Asphalt Contractor February 2017 by ForConstructionPros.com

FEBRUARY 2017

HOW TO PREPARE YOUR PLANT FOR

PRODUCTION SEASON Proper winter maintenance will ensure a smooth paving season | 24

hiring mistakes you might be making | 60

Technologies & techniques for smooth runway paving | 38

Is it TOO COLD to pave? | 82

www.ForConstructionPros.com/Asphalt

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HEATING SYSTEMS DONE RIGHT

Heatec’s capabilities to build heating systems for asphalt plants are unmatched by competitors. What that means for you is the size or your tank farm is not an obstacle. It means easier installation, higher efficiency, lower fuel costs, better service and support, easier maintenance, and longer lasting equipment just to name a few advantages. We do it right at Heatec. Get more details at heatec.com or give us a call at 423821-5200.

VISIT US AT

BOOTH #C30322

H E AT E C , I N C .

an Astec Industries Company

5200 WILSON RD • CHATTANOOGA, TN 37410 USA 800.235.5200 • FAX 423.821.7673 • heatec.com Search: 10073245

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TABLE OF CONTENTS |

FEBRUARY 2017

COVER STORY Prepare Your Asphalt Plant for Production Season Proper maintenance before the weather breaks, and after, can help ensure a smooth paving season | 24 TECHNOLOGY MATTERS

PRODUCTION NOTES

18 3D Milling Benefits

30 Cliff’s Notes

These systems can help improve smoothness and yield on any project.

22 New App Streamlines Worker Safety

How to better understand your asphalt plant.

32 Production Products Plants, baghouses, mixers, dryers, automation systems & more.

WorkplaceAware mobile app can be used to create safety reports as well as send pictures of safetyrelated issues to managers.

Unusual base materials can create defects when not used properly.

50 Paving Products Pavers, rollers, MTVs & more.

PRESERVATION UPDATE

54 Rock Solid Demos Preservation Techniques JOBSITE INNOVATIONS

38 Smooth Pavement, Joint Transitions Needed for Runway Paving S.T. Wooten uses new paving technologies & techniques to accomplish project goals.

46 What Causes Waves in Asphalt?

This Wisconsin company completes a test strip to show diversification of pavement preservation treatments.

56 Preservation Products Milling machines, reclaimers, infrared equipment & more.

SPECIAL REPORT

60 18 Hiring Mistakes Contractors Make The most-common mistakes contractors make before, during and after the hiring process and tips on how to avoid those mistakes.

68 Imagine What’s Next at CONEXPO 2017 This year’s CONEXPOCON/AGG will represent an immense unveiling of all the newest equipment, technology and product breakthroughs in construction.

IN EVERY ISSUE 8

Editor’s Perspective

10 New Products 82 The Last Exit

ASPHALT CONTRACTOR FEBRUARY 2017 www.ForConstructionPros.com/Asphalt

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DIGITAL CONNECTION www.ForConstructionPros.com/Asphalt

Moody’s: Burden of Infrastructure Spending Increasingly Falling on States

VIDEO: Bettis Asphalt Relies on Productive Equipment on Wanamaker Road Project Watch as Bettis Asphalt, based in Topeka, KS, shares the challenges it faced when paving Wanamaker Road and why it relies on Cat equipment and its dealer for support on paving jobs.

Repairing or replacing aging transportation infrastructure, such as roads and bridges, will require U.S. states to shoulder additional cost burdens since federal funding has stagnated over the last 20 years.

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Atlas Copco to Sell Dynapac Equipment Division to Fayat Fayat has agreed to buy the Road Construction Equipment Division of Atlas Copco, which manufactures rollers for asphalt and soil applications, pavers and planers under the Dynapac brand name. Search: 12296691

Highway Worker Memorial Scholarship Opportunities Available

New FHWA Rules Aim to Improve Performance of Nation’s Highway System

ARTBA-TDF is seeking qualified students for its 201718 “Lanford Family Highway Worker Memorial Scholarship Program.” Applications are due April 7.

The rules are expected to bring about greater accountability nationwide in addition to more consistency in data collection and analysis and more comprehensive practices.

WWW.FORCONSTRUCTIONPROS.COM/ASPHALT WWW.FORCONSTRUCTIONPROS.COM/ASPHALT WWW.FORCONSTRUCTIONPROS.COM/ASPHALT

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Search: 12295763 February 2017 Vol. 31, No. 2

LATEST INNOVATIONS FOR ASPHALT PROFESSIONALS PROFESSIONALS LATEST LATEST INNOVATIONS INNOVATIONS FOR ASPHALT PROFESSIONALS

ASPHALT

CONTRACTOR LATEST PROFESSIONALS LATEST INNOVATIONS FOR ASPHALTPROFESSIONALS LATEST INNOVATIONS FOR ASPHALT

Published by AC Business Media Inc.

Asphalt CONTRACTOR

201 N. Main Street Fort Atkinson, WI 53538 (800) 538-5544 • www.ACBusinessMedia.com www.ForConstructionPros.com/Asphalt

LATEST INNOVATIONS FOR FOR ASPHALT ASPHALT PROFESSIONALS PROFESSIONALS LATEST PROFESSIONALS LATEST INNOVATIONS

Published and copyrighted 2017 by AC Business Media Inc. All rights reserved. No part of this publication may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopy, recording or any information storage or retrieval system, without written permission from the publisher. Asphalt Contractor (ISSN 1055-9205, USPS 0020-688): is published ten times per year: January, February, March/April, May, June/July, August, September, October, November, December, with an additional Buyer’s Guide issue published in August by AC Business Media Inc., 201 N. Main Street, Fort Atkinson, Wisconsin 53538. Periodicals postage paid at Fort Atkinson, Wisconsin and additional entry offices. POSTMASTER: Please send change of address to ASPHALT CONTRACTOR, PO Box 3605, Northbrook, Illinois 60065-3605. Printed in the U.S.A. Canada Post PM40612608. Return Undeliverable Canadian Addresses to: Asphalt Contractor, PO Box 25542, London, ON N6C 6B2. SUBSCRIPTION POLICY: Individual subscriptions are available without charge only in the USA. The Publisher reserves the right to reject nonqualifying subscribers. One-year subscription to nonqualifying individuals: U.S. $45.00, Canada & Mexico $65.00, and $95.00 all other countries (payable in U.S. funds, drawn on U.S. bank). Single copies available (prepaid only) $10.00 each (U.S., Canada & Mexico), $15.00 each (International).

ASPHALT CONTRACTOR FEBRUARY 2017 www.ForConstructionPros.com/Asphalt

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For every innovation in our CONEXPO booth, there are hundreds who said, “That’s impossible.”

Turns out impossible just depends on who you’re talking to. Come push boundaries with us. North Hall Booth N10036 or Gold Lot Booth G3894. volvoconexpo.com

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CONTRACTOR

LATEST INNOVATIONS FOR ASPHALT PROFESSIONALS PROFESSIONALS LATEST LATEST INNOVATIONS INNOVATIONS FOR ASPHALT PROFESSIONALS

February 2017 • Vol. 31, No. 2

ASPHALT

EDITOR’S PERSPECTIVE

Lisa Cleaver, Editor

CONTRACTOR

lcleaver@ACBusinessMedia.com 920.542.1226

LATEST INNOVATIONS FOR ASPHALTPROFESSIONALS PROFESSIONALS LATEST LATEST INNOVATIONS FOR ASPHALT

Published by AC Business Media Inc.

The Right Employees Are Out There – You Just Need to Find Them

ypically the number one item asphalt contractors list lately when I ask, “What keeps you up at night?” is labor. It’s tough to find the right people. It’s tough to train the right people. And it’s tough to hold on to the right people. It’s a problem many contractors have, which only means the pool of people looking to get their hands dirty with your asphalt company isn’t very deep. With that in mind, we’ve decided to focus on the labor shortage with some special reports on the topic. In this issue, on page 60, we offer some advice on the most common mistakes made before, during and after the hiring process and how to avoid them. In our March/April issue, we’ll focus on an asphalt company in Michigan that designed a Future Paving Professional Pre-Apprentice Program to help secure the right employees. While it might seem hopeless at times, remember, the best available workers are out there. You just need an organized effort to go find them. Here are some tips to get started in the process from The Contractor’s Best Friend, Brad Humphrey. Review & replace your “old” job descriptions. Before looking to fill a position, clearly understand what the role of that specific position is. What are the responsibilities? Include everything from showing up to work on time, to details such as “assisting in preparing equipment/tools for project”

and “support others when requested.” The more detailed you are, the better understanding you and the potential candidate have of your needs. Develop an Employee Positional Profile (EPP) which will help refine what you need as far as “social skills.” Consider the following ingredients of an effective EPP (you will need to expand on each ingredient used for each different EPP developed): • The amount of interaction with other employees • The amount of interaction with contractors, clients, suppliers, etc. • Level of decision making, problem solving— i.e. figuring things out “on the fly” • Presentation skills needed and who will they present to • Work dress expected: company uniform, long pants, shirts, etc. • Personality or communication style most needed such as friendly, detailedoriented, methodical, dominant, salesoriented, process focused, etc. If you have ever thought, “He’s just not right for the job,” you will better understand why information captured from the EPP will greatly benefit your effort to find the best workers. The construction labor shortage is a real challenge, but like other challenges, it can be overcome with the right tools and the right attitude. Good luck in your efforts & thanks for reading! AC

Asphalt CONTRACTOR

201 N. Main Street | Fort Atkinson, WI 53538 800.538-5544 • www.ACBusinessMedia.com LATEST INNOVATIONS FOR FOR ASPHALT LATEST PROFESSIONALS LATEST INNOVATIONS ASPHALT PROFESSIONALS PROFESSIONALS www.ForConstructionPros.com/Asphalt

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ASPHALT CONTRACTOR FEBRUARY 2017 www.ForConstructionPros.com/Asphalt

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THE UNIFIED “UF” SERIES DRUM

SINGLE DRUM COUNTERFLOW

PROS: RUGGED! SKID MOUNTED or PORTABLE Built to last WARPAGE Resistant

SACRIFICES COMPROMISES

CONS:

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NEW PRODUCTS

ROADTEC OFFERS ITS SMALLEST HIGHWAY PAVER The RP-170e 8-foot asphalt paver is designed for maneuverability without sacrificing power

he Roadtec RP-170e is a rubber-tire 8-ft. highway class asphalt paver with a 6-ft. 4-in. wheelbase designed to offer greater maneuverability. The hopper width is 10-in. 5-in. with a 11.5ton capacity. The smallest machine in the Roadtec paver line, the RP-170e rubber-tire asphalt paver is designed to offer better maneuverability, ride quality, and traction. Two large rear drive tires are steered by two tandem bogie assemblies, and the offset bogie assemblies to increase the ground pressure gradually. Dry disc brakes on both wheels, hydraulic braking, and a parking brake are designed to provide precise control during operation. Featuring a tight turning radius of 30-in., the 174-hp unit is designed for managing tight spots around barriers and drains. With the narrow shipping width of 8-ft. 2-in., the RP-170e is designed for quick and easy transportation between job locations.

Featuring Roadtecâ&#x20AC;&#x2122;s anti-segregation design, which now includes larger 16-in.-diameter augers, the auger assembly can be hydraulically raised, lowered or tilted. This feature can assist in eliminating segregation in certain mixes and is designed to be helpful during the loading and unloading process, as well as with constructing HMA Superpave mixtures. Standard sonic feed sensors control each side of the feed system Dual operator stations hydraulically swing out beyond the sides of the machine, allowing the operator a clear line of sight down the side of the machine, back to the screed and down to the material tunnel. On-the-fly responsiveness is designed to allow the operator to be in the best positon while paving, but move when encountering trees or other obstacles. The new Comfort Drive operator system embodies the latest in ergonomic design and unobstructed views. Fingertip controls with user-friendly switch and

button placements on the armrest are designed for operator comfort, even through long shifts. A tilt steering wheel controls the rubber tires. Unit features the FXS fume extraction system, which uses two fans to draw any fumes emitted by the asphalt mix away from the operator. Fumes and exhaust are directed through vents at the front of the engine hood. This large amount of air moving over the hopper is designed to keep the platform fumefree and cooler. The machine can accommodate numerous screed options to match paving needs. Through partnership with Carlson screeds, Roadtec offers the EZ-IV and EZ-V front mount screeds. The machine can also be paired with Roadtec-designed S-8 standard wedge-lock screed or the Eagle 8 rear extendable screed. Every screed option is electrically heated and vibratory. Search: 12287505

ASPHALT CONTRACTOR FEBRUARY 2017 www.ForConstructionPros.com/Asphalt

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roadtec.com 1.800.272.7100 423.265.0600

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NEW PRODUCTS Eos PhotoModeler UAS 2016 Software

Airmar WX Series Ultrasonic WeatherStation The WX Series Ultrasonic WeatherStation accurately measures current local weather conditions including true wind speed and direction while moving, as well as temperature, humidity and barometric pressure. • For pavement designers and contractors to make informed decisions based on real-time, sitespecific weather information • Designed to help improve operational efficiency, reduce risks and enhance overall safety Search: 12279561

Eos Systems Inc. has introduced photogrammetry software optimized specifically for photographs taken with drones or unmanned aerial systems (UAS). • Creates 3D models, measurements, and maps from photographs taken with ordinary cameras built-in or mounted on drones • Includes numerous features for optimized operation with drone photos including post processing kinematics (PPK), volume objects, full geographic coordinate systems support, multispectral image support and control point assist • For drone photogrammetry applications including surveying, ground contouring, surface model creation, stock pile volume measurement, construction and more Search: 12273642

Brass Knuckle Orange Crush Safety Goggles

Keystone Engineering Flatliner Attachment Designed for use with any high-flow skid steer, the Flatliner attachment allows asphalt contractors to make corrective grinds and maximize road bonus incentives. • The 10-ft.+ averaging ski acts as a rolling straightedge, finding bumps and shaving them level at same time • The Flat Tooth Cutting System grinds material instead of breaking it on impact and does not require water

The Orange Crush safety goggles feature specialized channels along the brow line to move water and sweat away from the eyes. • Rubber gasket seals glasses snugly against the face and is removable for conversion to standard protective eyewear • Liquid splash protection • N-FOG PLUS anti-fog technology • Optional strap locks into temple for extra-secure fit Search: 12281839

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BOMAG Cold Planers The new BM 2000/75 and BM 2200/75 cold planers feature a wide range of milling drums, unique maneuverability and large conveyor belt slewing swivel angle making them popular and reliable choices for smaller projects. • For large-scale projects on motorways, major roads and airports • Standard width of 2,000 mm or 2,200 mm and a maximum milling depth of 350 mm • BOMAG BMS 15 exchange holder system allows for lower operating costs Search: 12289197

Superior Industries Alliance Low Water Washer Superior Industries launches the Alliance Low Water Washer, which processes crusher fines right next to the crushing circuit. • Unit accepts a dry feed directly from the crushing circuit and processes the material into higher value manufactured sand • Designed specifically for washing crusher fines and uses 80% less water than the traditional screw/screen combination • Agitator section is positioned at the front end of the screen where water is added to the dry feed and mixed, producing a thick slurry; slurry is then dumped onto a dewatering screen with a series of spray bars to help clean and wash out the fines • Rates up to 300 tph Search: 12280273

