John Deere 8530 Manual

8130, 8230, 8330, 8430, and 8530 Tractors Operation and Test

TECHNICAL MANUAL 8130, 8230, 8330, 8430, and 8530 Tractors Operation and Test TM2280 11AUG09

For complete service information also see: 8130, 8230, 8330, 8430, and 8530 Tractors Repair ...................................................................

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PowerTech Plus® 9.0L Diesel Engines Level 14 Electronic Fuel System with Denso HPCR...

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John Deere Waterloo LITHO Works IN U.S.A.

(ENGLISH)

Introduction Foreword This manual is written for an experienced technician.

Essential tools required in performing certain service work are identified in this manual and are recommended for use.

Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.

This is the safety­alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury.

Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components. Operation and tests sections help you identify the majority of routine failures quickly.

Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.

Technical Manuals are concise guides for specific machines. They are on­the­job guides containing only the vital information needed for diagnosis, analysis, testing, and repair.

Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes.

DX,TMIFC ­19­29SEP98­1/1

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Contents Section 210—GENERAL

Group 45—CAN System Diagnosis Group 50—Powershift Transmission Group 51—AutoPowr / IVT™ TRANSMISSION Group 56—Drive Systems Group 60—Steering and Brakes Group 70—Hydraulic System Group 90—Operator Station

Group 05—Safety Group 15—General References

Section 211—DIAGNOSTIC TROUBLE CODES Group ACU—ACU Code Diagnostics Group ASU—ASU Code Diagnostics Group ATC—ATC Code Diagnostics Group BRC—BRC Code Diagnostics Group CAB—CAB Code Diagnostics Group CCU—CCU Code Diagnostics Group CLC—CLC Code Diagnostics Group ECU—ECU Code Diagnostics Group HCC—HCC Code Diagnostics (040000—) Group HCU—HCU Code Diagnostics (—039999) Group HVI—HV I Code Diagnostics (040000—) Group ICU—ICU Code Diagnostics Group PTI—PTI Code Diagnostics Group PTP—PTP Code Diagnostics Group SCC—SCC Code Diagnostics (040000—) Group SCO—SCO Code Diagnostics (—039999) Group SCU—SCU Code Diagnostics (—039999) Group SFA—SFA Code Diagnostics Group SSU—SSU Code Diagnostics Group SUP—SUP Code Diagnostics Group SVI—SV I Code Diagnostics (040000—) Group SVII—SV II Code Diagnostics (040000—) Group SVIII—SV III Code Diagnostics (040000—) Group SVIV—SV IV Code Diagnostics (040000—) Group SVV—SV V Code Diagnostics (040000—) Group SVVI—SV VI Code Diagnostics (040000—) Group SVVII—SV VII Code Diagnostics (040000—) Group TEC—TEC Code Diagnostics Group VLC—VLC Code Diagnostics

Section 220—ENGINES Group 15—Test And References Group 20—Theory of Operation

Section 230—FUEL AND AIR Group 20—Fuel and Air Theory of Operation

Section 240—ELECTRICAL Group 05—Load Center Fuses and Relays Group 10—Operational Checks Group 25—Functional Schematics Group 30—Connector Information Group 35—Harness Information Group SE01—SE01 — Power Supply, Starting and Charging Circuits Group SE02—SE02 — Manual Seat Group SE03—SE03 — Manual AC and ATC Group SE04—SE04 — Remote Mirror Option Group SE05—SE05 — Radio, Dome Lamp and Multi­Function Switch Group SE06—SE06 — Cab Load Center / Tractor Equipment Control and Lighting Group SE07—SE07 — Accessory Connectors Group SE08—SE08 — CAN Termination Group SE09—SE09 — Corner Post Display, ICU ­ Information Display, and SCV ­ Setup Panel Display Group SE10—SE10 ­ CAB Control Unit / Active Seat Unit (ASU) Group SE11—SE11 — Power Train / Vehicle Load Center (VLC) and Chassis Control Unit (CCU) Group SE13—SE13 — ACU ­ Armrest Control Unit Group SE14—SE14 — SCU/HCU/BRC/SFA — Deluxe Hydraulic Control Unit Function Group SE14 CAN—SE14 CAN — SCC/HCC — Deluxe Hydraulic CAN Control Unit Function Group SE15—SE15 — SCO — Secondary Hydraulic Control Unit Functions Group SE16—SE16 — ECU Level 14

Section 212—OBSERVABLE SYMPTOMS Group 40—Electrical Group 45—Control Units Group 50—Powershift Transmission Group 51—AutoPowr / IVT™ Transmissions Group 56—Drive Systems Group 60—Steering and Brakes Group 70—Hydraulics Group 90—Operator Station

Section 213—SYSTEM DIAGNOSIS Group 40—Electrical

Continued on next page

Original Instructions. All information, illustrations and specifications in this manual are based on the latest information available at the time of publication.

