Asphalt Contractor October 2015 by ForConstructionPros.com

GingerMan Raceway Wins with Echelon Michigan’s Superior Asphalt completes its first-ever racetrack paving job with the help of a pavement reinforcement system Page 16

Exclusive! Employee Training Review & Schedule Page 54

D. L. Gasser’s CIR Cuts Road Material Cost 25% Page 32

Paving

How Batch Plants Can Increase RAP Production Page 48

T OT

October 2015 • www.ForConstructionPros.com/Asphalt

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RL D HA SE C , LO ER NC NT E E E C UR N H IO OC T N BR E NV CE CO EN E T ER OT ONF L C AR

1/6/16 12:40 PM

UNMAT CHE D SE T UP All tanks require some assembly in the field when the tank is set up. But some tank manufacturers reduce their costs by leaving numerous parts to be assembled in the field by the setup crew. For example, we have seen competitor tanks with ladder parts that required several man-hours of assembly work by the setup crew. This allows the tank manufacturer to reduce the selling price so the buyer gets the tank for less. But the buyer pays extra after the sale. We try to minimize the time and effort required for field setup. For example we prefabricate ladders and handrails so they require minimal assembly in the field. And we prefabricate interconnecting piping using jigs and fixtures to standardize fit up and reduce fit up labor in the field. Moreover, standardized fit up also facilitates adding tanks in the future.

Jigs and fixtures we use to ensure proper fit up at your plant.

what we ship loose for field assembly. We don’t ship loose parts to save on manufacturing costs that the buyer pays for later during setup. This is just another area where our products are unmatched. Please call today for more information.

The ability to ship components without incurring shipping damage is the major consideration for

H E AT E C , I N C .

HEATEC

an Astec Industries Company

5200 WILSON RD • CHATTANOOGA, TN 37410 USA 800.235.5200 • FAX 423.821.7673 • heatec.com Search: 10073245

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Upcycle:

(verb) \uhp-sahy-kuh l\:

To reuse material in such a way as to create a product of higher quality than the original:

Ultradrum A.R.E. 50%

UltraRAP 70%

MegaRAP 100%

It seems any plant these days can recycle, but have you ever asked about the quality of the mix produced? With higher RAP percentages comes the problems of degradation of the mix. That’s why Gencor developed the innovative UltraRAP and MegaRAP concepts, which can process 70% and 100% recycle without superheating and degrading the quality of the mix. The result is a noticeably superior and consistent mix. So if you want superior high RAP capability, don’t just recycle ... Upcycle. Call Gencor today and learn how you can “Upcycle”. 407.290.6000 or visit www. gencor.com Search: 10073090

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› TABLE OF CONTENTS OCTOBER 2015

COVER STORY

DEPARTMENTS PAVING INNOVATIONS

16 PAVEMENT PRESERVATION

32 PAVING INNOVATIONS

PLANT MATTERS

16 With Echelon Paving, GingerMan Raceway Gets the Green Flag

Superior Asphalt completes its first-ever racetrack paving job with the help of a pavement reinforcement system.

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PAVING INNOVATIONS

PAVEMENT PRESERVATION

26 Paving Products

32 D. L. Gasserâ&#x20AC;&#x2122;s Cold

Pavers, rollers, screeds, material transfer vehicles & more.

In-Place Recycling Cuts Road Material Cost 25% D. L. Gasser, a division of Mathy Construction, finds cold in-place recycling process halves reflective cracking over 10 years, compared to conventional milland-fill on rural roads.

42 Preservation Products Milling machines, reclaimers, infrared equipment & more.

PLANT MATTERS

48 How Batch Plants

Can Increase RAP Production The RAP-PAK system from Meeker offers a better method for getting recycled materials into the mix.

50 Plant Products

Plants, baghouses, mixers, dryers, silos, automation systems.

Dillman builds tough equipment. Equipment that performs reliably for years. Equipment you can count on to produce high quality asphalt mix. Full plants. Single components. Individual parts.

Dillman gets the job done

Search: 10072736

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TABLE OF CONTENTS IN EVERY ISSUE

8 Editorial

Transportation Construction Worth Billions to Our Economy.

10 New Product Preview

SPECIAL REPORT: 2015 TRAINING GUIDE

73 Ad Index 74 The Last Exit

54 Courses in Training

The latest opportunities provided by suppliers to the asphalt industry.

Pavement Paved with Plastic.

Caterpillar Service Helps Manage Equipment Operator Fatigue, Distraction Risk

66 National Pavement

Expo Training Report NPE 2016 offers 13 paving sessions including five new topics next January in Charlotte, NC.

WHAT’S ONLINE www.ForConstructionPros.com/Asphalt

AGC TO EXPAND HIGHWAY WORK ZONE SAFETY TRAINING PROGRAM

POLL: 71% OF AMERICANS SUPPORT 10-CENT GAS TAX HIKE

AGC will offer Highway Work

NAPA SEEKS NOMINATIONS FOR QUALITY IN CONSTRUCTION AWARDS

Zone Safety Programs in 2016

NAPA’s awards program

after earning a $120,000 Susan

recognizes those in our industry

Harwood Training Grant.

who achieve excellence in asphalt

Search: 12114815

pavement construction.

HOW TO USE COMPACTION TO OBTAIN QUALITY ASPHALT PAVEMENTS Martin Marietta QC Tech Kevin

Survey results from Mineta Transportation Institute show

Sawyer reveals compaction

a majority of Americans would support higher taxes for

secrets to achieving a high

transportation — under certain conditions. While only 31% of

quality pavement.

respondents supported the base-case 10¢ per gallon gas tax

Search: 12113107

Search: 12114032

increase, five variants that devoted revenue to specific uses received at least 50% support, as did the proposal for a new national sales tax. Search: 12110159

October 2015 Vol. 29, No. 8

Published by AC Business Media Inc.

201 N. Main Street Fort Atkinson, WI 53538 (800) 538-5544 • www.ACBusinessMedia.com www.ForConstructionPros.com/Asphalt

Published and copyrighted 2014 by AC Business Media Inc. All rights reserved. No part of this publication may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopy, recording or any information storage or retrieval system, without written permission from the publisher. Asphalt Contractor (ISSN 1055-9205, USPS 0020-688): is published ten times per year: January, February, March/April, May, June/July, August, September, October, November, December, with an additional Buyer’s Guide issue published in August by AC Business Media Inc., 201 N. Main Street, Fort Atkinson, Wisconsin 53538. Periodicals postage paid at Fort Atkinson, Wisconsin and additional entry offices. POSTMASTER: Please send change of address to ASPHALT CONTRACTOR, PO Box 3605, Northbrook, Illinois 60065-3605. Printed in the U.S.A. Canada Post PM40612608. Return Undeliverable Canadian Addresses to: Asphalt Contractor, PO Box 25542, London, ON N6C 6B2. SUBSCRIPTION POLICY: Individual subscriptions are available without charge only in the USA. The Publisher reserves the right to reject nonqualifying subscribers. One-year subscription to nonqualifying individuals: U.S. $45.00, Canada & Mexico $65.00, and $95.00 all other countries (payable in U.S. funds, drawn on U.S. bank). Single copies available (prepaid only) $10.00 each (U.S., Canada & Mexico), $15.00 each (International).

6 Asphalt Contractor • www.ForConstructionPros.com/Asphalt • October 2015

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Search: 10073532

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October 2015 • Vol. 29, No. 8

EDITOR'S PERSPECTIVE

Lisa Cleaver, Editor

lcleaver@ ACBusinessMedia.com

Transportation Construction Worth Billions to Our Economy

Published by AC Business Media Inc.

201 N. Main Street | Fort Atkinson, WI 53538 800.538-5544 • www.ACBusinessMedia.com www.ForConstructionPros.com/Asphalt

Publication Staff Publisher

Amy Schwandt

The construction transportation sector’s contribution to the U.S. economy is larger than the annual GDP of 160 nations

aschwandt@ACBusinessMedia.com

Ad Production Manager

Patti Brown

s we went to press with this issue, Congress had just returned from recess and was still preparing to debate a long-term highway funding bill. At the end of July, the Senate passed its version of the longterm surface transportation bill — the DRIVE Act — by a 65-34 vote. The House of Representatives is scheduled to debate its version of the legislation hopefully very soon. As Congress debates, a recent report by the American Road & Transportation Builders Association (ARTBA) estimates the transportation construction industry’s impact on the U.S. economy is larger than the annual Gross Domestic Product (GDP) of 160 nations. The study, authored by ARTBA’s Chief Economist Dr. Alison Premo Black, finds the money invested in transportation construction industry employment and purchases generates almost $510 billion in annual U.S. economic activity — and accounts for 1.6% of the GDP. The construction transportation sector’s contribution to the U.S. economy is larger than the annual GDP of 160 nations ranked by the International Monetary Fund, including: Denmark ($361.3 billion); Israel ($321.2 billion); Ireland ($252.6 billion); and New Zealand ($211.4 billion). The report, “The 2015 U.S. Transportation Construction Industry Profile” estimates the annual value of public and private transportation construction and

Art Director

April Van Etten

Sr. Audience Development Mgr

Wendy Chady

Audience Development Mgr

Tammy Steller

maintenance work will be nearly $275 billion in 2015. It ranks larger than U.S. industry sectors such as wireless communications carriers ($254 billion); food and beverage stores ($222.5 billion); nursing care facilities ($171.1 billion); and automobile manufacturing ($131.4 billion), among others. In other words, it’s a huge segment of our economy that shouldn’t be receiving the disrespect it’s been getting from those in Washington. Black warns that uncertainty over the fate of the highway funding bill is a major threat to the efficiency of our nation’s transportation network. Without funding, congestion will only worsen and put a damper on economic growth. The U.S. DOT has identified a backlog of $877 billion in highway and bridge construction projects across the country. As an asphalt contractor in the road building industry, you already know the implications of the system of funding patches our industry has been working under for the last 10 years. Let's keep the pressure on those in Washington so we can get a long-term fix for highway funding. ARTBA has an easy one-stop shop for contacting your representative on its website: www.artba.org/government-affairs/ grassroots-action-center/. Now is not the time to be quiet!

Editor

Lisa Cleaver

lcleaver@ACBusinessMedia.com

Associate Editor

Jessica Stoikes

jstoikes@ACBusinessMedia.com

Advertising Sales (800) 538-5544 Sean Dunphy sdunphy@ACBusinessMedia.com Jill Draeger jdraeger@ACBusinessMedia.com Erica Finger efinger@ACBusinessMedia.com Tom Lutzke tlutzke@ACBusinessMedia.com Amy Schwandt aschwandt@ACBusinessMedia.com Eric Servais eservais@ACBusinessMedia.com Denise Singsime dsingsime@ACBusinessMedia.com

ForConstructionPros.com Digital Operations Manager

Nick Raether

Digital Sales Manager

Monique Terrazas

Editor

Larry Stewart

Managing Editor

Kimberly Hegeman

Change of Address & Subscriptions PO Box 3605, Northbrook, IL 60065-3605, Phone: (877) 201-3915 • Fax: (800) 543-5055 circ.AsphaltContractor@omeda.com

Reprint Services For reprints and licensing please contact Denise Singsime at (800) 538-5544 ext. 1245 dsingsime@ACBusinessMedia.com

List Rental Elizabeth Jackson, Account Executive, Merit Direct LLC, Phone: (847) 492-1350 ext. 18 Fax: (847) 492-0085 • ejackson@meritdirect.com

AC Business Media Inc. Chairman

Anil Narang

President and CEO

Carl Wistreich

Executive Vice President

Kris Flitcroft

CFO

JoAnn Breuchel

Vice President, Content

Greg Udelhofen

Vice President, Marketing

Debbie George

8 Asphalt Contractor • www.ForConstructionPros.com/Asphalt • October 2015

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THE UNIFIED “UF” SERIES DRUM

SINGLE DRUM COUNTERFLOW

PROS: RUGGED! SKID MOUNTED or PORTABLE Built to last WARPAGE Resistant

SACRIFICES COMPROMISES

CONS:

YOU DON’T OWN ONE YET 13333 Highway 24 West Fort Wayne, IN 46814 Tel. (260) 672-3004 Fax. (260) 672-3020 www.almix.com Search: 10071910

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NEW PRODUCTS Caterpillar Service Helps Manage Equipment Operator Fatigue, Distraction Risk

aterpillar announces the launch of a 24/7 equipment operator monitoring service to provide customers the power to see, mitigate and manage the primary variable impacting their operations -- the human factor. Through in-cab and wearable safety technologies, Caterpillar now can provide customers with visibility to both machine and operator information. Inside Caterpillar’s 24/7 Monitoring Center, analysts correlate data about the health and productivity of operators and equipment to reveal the magnitude of conditions such as fatigue and distraction and their impact on operations. “Our customers want better visibility to the interaction between operators and machines, and how behavior impacts safety and productivity,”

says Tim Crane, Caterpillar Safety Services manager. “This innovative solution offers our customers the opportunity to mitigate risk and improve productivity.” Caterpillar’s solution leverages leading technologies to gain visibility to risk. The Driver Safety System (DSS), developed by Seeing Machines, an alliance partner of Caterpillar, includes an in-cab camera and alert system to notify the operator the moment a fatigue or distraction event occurs. Events are tracked by analysts who also capture operator sleep quantity and quality information provided through the wrist-worn Cat Smartband, an actigraphy solution powered by Fatigue Science. The enhanced visibility to risks extends beyond front-line employees to expose improvement

Wacker Neuson RD 27 Series The redesigned RD 27 2.5-ton double drum vibratory roller incorporates a multi-functional lever that contains buttons for all vibration options, water on/off and even the horn. • Features a tapered front frame for optimal visibility to the front drum and ergonomically designed operator’s station with easy-to-read dashboard and control panel • 5,470-lb. RD 27-100 comes with a 39.4-in. drum width and and produces a low/high total centrifugal force of 15,589/16,860 lbs.

opportunities throughout the organization, including education and training, shift scheduling, leadership coaching and other cultural elements. The DSS and Cat Smartband are part of a growing suite of tools that assist customers in improving safety by recognizing that some risks are natural, inevitable and fully manageable, if made visible. Combined with Cat machine data available through EMSolutions, Cat MineStar System and Cat Vital Information Management System (VIMS), operator performance data from the DSS and Smartband paints a powerful picture of fatigue and distraction risk and its impact on productivity and profitability. Property damage, increased fuel burn and tire abuse have all been tied to fatigued or

distracted operators. “Technology alone is not the silver bullet for a safer or more productive operation,” says George Taylor, vice president of the Caterpillar Customer Services Support Division. “In fact, most technologies fail without proper consideration of the organizational culture and a plan to manage change. Caterpillar’s safety solutions bring management and employees together to achieve excellence, providing customers the greatest opportunity for successful implementation.” To learn more about Caterpillar’s solution for managing fatigue and distraction risk, visit safety. cat.com/fatigue. Search: 12098763

• 5,950-lb. RD 27-120 has a 47.2-in. drum width and produces 15,285/20,232 lbs. of low/high centrifugal force • Single or dual drum vibration • 37.5-hp Kubota diesel engine Search: 10085573

10 Asphalt Contractor • www.ForConstructionPros.com/Asphalt • October 2015

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roadtec.com 1.800.272.7100 423.265.0600

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NEW PRODUCTS

Atlas Copco Dynapac CP2700 Pneumatic-Tired Roller The new CP2700 pneumatic tired roller tackles soil compaction in addition to asphalt finishing and sealing applications. • Spacious platform, ergonomic controls and a rotating, sidewaysliding seat and steering assembly • Tier 4i compliant engine • Dual-circuit braking system maintains full braking effect even if one circuit is disabled • Compacting width of 7.55 ft. and a maximum operating weight of 59,000 lbs. • Optional temperature sensor and DCA-A analyzer can play back the rolling pattern and produce a printout of all relevant information Search: 12051951

Topcon Vehicle-Mounted 3D Mobile Mapping System The IP-S3 3D mobile mapping system employs the integration of an Inertial Measurement Unit (IMU) and GNSS receiver with a vehicle’s onboard electronics to offer highdensity mobile digital imaging. • More compact, lightweight and scans at a rate of up to five times faster than previous models • 39-lb. weight allows single person to mount it on a car, truck or SUV without assistance • Rotating LiDAR sensor scans at 700,000 points per second, capturing the 360° environment with 32 internal lasers • Six-lens digital camera provides data-rich results with 30-MP panoramic imagery • Software suite turns raw sensor data into rich and precise point clouds and images

