FULL SPECTRUM DIAGNOSTICS A Professional Limited Liability Corporation
DIAGNOSTIC & TRAINING SERVICES FULL SPECTRUM DIAGNOSTICS A Professional Limited Liability Corporation
CONDITION MONITORING ♦ DIAGNOSTIC INVESTIGATIONS ♦ MODAL ANALYSIS OPERATING DEFLECTION SHAPE ANALYSIS ♦ VIBRATION TRAINING
Daniel T. Ambre Mechanical Engineer, P.E. 3625 Rosewood Lane North Plymouth, MN 55441 Office: (763) 577-9959
FAX: (763) 577-5955 Email: modalguy@aol.com Web Site: www.fullspec.net
FULL SPECTRUM DIAGNOSTICS A Professional Limited Liability Corporation
CONDITION MONITORING ♦ DIAGNOSTIC INVESTIGATIONS ♦ MODAL ANALYSIS OPERATING DEFLECTION SHAPE ANALYSIS ♦ VIBRATION TRAINING
Louis G. Pagliaro, C.E.T. ASNT PdM Level III 18840 Nautical Drive, Suite 56 Cornelius, NC 28031-8064 Office: (704) 987-8193
Email: lpagl@aol.com Web Site: www.fullspec.net
CONDITION MONITORING • DIAGNOSTIC INVESTIGATIONS • MODAL ANALYSIS • OPERATING DEFLECTION SHAPE • VIBRATION TRAINING • ROTOR DYNAMICS ANALYSIS
FULL SPECTRUM DIAGNOSTICS A Professional Limited Liability Corporation
Full Spectrum Diagnostics was founded in June of 2000, and was organized to Providing the Finest in Machinery Condition Monitoring, Specialized Analyses, Analyses and Vibration Training for Industrial, Industrial Manufacturing, Manufacturing Aerospace, Marine, and Automotive Applications. This summary outlines the various Diagnostic Services available from the Engineers, Analysts and Trainers at Full Spectrum Diagnostics and their Industry Partners.
CONDITION MONITORING • DIAGNOSTIC INVESTIGATIONS • MODAL ANALYSIS • OPERATING DEFLECTION SHAPE • VIBRATION TRAINING • ROTOR DYNAMICS ANALYSIS
FULL SPECTRUM DIAGNOSTICS
INDUSTRY
A Professional Limited Liability Corporation POWER GENERATION:
WATER TREATMENT
FOSSIL FUEL
POWER GENERATION:
PAPER & PULP PRODUCTION
FILM PRODUCTION & SLITTING
MOTOR MANUFACTURE
MACHINING OPERATIONS
NUCLEAR
POWER GENERATION:
NON-WOVEN NON WOVEN MATERIALS MANUFACTURE
WIND
POWER GENERATION:
CEMENT & BUILDING MATERIALS
HYDRO CHEMICAL PRODUCTION
FAN & BLOWER MANUFACTURE BRIDGE MONITORING COMPRESSOR MANUFACTURE
SHIPBOARD APPLICATIONS
RAIL WAY APPLICATIONS
REFINING: OIL & GAS
REFINING: REFINING ETHANOL
GRAIN PROCESSING
AEROSPACE APPLICATIONS BUILDINGS & LARGE STRUCTURES
CONDITION MONITORING • DIAGNOSTIC INVESTIGATIONS • MODAL ANALYSIS • OPERATING DEFLECTION SHAPE • VIBRATION TRAINING • ROTOR DYNAMICS ANALYSIS
FULL SPECTRUM DIAGNOSTICS
POWER
A Professional Limited Liability Corporation
POWER GENERATION: FOSSIL FUEL
Vibration Analysis for Nearly Every Power Plant Application. Steady State Operation Outage Support Operation, Support, Start-up and Shutdown Analysis.
