Newsletter Number 87
December 2017
Hello sunshine Following almost four years under construction, the Queensland Government’s new $1.8 billion Sunshine Coast University Hospital officially opened to the public in April 2017.
A tertiary teaching hospital servicing the growing healthcare needs of the Sunshine Coast community, the facility opened with 450 beds but will grow to become a 738-bed hospital following the completion of further stages by 2021. This will mean about 10,000 patients each year will avoid having to travel to Brisbane for complex treatment. The hospital was designed and built under a Private Public Partnership (PPP) contract with Exemplar Health, a consortium comprising of Lendlease, Siemens and Capella Capital, with partners Spotless Facilities Services. Leading mechanical services contractor AE Smith was appointed by Lendlease to install and commission the hospital’s HVAC systems based on a design by consulting engineers Aurecon. The main hospital building features six levels totaling 164,000m² of space, while a helipad and plant rooms are located on the roof. A centralised plant arrangement accommodates chillers, cooling towers and all major HVAC plant and pumping equipment. All diffusers were
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air balanced electronically Designed to deliver best practice in sustainable design from the central BMS... principles, construction and operation, the hospital targeted 4-star Green Star ‘Design’ and ‘As Built’ ratings under the Green Building Council of Australia’s sustainability rating system.
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Contributing to this sustainable performance is an energy efficient HVAC system incorporating a predominantly variable air volume (VAV) design. This design includes the installation of over 4,100 Rickard electronic VAV diffusers. They enabled the VAV operation to change from a traditional large zone design to a system with smaller thermal zones that provide greater thermal comfort control. Each VAV diffuser was also fitted with air flow sensors that allowed precise air flow control and measurement during setup and commissioning.
All diffusers were air balanced electronically from the central BMS so no air flow hood readings were required with this building. Rickard VAV diffusers automatically adjust to ensure the correct air flow is always supplied into the zones. This enables the prescribed Image supplied by Sunshine Coast Hospital number of air changes required by & Health Service of the Sunshine Queensland Health to be delivered Coast University Hospital (particularly in critical areas), leading to a well-ventilated indoor environment. Energy efficiency is also achieved by the units’ ability to allow only the required volume of warm or cold air to enter the conditioned space. If the required volume reduces, the diffuser’s aperture size also reduces. The increase in duct pressure is picked up by a sensor which signals the system’s fans to slow down. As well as providing energy efficient comfort control, the Rickard diffusers were selected to provide easy, non-disruptive maintenance. If required, the thermal settings for each zone within the building can be adjusted remotely without affecting the patients. Fantech also supplied approximately 800 fans and 570 attenuators on the project. “Fantech is a company that stand by their product and offer equipment that can deliver what it promises,” said AE Smith Project Manager, Kevin Kent.
Technically Speaking
VAV Diffusers Electronic Air Balancing
with Peter Henry
To balance an AirLink VAV System, technicians use the free software tool to drive all diffusers fully open. A simple Wizard is used to activate all electronic VAV diffusers. The total pressure and air flow moving through the diffuser is then read via the computer and/or BMS. The air flow at the index diffuser (last diffuser in duct run) must be set first by adjusting the air flow output from the Air Handling Unit (AHU) or Pressure Controlled Damper (PCD).
$LU ÁRZ EDODQFLQJ via diffuser sensors The AirLink Integrated Variable Air Volume (VAV) system is the next step in efficient HVAC system design. This modern system is based on electronic VAV diffusers working with an even pressure duct design. The system removes the need for air flow hood measurements as all air balancing is performed by the optional air flow sensor built into each diffuser, and the centrally located Rickard software or Building Management System (BMS).
VAV Diffuser Air flow sensors - How it works? The Rickard air flow sensor uses a sensitive air flow cross meter at the neck of the diffuser and a highly accurate pressure sensor to measure total pressure. The Rickard control system uses the total pressure, VAV position and known neck diameter to calculate the air flow being delivered. This method is very stable over varying temperatures and is further supported by Rickards software that factors in the buildings altitude. The system is equal in accuracy to a traditional measuring hood. VAV diffusers can report the precise air flow at every grille and/or operate in an adaptive mode where the diffusers will open and close to maintain selected minimum and maximum air flow settings. This enables electronic commissioning to be conducted by a technician who is connected to the diffuser er network via a laptop computer. The technician balances es tthe VAV system by keying in the required air flows, whic ich h which programs the diffusers to operate at the required d specifications. The BMS can use this technology to monitor air flows in each room within the building and a all llow ow allow remote maintenance thatt eliminates es disruptions to building occupants.