ASPHALT CONTRACTOR FEBRUARY 2017 www.ForConstructionPros.com/Asphalt

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ASTEC Parts. We’re Here. Always. Combine the world’s largest inventory of in stock parts for asphalt plants, the ability to build and machine custom parts and a fully staffed department of salesmen, technicians and engineers and you have ASTEC parts. • Over 100,000 parts in stock • OEM for ASTEC, DILLMAN, Barber-Green, EssTee & McCarter • In-house parts techs and engineers available 24/7 • Over 406 combined years of experience ready to help you

800.251.6042 • www.astecparts.com

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NEW PRODUCTS Libra Systems Web Services Libra Systems’ Web Services platform provides real-time information with web alerts and web reports. • Alerts allow authorized user to configure alerts that are received via text or email • Alert types exist to meet the needs of end-users, salesmen, job foreman, plant superintendents, and general management • Web reports provides authorized users mobile access to company-wide or filtered reports • Administrators may grant selected customers (“enduser customers”) the right to subscribe to alerts or access reports • Web Services automatically, and securely, limits information to only that which pertains to their particular jobs Search: 12286417

IROCK TS-512 Portable Tracked Screening Plant

Ring-O-Matic Crack Cleaner Construction contractors, paving companies and city crews can use the Ring-O-Matic Crack Cleaner for applications such as expansion joint prep work. • Gives anyone the ability to scour any crack or crevice clean with highpressure water in a wide array of applications – without splatter from detritus, soil or other debris • Wheeled carriage positions a jet of high-pressure water from a rotary nozzle at optimum height above the surface being cleaned • Brush-like skirts on the carriage create a shielded environment around the unit while it vacuums the water and debris into a vac-ex unit’s storage tank

IROCK’s TS-512 tracked screening plant gives small- to medium-sized producers a dependable and easy-to-use machine for sizing and sorting a wide range of materials, including aggregates, concrete, gravel, sand and more. • Two high-energy, two-bearing decks: a 12- by 5-ft. top deck and 10-ft. 4-in. by 5-ft. bottom deck • Interchangeable screen media • 12-cu.-yd. hopper • 100-hp CAT Tier 3 engine • Processes 400 tph of material • Three conveyors sort as many as three sizes of product into stockpiles 16 ft. 5 in. high • Can set up and tear down screen quickly and easily

Wacker Neuson LTV Series Light Towers The LTV series light towers feature a compact design and an adjustable vertical mast that extends 23 ft. and can rotate 360° for optimum lighting flexibility. • LTV6 offered with a 12.2-hp Kohler or 13.1-hp Kubota engine and available with a 6-kW Mecc Alte generator • LTV8 has a 15.4-hp Kubota engine and an 8-kW Mecc Alte generator • Ground level mast rotator provides for faster light positioning • Can withstand winds up to 65 mph • Can be set up quickly and run for more than 95 hours due to the 45-gal. fuel tank Search: 12285370

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Get fast, relevant product information in the Buyers Guide at ForConstructionPros.com

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ASPHALT CONTRACTOR FEBRUARY 2017 www.ForConstructionPros.com/Asphalt

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WE NEED TO BUY NOW! MILLING MACHINES STABILIZERS / PULVERIZERS SHUTTLE BUGGIES 214-505-3511 214-952-8005 Please Call! Or email to: sales@earthsalesgroup.com earthsalesgroup.com We make cash offers, so there is no guess work involved. We will make sure your equipment is sold out of your territory so your equipment doesnâ&#x20AC;&#x2122;t show up working against you. No waiting months for your equipment to sell and collect payments.

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Long Drying Time Plus Long Mixing Time Equals

High Quality

MIX

DILLMAN UNIDRUM The robust, hard-wearing Dillman Unidrum takes full advantage of its long drum to produce a consistent, high-quality mix with up to 50%* RAP content. Add the optional V-Pack stack temperature control system to operate in the most efficient way possible. Only available on the ASTEC family of asphalt plants. *at 3% moisture

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DILLMAN UNIDRUM Features

332 CEN

• • • • •

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TECHNOLOGY MATTERS |

BY LISA CLEAVER, EDITOR

MILLING BENEFITS

These systems can help improve smoothness and yield on any project

he advent of 3D milling is not new. The technology has been around since around 2009, and while 3D milling may be more prevalent on airport runway jobs than mainline highway paving jobs here in the U.S., its popularity is increasing. “We sold more 3D units in 2016 than in 2013 and 2014 combined,” says Kevin Garcia, business area manager for paving and specialty construction in Trimble’s Civil Engineering and Construction Division. “We’re starting to see some states leaning toward including it in specs.” For example, Oregon’s DOT is implementing 3D milling throughout the state. The agency will provide contractors the data necessary for 3D milling in order to benefit projects with tight constraints or high material costs. Also known as Automated Machine

Guidance (AMG), 3D milling is a system where milling machines are equipped with computer technology that controls the vertical position of the milling rotors. 3D milling equipment can adjust elevation and slope based upon data sent from a total station, removing the need for extensive labor associated with surveyors placing stakes and equipment operators continually adjusting for variable mill depths. Garcia says early adopters of the technology in California, Texas, and North Carolina are seeing tangible benefits to smoothness and material management. ADVANTAGES 3D milling systems allow operators to produce the correct profile for a road without using external, on-site grade references, such as stringline, which can be flawed. A stringline system is only as accurate as the surveyor who sets each pin. It can get hit. It can blow in the wind. Workers will try to step over it and kick it by accident, and then walk away without telling anybody.

With 3D milling, the machine will follow the design rather than a potentially flawed reference. Stringline also limits use of multiple milling machines. "If you’re running one milling machine, you could set up stringline," says Garcia. "But if you’re running three milling machines on a project, you can't do it. It makes logistics very difficult. Anytime you work in echelon, it makes string hard to maneuver and navigate trucks around." Multiple milling machines can work at the same time using AMG, however. 3D systems are also capable of reproducing roadway grades and slopes within millimeters of an engineer’s specified tolerances, which goes a long way toward improving smoothness. “It’s actually much easier to create that smooth surface with the mill, and go out with the paver and lay a fixed thickness of asphalt,” says Garcia. “It’s very easy on that surface to create a nice, smooth lift of asphalt." Trying to smooth out a waved surface with a paver is difficult. You may lay a

ASPHALT CONTRACTOR FEBRUARY 2017 www.ForConstructionPros.com/Asphalt

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SO FUEL EFFICIENT, IT MAKES YOUR HYBRID LOOK LIKE A MONSTER TRUCK.

GENERAL COMBUSTION OFFERS A FULL LINE OF MULTI-FUEL BURNERS GENCO ULTRA II · EQUINOX · ULTRA FLAME · ASTRAFLAME

Nothing can compare to fuel efficiency of the Ultra II burner. Unbelievable power, unshakable reliability and faster response make it the most dependable burner available. It also runs on almost any fuel making it the greenest burner on the planet. Just one of the many brilliant systems from General Combustion. 5201 N. Orange Blossom Trail ∙ Orlando, FL 32810 ∙ 407.290.6000 ∙ GeneralCombustion.com Search: 10073093

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TECHNOLOGY MATTERS 3D systems are capable of reproducing roadway grades and slopes within millimeters of an engineer’s specified tolerances, which goes a long way toward improving smoothness.

smooth surface with the paver, but when you start rolling it, the asphalt will actually compact more above the low spots. Milling it smooth first prevents this problem and saves material. 3D milling can also help you mill more complex designs such as transitions and elevated curves. Imperfections in the existing surface do not affect the final product. Using 3D technology does not copy existing topography. Because you’re using planned data that is optimized by engineers, any sort of waves or other uneven areas will be corrected regardless what the actual surface looks like. “The technology allows precise redesign of roads, saves material being

placed and ensures design thickness, which is fundamental for long-term quality,” says Garcia. Maximizing your yield is yet another advantage of using a 3D system. The surface prepared by a 3D-equipped milling machine is very accurate. With tight specs to meet, wasted material just takes away from the bottom line. Milling accurately helps you to pave accurately.

3D milling can help you mill more complex designs such as transitions and elevated curves.

LIMITS As with any technology, there are limitations. Typical limitations are machine speed, line of sight to the instrument or satellites, radio communication and the availability of design data. Also, if the milling machine is worn out or not maintained very well, or the material it’s supposed to cut is not good, even the best calibrated 3D system will not fix it. Purchase price can be a hurdle. Typically, the biggest objection relates to the initial cost of the 3D system. Multiple machines on site can increase that initial cost. Of course, the quality of the design data is critical. 3D control systems can place more emphasis on the engineers and surveyors when they do their jobs in the first place. The 'control points' on a jobsite are absolutely key to getting a good final result. If the surveyors are careless when they set out control points, accuracy of the machine control can suffer. Also, it’s imperative for the engineer who is taking the digital design file and developing the machine control file to be used on the equipment to be accurate in the steps that he is taking. The milling machines are going to build exactly what the design file tells them to build, so if there are problems built into the design file, there will also be problems in the final results. AC

For more information, visit ForConstructionPros. com/10289092.

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TECHNOLOGY MATTERS |

BY KIMBERLY HEGEMAN, TECH EDITOR

Streamline Worker Safety with NEW APP

esigned to eliminate barriers to reporting safety incidents and near misses, WorkplaceAware makes safety managers instantly alerted to safety hazards in real time. WorkplaceAware moves safety reporting from the old paper-based documentation method to a mobile app and web database system. All reports submitted through the mobile app are geo-tagged based on a user's current location. This feature allows managers to respond to incidents faster and more accurately. In addition, the geo-tagging helps if employees forget to include location details when submitting text or photos. The WorkplaceAware app is designed to be used in combination with a MessageQube, which is a mini cellular desktop

printer that receives text and photo messages from any cellular phone. Report content can be printed using the MessageQube. Reports also populate in a company’s secure WorkplaceAware Enterprise Dashboard where safety managers can view, comment and manage reports, including documenting corrective action taken or sending reports to higher authorities. APP FEATURES: • Simple text messages can be sent using the text message feature on any mobile phone • Send photos or more detailed reports up to 600 characters in length • System can be configured to notify managers via email when reports are filed • Reports can be submitted anonymously

• Enterprise Dashboard captures digital copy of all reports • Managers may enter comments on action taken for each report • Generate PDF or CSV historical incident reports tailored by type of report or other parameters AC Mobile app: WorkplaceAware Developer: Mobile Innovations LLC Cost: Free Available on: Apple and Android devices

For another workplace safety apps, visit ForConstructionPros. com/10781996.

SAVE TIME. SAVE MONEY. It’s automatic with HOMESTEAD

Valve Types ■ ■

Homestead’s unique, innovative design lets your upgrades to automated systems go seamlessly…so you can spend your time on REAL problems. Cast iron and ductile iron material options offer a complete source of valves for any liquid asphalt. Our full line of hot-jacketed 3-way and 2-way manual, pneumatic, and electric actuated valves cover all operation requirements.

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■ ■ ■

Valve Materials ■

Only Homestead’s cutting-edge actuation design allows you to easily add or replace actuators in line—without modiﬁcation.

Full Port – Standard Port 2-Way Shutoff and 3-Way Diverter Patterns 1"-8" Flanged and 1/2"- 4" Threaded Steam/Hot Oil Jacketed Transﬂo Plug Proportioning Plug

■ ■

Cast Iron – to 450° F Ductile Iron – Over 450° F High Temperature Seals

Field-mountable actuation kits are available for your existing Homestead valves.

Actuator Types

Flexibility, quality, value…it’s automatic with Homestead.

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THE ASPHALT VALVE EXPERTS

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Pneumatic Electric Open-Close Modulating

Search: 10073305

ASPHALT CONTRACTOR FEBRUARY 2017 www.ForConstructionPros.com/Asphalt

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Search: 10074806

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PRODUCTION NOTES |

BY JESSICA STOIKES, ASSOCIATE EDITOR

Prepare your Asphalt Plant for

Production Season Proper maintenance before the weather breaks, and after, can help ensure a smooth paving season

hen asphalt contractors are ready to pave, your plant better be ready to work. Unexpected downtime during the paving season is costly not only to your plant operations, but often times for your customers as well. With spring just around the corner, plant operators should be focused on making sure their facilities are in top operating shape before itâ&#x20AC;&#x2122;s too late and production is stalled. "The springtime is the busiest time for the service department. Plants do not like to be shut down, not even for one night, and when they are down for months it is even worse," says Mike McClure, regional sales manager, parts department at Astec. "Just like on a daily basis the morning is when you are more likely to have a break down, the spring startup is your most troublesome time of the year." Asphalt plant manufacturers know their products and can offer insight into what you should address before the season begins. PREVENTION IS KEY During the winter months, your company should optimize plant downtime by completing a myriad of preventative maintenance tasks. A winter repair regimen for asphalt plants consists of a list of 'trouble spots' that have accumulated

ASPHALT CONTRACTOR FEBRUARY 2017 www.ForConstructionPros.com/Asphalt

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The top five touchpoints checked before spring start up should be the burner, pumps, baghouse/exhause fan, drag conveyor and belts.

over the course of the season that they know need to be addressed in the offseason. During this time, be sure to thoroughly check things that are often overlooked when they've been trouble-free. "Every plant should have a checklist for their particular plant for getting ready for storage and the spring startup," McClure says. "Have the list sitting in sight in the control house for several weeks before you shut down and when you see something that needs attention over the winter, put it on the list. Then prioritize the items. During the winter maintenance, make sure everything is done, especially the things that had high priority." “Proper plant maintenance is a good investment for long term plant operation,” says Mike Devine, president of Asphalt Drum Mixers (ADM). “Proper maintenance helps to avoid problems at start up in the spring, keeps the plant running at peak performance, helps to avoid downtime and keeps employees safe.” Devine says the top five touch points that should be looked over before spring start up are the burner, pumps, baghouse/exhaust fan, drag conveyor and belts. “There could be so many more, but where do you stop?” Devine says. McClure recommends these steps be taken before spring start up to help ensure your plant is ready to work. Check the thickness of everything that wears: Start with the bins and work your way through the plant, following the path the material takes. Chutes to the drum, the drum itself, the drag conveyor, then the batchers and silos. It’s too late when the metal is so thin you can’t weld to it. This is most critical on drums and silos where the skin is stressed. You don’t want these to get much less than ¼-in. in thickness and anything less than 0.2-in. should sound warning bells in your head. Almost every year you hear of a silo that starts to “bear can” or “gives birth” and drums that rip

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themselves apart. Ultrasonic thickness testers can be found on the internet for less than $1,000 and every plant should have one. Have your compressor checked when you shut down: If you were shut down for an extended period of time, have it checked again when you put it back into service. Check all your control wiring and connections: Replace any warn cables, or tachs and Loadcells that look like they can be trouble later. Being down for 1 hour may be more costly that replacing all of them. Get your plant computers running and tested before the first week of production. Check everything that moves: Grease all bearings and replace any that you think may cause trouble, especially the head shaft of your drags and elevators. “I try to tell everyone they should keep everything from the drive gears to the shaft and shaft bearings to the segmented sprocket for the drag chain, on the shelf,” McClure says. “Yes they are expensive, but not as expensive as being down a couple of days while you are waiting to have these made and shipped. It happens many times every year at the worst times.”

During the winter months, your company should be optimizing plant downtime by completing preventative maintenance tasks.

Have your heater serviced, and heat up your plant early: It can take a long time to get a plant heated back up, especially in the north. “I have been to several plants where they could not start on schedule because the oil was not hot, and have even had plant damaged due trying to run when they were too cold,” McClure says. Make sure your heating oil is in good condition, it doesn’t last forever. Additives and cleaning chemicals can be circulated through your system to prolong the life of the oil, but it does have a finite life and should be changed. Make sure burner is clean, checked andready to go: McClure says it would even be wise to have a technician check it in the first couple of weeks of running. “He will save you, in burner fuel, and possible down time, many times what he will cost.”

