Concrete Contractor January 2018 by ForConstructionPros.com

IN LIVING COLOR 54 January 2018

WORLD OF CONCRETE PRODUCT PREVIEW 24

Concrete Countertops

An examination of current trends 48

COULD PERMEABLE PAVEMENT CREATE NEW BUSINESS OPPORTUNITIES? 14 www.forconstructionpros.com/concrete CONC0118_1_Cover.indd 1

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WHAT’S INSIDE

January 2018 | Issue 7, Volume 18 Photo Credit: Joe Nasvik

Departments 4 Editor’s Letter 6 Legal Matters 24 World of Concrete Product Preview 70 Foundations Q&A 86 The Last Placement 48

Cover Story

What’s Online Read these online exclusive articles at www.ForConstructionPros.com/concrete.

48 Concrete Countertops An examination of current trends.

Features 10 A Clockwork Concrete Placement A well-planned job, well-trained staff and reliable, high-performance equipment all contribute to a profitable day’s work.

20 Could Permeable Pavement Create New Business Opportunities? Porous Pave is appealing for jobs with drainage issues and could open a new market for your paving company.

Doka Super Climber System Helps Lay Forms for CA’s First Super Prime Tower

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42 Will My Project Benefit from Control Flow Concrete? 54 In Living Color

Best Construction Stories of 2017 on ForConstructionPros.com

Stains and dyes as an integral part of concrete floor systems.

60 Equipment Specification Guides: Grinders A compilation of technical information when choosing your next grinder.

The most popular content of 2017 spans a range of topics from new rules to regulatory reform, corporate mergers to new product introductions, buying work pickup trucks to using a lute. Search: 20986548

www.forconstructionpros.com/concrete | January 2018 | Concrete Contractor 3

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EDITOR’S LETTER

World of Concrete 2018

Ryan Olson, Publisher/ Editorial Director

y the time this issue hits the street, the 2018 edition of World of Concrete will soon be upon us. And if you’re like me, I’m looking forward to seeing what new products and technologies exhibitors will have to offer. Within the pages of this issue, you’ll find an expanded World of Concrete Product Preview section, page 24. This special section is designed to give you a sneak peek at what you may see at the show. Each product throughout this issue has been labeled with the manufacturer’s associated booth number at the World of Concrete so you’ll know exactly where to go once you are onsite. Education is a key part of the World of Concrete. One of the new courses this year is titled: PCA Codes, Resiliency & Wood: Impacting Your Business. As we’ve discussed in past issues of Concrete Contractor, wood-built structures continue to be a threat to not only the concrete industry, but also to the inhabitants of such structures. This important course will be presented on Monday, January 22 from 10:30 am to 12:00 pm. The course is presented by the Portland Cement Association and will include speakers Larry Novak, Jack Gibbons and Marc Nard. They will present a discussion Facebook.com/ ConcreteContractor

Advisory Board

ROlson@ ACBusinessMedia.com (800) 538-5544

on how codes, resiliency and the wood threat are impacting current and future business of concrete contractors. Other topics expected to be discussed include: • Market Analytics • Reinforced Concrete vs. Wood Construction – Wood Stick built and Wood Cross-laminated Timber • Steps to Advance the Use of Concrete National and Local Codes • Building Better Communities with Concrete • Analyze the Economic and Resiliency Advantages of Improving Codes to Increase Business As a concrete contractor, it’s important for you to understand the threat wood-built structures is to your business and what you can do about it. I would encourage you to sign up for this course to learn more. Don’t forget to stop by our booth, #C4129 to see our live interviews with industry leaders as well as visit with our staff. We look forward to seeing you there!

Kim Basham KB Engineering Cheyenne, Wyo.

Jim Cuviello Cuviello Concrete Polished|Stained|Crafted Stevensville, Md.

Jim Baty Concrete Foundations Association Mt. Vernon, Iowa

Chris Klemaske T.B. Penick & Sons, Inc. San Diego, Calif.

Search: Concrete Polishing

Dennis Purinton Purinton Builders, Inc. East Granby, Conn. Joe Reardon Diamatic Orlando, Fla.

4 Concrete Contractor | January 2018 | www.forconstructionpros.com/concrete

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Published and copyrighted 2018 by AC Business Media, Inc. All rights reserved. No part of this publication may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopy, recording or any information storage or retrieval system, without written permission from the publisher. CONCRETE CONTRACTOR (USPS 021-799, ISSN 1935-1887 (print); ISSN 2471-2302 (online) is published 7 times a year: January, February/March, April/May, June/July, August/September, October/November and December by AC Business Media Inc., 201 N. Main Street, Fort Atkinson, WI 53538. Printed in the U.S.A. Periodicals postage paid at Fort Atkinson, WI, and additional entry offices. POSTMASTER: Send address changes to Concrete Contractor, PO Box 3605 Northbrook, IL 60065-3605 January 2018, Issue 1, Volume 18 One year subscription to nonqualified individuals: U.S. 1 year: $35, 2 years: $70. Canada & Mexico 1 year: $60, 2 years: $105. All other countries 1 year: $85, 2 years: $160 (payable in U.S. funds drawn on U.S. banks). Single copies available (prepaid only) $10.00 each (U.S., Canada & Mexico), $15.00 each (International). Canada Post PM40612608. Return Undeliverable Canadian Addresses to: Concrete Contractor, PO Box 25542, London, ON N6C 6B2. Printed in the U.S.A.

Concrete Contractor is the Official Media Sponsor of the CFA Foundation Company Certification Program

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LEGAL MATTERS

By David Whitlock

Perhaps the

Most Difficult Situation… This is a hypothetical, fictional series of fact patterns

designed to illustrate the legal points.

irst scenario. Agnes, a 110 pound female, applies to be a field laborer with your concrete company. She seems a little frail, so your initial reaction is to laugh and tell her there’s no way she could ever do the job. Agnes walks out. Three weeks later, you get a discrimination charge from the Equal Employment Opportunity Commission. You will lose, and you might best be served by conducting immediate damage negotiations. You cannot lawfully presume that a female applicant is incapable of performing the work. Second scenario. Agnes applies for the field laborer position, and although you are a little skeptical, you tell her that she can start work the next day. Agnes shows up, ready for training, and although she struggles a little bit, Agnes finishes the training, so she starts work. A few days later, the crew leader comes to you complaining that Agnes is not capable of doing the job. You ask the crew leader for specific examples of Agnes’s shortcomings, but the crew leader simply responds that she cannot carry the forms or do any of the heavy lifting. You fire Agnes. Three weeks later you get notice from the Equal Employment Opportunity Commission alleging that you have discriminated against Agnes. This situation is a little risky. You could win the discrimination charge if the investigator believes your crew leader, but this is probably unlikely. Your crew leader cannot point to any specific shortcomings, but instead, believes that Agnes was incapable of carrying forms and performing any heavy lifting. This situation

probably leads to litigation where you, your crew leader, and perhaps others from your company will be tied up in court for days or weeks. Third scenario. Factually the same as above, but here, when you ask your crew leader for specific examples of Agnes’ shortcomings, he pulls out a notepad and shows you documentation of numerous times over the preceding several days where Agnes dropped a form or was otherwise unable to perform her duties. You see that he has recorded the incident, date, time, and when applicable, who else was involved. In short, it is a very detailed summary of Agnes’s shortcomings. This one is a lot better for you. By producing the crew leader’s notepad to the EEOC investigator, the investigator is faced with substantial proof that Agnes was not capable of performing the job. The likelihood, here, is that EEOC dismisses the discrimination charge and your company saves a fortune in litigation expenses. Fourth scenario. Assume the same facts as above, but instead of terminating Agnes, you offer her a clerical position in your office. You may think that you are free and clear, but remember Agnes has a minimum of 180 days (and perhaps as much as 300 days) to file a charge with EEOC or a state anti-discrimination agency. Therefore, your best defense is to write a memorandum recording the facts at the time of the offer to her. Be as complete and thorough as possible, and you may want to get the crew leader’s statement. Fifth scenario. Agnes applies for the position. With her is Wanda and they appear to be very close,

holding hands and otherwise physically and emotionally supporting each other. During the application process, Agnes says she is looking for high-paying work so she can save money to marry Wanda. You do not believe that is ethically right and you do not employ her. Today, this is very dangerous. Although the federal government seems to now take the position that gender orientation is not properly the subject of Title VII discrimination, state and local government is much less clear. This means that although the EEOC is not likely to entertain Agnes’ charge of discrimination, a local plaintiff’s attorney may very well sue your company, and you, alleging LGBT discrimination. This could embroil your company in extensive, and very expensive litigation. Moreover, it is not clear that you would win in some states. Therefore, it is safest to ignore Wanda completely and put Agnes to work. Please note that these are just some of the situations a contractor may face. For example, Agnes could just as easily be Andy. Moreover, either Agnes or Andy could develop a disability in the first few days of work. No matter what happens, you should remain neutral and not make assumptions. Also, when in doubt, seek competent legal counsel.

6 Concrete Contractor | January 2018 | www.forconstructionpros.com/concrete

David C. Whitlock has over 25 year’s experience in business immigration, compliance, employment counseling and training. He is the founding attorney of Whitlock Law LLC and can be reached at (404) 626-7011 or at davidcwhitlock@gmail.com.

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FLATWORK AND SLABS

By Julie Shuster

CLOCKWORK

Concrete Placement Milis Flatwork, Kaukauna, Wis. working on a 40,000 square foot warehouse expansion. Seventy trucks delivered almost 700 cu. yds. of concrete. Wacker Neuson trowels were used to finish the slab. All photos courtesy of Wacker Neuson

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A well-planned job, well-trained staff and reliable, highperformance equipment all contribute to a profitable day’s work.

ilis Flatwork specializes in large scale concrete pours and was the concrete contractor for a recent 40,000 square foot warehouse extension for a plastics company in Kaukauna, Wis. According to Dylan Milis, owner/operator of the company, they were ready for a successful pour. “We got here at 4:15 this morning and started pouring at 5. In total, we are going to have about 70 trucks here today, just under 700 cubic yards of concrete.” The 70 trucks arrived like clockwork, allowing Milis and his crew to have all the concrete placed by about 1 p.m. Throughout the pour, Milis operated his new Somero laser screed and was confident that they would achieve a flat floor. “We don’t have any specific FF numbers, but I would anticipate we will hit well over 65 for FF today. The floor will not be tested, since there are no specs, but it will be a quality flat floor.” On a job this size, Milis has a well-planned system for the finishing

After we pan the floor, we run some combo blades on it, and then we finish it out with plastic blades. process. “We put down the concrete with a laser screed to get it as flat and level as possible, which definitely aids in a flatter floor,” Milis explains. “Then, we pan the floor twice with two machines that have pans on them. After we pan the floor, we run some combo blades on it, and then we finish it out with plastic blades. This will be an exposed floor, so we’ll put a nice shine on it.” Luke Sevcik, Wacker Neuson product application/training specialist and ACI certified flatwork finisher and examiner, confirms that quality floors start with the right process. “When pouring large block placements, as in the case here, laser screeds and ride-on trowels with

highly skilled operators will yield high FF numbers, even when not specified. It’s good practice to always follow best methods every time you pour to keep your skills honed and be prepared for a job that does call for high FF numbers,” Sevcik says. Milis uses Wacker Neuson ride-on and walk-behind trowels for this finishing work. “On this job, we have four 8-footers (CRT48) and one 6-footer (CRT36), one of them is a hydro machine that we do a lot of panning with, and the others are stick machines. We have a mixture of Kubota and Vanguard powered machines, which are both good engines. We also have a walk-behind edging machine doing the edges. We definitely like the fuel-injected Kubota engines, those are nice. Some of the guys like the hydro machine, so if they are doing big floors like this, they don’t get operator fatigue. The hydro machine has dual settings so that’s nice depending on the type of floor you’re on and how fast you are moving. We have it set up that each machine has its process and certain operators run those machines,” Milis says. Achieving a quality floor also depends on the quality of the finishing equipment and Milis has found confidence in Wacker Neuson’s flatwork finishing line. “Originally we bought Wacker (Neuson) because they were made locally; they are made 100 miles south of us in Milwaukee (Menomonee Falls, Wis.),” Milis explains. “We went down to the factory, toured the plant when we bought them. We saw how they were put together, the quality control, very high quality machines. And now we continue to purchase them, because we don’t have any problems with our machines. So why change? We have had minimal to no problems, they are priced competitively, and we’ve had a good experience.” Milis Flatwork purchased the trowels from their local dealer, Lincoln Contractors Supply.

TRAINING IS IMPORTANT Milis attributes much of his success to his crew’s understanding

www.forconstructionpros.com/concrete | January 2018 | Concrete Contractor 11

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FLATWORK AND SLABS

CLOCKWISE: The first trowel on the slab was Wacker Neuson’s CRT48-57K-PS hydro-electric power steer trowel which is dedicated to the initial panning process. | The second trowel on the slab was the mechanical steer Wacker Neuson CRT48 ride-on trowel also dedicated to the second pass panning process. | Following the panning process, Wacker Neuson’s CRT48 with combo blades were used on the slab to finish the slab. | Wacker Neuson’s CT24 edging trowel was used along the perimeter of the slab.

of the entire concrete process. He has sent many of the staff through Wacker Neuson’s Industrial/ Commercial Concrete Floors twoday training program. “We send our guys down to the school and they get some hands-on experience, and

Dylan Milis, owner/operator of Milis Flatwork, Kaukauna, Wis., specializes in large commercial and agricultural concrete work.

it also teaches them the specifics on how to make flat floors, how to edge properly, how to run equipment, things of that sort. They know what to anticipate and they know how the process works when they are doing a commercial floor.” Sevcik leads Wacker Neuson’s concrete training program and knows the importance of welltrained operators. “The training we offer at the Wacker Neuson University has proven to be a valuable resource for both experienced and beginning concrete finishers. Operators enhance their skills in not only finishing commercial floors, but the entire process from the pre-pour planning to curing. By training on the latest finishing techniques, following ACI recommended practices and using the best finishing products available, contractors increase

their productivity, FF and FL numbers and overall quality of their product,” Sevcik says. Milis said that the training has helped his business. “It has improved speed and final quality of the product when we are done. It definitely improved final quality and just the whole process in general. It starts at the beginning. If everything is done right at the beginning, it eases the rest of the way through.” As for the 40,000 square foot warehouse expansion, planning, training and the right equipment provided a quality flat floor that was finished on-time, just like clockwork. Ed. Note: Julie Shuster is with Wacker Neuson in the Marketing Communications Department.

12 Concrete Contractor | January 2018 | www.forconstructionpros.com/concrete

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FLATWORK AND SLABS

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he primary function of porous or permeable pavement is to allow water to run rapidly through the surface to a sub-layer, which allows general or directed drainage. Permeable asphalt and concrete are gaining awareness and acceptance in the industry as good solutions in areas where drainage is an issue.

Create New Business Opportunities? However, there are situations where the requirements of a permeable paving project can make permeable asphalt or concrete less than ideal and contractors need alternatives. Porous Pave is one option.

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from asphalt or concrete in that there is no heat, oil or heavy machinery involved in making or installing it. The product is 50 percent recycled rubber chips and 50 percent kiln dried aggregate mixed with a liquid binder material onsite in a portable mortar mixer. Porous Pave is an effective solution when projects require more

During a rain event, the path remains dry while water pools on the surrounding ground area.

14 Concrete Contractor | January 2018 | www.forconstructionpros.com/concrete

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FLATWORK AND SLABS

drainage than permeable asphalt or concrete can deliver. Water passes through the pervious surface of Porous Pave at a rate of 5,800 gallons per hour per square foot, allowing

stormwater to percolate down through the base below. This also means that before installation, an open-graded stone is put down to add water storage and protect the

base from deterioration. “The permeability is really the big draw,” says Keith Brooks, P.E., sales engineer at GeoSolutions (a Porous Pave dealer). “Traditional permeable pavement has an air void percentage of seven percent, and that allows some water to flow through, but Porous Pave has 27 percent void space. “With limited porosity, traditional permeable pavement delivers limited drainage, and it tends to clog with fines and dust particles, so there is more maintenance. Because of Porous Pave’s greater void space, water carries those particles through it,” Brooks adds. “As it gets dust or debris on it, a rain event will wash those particles straight through the pavement instead of clog it.” Most contractors purchase the product from dealers in 50-lb. bags. On average, a contractor would mix a 50-lb. bag of rock and a 50-lb. bag of rubber chips with 5-qt. of

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16 Concrete Contractor | January 2018 | www.forconstructionpros.com/concrete

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binder. This will yield 16-sq.ft. at 1-1/2-in. thickness. “A contractor would simply figure out his square footage and divide it by 16 to get the quantities he needs,” Brooks says. “On site, they’d mix it for 60-90 seconds in a mortar mixer and install it. The curing process takes six hours before it can be exposed to moisture, with 24 hours full cure for traffic. “You don’t need to compact it or run a density test on it,” Brooks adds. “Once it’s installed at that recommended thickness, you’re set.”

FIXING A FLOODED PATH In March 2017, Porous Pave XL was used to repair a flooded walking path at the Nature Discovery Center in Bellaire, Texas. Rainstorms would completely cover the impervious concrete pavers on the old path with four inches of water. Something had to be done to prevent this from happening repeatedly in the future.

MAINTENANCE MATTERS Unlike a traditional pavement, engineers say because of it’s rubber content, Porous Pave does not need yearly maintenance in the form of crack sealing or sealcoat applications and requires even less maintenance than a traditional permeable concrete or asphalt. “Every few months, you have to clean a permeable pavement with a street sweeper and take some measures to maintain the porosity,” Keith Brooks says. “With Porous Pave, periodically washing it off with water applied at low pressure from a garden hose is sufficient.” The product is typically put down in a 1-1/2-in. application for pedestrian or bike trails, but the company recommends thicker sections up to 2-in. for applications where there will be vehicle traffic. “If there is traffic on the product where wheels are turning over it, you can sometimes see flaking after a few years,” Brooks says. “That is the flaking of the rubber surface that’s dislodging from the binder. When that happens, contractors can order some of the original binder, thin it out and roll it on to the pavement with a paint roller or overspray it with an airless sprayer.” However, in pedestrian applications, Brooks says it would be 10-15 years before a maintenance event like this would be required. In fact, a recent study found that only three of 13 trails that have been in place for 10 years needed this resealing.

