Asphalt Contractor November 2018 by ForConstructionPros.com

NOVEMBER 2018

PLUS:COMPARE OVER 70 MODELS IN OUR ASPHALT PAVER SPEC GUIDE | 46

SPECIAL REPORT: RECYCLING & CRUSHING | 14

WHAT TO LOOK FOR WHEN BUYING A

PAVER

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UNMATCHED DESIGN

Heatec has been designing and building tank farms for over 40 years and each project has been unique in some way. That’s because each customer is unique. You have your own business model that may be slightly different or dramatically different from the other guys’. That’s why at Heatec we take a comprehensive approach to designing your tank farm. That means we look at the materials you will be using, all the equipment that needs heat, the piping, and even future plans for expansion. Then we design a system that works for you. And we make it efficient and simple to operate. Heatec is unmatched when it comes to designing heating and storage systems for your asphalt plant. To find out more about our approach, visit us at www. heatec.com or give us a call at 423-821-5200.

H E AT E C , I N C .

an Astec Industries Company

5200 WILSON RD • CHATTANOOGA, TN 37410 USA 800.235.5200 • FAX 423.821.7673 • heatec.com Search: 10073245

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GENCOR’S WORLD CLASS SERVICE WE ARE HERE FOR YOU!

Your reliable partner, GENCOR Product Support knows the challenges our customers face on a daily basis. Our Service technicians are welltrained, efficient, and with our customers’ needs always on their minds. The exceptional service and outstanding equipment is what makes our customers keep coming back to us. Contact our Product Support team today at 407-290-6000 or visit www.gencor.com Search: 10073090

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TABLE OF CONTENTS |

NOVEMBER 2018

COVER STORY The Total Paver Package When making an investment in a new asphalt paver, manufacturers encourage contractors to look beyond initial purchase price. | 32 TECHNOLOGY

10 Connected Work Zones Improve Worker Safety iCone connected technology can alert drivers to the presence of a road crew, helping to keep everyone safe.

SPECIAL REPORT: RECYCLING & CRUSHING

14 Differentiating Recycled Asphalt Materials As the use of recycled materials continues to grow, so should your knowledge of the basic characteristics of recyclables commonly used in asphalt mixtures.

18 Recycling & Crushing Product Spotlight Crushers, screeners, grinding equipment & more.

PRODUCTION NOTES

JOBSITE INNOVATIONS

PRESERVATION UPDATE

38 Compaction by Rubber “Carpet”?

60 Getting a Grip on Greenwich Roads

Roller retrofit challenges long-standing approach to asphalt compaction.

Connecticut DOT adding High Friction Surface Treatment to dangerous curves.

66 Preservation Products

24 Cliff’s Notes Consider more than price when evaluating asphalt plant fuel types.

Milling machines, reclaimers, infrared equipment & more.

46 Asphalt Paver Spec Guide

28 Production Products Plants, baghouses, mixers, dryers, automation systems & more.

Compare nearly 70 different models of asphalt pavers to help you make the best purchase that will fit the needs of your company.

56 Jobsite Products Pavers, rollers, MTVs & more.

IN EVERY ISSUE 8

Editor’s Perspective

82 The Last Exit

ASPHALT CONTRACTOR NOVEMBER 2018 www.ForConstructionPros.com/Asphalt

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EVO

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DIGITAL CONNECTION www.ForConstructionPros.com/Asphalt

One-Third of America’s Urban Roadways in Poor Condition New TRIP Report says these critical links in the nation’s transportation system carry 70% of the approximately 3.2 trillion miles driven annually in America. Road conditions could deteriorate even further if government unable to adequately fund repairs.

How Asphalt Contractors Comply with LEED v4 Released October 2017, LEED v4 has registered 1,500 projects and it won’t be long before asphalt paving contractors and mix suppliers will start receiving requests for documentation EPDs, recycled material content and more. Learn how to comply today. Search: 21027398

[VIDEO] AGC Survey Measures How Contractors are Raising Pay to Attract Workers Survey found 77% of contractors have raised their pay scales to attract more employees.

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Report: 69% of Construction Workers Say They Are Tired at Work National Safety Council poll of construction, manufacturing, transportation and utility industries found workers are “tired at work,” which the group said “increases the risk of injuries and incidents.” Search: 21014689

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Get social with us! Share pictures of what you’re working with over 20,000 other asphalt contractors on our Facebook page: Facebook.com/ Asphalt.Contractor/

CONTRACTOR

LATEST INNOVATIONS FOR ASPHALT PROFESSIONALS PROFESSIONALS LATEST LATEST INNOVATIONS INNOVATIONS FOR ASPHALT PROFESSIONALS

November 2018 Vol. 32, No. 9

ASPHALT

CONTRACTOR LATEST PROFESSIONALS LATEST INNOVATIONS FOR ASPHALTPROFESSIONALS PROFESSIONALS LATEST INNOVATIONS FOR ASPHALT

Published by AC Business Media.

Asphalt CONTRACTOR

201 N. Main Street Fort Atkinson, WI 53538 (800) 538-5544 • www.ACBusinessMedia.com www.ForConstructionPros.com/Asphalt

LATEST INNOVATIONS FOR FOR ASPHALT ASPHALT PROFESSIONALS PROFESSIONALS LATEST PROFESSIONALS LATEST INNOVATIONS

Published and copyrighted 2018 by AC Business Media. All rights reserved. No part of this publication may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopy, recording or any information storage or retrieval system, without written permission from the publisher. Asphalt Contractor (ISSN 1055-9205, USPS 0020-688): is published ten times per year: January, February, March/April, May, June/July, August, September, October, November, December, with an additional Buyer’s Guide issue published in August by AC Business Media, 201 N. Main Street, Fort Atkinson, Wisconsin 53538. Periodicals postage paid at Fort Atkinson, Wisconsin and additional entry offices. POSTMASTER: Please send change of address to ASPHALT CONTRACTOR, PO Box 3605, Northbrook, Illinois 60065-3605. Printed in the U.S.A. Canada Post PM40612608. Return Undeliverable Canadian Addresses to: Asphalt Contractor, PO Box 25542, London, ON N6C 6B2. SUBSCRIPTION POLICY: Individual subscriptions are available without charge only in the USA. The Publisher reserves the right to reject nonqualifying subscribers. One-year subscription to nonqualifying individuals: U.S. $45.00, Canada & Mexico $65.00, and $95.00 all other countries (payable in U.S. funds, drawn on U.S. bank). Single copies available (prepaid only) $10.00 each (U.S., Canada & Mexico), $15.00 each (International).

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RIGHT THERE WITH YOU Every day brings new challenges and tight deadlines. You’re not alone in tackling what lies ahead—we’re at your side, just like always. With market-leading paving and construction equipment that helps you complete every job on time and on spec. Unmatched parts and service support that keeps you running efficiently. Real-world, hands-on training and resources that help your crew master the latest techniques and technologies. In an ever-changing industry, one thing remains the same: our commitment to be right there with you.

SEE OUR COMMITMENT

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CONTRACTOR

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NOVEMBER 2018 • Vol. 32, No. 9

ASPHALT

EDITOR’S PERSPECTIVE

CONTRACTOR LATEST INNOVATIONS FOR ASPHALTPROFESSIONALS PROFESSIONALS LATEST LATEST INNOVATIONS FOR ASPHALT

Published by AC Business Media.

Jessica Lombardo, Editor jLombardo@ACBusinessMedia.com 920.542.1247

Will New Laws Help Distracted Driving?

uilding and maintaining roads can be a dangerous business. We do all we can to keep our crews safe, but it only takes a momentary distraction for a car or truck to cross into a work zone, causing an accident. As a result, over 3,300 people — including an estimated 650 workers — have been killed nationally in work zone crashes over the past five years. In addition, more than 35,000 people annually are injured at these work sites. According to government data, distracted driving was directly to blame for at least 500 of those deaths and who knows how many of the injuries. The latest AAA Foundation for Traffic Safety Culture Index survey found that about 84% of drivers report regularly seeing other drivers using a cellphone for texting while driving. In addition to seeing others do it, 44.9% of drivers surveyed said they themselves read a text message or email while driving and 34.6% of drivers typed or sent a text message or email while driving. The industry is working hard to find ways to keep workers safe by developing connected technology that can alert drivers through their vehicle of an upcoming work zone as well as inform the construction crew when a high-speed vehicle may be approaching them. We investigate one type of this technology on page 10 of this issue and are always looking to promote ways to keep workers safe. But we can only do so much. LEGISLATION NEEDED With the number of work zone deaths not decreasing year over year, it’s time we start to increase legislation and repercussions for those who violate cell phone bans while driving and look to increase bans through work zones. Did you know that not one state in the United States bans all cell phone use for all drivers? We suppose that would be too much

to ask. Yes, 47 states have a text messaging ban while driving, but only 16 states prohibit drivers from using hand-held cell phones while driving. Let’s be honest, if you can pick up the phone to make a call while driving, you’re probably also going to be texting. What’s more is recent survey data shows that cell phone bans don’t even scare drivers. In July of 2018, the “Hands-Free Georgia Act,” went into effect that bars drivers from touching their smartphones. Motorists caught tweeting or texting can be pinned with a $50 fine and a point on their license. People busted two or three times could be docked $100 or $150, respectively and additional points. In just the first month since the law took effect, nearly 1,000 citations were issued. And while AAA research found that 98% of drivers are well aware that it’s now illegal to use their devices while behind the wheel, it also discovered motorists don’t care. Seventy-five percent of respondents to AAA’s questionnaire said they’d seen other drivers using their phones on the road and 60% claimed they’ve seen people unabashedly texting while driving. While the USDOT reports that laws like this have curbed accidents by an average of 16 percent over a two-year period, work zones are different and should have different laws. And since over 54% of highway contractors reported that vehicles crashed into their jobsite during the past year, we should push for tougher work zone restrictions. What are your thoughts? How do you stay safe out there? Would an increase in cell phone ban legislation through work zones help? Let me know at jlombardo@acbusinessmedia.com.

Asphalt CONTRACTOR

201 N. Main Street | Fort Atkinson, WI 53538 800.538-5544 • www.ACBusinessMedia.com LATEST INNOVATIONS FOR FOR ASPHALT LATEST PROFESSIONALS LATEST INNOVATIONS ASPHALT PROFESSIONALS PROFESSIONALS www.ForConstructionPros.com/Asphalt

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TECHNOLOGY MATTERS BY JESSICA LOMBARDO, EDITOR

Connected Work Zones Improve Worker

SAFET iCone connected technology can alert drivers to the presence of a road crew, helping to keep everyone safe

rivers crashing through a work zone and colliding with a construction crew just trying to do their job is enough to keep all of us in the business up at night. As an industry, we’re working hard each day to educate the traveling public and raise awareness to the huge role they play in worker safety, but it’s still not enough some days. The pursuit of safety is never ending, but we’re fortunate to live in a time when technology is advancing at a rate that can help combat these mounting risks. We are able to receive and distribute information at a rate never before seen and that’s turning out to be a good thing for the road building industry. Digital signage along the highway changed the way we communicate information about work zones, but to the traveling public, those have unfortunately become nothing but white noise that they easily tune out. “No matter how big or small the job is, you’re going to encounter danger out there,” Ross Sheckler Managing Partner at iCone Connected Technology says. “Unfortunately drivers tune out signage so the challenge has been finding ways to wake drivers up when they are about to encounter a work zone and make them pay attention.” iCone initially developed the Smart Safety Barrel as a way of communicating work zone traffic data to a central location. This helped states and municipalities with developing and planning for a smart work zone and traffic management, but Sheckler quickly realized this technology could do more to keep workers safe. “We thought about what we could do to let every driver know exactly where a worker was,” Sheckler says. “We realized we could place sensors around a work zone and create a network center around the work zone.”

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The iCone sensors can be placed along the jobsite and via radar sensors, the technology knows where the stopped traffic event starts and ends and can communicate those messages effectively. “As you reach out to drivers with road side messages and start to inform them there is a work zone ahead, the message needs to be current and relevant, not the same message that’s been up there for five months,” Sheckler says. “When we’re communicating work zone data to signs via the sensor network center, we time stamp the messages so

CONNECTING TO CARS In an effort to communicate with drivers, iCone partnered with Waze and other navigation companies to reach into the car and “wake the driver up.”

Autonomous Vehicles Change the Game Driverless vehicles may one day be perfect, but right now they are a nightmare. These vehicles literally give drivers a reason to not pay attention to the roadway or what’s going on around them. The challenge for raising awareness when coming into a work zone is obvious. iCone sensors are able to tell driverless cars exactly where the worker are and hopefully the vehicles will take a different route. “We need to let the computers on these autonomous vehicles know when there is a work zone ahead,” Sheckler says. “Those Google cars with no steering wheels need to know they might not be able to get through that work zone and so the goal will be to suggest the car take a different route.”

IVE TIT B

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drivers know there is stopped traffic up ahead as of three minutes ago, so we really mean it. “The sensors can also tell if there is a high-speed vehicle approaching the work zone,” Sheckler adds. “We can take that message and immediately communicate that to the workers via text message.” And while that’s a great idea, we know workers on the job might be too busy to check these messages. Sheckler says his team has transformed that idea into more realistic radio messages that can be placed inside a flagging pole. Not only are flaggers notified of a high-speed vehicle approaching them, Sheckler has partnered with navigation companies so that the technology is able to communicate directly with the driver.

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TECHNOLOGY MATTERS

“By partnering with these companies, we have been able to get that message that tends to get lost on the side of the road into your smartphone or the in-car dashboard system,” Sheckler says. “So if you’re driving along and Waze lets you know there is a hazard ahead, we’re the ones letting you know about that through our connected technology.” The signals also communicate to the drivers the locations of the sensors. When a flagger is equipped with the iCone flagging baton, drivers can know exactly where that flagger is located when the alert comes through their phone. The technology has recently expanded to sensors being placed inside safety cones. The Colorado DOT has placed these radios inside traffic cones so that they know the exact layout of the work zone. “By marking the first and last cone of the work zone with a sensor, drivers are given notifications that say exactly where the work zone starts and ends,” Sheckler says. “The smartphone then communicates to the drivers exactly where the workers are.” Sheckler says the goal with this technology is to make it affordable for all construction companies to implement. “We want to make it cost around $1 per day to have these devices in the work zone,” he says. “There is no reason why we should pay someone $20 an hour and not spend $1 a day to tell the world he’s there.”

For more information on connected work zones, visit ForConstructionPros.com/20867242

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NO TIME FOR DOWNTIME. When you call, we answer. It’s what we do.

We are here. 365/24/7 •

Your call links you to the world’s largest inventory of in-stock parts for asphalt plants. It links you to a seasoned team of 40 experts, ready to help. It links you to world-renowned service, ready to deliver. It links you to ASTEC.

800.251.6042 • www.astecparts.com

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SPECIAL REPORT: RECYCLING & CRUSHING

Differentiating Recycled

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Some recycled materials, if processed and used properly, can achieve the same or better performance than conventional mixes and the use of these materials is on the rise.

he use of recycled material in new product is on the rise in the asphalt industry, both for cost and environmental reasons. It’s a natural fit for the asphalt production industry where there is such a constant demand for raw and often expensive material. A National Asphalt Pavement Association (NAPA) survey found producers used an estimated 76.2 million tons of recycled asphalt pavement (RAP) in asphalt mixtures in 2017. Though RAP is the most common, it isn’t the only material that can supplement and often reduce the price of new mix. Here are a few of the most common recycled materials used in asphalt. Recycled Asphalt Pavement (RAP): The NAPA survey found estimated RAP usage increased by more than 36% since 2009. In 2017 alone, RAP reduced the need for 3.8 million tons of asphalt binder and more than 72 million tons of aggregate, with a total estimated value of more than $2.1 billion. RAP’s popularity is primarily due to its ready supply, with 102.1 million tons estimated to be stockpiled at the end of the 2017 construction season. It also produces high quality mix. The U.S. Federal Highway Administration (FHWA) reports the performance of pavements with up to 30% RAP is similar to pavement composed of virgin materials and no RAP. Reclaimed Asphalt Shingles (RAS): Reclaimed asphalt shingles are another commonly recycled material. The NAPA report found producers used about 944,000 tons in asphalt mixtures in 2017. Similar to RAP, RAS is heavily stockpiled and reduces the need for raw material. In 2017, it saved The use of recycled material in new product is on the rise, both for cost and environmental reasons. It’s a natural fit for the asphalt production industry where there is such a constant demand for raw and often expensive material.