Vögele MT 3000-2i Material Transfer Vehicle The 56,000-lb. MT 30002i is powered by a 215-hp Deutz water-cooled, Tier 4i compliant engine, has an 18-ton storage capacity and can move 1,300 tph. • Active remixing is achieved by two 16-in.diameter conical augers in the receiving hopper, and passive remixing is achieved via a 17- or 22-ton “receiving insert” in the paver hopper. • Receiving hopper empties in advance of the next dump, while the reartilting front of the hopper will move stray material toward the conical augers • Propel system with auto distance control keeps feeder at a pre-set distance from the paver • Heated conveyor belts are 43-in. wide Search: 12113037

PHCo Lo-Density Rigid Tubular Drywell Tank Heaters Process Heating Company's Lo-Density Rigid Tubular Drywell Tank Heaters provide safe and consistent overnight heat for asphalt emulsion distributor truck tanks. • Allows operators to simply plug the heater in at the end of the day, maintaining the emulsion at the correct temperature overnight or over a weekend • No open flame • Provides even heat distribution throughout the reservoir to prevent coking or damaging of temperature-sensitive emulsion material • Drywell-style elements reside inside the sheath, making them accessible from outside of the tank and eliminating the need to drain the tank to service the elements • Can be installed as new or as retrofit equipment Search: 12085197

Search: 12082633

Deister EMF-Series Vibrating Feeder Deister Machine Co.’s EMF-Series two-mass electromechanical vibrating feeder is designed to allow greater control over high-capacity feed rates and productivity, while lowering costs per ton in a wide variety of rugged aggregate, mining and mineral applications. • High-profile infeed lip • Heavy-duty formed deck with replaceable liners • Simplified drive with easy-access exciter frame houses the single vibrator motor • Energy-efficient pre-compressed steel transmission springs • Heavy-duty spring isolation assemblies for suspension or support mounting • Available in a wide range of deck sizes and capacities

Carlson EZV10 Highway Class Screed Carlson’s EZV10 front-mount highway class screed is able to pave as both a fixed width and hydraulic extendable platform. • Robust extension support system enables rigidity and eliminates flexing of the extensions at all widths • Able to build out to 30 ft. with high-strength heated bolt-ons • Heavy-duty ½”-in. 450 rated Brinell screed plates, tightly fitted adjustable strike-offs and state-of-the-art heating elements • Available for most tractors by major paver manufacturers Search: 12087940

Search: 12091215

12 Asphalt Contractor • www.ForConstructionPros.com/Asphalt • October 2015

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THE FACES OF ASTEC PARTS

SHE’S ALWAYS YOUR PARTS PERSON When parts tech DONNA FLOYD is not helping her customers, you’ll find her camping in a matador red replica 1961 Shasta Airflyte. And when she gets back to the office and takes your call, she takes as much care to find the part you need as she does to find the perfect campsite, because she’s always your parts person.

An ASTEC parts tech knows that being successful in her job means that you count on her to deliver when needed. So when she takes your call she takes care to find exactly the part you need and then gets it to you as fast as possible. She’s always your parts person.

Anyone can stock parts and ASTEC stocks the world’s largest inventory of parts for asphalt plants. But ASTEC doesn’t just stock parts. With a team of 35 parts professionals, ASTEC delivers the industry’s best customer service.

Any part, any brand. We can help.

Search: 10072061

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NEW PRODUCTS

Volvo SD75B and SD115B Soil Compactors The 74-hp SD75B and 148-hp SD115B are powered by Tier 4 Final engines and can achieve up to a 40% reduction in fuel consumption with an ECO mode and quicker ramp-up speeds at lower pressure. • SD75B offers a 66-in. drum width, 15,432- to 15,986-lb. operating weight and 21,600/29,700 lbs. (low/ high) of centrifugal force • SD115B provides an 84-in. drum width, 25,668- to 26,015-lb. operating weight and 46,800/58,050 lbs. of centrifugal force • High or low amplitude with two standard and five optional frequency settings • 1,850/2,025-vpm (low/ high) standard frequency • Advanced drum control system allows frequency and amplitude to be adjusted to changing soil conditions

Hyundai Series 9 Compaction Rollers The Series 9 compaction roller line includes four single-drum models (HR70C-9, HR110C-9, HR120C-9 and HR140C-9) offering dual frequencies and amplitudes, smooth drum or optional padfoot kit and Perkins (HR70C-9) or Deutz engines from 84 to 140 hp. • Operating weights (smooth drum) range from 15,652 to 30,644 lbs., with drum widths from 67 to 83 in. and 45° to 50° gradeability without vibration • HA control delivers continuous tractive effort at the axle and drum for automatic adaptation to various soil types and conditions • All models offer 360° visibility for the operator, easily accessible engines and components and lowmaintenance articulated joints

ADM SPL Asphalt Plants The SPL series of hot mix asphalt plants include all necessary components for drum mixing asphalt production, yet can fit on a single trailer frame. • Available in 60-, 110- and 160-tph production rate • Come standard with a drying/mixing drum, wet wash, cold feed bin and surge system • Available in a portable or stationary configuration, as well as automated or manual operation • Only one plant operator and one loader operator needed for operation Search: 12095461

Search: 12103282

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Maxam California Bulk Sampler Maxam’s California Bulk Sampler was developed in direct response to Caltrans requirement to take bulk samples from the plant; the CB Sampler is now approved by Caltrans for this purpose. • Air-operated clam gates are easily chattered to fill a Caltran-approved Gilson sample splitter • Onboard air tank contains enough air to open and close the gates several times • After emptying, the hopper is lowered by battery operated electric winch, and locks easily for transport with cam lock latches • When at the plant site, the hopper is quickly powered to the upright loading position, where it automatically locks into place; once loaded the trailer mounted hopper is ready for transport to the lab site

MEL-DEK Waterproofing Membrane from W. R. MEADOWS MEL-DEK is a roll-type waterproofing membrane composed of a nominally 53 mil thick layer of polymeric waterproofing membrane on a shrink-resistant, heavy-duty, 12 mil thick polypropylene woven carrier fabric. • Two components are laminated together under strictly controlled production procedures • MEL-DEK is easy to install and requires no protection from hot asphalt overlays • Can be used on bridges, parking decks and various other structures • Available in rolls which are 60 ft. long and 38.5 in. wide Search: 12096243

Search: 12096351

14 Asphalt Contractor • www.ForConstructionPros.com/Asphalt • October 2015

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ASPHALT INNOVATION... BW190ADO-5 8,000 HOUR

TanGO Wrapper Warranty

BW138AD-5

EYE

THE NEW FOR COMPACTION

www.bomag.com/us

Go Ahead, Compare Us... Search: 10072222

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PAVING INNOVATIONS

With Echelon Paving, GingerMan Raceway

Gets the Green Flag

Superior Asphalt completes its first-ever racetrack paving job with the help of a pavement reinforcement system by Lisa Cleaver, Editor

ocated in the lakeshore town of South Haven, MI, GingerMan Raceway was established in 1995 by racing enthusiast Daniel Schnitta. Designed to feel like a state park, the racetrack rests on more than 300 acres of land that includes s pr awling

areas of a shaded wood, plenty of paddock space and a pond stocked with fish. GingerMan Raceway is dedicated to the safety of the driver. The course layout was designed to minimize damage to both drivers and their vehicles and is considered among the safest tracks in the nation. In January 2014, Schnitta contacted Superior Asphalt, headquartered in Grand Rapids, to evaluate the track. Originally paved in 1995, the track pavement was intact, but there were 1 ½-inch cracks that had been filled with rubber crack seal. “When we decided

it was time to repave our 20-year-old race track, we went looking for a west Michigan asphalt contractor not only willing to take on the magnitude of our project but who would be willing to work with us,” says Mary Phelps, managing director of GingerMan Raceway. “There is no guidebook on how to build the best and fastest racetrack. Every track is unique.” After the initial meeting with one of Superior’s estimators, Dave Van Putton, Phelps says they knew they had found the right contractor. “Dave brought in the entire team – Superintendent Rick Browley Sr., his

16 Asphalt Contractor • www.ForConstructionPros.com/Asphalt • October 2015

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Track DENSITY IN REAL TIME. PA SS:

PA S S :

TEM P ER ATU R E:

250°

D EN S I TY:

TEM PERATURE:

220°

DE NS ITY:

95.1%

94.2%

PA SS:

TE M PE RATURE :

270°

DENS IT Y:

92.6%

Volvo Intelligent Compaction (IC) with Density Direct. Volvo has changed the game. Density Direct provides actual density calculations in real time — eliminating guesswork and reducing core sampling. Improve mat quality, do it in less time, get your bonus, and win more contracts with Volvo Density Direct. Learn more at volvoce.com/DensityDirect.

Search: 10075146

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PAVING INNOVATIONS

A GlasGrid mesh was also used over the cracks for additional reinforcement.

son and Lead Crew Chief Rick Browley Jr., and Lab/Quality Control Supervisor Nate Voruganti – to collaborate with us,” she explains. “We spent months researching and analyzing the best materials and approach to successfully complete the racetrack within the confines of time and our budget.”

Echelon paving to minimize cracking It was decided that echelon paving would be the best method to minimize future cracking issues. Before paving began, Superior prepared the track by milling ½ to ¾ inches of the surface and patching the cracks with a 1 ½-inch overlay transverse to roadway. “This was done to make sure the rubberized crack fill would not cause any problems in the future,” says Rick Browley Jr., lead crew chief.

GingerMan is considered the safest track in the region as well as the nation perfectly suited for both novice and advanced drivers who want to push the threshold.

The 20-year-old track pavement was intact, but there were 1 ½-inch cracks that had been filled with rubber crack seal.

Before paving began, Superior prepared the track by milling ½ to ¾ inches of the surface and patching the cracks with a 1 ½-inch overlay transverse to roadway.

A GlasGrid mesh was also used over the cracks for additional reinforcement. These reinforcement grids are designed to retard reflective cracking by turning crack stresses horizontally to dissipate the stress. A tack coat was also applied prior to paving. With the racetrack’s long history of cracking issues and uneven seams, echelon paving was used to eliminate any joints. “The echelon paving process helps alleviate problems with seams,” says Dave Van Putton, lead estimator. “It provides better longitudinal joints and a smoother transition between lanes.

18 Asphalt Contractor • www.ForConstructionPros.com/Asphalt • October 2015

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50 YEARS OF INNOVATION. THAT’S A HECK OF A RÉSUMÉ.

VECTOR CONTROL

With over five decades of experience fueling it, the Equinox™ burner delivers unrivaled productivity while achieving the lowest NOx emissions of any burner on the market. Combine it with the Vector Control for unbelievable fuel savings and the advantage is clear. 5201 N. Orange Blossom Trail · Orlando, FL 32810 ∙ 407.290.6000 ∙ GeneralCombustion.com Search: 10073093

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PAVING INNOVATIONS

It was decided that echelon paving with its ability to alleviate problems with seams - would be the best method to minimize future cracking issues.

Better compaction also minimizes future cracking.” Superior installed 1 ¾ inches of asphalt over the 1.7-mile track using Volvo pavers from Alta Equipment installed with Topcon full automation systems. Screeds used were a Carlson EZV frontmount unit (Volvo 7110 paver) and an Carlson EZIV1019 front-mount screed (Volvo 4410 paver). The mix was specifically formulated for this racetrack, says Nate Voruganti, lab/quality control supervisor. It

consisted of a 19mm nominal maximum aggregate, 60% limestone (+1/4-inch upsize) and 40% manufactured sand specialized for a racetrack. The liquid binder was PG70-28PW/SBS polymer 3-5%; the polymer was used for added strength. “Limestone was used as an extra grip to help keep the tires on track and reduce the wear of the tires,” Voruganti says. The limestone was purchased from Port Inland Limestone in Michigan. One 2-inch lift of asphalt was placed on the racetrack. Compaction was completed with three rollers: two Ingersoll Rand and one Volvo compactor. In the end, the project was completed in three days: day one for milling, day two for tack and crack patch, and day three for paving the entire track.

Challenges The greatest challenge for Superior Asphalt was the fact that this was the company’s first-ever racetrack paving job. “There isn’t a lot of consistent data available on how racetracks have been constructed and maintained in the past,” Browley Jr. says. “We were in unknown territory and spent months on research and development. We worked continuously with the GingerMan staff to ensure that they would get the track that they were looking for within their timeframe and budgetary requirements.” The rubberized sealant that had been used in the past presented a challenge as well. “Often if paved over without proper prep, cracks will resurface and create bumps,” he says. “This is why we patched with fine grade asphalt and used the GlassGrid.” Other challenges of the project included having trucks backing in around the racetrack and maintaining a constant paving speed of 10 to 12 feet per minute to minimize handwork. “Constant monitoring of depth was a must too,” Browley Jr adds. “The track had to be sloped perfectly to alleviate any standing water. “The goal was the smoothest and safest ride possible for the drivers,” he The mix was specifically formulated for this racetrack and consisted of a 19mm nominal maximum aggregate, 60% limestone (+1/4” upsize) and 40% manufactured sand. The liquid binder was PG70-28PW/SBS polymer 3-5%, which was used for added strength.

20 Asphalt Contractor • www.ForConstructionPros.com/Asphalt • October 2015

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POWERFEEDER MATERIAL TRANSFER VEHICLE

The Vogele MT 3000-2i offset PowerFeeder combines practical innovation with versatility and productivity. The art of continuous, non-stop paving is made easier with innovations from Vogele. Operator platform with excellent all-around visibility and intuitive controls. Continuous rubber tracks for precise maneuverability and excellent floatation. Lightweight design allowing easy transport and the ability to work on bridges. Optimal material flow and remixing throughout the transfer process. Low ownership cost with the fewest number of wearing parts. Productivity and Operational Benefits that are second to none!

WIRTGEN AMERICA . 6030 Dana Way . Antioch, TN 37013 Tel.: (615) 501-0600 . www.wirtgenamerica.com

ROAD AND MINERAL TECHNOLOGIES

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PAVING INNOVATIONS

continues. “We accomplished this by using Topcon full automation.”

Labor of love With its first racetrack paving project completed, Superior Asphalt has heard nothing but positive feedback for their efforts. “The track has been well received,” says Phelps with GingerMan Raceway. “Our drivers have been setting records and doing so safely. They are excited to drive on the new asphalt. The motorcycle riders are especially thrilled with the new surface.” The project was also a collaborative effort on a personal level. Rick Browley Sr., superintendent of operations, and his son, Rick Browley Jr., worked together as paving crew chiefs on GingerMan Raceway. Browley Jr. credits his father’s expertise for such a strong result on Superior Asphalt’s first racetrack. “To work next to him on this kind of project is one of the best accomplishments I’ve ever had,” he says. “It’s a job full of pride and joy.” Another positive aspect of the project – the long-lasting relationship that has been formed between GingerMan Raceway and Superior Asphalt. “The Superior team is still working

with us perfecting and maintaining the track,” Phelps says. “We are in constant contact regarding the track’s performance and what improvements should be made. “We truly feel as if we are partners with Superior Asphalt on this project, and we’re looking forward to working with them on other projects,” she continues. Browley Jr. agrees, adding, “Through the process we all became friends, and the project became a labor of love for

From left to right: JR Marchand (Track Coach-Gingerman), Daniel Schnitta (Track Owner-Gingerman), Mary Phelps (Managing Director-Gingerman) and Rick Browley Sr. (Superintendent of Operations-Superior Asphalt).

all involved. We are two companies passionate about our trades, and failure was never an option. It doesn’t get any better than that.”

22 Asphalt Contractor • www.ForConstructionPros.com/Asphalt • October 2015

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Search: 10218626

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LISTEN TO OUR CUSTOMERS NOT OUR COMPETITORS For 40 years and counting, ADM has been committed to producing quality, high-production asphalt plants. On top of that, we take great pride in delivering an unmatched level of service before, during and after the sale.

At the end of the day, our plants speak for themselves. But we certainly appreciate that our customers have so many good things to say. They’re the ones we listen to, and we think you should, too.

BEVILACQUA ASPHALT EX SERIES PLANT Uxbridge, MA

Commissioned: 2013

Production: 300 TPH

“I had an ADM plant in my former business and had tremendous success with it. I really saw no reason to look elsewhere. That’s why we went with the new EX plant. We knew we could depend on ADM’s engineering expertise to help make our project a success.” - Steve Bevilacqua President/Owner Bevilacqua Asphalt

Scan to read more about Bevilacqua’s experience.

