FMR Gen II V-Series Operator Manual - January 2020 by fmrgroup

OPERATOR MANUAL V-Series Sprayer Gen II

INNOVATION FOR GROWTH

Welcome to the FMR family! Congratulations on your investment in quality and innovation. Backed by a generationâ&#x20AC;&#x2122;s worth of expertise in the viticulture industry and a policy of constant research and development, I am confident that your new world-class FMR sprayer will enable you to do a better job, in less time, and at reduced cost. Growing from humble beginnings in 1974, the team at FMR are proud and passionate about what we do and every machine we design and build. We are in the fields and vineyards every year, listening to and supporting our customers; and testing and refining our equipment to ensure it provides long and reliable service. For safety and in order to achieve optimum performance, I highly recommend you read this manual in its entirety before operating the sprayer. I trust you will enjoy owning your new sprayer as much as we did designing and manufacturing it. If you have any questions, thoughts or concerns, then please get in touch with us. We will be right here with you.

Chris Clifford

Managing Director

Sprayer Information / Record OWNER Date of Purchase Sold by Dealership Serviced by Dealership Sprayer Serial Number Sprayer Model Pump PRV / Safety Valve Pressure Setting Spray Pump Model and Brand Rate Controller Speed Sensor Type Flow Sensor Model & Size Sprayer Hydraulic System

Tractor System / Power Pack

Wheels / Type and Axle Type Tyre Pressure Flow Meter Cal, Date and PPL Flow Meter Cal, Date and PPL Flow Meter Cal, Date and PPL Flow Meter Cal, Date and PPL

Speed Cal, Date and Tyre Pressure Speed Cal, Date and Tyre Pressure Speed Cal, Date and Tyre Pressure Speed Cal, Date and Tyre Pressure DATE DUE/HRS

SERVICE TYPE

COMPLETED BY AND DATE

NOTES

Content Introduction.................................................................................................................................6 Machinery Handover Documents...............................................................................................8 Warranty Policy............................................................................................................................9 Intended Use.............................................................................................................................12 Hoses..........................................................................................................................13 Tanks...........................................................................................................................13 Taps & Valves..............................................................................................................13 Filters...........................................................................................................................14 Nozzles........................................................................................................................14 Nozzle Holders............................................................................................................15 Sprayer Pumps............................................................................................................15 Safety Advice............................................................................................................................16 Personal Safety............................................................................................................17 Chemical Safety..........................................................................................................18 Chemical Compatibility Table......................................................................................19 Sprayer Specifications & Dimensions.......................................................................................20 Getting to Know Your Sprayer...................................................................................................22 Hydraulics...................................................................................................................22 Function of the Booms.......................................................................................22 Fans....................................................................................................................23 Options...............................................................................................................23 Power Pack...............................................................................................23 2-Row Terracing........................................................................................24 3-Row Spraying........................................................................................24

Content Getting to Know Your Sprayer...................................................................................................25 Spray Pump & Manual Control Bay.............................................................................25 Sprayer Safety Features..............................................................................................28 Chassis, Axles & Draw Bar..........................................................................................29 Sprayer Filtration.........................................................................................................30 Pressure & Reg System...............................................................................................32 Suction & Bypass System...........................................................................................32 Calibration & Sprayer Setup......................................................................................................34 Bolt Torque Setting....................................................................................................................49 Maintenance Schedule..............................................................................................................50 Standard Operating Procedures...............................................................................................54 Adjusting the Draw Bar...............................................................................................54 Cutting & Fitting the PTO Drive Shaft (for sprayers with Power Pack)Â .......................55 Connecting the Sprayer..............................................................................................56 Filling the Tank.............................................................................................................59 Setting the Manual Safety Valve..................................................................................61 Disconnecting the Sprayer..........................................................................................64 Cleaning & Storage.....................................................................................................66 Cleaning The Weber Fans...........................................................................................72 Tandem Maintenance..................................................................................................73 Handy Conversion & Formulae.................................................................................................74 Fault Finding & Trouble Shooting..............................................................................................75 Sprayer Calibration Sheets........................................................................................................77 WSP Sprayer Test - Record Sheet.............................................................................................78

Introduction Continuing on the proven success of the original, the FMR V-Series Gen II is our secondgeneration multi-row sprayer. We have further improved and made refinements across the board to make the sprayer stronger, more efficient, safer, and easier to operate. The V-Series sprayer is supplied with an Auto rate controller as standard, which not only manages the application rate but also controls the hydraulic functions and can report crucial data such as area applied and application rates. For use and programming please refer to the separate operatorâ&#x20AC;&#x2122;s SOP Handbook supplied. As the foliage increases the system has been designed to allow the owner to choose to apply high volume rates economically ensuring highly effective coverage. To achieve the most economical coverage results, adjustment on the sprayer should be made as the foliage density changes.

In summary, your new V-Series Gen II Sprayer includes the following innovative features: • Opposing spray plume system • Auto rate controller featuring spraying data • 200L (53gal) freshwater capacity for flushing • Composite tank capacities of 2300l (580gal), 3000l (790gal), 4000l (1055gal). • Hydraulic drive of the pump and fans • Electric hydraulic function of -- Independent boom arm fold -- Independent fan row width adjustment -- Optional independent terrace height adjustment -- Optional third row spraying • Weber tangential fans with roll-over no drip nozzle bodies with QJ nozzle caps • Single or Tandem axle with suspension system • Galvanized chassis and boom frame This operator’s manual goes into great detail about the FMR V-Series sprayer. To ensure continued efficient performance and safe operation of your sprayer, read this manual thoroughly and be fully acquainted with all aspects of the sprayer operation, maintenance, safety and operating limitations. Please contact your local FMR approved dealer to discuss any further questions or clarification you may have in relation to the use of the FMR V-Series sprayer prior to use.

Machinery Hand Over Checklist The following materials should be supplied with your sprayer at time of installation or hand-over, please confirm by initialing in the box provided: FMR V-Series Operator Manual Warranty Registration Form This should be completed and signed by both the dealer’s representative and owner’s representative. One copy should be retained the owner, one retained by the dealer and the third returned to FMR within 14 days of installation in accordance with the following Warranty Policy Controller in FMR Controller Case Controller Handbook of SOPs Parts Manual

Warranty Policy FMR Group Ltd (FMR) warrants to its authorised Dealer, who in turn warrants to the original purchaser (Owner), that each new piece of FMR machinery, part or accessory will be free from proven defects in material and workmanship for twelve (12) months after installation to the first Owner according to the conditions outlined. This warranty does not cover damages resulting from abuse, accidents, alterations, normal wear or failure to maintain or use the product with due care and diligence, and failure or damage done due to chemical incompatibility. During the warranty period the authorised Dealer shall repair or replace, at FMRâ&#x20AC;&#x2122;s discretion, without charge for parts and labour, any part of the product that failed because of defects in material or workmanship. The Owner must provide the authorised Dealer with prompt written notice of the defect (within 14 days of its occurrence) and allow reasonable time for replacement or repair. FMR Group (at its option) may request failed parts be returned to FMR. Any travel time of a service technician and/or transportation of the FMR product to the authorised servicing Dealer for warranty work are the responsibility of the Owner and are not warranty attributes. This warranty is in lieu of all other warranties (except those of title), expressed or implied, and there are no warranties of merchantability or fitness for a particular purpose. In no event shall the authorised selling Dealer or FMR be liable for downtime expenses, loss of spray product, loss of machine use or other incidental, consequential or special damages.

Conditions of Warranty 1. The warranty is not transferable and remains with the original purchaser. 2. The Warranty Registration Form must be returned to FMR by the Owner / Operator within 14 days of taking delivery of the unit. It must be signed by the owner. Only when warranty registration is completed and the signed form returned, can FMR fulfil all warranty obligations. 3. Components and conditions NOT covered by warranty are; 3.1 Abuse Failure resulting from neglect, such as improper operation, use of incompatible chemicals, lack of required maintenance or continued use of a sprayer after the discovery of a defect, which results in greater damage to the unit.

Warranty Policy 3.2 Maintenance Component failure caused by not performing scheduled maintenance such as: Oil and grease, cleaning of tanks, pumps, filters, spray lines, nozzles or any other components liable to block, tightening or replacing loose or missing bolts, nuts, fittings, shields and covers. 3.3 Damage Damages or machine failure caused by carelessness or accidental damage, improper operation, and inappropriate transportation or storage of the equipment. 3.4 Power Source Regarding failures due to faulty or inadequate electrical sources of power, Owners who use their own 12-volt power source must make sure that it is suitable for operating the equipment. 3.5 Alterations To maintain warranty written approval of any unauthorised alteration, modification, attachments or unauthorised repairs to the equipment or attachments must first be obtained from FMR. 3.6 Removal and Installation The time taken to remove and re-install a warranted part or component into other brands of equipment will not be covered by FMR warranty. Only parts and labour directly attributable to the repair of the FMR unit is covered. 3.7 Clean-up Time FMR elects not to pay for cleaning of equipment, parts, accessories or work area before or after the warranty repair. As clean-up time is affected primarily by the application or conditions in which the equipment is operated and maintained and is therefore highly variable, cleaning time should be considered a customer expense. 3.8 Transportation Warranty does not cover transportation or insurance costs for equipment or other items needing repair or replacement of warranted components. Nor does it cover any freight or insurance costs in obtaining new parts or returning old parts to FMR for inspection purposes.

Warranty Policy 3.9 Diagnostic Costs Warranty does not cover time required to diagnose a warranty problem. FMR expects that Dealers will assign a well-trained and proficient technician to handle any warranty repairs. As FMR is not in control of this, we elect not to cover the cost of diagnostic time. 3.10 Environmental Conditions and Application of Chemicals Corrosive chemicals, dirt, sand, excessive heat or moisture can lead to the deterioration and/or failure of components such as diaphragms, O-rings, hoses, seals, electrical wiring and connections, therefore owners should ensure the type and strength of chemicals used in the sprayer are compatible with the design of the unit and undertake additional maintenance as may be necessary in harsh environmental conditions. 3.11 Normal Wear Normal wear and consumable items, such as oils and lubricants, diaphragms, filter elements, flow meters, clutches, fan belts, drive belts, pivot pins, paint, light bulbs and nozzles, are not warranted. Warranty determination for these types of failures will be made by FMR only after inspection of failed components. In most instances these will incur inspection charges and cost of replacement parts. 3.12 Non-Genuine Parts Use of parts other than original FMR or their suppliersâ&#x20AC;&#x2122; parts for repair of warranted parts will automatically negate the warranty. Warranted components must be replaced with genuine Original Equipment Manufacturersâ&#x20AC;&#x2122; parts. 3.13 Unauthorised Repairs Warranty repairs must only be carried out by an authorised FMR Dealer. Repairs undertaken by an unauthorised agent will automatically negate the warranty.

Intended Use The sprayer is intended for use in applying common agricultural chemicals, such as fungicides, spray oils, insecticides, soluble fertilizers, growth regulators and spray additives such as spreaders and stickers, to vine crops. Please refer to page 19 for a detailed chemical compatibility guide. • The sprayer is a precision application device and un-sprayed chemicals must not be left in the sprayer. • Flush and drain the sprayer and all components with fresh clean water immediately after applying agrichemicals. • It is the operator’s responsibility to ensure the chemicals and additives being applied are compatible with all components of the sprayer and/or surroundings. • FMR cannot be held responsible for damage, breakage or wear of components on the sprayer that could be caused by misuse or non-compatible chemicals and/or additives. Check compatibility and if unsure contact your agrichemical supplier for advice. The common components on the sprayer - the hoses, tank, taps and valves, fittings and joiners, filters, nozzles and nozzles bodies, and pumps – are described on the following pages.

Intended Use Hoses DESCRIPTION:

Flexible spray hose made in a special PVC compound stabilized against UV rays. The hose is reinforced in high tensile polyester reinforcing yarn.

APPLICATION: Spraying of agriculture pesticides and fertilizers.

Tanks DESCRIPTION:

Gel coated fibreglass main spray tank.

APPLICATION: Containing and transporting agricultural chemicals while contained in diluted suspension.

