www.cienmagazine.com
NOVEMBER/DECEMBER 2011
Serving Canadian Industry Since 1940
WindJet® Air knife drying packages eliminate compressed air use in drying & blow-off. page 3
Publications Mail Agreement #40069240
IronHorse™ general purpose AC motors are electrically reversible. page 3
AUTOMATION SENSORS & CONTROLS plus ... focus on power transmission, motion control, new product highlights and coming events.
photo courtesy of OMEGA
cien n-d 2011 nl pg 01.indd 1
Arlink® 8000 Modular Workstation System available with conveyor. page 4
Atto Super Air Nozzle™ for precise blowoff, cooling and drying applications. page 6
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Where Do I Go for Automation Products?
omegamation.com, of Course! Your single source for process measurement and control products!
Où puis-je trouver des produits d'automatisation? Sur
omegamation.com, bien entendu!
Votre source unique en produits de mesure et de contrôle des procédés Ideal for a Wide Variety of Industrial and Commercial Applications Including Computer Disk Drives, Printers/Plotters, Robotics and Machine Tools Idéal pour une grande variété d'applications industrielles et commerciales incluant les lecteurs de disque d'ordinateur, les imprimantes/traceurs, la robotique et les machines-outils Stepper Motors Moteurs pas à pas OMHT Series/Seríe Starts at À partir de $ 55
Wide Range of Motor Sizes!
Plusieurs grandeurs offertes!
Frame Sizes from NEMA 11 to 34 Grandeurs variant de NEMA 11 à NEMA 34
Visit/Visitez omega.ca/omht_series
© Rainer Plendl/ Dreamstime.com
Stepper Drives Entraînements pas à pas Visit/Visitez omega.ca/1240i
Closed Loop DC Speed Control Commande de vitesse CC, boucle fermée OMDC-MD Series/Série Starts at À partir de $515
Variable Speed DC Control Commande CC à vitesse variable
1240i $360
OMDC-250 Series/Série $299
Visit/Visitez omega.ca/ omdc-250
Visit/Visitez omega.ca/omdc-md AC or DC Motor Speed Sensors Capteurs de vitesse pour moteurs CA ou CC Visit/Visitez omega.ca/omdc-pu-e OMDC-PU-E Series/Seríe Starts at À partir de $114
FREE! ! g r a t u it e
Inductive Proximity Sensors Capteurs inductifs de proximité E57 Series/Série Starts at À partir de $74
Photoelectric Sensors Capteurs photoélectriques Visit/Visitez omega.ca/e58 E58 Series/Série Starts at À partir de $266
Visit/Visitez omega.ca/e57_5mm8mm
Over 150 Full Color pages covering 7 product categories in automation, sanitary, temperature, electric heaters, wireless/data acquisition, pressure and flow Plus de 150 pages en couleurs couvrant les 7 catégories de produits suivantes; automatisation, sanitaire, température, éléments chauffants électriques, acquisition de donnée/sans fil, pression et débit
For Sales and Service, Call TOLL FREE pour les ventes et le service - composez
SM
No. 101 N° 101
Dilbert © United Feature Syndicate, Inc.
cien n-d 2011 pg 02.indd 2
976 Bergar Laval, Québec Canada H7L 5A1
MD
®
© COPYRIGHT 2011 OMEGA ENGINEERING, INC. ALL RIGHTS RESERVED © COPYRIGHT 2011 OMEGA ENGINEERING, INC. TOUS DROITS RESERVES
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On the cover ... AIR KNIFE DRYING PACKAGES
november/december 2011 Vol. 72 Nos. 11/12 Editor and Associate Publisher Olga Markovich tel: (416) 510-5113 Publisher Michael King tel: (416) 510-5107 Circulation Diane Rakoff tel: (416) 510-5216 Art Director Sheila Wilson Production Manager Barb Vowles Reader Service Liz Callaghan Administrative Assistant Diane Moskal Vice-President, Canadian Publishing Alex Papanou President, Business Information Group Bruce Creighton Advertising Representatives — Canada
WindJet® Air Knives powered by energy-efficient regenerative blowers provide excellent performance in drying and blow-off operations and eliminate the need for costly compressed air. The packages can be used in a wide range of operations including debris and dust blowoff, removal of excess water and moving products. WindJet Air Knives feature a unique 1/8” leading edge along the length of the knife to direct a consistent and controlled air stream that retains its integrity further downstream and eliminates spotting and blotching. Each air knife package is customized for the application.
Spraying Systems Co. info@spray.com, www.spray.com
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AC MOTORS
AutomationDirect’s IronHorse™ general purpose AC motor line now includes cast iron three-phase premium efficiency motors available in horsepower ranges from 1 to 200 hp. Motors are available in speeds of 1200, 1800, and 3600 rpm and are electrically reversible. The three-phase industrial duty T-frame and TC-frame TEFC motors feature ribbed cast iron frames to ensure maximum cooling. They are equipped with solid full frame-length cast iron mounting feet, cast iron junction box with rubber gasket and rubber dust cover. Motor sizes 10 hp and lower are equipped with maintenance-free bearings. Larger motors feature NSK/NTN/SKF brand premium quality ball or roller bearings.
Automation/Direct info@automationdirect.com, www.automationdirect.com
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Toronto, Ont.: Michael King, 80 Valleybrook Drive, Toronto, ON. M3B 2S9. Tel. (416) 442-5600; Fax (416) 510-5140. Head Office 80 Valleybrook Drive, Toronto, ON. M3B 2S9. Tel. (416) 442-5600; Fax (416) 510-5140. Subscription rates: Canada: $72.95 plus applicable taxes for one year, 10 issues; $117.95 for two years, 20 issues. USA: $76.95 US Funds per year, 10 issues. All other foreign: $99.95 US Funds per year, 10 issues. Single copy: $10.00. From time to time we make our subscription list available to select companies and organizations whose product or service may interest you. If you do not wish your contact information to be made available, please contact us via one of the following methods ... Phone: 1-800-268-7742; Fax: 416-510-5130; Email: privacyofficer@bizinfogroup.ca Mail to: Privacy Officer, Business Information Group, 80 Valleybrook Drive, Toronto, ON. M3B 2S9. Editorial Purpose: Canadian Industrial Equipment News provides the answers to increased production, efficiency and profit by keeping our readers informed of the latest technological advances in products, components and maintenance materials, offering the competitive edge in today’s market. Canadian Industrial Equipment News (ISSN 03195902) is published by BIG Magazines LP, a div. of Glacier BIG Holdings Company Ltd., a leading Canadian information company with interests in business-to-business information services. “Printed in Canada. All rights reserved. The contents of this publication may not be reproduced either in part or in full without the consent of the copyright owner.” The contents of this magazine are protected by copyright and may be used only for your personal non-commercial purposes. All other rights are reserved and commercial use is prohibited. To make use of any of this material you must first obtain the permission of the owner of the copyright. For further information please contact Olga Markovich at 416-510-5113. Publications Mail Agreement No. 40069240. Return undeliverable Canadian Addresses to Circulation Dept. — Canadian Industrial Equipment News, 80 Valleybrook Drive, Toronto, ON. M3B 2S9. CIEN, USPS 761-830 is published monthly by Business Information Group. US office of publication: 2424 Niagara Falls Blvd, Niagara Falls, NY 14304-0357. Periodicals Postage Paid at Niagara Falls, NY. US postmaster: Send address changes to Canadian Industrial Equipment News, PO Box 1118, Niagara Falls, NY 14304. Printed in Canada. USPS 761-830
The only valve manifold that tells it like it is.
