New Holland TS135A Tractor Service Repair Manual

SERVICE MANUAL TS100A / TS110A / TS115A / TS125A TS130A / TS135A

1/5 Print No. 6045515107

SECTION 00 - GENERAL -CHAPTER 1

1

SECTION 00 - GENERAL Chapter 1 - General Information CONTENT Section 00 000

Description Page General Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Health and Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Ecology and the Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 International Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 General Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Vehicle Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 General Hardware Tightening Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

604.55.151.00 - 05 - 2003

SECTION 00 - GENERAL -CHAPTER 1

2

GENERAL INSTRUCTIONS IMPORTANT NOTICE All maintenance and repair operations described in this manual should be carried out exclusively by authorised workshops. All instructions should be carefully observed and special equipment where indicated should be used.

Anyone who carries out service operations described without carefully observing these instructions will be directly responsible for any damage caused.

NOTES FOR EQUIPMENT Equipment shown in this manual is: - designed expressly for use on these tractors; - necessary to make a reliable repair; - accurately built and strictly tested to offer efficient and long-lasting working life.

NOTICES The words “front”, “rear”, “right hand”, and “left hand” refer to the different parts as seen from the operator’s seat oriented to the normal direction of movement of the tractor.

SAFETY RULES PAY ATTENTION TO THIS SYMBOL This warning symbol points out important messages involving personal safety.

Carefully read the safety rules contained herein and follow advised precautions to avoid potential hazards and safeguard your safety.

In this manual you will find this symbol together with the following key-words: WARNING - it gives warning about improper repair operations and potential consequences affecting the service technician’s personal safety.

DANGER - it gives specific warning about potential dangers for personal safety of the operator or other persons directly or indirectly involved in the operation.

TO PREVENT ACCIDENTS Most accidents and personal injuries taking place in workshops are due from non-observance of some essential rules and safety precautions.

The possibility that an accident might occur with any type of machines should not be disregarded, no matter how well the machine in question was designed and built.

604.55.151.00 - 05 - 2003

A wise and careful service technician is the best precautions against accidents.

Careful observance of this basic precaution would be enough to avoid many severe accidents.

DANGER Never carry out any cleaning, lubrication or maintenance operations when the engine is running.

SECTION 00 - GENERAL -CHAPTER 1

ensure that all pressure is relieved from hydraulic circuits before removing caps, covers, valves, etc.

SAFETY RULES Generalities • Carefully follow specified maintenance procedures.

•

repair

and

Do not wear rings, wristwatches, jewels, unbuttoned or flapping clothing such as ties, torn clothes, scarves, open jackets or shirts with open zips which could get caught on moving parts. Use approved safety clothing such as anti-slipping footwear, gloves, safety goggles, helmets, etc.

•

Wear safety glasses with side guards when cleaning parts using compressed air.

•

Damaged or frayed wires and chains are unreliable. Do not use them for lifting or towing.

•

Wear suitable protection such as approved eye protection, helmets, special clothing, gloves and footwear whenever welding. All persons standing in the vicinity of the welding process should wear approved eye protection. NEVER LOOK AT THE WELDING ARC IF YOUR EYES ARE NOT SUITABLY PROTECTED.

•

3

Never carry out any repair on the machine if someone is sitting on the operator’s seat, except if they are qualified operators assisting in the operation to be carried out.

•

Never operate the machine or use attachments from a place other than sitting at the operator’s seat or at the side of the machine when operating the fender switches.

•

Never carry out any operation on the machine when the engine is running, except when specifically indicated. Stop the engine and

• •

• •

• •

• •

• •

•

All repair and maintenance operations should be carried out with the greatest care and attention.

Disconnect the batteries and label all controls to warn that the tractor is being serviced. Block the machine and all equipment which should be raised.

Never check or fill fuel tanks or batteries, nor use starting liquid if you are smoking or near open flames as such fluids are flammable.

The fuel filling gun should always remain in contact with the filler neck. Maintain this contact until the fuel stops flowing into the tank to avoid possible sparks due to static electricity build-up.

To transfer a failed tractor, use a trailer or a low loading platform trolley if available.

To load and unload the machine from the transportation means, select a flat area providing a firm support to the trailer or truck wheels. Firmly tie the machine to the truck or trailer platform and block wheels as required by the transporter.

Always use lifting equipment of appropriate capacity to lift or move heavy components.

Chains should always be safely fastened.

Ensure that fastening device is strong enough to hold the load foreseen. No persons should stand near the fastening point.

