D-Pro3

Page 1

V15 Series Needle Valves Forged body, Pressure Rating up to 5000psig (345bar) Catalog No. V15-5 JUNE 2006

Integral Bonnet Needle Valves

FOR REGULATING and SHUT-OFF

1

6. Stem Hard chrome plated stem threads assures extended service life

2. Packing Nut Allows external adjustments of packing

BAR HANDLE

7. Choice of Fluid Control -Metal to metal Vee & Regulating stems for elevated temperatures -Repetitive soft seat for gas leak-tight

1 Set screw Packing gland

1. Positive Driven Handle Choice of Round handle and Bar Handle

2

5

6

3

3. Panel Nut Allows panel installation without disrupting the packing 4. Integral Bonnet Design To eliminate inadvertent stem back-out

4

8. Variety of end connections -Reliabel DK-LOK Tube Fitting Ends - NPT & ISO Male & Female

8

7

body

5. Packing -Low operating torque. -Standard PTFE -Optional PEEK for high Temperature

Materials of Construction VALVE BODY MATERIALS Material Grade / ASTM Specification

Components SS316

5 6,7 6,7

Round handle Bar handle Set Screw Packing Nut Panel Nut Packing Gland Packing Regulating Stem Vee Stem

6,7

Soft Seat Stem

7

Stem tip ( Soft Seat ) Body

1 1 2 3

BRASS Nylon with brass insert SS316/A276 SS304/A276 SS316/A276 Brass/B16 SS316/A276 Brass/B16 Brass/B16 SS316/A276 Standard PTFE, Optional PEEK SS316/A276 Hard Chrome-plated on stem tip and threads SS316/A276 Hard Chrome-plated on threads Kel-F SS316/A182

Brass/B124

ALLOY 400

Alloy R-405/B164 Alloy R-405/B164 Alloy R-405/B164

Alloy R-405

Alloy 400/B564

Wetted parts and lubricant are listed in blue. Lubrication: Molybdenum disulfide with hydrocarbon coating

Design Designed to the requirements of ASME B16.34 Designed for a wide range of general purpose in gas and liquid applications Forged Body with Inline and Angle pattern Integral Bonnet design to eliminate inadvertent stem back-out Standard metal seal for pressure tightness at elevated temperatures Standard PTFE packing, and optional PEEK packing for higher temperature service Packing nut allows external packing adjustment to ensure leak-free packing on stem Broad choices of end connections include reliable DK-LOK, NPT & ISO Male & Female pipe threads THE POWER OF RELIABILITY DK TECH CORPORATION www.dklok.com


R

Needle Valves

V15 Series

Operation o o Pressure rating up to 5000psig (345bar) @100 F (38 C ) o o o Temperature rating up to 450 F (232 C ) with standard PTFE packing; up to 600oF (315 C ) with optional PEEK packing Panel mounting without packing disruption Standard SS316 and Brass material valve construction DK-LOK Gap gauge allows easy inspection for sufficient tube pull-up before a system is pressurized Valves for Sour Gas Service meeting the requirements of NACE MR0175 are available

Factory Test Every valve is tested with the nitrogen @1000psig (68bar) for leakage at the seat to a maximum allowable leak rate of 0.1 scc/min. The packing is tested for no detectable leakage.

Panel Mounting Valve disassembly and reassembly for panel mounting. Panel Nut Panel hole drill and thickness Valve Series

Panel Hole Drill

V15A

13.5 (0.53)

V15B

13.5 (0.53)

V15C

20.0 (0.78)

V15D

26.2 (1.03)

mm ( inch )

Panel Thickness Min.

Max.

3.17 (0.12)

6.35 (0.25)

Disassembly 1. Loosen the handle set screw using an allen key and remove the handle

2. Remove the packing nut & panel nut and set aside for later use. 3. Place the valve bonnet in the panel hole.

Reassembly 4. Tighten the panel nut onto the valve bonnet. Keep the panel nut always on the external portion of the panel. 5. Finger tighten the packing nut onto the valve body. 6. Place the handle on the stem. Align the set screw with the groove on the side of the stem. Tighten the set screw. 7. Fully close the valve and retract the stem two or three turns before torque the packing nut to the torque value below.

Handle Set Screw Allen Key Valve Series V15A & V15B V15C V15D

Round Handle Hex.2.5mm Hex.3.0mm

Allen Key Bar Handle

Valve Series V15A, V15B V15C V15D

Hex. 4.0mm Hex. 5.0mm

Torque lbf.ft 5.2 10.6 25.1

kgf.cm 71 146 347

Choice of Stem Tip Vee Stem

Regulating Stem

Metal to metal Vee stem for pressure tightness at elevated temperature.

Regulating stem for flow rate control

Soft seat

KEL-F soft seat for repetitive shut-off on gas. Round Handle is recommended for soft seat valve.

Note: Soft seat packing adjustment may be required during service to compensate the physical compression of soft seat after repeated shut-off.

2

C

2001,2004,2005 DK TECH CORPORATION www.dklok.com


R

Needle Valves

V15 Series

Ordering Information and Table of Dimensions H

Angle Pattern

Inline Pattern A OPEN

A OPEN

H1

D

DK

D

DK

BAR HANDLE L1 L Valve Basic Ordering Number F-2NM-2NV15 MD-2N2TA D-2TD-3MF-2NM-2NM-4NV15 MD-4N4TB D-6MD-4TD-8MF-4NF-4RMF-4NMD-4N6TM-6NV15 MD-6N6TC MD-6N8TD-10MD-6TD-12MD-8TF-6NF-6RF-8NF-8RV15 M-8ND MF-8ND-8TD-12T-

B

L2 42(1.65)

End Connections Outlet Inlet 1/8" Female NPT 1/8" Male NPT 1/8" Dk-Lok 1/8" Male NPT

Orifice

1/8" Dk-Lok 3mm Dk-Lok 1/8" Female NPT 1/8" Male NPT 1/4" Male NPT 1/4" Dk-Lok 1/4" Male NPT 6mm Dk-Lok 1/4" Dk-Lok 8mm Dk-Lok 1/4" Female NPT 1/4" Female ISO Tapered 1/4" Female NPT 1/4" Male NPT 3/8" Dk-Lok 1/4" Male NPT 3/8" Male NPT 3/8" Dk-Lok 3/8" Male NPT 1/2" Dk-Lok 3/8" Male NPT 10mm Dk-Lok 3/8" Dk-Lok 12mm Dk-Lok 1/2" Dk-Lok 3/8" Female NPT 3/8" Female ISO Tapered 1/2" Female NPT 1/2" Female ISO Tapered 1/2" Male NPT 1/2" Female NPT 1/2" Male NPT 1/2" Dk-Lok 3/4" Dk-Lok

2.0 ( .08)

4.4 ( .172)

Cv

0.09

0.37

A

60 (2.36)

60 (2.36)

21

B 21 ( .83)

E

L 42 (1.65) 47(1.85)

L2

21 (.83)

52 (2.05)

26 (1.02)

21 ( .83)

42 (1.65)

21 ( .83)

25 ( .98)

50(1.97) 54(2.13)

25 ( .98)

29 (1.14)

57.6 (2.27)

28.8 (1.13)

9.5 ( .375)

0.73

1.80

71 (2.80)

99 (3.90)

29 (1.14)

56 (2.20)

H

H1

9.5 ( .37)

11 ( .43)

36 (1.42)

32 (1.26)

9.5 ( .37)

11 ( .43)

36 (1.42)

45 (1.77)

50 (1.97)

64 (2.52)

66 (2.06)

76 (3.00)

25( .98) 28.8 (1.13)

29.6(1.16)

28 (1.10)

28 (1.10)

61.2(2.41)

33.2(1.31)

58(2.28)

29(1.14)

62.2(2.45) 29(1.14) 33.2(1.31) 36(1.42)

65(2.56)

33 (1.30)

66 (2.60)

33.2 (1.31)

33.2 (1.31)

36 (1.42)

72 (2.83)

36 (1.42)

36 (1.42)

38 (1.50)

76 (2.99)

38 (1.50)

38 (1.50)

13 ( .51)

19 ( .75) 49 (1.93)

D

20( .79) 26(1.02)

26 (1.02)

28 (1.10)

E

21( .83)

30(1.18) 59.2(2.33)

6.4 ( .25)

Unit : mm ( inch )

Dimensions L1 L2

13.5 ( .53)

19 ( .75)

48.5 (1.91)

97 (3.82)

All dimensions shown are for reference only and are subject to change. Dimensions with DK-LOK nuts are in finger-tight position. Patterns: To order angle pattern, use -A as a suffix to the valve ordering number. Example : V15A-F-2N-A

Technical Data Working pressure The class rating and rated working pressure are the way that ASME standards simpllify the design process. The pressure rating is governed by the allowable stress of different material group, class rating, and service temperature. ASME Material Group Material Name ASME CLASS Rating Temperature @ pressure 100oF (38oC) 200oF (93oC) 300oF (148oC) -65℉ (-54℃) to 350oF (176oC) 400oF (204oC) 450oF (232oC)

TABLE 2-2.2 SS316 2080 psig 5000 4293 3877 3719 3562 3437

N/A Brass N/A bar 345 296 267 256 246 237

psig 3000 2353 2059 1471 392 -

TABLE 2-3.4 Alloy 400 1500 bar 207 162 142 101 27

psig 3000 2640 2470 2430 2390 2380

Bar 206 181 170 167 164 163

Note : Pressure rating of valve is sometimes limited to the working pressure of pipe ends and the tubing connected.