Design Tips 1 The pressure sensor controller in this system must be 2 3 down the duct run. 2 The pressure across all the diffusers should be relatively even. 3 The diffuser’s neck diameter must not be oversized as this will cause excessive pressure loss at the start of the duct run. Once the correct air flow has been achieved at the index diffuser, then all other diffusers can have their adaptive air flow controls activated and the minimum/maximum air flow values entered. This can be conducted via the same software Wizard. The diffusers will now automatically adjust the air flow entering the zone according to the set point and the demand within the space. Further adjustments will not be required as the diffusers will automatically monitor and continuously balance the air flows. If the AirLink system is connected to a BMS, it can monitor every diffuser’s total pressure and the air flows entering each zone for the life of the building.
Air Flow Sensor
Pressure Sensor
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The system removes the need for air flow hood measurements...
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Control Disk
Precise VAV Stepper Motor Control Commissioning tool software
Fantech’s ISO quality certification
Fans by Fantech Product Selection Program with Stuart Bryson
Following two years of planning and preparation, Fantech has achieved certification to the new ISO 9001:2015 quality standard. The International Organisation for Standardisation (ISO) is an independent, non-governmental international organisation made up of members from 162 national standards bodies, including Standards Australia. Through its members, ISO brings together experts to share knowledge and develop voluntary, consensus-based, market relevant International Standards that support innovation and provide solutions to global challenges. In September 2015, its flagship Quality Management Systems standard, ISO 9001:2008, was updated. It brings a standardised approach to both products and services, as well as a greater focus on leadership engagement, ...quality products particularly in the management and services to of risk and opportunity the customer... for improvement. Now following two years of preparation, Fantech is pleased to announce it has transitioned to the new standard. According to Fantech’s Quality Systems Manager, Christine Thompson, the new standard covers all parts of business quality activities. It particularly focuses on the delivery of quality products and services to the customer. For customers and end users of Fantech products, it means a higher level of quality than ever before. “Through the engagement of our staff, and their willingness to be involved in the process, Fantech has achieved certification to ISO 9001:2015,” says Thompson. “Achieving this important business goal will help ensure Fantech continues to manufacture and distribute market-leading products that are reliable and of the highest quality well into the future.”
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Hints and Tips
Selecting a fan with a speed controller Many Fantech fans feature integrated speed control, and will be selected automatically at the speed required to match your required duty. All other fans will be selected based on their full speed, but if they are compatible with a Variable Speed Drive (VSD) or speed controller, you can request the program to select them as if using that speed controller to get the required duty exactly. In the Advanced tab of the Select Fan window, tick the Select using available Speed Controller option near the Control type options box. When you look at the performance of the fan, the speed slider will automatically have been adjusted to meet your required duty – just remember to allow for the VSD or speed controller in your schedule! Version 5.5 of the Selection Program can be downloaded from our website. Remember to use the auto-updater to make sure you’ve got all the latest features.
Ready for greatness Located in the Brisbane suburb of Chandler, the new Anna Meares Velodrome is a centerpiece venue of the 2018 Commonwealth Games being held on the Gold Coast. Designed by Cox Architecture, the Anna Meares Velodrome is a world-class cycling venue featuring a competition standard 250 metre timber cycling track and seating for up to 4000 spectators. It completes a cycling precinct within the Sleeman Sports Complex originally built for the 1982 Commonwealth Games. The velodrome’s impressive parabolic roof covers an area of over 10,000m², with the north-south roof span measuring 120m in length. Along with the steel superstructure, it is clad in a combination of opaque and translucent tensioned membrane fabric that allows diffused natural daylight to penetrate the internal space. The energy efficient velodrome is also the first in the world to feature full LED broadcast-quality lighting.