The working area should be always kept CLEAN and DRY. Immediately clean any spillage of water or oil.

Never use gasoline, diesel oil or other flammable liquids as cleaning agents. Use non-flammable non-toxic proprietary solvents.

Do not pile up grease or oil soaked rags, as they constitute a great fire hazard. Always place them into a metal container.

604.55.151.00 - 05 - 2003

4

SECTION 00 - GENERAL -CHAPTER 1

START UP • Never run the engine in confined spaces which are not equipped with adequate ventilation for exhaust gas extraction.

• Never bring your head, body, arms, legs, feet, hands, fingers near fans or rotating belts.

ENGINE • Always loosen the radiator cap very slowly before removing it to allow pressure in the system to dissipate. Coolant should be topped up only when the engine is stopped.

• Do not fill up fuel tank when the engine is running.

• Never adjust the fuel injection pump when the tractor is moving.

• Never lubricate the tractor when the engine is running.

ELECTRICAL SYSTEMS • If it is necessary to use auxiliary batteries, cables must be connected at both sides as follows: (+) to (+) and (-) to (-). Avoid short-circuiting the terminals. GAS RELEASED FROM BATTERIES IS HIGHLY FLAMMABLE. During charging, leave the battery compartment uncovered to improve ventilation. Avoid sparks or flames near the battery area. Do no smoke.

• Do not charge batteries in confined spaces.

• Always disconnect the batteries before performing any type of service on the electrical system.

HYDRAULIC SYSTEMS • Some fluid coming out from a very small port can be almost invisible and be strong enough to penetrate the skin. For this reason, NEVER USE YOUR HANDS TO CHECK FOR LEAKS, but use a piece of cardboard or a piece of wood for this purpose. If any fluid is injected into the skin, seek medical aid immediately. Lack of immediate

604.55.151.00 - 05 - 2003

medical attention may result in serious infections or dermatitis.

•

Always take system pressure readings using the appropriate gauges.

WHEELS AND TYRES • Check that the tyres are correctly inflated at the pressure specified by the manufacturer.

Periodically check for possible damage to the rims and tyres.

•

Stay at the tyre side when inflating.

•

Check the pressure only when the tractor is unloaded and tyres are cold to avoid wrong readings due to over-pressure.

•

Never cut, nor weld a rim with the inflated tyre assembled.

•

To remove the wheels, block both front and rear tractor wheels. Raise the tractor and install safe and stable supports under the tractor in accordance with regulations in force.

•

Deflate the tyre before removing any object caught into the tyre tread.

•

Never inflate tyres using flammable gases as they may originate explosions and cause injuries to bystanders.

REMOVAL AND INSTALLATION • Lift and handle all heavy components using lifting equipment of adequate capacity. Ensure that parts are supported by appropriate slings and hooks. Use lifting eyes provided to this purpose.

Take care of the persons near the loads to be lifted.

NEW HOLLAND Repair Manual -- TS--A Plus and TS--A Delta Series Tractors CONTENTS -- SECTION 01 SEPARATING THE TRACTOR

SECTION 01

Separating front axle and front support from the engine Section

10 001 10 001

Chapter 1

Description Page Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Separating Front Axle and Front Support from the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installing Front Axle and Front Support to the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Front Axle to Front Support Shim Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Separating Engine and Front Support from the Transmission Section

Description Page Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Separating Engine and Front Support from the Transmission . . . . . . . . . . . . . . . . . . . . . . . . 4 Installing Engine and Front Support to the Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Separating Transmission, Engine and Front Support from the Rear Axle Section

Chapter 3

Description Page Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Separating Transmission, Engine and Front Support from the Rear Axle . . . . . . . . . . . . . . 3 Installing Transmission, Engine and Front Support to the Rear Axle . . . . . . . . . . . . . . . . . . 8

Engine Removal Section

Chapter 2

Chapter 4

Description Page Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Engine Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

i

604.55.151.06 - 06-- 2005

Contents Continued:

Transmission Removal Section

Chapter 5

Description Page Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Transmission Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Transmission Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Cab Removal Section

Chapter 6

Description

Page

Torque Values (Tractors with Cab Suspension) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Torque Values (Tractors with Standard Cab) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 90 150

Cab Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

90 150

Cab Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

604.55.151.06 - 06-- 2005

ii

SECTION 01 – SEPARATING THE TRACTOR – CHAPTER 1

1

SECTION 01 – SEPARATING THE TRACTOR Chapter 1 – Separating Front Axle and Front Support from the Engine CONTENT Section

10 001 10 001

Description Page Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Separating Front Axle and Front Support from the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installing Front Axle and Front Support to the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Front Axle to Front Support Shim Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

604.55.151.00 – 05 – 2003

2

SECTION 01 – SEPARATING THE TRACTOR – CHAPTER 1

TORQUE VALUES

SPECIAL TOOLS

1 List of specific tools required for the various operations described in this section.

CAUTION The operations described in this section can only be carried out with the ESSENTIAL tools indicated by an (X). To work safely and efficiently and obtain the best results, it is also necessary to use the recommended specific tools listed below and certain other tools, which are to be made according to the drawings included in this manual.

