Wireless Sensor Solutions for Civil Engineering MicroStrain Inc Mike Robinson FIATECH Smart Chips Workshop January 20, 2005
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Civil Engineering Applications
Construction monitoring Structural health monitoring Long-term monitoring Periodic load testing
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Construction Monitoring Determine stability of structure during construction: Short-term ~ 2 to 5 years Static analysis: Low sample rates ~ min/hrs Moderate number of sensors
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Structural Health Monitoring Determine long-term stability and provide feedback to maximize/extend working life of structure: Long-term ~ 20 to 50 years Static/dynamic analysis: Low sample rates ~ min/hrs, switching to higher rates when event occurs ~50 to 200Hz Large number of sensors
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Periodic Load Testing Determine condition of structure at given intervals: Short-term ~ hours to days Dynamic: High sample rates ~ 50 to 200 hz Small number of sensors
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What is a Wireless Sensor Node Sensor Inputs Lithium thionyl chloride battery Radio Frequency (RF) transceiver
Sensor signal conditioning
8-bit , low power, microcontroller Flash EEPROM for sensor logging
multiplexer, PG instrumentation amplifier
A/D converter (12 or 16 bit resolution)
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MicroStrain’s Wireless Sensor Node
2 MB flash memory 16 bit node ID 2048 Hz/channel datalogging 1700 Hz streaming 0.1 millisec network synchronization RF range: 150 m © MicroStrain, Inc. 2004 all rights reserved
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Networking Topologies
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Hybrid Star-Mesh Network
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Wireless Sensor Networks Remote System Management Local Access
Wireless repeater •USA: 32 km @ 1000 mW) •Europe: 5 km @ 200 mW
Worldwide Access
Phone line Cell phone Satellite uplink Internet © MicroStrain, Inc. 2004 all rights reserved
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Carnegie Mellon University Field Testing
Study feasibility of using wireless sensors in concrete production facility to monitor curing and handling Wireless nodes were used to measure temperature and strain during 12 hour curing cycle
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Hardwired System Vs Wireless
Hardwired system was difficult to protect from the environment (cable breakage, moisture, dust) Wireless nodes were quickly installed and non-intrusive during production Wireless data transmitted to office location © MicroStrain, Inc. 2004 all rights reserved
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Comparison of Wireless Vs Hard-Wired Embedded Strain Gauges Strain (microstrain)
200 180 160 140
Series1
120
Series2
100
Series3
80
Series4
60
Series5
40 20 0 0
1
2
3
4
5
6
7
8
9
10
Concrete Curing Time (Hours)
Wireless strain gage data (series 1) closely followed hard-wired strain gage data (series 2-5) Š MicroStrain, Inc. 2004 all rights reserved
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Field Testing Results Temperature with Curing Time, Sensor 84, 8 24 01
150 125 100 75 50 25 0 -25 0
Temperature, degree F
Strain, microstrains
S train with Curing Time, S pandrel Beam 8 24 01
5
10
150 125 100 Concrete
75
Ambient
50 25 0 0
Time from Placement, hours
5
10
Time, hours
Wireless strain and temperature were successfully recorded over 12 hour cure cycle
Wireless nodes can monitor structure during removal from mold and transportation to site
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Ben Franklin Bridge – Philadelphia, PA to Camden, NJ
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Ben Franklin Bridge - Requirements
Monitoring system to determine structural integrity of certain elements Background data obtained every second, presence of train triggers sampling at 32 Hz
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Ben Franklin Bridge - System
4 wireless nodes 3 strain gauges per node (12 total) 1 temperature sensor per node (4 total)
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Ben Franklin Bridge – System (cont)
2 base stations Cellular access to base stations
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Preliminary Data from Ben Franklin Bridge
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LaPlatte River Composite Bridge Load Test – Shelburne, VT
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LaPlatte River Bridge - Requirements
Dynamic monitoring system Quick and easy to deploy • Magnetically mounted strain gauges • Wireless data acquisition system
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Magnetic Mount DVRT vs Conventional Bonded Foil Strain Gauge
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Magnetic Mount DVRT Strain Gauge vs Conventional Bonded Strain Gauge
4 trials, magnetic mount reapplied Slope: 0.91 +/- .01, R^2=.998 Offset: 14 trials repeat plucking, +/- 0.16 microstrain Measured Strain of Surface Mounted strain gauge -vs- magnetic mounted strain gauge. Magnetic mount reapplied 4 times test #1: y = 0.9157x + 14.767 test #2: y = 0.9164x + 13.929 200
test #3: y = 0.913x + 13.409 test #4: y = 0.9032x + 12.688
150
100
Strain gauge (microstrain)
test #1
50
test #2 test #3 test #4
0 -200
-150
-100
-50
0
50
100
150
200
Linear (test #1) Linear (test #2)
-50
Linear (test #3) Linear (test #4)
-100
-150
-200 DVRT (microstrain)
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Temperature Testing DVRT span test with magnetic mounting with 100mm gauge length , 316 SS core, steel substrate and electronics out of chamber 48.5 deg C y = x - 24.236 R2 = 0.9994
150
22.7 deg C y = 0.9994x - 4.6105 R2 = 0.9994
100
0 deg C y = 1.0105x + 21.523 R2 = 0.9991
DVRT output (microstrain)
50
0 -150
-100
-50
0
50
100
-50
150
48.5 deg C 22.7 deg C 0 deg C Linear (0 deg C) Linear (22.7 deg C) Linear (48.5 deg C)
-100
-150
-200 Strain gauge (microstrain)
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Field testing on composite deck bridge in Shelburne, VT Continuous sensor output with truck driving over bridge 25
20 Large truck crossing bridge 15
Output (microstrain)
10
medium truck from opposite direction
5 CH1 CH2 0 105
110
115
120
125
130
-5
-10
-15
-20 Time (seconds) Š MicroStrain, Inc. 2004 all rights reserved
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Acknowledgements
FIATECH Carnegie Mellon University Delaware River Port Authority University of Vermont
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