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188,000 tons of asphalt binder and 472,000 tons of aggregate, valuing at an estimated $74 million. Most states limit RAS use to about 5% of the total weight of mix. According to a 2016 North Central Asphalt User/Producer Group report, when used correctly, RAS improves resistance to rutting because of fibers and increased stiffness of binder. However, it can cause decreased resistance to cracking because of the extremely hard binder stiffness. Ground Tire Rubber (GTR): The NAPA report estimates about 1.5 million tons asphalt mixture used ground tire rubber in 2016. Though more expensive than some other recycled materials, the rising price of crude oil is increasing GTR’s popularity. Tire rubber is used either in a dry or wet process. The dry process uses it as an aggregate replacement while the wet process considers it a binder additive. A 2016 Oklahoma Department of Environmental Quality report states that, when used correctly, GTR pavements perform at least as well as standard hot mix asphalt. When producers use GTR as a crumb rubber modifier in HMA, says the study, the result is smoother, safer and more durable roads with improved rutting resistance. Steel and Blast Furnace Slag (SLAGS): Most commonly used in regions with steel and iron production industries, steel slag and blast furnace slag are by-products of metal-casting processes at foundries. NAPA estimates 724,229 tons of slag was used in asphalt mixtures in 2016. A FHWA report found the heat retention characteristics of steel slag aggregates can be beneficial in hot mix asphalt repair work in cold weather. Properly processed steel slag can also form a stronger bond with asphalt binder than granite, says a 2015 Dalian, China International Conference on Road and Airfield Pavement Technology report. Other beneficial characteristics are improved durability, high skid resistance and reduced binder stripping. Ferrous slags in asphalt can be susceptible to swelling, but are usually

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SPECIAL REPORT: RECYCLING & CRUSHING

RAP popularity is primarily due to its ready supply, with 102.1 million tons estimated to be stockpiled at the end of the 2017 construction season. It also produces a high quality mix.

Reclaimed asphalt shingles are another commonly recycled material. A The NAPA report found producers used about 944,000 tons in asphalt mixtures in 2017.

waste glass may deteriorate due to stripping of the asphalt cement binder from the waste glass. High percentages can also lead to excessive glare and abnormally high tire wear. Some recycled materials, if processed and used properly, can achieve the same or better performance than conventional mixes. However, consult experts and make sure to check state regulations before using recycled material in a mix as many states limit the amount that can be used. It’s also a good idea to check with an asphalt plant manufacturer to determine the type of equipment needed to best use recycled material to improve profits.

protected from the environment and not an issue. Blast furnace aggregates have a lower thermal conductivity than conventional aggregate, making it ideal for use within asphalt as a “frost taper” used as an insulator over non-frost susceptible soils. The slag also binds well with asphalt binders and features excellent resistance to binder stripping, according to a 2014 University of Nottingham, U.K. report. Recycled Glass (Glassphalt): Waste glass that is crushed and screened can be used as a portion of fine aggregate in

asphalt pavement mixes. The FHWA reports satisfactory performance with hot mix asphalt pavements using 10 to 15% of crushed glass in wearing surface mixes, creating what is sometimes called “glassphalt.” If used properly, glassphalt can achieve stabilities comparable to or better than conventional mixes. The FHWA report states other benefits as low heat absorption, specific gravity and low thermal conductivity, offering enhanced heat retention in mixes with glass. However, hot mix asphalt surface course pavements with more than 15%

Carlos Cardenas has almost 25 years of experience in the service, engineering and sales of asphalt plants and components. His years in the industry have taught him what’s important to customers, as well as the best ways to save them money and prevent costly downtime. In his sales role, Carlos works with customers to determine the most cost-effective options to deliver high returns on investment. Reach Carlos at 260-637-5729 or carlos@ admasphaltplants.com.

For more information on recycled asphalt materials, visit ForConstructionPros. com/12266542

ASPHALT CONTRACTOR NOVEMBER 2018 www.ForConstructionPros.com/Asphalt

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The Leading Choice for Hotmix Plants in North America.

At Gencor, we’ve built our reputation on leading the industry, from our first transportable batch plant to the clean, quiet and efficient Ultraplant that’s earned numerous environmental awards. That’s the kind of innovative thinking and leadership you’ve come N. Orange Blossom Trail Florida 32810 to expect from5201 Gencor. The first choice in HMA Orlando, equipment. Call 407-290-6000 or visit www.gencor.com Search: 10073090

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RECYLING & CRUSHING ADM RAP Recycle System

Astec Mobile Screens ProSizer The ProSizer 2612V from Astec Mobile Screens is designed for processing RAP millings for the asphalt producer. • Closed circuit mobile plant • Double-deck VariVibe high-frequency screen with horizontal shaft impactor (HSI) crusher • Hydraulic screen angle adjustment and rotary screen tensioning system can meet different RAP demands • Central grease points • Set-up time of less than 15 minutes

Improve the cost efficiency of your plant and boost RAP utilization with the RAP Recycle Systems • Available in four different portable and stationary models, designed to tackle the many mix specifications you handle • System allows your operation to produce hot-mix asphalt with as much as 50 percent recycled material • Multiple capacities available to suit almost any operation • All-welded recycle bin can be reinforced with optional grizzly bars for superior durability • Steeply sloped sidewalls prevent material plugging and bridging • Standard 45- to 65-ft. long, heavy-duty weigh conveyor with channel frame provides extra stability • Optional lump breaker with replaceable tungsten-tipped teeth break down large pieces of RAP into usable sizes Search: 20866326

Kleemann Mobiscreen Kleemann's Mobiscreen line has a mobile screen for every need, from the quick-setup MS 16 and MS 19 – which are designed mainly for the contractor – to the larger MS 18 and MS 20, designed mainly for quarry applications and high output.

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Eagle Crusher RipRap

IROCK TS-518 Mobile Tracked Screening Plant IROCK's TS-518 mobile tracked screening plant is available in two- or three-deck models featuring heavyduty, high-energy, two-bearing screen boxes for sorting a wide range of materials. • 12-cu.-yd. hopper • 129-hp Cat diesel engine • Sort up to three sizes with two-deck unit or four sizes with three-deck unit • Change out the screen media on each deck for control over end product size • Feed conveyor with adjustable speed • Tail conveyor sorts material into stockpiles up to 15 ft. 2 in. • Two side conveyors with adjustable speed to sort into stockpiles up to 16 ft. 8 in. • Solid, heavy-duty steel chassis

The RipRap is designed to provide aggregate producers with the ultimate portable plant in high production screening. • Features two, 5-ft. adjustable grizzly decks • 67-in. x 24-ft. feeder • Reversible cross conveyor allows for various on-site set-up options to further accommodate producers’ needs and help expand their product portfolios • Available in both diesel and electric

• Track-mounted screen plants range in screen surface size from 8.4 to 22 sq. yd. • Designed as a double-deck or tripledeck screens with or without feed hoppers

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Rotochopper B-66 with Asphalt Shingle Grinding Package The Rotochopper B-66 is available with an asphalt shingle grinding package for processing high volumes of asphalt shingle waste, wood waste, and other low grade resources. • Allows fast tooth and screen changes to quickly match feedstock characteristics and finished product needs • Replaceable mount rotor • Specially designed grinding chamber water injection system • Diesel or electric power Search: 10140332

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RAP IS WORTH WHAT IT REPLACES.

From Equipment to Application Any recycled product is worth what it replaces. To fully realize the value of RAP, you must process it back to its original mix design. As an Astec Industries group of companies, KPI-JCI and Astec Mobile Screens are leaders in RAP processing. We pair that with a wide selection of crushing, screening, and material handling equipment required to fractionate RAP and ensure the highest quality materials throughout the recycling process.

Visit kpijci.com to learn more. Search: 10075552

KPI-JCI and Astec Mobile Screens

Astec Industries Companies

700 WEST 21ST STREET • YANKTON, SD 57078 USA • 800.542.9311 • FAX 605.665.8858 • kpijci.com

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RECYLING & CRUSHING Keestrack R5e Hybrid Impact Crusher The R5e hybrid track-mounted impact crusher unit is designed to guarantee full capacity at low costs with the aid of a directly driven 350-tph crusher and electrical transport and screen components. • Highly efficient rotor is driven directly via the 643-hp Volvo six-cylinder diesel engine • A 160-KVa generator supplies power to all other conveyor systems, including the 6.54-cu.-yd. vibrating feeder and optional Neodym overbelt magnets • All system functions can be controlled by radio remote as a standard Search: 20987750

Superior Tandem Guardian Screen Plant

Evoquip 230 Impact Crusher The Cobra 230 features a rapid setup time and intuitive control system with push-button operation that enable it to be crushing within minutes. • The crusher setting can be easily adjusted via user-friendly hydraulic assist • The 3.4-cu.-yd. hopper includes an integrated pre-screen for fines removal, and the feeder speed auto regulates based on load • The impact crusher has a 34-in. x 24-in. crusher inlet and 33-in.-wide by 34-in. rotor diameter Search: 20992798

Superior Industries offers its new portable plant configuration — the Tandem Guardian Screen Plant. • Includes two 7 x 20 triple deck screens, each with 50-hp, 1,200-rpm motors • Bottle jack lifting points simplify and speed spring replacement • Segmented belt guard and sectioned tailgate lighten the loads of these two features, requiring only one person to remove and return guards and gates during maintenance • Bolt-locking, hinged access doors • Fully-enclosed belt guard Search: 20861231

Haver & Boecker’s Tyler F-Class Portable Plant The Tyler F-Class Portable Plant easily maneuvers between areas in mines and quarries. Its advanced double eccentric shaft design and four-bearing technology maintain consistent performance under surge loads, preventing material contamination. • Each portable plant features the F-Class vibrating screen mounted to a custom-built chassis • The portable plant includes a hydraulic system that raises the vibrating screen to its inclined operating position • Producers can move and set up the portable F-Class in less than 30 minutes in nearly any location Search: 20996603

Ammann RSS 120-M Shredder, Iron Separator & Screener

Kleemann EVO Screening Plants

The Ammann three-in-one RSS 120-M prepares recycled asphalt for use in an asphalt plant. The RSS 120-M functions as a shredder, iron spearator and screener and can recycle asphalt ranging in size from milling to larger pieces/slaps. • Protective processing maintains desired grain sizes • Track mounted • Shredder utilizes two low-speed, electrically driven shredder-rotating shafts • Milling cutters with interchangeable teeth • Crush hard and soft materials • Electric motors for consistent crushing and screening • Process up to 198 tons of recycling materials per hour • Dust reduction system • All shredding and screening parameters can be managed and adjusted remotely

Kleemann's four new classifying screens are the trackmounted double-deck classifying screens MS 702i EVO and MS 952i EVO, and the triple-deck classifying screens MS 703i EVO and MS 953i EVO. • An impact plate at the conveyor discharge distributes the material evenly on the screen surface, keeping wear to a minimum and achieving a high output

Search: 20973199

Search: 20996557

ASPHALT CONTRACTOR NOVEMBER 2018 www.ForConstructionPros.com/Asphalt

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Buy One

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WITH EVERY POUND OF EVOTHERM®, YOU GET MORE THAN JUST THE WORLD’S BEST WARM MIX ADDITIVE

At Ingevity, we know we’re all in this together. Our lab and field support teams work with you from the mix design, all the way to the completion of a successful road project. We are on call or onsite, day and night, to help you solve your greatest paving challenges. Our everyday deal to customers is: Buy award-winning Evotherm, and get world-class service and our team’s unmatched expertise. Contact us today at evotherm@ingevity.com.

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Dependable Performance CONSISTENT MIX

FOR MORE INFORMATION VISIT ASTECINC.COM/UNIDRUM

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DILLMAN UNIDRUMÂŽ

When it was time to buy two new plants, a Dillman UNIDRUMÂŽ plant was the best fit for us. We like the Unidrum because of its very consistent, homogenous mix and very low maintenance. The Unidrum plants provide more uptime with less routine maintenance.

Slavic Mokienko,

General Manager, R. E. Pierson Materials Corp. Operating Four UNIDRUM Plants

Search: 10072736

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PRODUCTION NOTES |

BY CLIFF MANSFIELD

Consider More Than Price When Evaluating Asphalt Plant

FUEL TYPES

Cost alone shouldn’t be the only determining factor when deciding what fuel your plant should run on

I 24

started in the asphalt plant industry in 1975. I began my career as a shovel operator at an StanSteel batch

plant in Hood River, OR. By 1978 I was in charge of the two plants in the area, in addition to operating one of them. By 1985 I was in charge of a number of asphalt plants and traveled the Northwest keeping them running. We were constantly trying to improve costing/profit ratios. One of the areas we experimented in was with fuels we used at our plants. We tried used motor oils,

Cliff ’s Notes

ASPHALT CONTRACTOR NOVEMBER 2018 www.ForConstructionPros.com/Asphalt

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Break chains with ease! Hotmix Parts’ Innovative Products will turn an hours-long project into easy work in minutes. The Precision Pin Pusher Tool pushes pins out effortlessly on 4” and 6” Pitch Chains, which means only one tool for all chain sizes. This one tool increases safety and productivity while reducing downtime and labor.

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PRODUCTION NOTES

blended oils, PS-300 and diesel #4 & #6. All of these fuels saved the company money in purchasing costs. And when the only consideration was the “cost per ton” of fuel used, these fuels were all superior to diesel #2. However, unless everything was perfectly maintained, we experienced all the same issues of burners not lighting reliably and “flaming-out” that modern plants occasionally experience today. One day, after much frustration trying to get reliability, I started doing the math. But this time factoring in the down time related to the poor burner performance. I quickly discovered that all of our fuel cost savings were being eaten up by the costs of the paving crews and trucking stand-by time relating to that down time at the plant. On that day I began a long quest to eliminate the use of heavy oils in our plants. At first, as you can imagine, I ran into a stone wall. Upper management was only interested in the fuel cost per ton. None of my other data was of interest to them because it was not a finite cost they could easily quantify. They seemed to blame the down time on my plant operators or our lack of ability to correctly tune the burners. To this end they spent large sums of money to have outside technicians come in and re-tune our burners— which only made the situation worse. Then in 1995, five years after

switching to the heavy fuels, we began to realize that there was another hidden cost to using the heavy fuels - sulfur. Sulfur is a caustic chemical. We had realized early on that we were replacing baghouse bags at an accelerated rate, however we attributed this to lower quality bags produced by the low bidder our purchasing agent was using. In the winter of 1995 we were replacing the bags in our Bingen asphalt plant when one of our mechanics fell through the tube sheet in the baghouse. As I looked closely at the steel, I realized that it was heavily corroded. In fact, all of the surfaces in the dirty air side were in very poor shape. We replaced the baghouse that winter and did not think much more about it. In the summer of 1996, we had to replace some bags in another plant and again discovered that the tube sheet was heavily corroded. This got me to thinking about the problem, so I scheduled an inspection of all of our baghouses and then discovered that they all had corrosion issues in varying degrees. I took my findings to the equipment owner and explained the problem. I explained the issue in great and boring detail, but apparently I explained it well. We switched back to diesel #2 that week and I am firmly convinced that it is cheaper in the long run when you factor in the cost to heat the heavy fuel, the downtime relating to performance and the

elevated costs of maintenance associated with the use of high sulfur fuels. I own a highly modified and updated 1984 Boeing MS-400 that is leased out. I supply this plant with an operator and loader operator so that it is operated and maintained to my specifications. I will not allow them to use high sulfur fuels. In fact, I require them to use low sulfur, on-road diesel #2. Yes, it costs me more per ton to run, but it cost me less in the long term. My baghouse bags are 10 years old and have seen over 1,000,000 tons yet they are still in good condition and there is no corrosion anywhere in my exhaust air system. I hope all of this proves helpful to you guys. As always, feel free to call me with any problems that come up. There is no charge for phone consultations. Cliff Mansfield operates C.M. Consulting, an asphalt repairing, upgrading and operational training company. He has 40 years of experience in the industry. Visit hotplantconsulting.com for more information.