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FLATWORK AND SLABS

Rainstorms at the Nature Discovery Center had completely covered the impervious concrete pavers on the old path with four inches of water and something had to be done to prevent this from happening again in the future.

“Flooding made our paver path unsafe and unusable,” Henry Owen, executive director at the Nature Discovery Center says. “The necessity of building a new permeable path gave us the opportunity to re-design it with more naturalistic curves, winding between four distinct habitat areas.” The Nature Discovery Center and the contractor, Piper Whitney Construction, Houston, Texas, considered several permeable paving options. Stormwater infiltration performance, cost, protecting the landscape during construction

and appearance were all important considerations. “Our site was once a pecan orchard,” Owen says. “We have 80-90-year-old pecan trees to protect. We discovered that with Porous Pave, there was no need for big trucks or heavy equipment, and the extent and depth of the required excavation were minimal. “Porous Pave pours in place, making it easy to shape the path’s curves. The color we chose complements the granite trails in other parts of the nature park. The installation was relatively non-intrusive and the

path is now usable and safe right after it rains.” Once the pavement selection was made, Piper Whitney began work. The project began with a day of excavating out the old pavers and getting the site at a higher grade. The company then installed a nylon fabric that water flows through but traps dirt or silt from entering. They then installed the layer of open-graded crushed stone that also allows water to flow through it easily. Next, the crew obtained the Porous Pave product from their dealer, GeoSolutions, Inc., and was ready for installation. “With Porous Pave, you don’t have a big cement truck show up to the jobsite,” Michael Bratton, owner of Piper Whitney Construction says. “You mix the product onsite and immediately put it into wheelbarrows where it’s dumped and installed by hand.” Bratton says you have about 30 minutes after mixing the product to work with it before it starts to set up. “We’re constantly mixing,” Bratton adds. “By the time the crew has bull floated and troweled one wheelbarrow of product down, they’re ready to head back for more mix. We usually have six to seven guys on site, and that’s just to keep them from getting tired from running wheelbarrows all over.” Crews installing Porous Pave can expect to use many of the same installation items a specialty concrete contractor would use, specifically shovels, bull floats, trowels and a mortar mixer. On the Nature Discovery Center Trail, Bratton says the installation on the site was a bit limited where they could move and position the mortar mixer along the five-ft.-wide path without damaging plants growing along the sides. “It was a little fatiguing for workers walking back and forth to the mixer with a wheelbarrow over the 600 ft. length of the job,” Bratton adds. Bratton says even though installation may seem more intensive, if you have a few mortar mixers on site, you

18 Concrete Contractor | January 2018 | www.forconstructionpros.com/concrete

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FLATWORK AND SLABS can get a lot done in a day. “You’d be surprised how fast you can lay down the product when you don’t need to screed or compact it,” he says. “I’ve seen several thousand square feet of this product put down in a day by hand.” Piper Whitney Construction was able to install 2,500 Sq. ft. of Porous Pave XL on this project in just under two days.

WATER WORKS Keith Brooks says while the cost of the Porous Pave would be more than a typical asphalt pavement installation, citing anywhere from $10-$15 per square foot to install, the cost benefits could outweigh the challenges associated with building stormwater holding areas. “When you install a concrete parking lot, that area becomes impermeable land. When I have impermeable land, I can’t discharge stormwater runoff during a rain event to the existing storm sewer. I either have to build a detention pond or put an underground storage tank in to meter that water out. “When you use a permeable system like Porous Pave, you get to take a substantial reduction in the amount of stormwater holding you need to provide with your project, many times eliminating the need for the construction of a detention pond, helping to offset some of the cost of the more expensive permeable pavement,” Brooks says. “More than anything, that’s what drives contractors to install a permeable system, especially in a parking lot application.” In addition to managing stormwater for erosion control and pollution, many property managers are starting to make requirements that a contractor is environmentally conscious and Porous Pave is just that. For every thousand square feet of Porous Pave that is put down, 300 tires are diverted from the waste stream.

A NICHE BUSINESS Since 1989, Bratton has operated a thriving swimming pool construction business in the Houston area. “This area has very bad soil with a lot of clay, so we started using permeable pavement wherever possible around the pools,” he says. From there, Bratton was looking for another type of business to get in to that he was familiar with and which aligned with his sustainability ideals. He set up a separate specialty company, installing only permeable pavement and “green paving solutions,” forgoing any asphalt or concrete installation. “We want to make money while providing a needed service with this permeable niche,” Bratton says. “Cities across the country now require permeable pavement, and it’s only growing. We’re getting in on it when it’s new and when there’s not a lot of competition with companies that specialize in this service.” And because the color of the rubber chips determines the color of Porous Pave, it can be customized for

color preference instead of just black or gray, like asphalt or concrete. Bratton says his customers really like this option, especially the red fire lanes that are attractive and able to absorb both the weight and the water loads of the ladder trucks. “As a company, we wanted to do something that would outlive us with these sustainable solutions,” Bratton say. “With these materials, we’re able to provide a longer lasting surface for the customer to have a lifetime of use out of it. Sure it might cost more for them initially, but we’re finding that we’re having better customer relations with permeable pavement because they are happy with the product and are referring other companies to us for that same experience.” Water passes through the pervious surface of Porous Pave at a rate of 5,800 - 6,300 gallons per hour per square foot, allowing stormwater to percolate down through the base below. This also means that before installation, an open-graded stone is put down to help add water storage and protect the base from deterioration.

20 Concrete Contractor | January 2018 | www.forconstructionpros.com/concrete

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The Original & Patented Self-Cleaning Vacuum! TheOriginal Original&&Patented PatentedSelf-Cleaning Self-CleaningVacuum! Vacuum! The

ISYOUR YOUR IS IS YOUR DUST DUST COLLECTION COLLECTION DUST COLLECTION SOMEONE SOMEONE ELSE’S ELSE’S SOMEONE ELSE’S AFTERTHOUGHT AFTERTHOUGHT ? ? AFTERTHOUGHT ? For the big companies that sell everything from concrete grinders to weed trimmers, a dust collector isgrinders just anto to ForFor the the bigbig companies companies that that sellsell everything everything from from concrete concrete grinders weed weed trimmers, trimmers, a dust a dust vacuum vacuum is is just just anamongst an afterthought, afterthought, another another SKU SKU amongst amongst afterthought, another SKU thousands. Another thousands thousands made made in ainfar a far offoff land. land. Another Another up-sell up-sell forfor the bottom bottom lineline so so they they upsell for the bottom line so they can bethean even bigger cancan bebe anan even even bigger bigger company. company. ButBut what what level level of importance of importance dodo they they place place HowHow concerned about onon thecompany. the performance? performance? How much much R &Rare D& really Dthey really goes goes intoits into it performance? and it and what what is the is the level level of of concern concern for for protecting protecting your your health? health? How much R&D is going into making it the best for you? At At Pulse-Bac Pulse-Bac ourour business business is is dust dust collection, collection, period. period. OurOur engineers engineers At Pulse-Bac our business isbest dust collection, period. work work to to find find innovations innovations that that deliver deliver thethe best performance, performance, reliability reliability andand Our engineers work to find with innovations to&give you better jobsite jobsite safety, safety, keeping keeping you you compliant compliant with OSHA, OSHA, EPA, EPA, NIOSH & NIOSH regulations. regulations. Pulse-Bac Pulse-Bac equipment equipment is manufactured is manufactured in Tulsa, in Tulsa, OKOK bygives by a dedicated a dedicated production production performance and our production team you the team team that that delivers delivers thethe American American Built Built quality quality youyou deserve. deserve.

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DUO Handset Formwork System Simple. Lightweight. Versatile.

Simple. DUO panels are clamped together intuitively in seconds without the need of any tools. Lightweight. DUO is a true handset system, weighing only 4 lbs/ft2 with standard panel sizes at about 3 ft x 41/2 ft, it is specifically designed to be handled without the need for a crane. Versatile. DUO panels can be used as wall, column and slab formwork.

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PRODUCTS

World of Concrete

PREVIEW

A compilation of products from scheduled exhibiting companies. Crete-Lease Bio-Tru ALLXtra with Poly-Release from Cresset

Curb Roller

The Curb Roller, a 160-lb roller screed for curbs, meets the needs of small to large sized contractors by offering relief from hand forming without the high price of machines. It uses the vibrations inherent in its operation to ensure that sufficient “fat” is worked into the concrete to eliminate voids. • Power provided by a hydraulic source such as a skid steer, excavator or power pack • Adjustable guide ring runs on the inside of forms to ensure proper alignment • Offers accurate pouring and hydraulic drive with variable speeds • Comes with one of our standard drum profiles • Custom drum profiles can be made to fit almost any project ForConstructionPros.com/10085978 World of Concrete 2018 Booth #O31073

Crete-Lease Bio-Tru ALL-Xtra with Poly-Release from Cresset has earned the U.S. Department of Agriculture Biobased Product certification - a required certification for contractors working on federally funded construction projects. One of the first architectural quality biobased form release agents to receive this certification, Cresset’s environmentallyfriendly, sustainable form release agent for concrete forms is vegetable-based with a very low VOC rating of 5g/L, non-staining, high performance and breaks cleanly from all form types delivering high-impact visual results for architectural surfaces. ForConstructionPros.com/12281692 World of Concrete 2018 Booth #N1157

DAY1 from Solomon Colors

PE85 Polyurea Elastomer Joint and Crack Filler

HT-PE85 is a self-leveling, 100% solids polyurea elastomer joint and crack filler from Hi-Tech Systems. • Two-component, 1:1 ratio • Designed for concrete with low to medium thermal cycling • Cures rapidly and consistently in applications ranging from -20° F to 130° F • Tack free in 5 to 15 minutes • Can reopen to vehicle or foot traffic in 1 hour ForConstructionPros.com/10455682 World of Concrete 2018 Booth #S12545

DAY1 is a finishing aid that lubricates the surface for faster, easier finishing. DAY1 can extend workable time by 15 to 30 minutes, even under adverse conditions such as high wind, heat, or low humidity. DAY1 eliminates the need to add water to the surface which can be detrimental to the surface performance. • It can also be used to help finish shake on hardeners in low bleed water environments. • It has been shown to reduce surface evaporation, reducing curling and differential shrinkage. • It also has densification properties and reduces efflorescence in colored and standard concrete. ForConstructionPros.com/20977248 World of Concrete 2018 Booth #O41054

Oztec BP50a Backpack Vibrator

The BP50a backpack concrete vibrator now has CE Mark approval certifying it has met EU consumer safety requirements. The vibrator features a totally enclosed rotary throttle that prevents wet concrete from entering and clogging the throttle mechanism. • Will run steel and rubber vibrator heads up to 2 1/2 in. • Vibrator heads develop 12,000 vpm and never drop below 10,000 vpm • Standard Quick Disconnect “QD” system, Honda gasoline engines and “speed-up” transmission • Kill switch conveniently located on the handle ForConstructionPros.com/10082973 World of Concrete 2018 Booth #N2226

24 Concrete Contractor | January 2018 | www.forconstructionpros.com/concrete

Builder’s Paper from Trimaco

Economical kraft construction paper, in easy to handle rolls, is large enough for several projects. ForConstructionPros.com/12247097 World of Concrete 2018 Booth #XXXXXXX

SEARCH for more information online using the unique URL under each product.

GBPH25 Backpack Vibrator

• Runs all sizes of Denver’s vibrator heads up to 2 ½ in. in diameter • High-visibility safety colors on the frame and padding • Honda-approved application • Built for durability, safety and operator comfort ForConstructionPros.com/10087960 World of Concrete 2018 Booth #S13419

Collomix Xo Hand-held Mixers line

The Xo line of handheld concrete mixers offers an ergonomic design that allows users to stand upright when mixing concrete, mortar, plaster and grout. • Xo 1 HF is a 1.4 hp model with a 10-gal. mixing capacity • Xo4 HF is a 1.7 hp model with a 17-gal. mixing capacity • Xo6 HF is a 2.1 hp model with a 24-gal. mixing capacity • Xo Duo model has counter-rotating stirrers and can mix 24 gal. • Newly developed motors and gearboxes are specially aimed to handle the concrete jobsite • Choose from a variety of mixing paddles • Hexafix system allows users to change mixer paddle tool-free ForConstructionPros.com/10840686 World of Concrete 2018 Booth #S12745

EucoRepair V100 from Euclid Chemical

EucoRepair V100 is a vertical and overhead concrete repair mortar that satisfies the requirements of restoration contractors and engineers by combining ease of use with durability and structural strength. With an application thickness of up to four inches per lift and a final set in just 35 minutes, EucoRepair V100 provides both time and labor-savings. • Fiber and polymer reinforcement provides excellent bond to existing concrete, excellent freeze-thaw resistance, and contains a corrosion inhibitor. • Its creamy, putty-like consistency makes hand-pack application easy and allows shaving and detailing to match the shape and contours of the surrounding concrete. ForConstructionPros.com/12281719 World of Concrete 2018 Booth #S10338/#O40853

Jlin Multivibe MVPR100H

Rebar Cutter Replacement Blades from Fascut

The 30-lb. Multivibe MVPR100H is powered by a 1.6-hp Honda engine with a 35cc displacement. • Blade lengths up to 24 ft. • Option for single or two handles • .6-qt. tank capacity ForConstructionPros.com/12189542 World of Concrete 2018 Booth #O30619

Fascut Industries now makes replacement cutting blades for most makes and models of rebar cutters. • Made in U.S.A. with over 30 years of experience • Convenient on-line ordering at: www.rebarblades.com • Same day shipping ForConstructionPros.com/12273676 World of Concrete 2018 Booth #N2905

www.forconstructionpros.com/concrete | January 2018 | Concrete Contractor 25

PRODUCTS WerkMaster Colossos XT Propane

Line Dragon LD100 Concrete Placing System The updated, remote-controlled Line Dragon Concrete Placing System increases safety and reduces labor costs by replacing the need for workers to drag and manipulate the concrete pump line and placing boom. • Placer drags the end of the concrete delivery line and places the concrete while the Dragger is hooked 20 ft. back carrying excess line and keeping it out of the pouring area • Allows two men to handle 60 to 80 ft. of 4-in. hose or 40 to 50 ft. of 5-in. hose • 1,200-lb. system is light enough to place on decking, suspended rebar mesh and about • All-wheel steer and all-wheel drive allowing the machines to travel forward, backward, left right ForConstructionPros.com/11173291 World of Concrete 2018 Booth #C5703

Great for projects where power in not available, the 7-in-1 WerkMaster Colossos XT Propane surface preparation unit exceeds OSHA standards for indoor operation when removing thinset, epoxy, glue, paint, mastic and micro toppings. • Works on spalled or rained out concrete; runs wet or dry on concrete, stone, hardwood, terrazzo or VCT tile • Grinder, stripper, scarifier, buffer, burnisher, polisher and edger • Octi-Disc technoloyg with 8 counter rotating heads • 8-in. Ultra-Flex lug ‘N Go tooling system • Edges to within 1/8 in. of the wall • 31-hp Kawasaki motor with variable speed controls on the handle • EZ Bak tilt and adjustable, foldable handle • Dual action vacuum port • Weight: 765 lbs. • Footprint: 24 in. ForConstructionPros.com/11299150 World of Concrete 2018 Booth #O31149

GelMaxx Eco-QuickGel

GelMaxx ECO-QUICKgel is a super absorbent powder that works quickly to turn concrete slurry, or any liquid waste, into a dry material that is safe to dispose in any standard trash can. • Creates a hassle-free cleanup process • Can absorb up to 500 times its weight in liquid • EPA compliant • ECO-QUICKgel is able to treat wastewater for concrete grinding, polishing, cutting, coring, masonry and more ForConstructionPros.com/11173620 World of Concrete 2018 Booth #O31758

ET-HP Anchoring Adhesive

Plastic Chair Screed Support System

Spin Screed has introduced a new plastic chair screed support system that permits contractors to install flatter concrete faster. • The plastic chairs, set on rebar, and are used to support vertically, a narrow 2-inch tall steel bar instead of a pipe • The narrow steel bar leaves a small void in the concrete when it is removed, saving the time required to fill the void • Produces a flatter concrete surface ForConstructionPros.com/12003191 World of Concrete 2018 Booth #N2147

The Simpson Strong-Tie ET-HP anchoring adhesive is the latest product to receive “cracked concrete” recognition in compliance with ICC-ES AC308. It is a two-component, high-solids epoxy system for use as a high-strength, non-shrink anchor grouting material for threaded rod and rebar doweling into concrete and masonry. • ET-HP is code-listed under the current IBCR/IRCR for cracked and uncracked concrete per ICC-ES ESR-3372 and for masonry per IAPMO UES ER-241 • Suitable for use under static and seismic loading conditions in cracked and uncracked concrete • It can be used for horizontal, vertical and overhead applications ForConstructionPros.com/11577948 World of Concrete 2018 Booth #O30220

New Scanmaskin 650 Propane and 650 DSP Floor Grinders Available at Jon-Don Jon-Don, a distributor of equipment, announced the addition of two new concrete floor grinders: the Scan Combiflex 650 Propane and 650 DSP. The 650 Propane is an ideal choice for concrete surface prep work in environments with little to no access to external power. The 650 Propane can be wheeled onto a jobsite and started in just minutes. This unit offers productivity rates of 750–1,290 square feet per hour The 650 DSP features a built-in touch display that shows diamond tool wear, tool lifetime, machine speed ForConstructionPros.com/12185786 World of Concrete 2018 Booth #S11239/# O31439

26 Concrete Contractor | January 2018 | www.forconstructionpros.com/concrete

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PRODUCTS Makita’s New XSR01Z is the First Cordless 7 1/ 4-in. Circular Saw