Turbine Generator Analysis Boiler Feed Pumps V ti l P Vertical Pump S Systems t Turbine Blade Analysis Cooling Towers Compressor Systems FD / ID Fans Conveyor Systems
CONDITION MONITORING • DIAGNOSTIC INVESTIGATIONS • MODAL ANALYSIS • OPERATING DEFLECTION SHAPE • VIBRATION TRAINING • ROTOR DYNAMICS ANALYSIS
FULL SPECTRUM DIAGNOSTICS
POWER
A Professional Limited Liability Corporation
POWER GENERATION: FOSSIL FUEL
Vibration Analysis for Nearly Every Power Plant Application. Steady State Operation Outage Support Operation, Support, Start-up and Shutdown Analysis. Turbine Generator Analysis
CONDITION MONITORING • DIAGNOSTIC INVESTIGATIONS • MODAL ANALYSIS • OPERATING DEFLECTION SHAPE • VIBRATION TRAINING • ROTOR DYNAMICS ANALYSIS
FULL SPECTRUM DIAGNOSTICS
POWER
A Professional Limited Liability Corporation
POWER GENERATION: NUCLEAR
Experienced Vibration Analysis in Nuclear Plant Containment and Non-Contained Areas. Areas
Turbine Generator Analysis Exciter Systems Boiler Feed Pumps Vertical Pump Systems Reactor Coolant Pumps High Pressure Injection Pumps Containment Spray Pumps Normal Containment Coolers Lead Box Analysis y Back-up Diesel Generators
CONDITION MONITORING • DIAGNOSTIC INVESTIGATIONS • MODAL ANALYSIS • OPERATING DEFLECTION SHAPE • VIBRATION TRAINING • ROTOR DYNAMICS ANALYSIS
FULL SPECTRUM DIAGNOSTICS
POWER
A Professional Limited Liability Corporation
POWER GENERATION: WIND
Wind Turbine Trending and Specialty Analysis: From the Factory to the Field
Overall Condition Monitoring Generator Analysis Gear / Gearbox Failure Analysis Electrical Faults / Electro-Erosion Electro Erosion Nacelle Vibration / Resonance Tower Natural Frequency & Damping Blade Analysis Low Speed Rotor Analysis
CONDITION MONITORING • DIAGNOSTIC INVESTIGATIONS • MODAL ANALYSIS • OPERATING DEFLECTION SHAPE • VIBRATION TRAINING • ROTOR DYNAMICS ANALYSIS
FULL SPECTRUM DIAGNOSTICS
POWER
A Professional Limited Liability Corporation
POWER GENERATION: HYDRO
Large Hydro-Turbine Analysis Methods and Low-Speed Techniques
Low-Speed Rotor Orbit Analysis Operating Deflection Shape (ODS) Generator Electrical Analysis Foundation Transmission Analysis N t lF Natural Frequency Testing T ti
CONDITION MONITORING • DIAGNOSTIC INVESTIGATIONS • MODAL ANALYSIS • OPERATING DEFLECTION SHAPE • VIBRATION TRAINING • ROTOR DYNAMICS ANALYSIS
FULL SPECTRUM DIAGNOSTICS
REFINING
A Professional Limited Liability Corporation
REFINING: OIL & GAS
Full Spectrum Diagnostics Specializes in Computer Animation of Heavy-Duty and High Speed E i Equipment t
Low-Speed Compressor Systems High-Speed Compressor Systems Pump Analysis & Monitoring Rotor Dynamics Analysis Operating Deflection Shape Analysis Rotor Orbit Analysis Acoustic Cavity Analysis
CONDITION MONITORING • DIAGNOSTIC INVESTIGATIONS • MODAL ANALYSIS • OPERATING DEFLECTION SHAPE • VIBRATION TRAINING • ROTOR DYNAMICS ANALYSIS
FULL SPECTRUM DIAGNOSTICS
REFINING
A Professional Limited Liability Corporation
REFINING: ETHANOL
Analysis, Monitoring, and Specialty Testing of Industrial Process Equipment. Equipment
Conveyor Systems Gearbox Applications Air Handling and Dust Suppression Cooling Tower Analysis Experimental Modal Analysis Operating Deflection Shape Analysis Rolling Element Bearing Fault Analysis
CONDITION MONITORING • DIAGNOSTIC INVESTIGATIONS • MODAL ANALYSIS • OPERATING DEFLECTION SHAPE • VIBRATION TRAINING • ROTOR DYNAMICS ANALYSIS
FULL SPECTRUM DIAGNOSTICS
WATER
A Professional Limited Liability Corporation
WATER TREATMENT
Analysis, Monitoring, and Specialty Testing of Industrial Process Equipment Equipment.