“General Air has always had a strong relationship with Fantech, so with proven product, technical support and efficient logistics, Fantech was always in a good position to be able to work with General Air on this project,” says Brunt. Brunt says careful fan selection was undertaken in order to meet the stringent acoustic requirements of the project. “Fantech was able to provide invaluable technical support and offer a large range of options and alternatives for consideration, resulting in our ability to meet the required standards.” The project reached practical completion in October 2016, and was officially opened a month later by retired Olympic and Commonwealth gold medalist, Anna Meares – after which the facility is named.
The venue’s mechanical services were installed by Gold Coast-based General Air Conditioning Services, which was established in 2010 by Lee Mitchell and Peter Brunt. Having previously been involved in the successful completion of the Gold Coast Aquatic Centre with main contractor Watpac Constructions, General Air was invited to tender for the Anna Meares Velodrome project. Brunt says the velodrome’s main arena features a natural ventilation design. “Energy efficiency is always a focus on a project like this, so utilising natural ventilation for the main arena greatly assisted in this requirement,” he says. Air conditioning is provided to the venue’s gymnasiums, offices and function rooms, as well as critical areas such as data rooms, security rooms and electrical switchrooms. Brunt says a wide range of Fantech products have been utilised throughout the venue for general supply and exhaust systems. These include EC PowerLine and Multiflow fans, as well as JetVent Series fans to circulate air under the timber track. Fantech also supplied Vacon Variable Speed Drives for the project.
Photo Credit: Christopher Frederick Jones
A lifetime of service
15 years
Fantech recognise the important contribution of its staff to the success of the company and thanks them, particularly those who have reached 10 or more years of service.
30 years
John Webster Fantech VIC – Fan Assembler
A sheet metal worker by trade, John has been a long-time stalwart of Fantech’s fan assembly team. He says he has built nearly every fan there is, but his favourite is the current JetVent. “They are a little bit intriguing to work on.” John enjoys the variety of his work – especially building the special order units. Away from work, he is a collector of Bundaberg Rum bottles (full, of course) and enjoys camping with his family.
25 years
Chris Hite Fantech VIC – Purchasing Officer
Beginning as an assembler under Bob Reddon (who sadly passed last summer), Chris has built many friendships over his 25 years. “Fantech places a lot of importance on its staff. The family environment, which was important to (founders) Jack and Glen, is maintained to this day.” Chris is a keen fan of sci-fi and fantasy books and movies, and has recently become interested in jewellery-making.
20 years
Samuela Ika Fantech NSW – Fan Assembler
Samuela has spent 20 years with Fantech in fan and header box assembly. “Moli”, as he is known to his colleagues, enjoys his work, the team he works with and the assembly environment. Next year, Samuela is planning to return home to Tonga for a holiday.
Left to Right: Alistair Sobotker, Ben Lowerson, Philip Nevill, Chris De Silva, Chris Hite, Kalvin Nicholls-Harrison, Frank Cosentino
Anne-Marie Pethybridge
Fantech NZ – Accounts Payable Clerk After completing her studies in accounting, Anne-Marie joined Fantech’s Auckland office where she continues to enjoy working in a small team. “However we enjoy the benefits of belonging to a large organisation with good support and rapport.” Away from work, Anne-Marie spends time with her five grandchildren, enjoys walking and overseas travel.
Steve Surgey Fantech NSW – Northern Region Sales Manager
Samantha Calvert Fantech QLD – Customer Service Officer
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Samantha began with Fantech as a receptionist on a 12 month traineeship before moving into other roles including her current position in customer service and procurement. She enjoys the challenges each day brings and the colleagues she works with. At home, Samantha loves being a mum to her two young daughters.
Tracee Francis Burra Steel VIC – Office Manager
Tracee was part-owner of a dairy farm for 15 years before joining Burra Steel. As Office Manager, the variety Arriving in Sydney after 10 years in of her work and the business’s growth the U.K.’s fan and ventilation industry, Steve means there is always something new says joining Fantech was an obvious choice. happening. “Plus I look at a great view He has enjoyed being part of the company’s from my office window every day.” growth, and more recently collaborating Tracee enjoys living by the beach. with customers on Intelligent Ventilation Emelda Cole Solutions. He has taken up golf since Fantech NZ – Sales stopping soccer 3 years ago.
