of part measurement, die-adjustment and part tracking can result not only in 100% verification of critical part features, but also in significantly increased machine utilization, accurate production and scrap rates, and more reliable die protection. Learn the practical methods to select, apply, and integrate sensors and control systems into the stamping process in order to fulfill accuracy and quality requirements. James Barrett, Link Systems. Inc.
Peter Ulintz, Anchor Manufacturing Group, Inc.
26
B = Basic
I = Intermediate A = Advanced
STAMPING TRACK TUESDAY, NOVEMBER 15
B S11:
AHSS Stamping Forensics and Green Fluid Technology
10:30 a.m. - 12:30 p.m.
Green Fluid Technology for Metal Stamping
Learn how to turn your stamping operations lean and A S30: Beyond Forming: Fabrication in green. Cost saving techniques and evaluations will the Stamping Press be demonstrated. Attendees will learn how to select Why Invest in Servo Press Technology? lubricants and evaluate their performance, as well as Learn how to achieve significant productivity gains how technology advancements in green lubricants can (20-60% on average) from motion curve modifications – make a substantial difference to thebottom line. Finally, the pros and cons of green lubricants will be compared with press forces ranging from 100-2000 US tons. The technology provides better part quality and to standard chemistries for metalforming lubricants. extended die life for processing high strength steels. Steve Lowery, Tower Oil & Technology Co. The advantages of this will be reviewed.
AHSS Stamping Forensics
Barry Lewalski, Schuler Inc.
This session covers emerging trends in high strength steel, including challenges faced in stamping shops and tool rooms, and potential tooling related solutions. Using research conducted on die clearance, piercing loads, tool geometry, tool steel materials & coatings, you will learn techniques to improve productivity while processing high strength steels.
Servo Press Technology The press and the dies in the press need to operate as a complete system to ensure part quality. Learn how servo press technology gives the ability to eliminate the trial and error set up and use exact digital data to minimize set up time and guarantee performance stroke after stroke.
Bruce Konopinski, Dayton Progress Corp.
Jim Landowski, Komatsu America Industries, LLC
1:30 p.m. – 3:30 p.m. A S20: Die Design and Efficiency
I
S31: Improving Stamping Efficiency
Die Planning and Cost Estimating in the Cloud
Production and Tryout Mapping: A Systematic Approach
Attendees who plan, purchase or produce dies should attend this session. The focus will be on new cloud computing technologies that make tier collaboration possible. The presenter will use example part(s) to demonstrate how to achieve speed, consistency and accuracy in stamping planning and die cost estimating.
Systematic measures can be put in place to eliminate potential variation during stamping process planning and design. Participants in this session will get an overview and introduction into the common stamping environment variables, and learn methods available to quantify and map responses to variation.
Jeff Bennett, Tool Planners Inc.
The Benefits of “Manufacturable” Solid Die Designs Attendees will learn about the importance of development and simulation accuracy to achieve better results. Focus of the discussion will be on the transformation into virtual tool and die engineering and the recurring benefits to the industry. David Darling, Autodie LLC
Gaining a Competitive Advantage Through In-Die Fastener Installation Attendees will learn how to properly evaluate a project and determine if an In-Die assembly system is appropriate. The individual elements of an In-Die system and how they function together to form a complete system is reviewed. The presentation also includes working animations of the internals of the In-Die tooling and photographs of typical and unique projects. Roger Patton, PennEngineering Fastening Technologies
B = Basic
I = Intermediate A = Advanced
Eric Kam, AutoForm Engineering USA
Automated Data Collection and OEE Reporting This session will describe ways to automatically collect unbiased production and OOE data directly from the machines in real time. In addition, new calculation methods will be introduced that produce accurate and relevant results for piece-part manufacturing processes. Jim Finnerty, Wintriss Controls
Material Utilization: Planning, Engineering and Achieving Best Results Attendees will learn methods commonly employed to define the initial material utilization requirements for sheet metal stamped parts. The strengths and weaknesses of these methods and the potential pitfalls involved will be discussed. Methods for overcoming these risks, as well as new technologies available to lower costs with minimal material use, will be introduced. Eric Kam, AutoForm Engineering USA 27
STAMPING TRACK WEDNESDAY, NOVEMBER 16
TUBE & PIPE TRACK
8:00 a.m. - 10:00 a.m. B NEW
S50: Best Practices for Manufacturing: World Class Safety & How to Compete Globally World Class Safety Culture in a Metalforming Plant Learn how one company has worked over 7 years without a single OSHA 300 log recordable incident. Over 2 million safe work hours worked, training education and metalforming professionalism, random drug testing, enforcement of safety policies, and PPE near miss learning moments will be covered. Erick Ajax, EJ Ajax & Sons, Inc.
Beyond Stamping - Methods to Compete on a Global Stage Prepare to grow in a global market with competitive manufacturing techniques that include, in-die assembly, welding, measurement, etc. Real word case studies, including medical devices, will be presented showing complex products that have been stamped, molded and assembled with complete automation. Michael Nordmeyer, Novo Design Group LLC
10:30 a.m. - 12:00 p.m. B NEW
S60: Vibration Control and Installation Methods to Improve the Performance of Metal Working Machinery This presentation will explore the relationship between installation methods and its effects on machine performance, productivity and the surrounding environment. Basic machine structural dynamics and vibration theory will be explained using technical illustrations and case studies. The characteristics of a wide variety of isolators and mounting systems will be covered including; elastomeric, coil spring systems, material and viscous damping, leveling and non-leveling designs. Mechanical, servo-driven & hydraulic metalforming equipment, including large stamping presses, highspeed and gap-frame type presses will be addressed. Keith Leatherwood, Vibro/Dynamics Corp.
MONDAY, NOVEMBER 14 8:00 a.m. - 10:00 a.m. B F03:
Fundamentals of Tube Mill Operations This session will help you address and strengthen the “weak links� in your tube and pipe mill operation. Learn how to identify problems and implement corrective measures that will build morale, improve product quality, reduce scrap, and produce greater profit by practicing the best standards and procedures. Robert Sladky and Bret Molnar, Roll-Kraft
1:30 p.m. - 3:30 p.m. A NEW
F26: Advanced Tube Mill Operations Increasing Productivity with Tube Mill Coolants Selection of the right coolant for your mill must be based on compatibility with your lubricants and proper monitoring techniques. Learn how to provide the best filtration system to your system, proper storage techniques, and long-term rust protection in a number of environments. David Kinnard, Tower Oil & Technology Co.
Optimized Inline Cutting Techniques for Pipe and Tube The flying shear cutting process results in significant cost savings and improved schedule deliveries when compared to non-value added secondary operations. Using this process, you can produce shorter cut lengths with 50% better accuracy at faster mill speeds than other techniques as well as less frequent and faster tooling changes with lower costs. Charles Sepkaski, Thermatool Corp.
Dust Collection for Remetallizing Weld Seams The two main thermal spray hazards are fumes and metal dust that need to be properly collected through ventilation systems and overspray units. This requires proper airflow, the correct cartridge design, the right collector safety equipment, and regular maintenance and inspection. These measures ensure your operation meets the new OSHA directives and protects the health and safety of your workforce. Scott McLaughlin, McLaughlin & Associates Thermal Spray, Inc.
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B = Basic
I = Intermediate A = Advanced
TUBE & PIPE TRACK
TUESDAY, NOVEMBER 15
THURSDAY, NOVEMBER 17
10:30 a.m. - 12:30 p.m.
8:00 a.m. - 10:00 a.m.
A F38:
Tube & Pipe Welding & Inspection
Recent Trends in HF Contact Welding Learn how recent design developments in HF contact welding have improved the process, resulting in less contact marking of the tube, higher efficiencies, longer contact tip life, less down time, and better weld quality. Thomas Ignatowski, Thermatool Corp.