Scan this QR code* to learn more about the G3 Manifold * Requires QR code reader.
Presenting Numatics’ G3 electronics platform with integrated graphic display. Forget flickering LEDs and maddening DIP switches! The revolutionary G3 fieldbus pneumatic valve manifold puts a plain-language display on every module, with accessible pushbuttons and intuitive menus for amazingly easy configuration and diagnostics. Another telling difference: the industry’s most flexible and cost-effective I/O distribution architecture. Identical I/O modules (digital or analog) can be used in both centralized manifolds or distributed wherever needed in your application. And our optional Auto Recovery Module (ARM) saves and reloads all configuration data to insure fast change-out. Once you've used the Numatics G3 platform with easy configuration, commissioning, and "tell it like it is" diagnostics, you won't use anything else!
ISSN 0319-5902 (Print) ISSN 1923-3663 (Online)
Member, Canadian Business Press
For product information: www.numatics.com/G3 Tel: (866) 696-1601 asconumaticscanada@emerson.com CIRCLE NO. 102 ON READER REPLY CARD
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new product highlights
november/december 2011 www.cienmagazine.com
INSPECTION CAMERAS
Designed for use in practically any environment, Extech’s durable HDV600 high-definition borescope camera series features a 145mm colour display for brighter outdoor sites or poorly lit facilities. Optics include 4mm-6mm LED-illuminated camera probes and SD memory stores 15,000 JPEGs or video — plus audio annotations. Glove-friendly controller handsets with 320° articulated probes and wireless connectivity (10m range) simplify inspections. HDV600 videoscopes are designed for ruggedness, upgradeable versatility, and high-definition clarity. Extech Instruments tracy.tumeinski@extech.com, www.extech.com
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eTHERMAL IMAGER
The OSXL 160 thermal imager has a temperature range of –20 to 1200°C and special features such as voice annotation, Analysis software, FLASH memory storage, USB connection to PC, and a coloured thermal image with sounds and alarms. Applications include high temperature processes, electrical installations, heat leakage detection, fire protection, building maintenance, automotive use, food industry applications and many more. OMEGA
LOAD BANK
The AC10120 is a single phase, 120VAC, 10KW Load Bank suitable for connection to small generator sets, UPS, aircraft inverters or any AC power source. This 19” rack-mount Load Bank is suitable for integration into racked test systems or bench-top testing. It utilizes eight manual toggle switches with series fuses for each load step, providing 250W resolution. 115VAC forced air cooling is also provided, The AC10120 can be easily modified for different voltage and power ratings, or any other requirements to meet the customer’s exact specifications. OHM Loads Powertek Inc. sales@ohmloads.com, www.ohmloads.com
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info@omega.ca, www.omega.ca
WORK LIGHTS
The Work Star 2000 retains the multidirectional lighting head, but light output has been vastly increased. The MRO technician simply suspends the light by its hook or its magnet and turns the LED light head to direct the light where he wants it, leaving his hands free. Other features include dual light level, integral magnets and retractable hook. The light is rechargeable with a run time of up to 10 hours, and includes an LED charge indicator to make the operator aware of the state of the charge. Maxxeon Inc.
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schira@maxxeon.com, www.maxxeon.com
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STANDARD WASHERS
Boker’s introduces its comprehensive washer offering, which includes standard washers in multiple sizes and materials, providing solutions for versatile fastener industry applications. Standard flat washers are offered in short, medium and long runs, with outside diameters ranging from 0.081 inches to 5,000 inches, plus numerous inside diameter and thickness options. Offering custom modifications to meet individual application needs, Boker’s broad washer collection, includes a wide range of options. Standard washers are available in over 2,000 company specified and difficult-to-find materials. Boker’s, Inc. sales@bokers.com, www.bokers.com
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ROTATING NOZZLES
Powered by the flow of the cleaning liquid, TankJet 9 tank cleaning nozzles provide reliable, effective rinsing. The flat spray nozzles mounted in a rotating spray head operate effectively in any position — vertical or horizontal. TankJet 9 is suitable for clean-in-place and sanitary applications and can also be used for chemical distribution and passivation. The unit is suitable for cleaning brewery tanks, chemical containers, drums/kegs, food processing tanks, pharmaceutical tanks and wine barrels/vats. Three versions are available. Spraying Systems Co.