Alistair Sobotker
Support Officer
Before migrating to NZ, Emelda worked for the Department of Environment and Natural Resources Working long hours and weekends in retail, in the Philippines. Upon joining Fantech Alistair sought a change and found it in in Auckland, Nigel McQueen took Fantech’s Customer Service department. her under his wing. “I gained a lot of “It is satisfying being a problem solver and knowledge from him about products, finding solutions to assist our sales and lead times, purchasing and shipping.” branch team members.” On weekends, you Away from work, Emelda enjoys baking. will find Alistair on his motorcycle.
Fantech VIC – Customer Order & Project Solutions Manager
Philip Nevill Fantech VIC – Victorian Project Co-ordinator After working 11 years with a Mechanical Contracting company, Philip joined Fantech. “The company has a good culture and the work is always varied and challenging. The people I work with are also a good team to be part of.” Away from work, Philip keeps busy training his German Shephard.
Mark Flynn
Fantech NSW – NSW Operations Manager Mark joined Fantech as a fan assembler then progressed to other positions before his current role. “At Fantech, you are part of a team where everyone is willing to be part of the solution.” He recalls helping with the relocation of the Melbourne office a challenging but satisfying two weeks. Mark is a golf tragic.
NCS Acoustics joins Elta Group Elta Group recently acquired leading New Zealand based noise control specialist, NCS Acoustics Ltd. As New Zealand’s largest designer and manufacturer of specialist noise control systems for the commercial and industrial markets, the acquisition of NCS Acoustics extends Elta Group’s acoustics offering to customers across all markets. Noise Control Services Ltd was founded in 1981 by Paul J Rayner, a mechanical and acoustics engineer. Soon after, the company gained a reputation for solving noise problems using a combination of local and overseas design concepts. The company has developed acoustic engineering techniques and products utilising New Zealand’s raw materials, which have proven successful in hundreds of installations. These include film studios, universities, correctional facilities and dairy factories as well as many commercial buildings and industrial sites. In 2007, the company moved to purpose-built facilities in Takanini, outside Auckland, to maximise production capacity and efficiency. This move enabled the company to undertake large projects and construct fully assembled, large units. Three years later in 2010, the company was purchased by Neil Savory and renamed NCS Acoustics Ltd “in part to avoid those late night calls of please come and turn down the neighbour’s stereo!”
Today, NCS Acoustics is the only company in New Zealand providing total acoustic engineering solutions – from consulting to commissioning and maintenance. Services include tailored acoustic solutions, vibration and seismic control and electronic sound masking. Specialist noise control products include enclosures and generator solutions, acoustics panels and barriers and acoustic doors, windows and plugs. The company also designs and supplies audiometric (hearing) testing rooms with internal reverberation control. By bringing the NCS Acoustics brand alongside Fantech Group companies, the benefits from shared knowledge and experience in the acoustics field will ensure an enhanced product range and greater innovation for the benefit of all customers.
10 ears
Freeman Yuen Elta Group – China Liaison Engineer Freeman worked in international business and software engineering before joining Fantech. As Liaison Engineer representing Elta Group companies in China, he helps with the communication between group companies and China-based suppliers. Freeman is a keen sportsman and is kept busy by his children.
Kalvin NichollsHarrison Fantech VIC – Operations Supervisor Joining as an assembler at the age of 19, Kalvin was taken by Fantech’s winning culture and friendliness. He fondly recalls travelling to Elta Fans Malaysia in 2016 to work with their operations and purchasing teams, and exploring Kuala Lumpur. Kalvin is a member of the Fantech Fury basketball team.
Ben Lowerson Fantech VIC – Assistant Engineering Manager After completing a 12 month university placement with Fantech, Ben worked part-time while he completed his studies then commenced full-time as a Design Engineer. In his current role, he enjoys working on something new every day and working with suppliers for product development and testing. Away from work, he races go-karts.
Aaron McGrath
Wayne O’Loughlin
Philip Clements
Fantech NZ – Internal Sales Engineer
Fantech SA – Sales Representative Fantech Trade
Fantech QLD – Sales Supervisor
Aaron spent 15 years working around the world in the racehorse industry before returning home from Europe and joining Fantech. Now in an Internal Sales role, he enjoys the variety of each day at the Wellington branch and the great team he works with.
Mark van Heeckeren Fantech QLD – Technical Sales Representative As owner of a commissioning and balancing company in Sydney, Mark worked closely with Fantech before eventually joining as a HVAC Client Manager. Now looking after Central Queensland, he enjoys the diversity of his work. Mark also keeps physically active as a Surf Life Saver.