The new 18V X2 LXT Lithium Ion (36V) Brushless Cordless Rear Handle 7- 1/4in. Circular Saw, model XSR01Z. It is the world’s first cordless rear-handle 7-1/4-in. circular saw powered by two 18V lithium-ion batteries. The XSR01Z cuts faster than both corded and leading brushless cordless saws when cutting 2x10 SPF. Run-time tests show 558 cross cuts of 2x4 SPF and up to 291 cross cuts of 2x10 SPF with two fully-charged 18V LXT 5.0 amp-hour batteries. ForConstructionPros.com/12295652 World of Concrete 2018 Booth #O30135

Ligchine Starts Building New ScreedSaver MAX PRO Concrete Boom Screed

Ligchine International, the world’s leader in boom operated concrete screed machines, has launched production of their newest boom operated screed for 2017: the ScreedSaver MAX PRO. Following the success of the last year’s release of the ScreedSaver BOSS 240, Ligchine International developed this new large line screed that was revealed at World of Concrete 2017. The ScreedSaver MAX PRO features a 12.5’ screed head combined with a 16’ boom reach capable of screeding 200 sq. ft. per screed pass. Other features include: ForConstructionPros.com/20858205 World of Concrete 2018 Booth #O32126

Atlas Copco R TEX Breaker

Atlas Copco’s R TEX pneumatic breaker offers rental centers and contractors a cost effective and powerful solution for a variety of demolition projects. The R TEX requires just 37 cfm to operate, about 50 percent less air energy than conventional breakers in the same weight class. This gives contractors the option to run multiple breakers off of a compact air compressor, resulting in greater efficiency and a high return on investment. Contractors will notice the R TEX difference after one use. Since the R TEX air consumption is essentially cut in half, contractors are able to run two 60-pound R TEX breakers off a 90-cfm compressor. ForConstructionPros.com/20978532 World of Concrete 2018 Booth #C7347

Allen HP205 Riding Trowel

Metzger/McGuire’s Edge-Pro 80

Edge-Pro 80 is Metzger/McGuire’s newest addition to its line of semi-rigid concrete floor joint fillers. Edge-Pro 80 is a revolutionary new polyurea formula designed specifically to meet the challenges created by fast track construction schedules. The product is moisture tolerant and finishes flusher than most polyurea fillers used in stained and polished retail concrete floors today. • Packaged in both 600 ml dual cartridge convenience kits and 10 gallon kits. • Available in 13 standard colors. ForConstructionPros.com/12252525 World of Concrete 2018 Booth #S11107

The HP205 is a high-performance ride-on power trowel that provides an alternative to diesel in the 10-ft. rider class. It utilizes twin 37-hp Kohler EFI gasoline engines along with torque converter clutches that produce optimal low speed torque for float panning (117.6-in. panning path width), as well as high rotor speed for burnishing concrete. Two 6-gal. fuel tanks provide extended and equal run time for each engine. Two 57.6-in.-diameter, six-blade non-overlapping rotors offer rotor speeds from 45 to 180 rpm. The mechanical drive unit also has power steering controls. Other features include an electric-powered spray system for retardant application, cruise control for ease of operation, a raised operator platform, six LED lights and a single-point lifting hook under the seat. Brochure: ForConstructionPros.com/12293030 ForConstructionPros.com/12293021 World of Concrete 2018 Booth #O31840

Importance of Dust Suppression

In recent years, the concrete industry has seen an increased emphasis on concrete dust suppression and containment, both for worker safety and jobsite cleanliness. OSHA’s new regulations for the contractor, demanding greater dust collection on the jobsite. In May 2013, OSHA issued a proposed rule for crystalline silica, which includes revised PEL limits. It will become essential for contractors to outfit tools and equipment with dust containment devices, like shrouds and vacuums, both to control the level of airborne dust that is harmful to breathe and to reduce the labor of cleaning up dust as it settles. ForConstructionPros.com/12322342 World of Concrete 2018 Booth #C4537/#S11726

28 Concrete Contractor | January 2018 | www.forconstructionpros.com/concrete

DigiRoller Plus III Measuring Wheel from Calculated Industries

Calculated Industries introduces its newly-redesigned model of its DigiRoller measuring device, the DigiRoller Plus III. • Measures lengths, widths and heights in either U.S. or metric units • Calculates areas, volumes, perimeters and more • Easy-to-use (and read) handle-mounted controls with a 7-digit back lit display • Gear drive is sealed for better protection • Center line design gives it good balance and 99.5% accuracy • Kickstand for when it’s parked • Comes with a backpack/carrying case, 9-volt battery, reflective safety tape and a wrist lanyard ForConstructionPros.com/12273186 World of Concrete 2018 Booth #C4033

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DUO Fiber Reinforced Polymer Formwork System

DUO is a three-in-one lightweight fiber reinforced polymer formwork system that can be used to form walls, slabs and columns. • Engineered plastic achieves strength through fiber reinforcements • Allows a permissible concrete pressure of 1,050 sf for walls and 1,650 sf for columns • Panels connect using a red coupler that resembles a door handle • Conveniently shaped standard panel sizes of about 3 ft. by 4.5 ft. ForConstructionPros.com/12314803 World of Concrete 2018 Booth #O30944

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Terrco Model 3100LP-K

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www.forconstructionpros.com/concrete | January 2018 | Concrete Contractor 29

PRODUCTS Lackmond Products, Inc. Introduces the Beast/ B+BTec Core Drills, Rigs and Core Bits

Lackmond Products, Inc. a supplier of diamond tools, carbide tools and equipment recently entered into a joint venture with BB+Tec, a European manufacturer in the drilling and fastening market since 1969, to market and sell their core drills and rigs, core bits, rail saws and manual tile cutters in North America. The new equipment will be marketed under the under the Beast and B+BTec brands. • Manufactured in Europe and made with the highest quality raw materials utilizing the most advanced manufacturing technology • The BCR130/5BG is a hand held core drill with a back-grip making it ideal for drilling vertical holes. • The BCR130/5MG is a hand held core drill with a mid-grip which provides the operator comfort when drilling horizontal holes. • The BCR300/12 is excellent for drilling conduit holes. ForConstructionPros.com/20860562 World of Concrete 2018 Booth #C4565

ASL Machines

ASL Machines USA specializes in producing high-standard floor grinders, polishers and surface preparation products. ASL Machines USA distributes machines throughout the United States and international markets. According to the company, they offer the highest quality machines, best technical support, and industry leading service to each customer. . ForConstructionPros.com/12281016 World of Concrete 2018 Booth #O30974

Brokk 500 Demolition Robot

The 11,464-lb. Brokk 500 delivers 1,086 ft.-lbs. with each blow of the 1,510-lb. Atlas Copco SB 702 hydraulic breaker. • Three-part arm system reaches 24.3 ft. vertically and 23 ft. horizontally • SmartPower intelligent electrical system maximizes power output based on environmental and operating factors • Includes a strengthened machine design, reinforced casted details and headlight protections • Daily and weekly maintenance can be completed without lifting the covers of the machine ForConstructionPros.com/12317464 World of Concrete 2018 Booth #C4319

Multiquip BPX Backpack Concrete Vibrator Motor

Weighing only 31 lbs., the BPX is a flexible shaft concrete vibrator for applications such as masonry block fill, footings and slab on grade pours. • Ergonomic frame provides multiple adjustments to reduce operator fatigue and features breathable materials for enhanced comfort • 2.1-hp Honda gasoline engine provides easy starting and reliability • Throttle control and start/stop functions located on the shoulder straps for convenience • Fully interchangeable with company’s flexible shaft line ForConstructionPros.com/12296300 World of Concrete 2018 Booth #C4802/#O31632

Trinic Pre-blended GFRC Products

Trinic is very excited to announce the release of the company’s complete line of Pre-blended GFRC products Including a unique ECC/ SCC version with even the fiber included. Thanks to a unique blend of Trinic’s all powdered specialty admixes and Owens Corning HD fiber the company has created a true just add water, simple to use mix that allows contractors to cast GFRC like wetcast concrete without the risk of fibers showing. Trinic is also offering a facecoat and backer coat complete preblended mixes for your convenience. ForConstructionPros.com/20977042

Putzmeister 47Z Truckmounted Concrete Boom Pump

The 47Z-Meter concrete boom pump features a new design for its pedestal and five-section boom for increased maneuverability, reduced overall weight and a more user-friendly design. • Boom provides a reach of 134 ft. 10 in. horizontal and 151 ft. 3 in. vertical • Gross vehicle weight reduced to less than 70,000 lbs. • Outrigger leg improvements include four identical screwed-on support cylinders with maintenance-free leg bolts ForConstructionPros.com/12275398 World of Concrete 2018 Booth #C5726

30 Concrete Contractor | January 2018 | www.forconstructionpros.com/concrete

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Doesnâ&#x20AC;&#x2122;t Peel Off Like Acrylic Stain ForConstructionPros.com/12280029

800-910-3120 endurableproducts.com

PRODUCTS Silencure DOT Concrete Curing & Sealing

The Tailgater Runyon Surface Prep’s New Tooling Line

Runyon Surface Prep designed its new Tooling Line with the contractor in mind. In building this line, we went to end-users and asked what they’d like to see if we developed our own tools. Overwhelming Feedback: the ability to identify tools easily, in regards to grit and bond. We’ve accomplished both of these with our new line, along with being high quality, high performance tools. Line includes metalbond tools, copper transitionals, resin pucks, diamond impregnated pads and wet or dry hand polishing pads. ForConstructionPros.com/20982951 World of Concrete 2018 Booth #S13039

Ameripolish ColorJuice Extreme

Ameripolish ColorJuice - Extreme is our ColorJuice 3D reformulated to give you a stronger, more vibrant, and longer lasting color with the same easy application you already know how to use. Turn plain, old, and boring broom finished concrete into illustrious pieces of art. ColorJuice Extreme can be used in horizontal and vertical applications. ColorJuice is ideal for patios, driveways, sidewalks, and pool decks, but can also be used in interior projects like garages. In addition to ColorJuice Extreme the company is releasing a brand new sealer that will have a higher sheen than any other Ameripolish exterior sealer, as well as reformulating the company’s old X-Link WL. ColorJuice Extreme will be released at the 2018 World of Concrete, stop by at booth 040745 to learn more about ColorJuice. ForConstructionPros.com/20982977 World of Concrete 2018 Booth #O40745

The Tailgater is a revolutionary chute attachment and the easiest way to pour concrete. It’s the perfect concrete funnel with a 360 degree rotating base, it always stays above what you’re pouring into. Sold with multiple funneling plates to meet all your different pouring needs. Just drop in the funneling plate of your choice to fit your pour. You can use elephant trunk plates, skinny wall plate, and even a block filling plate. Very easy to use and best of all, it quickly attaches to any truck, front or rear discharge even volumetrics. Mix that with its quick vertical adjustment and you have the most functional user friendly chute attachment in the world. ForConstructionPros.com/20974727 World of Concrete 2018 Booth #N1162

ChemMasters, Inc. has announced the introduction of Silencure DOT, a single-step white pigmented wax emulsion curing compound with integral penetrating silane sealer. Silencure DOT is formulated to meet stringent state Department of Transportation specifications for curing new highway pavement, with long-term silane protection from damage caused by freeze/thaw cycles and deicing chemicals. • Silencure DOT cures concrete to ASTM C309 standards. • Its white pigmentation provides a minimum 65% light reflectance to keep concrete cool as it cures, while integral silane meets most state DOT requirements for reduction of water and chloride ion penetration per NCHRP Report Series II & Series IV. • Replaces time consuming, costly process of separate curing, removal and sealing steps associated with placement and sealing of new highways. ForConstructionPros.com/20976001 World of Concrete 2018 Booth #S11851

Jiffy Mixer Co. Inc Industrial/Commercial Mixer

Jiffy Mixer Co. Inc is an all purpose, heavy duty, extremely efficient Industrial/Commercial mixer. It’s designed to quickly and thoroughly mix dense and viscous substances in an open container. It eliminates waste and unwanted aeration of materials in addition to cutting mixing time up to 90% • Made of Stainless Steel 304, Jiffy Mixer’s patented construction and design is for mixing not just stirring. • It has two sets of specially welded blades, one horizontal the other vertical. The vertical ones keep the mixing action between them, the horizontal ones employ an exclusive hydraulic-flow principle that prevents sucking air. • Horizontal blades pull high density materials up from the bottom while forcing the low viscosity solvents down. ForConstructionPros.com/20982756 World of Concrete 2018 Booth #S13207

AKHL1260E & AKHL1260EX PowerLite 500 PSI Compressors Max USA’s AKHL1260E and AKHL1260EX PowerLite 500 psi compressors feature an inverter circuit that adjusts the rpm to extract maximum performance at different voltage levels. • AKHL1260E has two tanks; AKHL1260EX has five tanks • 4 air outlets standard (two for high pressure tools and two for regular 100 psi pressure tools) • Start up in cold weather and operate under poor electric supply condidtions • Built-in LED light indicator system identifies issues ForConstructionPros.com/20981528 World of Concrete 2018 Booth #N2005/#O32039

32 Concrete Contractor | January 2018 | www.forconstructionpros.com/concrete

ED HE

A H S O PLIANT COM

FILT PA

TION RA

Enviro Klean DriKlean is a gentle but powerful rinseless cleaning solution designed for interior spaces where traditional liquid cleaners can’t go. In an easy-to-apply formula via spray, roller or brush, DriKlean safely removes dust, soot, oils and other surface soiling from limestone, sandstone, marble, travertine, plaster, terra cotta, concrete, mortar or brick. The cleaner and soiling easily peels off after drying. • DriKlean is also free of natural rubber latex, eliminating allergy concerns for users. • The new product is a perfect solution for interior restoration applications where rinsing isn’t practical. • DriKlean is also low-toxicity and low-odor. ForConstructionPros.com/20979123 World of Concrete 2018 Booth #S11207

C E R TI

PROSOCO Introduces Peelable Masonry Cleaner

Introducing the LP-250 Dust Extractor Richway MP-BT10G Mixing and Pumping Machine for Gypsum

Richway Industries introduces their new MP-BT10G. Designed for mixing and pumping grouts and mortars, the BT10G is especially well suited for mixing and pumping gypsum flooring materials. With its groundbreaking digital control and automated operation, the BT10G can reduce the number of operators typically needed for floor topping applications. The automated water batching system can be programmed down to the tenth of a gallon ForConstructionPros.com/20984418 World of Concrete Booth #N1937

• OSHA Silica Dust Standard Compliant HEPA Certified Industrial • Full-Unit Pulse Vacuum • 3-Stage Pre-Separation System • Powerful 110V High Pressure Motor • Provides Up To 250 CFM at the Tool • Low profile design is only 44 inches tall

World of Concrete BOOTH S13829 Founded in 1993, Oneida Air Systems manufactures industry-leading cyclonic dust collection systems. With approximately 40 patents in the US and Europe, OAS is an innovator and American manufacturer that prides itself on excellence in dust collection.

The Leader In Dust Collection • oneida-air.com ForConstructionPros.com/10756334

www.forconstructionpros.com/concrete | January 2018 | Concrete Contractor 33

PRODUCTS The Pulse-Bac 1250

The Pulse-Bac 1250 offers a large array of power and collection options including a 20 Gallon Tank, Longopac Bagger and 55 Gallon Drum. Designed to capture dust generated by surface preparation equipment, power tools and for job site cleanup, the 1000 series is ideal for work involving dust from concrete and many other materials. Used by professionals worldwide, the 1250 series vacuums are a great fit for many applications. Compliant with OSHA’s

Silica Dust Rule. ForConstructionPros.com/20983501 World of Concrete 2018 Booth #S12150

Bobcat Pallet Fork Frame

This pallet fork frame features an integrated walk-through design for easier operator entry and exit to and from the loader cab. • Standard-duty, heavy-duty and severe-duty models with 2,500-, 4,000- and 5,500-lb. capacities • Pallet forks available in 42- and 48-in. lengths, and bale forks available in a 40.8-in. length • Open carriage design provides optimal visibility to the tines when picking and placing materials • Reinforced brick-guard helps protect and secure the load while in use • Center guard available ForConstructionPros.com/20982960 World of Concrete 2018 Booth #C5873

LAVINA-X Series of Concrete Dust Extractors

The new LAVINA-X series of concrete dust extractors, all manufactured by Superabrasive, are loaded with new features to provide contractors with a more efficient dust extraction solution for a safer work environment. Includes a propane and 4 electric models to suit different size grinders and applications. All models are equipped with Hepa filters (H13) with efficiency 99.99% at 0.3 microns, and fully automatic jet pulse filter cleaning system (except V20-X). Larger models include adjustable filter cleaning interval for grinding and polishing. ForConstructionPros.com/20984274 World of Concrete 2018 Booth #S10539/# O31353

ForConstructionPros.com/10303328

34 Concrete Contractor | January 2018 | www.forconstructionpros.com/concrete

Five Star Products, Inc. Introduces Hybrid Grout

Five Star Products has engineered a versatile grout material for supporting machinery and applications requiring precision alignment. This cement-based, nonmetallic, non-shrink grout offers superior compressive strengths that rival epoxy-based grouts without the added expense. Formulated with Air Release Technology to increase the durability of the hardened concrete, it offers a 95% effective bearing area (EBA), meaning less voids and a better bond. The smooth consistency of Hybrid Grout results in optimal flowability for both pumping or pours. • Performs impressively as a multi-purpose product over a wide temperature range. ForConstructionPros.com/20985297 World of Concrete 2018 Booth #S11439

Oneida Air Systems’ New LP-250

Oneida Air Systems’ new LP-250 is an industrial, Full-Unit HEPA certified pulse vacuum with an internal cyclonic separation system. Its powerful 110V high-pressure motor provides ample 250 CFM dust extraction for concrete power tools, containing the dust within a disposable high capacity liner bag. • Dust is pre-filtered through a unique triple separation system, significantly lengthening the time between filter cleanings. • LP-250 includes an internal Rapid Pulse Filter Cleaner that seals and reverses airflow within the vacuum. ForConstructionPros.com/20985805 World of Concrete 2018 Booth #S13829

Bontique Antiquing Agent Enhances Concrete Products

Bon has added a new easyto-use “antiquing” concrete coloring product that was developed for use on preexisting textured concrete projects. With BonTique Liquid Antiquing Agent it is possible to add a new and varied color layer to better enhance the overall look of the surface. BonTique Liquid Antiquing Agent contains no VOC content and requires no messy clean up. • BonTique Liquid Antiquing Agent is available in six color concentrates. • The material must be mixed with water prior to use at a mix ratio of 1 gallon water to 6 ounces of material. • BonTique Liquid Antiquing Agent can be applied by pouring out or spraying on to use as a secondary color or highlight. ForConstructionPros.com/20984393 World of Concrete 2018 Booth #S11407

See you at World of Concrete 2018 at booth C4319.