Regulated Metal Deposition (RMD™) Modified Short Circuit MIG and Pro-Pulse™ Pulsed MIG Welding Processes Advance Pipe Welding Performance and Productivity
B F85:
Basics of Tube & Pipe Fabrication
Lubrication Fundamentals for Bending and End-forming Tube and Pipe Learn about the different families of lubricants used for bending and end-forming tube and pipe, and the advantages and disadvantages of each. Learn how to select the most compatible lube for your process that takes in account any secondary processes like welding and the chemistry of your cleaners. Joe Hough, Tower Oil & Technology Co.
10:30 a.m. - 12:30 p.m.
Through a calm, stable arc and smooth metal transfer, A NEW F92: Advanced Tube & Pipe Regulated Metal Deposition (RMD™) outperforms Fabrication with Tech Tour TIG and short circuit transfer MIG welding processes in pipe welding root pass applications by reducing Tube Bending Goes All-Electric rework and distortion, and providing process benefits Learn how all-electric benders can reduce set up such as faster travel speeds and the elimination of time while improving bend quality and repeatability. back purging on stainless steel. Find out how all-electric benders utilize less energy Jim Cuhel, Miller Electric Mfg. Company, and and eliminate the potential environmental hazard of Ron Halpenny, Graham Corp. hydraulic leaks. Learn how to reduce work in process by utilizing stack tooling.
WEDNESDAY, NOVEMBER 16
Jeff Arendas, BLM Group USA Corp.
8:00 a.m. - 10:00 a.m.
Eliminating the Black Art of Tube Bending
B NEW
F54: Hydroforming - It’s Lower Cost Than You Think! This session will provide the knowledge you need to plan a hydroform cell step by step, including how to automate the entire process and what assorted modules are typically used before and after the hydroform process.
The focus of this session will be on how the all-electric tube bending machine is finally accepted as the only approach for high value, high accuracy repeatable production. Learn about the latest developments and how they can benefit your business. Alan Pickering, Unison Ltd.
Mike Bollheimer, Wayne Trail Technologies, Inc.
B = Basic
I = Intermediate A = Advanced
29
WELDING TRACK CONFERENCES WELDING TECHNOLOGY TO THE RESCUE Monday, November 14 8:30 a.m. – 4:00 p.m. Member: $345, Non-Member: $480 · Registration Code: W28 A number of major research efforts and technological wizardries are paying off in big ways throughout industry. The effects are numerous. Some are in huge improvements in productivity. Others are in quality. There are brand-new solutions to lingering problems. This trend in new developments is bound to introduce more science into the overall welding scene. Conference Chair: Robert Irving
8:30 a.m. - 9:05 a.m.
11:05 a.m. - 11:40 a.m.
Bill Guest, OTC Daihen, Inc.
Randy Dull, Edison Welding Institute
9:05 a.m. - 9:40 a.m.
11:40 a.m. - 1:00 p.m.
R.W. Kruzic, Chicago Bridge & Iron Co.
1:00 p.m. - 1:35 p.m.
Advancements in CO2 Shielded Gas Metal Arc Welding
Computed Radiography 9:40 a.m. - 10:15 a.m.
Quality Assurance in Field Heat Treatment Gary Lewis, Superheat FGH
10:15 a.m. - 10:30 a.m.
Morning Break
10:30 a.m. - 11:05 a.m.
DeltaSpot - Resistance Spot Welding with Process Tape Stefan Mayr, Fronius USA LLC.
Reciprocating Wire Feed Systems for Plate Products
Lunch
20 kW Hybrid Laser Arc Welder Duncan Pratt, GE Global Research
1:35 p.m. - 1:50 p.m.
Automated Back Gouging of Thick Plate Weld Joints for DDG 1000 Construction Bruce Horn, Concurrent Technologies Corp.
1:50 p.m. - 2:10 p.m.
A New Hybrid Laser Arc Welding Center Opens Up Doug Zoller, American Tank & Fabricating Co.
2:10 p.m. - 3:00 p.m.
Question and Answer Session
30
WELDING TRACK
CONFERENCES 8TH CONFERENCE ON WELD CRACKING Tuesday, November 15 8:30 a.m. – 4:00 p.m. Member: $345, Non-Member: $480 · Registration Code: W29 At AWS’s eighth conference on weld cracking, the different types of cracking, their respective causes, and their solutions will be thoroughly examined. No incident causes so much alarm as a weld crack. This program will identify and analyze the types of cracks — and more importantly — what to do about them. Conference Chair: Robert Irving
8:30 a.m. - 9:05 a.m.
Understanding Weld Cracking in Steels Joseph C. Bundy, Hobart Brothers Co.
9:05 a.m. - 9:40 a.m.
1:05 p.m. - 1:40 p.m.
Investigation of Weld Metal Cracking in a Hydrotreater Vessel Robert W. Warke, LeTourneau University
Crack Avoidance in Creep StrengthEnhanced Ferritic Steels
1:40 p.m. - 1:55 p.m.
William F. Newell, Jr., Euroweld Ltd.
1:55 p.m. - 2:30 p.m.
9:40 a.m. - 9:55 a.m.
Morning Break
9:55 a.m. - 10:30 a.m.
Hot Cracking in Austenitic Stainless Steels Damian J. Kotecki, Damian Kotecki Welding Consultants, Inc.
10:30 a.m. - 11:05 a.m.
How to Prevent Cracking When Welding Aluminum Alloys Tony Anderson, ITW Global Welding Technology Center
11:05 a.m. - 12:30 p.m.
Lunch
12:30 p.m. - 1:05 p.m.
Hydrogen Induced Cracking in Welding High Performance Steels
Afternoon Break
Preventing Cracking in Nickel-Base Alloys Donald J. Tillack, Tillack Metallurgical Consulting, Inc.
2:30 p.m. - 3:05 p.m.
Phased Array Ultrasonics for Detecting and Sizing Cracks in Welds Michael Moles, Olympus NDT
3:05 p.m. - 3:40 p.m.
Pressure Vessel Crack Prevention in Weld Repairs and Alterations James T. Worman, The National Board of Boiler and Pressure Vessel Inspectors
3:40 p.m. - 4:00 p.m.
Question and Answer Session
Yoni Adonyi, LeTourneau University 31
WELDING TRACK CONFERENCES WHAT’S NEW IN POWER SOURCES Wednesday, November 16 8:30 a.m. – 4:00 p.m. Member: $345, Non-Member: $480 · Registration Code: W30 The latest welding machines are equipped with greatly improved capabilities, including multi-process operation. Meet the experts and understand the relative benefits of emerging power source technologies, for example, transformer-rectifiers and inverters. The experts will be on hand to compare these innovations. Conference Chair: Robert Irving
8:30 a.m. - 9:05 a.m.
Modern Power Source Technology that Drives Process Improvement Todd McEllis, Miller Electric Mfg. Co.
9:05 a.m. - 9:40 a.m.
AC Pulse GMAW for Aluminum, Mild and Stainless Steels Phil Mosquera, OTC Daihen Inc.
9:40 a.m. - 9:55 a.m.
Morning Break
9:55 a.m. - 10:30 a.m.
Advances in Production Monitoring
12:30 p.m. - 1:05 p.m.
High Performance GMAW - New Machines, New Techniques Will Provide a Boost in Performance Paul Blomquist, Applied Thermal Sciences, Inc.
1:05 p.m. - 1:40 p.m.
WeldScore - Embedded Weld Data Quality Monitoring Joe Daniel, The Lincoln Electric Co.
1:40 p.m. - 1:55 p.m.
Afternoon Break
1:55 p.m. - 2:30 p.m.
Bruce Chantry, The Lincoln Electric Co.
Gold Track VI
10:30 a.m. - 11:05 a.m.
Robert Tollett, Liburdi Automation Inc.
Advanced GMA Welding Wesley Doneth, Fronius USA LLC.
11:05 a.m. - 12:30 p.m.
Lunch
2:30 p.m. - 3:05 p.m.
Controlled Short Circuit GMAW Process Competes Favorably with SMAW, GTAW Jim Cuhel, Miller Electric Mfg. Co. and Rom Halpenny, Graham Corporation
3:05 p.m. - 4:00 p.m.