FEBRUARY 2017 ASPHALT CONTRACTOR

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PRODUCTION NOTES

Each component has its own daily checklist that needs to be observed for optimum production.

It might be wise to have a technician check your burner before your plant hits spring production.

THE DAILY GRIND When the season is in full swing, some plant operators don’t stop to think about daily or weekly maintenance checks. However, not completing this maintenance can be detrimental to your plant operations causing you to lose time, money and customers. "The number one most expensive part of plant maintenance is downtime," McClure says. "Your plant not running is going to be more expensive than any part you're going to need to buy to fix the problem." “If maintenance is not done regularly, material could be packed in the drum or drag causing more expensive problems,” Devine says. “Motors and gear reducers could seize up, employee injuries could occur and more importantly the plant may not be running at maximum efficiency, costing you money.” ADM recommends these daily checks for your asphalt plant to ensure safety and maximum efficiency:

Daily Maintenance Checklist: Bag house and primary drop out chamber: • Drain the air compressor & manifold(s) of condensation. • Normal operating pressure should be 3-in. wc to 6-in. wc. • If the pressure is more than 7-in. wc operating pressure, check the filter clean rate, grain loading, pulsing time (cleaning), backwash air pressure (90 to 100 psi). • Check the belts and drive components on the baghouse screws and blowers. • Check oil levels in gearboxes. • Check for leaks in the gearbox seals. • Check the fines material level in the unit. Cycle silo gates, bypass gate and asphalt valve: • Check for loose or worn bolts, nuts and pins on the air cylinders. • Check for airline leaks. • Check for loose cylinder rod end locking nut. • Lubricator is filled with light tool oil. Air compressor: • Clean the dirty intake air filters. Clean or replace. • Check the lubricator oil level. • Drain the tank of condensation. • On dual action compressors, check the pilot valve for correct operation. Drum: • Check the v-belts on the drum drives for the correct tension and wear. • Check for excessive drum tire pressure upon guide idlers (adjust trunnions). • Remove material from the discharge chute. Fuel pump: • Check for fuel leaks. • Adjust the packing if needed. • Observe fuel pressure for normal circulating pressure. • Check for irregular noises or vibrations. Aggregate feed bin and fast conveyor: • Check the belt splice condition. • Check for loose material, which may affect weigh-bridge operation.

ASPHALT CONTRACTOR FEBRUARY 2017 www.ForConstructionPros.com/Asphalt

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Where the Lab Meets the Road OUR WORLD-CLASS TEAM MEANS YOUR WORLD-CLASS ROAD Ingevity has been customizing unique solutions to fit your needs for over 60 years. We are a team of more than 75 chemists and civil engineers, across five global laboratories, who innovate technologies specifically designed to improve the performance of your roads. Whether at your plant or on the jobsite, our team is by your side from mix design to project completion. Let us introduce our lab to your road. Choose EvothermÂŽ and we can build world-class together. Contact us today at evotherm@ingevity.com.

WARM MIX ASPHALT TECHNOLOGY

Search: 12198580

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PRODUCTION NOTES • Check for cuts in belts. Repair if needed. • Check the drive belt condition & tension. • Confirm the gate hole positions. • Make sure all idlers rotate. Water pump and lines: • Check corrosion and leaks in the supply line. • Check for correct water pressures (40+ psi). • The suction check-valve is clear of debris. Discharge line to pond: • Ensure the discharge line is below the water level and/or has an inner tube on the end to stop suction. Magnehelic pressure gauge: • Check operating pressure drop while producing hot mix asphalt. Readings should be at or above recommended 15 inches of water Difference in water pressure gauge readings: • Remove and clean strainer. • Replace nozzles if worn. Pond water and material level: • Make ponds large enough for rated capacities. • Clean out ponds if material levels are high.

Electrical cables: • Check for loose connections. • Check for cut or mashed sections. Repair if needed. Drive rollers: • Replace if missing, worn or belt lagging Drive belts: • Check drive belt condition & tension Drag conveyor: • Check the tension & wear on the conveyor chain. • Check for damaged flights. • Check the head shaft and sprocket condition. • Track or train the chain with the tail idler adjustment. Bearings • Grease as needed or by schedule. • Check for housing cracks or damage. This may seem like a lot of touchpoints to check over every day, but it's time well spent considering the alternative of a plant shut down. "One of the things I always was thankful for when I worked in the service department was I almost always worked on new equipment," McClure says. "I hate working on dirty greasy plants and there is no reason for any out there. It is management’s responsibility

as well as the men and women working at the plant. I hear ‘we don’t have enough people,’ and ‘they don’t give us enough time,’ and this can be true — but I also see two people sitting in the control house watching the drum turn when one of them could be cleaning, or even waiting on the last truck with nothing to do while the plant is covered in muck. “Clean plants run better and breakdown less because of the pride of the employees that maintain it,” he continues. “Be proud of what you do. You build roads, one of the noblest professions a person can have. You connect the world and it is not an easy life." “We strongly believe that when someone has a clean and well maintained asphalt plant, the employees take pride in keeping it that way,” Devine concludes. “It helps to retain quality employees and it helps sell the product to customers while producing the highest mix quality.” AC

Visit ForConstructionPros. com/12098559 for more information on how you can use plant downtime to better prepare your business for the busy spring paving season. Clean, well-maintained asphalt plants run better and break down less — and show the pride of the employees that work there.

ASPHALT CONTRACTOR FEBRUARY 2017 www.ForConstructionPros.com/Asphalt

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See us at Conexpo Booth #90203 Bronze Hall

DIGITAL MONITORING OF YOUR TANK LEVELS AND VALVE CONTROL SYSTEM THE ORIGINAL

Meeker Equipment is proud to introduce our new LIQUID VISION Digital Tank Monitoring and Valve Control System to ensure safety and reliability when filling your tanks. FEATURE

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• No need to send someone on top of tanks to “stick” tanks • Safe – Does not expose workers to hot air temperatures on tank

Visual and Audible Signals for Tank Levels

• Keeps workers aware of tank overfill conditions

Local or Remote Control

• Allows plant operators to give or take tank filling responsibility to truck drivers

Low Level Alarms

• Triggers operators to re-order their liquid products

Tank Valve Control

• Keeps tanks from being contaminated with other products

Tank Valve Control

• Valves open/close based upon desired product • Saves time when changing mixes on the fly

Optional: Smartphone interface

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Easy to Understand User Interface

Precise Tank Level / Easy to Read Screens

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Simple Valve Control

Unloading Station Control

Contact Information Your Preferred Asphalt Equipment Resource The Meeker Family

Meeker Equipment Headquarters 4381 Front Mountain Road Belleville, PA 17004 Phone: (717) 667-6000 Fax: (717) 935-2389 E-mail: info@meekerequipment.com

WE CAN HELP - Contact Us Today! Search: 10073849

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PRODUCTION NOTES |

BY CLIFF MANSFIELD

How to Better Understand Your Asphalt Plant A look at the benefits of keeping accurate yearly records

ast month, I talked about the strategies for combating employee theft and the importance of yearly records analysis to identify such problems. This involved the material audit report component. But there are other potential benefits to this type of comprehensive records keeping at your asphalt plant. As I travel around the U.S. and beyond analyzing plant problems and trying to correct them, I am always astounded by two things. One is when I ask, “How long has the plant been doing this?” and the answer is, “It’s always done that.” I want to say, “Why don’t you fix it?”

A 250-tph drum plant operating in the vast Nevada desert. Dry aggregates are a plus for optimum production.

The other is when I am trying to analyze burner issues, and I ask, “What was your fuel consumption last month?” Most of the time I get, “We don’t keep track of that, so I don’t know.” This is a very disappointing answer. How can you not know this data and competently manage an asphalt plant? One of the most important strategies for success at your asphalt plants is a little concept called “focused analytical data.” Several components come in to play in this process: operational audit reports, material audit reports and mechanical audit reports.

UNDERSTAND YOUR OPERATIONS One benefit of the operational audit report is that you will have a record of burner fuel usage across the entire year. These records will include the wet winter and spring weather and also incorporate the bone dry summer and early fall conditions. As a part of the operational audit report, I ask the QA/QC test lab keep daily records of moistures, AC contents and sample results, noting any irregularities. I ask that they graph this data weekly and turn it in at least on a monthly basis. From there it is up to the production manager to organize and present this data to upper management in a manner that can be analyzed, understood and related back to conditions that existed at your asphalt plant at the recorded times. By using this information you can calculate your fuel usage correlated to incoming moisture conditions. By graphing your plant report data and comparing it with your test lab moisture records for these periods of time, you can see trends in fuel use. Trends — that if read and understood — will alert you when you need to work on burner tuning issues, drum flighting wear or exhaust system issues. CREATING TRENDS For the next few issues I am going to talk about burners and issues relating to costing you fuel economy. As we all know, the thing that affects fuel usage the most is incoming aggregate moisture content. Obviously if your incoming moisture from the cold feeds is 7%+ you are going to consume more fuel drying it than you will in the summer when the moisture is 3% or less. We all know this, but the

Cliff ’s Notes

trick is to use these records to plot trends in fuel usage over a period of time. What was your fuel consumption the last time your production rate and incoming moistures were the same? By comparing this data you should be able see any problems as they develop. I have always recommended that companies do a daily plant report. I have written about these in the past and even offered a free template on my webpage, hotplantconsulting.com/articlefourteen. html#howto so please feel free to download them. In these reports, the important thing is to include a record of the day’s fuel use, the incoming aggregate moistures, RAP moisture and percent, total day’s production, liquid AC inventory, daily AC usage, and quantify any waste. This report should also include weather data like temperature, cloudy or clear, windy or calm. All of these things affect fuel usage to some degree. With these daily records, you can then plot weekly trends, monthly trends, or whatever is suitable for your plant manager. AC Cliff Mansfield, owner of Cliff Mansfield Inc., operates C.M. Consulting, an asphalt repairing, upgrading and operational training company. He has 40 years of experience in the industry. Visit hotplantconsulting. com for more information.

ASPHALT CONTRACTOR FEBRUARY 2017 www.ForConstructionPros.com/Asphalt

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Search: 10074781

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PRODUCTION NOTES ADM Portable and Stationary Recycle Systems Asphalt Drum Mixers offers four models of portable and stationary recycle systems that allow plants to use milled material in hot mix asphalt (HMA). • 15-ton capacity • Continuously welded at the seams • Bins contain angle irons and midsection stiffeners for reinforcement • Includes a 2-ft.-wide by 45- to 65-ft. heavy-duty weigh conveyor for RAP transfer • Portable units feature heavy-duty I-beam frame on a gooseneck trailer with a fifth-wheel kingpin hitch, single axle and air brakes Search: 10082306

Eagle Hybrid Traxx Impactor Plant The Hybrid Traxx track-mounted impactor plant features diesel electric power for both the impactor and the plant, with hydraulic operation powering the tracks. • Equipped with Eagle Crusher’s new UltraMax II Impactor • Largest under-crusher clearance in the industry at 18 in. — making it ideal for concrete and asphalt processing • Independent hydraulic adjustment for primary and secondary curtains reduces wear cost and provides precise product control • 42-in. x 40-ft. conveyor fixed at a 10-ft. discharge height allows for direct loading of trucks • Features a sculptured 3-bar, solid-steel rotor backed by the industry’s first 5-year rotor guarantee Search: 10090720

Meeker Batch Plant RAP Kit This system features precise control of RAP. • Unique weighing system allows for higher RAP percentages in mix • Positive control of stem release • Steep sloped bin walls on rap bins for trouble free operation • PLC touch screen controls Search: 10086128

Search: 10074819

ASPHALT CONTRACTOR FEBRUARY 2017 www.ForConstructionPros.com/Asphalt

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Get fast, relevant product information in the Buyers Guide at ForConstructionPros.com

Cargill WinterPave Asphalt Anti-Freeze

Ingevity Evotherm Warm Mix Asphalt Evotherm warm mix asphalt technology from Ingevity can be used in any traditional hot mix asphalt (HMA) application - from the binder course to the surface course. • Allows asphalt application at a temperature that is 100° to 130°F lower than HMA • Requires no equipment changes at the plant or jobsite; product is metered into existing materials and drops into existing HMA job mix formulas • Designed to allow higher percentages of recycled asphalt pavement (RAP) to be used

Cargill now offers its WinterPave asphalt anti-freeze, a new product specifically designed for helping make safer winter roads an easier process for public works officials and commercial contractors while providing an environmentally friendly option. • Mixed directly with asphalt during production for easy installation • Delays formation of slippery conditions caused by snow and ice for easier, faster plowing • Longer margin of time for snowplow drivers to intervene during heavy snowfall • Releases fewer chlorides into the environment • Helps extend pavement life and may help the reduction of potholes • Reduces the number of sodium chloride applications needed

Search: 10862025

Dillman Equipment UniDrum The Dillman unified drum is a high quality counterflow design that is offered in both portable and stationary arrangements. • Offered as part of complete new plants and also for retrofit applications • Range of production capacities from 200 to 700 tph • Optional warm mix system • Optional V-Pack Stack temperature system Search: 10739886

Search: 12283188

Kenco Engineering, Inc You spent big money on your equipment... MAKE IT LAST! Protect your investment with Kenco longer life wear parts. Proudly manufactured in the USA since 1957, Kenco offers innovative products for the aggregate, asphalt and road building industries. Our products are designed to increase wearlife and reduce downtime on your plants and equipment. Call Kenco and let our team of application specialists protect your investments: 800-363-9859

Visit Kenco in booth C-20547 www.kencoengineering.com

Search: 10073542

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PRODUCTION NOTES Astec Whisper Jet Burner Astec’s Whisper Jet features a compact flame that is compatible with most drum designs. • Designed to burn various fuel grades cleanly and efficiently • Rapid combustion keeps NOx and CO emissions low • Swirling air and flame are created by the fixed internal spin vanes and the patented castellated nose cone, ring and nozzle design, which allows for fast and complete combustion Search: 10077069

LIBRA WEB SERVICES Mo b ile co n n ect ivit y f or t h e asphalt & aggr egat e industr y! Automatic Text/Email Notifications Real-Time, Drill-Down Reports

Secure Access For Your Customers ConExpo – Con/Agg Booth # (S-61529)

Online Quoting

Kolberg-Pioneer 3365 Pioneer Jaw Crusher Kolberg-Pioneer Inc. offers its 3365 Pioneer jaw crusher. • Innovative shaft and bearing assembly increases serviceability and reduces maintenance and rebuild cost, providing a lower total cost of ownership through the lifetime of the machine • Electric motor mount, v-belt drive and guarding are all integrated on the machine, providing an easy-toinstall compact package for mobile or stationary applications • For hard rock and recycled applications • Automatic adjust for both the wedge style and tramp iron release systems • Replaceable jaw die seats Search: 12270961

librasystems.com 215.256.1700 S e t t i n g t h e S t a n d a r d I n Au t o m a t i o n & B u s i n e s s I n te g r a t i o n Search: 10073668

ASPHALT CONTRACTOR FEBRUARY 2017 www.ForConstructionPros.com/Asphalt

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Get fast, relevant product information in the Buyers Guide at ForConstructionPros.com

ClearSpan Low-Profile Building The Low Profile Building from ClearSpan Fabric Structures is designed to be built on blocks, foundations, containers, helical piers or posts of any height, ensuring that the building’s clearance meets any application. • Short sidewalls to create a structure that is as tall or short as needed • Features a peak design and utilizes ultra-strong truss arch design • Triple-galvanized structural steel • Covered with 12.5-oz., 24-mil rip-stop polyethylene fabric that is UV resistant and comes in four color options • Covers allow natural light to filter through, eliminating the need for artificial lighting during the day Search: 12194516

Kleemann Mobiscreen Kleemann’s Mobiscreen line has a mobile screen for every need, from the quick-setup MS 16 and MS 19 – which are designed mainly for the contractor – to the larger MS 18 and MS 20, designed mainly for quarry applications and high output. • Track-mounted screen plants range in screen surface size from 8.4 to 22 square yards

Electric heat from Process Heating Company improves your operation’s efficiency. How?