VISIT WWW.ADMASPHALTPLANTS.COM

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PAVING INNOVATIONS Multiquip AR14H Tandem Drum Roller

Bitu-Ox 400 Multi-Use Asphalt Remover Solution Bitu-Ox 400 is designed to liquefy and remove asphalt instantly from machinery, equipment, conveyor belts, chutes and more. • 400°F flash point makes Bitu-Ox 400 non-flammable and safe it extreme heat • Used as a release agent or daily cleaner on job sites • Prevents and loosens rust while leaving a protective coating to prevent future corrosion • 100% biodegradable and safe for waterways Search: 12071893

The AR14H tandem drum ride-on roller produces 3,400 lbs. of centrifugal force from an eccentric housed within a 35.6-in. drum. • Honda GX630 engine with a 9.5-gal. fuel tank • Pressurized 35-gal. water tank standard • Compact design with high curb clearance and clear line of sight visibility for better steering • Easy to use and access controls • No greasing required for the articulation joint or vibratory assembly Search: 12034732

Atlas Copco Dynapac F800T Tracked Paver The Dynapac F800T 10-ft. tracked paver features a Carlson EZIV08-15 front-mounted electrical screed offering 8- to 19-ft. working widths and a mat as high as 1 ft. • 173-hp Cummins six-cylinder diesel engine meets Tier 4 Final emissions regulations • Feed control system ensures continuous, uniform material flow to the center of the screed by using four ultrasonic sensors and a 6-in.wide center chain box auger system • Augers include 17-in.-diameter flights designed to further eliminate centerline segregation • Dual, swing-out operator platform with ergonomically designed control panels provides high visibility to the paving surface Search: 12051900

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28 Asphalt Contractor • www.ForConstructionPros.com/Asphalt • October 2015

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Volvo Density Direct Intelligent Compaction System The Volvo Intelligent Compaction (IC) system for select Volvo asphalt compactors is available in two packages — Volvo IC and Volvo IC with Density Direct. • Offers pass mapping, temperature mapping and data storage features; Volvo IC with Density Direct includes real-time density mapping technology • Produces a density calculation that is accurate to within 1.5% of core sampling, providing a real-time reading of density values over 100% of the mat • Reduces the occurrence of inadequate densities and time spent taking core samples, improves quality and leads to much greater uniformity • User interface depicts a density map, showing each square foot of rolled asphalt in a color representing density, and also provides a real-time numerical density reading displayed in the corner of the screen • Data gathered from pass mapping, temperature mapping and density mapping is stored on the IC system’s internal 14 GB hard drive, which provides enough space for approximately seven months of data logging • Meets state DOT and FHWA requirements for intelligent compaction specifications Search: 12058450

Roadtec SB-2500e Shuttle Buggy The Roadtec Shuttle Buggy Material Transfer Vehicle now has a Tier 4 final compliant engine. • Full width clean-out door on the C-1 conveyor and bomb bay style clean-out doors included on the C-2 conveyor • Chromium carbide floor liners • Sliding platform on the operator’s station contributes to the great visibility on this machine • Autotracking option allows operators to focus on keeping an optimal flow of material to the paver instead of constantly monitoring the speed of the two machines; this new option automatically adjusts the speed of the Shuttle Buggy to keep a constant distance from the paver • Monitoring capabilities of the storage hopper’s material height within the SB-2500e’s has improved with the Bindicator option, which indicates to the operating crew when the hopper is getting full or empty and helps the operator monitor the material height from the console Search: 12055690

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October 2015 • www.ForConstructionPros.com/Asphalt • Asphalt Contractor

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PAVING INNOVATIONS Carlson CP75 Commercial Class Paver The CP75 commercial class paver features a 74-hp Cummins Tier 4i engine. • Electrically heated EZC813 screed with an 8- to 13-ft. standard paving width or optional 8- to 15-ft. EZC815 screed • Screed-mounted controls • One-piece forward tilting hood and forward access panel over hopper • Hardened steel auger flights Search: 12087872

Road Science ArrTekk 860 Asphalt Emulsifiers Road Science, a division of ArrMaz, offers ArrTekk 860 asphalt emulsifier for applications such as tack coat, fog seal, slurry seal, central plant recycling and mixing-grade CIR and FDR recycling. • Designed for quicker traffic return to roadways and improved short and long-term product performance • Compatible with most types of asphalt and polymer modifiers • Easily mixes, coats and adheres to damp and/or dusty aggregates, granular materials and recycled asphalt pavement (RAP) • Allows for easy pick up, lay-down and compaction of RAP with CIR machinery equipment Search: 12064210

Sakai GW750-2 Pneumatic Roller The 20,370-lb. GW750-2 vibrating pneumatic tire roller develops a dynamic gyratory action that combines the kneading action of a pneumatic tire roller with the high forces generated by a vibratory roller. • Seven 16-in.-wide pneumatic tires include three vibrating tires provide a total overlap coverage and rolling width of 77 in. • Five force settings ranging from 20,580 lbs. of static force to over 55,000 lbs. of total applied force • 123-hp Isuzu 4jj1XDIA engine • Dual spray systems Search: 12113133 Search: 10073668

30 Asphalt Contractor • www.ForConstructionPros.com/Asphalt • October 2015

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Bomag BW177DH-5 and BW177PDH-5 Vibratory Rollers

Caterpillar F Series Pavers Generator power on board the AP1055F tracked and AP1000F wheeled asphalt pavers has been doubled to 70 kw to heat the standard 8-ft. screed from 40° F to 265° F operating temperature in 15 minutes and the SE60V XW screed extended to 33 ft. up to operating temperature in 25 minutes. • SE60V, SE60V XW and SE60 VT XW screed options offer both vibratory and tamper bars • Backlit touch-panel controls run Cat grade and slope systems from either side of the machine, up on the tractor or down on the screed • Proportional extender control offers two speeds and can be operated from the screed, tractor or pendant controls • 1,766-tph throughput capacity • 225-hp C7.1 Tier 4 Final engine with Eco Mode and Automatic Engine Speed Control

Built with no-spin rear differential, the smooth drum BW177DH-5 and padfoot drum BW177PDH-5 feature a dual travel pump drive system that enables up to 58% gradeability with vibration and 61% without. • Vibration frequencies of 1,860/2,280 vpm, as well as 25,179 lbs. of centrifugal force in high amplitude and 16,636 lbs. in low to quickly compact up to 18-in. lifts of granular soil and up to 14-in. mixed soil lifts • BW177PDH-5 can also compact up to 8-in.-thick lifts in cohesive materials • 74-hp Kubota Tier 4 Final turbocharged diesel engine • ECOMODE operation Search: 12047520

Search: 12017712

EDGE OUT THE COMPETITION! FLEXIBILITY AND PRODUCTIVITY

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“Hot Mix Asphalt, Paving the Highway to the Future”

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NEW COUNTERFLOW AND PARALLEL ASPHALT PLANTS PLANTS FOR FOR SALE NEW COUNTERFLOW AND PARALLEL FLOW FLOW ASPHALT SALE

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THE VERSATILE ROAD WIDENER ATTACHMENT CONNECTS TO ALL COMMON SKID STEERS, LOADERS OR GRADERS WITH THE UNIVERSAL QUICK-CONNECT COUPLER Learn more at www.roadwidenerllc.com or 844-494-3363 Search: 10076385

We sell new ADM Counter-Flow Drum Plants and Parallel Flow drum plants, portable skidded. Any configuration you might WeFlow havedrum plants for We sell or new ADM Counter-Flow Drum Plants and need. Parallel high RAPportable applications, configured for Hot mix, mix and Cold mix. plants, or skidded. Any configuration you Warm might need. We have plants for high RAPneeds. applications, configured for Hot mix, Warm mix and Call to discuss your Cold mix. to discuss needs. I have beenCall in paving sinceyour 1972 and directly associated with asphalt plants since 1976. I have operated maintained hundreds of asphalt plants in I have been in paving sinceand 1972 and directly associated with asphalt over 150 since countries. staffoperated of qualified Technicians service support plants 1976.Our I have andField maintained hundreds of and asphalt anything sell.150 From Mix Design to airField quality compliance, from plants inweover countries. Our Compliance staff of qualified Technicians service and support anything weissues, sell. From Mixhelp. Design Compliance to air quality mechanical to computer we can compliance, from mechanical issues, weon can help. ** Winter is coming. to Wecomputer offer SPECIALS Scheduled

ServiceNEW & PlantAND Upgrades. February. CALL ** MANY USEDNovember ASPHALTthru PLANTS FOR SALE

1978 Wylie 3140, 50 tphUSED Plant. Complete with GensPLANTS & Baghouse….FOR Call SALE MANY NEW AND ASPHALT 2006 Cummins 275kW 480v Generator. 0 hours! Selling as USED….Call

2006 Cummins 275kWPortable 480v Generator. hours!Control SellingHouse….Call as USED...............Call. 1996 ADM SPL-110 Drum mixer0W/NEW 1996 ADM SPL-110 Portable mixer W/NEW Control 1980s Boeing MS-200 250Drum TPH Portable Drum with SlingerHouse.................Call. & Burner….Call Rebuilt GenCo AF-25 250 Natural Burner,Drum w/newwith controls. Complete 1980s Boeing MS-200 TPHGas Portable Slinger & Burner..........Call. New, used and rebuilt Hauck & Genco burners. Burner Controls….Call 1980s Boeing MS-300 Portable Drum Plant, Wet-Scrubber, No AC Tank......Call. 1999 John Deere 544G Front End Loader. 5,000 hours….Call Rebuilt GenCo AF-25 Natural Gas Burner, w/new controls & Gas-Train. Complete. New, usedMANSFIELD and rebuilt Hauck Burner Controls................Call. CLIFF INC. & Genco burners. OFFICE 541-352-7942

P.O. BOX 407Inc. Cliff Mansfield ODELL, OR 97044 P.O. Box 407

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October 2015 • www.ForConstructionPros.com/Asphalt • Asphalt Contractor

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PAVEMENT PRESERVATION

ALL PLANT PARTS. ALL ADM QUALITY.

Caterpillar PM200 Cold Planer The PM200 half-lane milling machine offers an optional 88-in. cutting rotor in addition to the standard 79-in. rotor. • 66,359-lb. operating weight or 69,445 lbs. with optional rotor package • Quick-release conical tool holders • 12.6-in. maximum cutting depth • Both rotor options position the tools in a chevron pattern • Optional dust-reduction package with 88-in. rotor option Search: 10077596

ADM customers have long known about our excellent parts quality and availability. Now, users of non-ADM equipment can get that same level of confidence in replacement parts. At ADM, we stock a huge inventory of industry-standard parts and components for all major manufacturers’ systems and can have them most anywhere for next-day delivery and installation. You’re up and running and we’ve made another satisfied customer. It’s what we do best.

ADM - More Than Metal For more information call

(260) 637-5729 MasterCard and Visa accepted

Asphalt Drum Mixers, Inc. 1 ADM Parkway • Huntertown, IN 46748

parts@admasphalt.com service@admasphalt.com VISIT ADMASPHALTPLANTS.COM

Search: 10072036

Wirtgen W 100 Fi, W 120 Fi and W 130 Fi Cold Mills The W 100 Fi, W 120 Fi and W 130 Fi mid-sized cold mills feature a maximum milling depth of 13 in., and are powered by a Cummins six-cylinder Tier 4i engine generating 320 hp. • Standard working widths of 39 in. (W 100 Fi), 47 in. (W 120 Fi) and 51 in. (W 130 Fi) with a frontloading system and all based on a common platform • Front-loading conveyor enables swift and smooth loading of large quantities of milled material • WIDRIVE machine control system keeps the engine speed within the optimal range during the milling process • Available as track-mounted or wheel-mounted models • Front travel drive units can be raised and lowered hydraulically and feature a large steering lock to allow for narrow bends and flush-tocurb milling

Roadtec RT-500 Recycling Trailer The RT-500 recycling trailer integrates tanker trucks, a cold planer, crushing and screening units, mixers, pavers and rollers into one comprehensive operation. • 950-hp RX-900 cold planer provides sole source of propulsion, reducing overall fuel consumption and emissions • Designed for maximum throughput of about 600 tph • Practical maximum width estimate of 20 ft. • Cold recycler can deposit material into a windrow or directly feed into the paver with an optional conveyor Search: 10079702

Search: 12039394

42 Asphalt Contractor • www.ForConstructionPros.com/Asphalt • October 2015

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Asphalt Distributors

Etnyre FWD and QUAD ChipSpreaders Etnyre’s FWD and QUAD chipSpreaders are designed to spread aggregate in the chip seal process. • Computer-controlled application rates • Front-wheel or four-wheel drive • Fixed spread hoppers from 10 to 15 feet • 148- to 230-hp engines Search: 10078188

Dynapac PL 500 Planers These 20-in. compact cold planers are available as three- or fourwheeled units with maximum cutting depths of 6.3 (PL500T) and 7.9 in. (PL500TD). • 110- and 130-hp Cummins QSB 4.5 C110/C130 diesel engines • Hydraulically-operated front sealing of cutter housing minimizes accumulation of milled material • Optional parallelogram front axle for increased traction, reduced wear and improved wheel control in case of a height difference for the front wheels • Optional 39.5-in. conveyor for loading a loader bucket or 18-ft. conveyor for loading trucks

ChipSpreaders

Live Bottom Trailers

Search: 10085884

SealMaster OptiPave Surface Sealer Bergkamp FP5 All-In-One Pothole Patcher The FP5 flameless pothole patcher come standard with InPave Technology, which monitors material usage, performance and location of each pothole, patcher and crew through multiple data-reporting sensors strategically engineered into each unit. • Insulated 5.1-cu.-yd. electric-heated hopper keeps asphalt at a constant temperature and pliable for an extended period • Damaged area removed and squared off using the onboard, hydraulically driven pavement breaker • Air and tack wand blows out any remaining debris and applies the tack coating • Material chute delivers fresh hot asphalt to the prepared area • Onboard compactor consolidates the material evenly with the existing pavement Search: 12055457

SealMaster OptiPave is an eco-friendly asphalt-based emulsion pavement rejuvenator and surface sealer. • Seals, protects and replenishes pavement binder, extends the service life of pavement and is designed to make roads look like new • Provides a barrier against damaging effects of moisture intrusion into asphalt pavement • One-coat application process with minimal traffic disruption Search: 12069518

Heavy Duty Trailers

Asphalt Transports

WHAT DOES SEARCH: 10000000 MEAN? Each product and advertisement found in Asphalt Contractor’s pages has a unique 8-digit code that can be entered into the search bar found at the top of www. ForConstructionPros.com/ASPHALT. By searching for the unique number, you will be instantly taken to the specific piece of online content where you can find more images, online exclusive information, related products and videos, and more!

E. D. Etnyre & Co.

www.etnyre.com 800-995-2116 email: sales@etnyre.com

Search: 10072816

October 2015 • www.ForConstructionPros.com/Asphalt • Asphalt Contractor

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PAVEMENT PRESERVATION Sakai Road Planer and Stabilizer The ER552F high-speed pneumatic-tire road planer and PM550 road stabilizer offer easy access to the cutting teeth and toothholders for servicing and tool repairs and replacement. • ER552F road planer features a motor grader-like bogey suspension system, 561-hp Tier III diesel engine and an 81-in.-wide cutter drum assembly that cuts to 9 in. deep in one pass • Four-wheel-drive PM550 road stabilizer includes a high-torque, two-speed rotor, a 57-gpm top working speed and a 496-hp Komatsu six-cylinder Tier III diesel engine • Optional auto-spray emulsion system Search: 10240407

Heat Activated Asphalt Patch (H.A.A.P.) from Appliqué Technologies

Introducing ...

PROFIT MATTERS Channel on ForConstructionPros.com SQUEEZE MORE PROFIT FROM EVERY JOB!