Question and Answer Session
32
WELDING TRACK
THERMAL SPRAY TECHNOLOGY: HIGH-PERFORMANCE SURFACES Wednesday, November 16 9:00 a.m. – 5:00 p.m. Member: $345, Non-Member: $480 · Registration Code: W31 The American Welding Society and The International Thermal Spray Association are organizing the Third Thermal Spray and Coatings Conference, to be held in conjunction with FABTECH 2011. This one-day event is intended to introduce the process and its uses to new potential users with morning and afternoon sessions focusing on actual applications and new developments in thermal spray technology. For more details, see the AWS conference web page at www.aws.org/conferences. In addition, on Tuesday, November 15, a free half-day tutorial on thermal spray fundamentals titled Thermal Spray Basics: Putting Coatings to Work is scheduled. The tutorial is being sponsored by the International Thermal Spray Association. Conference Chairs: David Wright and Dan Hayden
THERMAL SPRAY BASICS: PUTTING COATINGS TO WORK Tuesday, November 15 1:00 p.m. – 5:00 p.m. FREE · Registration Code: W45 This basic introduction to thermal spray benefits will cover four major areas: processes, equipment, applications, and industry usage.
• Processes covered will include molten metal flame spraying, powder flame spraying, wire flame spraying, ceramic rod flame spraying,ceramic rod flame spraying, detonation flame spraying, high velocity oxy/fuel spraying (HVOF), cold spraying, plasma spraying, electric are spraying, and RF plasma spraying.
• Equipment will be on display. Several spray guns will be available for attendees to handle and discuss throughout the class. Other larger items such as complex systems and spray booths will be illustrated and discussed.
• Application examples will be presented for a variety of requirements from several different industries.
• Industry usage charts will be reviewed listing several processes and coating applications used by various industries.
33
WELDING TRACK PROFESSIONAL PROGRAM Pick and choose between concurrent sessions for the latest in welding research and commercial developments. Pay by the day or attend the entire four-day program, with special discounts for students and members of AWS, FMA, SME, PMA, or CCAI.
4-DAY PROFESSIONAL PROGRAM–Member: $225, Non-Member: $360 • Registration Code: W37 4-DAY STUDENT PROFESSIONAL PROGRAM–Member: $75, Non-Member: $90 • Registration Code: W38 1-DAY PROFESSIONAL PROGRAM– Member: $150, Non-Member: $225 • Registration Code: Monday (W33), Tuesday (W34), Wednesday (W35), Thursday (W36)
Monday, November 14 8:00 a.m. – 5:00 p.m.
SESSION 1: International Trends in Welding Research Chair: Stephen Liu, Colorado School of Mines
A. 8:00 a.m. State of the Welding Related Industries and Trends of Welding Research & Development in Singapore Ang Chee Pheng, President of the Singapore Welding Society
B. 9:00 a.m. International Topics in Welding Research
E. 4:00 p.m. Newly Developed Low Transformation Temperature (LTT) Welding Tariq Alghamdi and Stephen Liu, Colorado School of Mines
F. 4:30 p.m. Weld Solidification Behavior of Ni-base Superalloys for Use in Advanced Supercritical Coal-fired Power Plants David Tung and John C. Lippold, The Ohio State University
SESSION 3: Solid-State Processing Chair: Yoni Adonyi, LeTourneau University
A. 2:00 p.m. Friction Stir Welding of ISO 3183 X80M Steel
Chair: Stephen Liu, Colorado School of Mines
Antonio J. Ramirez, Tahiana F.C. Hermenegildo and Tiago F.A. Santos, Brazilian Synchrotron Light Laboratory, Conrado R.M. Afonso and Ricardo R. Marinho, CENPESPetrobras
A. 2:00 p.m. Separating the Good Welds from the Bad Welds
B. 2:30 p.m. Adaptation of Al-to-Steel FRW-I to Thick Sections
John P. H. Steele, Colorado School of Mines
Wendell L. Johnson and Jerry E. Gould, Edison Welding Institute
SESSION 2: NSF I / UCRC Sponsored
B. 2:30 p.m. Development of a HighChromium Nickel-base Filler Metal with Improved Weldability for Nuclear Power Plant Construction and Repair Applications Adam T. Hope, Eric Fusner and John C. Lippold, The Ohio State University and Steve L. McCracken, Charlotte, NC
C. 3:00 p.m. Weldability of A356+0.5Cu and Its Nanocomposites
C. 3:00 p.m. Solid State Welding of High Performance Steels Nathan Dix, Josh Hammond and Yoni Adonyi, LeTourneau University
D. 3:30 p.m. Friction Stir Welding of Lean Duplex Stainless Steel
Dake Wang, Hongseok Choi, Xiaochun Li and Sindo Kou, University of Wisconsin
Tiago Felipe de Abreu Santos, Marina Magnani and Antonio Jose Ramirez, Brazilian Synchrotron Light Laboratory
D. 3:30 p.m. Welding of Stainless Steel-Effect of Sulfur on Weld Pool Phenomena
E. 4:00 p.m. Susceptibility of Carbon Steel Welds to Hydrogen Embrittlement
Sindo Kou, University of Wisconsin, C. Limmaneevichitr, King Mongkut’s University of Technology-Thonburi, and P.S. Wei, Kaohsiung, Taiwan
Wei Zhang, Zhili Feng, John Wang and Larry Anovitz, Oak Ridge National Laboratory
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WELDING TRACK F. 4:30 p.m. Mechanical and Microstructural Evaluation of Friction Stir Processed Diffusion Bonded Magnesium and Magnesium Metal Matrix Composites
SESSION 5: Arc Welding Processes
Scott Gordon and Stephen Liu, Colorado School of Mines
A. 8:00 a.m. Double Electrode GMAW with One Welding Power Supply
Tuesday, November 15
Chair: Daniel Hartman, Manufacturing Behavioral Science
8:00 a.m. – 5:00 p.m.