Refer to DK-LOK Tube Fitting catalog for the details of working pressures in various tubing sizes, materials and wall thickness.

3


R

Needle Valves

V15 Series

Temperature and Pressure Rating with standard PTFE and Optional PEEK packing with PTFE packing Valve Material

Stem

Temperature Rating

Metal to metal (Vee & Regulating) Soft Seat (Kel-F) Metal to metal (Vee & Regulating) Soft Seat (Kel-F) Metal to metal (Vee & Regulating) Soft Seat (Kel-F)

SS316

Brass

Alloy 400

with PEEK packing

Pressure Rating @100℉ (38 ℃ )

-65℉ to 450℉ (-54℃ to 232℃) -65℉ to 200℉ (-54℃ to 93℃) -65℉ to 400℉ (-54℃ to 204℃) -65℉ to 200℉ (-54℃ to 93℃) -65℉ to 450℉ (-54℃ to 232℃) -65℉ to 200℉ (-54℃ to 93℃)

Pressure Rating @100℉ (38℃)

Temperature Rating -65℉ to 600℉ (-54℃ to 315℃) -65℉ to 200℉ (-54℃ to 93℃) -65℉ to 400℉ (-54℃ to 204℃) -65℉ to 200℉ (-54℃ to 93℃) -65℉ to 500℉ (-54℃ to 260℃) -65℉ to 200℉ (-54℃ to 93℃)

5000 psig (345 bar)

3000 psig (207 bar)

3000 psig (207 bar)

3130 psig (215 bar)

3000 psig (207 bar)

2370 psig (162 bar)

Flow Curves For V15A, 15B & 15C

For V15D 0.8

V15C

V15C

2.0

0.7

V15D

0.6

1.5

0.5 V15D

0.4 Cv

V15B

V15B

0.3

Vee stem and Soft seat Regulating stem

0.2 V15A

8

7

6

5

4

3

0.5

0.1

V15A

9

1.0 Cv

2

1

0

5

Turns Open of Valve Handle

4

3

2

1

0

Turns Open of Valve Handle

How to order Select applicable Valve Pattern, Stem Tip, Handle and Body material from designators listed below. Stem Packing Designator

Valve Pattern Nil : Inline pattern A : Angle pattern

Nil : Standard PTFE PK : PEEK

Stem Designator

Handle Designator

Nil : Standard Vee stem tip R : Regulating tip K : Kel-F Soft seat

Nil : Nylon Round Handle BH : Bar Handle

Body Material Designator S : SS316 B : Brass M : Alloy 400

Handle for Soft Seat Round Handle is recommended for soft seat valve to prevent the valve from excessive torque. Examples :

V15B-F-2N-BH-B for Inline Pattern, Standard Vee tip with bar Handle and Brass Body V15B-F-2N-A-PK- K-S for Angle Pattern, Peek packing, Soft tip with Bar Handle and SS316 Body

A : Angle Pattem

S : SS316 body

PK : Peek stem Packing K : Kel-F soft Tip

We reserve the right to change specifications stated in this catalog for our continuing program of improvement.

Safe Valve Selection The selection of a valve for any application or system design must be considered to ensure safe performance.Valve function, valve rating, material compatibility, proper installation, operation and maintenance remain the sole responsibillty of the system designer and the user. Dk Tech accepts no liability for any improper selection, installation, operation or maintenance.

DK TECH Trademarks THE POWER OF RELIABILITY DK TECH CORPORATION www.dklok.com

Mailing Address 826, Naesam-Ri, Juchon-Myeon, Gimhae-City, Gyeong Nam, Korea 621-841

DK TECH contact information Tel. (82) 55-338-0114 Fax. (82) 55-338-6745 E-mail: sales@dklok.com

For International customers Tel. (82) 55-338-0031/2 Fax. (82) 55-338-6746 E-mail: dklok@dklok.com


V16 Series Severe Service Union Bonnet Valves Pressure Rating up to 6000psig

Catalog No. V16-4 Dec. 2006

Features Pressure up to 6000 psig (413 bar) @ 37℃ (100℉). High Temperatures up to 300℃ (572℉) with standard PTFE packing; up to 649℃ (1200℉) with Grafoil packing. Standard S316 stainless steel, optional Alloy 20, and Alloy C276 construction. Valve stem back seating against the beveled edge of bonnet ensures safety in severe service, this also prevents max. leakage thru. bonnet when a packing fails. Standard non-rotating stem tip and stem packing below the threads design.

Handle- standard S316 bar handle, optional knob, and Aluminum Bar Handle. External Packing Bolt- allows packing adjustment without the valve disassembly. Roll threaded and hard chrome plated stem- is for long valve life. Panel Mounting Nut- is standard and permits valve to panel or actuator. Union Nut- prevents accidental disassembly of the valve in service.. Stem Packing below the threads- prevents media contamination and thread lubricant washout. Back Seating Stem- is blow-out proof design in severe service. Non-Rotating Stem Tip at Closure- is for maximum metal seat life and positive seal.

Materials of Construction Valve Body Materials Component

1

Alloy 20

S316

2&3 1. Handle 2. Handle pin

S316/A276 Molybdenum disulfide coated S316/A276

3. Set Screw 4. Cap nut

7

12

4 8 5

Alloy C276

Material Grade/ASTM Specification

Nickel cadmium-plated steel S316/A276 or A479

5. Panel nut

S316/A276

6. Union nut 7. Packing bolt

S316/A276

8. Gland 9. Packing supports

10 12a

6

14

C276/B574

Glass-filled PTFE. It differs from optional packing

10. Packing

9 11

S316/A276 Alloy 20/B473

S316/A276

PTFE/D1710, optional PEEK & Grafoil

11. Bonnet 12. Globe Stem 12a. Globe Stem tip 13. Regulating Stem 14. Body

S316/A479

Alloy 20/B473

C276/B574

Hard Chrome-plated S316/A276

Alloy 20/B473

C276/B574

TYPE630/A564

Alloy 20/B473

C276/B574

Hard Chrome-plated S316/A276

Alloy 20/B473

C276/B574

F316/A182

Alloy 20/B473

C276/B574

Note: 1. wetted parts and lubricants are listed in blue. 2. Nickel anti-seize lubricant for PTFE packed valves, Molybdenum disulfide lubricant for PEEK packed valves, and Fluorinated tungsten disulfide-based lubricant for Grafoil packed valves.

Technical Data Ratings are for valves with standard PTFE packing. Please refer to valve ratings with optional packing on Page 3. Valve Material

Stem Designator

Temperature Rating

Pressure Rating @ -53 to 37℃ (-63 to 100℉)

S316, Alloy C276

Globe: -G Regulating:-R

-53 to 232℃ (-65 to 449℉)

6000 psig (413 bar)

-53 to 232℃ (-65 to 449℉)

5000 psig (344 bar)

Alloy 20

Packing Adjustment and Actuation Torque Extreme temperature fluctuations while valve in service may require packing adjustment. Valves that have not been actuated for a period of time may have a higher initial actuation torque.

Factory Test Every valve is tested with the nitrogen @ 1000 psig (68 bar) for leakage at the seat to a maximum allowable leak rate of 0.1 scc/min. The packing is tested for no detectable leakage. Optional hydrostatic shell test with additional cost is performed with pure water at 1.5 times the working pressure. THE POWER OF RELIABILITY DK TECH CORPORATION www.dklok.com


Union Bonnet Valves

V16 Series

Ordering Information and Table of Dimensions H

In-line pattern H

G PANEL HOLE DRILL

Panel Thickness: Min. 1.59 mm (0.06 in.) Max.9.52 mm (0.37 in.)

(OPEN)

Socket weld end G PANEL HOLE DRILL

D1

B2

D

B1

(OPEN)

Panel Thickness: Min. 1.59 mm (0.06 in.) Max.9.52 mm (0.37 in.)

A1

B

F

L1

L1 A2 L

Basic Ordering Number

V16A-

V16B-

End Connections Orifice Cv Cv Inlet Outlet mm (in.)