PLASTIC BUSHING
igus® has developed a new ecological plastic bushing made of 54 percent raw, renewable materials. Iglide® N54 plastic bushings use vegetable oil rather than the more traditionally used crude oil. They are suitable for low-load applications in a variety of different industries such as consumer products, general mechanical engineering and furniture. Every iglide® plastic bushing uses solid lubricants embedded inside millions of tiny chambers that cannot be pressed out. This means the bushings do not require any oil or grease and so no contaminants are released into the environment. igus. Inc. sales@igus.com, www.igus.com
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DEW POINT METER
info@spray.com, www.tankjet.com
The new PosiTector DPM Dew Point Meter measures and records climatic conditions including relative humidity, air temperature, surface temperature, dew point temperature and the difference between surface and dew point temperatures. Available with either a Built-in or Magnetic Separate probe, there are two models to choose from — Standard and Advanced. All models include memory, Auto Log, statistics, USB port and Smart Trend™ indicators to help you identify rising, falling or stable readings. DeFelsko Corporation techsale@defelsko.com, www.defelsko.com
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SURFACE PROFILE GAUGE
DeFelsko’s PosiTector Surface Profile Gauge (SPG) measures the depth of surface profile in accordance with ASTM D4417-B. The SPG is one of three interchangeable probes available for PosiTector gauges including the Dew Point Meter and the PosiTector 6000-series of coating thickness probes, making one gauge a complete inspection platform. Stone Tucker Instruments info@stone-tucker.com, www.stone-tucker.com
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On the cover .... INSPECTION CAMERA MARKING MACHINERY
RIR distributes RMU direct part marking machinery in Canada. Available are a wide range of markers including Microdot, Scribing, CO2 laser and Fiber laser marking systems to address the demanding requirements of automotive, oil & gas, machine shops, aerospace, heavy industries and other manufacturing sectors. Robert I. Robotics Inc. ted@robertirobotics.com, www.robertirobotics.com
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The M-Spector 360™ inspection camera features a rotating screen for fluid image control. The rotating screen allows the user to adjust image orientation easily with one hand, keeping the other hand free to control the cable. An optimized 2.7” LCD display delivers a crisp, clear picture. A 9mm 640x480 digital probe and an enhanced cable provide durability and pipe maneuverability in even the tightest spaces, while four surround LED lights offer brightness without shadow or glare. Milwaukee Electric Tool Corporation info@milwaukeetool.com, www.mikwaukeetool.com
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MODULAR WORKSTATION
The Arlink® 8000 Modular Workstation System offers unlimited flexibility to accommodate changing or future needs. Suitable for applications, such as assembly, inspection, testing, rework, packaging and material transfer, the workstations can be assembled and reconfigured quickly. The Arlink 8000 Modular Workstation is available with a supplied conveyor system or is easily integrated with an existing conveyor for high-efficiency workflow management through the entire production stream.
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ROTARY ENCODERS
ROLLER BEARINGS
NKE supplies a wide range of bearing solutions for various operating conditions and requirements in industrial applications. In addition to cylindrical roller bearings, the typical gearbox bearings include spherical roller and taper roller bearings as well as angular contact and deep groove ball bearings. NKE’s gearbox bearings are used in general mechanical engineering, in mining and conveying systems, in heavy machinery, in the iron and steel industry and in wind turbines. Global Bear Inc. sales@globalbear.ca, www.globalbear.ca
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OPTOCODE (OCD) absolute rotary encoders are now available with a new combined interface that enables simultaneous communication of both absolute and incremental rotary position data. The new interface is designed to provide robust point-to-point communications between encoders and many popular types of programmable logic controllers (PLC). The new interface reports absolute rotary position data to the PLC using the synchronous serial interface (SSI) standard, operating over an RS422-485 communication link. At the same time, the encoder can also transmit a series of electronic pulses as the shaft rotates — up to 16,384 pulses per rotation. Optionally, an index pulse can also be sent once every complete rotation. These “dual-personality” encoders can be extremely useful for motor control applications or for monitoring rotating machinery, such as wind turbines. FRABA Inc. chintan.doshi@fraba.com, www.fraba.com
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MECHANICAL VALVE INTERLOCKS
TOOL ORGANIZER
The SHADOW-Mark™ is a quick and easy method to designate specific locations for each item in the workplace. Users simply trace the tool or other items, cut it out and peel the backing, and place the SHADOW-Mark in the desired location. It is available in six colours and can be applied on most smooth surfaces including glass, metal, plastic, desktops and pegboards. The tool shadows are easily removed by applying heat, making it easy to sustain an organized workplace as application needs change. The product is well-suited for use in quality inspection processes, set-up and process changeover, cleaning stations, medical instrument setup, break rooms, offices, mail rooms and maintenance areas, among others. Visual Workplace, Inc. info@visualworkplaceinc.com, www.visualworkplaceinc.com
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Netherlocks’ mechanical valve interlocks eliminate human error to ensure that critical valves are locked in the proper position. They are operated with two colour-coded keys, which through a trapped key mechanism, control the open and closed position of a valve and communicate its current state. When the green key is released, the valve is locked in the “locked-open” position. For the red key to be released the valve must be locked in the “locked-closed” position. If a valve is left in a midway position between open and closed, both keys are trapped in the device. Through this system, the current position of the valve is guaranteed. The valve interlocks are fully mechanical with no need for electronic wiring. They are easily incorporated into a new construction and are suitable for retrofitting older installations to mitigate potential safety issues. Netherlocks salesUSA@netherlocks.com, www.netherlocks.com
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BOP CAP
The Hercules® Lugless 150H™ BOP Cap provides secure sealing with quick and easy operation. It increases clearance and provides an increased level of safety. The lugless end caps of the Hercules 150H BOP allow operations to use a wrench rather than a hammer to secure the end caps. The caps can be easily operated with a standard 24-inch or 36-inch pipe wrench, a 36” adjustable wrench or a 3” wrench — no hammer is required. R&M Energy Systems fmg.marketing@robn.com, www.rmenergy.com
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On the cover ...
AIR NOZZLE
The Atto Super Air Nozzle™ has been engineered to deliver the smallest, most precise blowoff with an efficient, high volume, high velocity airflow. The overall length of the nozzle measures only 12.7mm with a diameter of 4mm, permitting installation in tight spaces. The durable Type 316 stainless steel construction is suitable for blowoff, cooling and drying applications located in general industrial, high temperature, food, pharmaceutical, semiconductor or corrosive environments. The Model 1108SS Atto Super Air Nozzle provides a narrowly focused air pattern.
EXAIR Corporation
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HNY31101 IndustAd_CIEN_UpdtdURL_July2011_X1a_HNY31101 IndustAd_CIEN_UpdtdURL_July2011_X1a.qxd 5/25/11 10:00 AM Page 1
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PNEUMATIC ACTUATOR
Airpel Plus low friction air cylinder actuators control ultra-precise movements, including high speeds and extremely short travel distances with clean, long life pneumatic devices. Applications include filament & wire tensioning, positioning and manipulating optics, liquids or other delicate devices and measuring weight, creep or tensile strength in the semiconductor, electronics, medical, metrology, test & measurement. Airpel Plus models are available in four standard configurations as single acting extension models with identical metric sizes, threads, mounts, and strokes as the Airpel-AB. Bore diameter choices of 9, 16, 24 and 32mm are offered. Airpot Corp. service@airpot.com, www.airpot.com
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HINGED SHAFT COLLARS
Stafford Custom Hinged Collars feature a triple-link hinge and captive clamping screw and can be custom manufactured to meet a wide range of OEM design requirements. Typical modifications include square, hex, contoured, and threaded bores, special O.D. and face treatments such as wrench flats and spanner wrench holes, swing-away clamping handles and more. They can be manufactured from aluminum, brass, bronze, steel, stainless steel, titanium, and other alloys. Stafford Manufacturing Corporation jswiezynski@staffordmfg.com, www.staffordmfg.com
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You canput a price on workplace safety and efficiency. It’s the cost of a Hannay Reel. You demand a productive workplace. One that’s as compliant with safety regulations as it is efficient. And Hannay Reels deliver.