297471

Tractor splitting kit.

297617

Engine support 297471).

brackets

(with

380000844 Engine support adaptor plate (with 297617).

604.55.151.00 – 05 – 2003

SECTION 01 - SEPARATING THE TRACTOR - CHAPTER 1

3

SEPARATING FRONT AXLE AND FRONT SUPPORT FROM THE ENGINE (OP. 10 001)

DANGER Lift and handle all heavy components using lifting equipment of appropriate lifting capacity. Ensure that units or parts are supported by suitable slings or hooks. Ensure that no-one is in the vicinity of the load to be lifted.

1. Drain the cooling system (refer to cooling system drain in the cooling chapter of the engine section).

2. Remove the battery cover and disconnect the battery negative cable (1).

1 3. Using a suitable sling, connect the front weights to a hoist and remove the front weights (if fitted).

2 4. Loosen the hose clamps (1), remove the pipe clamp retaining bolt (2) and remove the air cooler outlet pipe.

3

604.55.151.01 - 09 - 2003

4

SECTION 01 - SEPARATING THE TRACTOR - CHAPTER 1

5. Loosen the pipe clamp (1), hose clamp (2) and remove the air cooler inlet pipe.

4 6. Loosen the clamp (1) and remove the air cleaner inlet.

5 Tractors with Air Conditioning 7. Remove the receiver dryer retaining screws from the retaining bracket.

6 8. Slide out the air conditioning condenser from the radiator and reposition with the hoses still attached.

7 604.55.151.01 - 09 - 2003

SECTION 01 – SEPARATING THE TRACTOR – CHAPTER 1

5

All Tractors 9. Loosen the hose clamps (1) and disconnect the coolant hoses from the radiator.

10. Remove the radiator support (2).

8 11. Loosen the hose clamp (1) and disconnect the coolant hose.

9 12. Loosen the coolant hose clamp (1) and disconnect the coolant hose connecting the cab heater to the radiator.

10 13. Disconnect the steering connector (if fitted).

sensor

electrical

11

604.55.151.00 – 05 – 2003

6

SECTION 01 – SEPARATING THE TRACTOR – CHAPTER 1

14. Detach the driveline oil cooler supply and return pipes from the retaining clamps.

12 15. Disconnect the steering cylinder supply and return pipes (1).

16. Disconnect the differential lock oil supply pipe (2) (if fitted).

13 Tractors with Standard Front Axle 17. Remove the four wheel driveshaft guard.

18. Expand the circlip (1) and slide the circlip (1) and sleeve (2) along the four wheel drive shaft.

14 19. Remove the four wheel driveshaft and the central support.

15 604.55.151.00 – 05 – 2003

SECTION 01 – SEPARATING THE TRACTOR – CHAPTER 1

7

Tractors with SuperSteer Front Axle 20. Remove the four wheel driveshaft retaining nuts.

16 21. Remove the support and the four wheel driveshaft.

17 All Tractors 22. Position the splitting kit (1) 297471 beneath the tractor.

23. Use the supports (2), in the the splitting kit to support the engine on the splitting stand.

18 24. Position wooden wedges (1) between the front axle and the front support. These prevent articulation of the axle.

19 604.55.151.00 – 05 – 2003

8

SECTION 01 – SEPARATING THE TRACTOR – CHAPTER 1

25. Using a spreader bar and suitable chains or slings, attach the front and rear of the support assembly to a moveable overhead hoist.

WARNING Always ensure the support is adequately supported and will remain stable when seperated from the engine. Failure to provide adequate support may cause the assembly to be unstable with possible personal injury if the support tips forwards or backwards.

26. Remove the front support retaining bolts and separate the front support from the engine.

20 27. Support the assembly on axle stands at the front and the rear of the support.