Uili Vaasili Fantech NSW – Fan Assembler Uili began with Fantech as a storeman, before moving into fan assembly. He enjoys the working environment, the autonomy of his role and the team he works with. Uili especially likes learning the assembly of new products. Away from work, he plays volleyball and spends time with his three children.
Gorilla X now
Wayne came to Fantech after operating a business with his wife for 13 years. Starting as a storeman, he progressed to other roles before becoming a Ventilation Specialist for Fantech Trade. He enjoys making site visits and working with a good group of staff. A keen baseball player, he recently played baseball in the USA.
Chris De Silva Fantech VIC – Senior Sales Engineer – Applied Technology With 24 years in refrigeration and air conditioning, Chris joined Fantech as an Internal Sales Engineer. 18 months later he progressed into an External Sales Engineer position before moving into his current senior role “having learned a lot during my past 10 years.” At home, Chris enjoys gardening and singing.
Frank Cosentino Fantech VIC – Fantech Group Marketing Manager Prior to joining Fantech, Frank worked for a number of advertising agencies and with an agricultural equipment manufacturer. He enjoys the diversity of his role in marketing, the team of creative individuals he works with and the collaboration between Fantech’s different departments. Frank enjoys gardening and is a keen F1 motor racing fan.
Philip came to Fantech with a background in scientific supplies, and last year was recognised for his outstanding commitment to sales and customer service. He enjoys the varied challenges of his role in Sales/Estimating, and the spirit of co-operation shared by his co-workers. At home it is “swim-ride-run” with his wife, a tri-athlete.
Michael Mauldon Fantech QLD – Sales Representative Fantech Trade For a previous employer, Michael wrote software that made fan selections. This led him to take a Sales Representative role with Fantech Trade. Michael is grateful to be working with a supportive team who are always encouraging and willing to help. Away from work, Michael is studying photography.
Shane Kelly Fantech NSW – Inward Goods/ Quality Assurance Shane’s association with Fantech began 22 years ago as a delivery driver. Keen to get out of his truck and onto a forklift, he was offered his current role where he works with a great bunch of people. In his spare time, Shane loves fishing.
Product News
with Frank Cosentino
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is now available, providing a 35 metre maximum area of influence and a maximum air flow of 236,795m³/h*.
After launching the Gorilla X HVLS fan range earlier this year, Fantech has now introduced a number of exciting new upgrades to meet the demands of most applications.
A new motor size is now also available for both the existing 4 and 6 metre size fans, capable of higher rotation speeds to provide greater air flow and additional thrust.
Designed to save energy costs, improve comfort and increase productivity, the Gorilla X range of HVLS fans generate a gentle, slow moving airstream that covers a large area. This makes them ideal for warehouses, manufacturing facilities, showrooms, shopping centres, sports facilities and even agricultural applications such as milking sheds.
Fantech’s Aviator touch screen controller is now supplied across the entire range of Gorilla X HVLS fans. The intuitive and easy-to-use wall mounted controller can work with up to four Gorilla X HVLS fans. The 9cm LCD touchscreen display provides on/off controls for each individual fan, as well as speed control adjustment by percentage value. It also features an adjustable run timer for applications that require the fans to continue running for a pre-set period.
Gorilla X fans provide a natural evaporative cooling effect in summer, and eliminates hot, stagnant air that builds-up within the occupied zone at floor level. In winter, warm air naturally rises to the highest point of an enclosed area, leaving cooler air to reside at floor level. A Gorilla X fan brings warm air down to the occupied zone, which improves occupant comfort and reduces the need for energy-consuming heating.
“These new developments ensure we have the range, performance and features the market is demanding,” said Fantech Group Marketing Manager, Frank Cosentino.
Gorilla X HVLS fans feature high efficiency EC brushless motors, fully integrated electronics and durable anodised extruded blades. The range now includes a larger size fan, new motors and Fantech’s first touch screen controller.
“Our commitment to the ongoing development of Gorilla X HVLS fans will help us grow the range further and drive smarter, more In addition to the current 3, 4, 5 and 6 metre sizes, a new 7 metre fan innovative features.”