Heat Activated Asphalt Patch (H.A.A.P.) is manufactured with virgin DOTapproved asphalt — no millings or old recycled asphalt. • Contains ballistic fibers for a permanent repair • Contains polyolefin wax that melts when exposed to heat for superior adhesion to old asphalt, greater flexibility and a waterproof repair • No hot box, large infrared heaters or other equipment needed • Takes 2 to 3 minutes for complete pothole repair • Material is available year round Search: 12082568

Visit our new PROFIT MATTERS Channel to learn how. From the editors of ForConstructionPros.com. Sponsored by

Ray-Tech Mini 2-Ton TMV The Total Maintenance Vehicle (TMV) is a combination reclaimer and infrared pavement heater that enables yearround permanent restorations. • Can reclaim waste asphalt into permanent patch material and hold fresh asphalt at the proper working temperature • 8’ x 6’ pavement heater • Mounted on a Ford 550 chassis • Non-CDL: Smaller in size means operators do not need a CDL to drive • Non-HazMat: Five propane tanks run the infrared unit and do not require any special HazMat permits Search: 12041231

44 Asphalt Contractor • www.ForConstructionPros.com/Asphalt • October 2015

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Meeker has installed more of these RAP-PAK systems than any of our competitors AND we have the reputation and quality to back up each and every one. • Allows batch plants to add up to 30%-40% RAP in high quality mixes

Your Preferred Asphalt Equipment Resource

• Unique vapor recovery system and control system for positive control of steam

888.333.0323

• RAP-PAK can be coupled with our warm mix system to produce superior mixes

www.meekerequipment.com

Search: 10073849

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2 0 1 6 N A PA A N N UA L M E E T I N G

February 7–10, 2016

La Quinta Resort & Club • La Quinta, California www.AsphaltPavement.org/AnnualMeeting

Search: 10073981

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Kasi Patriot

Neal ESSP 1500 Sealcoating Machine The 1,500 capacity of the ESSP 1500S reduces the time associated with refilling the tank on large projects and the number of trips a contractor needs to make to the sealer manufacturer or distributor. • Electric super sand pump (ESSP) features a variable speed control and produces as much as 100 gpm • In-line surge tank reduces material surging to ensure continuous flow of material for uniform coverage • Hydraulic agitation system with chain reduction features a unique threeblade design; the blades are offset to ensure two blades are in the material at all times, which produces a more thoroughly mixed product • Control panel allows users to change the direction and speed of the pump and agitator, and provides accurate control of the water cleanup system • Leather cups tightly seal to plates to prevent material from leaking and only need flushinf once per year, saving up to 30 minutes per day

The Kasi Patriot uses infrared technology to blend new asphalt in with the original by heating an area 6 to 8 inches beyond the perimeter of the repair creating a seamless permanent restoration. • 2-, 4- or 6-ton asphalt reclaimer • Large tool storage area • Compactor compartment • Dumping waste bin

• Battery system can be recharged from the vehicle or an overnight charging system • 30-gal. water tank and a timer that alerts the user when asphalt is heated to temperature Search: 12026426

Search: 12026426

Western Emulsions PASS QB Unit is designed for fog seal applications. • Rejuvenates and seals to extend the life cycle of asphalt pavements • Prevents weathering of the pavement surface by preserving the fine surface aggregate particles • Scientifically formulated with cationic emulsifiers • Won’t track or bleed when cured • Available and formulated for nighttime work applications at lower ambient temperatures Search: 10160395

Search: 10074524

October 2015 • www.ForConstructionPros.com/Asphalt • Asphalt Contractor

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PLANT MATTERS

How Batch Plants Can

Increase RAP Production The RAP-PAK system from Meeker offers a better method for getting recycled materials into the mix By Lisa Cleaver, Editor

or years, batch plants have taken a back seat to drum plants when it comes to increasing the amount of reclaimed asphalt pavement (RAP) to mixes mainly because of the process itself. On drum plants, RAP is fed into the process continuously. By having continual flow, the RAP and moisture in the RAP are being heated and moisture is being released from the RAP continuously causing minimal steam explosions. In a drum plant, the exhaust system on the plant can handle the smaller steam releases. On batch plants, however, RAP gets weighed in a “batch” then dropped into the process at one time causing larger steam explosions. These steam explosions can push dust out of the seals on the mixers and create fugitive emissions issues with the batch plant. “We’re seeing recycled material use sky rocketing in our industry,” says Jeff Meeker, president with Meeker Equipment. “And batch plants have been

limited because of their design to adding only about 15% to 20% while drum plants have been increasing their RAP percentages to 40% or more.”

Preventing steam explosions Close to 10 years ago, Meeker Equipment introduced the RAP-PAK to the asphalt production industry. “The idea was to make batch plants competitive with drum plants again,” Meeker. says “How could we increase RAP percentages in batch plants and minimize the steam explosion?” The solution to the problem lies in the

In the RAP-PAK system, RAP is weighed on its own separate scale or weigh hopper.

RAP-PAK’s vapor recovery system, which evacuates the steam from the mixer by pulling a vacuum when the steam is released from the RAP. “We pull the steam to the front of the dryer,” says Meeker. “This is similar to how steam is captured on many counterflow drum and two-drum plants.” When the steam is not being pulled from the mixer, clean outside air is vented to the dryer. By switching from

48 Asphalt Contractor • www.ForConstructionPros.com/Asphalt • October 2015

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outside air and mixer air, there is a constant draft in the dryer.

Continuous feed In addition to controlling the steam explosion, the system offers another way to add RAP to the mixer. In the RAP-PAK system, RAP is weighed on its own separate scale or weigh hopper. “This gives a precise measurement of RAP for quality control purposes yet doesn’t slow the plant’s production capabilities because the RAP is being weighed simultaneously with the virgin aggregate the liquid AC,” Meeker says. The RAP-PAK features a clam-shell gate and very steep-walled hopper to

The idea was to make batch plants competitive with drum plants again. allow the stickiest RAP to flow to the mixer. RAP can be fed all at once or the gate can be “chattered” to throttle the feed rate to the mixer. Because the RAP is fed continuously, the steam explosion is controlled.

How it works The RAP-PAK system works in conjunction with the batch plant’s existing batch controls. The mix design is entered into the batching control, which determines how much RAP is needed. The batching controls tells the RAP conveyor to start feeding RAP in to the RAP-PAK weigh hopper. Once the weight is satisfied, the conveyor turns off. The batch control then tells the RAPPAK to drop its contents into the mixer. The system can “throttle” the RAP in to the mixer, which means the steam is released slowly and continuously. The steam that is generated gets pulled from the mixer with an exhaust

In order to add a RAP-PAK system, batch plants will typically need to add: an additional tower/structure; ductwork, bin, feeder and controls.

fan and pushed into the dryer. When all the steam is released, the dampers close the ductwork to the mixer and opens to outside air. This process continues on every batch. In order to add a RAP-PAK system, batch plants will typically need to add: an additional tower/structure; ductwork, bin, feeder and controls.

Putting RAP in the mix The Dolomite Group, an Oldcastle company headquartered in Rochester, NY, operates 12 asphalt plants in the state. Currently, the company has installed three RAP-PAK systems and is looking to buy three more, says Greg Rose, vice president of asphalt. “Our greatest benefit from this system is being able to put RAP in the mix,” Rose says. “It helps reduce the cost and expense of production because we’re not using all virgin material.” Typically, the Dolomite Group has both batch plant and drum mix facilities on site. Two of the RAP-PAK systems were placed at facilities that only housed batch plants and had no capabilities to use recycled materials. “Both those facilities can now

produce mixes with 20% RAP, which is the maximum for the state spec,” Rose says. “We have produced up to 25% recycle for commercial mixes, and I asked Meeker to design the system so it can go up to 30% if needed.” Rose says there are other systems like the RAP-PAK available in the industry, but his relationship with Meeker Equipment is what tipped the scales in their favor. “We’ve always had a good working relationship,” he says. “The Meeker crew installed all of the RAP-PAK systems we have, and they’ve been working just great.” Meeker says the bottom line with the RAP-PAK is a facility’s ability to increase its RAP content. “The true benefit for batch plants adding this system is being able to produce mixes with 30% to 40% RAP continually,” he says. “Other benefits include accurate measurement of RAP and clean batch towers with no visible emissions.” The one true advantage of a batch plant is its ability to make a variety of mixes without wasting materials, says Meeker. “By using a RAP-PAK, batch plants can now effectively compete with drum plants,” he says. “This system gives batch plants higher RAP percentages and versatility for various customer requirements.” The mix design is entered into the batching control, which determines how much RAP is needed. The batching controls tells the RAP conveyor to start feeding RAP in to the RAP-PAK weigh hopper. Once the weight is satisfied, the conveyor turns off.

October 2015 • www.ForConstructionPros.com/Asphalt • Asphalt Contractor

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SPECIAL REPORT

TRAINING REVIEW

Courses in

TRAINING

The latest opportunities provided by suppliers to the asphalt industry Astec Inc.

BOMAG

4101 Jerome Ave. Chattanooga, TN 37407 Contact: Cindy Peal or Shelby Bradshaw Phone: 423-867-3754 Fax: 423-867-9761 E-mail: cpeal@astecinc.com or sbradshaw@astecinc.com Website: astecinc.com

125 Blue Granite Parkway Ridgeway, SC 29130 Phone: 803-337-0700 Contact: Paul Estes, Training Manager E-mail: paul.estes@bomag.com Website: bomag.com/us

COURSE: Advanced Customer Schools Astec Advanced Customer Schools teach hands-on maintenance and advanced troubleshooting techniques. Instructors include Astec and Heatec Engineers and Service Technicians with decades of field experience. During the four full days of instruction, students will have the opportunity to meet with instructors, Astec service professionals, engineers and fellow students to exchange information. Through a unique combination of lectures and hands-on simulators, the Astec Advanced Customer Schools strive to cover more than any other asphalt industry training school. New for the 2016 schools, Astec makes the customer school experience available to even more attendees by offering two more weeks of schools for a total of six weeks altogether. Six sessions available: January 4-7, 2016 January 11-14, 2016 February 1-4, 2016 February 8-11, 2016 February 15-18, 2016 February 22-25, 2016

BOMAG Americas launches its new South Carolina FAYAT Academy training center in the fall of 2015. In-depth training sessions enable BOMAG customers to get the most from their paving, material transferring, compaction, milling and reclaimation/stabilization equipment. Distributor training classes help our local representatives to better support BOMAG equipment end-users. Year-round training is conducted at either the new Ridgeway, SC, facility or on-site at customer/distributor facilities. Each interactive course is led by BOMAG specialists, one of the road building and compaction industry’s most experienced team, offering more than 150 years combined practical field experience.

COURSE: Quality Paving Principles From proper paver and screed set-up to best practices for improving mat quality, BOMAG specialists provide thorough instruction on paving basics, proper applications and machine controls for laying smooth mats. Instructors review routine maintenance needs and common troubleshooting techniques to extend machine longevity and offer tips to help operators identify and remedy typical paving challenges, including how to control segregation. Instructors: BOMAG Road Building Specialists

COURSE: Advanced Paving Techniques to Combat Segregation Designed for mainline pavers and contractors often working with mixes prone to segregation,

this course covers the origins of material and thermal segregation and how to virtually eliminate segregation using advanced paving techniques with BOMAG Cedarapids Remix Anti-Segregation system pavers and the RoadMix material transfer vehicle. Instructors: BOMAG Road Building Specialists

COURSE: Asphalt Compaction – Principles & Technology BOMAG instructors teach the fundamentals and best practices for achieving spec density when compacting both hot mix and warm mix asphalt. Asphalt temperature ranges, rolling patterns and density results for each rolling zone – breakdown, intermediate and finish – are reviewed in-depth. Specialists thoroughly cover the use of innovative compaction systems like Economizer and TanGO for reaching spec smoothness and compaction requirements as well as achieving bonus-level results. Instructors: BOMAG Compaction Specialists

COURSE: Soil Compaction – Principles & Technology This course details the different soil types and the importance of matching the right compactor to the soil. Instructors cover the need for proper moisture content and the four forces of compaction. Participants receive an overview of the various types of innovative compaction technology, including the BOMAG Terrameter that delivers material stiffness values to detect and correct soft spots in the soil. Instructors: BOMAG Compaction Specialists

COURSE: Quality Restorations Practices – Milling Our milling restoration course focuses on machine application, operating safety, grade control and maintenance of BOMAG milling equipment. Instructors cover best application practices to achieve efficient production and various drum options to increase productivity. Basic maintenance of wear items is covered to

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increase machine uptime availability. Instructors: BOMAG Application Specialists

COURSE: Lab Day/Advanced Viscosity Test Methods

COURSE: Quality Restoration Practices: Recycling & Stabilization

This is an “on demand” course offering for companies with seven or more participants. To schedule a class either at your facility or at the Middleboro location, please call Brookfield at 800-628-8139.

Contractors learn operating, safety and best application practice techniques for both the CMI RS and BOMAG MHP Series of reclaimer/stabilizers. Instructors cover the various available drum and drive options for selecting the best machine configuration to efficiently complete the application. Machine options that increase versatility in the field – automatic cross slope, water and water/emulsion systems – are also thoroughly reviewed as are basic maintenance and service tips to increase machine uptime availability. Instructors: BOMAG Application Specialists

COURSE: BOMAG Telematics and Fundamentals of Machine Operation, Service & Repair Telematics can improve machine uptime by catching minor problems before they cause downtime. Instructors cover BOMAG Telematic system operation and capabilities for the entire BOMAG/Cedarapids/CMI product range. Additionally, attendees are taught the principles of machine operation, maintenance, component identification, troubleshooting, and hydraulic and electrical systems analysis. Instructors: BOMAG Service and Product Support Specialists Fee: There are no fees associated with BOMAG equipment training courses, dates and locations of schools are flexible. Reservations for dates, times and locations required. Contact BOMAG for further information and to schedule a class.

Brookfield Engineering Contact: Vinnie Hebert Email: v_hebert@brookfieldengineering.com Phone: 800-628-8139 or 508-946-6200 Website: brookfieldengineering.com/services/ educational-programs

COURSE: Practical Course on Viscosity Measurements Oct. 13, 2015 Phoenix, AZ Oct. 15, 2015 Houston, TX Oct. 22, 2015 Middleboro, MA Nov. 10, 2015 Cleveland, OH Nov. 12, 2015 Middleboro, MA Nov. 12, 2015 Philadelphia, PA

Caterpillar Inc. 11601 93rd Avenue North Maple Grove, MN 55369 Contact: Tohr Vorvick or Ron Wilson Phone: 763-315-5509 or 763-315-5516 Fax: 763-315-5524 E-mail: Cat_mpls_training@cat.com Website: www.cat.com/paving/training-solutions Caterpillar Paving Products is dedicated to providing customers with quality training. Classes are taught by qualified instructors who have many years of experience in the paving industry. Caterpillar offers customer operator and service training, on-demand customized training, on-thejob crew training, project consulting and regional paving operations seminars. Technical Training & Solutions offers a wide variety of training materials. Job calculators help crew members find the proper paving and compaction speeds to get the best results for their job. The Caterpillar Paving Production Calculator is now available for your Apple mobile device through iTunes and will soon be available for Android devices through Google Play.

• ECM calibration • Critical screed adjustments The 4 1/2-day course concludes with a written and a hands-on final examination. Students work in teams of four and practice with various pavers and screeds. The primary goal of P.O.T. is to prepare attendees to conduct similar training within his or her organization. Each attendee receives printed materials for classroom training and a jump drive which contains all the training material, outlines, and tests used in the paving course. Each P.O.T. graduate will be awarded a certificate of completion. Feb. 29-March 4, 2016 March 7-11, 2016 March 14-18, 2016 April 4-8, 2016 April 11-15, 2016

Tucson, AZ Tucson, AZ Tucson, AZ Tucson, AZ Tucson, AZ

Prerequisites: Attendees must have a minimum of one year experience with the lay down of hot mix asphalt. Fee: $3,100

COURSE: Paving Operations Training (P.O.T.) Training is taught using the Cat F-Series Pavers with Caterpillar Grade and Slope system. The daily curriculum includes two hours of classroom training and six hours of hands-on training at the paving demo site. Classroom Interactive Sessions include: • Fundamentals of paving • Paving By the Numbers • Understanding grade and slope controls • Screed Adjustments • Understanding mat defects • Compaction basics Hands–on Training includes: • Transverse and longitudinal joint construction • Feeder system set-up and adjustments • Variable width paving • Grade/slope set-up and troubleshooting

COURSE: AP1000F/AP1055F and AP600F/AP655F Asphalt Paver Service Training This 4-day course will provide theory and handson training for the Cat AP1000F, AP1055F, AP600F, and AP655F asphalt pavers and consists of: Study of hydraulic and electrical schematics Systems operations Troubleshooting with ECMs Calibration of ECMs Critical tractor adjustments The course is approximately 50/50 classroom and hands-on training. There will be a written examination after each major system is covered. Each attendee will receive a certificate of completion. Note: This course only covers the AP1000F/ AP1055F and AP600F/AP655F series pavers.

October 2015 • www.ForConstructionPros.com/Asphalt • Asphalt Contractor

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SPECIAL REPORT

TRAINING REVIEW (Caterpillar Inc. continued) Prerequisites: Attendees must be able to read hydraulic schematics and electrical wiring diagrams. Classes conducted January through March. At the time of publication the course schedule had not been released. Refer to the website for updates.

training can be scheduled to run concurrently — reinforcing the concepts and paving fundamentals presented on site. Training material will mirror segments of the day’s on-site training and participants can be tested to confirm that the techniques and skills presented on-site were fully mastered.