• Designed as a double-deck or tripledeck screens with or without feed hopper, as a banana screen, with finger-screening surface with rubber perforated panels, and more • Screens are for use everywhere high outputs are required and heavy duty material must be separated Search: 12228907

•

Reduce Operating Costs: Electric heat is always 100% efficient, compared to fossil-fuel-fired heat that operates at only 50-85% efficiency.

•

Improve Asphalt Quality: Low-watt density heaters dissipate consistent, controlled heat on the sheath.

•

Reduce Maintenance: Drywell-style elements eliminate the need to drain tanks for service.

•

Increase Heater Life: PHCo electric heaters typically last more than 30 years.

•

Enhance Sustainability: No stacks, no emissions – and no expensive permits.

PHCo has been supplying customers with a cleaner, safer and more reliable heat source since 1947. To learn more, call us at 866-682-1582 or email info@processheating.com.

Visit us in Booth C33235!

PROCESS HEATING COMPANY

www.processheating.com Search: 10074285

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PRODUCTION NOTES Gencor Ultrafoam GX2 System Gencor’s latest development in warm mix technology is the Ultrafoam GX2 . • Can achieve consistent foaming at varying production rates without the use of a powered mixing device • AC and water can be introduced at widely different flow rates and pressures • Compressed Air Purge releases remaining water in the piping and hose between the unit mounted on the drum when temperatures approach freezing • Water Flow Alarm senses water and transmits alert to the operator if loss of water flow to the unit occurs • Pump heater features a convective heat bulb used inside the pump enclosure to prevent pump and internal components from freezing • Weatherproof enclosure provides freeze and dust protection to the pump and electronic parts Search: 10223065

Superior Industries Anthem Inclined Screen Superior Industries offers the Anthem Inclined Screen, engineered with a single- or double-shaft drive depending on the specific application needs of the bulk processing customer. • Patent pending bottle jack lifting points simplify and speed spring replacement and improve safety • Unique segmented belt guard requires only one person to remove and return the guards during maintenance • Screens can be custom designed to fit a customer’s existing structure • Double, triple, and quad deck configurations for 5x16, 6x16, 6x20, 7x20, 8x20, and 8x24 models Search: 12288906 Search: 10074524

ASPHALT CONTRACTOR FEBRUARY 2017 www.ForConstructionPros.com/Asphalt

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KING OF THE ASPHALT JUNGLE. BOOTH #C30048

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ZERO DOWN FINANCING

SealMaster® Pavement Maintenance Equipment Maintaining the World’s Pavement for 50 Years. sealmaster.net | 800-395-7325

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JOBSITE INNOVATIONS |

BY LISA CLEAVER, EDITOR

Smooth Pavement, Joint Transitions Needed for

RUNWAY PAVING

S.T. Wooten uses new paving technologies & techniques to accomplish project goals

hen visitors come to Marine Corps Air Station (MCAS) Cherry Point, they’re likely to forge lasting memories of roaring jet engines and pilots taking off in some of the world’s fastest aircrafts. Commissioned in 1942, MCAS is an airfield located in Havelock, NC, which has been a source of pride for local residents and Marines from around the globe for more than 70 years. It is currently home to the 2nd Marine Aircraft Wing, who conducts various air operations in support of the Marine Forces. In accordance with its mission to provide the highest quality operating environment, MCAS trusted S.T. Wooten to repave two important runways, 23R and 15L, to safeguard the nation’s airmen and its aircrafts.

The project began on June 6, 2015, and was completed a little over a year later on July 21, 2016. PROJECT OBJECTIVES & PREPARATION The existing pavement on the runways was extremely oxidized with both transverse and longitudinal cracking. The contract for the project called on S.T. Wooten to produce smooth pavement and joint transitions across the runways while exceeding the required percentage of compaction. The treatment and processes for the pavement repairs were also named in the contract. “A number of best practices and innovative methods were used to ensure the project exceeded MCAS’s expectations,” says Chris Croom, division manager of asphalt materials and quality control at S. T. Wooten. “These included the pavement milled to grade, cracks sealed and leveling performed prior to paving the surface mix.” To prepare for paving, S.T. Wooten used robotic total station technology with the milling machine to ensure the

One 2-inch-thick layer of HMA surface mix combined with HMA leveling of variable thicknesses was placed on this project, with a total of 55,110 tons of asphalt placed.

runways were cut to grade requirements on the project. This technology uses an electronic (transit) system integrated with an electronic distance meter (EDM) to read slope distances from the instrument to a particular point. “Providing the capability to precisely control the instrument from a distance via remote control, the total stations helped our operators increase efficiency on the project,” says Croom. MIX DESIGN CHALLENGES The mix designs for Runways 23R and 15L were specified by the government using U.S. Army Corps of Engineers standards for hot mix asphalt (HMA) airfield paving. There were two mixes applied: HMA surface and HMA leveling. One 2-inch-thick layer of HMA surface mix combined with HMA leveling of variable thicknesses was placed on this project, with a total of 55,110 tons of

ASPHALT CONTRACTOR FEBRUARY 2017 www.ForConstructionPros.com/Asphalt

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JOBSITE INNOVATIONS Commissioned in 1942, MCAS is an airfield located in Havelock, NC, which has been a source of pride for local residents and Marines from around the globe for more than 70 years.

asphalt placed. “These mixes were intended to give MCAS Cherry Point Airfield a long service life under variable conditions and the ability to handle load from military aircrafts,” says Croom. A portion of the project was paved in colder weather, during the winter months, so S.T. Wooten used an antistrip warm mix additive called Evotherm M1-3G, produced by Ingevity, which helped with mix compaction in cooler temperatures. A 2015 Caterpillar AP1000F paver with a vibratory screed was used to pave both runways. The maximum screed width used was 18.4 feet. S.T. Wooten also used a Roadtec SB-2500 material transfer vehicle (MTV). Two 2015 Hamm HD 120 IVVHF steel wheel rollers and one 2015 Hamm

HD VT steel/pneumatic combo roller were also used to help achieve desired density. NEW TECH HELPS OVERCOME CHALLENGES “The challenge with this project centered on the balance of achieving multiple specifications, producing smooth pavement and joint transitions across the runways while also ensuring the project surpassed the required percentage of compaction on the mat and the longitudinal joints,” says Croom. “To accomplish this, we implemented a cohesive strategy to ensure that not only were the customer’s needs met, but their expectations were exceeded,” he says. “We incorporated a Willow Designs wedge device, with vibration, to shape and compact the edge of the mat to an angle of about 30 degrees. Tack was applied to

the joint prior to placing the adjacent lane of asphalt, and an Asphalt Reheat Systems infrared joint heater was used to heat the longitudinal joints as the next lane was being placed. A Hamm combo roller was used primarily on the longitudinal joint.” The joint heater and wedge devices were two innovative solutions used on this project. “We used a Roadtec SB-2500 MTV to produce a smooth pavement without mix or temperature segregation, and to reduce the potential pickup of foreign object debris (FOD) by not having trucks on the tacked surface,” says Croom.

The mix designs for Runways 23R and 15L were specified by the government using U.S. Army Corps of Engineers standards for hot mix asphalt (HMA) airfield paving.

ASPHALT CONTRACTOR FEBRUARY 2017 www.ForConstructionPros.com/Asphalt

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2/1/17 9:40 AM

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JOBSITE INNOVATIONS

“FOD can be picked up by jet engines and result in significant damage.” S.T. Wooten also used non-tracking tack supplied by SEACO Emulsions Inc., to further help address the concern for FOD which could have been created by the haul trucks or the paving equipment. A broom tractor and sweeper truck were also used nonstop to mitigate FOD and ensure a quality finished product. Other innovative equipment utilized included: • A Road Dryer 1200 used to dry the milled surface after a rain, to keep paving as continuous as possible • A portable asphalt plant onsite to help facilitate efficient hauling of the mix to the paver and improve mix temperature retention • Light plants to continue paving into the night and start earlier in the mornings to limit the number of

transverse joints on the project “With this combination of best practices and innovative equipment, we were able to ensure both smooth pavement and smooth joint transitions, in addition to achieving the required densities.”

To prepare for paving, S.T. Wooten used robotic total station technology with its milling machine to ensure the runways were cut to grade requirements on the project.

LESSONS LEARNED Croom says S.T. Wooten learned that the paving techniques used on this project gave the company the best opportunity for successful paving on similar applications in the future. “It will help us continue to build on the innovations that we implement for our customers, helping set ourselves apart and get the job done better,” he says. And as always, communication and coordination between S.T. Wooten and the Naval Facilities Engineering Command was crucial to the success of this

project. Says Croom, “This project was a great example of how S.T. Wooten strives to investigate and utilize innovative paving technologies and techniques in order to accomplish our project goals while ensuring we construct high quality pavement.” AC

For another article on runway paving, visit ForConstructionPros. com/12038974.

ASPHALT CONTRACTOR FEBRUARY 2017 www.ForConstructionPros.com/Asphalt

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IT’S TIME WE CLEARED

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JOBSITE INNOVATIONS |

BY ALLAN HEYDORN, CONTRIBUTING EDITOR

What Causes Waves in Asphalt? An unusual base material can create a defect when not used properly

Fresh boiler slag was used as the base material on this parking lot project, creating waves in the finished product.

ome pavement defects are more uncommon than others, and what faced Don Rooney with Pioneer Paving & Grading when he served as a consultant on a job was a bit of a puzzle. Rooney walked on a 10-year-old 50-ft. x 200-ft. parking lot rehab job in Virginia – and saw waves of asphalt pavement. “Drivers couldn’t drive at 10 mph over the pavement because of these waves,” Rooney says. So what was the cause?

A core sample was taken and Rooney discovered the problem. Boiler slag, a byproduct of the steel-making process, was used as the base material. The slag is essentially the same material often used in sealcoating under the name Black Beauty, but where sealcoating slag is sand-sized aggregate the slag used as a base is considerably larger. “It looks like crushed volcanic rock,” Rooney says. “It’s very abrasive and it’s a little bigger than sand.” Rooney says boiler slag as a base material isn’t common in the United States but it’s a regional material available near steel mills. “Contractors use it because it works well and is about half the price of stone,” Rooney says. “It packs wonderfully.” So 10 years ago, this industrial plumbing supply parking lot was paved using boiler slag from a nearby steel mill as base material. Slag was placed 8 in. deep and covered with 3 in. of hot mix asphalt. The problem, Rooney says, is the boiler slag was fresh from the steel mill. “Fresh boiler slag releases a gas as it ages. So if it’s taken fresh from the mill, placed, compacted and then covered with hot mix asphalt, that gas hasn’t had time to be released,” Rooney says. “When it does start releasing, it doesn’t have any place to go. It’s contained by the hot mix asphalt on top of it.” Rooney says the gas then creates pressure beneath the asphalt, bending the pavement as it tries to find a way out. “In this particular parking lot, the pressure from the gas created waves in the pavement – so bad that drivers couldn’t drive over them.” He says boiler slag can be used effectively as a base material but that it must age to allow the gases to escape. He says most contractors who use it wait up to two years before using it as base material.

HOW TO FIX IT The solution, Rooney says, is to pulverize the asphalt into the slag base, mix it together, then compact it before placing an overlay. The pulverized mix of base and surface course will serve as the new base. Rooney estimates there will be a 30% fluff factor of remixed material that will need to be hauled from the site to enable installation of a 3-in. asphalt surface course. “We’ll want to pulverize the entire surface layer and about 2 in. deep into the boiler slag base course,” Rooney says. “Going 2 in. deep into the base ensures the material is mixed thoroughly and it also helps keep the teeth of the machine cool.” Once the pavement is pulverized and compacted, a 3-in. surface course will be installed and the wave problem will have been repaired. AC

For more articles on pavement defects, visit ForConstructionPros. com/11071622. Boiler slag can be used effectively as a base material, but it must age to allow gases to escape.

ASPHALT CONTRACTOR FEBRUARY 2017 www.ForConstructionPros.com/Asphalt

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When you’re ready to take control of your asphalt production, we have you covered. ADM’s full line of asphalt plants, ranging from 60 – 425 tph, give you the power to lower production costs, increase proﬁtability and grow your business. When you own the plant, you call the shots.

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EX SERIES

Asphalt Drum Mixers

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JOBSITE INNOVATIONS Carlson CP75 Commercial Class Paver

Live Bottom Trailers

Heavy Duty Trailers

The CP75 commercial class paver features a 74-hp Cummins Tier 4i engine delivering more power, improved fuel economy and high torque. • Electrically heated EZC813 screed with an 8- to 13-ft. standard paving width or optional 8- to 15-ft. EZC815 screed • Screed-mounted controls provide an intuitive platform that keeps the controls relative to the operator • One-piece forward tilting hood and forward access panel over the hopper for easy maintenance and serviceability • Built with heavy-duty replaceable floor plates, hardened steel auger flights and a rebuildable platform Search: 12087872

Volvo DD105 Compactor

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The redesigned SP-100e gravity-fed asphalt paver eliminates a number of material-handling conveyor components and requires less engine power, saving fuel. • Base paving width of 10 ft. • Hopper capacity of 11 tons • Accepts the material at the top of the machine, where it is fed downward to the auger and screed • Combination of a gravity fed system with a material transfer vehicle helps remedy physical and thermal segregation in the mix • 173-hp Cummins QSB6.7 Tier 4i engine • Solid rubber wheels

The 10-ton DD105 is available with eight amplitude settings and Volvo Intelligent Compaction or Volvo Intelligent Compaction with Density Direct. • 66-in.-wide front and rear drums • Standard dual-amplitude settings allow drum forces to be easily adjusted according to material depth • 114-hp Volvo 3.8-liter, Tier 4 Final engine • Auto-idle and ECO mode can reduce fuel consumption by up to 30% • Visibility-enhancing pedestal frame • Pressurized water system with triple filtration Search: 12185806

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Asphalt Distributors

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Clarence Richard EZ-Temp Indicator Sensor The EZ-Temp Indicator Sensor from Clarence Richard uses a continuous readout that monitors temperature variance of the paving mat. • Designed to improve rolling performance and job quality using the latest infrared technology • EZ Calibration Control features one-time adjustment for accurate temperature reading • Durable all-weather design Search: 12229698

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ASPHALT CONTRACTOR FEBRUARY 2017 www.ForConstructionPros.com/Asphalt

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BOMAG Cedarapids CR662RM RoadMix MTV/Paver The CR662RM RoadMix MTV/paver allows a crew to remove the rear conveyor assembly used for transferring material from the tractor and replace it with the screed assembly for paving, all in less than four hours. • 30-in.-wide MTV conveyor offers a discharge height of 73.2 to 115.8 in. for non-contact paving and swivels 55° left or right of center for offset paving • Can be equipped with the Stretch 20 or Fastach 10 screed for paving widths up to 30 ft.