DESCRIPTION:

Gel coated fresh water tank.

APPLICATION: For storing and transporting clean uncontaminated fresh water for the purpose of cleaning and infield decontamination (Operator safety).

Taps and Valves DESCRIPTION:

Manual operated valves. Brass body and ball with nylon seals or fibre reinforced nylon construction, internal moving parts Delrin and 303 stainless steel, seals are Viton and non-moving seals could be Viton or EPDM.

APPLICATION: Filling, mixing chemicals, draining and cleaning the sprayer. Controlling the sprayer functions manually / externally via taps and levers.

DESCRIPTION:

Electric operated valves. Fibre reinforced nylon construction, internal moving parts Delrin and 303 stainless steel, seals are Viton and non-moving seals could be Viton or EPDM.

APPLICATION: Controlling the sprayer remotely via switches or automatically by the Auto rate controller inside the tractor cab.

Intended Use Filters DESCRIPTION: Lid strainer Polypropylene construction with a white moulded filter cage in nylon mesh (Screen 18 Mesh size). APPLICATION: To screen out unwanted large debris before it enters the spray tank. DESCRIPTION: Suction filter Polypropylene construction with a red moulded filter cage with a stainless-steel mesh (Screen 32 Mesh size). Sealing O-ring EPDM. APPLICATION: Pre-pump inline suction filter. DESCRIPTION: Delivery inline pressure filter, Polypropylene construction with a blue moulded filter cage with a stainless-steel mesh (Screen 50 Mesh size). Sealing O-ring EPDM. APPLICATION: Pre-nozzle pressure filter.

Nozzles DESCRIPTION: Hollow Cone consists of a hard-wearing ceramic disc and core inserted into a colour coded Delrin polymer body. Available in a range of ISO colour coded sizes. APPLICATION: Choose the correct nozzle, size and spray angle best suited for the application. See calibration section for more detailed information.

Intended Use Nozzle Holders DESCRIPTION: Roll-over fibreglass reinforced Polypropylene and brass body fitted with no-drip check valve and diaphragm, seal rings and diaphragm made from EPDM rubber. APPLICATION: Roll-over nozzle selection with a Â˝ turn off position.

Pump (Spray) DESCRIPTION: Crank shaft driven semi-hydraulic diaphragm pump with an operating speed range 350 to 550 RPM. Maximum operating pressure 15 Bar (217 Psi). The Sprayer has been designed for the pump to operate at 400 RPM and it can continuously run at 12 bar (174 Psi) spray pressure. The factory supplied diaphragm material is Desmopan, other types of materials are available from the first service period such as Buna-NBR, Viton. Stainless steel valve seats and valve springs with Polypropylene valve cages, reinforced Polypropylene heads and manifolds, all O-ring seal gaskets are Buna-NBR or Viton Rubber. APPLICATION: Designed to pump agricultural chemicals the pump will handle a reasonable constancy of flowable powders and fertilisers. The minimum pre-pump filter must be no larger than a 50-mesh strainer size. The pump must not be left with chemical residues, always flush the pump with fresh water and then drain.

Safety Advice Firstly Machinery operation and maintenance must only be carried out by qualified personnel. Your own and other’s safety and the environment are the responsibility of the operator and owner of the machinery And Owners and Operators have the responsibility for: • Understanding and complying with local directives and regulations • Check Local, Federal and State safety regulations on farm machinery and/or chemical application and disposal • Ensure, undertake and qualify in local accredited training for sprayer operation, application and chemical handling --

Hold the correct and current qualifications to operate the equipment and conduct the application

Understand and become familiar with your machine and its limitations and intended use through the information provided in the operator’s manual and through training by a recognised experienced trainer

We recommend practice sessions while operating your sprayer with clean fresh water, simulating normal working conditions until the instructor has signed the operator as being competent to operate the sprayer safely and correctly

• Be aware of and understand the ideal and marginal working conditions, e.g. the effects of weather, terrain, working areas and prohibited areas • Know and comply with safety procedures • Never operate or work on the machinery under the influence of alcohol, drugs, medication or while fatigued Consult your FMR approved dealer to confirm that your machine is in perfect condition and the correct configuration is set for operation. Always follow the FMR appropriate S.O.P. for all applications. Any non-FMR provided modifications or attachments must be checked and approved before and after installation.

Personal Safety When operating or working on your machine, use the following protection:

Head, Eye and Ear Protection • Always use goggles or whole face-and-neck shields when spraying chemicals • Always wear goggles and respirator when handling and mixing chemicals and concentrates

Wear Protective Clothing • Wear long sleeved snug-fitting clothing when possible • Wear the trouser legs outside your boots • Use disposable, waterproof, or washable fabric overalls • Use gloves approved and rated to the application. Always use elbow-length gloves when handling chemicals of any kind • Use steel-capped safety boots or shoes

• Always wash using hand-cleanser and dry thoroughly after handling chemicals • Be seen & be safe - always wear a Hi-Vis jacket

Chemical Safety Always observe the chemical manufacturer’s handling and safety instructions. • Never inhale, eat or drink while handling chemicals or operating the sprayer • As already shown, always wear gloves, protective clothing, face shields/eye protection when adjusting the sprayer or boom • Wear a respirator or a face mask to avoid inhaling the chemicals, whether in liquid or powder form • Chemical exposure can be fatal. Always read and follow the manufacturer’s precautions when mixing, spraying, disposing of chemicals and when cleaning the sprayer

Important If you or your protective equipment come into contact or are in any way contaminated STOP WORKING immediately and advise your supervisor. Follow chemical spill protocols set by your company including, but not limited to: • Rinse yourself off, refer to safety protocols and chemical warning labels • Remove contaminated items and wash thoroughly with soap and water • Contaminated tractor cabin areas should be washed, dried, and allowed to ventilate • Heavily contaminated items should be safely disposed of in accordance with local laws, regulations and directives

Storage and Mixing • Store chemicals/pesticides in accordance with the manufacturer’s instructions, local body and state laws • Clearly mark the containers or measuring jugs you use • Use cups and pails designed for chemical mixing. They are chemical resistant and designed for easy and safe pouring • Always cut bags to open, never tear. Use closed loading systems and auto fillers where possible. Use wettable powders and granules where possible • Always mix pesticide in a safe location and avoid environmental contamination/spills • Always ensure chemicals are mixed thoroughly in accordance with manufacturer’s instructions • Clean spills in accordance with company protocols and local body/state laws • Report all incidents to your supervisor immediately

Chemical Compatibility Table Acetaldehyde

Acetamide

Acetate Solv2

Acetic Acid, Glacial1

Acetic Acid 20%

Acetic Acid 80%

Acetic Acid

Acetic Anhydride

Acetone

Acetylene2

Acrylonitrile

Alcohol Amyl

Benzyl

Butyl

Diacelone2

Ethyl

Hexyl

Isobutyl

Isopropyl

Methyl

Octyl

Propyl

A = No Effect = Good B = Slight Effect = Acceptable C = Considerable Effect = Questionable D = Negative Effect = Inadvisable For additional information refer to the technical support and service manuals.

R-Series GEN II Sprayer Sprayer Specifications & Dimensions As with all GEN primary industries, sustainability is becoming increasingly important to the wine V-Series II Sprayer metric

industry. When developing the R-Series we sought to help vineyards deliver against the triple RW bottom line by ensuring that it delivered economic, environmental and social benefits to owners: TW Model

Axle

Option

mod.

GII2300V 2.2-3.6 1200-1730 • Reduced chemical2300 loss to overspraySingle by up to 90% atStandard season start GII2300V 2300 Single Wide 3.0-4.0 1200-1730 • Savings on annual chemical cost of 25-40% GII2300VT 2300 Tandem Standard 2.2-3.6 1200-1730 • Less off-target spray to cut environmental impact andTerrace significantly decrease drift GII2300VT 2300 Tandem 2.2-3.6 1200-1730 • Improved health and and controls, 1200-1730 GII2300VT 2300safety of operators Tandemwith easy set-up, Wide hydraulic drive 3.0-4.0 GII2300VT 2300 Tandem 2.2-3.6 1200-1730 and low-noise. Most day-to-day adjustments possible 3-row from the cab of the tractor. GII3000V 3000 Single Standard 2.2-3.6 1200-1730 GII3000V 3000 Single Wide 3.0-4.0 1200-1730 GII3000VT 3000 Tandem Standard 2.2-3.6 1200-1730 GII3000VT 3000 Tandem Terrace 2.2-3.6 1200-1730 GII3000VT 3000 Tandem Wide 3.0-4.0 1200-1730 STANDARD FEATURES AND BENEFITS: GII3000VT 3000 Tandem 3-row 2.2-3.6 1200-1730 • Weber QU-14 tangential fans (1.8m height) • Pivoting tow hitch GII4000VT 4000 Tandem Standard 2.2-3.6 1200-1730 • Custom 8-nozzle wet boom with quick • Galvanised boom with hydraulic folding GII4000VT 4000 fit double roll-over Tandem Terrace fixed height 2.2-3.6 1200-1730 GII4000VT 4000 Tandem Wide 3.0-4.0 1200-1730 nozzle bodies housed within Gen II Recycling shrouds arms for row widths 2.0-3.0m GII4000VT 4000 Tandem 3-row 2.2-3.6 1200-1730

• Bertolini Poly 120L/min pump @ 15 Bar

• Hydraulic row width adjustment

• BRAVO 300S auto rate controller with integrated

• Fresh water capacity 200L

hydraulic function control

V-Series GEN II Sprayer imperial • 100% Hydraulic drive - just 55L/min required

• Flotation tyres to minimise soil compaction

• Composite tank construction

pressure free return line RW

Model GII600V MODEL SPECIFICATIONS: GII600V GII600VT GII600VT ModelGII600VT lt GII600VT GII2300R 2300 GII2300RGII800V 2300 GII800V GII2300RT 2300 GII800VT GII2300RT 2300 GII800VT GII2300RT 2300 GII800VT GII3000R 3000 GII800VT GII3000R GII1000VT

3000

GII1000VT GII3000RT GII1000VT GII3000RT

3000

GII1000VT GII3000RT

3000 3000

Gal 600 600 600 600 600 600 800 800 800 800 800 800 1000 1000 1000 1000

Controls required: 1x single acting with detent with ¾ TW

Axle Single Single Tandem Tandem Axle Tandem Single Tandem Single Single Single Tandem Tandem Tandem Tandem Tandem Tandem Single Tandem Single Tandem Tandem Tandem Tandem Tandem Tandem Tandem

Option Standard Wide Standard Terrace Option Wide Standard 3-row Wide Standard Wide Standard Standard Wide Terrace 3-row Wide Standard 3-row Wide Standard StandardTerrace Wide Wide 3-row 3-row

ft 7’-12’ 9’10”-13’ 7’-12’ RW 7’-12’ m 9’10”-13’ 2.0-3.0 7’-12’ 3.0-4.0 7’-12’ 9’10”-13’ 2.0-3.0 7’-12’ 3.0-4.0 7’-12’ 2.0-3.0 9’10”-13’ 2.0-3.0 7’-12’ 3.0-4.0 7’-12’ 2.0-3.0 7’-12’ 3.0-4.0 9’10”-13’ 7’-12’ 2.0-3.0

ft 3’11”-5’8” 3’11”-5’8” 3’11”-5’8” TW 3’11”-5’8” mm 3’11”-5’8” 3’11”-5’8” 1200-1800 3’11”-5’8” 1200-1800 3’11”-5’8” 1200-1800 3’11”-5’8” 1200-1800 3’11”-5’8” 1200-1800 3’11”-5’8” 1200-1800 3’11”-5’8” 1200-1800 3’11”-5’8” 3’11”-5’8” 1200-1800 3’11”-5’8” 1200-1800 3’11”-5’8” 1200-1800

mod. 400/60-15.5 400/60-15.5 13.55-R15 13.55-R15 13.55-R15 mod. 13.55-R15 400/60-15.5 400/60-15.5 400/60-15.6 400/60-15.5 13.55-R15 13.55-R15 13.55-R15 13.55-R15 13.55-R15 13.55-R15 400/60-15.5 13.55-R15 400/60-15.6 13.55-R15 13.55-R15 13.55-R15 13.55-R15 13.55-R15 13.55-R15 13.55-R15