• Protect your hose and cables from unnecessary damage
• Rugged durability for lifetime value • Get work done faster and
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LINEAR GUIDE
The Vector Linear Guide with rigid rail is easy to install. Available in a three roller, in-line carriage design, and for tandem applications, a four roller design for single rail applications. Suitable for contaminated environments with a stainless steel component option. Also available in a compliant rail version. Modern Linear info@modernlinear.com, www.modernlinear.com
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BALL/LEAD SCREWS
Thomson introduces Linear MOTIONEERING® Ball and Lead Screws - a new web-based sizing and selection tool that helps machine builders quickly specify the right ball and/or lead screw. Users simply choose from “Application-based Product Sizing”, “Product Selection” or “Part Number Search” modes and enter a few key parameters to receive downloadable 2D and 3D models and detailed product specifications, as well as quick access to pricing, ordering and delivery information for the optimal ball or lead screws for the application. Thomson Thomson@thomsonlinear.com, www.thomsonlinear.com
PTFE HOSE
Seamless convoluted PTFE is available with Nomex Braid, a flame resistant fabric with a texture that resembles nylon. Nomex Braided hose assemblies offer durability, flexibility, allowing them to route through tight areas and eliminate RFI issues seen in many applications having stainless steel reinforcements. For abrasion resistance, a polyester monofilament scuff sleeve can be added. Parker Hannifin/Parflex Division page@parker.com, www.parker.com
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more efficiently
Our dedicated dealers know your business and will get it right the first time. To find the best reels money can buy, contact your local Hannay dealer at hannay.com or call 518-797-3791.
PLASTIC CABLE CARRIERS Made in U.S.A.
LINEAR ACTUATOR
Find the reel you need at the new
hannay.com
The 36mm G4 linear actuator includes a special adapter plate that allows the smaller 36mm OD unit to replace existing size 14 hybrid stepper motor linear actuators. The design utilizes optimized teeth geometry along with high energy neodymium magnets, resulting in a higher continuous force output in a small package. The 36mm linear actuator is suitable for many applications including medical equipment, bar code scanning devices, printing equipment, laboratory instrumentation and other mechanisms requiring high force in a small package. Haydon Kerk Motion Solutions info.HaydonKerk@ametek.com, www.HaydonKerk.com
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Energy Chain® cable carriers, combined with Chainflex® continuous-flex cables can reduce the required drive power and energy consumption for environmentally conscious applications. Plastic Energy Chains® are lightweight, require no lubrication and can withstand even the toughest applications. igus, Inc. sales@igus.com, www.igus.com
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GEAR BOXES
MITRPAK® Right Angle Gear Drives are rated in accordance with AGMA Class 1 service conditions (1.0 service factor) and provide smooth, vibration-free operation with virtually zero backlash. Designed to meet precise indexing requirements, they are offered with simple input and single or double output shafts, 1:1 or 2:1 ratios, and 3/8”, 1/2”, 3/4”, 5/8” and 1” output shaft sizes. MITRPAK® Power Transmission Products georgeabbott@mitrpak.com, www.mitrpak.com
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Low Cost Vacuum Generators For Lifting, Clamping, Mounting, Vessel Evacuation and “Pick and Place”!
E-Vac® Vacuum Generators are compressed air powered vacuum pumps that provide instantaneous response and are most commonly used for pick and place operations. These single stage vacuum pumps are a low cost venturi available in a variety of sizes and flows along with a selection of vacuum cups suitable for a wide range of applications.
• • • •
Compact, portable Instantaneous vacuum up to 27"Hg Easy to mount at point of use Engineered for high efficiency to minimize compressed air usage
Adjustable E-Vac® Vacuum Generator
Modular E-Vac® Vacuum Generator
In-Line E-Vac® Vacuum Generator
Adjustable E-Vac vacuum generators permit easy adjustment by simply loosening the locknut and turning the exhaust to increase or decrease the level of vacuum and vacuum flow. Four models are ideal for porous and non-porous applications.
Modular E-Vac vacuum generators use a compact block design for convenient mounting which is ideal for use on existing machinery. Fourteen models for porous and non-porous applications are available.
In-Line E-Vac vacuum generators are cylindrical and compact. They can be threaded directly onto a compressed air line or held in place with a mounting clip. Fourteen models for porous and non-porous applications are available.
Scan for quick video access
WATCH THE VIDEO! www.exair.com/16/48016.htm
Vacuum Cups, Fittings, Tubing, & More
EXAIR can provide the accessories you need to build your vacuum system.