• Throughput capacities in excess of 600 tph whether equipped as a paver or MTV • 260-hp Cummins Tier 4 Final diesel engine • Improved Remix Anti-Segregation System • Smartrac self-tensioning system applies correct track tension whether traveling in forward or reverse Search: 12226868

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Caterpillar CB10 Asphalt Compactor The 10-metric-ton CB10 asphalt compactor can be equipped with a combination of oscillatory and vibratory drums. • Front drum available in two amplitude, five amplitude or Versa-Vibe systems that provides initial compaction • Rear drum with optional oscillatory system utilizes pod-style eccentric weight technology for optimal smoothness and density • Durable power-transmission employs a belt-drive system • Infra-red mat temperature sensors integrated into the front and rear bumpers Search: 12277402

VISIT US AT BOOTH #C30322 Search: 10073245

www.ForConstructionPros.com/Asphalt

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FEBRUARY 2017 ASPHALT CONTRACTOR

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JOBSITE INNOVATIONS Vögele Super 1800-3i SprayJet The new Super 1800-3i SprayJet paver from Vögele is designed for the placement of thin bonded overlays. • ErgoPlus 3 includes important spraying functions integrated into the menu of the large color display on the paver operator’s console • With the spray module removed, unit may be used as a conventional asphalt paver • Maximum spray width of 19 ft. 7 in.; as a conventional paver without spray function, it can pave widths of up to 29 ft. 6 in. • Equipped with five spray bars • Maximum possible pave speed is displayed for the paver operator as a function of the set rate of spread Search: 12228900

GSSI PaveScan RDM Asphalt Density Assessment Tool The PaveScan RDM asphalt density assessment tool is designed to nondestructively determine asphalt integrity during application. • Automatically measures dielectric value to identify anomalies in real time • Values can be used as a means to correlate percent voids and density in new pavement, enabling users to obtain critical density data for QA/QC • System’s flexible, modular design facilitates easy and efficient operation and data collection, and seamlessly integrates with GPS systems. It includes a customized Panasonic ToughBook and concentrator box, and comes as a small, portable single sensor cart-based system or as a three-sensor configuration using an extended cart or vehicle configuration. A variety of system accessories are also available

DigiRoller Plus III Measuring Wheel from Calculated Industries Calculated Industries offers its newlyredesigned model of its DigiRoller measuring device, the DigiRoller Plus III. • Measures lengths, widths and heights in either U.S. or metric units • Calculates areas, volumes, perimeters and more • Easy-to-use (and read) handlemounted controls with a 7-digit back lit display • Center line design gives it good balance and 99.5% accuracy • Kickstand for when it’s parked • Comes with a backpack/carrying case, 9-volt battery, reflective safety tape and a wrist lanyard Search: 12273186

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FleetLink The FleetLink telematics systems provide road construction contractors with a convenient and efficient tool to monitor and manage their equipment fleet. • FleetLink for small pavers records equipment location and working hours, includes a tool to set one or more geofences for a single machine or a group of machines and helps set up maintenance schedules • FleetLink Advanced for soil rollers, asphalt rollers and large highway class pavers adds real-time monitoring of machine parameters and performance, allows for further analysis and checks equipment performance in customizable timeframes • Package includes hardware module, access to an online fleet management portal and a monthly connection package subscription Search: 12283958

ASPHALT CONTRACTOR FEBRUARY 2017 www.ForConstructionPros.com/Asphalt

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PRESERVATION UPDATE |

BY LISA CLEAVER, EDITOR

‹ The test projects Rock Solid performed showcased various techniques, materials and processes in a live demonstration application.

Wisconsin company completes a test strip to show diversification of pavement preservation treatments

Rock Solid Demos

Preservation Techniques 54

ock Solid Stabilization & Reclamation, headquartered in Genoa City, WI, recently completed one-mile test sections for both Cass County, ND, and Hebron Township in McHenry County, IL, that doubled as preservation demonstrations for the company and the Asphalt Recycling & Reclaiming Association (ARRA). “Cass County had a one-mile section of 158th Ave. SE that we repaired, approximately a half mile was existing pavement that was about 30 or more years old with cracking every 20 feet or so, but still in okay shape,” says Jonathan Pease, president of Rock Solid. “The last ½ mile of was gravel only.” The test projects had two objectives, says Pease. “First, it allowed our industry to showcase various techniques, materials and processes, including pavement preservation scopes, in a live demo application,” he explains. “Second the project allowed the county and neighboring DOTs to connect with the county to see how the test strips performed and start utilizing them on other applicable projects. “Live demonstrations are always more impactful than a PowerPoint or other forms of presentations,” he continues. “Bringing the audience into the field will net a greater understanding of the industry potential.” Rock Solid Stabilization & Reclamation was formed in April 2007 to supply the increasing demand for soil stabilization and soil modification throughout the Midwest. Initially a subsidiary of Pease Construction, Rock Solid responded to the growing demand by expanding their expertise in soil modification and

ASPHALT CONTRACTOR FEBRUARY 2017 www.ForConstructionPros.com/Asphalt

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restructuring methods, its goal being to save customers valuable time, money and resources, and to “Support Infrastructure Responsibly.” The company soon realized that by pursuing rehabilitative methods and doing jobs in-place that conserved existing materials rather than performing wasteful and costly undercuts, it could build projects that were vastly more efficient, environmentally responsible and cost effective for its clients. Recognizing that clients were also looking for help planning projects and solving logistics problems, Pease decided to expand the vision and establish Rock Solid as its own business. Using its valuable field experience and accumulated knowledge, Rock Solid has since developed a focus on value engineering —working with clients from the start of their projects all the way to the very end to ensure the best possible outcomes in terms of performance, quality, reliability, safety and use of natural resources. The company performs pulverization, soil stabilization, soil modification, full depth reclamation (FDR) and cementtreated base projects in 21 states ranging from California to New York and Texas to North Dakota. Rock Solid has processed over 60+ million square yards of unsuitable soil & deteriorating pavement and salvaged 3 million tons of aggregate and pavement on DOT, local agency, and private projects since 2010. TREATMENTS On the one-mile section of 158th Ave. SE, the northbound and southbound lanes were broken into segments, and each segment received a different treatment. On the Northbound lane, the four segments included: • Segment 1: 5-in. full-depth reclamation (FDR) with emulsion on 5-in. salvaged gravel/asphalt blend on 12-in. soil cement with a thin surface treatment • Segment 2: 12-in. FDR with cement and a thin surface treatment • Segment 3: 4-in. emulsion with thin surface treatment • Segment 4 (gravel section): 12-in. lime treatment then cement treatment with a gravel cap

www.ForConstructionPros.com/Asphalt

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On the Southbound lane, a 12-in. FDR with cement and thin surface treatment was used. On the gravel section, a 12-in. lime treatment then cement treatment was used. “In the gravel section to the south ½ mile, ¼ mile stayed gravel with a lime/ cement subgrade improvement to all better performance of the gravel and subgrade from rutting,” explains Pease. “The remaining ¼ of the (1/2 mile) gravel section was improved and capped with either a thin hot mix overlay or a Cape Seal as alternatives to dust control. “The Northbound lane of the ¼ mile of gravel-to-hard surface was improved from a gravel surface to a 4-in. emulsified gravel with a Cape Seal overlay for approximately $5 per square yard, thus the ROI on normal dust control would be approximately 4 to 5 years and will eliminate dust and graveling of the road for years to come,” he continues. According to Pease, the rest of the sections where designed to only gain structural coefficient over the original cross section. The two surfaces used were a thin hot mix overlay, that Border States Paving wanted to experiment with, and a Cape Seal performed by Astech. “Both of these were chosen for a few reasons, but mostly as a wear coarse as the structural integrity of the road is in the FDR and stabilization processes,” says Pease. As with any project, there were several challenges to overcome. “Being a live demo and using some alternative materials in the industry, trying to get supply was a challenge at times,” says Pease. “We had to pull emulsion from Illinois as no local source would sell it to us. Weather in a live

The demonstration test strips allow the county to connect with neighboring DOTs to evaluate how the test strips perfom and to start utilizing them on other applicable projects.

demo can be a challenge too, but that’s just construction and you deal with it.” The primary equipment used for the demo included a WR250 Wirtgen reclaimer, RM500 Caterpillar reclaimer, and Stolz site spreaders. WHAT’S NEXT? The next step for this pilot project is observation, says Pease. “Now the project will sit for the winter for all to observe and to see the performance of the roadway to determine in any other cross sections would be a fit for upcoming work in the area,” he says. Pease says this test project is a great way to show not only the various ways to preserve a pavement, but which method is most cost effective and long-lasting for that particular road. It’s also a great way to show cooperation between all parties. “The fact that it’s a live test strip on a larger scale of various cross sections all side by side, in both gravel and paved sections, shows alternative ways of redoing the roads at up to 50%+- savings over traditional processes,” he says. “It also shows the agency, contractor, suppliers and equipment manufactures all can come together to pull this off.” AC

For more information, visit ForConstructionPros. com/12251920.

FEBRUARY 2017 ASPHALT CONTRACTOR

1/31/17 8:45 AM

PRESERVATION PRODUCTS Etnyre FWD and QUAD ChipSpreaders Etnyre’s FWD and QUAD chipSpreaders are designed to spread aggregate in the chip seal process. • Computer-controlled application rates • Front-wheel or four-wheel drive • Fixed spread hoppers from 10 to 15 ft. • 148- to 230-hp engines Search: 10078188

Rayner RoadSaver II The RoadSaver II is designed for slurry seal and micro surfacing. • Various options allows you to design the exact machine for your needs Search: 10086645

BOMAG MPH122-2 Recycler/Stabilizer A more powerful engine and three new rotor options head the list of improvements that Bomag has made to its MPH122-2 recycler/stabilizer. • 482-hp Tier III-compliant turbocharged Deutz V6 engine • Three rotor options — a 91.7-in.-wide stabilizer rotor with Kennametal paddletype teeth and a 19.7-in. maximum cutting depth; a 99.6-in.-wide universal rotor with a 16.5-in. cutting depth; and a 99.6-in.-wide universal rotor with bolt-on Kennametal tooth holders and a 16.5-in. cutting depth Search: 10077374

Wirtgen W 210i and W 200i Cold Planers The new Wirtgen W 210i and W 200i are compliant with U.S. Tier 4i emissions requirements. • W 200i is powered by a single engine generating 535 hp; its operating weight is 59,922 lbs. with half-full water tank, halffull fuel tank, a 165-lb. driver, and tools • W 210i has nearly all of the same features as the W 210i, except for added power in cutting applications, features a unique fuel-saving drive concept utilizing two diesel engines, generating a total 680 hp with both engines engaged; its operating weight is 63,670 lbs. • Sstandard milling width of 79 in., but can be fitted with optional 59 in. or 87 in. cutting units • Three selectable engine speeds enable a broad range of applications, such as large-scale surface course rehabilitation, complete pavement removal at full depth, and fine milling, and have a milling depth of 0-13 in. • Parallel-to-Surface (PTS) technology automatically keeps the cutter housing • Intelligent Speed Control system incorporates an electronic flow divider that makes the four tracks work in harmony when turning a radius Search: 11324487

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ASPHALT CONTRACTOR FEBRUARY 2017 www.ForConstructionPros.com/Asphalt

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Get fast, relevant product information in the Buyers Guide at ForConstructionPros.com

STRATOS DMT600-gal. Asphalt Distributor Trailer

Caterpillar RM500B Rotary Mixer The all-wheel-drive RM500B is available with a choice of universal, soil or combination rotors that provide cutting widths of 96 in. and maximum cutting and mixing depths of 16, 18 and 20 in. • 546-hp C15 ACERT turbocharged, six-cylinder, Tier 4 Final diesel engine • Automatic rotor load control enhances machine productivity

STRATOS DMT-600-gal. Asphalt Distributor Trailer is mounted on a double axel trailer and features a self-loading system and 350,000 BTU burner. • 600-gal. capacity • Baffled, sealed manway hatch with strainer and safety overflow • Diesel Beckett burner heating system (350,000 BTU burner) • 7-hp Kohler gasoline engine • Viking material pumping system • Hose reel with 40-ft. hose • Applicator wand • 16-in. wheels and safety chains • DOT lighting (brake, turn, running) • Electric brakes with break-away kit

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Heat Design Equipment RAP-100-SM Asphalt Recycler The skid-mount RAP-100-SM is designed for small- scale production of recycled asphalt for pothole repair. • Fully insulated mixing chamber consists of a 24-in.diameter double-ribbon mixer screw • 100,000-Btu propane-fired heater emits high-intensity heat from a 4-ft. x 16-in. full-surface infrared heater • Re-heats RAP or waste chunks of asphalt at a rate of 1 to 2 tons per hour

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Semi-Circular Bend Test Fixture

Marshall Compaction Mold Sets

Quartermaster Asphalt Sample Divider Gilson Rolling Thin Film Oven (RTFO)

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www.ForConstructionPros.com/Asphalt

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PRESERVATION PRODUCTS Cimline Magma M-2 Crack Sealer Magma M Series offers an AutoStart feature that requires just a few simple steps to get the pavement maintenance started. • After the push of a button and three green lights illuminating, the operator is notified of cracksealing readiness • Operating in urban and suburban settings means the equipment must be community friendly, Magma has clean, efficient Tier 4 diesel power with sound reducing muffler and added sound control from an optional engine cover Search: 12226854

Roadtec BF 400 Road Widener The BF 400 can be used for road widening, shoulder work, maintenance and repairs of roads. • Soil, gravel, asphalt and lean concrete can also be placed • Conveyor belt is made with a special structure that is heat resistant up to 356°F • Surface of the road functions as a reference guide for the material placement • Screed slope, material height and width can by adjusted hydraulically Search: 12185782

Paving The Way In Green Cleaning!

Bergkamp MAXX Frictional Mastic Surface Treatment Applicators Bergkamp offers the MAXX line of truck-mounted Frictional Mastic Surface Treatment Applicators, which allow contractors and government agencies to apply premixed frictional mastic surface treatments and premixed slurry seal over highways, roads, parking lots and airport runways. • Available in two models, the MA20 and MA30 • Applies a material mix that is made to precise specification, resulting in fewer operator calculations and on-the-job adjustments, which minimizes operator training time • Full-length ribbon mixer works to maintain the proper material consistency during transit, pumping and spraying operations, regardless of the truck engine speed • Pavement treatment is applied with hydraulically operated, variablewidth, low-pressure spray bar that has side-shift capabilities; hydraulically powered pumps automatically adjust to truck’s speed, ensuring accurate application rates at variable speeds • Easy-access mastic strainers protect pump and spray nozzles from clogging and potential damage by aggregates and solid materials Search: 12164401

SealMaster R-1 Chip Spreader

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Green Way Products, LLC 1-888-442-6191 60 Whitney Road, Suite 1 Mahwah, NJ 07430 *Product ingredients, except for surfactants, demonstrate an acute aquatic toxicity equal to or greater than 100 mg/L. Surfactants demonstrate an aquatic toxicity of greater than or equal to 10 mg/L, but contain no products of concern and are readily biodegradable.

SealMaster’s R-1 is a tow-behind aggregate spreader designed for tar and chip operations on roadways. • Distributes aggregate to precise depths with clean cut edges • Open type spiral agitator to convey material to outer ends of hopper • Available in 8-, 9-, 10, 11and 12-ft. widths • Auger control level • Drive wheels • Hitch height adjustment • Feed gate control level • Quick attachment receiving hitch Search: 10084762

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ASPHALT CONTRACTOR FEBRUARY 2017 www.ForConstructionPros.com/Asphalt

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Astec Weigh Mate with DASH puts more data in the palm of your hand.

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ASTEC, INC.