GII4000RT

4000

Tandem

Standard

2.0-3.0

1200-1800

13.55-R15

GII4000RT

4000

Tandem

Wide

3.0-4.0

1200-1800

13.55-R15

GII4000RT

4000

Tandem

3-row

2.0-3.0

1200-1800

13.55-R15

SPRAYING MODE

2 ROW

400/60-15.5 400/60-15.5 13.55-R15 13.55-R15 13.55-R15 13.55-R15 400/60-15.5 400/60-15.5 13.55-R15 13.55-R15 13.55-R15 13.55-R15 13.55-R15 13.55-R15 13.55-R15 13.55-R15

2019 CATALOGUE

FMRGROUP.COM.AU | FMRGROUP.CO.NZ

The R-Series delivers all of this without no. 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32

kg +/-50

compromising the primary objective of

your spray programme - the prevention

1700 2885 4370-4670 1700 5950 of disease - by4370-4670 1750 and pest infestations 2885 2000 6950 1850 2885to the target 4370-4670 1700 5950 distributing the chemical 2125 3550 4370-4670 1700 5950 evenly, consistently and effectively. 1900 2885 4370-4670 2000 6950 2100 2885 4370-4670 1700 8000 1750 2885 4370-4670 1700 5950 1800 2885 4370-4670 2000 6950 1900 2885 4370-4670 1700 5950 2175 3550 4370-4670 1700 5950 1950 2885 4370-4670 2000 6950 OPTIONS AT TIME OF ORDERING: 2150 2885 4370-4670 1700 8000 1950 2885row configuration 4370-4670 1700 5950 UG0001 Wide for row width 3.0-4.0M 2225 3550 4370-4670 1700 5950 Terrace configuration: hydraulic height adjustable booms with individual L/R UG0002 2000 2885 6950 NB: only available 4370-4670 on 2-row machine with2000 tandem axle 2200 2885 4370-4670 1700 8000

32 32 32 32 32 32 32 32

4025 4025 4025 4025 4025 4025 4025 4025 4025 4025 4025 4025 4025 4025 4025 4025

2580 2880 2580 2700 2880 2580 2580 2880 2580 2700 2880 2580 2580 2700 2880 2580

UG0003

3-point pivoting hitch

UG0004

Hydraulic powerpack providing 72L/min (independent hydraulic system), includes 3-point pivoting hitch

UG0005

3-Row configuration NB: 3rd row is non-recycling; only available with tandem axle and for row widths 2.0-3.0m; requires 72L/min oil flow rate

lb UG00021 no. 32 32 32 32 32 no. 32 32 32 32 32 32 32 32 32 32 32 32 32

lbs (+/- 100lbs) 3750 3860 4080 4685 4190kg 4630 1800 3860 1850 3970 1950 4190 2000 4785 2200 4300 1850 4740 4300 1900 4895 2000 4410 2050 4850

2250

A B C D Hydraulic front axle brakes NB: only available on tandem axle, requires tractor with hydraulic trailer brake

in 112.5 112.5 112.5 A 140 112.5 mm 112.5 2885 112.5 2885 112.5 2885 112.5 2885 140 2885 112.5 2885 112.5 112.5 2885 140 2885 112.5 2885 112.5

in 172-184 172-184 172-184 B 172-184 172-184 mm 172-184 5100-5400 172-184 5100-5400 172-184 5100-5400 172-184 5100-5400 172-184 5100-5400 172-184 5100-5400 172-184 172-184 5100-5400 172-184 5100-5400 172-184 5100-5400 172-184

in 67 79 67 C 67 79mm 671700 672000 79 1700 67 2000 67 791700 671700 672000 671700 792000 67

in 234 274 234 D 234 274mm 315 6250 234 6900 274 6250 234 6900 234 8000 274 6250 315 234 6900 234 6250 274 6900 315

in 158.5 158.5 158.5 E 158.5 158.5 mm 158.5 4025 158.5 4025 158.5 4025 158.5 4025 158.5 4025 158.5 4025 158.5 158.5 4025 158.5 4025 158.5 4025 158.5

in 101.5 113.5 101.5 F 106 113.5 mm 101.5 2480 101.5 2800 113.5 2480 101.5 2800 106 2480 113.5 2480 101.5 101.5 2800 106 2480 113.5 2800 101.5

2885

5100-5400

1700

8000

4025

2480

2050

2885

5100-5400

1700

6250

4025

2480

2100

2885

5100-5400

2000

6900

4025

2800

2300

2885

5100-5400

1700

8000

4025

2480

3 ROW

2019 CATALOGUE

FMRGROUP.COM.AU | FMRGROUP.CO.NZ

TRANSPORT MODE

Getting to Know Your Machine Hydraulic Function of the Booms The hydraulics are controlled by an electric hydraulic control bank mounted on the sprayer. The hydraulic oil supply is supplied via a set of hydraulic remotes from the back of the Tractor. To supply constant oil flow to the hydraulics the hydraulic remote must be set to constant pumping mode. The standard sprayer is fitted with a 7-switch hydraulic control box: a. The far left switch turns the Weber fans on and off. The oil cooling requires the fan to be running, turning the fans off for long periods of time may cause over-heating which could damage the tractor. b. Two switches for the left hand and right hand independent boom fold function that also fold the recapture screen into transport mode as part of the folding sequence. c. Two switches for the independent left and right hand hydraulic boom row width adjustment function. d. Two switches which are active only if the optional independent left and right hand terracing kit has been fitted to the sprayer, or e. If the sprayer has the 3-row option fitted.

a. ON

d (i). UP

b. OPEN

c. OUT

a. OFF

d (i). DOWN

b. CLOSE

c. IN

d (ii). OUT

d (ii). IN

Fans The Fans are hydraulically driven directly from the tractor hydraulic remote or, if fitted, the optional Power Pack. The fans will be set to operate at an optimum fan speed by your FMR Dealer. This is pre-set by the dealer as part of the Pre-delivery. There will be a requirement to adjust the fan speed through the season as the canopy demands more air for penetration. This should be verified before making adjustments. It is recommended you contact your local dealer for assessment advice. The Fan speed is displayed on the rate controller screen while in operation. Low speed and High speed warning alarms can be set within the rate controller, if required. The fan speed can be adjusted by the oil flow valve on the tractor if necessary by adjusting the oil flow control valve on the tractor remote. NOTE: The fan speed range for the sprayer is 1200 to 2400 RPM (2400 RPM is dependent on the tractor oil flow pressure and capacity and may not be achievable).

Options Power Pack It is possible that the option of a power pack has been fitted to your sprayer. This option generates its own oil supply from the tractor and includes an oil reservoir, PTO drive shaft and a 3-point pivot hitch. All of the sprayer functions, including the Fan drive, Spray pump drive and Hydraulic boom functions, are supplied oil from the power pack eliminating the need for oil supply from the tractor. The power pack will require daily service and safety checks. The power pack is driven by the tractor power take off via a drive shaft. The shaft will require daily servicing and safety checks.

2-Row Terrace Configuration Your machine may be fitted with a two row terracing kit. In this instance the electric in cab hydraulic control box terrace switches will have been activated and can be controlled from within the cab. The switches labeled “UP/DOWN” control the rams that lift and lower the boom arms. It is the responsibility of the operator to monitor the height of the boom in relation to the canopy / terrace height and make adjustments as necessary while traveling along the row. All other functions of the sprayer will work normally. For transport and storage we recommended adjusting the terrace height to its lowest point.

3-Row Configuration Your sprayer may be fitted with a 3rd row spraying kit. This is an additional two conventional FMR Weber spray heads fitted on the very outer position of the spray boom to spray ½ of the 3rd and 4th row to equal 3 full rows sprayed simultaneously. These must be calibrated / fitted with nozzles that deliver the same rate / volume as the other 2-row fans. When this option has been factory fitted the rate control box will include two additional electric section on/off valves situated in the pump control bay at the rear of the sprayer. The two outside switches control the two ½ rows and the two inner switches control the full left hand and right hand rows. The heads positions are fitted with a hydraulic ram to adjust the position in the row from the safety of the tractor seat.

Spray Pump and Manual Control Bay

Pump Bay

Inside the pump bay

To Remove the Cover 1. Stand immediately behind the sprayer 2. Fold down the gate latches 3. Use the cover handle and pull the cover towards you 4. Once clear of the latches, lift the cover from the bottom tray

Controls The pump and control bay houses the electric controls for the sprayer that are controlled from the cab while in operation, and also houses the manual controls for other functions such as mixing, filling, cleaning and agitation adjustments.

Fan Function & Adjustments The fans are situated on the booms, mounted vertically from the boom arms and positioned parallel with the canopy. The fans are linked together to optimise positioning of the heads in the row, commonly referred to as tunnel width in this manual and Standard Operating Procedure (S.O.P.) documents. This is to make the adjustments simple and quick and able to be adjusted on the run, ensuring the sprayer setup is always optimised, that sprayer performance is not compromised and that crop protection is maximised. Each head is to be positioned the same distance from the canopy as the opposing head and mirrored across each row. To make adjustment easy there is a row width indicator situated on the top left and right arms. Both head positions left and right side should be in the same position if traveling down the centre of the row.

Row width and head position guide

Each fan is fitted with 8 double roll-over nozzles specifically designed for our HCI hollow cone ceramic 80 and 40 degree, WRC 80 degree flat fan and AFCO air inclusion flat fan nozzles. The nozzle has 3 directional spray angle positions, an ‘off’ position when rotated 90 degrees and a non-drip check valve to ensure a clean ‘shut off’ of all nozzles at the same time.

OFF

ON position - up click up

ON position - one click down

Sprayer Safety Features The sprayer is supplied with a large access filling lid and external level sight glass tube, and a side step for easy access to the tank filling lids, main spray tank and fresh water flush tank. In addition it is recommended that the sprayer be fitted with a safety tow chain to comply with local/regional safety requirements. NOTE: a safety chain is NOT supplied with the sprayer, refer to your local dealer for advice

Catching hazard.

Risk of contact with

Keep hands away

chemicals. Use

from the moving parts.

appropriate safety gear.

Read the manual before undertaking maintenance.

Keep well clear of moving equipment.

Clean fans from the outside, do not place water blaster nozzle inside fans.

Read manual well before operating machine.

Single axle sprayers only

Chassis, Axles and Draw Bar The chassis is hot dip galvanized. Your sprayer will either be fitted with a fixed ridged single axle, with large flotation tyres and sealed hubs that do not require daily greasing, Or A tandem axle with leaf spring suspension on each of the 4 wheel axles. This axle is contour following and has been designed to maximise the load carrying weight across all wheels. The standard draw bar is a fixed draw bar with a single pin towing eye. The draw bar length is adjustable to suit multiple tractor configurations. Or The sprayer may be fitted with what is commonly referred to as a 2 or 3-point hitch, in which case the mount to the sprayer is via the tractor lower hydraulic lift arms only for 2-point mount and for 3-point mount is via lower hydraulic lift arms and the top link. This system shifts the pivot point closer to the centre of the tractor and the sprayer wheels, which helps the sprayer track closer to the tractor position (partial track following). It is important when using this system on smaller tractors or slippery ground to take care as there is more leverage shifted from the sprayer to the tractor. This may cause the tractor to slide or become unstable when turning or on contoured ground.

Sprayer Filtrations The sprayer is fitted with multiple filtrations for the spray liquid. These filters should be kept clean and regularly inspected for damage.

Tank Filling Strainer: For screening trash and debris from the clean water supply when filling the sprayer.

Main Sprayer Suction Filter: This is the main suction filter which filters out trash prior to the spray pump.

Pressure Filter: Situated after the spray delivery pump and tank returns this is a finer mesh strainer which filters the spray liquid prior to the spray nozzles and flow meter.