For more Cliff’s Notes, visit ForConstructionPros. com/20867236

ASPHALT CONTRACTOR NOVEMBER 2018 www.ForConstructionPros.com/Asphalt

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PRODUCTION NOTES ADM EX10248 Asphalt Plant The rugged 275 to 350 tph EX10248 Asphalt Plant from ADM meets production capacity demands and strict environmental regulations. • Single-drum counterflow system uses latest in innovative technology, resulting in the longest aggregates drying and mixing times Search: 20987919

CWMF Dust-Eater Baghouse The Dust-Eater baghouse is offered in a portable or stationary configuration, ranging in size from 10,000 CFM to over 100,000 CFM • 3/16-in. shell construction • Inlet deflectors • Side wall louvers

PHCo Distributor Truck Electric Tank Heaters Astec SEB SelfErecting Bin Astec's Self-Erecting Bin (SEB) meets NTEP Handbook 44 specifications. • Portable unit combines five major plant functions into a single load • Drag conveyor transports mix to the bin where it's batched, weighed and loaded onto trucks • Also includes plant's control center • Entire system self-erects in less than 15 minutes Search: 10077072

• 7-ft. x 10-ft. x 12-ft. inlet knockout box is equipped with a series of deflectors and louvers minimizes the amount of larger fines (+200 mesh) from entering the bag chamber. This allows the unit to collect the finer particulate for efficiency. It also aids in prolonged bag and component life. • 2 ½-in. spacing between bags • Hose-less valve manifold Search: 20976920

Maxam Recycle Systems Maxam's Recycle Systems are available for drum and batch plants. • Skid-mount RAP bin designed to eliminate plugging or no-flow conditions • 1/4-in.-thick AR bin walls standard • Dual roll breaker reduces RAP with high-speed self-relieving revolving drums • Manganese cutting teeth on double extra-heavy wall rollers

Process Heating Company (PHCo) Lo-Density Rigid Tubular Drywell Tank Heaters provide a more efficient and safe form of heat for asphalt and emulsion distributor truck tanks than fossil-fuel-fired systems. • With the Lo-Density heating system, the operator simply plugs the heater in at the end of the day, and it maintains the emulsion at the correct temperature overnight or over a weekend • With no open flame, these heaters eliminate concerns about the everpresent dangers associated with lighting and operation of burners • In addition to improving productivity, safety and asphalt/emulsion quality, Lo-Density electric heat also can reduce operating costs for distributor trucks • The heating units are suitable for a kilowatt rating of up to 1,000 kW; voltages up to 600 VAC, in single or 3-phase; and watt densities of 3 watts per square inch of heater surface being standard Search: 20996613

Search: 10146860

ASPHALT CONTRACTOR NOVEMBER 2018 www.ForConstructionPros.com/Asphalt

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Get fast, relevant product information in the Buyers Guide at ForConstructionPros.com

Ammann ACM 140 Prime Asphalt Plant The ACM Prime Asphalt-Mixing Plant is perfect for those who have a number of small jobs in varied locations and where frequent transport is required, and for paving contractors looking to introduce asphalt production into their businesses. • The plant excels at specialty mixes, such as those used for paving tennis courts and running tracks • The ACM 140 Prime offers output of up to 154 tons per hour • Engineered for smaller volumes and therefore produces them efficiently, delivering cost savings in fuel and electrical energy consumption • Recycled asphalt can be utilized with this plant • The entire plant and three cold feeder bins fit on two axles during transport

Meeker Baghouse The Meeker Baghouse is built for asphalt plant use in sizes up to 120,000 cfm. • Jet-pulse design great for retrofit applications • Solenoid valves enclosed for easy operation in cold weather • Even distribution of air across baghouse Search: 10084028

Pugmill Systems Skid Plants Pugmill Systems offer several models of skid plants from 5 TPH-1500 TPH • Site specific plant arrangements • Push button or touch screen controls • Options: Asphalt pump + meter, water pump meter, silo systems, feed hoppers, conveyors • Low-pro design available for shipping containers Search: 21011778

WEM Plant Automation Systems

• When working, its total length is 71 ft., making it a good fit on production sites where space is tight • The plant’s intuitive control system and interface makes it easy to use • Entering recipes is done with the click of a mouse and a flat screen displays the entire plant and process in a simple view

The WEM4000 Pro Series batch control combines accuracy, flexibility and the ease of use needed to maximize productivity and profitably. • Multiple range freefall insures exacting accuracy across multiple load sizes, optimizing efficiency • Multiple ticket formats, customizable reports, user configurable graphics and many other features provide the flexibility needed in an ever changing industry • Communications to a central business management system is a breeze with built-in data transfer utilities included with every system • Advanced processing techniques allow for the addition of metered anti-strip, blended RAP, and other materials to meet the most stringent of DOT specifications • The WEM4000 Pro Series controls are PC/PLC based systems with completely off-the-shelf parts providing maximum uptime and productivity Search: 10085629

Search: 20988244

CMI E3 RAP-STAR Series Drum Mixer The E3 line of continuous counter-flow drum mixers marks the newest technology in drum design, combining high productivity and high RAP percentage capabilities with simplicity and reliability. • Available as portable drums in capacities from 200 to 500 tph and as relocatable and stationary drums in capacities from 200 to 600 tph • Continuous full-length main shell is surrounded by an outer RAP drum that fully heats RAP before mixing it with virgin aggregate and AC • Capable of handling high percentage RAP mixes • Available with trunnion drive or chain drive • Reduced fuel usage due to efficient heat transfer • Reduced cost per ton through increased RAP usage • Easy retro-fit to existing CMI, Cedarapids and Standard Havens drum frames • Fully bolted flighting for ease of maintenance • Easy access to the enhanced RAP mixing zone from inside or outside of drum • Abrasion resistant materials throughout to increase working life Search: 12320479

www.ForConstructionPros.com/Asphalt

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NOVEMBER 2018 ASPHALT CONTRACTOR

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When you’re ready to take control of your asphalt production, we have you covered. ADM’s full line of asphalt plants, ranging from 60 – 425 tph, give you the power to lower production costs, increase proﬁtability and grow your business. When you own the plant, you call the shots.

Your Mix. Your Plant. Your Choice. CALL ADM TODAY AND TAKE CONTROL OF YOUR BOTTOM LINE. 2 6 0 - 6 3 7- 5 7 2 9 admasphaltplants.com

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EX SERIES

Asphalt Drum Mixers

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JOBSITE INNOVATIONS |

BY JESSICA LOMBARDO, EDITOR

The Total

PAVER PACKAGE

7448.jpg

ASPHALT CONTRACTOR NOVEMBER 2018 www.ForConstructionPros.com/Asphalt

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When making an investment in a new asphalt paver, manufacturers encourage contractors to look beyond initial purchase price

nvesting in a new piece of equipment is not something contractors take lightly. However, what are the things you need consider beyond price when you’re looking to purchase a new paver? “Contractors look for many of the same concepts and features today as they did two decades ago,” Tom Travers, sales manager with Carlson Paving says. “They are looking for reliability, lifecycle and ease of maintenance and operation. In short, they are looking for machines that will make them money and provide a positive return on investment.” And while the basic elements of what contractors are looking for hasn’t changed, the concept of owning the total package offered by manufacturers has ushered in a new way to buy. Today, contractors are considering total cost of ownership and not just initial price in order to stay ahead of their competition. “Manufacturers know they can’t just push iron anymore,” Bill Laing, paving product manager with Volvo Construction Equipment says. “When you’re investing in a machine, you’re not just investing in the iron, you’re investing in the total experience of working with that manufacturer.” So when you’re ready to upgrade, we have you covered. Here are some things to consider when looking to invest in the total package for an asphalt paver.

Today, contractors consider the total cost of ownership and not just initial purchase price when looking to buy a new asphalt paver.

UPGRADES IMPROVE PRODUCTIVITY Fuel consumption, maintenance expenses, crew efficiency and resale value are just some examples of direct costs that can impact a contractor’s total cost of ownership and manufacturers have worked to improve their machines to make these costs more manageable. “With our new machines, we’ve introduced Eco-Mode,” Jim Holland, vice president of Vögele Pavers at Wirtgen America says. “What we've put in there is a clutch that will disengage functions when the machine is idling. “The idea is to not only save fuel, but also to save wear on the hydraulic components so you'll get a longer life cycle on the machine and that would keep the total cost of ownership down.” Another upgrade in recent years as a result of Tier IV compliance is a better engine. Quieter engine options are helping reduce noise around the machine for a much more comfortable, safer work zone. “Thermal imaging is something that I believe we’ll start to see more of in the coming years,” Laing adds. “Volvo already offers this type of system in Europe, and we have plans to bring it to North America. The program, called Pave Assist, provides the ability for the operator to see real-time information on a touchscreen display, such as temperature variations in the asphalt. This information allows operators to make adjustments on the fly in order to avoid potential quality issues.” With any piece of upgraded equipment, costs can add up quickly. Manufacturers recommend always weighing out the cost/benefit of each upgrade before making buying decisions. “You just have to look at how the upgrades increase productivity and could help with operator retention,” Laing says. “By saving time and money, you justify the cost.” OPERATOR COMFORT Speaking of operator retention, manufacturers are working hard to help with that as well.

• • • • • • •

No blue smoke No steam No superheating virgin aggregate Lower fuel consumption Fewer emissions problems Higher RAP percentages Lower stack temperatures Patents: 6,672,751 7,044,630 7,357,562

800-292-6070 Call toll free: maxamequipment.com Search: 10073815

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JOBSITE INNOVATIONS

Paver manufacturers are working to make upgrades that reduce manual labor for crews which can help increase the quality of work performed as well as operator retention.

“Contractors are looking for features that help to reduce manual labor for the crew as well as improve the quality of work the crew performs,” John Anderson, paving products global sales consultant with Caterpillar, Inc. says. “Reducing manual labor simplifies the work and helps to retain employees who are knowledgeable about paving operations. High quality work, efficiently performed, promotes profitability and growth and also fosters a sense of pride with the organization.” Operator comfort is also paramount in making sure your employees are productive. “We make sure the controls and indicators are within arm's reach of the operator, whether he's on the creed or in the operator's seat,” Holland says. “We try to put all the functionality of the machine within easy grasp of the operators, and then we try to make it more intuitive to use by using popup

screens rather than having to search menus to find features. At Vögele, we use popup screens similar to what you'd see on your phone or in your car and try to help the operator be more efficient.” Efficiency is also being improved through electronic controls. “Greater intuitiveness has played a larger role in the design and development of new platforms and technologies,” Travers adds. “One can see that with the greater reliance on electronics and software systems, contractors are able to get more out of a machine without the need of the “human” element, such as experience. Take the growth of grade control in the commercial class. Setting up grade automation on a commercial paver extracts the need for a screw man judging grade and making adjustments manually, adjustments that can be done incorrectly if not knowledgeable.”

Making sure the paver is easy and intuitive to operate helps contractors learn the machine and feel comfortable working with it day in and day out which can help improve efficiency.

ASPHALT CONTRACTOR NOVEMBER 2018 www.ForConstructionPros.com/Asphalt

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Automation can also help operators learn the job more quickly and streamline the training process, which is key with the shortage of labor the industry is facing. “With the labor shortage, one of the ways to keep operators is to make them comfortable,” Laing says. “Volvo has done a lot of work to reduce the ambient temperature around the operator driving the machine. We have worked to channel the hot air coming from the engine out and away from the machine.” And since asphalt paving can be a less than comfortable experience, keeping operators cool is important. “The top deck cooling package has probably done the most on Cat pavers to keep operators comfortable,” Anderson says. “This system keeps the paver operator cool and helps to keep noise away from the crew. Crews are able to carry on a conversational tone while they are paving and there is no blast of hot air on one side.” Carlson has also worked hard to reduce the heat contractors are in contact with on the machine. “Dating back to the 1990’s, we have been the pioneer in electric heat, always shunning the dirty and dangerous diesel heating systems,” Travers says. “We have taken the same technologies of our highway-class heat systems and brought them to the commercial paver market on all of our screeds as standard. This means no more dealing with LPG canisters, the uneven heat and the premature wear of plates. The electric heat provides crew with a safe, comfortable screed heat system.” Seat configurations that best suit the application and contractor preference combined with better visibility and ergonomic and intuitive control consoles all contribute to keeping an operator comfortable and productive.

“With the labor shortage, one of the ways to keep operators is to make them comfortable,” Bill Laing with Volvo Construction Equipment.

Chain Tool

“We’ve also provided the option of air ride heated seats,” Anderson says. “We all think of paving as such an unbearably hot operation, but often paving is conducted in less than ideal temperatures, particularly late or early in season.” DEALERS DELIVER Keeping your machine running is paramount to success in this business and can be a direct result of close dealer partnerships. A good dealer will help you get the most out of your machine and therefore dealers are one of the most important factors to consider when buying. Contractors should always make sure that the dealer can support them before purchasing equipment since a good and responsive dealer can be critical to a road contractor’s success, especially when the unexpected happens in the middle of the night. “A good dealer, in this context, is one that wishes to partner with you when you purchase a machine and stays with you through the lifecycle of said machine,” Travers says. “These dealers bring extra value to your machine by offering classes on paving and maintenance, have factory-trained technicians to properly and promptly diagnose any service issue and who have specialists that understand asphalt paving. Contractors will get the most out of their machine with a dealer as described, meaning they will see the most return on investment, more uptime and a positive impact to their bottom line.”

• Makes installing or removing stubborn chains fast and easy • 50,000 lbs. of thrust • Accommodates a broad range of chain sizes • Design facilitates use inside the conveyor

800-292-6070 Call toll free: maxamequipment.com Search: 10073815

www.ForConstructionPros.com/Asphalt

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JOBSITE INNOVATIONS

It’s important to invest in a machine that has a proven track record of reliability and ease of maintenance in order to help keep total cost of ownership down.

And Laing adds that uptime is a huge differentiator in today’s paver market. “That all starts with the dealer — their local support and technical expertise can make a huge difference from one brand to another,” he says. “Telematics systems are also a critical tool to uptime. Traditional telematics systems can let contractors see where their machine is, what the fuel level is, and get basic fault codes to help diagnose issues before they result in a down machine.”

Volvo’s ActiveCare Direct is a machine monitoring and reporting service that allows dealers to shorten the reaction time if there is a problem with the machine. “If a fault code comes through, Volvo does the legwork of providing the probable cause and recommended solution, so that the dealer and customer will know about it in near real time and can pull the right parts they need,” Laing adds.

And being able to react quickly is paramount in our world. “In the paving world, asphalt is a perishable item,” Holland says. “You have a limited amount of time to get the material down, placed and compacted. Otherwise, you risk losing that material. So, with a perishable item, you have to react a lot quicker and that’s why you rely on the dealer to be able to take care of 70 to 75% of those issues.”

