Caterpillar Cat 422E Backhoe Loader (Prefix HBE) Service Repair Manual (HBE00001 and up)

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Service Repair Manual

Models

422E Backhoe Loader


422E Backhoe Loader Single Tilt Side Shift Boom HBE00001-UP (MACHINE) POW...

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Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 422E BACKHOE LOADER HBE Configuration: 422E Backhoe Loader Single Tilt Side Shift Boom HBE00001-UP (MACHINE) POWERED BY 3054C Engine

Disassembly and Assembly 414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders Power Train Media Number -RENR6475-13

Publication Date -01/07/2017

Date Updated -13/07/2017

i04818786

Drive Shaft (Front) - Remove and Install SMCS - 3253-010-FR

Removal Procedure Table 1 Required Tools Tool

Part Number

Part Description

Qty

A

1U-7505

Hydraulic Jack

1

Illustration 1

g01116830

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422E Backhoe Loader Single Tilt Side Shift Boom HBE00001-UP (MACHINE) POW...

1. Install Tooling (A) under guard (2) . Remove bolts (1) . Repeat for the other side. Use Tooling (A) in order to lower guard (2) to the ground. The weight of guard (2) is approximately 38 kg (85 lb).

Illustration 2

g01116832

2. Remove bolts (3) .

Illustration 3

g01116843

3. Remove bolts (5) and remove front drive shaft (4) .

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422E Backhoe Loader Single Tilt Side Shift Boom HBE00001-UP (MACHINE) POW...

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Installation Procedure Table 2 Required Tools Tool

Part Number

Part Description

Qty

A

1U-7505

Hydraulic Jack

1

Illustration 4

g01116843

1. Install front drive shaft (4) and install new bolts (5) . Tighten bolts (5) to a torque of 28 ± 7 N·m (21 ± 5 lb ft)

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422E Backhoe Loader Single Tilt Side Shift Boom HBE00001-UP (MACHINE) POW...

Illustration 5

4/4

g01116832

2. Install new bolts (3) .

Illustration 6

g01116830

3. Install Tooling (A) under guard (2) . The weight of guard (2) is approximately 38 kg (85 lb). Use Tooling (A) in order to raise guard (2) into position. Install bolts (1) . Repeat for the other side. Copyright 1993 - 2019 Caterpillar Inc.

Sat Nov 30 22:06:23 UTC+0800 2019

All Rights Reserved. Private Network For SIS Licensees.

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422E Backhoe Loader Single Tilt Side Shift Boom HBE00001-UP (MACHINE) POW...

1/4

Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 422E BACKHOE LOADER HBE Configuration: 422E Backhoe Loader Single Tilt Side Shift Boom HBE00001-UP (MACHINE) POWERED BY 3054C Engine

Disassembly and Assembly 414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders Power Train Media Number -RENR6475-13

Publication Date -01/07/2017

Date Updated -13/07/2017

i02212212

Drive and Steering Axle (Front) - Remove SMCS - 3020-011-FR

Removal Procedure Table 1 Required Tools Tool

Part Number

Part Description

Qty

A

1P-2320

Combination Puller

1

6V-9829

Cap As

1

6V-9508

Plug

1

ZZ

Start By: a. Remove the tires and the rims. Refer to Disassembly and Assembly, "Tire and Rim (Front) Remove and Install". b. Remove the front drive shaft. Refer to Disassembly and Assembly, "Drive Shaft (Front) Remove and Install". c. Remove the counterweight. Refer to Disassembly and Assembly, "Counterweight - Remove and Install". Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.

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422E Backhoe Loader Single Tilt Side Shift Boom HBE00001-UP (MACHINE) POW...

Illustration 1

2/4

g01116913

1. Disconnect hose assembly (2). Repeat for the other side. Remove bolt (1).

Illustration 2

g01116931

2. Install a suitable lifting device to both sides of front axle (3). The weight of front axle (3) is approximately 408 kg (900 lb).

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422E Backhoe Loader Single Tilt Side Shift Boom HBE00001-UP (MACHINE) POW...

Illustration 3

3/4

g01116938

3. Remove pin assembly (4). Remove front axle (3). Note: The flange of pin assembly (4) must be rotated downward in order to clear the frame.

Illustration 4

g01041857

4. Remove seal (5). Use Tooling (A) in order to remove bushing (6). Repeat for the other side. Copyright 1993 - 2019 Caterpillar Inc.

Sat Nov 30 22:07:19 UTC+0800 2019

All Rights Reserved.

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422E Backhoe Loader Single Tilt Side Shift Boom HBE00001-UP (MACHINE) POW...

Tool

Part Number

Part Description

A

1P-2320

Combination Puller

1

230-7923

Spanner Wrench(1)

1

202-0453

Spanner Wrench As(2)

1

C

246-5254

Spanner Wrench(3)

1

D

2P-8312

Retaining Ring Pliers

1

2/8

Qty

B

(1)

Use with spanner nut that as an outside diameter of 120 mm (4.72 inch)

(2)

Use with spanner nut that has an outside diameter of 130 mm (5.12 inch)

(3)

Use with axle that has a retaining ring and pin that locks the spanner nut

Start By: a. Remove the final drive planetary. Refer to Disassembly and Assembly, "Final Drive Planetary Remove".

Illustration 1

g01047618

1. Loosen nut (2). Do not remove nut (2) at this time. Install Tooling (A). Remove tie rod end (1) from the taper of the knuckle. Remove nut (2) and tie rod end (1). Note: Follow Step 2 or Step 3 for the correct procedure for the axle that is being serviced.

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422E Backhoe Loader Single Tilt Side Shift Boom HBE00001-UP (MACHINE) POW...

Illustration 2

3/8

g01047569

2. Remove bolts (5) and remove locking plate (4)(if equipped). Use Tooling (B) to remove spanner nut (3).

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422E Backhoe Loader Single Tilt Side Shift Boom HBE00001-UP (MACHINE) POW...

Illustration 3

g01040507

3. Remove retaining ring (4). Remove dowel pin (5). Use Tooling (C) to remove spanner nut (3).

Illustration 4

g01023074

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422E Backhoe Loader Single Tilt Side Shift Boom HBE00001-UP (MACHINE) POW...

Illustration 5

g01023075

4. Use a suitable pry bar and push the double U-joint toward the wheel flange. This will make the removal of retaining ring (8) easier. Use Tooling (D) and remove retaining ring (8). Remove thrust washer (7) and washer (6).

Illustration 6

g01023088

5. Remove ring gear (9).

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422E Backhoe Loader Single Tilt Side Shift Boom HBE00001-UP (MACHINE) POW...

Illustration 7

g01023126

6. Remove wheel flange (10). Note: Bearing cone (11) will fall out of wheel flange (10) when wheel flange (10) is removed.

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422E Backhoe Loader Single Tilt Side Shift Boom HBE00001-UP (MACHINE) POW...

Illustration 8

7/8

g01023130

7. Remove bolts (12). Remove pin assembly (13) and shims (14). Remove bolts (16) and pin assembly (15).

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422E Backhoe Loader Single Tilt Side Shift Boom HBE00001-UP (MACHINE) POW...

Illustration 9

8/8

g01023136

8. The weight of knuckle (17) is approximately 50 kg (110 lb). Use two people and remove knuckle (17). Copyright 1993 - 2019 Caterpillar Inc.

Sat Nov 30 22:08:14 UTC+0800 2019

All Rights Reserved. Private Network For SIS Licensees.

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