Distributed by:

Brokk Inc. | Monroe WA | 1-360-794-1277 | info@brokkinc.com | www.brokk.com ForConstructionPros.com/10072268

www.forconstructionpros.com/concrete | January 2018 | Concrete Contractor 35

PRODUCTS Predict Relative Humidity in Concrete with Service Temperature Correction Table

Wagner Meters is proud to share a new tool developed especially for contractors, that enables them to predict the relative humidity (RH) of a concrete floor slab at service conditions – even before those service conditions are met. The Service Temperature Correction Table is a valuable, scientifically sound predictive tool developed by CTLGroup.It’s now being made available for contractors and others to use free of charge. ForConstructionPros.com/12117183 World of Concrete 2018 Booth #S13431

ForConstructionPros.com/10073869

Booth # O31254

Solomon Colors Concrete Dimensions Reusable Stencils

Solomon Colors explores new depths of decorative concrete with Concrete Dimensions reusable stencils. Embed the specially designed urethane Concrete Dimensions tools in fresh concrete for beautifully crisp medallions and borders. Concrete Dimensions works well with exposed aggregate finishes, texture skins, and flatwork. The durable, flexible urethane means Concrete Dimensions can be removed, rolled up, and reused. Concrete Dimensions will be previewed at World of Concrete 2018 with a limited catalog of designs. ForConstructionPros.com/20985614 World of Concrete 2018 Booth #O41054

Aquajet Introduces Powerful Aqua Cutter 710V for Heavy-Duty Concrete Removal

(877) 958-5732

www.xtremepolishingsystems.com

ForConstructionPros.com/10075355

Aquajet Systems AB, a global leader in hydrodemolition machine manufacturing, introduces its farthest-reaching unit, the Aqua Cutter 710V hydrodemolition robot. It’s the largest of its kind and offers exceptional horizontal, vertical and overhead reach — as high as 23 feet. The 710V comes equipped with Aquajet’s hallmark ceramic nozzles that last as much as 79 percent longer than standard steel versions. Its design makes it suitable for a wide variety of concrete removal tasks, such as renovation and bridge and road repair. • The 5,070-pound (2,300-kilogram) Aqua Cutter 710V uses 14,500- to 40,000-psi water jets to remove as much as 35 cubic feet (1 cubic meter) per hour of concrete. ForConstructionPros.com/20986394 World of Concrete 2018 Booth #C4319

36 Concrete Contractor | January 2018 | www.forconstructionpros.com/concrete

LEADERS OF HEPA DUST EXTRACTION SYSTEMS

FEATURES:

JET PULSE for Pre filter Cleaning without opening machine HEPA FILTERS Individually tested and certifier 99.99@0.3 micron u LONGOPAC BAGGING SYSTEM that controls dust when changing bagsno can to dump or bag to remove u u

BENEFITS:

SAFER: Pullman Ermator’s people and products will help you comply with new safety regulations u PRODUCTIVE: The highest waterlift and CFM Ratio to pick up dust from surface u QUALITY: 50 Years experience in building the best extractors backed by a 3 year warranty u OSHA READY: HEPA’s Prefilters with mechanical filter cleaning u

ForConstructionPros.com/10076052

PRODUCTS Briggs & Stratton Commercial Series V-Twin Engines This upgraded and expanded line of Commercial Series V-Twin engines includes nine models ranging from 16 to 27 gross hp and designed for light-duty commercial applications. • Integrated Cyclonic System offers optimal air handling to help engines stand up to demanding, high-debris applications • Rotating debris-chopping screen cuts debris into smaller pieces while a robust fan forces debris particles down and away from the engine • Series of baffles and an ejector chute prevent dirt and large debris from reaching the air cleaner housing • Large cyclonic air cleaner filter lasts for 250 hours of operation and requires no tools to replace ForConstructionPros.com/20982273 World of Concrete 2018 Booth #O31421

The HTC SUPERPREP Tool Series

Simpler, more effective and especially designed for floor prep – these were the bywords in producing the new HTC SUPERPREP tool series. The tools have been specifically developed for the coarsest floor grinding jobs, when thick coatings are to be removed or floors leveled. Special focus has been put on making work go faster through tools with exceptionally high grinding capacity. At the same time, improved service life for the tools is also assured, which means improved profitability. • In common for all 24 tools in the new series is the new green color and the easy method for making the right choice: the optimal tool is easily identified using a simple visual guide. www.forconstructionpros. com/20977257 World of Concrete 2018 Booth #O31130

New Schwing S 38 SX Has Unique 5-Section Boom

The S 38 SX with five-section boom offers added articulation on the working side of the boom for faster deployment and the ability to snake the end hose deep into decks. • Boom provides 106 ft. 11 in. of horizontal and 122 ft. 4 in. of vertical reach • Open-loop, twin-cylinder hydraulic pump offered in two sizes with output up to 216 cu. yds. per hour • Super X-style front outriggers can be deployed on one-side only for setup • Available in a three-axle configuration with cabover truck or four-axle version with conventional truck to meet federal bridge laws www.forconstructionpros.com/12276315 World of Concrete 2018 Booth #C5126

Diamatic BDC-3140LPP

Whether you need a light restoration or your floor needs more extensive repairs and grinding. Niagara has the equipment, tooling, training and know how to get the job done.

The Diamatic BDC-3140 LPP heavy-duty dust collection system is remarkably quiet and designed for multi-purpose use with medium to large grinding, polishing, scarifying and shotblast machines. The vertical profile is compact and offers great maneuverability with large wheels and two swiveling/ locking casters. The BDC-3140LPP features a 3 primary cartridge filters, Hepa filter and an automatic air pulse cleaning system to help contractors meet the new OSHA silica exposure standards. ForConstructionPros.com/20983555 World of Concrete 2018 Booth #S10515

Wacker Neuson TH627 GroundEngaging Telehandler Complete line of Superabrasive PCD’s, Diamonds & Polishing Pads Coatings, stains, repair materials, maintenance products, and DiamaPro UV Plus.

ForConstructionPros.com/11057498

The TH627 works like a wheel loader to dig and carry, a skid steer with a compact footprint capable of using multiple attachments and a telehandler with reach and place capability. • 18-ft. 7-in. lift height and 5,500-lb. lifting capacity • Load Management System (LMS) maximizes performance and minimizes tipping by automatically adjusting load position • Includes bucket and stacking/fork modes • 74-hp Kohler Tier 4 Final engine requires no diesel particulate filter or regeneration ForConstructionPros.com/20868021 World of Concrete 2018 Booth #O31806

38 Concrete Contractor | January 2018 | www.forconstructionpros.com/concrete

ForConstructionPros.com/12246700

We are Here to Help

DUST EXTRACTION SYSTEMS FOR ALL INDUSTRIES

Pullman Ermator and its team of experts from numerous industries are here to help. With its iComply program we can help the contractor through our distribution chain with OSHA compliance. “The tools that we need to protect workers are already out there. They’re available. They’re not prohibitively expensive, and they need to be implemented.” -Deven Johnson

Director of Training, Health and Safety for the Operative Plasterers’ and Cement Masons’ International Association

What is Silica? • Silica is quartz, and is found naturally in almost all rock, sand, soil, brick and concrete products • Respirable crystalline silica particles penetrate deep into the lungs causing lung disease • Silica exposure remains a serious threat to nearly 2 million U.S. working, including more than 100,000 workers in high risk jobs such as abrasive blasting, foundry work, stone-cutting, rock drilling, quarry work and tunneling

How do I Comply? • Exposure determination • Use Table 1 or Monitor exposure • Create a written exposure plan • Designate a competent person

• Provide medical surveillance • Provide proper training • Required recordkeeping • Use proper HEPA dust collection

Go to www.iComplysilica.com

To see a list of presentations to find one near you

How to Choose a HEPA Vacuum Important points of requirements • High quality HEPA filters that are tested and certified, with a rating of at least 99.99 at 0.3 micron • 25 CFM PER BLADE INCHES REQUIRED FOR HAND GRINDERS • High CFM & Water Lift for proper matching to equipment • Must have a mechanical filter cleaning method, contained allowing no dust to escape • Multi levels of filtration, that include a cyclonic chamber, prefilters, HEPA’s and pre-separators • Drop down bagging containment systems, no dust can or tray • Availability to attach tools for collection at the source • Wet and dry availability when needed ForConstructionPros.com/10076052

Xo 10 NC New Collomix Cordless Mixer 335 DHW & 535 DHW Hot Water Jetting Units

NLB’s 335 DHW and 535 DHW hot water pressure jetting units feature Triplex NLB pumps capable of 15 gpm at 3,500 psi for the 335 and 10 gpm at 4,950 psi for the 535. • Kubota v3600 66-hp engine • Industrial fluid head design • Internal gear driven power end • 12-volt DC 700,000 BTU burner • Direct drive eliminates PTO and PTO maintenance • Overhead mounted water tank • Filterless 75 Micron stainless steel inlet strainer • Unloader valve for single or dual lance use • Resetting pop off valve eliminates rupture discs • Stainless steel water tank with low water shutdown sensor ForConstructionPros.com/12285631 World of Concrete 2018 Booth #C7187

Wagman Debuts Propane-powered Rideon Polishing Machine

Wagman Metal Products Inc. a manufacturer of power trowel replacement blades, pans and innovative trowel attachments for scrubbing, stripping and polishing — introduces a new propanepowered trowel and polishing machine. The GHP LP230 is a highly maneuverable, versatile, compact ride-on polishing machine which can decrease production time with its ease of use. With a path of 30 x 63 inches, the GHP LP230 easily fits through a 32-inch doorway and into a pickup truck bed. • Compact size works in areas where larger ride-on machines will not fit. ForConstructionPros.com/12301118 World of Concrete 2018 Booth #S10904

Caterpillar Utility Vehicles

The 50-hp CUV82 gasoline-powered and 25-hp CUV102D diesel-powered utility vehicles feature a rugged steel cargo bed and offer 1,000-lb. total rear cargo capacity and 2,000-lb. towing capacity. • Four-wheel independent suspension system with a front sway bar to provide enhanced stability at full load • Top speeds up to 45 mph depending on model • Continuously variable transmission • Two-wheel, four-wheel or fourwheel drive/lock modes • Comfortably seat two riders sideby-side with ample leg, elbow and headroom forconstructionpros.com/20983143 World of Concrete 2018 Booth #C6061

Somero S-22EZ Laser Screed Machine

The S-22EZ Laser Screed machine has an EZ Clean Head that includes a rolled profile on the auger support beam and pivots 90° to make cleaning faster and easier. The unit offers 360° machine rotation, a 20-ft. telescopic boom, customized OASIS laser control system and Quick Grade Set. Integrated diagnostics and full-time, automatic valve calibration make operation simple and keep the machine operating at optimum levels. The optional Roller Plow enhances performance when placing challenging mixes. The optional Floor Levelness System monitors machine performance and alerts the operator of any issues in real time. ForConstructionPros.com/20980954 World of Concrete 2018 Booth #C5403

18 volts power block

New freedom on the construction site: Cordless mixing – at long last. State-of-the-art technology to suit professional requirements

www.collomixna.com World of Concrete booth #S12745 ForConstructionPros.com/10840732

www.forconstructionpros.com/concrete | January 2018 | Concrete Contractor 41

CONCRETE MATERIALS

By Elizabeth G. Burns, Klaus-Alexander Rieder, Joshua W. Curto, and Nathan Tregger

Will My Project Benefit from CONTROL FLOW CONCRETE? A new type of highly flowable concrete bridges the gap between conventional and self-consolidating concrete. A new concrete category, control flow concrete, recently emerged to bridge the gap between conventional and self-consolidating concrete. Like self-consolidating concrete, control flow concrete flows and places easily, without negatively impacting stability or segregation resistance. Photo Credit: GCP Applied Technologies

onventional concrete has been used as a building material since Joseph Aspdin invented Portland cement in 1824. It works just fine for many building projects since it’s easy to produce and to deliver to the jobsite. However, it’s not exactly an easy material to work with. Concrete requires a tremendous amount of labor (and heavy equipment) just to move, place and finish. With many

general contractors struggling to find help in a tight job market, they would certainly benefit from a concrete solution that would reduce the amount of labor needed. Self-consolidating concrete came about, in part, to address this problem. It has high passing ability and it’s also self-leveling. This reduces the labor involved with pumping and placing of concrete. However, self-consolidating concrete is expensive to produce because it requires a specialized

mix design with high powder contents and small coarse aggregates. And it doesn’t entirely solve the labor problem, because its sensitive mix requires extra quality control by the producer to minimize batch variability. A new concrete category, control flow concrete, recently emerged to bridge the gap between conventional and self-consolidating concrete. It offers many of the desirable characteristics of each type of concrete, without their respective negative aspect. Like self-consolidating concrete, control flow concrete flows and places easily, without negatively impacting stability or segregation resistance. It also can be placed with minimal vibration, which helps to cut costs. And as an added bonus, it doesn’t require extensive quality control to produce, so it eliminates some of the labor costs that come with self-consolidating concrete. Furthermore, control flow concrete is manufactured using conventional mix designs, with lower powder contents and larger coarse aggregates, further reducing material costs.

42 Concrete Contractor | January 2018 | www.forconstructionpros.com/concrete

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Bringing in generators or hiring electricians to wire up your 3-phase grinders is both time-consuming and expensive. You can save a bundle on your bottom line and boost your productivity with two great 230V, single-phase grinders from Scanmaskin. The Scan Combiﬂex 650 features a 26-inch grinding path, so it can easily handle large commercial jobs, while the 330 is your go-to unit for edge grinding. The shroud rotates in seconds, so you can switch easily between left- or right-side edgework.

SCAN COMBIFLEX 330 « Perfect for edge grinding right up next to a vertical surface « 13-inch grinding path « Productivity rates of 270–430 square feet per hour « 230V, single-phase

SCANMASKIN ADVANTAGES

« 250–750 RPM

« Superior engineering directs the torque of the machine at the ﬂoor—not at your hip

« Direct gear reduction system; holds 9 tools « Weighs 143 lbs

« Durable, all-steel construction—right down to the dust shroud

SCAN COMBIFLEX 650

« Belts rated for up to 5,000 hours

« Ideal for grinding on big jobs with large open areas

« Low-maintenance design

« 26-inch grinding path

« Low-vibration design

« Productivity rates of 645–970 square feet per hour « 230V, single-phase

Visit us at World of Concrete Booth #’s O31439 (outside) & S11239 (inside)

« 350–900 RPM « 3-head planetary drive system; holds 18 tools « Weighs 705 lbs

Scanmaskin machines are built to WORK, not to be worked on. Find out what else sets Scanmaskin machines apart at www.jondon.com/scanmaskin. ForConstructionPros.com/10925039

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Protect & Extend Service Life Protect and extend the life of concrete with Aqua-Blok. It penetrates deep to permanently enhance physical properties and improve waterproofing. The clear liquid primer purges unwanted chlorides; seals and densifies, blocks moisture, and resists chemicals. Choose from two Aqua-Blok formulations to cover the full range of pH levels commonly found in concrete.

Headquarters: 800.692.3502 West Coast: 310.631.6594 East Coast: 908.245.2808 Learn more at miracote.com

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Corrosion Mitigation For Concrete Products

MiraPrime Aqua-Blok XL Aqua-Block XL penetrates deep into the capillary structure of concrete and mortar to permanently enhance physical properties and the dynamics of waterproofing performance!

MiraPrime Aqua-Blok XLi Faster Acting Formula! Aqua-Blok XLi is ideal for concrete affected by ASR (Alkali Silica Reactivity), or exhibiting high porosity and moisture vapor emissivity. MiraPrime Conditioner MiraPrime Concrete Conditioner quickly boosts alkalinity well above a pH of 10 providing a catalyst to accelerate and enhance the consistency of the crystalline reaction process.