Jinsong Chen, Adaptive Intelligent Systems LLC, and Yi Lu and YuMing Zhang, University of Kentucky
SESSION 4: Shipbuilding
B. 8:30 a.m. Submerged Arc Welding of High Strength Steel by Cold Wire Feed
Chair: Maria Posada, Naval Surface Warfare CenterCarderock Division
A. 8:00 a.m. Fracture Toughness of Welded NUCu-140 Brett Leister, John DuPont and Jeffrey Farren, Lehigh University
B. 8:30 a.m. Microsampling of Friction Stir Welded Ti Alloys Sal Nimer and Marc Zupan, University of Maryland – Baltimore County, and Jennifer Wolk, Naval Surface Warfare Center-Carderock Division
C. 9:00 a.m. Automated Welding Technology for VCS Submarines Nancy C. Porter and Steve Massey, Edison Welding Institute, and Ned Kaminski, General Dynamics Electric Boat
D. 9:30am Ultrasonic Impact Treatment of Aluminum 5456 Plate and Welds Kim N. Tran and Caroline Scheck, Naval Surface Warfare Center Carderock Division, Lourdes Salamanca-Riba, University of Maryland – College Park, and Marc Zupan, University of Maryland – Baltimore County
E. 10:00 a.m. Understanding the Effect of Tool Design in Friction Stir Welding of HSLA-65 Steels David Lammlein and Maria Posada, Naval Surface Warfare Center Carderock Division
F. 10:30 a.m. Fusion Welding Repair of 5xxx Series Aluminum Friction Stir Welds Maria Posada, Naval Surface Warfare Center Carderock Division
G. 11:00 a.m. Underwater Friction Stir Welding of HY80 Steel Terry R. McNelley, Sarath K. Menon, Garth W. Young and William C. Stewart, Naval Postgraduate School, and Murray W. Mahoney, Consultant
H. 11:30 a.m. Nondestructive Testing False Positives on Friction Stir Weld Applications Bruce H. Halverson, Marinette Marine Corporation
Biswajyoti Basu, Naval Materials Research Laboratory, R. Rahul and E. Jeevarasan, National Institute of Technology, and S. Jerome and Arun Kumar Shah, Panipat Institute of Engineering Technology
C. 9:00 a.m. Welding Arc Interruptions in Tandem Pulsed GMAW Ruham Pablo Reis, Federal University of Rio Grande - FURG
D. 9:30 a.m. Study of Silicate Islands in GMAW Richard Derrien, Stephen Liu and Erik Lord, Colorado School of Mines
E. 10:00 a.m. Full Penetration Welding Using Laser Enhanced GMAW Yi Huang and YuMing Zhang,University of Kentucky
F. 10:30 a.m. Submerged Arc Welding Line Pipe with Three Electrodes Stephen Kenny, University of Alberta
G. 11:00 a.m. Residual Stress Analysis in Machining of Duplex Welds Carolina Payares-Asprino and Patricia Muñoz-Escalona, Universidad Simón Bolívar, and Anamelis Sanchez, Fundación Instituto de Ingenieria
H. 11:30 a.m. Selection of Welding Consumables for Metal Arc Welding Under Oil (MAW-UO) Hamad H. Almostaneer, Stephen Liu and David L. Olson, Colorado School of Mines
I. 12:00 p.m. Droplet Heat Content in Nickel Sheathed WC-cored GMAW Wires Kevin M. Scott and Patricio F. Mendez, University of Alberta
SESSION 6: NSF I / UCRC Sponsored Chair: John DuPont, Lehigh University
A. 2:00 p.m. Corrosion Behavior of Nickel Based Alloy Coatings Andrew W. Stockdale and John DuPont, Lehigh University 35
WELDING TRACK B. 2:30 p.m. Thermal Stir Welding of Steel Feng Pan and Sindo Kou, University of Wisconsin, and R.J. Ding, Marshall Space Flight Center
C. 3:00 p.m. Preventing Dissimilar Metal Weld Failures Gregory J. Brentrup, John DuPont, Brett M. Leister, Brett S. Snowden and Joachim L. Grenestedt, Lehigh University
D. 3:30 p.m. Hot Bending of Armor Alloys Nicholas A. Kullman and Boian T. Alexandrov, The Ohio State University
E. 4:00 p.m. Stress Rupture Evaluation of Steel Welding Consumables Chai Xiao and Sindo Kou, University of Wisconsin
F. 4:30 p.m. Laser Impact Welding Huimin Wang, The Ohio State University
SESSION 7: Weld Modeling Chair: Zhili Feng, Oak Ridge National Laboratory
A. 2:00 p.m. Surface and Interface Phenomena inThermoelectric Element Welding Ithamar Glumac, Ben Sokolove and Yoni Adonyi, LeTourneau University
B. 2:30 p.m. A Computational Modeling Tool for Welding Repair of Irradiated Materials Zhili Feng, Oak Ridge National Laboratory, and Eric Willis and Ken Wolfe, Electric Power Research Institute
C. 3:00 p.m. 3D Weld Pool Surface Characterization XueWu Wang, YuMing Zhang and WeiJie Zhang, University of Kentucky
D. 3:30 p.m. Modeling and Microstructure Evolution Analysis of Friction Stir Processing of Magnesium Alloy Zhenzhen Yu, Wei Zhang and Zhili Feng, Oak Ridge National Laboratory, and Hahn Choo, University of Tennessee
E. 4:00 p.m. Examination of Cross Tension Test for DP Steels Murali Tumuluru and David J. Radakovic, U.S. Steel
F. 4:30 p.m. Modeling and Control of Droplet Development in Laser Enchanced GMAW Yan Shao and YuMing Zhang, University of Kentucky
Wednesday, November 16 8:00 a.m. – 5:30 p.m.
SESSION 8: Laser Materials Processing Chair: Tom Lienert, Los Alamos National Laboratory
A. 8:00 a.m. Characterization of a Materials Processing Laser T.J. Lienert, J.O. Sutton, M.S. Piltch and P. Burgardt, Los Alamos National Laboratory
B. 8:30 a.m. Issues with Laser Welding Through a Fused Silica Window T.J. Lienert, J.O. Sutton, M.S. Piltch, R.T. Forsyth and P.A. Papin, Los Alamos National Laboratory
C. 9:00 a.m. Reducing Alloying Element Vaporization from Stainless Steel Weld Pools Produced by Pulsed Laser Welding T. DebRoy, Penn State University, and T.J. Lienert, Los Alamos National Laboratory
D. 9:30 a.m. Properties Variation in Stainless Steel Laser Welds Charles V. Robino, Brad L. Boyce and Corbett C. Battaile, Sandia National Laboratories
E. 10:00 a.m. Modeling of Laser Spot Micro-Welding of Silicon Ashwin Raghavan, Penn State University
F. 10:30 a.m. Scaling Thermocapillary Weld Pool Shape Peng S. Wei, C.L. Lin and H.J. Liu, National Sun Yat-Sen University, andT. DebRoy, Penn State University
G. 11:00 a.m. Comparing Laser and Resistance Interconnection Welds Gerald A Knorovsky, Danny O. MacCallum and Louis A. Malizia, Jr., Sandia National Laboratories
SESSION 9: Filler Metals, Overlays and Repair Chair: Patricio Mendez, University of Alberta
A. 8:00 a.m. Welding Fume Study for Certain SMAW Electrodes Used in the Mining Industry Kin-Ling Sham and Stephen Liu, Colorado School of Mines
B. 8:30 a.m. Analysis of Molten Surface End Face of Al-Mg Filler Metal Alloy and ProcessIntegrated Quality Assurance in Pulse GMAW Rajasekaran Shanmugam and Umarani Rajasekaran, El-Shaddai Welding and Cutting Consultants 36
WELDING TRACK C. 9:00 a.m. New Self-Shielded Flux Cored Electrode
F. 4:30 p.m. Wireless Embedded System for Signal Monitoring
Wesley Wang and Stanley Ferree, ESAB
Marcus Vinícius Ribeiro Machado, Carolina Pimenta Mota, Louriel Oliveria Vilarinho, Federal University of Uberlândia, and Roberto Mendes Finzi Neto, Federal University of Goiás
D. 9:30 a.m. Reduction of Cr(VI) in Stainless Steel Welding Fume Tetsunao Ikeda, Hiroshi Sugahara and Hirohisa Watanabe, Kobe Steel, Ltd / Kobelco Welding of America, Inc.