21

604.55.151.00 – 05 – 2003

SECTION 01 – SEPARATING THE TRACTOR – CHAPTER 1

9

INSTALLING FRONT AXLE AND FRONT SUPPORT TO THE ENGINE (OP. 10 001) NOTE: If a new front support or the engine oil pan has been removed and replaced during overhaul it is necessary to recalculate the new shim thickness to be installed (refer to front axle to support shim thickness calculation in this chapter).

1. Make sure the shims (1) are re–positioned in the same location as when removed.

1 2. Make sure the wooden wedges (1) are between the front axle and the front support. These prevent articulation of the axle.

3. Using a spreader bar and suitable chains or slings, attach the front and rear of the support assembly to a moveable overhead hoist.

2 4. Align the front support to the engine and install the front support to engine retaining bolts.

Tighten to the specified torque value.

3 5. Remove the supports (2) and the splitting kit (1).

4

604.55.151.00 – 05 – 2003

10

SECTION 01 – SEPARATING THE TRACTOR – CHAPTER 1

Tractors with SuperSteer Front Axle 6. Install the four wheel driveshaft and the support.

Tighten the retaining bolts to the specified torque value.

5 7. Install the four wheel driveshaft retaining nuts.

Tighten the retaining bolts to the specified torque value.

6 Tractors with Standard Front Axle 8. Install the four wheel driveshaft and the central support.

7 9. Expand the circlip (1) and slide the circlip (1) and sleeve (2) along the four wheel driveshaft.

10. Install the four wheel driveshaft guard.

8 604.55.151.00 – 05 – 2003

SECTION 01 – SEPARATING THE TRACTOR – CHAPTER 1

11

All Tractors 11. Connect the steering cylinder supply and return pipes (1).

12. Connect the differential lock oil supply pipe (2) (if fitted).

9 13. Attach the driveline oil cooler supply and return pipes to the retaining clamps.

10 14. Connect the steering sensor electrical connector (if fitted).

11 15. Connect the coolant hose and tighten the hose clamp (1).

12 604.55.151.00 – 05 – 2003

12

SECTION 01 – SEPARATING THE TRACTOR – CHAPTER 1

16. Connect the coolant hose connecting the cab heater to the radiator and tighten the hose clamp (1).

13 17. Connect the coolant hoses to the radiator and tighten the hose clamps (1).

18. Install the radiator support (2).

14 Tractors with Air Conditioning 19. Slide the air conditioning condensor on to the radiator

15 20. Install the receiver dryer retaining screws to the retaining bracket.

16 604.55.151.00 – 05 – 2003

SECTION 01 - SEPARATING THE TRACTOR - CHAPTER 1

13

All Tractors 1. Install the air intake pipe and tighten the clamp (1).

17 2. Install the air cooler inlet pipe. Tighten the pipe clamp (1) and the hose clamp (2).

18 3. Install the air cooler outlet pipe. Tighten the hose clamps (1) and install the pipe clamp retaining bolt (2).

19 4. Using a suitable sling, connect the front weights to a hoist and install the front weights (if fitted).

20

604.55.151.01 - 09 - 2003

14

SECTION 01 - SEPARATING THE TRACTOR - CHAPTER 1

5. Connect the battery negative cable (1) and install the battery cover.

6. Refill the cooling system (refer to cooling system refill in the cooling chapter of the engine section).

7. Refill the driveline with the correct specification oil.

21

FRONT AXLE TO SUPPORT SHIM THICKNESS CALCULATION 1. Install a 4.5 mm yellow shim (1) part number 82026240 onto each of the engine mounting studs.

22 2. Align the front support to the engine and install the four upper retaining bolts. Tighten to the specified torque value.

23 3. Using feeler gauges measure space between each shim and the front support.

24 604.55.151.01 - 09 - 2003

SECTION 01 – SEPARATING THE TRACTOR – CHAPTER 1

15

4. Add feeler gauge dimension to the 4.5 mm shim thickness already installed and select the appropriate shim(s) from the following list.

Colour Code

Shim Thickness

Part Number

Yellow

4.5 mm

82026240

Green

4.8 mm

82026241

Red

5.1 mm

82026242

Blue

5.4 mm

82026243

White

5.7 mm

82026244

Black

6.0 mm

82026245

Pink

6.3 mm

82026246

Light Blue

6.6 mm

82026247

Gold

6.9 mm

82026248

Lime

7.2 mm

82026249

Orange

7.5 mm

82026250

Blue/Grey

7.8 mm

82026251

5. Separate the front support from the engine and replace the 4.5 mm shims with shims of calculated thickness.

6. Reinstall the front support and tighten the retaining bolts to specified torque value.

604.55.151.00 – 05 – 2003

SECTION 01 – SEPARATING THE TRACTOR – CHAPTER 2

1

SECTION 01 – SEPARATING THE TRACTOR Chapter 2 – Separating Engine and Front Support from the Transmission CONTENT Section