If you would like to discuss an application, contact an Application Engineer at
www.exair.com/16/480.htm Manufacturing Intelligent Compressed Air® Products Since 1983 11510 Goldcoast Drive • Cincinnati, Ohio • 45249-1621 • (800) 903-9247 fax: (513) 671-3363 • E-mail: techelp@exair.com • www.exair.com
@EXAIR
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ADJUSTING HUBS
Zero-Max Phas-Lok adjusting hubs provide a fast and easy method for changing the phase relationship of components in a power transmission system. Phas-Lok compensates for required timing changes in a system. They provide an accurate, mechanical adjustment within a 24” range (+/-12°) and eliminate the need to disconnect or remove drive components in order to reposition or re-synchronize drive components. Mounted in a system, PhasLoks provide a reliable position control that does not loosen or slip during equipment start up and shut down. Without any system disassembly, the phase adjustment can be made quickly on the machine with accuracy using ordinary hand tools. Zero-Max zero-max@zero-max.com, www.zero-max.com
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SPEED DRIVES
VDF SOLUTION
The Hoffman WEATHERFLO® HD VFD solution ensures sustained operation of heavy-duty variable frequency drives (VDFs) in demanding outdoor environments. WEATHERFLO HD features high-performance, shielded impellers, delivering integrated cooling. Robust construction can withstand 100 to 500 HP drive operation, suiting a broad range of outdoor application requirements. Plus, the flexible back panel design facilitates horizontal or vertical panel installation from the rear for increased safety and ease of setup. Pentair Technical Products
Designed to provide accurate and repeatable speed settings, these Zero-Max Adjustable Speed Drives are used as a prime mover connected to a motor, or as a secondary drive connected to a shaft in the machine’s drive line. When used as a prime mover, the drive acts as a variable speed drive. When used as a secondary drive, it becomes a variable ratio device. The drive permits slow or fast, small or large speed changes. Zero-Max zero-max@zero-max.com, www.zero-max.com
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WEB-BASED CUSTOMIZED MACHINE SHAFTING
Thomson introduces Linear MOTIONEERING®: 60 Case® LinearRace shafting. This new web-based configuration tool enables users to quickly and easily configure Thomson 60 Case LinearRace shafting based on size, material, tolerance class, coating and special machining requirements. Thomson 60 Case LinearRace Shafting is designed to be the inner race for Thomson Ball Bushing® Bearings. The Ultra Light Aluminum LinearRace® Shafting delivers smoother and easier linear motion positioning. Thomson Thomson@thomsonlinear.com, www.thomsonlinear.com
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SHAFTS & BUSHINGS
LINEAR DRIVES
CONTROL SYSTEM
This Sprint Ethernet-based distributor control system for DC drives - drive.web - includes graphical configuration tools that provide diagnosis and configurability of all drives on the network, either locally or remotely via the Internet. The graphical tools allow the full configuration of the drives, provide service diagnostics, full documentation and an operator interface for local control, all without the need for a PLC or supervisory computer. The drive.web hardware consists of an Ethernet port and processor that takes information dynamically, from the drive and makes it available over the Ethernet network. Additional hardware includes interfaces to AC drives and remote I/O modules that provide increased access to the network for other control elements. MDA Controls Inc. info@mdacontrols.com, www.mdacontrols.com
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Uhing roller linear drives are used in production machinery for processes such as positioning, scanning, cutting, measuring, winding and spraying. Applications exist in a variety of automated manufacturing industries including textile, automotive, wire/ cable production, metrology and CNC machining. Uhing linear motion assemblies feature zero backlash and a jam-proof, smooth shaft. Amacoil amacoil@amacoil.com, www.amacoil.com
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MPS50SL miniature linear positioning stages meet the needs of space-constrained production floors. Compact 50mm width with travels of 25mm or 50mm high resolution, repeatability and accuracy, they feature precision-ground ball-screw or lead-screw drive DC servo or stepper motor, crossed-roller bearings, high-vacuum capable compact multi-axis configurations. The MPS50SL is available vacuum prepped to 10-6 torr for applications in markets such as semiconductor manufacturing and inspection, optics fabrication, and military/aerospace. Aerotech Inc. smclane@aerotech.com, www.aerotech.com
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The eDrive™ Technically Advanced Power Transmission line is designed to fit all of Dorner’s industrial conveyor platforms. The gear heads and motors are equipped with both NEMA and IEC flanges; motors range from 1/4 to 2 horsepower. Designed with the latest advancements in aluminum-body gear head and motor technologies, eDrive comes with a two-year gear-head warranty and is maintenance free. The technology behind eDrive starts inside its die-cast aluminum housings, where the four bearing 90-degree gear-head, along with low inertia rotors and fan-cooled motors run cooler, smoother and virtually eliminate leakages. Dorner Manufacturing
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cien n-d 2011 pg 08.indd 8
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Murphy means
MORE.
No one gives you more. Feature for feature: Murphy packs more in Get it done right the first time.
Advanced model A free web-based application offering secure centralized management of thickness readings
1-800-448-3835 www.defelsko.com
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www.PosiTector.net ®
www.reelcraft.com | 800-444-3134
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Value Made in U.S.A.
TM
For a demo visit
Series DP5000 and DP7000
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more
Rugged, weatherproof, ergonomic design All models include memory, statistics, HiLo alarm and a USB port Simplified paperless QA – no software required ur gage where yothe cloud meets
sales@forcecontrol.com, www.forcecontrol.com
www.cienmagazine.com/rsc 51
Simple. Durable. Accurate. Compact dual pedestal hose reels
The MagnaShear™ motor brake employs oil shear technology, providing longer service life even in demanding applications like the frequent start/stop cycles seen on conveyors, cranes and other material handling equipment. Proven oil shear technology transmits torque between lubricated surfaces - thereby eliminating wear on friction surfaces. A patented fluid recirculation system dissipates heat - eliminating heat buildup which is the most common problem in dry braking systems. The motor brakes are suitable for applications where the motor is reversed each cycle such as loader/unloader conveyors, rail car spotters and dampers, ship and rail car loading conveyors, trippers and pallet return conveyors. Force Control Industries
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Now smarter, faster and more powerful than ever before and still...
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MOTOR BRAKE
info@dornerconveyors.com, www.dornerconveyors.com
COATING THICKNESS GAGES
Series 7000
Heavy duty power and light cord reels
www.cienmagazine.com/rsc 50
TM
Made in USA
Series L4000 p
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GEAR MOTOR
POSITIONING STAGES
Rely on Reelcraft
Extra shock protection GFCI box
qtcsupport@qtcgears.com, www.qtcgears.com
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New!