Agitation ON/OFF

Spare Pressure Valve

Master ON/OFF Diverter/Dump Valve

Servo Electric Pressure Adjust Valve Manual Safety

Electric Pressure Sensor

Manual Pressure Gauge

Section ON/OFF Valves

Flow Sensor

Pressure & Reg System

Main Spray

Pressure Filter

Pressure Line

Flow to Booms Filter Drain Tap

Venturi Agitation

Suction & Bypass System

Main Spray

Fresh Water Tank

Selection Tap - Spray or Freshwater Flush

Suction Filter RED - Drain or Pressure Safety Dump TAN - Suction Lines

BLUE - Pressure Lines GREEN - Bypass Lines

Hydraulic Bay Layout: The hydraulic bay is located at the rear of the sprayer, above the pump bay.

Calibration and Sprayer Setup Once the rate controller has been programmed and the flow sensor and speed sensor have been calibrated the controller while in Automatic mode will alter the operating pressure to apply the pre-selected rate. NOTE: If the sprayer is fitted with the incorrect nozzles to deliver the target rate, the sprayer will not be able to achieve the target application rate. Note the maximum application rate should not exceed a total of 100lpm (26Gpm) or 12 bar pressure (175 psi).

Calibration: Step 1 The optimum application speed to achieve the best spray coverage for most viticultural canopies is 7.0 to 8.0 km/hr (4.4 to 5.0 mph). Higher or slower travel speeds are achievable if the terrain and canopy allows. It is recommended that the spray coverage be tested and optimised when making change. Use of water sensitive papers offers a good indication of coverage. NOTE: If spraying at higher application speeds and rates, check with your FMR approved dealer to ensure the volumes required from the pumps are acceptable before proceeding. NOTE: If the sprayer has been supplied with an FMR fitted rate controller it will have a GPS and/or ground speed wheel sensor fitted. This will have been calibrated and set up by your FMR approved dealer. The speed displayed on the rate controller in most cases is more accurate than the tractor speed displayed. If in doubt contact your tractor and FMR sprayer dealer for confirmation prior to proceeding. If the sprayer has been supplied ISObus ready then the rate control function and speed will be controlled by the tractor ISObus, Joystick and GPS receiver supplied with the tractor. Always review the terrain and select an application speed that is a safe.

Calibration: Step 2 Choose the water rate. NOTE: This is the total volume of liquid applied to the canopy. This rate includes the chemical and the water the chemical is suspended / mixed into.

Common references for rate definitions – Dilute = (High volume) The Dilute rate equal to the volume that achieves the point of run off. 1.5 x Concentrate = (High volume) 3/4 of the Dilute rate 2 x Concentrate = (Medium volume) 1/2 of the Dilute rate 3 x Concentrate = (Low volume) 1/3 of the Dilute rate 4 x Concentrate = (Low volume) 1/4 of the Dilute rate 5 x Concentrate = (Ultra low volume) 1/5th of the Dilute rate The V-Series sprayer has been designed

Travel Direction

to maximise deposits from high volume through to low volume rates. When applying high volume rate through dormancy and flowering the canopy will retain the volume required up to the point of run off, which maximises coverage especially around flowers, bunches, and trunks. It’s important to direct the nozzles/

Angle Air 5°

spray plume to the target being sprayed.

Forward

Missing the target reduces the volume

to 5° Back

retained and affects coverage on the canopy.

The sprayer works equally well in medium to low volume application rates throughout the season.

Calibration Process Example: In this instance we have identified that the Dilute rate for the canopy at the current growth stage is 30 l/100m or 1000l/ha (107 g/acre). The advisor has recommended a rate be applied at 1.5 x Concentrate = 15 L/100m (500 l/ha, 53 g/acre) which is ¾ of the dilute rate.

Calibration: Step 3 Utilising the calibration flow chart page 46 or by following the manual calibration maths determine the volume required per minute to spray each row to achieve the correct application rate. Example: Application speed = 7.5 km/hr (4.66 m/hr) Application rate = 15 l/100m Being the closest match on the chart Using the â&#x20AC;&#x153;Flow rate required per row L/minâ&#x20AC;? Chart. 1. Find the column with the correct application speed. 2. Scroll down the column to find the target application rate. 15 l/100m being the closest to the target rate. 3. From the target application rate cell - Follow the line to the left to the flow rate column. 4. Record the value in the cell. This is the total volume required to be applied to each full row to achieve the application rate. 18.75 l/min.

Calibration: Step 4 Prior to choosing the nozzles park the sprayer in the row with the boom arms open. Identify the number of nozzles required to spray the target adequately. Allow for slight changes in the canopy height from vine to vine or to offset the ground contour for the rows being sprayed. NOTE: Any nozzles that are not directed or miss the target will reduce the percentage of chemical deposited on the vine. When spraying fuller mature vines review the canopy and make a decision if it is appropriate to deposit the same volume % over the total height of the vine. For early season spraying and during spring growth turn off nozzles that are obviously not directed to any part of the vine. Leaving these turned on will reduce the percentage of chemicals applied to the vine and result in under-dosing. The total applied volume must be directed to the target area to optimise coverage and apply the recommended dose of chemical to the vine.

In the following example we have determined that, after considering bunch zone region and the type of chemicals being applied, it is beneficial to apply a higher percentage of the total volume to the bunch zone i.e. 60% of the volume applied to the bunch / fruiting zone region and 40% of the volume applied to the foliage / leaf and new shoot region canopy zone. The volume required in this example 15 l/100m (53 g/acre) Requires 18.75 l/min per full row (4.95 g/min) Per ½ row / per head is ½ the volume required for the full row 9.37 l/min (2.47 g/min)

Nozzle Position

Target

%Volume to be Applied

l/min per Nozzle Position

g/min per Nozzle Position

Canopy

10%

0.94

0.248

Canopy

10%

0.94

0.248

Canopy

10%

0.94

0.248

Canopy

10%

0.94

0.248

Bunch

15%

1.4

0.37

Bunch

15%

1.4

0.37

Bunch

15%

1.4

0.37

Bunch/Trunk

15%

1.4

0.37

Target Total per Side

50%

9.36

2.472

Target Total per Row

100%

18.72

4.944

Calibration: Step 5 In some cases your adviser may recommend nozzles or advise you to choose a nozzle that delivers a certain droplet quality. If our FMR nozzles listed in this operator’s manual are not capable of delivering the spray quality recommended by your adviser then discuss the requirement with your local FMR dealer for additional nozzle options. After determining the volume required from each nozzle, compare the flow required to the Nozzle flow charts on pages 47-50. Ideally choose nozzles that are close to the flow required. Note the nozzle flow does not need to be the same. A variance of 2-3% is acceptable. However, try and even out the variances to achieve the correct flow to meet the target spray pressure for all nozzles.

Ideally choose a spray pressure mid-range. This will ensure the controller can continue to deliver the correct rate in areas where it is required to slow the travel speed, e.g. approaching and departing challenging headlands at the end of rows. HCI hollow cone 80 degree and 40 degree nozzle - Range 5 Bar to 12 Bar (175 psi) range. WRC flat fan 80 degree nozzle - Range 5 Bar to 10 Bar (145 psi range) AFC flat fan AI 80 degree nozzle – Range 5 to 12 Bar (175 psi) range Nozzle Position

Target

% Volume to be applied

l/min per Nozzle Position

g/min per Nozzle Position

Nozzle Type and Size

Canopy

10%

0.94

0.248

HCI4002 Yellow

Canopy

10%

0.94

0.248

HCI4002 Yellow

Canopy

10%

0.94

0.248

HCI4002 Yellow

Canopy

10%

0.94

0.248

HCI4002 Yellow

Bunch

15%

1.4

0.37

HCI40025 Lilac

Bunch

15%

1.4

0.37

HCI40025 Lilac

Bunch

15%

1.4

0.37

HCI40025 Lilac

Bunch/Trunk

15%

1.4

0.37

HCI40025 Lilac

Target Total per Side

50%

9.36

2.472

Target Total per Row

100%

18.72

4.944

Nozzle Spray Pressure

Droplet Quality

6.5 Bar (95psi)

VF F

Set Up: Step 1 Before fitting nozzles to the sprayer partly fill the sprayer with fresh clean water. Run fresh water through the system and out all of the nozzle holders. Turn on the drain tap at the bottom of the spray tube to flush debris from the spray tube. Rotate the nozzle holders 180 degrees and repeat the flush process for the other side. If the nozzles have been previously used, pull them apart and ensure they are clean. Assemble the nozzle holder into the nozzle cap and fit to the appropriate nozzle position. ASJ® HCA80 / HCA60 / HCC / HCI80 / HCI60 / HCI40

CH-1834 CH-1850 CH-1874

CH-1838 CH-1846

CH-1850

CH-1818

CH-1874 CH-1810

CH-1842

ASJ® AFC80 / WRC80

Set Up: Step 2 Park the sprayer in the row and run the sprayer in manual or simulation mode. Refer to the controller SOP if required. Review the spray pattern. Check that: • The spray pattern from each nozzle looks normal • There are no leaks • The nozzles are directed to the correct area within the canopy • There are no gaps in the spray pattern • The spray volume L/min (G/min) is correct and within 3-4% of the calibrated spray pressure review this from the rate controller • Check each sprayer set of nozzles / left- and right-hand booms when turned on individually operate at the same pressure and deliver the same Lpm (G/min) flow • Each Weber head spray pattern and boom height is identical across the sprayer

Adjust the Head Position • The V-Series fans should be set parallel to the canopy • For VSP, Scott Henry style plantings set the fans so the leading edge is between 600750mm (23-30 inches) for the centre of the canopy. This measurement is dependent on the terrain. Adjust the distance so the fans do not clash with the canopies or posts when traveling down the rows • For sprawl or more lazy/relaxed canopies at the start of the growing season, dormancy through bud burst and early growth stages, set the spray head position as for the VSP style canopies. As the canes start to relax adjust the position of the droppers/fans outwards but as close as comfortable to the canopy. It will be necessary to adjust the head position width as the canopy grows/spreads out through the season NOTE: The wider the heads are positioned apart the greater fan speed will be required. • The fans must be adjusted so the the air streams meet/clash at the center of the canopy.

Mirror nozzle set-up across the boom

Set the spray plume to clash at the centre of the canopy

Angle air 5° forward to 5° back

â&#x20AC;˘ Adjust the fan angle i. Loosen the top and bottom fan angle adjustment bolt ii. Inner fans - Adjust the fan angle 5 degrees forward to 5 degrees backward iii. Outer fans â&#x20AC;&#x201C; Adjust the fan angle to mirror the inner fan iv. Re-tighten the top and bottom angle adjustment bolts to (21 FT/Lbs Torque)

Angle Adjustment Bolts - Top of Fan

Angle Adjustment Bolts - Bottom of Fan

Set Up: Step 3 - Adjust the Head Position & Tunnel Width When entering the row ensure the heads and shrouds are equal distance from the canopy face. The position of the fan can be adjusted in the cab from the hydraulic boom control box. Adjust by holding down the Out-In switch. See the row width indicator on the boom arm to help in setting the sprayer heads the same on the left and right hand side.

For more relaxed canopies it is common for the leading edge of the fan to be much closer, and for canes to brush past or in front of the fans. When making any head distance adjustments take into consideration ground conditions and topography such as slopes, ruts and holes where the sprayer may tilt. The boom head assemblies are attached to the boom arm by an adjustable sliding assembly (one inside another). This is also how the distance between the heads / shields (commonly known as the tunnel width) is made. 1. Loosen the tensioning bolts front and rear of the boom arm.

2. Measure and mark the centre of your widest and narrowest rows on the ground in relation to the sprayer. 3. Adjust the hydraulic boom arm through the adjustment range to ensure your sprayer will suite the row widths when set to the new head width. 4. Slide the inner boom arm mount in or out depending on the tunnel width needed. 5. Tighten the tension bolts front and rear to secure the head assembly booms arms. 6. It is recommended to adjust the left and right arms to the same measurements to maintain symmetry and so that the row width guide indicators remain the same for the operator.

When entering the row ensure the heads are equal distance from the canopy face. The position of the fan can be adjusted in the cab from the hydraulic boom control box. Adjust by holding down the Out-In switch. To help setting the sprayer heads the same on the left and right hand side, see the row width indicator on the boom arm.