Dimensions L

L1

L2

B

B1

C

B2

C

mm (inch) â‘

A1

A2

H

D

D1

F

1/8 Female NPT

50.8(2.00) 25.4(1.00) 22.6(0.89) 25.4(1.00) 32.3(1.27) 27.7(1.09) 32.5(1.28) 9.7(0.38)

9.7(0.38)

44.4(1.75) 15.1(19/32) 77.2(3.04) 82.0(3.23)

-

F-4N-

1/4 Female NPT

52.3(2.06) 26.2(1.03) 22.6(0.89) 25.4(1.00) 32.3(1.27) 27.7(1.09) 32.5(1.28) 9.9(0.39)

9.7(0.38)

44.4(1.75) 15.1(19/32) 77.2(3.04) 82.0(3.23)

-

M-4N-

1/4 Male NPT

MF-4N-

1/4 Male to Female NPT

D-6M-

6mm Dk-Lok

D-4T-

1/4 Dk-Lok

50.8(2.00) 25.4(1.00) 25.4(1.00) 25.4(1.00) 35.1(1.38) 27.7(1.09) 27.7(1.09) 9.7(0.38)

9.7(0.38)

44.4(1.75) 15.1(19/32) 77.2(3.04) 77.2(3.04)

-

51.6(2.03) 26.2(1.03) 22.6(0.89) 25.4(1.00) 32.3(1.27) 27.7(1.09) 32.5(1.28) 9.9(0.39) 4.0 0.35 (0.156) 61.0(2.40) 30.5(1.20) 29.5(1.16) 37.6(1.48) 39.1(1.54) 27.7(1.09) 27.7(1.09) 9.7(0.38)

9.7(0.38)

44.4(1.75) 15.1(19/32) 77.2(3.04) 82.0(3.23)

-

9.7(0.38)

44.4(1.75) 15.1(19/32) 77.2(3.04) 77.2(3.04)

-

61.0(2.40) 30.5(1.20) 29.5(1.16) 37.6(1.48) 39.1(1.54) 27.7(1.09) 27.7(1.09) 9.7(0.38)

9.7(0.38)

44.4(1.75) 15.1(19/32) 77.2(3.04) 77.2(3.04)

-

9.7(0.38)

SW-4T-

1/4 TSW

46.2(1.82) 23.1(0.91) 22.4(0.88) 30.2(1.19) 31.8(1.25) 27.7(1.09) 27.7(1.09) 9.7(0.38)

D-8M-

8 mm Dk-Lok

61.0(2.40) 30.5(1.20)

F-4N-

1/4 Female NPT

57.2(2.25) 28.4(1.12) 25.4(1.00) 28.4(1.12) 38.1(1.50) 34.0(1.34) 37.3(1.47) 12.7(0.50) 12.7(0.50) 63.5(2.50) 19.8(25/32) 94.0(3.70) 97.0(3.82)

F-6N-

3/8 Female NPT

57.2(2.25) 28.4(1.12) 25.4(1.00) 28.4(1.12) 38.1(1.50) 34.0(1.34) 37.3(1.47) 12.7(0.50) 12.7(0.50) 63.5(2.50) 19.8(25/32) 94.0(3.70) 97.0(3.82)

-

D-10M-

10mm Dk-Lok

72.4(2.85) 36.1(1.42) 33.0(1.30) 39.4(1.55) 45.7(1.80) 34.0(1.34) 34.3(1.35) 12.7(0.50) 12.7(0.50) 63.5(2.50) 19.8(25/32) 93.7(3.69) 94.2(3.71)

-

71.9(2.83) 35.8(1.41) 32.8(1.29) 42.2(1.66) 45.5(1.79) 34.0(1.34) 31.0(1.22) 12.7(0.50) 12.7(0.50) 63.5(2.50) 19.8(25/32) 94.0(3.70) 90.7(3.57) 6.4 (0.25) 0.86 77.2(3.04) 38.6(1.52) 35.6(1.40) 41.9(1.65) 48.3(1.90) 34.0(1.34) 34.0(1.34) 12.7(0.50) 12.7(0.50) 63.5(2.50) 19.8(25/32) 94.0(3.70) 94.0(3.70)

-

-

-

-

27.7(1.09)

-

9.7(0.38)

-

44.4(1.75) 15.1(19/32) 77.2(3.04) 77.2(3.04) 7.1(0.28) 44.4(1.75) 15.1(19/32) 77.2(3.04)

-

-

-

D-6T-

3/8 Dk-Lok

D-12M-

12mm Dk-Lok

D-8T-

1/2 Dk-Lok

77.2(3.04) 38.6(1.52) 35.6(1.40) 41.9(1.65) 48.3(1.90) 34.0(1.34) 34.0(1.34) 12.7(0.50) 12.7(0.50) 63.5(2.50) 19.8(25/32) 94.0(3.70) 94.0(3.70)

SW-4P-

1/4 PSW

57.2(2.25) 28.4(1.12) 25.4(1.00) 28.4(1.12) 38.1(1.50) 34.0(1.34) 37.3(1.47) 12.7(0.50) 12.7(0.50) 63.5(2.50) 19.8(25/32) 94.0(3.70) 97.0(3.82) 9.7(0.38)

57.2(2.25) 28.4(1.12) 25.4(1.00) 25.4(1.00) 38.1(1.50) 34.0(1.34) 35.6(1.40) 12.7(0.50) 12.7(0.50) 63.5(2.50) 19.8(25/32) 94.0(3.70) 95.5(3.76) 9.7(0.38)

57.2(2.25) 28.4(1.12) 25.4(1.00) 31.8(1.25) 38.1(1.50) 34.0(1.34) 34.0(1.34) 12.7(0.50) 12.7(0.50) 63.5(2.50) 19.8(25/32) 94.0(3.70) 94.0(3.70) 7.9(0.31)

SW-8T-

1/2 TSW

F-8N-

1/2 Female NPT

79.2(3.12) 39.6(1.56) 33.3(1.31) 39.6(1.56) 50.8(2.00) 46.2(1.82) 50.8(2.00) 15.7(0.62) 17.5(0.69) 88.9(3.50) 26.2(1-1/32) 121(4.78) 126(4.97)

F-12N-

3/4 Female NPT

82.6(3.25) 41.1(1.62)

-

-

-

48.5(1.91)

-

19.8(0.78)

-

88.9(3.50) 26.2(1-1/32) 124(4.88)

-

F-16N-

1" Female NPT

91.9(3.62) 46.0(1.81)

-

-

-

54.1(2.13)

-

25.4(1.00)

-

88.9(3.50) 26.2(1-1/32) 129(5.10)

-

MF-8N-

Male to Female NPT

79.2(3.12) 39.6(1.56) 33.3(1.31) 39.6(1.56) 50.8(2.00) 46.2(1.82) 50.8(2.00) 15.7(0.62) 17.5(0.69) 88.9(3.50) 26.2(1-1/32) 121(4.78) 126(4.97)

-

MF-12N-

Male to Female NPT

82.6(3.25) 41.1(1.62)

-

-

-

48.5(1.91)

-

19.8(0.78)

-

88.9(3.50) 26.2(1-1/32) 124(4.88)

-

-

MF-16N-

Male to Female NPT

91.9(3.62) 46.0(1.81)

-

-

-

54.1(2.13)

-

25.4(1.00)

-

88.9(3.50) 26.2(1-1/32) 129(5.10)

-

-

11.1 (0.437) 2.20 99.6(3.92) 49.8(1.96) 42.7(1.68) 52.8(2.08) 60.2(2.37) 46.2(1.82) 47.8(1.88) 15.7(0.62) 17.5(0.69) 88.9(3.50) 26.2(1-1/32) 121(4.78) 123(4.85)

-

99.6(3.92) 49.8(1.96) 42.7(1.68) 52.8(2.08) 60.2(2.37) 46.2(1.82) 47.8(1.88) 15.7(0.62) 17.5(0.69) 88.9(3.50) 26.2(1-1/32) 121(4.78) 123(4.85)

-

D-12M-

Dk-Lok 12mm

D-8T-

1/2 Dk-Lok

D-12T-

3/4 Dk-Lok

99.6(3.92) 49.8(1.96) 42.7(1.68) 52.8(2.08) 60.2(2.37) 46.2(1.82) 47.8(1.88) 15.7(0.62) 17.5(0.69) 88.9(3.50) 26.2(1-1/32) 121(4.78) 123(4.85)

-

D-16T-

1 Dk-Lok

104(4.09) 51.8(2.04)

-

SW-8P-

1/2 PSW

79.2(3.12) 39.6(1.56) 33.3(1.31) 39.6(1.56) 50.8(2.00) 47.8(1.88) 50.8(2.00) 17.5(0.69) 17.5(0.69) 88.9(3.50) 26.2(1-1/32) 123(4.85) 126(4.97)

9.7(0.38)

SW-8T-

1/2 TSW

79.2(3.12) 39.6(1.56) 33.3(1.31) 42.9(1.69) 50.8(2.00) 46.2(1.82) 47.8(1.88) 15.7(0.62) 17.5(0.69) 88.9(3.50) 26.2(1-1/32) 121(4.78) 123(4.85)

9.7(0.38)

79.2(3.12) 39.6(1.56)

11.2(0.44)

SW-12T- 3/4 TSW

-

-

-

-

-

-

47.8(1.88)

46.2(1.82)

-

-

17.5(0.69)

15.7(0.62)

-

-

88.9(3.50) 26.2(1-1/32) 121(4.78) 123(4.85)

88.9(3.50) 26.2(1-1/32) 121(4.78)

All dimensions shown are for reference only and are subject to change. Dimensions with Dk-Lok nuts are in finger-tight position. Non-rotating globe pattern stem providing repetitive leak tight shut-off is standard. Patterns: To order Angle Pattern, use A as a suffix to the basic ordering number. Please refer to the ordering information.