Low Speed Pump Systems Vertical Pumps Agitation Systems Transfer Pumps Centrifugal Pumps Solids & Slurry Pumping Condition Monitoring Bearing Fault Analysis
CONDITION MONITORING • DIAGNOSTIC INVESTIGATIONS • MODAL ANALYSIS • OPERATING DEFLECTION SHAPE • VIBRATION TRAINING • ROTOR DYNAMICS ANALYSIS
FULL SPECTRUM DIAGNOSTICS
PAPER
A Professional Limited Liability Corporation
PAPER & PULP PRODUCTION
Vibration Analysis of Multiple Equipment Types and Configurations
Press & Process Roll Systems Coating Processes Calendar Systems Slitting and Rewind Pumps, Blowers, Gearbox Analysis Resonance Detection & Correction Roll Corrugation (Barring) Issues
CONDITION MONITORING • DIAGNOSTIC INVESTIGATIONS • MODAL ANALYSIS • OPERATING DEFLECTION SHAPE • VIBRATION TRAINING • ROTOR DYNAMICS ANALYSIS
FULL SPECTRUM DIAGNOSTICS
WEB FORMING
A Professional Limited Liability Corporation
NON-WOVEN MATERIALS MANUFACTURE
Web-Forming Analysis of NonWoven Materials.
Web-Former Wire Problems Calendar Analysis Slitting and Winding Systems Roll Barring and Resonance Transient Time Waveform Analysis Line Speed Trials & Surveys Resonance Detection and Resolution Condition Monitoring Bearing Fault Analysis
CONDITION MONITORING • DIAGNOSTIC INVESTIGATIONS • MODAL ANALYSIS • OPERATING DEFLECTION SHAPE • VIBRATION TRAINING • ROTOR DYNAMICS ANALYSIS
FULL SPECTRUM DIAGNOSTICS
AGREGATE
A Professional Limited Liability Corporation
CEMENT & BUILDING MATERIALS
Analysis of Cement Plant Equipment and Processes
Raw Mill Fans and Blowers Kiln Drive Systems Dust Collection and Suppression Gearbox Applications Large Structure Resonance Problems
CONDITION MONITORING • DIAGNOSTIC INVESTIGATIONS • MODAL ANALYSIS • OPERATING DEFLECTION SHAPE • VIBRATION TRAINING • ROTOR DYNAMICS ANALYSIS
FULL SPECTRUM DIAGNOSTICS
CHEMICAL
A Professional Limited Liability Corporation
CHEMICAL PRODUCTION
Chemical Plant Systems Analysis
Large Low Low-Speed Speed Agitator Systems Shaft Critical Speed Analysis Plumbing Line Resonance Tank Structure Resonance Flow Induced “Water Hammer” Issues Vertical Pump p Vibration Operating Deflection Shape Modal Analysis
CONDITION MONITORING • DIAGNOSTIC INVESTIGATIONS • MODAL ANALYSIS • OPERATING DEFLECTION SHAPE • VIBRATION TRAINING • ROTOR DYNAMICS ANALYSIS
FULL SPECTRUM DIAGNOSTICS
GRAIN
A Professional Limited Liability Corporation
GRAIN PROCESSING
Analysis of Grain Processing and Product Transfer Problems
Conveyor Systems Elevator Problems Dust Suppression Issues Framework Resonance Failure Analysis Operating Deflection Shape Natural Frequency Testing
CONDITION MONITORING • DIAGNOSTIC INVESTIGATIONS • MODAL ANALYSIS • OPERATING DEFLECTION SHAPE • VIBRATION TRAINING • ROTOR DYNAMICS ANALYSIS
FULL SPECTRUM DIAGNOSTICS
FILM
A Professional Limited Liability Corporation
FILM PRODUCTION & SLITTING
Vibration Analysis of Slitting, Embossing, and Printing Machinery
Slitting Operational Problems Rewinding Operations Nipped Roller Systems Slitter Knife Blade Resonance Frame Structural Stability Speed Related Processing Issues Resonance Detection & Correction Roll Corrugation (Barring) Issues
