Service Repair Manual
Models
160M 2 MOTOR GRADER
160M Series 2 Motor Grader - All Wheel Drive M9K00001-UP (MACHINE) POWER...
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Shutdown SIS Previous Screen Product: MOTOR GRADER Model: 160M 2 MOTOR GRADER M9K Configuration: 160M Series 2 Motor Grader - All Wheel Drive M9K00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly 12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Engine Supplement Media Number -KENR8898-05
Publication Date -01/10/2018
Date Updated -30/10/2018
i07568984
Flywheel and Rear Gear Group - Remove and Install - Drive Gear SMCS - 1156-010; 1158-010; 1204-010; 1206-010
Removal Procedure Table 1 Required Tools Tool
Part Number
A
422-8733
B
-
C
439-3938
Part Description
Qty
Jack Stand Gp
4
Guide Stud M16 - 2 by 12 in
2
Link Bracket
1
Start By: a. Remove the engine.
NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life.
NOTICE
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160M Series 2 Motor Grader - All Wheel Drive M9K00001-UP (MACHINE) POWER...
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, PERJ1017, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on CatÂŽ products. Dispose of all fluids according to local regulations and mandates.
Illustration 1
g01383364
1. Use a suitable lifting device to position engine (1) onto Tooling (A). The weight of engine (1) is approximately 1497 kg (3300 lb).
Illustration 2
g01383397
2. Remove bolts (2) and coupling (3).
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160M Series 2 Motor Grader - All Wheel Drive M9K00001-UP (MACHINE) POWER...
Illustration 3
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g01383597
3. Remove bolts (4).
Illustration 4
g01383603
4. Install Tooling (B). Remove remaining bolts (4).
Illustration 5
g01383609
5. Attach Tooling (C) and a suitable lifting device to flywheel (5). The weight of flywheel (5) is approximately 50 kg (110 lb). Remove flywheel (5).
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160M Series 2 Motor Grader - All Wheel Drive M9K00001-UP (MACHINE) POWER...
Illustration 6
g01383614
6. Remove drive gear (6).
Installation Procedure Table 2 Required Tools Tool
Part Number
A
422-8733
B
-
C
138-7573
D
-
Part Description
Qty
Jack Stand Gp
4
Guide Stud M16 - 2 by 12 in
2
Link Bracket
1
Loctite 263
-
NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life.
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160M Series 2 Motor Grader - All Wheel Drive M9K00001-UP (MACHINE) POWER...
Illustration 7
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g01383735
1. Install Tooling (B) to aid in the installation of drive gear (6).
Illustration 8
g01383609
2. Attach Tooling (C) and a suitable lifting device to flywheel (5). The weight of flywheel (5) is approximately 50 kg (110 lb). Install flywheel (5).
Illustration 9
g01383603
3. Install bolts (4). Tighten bolts (4) to a torque of 300 ± 40 N·m (220 ± 30 lb ft). Remove Tooling (B).
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160M Series 2 Motor Grader - All Wheel Drive M9K00001-UP (MACHINE) POWER...
Illustration 10
g01383597
4. Install the remaining bolts (4). Tighten bolts (4) to a torque of 300 ± 40 N·m (220 ± 30 lb ft).
Illustration 11
g01383397
Illustration 12
g06361345
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160M Series 2 Motor Grader - All Wheel Drive M9K00001-UP (MACHINE) POWER...
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5. Align coupling (3) with the holes in the flywheel. Ensure that coupling (3) is seated properly. Apply Tooling (D) to the threads of bolts (2). Position coupling (3) and install bolts (2). Tighten bolts (2) to a torque of 53 N.m (39 lb ft) in star pattern as shown in illustration 12. Copyright 1993 - 2019 Caterpillar Inc.
Thu Dec 19 10:36:58 UTC+0800 2019
All Rights Reserved. Private Network For SIS Licensees.
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160M Series 2 Motor Grader - All Wheel Drive M9K00001-UP (MACHINE) POWER...
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Shutdown SIS Previous Screen Product: MOTOR GRADER Model: 160M 2 MOTOR GRADER M9K Configuration: 160M Series 2 Motor Grader - All Wheel Drive M9K00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly 12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Engine Supplement Media Number -KENR8898-05
Publication Date -01/10/2018
Date Updated -30/10/2018
i05534526
Rear Gear Group - Remove and Install SMCS - 1204-010; 1206-010
Removal Procedure Table 1 Required Tools Tool
Part Number
Part Description
Qty
A
1P-0520
Driver Gp
1
B
1P-0510
Driver Gp
1
Start By: a. Remove the flywheel and pump drive gear.
NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life.
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160M Series 2 Motor Grader - All Wheel Drive M9K00001-UP (MACHINE) POWER...
Illustration 1
g01386202
1. Remove bolts (1) and remove retainer (2). Remove gear assembly (3).
Illustration 2
g01383924
2. Use Tooling (A) in order to remove bushing (4) from gear assembly (3).
Illustration 3
g01386207
3. Remove bolts (5). Remove adapter (6) and the O-ring seal.
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160M Series 2 Motor Grader - All Wheel Drive M9K00001-UP (MACHINE) POWER...
Illustration 4
g01384414
4. Use Tooling (B) in order to remove bearing (7) from adapter assembly (6).
Illustration 5
g01386212
5. Remove gear assembly (8).
Illustration 6
g01386216
6. Remove cover (9) and the O-ring seal.
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160M Series 2 Motor Grader - All Wheel Drive M9K00001-UP (MACHINE) POWER...
Illustration 7
g01386217
7. Use Tooling (B) in order to remove bearing (10).
Installation Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life.
Illustration 8
g01386217
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160M Series 2 Motor Grader - All Wheel Drive M9K00001-UP (MACHINE) POWER...
Illustration 9
g01386261
Illustration 10
g02785703
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1. Lower the temperature of bearing (10). Be sure to match Dimension (A) and Dimension (B) when you are installing bearing (10). Dimension (A) indicates the angle of the joint on bearing (10). Dimension (A) is 15° ± 1°. Dimension (B) shows the distance from bearing (10) to the end of the bore. Dimension (B) is 4.000 ± 0.500 mm (0.1575 ± 0.0197 inch).
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160M Series 2 Motor Grader - All Wheel Drive M9K00001-UP (MACHINE) POWER...
Illustration 11
g01386216
2. Install the O-ring seal and cover (9).
Illustration 12
g01386212
3. Install gear assembly (8). Be sure that the oil passage plug is facing outward.
Illustration 13
g01386285
Illustration 14
g01386291
4. Lower the temperature of bearing (7). Be sure to match Dimension (C) and Dimension (D) when you are installing bearing (7) into adapter assembly (6). Dimension (C) indicates the
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160M Series 2 Motor Grader - All Wheel Drive M9K00001-UP (MACHINE) POWER...
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angle of the joint on bearing (7). Dimension (C) is 15° ± 1°. Dimension (D) shows the distance from bearing (7) to the end of the bore. Dimension (D) is 3.500 ± 0.500 mm (0.1378 ± 0.0197 inch).
Illustration 15
g01386207
5. Install the O-ring seal and adapter assembly (6). Install bolts (5).
Illustration 16
g01386293
6. Lower the temperature of bearing (4). Install bearing (4) into gear assembly (3). Be sure that each relief (E) in bearing (4) is within 2° of each relief in gear assembly (3).
Illustration 17
g01386202
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160M Series 2 Motor Grader - All Wheel Drive M9K00001-UP (MACHINE) POWER...
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7. Position gear assembly (3) and retainer (2). Install bolts (1). End By: a. Install the flywheel and pump drive gear. Copyright 1993 - 2019 Caterpillar Inc.
Thu Dec 19 10:37:54 UTC+0800 2019
All Rights Reserved. Private Network For SIS Licensees.
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160M Series 2 Motor Grader - All Wheel Drive M9K00001-UP (MACHINE) POWER...
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Shutdown SIS Previous Screen Product: MOTOR GRADER Model: 160M 2 MOTOR GRADER M9K Configuration: 160M Series 2 Motor Grader - All Wheel Drive M9K00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly 12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Engine Supplement Media Number -KENR8898-05
Publication Date -01/10/2018
Date Updated -30/10/2018
i04177652
Clean Emissions Module - Remove and Install SMCS - 1050-010; 7279-010
Removal Procedure Start By: A. Remove the Engine Enclosure
Illustration 1
g02367176
1. Disconnect harness assembly (1) and bolt (2) .
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160M Series 2 Motor Grader - All Wheel Drive M9K00001-UP (MACHINE) POWER...
Illustration 2
g02367196
2. Disconnect harness assembly (3) and bolt (4) .
Illustration 3
g02367200
3. Disconnect tube assembly (5). Remove bolt (6) .
Illustration 4
g02367203
4. Disconnect harness assemblies (7) .
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160M Series 2 Motor Grader - All Wheel Drive M9K00001-UP (MACHINE) POWER...
Illustration 5
g02367204
5. Disconnect hose (8), harness assembly (9), and hose (10) .
Illustration 6
g02367217
6. Remove bellows (11) .
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