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ASTEC, INC.

an Astec Industries Company 4101 JEROME AVENUE • CHATTANOOGA, TN 37407 USA • 423.867.4210 • FAX 423.867.4636 • astecinc.com Search: 10072061

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SPECIAL REPORT |

BY ALLAN HEYDORN, CONTRIBUTING EDITOR

Hiring Mistakes Contractors Make

...And how you can avoid them

ere, based on research, National Pavement Expo (NPE) seminars, and conversations with industry contractors and consultants are 18 of the most-common mistakes contractors make before, during and after the hiring process – and tips on how those mistakes can be avoided.

Mistake #1

Hiring at the wrong time. When you’re under the gun in the heart of the season, chances are you’ll take on any warm body that shows up in the morning. But that approach isn’t going to help you long term. “Hiring is a year-round job even if you’re a seasonal operation,” says Jeff Stokes, Next Level Contractor System and NPE speaker. Avoid By: Always be hiring. Consultants and contractors say the best time to be hiring – well, first of all you should always be on the lookout for prospective employees – but the best time is when you don’t need anyone. That way you can be more selective and have a better chance of getting the type of employee you want. “If you haven’t been pursuing hiring all year and you need a worker in July, odds are you’re not going to get the best person. You need to work the hiring process in advance and throughout the year to be able to have the best hiring options and be able to make the best hiring decision,” Stokes says. Also, contractors say hiring in the offseason before your work starts enables you to fish in a better-stocked pond. And if you can actually hire people before you have work – in other words before other contractors hire them – you’re ahead of the game. Brad Humphrey, Pinnacle Development Group and NPE

speaker, recommends hiring yearround but focusing heavily on the process in the offseason when many construction workers are out of work. “That’s the time you can find quality people,” Humphrey says. “You might have to put them on the payroll a few weeks early to get them to commit, but a few weeks’ worth of salary to bring in a quality worker who is going to help you succeed in the field is a small price to pay.”

Mistake #2

Not throwing a wide-enough net to find prospects. Avoid By: Using all outreach available. In this day and age, there are any number of ways to find prospects – and you should use them all. Job fairs, visits to local tech schools or community colleges, referrals from family and friends, referral bonuses to employees, social media, Craigslist ads, even newspaper ads, all reach a different segment of the working population. Closing the door on too many options restricts the number of people you will reach. Maybe you can’t do all of these all the time (though why not?) but you should at least work through them all regularly. “Most contractors haven’t formed relationships with the places they’re going to find the best candidates, places like high schools, community colleges and junior colleges and technical or trade schools,” Stokes says. “Because they haven’t developed those relationships, they end up hiring candidates that otherwise would be ‘unhirable’ for them as opposed to the ‘hirable’ candidates who have not only already had some training but

have also demonstrated some level of commitment, effort and responsibility.”

Mistake #3

Not being clear – either internally or to the new hire – what you are hiring for. Avoid By: Using clear, updated job descriptions. Yes, this means you have to develop descriptions for each position in your company, but you should have those anyway. You can’t expect to fill a slot with the ideal candidate if you can’t define – to you or the prospect – what that slot is. Note that job descriptions need to be modified as the company grows or as you add new services. Each job description should include time commitments and growth opportunities.

Mistake #4

Rely on poor interviewing skills. Avoid By: Learning how to interview or hiring a professional to interview for you. Prospects, bad ones or good ones, can be sharp and they’ll pick up on

ASPHALT CONTRACTOR FEBRUARY 2017 www.ForConstructionPros.com/Asphalt

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signals you send during the interview. You want them to reveal information about themselves – and you don’t want to tip them off on what you want to hear. You also don’t want to lead them to an answer or provide them an “out” when they struggle. Interviewing should be viewed as an honest effort by both parties to find a good employment match. But if you don’t know how to interview, you could easily end up with an employee unsuited to the job but who figured out what you needed to hear to get hired. Stokes says that too many contractors end up hiring the wrong person simply because they didn’t ask the right question, didn’t ask the right question in the best way, or inadvertently “led” the job seeker along to get the answer the employer was looking for. “It simply could be that many contractors and the people they tap to do interviewing and hiring are not sophisticated enough to conduct a quality interview,” Stokes says.

Mistake #5

Not checking – or even asking for – references. Avoid By: Asking for them and then making the calls. This seems simple, but many employers don’t take the time to make the calls that can help them screen out – or in – workers. “Who would give me a reference that’s going to give them a bad review?” is a common excuse, but you’d be surprised. And, just like you might learn a reason to reject a prospect, you might find out why a fringe candidate has more potential than you saw.

Mistake #7

Not offering enough hours to workers. Avoid By: Finding ways to increase hours. Most people who work construction want the hours, so your company needs to be able to provide them. That might mean finding more work, adding more services, subcontracting less or any combination of those and other options. “The $1 million companies struggle and are always complaining about help. But the fact is they often don’t have enough work for the people they already have,” Stokes says. “If that’s the case, they’re not going to attract the best people.” He says some contractors try to solve the low-hours problem by cross-training crews. “The problem is most workers don’t want to jump from one type of work to another day after day. They want to get good at something and not be a jack-of-all-trades at a bunch of skills they can perform but aren’t really good at.”

Mistake #8

Don’t embrace technology. Avoid By: Upgrading your technology. As the labor pool – from field workers to supervisors, sales people and managers – gets younger, technology becomes more important. And that’s even ignoring any improvements technology can provide. “I don’t think Millennials look at construction naturally because they are very computer literate and feel more comfortable working with all sorts of electronics,” Humphrey says. “That’s why I think that contractors who have embraced technology – and that means smart phones and tablets among other technologies – have an advantage in hiring and retaining workers.”

Mistake #6 Mistake #9 Not providing reasons for people to join your company. Avoid By: Delineate specifically why a prospect should join your team. This certainly includes salary and benefits, but you should also reference culture, advancement opportunities and any other positive aspect that might make you attractive to an applicant.

Hiring skills instead of character. Avoid By: Paying closer attention to a prospect’s personality and character than the skills he possesses. “It’s difficult to develop character traits if they don’t have them, but if they are of sound character you can build skills,” Humphrey says.

www.kpijci.com

Search: 10075552

www.ForConstructionPros.com/Asphalt

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SPECIAL REPORT

Why is there a labor shortage now? Industry consultants for years have warned of this coming situation. A cultural change in the emphasis on education combined with the aging of the workforce foreshadowed not only a decline in workers but a decline in experienced workers. Brad Humphrey, Pinnacle Development Group, identifies a number of reasons that contribute to the current labor shortage, including: • A move in the education system away from trades. “I think our educational system has diminished the opportunities for construction to be considered because they’ve taken away most classes related to the trades – shop class, auto mechanics, even welding,” Humphrey says. “Most schools just don’t offer those types of things anymore so people who might gravitate to those careers aren’t exposed to them.” • Reduced outside encouragement for construction. “High school counselors are slanted to prepare kids for college so that’s what they emphasize,” Humphrey says. “And because there are fewer trades-related classes in high school the trades and construction aren’t a focus.” He says a similar situation arises in the family where “there’s no real family encouragement to even consider construction as a career alternative” because the families aren’t exposed to it as a career choice. • Industry image. Humphrey says that in general the image of the construction industry doesn’t attract attention or generate enthusiasm. “The reputation and image contractors have hasn’t been great historically so people aren’t looking for it and families don’t want their kids in it.” Humphrey says that he’s been surprised that, even among families already in the construction industry, there’s little encouragement for their children to become involved. “I don’t understand it, but there are really a lot of craftsmen who will tell me they want ‘something better’ for their kids,” Humphrey says. “They encourage them to go to college not so they can come back and take over the business but so they can ‘get a job doing something better than I’m doing.’ It’s hard for me to understand why they wouldn’t want their kids to follow them into an established business in an industry that has given them a good living and a nice life. It’s ironic because some of the highest-paid average salaries are in the construction industry. “People often say they don’t like the ups and downs of the construction industry, where they get laid off when the economy is bad. But even when the economy is bad there are still a lot of contractors out there working and those contractors maintain the best workers,” Humphrey says. “So if you work hard, if you have some skills and expertise, if you’re a valuable employee there’s a good chance you’re going to weather those types of downturns. Plus, in tough economic times all industries lay off workers so construction is not alone.”

Mistake #10

Confusing hiring a field worker with hiring a manager. Avoid By: Matching the job needs and skills to the person and his or her characteristics. Not everyone is suited for management or supervisory work – just as not everyone is suited to field work. When you’re looking to fill a position make sure to pursue the type of person that matches the position.

Mistake #11

Don’t beg a prospect to fit a role. Avoid By: Recognizing personality traits and skill levels and positioning employees for success based on their ability. One sure way to lose a solid and content worker, is to move him into a position you need filled but which he is unable or uninterested in filling.

Mistake #12

Shortchanging prospects. Avoid By: Keeping an open mind, not only when hiring, but once you’ve decided to bring a person on board. The guy you think might become a skilled lute man might just be your next paver operator or even, eventually, supervisor. Be open to your employees’ interests and growth and provide them the opportunity to move up when they can.

ASPHALT CONTRACTOR FEBRUARY 2017 www.ForConstructionPros.com/Asphalt

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Mistake #13 Mistake #14 Not paying enough in wages. Avoid By: Setting an appropriate and competitive pay scale. You don’t have to far outpace your competition when it comes to the wages you pay, but you do need to pay at least what the market is paying. Contractors who continually pay below-market wages not only have the least-qualified and least-productive employees, but they are also the contractors always in need of new workers. Why? Because their workers either moved out of the industry or went to the competition. “This is why it’s so hard for the little guy to make it,” Stokes says. “If he’s out there paying $4 an hour less than other guys in town, he’s probably defending it by saying he’s a small guy and can’t afford to pay more. But that doesn’t matter because those workers have other places to go. So even if the small guy manages to hire quality people, they eventually will leave for greener pastures across town.”

Don’t provide training. Avoid By: Training. How many people do you know who don’t want to do a good job? How many do you know who don’t want to learn new skills? In theory you’ve hired people who want both – so make sure to provide them a chance to learn, grow and develop so they can help your company do the same. Not only will your work quality improve, but so will efficiency on the job and quite possibly you’ll have fewer equipment issues. Plus, by providing training, you’ll be able to better identify the people who “can” and who are interested in staying with and moving up within your company. “Not training new workers is the biggest mistake contractors make once employees are hired,” Humphrey says. “Employers have good intentions, but they’re so busy that they stick the new employee on a crew and tell him to watch what the crew does and try to keep up with them. I’ve always felt that for the first week or two, that new employee is not going to be contributing much to productivity anyway so why not use that unproductive time to train him so he can be more productive more quickly? “That’s where most contractors fall down – they’re doers and not trainers,” Humphrey says. “You can’t just make people feel good, you have to teach them so they become good at what they do, so they can take some pride in their work and so they want to learn more and do better for your company.”

Mistake #15

Don’t provide a career path. Avoid By: Defining in writing a path to advancement. Stokes says that while training is important, many people – Millennials in particular – want competitive pay, a balance of work and personal life and a career path. “This certainly includes training but more importantly shows a true path to the next level,” he says. “A recent survey of contractors showed that only 19% have a defined career path plan in place. While they want training, they more importantly want to know where the training is going to take them.”

www.kpijci.com

Search: 10075552

www.ForConstructionPros.com/Asphalt

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SPECIAL REPORT

Mistake #16 Mistake #18 Be afraid of losing employees. Avoid By: Changing your mind-set. A common excuse for not training people is, “As soon as I’ve trained them, they’ll go to a competitor.” Well, in the big picture if you’ve trained them well, you raise the job quality bar for the whole industry. But more important, why would they leave after you’ve invested training efforts in them? Odds are that there is something you’re doing – or not doing – that gave them a reason to leave, so examine your operation to try to identify what that is. Are you paying market wages? Are you providing enough hours? Are they forced to work too many hours (this is a major concern among the Millennials)? Are they ignored? Is your work environment unsafe? Whatever the reason is, few people will take your training and bolt to the competition without a reason. Identify and fix it.

Mistake #17 Not communicating with employees. Avoid By: Keeping them in touch and keeping in touch with them. Humphrey says that in a recent consulting job, he conducted exit interviews with two Millennial Generation workers who had worked for the contractor for less than 30 days. “The exit interview showed that nobody took the time to explain the big picture to them. And no one trained them,” Humphrey says. “They wanted to know what the company does, how it works, where they fit in.”

Having a poor corporate culture. Avoid By: Developing a workplace and company that entices people in. This doesn’t mean paying more money – though as mentioned above market wages are a “must.” But it probably means offering benefits and it might mean offering paid time off. Bonuses, retirement programs, company outings, clean and new vehicles, an organized yard and headquarters, transparency, free uniforms, a high-profile client list – elements contributing to a corporate culture are vast. But whatever your culture, the more people want to work for your company, the easier it will be to attract (and retain) quality people. A “good” corporate culture can mean many different things to different people, but a good rule of thumb is to operate a place that you would like to come to work at every day. And talk with your employees about what they like and don’t like. Change what you can and if there are issues you can’t change, help your employees understand the reasons why. Ultimately there is a finite pool of workers from which to choose, and anything business owners can do to make their company more attractive to prospective (and current) employees moves that company ahead of the competition where hiring is concerned. AC www.kpijci.com

For more tools and articles to combate the labor shortage, visit ForConstructionPros. com/12215432. Search: 10075552

www.ForConstructionPros.com/Asphalt

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From stationary systems to mobile plants

Improve your bottom line by increasing RAP utilization with our stationary or mobile crushing, screening and material handling equipment to meet all of your processing needs. Visit with the industryâ&#x20AC;&#x2122;s most advanced application experts about how we can help you.

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KOLBERG-PIONEER, INC.