CONDITION MONITORING • DIAGNOSTIC INVESTIGATIONS • MODAL ANALYSIS • OPERATING DEFLECTION SHAPE • VIBRATION TRAINING • ROTOR DYNAMICS ANALYSIS
FULL SPECTRUM DIAGNOSTICS
MOTORS
A Professional Limited Liability Corporation
MOTOR MANUFACTURE
Motor Electrical and Mechanical Vibration Analysis
Rotor and Stator Electrical Problems Rotor Critical Speeds Analysis Frame Design Optimization Rolling Element & Journal Bearing Analysis Soft Foot Issues Airflow Acoustic Problems Operating Deflection Shape Modal Analysis
CONDITION MONITORING • DIAGNOSTIC INVESTIGATIONS • MODAL ANALYSIS • OPERATING DEFLECTION SHAPE • VIBRATION TRAINING • ROTOR DYNAMICS ANALYSIS
FULL SPECTRUM DIAGNOSTICS
AIR HANDLING
A Professional Limited Liability Corporation
FAN & BLOWER MANUFACTURE
Fan and Blower Systems Vibration Analysis
Frame Vibration Analysis Structural Design / Re-Design / Optimization Rotor Critical Speeds Analysis Blade Resonance Problems Rolling Element & Journal Bearing Analysis Soft Foot Issues Airflow Acoustic Problems Operating Deflection Shape Modal Analysis
CONDITION MONITORING • DIAGNOSTIC INVESTIGATIONS • MODAL ANALYSIS • OPERATING DEFLECTION SHAPE • VIBRATION TRAINING • ROTOR DYNAMICS ANALYSIS
FULL SPECTRUM DIAGNOSTICS
AIR HANDLING
A Professional Limited Liability Corporation
COMPRESSOR MANUFACTURE
Compressor Systems Vibration Analysis
Low Speed Reciprocating Designs High Speed Centrifugal Designs Rotory Lobe Blower Systems Structural Frame Design & Foundation Issues Rotor Critical Speeds Analysis Rolling Element & Journal Bearing Analysis Soft Foot Issues Airflow Acoustic Problems Operating Deflection Shape Modal Analysis
CONDITION MONITORING • DIAGNOSTIC INVESTIGATIONS • MODAL ANALYSIS • OPERATING DEFLECTION SHAPE • VIBRATION TRAINING • ROTOR DYNAMICS ANALYSIS
FULL SPECTRUM DIAGNOSTICS
CRANES
A Professional Limited Liability Corporation
SHIPBOARD APPLICATIONS
Vibration Issue on River and Ocean Vessels
Compressor Systems Winch and Hoist Systems Heavy Lift Cranes Gear Drives Marine Propulsion Systems Modal Analysis Testing Operating Deflection Shape Acoustic Analysis
CONDITION MONITORING • DIAGNOSTIC INVESTIGATIONS • MODAL ANALYSIS • OPERATING DEFLECTION SHAPE • VIBRATION TRAINING • ROTOR DYNAMICS ANALYSIS
FULL SPECTRUM DIAGNOSTICS
ENGINES
A Professional Limited Liability Corporation
SHIPBOARD PROPULSION
Vibration Issue on River and Ocean Vessels
Compressor Systems Winch and Hoist Systems Heavy Lift Cranes Gear Drives Marine Propulsion Systems Modal Analysis Testing Operating Deflection Shape Acoustic Analysis
CONDITION MONITORING • DIAGNOSTIC INVESTIGATIONS • MODAL ANALYSIS • OPERATING DEFLECTION SHAPE • VIBRATION TRAINING • ROTOR DYNAMICS ANALYSIS
FULL SPECTRUM DIAGNOSTICS
AEROSPACE
A Professional Limited Liability Corporation AEROSPACE APPLICATIONS
Aerospace Vibration and Design Investigations