The right is reserved to make changes at any time without notice.

COPYRIGHT © 2009 DEERE & COMPANY Moline, Illinois All rights reserved.

A John Deere ILLUSTRUCTION ® Manual Previous Editions Copyright © 2005, 2006, 2007, 2008

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Contents Group Group Group Group

Group SE17—SE17—JDLINK Group SE18—SE18—Greenstar Display Group SE20—SE20 — Steering System Unit (SSU)

Section 245—CONTROL UNITS Group Group Group Group Group Group Group Group Group Group Group Group Group Group Group Group Group Group Group Group Group Group Group Group

10—Operational Checks 15—Tests and Adjustments 20—Theory Of Operation 25—Schematics and Diagrams

Section 290—OPERATOR STATION

05—General References ACU—ACU ASU—ASU ATC—ATC BRC—BRC CAB—CAB CCU—CCU CLC—CLC ECU—ECU HCC—HCC (040000—) HCU—HCU (—039999) HVI—HV I (040000—) ICU—ICU PTI—PTI PTP—PTP SCC—SCC (040000—) SCO—SCO (—039999) SCU—SCU (—039999) SFA—SFA SSU—SSU SUP—SUP SVI—SV I ­ VII (040000—) TEC—TEC VLC—VLC

Group Group Group Group Group

05—Preliminary Checks 10—Operational Checks 15—Tests and Adjustments 20—Theory Of Operation 25—Schematics and Diagrams

Section 299—SERVICE TOOLS Group 05—Dealer Fabricated Tools Group 10—Service Tools and Kits

Section 250—POWERSHIFT TRANSMISSION Group Group Group Group Group

05—Preliminary Checks 10—Operational Checks 15—Tests and Adjustments 20—Theory of Operation 25—Schematics and Diagrams

Section 251—AUTOPOWR™ / IVT™ TRANSMISSION Group Group Group Group Group

05—Preliminary Checks 10—Operational Checks 15—Test And Adjustments 20—Theory of Operation 25—Schematics and Diagrams

Section 256—DRIVE SYSTEMS Group Group Group Group Group

05—Preliminary Checks 10—Operational Checks 15—Tests and Adjustments 20—Theory of Operation 25—Schematics and Diagrams

Section 260—STEERING AND BRAKES Group Group Group Group Group

05—Preliminary Checks 10—Operational Checks 15—Tests and Adjustments 20—Theory of Operation 25—Schematics and Diagrams

Section 270—HYDRAULICS Group 05—Preliminary Checks TM2280 (11AUG09)

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Contents

Section 210 GENERAL

Page

Group 05—Safety ......................................210­05­1 Group 15—General References Specifications .............................................. 210­15­1 Reference 210­15­001, General Reference List ......................................... 210­15­2 Reference 210­15­002, Bolt and Cap Screw Torque Values ....................... 210­15­3 Reference 210­15­003, Glossary of Terms................................................... 210­15­5 Reference 210­15­004, JIC Hydraulic Symbols................................... 210­15­8 Reference 210­15­005, Wiring Diagram and Schematic Information............................................. 210­15­10 Reference 210­15­006, Electrical Schematic Symbols ............................... 210­15­12 Reference 210­15­007, Reading Wiring Schematics and Diagrams ............................................... 210­15­14 Reference 210­15­008, Visually Inspect Electrical System ...................... 210­15­17 Reference 210­15­009, Seven Step Electrical Procedure1 ..................... 210­15­18 Reference 210­15­010, Using a Probe Light ............................................ 210­15­20 Reference 210­15­011, Circuit Types ..................................................... 210­15­21 Reference 210­15­012, Circuit Malfunctions .......................................... 210­15­23 Reference 210­15­013, Troubleshooting Circuit Malfunctions .......................................... 210­15­26 Reference 210­15­014, Understanding Electrical vs.

Electronic Circuits.................................. 210­15­30 Reference 210­15­015, Intermittent Electronic Problems............................... 210­15­32 Reference 210­15­016, Relay Circuit Types.......................................... 210­15­35 Reference 210­15­017, Using a Digital Multimeter................................... 210­15­48 Reference 210­15­101, Troubleshooting Unresolved Problems ............................................... 210­15­49

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