E. 10:00 a.m. Depositing Ni-WC Wear Resistant Coatings with Hot-Wire Assisted GTAW Stuart Guest, Adrian Gerlich and Patricio Mendez, Canadian Center for Welding and Joining, University of Alberta
F. 10:30 a.m. Wear Performance of Welded Hardbanding Materials Dan Danks, Abbe Doering and Joe Scott, Wear & Friction Resources
G. 11:00 a.m. Structure and Properties of FBW Rail Repairs David Workman and Jerry E. Gould, Edison Welding Institute
H. 11:30 a.m. Combating Corrosion by Weld Overlay - A Unique Experience
G. 5:00 p.m. Adaptive Fill Algorithm in Varying Weld Groove Yong-Baek Kim, Jeom-Goo Kim, Hyeong-Soon Moon and Ji-On Kim, Hyundai Heavy Industries
SESSION 11: Joining Metallurgy Chair: Suresh Babu, The Ohio State University
A. 2:00 p.m. Ultrasonic Soldering for Dissimilar Material Joining Edward D. Herderick, Edison Welding Institute
B. 2:30 p.m. Au-Al Intermetallic Formation in a Resistance Weld Donald F. Susan, Gerald A. Knorovsky and Paul T. Vianco, Sandia National Laboratories
J. V. D. Murty, Qatargas Operating Company Limited
C. 3:00 p.m. Constitution Diagram for Dissimilar Metal Welds
SESSION 10: Sensing and Control
Elijah K Gould, BP America, and John C. Lippold and Boian T. Alexandrov, The Ohio State University
Chair: YuMing Zhang, University of Kentucky
A. 2:00 p.m. Computation of GMAW Pool Surface from Laser Reflection Xiaoji Ma and YuMing Zhang, University of Kentucky
B. 2:30 p.m. Near-Infrared Vision System for Arc-Welding Monitoring Carolina Pimenta Mota, Marcus Vinicius Ribeiro Machado and Louriel Oliveria Vilarinho, Federal University of Uberlândia, and Roberto Mendes Finzi Neto, Federal University of Goiás
C. 3:00 p.m. Analytical Computation of GTAW Weld Pool Surface Zhenzhou Wang, University of Kentucky
D. 3:30 p.m. Temperature Measurement of Low-Carbon Steel TIG Welding Heat Affected Zone Using Fiber Bragg Grating
D. 3:30 p.m. Weld Behavior of Ultra-High Strength Eglin Steel Daniel H Bechetti, Jr. and John N. DuPont, Lehigh University
E. 4:00 p.m. Advanced Brazing Technologies for Nuclear Fuel Cladding Edward D. Herderick, Kirk Cooper and Nate Ames, Edison Welding Institute
F. 4:30 p.m. Microstructure of Alloy 625 Weld Overlay Cleiton Carvalho Silva, Conrado Ramos Moreira Afonso, Hé lio Cordeiro de Miranda and Jesualdo Pereira Farias, Federal University of Ceará, and Antonio Jose Ramirez, Brazilian Synchrotron Light Laboratory
Yulong Li, State Key Laboratory of Advanced Welding Production Technology, Harbin Institute of Technology, and Zhichao Jiang, Yan Feng and Hua Zhang, Nanchang University
E. 4:00 p.m. Machine-Human Cooperative Control of Welding Process Weijie Zhang and YuMing Zhang, University of Kentucky 37
WELDING TRACK Thursday, November 17 8:00 a.m. – 11:00 a.m.
SESSION 12: Materials Weldability Chair: Boian Alexandrov, The Ohio State University
C. 9:00 a.m. Increase Joint Success with an Internal Groove Larry Zirker, Marve Harker and Kyle Kofford, Idaho National Laboratory
D. 9:30 a.m. Product and Process Comparisons of Welding Fumes
A. 8:00 a.m. Application of Cold Cracking Tests for Determining the Preheating Temperature in High Strength Steels
Stanley E. Ferree and Frank Lake, ESAB
Mónica Zalazar, Universidad Nacional del Comahue, and Eduardo Asta, ESAB Argentina
Steve Massey and Nancy Porter, Edison Welding Institute
B. 8:30 a.m. Hydrogen Assisted Cracking in Dissimilar Metal Welds
F. 10:30 a.m. Wrapped Textile Cord Process for Welding Wire Finish
Boian T. Alexandrov, Jeffrey M. Rodelas and John C. Lippold, The Ohio State University, and Shu Shi, Shell International Exploration and Production, Inc.
Kai Boockmann, Michaela Boockmann and Gerhard Boockmann, Boockmann GmbH
E. 10:00 a.m. Mechanization of Short Welds in Heavy Fabrications
C. 9:00 a.m. Impermeable Low Hydrogen Covered Electrodes Alexandre Queiroz Bracarense, Claudio Turani, Ezequiel Caires Pereira Pessoa and Ivanilza Felizardo, Federal University of Minas Gerais
D. 9:30 a.m. Characterization of Grade 91 Steels to Tempering Daniel Saltzmann, Boian T. Alexandrov and John C. Lippold, The Ohio State University
E. 10:00 a.m. Development of Welding Technology for Bicycle Frame Mok-Young Lee and Woong-Seong Chang, RIST, and Norman Zhou, University of Waterloo
F. 10:30 a.m. Effect of Oxide/Ferrite Phase on the Toughness of SDSS Kim Dae Joo, Bae Sang Deock and Choi Jun Tae, Hyundai Heavy Industries
SESSION 13: Industrial Technology Chair: Nancy Porter, Edison Welding Institute
A. 8:00 a.m. Automated Narrow Gap GTAW Barbara K. Henon, Arc Machines, Inc., and Jonathan T. Salkin, Arc Applications, Inc.
B. 8:30 a.m. Green Stud Welding Technologies Save Energy and Labor Chris Hsu, Nelson Stud Welding, Inc.
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AWS POSTER SESSION The AWS Poster Session is an integral part of the AWS Professional Program. Graphic displays of technical achievements are presented for close, first-hand examination in the Poster Session. Posters present welding results and related material, which are best communicated visually, as well as research results that call for close study of photomicrographs, tables, systems architecture, or other illustrative materials. Posters are presented in five categories: Students in High School Welding Program, Students in a Two-Year College or Certificate Program, Undergraduate Students, Graduate Students, and Professionals. Be sure to stop by and observe this year’s entries.
WELDING TRACK RWMA RESISTANCE WELDING SCHOOL The two-day resistance welding school is sponsored by the American Welding Society and the Resistance Welding Manufacturing Alliance, and conducted by industry specialists. The basics of resistance welding and real-life application of the process are covered. Participants learn at their own pace and discuss specific welding concerns with the instructors. You are invited to bring your own samples for discussion. Please plan to be present for both days of the school. The program is limited to 100 students. In addition, there will be tabletop exhibits both days, demonstrating the latest resistance welding products offered by RWMAmember companies. The registration fee includes: a copy of the Resistance Welding Manual, Revised Fourth Edition (a $125 value) and a course binder containing all instructor presentations.
Member: $475, Non-Member: $695 · Registration Code: W32
Wednesday, November 16
Thursday, November 17
7:45 a.m. - 8:00 a.m.
8:00 a.m. - 10:00 a.m.
Welcome & Introduction to Resistance Welding
Welding Processes & Machines
Bill Brafford, Tuffaloy Products, Inc.
This session will reinforce the very essence of how the resistance welding process works and how the process relates to each of the four resistance welding processes. This session will be full of application examples from each process and how machinery utilizes the individual components and elements illustrated in the other sessions.
8:00 a.m. - 8:30 a.m.
Basics of Resistance Welding Video – Part I 8:30 a.m. - 11:00 a.m.
Electrodes and Tooling Focus on the classification, selection and maintenance of electrodes and fixtures as they pertain to numerous applications. By revealing some problem-solving techniques and suggestions, Bill will familiarize you with some powerful problem/evaluation/solution techniques that will keep your production process running longer– and operation more efficient. Bill Brafford, Tuffaloy Products, Inc.
11:15 a.m. - 12:15 p.m. Tabletop Exhibits 12:15 p.m. - 12:45 p.m. Lunch 12:45 p.m. - 2:45 p.m.
Welding Controls
This discussion focuses on the selection, descriptions, and applications of welding timers, contactors, and accessories. Packed with a punch, Don drives home H=I2 RT in a way you’ll never forget. He shows you how this invaluable formula is used in every resistance welding application– every day–every cycle–all the time! Don Sorenson, ENTRON Controls, LLC
3:00 p.m. - 5:30 p.m.
Electrical Power Systems This session reviews the descriptions and maintenance of electrical power components and conductors from the weld control to the electrode. This lively presentation has something for everybody. Utilizing several small demonstrations, Mark helps you understand this very important part of the resistance welding process which will keep you on the edge of your seat!
Tim Foley, Automation International, Inc.
10:15 a.m. -10:45 a.m.
Basics of Resistance Welding Video – Part II 10:45 a.m. - 12:00 p.m.
Troubleshooting and Maintenance With over 30 years’ experience in the auto industry, specifying, installing and troubleshooting resistance welding systems, Bruce will give you tips on how to find the reasons why welds don’t turn out the way you would like. This presentation is filled with real-life examples of problems that baffled maintenance persons. Bruce Kelly, Kelly Welding Solutions
12:00 p.m. -1:15 p.m. Lunch 1:15 p.m. - 3:15 p.m.