Material Performance Backed By Science

“The MiraPrime Aqua-Blok XL post-treatment was effective in reducing corrosion so that corrosion after treatment was substantially reduced at a 95% Confidence Limit as was crack length, and chloride ingress versus untreated slabs.” “MiraPrime Aqua-Blok XL is an effective topical treatment to reduce corrosion activity in reinforced concrete due to chloride ingress as determined by the U.S. Bureau of Reclamation M-82 (M0820000.714) Standard Protocol to Evaluate the Performance of Corrosion Mitigation Technologies in Concrete Repairs.” - Tourney Consulting Group

ForConstructionPros.com/10073923

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CONCRETE MATERIALS

CHOOSING THE RIGHT TYPE OF CONCRETE FOR THE JOB Before selecting the type of concrete for your project, it’s important to understand the flow characteristics of each, as well as the placement requirements of the project. CREATING CONTROL FLOW CONCRETE Good slump flow retention is necessary for transportation and placement of concrete. Superplasticizers can be used to disperse the cement particles and reduce the yield stress of the concrete. However, high doses of traditional superplasticizers can cause segregation. GCP Applied Technologies introduced CONCERA admixtures that produce segregation-resistant, high slump flow concretes using conventional mix designs. Using these admixtures allows for good slump flow, without having to use high doses of superplasticizers. This means that control flow concrete can be produced relatively inexpensively as compared to self-consolidating concrete. COMPRESSIVE STRENGTH Control flow concrete has compressive strength that is equivalent to conventional concrete. The flow properties come from the chemistry

of the admixture and not from water, so compressive strength is not negatively affected by the use of CONCERA™ admixtures. STATIC YIELD STRESS Static yield stress is the measure of the force required to start motion in concrete at rest. This information is helpful because the less effort required to move the concrete, the lower the physical strain on staff and equipment at the jobsite. As expected, conventional concrete has the highest static yield stress, meaning it requires the most force to start this type of concrete moving. Control flow concrete requires roughly two thirds less force to start control flow concrete moving. Self-consolidating concrete moves even more easily, requiring a small fraction of the force to start it moving from a resting state. BINGHAM YIELD STRESS Another important measurement is Bingham yield stress, which measures the effort required to stop concrete once it has been moving. It is useful to have concrete that will come to rest easily. Recent tests, show it is easier to begin the flow of control flow concrete compared

For many projects requiring highly flowable concrete, control flow concrete offers the best of both worlds: Concrete that’s easy to work with, but without high concrete production costs and quality control costs. Photo Credit: GCP Applied Technologies

to conventional concrete, and that control flow concrete stops flowing more easily than self-consolidating concrete. CONCLUSION Ultimately, control flow concrete shows considerable promise for reducing the tremendous physical effort—and associated labor costs—involved with using traditional concrete, without leaving concrete vulnerable to potential segregation. For many projects requiring highly flowable concrete, control flow concrete offers the best of both worlds: Concrete that’s easy to work with, but without high concrete production costs and quality control costs. CONCERA admixtures for the production of control flow concrete are now available from GCP Applied Technologies. Find out more about this new technology at concera. gcpat.com or by talking to your local ready-mix producer.

46 Concrete Contractor | January 2018 | www.forconstructionpros.com/concrete

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INTRODUCING THE

NEW CORNER TOOL

Manufactured by BORIDE Engineered Abrasives and made with Blue Star Diamond Technology™, the Blue Star Diamond Corner Tool is specifically designed as an accessory to the Easy Edge line to grind and polish those hard to reach areas. Works great on stairs, corners, door jambs and counter-tops too!

PRODUCT FEATURES • Aggressive grind with superb finish • Blends the corners to match the floor and edges • Long life and superior performance • Offered in grits 30, 50, 100, 200 and 400 • For wet grinding, or dry grinding on low speeds

BSDDiamond.com

800.662.0336 • TRAVERSE CITY, MI BSD products are proudly Made in the USA CONC0118_42-47_ConcMatls.indd 47

ForConstructionPros.com/11239670

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COVER STORY

By Joe Nasvik

Concrete is probably the most versatile material for making countertops. It can take any shape, be colored almost any color, have exposed aggregate that is either natural or man-made, be stained or dyed, diamond polished to a high shine or left in a more rough state. It can be cast-in-place or precasted in controlled settings. The opportunity to be creative is endless. Photo Credit: Joe Nasvik

CONCRETE COUNTERTOPS An examination of the current trends.

ne thought about marketing favorable concrete attitudes to residential homeowners is to promote the sale of concrete kitchen countertops. Though there is very little concrete involved, homeowners see it and use it every day. That can be either good or bad depending on the durability of the work; if a countertop is causing problems they will see that every day also. You might think countertops are in a safe environment for concrete but the reverse is true. They are regularly subjected to acid from vegetables, stains from food, efflorescence from water spillage, fat and oil attacks on sealers, scratches and heat from hot pots when they are placed on them. Contractors must be skilled and knowledgeable. Greg Hyde, the owner of Hyde Concrete in Annapolis, Md., sums it up by saying that being a concrete countertop contractor isn’t for the faint at heart. Still, when all goes

well countertops can be a creative expression, will perform as promised, and can encourage owners to want more concrete; a driveway, patio or a concrete home as the ultimate way to provide a safe environment and an energy efficient structure. CURRENT TRENDS People like concrete countertops for a variety of reasons. One advantage is that any shape can be created—if it can be formed it can be cast. Concrete countertops can also be integrally colored, stained or tinted with dyes. That said, many design professionals still choose to leave concrete its natural gray color. A current trend continues to be mixing concrete with colored glass aggregates or special natural aggregates. Countertops can be precast or cast-in-place (CIP) although most precast them under controlled conditions. Precast counters are almost always cast upside down to take on the finish of the form

underneath. Surfaces can be diamond polished to achieve very shiny surfaces, left with the finish provided by the form, or with diamond honed finishes of 100- or 200-grit that create a more lustrous finish. In the beginning years concrete countertops were reinforced with rebar but the current trend is to use structural fibers such as fiberglass, basalt or metallic—rebar being added to sensitive areas. Concrete mixes have changed also. There are many proprietary bagged products on the market but contractors also buy admixture packages to add to their own mixes. Polymers are also frequently added to retain water for curing, add flexural strength and improve density. WHAT CONTRACTORS ARE DOING Concrete Innovations. Charlie Griffasi, the owner of Concrete Innovations, located in Buffalo, New York, says he started out as a flatwork contractor, performing that

48 Concrete Contractor | January 2018 | www.forconstructionpros.com/concrete

Custom countertops such as this one are more costly because single use mold construction is needed. But they are in high demand in the high-end market. Photo Credit: Charlie Griffasi

work for 30 years. Then with his son Jason they started the International Concrete Polishing and Staining Conference (ICPSC). By 2006 they decided to get out of flatwork contracting and concentrate on diamond polishing floors. Reasoning that most concrete countertops were diamond polished, they decided to do that too. He says they do most of their marketing on the Internet which includes help from Jim Peterson’s Concrete Network website. Their business is all precast and they have a showroom in downtown Buffalo where customers can look at countertops and make selections. They use two different concrete mixes for their counters; lightweight concrete made from a prepackaged mix and GFRC concrete which they spray into their molds. Customers in Griffasi’s service area particularly like decorative affects such as adding special aggregates and exposing them by diamond polishing, applying dyes during the polishing cycle, and imbedding glass pucks in the work.

He says the most creative work they do is commercial bar tops. They seal their inside counters with Trinic’s H-12 urethane product. Cornerstone Decorative Concrete. Troy Lemon’s company is located in Fennville, Mich., located near the Lake Michigan coastline. He says that peoples desires change by the different regions he serves. “A national fixer-upper showed the installation of a rustic countertop, causing people to like the “rustic look”. One customer called me wanting that look and I achieved it with a CIP installation. I sprayed different colors of concrete into the form to achieve a worn type appearance.” Lemon has included fiber optic lighting in his countertops but that isn’t currently something customers want. They prefer clean and simple looks now. Most of his countertops are made with GFRC by adding chopped fiberglass into his mixes. His standard countertop thickness is &frac34; inches thick, showing 2 inches on the faces. Building

counters for high-end cottage owners on Lake Michigan is his current bread-and-butter business. Hyde Concrete. Greg Hyde says his company serves the Washington DC and Baltimore area. He says he constructed his first countertop over 10 years ago. Today it is a small part of his business but one that he wants to grow. So he is setting up a separate company to focus on this work. He is looking to develop product lines that can cast many units from the same molds and be sold at one time. He considers this custom work but thinks it is more profitable than doing a oneof-a-kind custom job that requires special forms. A goal is also to focus on being a precaster and leaving installation work to other contractors. Here is what people want in Hyde’s region: • “Waterfall” countertops and tables. This design calls for the top to make a right angle turn and extend to the floor, becoming leg support. • Fire features are a popular trend

www.forconstructionpros.com/concrete | January 2018 | Concrete Contractor 49

COVER STORY

Still a favorite with many designers are countertops cast the normal color of concrete. The contractor added interest by imbedding decorative stone and glass.

Even counter edges provide an opportunity for creativity. A form liner was used to provide this look. Photo Credit: Troy Lemon

Photo Credit: Charlie Griffasi

in common areas. • Customers often want large sinks for commercial and common residential areas that make a statement about the décor of the locations. • Natural colored concrete is the clear preference but he says they are doing some work with cream and teal colored work. • They occasionally imbed “Black Beauty” sand blasting medium on the fresh surface of the concrete to create a pronounced salt-and-pepper look. • Exposed Mother-of-Pearl is still popular. • On a recent project for Amtrak, the company supplied him with railroad tie spikes and crosscut sections of rails to imbed in their counters. Hyde uses his own concrete mixes but buys admixture packages from Trinic (as well as their sealer) to control placement characteristics and add strength. Most of their countertops are GFRC and he adds post-tension reinforcement rods when counters start to get long. These rods are threaded on both ends and are inserted through a formed inset hole at each end of the form. When the concrete reaches its design strength the rods are stressed by tightening the nuts on each end of the rod. By doing this they have created counters up to 16 feet long and safely transported them. Almost all their work is diamond honed to a 100-or 200-grit finish—a

very basic finish in the world of diamond polishing—and finished with Trinic’s sealer. Hyde prefers not to stain their countertop pieces because they pose too many issues over time. They also don’t cast-in-place anymore because the cost/benefit ratio isn’t there. He adds, “If a customer tells me they are also looking at granite tops I tell them to buy them. The price of granite has dropped so low I can’t compete. But if they want oversized pieces or customized creative work we can become part of the conversation— especially when they are developers.” SEALING COUNTERTOPS Sealing countertops isn’t an option, it’s a requirement. In the past waxes, penetrating sealers, epoxies and acrylics have been used to seal indoor work and they each have their problems. Two of the contractors interviewed for this article are using two-part urethanes sealer made by Trinic LLC based in Kirkwood, N.Y. Bob Chatterton owns the company and says he started his career as a concrete contractor, forming and placing concrete. “We stained and sealed one job and the sealer failed. I quickly learned how frustrating and expensive repairs can be.” The experience became one of his motivations to start Trinic in 2010 to make a polymer admixture for GFRC concrete work. He wanted it to be a dry chemical admixture instead of a liquid and quickly learned that it wasn’t easy to achieve. Then they decided

to create a thin-film water based, two part urethane that could be used to seal concrete and the product they introduced after much experimentation is called H-12. He says that epoxy films are much thicker than urethanes and unlike epoxies; urethane are very scratch resistant and tough. They recommend four applications, each coat mixed with different amounts of water to achieve good penetration. The finish that results enhances color and provides a luster finish. Urethanes are very resistant to acids, fats and oils, scratching, and can withstand up to 400ºF temperatures—Chatterton doesn’t recommend that owners put pots from the stove onto the counter though. Chatterton says the cost of their urethanes can be an issue for some customers but sealer applications can make or break how a job turns out and it’s a main reason for customer callbacks. CLOSING THOUGHTS It appears there are fewer contractors making concrete countertops now and that isn’t necessarily bad. The companies that make them are perhaps are more aware of the problems and issues. People are attracted to this product because its creative possibilities but this requires contractors with experience and knowhow to build them so that the work is resilient—that countertop may just influence owners to install concrete driveways, patios and concrete houses.

50 Concrete Contractor | January 2018 | www.forconstructionpros.com/concrete

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DECORATIVE CONCRETE

By CT “Chip” Marshall

LIVING COLOR Stains and dyes as an integral part of concrete floor systems.

Integral color is part of an overall mix design and has distinct advantages over most dyes and stains from an owner’s perspective. As part of the concrete mix the integral color extends throughout the concrete slab.

wo thousand years ago throughout Central and South America, ancient Mayan engineers cooked limestone and created one of the first forms of hydraulic cement. That cement was the foundation of the Mayan world, and allowed the construction of walled cities. In that ancient world, local artisans crushed flowers and used charcoal and the native soil to create an astonishing array of colors to adorn the walls and buildings. These faded colors can still be seen today throughout Mexico and Guatemala. Both the ancient Mayans and our world today can agree that plain gray concrete needs help, and that color is the key. Fast forward two thousand years to our world today, color has become a critical portion of a beautified concrete floor and a vital component in

Photo Credit: Industrial Caulk and Seal

Pictured here is a multi-color floor that has been polished. Photo Credit: Industrial Caulk and Seal

the concrete polishing process. As architects, owners and engineers use more polished concrete in today’s designs, choices abound for the floor contractor. The polished concrete industry and manufacturers have responded to the need for color, and there are more choices today than ever before.

INTEGRAL COLOR In new design and construction, the architects of the world will sometimes specify integrally colored

concrete. A dozen or so years ago, a very large retailer elected to use integrally colored concrete and a pad polishing system in all new construction. Integral color is part of an overall mix design and has distinct advantages over most dyes and stains from an owner’s perspective. As part of the concrete mix the integral color extends throughout the concrete slab. The most pronounced benefit lies in its ability to maintain its beauty despite the effects of extended surface abrasion. As the concrete is colored through the entire slab, imperfections have little aesthetic effect on the overall floor slab. It has its uses in new

54 Concrete Contractor | January 2018 | www.forconstructionpros.com/concrete

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DECORATIVE CONCRETE construction, though there are drawbacks to integrally colored concrete. Owners and architects can only use integral color throughout a given floor surface, and the desired result needs to be a single color. At a minimum the specific color is required to be in each individual pour and could be separated at a construction joint from adjoining colors.

CONCRETE DYES In recent years, concrete dyes have become common place in the industry. Dyes are non-reactive and designed to penetrate the concrete floor slab, and are available in both powdered and liquid form. Having a fine particle size in comparison to other coloring mediums, dyes tend to have the deepest penetration into the concrete floor surface. As

such, dyes are the preferred coloring type in polished concrete floors. Dyes need to be correctly applied during the later steps of a grind and polish system. Concrete dyes are available in both water based and solvent based formulas. Each type has a specific use in the industry. In application, the water based dyes tend to have a less monotone appearance whereas the solvent based dyes lend to a more

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56 Concrete Contractor | January 2018 | www.forconstructionpros.com/concrete

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monochromatic look. Additionally, solvent based dyes tend to have a fuller and deeper color profile. The biggest down side of concrete dyes is that they are not UV stable. While this eliminates outdoor use, it should also be a strong consideration in commercial buildings Acid stains can create startling effects in the hands of skilled craftsmen, however the acid stain color palette is restricted to earth tones.

with significant exterior lighting through skylights or windows.

CONCRETE STAINS The concrete staining world is separated into two distinct categories, acid-stain and water based. Water based stains are much more akin to a concrete coating. As with concrete coatings, water based

stains are designed to bond with the underlying concrete. Of limited commercial use, water based concrete stains excel in the decorative concrete world. Like paint, these stains offer very long working times and are significantly more forgiving in application thus allowing the concrete artisans of the industry to create truly memorable effects on

Photo Credit: Industrial Caulk and Seal

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DECORATIVE CONCRETE concrete floor slabs. Acid stains are more common than water based stains. In acid stains the acid reacts directly with the concrete floor surface and creates a permanent effect on the floor slab. Acid stains can create startling effects in the hands of skilled craftsmen, however the acid stain color palette is restricted to earth tones. In the world of acid staining, the acid must be neutralized after the initial reaction. This is a critical step in the acid staining process and cannot be ignored or the color profile will continue to morph over time. Both types of concrete stains require the use of a topical concrete sealer following application. The sealer will lock in those great colors. As most topical sealers can fall victim to extended wear, reapplication as part of a comprehensive maintenance program is a must. The significant advantage of stains over dyes is in UV resistance. Due to the very nature of the concrete stain system these products are UV stable and allow for the use of colors in exterior or high sunlight applications. This reflects the required topical sealer, and the Dyes are the preferred coloring type in polished concrete floors. Dyes need to be correctly applied during the later steps of a grind and polish system. Photo Credit: Industrial Caulk and Seal

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58 Concrete Contractor | January 2018 | www.forconstructionpros.com/concrete

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marketplace is full of UV resistant sealers for this type of application. Each type of concrete color has a specific application based on the advantages and disadvantages of the specific system. Careful consideration of all of these systems should be given regarding the specific project and the most desirable results. As construction continues to evolve in the world marketplace, concrete has been a constant. Like the Mayan artisans of old, the decorative concrete craftsmen of today have a host of mediums and palettes from which to choose. The goals haven’t changed in 2000 years, and at the end of the day people then and people today want concrete to be beautiful, long lasting, and in living color. The concrete staining world is separated into two distinct categories, acid-stain and water based. Photo Credit: Industrial Caulk and Seal

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www.forconstructionpros.com/concrete | January 2018 | Concrete Contractor 59

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SPECIFICATION GUIDE: GRINDERS

Grinders

A compilation of technical information when choosing your next grinder.

1 Concrete Polishing Solutions G-320D and G-320D PRO Grinders With more than seven years in production, the G-320D and G-320D PRO set the standard in polished concrete equipment. With powerful motors, upgraded slip-clutches, and flex head technology, these machines not only have more than enough torque to grind through heavy mastics and coatings, but also make excellent polishing machines. ForConstructionPros.com/12152035 World of Concrete Booth #S11151/#O40833 Model

Dimensions (LxWxH)

Weight (lbs)

Horsepower

Amperage

Grinding Path (in.)

Grinding Pressure

Planetary/ Non-Planetary

Water Tank (Yes/No)

G-320PRO Planetary

43” x 34” x 48”

896 lbs.

31 hp

N/A (Propane)

32”

565 to 715 lbs.

Planetary

Yes

Model

Dimensions (LxWxH)

Weight (lbs)

Horsepower

Amperage

Grinding Path (in.)

Grinding Pressure

Planetary/ Non-Planetary

Water Tank (Yes/No)

Propane Rover

48” x 34” x 63”

1100 lbs.

31 hp

N/A (Propane)

32”

760 lbs.

Planetary

Yes

Model

Dimensions (LxWxH)

Weight (lbs)

Horsepower

Amperage

Grinding Path (in.)

Grinding Pressure

Planetary/ Non-Planetary

Water Tank (Yes/No)

Electric Rover

48” x 34” x 63”

1300 lbs.

20 hp

30 amp

32”

800 lbs.