Fee: $1,200

Fee: Does apply for On-the-Job Crew Training. Contact your local Cat Dealer for fee specifics.

Operation; Module 5/Feeder; Module 6/Silo Operation; Module 7/Scales and Meters; Module 8/ Control System Operation; Module 9/Burner Operation Module; Module 10/Hot Oil Heating; Module 11/Aggregate Drying; Module 12/Plant Production Troubleshooting; Module 13/Baghouse & Primary Collector Operation; Module 14/Plant Performance Evaluation Fee: $995 plus downloadable e-Plant calculators,

COURSE: On-Demand Customized Training Classes

templates, poster text

At times, customers find it more convenient and economical to conduct dedicated training that’s tailored to meet their organization’s unique needs and logistical requirements. Caterpillar Service and Operations Training for paving products can be scheduled on-demand and can include: Service Training for Cat pavers, compactors, cold planers and reclaimer/stabilizers Paving/ compaction operations seminars Paving Operations Training On-demand Training takes place at the location of your choice — including numerous Caterpillar Training Centers, Dealer Training Facilities or customer office/shop locations.

Designed for plant managers - operators, oilers, plant mechanics-technicians and trainees. 3.5 CEU, 35 hours, Modules 1-14

Fee: Does apply for on-demand training. Contact your local Cat Dealer for fee specifics.

COURSE: On-the-Job Crew Training Cat instructors use the same training techniques developed for smoothness and density studies to achieve immediate improvements in individual and team operational skills and overall paving quality — on the job. Training occurs under your real-world project conditions rather than the controlled training environment of Cat Training facilities. Skills covered on site include: • Basic machine and operation safety • Fundamental machine operations • Basic machine maintenance • Construction of a flat, smooth transverse joint (“Paving by the Numbers”) with limited hand work or rework required to meet your project’s exact specifications • Elimination of screed separation marks, if any — within the first 50 feet of paving off the transverse joint, initial adjustment of the feeder system; and, ways to avoid texture or segregation stripes • Truck exchange process (if end dumping directly into the hopper) • Compaction of a smooth transverse joint • Breakdown roller rolling pattern — including working speed to achieve density targets and match paver production Classroom Reinforcement: If desired, classroom

Clarence Richard Services

Fee: $595 plus downloadable e-Plant Calculators,

3908 Tonkawood Rd. Minnetonka, MN 55345 Contact: Carrie Hudak Phone: 952-939-6000 Fax: 952-939-1026 Website: clarencerichard.com E-mail: clarence@clarencerichard.com

templates, poster text

Plant Operation WBT (Web-Based Training) and/or Classroom

Designed for safety directors/trainees with an accent on what a plant control engineer knows that typical safety directors may not know. This course covers OSHA-required confined spacelockout written procedure development specifically for asphalt plants, OSHA-required arc flash and electrocution protection, handling asphalt oil, proving safety interlocks, electrically safe maintenance, damage control. 1 CEU, 10 hours Modules, 1-2, Electro-Mod 3

COURSE: On-Line Self-Based Training Clarence Richard offers On-Line e-Workshops that are interactive and engaging. Participants answering 540 questions makes the experience interactive. Participants being accountable for their answers makes the training engaging. Workshops consist of many hours of selfbased/self-paced training. Online allows participants to train at their own time and pace and eliminates the need to travel to a training facility and set aside a block of time for training. Online participants may review as often as they want near indefinitely. Participants may train on a slow day or rain day, at their plant, shop or home, any time of any day. Personal questions that participants develop can be easily answered by e-mail directly from the self-based training program or calling. When questions requiring complex answers, a personal webinar can be scheduled to answer those questions. Included with the class are particpant’s assessment of improvement and achievement and transcripts.

COURSE: Plant Operation Workshop Self-Based Training Module 1 and 2/Safety: Developing Confined Space-Lockout Written Procedure; Handling Asphalt Oil; Proving Safety Interlocks; Electrically Safe Maintenance; Damage Control. Module 3/Drum & Trunnion Maintenance; Module 4/Batch Plant

Designed for QC managers/technicians/trainees. 2 CEU, 20 hours, Modules 4-8 Fee: $295 plus downloadable templates, poster text

COURSE: Electro-Mechanical Systems Maintenance & Troubleshooting Workshop Self-Based Training Designed for plant managers — operators, oilers, plant mechanics-technicians and trainees. Previous electrical training is not required. This course covers basic electricity, circuit analysis, safe meter usage, and various levels of troubleshooting. A novice will learn an extreme amount of skills and knowledge, while a veteran will walk away with many new techniques to help find the problems quickly. Past participants claim they have not experienced learning electricity to be as simple as this workshop explains it. Fee: $595

1.6 CEU

COURSE: WBT (Part 1) BLENDED with Classroom Training (Part 2) Part 1: WBT (about 32 hours) Designed for plant managers - operators, oilers, plant mechanics-technicians and trainees. 4.3 CEU, 43 hours, Modules 1-14

56 Asphalt Contractor • www.ForConstructionPros.com/Asphalt • October 2015

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ASTEC

速

Knowledge to the

power

advanced customer schools J a n . 04-07, 2016 J a n . 11 -14, 2016 F e b . 01-04, 2016 F e b . 08-11, 2016 F e b . 15 -18, 2016 F e b . 22 -25, 2016

astecinc.com Registration Opens on October 1, 2015 Ph 423.867.3754 | Fax 423.867.9761 or email, sbradshaw@astecinc.com

Search: 10072061

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SPECIAL REPORT

TRAINING REVIEW (Clarence Richard Services continued)

Gencor Industries

Includes two-volume Asphalt Plant Operation Workshop, 1,000-page manual, first day lunch and dinner, e-Calculators, templates, poster text Clarence Richard offers On-Line e-Workshops that are interactive and engaging. Participants answering 540 questions makes the experience interactive; participants being accountable for their answers makes the training engaging. Online allows participants to train at their own time and pace and eliminates the need to travel to a training facility and set aside a block of time for training . Online participants may review as often as they want indefinitely. Participants may train on a slow day or rain day, at their plant, shop or home. Questions can be easily answered by e-mail directly from the self-based training program or calling. When questions requiring complex answers, a personal webinar can be scheduled to answer those questions. Included with the class are participant’s assessment of improvement and achievement and transcripts. Fee: $1,495

5201 N. Orange Blossom Trail Orlando, FL 32810 Phone: 407-290-6000, ext. 342 Website: gencor.com/training

Part 2: Plant Operation Workshop (8-hour classroom review/problem solve) Participants gather notes they collected during their WBT and reviews them with the class in detail about possible solutions. The special calculators provided with the WBT will be used to resolve issues to problems efficiently. Jan. 11-12, 2016 Los Angeles, CA Jan. 14-15, 2016 Phoenix, AZ Jan. 18-19, 2016 Atlanta, GA Jan. 21-22, 2016 Tampa, FL Jan. 25-26, 2016 Baton Rouge, LA Jan. 28-29, 2016 Dallas, TX Feb. 1-2, 2016 Portland, OR Feb. 4-5, 2016 Sacramento, CA Feb. 8-9, 2016 Raleigh, NC Feb. 11-12, 2016 Pittsburgh, PA Feb. 15-16, 2016 Cincinnati, OH Feb. 18-19, 2016 Indianapolis, IN Feb. 22-23, 2016 Detroit, MI Feb. 25-26, 2016 Albany, NY Feb. 29-Mar. 1, 2016 Kansas City, KS Mar. 2, 2016 Des Moines, IA Mar. 7-8, 2016 Edmonton, AB Mar. 10-11, 2016 Vancouver, BC Mar. 14-15, 2016 Denver, CO Mar. 17-18, 2016 Minneapolis, MN Mar. 24-25, 2016, Nashville, TN Private classroom training available upon request. Fee: $1,495

COURSE: Gencor Advanced Training 2016 Classes Week 1: Jan. 25-29, 2016 Week 2: Feb. 1-5, 2016 Week 3: Feb. 8-12, 2016 Week 4: Feb. 15-19, 2016 Be prepared. Be equipped. Be ready. Achieve your production goals by making sure your team attends the Gencor Advanced Training School 2016. Expert instructors provide step-by-step comprehensive and concentrated training on Gencor’s state-of-the-art control simulation and plant equipment. Benefit from advanced knowledge and expertise in the science and technology of hot mix asphalt production. Registration closes Friday, December 11, 2015. Classes begin on January 25, 2016.

Hauck Mfg. Co. 100 N Harris St. Cleona, PA 17042 Contact: Pat Horn Phone: 717-272-3051 x455 Fax: 717-273-9882 Email Pat.Horn@elster.com Website: hauckburner.com

COURSE: Asphalt Service Schools School #1 Three-day training session with a welcome reception the evening of January 11. Jan. 12-14, 2016 Fee: $750

School #2 Three-day training session with a welcome reception the evening of January 18. Jan. 19-21, 2016 Fee: $750

School #3 Three-day training session with a welcome reception the evening of January 25. January 26-28, 2016. Fee: $750

Heatec P.O. Box 72760, Chattanooga, TN 37407 Phone: 423-867-4210 Contact: ASTEC Service Website: heatec.com/service/schools/htm Plant operators attending Astec training seminars in 2016 can look forward to spending one full day at Heatec’s new training center. The new facility enables the company to expand its training activities and provide more hands-on training. In the past, training at Heatec was limited to a half-day and relied on improvised classrooms. The training activities are related to maintaining and servicing asphalt heating and storage equipment at HMA plants. The new Heatec training center occupies 6,730 square feet and is located a short distance from the Astec training center. The center with its state-of-the-art audio visual aids cost the company about $1.4 million. Its classrooms include mock-up devices that closely resemble actual products operators have at their own plants. Topics covered in the Heatec classes relate to the most common service-related calls the company receives from operators at HMA plants. Classroom instructors have extensive experience with these topics. Some of the instructors are the actual engineers who designed Heatec products they cover. Other instructors are technicians who actually service these products at HMA plants. The following topics will be covered in the 2016 training schedule at Heatec: • Pump Seals & Alignment Students see a live demo on how to replace pump seals and how to align pumps with motors. • Electrical Drawings Instructor explains how to read Heatec electrical drawings using a set of drawings for a typical heater. • Limit Devices Instructor explains how heater limit devices work in the 3-P circuit. Students handle actual devices (uninstalled).

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Gencor Provides Superior Product Support Gencor established itself as the leader in rugged dependable equipment and superior after sale support, over a century ago, with a philosophy of hands-on training, innovative technology and common sense solutions to your needs. Whether at a one of Gencorâ&#x20AC;&#x2122;s legendary annual training schools, a turnkey installation, or a parts order at 2 am, no one offers you better 24/7 support than Gencor. When you need dependable support, look to the leader Gencor. Search: 10073090

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SPECIAL REPORT

TRAINING REVIEW (Heatec continued) • Hot Oil Flow Instructor uses a new heater/flow replica to demonstrate how to achieve optimum hot oil flow at a HMA plant and the bad effects of inadequate flow. • Modulation Motors Students examine actual mod motors while instructor illustrates how to set cam-activated switches. • Level Devices Instructor explains how various level indicating devices work. Students make settings on training aids that incorporate real pressure transmitters (two students per training aid). • Burner Management Students learn how the burner management system on hot oil heaters works using Heatec training consoles that incorporate real burner controls (two students per console). Heatec will also host an evening dinner and recreational activities for students.

Roadtec 800 Manufactuerers Rd. Chattanooga, TN 37405 Contact: Michelle Painter Phone: 800-272-7100 Website: Roadtec.com/training

COURSE: 2016 Roadtec Technical Service Schools Roadtec factory-trained staff will instruct the courses with in-class and hands-on training at our facilities in Chattanooga, TN. Attendees with leave with a complete overall knowledge to maintain the most uptime and reliable equipment in the industry. Sessions will include electrical and hydraulic systems, engine diagnostics, gear boxes, brake packs, grade controls advanced, troubleshooting and maintenance. Refer to the website for more information on available times and dates.

COURSE: 2016 Roadtec Paving Professionals Workshops (PPW)

COURSE: Refresher Course for Nuclear Gauge Operators

Designed for paving crews and supervisors, these sessions include proper use of asphalt lay down, handling, and rolling equipment, milling and surface preparation, job layouts, paving for smoothness bonuses, pre-paving checklist, crew communication skills, grade control systems. Jan. 11-12, 2016 Jan. 13-14, 2016 Jan. 18-19, 2016 Jan. 20-21, 2016

If you work in a state that requires you to renew your safety training for nuclear gauges, this course fits that requirement. Training must be completed within three months of enrolling. Topics covered include: • Radiation safety refresher • New regulatory requirements • Operating, emergency, maintenance, and transportation procedures (this is not a Hazmat recertification course)

TransTech Systems Inc. 1594 State St. Schenectady, NY 12304 Phone: 800-724-6306 Fax: 518-370-5538 Website: transtechsys.com Non-Nuclear Density Gauge Training is offered by TransTech Systems Inc. at the TransTech facility throughout the year. Please visit the website or call for further details.

Troxler Electronic Laboratories 3008 Cornwallis Rd. Research Triangle Park, NC 27709 Phone: 1-877-TROXLER Fax: 919-549-0761 Email: troxtraining@troxlerlabs.com Website: troxlerlabs.com Troxler offers the following online training courses on its website. These are available at your convenience any time of the day or night.

COURSE: Nuclear Gauge Training plus Hazmat Topics covered include: • Radiation safety fundamentals and principles • Regulatory requirements • Portable gauge theory and operation • Gauge maintenance and troubleshooting • Storing, packaging and transporting gauges This course is accepted for certification in most states.

COURSE: Hazmat Recertification This course satisfies U.S. DOT training requirements of 49 CFR 172, subpart H (Hazmat) for individuals shipping or transporting hazardous materials. Recurrent training is required every three years. Take this class to update your Hazmat certification.

COURSE: Compaction & Density Testing This course is designed to teach you the basic principles of compaction and density testing methods, with emphasis on nuclear testing methods.

COURSE: Radiation Safety Officer Training (classroom setting only) All attendees must first complete a certified Nuclear Gauge Safety Operator Course. A complete manual will be provided for course work and future reference. Topics covered include: • Review of radiological fundamentals • Radiological protection regulatory requirements • Transportation regulations • Personnel monitoring • Record keeping • Leak testing • Accident response This course is available at locations across the U.S.; current schedule is posted on the website.

Volvo Construction Equipment/ Road Institute E-mail: roadinstitute@volvo.com Website: roadinstitute.com Road Institute will offer training sessions, ranging from two to five days, beginning in fall 2015 through May 2016. Courses are held at the Road Institute Training Center in Shippensburg and Chambersburg, PA, and at the Road Institute West location in Phoenix, AZ. Training courses combine classroom-style instruction with hands-on learning, and focus on a wide range of paving and compaction topics, including operation, application, maintenance and mechanics. All courses are conducted by instructors with decades of firsthand field and teaching experience. New for the 2015-2016 course schedule are several courses incorporating an overview of Volvo Intelligent Compaction with Density Direct,

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Search: 10074983

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SPECIAL REPORT

TRAINING REVIEW COURSE: Paver Hydraulic and Electrical Systems – P7000Series Pavers (Step 1) • Oct. 12-16, 2015, Chambersburg, PA • Jan. 4-8, 2016, Chambersburg, PA • Feb. 1-5, 2016, Phoenix, AZ

COURSE: Paver Hydraulic and Electrical Systems – P7000Series Pavers (Step 2) • Mar. 15-18, 2016, Chambersburg, PA

(Volvo Construction Equipment/Road Institute continued) the industry’s first-ever real-time density mapping technology. Road Institute ensures that attendees have an opportunity to apply the knowledge gained from classroom training in a real-world environment. The paver and compactor operator courses qualify toward National Asphalt Pavement Association’s (NAPA) Diamond Paving Commendation requirements. Safety and best practices are emphasized within the curriculum of each course. More information on course descriptions, registration and hotel information is available online at RoadInstitute.com.