Initial Machine Set-Up Robert takes you through the selection and maintenance procedures of proper weld schedules and preventive maintenance programs designed to make your resistance welding operations profitable. Hands-on demonstrations peak this presentation. Robert Matteson, Taylor–Winfield Technologies Inc.
3:15 p.m. - 3:45 p.m.
Question and Answer Session
Mark Siehling, RoMan Manufacturing, Inc. 39
WELDING TRACK SEMINARS D1.5 - BRIDGE CODE CLINIC Monday, November 14
METALLURGY APPLIED TO EVERYDAY WELDING
8:00 a.m. - 12:00 p.m.
Monday, November 14
Member: $175, Non-Member: $310
8:00 a.m. - 5:00 p.m.
Registration Code: W20
Member: $345, Non-Member: $480
This 4-hour seminar will help you prepare for the AWS D1.5, Bridge Welding Code exam by instructing in code navigation, structure, and design. The seminar will focus on areas of the code relevant to the welding inspector, specifically clauses and sections concerning materials and design, fabrication, inspection, and qualification. Note that endorsements are supplemental inspection credentials available to AWS Certified Welding Inspectors (CWIs) and Senior Certified Welding Inspectors (SCWIs), but non-CWI/SCWIs can also participate in the seminar and examination to expand their professional credentials. Please note that there is a separate application and fee required to take the Certification Exam.
Registration Code: W22
Participants are expected to provide their own codebooks. AWS D1.5M/D1.5:2010 Bridge Welding Code book can be purchased at the AWS bookstore at http://pubs.aws.org/.
8:00 a.m. - 5:00 p.m.
D15.1 - RAILROAD CODE CLINIC Monday, November 14 1:00 p.m. - 5:00 p.m. Member: $175, Non-Member: $310 Registration Code: W21 This 4-hour seminar will help you prepare for the AWS D15.1, Railroad Welding Specification for Cars and Locomotives examination for endorsement or Part C of the CWI. Note that endorsements are supplemental inspection credentials available to AWS Certified Welding Inspectors (CWIs) and Senior Certified Welding Inspectors (SCWIs), but non-CWI/ SCWIs can also participate in the seminar and examination to expand their professional credentials. Please note that there is a separate application and fee required to take the Certification Exam. Participants are expected to provide their own codebooks. AWS D15.1/D15.1M:2007 standard can be purchased at the AWS bookstore at http://pubs.aws.org/. 40
Metallurgy of welds in carbon and low-alloy steels shouldn’t be complicated. This short course will help you understand how welding affects the properties of base materials, and how weld defects occur. Who Should Attend Owners, inspectors, engineers, and supervisors who specify welding and need to understand the interactions of base, filler, and welding processes should attend.
D1.1 - ROAD MAP Tuesday, November 15 Member: $345, Non-Member: $480 Registration Code: W23 This one-day program will provide participants with a comprehensive overview of AWS D1.1/D1.1M: 2010 Structural Welding Code – Steel. Each of the code sections, including General Requirements, Design of Welded Connections, Prequalification, Qualification, Fabrication, Inspection, Stud Welding and Strengthening and Repair of existing structures, will be summarized, with emphasis on their interrelationships and usage. In addition, the role of mandatory and no mandatory annexes will be reviewed, along with tips for how to use the code commentary. Though not a prerequisite, this session provides a broad basis of understanding the code for those who are attending other detailed sessions later. Who Should Attend This program will benefit managers, engineers, supervisors, inspectors and other decision makers who need a good overall understanding of what is and what is not covered by AWS D1.1/D1.1M:2010 in order to improve their job effectiveness. Participants are expected to provide their own codebooks. AWS D1.1/D1.1M:2010 standard can be purchased at the AWS bookstore at http://pubs.aws.org/.
WELDING TRACK ASME SECTION IX, B31.1 & B31.3 CODE CLINIC
By attending, you can learn:
• How to use weld-measuring instruments
• Compliance to a specific code
Tuesday, November 15
• Do’s and don’ts of documentation
8:00 a.m. - 5:00 p.m.
• When a discontinuity is OK
• When a defect is rejectable
• W hy visual inspection can be the most effective NDE technique
Member: $345, Non-Member: $480 Registration Code: W24 This 8-hour seminar will help you prepare for the ASME Section IX, B31.1, and B31.3 examination for endorsement or Part C of the CWI. Note that endorsements are supplemental inspection credentials available to AWS Certified Welding Inspectors (CWIs) and Senior Certified Welding Inspectors (SCWIs), but non-CWI/SCWIs can also participate in the seminar and examination to enhance their educational background. Participants are expected to provide their own codebooks. Please note that there is a separate application and fee required to take the Certification Exam.
ADVANCED VISUAL INSPECTION WORKSHOP Tuesday, November 15 – Wednesday, November 16 8:00 a.m. - 5:00 p.m. Member: $550, Non-Member: $685 Registration Code: W26 A 16-hour course for CWI exam candidates to review the basic concepts and applications of visual inspection. After a discussion of the limitations and advantages of visual inspection, types of weld data that may be obtained by visual inspection are presented and discussed. Includes the many types of discontinuities encountered during the visual inspection of welds. Common tools used for visual inspection are presented and discussed (a machinist’s scale, dial calipers, micrometers, fillet weld gages, the Palmgren gage, and the V-WAC). Participants will use these gages to make measurements on weld replicas. This will prepare candidates for Part “B” of the exam. A sample weld specification containing acceptance criteria is presented and discussed, after which students use the specification and visual inspection tools to evaluate the weld replicas using a series of specific questions and scenarios.
THE WHY AND HOW OF WELDING PROCEDURE SPECIFICATIONS Wednesday, November 16 8:00 a.m. - 5:00 p.m. Member: $345, Non-Member: $480 Registration Code: W25 If you are responsible for planning a welding operation which of the following items are most critical: base metal, welding process, filler metal, current and range, voltage and travel speed, joint design tolerances, joint and surface preparation, tack welding, welding position, preheat and interpass temperature, or shielding gas? This course provides the answers. Who Should Attend This session will benefit owners, managers, engineers, and supervisors who must qualify, write, or revise their own welding procedure specifications to satisfy codes and contract documents. Topics covered:
• Proper preparation and qualification of welding procedure specifications
• Selecting and documenting welding variables
• Documenting standard procedure qualification testing for commonly used processes for joining ferrous plate and pipe
You can learn:
• Specifying essential and nonessential variables commonly used in sample AWS, ASME, and API code formats
• Using standards when preparing procedures
• Documenting welding variables and qualification tests
• Avoiding the pitfalls in revising previously qualified procedures
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WELDING TRACK Free Seminar IIW AND THE 2012 ANNUAL ASSEMBLY SESSION
Monday, November 14 11:30 a.m. - 1:00 p.m.
All you wanted to know about the International Institute of Welding (IIW) and more. Founded in 1948 by the welding institutes/societies of 13 countries, including AWS, the International Institute of Welding (IIW) makes rapid scientific and technical progress possible on a global level. IIW is the international vehicle by which innovation and best joining practices are promoted, while providing an international platform for the exchange and dissemination of evolving welding technologies and applications. You are encouraged to attend a session focusing on the role of the American Council of the IIW, how individual members can participate in IIW activities, and more. Various speakers will describe the value of involvement in the IIW and highlight some of the activities of the various IIW Commissions and working groups. The session will discuss why you should consider participation in the IIW, not only from your company’s perspective but also for technical and career advancement. This session will also cover a unique opportunity to attend the next IIW Annual Assembly, scheduled for July 8-13th, 2012 in Denver, CO. A light lunch/refreshments will be provided.
Free Sample
Free sample Sessions
AWS is offering sample sessions of our seminars for FREE. Each session is led by our expert instructors, covering various hot topics related to welding sales, supervision, inspection and radiographic interpretation. This is your opportunity to experience our globally recognized programs, while learning valuable industry knowledge. Upon completion of the sample session, participants will receive a certificate of participation with professional development hours and sample course material.
Monday, November 14
tuesday, November 15
1:00 p.m. - 2:00 p.m.