Planetary

Yes

2 EDCO Magna-Trap, Heavy-duty Floor Grinder/Polisher EDCO introduces Magna-Trap Systems, opening a new era in concrete grinding surface preparation equipment and tooling specifically designed for the rental industry. With both rental and retail opportunities, EDCO’s Magna-Trap System solves virtually every concrete grinder surface preparation application. The combined capabilities of the 4 core Magna-Trap tools, (Dyma-Dots, Dyma-Segs, Dyma-PCD w/ Backing Segment, Strip-Serts) are designed to solve most surface preparation applications. These options are available in the new Magna-Trap Rental Packages. ForConstructionPros.com/12140683 Model

Dimensions (LxWxH)

Weight (lbs)

Horsepower

Amperage

Grinding Path (in.)

Grinding Pressure

Planetary/ Non-Planetary

Water Tank (Yes/No)

EDCO Magna-Trap

48” x 26” x 40”

330 lbs.

5 hp (electric) / 18 hp (propane)

23 amps

22”

55 lbs. per tool

Non-Planetary

No, water hose hookup

3 The Prep/Master Jr. grinder by STI

The Prep/Master Jr. grinder by STI works extremely well in small, hard-to-reach areas that requires a more compact design — perfect for residential garage floors. This grinder is very aggressive, yet extremely easy to operate due to the smooth operation of the STI rotary gear system. In addition, the low price of the Prep/Master Jr. is very affordable and fits any project budget. ForConstructionPros.com/12298967

Model

Dimensions (LxWxH)

Weight (lbs)

Horsepower

Amperage

Grinding Path (in.)

Grinding Pressure

Planetary/ Non-Planetary

Water Tank (Yes/No)

Prep/Master Jr.

50” x 23” x 48”

450 lbs.

7.5 hp

40 amp

23”

265 lbs. (with pocket weights)

Non-Planetary

Yes

60 Concrete Contractor | January 2018 | www.forconstructionpros.com/concrete

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4 LAVINA X Series

The X series includes a full range of models, from 7- and 13-inch edgers to a 32-inch selfpropelled model and a 38-inch remote-controlled propane model. Lavina machine’s are powerful, durable, versatile and very easy to use, but with efficiency as the top priority. The most notable feature of the X line is the minimized machine maintenance ForConstructionPros.com/12023743

World of Concrete Booth #S10539/#O31353

Model

Dimensions (LxWxH)

Weight (lbs)

Horsepower

Amperage

Grinding Path (in.)

Grinding Pressure

Planetary/ Non-Planetary

Water Tank (Yes/No)

L20GX

51” x 22” x 47”

645 lbs.

18 hp

N/A (Propane)

20”

364 lbs.

Planetary

Yes

Model

Dimensions (LxWxH)

Weight (lbs)

Horsepower

Amperage

Grinding Path (in.)

Grinding Pressure

Planetary/ Non-Planetary

Water Tank (Yes/No)

L38GR-X Remote Controlled

99” x 34” x 48”

1,346 lbs.

31 hp

N/A (Propane)

38”

790 lbs.

Planetary

Yes

Model

Dimensions (LxWxH)

Weight (lbs)

Horsepower

Amperage

Grinding Path (in.)

Grinding Pressure

Planetary/ Non-Planetary

Water Tank (Yes/No)

L32-X

92” x 34” x 46”

1,066 lbs.

20 hp

60 amp

32”

868 lbs.

Planetary

Yes

5 General Equipment SG12/E

Designed for smaller-scale surface preparation projects, General Equipment Co.’s SG12/E single-head surface grinder offers high performance, durability and ease-of-use, making it ideal for anyone from professional contractors to do-it-yourself homeowners. Powered by a totally enclosed, fan-cooled 1.5-horsepower electric motor, the SG12/E features a single rotating disc with a 12-inch-wide working width. Applications for the SG12/E include grinding concrete surfaces, removing mastics, adhesives, epoxies and urethanes, breaking up deposits of grease and dirt, removing rubber carpet backing and industrial residues, and polishing more delicate terrazzo and marble floor surfaces. ForConstructionPros.com/12105500 World of Concrete Booth #S11413 Model

Dimensions (LxWxH)

Weight (lbs)

Horsepower

Amperage

Grinding Path (in.)

Grinding Pressure

Planetary/ Non-Planetary

Water Tank (Yes/No)

SG12/E

39” x 19.75” x 40.50”

242 lbs.

1.5 hp

9.6

12”

Variable

Non-Planetary

Model

Dimensions (LxWxH)

Weight (lbs)

Horsepower

Amperage

Grinding Path (in.)

Grinding Pressure

Planetary/ Non-Planetary

Water Tank (Yes/No)

SG24/E

55.25” x 37.50” x 38”

325 lbs.

2 hp

24”

Variable

Non-Planetary

6 MK Diamond SDG-7 Surface Grinder • • • •

Designed to grind concrete surfaces while leaving a smooth finish Uses a diamond cup wheel for grinding, cleaning and leveling concrete Has a 120V, 15 amp motor and a 3,500 rpm disc MK-IXL vacuum dust shroud accommodates diamond cup wheels up to 7 in. in diameter

ForConstructionPros.com/10083344 Model

Dimensions

Weight

Horsepower

Amperage

Grinding Path

Grinding Pressure

Planetary/ Non-Planetary

Water Tank Yes/No

MK Diamond SDG-7

34” x 17.5” x 32”

44 lbs.

1.75 hp

7”

7 lbs.

Non-Planetary

Model

Dimensions

Weight

Horsepower

Amperage

Grinding Path

Grinding Pressure

Planetary/ Non-Planetary

Water Tank Yes/No

MK Diamond SDG-11

40” x 16” x 42”

212 lbs.

10.7 hp

N/A

10”

70 lbs.

Non-Planetary

No, hose hook-up

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SPECIFICATION GUIDE: GRINDERS

7 Husqvarna PG 820 RC with Dual Drive Technology

Husqvarna Construction Products releases a new, self-driven remote controlled version of Husqvarna PG 820 with patented Dual Drive Technology. The PG 820 RC enables significantly higher productivity and even better work results together with more ergonomic operation and transport. While running, the operator has time to prepare the next set of tools, adjust hoses, etc., which means better use of labor time. ForConstructionPros.com/12028632

World of Concrete Booth #O30166

Model

Dimensions

Weight

Horsepower

Amperage

Grinding Path

Grinding Pressure

Planetary/ Non-Planetary

Water Tank Yes/No

Husqvarna PG 820 RC

Not available at press time

17 hp

32 amps

32”

737 lbs.

Planetary

Not available at press time

8 SASE PDG 5000P - 20” Planetary Floor Grinder

The PDG 9000P features a 20” grinding width. According to the company, this machine is pefectly balanced and is built for low maintenance. It includes a powerful Gx390 Honda Engine and connects to the SASE BULL dust extractors for dust-free operation. Other features include: • Operator Friendly Control Panel • Standard feature - flexible grinding heads • Includes both metal bond QCS and resin bond flex plates ForConstructionPros.com/12299009

World of Concrete Booth #O41045

Model

Dimensions (LxWxH)

Weight (lbs)

Horsepower

Amperage

Grinding Path (in.)

Grinding Pressure

Planetary/ Non-Planetary

Water Tank (Yes/No)

PDG 9000P

N/A

430 lbs. (without propane tank)

N/A

20”

220 lbs.

Planetary

N/A

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62 Concrete Contractor | January 2018 | www.forconstructionpros.com/concrete

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9 HTC 270 EG - Stand Up Edge Grinder

The HTC 270 EG is pioneering a stand-up edge grinding and polishing machine. It has a maximum head height of only 4.5 inches to fit under shelves. The HTC 270 EG comes standard with variable speed for complete control and a rotating, floating shroud with adjustable wheels to grind and polish up to the wall or slightly away. ForConstructionPros.com/10247544

World of Concrete Booth #O31130

Model

Dimensions

Weight

Horsepower

Amperage

Grinding Path

Grinding Pressure

Planetary/ Non-Planetary

Water Tank Yes/No

HTC 270 EG

41” x 20” x 33”

90 lbs.

3 hp

30 amps

10.6 in.

90 lbs.

NonPlanetary

Model

Dimensions

Weight

Horsepower

Amperage

Grinding Path

Grinding Pressure

Planetary/ Non-Planetary

Water Tank Yes/No

HTC 800 RX

87” x 33” x 48”

1,200 lbs.

20 hp

40 amps

32”

530-726 lbs.

Planetary

Yes

Model

Dimensions

Weight

Horsepower

Amperage

Grinding Path

Grinding Pressure

Planetary/ Non-Planetary

Water Tank Yes/No

HTC 950 RX

53” x 38” x 50”

1,323 lbs.

20 hp

40 amps

36”

617-882 lbs.

Planetary

Yes

ForConstructionPros.com/10075944

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SPECIFICATION GUIDE: GRINDERS

The Aztec UltraGrind The award winning UltraGrind is Aztec’s propane-powered, planetary head, gear driven, concrete grinding and polishing machine. The UltraGrind is designed for the more aggressive concrete floor grinding and polishing applications, where the goal is to both remove material and highly polish concrete floors. • Industry-standard 2-inch exhaust ports for concrete dust vacuums • Powered by the new 20 hp Kawasaki 603cc engine, featuring a heavy duty canister air filter • CE, EPA/CARB, LEED and GS-42 certified. ForConstructionPros.com/12299019

World of Concrete Booth #O40639

Model

Dimensions (LxWxH)

Weight (lbs)

Horsepower

Amperage

Grinding Path (in.)

Grinding Pressure

Planetary/ Non-Planetary

Water Tank (Yes/No)

UltraGrind

79” x 32” x 46”

930 lbs. with water tank

18 hp

N/A

30”

Up to 780 lbs.

Planetary

Yes

Model

Dimensions (LxWxH)

Weight (lbs)

Horsepower

Amperage

Grinding Path (in.)

Grinding Pressure

Planetary/ Non-Planetary

Water Tank (Yes/No)

The Refresher

43.25” x 32” x 42.25”

482 lbs.

18 hp

N/A

30”

330 lbs.

Planetary

Yes

Model

Dimensions (LxWxH)

Weight (lbs)

Horsepower

Amperage

Grinding Path (in.)

Grinding Pressure

Planetary/ Non-Planetary

Water Tank (Yes/No)

UltraEdge

50” x 32” x 42”

478 lbs.

18 hp

N/A

13”

75-175 lbs.

Planetary

Terrco Model 3100LP-K The Terrco Model 3100LP-K features a 40 hp Kubota LP gas four head (12 stones) floor grinder. ForConstructionPros.com/12028642 World of Concrete Booth #O30424

Model

Dimensions

Weight

Horsepower

Amperage

Grinding Path

Grinding Pressure

Planetary/ Non-Planetary

Water Tank Yes/No

Terrco Model 3100LP-K

72.25” x 29.5” x 74”

1,590 lbs.

40 hp

N/A

28”

1,220 lbs.

Non-Planetary

Yes

Model

Dimensions

Weight

Horsepower

Amperage

Grinding Path

Grinding Pressure

Planetary/ Non-Planetary

Water Tank Yes/No

Terrco Model 6200

80” x 55” x 54”

2,300 lbs.

40 hp

46 amps / 460 V

53.5 in.

1,885 lbs.

Non-Planetary

Yes

Model

Terrco Model 3100-3P-SPV

Dimensions

Weight

72.25” x 29.5” x 52” 1,425 lbs.

Horsepower

Amperage

Grinding Path

Grinding Pressure

Planetary/ Non-Planetary

Water Tank Yes/No

25 hp

60 amps/230V or 30 amps at 460V

28”

1,090 lbs.

Non-Planetary

Yes

64 Concrete Contractor | January 2018 | www.forconstructionpros.com/concrete

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12 Rotator Solutions, a div. of Dickson Ind. - DG-10-115 The DG-10-115 concrete grinder/polisher is built for constant commercial and rental markets. Narrow enough to fit through a standard 36” door, the DG-10-115 is ideal for grinding/polishing residential kitchens, bathrooms, and utility rooms. The machine uses115 VAC or 230 VAC single phase and features fully adjustable handle bars which fold down for easy loading in pickups, SUV, and even station wagons. ForConstructionPros.com/12028649

Model

Dimensions

Weight

Horsepower

Amperage

Grinding Path

Grinding Pressure

Planetary/ Non-Planetary

Water Tank Yes/No

DG-10-115

36” x 24” x 37”

225 lbs.

1-1/2 hp standard; 2 hp optional

15 amps; 20 amps

10 in.

Full weight of machine

Non-Planetary

Model

Dimensions

Weight

Horsepower

Amperage

Grinding Path

Grinding Pressure

Planetary/ Non-Planetary

Water Tank Yes/No

DG-10-10-115

36” x 24” x 37”

350 lbs.

Dual 2 hp; 230 volt

15 amps

20 in.

Full weight of machine

Non-Planetary

Model

Dimensions

Weight

Horsepower

Amperage

Grinding Path

Grinding Pressure

Planetary/ Non-Planetary

Water Tank Yes/No

Worx

100” x 64” x 76”

3,500 lbs.

40, 60 or 80 hp

N/A

Up to 16 in.

N/A

ForConstructionPros.com/10072690

www.forconstructionpros.com/concrete | January 2018 | Concrete Contractor 65

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SAWS & BLADES The Guardian Blade by DITEQ

The Guardian blade by DITEQ features ARIX diamond arrangement technology for faster cutting speed and longer blade life. DITEQ’s super high-quality diamonds provide optimal segment strength in its three segment designs including a wear guard deep segment. The air-cooled structural core prevents overheating. • Designed for use on high speed, masonry and lower horsepower flat saws cutting cured concrete, green concrete, asphalt brick and block along with a wide variety of stone • Guardian blades are available in sizes ranging from 12 to 20 in. diameters ForConstructionPros.com/12029281 World of Concrete 2018 Booth #C4649/ #O31864

Lackmond Products Introduces PRM-RH Series Blade for Hard Materials

Lackmond Products introduces the New PRM-RH Series blade. Lackmond’s PRM-RH Series hard materials blade is a midrange product which combines high performance at a competitive price. The PRM-RH blade is designed to cut hard materials such as hard brick, hard concrete, river rock, granite, and more. It is engineered with a reinforced hub which ensures strait and accurate cuts on hard materials. • Designed to be used on both hand held and walk behind saws • Soft-bond matrix for use on hard materials • Very fast, aggressive, clean cutting • Long life • Use dry or wet ForConstructionPros.com/12109393 World of Concrete 2018 Booth #C4565

Husqvarna FS 3500 G Flat Saw

Husqvarna launches an updated version of the FS 3500 G - a self-propelled walk-behind flat saw with a 37 hp (27.5 kW) Kohler gasoline engine. After listening to customers’ needs on the job, Husqvarna presents a contemporary work horse - a much wanted 37 hp (27.5 kW) mid-range flat saw. It has a cutting depth capacity of up to 12-3/8” (311 mm) with a 30” (750 mm) diamond blade. It is easy to maneuver and ideal for small and medium patch or service jobs cutting in concrete or asphalt. Updated features include a Poly-V bladeshaft belt drive system with an automatic tensioner that helps reduce vibrations. ForConstructionPros.com/12172453 World of Concrete 2018 Booth #O30166

EDCO Hand-Held Saw Kaddy

EDCO introduces the Hand-Held Saw Kaddy. This new accessory for the EDCO 16” Hand-Held saw gives this already versatile tool walk-behind saw capability. On its own, the EDCO Hand-Held saw is ideal for production cutting of concrete, masonry, asphalt, stone, and metal. The saw has flush cutting capabilities and creates window and door openings. • Capable of short-run sawing applications like cutting contraction joints. • Operators can now comfortably stand up while cutting horizontal lines using the Hand-Held Saw [VIDEO] How To Use EDCO’s New Hand-Held Saw Kaddy ForConstructionPros.com/12180912

CC-100 Crack Chasing Saw from MK Diamond Products

MK Diamond Products announces the latest in their floor preparation category, the new CC-100 Crack Chasing Saw, designed to cut or widen cracks in asphalt or concrete surfaces for repair. The CC-100 is perfect for repairing floors, driveways, foundations and sidewalks. The wet/dry V-segment crack chasing blades widen the cracks so they can be mended with fillers. The CC-100 is a highly maneuverable saw due to the use of an 8” diameter diamond blade that allows for a tight turning radius. The CC-100 can cut 6’ to 8’ per minute depending on material being cut. The maximum depth of cut is 1-1/8”. ForConstructionPros.com/12258761 World of Concrete 2018 Booth #XXXXXXX

SKILSAW Walk-behind MEDUSAW

The 7-In. model SPT79A-10 MEDUSAW walk-behind saw incorporates a Dual-Field worm drive motor with added overload protection. • Adjustable arm extends to the user’s height and folds and locks into place for transporting and storage • Large handle with a ambidextrous side assist handle and two-finger trigger provide greater control when making long cuts • Includes an improved pointer for stronger support and a larger wheel for greater visibility • Features a large foot and oversized wheels for stability • Integrated dust control in both wet and dry operation ForConstructionPros.com/20986024 World of Concrete 2018 Booth #O31846

66 Concrete Contractor | January 2018 | www.forconstructionpros.com/concrete

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iQ Power PC912 Cutoff Saws

The iQPC912v and iQPC912sk Paver Skate dry-cut power cutters feature integrated dust control that allows capture of up to 90% of the dust at the source. • Quick-Spin filtration system captures and contains up to 5 lbs. of dust in the cartridge filter • 31- and 34-lb. weights provide an ergonomically balanced design • Come with a retractable blade guard and a 12-in. premium diamond blade • 93cc, gas-powered, 6-hp two-stroke motor • Detachable paver skate accessory kit (iQPC912v) or attached retractable cutting skate (iQPC912sk) ForConstructionPros.com/12296129 World of Concrete 2018 Booth #N1918

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th g Dep n s i l l i r meter eD l a i b D a t p s i Bit T • Adju ed hange C o g Spe T n i l y l s i r a rD •E X Faste 2 o T p r Life •U Longe X 3 o • Up T

U.S. Saws Early Entry Saw

This Early Entry Saw is designed to be a compact, lightweight and cost-effective way to cut control joints in green concrete. • Powered by a 15-amp right angle grinder • Suitable for indoor jobs where exhaust fumes cannot be tolerated • Wide, polyurethane wheels track straight and allow for accurate cuts up to 2 in. deep. • Up-cut rotation pulls the blade downward into the cut for consistent depth ForConstructionPros.com/12025473 World of Concrete 2018 Booth #S11515/ O32159

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www.forconstructionpros.com/concrete | January 2018 | Concrete Contractor 67

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SAWS & BLADES BNCE-20-24V Cutting Edge Saw

BN Products USA, LLC. is pleased to announce the release of our new cordless Cutting Edge Saw. The BNCE-20-24V cordless tool complements our standard corded model. It uses the same blade as our corded version and the cordless feature makes this new tool extremely versatile. The powerful brushless motor combined with the strong 24-volt battery is a very useful tool on the job site. • The tool can cut rebar up to #6 (20 mm). • Also an excellent tool for cutting threaded rod. ForConstructionPros.com/20986011 World of Concrete 2018 Booth #N2526

Allen Engineering APS20H Compact Saw

The Allen APS20H is a compact saw with powerful attributes. It features a highhorsepower engine with deep-cutting abilities, and is highly maneuverable. ForConstructionPros.com/12213528 World of Concrete 2018 Booth #O32047

SEARCH for more information online using the unique URL under each product.