Propulsion Systems Analysis Nozzle System Design Issues Turbo-machinery Rotor Dynamics Analysis Blade and Vane Natural Frequency Testing Acoustic Testing Modal Analysis Operating Deflection Shape Shaker Test Support
CONDITION MONITORING • DIAGNOSTIC INVESTIGATIONS • MODAL ANALYSIS • OPERATING DEFLECTION SHAPE • VIBRATION TRAINING • ROTOR DYNAMICS ANALYSIS
FULL SPECTRUM DIAGNOSTICS
MACHINE TOOL
A Professional Limited Liability Corporation MACHINING OPERATIONS
Machine Tool Analysis and TroubleShooting
Overall Machine Tool Analysis Operating Deflection Shape Rotor Orbit Analysis Spindle Rotor Dynamics Critical Speed Analysis Experimental Modal Analysis Transient Analysis Testing
CONDITION MONITORING • DIAGNOSTIC INVESTIGATIONS • MODAL ANALYSIS • OPERATING DEFLECTION SHAPE • VIBRATION TRAINING • ROTOR DYNAMICS ANALYSIS
FULL SPECTRUM DIAGNOSTICS
CIVIL
A Professional Limited Liability Corporation
BRIDGE MONITORING
Analysis of Bridge Structures
Routine Condition Monitoring Early Detection of Faults and Flaws Synchronous Time Averaging Modal Analysis Testing Operating Analysis / Mode Extraction Specialized p Low Frequency q y Analysis y
CONDITION MONITORING • DIAGNOSTIC INVESTIGATIONS • MODAL ANALYSIS • OPERATING DEFLECTION SHAPE • VIBRATION TRAINING • ROTOR DYNAMICS ANALYSIS
FULL SPECTRUM DIAGNOSTICS
RAILWAY
A Professional Limited Liability Corporation
RAIL WAY APPLICATIONS
Analysis of Rail Way Machines
Condition Monitoring Field Analysis & Measurement Operating Deflection Shape Experimental Modal Analysis Design / Re-design Concepts Rail Grinding g Analysis y
CONDITION MONITORING • DIAGNOSTIC INVESTIGATIONS • MODAL ANALYSIS • OPERATING DEFLECTION SHAPE • VIBRATION TRAINING • ROTOR DYNAMICS ANALYSIS
FULL SPECTRUM DIAGNOSTICS
BUILDINGS
A Professional Limited Liability Corporation
BUILDINGS & LARGE STRUCTURES
Analysis Large Building and Framework Structures
Floors and Foundations Power Plant Pedestal & Superstructures Frames and Beam Analysis Operating Deflection Shape Experimental Modal Analysis Root Cause Failure Analysis
CONDITION MONITORING • DIAGNOSTIC INVESTIGATIONS • MODAL ANALYSIS • OPERATING DEFLECTION SHAPE • VIBRATION TRAINING • ROTOR DYNAMICS ANALYSIS
FULL SPECTRUM DIAGNOSTICS
BUILDINGS
A Professional Limited Liability Corporation
BUILDINGS & LARGE STRUCTURES
Analysis Large Building and Framework Structures
Floors and Foundations Power Plant Pedestal & Superstructures Frames and Beam Analysis Operating Deflection Shape Experimental Modal Analysis Root Cause Failure Analysis
CONDITION MONITORING • DIAGNOSTIC INVESTIGATIONS • MODAL ANALYSIS • OPERATING DEFLECTION SHAPE • VIBRATION TRAINING • ROTOR DYNAMICS ANALYSIS
FULL SPECTRUM DIAGNOSTICS
PIPING
A Professional Limited Liability Corporation
BUILDINGS & LARGE STRUCTURES
Analysis of Framework and Piping Structures
Plumbing Lines Piping Systems Mounts and Damper Supports Operating Deflection Shape Experimental Modal Analysis Root Cause Failure Analysis
CONDITION MONITORING • DIAGNOSTIC INVESTIGATIONS • MODAL ANALYSIS • OPERATING DEFLECTION SHAPE • VIBRATION TRAINING • ROTOR DYNAMICS ANALYSIS