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JOHNSON CRUSHERS INTERNATIONAL, INC.

an Astec Industries Company

86470 FRANKLIN BOULEVARD • EUGENE, OR 97405 USA • 888.474.0115 • FAX 541.988.9401 • kpijci.com

ASTEC MOBILE SCREENS, INC.

an Astec Industries Company

2704 WEST LEFEVRE ROAD • STERLING, IL 61081 USA • 800.545.2125 • FAX 815.626.6430 • kpijci.com Search: 10072061

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CONEXPO PREVIEW

Imagine What’s Next at CONEXPO

2017

CONEXPO-CON/AGG is the international gathering place every three years for the construction industries, showcasing the latest equipment, products, services and technologies

Meeker AC Storage Tanks • Vertical or horizontal configuration • Up to 35,000-gal. capacity • Hot oil, electric, or direct fired systems • Pipe fitting locations built to customer’s specifications • Booth #B90203 Search: 10086117

Rosco Maximizer 3 Rosco’s Maximizer 3 offers a 8- to 16-foot extendible spraybar. • 400-gpm Viking asphalt pump • Automatic in-cab controls • EnviroFlush cleanout system • Tank sizes from 1,000 to 4,000 gals • Booth #C32663 Search: 10087858

ONEXPO-CON/AGG 2017 will represent an immense unveiling of all the newest equipment, technology and product breakthroughs in construction. From earthshaking big iron to groundbreaking innovations, it’s all assembled in one place to help you work smarter. CONEXPO-CON/AGG 2017 will feature: • 2,400 exhibitors, including 700 new exhibitors, showcasing new products and technologies from for every major construction industry including asphalt, aggregates, concrete, earthmoving, lifting, mining, utilities and more. • Over 125,000 attendees from contractors to dealers & distributors, service providers to engineers, producers

to municipalities and more. • A comprehensive education program during the five-day exposition with sessions emphasizing industry issues and trends, management and applied technology. On the following pages, you can see a small sample of some of the companies and products that will be exhibiting at this year’s show in Las Vegas. Don’t forget to swing by Asphalt Contractor’s booth located in the North Hall, Booth N11727. AC

For more information and the latest ConExpo news, visit www.ForConstructionPros.com/ ConExpo

Gencor Ultrafoam GX2 System Gencor’s Ultrafoam GX2 can achieve consistent foaming at varying production rates without the use of a powered mixing device. • AC and water can be introduced at widely different flow rates and pressures • Compressed Air Purge releases remaining water in the piping and hose • Booth #S5764 Search: 10223065

ASPHALT CONTRACTOR FEBRUARY 2017 www.ForConstructionPros.com/Asphalt

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Search: 10075523

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CONEXPO PREVIEW Earthwave Technologies Fleetwatcher Using a global positioning system (GPS), Fleetwatcher tracks the location of trucks through GPS and displays important details regarding load cycle times at the plant, on the job and travel times between. • Collect specific and customized data from your fleet • Automatically integrates with accounting and job cost systems • Track cycle times, productivity and down times, equipment utilization and underutilization, project status, budgets, shop costs, rental expenses, and trends and behaviors • Booth #B90125 Search: 12294134

Volvo DD110B, DD120B and DD140B Rollers These double-drum asphalt compactors offer dual amplitude settings, allowing operators to quickly and easily adjust drum forces when material depth changes. • Eight amplitude settings adjustable via a hand wheel located inside the end of each drum • Machine automatically matches set amplitude with the appropriate frequency • Volvo D4 Tier 4i engine • Booth #N10036, #G3894 Search: 10931617

Roadtec Guardian Telematics System

Falcon Belt Trailers The Falcon belt trailers from E.D. Etnyre are meant for dispensing aggregate or liquid asphalt and can be custom built. • 42-in.-wide belt is hydraulically driven • Use an innovative chain and belt system to discharge the material out the back of the trailer • Booth #C30314

The Guardian Telematics System consists of software, on-machine viewing screens and wireless signal boosters to send and receive data at the machine. • Numerous functions such as engine data and fuel consumption can be viewed at the machine or on your computer screen from a remote location. • Standard on e-series cold planers and e-series pavers • Software automatically updated when a new version is released • Booth #C30332

ADM EX Series Asphalt Plants Asphalt Drum Mixers Inc. introduces its EX Series asphalt plants with singledrum counterflow technology. • Produce 100 to 425 tph • Long aggregate drying and mixing times • Capable of processing high percentages of RAP • Using counterflow technology, unit has separate drying and mixing zones to achieve the maximum level of heat transfer and fuel efficiency

• Designed to virtually eliminate unsafe hydrocarbon emissions • System reintroduces residual gases back to the drum’s combustion zone • Available in portable or stationary versions; meet all federal and state specifications • Plant controls are sophisticated in their abilities, yet simple in operation • Booth #S5428 Search: 10658422

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Weiler E2850 Remixing Transfer Vehicle Weiler’s E2850 Remixing Transfer Vehicle (RTV) is designed to help improve smoothness and handle large volumes on high-production paving jobs. • 300-hp Cat C9 engine with Acert Technology • Working speeds up to 194 fpm • 25-ton hopper capacity • Booth #C32900 Search: 10983840

ASPHALT CONTRACTOR FEBRUARY 2017 www.ForConstructionPros.com/Asphalt

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Case G Series Wheel Loaders Case offers its new G Series featuring seven new wheel loader models. • 141- to 347-hp FPT engines featuring SCR technology to meet Tier 4 Final standards • Bucket capacities ranging from 2.1 to 6.25 cu. yds. • All-new operator environment and controls • Booth #N11825

BOMAG RS 500 Recycler/Stablizer The 55,556-lb. RS 500 Recycler/ Stablizer features a 510-hp Mercedes Benz OM 471 LA engine and an offsetting rotor design with the capability of side-shifting to either side of the machine.

Search: 12291465

Libra Systems Quoting Module Libra Systems’ Quoting Module provides a powerful tool to salesmen to help them provide and track quotations to their customers. • Quotes store information that might later become a job, phase and job details

ClearSpan Fabric Structures ClearSpan’s buildings are designed for storing asphalt and aggregate materials. • Energy efficient and economical • Can be built to any size • Fully customizable and can be outfitted with conveyors, overhead cranes and more • With minimal foundation requirements, these structures can be quickly built at a low cost per square foot • Booth #B91222 Search: 12291486

• Accommodates multiple bidders • Quote ‘Actions’ are supported to aid in tracking and properly handling quotes • Tracks supplier companies and plants, including competitors • Booth #S61529 Search: 12286424

• 88.5-in. rotor width, 197-in. maximum cutting depth and a recycling speed of up to 164 fpm • FLEXMIX technology incorporates three infinitely variable gradation bars that can be adjusted to achieve the target material size setting with uniform results • Standard quick-change BRS05 tooth holder reduces the time required for cutting tooth replacement • ROPS/FOPS operator’s cab offers comfortable, climate-controlled operation and all-around visibility of the working area from its central machine positioning • Booth #C30610 Search: 12293017

Eagle Crusher UltraTraxx Impactor Track Unit The portable UltraTraxx impactor track unit is equipped with the UltraMax UM-15 impactor and a smart feeder drive system that monitors engine load for more efficient production. • Load-sensing hydraulics improve fuel efficiency and reduce component wear. • Onboard hydraulic cooling fan reverses to minimize heat exchanger clogs • Removable discharge conveyor allows for quick access to undercrusher area for inspection, maintenance and cleaning • Wireless remote control • Booth #C31427 Search: 12265178

www.ForConstructionPros.com/Asphalt

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CONEXPO PREVIEW ALLU DL Screening Buckets The DL Screening buckets are designed for use with compact equipment such as mini-excavators, small wheel loaders, skid steers and backhoes. • Engineered to screen, mix, aerate and load topsoil, peat and compost • Available in three models (DL 2-09, DL 2-12 and DL 2-17) measuring 43 to 74 in. wide and weighing 947 to 1,532 lbs. • Change screen sizes from 5/8, 1 1/4 and 2 in. by simply changing out the screen and hammers • Booth #G3749 Search: 11262654

PHCo Lo-Density Unitized Storage Tank Heaters Process Heating Company’s Lo-Density unitized storage tank heaters may be installed into any above-ground tank or vat, and dissipate controlled heat as low as three watts per square inch on the heater’s sheath to prevent coking or damaging of temperaturesensitive material. • Unique drywellstyle elements reside inside the sheath making them accessible from outside of the tank and eliminating the need to drain the tank to service the elements • Electric heat offers 100% energy efficiency • Booth #C33235 Search: 12031566

Wirtgen W 250i Cold Milling Machine The W 250i includes an extra-large milling drum unit that enables up to a 12-ft. 6-in. working width and a 14-in. milling depth. • Features the intelligent WIDRIVE machine management system, a Dual Engine Concept, PTS (Parallel To Surface) system and intelligent speed control (ISC) • Three selectable milling drum speeds of 1,600, 1,800 and 2,00 rpm • Booth #C31239 Search: 11272726

Ecosorb Asphalt Additives Ecosorb additives are a natural and effective solution for significantly reducing hydrocarbon emissions as well as eliminating organic or inorganic odors associated with asphalt and fuel oils. • Do not contain amines • Will not react negatively with your binder • Booth #S64607 Search: 10088966

Carlson LED Blade Light Carlson’s LED Blade Light has the ability to mount on a wide range of equipment including rollers, pavers, milling machines and more. • An all-in-one lighting platform able to be powered by 110/220v AC and 12/24v DC for a greater range of versatility • Produces equivalent light output of a 2,000-watt halogen while offering a lifespan of 50,000 hours • Low profile and directional light creates safe working environments by eliminating dangerous glare while illuminating positions and mobile equipment • Booth #C30332

Hamm HD+ i-Series Rollers The HD+ i-series line of tandem asphalt compactors come standard with offset capability (close to 7 in.), amplitude and frequency adjustment from the control panel and the Hammtronic machine management system. • 7-ton Hamm HD+ 70i VT combines a smooth drum with pneumatic tires, and the 11.5-ton HD+ 110i VO Oscillation roller combines standard vibration with Oscillation compaction • 13.2-ton HD+ 120i VV HF highfrequency model available with the HCQ intelligent compaction system • 8-ton HD+ 80i and 10-ton HD+ 90i offer various compaction modes • Booth #C31239 Search: 12002721

Search: 12041607

ASPHALT CONTRACTOR FEBRUARY 2017 www.ForConstructionPros.com/Asphalt

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B-66 MultiPurpose Shingle Grinder

Up-Time vs Up-Keep Each Rotochopper shingle grinder is designed with one simple goal—maximizing the value of your shingle waste by minimizing wear costs and maintenance downtime.

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CONEXPO PREVIEW Astec V-Pack Stack Temperature Control Astec’s V-Pack Stack Temperature Control System extends the range of mixes that can be produced without requiring the flights be adjusted. • “V-flights,” unique drum flights with a deep V-shape, and its use of variable frequency drives (VFDs), which provide control of the drum rotational speed, are keys to the control system managing an asphalt plant’s exhaust gas temperature and increasing overall efficiency • Automatically controls exhaust gas temperature across a range of conditions • Keeps baghouse temperature relatively stable as mix temperature changes • Booth #C30332 Search: 12058427

Kleemann Mobicone MCO 11 PRO

Vögele MT 30002i Material Transfer Vehicle The MT 3000-2i material transfer vehicle from Vögele offers optimal performance in a new-design MTV for asphalt paving. • Weighs 56,000 lbs. and has an 18-ton storage capacity • Low profile gives it a low center of gravity, and it can move 1,300 tph • Active remixing is achieved by two 16-in.-diameter conical augers in the receiving hopper • Auto feed function automatically slows or shuts down feeding when the hopper insert is filled • Both primary and secondary conveyor belts are 43 in. wide, and are heated to keep material from sticking, and eliminate “warm-up” loads • Secondary conveyor can swing 55° to left or right • Heated scrapers also keep the belts constantly clean with a minimum of fuss • Propel system with auto distance control keeps the feeder at a preset distance from the paver • 215-hp Deutz water-cooled, Tier 4i-compliant engine • Booth #C31239 Search: 12113037

Kleemann’s Mobicone MCO 11 PRO mobile cone crusher can be operated using an external power source. • For applications in hard and abrasive natural rock • Predominantly used as a secondary crusher • Feed capacity up to 309 tph • 8-in. feed size maximum • 15.7 cu. yd. hopper capacity • Booth #C31239 Search: 12208948

Sakai GW750-2 Pneumatic Roller

Caterpillar PM620 & PM622 Cold Planers The 73,260-lb. PM620 and 74,580lb. PM622 half-lane milling machine perform controlled full-depth removal of asphalt and concrete pavements in a single pass. • 79- (PM620) and 88-in.-wide (PM622) high-production rotors provide a 13-in. maximum cutting depth • Three keypad-controlled cutting speeds match the rotor rpm torque with conditions • Standard Automatic Load Control • Operator’s station includes dual operating controls including joystick steering/propel lever, upper conveyor controls and rear track steering controls • 630-gross-hp C18 ACERT engine meets Tier 4 Final standards • Booth #N10924, #G4490

The 20,370-lb. GW750-2 develops a dynamic gyratory action that combines the kneading action of a pneumatic tire roller with the high forces generated by a vibratory roller. • Seven 16-in.-wide pneumatic tires include three vibrating tires positioned on the front axle and interspersed with four on the rear for a 77-in. total overlap coverage and rolling width • Five force settings ranging from 20,580 lbs. of static force to over 55,000 lbs. of total applied force are switchable from the operator’s station • Features 38% gradeability and delivers a vibration frequency of 2,400 vpm • 123-hp Isuzu 4jj1XDIA watercooled, turbocharged engine and hydrostatically driven axles • Rubber-isolated operator’s station • Booth #C32687 Search: 12113133

Search: 12186872

ASPHALT CONTRACTOR FEBRUARY 2017 www.ForConstructionPros.com/Asphalt

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2/1/17 9:41 AM

•

$ WIN 100 Booth #N-11825 North Hall

just for wearing your CASE safety vest at

It Pays to Stand Out

It’s easy to win BIG. Pick up your free ANSI-approved safety vest from CASE booth N-11825 and wear it during CONEXPO-CON/AGG & IFPE. Attendees wearing the vests will be selected at random to win $100 CASH! The ANSI-approved vest is yours to keep – take it home and wear it on the jobsite. $6,500 in prizes will be awarded during the show but you must be wearing the vest to be eligible to win. Supplies are limited.

Brought to you by ForConstructionPros.com and AC Business Media. CASE is the official vest sponsor for this program.

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CLASSIFIEDS ASPHALT PLANTS · · ·

· · · · · · · · · ·

CMI 400 tph portable counterflow plant Astec 400 tph duo drum mix asphalt plant Astec 300 TPH Astec Double Barrel Drum Mixer, Baghouse, controls ADM 110 tph portable drum mix plant Terex 150 TPH Portable Counterflow Drum Mix Plant Barber Greene DM-55 drum plant ADM 100 tph stationary drum mix plant Dillman Duo Drum System 7000# Stansteel batch plant Cedarapids 6000# batch plant Astec 150 ton silo/slat Astec 75 & 100 ton self-erect silos 80,000 CFM Stationary Baghouse

PUMP PACKING Stop your pumps from leaking!

· · · · · · · · ·

CMI 65,000 CFM Baghouse Gencor 48,000 CFM Baghouse Astec portable five bin cold feed ADM 2005 300 tph slat conveyor Recycle bin and conveyor Almix 120 TPH drum mixer with baghouse and controls Six bin cold feed system Four bin cold feed system Two bin cold feed on portable frame

Please Call For Complete Inventory

Plant for sale? Call Clancy! Serving the Asphalt Industry for over 45 years

E.T. CLANCY COMPANY 219-879-8231 • 800-348-8553 Email: sales@etclancy.com • www.etclancy.com

Pre-cut packing sets proven within the Asphalt Industry. Viking®, Roper, Rotan, etc. Call Scott at 1-800-231-4209 www.rainsflo.com

FOR SALE

› 20,000 Gal coiled asphalt oil tank $5,000 › New Process hot oil heater (electric) $5,000 › Burke 1.5m btu hot oil heater $5,000 › 48,000 cfm Gencor baghouse $30,000

› Free standing aggregate bin $8,000 › 2 Clarence Richards Ras scales $6,000 each › Set of four Gencor newly reconditioned trunnions $8,000 for the set

Pictures are available upon request

262-965-5426 • Fax 262-965-5426

www.wolfpaving.com

Paving Fabric Installation Machines Telescoping 1’-19.5’ Grizzly 600T & 1’-16’ Cub 300T 6 Patents Install Fabrics & Grids Virtually Wrinkle Free Mounts for Endloaders, Buckets & Oil Trucks Cuts Labor Costs & Speeds installation Time Roll Pullers™ for Truck Unloading - 3" & 4" cores

GAC® for 38 years "The World’s Best" www.gacco.com m@gacco.com • 619-222-5111

ADVERTISE HERE Contact Denise Singsime Print and Digital Advertising

920-542-1245

dsingsime@acbusinessmedia.com

Hillhouse Industrial & Marine Service – 24 Hour Technical Support Old and New Systems – Most Manufacturers Field Service and Overnight Parts New And Used Batching-Loadout-Drum Systems Truck Scales – Scale Indicators Relocation-Installation – Start-up Make the line read United States, Canada and International United States and Canada

603-566-4330

www.BatchingControls.com

PORTABLE COLD MIX ASPHALT PLANTS Stationary and Skid Mounted Plants also available

Tough • Dependable • American Made

To Ca da ll y!