Set Up: Step 4 Because the air is opposing between the inner and outer shield it is normal to adjust the fan speed through the season or for wind conditions. 1. Set the fan speed. 2. For difficult to spray canopies and/or faster travel speeds it may be necessary to increase the fan speed. Prior to adjusting the fan speeds it is recommended to assess the spray coverage with water sensitive papers.

Length of row per ha Row width meter Meter of canopy per hectare

2.1

2.4

2.7

3.3

3.6

3.9

4762

4167

3704

3333

3030

2778

2564

SPRAY VOLUME l/ha TO ROW VOLUME l/100m Conversion l/ha to l/100m per Row Spacing Applied Rate l/ha

Conversion l/ha to l/100 meter per row spacing 2.0

2.2

2.4

2.5

8.20

2.7

3.0

3.3

3.6

3.9

200

4.8

5.0

1.32

5.4

6.7

7.2

7.8

300

7.1

7.5

1.98

8.1

10.0

10.8

11.7

400

9.5

10.0

2.64

10.8

13.3

14.4

15.6

500

11.8

12.5

3.30

13.5

16.7

19.5

600

14.2

15.0

3.96

16.2

20.0

23.4

700

16.5

17.5

4.62

18.9

23.0

27.3

800

18.9

20.0

5.28

27.0

31.2

900

21.2

22.5

5.94

30.0

35.1

1000

23.6

25.0

6.61

33.0

1100

25.9

27.5

7.27

37.0

42.9

1200

29.0

30.0

7.93

40.0

46.8

1300

30.6

32.5

8.59

43.0

50.7

1400

33.0

35.0

9.25

47.0

54.6

1500

36.0

37.5

9.91

50.0

58.5

Example a 500l/ha rate applied to 3m rows is equal to a rate of 15l/100m

4.8

7.2

8.4

9.6

10.8

13.2

14.4

15.6

16.8

19.2

17.5

16.4

15.3

14.2

13.1

12.0

10.9

9.8

8.7

7.6

6.5

5.5

4.4

16.0

15.0

14.0

13.0

12.0

11.0

10.0

9.0

8.0

730

6.0

5.0

4.0

6.0

15.0

14.0

13.0

12.0

11.1

10.2

9.2

8.3

7.4

6.5

5.5

4.6

3.7

6.5

13.7

12.9

12.0

11.1

10.3

9.4

8.6

7.7

6.9

6.0

5.1

4.3

3.4

7.0

12.8

12.0

11.2

10.4

9.6

8.8

8.0

7.2

6.4

5.6

4.8

4.0

3.2

7.5

Travel Speed km/hr (M/hr)

12.0

11.3

10.5

9.8

9.0

8.3

7.5

6.8

6.0

5.3

4.5

3.8

3.0

8.0

10.7

10.0

9.3

8.7

8.0

7.3

6.7

6.0

5.3

4.7

4.0

3.3

2.7

9.0

9.6

9.0

8.4

7.8

7.2

6.6

6.0

5.4

4.8

4.2

3.6

3.0

2.4

10.0

21.6 22.8 24 25.2 26.4

18 19 20 21 22

34.8

33.6

32.4

31.2

28.8

27.6

20.4

5.0

32.7

31.6

30.5

29.5

28.4

27.3

26.2

25.1

24.0

22.9

21.8

20.7

19.6

18.5

30.0

29.0

28.0

27.0

26.0

25.0

24.0

23.0

22.0

21.0

20.0

19.0

18.0

17.0

6.0

27.7

26.8

25.8

24.9

24.0

23.1

22.2

21.2

20.3

19.4

18.5

17.5

16.6

15.7

6.5

25.7

24.9

24.0

23.1

22.3

21.4

20.6

19.7

18.9

18.0

17.1

16.3

15.4

14.6

7.0

24.0

23.2

22.4

21.6

20.8

20.0

19.2

18.4

17.6

16.8

16.0

15.2

14.4

13.6

7.5

Travel Speed km/hr

22.5

21.8

21.0

20.3

19.5

18.8

18.0

17.3

16.5

15.8

15.0

14.3

13.5

12.8

8.0

20.0

19.3

4.9

18.0

17.3

16.7

16.0

4.1

14.7

14.0

13.3

12.7

12.0

11.3

9.0

Example an application speed of 7.5km/hr application rate 12l/100m (= a total flow volume required per full row 15 l/m)

5.0

Flow Rate l/min required

44 Flow Rate l/min required

Flow Rate required per Row l/min

18.0

17.4

16.8

16.2

15.6

15.0

14.4

13.8

13.2

12.6

12.0

11.4

10.8

10.2

10.0

SPRAY VOLUME l/ha TO ROW VOLUME l/100m

100

120

140

160

180

200

l/m

U.S. gal

l/m

U.S. gal

l/m

U.S. gal

l/m

U.S. gal

l/m

U.S. gal

l/m

U.S. gal

l/m

U.S. gal

l/m

U.S. gal

01 Orange

0.52 0.14 0.57 0.15 0.61 0.16 0.65 0.17 0.69 0.18 0.73 0.19 0.77 0.20 0.80 0.21 VF

015 Green

0.77 0.20 0.85 0.22 0.92 0.24 0.98 0.26 1.04 0.27 1.10 0.29 1.15 0.30 1.20 0.32 VF

02 Yellow

1.03 0.27 1.13 0.30 1.22 0.32 1.31 0.35 1.39 0.37 1.46 0.39 1.53 0.40 1.60 0.42 VF

1.29 0.34 1.41 0.37 1.53 0.40 1.63 0.43 1.73 0.46 1.83 0.48 1.91 0.50 2.00 0.53 025 Purple

HCI 40025

HCI 80025

HCI 4002

HCI 8002

HCI 40015

HCI 80015

HCI 4001

HCI 8001

Nozzle Pressure Bar (Psi)

HCI 80 & 40 DEG HOLLOW CONE NOZZLE PRESSURE BAR (PSI)

1.29 0.34 1.41 0.37 1.53 0.40 1.63 0.43 1.73 0.46 1.83 0.48 1.91 0.50 2.00 0.53 F

Droplet Size Classification Reference Code

Reference

Droplet VMD Range

Very Fine

<136 micron

Fine

136-177 micron

Medium

177-218 micron

Coarse

218-349 micron

03 Blue 035 Dark Red

HCI 80035

100

120

140

160

180

200

l/m

U.S. gal

l/m

U.S. gal

l/m

U.S. gal

l/m

U.S. gal

l/m

U.S. gal

l/m

U.S. gal

l/m

U.S. gal

l/m

U.S. gal

1.55 0.41 1.70 0.45 1.83 0.48 1.96 0.52 2.08 0.55 2.19 0.58 2.30 0.61 2.40 0.63 F

1.81 0.48 1.98 0.52 2.14 0.57 2.29 0.61 2.42 0.64 2.56 0.68 2.68 0.71 2.80 0.74 F

2.07 0.49 2.26 0.56 2.44 0.63 2.61 0.69 2.77 0.73 2.92 0.77 3.06 0.81 3.20 0.85 01 Red

2.07 0.49 2.26 0.56 2.44 0.63 2.61 0.69 2.77 0.73 2.92 0.77 3.06 0.81 3.20 0.85 F

05 Brown

2.58 0.61 2.83 0.70 3.06 0.79 3.27 0.86 3.46 0.91 3.65 0.96 3.83 1.01 4.00 1.06 F

2.58 0.61 2.83 0.70 3.06 0.79 3.27 0.86 3.46 0.91 3.65 0.96 3.83 1.01 4.00 1.06 M

06 Grey

3.10 0.82 3.39 0.90 3.67 0.97 3.92 1.04 4.16 1.10 4.38 1.16 4.60 1.22 4.80 1.27 C

Droplet Size Classification Reference

1.81 0.48 1.98 0.52 2.14 0.57 2.29 0.61 2.42 0.64 2.56 0.68 2.68 0.71 2.80 0.74

HCI 8004

HCI 40035

HCI 4004 HCI 8005 HCI 4005 HCI 4006

1.55 0.41 1.70 0.45 1.83 0.48 1.96 0.52 2.08 0.55 2.19 0.58 2.30 0.61 2.40 0.63

HCI 4003

HCI 8003

Nozzle Pressure Bar (Psi)

HCI 40 & 80 DEG HOLLOW CONE NOZZLE PRESSURE BAR (PSI)

Code

Reference

Droplet VMD Range

Very Fine

<136 micron

Fine

136-177 micron

Medium

177-218 micron

Coarse

218-349 micron

(87)

(101)

(116)

(130)

(145)

l/m

U.S. gal

l/m

U.S. gal

l/m

U.S. gal

l/m

U.S. gal

l/m

U.S. gal

l/m

U.S. gal

l/m

U.S. gal

l/m

U.S. gal

0.77 0.20 0.85 0.22 0.92 0.24 0.98 0.26 1.04 0.27 1.10 0.29 1.15 0.30 1.20 0.32

1.03 0.27 1.13 0.30 1.22 0.32 1.31 0.35 1.39 0.37 1.49 0.39 1.53 0.40 1.60 0.42

05 Brown

04 Red

03 Green

025 Lilac

01 Orange

015 Green

(73)

02 Yellow

0.52 0.14 0.57 0.15 0.61 0.16 0.65 0.17 0.69 0.18 0.73 0.19 0.77 0.20 0.80 0.21

06 Grey

AFCO 8006

AFCO 8005

AFCO 8004

AFCO 8003

AFCO 80025

AFCO 8002

AFCO 80015

AFCO 8001

Nozzle Pressure Bar (Psi)

AFC 80 DEG FLAT FAN NOZZLE PRESSURE BAR (PSI)

1.29 0.34 1.41 0.37 1.53 0.40 1.63 0.43 1.73 0.46 1.83 0.48 1.91 0.50 2.00 0.53 C

1.55 0.41 1.70 0.45 1.83 0.48 1.96 0.52 2.08 0.55 2.19 0.58 2.30 0.61 2.40 0.63 C

2.07 0.55 2.26 0.60 2.44 0.64 2.61 0.69 2.77 0.73 2.92 0.77 3.06 0.81 3.20 0.85 VC

2.58 0.68 2.83 0.75 3.06 0.81 3.27 0.86 3.46 0.91 3.65 0.96 3.83 1.01 4.00 1.06 VC

3.10 0.82 3.39 0.90 3.67 0.97 3.92 1.04 4.16 1.10 4.38 1.16 4.60 1.22 4.80 1.27 VC

Droplet Size Classification Reference Code

Reference

Droplet VMD Range

Very Fine

<136 micron

Fine

136-177 micron

Medium

177-218 micron

Coarse

218-349 micron

Very Course

349-428 micron

(73)

(87)

(101)

l/m

U.S. gal

l/m

U.S. gal

l/m

U.S. gal

015 Green

0.77

0.20

0.85

0.22

0.92

0.24

1.03

025 Lilac 03 Blue 04 Red 05 Brown 06 Grey

WRC 11006

WRC 11005

WRC 11004

WRC 11003

WRC 110025

WRC 11002

WRC 110015

Nozzle Pressure Bar (Psi)

02 Yellow

WRC 110 DEG FLAT FAN NOZZLE PRESSURE BAR (PSI)

VF 0.27

1.13

VF 1.29

1.41

1.83

0.60

2.83

2.44

0.75

3.39

0.64 M

3.06

C 0.82

0.48 F

M 0.68

0.40 VF

0.45

2.26

3.10

1.53

F 0.55

0.32 VF

0.37

1.70

2.58

1.22

VF 0.41

2.07

0.30 VF

0.34

1.55

0.81 M

0.90

3.67

0.97 C

Droplet Size Classification Reference

Code

Reference

Droplet VMD Range

Very Fine

<136 micron

Fine

136-177 micron

Medium

177-218 micron

Coarse

218-349 micron

Bolt Torque Setting All fastening / securing bolts on the sprayer are to be tensioned in accordance to the chart below, with the exception of Axle pivot bolts, Hubs, Width adjustment rollers, pivot pins and bolts, breakaway tension bolts, terracing slides, draw bar pivots. Metric Hex Cap, Plated - Recommended Torque in ft/lbs unless noted Bolt Size

Grade 4.8

Grade 8.8 or 9.8

Grade 10.9

Grade 12.9

Lube

Dry

Lube

Dry

Lube

Dry

Lube

Dry

M4 (ln/lbs)

8.5

10.0

20.4

27.6

28.8

38.4

33.6

45.6

M5 (ln/lbs)

15.6

21.6

40.8

58.8

68.4

91.2

M6 (ln/lbs)

102

114

144

138

150

8.5

11.5

M10

M12

140

120

M14

110

130

165

150

190

M16

140

175

200

225

240

300

M18

100

125

195

250

275

350

325

410

M20

140

180

275

350

400

500

460

580

Maintenance Schedules The following maintenance schedule has been compiled from current sprayer manuals and derived from DIN 51825. The Maintenance in Owner Manuals are periodically updated and the following may differ from the maintenance specified in online manuals. It is advisable to consult your FMR dealer or service agent if you have any maintenance concerns.