A new series of module 1,667 involute splined shafts & bushings feature thermal refined heat treatment to ensure good abrasion resistance. These splined shafts & bushings are stocked in carbon steel with a tooth hardness of 225-260HB. The SV Series is stocked in overall lengths ranging from 170mm to 300mm. The bushing bore sizes range from 13.7mm to 26.7mm. Quality Transmission Components
45 Years of Quality
+1 (315) 393-4450 • techsale@defelsko.com Ogdensburg, New York 13669-2205 USA
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430 Franklin Blvd., Cambridge, ON N1R 8G6
(519) 621-6210
Fax: (519) 621-2841
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ONE-WAY CLUTCHES
Designed to operate on the end of a shaft, the new One-Way Clutch bearings feature ball bearings at both ends of the clutch to provide support for radial loads. The clutch allows free spinning in one direction, while locking in the other direction to prevent reverse rotation. Compact and lightweight, the clutches are easy to install and their ball bearing design provides smooth, frictionless operation. They are available in 11 different sizes ranging from 100mmD/15mmL to 42mmD/30mmL. Allowable torque ranges from 1.76Nm to 121Nm. MISUMI info@us.misumi-ec.com, http://us.misumi-ec.com
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9
MOTOR CONTROLLERS
ACS GEN6 Motor Controllers are available in a variety of voltages (24, 36, 48, and 80V) and power levels (5-50kVA, 2min) to suit various types and sizes of electric vehicles. ACS GEN6 features Kollmorgen’s new software platform for vehicle motor controllers. The software enables Kollmorgen to customize software to meet specific customer requirements, while crucial firmware functionality remains untouched. Improved granularity and adjustability of the event log, as well as advanced logging allow detailed and accurate troubleshooting information. Kollmorgen sales@kollmorgen.com, www.kollmorgen.com
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MINIATURE HEXAPOD
The M-811 miniature Hexapod measures only 130mm in diameter and 115mm in height. It can handle loads to 5kg and position them in all six degrees of freedom with sub-micrometer precision. The unit comes bundled with software and a highly specialized digital controller with high-speed Ethernet connectivity. Programming and commanding the Hexapod is simple and straight forward as all positions are conveniently given in Cartesian coordinates. PI info@pi-usa.us, www.pi-usa.us
UNIVERSAL DRIVE MODULE
The SPiiPLUS UDMnt Universal Drive Module operates as an EtherCAT slave device to any SPiiPlus EtherCAT master controller. It supports AC servo, DC brushless, DC brush, closed and open loop 2- and 5-phase step motors. In addition, many UDMnt devices can be linked together on a network, allowing up to 32 axes of fully coordinated control. ACS Motion Control jasong@acsmotioncontrol.com, www,ascmotioncontrol.com
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Change
is in the Air…
MULTI-AXIS DRIVE
The AMP-43240 is a 4-axis servo drive which provides up to 750W per axis. It resides inside Galil’s DMC-4040 or DMC-4143 4-axis motion controller enclosure. The packaging of the multi-axis drives with the motion controller saves space and wiring. The Amp-43240 contains four transconductance, PWM amplifiers for driving brushless servo motors at 20-80 VDC. Each amplifier drives motors operating up to 10A continuous, 20A peak per axis. The gain settings of the amplifier are user-programmable at 0.5, 1.0, and 2.0 Amp/Volt. The switching frequency is 24 kHz. The amplifier offers protection for over-voltage, under-voltage, over-current, short-circuit and overtemperature. A shunt regulator option is available. Galil Motion Control
CIEN Magazine is evolving with a new look and enhanced editorial.
lisaw@galilmc.com, www.galilmc.com
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Beginning with the January/February 2012 issue. CIEN Magazine will become part of Plant Magazine providing readers with more comprehensive coverage of what’s new in technology, products and equipment. CIEN Magazine, which has been providing product news to Canadian industry since 1940, will host New Technology sections highlighting feature product news, application stories
I/O MODULES
The SPiiPlus IOMnt EtherCAT digital I/O modules offer a compact design featuring up to 32 inputs and 32 outputs, with minimal power dissipation. The I/O modules are designed for adding scalable digital I/O to an EtherCAT control network. These modules act as slave devices to ACS EtherCAT master controllers or third party EtherCAT masters, and can be processed by the master in a millisecond or less, allowing them to be used in demanding applications. ACS Motion Control
and case histories that will improve the production efficiency and competitiveness of Canada’s manufacturing and process industries. Look for hundreds of great industrial products at www.cienmagazine.com/pressroom All current and back issues of CIEN can be found at www.cienmagazine.com/issues
Serving you better with the most in-depth manufacturing editorial and now the latest in product technology!
jasong@acsmotioncontrol.com, www.acsmotioncontrol.com
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VLT DRIVES
The VLT FlexConcept is a unified and optimized drive solution specifically engineered to satisfy the efficiency, flexibility and reliability demands of the food and beverage, and packaging industries. The system consists of a highly efficient helical bevel gear driven by a compact permanent magnetic motor, and combined with inverter drives. The VLT FlexConcept is available for centralized or decentralized application in dry, wet and/or aseptic - critical areas. It consists of the VLT OneGearDrive, the VLT Decentral Drive FCD 302 and/or the VLT AutomationDrive FC 302. The VLT FlexConcept supports AC or PM motors for simple or dynamic applications and can operate open- or closed loop. Danfoss VLT Drives
HOLDING BRAKES
SERVOMOTOR ACTUATOR
Tolomatic’s new larger version of its integrated-motor rod-style actuator is capable of delivering up to 3,000 pounds of force with a standard ball screw. The IMA55 actuator’s unique integrated motor design is well suited for applications such as pressing, clamping, valve control, spot welding and volumetric filling. The IMA55 actuator features a hollow-core rotor design that allows the nut of the screw to pass inside the rotor, creating a very compact package. The skewed stator windings minimize the clogging of the motor and provide more efficient motion with improved force repeatability. Tolomatic info@tolomatic.com, www.tolomatic.com
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salesinformation@danfoss.com, www.danfossdrives.com
A wide selection of power-off and failsafe holding brakes are available for integration with Pittman® brush-commutated and brushless DC motor products for customized brake/motor packages. All of the brakes are factory-installed to promote reliable, quick and hassle-free startup. The power-off brakes ideally suit parking brake applications with their capability to decelerate and hold a load in position when power is deactivated. The holding brakes promote “fail-safe” operation by requiring power for their release. Standard features for both types include factory-set precision air gap, rigid molded friction disk, compression springs, and drive nuts with set screw. AMETEK Technical & Industrial Products
www.cienmagazine.com/rsc 66
COUPLINGS
The Frequency Analysis Software allows tuning of servo control systems in the frequency domain. Tuning in the frequency domain is often preferred for systems with resonances or when the design engineer is comfortable with classroom control theory. The new software in conjunction with a Galil motion controller measures the frequency response of the plant to be controlled. It simulates the possible control solutions and synthesizes the two to allow for Bode analysis of the closed loop system. FAS plots the magnitude versus frequency and phase versus frequency for both the Galil motion controller and the plant. Galil Motion Control, Inc. lisaw@galilinc.com, www.galilinc.com
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BRAKE LININGS
HeatStar 20 is a premium-grade brake lining rated for 20,000 lb axle loads. These linings are suitable for a wide range of over-the-road hauling. The HS20 features a hi-density friction formulation which improves the lining’s ability to efficiently handle heat, which is the most critical component in a friction material’s fade, recovery and wear. Higher density friction materials are capable of holding more heat energy, allowing for more efficient heat dissipation. The Hi-Density formula also provides a stronger structural integrity, making linings less likely to crack in service as well as improved resistance to brake fade and water fade. Marathon Brake Systems ScottMyers@MarathonBrake.com
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Oldham couplings are typically used in motion control applications where zerobacklash performance is required. However, these couplings are increasingly used as an alternative to straight jaw couplings on general industrial equipment such as pumps, valves, gearboxes, and conveyor systems due to their versatility, ease of assembly and extended life if misalignment is present. The oldham coupling is a three-piece assembly comprised of two anodized aluminum hubs and a torque transmitting center disk. The design results in a highly customizable shaft coupling which can easily interchange inch to metric, different bore dimensions, and keyed shafts. Ruland Manufacturing Co., Inc. marketing@ruland.com, www.ruland.com
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STONE TUCKER INSTRUMENTS INC. MBX Bristle Blaster
Announcing the NEW PosiTector® Dew Point Meter
Chlor Test
High Peel and Shear Strength Adhesive
PCWI High Voltage Holiday Tester
EP21TDCHT Epoxy System • Toughened and flexibilized • Resists vibration and mechanical shock • Serviceable from -100ºF to +350ºF
Universal body accepts all PosiTector® 6000, DPM and SPG probes.
