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CUTTING EDGE TECHNOLOGY IN ULTRA FINE FILTRATION

Cutting Tool Grinding

EDM

Power Transmission

The TRANSOR story began in the early 1970’s, when we introduced the concept of Edge Filtration Technology that separtes micron level particles from oil for high voltage power transmission applications to great success. Soon after, such concept was engineered to meet the filtration demands of the Electrical Discharge Machining (EDM) industry.

came into picture when we began to install filters for carbide cutting tool grinding applications. Now, by delivering crystal clean, temperature-controlled coolant to the grinders, tool makers worldwide discovered the many benefits of improved cycle times, extended wheel life, virtually no maintenance and easy carbide reclamation.

In the 1990s, a major breakthrough for TRANSOR’s One Micron Filtration

The TRANSOR Story

In the following years, TRANSOR’s ultra-fine filtration technologies that reach even sub-micron levels

Transor Filter established in Stockholm, Sweden (est. 1976)

Expansion into North America Office opens in Elk Grove, IL

Marketing agreement for EDM with Mitsubishi & Makino

Expansion into Asian marketplace Established Transor Filter (Kunshan) in Shanghai, China Introduces modular (expandable) central systems

continue to expand with solutions for many other applications involving precision machining such as lapping, honing, OD/ID grinding, and superfinishing. Filtered materials are not limited to carbide anymore. They can be ceramic, titanium, Cubic Boron Nitride (CBN), cermet, PCD/ MCD, stainless steel, high-speed steel, and many other ferrous materials. Users have experienced dramatically improved efficiency and accuracy while comparing to other forms of filtration.

As we keep evolving into the 21st century, the TRANSOR brand has become globally recognized for achieving the highest standard in ultra-fine filtration. Our focus in combining cutting edge technology with engineering excellence delivers customized filtration solutions that meet each users’ specific application challenges.

TRANSOR Through the Years

Expands into South America with an office in Brazil Moves to larger 25,000 sq. ft. facility Establishes office in Tokyo and direct sales in Japan

Transor Systems whith NEW design improvements which include...

• A user friendly touch screen main control system

• Built-in automatic sludge conveyor system equipped von ALL models

• And much more..

Why Ultra-Fine Filtration?

Before TRANSOR introduced the concept of edge filtration, the only alternatives were inefficient, requiring excessive maintenance and machine down-time. Systems such as diatomaceous earth, paper band, centrifuge systems or cartridges used to extract waste from cooling oil during the finefinishing machining process left manufacturers frustrated with the poor performance of dirty oil, frequent machine maintenance, costly waste disposal, inconsistent product quality, and low efficiency production. With TRANSOR’s micron level or sub-micron level filtration,a continuous supply of ultra-clean, temperature-controlled oil to the machining process become

possible. Through our patented Edge Filtration concept, particles at micron level or sub-micron levelare filtered from the circulating coolant. Then, by automated backflushing, debris is removed from the filter wafer and the sludge is automatically discharged for fast, simple reclamation with no operator involvement.

Because the filter elements are selfcleaned rather than replaced, only TRANSOR with Ultra-Fine Filtration delivers virtually maintenance-free operation, reduced consumable costs, significantly improved up time and a safer, cleaner manufacturing environment for workers and extended life for your capital investment.

THE BENEFITS OF ULTRA-FINE FILTRATION

An investment in a TRANSOR Filter Systems provides users with a significantly lower Total Cost of Ownership compared to any other filtration system on the market. By combining production gains with reduced operating costs, it’s easy to see why TRANSOR’s Cutting Edge Technology in Ultra-Fine Filtration is a smart choice for your manufacturing application.

Ultra-Fine Filtration for Many Challenging Applications

CUTTER & TOOL GRINDING

Manufacturers of precision cutting tools have discovered grinders equipped with a Transor system provide them a significant competitive edge in a very competitive market. Transor’s ultrafine filtration addresses the global challenges of producing superior cutting tools faster and cheaper. By reducing the debris on the

grinding wheel, Transor’s ultrafine filtration extends its life by a significant period. Other benefits include faster cycle times, improved machine uptime, finer surface finishes, reduced maintenance wth a cleaner, safer

working environment.

With automated sludge handling, the filtered carbide/tungsten sludge is ready for reclamation. Another tangible way that a Transor pays for itself.

See why Gorilla Mills trusts Transor for their end mills

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See why Revel Serras trusts Transor for their saw sharpening

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Kevin Cranker Gorilla Mills

Vinicius Bonzanini Valim Revel Serras

EDM

With particles at micron level or submicron level filtered out of the dielectric oil, Transor edge filtration technology enables mold processing to achieve faster, more accurate results. With a continuous supply of clean and temperature controlleddielectric after ultrafine filtration, EDM operators have discovered they can stay “in the cut” twice as long combined with finer surface finishes.

While individual results may differ based on machining parameters, Transor users typically experience production efficiency improvements ranging from 25% - 35%. It is easy to see why the payback period on a typical Transor unit is less than two years in most instances.

With a Transor system, the cost and trouble of replacing filter elements is minimized along with unnecessary downtime. Also, the service life of dielectric oil is greatly extended.