2

G

F-2N-

SW-6T-

V16C-

L2

Angle pattern

C

Copyright 2003 Dk Tech, All Rights Reserved

-


Union Bonnet Valves

V16 Series

Class Ratings Material groups, Class ratings, and Temperatures are based on ASME codes. The class rating and the pressure rating represent two different design data. Please contact Dk-Lok distributor for further details. Valve minimum wall thickness and additional thickness are determined by ASME codes. 2500

ASME Class Material Group

2.2

Material Name

S316

3.1 Alloy 20

Valve ratings with Dk-Lok end connections

3.8 C276

Working pressure, psig ( bar )

Temperature -53 to 38℃(-65 to 100℉)

6000 (413)

5000 (344)

6000 (413)

93℃(200℉)

5160 (355)

4350 (299)

6000 (413)

148℃(300℉)

4660 (321)

4080 (281)

6070 (418)

204℃(400℉)

4280 (294)

4080 (281)

5880 (405)

260℃(500℉)

3980 (274)

4080 (281)

5540 (381)

315℃(600℉)

3760 (259)

4080 (281)

5040 (347)

343℃(650℉)

3700 (254)

4080 (281)

4950 (347)

Valve ratings may be limited to the maximum working pressure of pipe ends and tubing connected. For valve rating with Dk-Lok Tube Fitting end connections, please refer to Dk-Lok catalog providing suggested working pressures for various tubing ODs, materials and wall thicknesses.

NUMBER OF TURNS OPEN

Flow Data @ 38℃ (100℉) for valves with regulating stem 9 8 7 6 5 4 3 2 1 0

Non-Rotating Globe Stem Flow Data Non-rotating globe stem is designed for use in a fully open or fully closed position. Please refer to Cv of Globe Stem in the ordering information and Table of dimensions table on Page 2.

V16A V16B

0.2

0.4

0.6

0.8

V16C

1.0

1.2

1.4

FLOW COEFFICIENT (Cv)

1.6

1.8

Cv reduction Valve flow may be reduced by the restriction of pipe and tubing connected.

Valve Ratings with optional Stem Packing Valves with optional packing may affect the valve rating depending on the valve material. Please see the table below for the rating of valves with optional packing materials. To order valves with factory-assembled optional packing, use the packing material designator from the table below as a suffix. Please refer to ordering information on Page 4. PEEK PVX (polyetheretherketon) packing is coming with PEEK packing supports. PEEK packing is not for use with normally open or normally closed pneumatic actuating valves. Grafoil (Flexible Graphite) is a high temperature packing material that requires a load on the material to generate a seal. Grafoil packing is not for use with pneumatic actuating valves. Stem Packing Material Standard PTFE

Optional PEEK

Optional Grafoil

Packing Material Designator -PE

-PK

-GF

Valve Material

Temperature Rating

Pressure rating @ max. Temperature* psig (bar)

S316

-53 to 232℃ (-65 to 449℉)

3980 (274)

Alloy 20

-53 to 232℃ (-65 to 449℉)

4080 (281)

Alloy C276

-53 to 232℃ (-65 to 449℉)

5540 (381)

S316

-53 to 300℃ (-65 to 572℉)

3760 (259)

Alloy 20

-53 to 300℃ (-65 to 572℉)

4080 (281)

Alloy C276

-53 to 300℃ (-65 to 572℉)

5040 (347)

S316

-53 to 648℃ (-65 to 1200℉)

1545 (106)

Alloy 20

-53 to 423℃ (-65 to 793℉)

4080 (281)

Alloy C276

-53 to 648℃ (-65 to 1200℉)

1545 (106)

*Pressure at the maximum temperature information is based on ASME B16 code. Grafoil rating information: In air, Grafoil upper use temperature is 523℃ (973℉), in steam, Grafoil can go up to the maximum temperature 648℃ (1200℉).

3


Union Bonnet Valves

V16 Series

Sour Gas Valves Cracking of low or high strength materials in the presence of hydrogen sulfide and water in combination with a tensile stress is called sulfide stress cracking (SCC). For use valves in sour gas, materials for wetted components are selected to NACE MR0175. To order, use designator -SG as a suffix to the basic ordering number. Sour Gas valves are available for valves with male & female pipe end connections. Please refer to ordering information below.

Actuators Pneumatic Air Acutator and Mounting Bracket are available. For details, please contact the authorized Dk-Lok distributor in your region.

Optional Handles S316 bar handles are standard. Optional anodized black aluminum bar handles and black colored plastic knob are available. To order valves with factory-assembled optional handle, use the packing material designator below as a suffix. Please refer to ordering information below AH: Black Aluminum Bar Handle

Handle Ordering Number for Field Assembly Valve Series

Handles For Field Assembly

Standard S316 Bar Handle

Black Aluminum Bar Handle

V16A

V16A-BH

V16A-AH

V16B

V16B-BH

V16B-AH

V16C

V16C-BH

V16C-AH

Ordering Information Select the desired valve basic ordering number, pattern, options and body material.

V16B-D-6T-

A -GF

V16C-MF-12NBody Pattern Designator ·Nil: In-line Pattern ·A: Angle Pattern

-S

-R

Packing Material Designator ·Nil: PTFE ·PK: PEEK ·GF: Grafoil*

Stem Designator

-L20

-AH

-SG

Handle Designator

Sour Gas Designator

Valve material Designator

·Nil: no Sour Gas ·SG: Sour Gas

·S: S316 ·L20: Alloy 20 ·HC: Alloy C276

·Nil: Globe Patte rn ·Ni l: S316 bar hand le ·R: Regulati ng Ste m ·AH: Bl ac k Al um inum Bar Handl e

※ Grafoil TM UCAR

We reserve the right to change specifications stated in this catalog for our continuing program of improvement.

Safe Valve Selection The selection of a valve for any application or system design must be considered to ensure safe performance. Valve function, valve rating, material compatibility, proper installation, operation and maintenance remain the sole responsibility of the system designer and the user. Dk Tech accepts no liability for any improper selection, installation, operation or maintenance. DK TECH Trademarks THE POWER OF RELIABILITY DK TECH CORPORATION www.dklok.com

Mailing Address 826, Naesam-Ri, Juchon-Myeon, Gimhae-City, Gyeong Nam, Korea 621-841

DK TECH contact information Tel. (82) 55-338-0114 Fax. (82) 55-338-6745 E-mail: sales@dklok.com

For International customers Tel. (82) 55-338-0031/2 Fax. (82) 55-338-6746 E-mail: dklok@dklok.com


VB16 Series Integral Bonnet Needle Valves Pressure Rating up to 6000 psig Specification sheet # VB16-2

Features

Jan. 2004

Temperature and Pressure Ratings

Ratings are based on valves with PFA chevron packing. Valve Stem Temperature Pressure Rating Series Rating C (F) At 37 C (100 F) Vee -53 to 232 413 bar VB16A Metal Seat (-65 to 450) (6000 psi) VB16B PCTFE -53 to 93 Soft Seat (-65 to 200)

Two-piece chevron-style PTFE stem packing design with compensating disc springs z reduces packing friction wear z reduces valve operating torque z reduces load to seal Packing is supported by lower and upper Glands as well as compensating disc springs z reduces need for packing adjustment

Inline pattern

Angle pattern

Material of Construction No. 1 2 3 4 5 6 7 8 9 10 11

Component Body Stem Lower Gland Lower Packing Upper Packing Upper Gland Packing Springs Gland Nut Bar Handle Locking Pin Set Screw

Material S316L S316L S316L PTFE PTFE S316L 17-7PH S316L S316 S316 S316

Ordering Information and Table of Dimensions Valve Ordering Number

VB16ACv 0.21

F-4N

1/4" Female NPT

M-4N

1/4" Male NPT

F-4R

D-4T MD-4N4T

Cv 0.73

Unit: mm (in.)

A

A1

E

B

42.2 (1.66)

11.2 (0.44)

25.4 (1.00)

-

Orifice: MF-4N 3.2mm (0.125 in.)

VB16B-

End Connection Inlet Outlet

1/4" Female ISO 7/1 1/4" Male NPT

1/4" Female NPT

41.7 (1.64) 42.2 (1.66)

1/4" Dk-Lok 1/4" Male NPT

11.2 (0.44)

1/4" Dk-Lok

Dimensions, mm (inch) L L1 L2 47.8 (1.88)

23.9 (0.94)

49.3 (1.94)

24.6 (0.97)

47.8 (1.88)

23.9 (0.94)

26.2 (1.03)

48.5 (1.91)

29.5 (1.16)

62.5 (2.46)

25.4 (1.00)

-

24.6 (0.97)

23.9 (0.94)

31.2 (1.23) -

-

C

L3

36.6 (1.44)

25.4 (1.00)

10.7 (0.42) 36.6 (1.44)

25.4 (1.00)

39.9 (1.57)

28.7 (1.13)

F-6N

3/8" Female NPT

-

-

-

-

F-8N

1/2" Female NPT

58.7 (2.31)

16.8 (0.66)

35.8 (1.41)

52.3 (2.06)

F-8R

1/2" Female ISO 7/1

-

-

-

58.7 (2.31)

16.8 (0.66)

Orifice: MF-6N 6.4mm (0.250 in.)