ASPHALT CONTRACTOR NOVEMBER 2018 www.ForConstructionPros.com/Asphalt

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TCO & THE BOTTOM LINE Contractors know that initial purchase price is just a small part of equipment ownership. What equipment ownership really comes down to is whether or not the machine will be functioning when it’s needed. “The total ownership experience impacts the bottom line of the company,” Travers says. “If a machine is troublesome by means of consistent breakdowns, constant maintenance and significant downtime, the machine has

a negative impact on the company’s profits. If the machine is trouble-free with routine maintenance, has more uptime and achieves ride bonuses, this has a positive impact on bottom line.” This is why it’s important to invest in a machine that has a proven track record of reliability and ease of maintenance. Manufacturers also urge contractors keep production in mind when they consider total cost of ownership. “With total cost of ownership (TCO), the most important thing contractors need to take into account is production,” Holland says. “A lot of customers are looking at TCO, but not all of them are tying in the amount of material that goes through a paver and that's critical. It's not just about what the cost per hour is, it's also what is the cost per ton. With certain machines in certain applications, you might be putting a lot more tonnage through there in the same amount of hours. “Contractors are paid by the ton, not by the hour or by the mile,” Holland continues. “It's a good balance to look at what does a machine cost you per ton and what does it cost you per hour? That's a critical piece that is starting to be paid attention to by some customers and it's extremely important.” An asphalt paver is an investment you’re going to live with for years to come and price is not always the most important thing to consider when making a purchase. Other factors will be key in making sure you get the most out of your investment. Do your research and make sure you’re going to end up with exactly what you want. “The money you can save on the difference of one brand vs. another won’t go far if the crew doesn’t like running the machine or the dealer can’t support you with training, wear parts and service,” Anderson concludes. “Initial purchase price is a small part of the total paving cost.”

For information on maintaining your paver, visit ForConstructionPros. com/20982978

Patented Heat Saver System

• Stop heating the sky • Save up to 15% on fuel • Reduce bag costs by over 50% • Automatically control stack temperature precisely – never too high or too low • Run high RAP without a high stack temp • Run WMA without a low stack temp • Don’t be handicapped by your baghouse – run the mix temps you want

800-292-6070 Call toll free: maxamequipment.com Search: 10073815

www.ForConstructionPros.com/Asphalt

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JOBSITE INNOVATIONS |

BY ALLAN HEYDORN, CONTRIBUTING EDITOR

Compaction by Rubber “Carpet”? Roller retrofit challenges long-standing approach to asphalt compaction

kit that retrofits static and vibratory steel rollers and challenges the long-standing method of relying on vibration to compact asphalt pavement is under development and is being tested in Canada. Developed by Abd el Halim, a professor at the Department of Civil and Environmental Engineering and director of Infrastructure Protection and International Security Master Program at Carleton University in Ottawa, the new approach relies on a continuous piece of specially made rubber – essentially a belt or track – to provide more even and continuous contact with the pavement during the compaction phase.

Initially named AMIR (for Asphalt Multi-Integrated Roller) after Halim’s son, the roller kits have been tested and are produced under the name Trak by Tomlinson Group, a road and bridge contractor in Ottawa. Russ Perry, vice president of heavy civil for Tomlinson, says the contractor was one of three to test the concept several years ago. “Once we saw how well it worked we were convinced,” he says. Halim says the Trak design results in more uniform density throughout the pavement and extends pavement life by eliminating cracking, creating an impermeable surface that prevents water from entering the pavement.

A NEW COMPACTION APPROACH Halim became interested in a new approach to compaction in 1982 after witnessing small cracks appearing in the asphalt of a small paving job almost immediately following compaction. He says that each time the rollers go over the asphalt, they cause some degree of cracking because of the vibrations and uneven pressure being applied.

To date, the AMIR has been used successfully on more than eight bridges and on more than six highway test sections.

ASPHALT CONTRACTOR NOVEMBER 2018 www.ForConstructionPros.com/Asphalt

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Search: 10074806

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JOBSITE INNOVATIONS Note the broad rubber belts on the AMIR roller (marketed as Trak) which testing shows eliminates the need for using several rollers on a job. “So where contractors now have to use three rollers (breakdown, vibratory, finishing) on a job they only need to use the AMIR,” he says.

“I said my roller was collecting dust and I was told ‘Shame on you!’ I think a combination of changes in the industry, the demands of end users and interest from the Ontario Ministry of Transportation in extending road life resulted in more interest in the idea,” he says. So he began pursing development of the roller again and decided early on that he didn’t want to create an entirely new roller that contractors would have to buy. Instead, he and Tomlinson spent four years developing a retrofit kit to replace the drums on existing rollers. “That way, contractors don’t have to buy new rollers to use this design,” he says. “They can just use the rollers they already have.”

“Because of the compaction process, you start damaging the asphalt the minute you make your road,” he says. “And once cracks appear, you can’t fix them. You just try to minimize their damage.” After giving some thought to the problem, Halim decided people were trying to improve every aspect of the paving job except no one was considering a new approach to the compaction process. “I told people over the years they weren’t going to find a solution to the asphalt problem because they were looking in the wrong place,” he says. “They weren’t looking at the roller, which has remained basically unchanged for years.”

So he built a prototype that relied on a rubber belt or track that wraps around the rollers like a piece of carpet. The approach was tested in Australia in 2000 and gained some interest but not enough to pursue development – until 2009 when Halim was at a conference and someone asked what happened to his roller.

HOW TRAK WORKS Halim says most rollers today use two drums in the front and two drums in the rear. One Trak kit replaces one drum, so retrofitting one such roller would require four kits. He estimates that it takes up to four days to retrofit a roller with four Trak kits. Perry says that once a roller has been retrofitted with a Trak kit it can be swapped on and off in less than a day. He says the steel drums are removed from the roller but the skeleton, frame and engine are all retained. Each drum

A close-up of asphalt compacted by a steel roller shows the small cracks in the finished surface.

ASPHALT CONTRACTOR NOVEMBER 2018 www.ForConstructionPros.com/Asphalt

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10/25/18 3:54 PM

TRUST LEEBOY.

AS DEPENDABLE AS YOUR DAY IS LONG. You work hard—and for all the right reasons: pride, quality, reputation, prosperity. You expect your equipment to work as hard as you do, to be every bit as tough, productive and reliable as you are. You can afford nothing less. We are LeeBoy. The name behind the world’s most dependable and productive commercial asphalt paving equipment.

Join our conversation

www.leeboy.com Search: 10075155

ACON1118_38-45_JobsiteCompaction_J.indd 41

10/25/18 3:54 PM

Improved Efficiency INCREASED PRODUCTION V-Flights Shower Material Along the Edge of the Notch as Well as the Tip

V-flights Allow for a More Even Veil of Material

FOR MORE INFORMATION VISIT ASTECINC.COM/VPAC ACON1118_38-45_JobsiteCompaction_J.indd 42

10/25/18 3:54 PM

V-PAC

S TA C K T E M P E R AT U R E C O N T R O L S Y S T E M V-Pac U.S. Patent No. 8,863,404 B1

To meet market demand, we change mix design often. The frequent changes push our plants to the limit. ASTEC suggested we add the V-Pac stack temperature control system. We started using the V-Pac system and, without a doubt, it has improved efficiency and increased our production capability.

Clarke DeHart,

Production Manager, CR Jackson Inc. Operating the V-Pac Stack Temperature Control System since 2011

Search: 10072061

ACON1118_38-45_JobsiteCompaction_J.indd 43

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JOBSITE INNOVATIONS

Abd el Halim says the result with using Trak is not only a uniformly compacted pavement, but a crack-free surface as well. Because of the rubber track, the AMIR can only be used on surfaces such as asphalt, sand and any other material that won’t damage the rubber. It is not intended for use compacting an aggregate base.

This asphalt pavement was compacted by vibratory and pneumatic rollers. The hairline cracks are what the AMIR technology reportedly solves.

Halim says the above result using Trak is not only a uniformly compacted pavement, but a crackfree surface as well.

is replaced by two large cylinders and three small cylinders. With Trak, the five cylinders are wrapped with a specially designed flat “belt” or “track” composed of a number of layers of rubber. (Perry says the design is similar to a bulldozer if the steel tracks were replaced by rubber tracks.) Halim compares the rubber track to a piece of carpet because while it wraps around the cylinders, a large portion of it – almost half – is in continual contact with the asphalt. “That’s really the most important part of the roller,” Halim says. “The roller is really about the rubber itself.” To explain why the Trak doesn’t crack the pavement, Halim uses an analogy involving eggs. “Take two raw eggs. Stand the first egg vertical on a hard surface and using a spoon gently tap on the tip of the egg until it cracks. You’ll see it won’t take long for that to happen. “Take the second egg and stand it vertically like the first on the same hard surface, but place your fingertip on the top and tap your fingertip and you’ll see it doesn’t crack.” That’s because the fingertip, like the flat rubber track, disperses the impact of the tapping just like the rubber evenly disperses the pressure of the five Trak cylinders across a greater area of the pavement. DENSITY AND IMPERMEABILITY Halim says that by using the rubber “carpet” the Trak provides uniform compaction over very large area -- as much as 75 times more contact with the asphalt -- as opposed to the narrow strip where a steel wheel roller contacts the asphalt. Perry says the Trak is able to provide compaction because of the increased time the weight of the roller is on the pavement. “It’s just a factor of time,” Perry says. “It’s a little like a sandwich press that compresses the whole sandwich at the same time. You just apply the sheer weight over an extended area

and for a greater period of time – as opposed to a nanosecond with a steel wheel roller.” Halim says this broader coverage creates uniform pressure on the asphalt – the cylinders aren’t dipping into the asphalt like a roller does – resulting in a greater reduction in the number of passes required and a more solid, crack-free asphalt surface. He says using the Trak roller reduces the number of passes required from more than 20 (using breakdown, vibratory and finishing rollers) to between six and eight. Perry says users of Trak rely on a formula to determine the required pounds per square inch needed for proper compaction. Once that determination is made, weight is added to the Trak and rolling can begin. Halim says that because Trak provides uniform pressure across a broader area, it can compact thicker lifts of asphalt than traditional rolling methods. He says that where a traditional steel wheel roller can’t compact more than 50 mm without vibration, the Trak can compact as much as 150 mm. “That means using the Trak, you can place one lift instead of two, reducing the time on the job,” Halim says. Perry adds that Trak has been especially effective for compacting asphalt on bridge decks where vibration can’t be used. “Because you’re not able to use vibration on a bridge deck you’re not getting high levels of compaction anyway using only a steel roller,” Perry says. “This machine gets compaction levels as if you were using a vibratory roller.”

For more information on compacting difficult mixes, visit ForConstructionPros. com/21013583

ASPHALT CONTRACTOR NOVEMBER 2018 www.ForConstructionPros.com/Asphalt

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10/25/18 3:54 PM

The New LIGHTWING® Runs on 12/24V DC or 110V AC without extra converter!

Search: 10075841

The Powermoon® Team always loves to hear from you! Call or write us any time: 770-516-2266 - info@powermoon.com - powermoon.com ACON1118_38-45_JobsiteCompaction_J.indd 45

10/25/18 3:54 PM

ith so many options available, purchasing a new piece of equipment that meets your needs is not an easy decision. Researching a piece of new equipment is an important first step to help you decide exactly what you’ll want to rent or buy. If you’re in the market for an asphalt paver, these next few pages are your best resource. Here, we’ve complied the industry’s first Asphalt Paver Spec Guide, featuring equipment specifications for over 70 models. For an even easier way to compare, visit the exclusive, interactive and customizable version of this spec guide at http://www.forconstructionpros.com/specguide/asphalt-paver to sort and compare models based on the specific needs and requirements of your crew.

VÖGELE With the 10-ft. tracked Super 2000-3i and the wheeled Super 2003-3i, and the 8-ft. tracked Super 1700-3i and wheeled Super 1703-3i, Vögele has developed four entirely new pavers for the North America highway and commercial markets. In September 2018 a new app for smart phones, tablets and PCs helps users understand the intuitive and easy-to-use ErgoPlus 3 operating system via animations and step-by-step videos that provide an easyto-grasp demonstration of work steps, including setting up the screed, varying pave widths and comprehensive automatic functions. Download at Google Play or Apple store or search Voegele ErgoPlus 3 app. www.ForConstructionPros.com/10075523

Manufacturer

Model No.

Undercarriage Type

Engine HP (net)

Shipping Dimensions (LxWxH) (ft.)

Max Operating Weight (lbs.)

Hopper Capacity (tons)

Vögele

Super 700-3i

Tracked

14' 5" x 4' 7" x 6' 6"

13,670

6.4

3' 11"

Vögele

Super 1300-3i

Tracked

100

16' 3" x 6' 1" x 9' 10"

22,906

11.02

Vögele

Super 1700-3i

Tracked

173

18' 5" x 8' 6" x 9' 8"

40,345

Vögele

Super 1703-3i

Wheeled

173

19' 7" x 8' 6" x 9' 8"

Vögele

Super 2000-3i

Tracked

250

Vögele

Super 2003-3i

Wheeled

Vögele

Super 2100-3i

Vögele

Max Paving Speed (Vibratory Screed)

Max Paving Speed (Tamper Bar Screed)

Max Travel Speed (mph)

7' 3"

98 fpm

n/a

2.2 mph

5' 11"

11' 2"

98 fpm

n/a

2.8 mph

14.3

8' 0"

15' 6"

120 fpm

n/a

7.5 mph

38,140

14.3

8' 0"

15' 6"

250 fpm

n/a

12 mph

22' 6" x 9' 10" x 10' 2"

49,935

16.5

10' 0"

19' 8"

250 fpm

n/a

12 mph

250

22' 6" x 9' 10" x 10' 2"

47,730

16.5

10' 0"

19' 8"

250 fpm

n/a

12 mph

Tracked

250

22' 4" x 8' 4" x 10' 2"

48,280

15.4

8' 2"

42' 8"

82 fpm

n/a

2.8 mph

Super 3000-3i

Tracked

402

23' 0" x 9' 10" x 9' 10"

71,850

19.3

9' 10"

52' 6"

79 fpm

n/a

2.8 mph

Super 1800-3i SJ Spray Paver

Tracked

164

19' 8" x 8' 4" x 10' 2"

48,500

14.3

8' 4"

19' 8" max spray width

79 fpm

n/a

2.8 mph

S tandard Paving Width (ft)

Minimum Maximum

ASPHALT CONTRACTOR NOVEMBER 2018 www.ForConstructionPros.com/Asphalt

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CARLSON PAVING PRODUCTS Carlson’s CP-line offers contractors leading performance, production and mat quality among commercial-class paver platforms. With class-leading accessibility for service and maintenance, longer lifecycle wear components and legendary Carlson screed technology and design, contractors are able to achieve greater uptime and exceptional mat quality from driveway projects to large commercial and municipal applications. www.ForConstructionPros.com/10072346

Manufacturer

Model No.

Undercarriage Type

Engine HP (net)

Shipping Dimensions (LxWxH) (ft.)

Max Operating Weight (lbs.)

Hopper Capacity (tons)

Max Paving Speed (Vibratory Screed)

Max Paving Speed (Tamper Bar Screed)

Max Travel Speed (mph)

Carlson

CP75 II

Track

74 Tier 4F

12'5" x 8'6" x 6'2"

16,950

15'

155 fpm

N/A

255 fpm

Carlson

CP85

Track

74 Tier 4F

13'11" x 8'6" x 6'3"

19,500

8.5

15'

155 fpm

N/A

235 fpm New Model

Carlson

CP100 II

Track

100 Tier 4F

14'6" x 8'6" x 6'8"

22,000

9.5

15' (17' w/ bolt-ons)

155 fpm

N/A

255 fpm New Model

Carlson

CP130

Track

130 Tier 4F

14'6" x 8'6" x 7'6"

22,500

9.5

15' (17' w/ bolt-ons)

155 fpm

N/A

325 fpm New Model

S tandard Paving Width (ft)

Minimum

Maximum

BOMAG Cedarapids pavers boast exclusive features to deliver a high quality mat. Patented Frame Raise & Three-Point Suspension systems work in unison to improve mat smoothness and combat segregation. Rubber track pavers feature the patented Smartrac™ system, which automatically keeps the proper track tension to prevent disengagement and extend track life. The exclusive Remix Anti-Segregation System found on Cedarapids 600 series pavers and MTV aggressively reblends asphalt inside the hopper to eliminate segregation. www.ForConstructionPros.com/10072222

Manufacturer

BOMAG BOMAG BOMAG BOMAG BOMAG BOMAG

BOMAG

Model No. Cedarapdis CR352L Cedarapdis CR362L Cedarapdis CR452 Cedarapdis CR462 Cedarapdis CR552 Cedarapdis CR562 Cedarapdis CR652RX Cedarapdis CR662RM

Undercarriage Type

Engine HP (net)

Wheel

160

Track

160

Wheel

225

Track

Shipping Dimensions (LxWxH) (ft.) 17' 10" x 8' 6" x

Max Operating Weight (lbs.)