ACTIONS

Tank and spray lines

Flush system with fresh water for > 2mins. Include fresh water spray through nozzles and end of lines. (Cleaning and storage S.O.P.).

Wash down of equipment

General wash-down particular attention to Weber fans for chemical build-up. (Cleaning and Storage S.O.P.).

•

General

Visual inspection of leaks or damage.

•

Wheel Nuts

Inspect, adjust as required

•

Suspension U-bolts Inspect, adjust as required and pivot bolts

•

Breakaway hardware

Inspect, adjust as required

•

○

Sprayer structure

Visual Inspection of frame and chassis for condition and any damage

•

○

Pump mounting

Inspect tension on mounting bolts

•

Axle mounts

Inspect tension on mounting bolts

•

○ ○

Drawbar

Inspect and adjust for minimal free play and grease

•

Grease fans after wash down (while running low RPM) (cleaning and storage S.O.P.)

•

Weber Fan

•

○

• •

• • •

•

Check and set to 10-20% of the target spray pressure

•

○

Grease top bearing

•

○ ○ ○ ○ ○

Cylinder Clevises

Busing and Slides

Inspect adjust and replace as required

Spray Delivery Pump Accumulator Jockey Stand

Electrical Connections

Primary Pump

○ ○ ○ ○

Greasing

Tyres

○

4 Hrs

Efficiency and flow test

Check for cracks or tyre damage

• •

•

• •

Check tyre inflation to 35psi Controller connections inspect plugs and pins

• •

Spray connections with C Cleaner Inspect oil level and top up as required with 10W-30 grade oil

•

Visually inspect oil colour any cloudiness to be reported to FMR for Direction

•

Change diaphragms, seals, valves and oil

500 hrs (1 year)

120 hrs (Fortnightly)

60 hrs (Weekly)

Daily / 4 hrs.

After the first 4 hrs

ITEM

○

•

500 hrs (1 year)

•

120 hrs (Fortnightly)

Inspect and clean suction filter. (Cleaning and Storage SOP)

60 hrs (Weekly)

Filters

Daily

ACTIONS

After the first 4 hrs

ITEM

○ •

○ ○

•

○

Replace and grease seal o-rings Hydraulic Lines

Inspect for leaks and overall condition

Tractor/Sprayer Hydraulic Connection

Inspect for damage on couplings and hoses

Case Drain

Inspect and flush case drain bottle, Report to a service technician if it refills quickly

Nozzle

•

○

•

Check roll over nozzles bodies for leaks, Shut off and rotate

•

Remove and clean nozzles

•

Replace spray nozzles and diaphragm check valves Tandem Axle Assy

○ ○

Check axle pivot bushes

•

Grease pivot points

•

○ ○

LEGEND: • = Actions that can be carried out by the owner; ○ = Actions that should be carried out by an authorised dealer PLEASE NOTE: • The service intervals were developed based on ‘typical‘ use that includes a maximum 4-6 hour day operating at various speeds and flow rates within normal conditions, and regular servicing and cleaning being carried out. As with any piece of equipment, if usage or environments are outside the above or subject to adverse conditions checks should be adjusted as required to fulfill operating capability. • Maintenance schedules are either operating hours or months/years since last maintenance, whichever occurs first. • If the sprayer has been damaged or involved in an accident a check of all items on the schedules should be carried out.

Greasing Points: Tandem Axle

Greasing Points Tandem Axle

Greasing Points - Single Axle

Greasing Points - Tandem Axle

Greasing Points - Draw Bar & Jack Stand

Pump Oil Level In Pump

Greasing Points: Booms & Fans

Greasing Points: V-Series 2-Row Case Drain Bottle

Greasing Point: V-Series 3-Row Additional to the 2-Row Greasing Points

Greasing Points - Fan

S.O.P. Adjusting the Draw Bar Length To download the latest version of the SOP please visit fmrgroup.co.nz/r-series-sop

When changing tractors or setting the sprayer up to a new tractor it is important to adjust the draw bar to the correct length. Standard Draw Bar • Before making any adjustments ensure the area is flat, clear of obstacles and safe • Chock the wheels front and rear, left and right sides of the sprayer • Secure the sprayer on the park jacks front and rear. If the machine is unbalanced or not secure it is recommended to support the sprayer with additional axle stands • Loosen the draw bar pin and remove • Measure the tractor draw bar and rear wheel position. Note: positioning the tractor draw bar length to the shortest position is safer as the attachment point is close to the tractor rear axle and will reduce the leverage force • Adjust the sprayer draw bar length on the sprayer to the required point • Measure from the centre of the tow point to the wheel and mark on the sprayer, ensuring that the tractor wheel will not clash with the sprayer when turning • Re-fit the draw bar pin • Attach the sprayer to the tractor and remove the stands and wheel chocks • Slowly drive the sprayer on full lock to check the sprayer and tractor wheel do not collide 2 or 3-point hitch draw bar with or without power pack • Before making any adjustments ensure the area is flat, clear of obstacles and safe • Chock the wheels front and rear, left and right sides of the sprayer • Secure the sprayer on the park jacks front and rear. If the machine is unbalanced or not secure it is recommended to support the sprayer with additional axle stands • Loosen the draw bar bolt and remove • The draw bar end that attaches to the sprayer ideally should be in hole number 1, as close to the sprayer as possible • Connect the sprayer to the tractor • Adjust the tractor sway arms so the sprayer linkage mount does not sway

S.O.P. Cutting & Fitting the PTO Drive Shaft - if fitted with Power Pack To download the latest version of the SOP please visit fmrgroup.co.nz/r-series-sop

• Ensure the tractor break is on and chock the wheels front and back, left and right • Using a straight edge, place across the lift points on the linkage mount • Measure from the centre of the lift mount pins (straight edge point) to the centre of the pin groove on the drive shaft of the power pack • Adjust the lift arms so they are level with the tractor PTO shaft • Place the straight edge on the tractor hydraulic lift arms and measure from the lift mount (straight edge point) to the end of the shaft • The total of both measurements, less 50mm (2”) equals the length of the shaft from the centre of the pin on the sprayer end to the end of the coupling on the tractor end • Before cutting check that the drive shaft has adequate overlap and will not part if adjusted through the tractor lift range while running • Part the two halves of the shaft. Cut the same length off each end of the two halves • File, clean, grease and reassemble the shaft before fitting to the sprayer • Ensure to secure safety chains before operating the drive shaft

S.O.P. Connecting the Sprayer To download the latest version of the SOP please visit fmrgroup.co.nz/r-series-sop

Walk around the sprayer. Ensure the area where the sprayer is parked is flat, has a solid base and is clear of foreign objects. 1. Check the sprayer for damage and/or deterioration. a. All spray hoses should be secured with hose clips and checked: i. There is no sign of deterioration ii. Hoses are cable-tied or fastened into the correct position 2. Check the hydraulics, connections & crimps for damage and/or deterioration. a. All spray hoses are secure b. Do not show signs of deterioration c. Hoses are cable tied or fastened into the correct position d. Electrical cables show no signs of damage e. Inspect electric hydraulic control bank for leaks f. Inspect hydraulic & spray connections to Weber fans g. Inspect connections to hydraulic rams h. Check tractor â&#x20AC;&#x201C; sprayer hydraulic connections i. Clean if necessary 3. Check pumps and control valve a. Pumps and valves for obvious breakages b. Check all connections c. Check oil level and discoloration d. Check pump mount bolts 4. Check chassis a. Inspect the outside and under side for damage b. Check to ensure there are no unsecured hoses or cables 5. Check axle and wheels a. Check tyres for cracks and tread b. Check tyre pressure c. Jack up the sprayer and check wheel bearings d. Grease the axle and check e. Check the wheel nuts and mark 6. Check Draw bar a. Check overall condition b. Ensure it is secured correctly to the sprayer c. Check swivel tow point is secure and not loose 7. Check power pack if fitted

a. Drive shaft i. Clean and grease couplings ii. Clean and grease telescopic shafts iii. Ensure safety covers are fitted iv. Ensure safety chains are fitted 8. Fans a. Inspect for damage and deterioration b. Ensure all safety covers are fitted and secure c. Check mounting bolts and latches d. Check spray lines and nozzles Once the sprayer has been checked it is safe to connect the tractor. 1. Mount the Rate Controller and electric hydraulic control box into the tractor a. Check the control box and rate controller for damage, switches, screen, cables, plugs and mounts b. Ensure all cables are secure and there is unobstructed access to the rear window and both side doors 2. Slowly reverse the tractor to the hitch point on the sprayer a. Engage the tractor hand break b. Fit the tow and lock pin c. Fit the optional safety chains (if fitted) d. Lower the jack so the tractor takes the sprayer weight e. Remove the park jacks, front and rear, or fold into the storage position Or if fitted with optional Power Pack 2.

Slowly reverse the tractor to the hitch point on the sprayer a. Engage the tractor hand break b. Inspect, grease and clean the drive shaft c. Fit the drive shaft to the sprayer power pack and the tractor d. Fit the lower lift hitch to the sprayer and fit the pins e. Fit the top link and adjust so the hitch sits vertically f. Using the tractor hydraulics lift the three point linkage to take the weight from the park jacks g. Adjust the tractor sway arms so there is no side movement on the 3-point linkage h. Secure the PTO drive shaft safety cover chains - if fitted i. Remove the jacks or place into the storage position

3. Fit the electrical cables to the controller a. Before connecting remove the dust covers and inspect the terminals to check cleanliness and that they are free of corrosion or damage b. Ensure they will not snag and have enough slack when turning both directions 4. Fit the hydraulic couplings to the tractor a. Before connecting remove the dust covers and check cleanliness b. Ensure they will not snag and have enough slack when turned in both directions c. Always connect the larger zero return hose/coupling to the tractor first 5. From the tractor cab a. Turn on the rate controller b. Engage the hydraulics to constant pumping or engage the PTO if fitted with an optional Power Pack c. Look for leaks or hoses snagging, unusual noises or vibrations i. Open the boom arms ii. Adjust the row widths iii. Adjust the Terracing boom height if fitted iv. Engage the Weber fans v. Increase the tractor RPM to normal operating RPM vi. Check and adjust the fan speed to normal operating speeds vii. Fold the boom arms to transport position viii. Drop the Tractor RPM to an idle and disengage the hydraulics 6. Remove the wheel chocks and store in a safe place It is now safe to move the sprayer. IMPORTANT: If the sprayer has been stored it is recommended that the sprayer be flushed as per the SOP Cleaning and Storage document. Prior to operating the sprayer it is also recommended to check and confirm that the greasing procedure was completed.

S.O.P. Filling the Spray Tank To download the latest version of the SOP please visit fmrgroup.co.nz/r-series-sop

The sprayer can be filled via the top filling lid or via the camlock quick fill point centrally located at the bottom rear of the sprayer. Always wear personal protective gear when filling the sprayer as the components may be contaminated. When adding chemicals always follow the manufactures mixing procedures and review compatibility (please refer to page 19).

