Janssen Biologics Frontline LED and Medlock were engaged by Janssen Biologics to carry out a survey and supply of replacement lighting for their walk-on ceiling across two manufacturing floors at their facility in Co. Cork. The existing luminaires consisted of 120w and 170w PL luminaires which were providing maintenance challenges and consuming significant energy in the plant. Janssen Biologics wanted to address the following concerns; •
Lower the energy consumption taken up from existing lighting
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Lower the ambient heat emission from the luminaires
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Ensure that light levels were retained and met SOP on site
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Offer additional savings through daylight harvesting and intelligent sensoring where applicable
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Offer a solution to fit into existing luminaire openings despite their non-standard size.
Frontline LED and Medlock delivered a solution which eliminated 300,000 KwH per year - a 55% reduction in consumption. Additionally, maintenance on the lighting in both suites will be significantly lower than the highmaintenance PL luminaires. The absence of UV light from the LED spectrum also provides more stability for epoxy flooring in the clean production environment. Each of the luminaires was replaced with a customized panel from our FL-L Series of LED panels to meet the needs of Janssen Biologics. These were designed, measured, piloted and signed off and customized to each luminaire type in the suites. The FL-L series are an outstanding range of clean-production luminaires, designed and certified for clean production environments.
Results:
Janssen Biologics Frontline LED and Medlock Delivered:
Ideal for Clean Production The FL-L Series are outstanding luminaires for clean production. They emit little heat, are IPA resistant and are significantly more efficient offering better light quality than traditional fluorescent. Custom Built Despite a non-standard ceiling recess, Frontline LED manufactured our solution especially to meet Janssen Biologics’ specification and enable them to save substantially across the facility.
Design A full design of our LED light panels for the production facility in Cork, complete with 3D simulation so the client can judge the effectiveness of the light before committing to the project. Energy Saving Over 55% reduction in energy use. Maintenance Saving The long lifetime of Frontline LED’s light panels delivers years without lamp replacements. This is a huge improvement on half-yearly fluorescent re-lamping due to overheating.
Health and Safety Savings As non-toxic and shatterproof light sources, Frontline LED’s light panels are more suited to the H&S needs of food, pharma and industrial clients.
Verification A lighting survey, design scheme and pilot trial before ensured conformity with the client’s requirements and the delivery of a best in class LED lighting solution.
FL-L Series Light Panels FL-L6060 / FL-L6060EM Frontline LED’s update to the revolutionary FL-L series completely re-define what is possible with LED luminaires. The lighting revolution, designed to replace recessed modular fluorescent fittings now performs at 94 lm/w and inredible lux values and colour consistency. Customers can save even more than 50% in many use cases. Maintained version allows professional, office, commercial and retail clients to install our energy-saving, long-life light panels and meet their emergency lighting obligations. LED Direct Connect from Frontline LED guarantees an easy direct-to-mains installation. No extra drivers required. Designed for clean production areas, the FL-L are IPA resistant, low heat emitting and ultralong-life.
Specifications Models Size Consumption Colour Input Lumen (lm) CRI Lifetime Weight
FL-L6060 FL-L1230 600 x 600mm 1200 x 300mm 43w / 53w 3000k / 4000k / 4700k / 5500k 100v - 240v AC 3800 (43w) / 4980 (53w) 80 - 85ra 50,000 Hours 6kg
Surface Model
Order Codes Consump. & Colour 43w / 3000k 43w / 3000k 43w / 3000k 53w / 3000k 53w / 3000k 53w / 3000k
Recessed Model
FL-L6060 FL-L1230 FL-L6060 FL-L1230
210211 210212 210213 210214 210215 210216
210231 210232 210233 210234 210235 210236
210201 210202 210203 210204 210205 210206
210221 210222 210223 210224 210225 210226
Surface model suitable for suspension. Installation should not exceed 10 units per radial circuit in accordance with RECI Wiring Regs.
Design Slim, edge lit panels take advantage of advanced materials for gorgeous design, polished finish and great uniformity. Light The unique ceramic-LED design emits an even light from the entire tile, covering a larger area with a better quality of light. Cool or Warm white available. Dimensions Panels Available in the following sizes: FL-L6060 600 X 600mm (To fit 595 X 595mm grid) FL-L1230 1200 X 300mm Savings Consumption savings of 50%-70%. LED’s 50,000 hour lifetime is 3x longer than fluorescent. LED lifetime not affected by repeated switching. Maintained Emergency Version The first integrated maintained LED Light panels with 3 hours backup in the event of AC failure from integrated backup kit.
Options Integrated Emergency Version FL-XXX / E - pre-assembled External Emergency Backup Unit (FL-EPSLP) - for assembly on site Concrete Ceiling Mount (Req. to install to concrete ceiling) Dali Dimmable Panels
Add -2100 to the order code. 211111 600 X 600 - 211112 1200 X 300 - 211113 Add -2114 to the order code
Light panels also available in 300 X 300mm and 420 X 420mm. 15w and 30w respectively.
Accessories Suspension Kit for LED Panels 210450 (order separately as required) (1m drop standard)
Medlock Electrical Distributors Kinsale Road Industrial Estate Cork City Co. Cork Ireland Tel: (021) 497 1110