Hopper Capacity (tons)

S tandard Paving Width (ft)

Minimum

Maximum

Max Paving Speed (Vibratory Screed)

Max Paving Speed (Tamper Bar Screed)

Max Travel Speed (mph)

31,870

20'

400 fpm

n/a

13 mph

34,560

20'

250 fpm

n/a

8.8 mph

18' 6" x 10' 4" x 8' 8"

38,495

10'

28'

290 fpm

n/a

10.5 mph

225

18' 8" x 10' 4" x 9' 2"

42,600

10'

28'

175 fpm

n/a

9.6 mph

Wheel

260

18' 6" x 10' 4" x 9'

41,370

16.7

10'

30'

290 fpm

n/a

12 mph

Track

260

44,315

16.7

10'

30'

175 fpm

n/a

9.6 mph

Wheel

260

44,100

16.7

10'

30'

290 fpm

n/a

11.2 mph

Track

260

48,300

16.7

10'

30'

225 fpm

n/a

9.6 mph

www.ForConstructionPros.com/Asphalt

ACON1118_46-55_PAVERSpecGuide_J.indd 47

8' 8" 17' 10" x 8' 6" x 9' 2"

19' 11" x 10' 4" x 9' 2" 19' 11" x 10' 4" x 9' 2" 19' 11" x 10' 4" x 9' 2"

NOVEMBER 2018 ASPHALT CONTRACTOR

10/23/18 10:21 AM

DYNAPAC NORTH AMERICA Whether on compact city streets or vast highway projects, Dynapac offers solutions to meet all of your paving needs. Dynapac pavers are designed with paving quality, innovation, ergonomics and innovative solutions in focus. Built with robust screed designs, top pre-compaction and solutions such as PaveManager, Truck Assist and BPO. www.ForConstructionPros.com/10072810

Manufacturer

Model No.

Undercarriage Type

Engine HP (net)

Shipping Dimensions (LxWxH) (ft.)

Max Operating Weight (lbs.)

Hopper Capacity (tons)

S tandard Paving Width (ft) Minimum Maximum

Max Paving Speed (Vibratory Screed)

Max Paving Speed (Tamper Bar Screed)

Max Travel Speed (mph)

Dynapac

F1200C

Steel Track on Poly Pad

14' x 4' x 6'

12,800

5.5

7.87'

90 fpm

N/A

2.05 mph

Dynapac

F1200CS

Steel Track on Poly Pad

14' x 4' x 6'

13,000

5.5

7.87'

N/A

90 fpm

2.05 mph

Dynapac

FC1300C

Steel Track on Poly Pad

9.75' x 8.5' x 5.75'

9,700

13'

115 fpm

N/A

3 mph

Dynapac

FC1400C

Steel Track on Poly Pad

11.25' x 8.5' x 5.25'

12,500

6.5

14'

140 fpm

N/A

3 mph

Dynapac

FC1600C

Steel Track on Poly Pad

13.75' x 8.5' x 6'

18,500

15.5'

140 fpm

N/A

3 mph

Dynapac

F1800C

Steel Track on Poly Pad

16.5' x 6' x 9.56'

23,000

11.5

11.5'

82 fpm

2.5 mph

Dynapac

F1800W

Wheel Drive

16.5' x 6' x 9.56'

22,530

11.5

11.5'

82 fpm

9.3 mph

Dynapac

F800T

High Speed Rubber Track

173

19.41' x 8.2' x 9.42'

40,250

13.5

15'

200 fpm

N/A

8.5 mph

Dynapac

F800W

High Floatation Wheel Drive

173

20.16' x 8.2' x 9.67'

38,150

13.5

15'

255 fpm

N/A

11 mph

Dynapac

F1000T

High Speed Rubber Track

225

21.33' x 10' x 8.83'

43,000

10'

19.5'

240 fpm

N/A

10 mph

Dynapac

F1000W

High Floatation Wheel Drive

225

21.83' x 10' x 8.83'

41,900

10'

19.5'

285 fpm

N/A

12 mph

Dynapac

SD2500CS

Steel Track on Poly Pad

200

20.16' x 8.2' x 10.16'

40,785

13.5

19.5'

N/A

92 fpm

2.5 mph

Dynapac

SD2550CS

Steel Track on Poly Pad

264

21.74' x 8.2' x 10.17'

44,000

19.5'

N/A

92 fpm

2.5 mph

ASPHALT CONTRACTOR NOVEMBER 2018 www.ForConstructionPros.com/Asphalt

ACON1118_46-55_PAVERSpecGuide_J.indd 48

10/23/18 10:21 AM

ROADTEC Roadtec focuses solely on road building. Roadtec’s innovative pavers are designed to build the best roads in the world, and they do, as proven by numerous Sheldon G Hayes awards. Roadtec’s heavy-duty pavers are built in America and the Roadtec dealer network provides convenient access to OEM equipment and parts nationwide. The company’s service technicians are located throughout the country ready to provide quick and convenient service nationwide. www.ForConstructionPros.com/10074458

Manufacturer

Model No.

Undercarriage Type

Engine HP (net)

Shipping Dimensions (LxWxH) (ft.)

Max Operating Weight (lbs.)

Hopper Capacity (tons)

Max Paving Speed (Vibratory Screed)

Max Paving Speed (Tamper Bar Screed)

Max Travel Speed (mph)

Roadtec

RP190e

Rubber Tire Paver

Tier 4F, Cummins QSB6.7 230 hp 172 kW) @ 1,900 rpm

17'7" x 10'6" x 10'

36,700

13.8

10'

19'6"

0 - 284 fpm (86 m/min.)

Not applicable

0 - 12 mph (19 k/hr.)

Roadtec

RP195e

Rubber Track Paver

Tier 4F, Cummins QSB6.7 230 hp 172 kW) @ 1,900 rpm

16'8" x 10'6" x 10'6"

39,220

13.8

10'

19'6"

0 - 215 fpm (66 m/min.)

Not applicable

0 - 7.5 mph (12 k/hr.)

Roadtec

RP170e

Rubber Tire Paver

Tier 4F, Cummins QSB6.7 174 hp (130 kW) @ 2,200 rpm

16'3" x 10'1" x 10'

29,280

11.5

15'6"

0 - 300 fpm (91 m/min.)

Not applicable

0 - 10 mph (16 k/hr.)

Roadtec

RP175e

Rubber Track Paver

Tier 4F, Cummins QSB6.7 174 hp (130 kW) @ 2,200 rpm

15'7" x 10'1" x 10'

32,500

15'6"

0 - 200 fpm (60 m/min.)

Not applicable

0 - 7 mph (12.8 k/hr.)

Roadtec

SP100e

Rubber Tire Paver

Tier 4F, Cummins QSB6.7 173 hp (129 kW) @ 2,200 rpm

16'10" x 11'4" x 10'7"

32,360

10'

19'6"

0 - 143 fpm (43.59 m/min.)

Not applicable

0 - 7.6 mph (12.23 k/hr.)

Roadtec

SP200e

Rubber Track Paver

Tier 4F, Cummins QSB6.7 230 hp (172kW) @ 1,900 rpm

27' x 11'4" x 10'3"

63,800

10'

19'6"

0 - 168 fpm (51 m/min.)

Not applicable

0 - 3.6 mph 5.8 k/hr.)

S tandard Paving Width (ft)

Minimum Maximum

VOLVO CONSTRUCTION EQUIPMENT Volvo designs pavers that are meant to be productive beyond 15 years. Volvo engines, such as the D8, are built specifically for Volvo products — it’s operated at only half the total available horsepower, so the engine is never overworked and is fuel efficient. The pavers are built for simple repairs that can be done quickly and at a low cost compared to more complex pavers. www.ForConstructionPros.com/10656717

Manufacturer

Model No.

Undercarriage Type

Engine HP (net)

Shipping Dimensions (LxWxH) (ft.)

Max Operating Weight (lbs.)

Hopper Capacity (tons)

Volvo

P4410B

Rubber Track

154

19'-5" x 8'-10" x 9'

37,100

Volvo

P7110B

Rubber Track

235

21'-4" x 10'-2" x 10'-7'

Volvo

PF2181

Wheeled

158

Volvo

P7170B

Wheeled

235

www.ForConstructionPros.com/Asphalt

ACON1118_46-55_PAVERSpecGuide_J.indd 49

S tandard Paving Width (ft)

Max Paving Speed (Vibratory Screed)

Max Paving Speed (Tamper Bar Screed)

Max Travel Speed (mph)

Minimum

Maximum

0-224

n/a

8.5

50,050

10'

26'

0-224

n/a

17"-10'' x 8'-2" x 8'-6"

36,365

0-224

n/a

8.9

22'-6'' x 10'-3" x 10'-7"

47,369

10'

26'

0-224

n/a

NOVEMBER 2018 ASPHALT CONTRACTOR

10/23/18 10:21 AM

LEEBOY LeeBoy pavers feature a broad range of commercial class pavers to meet any contractorâ&#x20AC;&#x2122;s needs. All pavers are simple to operate, maintain and service while offering top mat quality provided by the Legend Screed. www.ForConstructionPros.com/10075155 Max Paving Speed (Tamper Bar Screed)

Max Travel Speed (mph)

Manufacturer

Model No.

Undercarriage Type

Engine HP (net)

Shipping Dimensions (LxWxH) (ft.)

Max Operating Weight (lbs.)

Hopper Capacity (tons)

S tandard Paving Width (ft) Minimum Maximum

Max Paving Speed (Vibratory Screed)

LeeBoy

1000

Track Drive System

9' 6" x 8'6" x 7'

11,000

5.5

variable

up to 13'

0-220 fpm

LeeBoy

5300

Track Drive System

15'5" x 4'5" x 7'8"

12,700

variable

up to 9'

0-151 fpm

0-239 fpm

LeeBoy

6150

Wheeled drive system

16'6" x 8'6" x 7'8"

17,550

variable

up to 15'

0-228 fpm

0-660 fpm

LeeBoy

7000

Track Drive System

12'6" x 8'6" x 7'

13,000

variable

up to 13'

0-210 fpm

LeeBoy

8500

Track Drive System

12'5.5" x 8'6" x 8'4"

15,800

7.5

variable

up to 15'

0-140 fpm

0-240 fpm

LeeBoy

8510

Track Drive System

12'5.5" x 8'6" x 8'6"

17,500

7.5

variable

up to 15'

0-140 fpm

0-230 fpm

LeeBoy

8515

Track Drive System

13'5" x 8'6" x 8'

17,600

7.5

variable

up to 15'

0-150 fpm

0-300 fpm

LeeBoy

8520

Track Drive System

106

14'5" x 8'6" x 8'2"

19,760

variable

up to 15'

0-150 fpm

0-300 fpm

LeeBoy

8616

Track Drive System

111

15'4" x 8'6" x 8'8"

21,420

variable

up to 15'

0-151 fpm

0-355 fpm

ASPHALT CONTRACTOR NOVEMBER 2018 www.ForConstructionPros.com/Asphalt

ACON1118_46-55_PAVERSpecGuide_J.indd 50

10/23/18 10:21 AM

CATERPILLAR INC. Cat pavers feature an integrated 70 kW generator that delivers fast 15-minute screed plate heat-up time and reduces noise around the machine. Maneuverability and stability are excellent due to exclusive Cat Mobil-Trac™ rubber track system, while the operator’s environment is very comfortable, featuring dual, pivot-out operating stations, excellent visibility, low noise and minimized fumes. www.ForConstructionPros.com/10075307

Manufacturer

Model No.

Undercarriage Type

Engine HP (net)

Shipping Dimensions (LxWxH) (ft.)

Max Operating Weight (lbs.)

Hopper Capacity (tons)

S tandard Paving Width (ft) Minimum Maximum

Max Paving Speed (Vibratory Screed)

Max Paving Speed (Tamper Bar Screed)

Max Travel Speed (mph)

Cat

AP255E

Track

45.7

13.83' x 5.17' x 5.75'

10,251

8.0

4.58'

8.5'

108 fpm

–

2 mph

Cat

AP300F

Wheel

74.8

16.08' x 6.17' x 8.67'

18,078

9.7

5.75'

11.17'

200 fpm

82 fpm

10 mph

Cat

AP355F

Track

74.8

16.08' x 6.17' x 8.67'

19,246

9.7

5.75'

11.17'

210 fpm

82 fpm

7 mph

Cat

AP500F

Wheel

142.0

20.33' x 9.08' x 9.58'

36,715

15.9

8.33'

16.33'

250 fpm

82 fpm

10 mph

Cat

AP555F

Track

142.0

20.5' x 9.08' x 9.58'

38,125

15.9

8.33'

16.33'

210 fpm

82 fpm

7 mph

Cat

AP600F

Wheel

173.0

22.08' x 9.08' x 9.83'

38,217

18.1

8.33'

16.33'

250 fpm

82 fpm

10 mph

Cat

AP655F

Track

173.0

22.08' x 9.08' x 9.58'

44,347

18.1

8.33'

16.33'

210 fpm

82 fpm

9 mph

Cat

AP1000F

Wheel

225.0

22.08' x 10.5' x 9.83'

44,811

20.7

9.83'

19.5'

250 fpm

82 fpm

12 mph

Cat

AP1055F

Track

225.0

22' x 10.5' x 9.42'

47,544

20.7

9.83'

19.5'

210 fpm

82 fpm

9 mph

www.ForConstructionPros.com/Asphalt

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NOVEMBER 2018 ASPHALT CONTRACTOR

10/23/18 10:21 AM

WEILER The Weiler P385B and P265 bring highway-class paver design to the commercial paver market with complete re-buildable design featuring highway-class chains, slats and bearings, durable components and excellent visibility and control for exceptional mat quality and production. The P195 path paver features of paving range of 3’ 10” to 7’ with foldable hopper and narrow track width for access to tight working environments. Weiler pavers are sold and serviced exclusively at Cat dealers throughout North America. www.ForConstructionPros.com/10075409

Manufacturer

Model No.

Undercarriage Type

Engine HP (net)

Shipping Dimensions (LxWxH) (ft.)

Max Operating Weight (lbs.)

Hopper Capacity (tons)

Weiler

P385B

Steel Track w/ Poly Pads

100

14'5" x 8'5" x 6'4"

20,500

15'8"

150 fpm

350 fpm

Weiler

P265

Steel Track

12'7" x 8'2" x 5'10"

16,200

7'8"

14'4"

150 fpm

250 fpm

Weiler

P195

Steel Track w/ Poly Pads

15' x 4'7" x 5'9"

13,000

3'10"

7' std (9' w/ bolt on ext)

233 fpm

350 fpm

S tandard Paving Width (ft)

Minimum Maximum

Max Paving Speed (Vibratory Screed)

Max Paving Speed (Tamper Bar Screed)

Max Travel Speed (mph)

MAULDIN PAVING PRODUCTS Mauldin Paving Product’s line of commercial pavers ensure superior performance due to 3 strategic approaches to design. Proven productivity, screed design and a commitment to quality are the key elements that sets a Mauldin Paver apart. Mauldin Pavers have been trusted for decades by contractors to produce lasting results. www.ForConstructionPros.com/10075446

Manufacturer

Model No.

Undercarriage Type

Engine HP (net)

Shipping Dimensions (LxWxH) (ft.)

Max Operating Weight (lbs.)