Contact us today: 931-388-0626 • Columbia, TN See more Pugmills: www.PugmillSystems.com ASPHALT CONTRACTOR FEBRUARY 2017 www.ForConstructionPros.com/Asphalt

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CLASSIFIEDS

Come Blog with us! - Free Opening Discussion.. VFD applications and Energy Savings

*Operations,

*Management,

*Maintenance,

*Safety,

*Training,

*Costs

What’s new and what’s not and what’s funny and what’s hot… www.clarencerichard.com/blog

                       

Got plant problems, questions, solutions or are you just plain lonely? Let’s figure this thing out together. Voice your ideas, concerns and stories.



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   

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                                

THE ASPHALT NEWS RAG THE ASPHALT NEWS BLOG

       

       

DRYER/DRUM SPECIALISTS “Serving the rock and asphalt industries since 1985” WE ARE SECOND TO NONE IN SERVICE AND SATISFACTION ALIGNMENT

Just as your vehicles need proper alignment, so does your dryer. Nearly all external dryer problems are caused by trunnion and frame misalignment. Long-term mis-alignment causes damage resulting in downtime and costly repairs. Even units that seemingly float properly can in reality be drastically out of alignment.

SIGNS OF MIS-ALIGNMENT

✔ Metal flakes from tires or trunnions ✔ Trunnion mis-location and trunnion bearing failure ✔ Poor wear/contact on tires and trunnions ✔ High drive motor amperage ✔ Excessive vibration ✔ Thrust roller and bearing damage ✔ Tire pad and keeper wear ✔ Lack of proper floatation Evans & Daniels uses precision laser and sighting techniques to restore your unit to proper alignment settings.

RESURFACING

Evans & Daniels uses highly specialized grinding equipment that can fit into the tightest of spaces. We resurface tires, trunnions, thrust rollers and tire thrust faces. We don’t require cranes, lifting assistance, or steel framework. In most cases, we can grind during regular production conditions.

COMMON WEAR PATTERNS ✔ Tapers ✔ Washboard ✔ Concave / Convex ✔ Shoulders ✔ Lumps / Divots / Cracks ✔ Rollover

TIRE & TRUNNION RESURFACING — TRUNNION ALIGNMENT — PREVENTIVE MAINTENANCE

www.evansanddaniels.com — 570-779-1982 www.ForConstructionPros.com/Asphalt

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1/31/17 9:31 AM

CLASSIFIEDS

R ! E O F L A S ▼

2013 Wirtgen WR250; s/n 08WR.0004; Cab, A/C, Heater, 96” drum, HT11

holders, Drum turner

▼

2014 Wirtgen W150i; s/n 0613.0060;

4 foot (1200mm) cutter, Basic FCS, Slope, Tier III

▼

2012 HAMM HD140VVHF; s/n H1840646;

84”, ROPS

2011 HAMM HD140VO; s/n H1840349;

84”, ROPS, Temperature sensor

CALL TODAY!

952-884-2301

www.hayden-murphy.com

▼

2008 Hamm; HD130VO; s/n H1820195 4,010 hrs. 84” ROPS canopy, double drum vibratory/oscillatory roller.

ASPHALT CONTRACTOR FEBRUARY 2017 www.ForConstructionPros.com/Asphalt

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CLASSIFIEDS 30,000 Gallon AC tank on display

Visit us at Booth # s5186 RAP-15070 1988 GENCOR/BITUMA SILO SYSTEM • Bituma Corporation Nomenclature 400 tph x 102’ drag slat • Part # City of Detroit • Model # Project 1049-2 • SN-400TPHSCx102’810-88-NA-OD • Electric heat on floor • Chop gate • Ran for 3 seasons • 100hp Rex Earth drive • 1988 300 ton Bituma silo

RAP-14964 PORTABLE PARALLEL FLOW DRUM PLANT

• Nominal 250tph • CMI 8x32 Drum mixer w/ Insulated shell, cradle chain drive, slinger inlet,

Recycle Collar and Hauck StarJet burner

RAP-15064 ASTEC PORTABLE RECYCLE BIN

• 9x14 Bin opening • Single axle • 30’’ Feeder portability w. • 30’’ incline collector landing gear • Belt Drive TXT3 • Cable tray

RAP-14418 NEW COLDFEED BINS

RAP-14007 CEDARAPIDS 8828 DRYER

• 9’ x 14’ bin opening • A-36 construction • Self relieving discharge opening

• Stationary Frame • Shell new in 2012 • Minimal tonnage on the shell New REX Drive

RAP-14870 SPLIT-LEVEL CONTROL HOUSE

• All Controls Included • MCC Equipped

www.ForConstructionPros.com/Asphalt

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• Support legs (extensions or piers will be needed) • Heavy duty adjustable radial gate

• Hauck 360 blower (no burner)

RAP-14919 GENCO ULTRAII BURNER

• UFII40 • 40mbtu capacity combo fuel • Fuel pump included

• 20hp burner blower • Date of manufacture 2010

RAP-15047 ASTEC 10’ X 40’ COUNTER FLOW DRYER

• Gravity Feed Inlet • Trunnion Drive • Hauck SJ750 Burner

RAP-15079 ASTEC PORTABLE DOUBLE BARREL DRUM MIXER

• Phoenix Burner • 8’ Barrel diameter

• Portable

FEBRUARY 2017 ASPHALT CONTRACTOR

1/31/17 9:31 AM

CLASSIFIEDS Aggregate Designs Corporation Serving the Aggregate, Asphalt , Concrete & Mining Industries

“Hot Mix Asphalt, Paving the Highway to the Future”

C.M.Consulting

Ph: 970-260-2435 www.aggdesigns.com

NEW COUNTERFLOW AND PARALLEL FLOW ASPHALT PLANTS FOR SALE Complete 8x40 BDM Parallel Flow Drum Mixer & Custom Built Stationary Asphalt Plant.

Made 25k tons since MAJOR o’haul by CMC including all new Controls. Located in Northern Nevada. *******************

Gencor 400 UltraDrum - Counterflow Asphalt Plant

We are proud to announce a new Division of Cliff Mansfield Inc.: C D Road Equipment Sales & Service. Located in Swift Current Saskatchewan Canada. We operate from Manitoba west. As usual we will offer Plant Consulting, Operator training, Burner Solutions, Parts and plant trouble shooting. Please call with anything we can help you on. Our Canadian Division is in partnership with Mr. Doug Bleackley and will be offering the same knowledgeable "hands on" approach that we’ve been known for in the past. Mr. Doug Bleackley CD Road Equipment S & S 313 Cowie Crescent Swift Current, SK S9H 4W1 Canada Phone: 306 741 1333 dougbleackley@sasktel.net

Our staff of qualified Field Technicians service and support anything we sell. From Mix Design Compliance to air quality compliance, from mechanical to computer issues, we can help.

MANY NEW AND USED ASPHALT PLANTS FOR SALE NEW - 1,000 gallon portable Asphalt Calibration Tank. Self-Contained..........Call. Complete Systems ADP-100 GUI Blending Control.....................................Call. 2006 Cummins 275kW 480v Generator. 0 hours! Selling as USED...................Call. Wylie 3140 AC Plant, Baghouse, AC tank Generator. Down & ready to move...Call. 2- Stationary 80,000 ACFM Baghouses in good operating condition............Call. New, used and rebuilt Hauck burners. Burner Controls.....................Call.

Astec 400 TPH Counterflow Asphalt Plant

Cliff Mansfield Inc. P.O. Box 407 Odell, OR 97044

Office 541-352-7942 Fax 541-352-7943 www.hotplantconsulting.com Search: 10072464

COLLECT

Analyze

IMPLEMENT

$UCCEED The PaveSmart Grade Control System offers unique benefits

•PaveSmart newest upgraded survey Profiler/Design unit for road projects where elevation is not required-providing line of best fit.  DOT compliant inertial profiler for QA/QC smoothness testing • Surface profile data complies with DOT/FHWA specifications. • Calculate areas of localized roughness for corrective work or bonus/penalty results.  Ride quality data reported under DOT ride quality specifications (IRI, MRI, HRI PRI, RN).

• Inertial profiling system data

combined with slope for 2D survey and corrected GPS for 3D survey. • Use collected surface data to analyze existing surface and optimize design. • Quickly create a design file with 2D or 3D survey data in conventional survey formats, but with higher resolution.  Design flexibility-resurvey surface to assess changes as project progress.

•The completed design is then loaded into the PaveSmart grade control system. •The Pavesmart Grade Control installs in minutes on milling machines or asphalt pavers. • PaveSmart system facilitates variable depth paving or milling. • Portable for use on all different machines.

• Less time & cost to design and apply a smooth surface • Material savings avoid overruns • Flexibility to make immediate changes to project needs • Increased production no string lines needed If you have an airport or road paving/milling project requiring variable depth correction to achieve smoothness, accuracy or shape correction (cross slope correction); and are concerned with yield and restricted working conditions. PaveSmart offers you a proven tool to successfully complete your project on time and within budget.

www.pavesmart.com 80

ASPHALT CONTRACTOR FEBRUARY 2017 www.ForConstructionPros.com/Asphalt

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INDEX Aggregate Designs Corporation

Ingevity

Almix

Kenco Engineering Inc.

Asphalt Drum Mixers

48 & 49

KPI-JCI Astec Companies

Astec Inc.

13, 42 & 43, 59

61, 63, 65, 66 & 67

Carlson Paving Products Inc.

LeeBoy

Clarence Richard

Libra Systems Corporation

C. M. Consulting

Meeker

Dillman

16 & 17

OMI Industries

Eager Beaver Trailers

PaveSmart

Eagle Crusher

Process Heating Company

Earth Sales Group

Pugmill Systems Inc.

E. D. Etnyre & Co.

Reliable Asphalt Products

E. T. Clancy Company

Roadtec an Astec Industries Co.

11, 84

Evans & Daniels Inc.

Rotochopper Inc.

FastMeasure by KTP Enterprises

Sakai

Gencor Industries Inc.

SealMaster

General Combustion

Superior Tire & Rubber Corp.

31, 81

Gilson Company Inc.

Systems Equipment Corp.

23, 56

Green Way Products LLC

Tarmac International Inc.

Hayden-Murphy

Transtech Systems Inc.

Heatec Inc.

2, 51

Volvo Construction Equipment

Hillhouse Industrial & Marine

Weiler

Homestead Valve Division

Wirtgen Group

5, 39, 69

Hydronix

Digital Moisture Measurement for Asphalt and Aggregates

Hydro-Probe

Our world leading products are designed and manufactured in the UK and are the most cost effective moisture sensors in the asphalt and aggregate industries to help ensure product quality, maximize yield and save energy. Sensor features include:

• • • • •

Accurate, consistent, real time moisture measurement Precise linear output Remote calibration and configuration Integrate into new or existing systems Fully temperature stable

Tel: +1 231 439 5000 enquiries@hydronix.com

www.hydronix.com Search: 10074781

www.ForConstructionPros.com/Asphalt

ACON0217_76-81_Classifieds.indd 81

Search: 10883024

FEBRUARY 2017 ASPHALT CONTRACTOR

1/31/17 9:31 AM

THE LAST EXIT |

BY JESSICA STOIKES, ASSOCIATE EDITOR

Is It Too Cold to Pave? Feeling spring fever? Keep these things in mind before you lay asphalt during the winter months

“C

an asphalt pavement be put down during colder weather?” It’s a simple question, but the answer is complicated. Asphalt contractors have to evaluate more than just the temperature registering on the thermometer hanging outside the office to decide whether it’s too cold to pave. During colder temperatures, mix temperature is critical to achieving compaction. You will have less time to compact the mix in cold weather, as the mix will cool more quickly. Contractors need to understand the factors that affect the cooling rate of the mix. Before paving, decide what variables you are willing and able to control, such as project size and requested mix delivery temperature. Keep these five things you may not be able to control in mind before paving in cooler weather. • Ground Temperature: What is the temperature of the foundation for the pavement? In many cases, the ground temperature, or the temperature of the foundation that will be supporting the pavement, is the most critical factor. Normally, contractors will not

apply pavement when the ground temperature is below a certain point. The colder the foundation, the quicker the asphalt will lose its heat, making it difficult — if not impossible — to achieve adequate compaction. The time available for compaction (TAC) defines the total amount of time that roller operators have to compact the mix before it loses too much heat and becomes too stiff to compact. • Lift Thickness: How thick is the pavement to be? The thinner the layer of asphalt, the faster heat will dissipate. This means that in cold weather, crews have a very small window for working a thin layer. Thicker lifts hold temperature much longer than thinner lifts. The heat retained in asphalt lifts is not a linear relationship, but rather an exponential one. For example, a 3-in. lift will retain heat for approximately four times as long as a 1.5-in. lift of the same mix placed under the same conditions. • Mix Delivery Temperature: How far is the asphalt plant from the jobsite? Asphalt is hot when it leaves the plant, and if it cools in transit, it can be unusable upon arrival. Crusts on top of the asphalt or segregation of components would result in pavement of inferior quality with a reduced life expectancy. There are transport methods that can help protect asphalt

during transfer, but over long distances, these methods may be insufficient. • Ambient Air Temperature: This has a relatively minor influence on the cooling rate of hot mix asphalt (HMA). However, if the ambient air temperature is combined with wind, a condition of both conductive and convective heat transfer occurs. Heat is now being lost to the base through conduction and to the air through convection. The greater the wind speed, the more quickly it will remove heat from the HMA. The temperature of HMA during the rolling operation is what will determine how successful the compaction operation will be. It’s important to have an understanding of how mix temperature is related to the compaction of HMA. • Solar Radiant Flux: Sunshine will help reduce the rate of cooling of the placed HMA. When placing HMA, ensure that the mix temperature is a minimum of 290° F at the mid-depth of the mat behind the screed when the compaction process begins. AC

For more information on How to Successfully Achieve Cold Weather Paving, visit ForConstructionPros. com/12007337.

ASPHALT CONTRACTOR FEBRUARY 2017 www.ForConstructionPros.com/Asphalt

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Booth C30332

Search: 10072346

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BOOTH C30332

OPERATOR COMFORT & CONVENIENCE

MAKECOMFORT THE JOB EASIER OPERATOR & CONVENIENCE

MAKE THE JOB EASIER

EACH EACH ROADTEC PAVER IS ERGONOMICALLY DESIGNED ROADTEC PAVER IS ERGONOMICALLY DESIGNED FOR BETTER VISIBILITY, REDUCED NOISE, AND COMFORT. FOR BETTER VISIBILITY, REDUCED NOISE, AND COMFORT. The New Clearview FXS® fume extraction system provides greater visibility to the front of the paver hopper, to the opposite side, and down to the augers.

The New Clearview FXS® fume extraction system provides greater visibility to

the front the pavertohopper, to the opposite side, which and down to the augers. Paver controls are of mounted the pivoting seat station, hydraulically swings out past the side of the machine for excellent Paver controls are mounted to the pivoting seat station, which hydraulically swings out past the side of the machine for excellent visibility.

All functions are easily accessible, including feed system and flow gate controls. All functions are easily accessible, including feed system and flow gate controls.

Noise levels cut in half and improved visibility allow the operator to stay in constant communication the improved rest of their crew.allow the operator to stay in Noise levels cut inwith half and visibility constant communication with the rest of their crew.

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