Canada’s #1 SOURCE FOR COATING INSPECTION and TEST EQUIPMENT
Simple. Durable. Accurate.
3 New, universal body design will accept all PosiTector DPM, Surface Profile Gage (SPG) and 6000 probes 3 Two gauge models: Standard & Advanced 3 Two surface temperature probe options: integrated, or magnetic separate 3 Both models have memory, statistics, go/no-go alarm, and USB port 3 No Software: browse gauge readings and charts using your computer’s file explorer, or upload to PosiTector.net
154 Hobart Street, Hackensack, NJ 07601 USA +1.201.343.8983 • main�masterbond.com
See our full line of Inspection and Test Products at www.stone-tucker.com 905-892-6142 • info@stone-tucker.com
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FREQUENCY ANALYSIS
2015AS_3.375x4.875.indd 1
info@pi-usa.us, www.pi-usa.us
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ACS has developed an advanced PCbased machine and motion control solution that meets demanding motion control requirements. Designated the SPiiPlusSC (Soft Controller), the motion control solution features sophisticated motion control software that leverages the processing power of modern PC and the connectivity of a real-time open industrial Ethernet network. The SPiiPlusSC enables a standard PC to run the machine host application, the Graphical User Interface (GUI) and the SPiiPlusSC real-time motion controller and PLC without adding any hardware. ACS Motion Control
The M-660 low profile rotary table is driven by piezo motors which enable the very low profile of only 14mm. It is also equipped with a high accuracy direct measuring encoder and provides 8 times the position resolution of the existing version. The M-660 rotary table can accelerate to velocities of 720 degrees/sec and provides phase-lag-free, backlashfree feedback to the servo controller. Its self-clamping ceramic drive provides very high stability, with no energy consumption at rest and no heat generation. PI
info@ametektechnicalproducts.com, www.ametektechnicalproducts.com
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EtherCAT CONTROL SOLUTION
ROTARY TABLE
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MASTER HEAT GUN® HG-751B
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focus on ... automation sensors & controls
SWITCH/TRANSMITTERS
ProSense digital pressure switch/transmitters are designed for air, no-corrosive gas and non-flammable gas applications. Fitted with a two-meter cable, the precision digital devices feature a three-colour LCD display and provide two digital outputs and one analog output. Equipped with a lockable keypad, three operation modes and six pressure unit conversions, these switch/transmitters have two vacuums to pressure ranges, selectable response times to eliminate chattering, and a fast zero reset. Automation/Direct info@automationdirect.com, www.automationdirect.com
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CAPACITIVE SENSOR
The CFDK 25 capacitive sensor is designed for the reliable detection of liquid levels in confined spaces. The sensor is characterized by its very flat housing and versatile mounting options. It detects liquids through container materials. The very flat housing design with a height of only 6mm allows easy installation, for example between a container and the wall. To further facilitate the integration of the capacitive sensor into machines and facilities, Baumer offers a matching innovative mounting frame. Using this frame, the sensor can be installed not only with screws but also with cable ties, Velcro fastener or glue. Baumer Ltd. sales.us@baumer.com, www.baumer.com
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CIEN RSC Ad Jan 11
SENSOR CABLES
Omega introduces its new E32 series of shock and vibration resistant cables for fiber-optic sensors. This CE compliant product cab withstands higher temperatures (350°C) and since the fiber optic cables only transfer light, they are unaffected by electrical noise. The E32 comes in through-beam or reflective sensing style to adapt to design requirements, are cut-tolength for custom field installations, feature side-view sensing heads for right angle detection and spot diameter lenses are available. The E32 senses presence of parts in automotive assembly line, products on conveyor and cap in pharmaceutical packaging. OMEGA
www.cienmagazine.com november/december 2011
1/26/11
11:29 AM
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ETHERNET SWITCH ARRAY SENSOR
The RL31-8-H-800 Multi-Pixel Array Sensors can reliably and consistently detect objects of varied colours without requiring any adjustments or the need to “reteach” and quickly and easily adapt to multiple and evolving application requirements. IO-Link technology enables the series to deliver an extremely high level of sensing flexibility. It enables the users to configure more than twelve different specifications to suit specific application needs. Pepperl+Fuchs info@us.pepperl-fuchs.com, www.pepperl-fuchs.us
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The Hirschmann OCTOPUS Switch Series has been extended to include an unmanaged Fast Ethernet switch which supports automation protocols such as Profinet, Ethernet/IP and Modbus TCP. It possesses ten twisted-pair ports with vibration-proof M12 connections with D-coding. Additional features include a robust, fireproof die-cast housing, protection class IP54, and a temperature range from -40° to +70°C. The switch can be quickly and easily used on the plug-and-play principle. LEDs on the front of the unit display both device and network status, as well as functioning power supply status. Belden info@belden.com, www,belden.com
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Respond online at... www.cienmagazine.com/rsc Inquire for product information Online through CIEN’s new Online Reader Service Card
info@omega.ca, www.omega.ca
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FLOW SENSORS
Sensortechnics develops highly sensitive thermal mass flow sensors for air and gases with measuring ranges up to 500 l/ min. Additional features include very high resolution due to two sensing elements, microcontroller based digital signal processing and analog output signal and digital I2C or SPI bus interface. Sensortechnics, Inc. info@sensortechnics.com, www.sensortechnics.com
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PRESSURE TRANSMITTER
A loop powered display has been added to the SOR 805PT pressure transmitter for the benefit of local indication. This will solve operator troubleshooting problems since you can now measure the output of pressure by simply looking at the display. The 805PT is suitable for hazardous locations and hostile environments where space is limited due to the hermetically sealed design. SOR Inc. kreade@sorinc.com, www.sorinc.com
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It’s the fastest and simplest way to obtain product information from the pages of CIEN. Simply register, click on the corresponding reply card # box and click on the request more information…it’s that easy. Register online today for your chance to win a Blu-Ray player
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PUSHBUTTONS
MODULAR CONTROLLER
Red Lion Controls’ Modular Controller series has been approved for use in Class 1, Division 2 hazardous locations, allowing the product to function in places where explosive gases, vapors and/or liquids may be present. Programmed with Red Lion’s easy-to-use Crimson® software, all connected devices can share data with the controller and each other, through a simple drag and drop mapping of their registers. Replaced modules are automatically programmed from the master, reducing downtime. Red Lion Controls, Inc.
