burj Khalifa
office ceiling design TO fabrication
burj Khalifa
office ceiling design TO fabrication
1
table of contents Introduction....................................................................................... 01 Table of Contents............................................................................. 02-03 Project Data........................................................................................ 04-05 Global Delivery.................................................................................. 06-07 Process................................................................................................. 08-09 previous Design.................................................................................. 10-11 Project STate...................................................................................... 12-13 design Intent...................................................................................... 14-15 Existing Installation....................................................................... 16-17 Prototypes and Sketches................................................................ 18-19 Surface AnAlysis................................................................................ 20-21 design drivers.................................................................................... 22-23 system drivers................................................................................... 24-25 completed surface model................................................................ 26-29 coordination drawings................................................................... 30-31 shipping and sequencing................................................................. 32-33 planking/paneling............................................................................ 34-35 Mockup.................................................................................................. 36-41 mockup approval............................................................................... 42-43 survey data and as-built conditions........................................... 44-51 veneer mapping.................................................................................. 52-55 System design..................................................................................... 56-59 detail capture and reuse................................................................ 60-63 fabrication jigs................................................................................. 64-65 detailing.............................................................................................. 66-67 completed panel model.................................................................... 68-69 Installation........................................................................................ 70-75 Completed ceiling.............................................................................. 76-87 project Credits.................................................................................. 88
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“An essential feature of the office lobby space is the free form ceiling made of wood and bridge system that connects the hotel space above to the upper level of the pavilion structure. This feature continues the organic nature of the project into the office environment much the same way as the curved walls do for the residential entrance and public spaces. This highly sculpted feature becomes a landmark feature that differentiates this pavilion from all others.” –Adrian Smith
burj Khalifa
office ceiling design TO fabrication
3
project data name Burj khalifa office ceiling Location Dubai, UAE Type Interior Size 541m3 of ceiling surface duration April 2009 – DECEMBER 2009 client emaar properties project manager turner main contractor samsung / besix / arabtec (Joint Venture) design architect skidmore owings & Merril (SOM) architect of record Hyder
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5
Global Delivery
LOS ANGELES GEHRY TECHNOLOGIES (LA) AUTOMATION SUPPORT
SOM (CHI) DESIGN CHICAGO IMPERIAL WOODWORKING FABRICATION
GEHRY TECHNOLOGIES (NY) PROCESS + KNOWLEDGE ENGINEERING
NEW YORK PHILADELPHIA ICON INTEGRATED CONSTRUCTION DESIGN + FABRICATION ENGINEERING
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PROJECT SITE INSTALLATION TEAM COORDINATION DUBAI
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Process
DESIGN INTENT
KE DESIGN SURFACE PANELIZATION
SHIPPING & SEQUENCING
KE PANELIZATION
SURFACE & PLANK MODEL
KE PLANKING
PLANKING
FABRICATION MODEL
DETAILING
KE PANEL ASSEMBLY
SYSTEM DESIGN KE VENEER MAPPING
VENEER MAPPING 8
MATERIAL BENDING LIMITS
SURVEY DATA AS-BUILT
COORDINATION DRAWINGS
COORDINATION MODEL
COORDINATION
COMPLETION SHIPPING
FABRICATION
CNC TOOLPATHS
VENEER INVENTORY 9
ON-SITE ASSEMBLY
previous design
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11
PROJECT STATE
state of building during re-design phase
12
existing documentation
13
DESIGN INTENT
14
taking design back to concept design
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16
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prototypes and sketches
18
19
surface analysis
20
21
DESIGN DRIVERS
BLEND wireframe
primary drivers
22
driver surface
BLEND SURFACEs
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SYSTEM DRIVERS
Major Panel divisions
Completed Surface driver
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COMPOSITE PLANKING/PANELS
Major planking Divisions
25
completed surface model
26
27
28
29
coordination drawings
3d and 2d contract deliverables
30
reflected ceiling plan
31
shipping and sequencing
fabrication sequence
panel types and re-use
32
panelization plan
33
planking/paneling
34
automated planking design tool 35
mockup
36
37
38
39
40
41
mockup approval
42
43
survey data and aS-Built conditions
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45
46
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50
51
veneer mapping
veneer Sorting worksheet
veneer options A-c
sorted veneers 52
Imperial Woodworking Co. 310 North Woodwork Lane Palatine, IL 60067
Veneer Aesthetic Layout Grid Imperial Project #9165 Burj Dubai
mapped veneers
1.1
1.2
1.3
3.5
3.6
1.1
X
X
X
2.1
2.2
X
X
X
4.6
4.7
1.2
X
X
X
X
X
X
1.3
X
X
X
X
X
X
X
X
4.6
X
X
4.7
X
X
2.1
X
X
2.2
X
X
3.1 3.2
3.1
3.2
X X
X
X
3.3
3.4
X
X
X
X
X
X
X X
3.4
3.3
X
3.5
X
X
X
X
X
X
3.6
X
X
X
X
X
X
3.7 4.1
3.7
4.1
4.3 4.4 4.5
5.1 6.1 7.1
veneer adjacency matrix
4.2
4.3
4.4
4.5
5.1
6.1
7.1
X X
4.2
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10/6/2009
X X
X
X X
X
X X
X
X
X X X
veneer database
54
55
system design
capturing typical panel adaptability through details and sketches 56
57
58
59
detail capture and Reuse
60
61
2d output for CNC fabrication
interoperability across platforms 62
panel build geometry
typical panel assembly 63
fabrications jigs
64
65
detailing
66
67
completed panel model
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
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project team Imperial woodworking co. 310 North Woodwork Lane Palatine, IL 60067 www.imperialwoodworking.com
Frank Huschitt Sr.............................Chairman Frank Huschitt III..............................President, Executive Project Management Frank Moceri.......................................Project Manager / Job Site Coordinator Matt Riemenschneider......................Engineering Manager Cesar Noriega.....................................CAD Draftsman Scott Sherby.......................................Shop Foreman Omar Bartomioli.................................Assembly Foreman Ted Piwowar.......................................Finishing Foreman Teofil Bradin......................................Veneer Lead John Howell........................................Veneer Layout Gary Lichtenberger...........................CNC Operator / Programmer Bob Dewitt..........................................Assembly Lead Vic Anguilo..........................................Assembly, Job Site Installation Tim Heinz..............................................Assembly, Job Site Installation Marcin Onak........................................Assembly, Job Site Installation Ralph Heppner....................................Job Site Installation Foreman
gehry technologies / New York 14 Wall Street 20th Floor New York, NY 10005 www.gt-global.com
James kotronis...................................managing director, US–Eastern REgion neil meredith......................................project lead deam demko..........................................project consultant victor keto..........................................Senior Automation consultant nicholas pisca....................................Senior Automation consultant timothy porter...................................project consultant david pysh............................................Senior project consultant christoper reinig...............................project consultant
icon Integrated Construction 508 Spruce Street Philadelphia, PA 19106 215 669 7900
Rick Herskovitz, RA............................owner
© IMAGES IMPERIAL WOODWORKING CO. Pages 16-18, 30, 38-41, 52, 58-59, 70-75 © IMAGES ICON INTEGRATED CONSTRUCTION Pages 15,16, 56-59, 66 © IMAGES skidmore, Owings & merrill Pages 10, 11, 13 © gehry technologies 2011 ISBN: 5-800053-326349 DESIGN BY NEIL MEREDITH Version: BRJ_08 | Output: February 3, 2011 11:19 AM 88
5 800053 326349