3/8" Male NPT

3/8" Female NPT

MF-8N

1/2" Male NPT

1/2" Female NPT

MF-12N8N

3/4" Male NPT

1/2" Female NPT

D-6T

3/8" Dk-Lok

D-8T

1/2" Dk-Lok

58.7 (2.31)

-

31.8 (1.25)

-

31.0 b (1.22) 35.8 (1.41)

-

71.4 (2.81)

64.8 (2.55)

33.0 (1.30)

31.8 (1.25)

63.5 (2.50)

31.8 (1.25)

78.2 (3.08)

39.1 (1.54)

83.8 (3.30)

41.9 (1.65)

D

52.3 (2.06)

-

H

44.4 (1.75)

-

35.8 (1.41) 31.8 (1.25) 35.8 (1.41)

16.8 (0.66)

35.6 (1.40)

64.0 (2.52)

-

Flow Data

Cv are measured at the valve. Therefore restrictions in end connections may reduce flow.

Factory Test

Every valve is tested with the nitrogen @68 bar (1000 psig) for leakage at the seat to a maximum allowance leak rate of 0.1 scc/min. The stem packing is tested for no detectable leakage.

Dk Tech Corporation www.dklok.com www.dklokusa.com


V46 Series Gauge Root Valves V56 Series Instrument Manifolds Pressure Ratings up to 6000 psig

Catalog No. V56/V46-4 Oct. 2006

Valve Features Valves for Manifolds and Gauge Root Valves BAR HANDLE SET SCREW

STEM

PACKING NUT

Bleed, Block and Equalizer valve for V56 series Manifolds & V46 series Gauge Root Valves Non-rotating stem tip at closure for long-life and leak-tight shutoff. Blunt VEE tip. Exclusive 4-piece chevron PTFE packing design provides far improved sealing integrity. Optional Grafoil packing. Isolated Threads : Packing located below threads prevents media contamination and thread lubricant washout. Stem is mechanically ENGAGED with the bonnet as well as threaded with the packing nut for max. safety. Safety Locking Pin ensures the valve fastened to the body when excessive opening torque is applied, and is vibration tested to MIL-STD-167-1 (SHIPS). Sturdy T-Bar handle: a. Dia.12mm x 50mm Long (Dia. 0.47″x 1.97″Long) b. Dia.10mm x 32mm Long (Dia. 0.39″x 1.26″Long) R

LOCK NUT BONNET

LOCKING PIN

SHEVRON PACKING

STEM TIP

D-Pro VBR56 Manifolds Features Simple to install Burr-free internal surface S316 construction Operating at 6000 psig (413 bar) Standard PTFE and optional *Grafoil packing Every valve is factory tested with nitrogen 1000 psig (68 bar). R

VBR56-2V-8N Block and Bleed 2 valve Remote Mount Manifold Pipe to pipe 1/2″ female NPT Bleed port 1/2″ female NPT

Flow measurement diagram Orifice Plate Flow

VBR56-3V-8N

Process Line

Block and Equalizer 3 valve Remote Mount Manifold Pipe to pipe 1/2″ female NPT Bleed port 1/4″ female NPT

Gauae Root Valve

Impulse Line

Process Side Manifold Block Valve

Instrument Side

High

Low

Transmitter

Manifold Equalizer Valve

VBR56-5V-8N Block, Equalizer and Bleed 5 valve Remote Mount Manifold Pipe to pipe 1/2″ female NPT Bleed port 1/4″ female NPT


Manifolds 7.2DIA. MOUNTING 2PLACES

V56 Series Unit : (mm)

28.50

9.60

47.60

83 MAX

102MAX. OPEN

VBR56-2V-8N

50.80

BLEED VALVE

CIRCUIT DIAGRAM

16.00

32.00

1/2”NPT 3 PLACES

BLOCK VALVE

INSTRUMENT PROCESS

35.00 64.00 32.00

50.00

114(MAX. OPEN)

7.2DIA. MOUNTING 2PLACES

BLOCK VALVE 104( MAX. OPEN )

CIRCUIT DIAGRAM

86.00

24.00

33.50

43.00

54.00

228(MAX. OPEN)

VBR56-3V-8N

EQUALIZER VALVE

INSTRUMENT

PROCESS

22.22 42.90

31.00

78.00

BLOCK VALVE

42.90

PROC

INST

PROC

INST

114(MAX. OPEN)

50.00

BLOCK VALVE

32.00

BLEED VALVE 1/4" NPT STATIC VENT

7.2DIA. MOUNTING 2PLACES

CIRCUIT DIAGRAM

33.50

1/4 NPT

52.00 32.00

PROCESS

85.00

INSTRUMENT BLOCK VALVE

52.00

C

1/4”NPT STATIC VENT(2)

BLOCK VALVE

1/2" NPT 4PLACES

2

85.30(MAX. OPEN)

43.00

86.00

54.00 24.00

228(MAX. OPEN)

VBR56-5V-8N

EQUALIZER VALVE

Copyright 2003, 2004 Dk Tech Corporation. All Rights Reserved


Manifolds

V56 Series

Design D-Pro Manifold design meets hydrostatic test at 1.5 times the working pressure. Safety Locking Pin preventing detachment of bonnet from body is vibration tested to MIL-STD-167-1 Pressure boundary wetted parts are selected to Chapter III Material of B31.1, 123 Acceptable Materials. This valve is designed to ASME B16.34 Class 2500 for pressure-temperature ratings. Valve ratings are based on ASME code for process piping code B31.3. To determine pressure rating at 100 F (37 C) in accordance with B31.1 power piping code, multiply by 0.94 for stainless steels.

Ordering Information and Technical Data Manifold Type Remote Mount

Direct Mount

Pressure Rating

End Connections

Ordering Number

Process

Instrument

VBR56-2V-8N

1/2" Female NPT

VBR56-3V-8N

1/2" Female NPT

VBR56-5V-8N

1/2" Female NPT

VBD56-2V-8N

PTFE packing psig (bar)

1/2" Female to Flange

VBD56-3V-8N VBD56-5V-8N

Temperature Rating PTFE Grafoil packing packing

6000 (413) at 100°F (37°C)

-53°C to 232°C

-53°C to 523°C

3000 (210) at 450°F (232°C)

(-65°F to 450°F)

(-65°F to 973°F)

Orifice of Block Valve mm ( in.)

Weight Kg (lb)

3.2 (0.126)

0.78 (1.71)

6.4 (0.251)

1.92 (4.23)

3.2 (0.126)

1.6 (3.5 )

6.4 (0.251)

1.64 (3.6 )

2.1 (4.59)

3.1 (6.8 )

R

Pressure Rating optional Grafoil packing: 1715 psig (118 bar) at maximum temperature 973℉ (523℃). To order the optional Grafoil packing, add -GF to the ordering number. i.e., VBR56-3V-8N-GF R

Operation and Application 2-valve VBR56-2V & VBD56-2V series

3-valve VBR56-3V & VBD56-3V series

5-valve VBR56-5V & VBD56-5V series For measuring flow or level using a differential pressure transmitter or gauge with bleeding, calibration and test functions.

For isolating, calibrating and draining pressure gauges and transmitters

For measuring flow or level using a differential pressure transmitter.

In operation, the block valve is normally open when the bleed valve is closed. To remove the instrument, close the block valve first, and open the bleed valve to relieve pressure upstream of the block valve.

In operation, both block valves are open while the equalizer valve is closed to read a differential pressure to the pressure gauge or transmitter. To zero the instrument, close the block valve first then open the equalizer valve and zero adjust the instrument.

In operation, both block valves are open while the equalizer and bleed valves are closed to read a differential pressure to the pressure gauge or transmitter. To zero the instrument, close block valves and bleed valve, and open the equalizer valve and zero adjust the instrument.

To remove the instrument, close block valves first, then unscrew the bleeding plug to relieve pressure between the manifold and instrument.

For calibration, connect the bleed port to a pressure gauge to check the calibration of the instrument.

For calibration, by connecting a calibration gauge to the bleed port, able to check the calibration of the instrument without removing it from the installation.

Packing adjustment :

Extreme or rapid temperature cycle may require packing adjustment to maintain a leak-free system. Tightening the Locknut on the bonnet is for the packing adjustment.

D-Pro V46 series Gauge Root Valves D-Pro Gauge Root Valves offer a safe way of positioning gauges and installing pressure switches.

Design This valve is designed to ASME B16.34 Class 2500 for pressure-temperature ratings. Valve ratings are based on ASME code for process piping code B31.3. To determine pressure rating at 100 F (37 C) in accordance with B31.1 power piping code, multiply by 0.94 for stainless steels. S316 construction with the minimum schedule 160 pipe wall on valve inlet. Extended body allowing 4.0 inch of pipe insulation.