Hopper Capacity (tons)

Mauldin

550E

Tire/Track

8'2" x 7'6" x 5'5"

8,300

5.5

Mauldin

690-G

Tire/Track

9'10" x 7'6" x 5'8"

9,700

Mauldin

1550-D

Track

11'4" x 8'6" x 5'4"

12,500

Mauldin

1750-C

Track

85/99

13'9" x 8'6" x 5'11"

Mauldin

1350-C

Track

14' x 3'11" x 6'8"

Max Travel Speed (mph)

Max Paving Speed (Vibratory Screed)

Max Paving Speed (Tamper Bar Screed)

12'

0-140 fpm

n/a

13'

0-115 fpm

n/a

3.2 mph

6.5

14'

0-140 fpm

n/a

3.5 mph

18,500

15'6"

0-140 fpm

n/a

3.5 mph

12,800

7'10'

0-90 fpm

S tandard Paving Width (ft)

Minimum Maximum

2 mph

ASPHALT CONTRACTOR NOVEMBER 2018 www.ForConstructionPros.com/Asphalt

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Engineered Innovation for the Material Transfer Vehicle Market • • • • • •

Designed around clean-out to simplify daily maintenance and increase component life Variable speed elevator and conveyors reduce wear Hydraulic conveyor chain tensioner automatically sets and maintains proper chain tension Automated tire spray down decreases tack build-up with programmable spray coverage Storage hopper management system notifies crew of material level in the storage hopper Paver hopper management system maintains distance between MTV and paver and manages paver insert material level • Cat® dealer sales, service and support

www.weilerproducts.com Search: 10075409

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10/23/18 10:21 AM

Search: 10075240

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JOBSITE INNOVATIONS Ray-Tech Fusion Joint Heaters The Ray-Tech Fusion Joint heaters are available in manual tow and automatic tow options and are ideal for any size paving job from parking lots to airports and highways to keep joints hot during paving. • Featuring a 15-in. x 12-in. stainless steel heating chamber • Mounted on a tow behind trailer that can be registered the same as any other trailer • Manual operation is easy to use and gives you increased joint density Search: 20992903

Eager Beaver 50 GSL-PT Paver Trailer Mauldin 1350-C Commercial Paver

Carlson EZR208 Rear-mount Screed The 7,800-lb. EZR208 highway-class screed features a standard paving width of 8 ft. to 15 ft. 6 in. • 20-in.-deep single-piece screed plates paired with state-of-the-art heating elements • Extension support system includes a high-strength tubular frame and firmly fixed chrome rods for optimal strength even at 22 ft. with bolt-ons • Low-profile extensions provide better line of sight to augers and material head • Standard vibration absorption pads • Deep telescoping walkways create a safer operating platform

The 1350-C Commercial Paver has a small footprint and low clearance that makes it suited for applications ranging from road shoulder to utility trenches to small paths. • Standard working width of 4 to 8 ft. • 2,000-lb. screed comes standard with thermostatically controlled electric heat and sonic sensors to control the flow of material

The 50 GSL-PT has a 100,000-lb. load capacity and 122,700-lb. GVWR and is suited for loading rollers, pavers and milling machines. • Tapered four-beam, 16-in.-deep cambered I-beam mainframe and side rails • 10-in.-deep crossmembers pierced through the mainframe • 25,000-lb. axles with all-wheel ABS (4S3M) with spring brakes on all axles • Cush air ride suspension with 75,000-lb.-apacity, air lift third axle Search: 20979451

• 6-ton hopper independently controlled and can be completely opened up to allow for 180° of material loading Search: 21004129

Search: 20987452

Volvo DD30B and DD35B Double-drum Compactors The DD30B and DD35B feature 49- and 54-in. drum widths and up to 10° of oscillation and 30° of frame articulation in each direction, providing the versatility and stability to compact in confined areas. • Fully integrated TwinLock traction control and torque transfer system provides enhanced climbing capabilities by minimizing drum slippage • 49.6-hp Tier 4 Final engine produces high torque at low rpm for the optimal mix of power, fuel efficiency and reduced noise • 20% fuel efficiency gain can be further increased with the optional auto-idle feature • Auto-vibration feature automatically engages vibration when the machine is moved out of neutral and shuts off when returned to neutral to avoid over-compaction • Automatic variable interval water spraying system provides uniform drum coverage and variable flow to prevent material pickup

Topcon Upgraded SmoothRide Data Collection Software The RD-M1 Collect 2.0 includes updates designed to facilitate and optimize mapping of road conditions. • Improved interface simplifies setup and automatically detects the position of the wheel sensor • Memos feature allows balloons with messages to be added onto the map during data collection and made visible in the processing software • Plan Route feature allows for the import of kml files of predetermined routes • Map downloader assures all map details are visible while collecting data without the need of an Internet connection Search: 20986180

Search: 20971390

ASPHALT CONTRACTOR NOVEMBER 2018 www.ForConstructionPros.com/Asphalt

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You spent big money on your equipment...

MAKE IT LAST!

Protect your investment with Kenco longer life wear parts. Proudly manufactured in the USA since 1957, Kenco offers innovative products for the aggregate, asphalt and road building industries. Our products are designed to increase wearlife and reduce downtime on your plants and equipment.

call Kenco

Call Kenco and let our team of application specialists protect your investments: 800-363-9859 www.kencoengineering.com

Kenco Engineering, Inc

Search: 10073542

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JOBSITE INNOVATIONS Caterpillar CB13, CB15 and CB16 Tandem Vibratory Rollers The CB13, CB15 and CB16 fit in the 13-, 15- and 16-ton weight classes and are powered by a 142-hp C4.4 engine with standard Eco-mode and automatic speed control. • Vibratory options include oscillatory vibration, dual amplitude, dual frequency, Versa Vibe and five amplitude systems • Cat Compaction Control incorporates Pass-Count and Temperature Mapping systems and “Machine to Machine” communication • 360° seat positioning option enables operator to always face the direction of travel • Handwheel steering technology and a simplified eight-button control panel Search: 20989782

iCone Flagging Baton The ITS Flagging Baton posts a GPS location and flagger activity to XML feeds for access by transportation devices and major navigation data services. • Sensor placed inside flagging pole detects and sends flagger location, helping keep them safe from traveling public • Upon activation of the Flagging Baton: • Transmits location and ‘ON’ status. • Status posted to XML within 5 minutes. • Transmits flagging hold times every 10 minutes. • Re-transmits location and status if the beacon moves more than 300 ft. • Detects when paddle is laid down or traveling at vehicle speeds without being turned off. • Rechargeable battery with 80 hour service life

Halo Light 360 The ILLUMAGEAR Halo is 360º Personal Lighting attaches to any hard hat and enables the wearer to see and be seen. • Visible over 1/4 mile away in all directions and fully illuminates the task area • Attaches to any hard hat • Cord-free, with an onboard battery • Four light modes: Halo, HI-Alert, Task and Dim • International Protection(IP) Rating of 67 to protect against dust, dirt and water • Rechargeable battery lasts an average of 15 hours Search: 21005870

Search: 21021853

Dynapac North America MF2500CS Material Feeder Product Line The Dynapac MF2500CS material transfer vehicle product family includes the MF2500CS and the MF2500CS with SwingApp. The units can handle a variety of material applications including asphalt, concrete, sand and base material. The SwingApp functionality can transform the unit into an offset feeder by swinging the conveyor belt up to 55° in either direction. • Conveyor belt system can empty standard 35-ton truckload in 35 seconds • Dynapac Clearview platform raises operator station 3 ft. with a touch button • Operator platform on each side of feeder allows for swing-out functionality and can pivot 90° • Cummins QSB 6.7-C220 diesel engine • Can reach operating speeds of over 80 ft. per minute • Capacity: up to 4,000 tons per hour Search: 20994988

Hamm Power Hybrid Drive The Hamm PH hybrid power train system for tandem asphalt compactors has been developed to save fuel, costs and maintenance work, benefiting all road construction and maintenance operations. • Combines internal combustion engine with hydraulic accumulator • The internal combustion engine covers the base load while a hydraulic accumulator meets peak loads which results in machines that can be powered with smaller engines, while still delivering the same compaction power • Smaller engines do not require an SCR catalytic converter or DEF fluid Search: 20991040

Weiler E2850A Remixing Transfer Vehicle The Weiler E2850A Remixing Transfer Vehicle combines innovative features with proven components to increase productivity while reducing operating costs. • 25 tons of onboard storage, triple pitch remix augers and 600 tph discharge capacity provide non-stop, non-contact paving with reducing particulate and thermal segregation • Variable speed elevator and conveyors allow chain speed to match production, minimizing wear and material segregation • The rear steer option provides an inside turning radius of 14-ft. • The crab and coordinated steering functions return to center with the auto center feature providing enhanced control on tight jobsites Search: 21018785

ASPHALT CONTRACTOR NOVEMBER 2018 www.ForConstructionPros.com/Asphalt

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Lowboys That Load Front & Rear... The Ultimate In Versatility! Be prepared for any loading situation with our GSL/BR series of lowboys. 35 GSL/BR

• CAPACITY: 70,000 lbs. 35 Ton Detachable Gooseneck Wetline, Dual Axle Single Point Suspension, W/Beavertail and Ramp (Optional Air Ride)

50 GSL/BR

• CAPACITY: 100,000 lbs.

50 Ton Detachable Gooseneck, Three Axle Air Ride, W/Beavertail and Ramp

Lowest Loading Angle Available!

35 GSL/PT

• CAPACITY: 70,000 lbs. 35 Ton Detachable Gooseneck Wetline, Dual Axle Air Ride Suspension, with 4' Rear Riser, Wheel Covers,Taper Beam Design

50 GSL/PT

• CAPACITY: 100,000 lbs. 50 Ton Detachable Gooseneck Wetline, Tri Axle Air Ride Suspension, with 4' Rear Riser, Wheel Covers, Taper Beam Design

Lowest Loading Angle Available

ANNIVERSARY

Visit our web site at EagerBeaverTrailers.com and you're a "click" away from getting all the information you need from our nearest dealer, or call 1-800-257-8163

1946-2016 EagerBeaverTrailers.com

Search: 10072820

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10/23/18 10:26 AM

PRESERVATION UPDATE |

BY JESSICA LOMBARDO, EDITOR

Getting a Grip on GREENWICH ROADS Connecticut DOT adding High Friction Surface Treatment to dangerous curves

kid resistance on roadways is imperative to maintaining the safety of the traveling public, especially around curves and at high speeds. Recently, the Connecticut State Police and the Office of District 3 Maintenance requested the Office of Engineering investigate the curves along the Merritt Parkway in Greenwich, CT due to a high frequency of crashes occurring during wet conditions. The investigation included skid-tests to evaluate the friction of the pavement and ground survey to evaluate the curve geometry. While skid-test results debunked the theory that the pavement surface was responsible for vehicles losing control in

these curves, the sharp horizontal curves of the pavement and areas where excessive braking was occurring resulted in less pavement friction which lead to an increase in crash frequency. “One thing that became clear during the testing was that speed is a contributing factor with all these crashes,” Michael Cherpak, P.E., project manager for the Connecticut Department of Transportation (CTDOT) says. “This stretch of Route 15 (Merritt Parkway) was resurfaced in 2008 and skid-tests yielded friction factors much higher than expected given the age of the surface and the frequency of crashes occurring.” So the DOT chose to provide "superelevation and roadway friction improvements" to four curves on the parkway to improve safety within these stretches of roadway. Engineers used the ground survey information to perform an analysis of the roadway geometry, including its

HFST involves the application of very high-quality aggregate to the pavement using a polymer binder to restore and/or maintain pavement friction.

superelevation, in search of any geometric issues contributing to the higher crash frequency. That analysis revealed some curves could benefit from geometric improvements, but many others met standards. “A project was proposed (State Project No. 173-484) to address the geometric issues discovered by the engineering investigation,” Cherpak says. “These geometric improvements included bituminous pavement wedging, increasing roadway superelevation to standards and ensuring the proper transition lengths existed into and out of those curves, bringing the roadway geometrics up to standard for the design speed of the roadway.”

ASPHALT CONTRACTOR NOVEMBER 2018 www.ForConstructionPros.com/Asphalt

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Visit Us at Booth #703

Visit Us at Booth #13106

Search: 10074572

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PRESERVATION UPDATE

This work is being applied at night, during a work period where traffic is reduced to one-lane and re-opened to traffic at the conclusion of the work period. The specification requires use of a truck mounted application machine and sweeper to meet clean-up requirements.

What is HFST HFST involves the application of very high-quality aggregate to the pavement using a polymer binder to restore and/or maintain pavement friction at existing or potentially high crash areas. The higher pavement friction helps motorists maintain better control in both dry and wet driving conditions. After being developed in the United Kingdom in the 1960’s, the technology arrived in the United States in the 1980’s, but was used mainly for sealing bridge decks. It wasn’t until the early 2000’s that various HFST suppliers began to market the treatment as a safety countermeasure to state and local agency transportation departments. As of 2017, over 2 million square yards of HFST were installed in the United States. HFSTs can be applied using either hand or mechanical methods. The speed of a fully mechanized HFST installation is similar to other paving surface operations. Various types of HFST systems are available based on the aggregate types, binder systems and application methods.

The department also made the determination to install High Friction Surface Treatment (HFST) as a crash reduction strategy on all curves investigated under this study, including those curves being geometrically improved. IMPROVING MERRITT PARKWAY Merritt Parkway was designed and built in the 1930s for very different vehicles using the roadway and for a very different purpose than what it’s used for today. The posted speed limit for a majority of

For this the roadway is 55 project, the mph with some areas existing in Greenwich posted pavement is for 50 mph with being milled and advisory signs sugreplaced with gesting 45 mph. new HMA layer. The department realized that realignment of the parkway’s horizontal geometry would increase the speed of the roadway, but may prove difficult given this roadway’s historical significance and place on the National Register of Historic Places.

ASPHALT CONTRACTOR NOVEMBER 2018 www.ForConstructionPros.com/Asphalt

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W! NE and ne iPho oid App r And ovides Pr ote Rem ss to e Acc ater He us Stat

MEEKER PATRIOT

Hot Oil Heater Features: • PLC Touchscreen Technology • “SABER” Stack Cuts Down Stack Temperatures and Saves $$$ • All Heaters Are Test Fired at Factory Before Shipping • Personal Service with Strong Commitment to Customer Satisfaction

Your Preferred Asphalt Equipment Resource

888.333.0323 www.meekerequipment.com Search: 10073849

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PRESERVATION UPDATE “The proposed realignment would require a significant and lengthy environmental analysis,” Cherpak says. “The improvements suggested under project 173-484 were able to be implemented in an expeditious manner and are expected to provide a meaningful improvement.” For this project, the existing pavement on these curves is being milled and replaced with new hot mix asphalt (HMA) layer. The HFST consists of a polymeric resin binder followed by an application of calcined bauxite aggregate onto the surface of the new HMA. “This work is being applied at night, during a work period where traffic is reduced to one-lane and re-opened to traffic at the conclusion of the work period,” Cherpak says. “The specification requires use of a truck mounted application machine and sweeper to meet clean-up requirements.” Project 173-484 is being construction by Water Construction Co, Inc. Their low bid was $2,728,316.50 for contract items. They were allotted 124 calendar days to complete the work. The Engineers estimate included 27,065 s.y. of HSFT. The Bid price for HFST came in at $568,365 at $21/s.y. HFST plays a large role in the Every Day Counts Program. Federal dollars will pay for 80 percent of the project and the state will pay 20 percent of the costs.

For more information on HFST, visit ForConstructionPros. com/12005663

Photo Above: HFSTs can be applied using either hand or mechanical methods. The speed of a fully mechanized HFST installation is similar to other paving surface operations. Various types of HFST systems are available based on the aggregate types, binder systems and application methods. Photo Below: The HFST consists of a polymeric resin binder followed by an application of calcined bauxite aggregate onto the surface of the new HMA layer.

ASPHALT CONTRACTOR NOVEMBER 2018 www.ForConstructionPros.com/Asphalt

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What YOU do is what WE protect. Full service branch offices: Atlanta Charlotte Dallas Denver Des Moines Indianapolis Kansas City

Little Rock Nashville New Orleans Oklahoma City Pittsburgh Portland San Antonio St. Louis

All programs may not be available in all states.