Ultra-Fine Filtration for Many Challenging Applications

ULTRA PRECISION MACHINING

Transor users worldwide have also discovered the benefits of ultra-fine filtration for a variety of precision machining applications such as honing, bearing grinding, gear grinding, single/double disc grinding, lapping, ID/OD grinding and many others.

With a Transor, maintenance is virtually eliminated along with ongoing consumable costs typically associated with band or cartridge filters. Having clean oil protects your invest in capital equipment, keeps it running smoothly, extends the life of machine ways and bearing, reduces maintenance, while providing a cleaner overall work environment.

Having a Transor with oil filtered to micron or submicron level plu precise temperature control delivers the consistent machine environment manufacturers require. The results are closer tolerances, improved dimensionality, finer surface finishes along with faster cycle times.

Transor’s ultra-fine filtration positively impacts the machining of a wide range of automotive and aviation components crankshafts, cams, bearings, nozzles, engine blocks, rotors, etc.

OTHER APPLICATIONS

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STANDARD

Filtration Systems

Each unit is engineered to meet the demands of the users’ specific application and number of machines connected to the filter unit. Standard units are configured for one filter unit to one machine up to one filter

unit for six machines delivering the precise needs for precision filtration.

TRANSOR filter systems are engineered for installation on all OEM brands of tool grinders, wire EDM, single and double disc grinders and other grinding applications where there’s a fine amount of stock removal requiring filtrations.

NEW DESIGN FEATURES 4

Four new design features have been added to all standard Transor models that will increase the user experience and deliver an optimum degree of automation compared to all other filter systems currently available in the market.

Each Transor unit provides a continuous supply of temperature controlled oil filtered to one micron absolute! This provides a consistent machining environment resulting in faster cycle times and great accuracy.

| AUTOMATIC SHUT-OFF: The sludge-handling device will automatically shut off and send alarm for service if it becomes overloaded, preventing damage to the system.

TOUCHSCREEN:

Integrated touchscreen allows for more control over your filter.

NO DRAINING:

All dirty oil and debris is flushed into the sludge handling device one

ARTICULATING CHILLER:

Provides a stable thermal machining environment by keeping oil to +/- 0.01º C. The chiller can be moved to either side of the filter for unobstructed service access.

Filtration Systems

LARGER Filtration Systems

A large central filter cooling system provides customers with the oil needs of twelve or more grinding machines. The filtration capacity of the central filtration system must be planned according to the functional requirements of the machine, including dirty oil and clean. The capacity of the oil tank, the configuration of the filter pump and the clean oil pump, and the needs of the cooling system, are all configured to create the most optimal filtration. The centralized filtration system is designed according to the modular concept

and provides sufficient backup capacity. This can effectively prevent downtime caused by unexpected failures and ensure the normal operation of production when maintenance is required. Each TRANSOR system is individually designed to meet the special needs of different customers, including supporting the number of grinders, their use, and the planning and layout of the plant

With Magnetic Particle Filter

TRANSOR has launched the latest ICC filter method for the field of ultra-finish grinding of high-speed steel and carbon steel the air stirring function of ICC can better solve the separation of magnetic adsorption material waste residue.

TRANSOR Accessories and Oils

Magnetic Separator

TRANSOR magnetic separator is used to filter larger particles when multi-stage filtration is required grains (>100 microns) of non-ferrous materials (such as carbon steel and high-speed steel)

Slugde Scrapper

Automatic sludge treatment system greatly reduces labor costs. It can improve the recovery value of tungsten slime.

Oil Mist Separator

TRANSOR five-layer electrostatic oil mist purifier can separate more than 99% of oil mist and reduce oil loss. The electrostatic oil mist separator consumes less power and produces less noise.

Chiller

Refrigeration and temperature control system with plate exchanger, thermostatic control, or complete compressor refrigeration system, the oil temperature control within the desired range.

TG250 Mineral Oil

Both the TransoGrind TG-250 and EXP are also available in “PLUS” formulation. The new “PLUS” designations reflect an additive package that makes each product ideal for demanding carbide, HSS and stainless steel applications providing faster cycle times, reduced burn marks and sharper edges on tools. Their exceptional performance includes heat dissipation, increased cycle times and significant reduction of burn marks

EXP Synthetic

Fully synthetic oil developed by TRANSOR, composed of molecular chains of the same structure. Its special the advantages are superior lubricating performance, stronger heat dissipation, and stronger ability to carry and discharge pollutants. Suitable for precision machining and grinding of cemented carbide, high-speed steel, ceramics and other steel parts.

EVN Vegetable Based

EVN’s “Environmentally Friendly” oil is unlike most grinding oils that are petroleum based, EVN is a vegetable based oil. EVN is completely biodegradable and it is not harmful in cases of leakage or spills. EVN improves flushing, which helps grinding performance while also providing the increased safety features. Compared to traditional grinding oils, EVN users experienced up to 30% less evaporation along with significantly reduced misting, thus reducing maintenance making it a very cost effective investment. When EVN is used in Transor‘s One Micron filtration systems featuring automatic backflushing, its life expectancy is indefinite, and perfect for high-speed steel, ceramics and other steel parts.

US1 EDM insulating oil

US-1 oil is a primary alternative for the recently discontinued ExxonMobil Norpar™ 15. US-1’s formulation is designed to meet the specifications and performance characteristics of Norpar™ 15. The advantage of switching to US-1 is that many users have found that it can be mixed with Norpar™ 15