Features 1/2" and 3/4" male to 1/2" female end connections 1/2" female gauge ports standard Non-rotating stem tip design Sour gas option to NACE MR0175 latest version

3


Gauge Root Valves

V46 Series

Ordering Information and Technical Data Valve Ordering Number

End Connection Male to Female NPT

Orifice mm (in.)

Seat

Stem Packing

S316

PTFE

V46G-8N

1/2" to 1/2"

5.0 (0.20)

V46GR-8N

1/2" to 1/2"

5.0 (0.20)

S316

PTFE

V46GR-12N8N

3/4" to 1/2"

5.0 (0.20)

S316

PTFE

V46GRL-8N

1/2" to 1/2"

5.0 (0.20)

S316

PTFE

V46GRL-12N8N

3/4" to 1/2"

5.0 (0.20)

S316

PTFE

Pressure Rating 6000 psig -65°F ~ 100°F (413 bar -54℃ ~ 38℃)

Body Length mm (in.)

Pressure Rating @ Max. Temp.

4130 psig @ 450℉

(284 bar @232℃)

*

90.0 (3.54)

1

136.0 (5.35)

3

136.0 (5.35)

3

184.0 (7.24)

3

184.0 (7.24)

3

* The number of 1/2″ female NPT Gauge Port V46GRL has a extended 4.0″ body for pipe insulation. Optional Grafoil packing for high temperature is available. The rating is 1715 psig @ 973℉ (118 bar @ 523℃). to order, use -GF as a suffix to the ordering number. Example: V46G-8N-GF R

mm(in.) 50.00 (1.97)

50.00 (1.97)

1/2" MALE NPT

OUTLET

OUTLET

CIRCUIT DIAGRAM

GAUGE PORTS(2) 1/2" FEMALE NPT

1/2" MALE NPT

V46GR

SQUARE.32

90.00 (3.54)

OUTLET

PROCESS SIDE

85.9 (3.38) MAX. OPEN

85.9 (3.38) MAX. OPEN

CIRCUIT DIAGRAM

BLOCK VALVE AND BLEED VALVE

SQUARE.32

OUTLET

V46G

38.10 (1.50) 1/2" FEMALE NPT

136 (5.35)

1/2" FEMALE NPT

50.00 (1.97)

V46GR

V46GRL Extended Gauge Root Valve BLOCK VALVE AND BLEED VALVE

OUTLET

OUTLET

GAUGE PORTS(2) 1/2" FEMALE NPT

OUTLET

CIRCUIT DIAGRAM

1/2" FEMALE NPT

SQUARE.32

V46GRL

PROCESS SIDE

85.9 (3.38) MAX. OPEN

V46G Gauge Valve

PROCESS SIDE

V46GR Gauge Root Valve

BLOCK VALVE AND BLEED VALVE

38.10 (1.50)

1/2" FEMALE NPT

184 (7.24)

Factory Test Every Manifold & Gauge Root Valve is tested with the nitrogen @ 1000 psig (68 bar) for leakage at the seat to a maximum allowable leak rate of 0.1 scc/min.

Safe Valve Selection The selection of a valve for any application or system design must be considered to ensure safe performance. Valve function, valve rating, material compatibility, proper installation, operation and maintenance remain the sole responsibillty of the system designer and the user. Dk Tech accepts no liability for any improper selection, installation, operation or maintenance. DK TECH Trademarks THE POWER OF RELIABILITY DK TECH CORPORATION www.dklok.com

Mailing Address 826, Naesam-Ri, Juchon-Myeon, Gimhae-City, Gyeong Nam, Korea 621-841

DK TECK contact information Tel. (82) 55-338-0114 Fax (82) 55-338-6745 E-mail: sales@dklok.com

For Dk-Lok International USA customers Tel. (82) 55-338-0031/2 Fax (82) 55-338-6746 E-mail: dklok@dklok.com


V96 Series Rising Plug Valves Valves for Pressure Ratings up to 6000 psig Catalog No. V96-3 Dec. 2006

Design Features Internal bonnet O-ring protects threads from external contamination Isolated threads located above sealing packing prevents media contamination and thread lubricant washout Non-rotating Stem Tip for positive sealing and maximum soft seat life Replaceable seat design: DELRIN seat standard, optional PEEK and PFA Straight-through orifice, hence roddable for easy cleaning

Materials of Construction Material / ASTM Specification Component S316 / A276 Handle Fluorocarbon FKM Wiper O-ring S316 / A276 Bonnet S316 / A276 Lock Nut S316 / A564 Stem Shank S316 / A276 Stem tip Fluorocarbon FKM O-ring PTFE/D1710 Backup Rings DELRIN, optional PEEK, PFA Seat S316 / A479 Body Wetted components are listed in bold letters. Lubrication: Fluorocarbon base on threads, silicone base on soft parts

Technical Data Ratings are based on valves with fluorocarbon FKM O-rings and PTFE backup rings. Valve Material

Material

S316

Seat Material Designator

Standard DELRIN

DL

Optional PEEK

PK

Optional TFE PFA

Valve Temperature Rating, ℉(℃)

PA

Pressure Rating at Pressure Rating at 100℉(37℃), psig (bar) 400℉(204℃), psig (bar)

-20 to 250 (-28 to 121)

6000 (413)

-20 to 400 (-28 to 204)

750 (52)

1000 (68.9)

S316 Valve Pressure-Temperature Ratings Temperature, ℉(℃) -65 to 100 ( -53 to 37 ) 200 ( 93 ) 250 ( 121)

N/A

100 (6.8)

Optional Stem O-ring

Working Pressure

O-ring Material

Designator

6000 psig (413 bar) 2650 psig (182 bar) 1000 psig (68.9 bar )

Buna-N

BN

EPDM

EP

Kalrez

KZ

Temperature Rating ℉(℃) -28 to 121 (-20 to 250) -28 to 204 (-20 to 400 )

Flow Coefficiency at 100℉(37℃) Flow Curves 1.60 1.20

(Cv)

V96B V96A

0.80 0.40 0.00

0

1

2

3

4

5

Turns Open of Valve Handle

THE POWER OF RELIABILITY DK TECH CORPORATION www.dklok.com


Rising Plug Valves

96 Series

Testing Every valve is factory tested with the nitrogen @ 1000 psig (68 bar) for leakage at the seat to a maximum allowable leak rate of 0.1 scc/min. Stem seals are tested to a requirement of no detectable leakage using a liquid leak detector.

Ordering information 60mm (2.36″)

Gage Port Model:

H

OPEN

L1

Standard Model

V96-G4- and V96-G8-

L2 L

End Connections

Ordering Number F-4N MF-4N V96AMF-8N4N F-4N V96A-G4-* MF-8N4N F-8N MF-8N V96BMF-12N8N F-8N V96B-G8-* MF-8N MF-12N8N

Inlet 1/4″ 1/2″ 1/2″ 1/2″ 3/4″ 1/2″ 3/4″

Outlet

Orifice mm(in.)

1/4″Female NPT Male NPT 1/4″ Female NPT 1/4″ Female NPT Male NPT 1/4″ Female NPT 1/4″ Female NPT Male NPT 1/2″ Female NPT Male NPT 1/2″ Female NPT Male NPT 1/2″ Female NPT 1/2″ Female NPT Male NPT 1/2″ Female NPT Male NPT 1/2″ Female NPT

Dimensions, mm(in.)

Cv

L

4.8 (-0.187)

0.63

6.4 (-0.25)

1.8

L1

L2

H

56.9 (2.24) 73.4 (2.90) 76.5 (3.01) 72.9 (2.87) 124 (4.87) 67.6 (2.66)

28.4 (1.12) 45.2 (1.78) 28.4 (1.12) 48.0 (1.89) 95.8 (3.77) 28.4 (1.12) 44.4 (1.75) 79.2 (3.12) 33.8 (1.33) 33.8 (1.33) 88.6 (3.49) 54.9 (2.16) 97.3 (3.83) 90.9 (3.58) 33.8 (1.33) 57.2 (2.25) 142 (5.58) 84.6 (3.33)

All dimensions shown are for reference only and are subject to change.

*- G4- for 1/4″ Female NPT gage ports, and -G8- for 1/2″ Female NPT gage ports. * Gage port models with extended body allowing 50.8mm(2.0″) pipe insulation are listed in bold letter

Panel Mounting option Panel Hole drill size is 19.8mm (25/32″) and Max. panel thickness is 12.7mm (1/2″). To order, use -PM as a suffix to the valve ordering number. Example: V96A-F-4N-PM

Sour Gas Service option Materials are selected in accordance with NACE MR0175 and wetted stainless steel parts are annealed. To order, use -SG as a suffix to the ordering number. Example: V96A-F-4N-SG

How to order Select valve ordering number, and applicable options from designators listed below.