*AMCA 230-15
TCM – a Tasmanian icon
to employ around 30 Tasmanians, including fully qualified HVAC, Electrical, Refrigeration and Gas tradesmen, apprentices, engineers and administration staff.
Founded in Hobart 50 years ago, TCM has grown to become a leading Tasmanian commercial air conditioning contractor providing a range of air conditioning, electrical systems, controls systems and maintenance services across the Apple Isle.
Specialist areas now include building management and control systems (BMCS), geothermal air conditioning, energy management, and accredited building services design. NEBB certified commissioning and balancing is also a focus for the company.
TCM commenced operations in August 1967 under the guidance of Managing Director Angus MacLeod, who has since contributed over 60 years of service to Tasmania’s air conditioning and electrical controls industry. Operating from the Hobart suburb of Moonah, the company won its first major mechanical installation contract in 1985 with the Trafalgar Shopping Centre, Car Park and Offices in Collins Street Hobart, which it continues to be associated with today.
TCM has been involved in many of Tasmania’s key projects across its 50 year history. These include major chiller replacements around the state, the gas boiler upgrade throughout the University of Tasmania (UTAS) campus at Sandy Bay, 144 Macquarie Street in Hobart and the Institute of Marine and Antarctic Studies (IMAS) building for UTAS.
According to Chris Wright, who has been a director of TCM for 30 years, the company specialises in a number of areas but commercial building services and maintenance remains the core business activity. “Our interest and involvement with the installation of projects is directed towards producing an effective, efficient and easily maintainable installation for our clients for years to come,” says Wright.
As an industry leader, TCM is also well regarded for its leadership role in the Australian HVAC industry. As well as being committed to apprentice training, TCM has been a long-standing member of the AMCA, of which Chris Wright has served as the National President for the last two years.
During his tenure, the AMCA has overseen a very successful ARBS Exhibition in 2016, and the well attended 2017 AMCA National Joining MacLeod and Wright in the company’s leadership is Todd Booth, Conference that raised $90,000 for The Kids Cancer Project. who came to the company in 2000 as Contract Manager and IT Fantech congratulates TCM on their 50 year milestone. Specialist before becoming a fellow Director in 2010. TCM has grown
Christmas donation - Starlight burns bright
WOULD YOU LIKE MORE INFORMATION? Please send me a copy of the new 2016 Fans by Fantech catalogue. Please send me a copy of the Fans by Fantech Product Selection Program. Please send me a copy of the AirLink brochure. Please send me a copy of the Gorilla X Range brochure
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Fantech Contacts
when it granted its 10,000th Starlight Wish to This Christmas, Fantech will donate funds that would otherwise be used to purchase Christmas cards to the Starlight Children’s Foundation. 10 year-old Syel Qassis. With 170 Starlight Wishes like Syel’s needing to be granted by Christmas, For almost 30 years, the Starlight Children’s Foundation has sought Fantech’s donation will provide some help to allow Starlight Children’s to “brighten the lives of seriously ill children and their families”. Foundation achieve its goal. Through the generous donations of corporate partners and ordinary Australians, Starlight reached an important milestone in September For more information, or if you would like to donate, visit www.starlight.org.au
Australia Adelaide Albury Brisbane Canberra Darwin Hobart Launceston Melbourne H.O. Newcastle Perth Sydney Townsville Wollongong
(08) 8294 0530 (02) 6025 1866 (07) 3299 9888 (02) 6280 5511 (08) 8947 0447 (03) 6273 6455 (03) 6344 6888 (03) 9554 7845 (02) 4961 6088 (08) 9209 4999 (02) 8811 0400 (07) 4775 5222 (02) 4226 5133
New Zealand Auckland H.O. Christchurch Wellington
(09) 444 6266 (03) 379 8622 (04) 566 0532
Asia For agents in the Asian region call (603) 7846 0340 or visit www.eltafantechasia.com
Address: .............................................................................................................................. Suburb: ................................... State:.......................... Postcode: ...................................... Tel: .......................................... Fax: ........................... E-mail: ........................................... Photocopy this form and mail or fax the information to: Fantech Pty. Ltd., 42 - 62 Pound Rd West, Dandenong South, Vic. 3175, Australia. Fax: 61-3-9554 7833 or E-mail: hgarcia@fantech.com.au
Visit our website at www.fantech.com.au