You make the way smoother. So do we. Contractors like you have been “paving the way” for America’s infrastructure for decades. The challenges you face demand insurance protection that is tailored to meet your unique needs. Through the best and most lean of times, BITCO has been there to meet the risk management needs of businesses like yours. Visit our website to find an independent insurance agent near you to verify our industry knowledge, quality coverages and outstanding financial security. Learn about our consistent and constructive risk control attention and our expert and timely responses in claim situations..

Insurance contracts are underwritten and issued by one or more of the following: BITCO General Insurance Corporation and BITCO National Insurance Company, rated A+ (Superior) by A.M. Best, A2 Stable by Moody’s, and A+ Strong by Standard and Poor’s.

1-800-475-4477

www.BITCO.com Search: 10723982

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PRESERVATION UPDATE Wirtgen WR 240i Recycler/Stabilizer Live Bottom Trailers

Heavy Duty Trailers

The WR 240i stabilizes large areas of incohesive soils utilizing any stabilizing medium, and recycles 100% of existing asphalt pavements in situ. • Working width of 7 ft. 10 in. and maximum working depth of 20 in. • 600-hp Cummins six-cylinder Tier 4i engine • Nine rotor speeds aided by computer-controlled metering technology with automatic monitoring • All-wheel steering and a separate steering angle on the rear axle for a tight turning radius • All main functions controlled via the multifunctional joystick in the right-hand armrest • Automatic lowering and raising of the milling and mixing rotor Search: 10942294

KM International All-In-One Asphalt Crack Maintenance Trailer

Asphalt Distributors

ChipSpreaders

The asphalt crack maintenance trailer from KM International is specifically designed to accommodate the Crack Jet II, Km 55 Melter, MA 10 applicator, and is equipped with a utility storage area to store crack fill material and hand tools. • The trailer is equipped with a side ramp for easy on and off loading of the equipment • This all in one crack maintenance trailer is perfect for anyone looking to start their own business or anyone looking to expand on their current business • Single 7000 lb. Axle • 10 D Pin Tie Down Points • On/Off Ramp • LED Lighting • Utility Storage Area • Dimensions: 159-in. x 86-in. x 35-in. • Weight : 1,000 lbs. Unloaded (1,695 lbs. Loaded) Search: 12252023

Asphalt Transports

E. D. Etnyre & Co.

www.etnyre.com 800-995-2116 email: sales@etnyre.com

CMI RM-6 Roto-Mill Cold Planer The modular design RM-6 Roto-Mill features a 75-in. cutting width at up to a 13-in. depth. • Cummins QSX 15 Tier 4 Final engine • Touchscreen control system • Large access doors for inspection, adjustment and repairs. • High conveyor capacity means less tooth wear and better productivity • Onboard diagnostics and manuals provide ease of maintenance and reduced downtime Search: 20991198

Search: 10072816

ASPHALT CONTRACTOR NOVEMBER 2018 www.ForConstructionPros.com/Asphalt

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SHINGLE GRINDING

SOLUTIONS

Rotochopper grinders equipped with a high abrasion package lower wear costs, simplify maintenance and deliver consistent uptime for your shingle recycling operation.

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PRESERVATION UPDATE Roadtec Auto Cut Precision Milling Technology Auto Cut allows milling machine operators to easily raise the mill, walk over obstacles, walk back into the cut and resume milling at the same depth, without reprogramming or delay. • Easy to use, intuitive interface can be learned in minutes • Additional HMI switches mounted to the top of the ACE display box • Heavy-duty smart cylinders with independent sensors on each leg provide more precise depth measurements • Data continuously updated and displayed • Currently available on the RX-600e cold planer Search: 20990543

Etnyre Hydrostatic Drive Self-Propelled Chip Spreaders Self-propelled chip spreaders are used by both contractors and municipalities to uniformly distribute cover aggregate into the hot liquid asphalt sprayed by an asphalt distributor truck. • Hydrostatic drive system and a variable width spread hopper apply multiple aggregate sizes and application rates thru a full range of travel speeds and spreading widths • Higher horsepower • Reduced noise level • Soft start conveyors • Side mounted radiator Search: 20976849

Secmair COMBI 1515 Chipsealer - Sprayer Spreader Invented by Secmair in 1982, the Chipsealer is leader on the European markets. This technology has been redesigned for the North American market and its specifications. • The Combi 1515 combines two machines, a chipsealer and spreader, into one making it ideal for small jobsites residential areas, turning, narrow or loping roads and precision work • Can apply tack coats before hot mix asphalt, impregnation layers, chipsealing, patch repair, localized treatments, etc. Search: 10073668

Search: 21021218

ASPHALT CONTRACTOR NOVEMBER 2018 www.ForConstructionPros.com/Asphalt

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Retrofit Controls

A Heart Transplant for Your Plant

The control system: it’s the heart of your plant, reaching every aspect of your operation. ASTEC Retrofit Controls expand and improve your capabilities with an all new control system customized to fit your needs. It’s like a heart

‘‘

Pictured from left to right Roy Bryant, Plant Foreman Ricky Pendergrass, General Superintendent Bailey Watkins, Asphalt Plant Manager

When our outdated controls started to give us problems, we knew it was time to upgrade. We chose Astec because of the service. Astec has the absolute best service.

your Includes an updated A Stransplant T E C , for IN C .plant. an Astec Industries Company 4101Control JEROME Center, AVENUE Power • CHATTANOOGA, TN 37407 USA • 423.867.4210 • FAX 423.867.4636 • astecinc.com Center and all new The new system communicates timing and tolerances when switching mixes extremely well. Now we know when the mix is in tolerance; therefore, we waste less asphalt.

electrical switch gear.

— Bailey Watkins Asphalt Plant Manager, Fred Smith Company

’’

ASTEC, INC.

an Astec Industries Company 4101 JEROME AVENUE • CHATTANOOGA, TN 37407 USA • 423.867.4210 • FAX 423.867.4636 • astecinc.com Search: 10072061

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RECON® system now offers cellular connectivity, eliminating the need for hard wiring to your network.

MOBILE MONITORING Get alert messages directly to your phone, tablet or PC.

Caterpillar PM300 Series Cold Planers The PM300 Series features three drums sizes, wheel or track undercarriage and a swinging right leg to accommodate medium-sized milling projects and true flush cutting on the right side. • 325 hp C9 ACERT engine matched with an optimized cooling system to power the rotor drive • 39.4- (PM310), 48.2- (PM312) and 51.2-in. (PM313) rotor and chamber • Cutting chamber and rotor positioned at the back for the machine to enable positioning a cut tight to obstacles • Proportional controls on steering, propel and conveyor joysticks • Touchscreen display provides easy-toread gauges, function indicators and warning indicators Search: 20986630

Record trending data of temperatures, levels, and alarms.

Recon now gives the option to display metric units or conventional U.S. units. Easily add the system to a new or existing plant. *some plants may require additional equipment.

800.235.5200 www.heatec.com

UPM Ravel Check Asphalt Rejuvenator Ravel Check is an asphalt based emulsion with penetrating oils and asphalt resins designed with LOCK THE ROCK technology to rejuvenate, preserve and restore asphalt based pavements. • Slows pavement deterioration in one application • Extends pavement life 3-5 years • Easy application • Stops moisture from penetrating surface • Rebinds asphalt and aggregate for added strength • Excellent adhesion to pavement surfaces • Available in bottles, pails, drums and totes Search: 20867195

Search: 10073245

ASPHALT CONTRACTOR NOVEMBER 2018 www.ForConstructionPros.com/Asphalt

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GENCOR TRAINING SCHOOL 2019 2019 DATES Week 1: January 14 - 18 Week 2: January 21 - 25 Week 3: February 18 - 22 Week 4: February 25 - March 1 CLASS SIZE is limited so register now! REGISTRATION To secure your seat, register no later than December 14, 2018.

Improving overall plant production and efficiency are all common concerns for plant owners and operators. Having a well-trained technical crew is vital to maintaining plant performance and efficiency.

DETAILS All details can be found at www.gencor.com/ training, or call us at 407-290-6000 ext. 342.

Gencor and its training staff represent the biggest concentration of knowledge and expertise in all the sciences and technologies involved in the production of asphalt plants. Customers who attend these seminars benefit by having the support and focused attention of the best spcialists in the asphalt industry.

COME BE A PART OF THE EXPERIENCE.

Using Gencorâ&#x20AC;&#x2122;s state-of-the-art control simulators and actual equipment, our experts take you step-by-step through a comprehensive & intensive concentrated hands-on training program providing the latest techniques on optimizing production efficiency. 5201 N. Orange Blossom Trail

Orlando, Florida 32810

Search: 10073090

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Search: 10074806

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CLASSIFIEDS THE RELIABLE WORLD OF ASPHALT PLANT PRODUCTS

ASPHALT PLANT TRAINING!

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DID YOU KNOW?

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Reliable Asphalt Products keeps completely rebuilt Hot Oil Heaters in stock for any emergency!

Classroom: Des Moines, Iowa Feb 19-20, 21 2019 Plant Operation • Plant Quality Assurance Plant Safety • Electro-Mechanical Systems and Troubleshooting

CALL NOW TO REGISTER! Phone: 952 939 6000 or carrie@clarencerichard.com www.clarencerichard.com

PUMP PACKING Stop your pumps from leaking!

“We needed it, we got it FAST, and it works GREAT!”

- John Odum, Texas

Great value with expert customer service!

Pre-cut packing sets proven within the Asphalt Industry. Viking®, Roper, Rotan, etc. Call Scott at 1-800-231-4209 www.rainsflo.com

New, Used and Refurbished Asphalt Plant Equipment 521 Old 7 Mile Pike • Shelbyville, KY 40065 • Office Toll Free (866) 647.1782

PRESERVATION PRODUCTS Chemtek NeSilex Silica Dust Suppressant

Cimline Pavement Maintenance Group C1 Mastic Machine

NeSilex is formulated specifically to reduce worker exposure to respirable crystalline silica dust. • Recommended for any dust-producing construction activity including: milling, sweeping, crushing, mining, sawing, jackhammering, earth-moving and grading • Contains specially formulated surfactants, wetting and agglomerating agents causing dust particulates to saturate and attract to each other • Initial testing has shown up to 100% reduction in respirable silica dust in certain construction activities

The C1 Mastic Machine is a specialty piece of equipment that's a combination crack seal and mastic patch machine, designed to heat 24,000-lb of mastic material in an 8-hour shift. • Heats on demand in just 40-minutes and keeps the material in working condition all day • Design of the C1 separates the aggregate from the patching material, de-linking it from the binder which enables contractors and municipalities to use locally sourced aggregate, which can then be added separately to the patent-pending mixing chamber • Powered by a 19-hp diesel engine, the pivoting and heated trough on the C1 is designed for ease of material placement, while the side discharge chute allows for easy centerline repairs • At the core of the C1 is MAGMA M Series cracksealer. Standard features on the MAGMA include a stress-free boom with center pivot, weatherproof simple seal controller, performance tank design and lowest load height and largest loading door in its class • Available with a standard heated wand or an optional aluminum wand • Design provides contractors and government agencies the flexibility to perform both crack sealing and mastic patching with just one machine, minimizing the impact on to traffic flow • Material Capacity: 150-Gal • Material Pump: 20-gpm • Dimensions: 184-in. x 80-in. x 95-in.

Search: 20990518

Search: 20982084

www.ForConstructionPros.com/Asphalt

ACON1118_66-73_PresProducts_J.indd 73

NOVEMBER 2018 ASPHALT CONTRACTOR

10/23/18 10:29 AM

CLASSIFIEDS

RLS

Parts and Equipment

“Manufacturer of Asphalt Plants & Components” 33595 Bainbridge Rd. Suite #204 • Solon, OH 44139 PHONE: 440-498-1843 • FAX: 440-498-1921 EMAIL: rlspartsandequipment@gmail.com • www.rlspartsandequipment.com

PLANTS * * * * * * * * * * * * * * *

ACS Astec Barber Greene CMI-Simplicity Cedar Rapids Cummer Custom Built Estee FAB Spec H&B Kenco Littleford Madsen McCarter Stan Steel

Elevators Bearings Spacers Buckets

Motors Gears Chain Reducers

Dryer

Call Today!

Plate Washers Sprockets Dodge Parts Hardware

Flights

•J

• Basket

• Converta

• 120 degree

• Combustion

• Saw Tooth

Trunnions Trunnion Assembly on Angular Frame

Request a catalog for your plant(s). Email rlspartsandequipment@gmail.com Tips Shanks Liners Shafts Collars Seals Order with confidence, high quality, low prices, customer satisfaction

We look out for YOU!

ASPHALT CONTRACTOR NOVEMBER 2018 www.ForConstructionPros.com/Asphalt

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CLASSIFIEDS

ASPHALT PLANTS · Astec 350 tph Relo Double Barrel plant w/4 silos · Gencor 400 tph stationary counterflow plant · Astec 150 TPH Portable Drum Mix Plant with SEB & Baghouse · ADM 100 tph stationary drum plant with 2 silos & recycle · 100 tph portable drum mix plant with baghouse · ADM 110 tph portable drum plant · H&B 10,000# tower and dryer · Astec 5000# Asphalt Batch Plant · H&B 4000# asphalt batch plant · Astec 75 ton self-erect silo · Astec 58,000 CFM portable · Stansteel 52,000 CFM Baghouse · CMI 51,000 CFM baghouse · Almix 30,000 CFM baghouse · Astec 500 tph Double Barrel only

THE RELIABLE WORLD OF ASPHALT PLANT PRODUCTS

www.ReliableAsphalt.com

DID YOU KNOW?

Reliable Asphalt Products supplies quality used and refurbished plant components, from complete plants to stand-alone systems. When you are in need for a quality, economical choice for your retrofit upgrade...look to Reliable Asphalt Products.

· Two bin rap system · Stansteel 8’X36’ aggregate dryer with burner · 7’X30’ portable drum mixer · Astec 750 barrel self-erect lime silo · Astec portable five bin cold feed with conveyor & screen · 2-200 Ton Asphalt silos and slat conveyor · Heatec 35,000 gallon direct fired asphalt tanks · Burke 2 mil btu hot oil heater

Please Call For Complete Inventory

“The refurbished used equipment worked great for our needs and we saved a lot of money” - Asphalt Supply Company, IN

Plant for sale? Call Clancy! Serving the Asphalt Industry for 50 years

Great value with expert customer service!

E.T. CLANCY COMPANY 219-879-8231 • 800-348-8553 Email: sales@etclancy.com • www.etclancy.com

BIGGER GOT

New, Used and Refurbished Asphalt Plant Equipment 521 Old 7 Mile Pike • Shelbyville, KY 40065 • Office Toll Free (866) 647.1782

Providing The Highest Quality Replacement Parts & Fabrications

BETTER MORE construction news, analysis, video, equipment

See for yourself! ForConstructionPros.com

B xp E

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www.ForConstructionPros.com/Asphalt

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g lo

North America’s #1 construction web portal

Our team of experienced professionals are dedicated to assisting Asphalt Producers maintain a competitive edge with quality parts and services. Specializing in authentic Ni Hard mixer components and drag liners, flights and custom fabrication, flame hardened trunnions and carbide overlay.

NOVEMBER 2018 ASPHALT CONTRACTOR

10/25/18 8:48 AM

CLASSIFIEDS

DRYER/DRUM SPECIALISTS “Serving the rock and asphalt industries since 1985” WE ARE SECOND TO NONE IN SERVICE AND SATISFACTION ALIGNMENT

Just as your vehicles need proper alignment, so does your dryer. Nearly all external dryer problems are caused by trunnion and frame misalignment. Long-term mis-alignment causes damage resulting in downtime and costly repairs. Even units that seemingly float properly can in reality be drastically out of alignment.