Example : V96A-F-4N

-EP

-PK

Seat Designator

O-ring Designator

Nil: DELRIN PK: PEEK PA: Teflon PFA

Nil: FKM O-ring EP: EPDM KZ: Kalrez

-PM

-SG

-S

Panel mounting Designator Sour Gas Service Designator Body Material Designator PM: Panel Mounting

SG: Sour Gas

S: S316

Safe Valve Selection The selection of a valve for any application or system design must be considered to ensure safe performance. Valve function, valve rating, material compatibility, proper installation, operation and maintenance remain the sole responsibillty of the system designer and the user. Dk Tech accepts no liability for any improper selection, installation, operation or maintenance. DK TECH Trademarks THE POWER OF RELIABILITY DK TECH CORPORATION www.dklok.com

Mailing Address 826, Naesam-Ri, Juchon-Myeon, Gimhae-City, Gyeong Nam, Korea 621-841

DK TECH contact information Tel. (82) 55-338-0114 Fax. (82) 55-338-6745 E-mail: sales@dklok.com

For International customers Tel. (82) 55-338-0031/2 Fax. (82) 55-338-6746 E-mail: dklok@dklok.com


V103 Series Toggle Valves Forged body, Pressure Ratings up to 300psig Catalog No. V103-2 May. 2004

Toggle Valves for Quick Shut-Off Handle

-Sturdy Stainless Steel Handle and Optional Nylon Handle

Panel Nut

- Standard Panel Mountingl

Spring - S302 peened & passivated for a long life cycle

O-ring Seal

- Standard Viton for S316 body

Soft Seat

- Standard PTFE soft seat for repetitive Shut-Off

Design D-Pro Toggle Valves are designed to instantaneously open and close the flow of fluids, Gases or vacuum applications D-Pro Toggle Valves are ideally suited for use in gas sampling and analysis systems as well as test equipment Standard S316 and Brass construction and Standard Forged Body with Inline and Angle pattern lPanel mounting is standard This valve is O-ring sealed to eliminate leakage and maintenance. The O-ring is positioned between the operating mechanism and the seat, and the seals protect the mechanism from contamination

Factory test Every Valve is factory tested at 200psig (13 bar) with nitrogen for leakage at the seat and seal.

Technical Data Materials of Construction

Pressure and Temperature Ratings Valve Body

Orifice Size

Pressure rating @37℃ (100)

V103A V103B V103C

2.0mm 3.2mm 6.4mm

300psig

Temperature Rating -28℃ to 93℃ (-20℉ to 200℉)

200psig

These Temperature and Pressure Ratings are for valves with standard Stem Seal and Stem tip. Optional O-Seal shall affect the temperature Ratings. For Materials of Construction Wetted parts are listed in bold letters Viton R - TM Dupont

Parts Body packing nut spring stem seal stem stem washer handle stem tip panel nut

Materials S316 Brass S316 Brass S316 brass Stainless steel Stainless steel Viton Buna-n S316 Stainless Steel Standard Stainless Optinal Nylon PTFE S316 Brass

Optional Stem O-ring Seals Viton O-ring is standard for S316 body and Buna-N is standard for Brass body. Optional O-ring materials for low and high temperature service are available. Valves for low temperature service -53℃ to 93℃ (-65℉ to 200℉), Buna-C O-ring ,and Valves for high temperature -30℃ to 316℃ (-30℉ to 600℉), Kalrez O-ring is recommended.ⓒ Copyright 2002, Dk-Tech Co., Ltd. All Right Reserved. THE POWER OF RELIABILITY DK TECH CORPORATION www.dklok.com


R

Toggle Valves

V103 Series Angle patten

Inline Patten A OPEN

A OPEN

D

D

DK

DK

L

L1

Ordering information and table of dimensions End Connection

valve ordering Number

V103A

V103B

V103C

outlet

Oriifice

Dimensions (mm)

mm

In

Cv

L1

A

D

M-2N

1/8" Male NEPT

2.0

0.080

0.11

38

27

73

23

D-2T

1/8" Dk-Lok

2.0

0.080

0.11

50

33

73

23

inlet

L

D-3M

3mm DK-Lok

2.0

0.080

0.11

50

33

73

23

MD-2N2T

1/8" Male NPT

2.0

0.080

0.11

44

33

73

23

F-2N

1/8" Female NPT

3.2

0.125

0.20

41

30

71

22

M-2N

1/8" Male NPT

3.2

0.125

0.20

44

32

71

22

M-4N

1/4" Male NPT

3.2

0.125

0.20

50

35

71

22

1/8" Dk-Lok

D-4T

1/4 Dk-Lok

3.2

0.125

0.20

57

38

71

22

D-6M

6mm Dk-Lok

3.2

0.125

0.20

57

38

71

22

D-8M

8mm Dk-Lok

3.2

0.125

0.20

56

37

71

22

MF-2N

1/8" Male NPT

1/8" Female NPT

3.2

0.125

0.20

41

30

71

22

MD-4N4T

1/4" Male NPT

1/4" Dk-Lok

3.2

0.125

0.20

54

38

71

22

F-4N

1/4" Female NPT

6.4

0.250

0.70

54

40

90

27

M-6N

3/8" Male NPT

6.4

0.250

0.70

57

41

90

27

D-6T

3/8" Dk-Lok

6.4

0.250

0.70

66

45

90

27

D-8T

1/2" Dk-Lok

6.4

0.250

0.70

71

49

90

27

D-10M

10mm Dk-Lok

6.4

0.700

0.70

69

48

90

27

D-12M

12mm Dk-Lok

6.4

0.700

0.70

74

50

90

27

All dimensions shown are for reference only and are subject to change. Dimensions with Dk-Lok nuts are in finger-tight position. Patterns: To order angle pattern, use -A as a suffix to the valve ordering number. Example: V103A-M-2N-A

How To Order Select applicable Valve pattern, O-ring and body material designators listed below.

Valve Pattern Nil : Inline pattern A : Angle pattern

O-ring Designator

Body Mataterial

Nil : Viton o-ring for S316 body Buna-N for Brass body KZ : Kalrez BC : Buna-C

S : S316 B : Brass

Example : V103A-M-2N-S for lnline pattern, Standard Viton O-ring and S316 body V103A-M-2N-A-KZ-S for angle pattern, Kalrez O-ring and S316 body We reserve the right to change specifications stated in this catalog for our continuing program of improvement.

Safe Valve Selection The selection of a valve for any application or system design must be considered to ensure safe performance.Valve function, valve rating, material compatibility, proper installation, operation and maintenance remain the sole responsibillty of the system designer and the user. Dk Tech accepts no liability for any improper selection, installation, operation or maintenance.

DK TECH Trademarks THE POWER OF RELIABILITY DK TECH CORPORATION www.dklok.com

Mailing Address 826, Naesam-Ri, Juchon-Myeon, Gimhae-City, Gyeong Nam, Korea 621-841

DK TECH contact information Tel. (82) 55-338-0114 Fax. (82) 55-338-6745 E-mail: sales@dklok.com

For International customers Tel. (82) 55-338-0031/2 Fax. (82) 55-338-6746 E-mail: dklok@dklok.com


G G G G G G G G G G G G G G G G VEX110 Needle Standard Sturdy Bar Handle

Valves

Spec. sheet #: VEX110-5 September, 2004

Maximum Working Pressure 10 000 psig (689 bar)G

Features

Temperature and Pressure Ratings

z Premium four (4) sealing mechanism for severe service. z Unique pressure reacting self-adjustable sealing design eliminates the need of packing adjustment during service. z Sealing cup swells up in system pressure for full sealing contact in the bonnet. z Backseat stem design prevents stem blowout. z High precision machining provides low valve operating torque. z Stem packing below the threads prevents thread lubricant washout and media contamination.

Valve Material

Optional Valve O-ring Designator

S316

Standard Sealing Cup Material

KZ* PEEK VT*

Temp. Rating °C (°F)

Pressure Rating @ 38 °C (100°F)

- 30 ~ 250 (-22 ~ 482) -30~204 (-22 ~399)

689 bar (10 000 psi)

*KZ: Kalrez (Perfluoroelastomer), TM Dupont *VT: Viton (Vinylidene fluoride-based fluoroelastomer), TM Dupont

In-line pattern

Material of Construction #

Component

Material /ASTM

1 2 3 4 5

Body Bonnet Stem Sealing Cup Packing

S316/ A479, A276 S316/ A479, A276 S316/ A479, A276

6

Upper & Lower O-ring seal Handle guide Handle pin Set screw Bar Handle Bonnet Locking Pin

Kalrez or Viton

7 8 9 10 11

Angle pattern

Standard PolyetheretherketonPEEK

Poly Oxy MethyleneCopolymer- POM C

S316/ A479, A276

Lubrication: Molybdenum disulfide lubricant Note: 1. Wetted components are marked in blue. 2. Sealing system is marked in Red.