8:00 a.m. – 9:00 a.m.
Registration Code: W41
Registration Code: W43
2:00 p.m. - 3:00 p.m.
9:00 a.m. - 10:00 a.m.
Registration Code: W42
Registration Code: W44
Certified Welding Sales Representative – Free Sample Session
Certified Welding Inspector – Free Sample Session
Certified Welding Supervisor – Free Sample Session
Certified Radiographic Interpreter – Free Sample Session
AWS CERTIFICATION EXAMS Take your exam to certify as a CWI, CWE, CWS, CWSR, SCWI, CWEng, or test for endorsements on Thursday, November 17th from 7:00 am – 6:00 pm. Advance application through AWS is required for qualification to take the exam(s). Call 1-800-443-9353 ext. 273, or go to http://www.aws.org/certification for details on the certification and registration requirements.
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WELDING TRACK EDUCATION SESSIONS EDUCATION ANNUAL PROGRAM Valuable free programs for educators and trainers are held every day of the show. Sponsored by AWS, sessions highlight the latest developments in welding education and training programs.
FREE 路 Registration Code: W40
Monday, November 14 Topics in Welding Education
11:15 a.m. - 11:30 a.m.
The Topics in Welding Education session will feature presentations on metallurgical lessons and AWS standard symbols.
AWS Foundation & Weld-Ed Monica Pfarr, American Welding Society
8:00 a.m. - 9:00 a.m.
Career Paths in Welding
Using Practical Welding Metallurgy Object Lessons
Ernest Levert, Lockheed-Martin Co.; Richard Seif, Lincoln Electric (Retired); Ed Abbott, Ironworkers International; Rick Polanin, Illinois Central College; Pierrette Gorman, Sandia National Laboratories; Ronny Vanscoy, International Boilermakers; Bruce Albrecht, Miller Electric; Jerry Uttrachi, WA Technology, LLC
Larry Zirker, Idaho National Laboratory
9:00 a.m. - 10:00 a.m.
Common Errors in Applying ANSI/AWS A2.4 Welding Symbols J.P. Christein, Huntington Ingalls Industries
Career Counselor & Welding Educator Workshop This workshop will provide Career Counselors and Welding Educators with a general overview of AWS and its role in supporting the welding industry. Representatives from AWS, the welding industry and trade unions will make short presentations on career paths, scholarships and job outlook. A walking tour of exhibits on the show floor will highlight high-tech topics in welding including welding robots, friction stir welding, and laser welding and cutting. Career Counselors and Welding Educators will receive free registration to the workshop and exhibit floor. Participants will also receive a certificate from AWS for 4 (four) Professional Development Hours (PDH) for attending the workshop.
11:30 a.m. - 12:00 p.m.
1:00 p.m. - 1:15 p.m.
Q & A / Panel Discussion 1:15 p.m. - 2:45 p.m.
Career Paths in Welding Ernest Levert, Lockheed-Martin Co.; Richard Seif, Lincoln Electric (Retired); Ed Abbott, Ironworkers International; Rick Polanin, Illinois Central College; Pierrette Gorman, Sandia National Laboratories; Ronny Vanscoy, International Boilermakers; Bruce Albrecht, Miller Electric; Jerry Uttrachi, WA Technology, LLC
2:45 p.m. - 3:00 p.m.
Break
3:00 p.m. - 3:30 p.m.
Q & A / Panel Discussion 3:30 p.m. - 3:50 p.m.
Lincoln Electric Tour
10:00 a.m. - 10:35 a.m.
3:50 p.m. - 4:10 p.m.
Introduction
Miller Tour
T.J. Lienert, Los Alamos National Laboratory
4:10 p.m. - 4:30 p.m.
10:35 a.m. - 11:15 a.m.
Presentation on AWS
T.J. Lienert, Los Alamos National Laboratory
ESAB Tour
4:30 p.m. - 4:50 p.m.
IPG Laser Tour
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WELDING TRACK Tuesday, November 15 Plummer Memorial Education Lecture Award • 10:30 a.m. - 12:00 p.m. This award has been established by the American Welding Society to recognize an outstanding individual who has made significant contributions to welding education and training, and to recognize Fred L. Plummer’s service to the Society as President from 1952 to 1954 and Executive Director from 1957 to 1969. This year’s recipient is Tim Lawrence, SKILLS USA. Having been involved with SkillsUSA for most of his life, Mr. Timothy Lawrence firmly believes that getting involved in technical education and joining SkillsUSA in high school set his course for a successful future. He worked in both labor and management positions in the manufacturing industry for nine years while continuing his education, and received his teaching credentials from Virginia Tech and his degree in Administration and Training from James Madison University. He fulfilled one of his life dreams when he became a teacher in Virginia in 1978. He achieved another life goal when he was named the National Trade and Industrial Education Teacher of the Year in 1983. In 1987, he joined the Virginia Department of Education as a vocational student specialist and chief executive officer of the state SkillsUSA organization. He also served other youth initiatives with the National Safety Council’s Youth Division, Students Against Driving Drunk and numerous community service organizations. In 1996, Mr. Lawrence joined the national SkillsUSA organization as Partnerships Director at their National Leadership Center in Leesburg, Virginia. He serves as a board member for several national organizations and is proud to have been a member of the Manufacturing Skills Standards Council. In January 2001, Mr. Lawrence became the Chief Executive Officer of SkillsUSA, one of our nation’s largest individual membership organizations. In this position, he feels he works for the students and teachers of America’s technical education system. Mr. Lawrence’s lecture is titled “Welding Education: Changing Lives and Building a 21st Century Workforce.” Tim Lawrence, SkillsUSA
AWS Awards/AWS Foundation Luncheon 12:00 p.m. - 1:30 p.m.
Adams Memorial Membership Award Lecture 1:30 p.m. - 2:30 p.m. This award, established by the American Welding Society, is given as a means of recognizing educators whose teaching activities are considered to have advanced the knowledge of welding of the undergraduate or postgraduate students in their respective engineering institutions. This year’s recipient is Prof. Bryan A. Chin, Auburn University. Bryan A. Chin, Auburn University
Howard E. Adkins Memorial Instructor Membership Award Lecture 2:30 p.m. - 3:30 p.m. The Howard E. Adkins Instructor Membership Award is sponsored by Mrs. Wilma Adkins and family, and is given as a means of recognizing high school, trade school, technical institute or junior college instructors whose teaching activities are considered to have advanced the knowledge of welding to students in their respective schools. This year’s recipient is Richard Hutchison, Orange Coast College. Richard Hutchison, Orange Coast College
3:30 p.m. - 5:00 p.m.
Panel Discussion: Best Practices in Modern Welding Education Ed Norman, Southwest Area Career Center; Tim Lawrence, SkillsUSA; Bryan A. Chin, Auburn University; Richard Hutchison, Orange Coast College
Wednesday, November 16 9:00 a.m. – 11:00 a.m.
2:00 p.m. – 3:00 p.m.
David Hernandez, American Welding Society
William “Dave” Treasure, Idaho State University
11:00 a.m. – 12:00 p.m.
3:00 p.m. – 4:00 p.m.
Writing Engaging Lesson Plans Workshop
Complying with National and State Standards Ed Norman, Southwest Area Career Center
1:00 p.m. – 2:00 p.m.
Recruiting Students into Welding Programs
Techniques for Developing Accurate and Fair Welding Assessments Branden Muehlbrandt, The Lincoln Electric Co.
E-learning on a Budget: Introducing Interactive Tools in the Classroom
4:00 p.m. – 5:00 p.m.
David Hernandez, American Welding Society
Larry Zirker, Idaho State University
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Developing a Welding Curriculum
WELDING TRACK Thursday, November 17 9:00 a.m. - 10:00 a.m.
11:00 a.m. -12:00 p.m.
David Hernandez, American Welding Society
Ed Norman, Southwest Area Career Center
Project & Community Based Curriculum Design
Implementing the SENSE Program
10:00 a.m. - 11:00 a.m.