COURSE: Automatic Grade and Slope Systems • Dec. 15-17, 2015, Phoenix, AZ • Jan. 19-21, 2016, Chambersburg, PA • Mar. 1-3, 2016, Phoenix, AZ

COURSE: Large Asphalt Compactor Mechanics (Step 1) • Nov. 17-19, 2015, Chambersburg, PA • Jan. 12-14, 2016, Chambersburg, PA • Mar. 8-10, 2016, Chambersburg, PA

COURSE: Paver and Compactor Operation and Maintenance • Oct. 20-23, 2015, Shippensburg, PA (B-K) • Nov. 3-6, 2015, Phoenix, AZ (B-K) • Nov. 17-20, 2015, Phoenix, AZ (B-K)(WMA) • Dec. 8-11, 2015, Phoenix, AZ (Topcon) • Jan. 12-15, 2016, Phoenix, AZ (B-K)(WMA) • Jan. 26-29, 2016, Phoenix, AZ (B-K) • Feb. 16-19, 2016, Phoenix, AZ (B-K)(WMA) • Feb. 23-26, 2016, Phoenix, AZ (B-K) • Mar. 8-11, 2016, Phoenix, AZ (B-K)(WMA) • Mar. 29-Apr. 1, 2016, Phoenix, AZ (B-K) •A pr. 19-22, 2016, Shippensburg, PA (Topcon)(WMA) • Apr. 26-29, 2016, Phoenix, AZ (B-K) • May 10-13, 2016, Phoenix, AZ (B-K)

COURSE: Paver Screed Operation and Adjustment • Nov. 10-12, 2015, Chambersburg, PA • Feb. 9-11, 2016, Chambersburg, PA • Apr. 5-7, 2016, Phoenix, AZ

COURSE: Paving and Compaction Application Seminar • Apr. 12-13, 2016, Shippensburg, PA

COURSE: Small Asphalt Compactor Mechanics • Mar. 22-24, 2016, Chambersburg, PA

COURSE: Soil Compaction Application Seminar • May 17-18, 2016, Chambersburg, PA

COURSE: Soil Compactor Mechanics (Step 1) • Dec. 8-10, 2015, Chambersburg, PA • Feb. 16-18, 2016, Chambersburg, PA

COURSE: Soil Compactor Mechanics (Step 2) • Mar. 31 – Apr. 2, 2015, Chambersburg, PA

Wirtgen America Inc. 6030 Dana Way Antioch, TN 37013 Phone: 615-501-0600 Website: wirtgenamerica.com/us/customerservice/training/Training_overview.html The 21,000-square-foot Reinhard Wirtgen Learning Center in suburban Nashville offers a new complement of classes for Wirtgen, Vögele, Hamm and Kleemann customer operator and maintenance personnel, and for dealer/distributor personnel (classes listed online only), for the 2015-2016 season.

WIRTGEN COURSE: Cold Milling Machine Operation Course is not machine-specific and includes all milling machines equipped with the LevelPro grade control system. This course covers how

to operate and work safely around a cold milling machine. You will learn factory-recommended best practices for machine operation and for performing daily and scheduled maintenance. After completing this course, you will be better prepared to operate a Wirtgen cold milling machine according to manufacturer’s recommendations.

COURSE: Wirtgen W 120 Fi and W 150i Operation and Application This course covers the Wirtgen W 120 Fi and W 150i cold milling machines (but not the W 120 F or W 150). This course covers safe work practices on and around cold milling machines. You will learn factory-recommended operational practices for the W 120 Fi to W 150i cold milling machines. Machine applications for your machine will be reviewed and after completing this course, you will be better prepared for machine milling and grade control operations.

COURSE: Wirtgen W 120 Fi and W 150i Technical Service This course covers safe work practices on and around cold milling machines. You will learn factory-recommended maintenance practices for the W 120 Fi and W 150 i cold milling machines. After completing this course, you will be better prepared to diagnose machine problems and help increase machine uptime.

COURSE: W 120C Fi Technical Service W 120C Fi includes only W 120C Fi and does NOT cover the previous W 120 F or W 120 Fi models. This course covers safe work practices on and around cold milling machines. You will learn factory-recommended maintenance practices for proper maintenance of W 120CFi cold milling machines. After completing this course, you will be better prepared to diagnose machine problems and increase machine uptime.

COURSE: Wirtgen W 200 Series Technical Service The W 200 Series includes the W 200, W 200i, W 210, W 210i, W 220 and W 250 cold mills. This course covers safe work practices on and around cold milling machines. You will learn factory-recommended maintenance practices for proper maintenance of W 200 series cold milling machines. After completing this course, you will be better prepared to diagnose machine problems and increase machine uptime.

COURSE: W 200 Series Advanced Systems: Short Course 1 Advanced Systems is a series of specialty courses for dealers that cover an in-depth

62 Asphalt Contractor • www.ForConstructionPros.com/Asphalt • October 2015

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SPECIAL REPORT

TRAINING REVIEW breakdown of the W 200 series milling machines. Short Course 1 covers three key systems: advance drive, conveyor and height adjustment systems. In this course, you will review safe work practices on and around cold milling machines. Using WIDOS, you will learn factoryrecommended maintenance practices for proper upkeep of W 200 series advance drive/conveyor/height adjustment systems. After successfully completing this course, you will be better prepared to diagnose advance drive/conveyor/ height adjustment problems.

COURSE: W 200 Series Advanced Systems: Short Course 2 Advanced Systems is a series of specialty courses for dealers that cover an in-depth breakdown of the W 200 series milling machines. This course covers three key systems: drum, steering and water spray systems. In this course, you will review safe work practices on and around cold milling machines. Using WIDOS, you will learn factory-recommended maintenance practices for proper upkeep of W 200 series drum/steering/water spray systems. After successfully completing this course, you will be better prepared to diagnose drum/steering/water spray systems problems.

on and around cold milling machines. You will learn factory-recommended maintenance practices for proper maintenance of W 120C Fi cold milling machines. After completing this course, you will be better prepared to diagnose machine problems and increase machine uptime.

COURSE: WR 200 Series: Cold Recycling Operations & Application The Wirtgen cold recycler/stabilizer machine is the focus of this course. In this course you will learn how to operate and work safely around the Wirtgen WR 200 series cold recycler/soil stabilizer machines. You will learn factory-recommended best practices for machine operation and daily maintenance. Also included will be a review of the many unique applications that the machine is capable of. After completing this course, you will be better prepared to operate the WR 200 Series cold recycling machine according to manufacturer’s recommendations.

COURSE: WR 200 Series: Cold Recycling Technical Service The Wirtgen cold recycler/stabilizer machine is the focus of this course. After completing this course, you will be better prepared to perform service, repairs, and troubleshoot the WR 200 series Wirtgen soil stabilizer according to manufacturer’s recommendations. You will learn skills needed to safely work on and around these machines. You will learn what types of machine documentation are available, and you’ll be introduced to the Wirtgen diagnostics display and menu layout.

COURSE: WR 2000 & WR 2400: Cold Recycling Technical Service

COURSE: W 50 Ri/W 60 Ri Technical Service W 50 Ri/W 60 Ri includes only the ‘Ri’ models and does NOT cover the previous W 50, W 50i, W 50DC W 50 DCi, W 60, or W 60i models. This course covers safe work practices on and around cold milling machines. You will learn factory-recommended maintenance practices for proper maintenance of W50 Ri and W60 Ri cold milling machines. After completing this course, you will be better prepared to diagnose machine problems and increase machine uptime.

COURSE: W 120C Fi Technical Service W 120C Fi includes only W 120C Fi and does NOT cover the previous W 120 F or W 120 Fi models This course covers safe work practices

Legacy Wirtgen cold recycling machines are the focus of this course. After completing this course, you will be better prepared to perform service, repairs, and troubleshoot the Wirtgen Soil Stabilizer Machine according to manufacturer’s recommendations. You will learn skills needed to safely work on and around these machines. You will learn what types of machine documentation are available, and you’ll be introduced to the Wirtgen diagnostic display and menu layout.

COURSE: WR 2500/WR 2500 S Series Operation In this course you will learn how to operate and work safely around the legacy Wirtgen WR 2500/2500 S series of recyclers/soil stabilizing machines. You will learn factory-recommended best practices for machine operation and for performing daily and scheduled maintenance. After completing this course, you will be better

prepared to operate the WR 2500 series of recyclers/soil stabilizing machines according to manufacturer’s recommendations.

COURSE: WR 2500/WR 2500 S Series Technical Service After completing this course, you will be better prepared to perform repairs, service and troubleshoot the WR2500/WR 2500 S series of Wirtgen legacy recycler/soil stabilizing machines according to manufacturer’s recommendations. You will learn skills needed to safely work on and around these machines. You will learn what types of machine documentation are available, and you’ll be introduced to the Wirtgen diagnostics display and menu layout.

VÖGELE COURSE: Vögele Paver Operations/Application This course covers how to safely operate and work around a Vögele paver. You will learn factory-recommended best practices for machine operation and for performing daily and scheduled maintenance. After completing this course, you will be better prepared to operate a Vögele paver according to manufacturer’s recommendations. You will learn principles and concepts of paving related to the operation of the Vögele paving machines.

COURSE: Vögele Super 2100-2 Paver Service After completing this course, you will be better prepared to perform service repairs and diagnose operational problems of the Super 2100-2 paver. You will learn factory-recommended best practices for doing service repairs and troubleshooting electrical control systems and hydraulic systems of the Super 2100-2 paver. You will get an in-depth look at all controls and displays associated with paver series.

COURSE: Vögele Vision 51002 and 5103-2 [8-ft.] Pavers Technical Service After completing this course, you will be better prepared to perform service repairs and diagnose operational problems of the Vision 5100-2 (8-ft. tracked) and 5103-2 (8-ft. wheeled) pavers. You will learn factory-recommended procedures for doing service repairs and for troubleshooting electrical and hydraulic systems. You will get an in-depth look at all controls and displays.

COURSE: Vögele Vision 5200-2, 5203-2, 5200-2i and 5203-2i [10ft.] Pavers Technical Service

64 Asphalt Contractor • www.ForConstructionPros.com/Asphalt • October 2015

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COURSE: MR xx i EVO 2 Series Crusher Operation and Maintenance

After completing this course, you will be better prepared to perform service repairs and diagnose operational problems of the Vision 5200-2 (10-ft tracked), 5203-2 (10-ft. wheeled), 52002i (10-ft. tracked Tier 4 interim-compliant) and 5203-2i (10-ft. wheeled Tier 4 interim-compliant) pavers. You will learn factory-recommended procedures for doing service repairs and troubleshooting electrical and hydraulic systems. You will get an in-depth look at all controls and displays.

operation of the new Vögele material transfer vehicles. Content will included the shift from pave to transport and back to pave; perform scheduled maintenance and daily inspections; recall basic principles of proper truck exchange and set up a machine for paving; set up the feeder for efficient delivery and understanding all of the different percentage settings; use the Vögele diagnostic system; and use the controls and functions of the Vögele Ergo Plus operating system.

COURSE: Front-Mount Screed Technical Service

KLEEMANN

This course covers Mobirex EVO 2 impact crushers (MR xx i EVO 2 Series) from Kleemann. You will learn about the electrical and hydraulic systems that control functions of the Mobirex EVO2 impact crushers. You will learn how to troubleshoot components using electrical diagrams, hydraulic schematics, and other Kleemann resources. You will learn what items require regular servicing/maintenance and how to correctly set up the machine for operation.

COURSE: MC EVO Series Jaw Crusher Operation and Maintenance

COURSE: MS Series Screen Operation and Maintenance

This course covers Carlson, and Vögele VF 500 and VF 600 front-mount screeds. This course covers the fundamentals of setting up and executing work on all front-mount screeds used on Vögele pavers. You will learn how a screed operates, and perform the set-up procedures for daily paving operations. You will learn which parts of the screed are considered wear items.

COURSE: MT 3000-2i Offset MTV Operations & Application This course will introduce you to the paving principles and concepts of material transfer while paving. Instruction will be restricted to the

This course covers Mobicat EVO jaw crushers (MC EVO Series) from Kleemann. You will learn about the electrical and hydraulic systems that control functions of the Mobicat EVO jaw crushing equipment. You will learn how to troubleshoot components using electrical diagrams, hydraulic schematics, and other Kleemann resources. You will learn what items require regular servicing/maintenance and how to correctly set-up the machine for operation.

Kleemann Mobiscreen mobile screens will be covered in this class. You will learn about the electrical and hydraulic systems that control functions of the Mobiscreen aggregate processing equipment. You will learn how to troubleshoot components using electrical diagrams, hydraulic schematics, and other Kleemann resources. You will learn what items require regular servicing / maintenance and how to correctly set up the machine for operation.

October 2015 • www.ForConstructionPros.com/Asphalt • Asphalt Contractor

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SPECIAL REPORT

TRAINING REVIEW

NPE 2016 Offers Plenty of Training Opportunities

National Pavement Expo offers 13 paving sessions, five new topics this January in Charlotte

sphalt paving will again be a focus of the 31st annual National Pavement Expo, Jan. 27-30, 2016 in Charlotte, NC. The four-day 2016 program features 53 seminars and workshops, 13 of which focus on paving and five of those are first-time sessions at NPE. The new paving sessions are: • The Truth about Intelligent Compaction, which will not only outline the benefits of this newest paving technology but discuss the technologies limitations and where it should and shouldn’t be used. Presented by John Hood, BOMAG Americas. • Solving the Paving Puzzle: Video Solutions Show How a Job Fits Together will cover each phase of the paving process and show how they all need to fit together for an efficient, safe, successful job. Presented by John Ball, Top Quality Paving. • Compaction of Asphalt: What’s Known & What’s New will cover how to provide clients with a quality, cost-effective and

long-lasting asphalt pavement by making sure you can attain the density needed. Presented by Timothy R. Murphy, P.E., Murphy Pavement Technology Inc. • Paving Tennis Courts & Running Tracks, also presented by Murphy, this session will explain how to construct a surface that will accept and perform when coated for tennis courts and running surfaces, how to avoid failures and ensure successes. • “Best Practices” for Installing Paving Synthetics in which Mounque “Monk” Barazone, Geotextile Apparatus Co., will explain why parking lots, airports, city streets, highways, mountain roads, mobile home parks and even tennis courts all have different fabric installation needs. Other paving topics include: • Applying “Best Practices” to Your Paving Operation, John Ball, Top Quality Paving (3 hours) • Materials Selection: Quality + Efficiency = More Profitability, Part 1, Wayne Jones, Senior Regional Engineer, Asphalt Institute (90 minutes)

• Pavement Evaluation and Repair: Quality + Efficiency = More Profitability, Part 2, Wayne Jones, Senior Regional Engineer, Asphalt Institute (90 minutes) • Understanding Pavement Defects & Repair Options, Wayne Jones, Senior Regional Engineer, Asphalt Institute (3 hours) • Effective Compaction of Hot Mix Asphalt, Jim Scherocman, P.E., Consulting Engineer (90 minutes) • Identifying, Preventing, and Solving Mat Problems, Jim Scherocman, P.E., Consulting Engineer (90 minutes) • Troubleshooting HMA Joint Construction, John S. Ball, Top Quality Paving (90 minutes) In addition to a four-day conference program NPE 2016 hosts an expanded exhibit floor Jan. 27-29 and equipment giveaways by Case Construction (SV 280 skid steer) and KM International (KM2-18X Infrared Asphalt Recycler). For information including complete descriptions of all 53 sessions, visit www.nationalpavementexpo.com.

66 Asphalt Contractor • www.ForConstructionPros.com/Asphalt • October 2015

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CLASSIFIED ADVERTISING

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NHMS • P.O. Box 5315 • Akron, Ohio 44334 Additional used equipment available. All sales include onsite training.

Late model Terex E225P Counterflow Drum Mix Plant 5 Bin Cold Feed, Self-Erect Silo, Baghouse, 20,000 G. A/C Tank CMI Impulse II Controls, Complete MCC and Control House

500 Bbl Self-Erect Portable Mineral Filler System Weigh Pod w/ Reverse Weigh; Pneumatic Gate; Load Cells Rotary Vein Feeder, Blower, Pulse Jet Baghouse

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October 2015 • www.ForConstructionPros.com/Asphalt • Asphalt Contractor

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CLASSIFIED ADVERTISING Wanted: 12x30 Stationary asphalt Control House

FOR SALE: PORTABLE ASPHALT PLANT 250 ton per hour Portable Asphalt Plant. Every component is in very good working condition, with the latest computer controlled blending and scale load out system. This is a County Highway owned plant.