Ordering Information and Table of Dimensions Basic Ordering Number In-line pattern VEX 110B-

Angle pattern VEX 110B-

Inlet

End Connections Outlet

MF-4N-*-S

1/4” Male NPT

1/4” Female NPT

MF-8N-*-S

1/2” Male NPT

1/2” Female NPT

MF-4N-A-*-S

1/4” Male NPT

1/4” Female NPT

MF-8N-A-*-S

1/2” Male NPT

1/2” Female NPT

Orifice mm (in.)

4.76 (0.19)

Cv

0.75

*Ordering information To order valve with Viton o-ring, insert the designator “VT” to the valve ordering number. To order valve with Kalrez o-ring, insert the designator “KZ” to the valve ordering number.

L 88.9 (3.5) 88.9 (3.5) 88.9 (3.5) 50.8 (2.0)

Dimensions, mm (inch) L1 L2 L3 44.45 44.45 (1.75) (1.75) 44.45 44.45 (1.75) (1.75) 44.45 44.45 (1.75) (1.75) 15.87 34.93 36.6 (0.62) (1.38) (1.44)

H 90.0 (3.54) 90.0 (3.54) 90.0 (3.54) 90.0 (3.54)

P 71.5 (2.81) 71.5 (2.81) 71.5 (2.81) 71.5 (2.81)

Example: VEX110B-MF-4N-VT-S. Example: VEX110B-MF-8N-A-KZ-S

Flow Coefficient at Turns Open

G Flow Data Cv is measured at the valve. Restrictions in end connections may reduce the flow.

Factory Test Every valve is tested with the nitrogen @ 68 bar (1000psig) at the seat to a maximum allowable leak rate of 0.1 scc/min. The packing is tested for no detectable leakage.

Model Shown: Angle Pattern VEX110B-MF-8N-A-VT-S DK Tech Corporation www.dklok.com www.dklokusa.com


VBV Series Bleed Valves Catalog No. VBV-1 July 20 06 Wrench Actuation on STEM HEX HEAD

Design and Applications

Hole on STEM HEAD for bar handle

D-Pro VBV Series Bleed Valves are designed to vent the signal line pressure to atmosphere before an instrument is removed and to assist in calibration of control devices. These are for use on instrumentation devices such as gauge root valves and multi-valve manifolds. Optional barbed vent tube enables containment of fluid vented. The VBV Series are also ideal in bleeding hydraulic s ystems.

7/16" HEX

STEM THREAD and STEM TIP

OPEN 20.6mm 0.81inch

Hard chrome plate for extended service life and to improve seal-ability

h

BODY

VENT TUBE bleeds gas or liquid form system

Installation and Operation

D

Position the vent tube so that system fluid is not directed to personnel operating. Slowly open the valve. This valve has no stem seal packing; s mall amounts of fluid will go through the stem thread when they are opened. Therefore suitable measures should be taken to protect personnel operating.

BACK STOP SCREW with hollow hex 2.5mm keeps STEM from accidental disassemblv L1 L

MATERIALS OF CONSTRUCTION

TECHNICAL DATA

VALVE BODY MATERIALS

Components

SS316 Stainless

Stem Body* Back Stop Screw Vent Tube

GRADE / ASTM and JIS SPECIFICATION SS316 / A 276 SS316 / A 276 S20C-S45C / G4051 SS316 / A 276 SS316 / A 269

Material

Carbon Steel

SS316 Carbon Steel

Temperature Rating -65 F (-54 C -20 F (-29 C

to 850 F to 454 C) to 450 F to 232 C)

Pressure Rating 10000 psi (689 bar) @ 100 F (38 C)

Carbon Steel bodies are white galvanized for corrosion resistance.

Ordering Number and Table of Dimensions Basic Ordering No. VBV-M-2NVBV-M-4NVBV-M-6NVBV-M-8N-

End Connection Outlet Inlet 1/8"”Male NPT 1/4"”Male NPT 3/8"”Male NPT 1/2" Male NPT

O.D. 3/16" Tube Stub

Orifice in.(mm) 0.125 (3.2)

Cv

0.25

L

Dimensions D L1

1.34 (34.03)

0.94 (23.87)

1.47 (37.33)

1.03 (26.16)

0.75 (19.05) 0.69 (17.52) 0.75 (19.05) 0.69 (17.52)

inch (mm) h Hex 5/8 (15.87) 7/8 (22.22)

All dimensions shown are for reference only and are subject to change.

How to Order To order, add the valve body material as a suffix to the basic ordering number. S: Stainless, C: Steel. Example: VBV-M-2N-S 2inch (50mm)

Options Bar handle: Optional bar handle allows wrench-less actuation l Bar handle ordering number: BH Barbed Vent Tube: Optional barbed vent tube enables containment of fluid vented. l 3/16"”OD barbed vent tube ordering number: HT To order, use the option ordering number as a suffix to the valve basic ordering number. Examples: VBV-M-2N-BH-S, VBV-M-2N-HT-S.

Factory Test Every valve is tested with the nitrogen @ 68 bar (1000 psi) for leakage at the seat to a maximum allowable leak rate of 0.1 scc/min. THE POWER OF RELIABILITY DK TECH CORPORATION www.dklok.com


VPV Series Purge Valves Catalog No. VPV-1 July 20 06

Design D-Pro VPV Series Purge Valves are designed for manually bleeding, venting, or draining system fluids. The cap is clamped to the valve body for safety in use. The 0.063 inch (1.6 mm) diameter vent hole is constructed on the cap.

Operation and Installation Instruction D-Pro VPV series purge valve requires a quarter turn of cap with a wrench from finger-tight for a leak-tight seal on the first make-up. To ensure seal to the rated pressure, snug with a wrench. Always open the valve slowly. These valves have no seal on cap. Therefore media may flow through the cap thread when the valves are opened. Operating personnel should take suitable measures to be protected from system fluids.

Technical Data Valve Material SS316 Brass

Materials of Construction VALVE BODY MATERIALS

Pressure Rating

Temperature Range

@ 100 F (38 C) psig 4000 3000

F -65 ~ 600 -65 ~ 400

bar 275 206

CAP Clamped on BODY resists accidental disassembly BALL Made of SS316, and optional PTFE VENT HOLE on the CAP purges gas or liquid from system

H1

C -54 ~ 315 -54 ~ 204

END CONNECTION Reliable DK-LOK, Tube Stub, NPT femaile, and NPT male

H

Glade/ASTM Specification Cap Body Ball Spring

Basic Ordering Number

0.18inch (4.6mm) Orifice

h

Brass

SS316 SS316/A479 or A276

Brass/B16

SS316/A276 SS302/A313

Ordering Information and Table of Dimensions

SPRING SS302

L

Components

VPV-

F-2NF-4NF-6NF-8NM-2N M-4NM-6NM-8ND-2TD-4TD-6TD-8TD-6MD-8MT-4TT-6TT-8T-

End Connection 1/8" Female NPT 1/4" Female NPT 3/8" Female NPT 1/2" Female NPT 1/8" Male NPT 1/4" Male NPT 3/8" Male NPT 1/2" Male NPT 1/8" DK-LOK 1/4" DK-LOK 3/8" DK-LOK 1/2" DK-LOK 6mm DK-LOK 8mm DK-LOK 6mm Tube Stub 3/8" Tube Stub 1/2" Tube Stub

L - closed inch mm

h Hex

H Hex

1.5 1.69 1.75 1.92 1.56 1.75 1.78 2.03 1.78 1.88 1.97 2.13 1.88 1.94 1.81 1.88 2.09

9/16 3/4 7/8 1-1/16 1/2 9/16 11/16 7/8 1/2 1/2 5/8 13/16 14mm 15mm 1/2 1/2 9/16

7/16 9/16 11/16 7/8 9/16 5/8 -

38.1 42.9 44.5 48.8 39.6 44.5 45.2 51.6 45.2 47.8 50.0 54.1 47.8 49.3 46.0 47.8 53.1

H1 Hex

5/8

DK-LOK

Options and How to order Optional PTFE ball is available. Valve with Teflon ball does not require wrench but only finger-tight for leak-tight shut-off. Pressure rating : 200 psig @ 100 F (13.7 bar @ 37 C) Maximum Temperature : 350 F (176 C) To order, add the valve body material as a suffix to the basic ordering number. S: Stainless, B: Brass. Example: VPV-M-2N-S To order PTFE ball valve, add PE to the basic ordering number. Example: VPV-M-4N-PE-B

Factory Test Every valve is tested with the nitrogen @ 68 bar (1000 psi) for leakage at the seat to a maximum allowable leak rate of 0.1 scc/min. The valve with PTFE ball is tested at 0.69 bar (10 psi) for leakage at the seat to a maximum allowance leak rate of 0.1 scc/min. DK TECH Trademarks THE POWER OF RELIABILITY DK TECH CORPORATION www.dklok.com

Mailing Address 826, Naesam-Ri, Juchon-Myeon, Gimhae-City, Gyeong Nam, Korea 621-841

DK TECH contact information Tel. (82) 55-338-0114 Fax (82) 55-338-6745 E-mail: sales@dklok.com

For Dk-Lok International USA customers Tel. (82) 55-338-0031/2 Fax (82) 55-338-6746 E-mail: dklok@dklok.com


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