Structuring the Welding Shop Experience Ed Norman, Southwest Area Career Center
NATIONAL WELDING EDUCATION CONFERENCE Tuesday, November 15 Member/Non-Member: $149 · Registration Code: W27 Presented by the National Center for Welding Education and Training (Weld-Ed), this conference is designed to bring together educators for professional development and networking opportunities. Weld-Ed’s focus is on the preparation of welders, welding technicians, and welding engineers to meet the needs of industry. This conference will include presentations on topics such as Weld-Ed accomplishments in the last year, the partnership between Weld-Ed and AWS, welding industry workforce needs, recruitment tips and tools for educators, competency models, tips on partnering with other secondary and post-secondary schools, welding education trends, curriculum, distance learning updates, new technology applications, and presentations from welding educators who will share their best practices.
9:00 a.m. - 9:30 a.m.
12:15 p.m. - 1:00 p.m.
Discussion is centered on the National Center for Welding Education and Training (Weld-Ed) and its contributions to the field of welding education.
Ed Norman, Chair, Education Committee of AWS will share information about SENSE, CWE, online training capabilities of AWS and will provide answers to questions during the session.
Weld-Ed Overview
Monica Pfarr, American Welding Society
Lunch and Speaker from AWS
9:30 a.m. - 10:15 a.m.
Ed Norman, Southwest Area Career Center
This session gives information about the professional development opportunities offered by Weld-Ed. This includes face-to-face training programs with hands on experience in welding. Weld-Ed also offers customized training catered to the needs of the educators.
Advanced Manufacturing and Process Showcase
Duncan Estep, Lorain County Community College
3:00 p.m. - 3:50 p.m.
Educators Professional Development Modules
10:15 a.m. - 10:30 a.m.
Break and Walk to Plummer Lecture 10:30 a.m. - 11:30 a.m.
Plummer Lecture sponsored by AWS Education Committee 11:40 a.m. - 12:15 p.m.
National Core Curriculum The Weld-Ed curriculum committee has created a core curriculum for welding technician education. It includes a collection of student learning outcomes for welding technicians from Weld-Ed’s ten Regional Partner colleges, a crosswalk of student learning outcomes across Partner colleges, and is the current core being taught by the majority of colleges.
1:00 p.m - 3:00 p.m. Industry representatives share their products and services that can benefit the welding educator. Session #1 Lincoln Electric Session #2 Miller
Session #3 ESAB Session #4 Nelson Stud
Coffee Break (Using Technology in the Classroom) This session gives information on some exceptional online media that educators will definitely want to know about. A representative from Pearson will share novel online tools that can be used by educators in day-to-day classroom teaching.
3:50 p.m. - 4:00 p.m.
Affiliate Network/Wrap up and Evaluations Join Weld-Ed in our quest to build a solid foundation of highly trained technicians to fulfill the demand of industry. Duncan Estep, Lorain County Community College
Jeannette Carter, Pennsylvania College of Technology 45
WELDING TRACK SOCIETY SPECIAL EVENTS Monday, November 14
tuesday, November 15
AWS OPENING SESSION & ANNUAL BUSINESS MEETING
AWS AWARDS/AWS FOUNDATION LUNCHEON
9:00 a.m. - 12:00 p.m.
12:00 p.m. - 2:00 p.m.
During the AWS Opening Session and the 91st Annual Business Meeting, 2011 AWS President John Mendoza will give the Presidential Report and Bill Rice will be inducted as the AWS President for 2012. Following the induction, the 2011 Class of AWS Counselors and Fellows will also be introduced. This meeting is open to all AWS Members and show registrants.
As the Society and the industry it serves have grown, so has the need to recognize outstanding scientists, engineers, educators, and researchers. Join an assembly of distinguished award presenters, recipients, and guests for a well-paced ceremony and a delicious lunch. The cost for attending the ceremony is $30 and is open to all registrants. Tickets will also be available at the door.
COMFORT A. ADAMS LECTURE
AWS NATIONAL NOMINATING COMMITTEE - OPEN MEETING
Øystein Grong (born in 1956), received his PhD degree from the Norwegian University of Science and Technology in 1983. He has worked as a Research Scientist at the Norwegian Defence Research Establishment, Kjeller, Norway and as a Visiting Research Professor at Colorado School of Mines, Golden, Colorado and National Institute of Standards and Technology, Boulder, Colorado (USA). He was appointed Professor of Metallurgy at the Norwegian University of Science and Technology by the King of Norway and the Prime Minister in 1987. Professor Grong has a broad interest and research experience in materials in general and microstructural modelling in particular. A significant part of this work is related to welding and thermomechanical processing of metals and alloys. He has educated 57 MSc and 21 PhD students and written 261 publications, including 92 major scientific papers in referred international journals. He is also the author of the well-reputed textbook Metallurgical Modelling of Welding, which formerly was ranked among the top ten books (best sellers) from the Institute of Materials in London. In addition, he holds four patents and has received five prestige awards for his scientific contributions.
2:00 p.m. - 3:00 p.m.
10:30 a.m. – 11:30 a.m.
AWS OFFICERS/PRESIDENTS/ COUNTERPARTS RECEPTION 6:30 p.m.
This reception is held annually during the show and is open to all registrants. Take advantage of this opportunity to meet the AWS Officers, network with members and prospects. A complimentary hors d’oeuvres buffet is included, along with a cash bar. Evening business attire, please. 46
AWS Members are requested to submit their recommendations for National Officers to serve during 2012. Nominations must be accompanied by 16 copies of biographical material on each candidate, including a written statement by the candidate as to his/her willingness and ability to serve if nominated and elected.
wednesday, November 16 AWS Prayer Breakfast: Helping the Poor Registration Code: W47 7:00 a.m. - 8:30 a.m.
AMERICAN COUNCIL OF IIW 10:00 a.m.
IMAGE OF WELDING AWARDS CEREMONY 12:00 p.m. - 2:00 p.m. The best and brightest stars in the welding industry will be honored for their outstanding industry achievements at the 9th Annual Image of Welding Awards. Presented by the AWS and WEMCO, a standing committee of AWS, the Image of Welding Awards is the industry’s top honors saluting the year’s most outstanding public initiatives and programs that promote the image of welding. By invitation only.
Exposition
MEET FACE-TO-FACE WITH SUPPLIERS With over 1,200 exhibitors, FABTECH offers the largest selection of metal forming, fabricating, welding, tube & pipe, and finishing technology in action on the show floor. There is no better place to see the latest innovations, watch equipment demonstrations, compare products side-by-side, and talk shop with suppliers. Build relationships with exhibitors who are dedicated to the industry and to helping you get better results while saving time and money. Show admission is included with your paid-event purchase.
SEE THE LATEST TECHNOLOGY IN ACTION Arc Welding Assembly Bending & Forming Brazing & Soldering Business Services Coil Processing Cutting Fastening & Joining Finishing/Paint & Powder Coating Finishing/Plating Gases & Gas Equipment Hydroforming Inspection & Testing Job Shop/Contract Mfg. Lasers Lubrication Maintenance & Repair Material Handling Metal Suppliers
Plate & Structural Fabricating Press Brakes Punching Resistance Welding Robotics Safety & Environmental Saws Software, Machine Controls Stamping Thermal Spraying Tool & Die Tooling Tube & Pipe Fabricating or Welding Tube & Pipe Producing Welding Consumables Welding Machines
Show Dates & Hours Monday, November 14
10:00 a.m. – 6:00 p.m.
Tuesday, November 15
9:00 a.m. – 5:00 p.m.
Wednesday, November 16 9:00 a.m. – 5:00 p.m. Thursday, November 17
9:00 a.m. – 3:00 p.m.
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McCormick Place | Chicago, IL
November 14-17, 2011
North America’s Largest Metal Forming, Fabricating, Welding and Finishing Event
Society of Manufacturing Engineers One SME Drive · P.O. Box 930 Dearborn, MI 48121