PB50 Early Entry Saw from Packer Bros.

The PB50 Early Entry Saw shares features found on other green cut saws, combined with the best innovations and manufacturing quality found in the Packer Brothers existing Extreme line of concrete saws, mini-groovers, and random crack chasers. Built at Packer Brothers’ Minnesota facility for quick factory direct shipping, you’ll appreciate the rugged frame, dust side chute, rubber boots that prevent skid pin sticking, and the universal arbor design that accepts all the popular blade brands. See why professionals that demand quality and value look to Packer Brothers. ForConstructionPros.com/20863152 World of Concrete 2018 Booth #O30508

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Merlo telehandlers bring it with their nimble, compact size; largest cabs in their class for better operator comfort and productivity; 360 degree visibility with low pivot boom; “Ring of steel” safety feature; Hydrostatic transmission; Integrated overload and frame leveling protection systems; Ground engaging capabilities; and, quick hook up of all attachments. Lift heights: 19’ – 96’. Lift capacity range: 5,950 – 26,460 lbs. New | Used | Rental |Sales 8033274949 info@appliedmach.com amsmerlo.com

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Portable #6 bar cutter/bender

Replacement blades for most brands

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Quality rebar equipment since 1979

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68 Concrete Contractor | January 2018 | www.forconstructionpros.com/concrete

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Atlas Copco LS 14

Atlas Copco’s LS 14 hydraulic cut-off saw makes an efficient job of cutting concrete, reinforced concrete, asphalt and steel. Designed for working with Atlas Copco hydraulic power packs, the cut-off saw features a 14-inch (355 mm) blade that provides a cutting depth of 5.2 inches (133 mm). A simple design with direct drive means high productivity and reduced maintenance requirements — especially in comparison with belt-driven saws. With a high power-to-weight ratio and direct drive, the saw offers power and efficiency. The compact, slim design and open cutting face give operators a good overview of their work. An optional lightweight cart makes straight cuts easy for floor, road and other light surface jobs. A separate water kit with pressure tank is available and a dust collector can be connected to the blade guard if the use of water is not possible. ForConstructionPros.com/20986019 World of Concrete 2018 Booth #C7347/#C4309

CS Unitec Concrete Saws

Hilti Electric Diamond Cutter DCH 300

From small to large jobs, CS Unitec offers an array of portable concrete cutting saws. • 7-in. EDS 181 provides smooth cuts up to 2 1/2 in. deep and includes integrated vacuum port • 18-in. CSH 150 hand-held pneumatic model offers cuts up to 7 in. deep and has a 9.5-hp low-maintenance motor and built-in water connection. • 20-in. CSR 150 walk-behind pneumatic model generates cuts up to 7 in. deep and includes a 9.5-hp motor with gearbox drive ForConstructionPros.com/20863137 World of Concrete 2018 Booth #O31910

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The Hilti Electric Diamond Cutter DCH 300 sets standards in performance, safety and comfort, for applications where cutting dry is a must. With a 2.6 kilowatt motor and cutting depth adjustment, the DCH 300 reaches a depth of 4-3/4 inches. Consider pairing the DCH 300 with the new Hilti VC 300-17X vacuum which includes a 17-gallon tank, filter cleaning mechanism and 99% filter efficiency for a dust controlled, dry cutting option. ForConstructionPros.com/20863165 World of Concrete 2018 Booth #O30700/#C4840

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www.forconstructionpros.com/concrete | January 2018 | Concrete Contractor 69

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FOUNDATION Q&A

By James R. Baty II

There’s a

HOLE

in the Ground, Dear Liza… This column has previously presented technical issues related to the residential concrete foundation industry. In 2018, we turn to a range of topics related to OSHA regulations and their interpretations to help prepare you as an employer.

UESTION: We were given a contract to start footings and foundations for a residential project. The excavation was provided by the builder and when we arrived, on schedule, we started unloading the footing forms and sending them into the hole for layout and staking. An OSHA inspector arrived and asked if we had completed a site inspection and considered the fact that the excavation was not to regulation. We are looking at citations for several conditions including lack of site inspection, no trench protection, a non-compliant excavation and hazardous conditions around the edge of the excavation. Concerned that the builder would pull our contract, we had decided to keep going. What are we to do in such a situation?

Figure 1: Residential basement excavation with over 8-ft of depth. No benching, loose soil encumbrances on the slope and spoil piles closer than 2-ft from the opening. This excavation should not be entered until corrected. Photo Credit: Concrete Foundations Association

NSWER: The immediate, or perhaps obvious answer to your question is contact the builder and explain that you can’t proceed until you know the jobsite is safe…within current regulations. If they are unwilling, as the party responsible for the excavation, to discuss and then correct the conditions, you must then walk away. Although there are certain to be readers who can’t imagine this position or those that would as soon roll the dice for either an incident or an inspection, as the employer it is your duty to protect your most valuable resource, your personnel, which includes you. However, in order to have any conversation, whether it is a productive one with the builder or having a positive defense conversation with the OSHA inspector, you must have a command of the duties as an employer as prescribed for excavation by OSHA. There are certainly situations where inspectors may not recognize the subtleties of residential construction and you must also be able to recognize the differences from commercial

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work if your company performs both. There are multiple regulation components found in 29 CFA 1926 Subpart P1, which is the regulation section for all excavations. In 2002, OSHA published Publication #22262, which states that the provisions of 1926.652 do not apply to house foundations or basement excavations provided they meet a set of exclusion requirements. In general, OSHA considers excavations to be one of the most hazardous conditions for construction. At the same time, they recognize that basement excavations are large holes with greater inherent safety until the forms are erected. Together, between contractors and inspectors, this section is one of the most frequently misunderstood and perhaps abused regulations. It appears to me that the reason why we are fielding an increased number of inspections related to excavations is due to the increased height of foundation walls in today’s market. When Publication #2226 was created, foundation walls were predominantly nominal eight-foot walls. The International Residential Code3 restricts the maximum height of unbalanced fill to within six inches of the top of the wall, which is a 7’-6” excavation in theory. Today, however, foundation walls are commonly nine-foot, many are ten-foot and we are experiencing regular constructions of eleven feet or more. Both the builders and the sub-contractors have not revisited the regulation due to the height change and are now exposed to safety concerns, not to mention non-compliance. Here is what you should know:

OSHA PUBLICATION #2226 This document available as a PDF downloaded and as a web page. It delivers, in plain language, the excavation regulations of Subpart P. The opening sections provides a conditional exclusion for house foundations or basement excavations that become trenches by definition when constructing formwork, foundations, or walls. For this exemption to apply, all the following conditions must exist: • The excavation is less than 7-1/2 feet (2.5 meters) deep or is

benched for at least two feet (.61 meters) horizontally for every five feet (1.52 meters) or less of vertical height; • The bottom of the excavation, from the excavation face to the formwork or wall, is at least two feet (.61 meters) wide, and wider if possible; • No water, surface tension cracks, or other environmental conditions reduce the excavation’s stability; • No heavy equipment is vibrating the excavation while employees are in it; • Soil, equipment, and material surcharge loads are no closer to the top edge of the excavation than the excavation is deep. When you use front-end loaders to dig the excavations, place the soil surcharge load as far back from the edge of the excavation as possible, but never closer than

two feet (.61 meters); • The fewest crew members possible are performing the work; and • Workers spend the minimum time possible in the excavation.

IMPLEMENTING THE REGULATION Your first responsibility on any jobsite as an employer is that of inspection, as noted at the end of this response. Publication #2226 can be made into a checklist that is completed and stored on the jobsite and in the project folder(s) for every project. You may even decide to make it part of your contract negotiation with any builder ahead of a work agreement/contract or become an inspection report to report the conditions. It is important to know the regulations referenced by Publication #2226 as they are found in Subpart P. Not every inspector may be familiar with the residential exclusion and when

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FOUNDATION Q&A Figure 2: Residential walk-out excavation with a bank higher than 8-ft. Although already constructed, it is clear no benching was present and not enough slope (45-deg) without benching. It appears that confined space requirements were maintained but cave-offs are still of concern without benching per OSHA Publication #2226. Photo Credit: Concrete Foundations Association

wall heights exceed normal conditions, the knowledge of how to adapt is important. In addition, a more productive conversation during an inspection visit can be achieved, and your company will be best positioned. Subpart P consists of 1926.650, 1926.651 and 1926.652 along with Appendices A, B and C. 1926.650 is helpful since it is a definition section

with important terms that will be used in the inspection and discussion. Those most important to the aspects of residential foundations include: • Benching – a series of horizontal levels with vertical levels that breaks down the height of the excavated wall or the depth of the excavation. • Competent person – a person

designated by the company capable of recognizing hazards and situations that can be dangerous to employees. • Faces (sides) – the vertical or inclined surfaces of an excavation • Protective systems – a method of protecting employees from caveins, which include support systems, sloping and benching systems, shield and other systems. Specific requirements are established for excavations in 1926.651 (exclusion discussed previously withstanding) where systematically, the important characteristics of excavation protection are provided. 1926.651(a) describes an important

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element of the employer’s competent person inspection. All surface encumbrances that are located so as to create a hazard to employees shall be removed or supported, as necessary, to safeguard employees. While not defined, “encumbrances” are literally anything that can be seen as a hazard to an employee in the excavation. Loose soils on the face or evidence of caveoffs would be included as well as more structural elements like root structures protruding from the excavation that could be impalement or tripping/entanglement hazards. Contractors dealing with a basement excavation only can skip sections 1926.651(b) and (g) as they are not present in this type of work. 1926.651(c), however, is an important section to know that specifies egress from excavations. Most basement excavations choose a ladder accessible every twenty-five (25) feet of

travel distance. Although this was not mentioned as an issue for your project, your awareness of it is important. Additionally, 1926.651(d), (e) and (f) deal with situations where vehicles or equipment are accessing or lifting near or into a basement excavation, employees are to stand back for protection and not actively work near or under these activities. Items 1926.651(h), (i) and (j) deal with maintaining the excavation safety in light of the presence of water and loose soils, which can both be extremely hazardous to workers in the excavation as well as the impact adjacent structures may have putting pressure on an excavation. Publication #2226 mention them in the residential checklist. These can impact the security of the excavation face leading to cave-offs. While active water filling an excavation is not generally a condition of concern for this industry, the water certainly leads to instability of the

soil condition. The final section, 1926.651(k), establishes the requirement for regular monitoring and inspection. The establishment of a competent person on the jobsite is the key to this and a recommendation by CFA members is to have an inspection form or checklist that can be part of the daily tasks for this competent person. CFA is specifically working to establish greater awareness, better safety practices and more consistent inspection and regulatory decision making. In 2018, we will begin a National Alliance with OSHA with the goal of such improvements across the entire spectrum of residential foundation construction regulations with specific focus on excavations and fall protection. If you are facing or have faced issues, we’d like to know more and learn from your situations as well.

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FOUNDATION Q&A Want to know more? Contact CFA Executive Director, Jim Baty at 866232-9255 or by email at jbaty@cfawalls. org. The Concrete Foundations Association mission is to support the cast-in-place contractor as the voice and recognized authority for the residential concrete industry.

Jim Baty is the Executive Director for the Concrete Foundations Association after having served as Technical Director since 2001. He is currently chair of ACI 332 and a voting member for ACI 306 with priorities of establishing better guidance and structure for residential concrete construction. For more information on this topic, contact Jim Baty at jbaty@cfawalls.org. Find out more at www.cfawalls.org. The CFA is a national association for professionals with the mission to support the cast-in-place contractor as the voice and recognized authority for the residential concrete industry. ACI 332 is the Residential Concrete committee for the American Concrete Institute and as a code committee is seeking professionals from all aspects of this industry with an interest in participating in the development of expanding and strengthening this concrete code.

References: 1. 1926 Subpart P Excavations, published by the Occupational Safety and Health Administration, as maintained at www.osha.gov 2. Trenching and Excavation Safety [OSHA 2226-10R 2015] published by the Occupational Safety and Health Administration | www.osha.gov 3. 2015 International Residential Code® For One- and Two-Family Dwellings published by the International Code Council, Inc., 4051 West Flossmoor Road, Country Club Hills, IL 60478-5795 | Phone 1-888-422-7233 | www. iccsafe.org

Figure 3: At 7 ft. 6 in. or less, this excavation for a residential basement does not require benching. The vertical faces have been inspected and are free of loose material or any indications of cave-offs and the spoils have been cleared from around the perimeter. Photo Credit: Concrete Foundations Association

WOC Idea File MQ WHITEMAN EXPANDS INDUSTRY LEADING TROWEL LINEUP. MQ Whiteman, the leader in concrete finishing, introduces the new InstaClutch™ line of walkbehind concrete finishers. The InstaClutch™ drive systems are available on MQ Whiteman 36-inch and 46-inch diameter trowels. The friction clutch disengages if the handle is released during operation bringing the machine to a complete stop within a quarter turn of the handle. It also allows the operator to safely & immediately resume operation without having to restart the engine. MQ Whiteman InstaClutch power trowels feature a hinged access panel to simplify blade change out and routine service, rugged spider assembly and handles fitted with QuickPitch™ or standard pitch controls. For more than 75 years professional contractors have turned to MQ Whiteman power trowels for innovation, quality and dependable performance. Learn more about Multiquip products at www.multiquip.com.

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WOC Idea File The best adhesive performs in the worst conditions.

Simpson Strong-Tie Company Inc. SET3G17-C

Rely on SET-3G epoxy for your next project. Visit go.strongtie.com/set3g or call us at (800) 999-5099.

OZTEC BP-50A GAS-POWERED BACKPACK The Oztec Backpack has evolved into one of the most rugged and reliable units on the market. Equipped with a dependable Honda engine and coupled to a “speed-up” transmission, vibrator heads develop 12,000 vpm and never drop below 10,000 vpm even in the heaviest low slump concrete loads. A unique and outstanding feature of the BP-50a is a patented, totally enclosed rotary throttle, which prevents wet cement WOC from clogging the mechanism. The rotary Booth #N2226 throttle is specifically designed and engineered to eliminate the operator’s variable setting of the engine speed. This feature ensures that the unit will consistently produce the proper vibrations per minute resulting in optimum concrete consolidation. A clog-preventing kill switch is also conveniently located on the same handle. All Oztec gas power units including electric power units come standard with the Quick Disconnect “QD” system allowing immediate changing of shafts and heads on the job site. Oztec Industries, Inc. 1-800-533-9055 / 516.883.8857 /

www.oztec.com

www.forconstructionpros.com/concrete | January 2018 | Concrete Contractor

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HUMMER VIBRATORS DELIVER MORE

AMPLITUDE

Multivibe Hummer line of portable concrete vibrators have the highest amplitude for better consolidation, and the largest selection to meet any jobsite application. We offer models for deep foundations, standard walls, ICF pours and shallow slabs. Choose from standard or fishing pole vibrators powered by Honda. Heads from 1 inch to 2 Â˝ inches with casings up to 24 ft. lengths; All with low friction cool heads that wonâ&#x20AC;&#x2122;t burn up outside of concrete. Hummer vibrators get the job done.

Mfg. By

Quality

Jlin Corp.

3125 N. Friendship Rd. Paducah, KY 42001

WWW.MULTIVIBE.COM GPS

TOLL FREE 1.877.220.6652 PHONE: 1.270.554.2615 FAX: 1.270.554.0631

LPS

(Satellite Guidance)

(Robotic Guidance)

THE ONLY COMPANY TO OFFER YOU THE CHOICE OF 3D SYSTEMS! Our 3D systems cover every possibility from low cost entry to the contractor just getting started in 3D concrete screeding to total site management of earth moving machines and concrete machines simultaneously from one system. Ligchine International and Topcon Positioning Solutions have spent years engineering our 3D systems to include the values that you will appreciate the most. Our systems can be easily transferred between your ScreedSaver machine and a vast number of other machines in your fleet requiring 3D capability. www.ligchine.com | (812) 903-4500 | sales@ligchine.com Proudly Made in the USA!

Booth: O32126

76 Concrete Contractor | January 2018 | www.forconstructionpros.com/concrete

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WOC Idea File

GET OSHA

COMPLIANT

COMPLIANT PRODUCTS TO OSHA CRYSTALLINE SILICA RULE 29 CFR 1926.1153

1117 MA-3625-17

Makita® has an expanding dust extraction system with vacuums, accessories and attachments for use in concrete drilling, breaking, surfacing and cutting applications. Makita® provides the options you need to build an OSHA compliant system for your job site, even if the job takes you away from a power source.

FIND YOUR SOLUTION Use the online app and find an OSHA compliant solution that works for you. Learn more at makitatools.com/buildyoursystem

Having Productive efficient vacuums connected to equipment, collecting the dust when working is key! Not only is the vacuums air flow (CFM) and water lift important, but the type of filter is crucial to collecting the smallest most harmful partials from the air. All vacuums should be outfitted with HEPA filters rated at 99.99 at .3 microns that are certified and individually tested. The proper vacuum with these features save time and money. When selecting a vacuum, the contractor needs to look for the following features: • High quality HEPA filters, that are tested and certified. • Multi levels of filtration, cyclonic, pre filters and HEPA filter. • Contained filter cleaning with JET Pulse, so as not to allow dust to escape when cleaning. • Control of dust when changing bags with drop down Longopac system.