SIGNS OF MIS-ALIGNMENT

✔ Metal flakes from tires or trunnions ✔ Trunnion mis-location and trunnion bearing failure ✔ Poor wear/contact on tires and trunnions ✔ High drive motor amperage ✔ Excessive vibration ✔ Thrust roller and bearing damage ✔ Tire pad and keeper wear ✔ Lack of proper floatation Evans & Daniels uses precision laser and sighting techniques to restore your unit to proper alignment settings.

RESURFACING

Evans & Daniels uses highly specialized grinding equipment that can fit into the tightest of spaces. We resurface tires, trunnions, thrust rollers and tire thrust faces. We don’t require cranes, lifting assistance, or steel framework. In most cases, we can grind during regular production conditions.

COMMON WEAR PATTERNS ✔ Tapers ✔ Washboard ✔ Concave / Convex

✔ Shoulders ✔ Lumps / Divots / Cracks ✔ Rollover

TIRE & TRUNNION RESURFACING — TRUNNION ALIGNMENT — PREVENTIVE MAINTENANCE

www.evansanddaniels.com — 570-779-1982 E

Aggregate Designs Corporation

Serving the Aggregate, Asphalt , Concrete & Mining Industries

Ph: 970-260-2435 www.aggdesigns.com

Butt Joints/ End-of-Day Joints Butt Joints

Steel Plate TempRamps

Steel Plate Ramps

Cost 30% less & are 80% lighter, but still durable to End-of-Day Joints withstand many uses under heavy traffic. · Ramps taper from 1/4” to 1” or 1.5” · Interlocking sections to build Manhole Section any width of roadway · 2-12’ lanes installed in less than 20 minutes by one person · Removal time is less than 10 minutes · Absolutely nothing to clean up Manhole Ramps · Environmentally friendly

ALmix 8032 Portable Drum Mix Plant Gencor 400 UltraDrum - Counterflow Asphalt Plant

TempRamps pay for themselves in two uses. No Clean-up—No Trucking—No Disposal of Cold Patch No safety Claims

10948 Locust Rd - Tremont, IL 61568 Phone: 309-925-7623 sales@tempramp.com

World of Asphalt in Indianapolis, IN Feb 12-14, 2019 Booth 21138

SPECO 170tph Portable Batch Plant

ASPHALT CONTRACTOR NOVEMBER 2018 www.ForConstructionPros.com/Asphalt

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CLASSIFIEDS





  

           





 



                                 

                         

       

THE RELIABLE WORLD OF ASPHALT PLANT PRODUCTS

www.ReliableAsphalt.com

DID YOU KNOW?

The Minds Control System is outselling all other name brands for retrofit to existing facilities. The Minds Control is the only system demanded by many contractors on their new facilities.

“The Minds Control System is perfect for our needs,”

- Mark McGaughey

Great value with expert customer service!

New, Used and Refurbished Asphalt Plant Equipment 521 Old 7 Mile Pike • Shelbyville, KY 40065 • Office Toll Free (866) 647.1782

 

        

DON’T MISS OUT ON A GREAT OPPORTUNITY.

ADVERTISE HERE! PRODUCTIO N NOTES

BY LISA CLEA VER, EDITO R

Ace-Sagin aw Paving In New Plant to Meet Cu stalls stomer

DEMAND

Contact

Denise Singsime

For all of your print, digital or reprint needs!

New Gen cor plant help s this Michigan asphalt producer increase efficiency, productivity and sustainability

ASPH ALT

CONTRACT

OR JANUA RY

2017

ce-Saginaw Paving Comp any’s primar y goal says David is to provid Gohn, Michig e a high quality an Asphalt Plant Manag product and service and er with Ace-Sa remain compe ginaw. “We had to titive in the markets it meet our custom serves. needs,” says er’s compa ny recentl To meet that goal, the Gohn. “Many days over-booked y installed a new plant in Burton, and our custom we were MI. waiting.” ers were Increased deman Gohn says d was the numbe one factor for there was also r building the growth happen economic new facility ing , area and a recentl in the Flint, MI, y passed tax that was www.ForCo

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ACON1118_74-81_Classifieds.indd 77

NOVEMBER 2018 ASPHALT CONTRACTOR

10/25/18 8:48 AM

CLASSIFIEDS THE RELIABLE WORLD OF ASPHALT PLANT PRODUCTS

www.ReliableAsphalt.com

Portable Gencor Recycle System

Astec and Custom Cold Feed Bins

• Gencor Hammermill Crusher • 75hp motor on crusher • 8’ x 15’ bin opening • Bin equipped with Grizzly, partial extensions and bottom half of bin lined with plastic • 15hp motor

• 2 Bin recycle system (feeding toward each other) • 1 Astec incline feeder bin 10’ x 14’ • 1 Custom flat feeder 7’ x 14’ • Recycle intermediate conveyor 30” x 73’ • Recycle screen Deister 4’ x 8’ single deck

Astec Skid Mounted Recycle System • 2 bin arrangement 8’ x 14’ openings • 36’’ flat feeders • Chain drive 5hp AC • Adjustable gates and air cannons • Bulk wall and wing walls • 36’’ collector

Gentec RAP Gator

Cedarapids Recycle Bin • Nominal 10’ x13’ bin opening • Bin equipped with air cannon • Bulk wall and wing walls included • Support structure • Includes 40’ long inclined conveyor

Inclined Recycle Bin

• Nominal 25hp foote-jones Reducer • Dual roll style with raised teeth • Chain Drive

• 8’ x 14’ bin opening • Inclined feeder • Skid mounted • Bin Extensions • No Grizzly

HUNDREDS of pre-qualified equipment listings for every type of plant retrofit Your expert provider. It’s what we do! New, Used and Refurbished Asphalt Plant Equipment 521 Old 7 Mile Pike • Shelbyville, KY 40065 • Office Toll Free (866) 647.1782 • Fax (502) 647-1786

ASPHALT CONTRACTOR NOVEMBER 2018 www.ForConstructionPros.com/Asphalt

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CLASSIFIEDS “Hot Mix Asphalt, Paving the Highway to the Future”

C.M.Consulting

NEW COUNTERFLOW AND NEW COUNTERFLOW ANDPARALLEL PARALLELFLOW FLOWASPHALT ASPHALTPLANTS PLANTSFOR FORSALE SALE WE ARE CONSIDERING OFFERING ASPHALT PLANT OPERATOR CLASSES. Myself, John Ball, Al Hammer and Dick Sohler are weighing the options for 2 day classes in four locations around the western USA & Canada. Near Houston TX, Denver CO, Portland OR and Edmonton AB.

THE RELIABLE WORLD OF ASPHALT PLANT PRODUCTS

www.ReliableAsphalt.com

DID YOU KNOW?

Reliable Asphalt Products provides parts and components for every type of asphalt production plant!

If you would have some interest let me know and we’ll see Counter-Flow if we can put We sell new ADM Drum Plants and Parallel Flow drum plants, things together. I would talk about Plant portable or skidded. Any configuration you might need. We have plants for Operations and trouble shooting, Al high RAP applications, configured Hot mix, Warm mix mix. Hammer would discuss Burner tuning and troublefor shooting, Dick Sohler would talkand aboutCold Electrical Call to discuss your needs. Systems and trouble shooting and John Ball would talk about our mix from the silo to finished project. the end the second day 1972 we’ll hold “Round Table”associated discussions onwith what we have learned. I haveAtbeen inofpaving since and directly asphalt plants since andBurners maintained asphalt plants in We are 1976. the SalesI &have Serviceoperated Center for Hauck for most ofhundreds the Southwestof & Western US including over 150 countries. staff Technicians service and support Alaska. In Canada we offerOur Hauck Salesof& qualified Service fromField Manitoba west. We are the ADM Asphalt Plant anything sell. US From Mix Design Compliance air quality compliance, Dealer for thewe Western & Canada. As usual we will offer Plant to Consulting, Operator training, Burnerfrom Solutions, Parts to andcomputer plant trouble issues, shooting. we Please callhelp. with anything we can help you on. mechanical can

** Winter is coming. We ASPHALT offer SPECIALS on Scheduled MANY AND USED PLANTS FOR SALE ServiceNEW & Plant Upgrades. November thru February. CALL **

Hauck ESII150 Nat Gas, Total Air burner. Nice Cond. New Controls Available .Call

MANY NEW AND USED ASPHALT PLANTS FOR SALE NEW - 1,000 gallon portable Asphalt Calibration Tank. Self-Contained .Call New Systems ADP-100 GUI480v Blending Controls 0 and SLC300 Load-Out Controls ..Call 2006 Cummins 275kW Generator. hours! Selling as USED...............Call. WylieADM 3140 SPL-110 AC Plant, Baghouse, AC tankmixer Generator. DownControl & ready House.................Call. to move ...Call 1996 Portable Drum W/NEW Portable 66,000 ACFM Pulse-Jet Baghouse in Drum good operating condition ..Call 1980s Boeing MS-200 250 TPH Portable with Slinger & Burner..........Call. Twin 200T Heated Astec Silos. Hard Lined. Cross Drag & Bucket Elev ...Call 1980s Boeing MS-300 Portable Drum Plant, Wet-Scrubber, No AC Tank......Call. New, used and rebuilt Hauck burners. Burner Controls ...Call Rebuilt GenCo AF-25 Natural Gas Burner, w/new controls & Gas-Train. Complete. New, usedMANSFIELD and rebuilt Hauck Burner Controls................Call. CLIFF INC. & Genco burners. OFFICE 541-352-7942

P.O. BOX 407Inc. Cliff Mansfield ODELL, OR 97044 P.O. Box 407

FAX541-352-7942 541-352-7943 Office WWW.HOTPLANTCONSULTING.COM Fax 541-352-7943

“I call Jim. He’s super knowledgeable, gets stuff to me quick and is most times cheaper.” - Manor Jones, MO

Call Jim Watson. Over 30 years experience!

Great value with expert customer service!

New, Used and Refurbished Asphalt Plant Equipment 521 Old 7 Mile Pike • Shelbyville, KY 40065 • Office Toll Free (866) 647.1782

Search: 10072464

ED!

AT UPD

Find a Supplier/Dealer Near You

Search the updated:

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Need a replacement part? Need it now?

INDUSTRY Brought to you by SEARCH BY: City State Zip code GPS location Industry category

y! Check it out toda The newly updated online directory is the contractor’s resource for parts, supplies and machines in the asphalt and pavement industry.

ForConstructionPros.com/asphalt-industry-directory www.ForConstructionPros.com/Asphalt

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NOVEMBER 2018 ASPHALT CONTRACTOR

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CLASSIFIEDS

2019 NAPA ANNUAL MEETING January 20â&#x20AC;&#x201C;23, 2019 JW MARRIOTT BEACH RESORT MARCO ISLAND, FLORIDA www.AsphaltPavement.org/AnnualMeeting

ASPHALT CONTRACTOR NOVEMBER 2018 www.ForConstructionPros.com/Asphalt

ACON1118_74-81_Classifieds.indd 80

Search: 10072820

10/25/18 8:48 AM

CLASSIFIEDS

LET'S BUILD

YOUR IDEAL

STRUCTURE

for nearly 40 years clearspan

has been helping companies maximize profits with superior building solutions

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To find out how we can help with your structure needs visit or call www.clearspan.com 1.866.643.1010

Superior Warranties

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INDEX Advertiser Index

PAGE

Advertiser Index

PAGE

Aggregate Designs Corporation

KPI/JCI

Almix

LeeBoy

Asphat Drum Mixers

30 – 31

Libra Systems Corporation

Astec Inc.

13, 42 – 43

Maxam

33, 35, 37

BITCO Insurance Companies

Meeker

Carlson Paving Products Inc.

NAPA

Caterpillar Paving

Powermoon

ClearSpan Fabric Structures

Reliable Asphalt Products Inc.

73, 75, 77, 78, 79

C. M. Consulting

RLS Parts and Equipment

Dillman Unidrum

22 – 23

Roadtec an Astec Indsutries Co.

11, 84

Eager Beaver Trailers

Rotochopper Inc.

E. D. Etnyre & Co.

SealMaster

E. T. Clancy Company

Stansteel

Evans & Daniels Inc.

Systems Equipment Corporation

39, 72

EZ Road Inc.

Tarmac International Inc.

Fast Measure By KTP Enterprises

Weiler

Gencor Indsutries Inc.

3, 17, 71

Willow Designs

Heatec

2, 70

Wirtgen America Inc.

5, 54 - 55

Ingevity

Kelly Steel & Engineering

Kenco Engineering Inc.

www.ForConstructionPros.com/Asphalt

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NOVEMBER 2018 ASPHALT CONTRACTOR

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THE LAST EXIT

Don’t Let Your Business Go Up in Smoke

The legalization of marijuana is both a cultural phenomenon and a workforce issue that is becoming too large to ignore

o date, 30 states and the District of Columbia allow marijuana use for medical and/or recreational use. Additionally, 16 more states have legalized the inclusion of cannabidiols (CBDs) to be used in various forms. But even before states and local governments across the country started legalizing marijuana for recreational or medical use, it was having an impact on hiring and recruiting in the construction industry. A recent a survey found that more than 65% of employers in the paving industry that marijuana was having an impact on their workforce, making it the largest issue they are facing. Recently, David Whitlock addressed these concerns and his thoughts on handling marijuana usage in the workplace are worth a read. RECREATIONAL USE First, let’s break the issue down into two different components: recreational use versus medical use. So far, no state court system has refused to acknowledge an employer’s right to prohibit impairment on the job. This means that contractors can drug test on a pre-employment

and random basis and refuse to hire or terminate someone who is impaired by recreational marijuana use. This will likely continue to be the case so long as the federal government continues its current stand making marijuana a controlled substance with limited medical value. So, as a practical matter, contractors should continue pre-employment and random drug testing even in states that have legalized recreational marijuana use. One problem that may arise is determining “impairment.” Here, contractors should work closely with their occupational medicine clinic. Contractors should not make an “impairment” determination on their own, but instead rely upon an evaluation by a medical professional. This is important because impairment and drug testing results do not correlate well as individuals may test positive for marijuana use days or even weeks after impairment. This makes it all the more critical for contractors to rely upon the independent “impairment” determination of a qualified medical professional. This is only necessary in states that have legalized use of marijuana. In other states, contractors rely upon drug test results and make decisions not to hire or to terminate the individual. MEDICAL USE In states that have sanctioned medical use of marijuana, the situation is slightly different. In most cases, the individual will indicate before testing that he or she is a medical marijuana user, and usually will present a medical card. Last summer, a Massachusetts court held that an employee who acknowledged medical use of marijuana and was terminated for a positive drug test could state a claim for disability discrimination. In essence, the court said that the employer must go through the disability claim process, using the reasonable accommodation analysis, before taking final action.

As part of the reasonable accommodation analysis, the employer may claim that the accommodation the individual seeks would impose an undue burden. The Massachusetts court noted that if the employer is subject to Department of Transportation drug free workplace regulations or can otherwise prove that the individual’s medical use of marijuana would impair performance or pose an unacceptably significant safety risk to the public, the individual, or co-workers, the employer’s undue burden claim would prevail. Here again, close cooperation with a medical professional may be the best defense against a wrongful termination claim. The defense is strengthened if the medical professional understands the performance impairment issue, but also if they understand the safety risk created by continued employment. The bottom line for contractors is know your state law. In states where no marijuana reform legislation has been enacted, test and rely upon the results. In states where medical marijuana is legal, test but follow the disability claims analysis if the individual asserts medical use. In states that have also legalized recreational use, work closely with the medical professional to obtain an independent impairment determination. Of course, none of this guarantees drug free workers, but at least it will be safer to refuse to hire or terminate impaired workers and avoid wrongful termination lawsuits even in states that are legalizing marijuana use. David C. Whitlock has over 25 years experience in compliance, employment counseling and training and can be reached at davidcwhitlock@gmail.com

For more information on compliance, visit ForConstructionPros. com/20991811

ASPHALT CONTRACTOR NOVEMBER 2018 www.ForConstructionPros.com/Asphalt

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