Service Repair Manual
Models
416E Backhoe Loader
416E Backhoe Loader Single Tilt Center Pivot MFG00001-UP (MACHINE) POWER...
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Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 416E BACKHOE LOADER MFG Configuration: 416E Backhoe Loader Single Tilt Center Pivot MFG00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly 414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders Power Train Media Number -RENR6475-13
Publication Date -01/07/2017
Date Updated -13/07/2017
i02557467
Transmission (Power Shift) - Disassemble SMCS - 3030-015-PM; 3066-015
Disassembly Procedure Table 1 Required Tools Tool
Part Number
Part Description
Qty
A
1U-7502
Transmission Repair Stand
1
B
138-7575
Link Bracket
1
Transmission Shaft Handler
1
189-0409
Shackle As
1
1P-0074
Slide Hammer Puller Gp
1
8H-0663
Bearing Puller Assembly
1
6V-3010
Puller Gp
1
126-7177
Puller Leg
1
F
1U-6405
Three Jaw Puller
1
G
152-7055
Spring Compressor
1
H
2P-8312
Retaining Ring Pliers
1
152-7085(1) C D
E
(1)
CE Compliant
Start By:
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a. Remove the transmission. Refer to Disassembly and Assembly, "Transmission (Power Shift) - Remove". Note: The transmission will be disassembled in major components. The major components will then be disassembled. Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.
Illustration 1
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1. Use a suitable lifting device in order to mount transmission assembly (1) onto Tooling (A). The weight of transmission assembly (1) is approximately 255 kg (562 lb). Remove cable strap (3) and remove torque converter (2).
Illustration 2
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2. Remove hose assemblies (4) and coupler (5).
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416E Backhoe Loader Single Tilt Center Pivot MFG00001-UP (MACHINE) POWER...
Illustration 3
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Illustration 4
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3. Remove bolts (6) and plate (7). Remove gear (8).
Illustration 5
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4. Remove bolts (9) and pump group (10).
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416E Backhoe Loader Single Tilt Center Pivot MFG00001-UP (MACHINE) POWER...
Illustration 6
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5. Remove seal (11).
Illustration 7
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6. Remove lip seal (12) from pump group (10).
Illustration 8
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7. Slide shaft (13) from the transmission.
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416E Backhoe Loader Single Tilt Center Pivot MFG00001-UP (MACHINE) POWER...
Illustration 9
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8. Remove bolts (14) and solenoid valve assemblies (15). Remove tube assembly (16).
Illustration 10
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9. Remove valve groups (17) and (18).
Illustration 11
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10. Remove O-ring seals (19) and (20) from valve group (17).
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416E Backhoe Loader Single Tilt Center Pivot MFG00001-UP (MACHINE) POWER...
Illustration 12
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11. Remove O-ring seals (21) and (22) from valve group (18).
Illustration 13
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12. Remove bolts (23) and filter base assembly (24).
Illustration 14
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13. Remove O-rings (25) from filter base assembly (24).
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416E Backhoe Loader Single Tilt Center Pivot MFG00001-UP (MACHINE) POWER...
Illustration 15
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14. Remove bolt (26) and front output yoke assembly (27). Remove the gasket.
Illustration 16
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15. Remove bolt (29) and rear output yoke assembly (30). Remove speed sensor (28).
Illustration 17
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16. Remove bolts (32) and cover (31).
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416E Backhoe Loader Single Tilt Center Pivot MFG00001-UP (MACHINE) POWER...
Illustration 18
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17. Remove O-ring seal (33).
Illustration 19
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18. Remove screen (34).
Illustration 20
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416E Backhoe Loader Single Tilt Center Pivot MFG00001-UP (MACHINE) POWER...
Illustration 21
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g01245137
19. Attach Tooling (B) and a suitable lifting device to case assembly (35). The weight of case assembly (35) is approximately 64 kg (140 lb). Remove bolts (36). Use a suitable pry bar in the slots of the transmission case in order to remove case assembly (35).
Illustration 22
g01244690
20. Remove bearing cups (40), (41), (42), (43) and (44). Remove lip seal (39). Remove tube assemblies (37) and (38). 21. Remove any shims that may be present under each bearing cup. Record the measurements of shims in order to aid in the installation procedure.
Illustration 23
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22. Remove front output shaft assembly (45).
Illustration 24
g01280584
23. Use Tooling (C), the washer, and bolt (29) in order to remove rear output shaft (46), shaft (47), and input shaft (48). The combined weight of rear output shaft (46), shaft (47), and input shaft (48) is approximately 61 kg (135 lb).
Illustration 25
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24. Remove reverse shaft assembly (49).
Illustration 26
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416E Backhoe Loader Single Tilt Center Pivot MFG00001-UP (MACHINE) POWE...
25. Use Tooling (D) in order to remove bearing cups (50).
Illustration 27
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26. Remove lip seal (51).
Illustration 28
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27. Remove tube assemblies (52).
Output Shaft (Front)
Illustration 29
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1. Remove ring (1).
Illustration 30
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2. Use Tooling (E) in order to remove bearing cone (2).
Illustration 31
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Illustration 32
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3. Use Tooling (F) in order to remove gear (3). Remove spacer (7), bearing cone (6), washer (5), and needle bearing (4).
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416E Backhoe Loader Single Tilt Center Pivot MFG00001-UP (MACHINE) POWE...
Illustration 33
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g01245367
4. Remove caged roller bearing (12), spacer (11), caged roller bearing (10), thrust bearing (9), and washer (8).
Illustration 34
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5. Remove retaining ring (13) and end plate (14).
Illustration 35
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6. Remove friction discs (15) and plates (16).
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416E Backhoe Loader Single Tilt Center Pivot MFG00001-UP (MACHINE) POWE...
Illustration 36
g01245374
Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.
7. Use Tooling (G) and a suitable press in order to compress spring assembly (17) and use Tooling (H) in order to remove retaining ring (18).
Illustration 37
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8. Remove spring assembly (17).
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416E Backhoe Loader Single Tilt Center Pivot MFG00001-UP (MACHINE) POWE...
Illustration 38
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9. Position the output shaft, as shown. Use 207 kPa (30 psi) of compressed air in order to remove piston assembly (19).
Illustration 39
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10. Remove ring seal (20) and the O-ring seal from piston (19).
Output Shaft (Rear)
Illustration 40
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1. Remove rings (1) and (2).
Illustration 41
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Illustration 42
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2. Use Tooling (F) in order to remove bearing cone (3). Remove washer (7), thrust bearing (6), roller bearing (5), and gear (4).
Illustration 43
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3. Remove roller bearing (8), needle bearing (9), and washer (10).
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416E Backhoe Loader Single Tilt Center Pivot MFG00001-UP (MACHINE) POWE...
Illustration 44
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4. Remove retaining ring (11) and end plate (12).
Illustration 45
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5. Remove friction discs (13) and plates (14).
Illustration 46
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416E Backhoe Loader Single Tilt Center Pivot MFG00001-UP (MACHINE) POWE...
Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.
6. Use Tooling (G) and a suitable press in order to compress spring assembly (15) and use Tooling (H) in order to remove retaining ring (16).
Illustration 47
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7. Remove spring assembly (15).
Illustration 48
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8. Use 207 kPa (30 psi) of compressed air in order to remove piston (17).
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