• Proper Cubic Feet/Minute (CFM) and high water lift, so air borne and surface dust is captured. • Accessory availability to install on the tool and equipment for collection at the source and for clean up.

855.736.2869

www.ermatorusa.com

www.forconstructionpros.com/concrete | January 2018 | Concrete Contractor

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WOC Idea File

ARE YOUR RENOVATION PROJECTS HAUNTED BY NIGHTMARE SUBFLOORS?

Save time and money on your next job by renovating your subfloor instead of spending money on costly demolition! Pitted floors, sinking drains, cracked, warped, and uneven slabs—the scariest subfloors are no match for Schönox. Take on every type of challenge, from the routine to the critical, with a great selection of primers and moisture mitigation systems, repair products, floor leveling compounds, adhesives, and water proofing materials. You can find Schönox subfloor solutions at your local Jon-Don. With same-day shipping plus the nation’s largest 1- and 2-day delivery area, your order arrives on your doorstep fast. Plus, with the industry’s largest in-stock inventory backed by our famous 30-day satisfaction guarantee, you can shop with complete confidence! For more information, visit

www.jondon.com or call 800-556-6366. BATTERY OPERATED REBAR TYING TOOL The MAX TwinTier RB441T is the ONLY dual-wire feeding battery operated rebar tying tool on the market, world-wide. The TwinTier's name is derived from its innovative wire feeding mechanism which simultaneously releases two strands of 19ga. tie wire. TOOL BENEFITS DOUBLE THE SPEED The TwinTier’s “Dual Wire Feeding Mechanism™” increases productivity COST SAVINGS The TwinTier’s “Wire Pull-Back Mechanism” dispenses the precise amount of wire needed to form a tie, reducing wire usage. It also pulls the wire back to securely tie rebar.

BOOTHS: N2005 & O32039

AVAILABLE WIRE TW1061T REGULAR STEEL WIRE

TW1061T-EG ELECTRO. GALV. WIRE

TW1061T-PC POLYESTER COATED WIRE

SHORTER TIE HEIGHT The TwinTier’s “ Wire Bending Mechanism™” produces a shorter tie height. Less concrete is needed to fully cover a wire tie. HEALTH BENEFITS Use of the TwinTier reduces the risk of developing carpal tunnel syndrome and other muscular skeletal disorders APPLICATIONS

257 E 2ND STREET MINEOLA, NY 11501 WWW.MAXUSACORP.COM 800.223.4293

Commercial Buildings, Foundations, Road Construction, Bridges, Precast Plants, Radiant Heating Tubes, Electrical Conduits, Tilt-up Construction, Pools, Basements, Sandbags

78 Concrete Contractor | January 2018 | www.forconstructionpros.com/concrete

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WOC Idea File IS YOUR OLD VACUUM LEAVING YOU IN THE DUST? Everyone has dealt with the trouble that a clogged vacuum filter creates, it takes up valuable time and creates a mess. Pulse-Bac solves this problem with our patented Automatic Pulse-Clean Technology™ that automatically cleans the filter while you work. Others may claim to have “automatic” or “pulse” filter cleaning, but look closely and you’ll see that they fall short of the original, requiring extra equipment like air compressors or manual gadgets that require work to stop for filter cleaning. These don’t truly solve the problem and make for more work. Only vacuums with the Pulse-Bac® name use our unique technology to automatically clean the filter while you work. PULSE-BAC VACUUMS FULLY COMPLY WITH OSHA’S SILICA RULE.

www.pulsebac.com

“EPCS” Endurable Polishable Coating System Polishable and Burnishable Sealer System Superior Chemical Resistance Longer Lasting Than Traditional Guard Products May be Applied at Lower Grit to Reduce Labor & Time

800-910-3120 endurableproducts.com www.forconstructionpros.com/concrete | January 2018 | Concrete Contractor

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WOC Idea File Lackmond Products, Inc. Introduces the Beast/B+BTec Automatic Coring Unit Marietta, GA. Lackmond Products, Inc. a leading supplier of diamond tools, carbide tools and equipment is introducing a state-of-the art Automatic Coring Unit. The Beast/B+BTec Automatic Coring Unit can be used with all the Beast/B+BTec Core drills and rigs. It is ideal for blind and conduit holes and is equipped with a depth input of up to 80”. The Beast/B+BTec Automatic Coring Unit has distinct features that are currently not available with other units on the market. It provides continuous optimal down-feed speed due to the intelligent processor, as well as offers a touch and start function. The Automatic Coring Unit is equipped with auto shutdown and retract after reaching set depth or penetrating concrete.

• • • • • •

Pre-Polish Fillers Moisture Insensitive Polyurea Joint Fillers Polyurea Pumps Crack Repair Spall Repair Custom Colors

www.hitechpolyurea.com

The Aqua Cutter 410V hydrodemolition robot is perfect for efficient concrete removal in a wide variety of jobs, including bridge and road repair.  Maximum horizontal, vertical or overhead reach  Compact size  15,000 - 40,000-psi water jets

The Beast/B+BTec Automatic Coring Unit will help the professional coring contractor be more efficient and productive.

1-800-850-2044 www.lackmond.com

www.aquajet.se

Dynamic Systems Approach to Waterproofing and Restoration Miracote - Cementitious Renewal Systems & Protective Coatings MiraFlex - Vapor Permeable Membranes & Waterproofing MiraPatch - Concrete Repair Mortars & Underlayments

Visit our website at www.miracote.com. Headquarters: 800.692.3502 West Coast: 310.631.6594 East Coast: 908.245.2808

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Lythic Polished Concrete Products offer a complete flooring solution with unique colloidal silica technology.

ED HE

OSOMHPLAIANT

FILT PA

C E R TI

WOC Idea File

100% reactive silica ensures the concrete is chemically hardened prior to mechanical polishing. Use Lythic Densfiers, Protectors, and Cleaners for long lasting performance.

TI ON RA

Oneida Air Systems’ new LP-250 is an industrial, Full-Unit HEPA certified pulse vacuum system that exceeds OSHA’s silica dust standards. It features a powerful 110V high-pressure motor, ample 250 CFM, internal cyclonic separation, heavy-duty mobile cart, drop down waste bin, and fill viewing window.

For more information, visit www.lythic.com

BOOTH S13829 oneida-air.com

WORLD OF CONCRETE

www.solomoncolors.com • www.lythic.com 800.624.0261

Superabrasive is introducing a new 20-inch propane grinder, L20G-X, packed with innovative features that improve performance, productivity and safety. • • • •

•

• • •

Truly variable speed engine that allows for more effective grinding and improved tooling life; Intelligent fuel management system that is highly responsive to changes in engine load, and provides optimal air-to-fuel ratio regardless of operating conditions; Among the lowest emissions in the industry and the highest output in the 603cc LPG class. EPA and CARB Blue Sky recognized; Completely new frame and redesigned grinding head with low-friction chain gear planetary drive, which increases the machine service life and delivers superior maneuverability productivity and maneuverability; New dust supression fine misting system with 4 high pressure spray s nozzles, producing small water droplets that effectively suppress and remove breathable fugitive dust particles from 0.1 to 1000 microns; New adjustable skirt with flexible brush for improved dust containment; LED lights in the front and back of the machine for better floor visibility; A cup holder, phone holder and dual USB 2.0 port (3.15 Amps). www.superabrasive.com www.forconstructionpros.com/concrete | January 2018 | Concrete Contractor

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Runyon designed its new tooling series Q8 metal bonds, RSP copper transitionals, Race Resins, Rocky DIPs, Shift Ceramic Cup Wheels and Drift Dry, Whip Wet hand pads - with you in mind. These high quality tools are innovative, yet affordable. They are made of the best materials for long life and optimum performance. They were designed to be easily identifiable and interchangeable. They feature higher diamond content and unique face designs. The goal: help you be more productive and efficient. Schedule a demo or place your order today!

denverconcretevibrator.com

800.896.8665 â&#x20AC;˘ www.runyonsurfaceprep.com

Introducing NEW Trinic Complete Blended GFRC Pre-Mixes: ECC/SCC pre-mix including fiber provides HD Anti-Crack fiber that produces exceptional flexural and compressive strengths. Facecoat pre-mix allows for enhanced vertical adhesion and reduced shrinkage. Add additional fiber with the Backcoat pre-mix, and achieve tested and proven consistent results. The best part? Anyone can do it. Trinic complete blended GFRC Pre-Mixes make it simple to produce high quality glass fiber reinforced concrete. Just add water. Contact us and start making risk-free GFRC. Call us at 1-800-745-1975 or visit our website at www.trinic.us. And find us on Facebook and YouTube at @trinicllc for project pics, tips, and information about our upcoming professional training sessions.

82 Concrete Contractor | January 2018 | www.forconstructionpros.com/concrete

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WOC Idea File

BSD CORNER TOOL

Beautifully color flatwork, vertical concrete surfaces, and stamped concrete with Brickform Cem-Coat. Ideal for restoration, color repair, and customization, roll or spray Cem-Coat for durable, brilliant color with fast turnaround times. Combine with stencils, tape, or stains for BEFORE custom designs.

Made with Blue Star Diamond Technology™, the BSD Corner Tool is an extension to the Easy Edge product line. Now you can easily blend your corners to match the edges and floor. Works great on stairs, door jambs and counter-tops too!

PRODUCT FEATURES • Aggressive grind with superb finish • Blends the corners to match the floor and edges • Long life and superior performance • Available in 30-400 grit

BSDDiamond.com 800.662.0336 • TRAVERSE CITY, MI BSD products are proudly Made in the USA

AFTER

www.brickform.com 800-624-0261

DUO Handset Formwork System Simple. Lightweight. Versatile.

Formwork Scaffolding Engineering www.peri-usa.com

www.forconstructionpros.com/concrete | January 2018 | Concrete Contractor

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WOC Idea File Introducing...

ColorJuice Extreme Our strongest, and most vibrant exterior color ever! Find out more in the Silver Lots at the 2018 World of Concrete!

PORTABLE REBAR BENDER/CUTTER The Model FS-600 portable rebar bender/cutter will both bend and cut up to #6 rebar. • Plugs into a standard 110-volt outlet • 180 lbs. • Fabricate stirrups, hooks and 3-D bends and cut bars to length • Convenient carrying handles for on-site or at the shop

www.ameripolish.com

www.fascut.com

Pour concrete up to 60% faster and with less labor! Powered by 12 horsepower gasoline engines, the Line Dragon will easily maneuver over rebar grid, radiant heat lines, nelson studs, floor decking or other prepared surfaces. Weighing in at about 1,000 pounds means less weight per square inch of footprint than most manual laborers. The ‘Placer’ is attached to the end of the delivery line and places concrete where you need it while the ‘Dragger’ is 20’ away keeping the excess line out of the pouring area. Our machines move forward, backward, left, right or oblique. The placing boom swings 360 degrees making all areas accessible to the Placer. Both machines are radiocontrolled with fully hydrostatic controls for easy operation at a safe distance making your employees more efficient with huge savings.

717-875-1153 www.linedragon.com 84 Concrete Contractor | January 2018 | www.forconstructionpros.com/concrete

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WOC Idea File

INDEX ADVERTISER....................PAGE

ADVERTISER....................PAGE

Allen Engineering Corporation.17, 83

EZ Polish..................................... 59, 85

Niagara Machine............................. 38

Ameripolish................................ 71, 84

Fascut Industries........................ 68, 84

Oneida Air Systems................... 33, 81

Applied Machinery Sales................ 68

GelMAXX.................................... 69, 81

Oztec Industries Inc................... 75, 88

BackSaver......................................... 34

Hi-Tech........................................ 58, 80

PERI USA............................... 22-23, 83

BORIDE Engineered Abrasives.................................... 47, 83

Jiffy Mixer................................... 69, 85

Polished Concrete University.......... 62

Brickform, A Division of Solomon Colors Inc................... 29, 83

Jlin Corp..................................... 19, 76 Jon Don...................................... 43, 78

Runyon Surface Prep Rental & Supply......................... 59, 82

Brokk Inc..................................... 35, 80 Calculated Industries Inc................. 72 CDC Larue.................................. 21, 79 Collomix USA................................... 41 Compact Excavator Sales............... 27 Cresset Chemical Company..... 56, 82 Curb Roller Mfg. LLC....................... 73 Denver Concrete Vibrator......... 65, 82 Endurable Concrete Products...................................... 31, 79 Ermator USA........................ 37, 40, 77

Lackmond Products, Inc............ 67, 80 Ligchine International Corp........ 2, 76 Line Dragon, LLC....................... 13, 84 MadgeTech, Inc............................... 58 Makita USA Inc........................... 15, 77 Max USA Corp............................. 7, 78 McKinnon Materials, Inc.................. 51

Adhesives



Concrete



Stains



Primers & Sealers



Paint



Viscous Materials

No Splashing



A TRUE Mixer



Won’t Add Air



Heavy Duty



304 Stainless Steel



100% Made in USA

Solomon Colors Inc................... 57, 81 Spin Screed...................................... 62 Superabrasive Inc...................... 55, 81 The Tailgater.................................... 72 Terrco Inc.......................................... 16 Trimaco............................................. 39

Miracote, Div. of Crossfield Products............... 44-45, 80

Trinic....................................... 52-53, 82 VoidForm Products, Inc............. 63, 84

Multiquip Incorporated............ 8-9, 74

World of Concrete Europe.............. 87 Xtreme Polishing Systems............... 36

Developed to fill/repair concrete floor surface imperfections such as air holes, popouts, surface pitting, scratches and gouges, etc.

Celebrating Over 60 Years 

Slip Industries................................... 73

Metzger/ McGuire..................... 36, 85

All Purpose Heavy Duty Mixer 

Simpson Strong-Tie Co., Inc....... 5, 75

•

Available in 7 colors to best camouflage floor surface pitting and surface imperfections.

•

Rapid-set formula allows for quick access to floor areas and grinding as early as 1 hour after application.

•

Low viscosity allows for penetration into very small surface pits and imperfections.

•

Yields a smoother, denser floor surface.

•

Economical, hand mix formula.

Before

After Satisfaction Guaranteed Toll Free (800) 560-2903 www.jiffymixer.com VISIT US AT THE WORLD OF CONCRETE 2018 OUTDOOR SILVER LOT BOOTH 030974

800.223.MM80 www.metzgermcguire.com

www.forconstructionpros.com/concrete | January 2018 | Concrete Contractor

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THE LAST PLACEMENT:

By Brad Humphrey

Winter is a Great Time for Contractors to

DEVELOP A BUSINESS PLAN Effective business planning is more than simply putting some goals out there and then making a mad scramble to reach the goals

f you have never developed a business plan then consider this winter season to do so. If you have a business plan, consider revising it, updating it, strengthening it to be more realistic and more useful for this next business season. Business planning looks at the future through more quantifiable lenses. It incorporates a strategic focus, i.e. “Where are we going?”, and puts tangible steps in place. The direction set out by the business plan should clearly state what markets will be entered or maintained, what resources will be needed to meet the market objectives including the type of workers and equipment, and what the financial requirements to secure such resources will be. Once the direction is developed it is then critical to create action steps to bring the plans to life. This is the

If you have never developed a business plan then consider this winter season to do so. If you have a business plan, consider revising it, updating it, strengthening it to be more realistic and more useful for this next business season. freedigitalphotos.net

tactical effort that most contractors are more comfortable committing to. The key here is to create action steps that are believable. Believable does not suggest that the steps should be easy, but rather that the steps are justified due to the amount of experience, type of resources, and a method for deployment that the leaders all understand and are committed to. One brief example of action steps in place might be the decision to add another service to your business. For instance, let’s look at a flatwork concrete contractor who is adding concrete countertops to their field of services. The action steps might include the following list of items: • Identify best market for concrete counter top opportunities • Review current clients with potential for concrete countertops • Determine needed expertise for forming, pouring, and finishing countertops • Determine needed tools and equipment for concrete countertops • Set realistic goals for concrete counter top revenue for first three years (determine optimum profit potential) • Purchase needed equipment and tools • Hire needed workers for selling and producing concrete countertops or train existing employees • Look at marketing strategies and needed marketing budget to support new sales The actionable steps outlined above are completely different from how most contractors make the

decision to add a service. Far too many contractors make the decision on the fly, almost as a knee-jerk response to one customer that has a need. A final effort needed for a good business plan is to establish a method to monitor the plan. Once again it will take some very practical measurements that can be easily tracked. While you can measure just about anything you want, consider the following targets that might signal whether or not your business planning efforts are taking the company in the right direction: • Gross Profit for each job completed • Percentage material use against estimate • Percentage hours worked against estimate • Percentage bids won against bids created • Percentage bids won against goal per market type • Overtime hours worked versus overtime hours budgeted • Customer call-backs versus customer call-back target Each target should be quantified if possible; certainly the items addressed above can be. Effective business planning requires focused attention by owners and their senior leaders. If you have never developed a business plan start working on developing yours as soon as possible. You will find that reviewing and updating your business plans in the future should be done in preparation for each new business year.

86 Concrete Contractor | January 2018 | www.forconstructionpros.com/concrete

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PARIS 23-28 APRIL 2018 INTERNATIONAL EXHIBITION FOR CONCRETE SECTOR

Centre des Arts et de la Culture Fernand Léger, Douchy Les Mines (59) Architecte Rudy Ricciotti - © Agence Rudy Ricciotti.

CONNECTING THE CONCRETE SECTOR

YOUR FREE BADGE ON WORLDOFCONCRETEEUROPE.COM

PROMOACBM

#woce

CO-LOCATED WITH

INTERMAT C/O IMEX MANAGEMENT, INC. Tel: 704.365.0041 - Fax: 704.365.8426 Email: rebeccaj@imexmanagement.com

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CODE:

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ForConstructionPros.com/10074104

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