Filling via the Main Lid 1. Take care when accessing the filling lid a. Pull out the access step and lock in place for easy access to the filling lid i. Do not climb on the wheel, fan, collection shroud and frame or the sprayer to access the lid 2. Open the lid by rotating it anti-clockwise 3. Check the strainer basket is not damaged and is clean a. The basket can be removed for cleaning 4. Fill the sprayer with fresh clean water 5. Close the lid by rotating clockwise 6. Store the access step and lock in place

Filling via the Bottom Fill Camlock 1. Ensure both ends of the camlock are clean 2. Connect the filling hose via the camlock fitting 3. Open the tank filling ball valve 4. Turn on the filling pump 5. Shut off the pump once the desired tank level is reached 6. Close the tank filling ball valve 7. Remove the camlock filling hose

Tap ON Position

Tap OFF Position

Filling the Fresh Water Hand Wash and Fresh Water Flush Tank A quick coupling hose fitting for filling the fresh water tank is located adjacent to the fresh water hand wash tap.

“Fresh Water” filling point

Hand wash tap “Fresh Water”

1. Clean the area to remove any spray residue / contaminates. 2. Connect the clean water hose to the sprayer. 3. Turn on the hose tap to start filling the 200ltr (44 Gallon) tank. 4. When full the water will over flow from the vented lid on the fresh water tank (the small lid on top of the main spray tank). 5. Turn off the hose tap to stop filling. 6. Disconnect the hose from the sprayer.

S.O.P. Setting the Manual Safety Valve To download the latest version of the SOP please visit fmrgroup.co.nz/r-series-sop

1. Ensure the sprayer is connected correctly and safely to the tractor. 2. Put at least 100 liters (400 gallons) of clean water into the spray tank. 3. Safely park on an even surface a. Put the tractor hand break on b. Chock the sprayer wheels NOTE: Stay well away from rotating shafts and wear the appropriate safety equipment. 4. Remove the rear pump cover to expose the valves. 5. Manually turn the green PRV manual adjusting knob anti-clock wise to release the pressure on the system.

6. Turn off all return taps to the spray tank; agitators off NOTE: lever down is the off position. Up On

Agitation Agitation Recycle One Two Flush

Down Off

In The Tractor Cab 1. Power on the Bravo 300s controller by pressing the power on button for 3 seconds until the screen lights up.

2. Press the “Auto” button on the controller, “Man.Reg.” will be displayed on the monitor screen in the top left-hand side showing the controller is set to manual mode.

3. Hold the manual pressure adjustment switch in the up position for 15 seconds: This has closed off the bypass and redirected the total pump flow through the dump and manual PRV / safety valve.

Switch UP

4. Turn the master switch to the spray position (Up position). Turn all boom section valves to the off position (Down position). NOTE: when the switch is on the LED indicator will glow red. When it is off the light is off.

Switch UP Switch DOWN

On the Bravo 300s home display screen you will be able to see the operating pressure displayed in the bottom left hand screen, Bar or PSI. 5. Start the spray pump by engaging the hydraulic pump system.

6. Check the sprayer for leaks and odd noises. NOTE: 0 to 0.5 Bar (0-8 PSI) operating pressure should be displayed on the Bravo 300s display. 7. Increase the tractor rpm and run the pump at full speed 550 rpm. 8. Slowly screw the green knob on the manual pressure reg valve clockwise until the pressure on the manual gauge in the pump bay or the pressure reading on the Bravo 300s in the cab reads 14 Bar (200 PSI). NOTE: The next step may require two people if there is no pressure gauge fitted to the controls in the pump bay â&#x20AC;&#x201C; one to watch the pressure on the Bravo 300s and the other to set the pressure on the manual PRV at the rear of the sprayer.

You have now set the manual PRV. The sprayer can / should not be able to operate above the pressure set on this valve unless tampered with. 1. Once this process is complete turn on the manual agitation taps. 2. Turn off the master spray switch on the Bravo 300s and hold down the power button for 3 seconds to turn off the Bravo 300s Monitor. 3. It is now safe to turn off the spray pump by disengaging the hydraulics, then turn off the tractor and drain the water from the spray tank and spray system. NOTE: It is important to drain the pump, filters and spray lines if the sprayer is stored in cool climate areas where freezing conditions occur or if transporting / shipping the sprayers through cool climate regions.

S.O.P. Disconnecting the Sprayer To download the latest version of the SOP please visit fmrgroup.co.nz/r-series-sop

• Ensure the area where the sprayer is parked is flat, has a solid base and is clear of foreign objects • Ensure the sprayer is clean, the spray lines and tanks are empty, and the Cleaning SOP has been fully completed • Storing over winter – If there is a risk of freezing, it is recommended to flush the sprayer with fresh clean water and anti-freeze • Then drain the spray tank, run the sprayer dry for 3 minutes, drain the spray lines and filters • Place a note on the sprayer – THIS SPRAYER HAS BEEN CLEANED AND STORED WITH ANTI-FREEZE (Brand…………. And Date………..) FLUSH AND DRAIN THE SPRAYER AND LINES WITH FRESH WATER BEFORE USE It is recommended that the sprayer be parked under cover in a secure shed out of the elements to protect the sprayer components. Once the sprayer has been safely parked. 1. Ensure the boom arms are folded into the park position. 2. Ensure the tractor is in neutral and engage the hand break. 3. Disengage the hydraulic from constant pumping mode. This should release any pressure in the hydraulic system. 4. Chock both sides of the wheels, front and back including left and right hand sides. 5. Disconnect the electrical cables from the sprayer to the tractor / rate controller and hydraulic control box. Place the weather / dust plugs on both ends of the connectors. 6. Disconnect the electric light and brakes if this option is fitted to the sprayer. Place weather / dust plugs on both ends of the connectors. 7. Disconnect the hydraulic hoses from the tractor. Place the dust covers on both ends of the connections. Always disconnect the larger zero return hose from the sprayer tractor last. 8. Fold down the sprayer park stand, front and rear, and adjust to take the weight of the sprayer off the draw bar pin.

If a Power Pack or steering draw bar is fitted jump to step 13. 9. If safe and the sprayer does not move a. Unlatch the draw bar pin and remove the pin from the tractor draw bar. 10. Remove the safety chains between the sprayer and the tractor if fitted. 11. Walk around the sprayer, ensuring the sprayer is secure and safe and all hoses and cables have been disconnected. 12. Slowly pull the tractor away from the sprayer. If fitted with a power pack or steering draw bar 13. Fold down the draw bar / power pack park stands and adjust to take the full weight of the power pack / draw bar. 14. Ensure the jacks are adjusted evenly, front and rear, and the draw bar is level. 15. Disconnect the PTO drive shaft and place in a clean area. 16. Re-fit the tractor PTO safety cover. 17. If the sprayer is secure and safe loosen and disconnect the 3-point linkage top link only. 18. Disconnect the lower lift arms from the power pack / draw bar. 19. Remove the safety chains between the sprayer and the tractor if fitted. 20. Walk around the sprayer, ensuring the sprayer is secure and safe and all hoses and cables have been disconnected. 21. Slowly pull the tractor away from the sprayer.

S.O.P. Cleaning & Storage To download the latest version of the SOP please visit fmrgroup.co.nz/r-series-sop

Always wear appropriate safety clothing and follow safety protocols. Ensure the surroundings are secure and the sprayer and tractor is parked on flat ground and is clear of obstacles. It is the responsibility of the operator and owner to ensure compliance when discharging agricultural and cleaning chemicals.

Internal Lines 1. Always treat the flushing water as you would if it contained chemicals. a. Discharge any remaining chemical in the main spray tank and spray system in accordance with your company protocols and in line with regional and state laws. 2. Turn off the tractor PTO and/or hydraulic delivery to the sprayer. 3. Secure the tractor and sprayer by engaging the hand break and chocking the wheels, front and back including left and right hand sides when required. 4. Open the sprayer drain tap.

Drain Tap ON

Drain Tap OFF

5. Turn the spray / freshwater flush diverter valve to the fresh water flush position.

6. Turn on all agitation taps. 7. In the tractor cab turn on all section switches.

5. NB: R-Series Only

Intake Valve

Agitation Taps

8. Turn on the master switch. 9. Place the controller into manual spray mode. 10. Turn on the spray pump and run the tractor at an idle. This will run the pump at low RPM and deliver a longer flush time. Spray liquid will spray from the spray nozzles and slowly dilute. The flush should last for no less than 2 minutes. (Depending on the pump speed). NOTE: if nozzles are turned off or blocked they will not flush. Turn off the sprayer turn on all the nozzles and manual clean any blocked nozzle before completing the flush procedure. 11. Adjust the spray pressure up and down using the pressure adjust switch on the sprayer rate controller. 12. Turn each section switch on and off for 3 seconds and then leave in the on position. 13. Turn the master switch off and on 3 times for 3 seconds and then leave in the on position. 14. Turn other taps on and off 3 times for 3 seconds to drain residue from lines and sensors. 15. Run the sprayer until the flush tank is empty. and water stops spraying out of the nozzles. 16. Turn off the spray delivery pump drive (this could be PTO or Hydraulic depending on the sprayer specifications). 17. Turn the controller switches to the off position. 18. Remember some of the spray lines may still be under pressure. Take care when disconnecting any hoses, hydraulic or spray as there may be pressure in the lines. 19. Turn on the spray line drain taps to flush any remaining residue from each line. Once the lines have been drained turn the drain tap to the off position. Spray Line Drain Tap 20. Wipe electrical components - valves, sensors, cables - down with a damp cloth. NOTES: The internal lines of the sprayer have been flushed. This does not mean that no contaminants are left in the system. (For decontamination of the sprayer please refer to your chemical supplier for instruction) Chemical contaminated diluted water from the flush will drain from the tank drain to the ground during this process.

Always run the waste water to an approved area or collection point. Once the internal system has been flushed with fresh water, refill the fresh water flush tank and repeat the process as many times as required.

Filter Cleaning Spraying System 1 x Suction filter 1 x Pressure filter

Pressure Filter Drain Tap Pressure Filter

Suction Filter If the filter is fitted with a drain tap, Turn on the tap and drain the water from the filter bowl. 1. Unscrew the filter bowl by turning it anti-clockwise. (No tools required this should be hand tight). 2. Remove the bowl, retaining nut and seal O-ring. 3. Remove the filter strainer. 4. Clean the strainer with fresh water and scrub if necessary. 5. Hose out the filter bowl, filter housing and clean the O-ring seals and place on a clean surface. 6. Inspect the filter screen mesh, bowl, housing and seal O-ring for damage. 7. Grease the seal rings, the main filter and strainer mesh O-rings with water proof rubber grease. 8. Reassemble ensuring the parts have not been contaminated before doing so. NOTE: The filter bowl should only be hand tight.

External cleaning It may be necessary to turn on the tractor and open or adjust the boom arms, and row width adjustment when cleaning. Take care and remain aware of your surroundings. WARNING: Do not ware contaminated safety equipment in the clean tractor cab environment. Always wear the appropriate personal safety equipment and only clean the sprayer in safe approved chemical collection and cleaning areas. 1. Lightly hose off with fresh clean water and scrub the outside of the tank and pump and valve bay with a brush. Be careful not to damage hose electrical or electronics. Your manager may approve the use of a cold or hot water pressure washer. Always comply with the manufacturerâ&#x20AC;&#x2122;s operator guide lines when using this type of equipment. Take extreme care when cleaning around electrical components, sensors, nylon bushes, couplings bearings and seals, and warning and operational decals. 2. Clean the tank, steel frame, axle and wheels, draw bar, over row components, hydraulic rams, hydraulic and spray hoses, under the tank and the hydraulic power pack and drive shaft if fitted. 3. Wipe down electrical and hydraulic cables connecting the sprayer to the tractor with a damp cloth

Interior Cleaning SAFETY NOTE: Always use the access step to access the sprayer. Do not climb on the sprayer, tank, wheels, fans or other components. Take the appropriate safety precautions as the lid and tank components have been exposed to spray mix.

1. Remove the sight glass vent and clean. 2. Flush the sight glass hose with fresh clean water. 3. Refit the sight glass vent. 4. Open the filling lid.

Sight Glass Vent

5. Remove the basket filler strainer and clean. 6. Clean the lid rim and internal components. 7. Hose the inside of the main tank, do not

Tank Level Sight Glass

forget the top of the tank. 8. Open the drain if closed and empty the tank. Hose out any remaining particles/ debris in the bottom of the tank. 9. Close the tank drain tap and refit the lid and basket strainers.