➤ Late model in good condition. Able to be mounted on concrete block or poured walls

FOR SALE

➤ 360 degree view preferred

✔ 2000 Roadtec, SB-2500B Shuttle Buggy ✔ 6000 hours approximate – POR – South Central USA

Listed below is each individual component to make the working plant:

1. 2008 Custom Welding Asphalt Drum. Has Recycle collar, Hauck LP Gas Burner, (4) Trunion Drive w/ gearboxes. (Hardly used since new.) 2. 1988 Cedar Rapids Baghouse, 40,000 cfm Upgraded in 2007 with all new bags, Air Lock, pulse jets and bearings. Unit has a SullAir rotary screw air compressor. 3. 1977 Bituma Stor 100 ton Silo and Slat Conveyor. Completely rebuilt by Dillman Equipment in 1999, Electric Heaters, Batcher and Gates are air operated. Slat Conveyor has been rebuilt with new drag chain, sprockets and floor. 4. Cedar Rapids Incline Belt Conveyor with Scale Bridge. 5. 1996 Dillman Equipment 4 Bin Feed System Variable Drive Motors intergraded to System. Conveyors under each bin.

6. 7. 8. 9. 10.

Collecting conveyor under all 4 bins, discharging into Cold feed conveyor. 1989 Heatec Asphalt Storage Tank. 20,000 gal. A/C , 10,000 gal. fuel. Has diesel fuel burner. Asphalt Pump Unit with Flow Meter 2004 Asphalt Control Trailer 2011 Standsteel Asphalt Plant Computer Blending System Derlin 50 Ton platform Load Out Scale under silo and intergraded into the control trailer.

Manitowoc County Highway will be accepting sealed bids up to 1:00 PM, November 13th 2015.

For more information Contact Wayne Sleger at 920-683-4354 *Manitowoc County reserves the Right to Reject any and All Bids.

Wolf paving/ plant Manager

➤ 1600 amp MCC 262-269-8473 marks@wolfpaving.com

Servicing OLD & NEW Batching Systems since 1984 Batching Loadout Truck Scales Okidata 320 Printers

Clark Loney 888-220-1277 • Fax 707-929-0569 Email: clark@asphaltequipment.us www.asphaltequipment.us

www.BatchingControls.com 603-566-4330

PUMP PACKING

Commercial Asphalt Paving Business

Stop your pumps from leaking!

• Selling due to retirement • 14 acres of land with office, shop, asphalt plant site with some components • All necessary prep and paving equipment • Possible owner financing • Located in South metro Atlanta

FOR SALE

Inspection of plant can be done Monday - Thursday 7:00 AM - 2:30 PM. Plant Located at 3500 State Highway 310, Manitowoc, WI 54220

Reply to:

Mark Sweeting

Pre-cut packing sets proven within the Asphalt Industry. Viking®, Roper, Rotan, etc. Call Scott at 1-800-231-4209 www.rainsflo.com

Contact Wesley at

678-544-7627

Astec Relocatable 300TPH Double Barrel Plant ®

NEW LISTING IN GOOD CONDITION. AVAILABLE NOW. LOCATED IN LUMBERTON, NC. contact Astec sales

423.867.4210 ext.1245

VIEW ONLINE # 820

astecused.com ASTEC, INC.

an Astec Industries Company 4101 JEROME AVENUE • CHATTANOOGA, TN 37407 USA • 423.867.4210 • FAX 423.867.4636 • www.astecinc.com

68 Asphalt Contractor • www.ForConstructionPros.com/Asphalt • October 2015

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CLASSIFIED ADVERTISING

Asphalt Shingle Grinding Service, LLC

It’s More Than Fine...

It’s Just Right!

Recycled Asphalt Shingles

(RAS/RAP) Production Sales Manufacturers Waste Tear-Offs Nationwide Mobile Grinding Asphalt & Concrete Crushing

ONE PASS PROCESSING 100% Passing 3/8 95% Passing #4 90% Passing #8 Average Sieve Analysis

877-679-5708 ShingleGrinding.com October 2015 • www.ForConstructionPros.com/Asphalt • Asphalt Contractor

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CLASSIFIED ADVERTISING

RAP-14676 Dillman Silo System

• 2 - 200 ton Dillman Silos w/ Safety gates and turtle shell cone liners • 500tph Dillman Drag 36in, 96ft, 48in deep, single chain, 100hp drive and Electric heat. • 500tph transfer slats recently rebuilt. • Truck Scale Not Included RAP-14612 GENCOR 400TPH - TWO DRUM PLANT – COMPLETE – EQUIPMENT MODEL YEAR NOMINAL 1990

• 100 x 40 CF dryer saddle chain driven • Rotary mixer for Recycle entry

• Cedarapids Baghouse rated at 70,000 cfm w/ KO box

RAP-14687 DILLMAN STATIONARY CONTROL HOUSE

• Start/ Stop panel, Burner control • Systems ADP100 drum controls

• Systems GUI Windows Silo Loadout

RAP-14686 DILLMAN 88,000 CFM BAGHOUSE

RAP-14682 RELIABLE ASPHALT PRODUCTS RECYCLE SYSTEM

• Three Bin setup, NEW in 2008 • 9x14 bin opening • 5hp DC

• Bin Extensions • One bin equipped for shingle use. Sitting on load cells

RAP-14435 CEDARAPIDS INCLINED RECYCLE BIN W/ FEEDER

NEW 1.5 MBTU HOT OIL HEATER

• Rated at 1,500,000 BTU/ hour output • Gasses make two passes over helical coils • Shell fabricated of

1/4” steel plate • Bolt on end plate for access to coil • 4” insulation on shell and 6” insulation on ends

RAP-14381 ASTEC PORTABLE 4-BIN COLD FEED

• 784 - 6-1/4in x 13ft6in bags • 17,320 sq ft of cloth • Dillman uses 5.1:1 air to cloth ratio • 88,332 ACFM

• 10’ x 13’6 Top Bin Openings • Bin Vibrators on Three Bins

• Collecting Conveyor • Tandem Axle Portability

• Nominal 6ft Drum Mixer • Nomnal 35k CFM • Cold Feed with Scale Baghouse Conveyor • Elevator with Load Out • AC Tanks Silo • Control House

RAP-13915 ASTEC 60K CFM BAGHOUSE

• RBH-58:DB 98-007 • Horizontal Cyclone • Skid Mounted Arrangement

• 10,843 sq ft - 5.5 to 1 = 60,000 cfm

70 Asphalt Contractor • www.ForConstructionPros.com/Asphalt • October 2015

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October 2015 • www.ForConstructionPros.com/Asphalt • Asphalt Contractor

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www.evansanddaniels.com — 570-779-1982 72 Asphalt Contractor • www.ForConstructionPros.com/Asphalt • October 2015

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ADVERTISERS’ INDEX Aggregate Designs Corp.

Almix

Aqua Foam

Asphalt Drum Mixers Inc.

24-25, 42

Asphalt Reheat Systems, LLC

Astec Inc.

13, 38-39, 57, 68

Bomag

AC Business Media, Inc., 201 N. Main Street, Fort Atkinson, WI 53538

Carlson Paving Products Inc.

9. Full Names and Complete Mailing Addresses of Publisher, Editor, and Managing Editor

CEI Enterprises

Clarence Richard

Clear Span Fabric Structures

C. M. Consulting

Dillman

4 -5

Eager Beaver Trailers

E. D. Etnyre & Co.

E. T. Clancy Company

Evans & Daniels Inc.

FastMeasure by KTP Enterprises

Gencor Industries Inc.

3, 59

General Combustion

Heatec Inc.

Ingevity

K-M International

LeeBoy

Libra Systems Corp.

Manitowoc County Hwy Dept.

Meeker

NAPA

National Highway Maintenance System Ltd, LLC

NPE

26, Insert

Pugmill Systems Inc.

Recycling & Processing

Reliable Asphalt Products

RLS Parts & Equipment

Roadtec an Astec Industries Company

11, 76

Road Widener

Statement of Ownership, Management, and Circulation

(Requester Publications Only)

1. Publication Title

2. Publication Number

3. Filing Date

Asphalt Contractor

020-688

September 1, 2015

4. Issue Frequency

5. Number of Issues Published Annually

6. Annual Subscription Price

Free to Qualified Subscribers

10 January, February, March/April, May, June/July, August, September, October, November, December 7. Complete Mailing Address of Known Office of Publication (Street, City, County, State, and Zip+4)

Contact Person

AC Business Media, Inc 201 N. Main Street Fort Atkinson, WI 53538

Tammy Steller Telephone

(920) 542-1246

8. Complete Mailing Address of Headquarters or General Business Office of Publisher

Publisher (Name and Complete Mailing Address)

Amy Schwandt, Publisher 201 N. Main Street Fort Atkinson, WI 53538 Editor (Name and Complete Mailing Address)

Lisa Cleaver, Editor 201 N. Main Street Fort Atkinson, WI 53538 Managing Editor (Name and Complete Mailing Address)

10. Owner (Do not leave blank. If the publication is owned by a corporation, give the name and address of the corporation immediately followed by the names and addresses of all stockholders owning or holding 1 percent or more of the total amount of stock . If not owned by a corporation, give the names and addresses of the individual owners. If owned by a partnership or other unincorporated firm, give its name and address as well as those of each individual owner. If the publication is published by a nonprofit organization, give its name and address.) Full Name

Complete Mailing Address

AC Business Media, Carl Wistreich, President & CEO 201 N. Main Street, Fort Atkinson WI 53538 AC Business Media, Anil Narang, Chairman 201 N. Main Street, Fort Atkinson WI 53538 11. Known Bondholders, Mortgagees, and Other Security Holders Owning or Holding 1 Percent or more of Total Amount of Bonds, Mortgages or Other Securities. If none, check here.  None Full Name

Complete Mailing Address

12. Tax Status (For completion by nonprofit organizations authorized to mail at nonprofit rates) . (Check One) The purpose, function, and nonprofit status of this organization and the exempt status for federal income tax purposes:

 Has Not Changed During Preceding 12 Months  Has Changed During Preceding 12 Months

PS Form 3526-R Facsimile, July 2014 13. Publication 13. Publication TitleTitle

14. Issue 14. Issue DateDate for Circulation for Circulation DataData Below Below

Asphalt Asphalt Contractor Contractor

September September 2015 2015

15. Extent 15. Extent andand Nature Nature of Circulation of Circulation

Average Average No. Copies No. Copies

No. Copies No. Copies of Single of Single

EachEach Issue Issue During During

Issue Issue Published Published

Preceding Preceding 12 Months 12 Months Nearest Nearest to Filing to Filing DateDate

a. Total a. Total Number Number of Copies of Copies (net(net press press run)run) Outside Outside County County Paid/Requested Paid/Requested MailMail Subscriptions Subscriptions stated stated on on

10737 10737

10740 10740

9248 9248

9290 9290

(1) (1) PS Form PS Form 3541. 3541. (Include (Include directdirect written written request request from recipient, from recipient, telemarketing telemarketing and and b. Legitimate b. Legitimate

Internet Internet requests requests from recipient, from recipient, paid subscriptions paid subscriptions including including nominal nominal rate subscriptions, rate subscriptions,

PaidPaid and/or and/or Requested Requested

employer employer requests, requests, advertiser's advertiser's proofproof copies, copies, and exchange and exchange copies.) copies.)

(2) (2) In-County In-County Paid/Requested Paid/Requested MailMail Subscriptions Subscriptions stated stated on PS on PS

Distribution Distribution

Form Form 3451. 3451. (Include (Include directdirect written written request request from recipient, from recipient, telemarketing telemarketing and internet and internet

(By (By MailMail

requests requests from recipient, from recipient, paid subscriptions paid subscriptions including including nominal nominal rate subscriptions, rate subscriptions,

and and Outside Outside the Mail) the Mail)

0 0

14 14

10 10

0 0

9262 9262

9300 9300

employer employer requests, requests, advertiser's advertiser's proofproof copies, copies, and exchange and exchange copies.) copies.)

(3) (3) Sales Sales Through Through Dealers Dealers & Carriers, & Carriers, Street Street Vendors, Vendors, Counter Counter Sales, Sales, andand Other Other PaidPaid or Requested or Requested distribution distribution Outside Outside USPS. USPS. (4) (4) Requested Requested Copies Copies Distributed Distributed by Other by Other MailMail Classes Classes Through Through the the USPS. USPS. (e.g.(e.g. first-Class first-Class Mail)Mail)

c. Total c. Total PaidPaid and/or and/or Requested Requested Circulation Circulation [Sum [Sum of 15b(1), of 15b(1), (2), (2), (3), (3), (4)] (4)] (1) (1) Outside Outside County County Nonrequested Nonrequested Copies Copies stated stated on PS on form PS form 3541. 3541. (include (include sample sample copies, copies, requests requests over 3over years 3 years old, requests old, requests induced induced by a premium, by a premium,

d. Nonrequested d. Nonrequested

bulk sales bulk sales and requests and requests including including association association requests, requests, names names obtained obtained from from

Distribution Distribution

business business directories, directories, lists, lists, and other and other sources) sources)

(By (By MailMail

1215 1215

1243 1243

0 0

(2) (2) In-County In-County Nonrequested Nonrequested Copies Copies stated stated on PS on form PS form 3541. 3541.

and and Outside Outside

(include (include sample sample copies, copies, requests requests over 3over years 3 years old, requests old, requests induced induced by a premium, by a premium,

the Mail) the Mail)

bulk sales bulk sales and requests and requests including including association association requests, requests, names names obtained obtained from from business business directories, directories, lists, lists, and other and other sources) sources)

(3) (3) Nonrequested Nonrequested Copies Copies Distributed Distributed Through Through the the USPS USPS by by

0 0

Sakai

76 76

13 13

Sealmaster

1291 1291

1256 1256

Systems Equipment Corp.

10553 10553

10556 10556

Tarmac International Inc.

g. Copies g. Copies Not Not Distributed Distributed

184184

h. Total h. Total (Sum (Sum of 15f of and 15f and g) g)

10737 10737

10740 10740

Transtech Systems Inc.

i. Percent i. Percent PaidPaid and/or and/or Requested Requested Circulation Circulation

87.8% 87.8%

88.1% 88.1%

Volvo Construction Equipment

Weiler

Wirtgen America

Other Other Classes Classes of Mail. of Mail. (e.g. First-Class (e.g. First-Class Mail, Mail, nonrequestor nonrequestor copies copies mailed mailed in in excess excess of 10% of Limit 10% Limit mailed mailed at Standard at Standard Mail or Mail Package or Package Services Services Rates) Rates)

(4) (4) Nonrequested Nonrequested Copies Copies Distributed Distributed Outside Outside the the MailMail (include (include pickup pickup stands, stands, tradetrade shows, shows, showrooms, showrooms, and other and other sources) sources)

e. Total e. Total Nonrequested Nonrequested Distribution Distribution (Sum (Sum of 15d of 15d (1), (1), (2), (2), andand (3)) (3)) f. Total f. Total Distribution Distribution (Sum (Sum of 15c of 15c andand e) e)

(15c(15c / 15f/ x 15f 100) x 100) *if you *if you are are claiming claiming electronic electronic copies, copies, go to goline to line 16 on 16 page on page 3. If3.you If you are are not not claiming claiming electronic electronic copies, copies, skipskip to line to line 17 on 17 page on page 3. 3. 16. Copy Circulation PS Electronic PS Form Form 3526 3526 -R Facsimile, -R Facsimile, JulyJuly 2014 2014

Average No. Copies

No. Copies of Single

Each Issue During

Issue Published

Preceding 12 Months

Nearest to Filing Date

a. Requested and Paid Electronic Copies b. Total Requested and Paid Print Copies (Line 15C) + Requested/Paid Electronic Copies (Line 16a) c. Total Copy Distribution (Line 15F) + Requested/Paid Electronic Copies (Line 16a)

d. Percent Paid and/or Requested Circulation (Both Print & Electronic Copies) (16b divided by 16c X 100)  I certify that 50% of all my distributed copies (electronic & print) are legitimate requests or paid copies 17. Publication of Statement of Ownership for a Requester Publication is required and will be printed in the October/November issue of this publication. 18. Signature and Title of Editor, Publisher, Business Manager, or Owner

Carl Wistreich, President & CEO

Date

September 1, 2015

I certify that all information furnished on this form is true and complete. I understand that anyone who furnishes false or misleading information on this form or who omits material or information requested on the form may be subject to criminal sanctions (including fines and imprisonment) and/or civil sanctions (including civil penalties). PS Form 3526 -R Facsimile, July 2014

October 2015 • www.ForConstructionPros.com/Asphalt • Asphalt Contractor

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THE LAST EXIT

Pavement Paved with

PLASTIC Pavement made out of recycled plastics bottles is the latest idea for building sustainable roads By Jessica Stoikes, Associate Editor

he Netherlands really seem to be ahead of the game when it comes to finding ways to build more sustainable roadways. They have tested sections of roadways made with steel wool that can actually heal themselves and also sections of roads that “eat” smog and reduce air pollution. The latest innovation is a roadway that is made out of recycled plastic bottles. Plastic bottles are recycled into jeans, toys, furniture and, yes, more plastic bottles. The Dutch city of Rotterdam wants to turn them into highways The construction firm VolkerWessels unveiled plans last summer for a surface made entirely from recycled plastic. The technology, called PlasticRoad, is said to require less maintenance than asphalt and could withstand greater extremes of temperature – between -40°F and 170°F.