Description Page Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Separating Engine and Front Support from the Transmission . . . . . . . . . . . . . . . . . . . . . . . . 4 Installing Engine and Front Support to the Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

604.55.151.00 – 05 – 2003

2

SECTION 01 – SEPARATING THE TRACTOR – CHAPTER 2

TORQUE VALUES

SPECIAL TOOLS

1 List of specific tools required for the various operations described in this section.

CAUTION The operations described in this section can only be carried out with the ESSENTIAL tools indicated by an (X). To work safely and efficiently and obtain the best results, it is also necessary to use the recommended specific tools listed below and certain other tools, which are to be made according to the drawings included in this manual.

297471

Tractor splitting kit.

297617

Engine support 297471).

brackets

(with

380000844 Engine support adaptor plate (with 297617).

604.55.151.00 – 05 – 2003

SECTION 01 - SEPARATING THE TRACTOR - CHAPTER 2

3

Locally Fabricated Tools

1 Cab Jacking Tool x2 (Tractors with standard cab)

604.55.151.01 - 09 - 2003

4

SECTION 01 - SEPARATING THE TRACTOR - CHAPTER 2

SEPARATING ENGINE AND FRONT SUPPORT FROM THE TRANSMISSION

DANGER Lift and handle all heavy components using lifting equipment of appropriate lifting capacity. Ensure that units or parts are supported by suitable slings or hooks. Ensure that no-one is in the vicinity of the load to be lifted.

1. Drain the cooling system (refer to cooling system drain in the cooling chapter of the engine section).

2. Remove the battery cover and disconnect the battery negative cable (1).

1 3. Using a suitable sling, connect the front weights to a hoist and remove the front weights (if fitted).

2 4. Disconnect the exhaust manifold from the turbocharger (1). Remove the exhaust support retaining bolts (2) and remove the exhaust manifold.

3

604.55.151.01 - 09 - 2003

Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING

NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.

SECTION 01 – SEPARATING THE TRACTOR – CHAPTER 2

5

5. Loosen the hose clamp (1) and disconnect the coolant hose connecting the cab heater to the radiator.

4 6. Disconnect the battery positive cable (1) from the starter motor.

5 NOTE: Note the position of the driveline oil cooler hoses.

7. Loosen the hose clamps (1) and disconnect the driveline oil cooler hoses.

8. Disconnect the tractor performance monitor radar electrical connector (2) (if fitted).

6 9. Disconnect the connectors.

engine

harness

electrical

7

604.55.151.00 – 05 – 2003

6

SECTION 01 – SEPARATING THE TRACTOR – CHAPTER 2

10. Disconnect the cab heater coolant hose (1).

11. Disconnect the air conditioning hoses (2) and (3).

8 NOTE: Note the position of the steering cylinder oil supply hoses.

12. Disconnect the steering cylinder oil supply hoses (1) and (2).

9 Tractors with Mechanical Fuel Injection Pump 13. Loosen the retaining nut (1) and detach the throttle cable from the fuel injection pump (2).

10 All Tractors 14. Disconnect the brake fluid lines (1), (2) and (3) from the brake fluid reservoir.

11

604.55.151.00 – 05 – 2003

SECTION 01 – SEPARATING THE TRACTOR – CHAPTER 2

7

15. Disconnect the fuel supply and fuel return lines (1) from the fuel tank level sender.

12 16. Disconnect the differential lock oil supply pipe (1)

13 17. Remove the retaining screw (1) and detach the flywheel speed sensor (if fitted).

14 Tractors with Standard Cab 18. Loosen the cab front mounting bolt while holding the nut (1) under the cab floor. Remove the bolt and washers. Repeat this step for the left hand side of the cab.

15

604.55.151.00 – 05 – 2003

8

SECTION 01 – SEPARATING THE TRACTOR – CHAPTER 2

19. Using locally fabricated tool (1), raise the cab evenly.

16 Tractors with Standard Front Axle 20. Remove the four wheel driveshaft guard.

21. Expand the circlip (1) and slide the circlip (1) and sleeve (2) along the four wheel driveshaft.

17 22. Remove the four wheel driveshaft and the central support.

18 Tractors with SuperSteer Front Axle 23. Remove the four wheel driveshaft retaining bolts.

19 604.55.151.00 – 05 – 2003