FULL SPECTRUM DIAGNOSTICS
PIPING
A Professional Limited Liability Corporation
BUILDINGS & LARGE STRUCTURES
Analysis of Framework and Piping Structures
Plumbing Lines Piping Systems Mounts and Damper Supports Operating Deflection Shape Experimental Modal Analysis Root Cause Failure Analysis
CONDITION MONITORING • DIAGNOSTIC INVESTIGATIONS • MODAL ANALYSIS • OPERATING DEFLECTION SHAPE • VIBRATION TRAINING • ROTOR DYNAMICS ANALYSIS
FULL SPECTRUM DIAGNOSTICS A Professional Limited Liability Corporation
VIBRATION ANALYSIS TRAINING Full Spectrum p Diagnostics g offers Multiple Levels of Vibration Analysis Training and Certification. This Course series is Aligned with the “Body of Knowledge” g requirements q recommended by the American Society of Nondestructive Testing (ASNT).
STARTING a SUCCESSFUL PdM PROGRAM INTRODUCTION to VIBRATION ANALYSIS VIBRATION ANALYSIS I VIBRATION ANALYSIS II VIBRATION ANALYSIS III
Dan Ambre is the Lead Instructor and Author of the Vibration Analysis Training Series.
Lou Pagliaro is Full Spectrum Diagnostics Senior Instructor, Content Contributor, and g Coordinator. Training
PRACTICAL VIBRATION ANALYSIS CONCENTATED TIME WAVEFORM ANALYSIS CONCENTATED PHASE ANALYSIS MODAL & ODS ANALYSIS
CONDITION MONITORING • DIAGNOSTIC INVESTIGATIONS • MODAL ANALYSIS • OPERATING DEFLECTION SHAPE • VIBRATION TRAINING • ROTOR DYNAMICS ANALYSIS
FULL SPECTRUM DIAGNOSTICS A Professional Limited Liability Corporation
SATISFIED CUSTOMERS & INDUSTRY PARTNERS Minnesota Power Company Xcel Energy Corporation Ameren UE Electric Power Orlando Utilities Commission LG&E Power Company Alliant Energy Otter Tail Power Company Tucson Electric Power Nuclear Management Company Texas Utilities Comanche Peak Plant Prairie Island Nuclear Plant Monticello Nuclear Plant Seabrook Nuclear Plant FPL Turkey Point Nuclear Plant Progress Energy, Inc. Vestas USA Clipper Wind Power Huhtamaki Food Service S i Fi Sappi Fine P Paper Stora Enso Paper Domtar Industries Voith Paper Kimberly Clark Corporation Alcoa Warrick Operations US Steel Gary Operations ASARCO Hayden Operations
Ram Motors USA McQuay International Twin City Fan & Blower New York Blower Westinghouse SRS Bayer Pharmaceutical Amclyde / Hydrolift Corporation New England Fertilizer Eastern Technical Services Sundstrand Corporation Command Commissioning Imation Corporation America On Line (AOL) Honeywell Corporation Fuji Photo Films Acumeter Labs / May Industries Engineered Sintered Components Timken / Torrington Bearings NSK Bearings B i SKF Bearing Corporation Lehigh Cement Company Essroc Cement Company General Mills Corporation Anheiser Busch Corporation Loram Griffin Wheel
Vibrant Technology, Inc. Electrical Mechanical Services V-Tek Associates SPM Instrument
New England Vibration Analysis Reliability Solutions, Inc. Instrument Resources, Inc.
CONDITION MONITORING • DIAGNOSTIC INVESTIGATIONS • MODAL ANALYSIS • OPERATING DEFLECTION SHAPE • VIBRATION TRAINING • ROTOR DYNAMICS ANALYSIS