The plastic roads are lighter, reducing the load on the ground, and hollow, making it easier to install cables and utility pipelines below the surface. Not only that, but VolkerWessels says roads could be laid in a matter of weeks rather than months, and last about three times as long. Sections can be prefabricated in a factory and transported to where they are needed, reducing on-site construction, while the shorter construction time and low maintenance will mean less congestion caused by roadworks. Lighter materials can also be transported more efficiently.

Recycle, reduce, reuse It’s a well-known fact that asphalt is one of the most recycled materials in the country, however the production of asphalt releases 96 million tons of CO2 into the atmosphere annually. That’s led inventors to ponder planet-friendlier materials and applications, including solar-panel arrays and luminescent paint designed to absorb solar energy. And in India, plastic refuse (including bags) already has been used in place of bitumen in 3,000 miles of roadway. PlasticRoad will also make use of our waste. The U.S. alone generated 33 million tons of plastic waste in 2013, only 9% of which was recycled. “Plastic offers all kinds of advantages compared to current road construction,

The latest innovation in sustainable roadways are those made out of recycled plastic bottles. Plastic bottles are recycled into jeans, toys, furniture and, yes, more plastic bottles. The Dutch city of Rotterdam wants to turn them into highways.

both in laying the roads and maintenance,” Rolf Mars, director of VolkerWessels’ roads subdivision, KWS Infra says. Mars said the PlasticRoad project was still at the conceptual stage, so don’t worry asphalt contractors, we don’t expect to see this widespread ANY time soon. The company hopes to be able to put down the first fully recycled thoroughfare in three years. “It’s still an idea on paper at the moment; the next stage is to build it and test it in a laboratory to make sure it’s safe in wet and slippery conditions and so on,” Mars says. “We’re looking for partners who want to collaborate on a pilot – as well as manufacturers in the plastics industry, we’re thinking of the recycling sector, universities and other knowledge institutions. “Rotterdam is a very innovative city and has embraced the idea,” Mars continues. “It fits very well within its sustainability policy and it has said it is keen to work on a pilot.” What do you think? Let us know at www.facebook.com/Asphalt.Contractor.

74 Asphalt Contractor • www.ForConstructionPros.com/Asphalt • October 2015

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PAVEMENT PRESERVATION

D. L. Gasser’s Cold In-Place Recycling Cuts Road Material Cost 25% D. L. Gasser, a Division of Mathy Construction, uses cold in-place recycling to save Sauk County Highway Department 25% in material costs over a conventional mill-and-fill option on rural roads by Greg Udelhofen, Contributing Editor

hen road agencies are faced with how to upgrade a 20-yearold road struc ture that has received a hot mix overlay and several chip seal

preservation treatments during its life cycle, another mill-and-fill approach seems like the most logical approach. But Sauk County, WI Highway Commissioner Stephen Muchow has experienced the benefits of Cold In-place

Recycling (CIR) on several previous projects, making it a natural solution to a 13-mile stretch of CTH H running from Reedsburg to the popular vacation playground of Wisconsin Dells. “It’s a more cost-effective way to

32 Asphalt Contractor • www.ForConstructionPros.com/Asphalt • October 2015

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PAVEMENT PRESERVATION

improve the road structure because you use less virgin material,” Muchow says. For this project the asphalt overlay was 3 inches thick versus the 4 inches typically used. “We’ve used this approach in the past and have achieved better results compared to milling a road and overlaying it with a new asphalt mat. We were getting quite a bit of reflective cracking coming through and we’re not experiencing that with past CIR projects.” On 10-year-old CIR projects, Muchow says reflective cracking has been reduced by 50 percent. The other significant advantage to the CIR approach is that the existing material can be rejuvenated and put back down to provide a much improved base course.

On a conventional mill-and-fill, four inches of the old surface were removed and replaced with four inches of new asphalt. On the CTH H project the four inches of old asphalt were milled, pulverized, rejuvenated with a PG 52-34 binder and then put back down as new base course. Two different mix designs were used since a portion of the road had received a chipseal treatment, raising the AC content of the material to be rejuvenated. Once the CIR portion of the projec t is completed, a new 3-inch surface course will be applied, which will not only provide a smoother ride for motorists, but also a more substantial road structure to accommodate the heavy truck traffic that

10-year CIR projects have been known to show up to a 50% reduction in reflective cracking.

During the CIR process, a Wirtgen 2200 CR pushes two tanker trucks that supply rejuvenating binder and water which are pumped into the mixing chamber on the 2200.

use CTH H for convenient access to Interstate 90/94. As far as Muchow is concerned, CIR is a viable option for most road rehabilitation needs. For a road supporting a lower traffic volume, a thinner surface course of virgin HMA would be required.

Project basics On the day of the project visit, Mathy Construction was using a Wirtgen 2200 CR to mill, crush and mix the old asphalt before conveying the material into a Cedarapids CR561R paver. The Wirtgen 2200 CR can process up to three lane miles (12 1/2 feet wide) of material a day. Since the actual width of road (travel lane and shoulder) measured

34 Asphalt Contractor • www.ForConstructionPros.com/Asphalt • October 2015

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With its robust, Carlson unique single slide extension system and high strength extruded aluminum support between its chrome rods, the EZV leads the industry with the most rigid extensions at any width. Coupled with its unparalleled versatility as a hydraulic extendable and fixed width platform in one, industry leading crew comfort features and exceptional mat quality, the EZV gives contractors proven performance for heavy highway class applications. Engineered, built and supported by the most qualified personnel in the industry, it is no mystery why Carlson is the contractorâ&#x20AC;&#x2122;s choice for highway class screeds.

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PAVEMENT PRESERVATION One significant advantage to CIR projects is that the existing material on the roadway can be rejuvenated and put back down on the road to provide a much improved base.

15 feet, a narrow four-foot router milling machine was used ahead of the 2200 to make sure all existing four inches of the road surface was incorporated in the new rejuvenated base material. The Wirtgen 2200 CR pushes the two tanker trucks that supply the rejuvenating binder and water, which are pumped into the mixing chamber. The average binder temperature in the AC tanker was 320°F (160°C) for optimum asphalt foaming per the CIR mix design. The foaming process (two percent AC and two percent water per volume total material being mixed) allows the paving and compaction crew more time to achieve density. A Hamm pneumatic roller was used as a break-down roller and a Cat double-drum vibratory roller used for finish rolling. The CIR process allows for opening the road to traffic during construction. The CIR mixture generally cures within two weeks and then can be overlayed with an asphalt surface course. On this particular project, D. L. Gasser will place a warm mix asphalt (WMA) surface produced using Evotherm. D. L. Gasser will make the mix with recycled asphalt pavement (RAP) to further promote the overall sustainability of the CIR project. Further, enhancing the performance and sustainability of the pavement, the WMA asphalt is placed at 220°F (104°C). Mathy Construction used a Wirtgen 2200 CR to mill, crush and mix the old asphalt before conveying the material into a Cedarapids CR561R paver.

36 Asphalt Contractor • www.ForConstructionPros.com/Asphalt • October 2015

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PAVEMENT PRESERVATION

D.L. Gasser milled four inches deep in order to remove a majority of the previous defects in the road. Rejuvenating that material through the CIR process will prevent many of those defects from coming back.

corrected by reworking, rerolling, trimming, milling or grinding. Depressions would have to be corrected by reworking or having a tack coat applied and filled with HMA immediately prior to placement of the surface course.

Contractor’s perspective “CIR is a cost-effective way to maintain roads because you’re recycling the material right onsite, so you’re not hauling it off and bringing in expensive virgin material,” notes Steven Krebs, P.E., WisDOT materials management chief, who was visiting the project along with other state DOT officials. On the Sauk County CTH H project, as with most CIR projects, the county achieved a 25% savings by using the CIR process.

CIR = Wave of the future This project was bid/constructed using WisDOT’s new special provision specification for CIR. It’s the wave of the future in maximizing rehabilitation dollars to improve roads. For the CTH H CIR portion of the project, field engineers could direct repair of surface deviations greater than ½ inch between two surface contact points using a 10-foot straightedge. High points would have to be

For Mathy Construction, the CIR process provided the best opportunity to deliver a quality pavement in a sustainable and cost-effective way for the customer. According to Ervin Dukatz, vice president of materials and research for Mathy Construction, Sauk County Highway Department wanted a cost-effective method to restore CTH H. They realized it had some distress issues, particularly with reflective cracking. They were interested in an HMA overlay project that would provide more than a temporary “Band-Aid” and achieve a smoother, better performing road structure. “By milling four inches deep, we’re able to remove a majority of the defects and by rejuvenating that milled material before putting it back down, we’re able to prevent many of those defects from coming back,” Dukatz notes. “The two primary advantages of CIR are reduced costs and improved pavement structure.

“Costs are reduced by eliminating the costs of hauling milled materials away from the site and then hauling new base material back to the site,” he continues. “Then, by adding asphalt back into the milled material along with water in the mixing process, you uniformly coat the material that is then compacted for a more stable pavement base platform. “The improved stability results from the CIR train acting as proof rolling, highlighting weak areas which then can be repaired before placing the WMA overlay,” Dukatz says. “The end result is superior ride numbers on the finished road surface and a better performing road structure with an extended life.” The end result for the Sauk County Highway Department and the taxpayers of Sauk County is a win-win-win. Sauk County Highway Department achieves a better performing road structure at 25% savings over a traditional mill and fill process. D.L. Gasser and parent company Mathy Construction were able to construct the right solution for the right job at the right time. And the taxpayers of Sauk County enjoy a smoother ride for a longer time and at a lower cost than what other construction methods would deliver.

40 Asphalt Contractor • www.ForConstructionPros.com/Asphalt • October 2015

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Why on earth would I want to run a VFD on my Slat Conveyor?

Great question. I’m glad you asked.

❝ The icing on

In today’s marketplace, most asphalt plants that have a maximum output of 400 TPH are now operating somewhere in the range of 200 to 225 TPH. The slat conveyor, crossovers and transfer conveyors were designed to accommodate 400TPH.

Therefore the speed of those conveyors are somewhere near twice the speed necessary to move 200 or 225 TPH efficiently!

the cake is you will experience a power savings, and there is a chance your utility company may offer you a rebate!

You can increase the life of your slat conveyors by 44% (400TPH reduced to 225TPH) matching the speed of your conveyor to the output of your plant!

Search: 10690378

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CALL TODAY! 513-205-7771 www.aquafoamllc.com 9/25/15 10:03 AM

PLANT MATTERS ADM Roadbuilder Series

ALmix Duo Drums ALmix Duo Drum Plants feature independent aggregate drying and asphalt mixing drums. • Longer dryers incorpoate early entry RAP system • Big diameter dryers reduce minus 200 carryout • Higher speed mixers throughly incorpoate additives • Light ends are incinerated by the main plant burner • Both skid mounted and highly portable configurations are available • Models available from 160 to 600 tph Search: 10081254

Heatec Polymer Blending Systems Heatec polymer blending system is one of the many polymer systems the company has provided for terminals in the U.S. and overseas. • Available in both fixed and portable configurations • Company was an early pioneer in producing systems to blend polymer with asphalt cement to make PMAC (Polymer Modified Asphalt Cement)

Roadbuilder Series asphalt plants, produced by Asphalt Drum Mixers Inc., come in four production sizes: 110, 160, 250 or 350 tph. • Parallel flow system maximizes heat transfer through the mix with proven flight design that moves moisture-laden aggregate in a rotating veiled pattern away from the burner • Fuel-efficient Hauck gap-fired StarJet burner dryer flame is shaped to minimize asphalt cement burn-off, resulting in cleaner emissions than other parallel-flow designs • Plants can be operated by just one plant operator and one loader operator • Stationary and portable Roadbuilder options available Search: 10076827

Ace RAPWrangler The Ace RAPWrangler recycling systems produce an even reclaimed asphalt pavement (RAP) size for introduction to drum mixers or batch plants, shredding RAP from footballsize chunks to suitable gradations as small as an inch or less. • Processes RAP at a rate of up to 250 tph • Designed to eliminate the need for off-site precrushing of recyclable asphalt products • Available in three sizes to meet users’ tonnage and site requirements • Single rugged gearbox • Powered by a 30-hp or 50-hp TEFC motor • Can be belt driven or direct drive Search: 10076816

Search: 10081079

Astec Six Pack Portable Asphalt Plant Astec Six Pack portable asphalt plants are designed for portability and productivit. • Standard setup comes with the Double Barrel drum mixer, cold feed, scalping screen with inclined conveyor, baghouse, surge bin drag conveyor and control house • Loads ship complete with ductwork, dust screws, electrical switchgear, cables and controls • Motors and electrical components come pre-wired from the factory Search: 10086334

50 Asphalt Contractor • www.ForConstructionPros.com/Asphalt • October 2015

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1000G PAVER 49 HP Kubota Tier 4 Final Diesel Engine Tilt-Hopper Designed Material Delivery System 8’ - 13’ LP Legend Screed Opt - Two-Speed Track Drive Opt - Sonic Auger, Sensors, and Cords

To find your local dealer, go to: www.

.com

or contact us at: 704.966.3300

Search: 10075155

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PLANT MATTERS Gencor Ultradrum Advance RAP Entry Gencor’s patented Ultradrum Advance RAP Entry (ARE) utilizes the gases and convective heat of the combustion zone to preheat and advance the release of internal moisture in the recycle pavement. • Advanced release of moisture results in higher production due to a more even and staged release of water vapor in the drying process • Specially designed flighting allows the RAP material to cascade around the combustion zone absorbing conductive and convective energy allowing 50 percent RAP capability with lower aggregate temperatures and no reduction in plant production • All hydrocarbons or steam vapors generated from the mixing process are captured by patented Volatile Reclaim System and returned to the burner as fuel, making it the most fuel efficient plant in the industry Search: 10091572

Hauck MegaStar Multi-Fuel Burner

Tarmac Tri-Mix Warm Mix Injection System Tarmac’s Tri-Mix is a simple yet versatile warm mix injection system. • Delivers consistent, lower viscosity AC giving you better coating at lower temperatures • Lower mix temperatures can save companies 20% on burner fuel costs • Simple design and non-corroding components make unit virtually maintenance-free • Fast installation and integration Search: 10456328

Hauck introduces its MegaStar multi-fuel burner that employs variable frequency drive (VFD) technology for precise air flow control offering excellent energy and combustion efficiency. • Burner package is compact and easy to install, yet remains accessible and simple to service • Linkages have been eliminated to make the burner easy to maintain and adjust • Available in sizes ranging from a nominal 50 to 150 million Btu/hr • Designed to meet various production needs • Standard design can be applied to applications up to 1,500ºF • Custom lengths are available for warm mix applications

Maxam Solo Drum Mixer The Maxam SOLO Drum’s patented technology advances counter-flow technology to a new level of efficiency. • Separates the control of the exhaust stack temperature from the control of the mix temperature with the MAXAMizer heat Recovery System • Directly heats the RAP without superheating the virgin aggregate and without producing blue smoke with the RAPTOR Recycle System • Support trunnions continuously selfalign with the TrooTrac alignment system • Eco-friendly advantage of AQUABlack Solutions warm mix system Search: 10280224

Search: 12017727

Reliable Asphalt Products RAP/RAS Bins Reliable Asphalt Products RAP/RAS Systems combine innovative technology with solid construction to deliver a highly versatile plant component. • Allows contractors the ability to maximize both RAP and shingles while maintaining precision weight measurements for both products • Each system can be fully customized to include one to three RAP bins as well as up to two load cell equipped RAS bins for a total of five bins • Portable, skid mounted, and stationary arrangements available

Libra Enterprise Information Server The Enterpise Information Server from Libra Systems is designed for plant-tooffice integration. • Creates a seamless gateway between the office and production facilities • Allows authorized personnel real-time access to company-wide data anytime, anywhere • Online decision support Search: 10079365

Search: 10723211

52 Asphalt Contractor • www.ForConstructionPros.com/Asphalt • October 2015

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Search: 10074806

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