Lid and Basket Filter Strainer

For decontamination protocols and guidelines please refer to your chemical supplier for instruction and procedures.

The Flow Sensor 1. Disconnect the sensor wire plug from the flow sensor. Flow Sensor Flow Sensor Plug

2. Unscrew the sensor retaining nut by hand - this should not require the use of any hand tools. 3. Remove the sensor and impeller from the flow meter body. 4. It is best to reinstall the flow sensor in the same direction it was removed so mark the body and the sensor. 5. Scrub the internal parts of flow meter housing with a small soft bristle brush and flush clean with fresh water until clean.

6. Hose the flow impeller and housing with fresh water. If necessary clean with tempered water and a mild detergent. (Do not clean with solvents or abrasive cloth or brush). 7. Inspect the threads on the flow meter body and the retaining nut, clean if necessary. 8. Inspect the sealing O-ring, this should be clean, then grease with a water proof rubber grease. 9. Grease if required - to gain access remove the nut retaining pin and remove the sensor retaining nut from the sensor.

10. Reinstall the flow sensor into the flow meter body in the same direction as it was removed. Hand tighten the sensor retaining nut by hand, this should not require the use of any hand tools. 11. Inspect the connectors in both the plug and the sensor, to ensure they are straight, clean and dry. 12. Fit the plug to the sensor.

Storage Ensure the sprayer is clean and the spray lines and tanks are empty and the Cleaning SOP has been fully completed. It is recommended that the sprayer be parked under cover in a secure shed out of the elements to protect the sprayer components. Storing over winter – If there is a risk of freezing, it is recommended to flush the sprayer with fresh clean water and anti-freeze. Then drain the spray tank, run the sprayer dry for 3 minutes, drain the spray lines and filters. Place a note on the sprayer – THIS SPRAYER HAS BEEN CLEANED AND STORED WITH ANTIFREEZE Brand…………...............................Date……….............................. FLUSH AND DRAIN THE SPRAYER AND LINES WITH FRESH WATER BEFORE USE.

S.O.P. Cleaning the Weber Fans To download the latest version of the SOP please visit fmrgroup.co.nz/r-series-sop

1. Lightly pressure wash, taking extreme care and attention not to damage the fan components. CAUTION: Do not concentrate the jet in one place and use a fan style nozzle for cleaning. 2. Lightly clean the fan blades inside and outer surfaces including the shaft. 3. Lightly clean the oil cooler line and cooling fins. 4. Lightly clean all other components, fan casing, shrouds and guards. 5. Start the fans and run up to full operating RPM. 6. Check all fans separately for signs of vibration. If vibration is observed then it is likely that the vibrating fan is still dirty which is causing the fan to operate unbalanced. Turn off the sprayer fans and inspect and re-clean the fan before continuing from step #6. 7. Grease each of the fan bearings while the fan is operating. This will disperse any water accidentally flushed into the bearings during the cleaning process. a. Each grease nipple / bearing will require 4-5 pumps of grease. NOTE: Pump enough grease into each bearing to the point the grease just starts to flow from the bearing.

Greasing Points - Fan

NOTE: If after re-cleaning there is still signs of vibration, advise the Service Department of your local FMR dealer service to remedy prior to using the sprayer.

Clean fans from outside, do not place water blaster nozzle inside fans.

S.O.P. Tandem Axle Maintenance To download the latest version of the SOP please visit fmrgroup.co.nz/r-series-sop

The Tandem axle is a trailing arm leaf spring axle, with each wheel independently following the contour. It is important that the axle is regularly maintained, and that pivot pins and bushes are inspected, adjusted and greased. 1. Park the sprayer in a secure flat area. 2. Place the front chassis of the sprayer on axle jacks. WARNING: Do not secure the sprayer on the park stands.

3. Loosen the wheel nuts. 4. Jack the rear of the sprayer off the ground and secure the sprayer with jack stands. 5. Repeated process 4 for the other side. 6. Remove the wheel nuts and wheels. 7. Clean and grease the grease nipples. 8. Check the trailing arms front and back for damage and wear. 9. Adjust the pivot bolts to 100NM of torque. 10. Check for slop/movement. 11. If there is movement then replace the bush and pivot bolt. 12. Refit the wheels and wheel nuts. 13. Lower the sprayer to the ground. 14. Torque the wheel nuts to 270N/M Note the wheel nuts should be torqued in the following order.

Handy Conversions & Formulae Number of Vines per Area Vines per hectare

= 10,000 / Row spacing (m) / Vine Spacing (m)

Vines per acre

= 4840 / Row spacing (y) / Vine Spacing (y)

Travel Distance per Hectare Kilometres travelled per hectare = 10,000 / Row Spacing (m) / 1000

Tractor Speed Kilometres per hr = time in seconds to travel 100 meters / 360 Miles per acre = 6000 / time in seconds to travel 100 feet x 88

Rate per Area Calibration Litre per minute to spray a complete row based on Litres per Hectare rate Litre per min = Target rate (litres per hectare) x Travel speed (Kilometres per hr) x Row width (mitres) / 600 Gallon per min = Target rate (Gallon per acre) x Travel speed (MPH) x Row width (Feet) / 136

Rate per Area Calibration Litre per min = Target rate (litres per hectare) x Travel speed (Kilometres per hr) x Row width (mitres) / 600

Miscellaneous Conversion Factors One Hectare

= 10,000 sq/m

= 2.471 acres One Acre

= 0.405 hectare

One Liter/Hectare

= 0.1069 gallon/acre

One Kilometre

= 1,000 meters

= 3,300 feet = 0.621 mile One Litre

= 0.26 gallon

= 0.22 imperial gallon

One Bar

= 100 kilopascals

= 14.5 pounds/sq.in One Kilometre/Hour = 0.62 mile/hr

Fault Finding & Trouble Shooting Description of Fault

Notes

Remedy

Switch the rate controller to manual and check or set the controller speed simulation Note the sprayer must be moving to speed. Refer to the â&#x20AC;&#x153;Set simulation speed spray liquid when in Auto mode. SOPâ&#x20AC;? for the controller and adjust the speed equal to the normal operating speed Ensure the nozzles are turned on in the spray position

Turn on the nozzles by rotating the nozzle body to the on position

Check there is a speed reading

Check the speed sensor is plugged in. Wheel sensor, Check the speed sensor gap. Re adjust if necessary

Spray Pressure builds up but liquid will not spray

Check the sensor is programmed correctly and the correct sensor is activated in the rate controller If a GPS speed sensor is fitted

Check the rate controller settings. The GPS speed sensor is connected to the wheel speed sensor, Setting Wheel sensor. The calibration is 1 pulse per meter

Check the rate controller is set correctly

Check the advanced rate controller settings have not been set up with a minimum spray speed. If so set to zero.

Check the flush tap

Adjust the tap to the correct position.

Check the suction filter is clean, the seal O-ring is fitted and the filter bowl is secure.

Clean and refit, grease the seal O-ring with water proof rubber grease

Set the controller to manual mode and re check The sprayer will not spray, there is no pressure

Check the electrical connections Check for secure connection and bent or between the tractor and the sprayer corroded pins in the plugs With the sprayer and tractor turned off and the controller in manual, have someone help buy standing by the valve in the pump bay and listen if the valves are operating.

With the controller set to Manual mode. Adjust pressure up down, turn master switch Off and then On, turn the section valves on and off. The valves should each be individually heard to operate on and off.

Check the spray pump is operating

Turn on the hydraulics and check the pump shaft is rotating and rotating evenly

Check the spray pump is pumping liquid

Check liquid is flowing through the suction hose and there are no air bubbles in the suction line.

Description of Fault

The pressure and flow is jumping around and not applying a consistent rate.

Notes

Remedy

Check the flush tap is set to only suck from the spray tank.

Adjust the tap to the correct position.

Check the suction filter is cleaned Replace the filter bowl O-ring if the bowl and and the seal o-ring is fitted correctly seal ring will not correctly seal or leaks and the bowl is secure Check the spray pump oil

If the oil is white or there is no oil in the sight glass, then stop spraying and immediately contact your FMR dealers service centre.

Check the flow sensor

Check the flow meter plug connection and remove the flow sensor and check and clean the pedal wheel. Remove the nozzle and nozzle cap and run the sprayer to clean debris from the spray line

Nozzle body leaking

Clean the nozzle and re fit. Remove nozzle holder and service or replace Remove the nozzle and nozzle cap and run the sprayer to clean debris from the spray line

Some nozzles do not spray

Clean the nozzle and re fit. Remove the check valve, clean or replace Re calibrate the sprayer

The sprayer is working but will not achieve the target rate.

Check the nozzles fitted match the rate required

Check all the nozzles required are working correctly Clean the nozzles

Hydraulics are not working

Hydraulics are working but the fans are not running

The over flow bottle keeps filling up

Check the controller connections between the tractor and the sprayer, also check the connection's plug pins are clean and not bent.

Clean with electrical cleaner and straighten bent pins. If the pin is broken or rebends when fitting call the local FMR dealer to replace or fix the plug and pins.

Check the hydraulic tractor sprayer connections are connected properly

Remove the connections clean and reconnect

Check the correct hydraulic valve corresponding to the tractor hydraulic connection is locked into constant pumping If a flow valve is fitted to the tractor hydraulics

Check and adjust the flow valve in normal operating conditions.

If a flow valve is fitted to the hydraulics

Check and adjust the flow valve in normal operating conditions.

Check the controller connections between the tractor and the sprayer, also check the connection's plug pins are clean and not bent.

Clean with electrical cleaner and straighten bent pins. If the pin is broken or rebends when fitting call the local FMR dealer to replace or fix the plug and or pins.

On the rate controller, check the fan switch is turned on Check that the fans are running at the same speed, by completing a visual and sound assessment

Contact your local authorised FMR dealer

Check that the fans are running at the same speed, by completing a visual and sound assessment

Contact your local authorised FMR dealer

Sprayer Calibration Sheets - Example Tractor: Fendt 209P Growth Stage: Post Flowering Date Calibrated: 30 November Calibrated by: Bill Smith Rate to be applied

700 l/ha

Row width

2.4 mtr

Travel Speed

7.5 hm/hr

Volume required per minute per head

10.5 l/min

Total number of heads on the sprayer

Total liquid output

42 l/min

Nozzle Position

Flow % per Nozzle

Target Flow per Nozzle

Actual Nozzle

OFF

10%

1.05

HCI Yellow 40°

1.22

15%

1.575

HCI Purple 40°

1.53

15%

1.575

HCI Purple 40°

15%

1.575

HCI Purple 40°

15%

1.575

HCI Purple 40°

1.53

15%

1.575

HCI Purple 40°

1.53

15%

1.575

HCI Purple 40°

1.53

100%

10.51 l/min

Pressure

7 Bar

Actual Flow

1.53 1.53

10.41 l/min

To download blank sheets please go to: https://www.fmrgroup.co.nz/technical_documents

Water Sensitive Paper Spray Test - Record Sheet LOCATION…………………………………………… DATE………………………. RUN #............................. Mark travel and wind direction with arrows

Block Sprayer Water Rate Travel Speed

Wind Speed

Temperature

Fan Speed

Position in Canopy

Inner

Outer

Count:

E (Excellent) _____________

A (Adequate) _____________

I (Inadequate) _____________

Percentage:

E (Excellent) _____________

A (Adequate) _____________

I (Inadequate) _____________

(Percentage = count ÷ total x 100) Targets: Excellent or Adequate: 80%

Inadequate: Less than 20%

Replacement Water Sensitive Papers – FMR Product Code 20301-1N

To download blank sheets please go to: https://www.fmrgroup.co.nz/technical_documents

FMR/Tech-WSP Template-Sept19 Thanks to Dr David Manktelow for this template.

INNOVATION FOR GROWTH

FMR Group Ltd. NZ 2 Warwick Street, Mayfield, Blenheim 7201, New Zealand 0 800 367 583 sales@fmrgroup.co.nz www.fmrgroup.co.nz From Outside NZ: +64 3 572 5150