The Series 84 PCB brings multicolour “halo” illumination capabilities to design engineers working on MHI systems and control panels. The Series 84 PCB offers a range of 22.5mm, PCB-mounted pushbuttons and indicators that can be quickly and easily programmed to change colour, pulse, flash, and illuminate at the edge, creating a variety of dynamic effects. They can utilize 10 different SMD LEDs to produce customer-specific illumination combinations or select eight outer ring LEDs to produce a “halo” and an additional bi-colour LED for the centre. EAO sales.us@eao.com, www.eao.com
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sales@redlion.net, www.redlon.net
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LEVEL TRANSMITTER
The MBLT Miniature Submersible Level Transmitter is only 0.63” in diameter making it suitable for level monitoring in well and borehole applications. Construct ed for years of trouble-free service, it has a welded 316 SS body and 316 SS nose cap. Body top is also 316 SS and tapered to prevent damage or snares when pulling the unit out of the installation. Lightning and surge protection is included standard to stand up in harsh applications. The MBLT is suitable for ballast tanks, ground water monitoring, surface water monitoring, dewatering, down hole, remediation and other environmental monitoring applications. Dwyer Instruments, Inc. lit@dwyer-inst.com, www.dwyer-inst.com
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PUSHBUTTON SWITCH INDUCTIVE POSITION SENSORS
Balluff’s new BIP linear inductive position sensor has an absolute measuring principle for position monitoring in applications such as drive spindles and clamping devices for tools and workpieces. The sensor can be used for many other linear motion applications such as punch depth, grab positions, rolling positions, valve positions, etc. The BIP is non-contact and linear travel of up to 40mm can be reliably detected. Mechanical adjustments are not necessary as the sensor is teachable on site, allowing the measuring range to be adapted to the application. With the IO-Link Variant this is also possible via the control system. Balluff
C&K has developed an ultra-miniature pushbutton switch that saves assembly time. Designated the FP Series, the totally sealed construction utilizes an o-ring between the actuator and bushing, which prevents contamination. This sealing feature allows for automated soldering and cleaning, which saves time during the assembly process. The RoHS-compliant switches are available in both vertical and right angle mount configurations, and offer an extended operating life to 50,000 cycles. The FP Series switches feature gold over nickel-plated contacts and are available with or without a white, black or red cap. C&K Components Allison.turner@coactive-tech.com, www.ck-components.com
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POSITION SENSORS
Macro Sensors offers its AC-operated LVDT Linear Position Sensors in different material housings to perform in varying operating environments including those with high and low temperature extremes, radiation exposure, seawater and vacuum pressure conditions. Standard configurations are constructed of stainless steel with hermetically sealed electronics that enable reliable performance in environments with high temperatures or mild radiation exposure. Macro Sensors positionsensors@macrosensors.com, www.macrosensors.com
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NON-CONTACT LASER SENSOR
The L-GAGE LH Series laser sensor is a non-contact measurement sensor designed to provide accurate and stable measurements. It is used for precision displacement and thickness measurements, developed to solve demanding measurement and quality control inspections on materials such as wood, metal, rubber, ceramic and plastic parts. The robust, self-contained laser displacement sensor features a 1024 pixel CMOS linear imager that can achieve up to 1 micron resolution under nominal conditions. Banner Engineering sensors@bannerengineering.com, www.bannerengineering.com
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SENSORS
The Series DT374 sensors are designed to accurately measure strain on curved mounting surfaces. They are customized to measure circumferential strain around the diameter of the surface to which it is mounted. DT3747 models are available to compensate materials commonly used in aircraft structural fabrication. They can also be used on many industrial and military applications involving pipe expansion measurements, explosive body applications, aircraft surface load, and engine monitoring of all types. The sensors are self-temperature compensating and offer a choice of cylindrical mounting radius. Columbia Research Laboratories, Inc. sales@crisensors.com, www.columbiaresearchlab.com
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TEMPERATURE CONTROL
The 2699B Electronic Temperature Controller offers a highly flexible temperature control solution in a compact, easy-toinstall enclosure. Features include high functionality software, timer control for energy savings, multiple power and sensor inputs, multiple output types, and a variety of selectable hardware configurations. Typical applications include temperature control for commercial food equipment, heaters, refrigeration freezers, and HVAC equipment. Selco Products Company sales@selcoproducts.com, www.selcoproducts.com
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Up to 20,000 lb. Capacity
Hamilton puts the "HEAVY" in heavy duty! With superior features like precision tapered thrust bearings and CNCmachined raceways, Hamilton's Forged Steel Casters will out perform and outlast other comparable casters. And, most are stocked for 24-48 hour PRONTO® shipment. For the best heavy duty casters, backed by the best delivery and the industry's first and only three-year product warranty....
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Industrial Literature Reviews PulsaJet® NOZZLES
www.cienmagazine.com november/december 2011
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FORCE AND TORQUE MEASUREMENT CATALOGUE
MILLIONS OF OPTIONS – 2012 WASHERS CATALOGUE
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LEADER IN POSITIVE DISPLACEMENT PUMP ING SOLUTIONS
SAFE, PRODUCTIVE, ERGONOMIC SOLUTIONS
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Electrically-actuated PulsaJet spray nozzles operate at speeds up to 10,000 cycles per minute enabling faster line speed and increased production. The nozzles also eliminate waste of costly fluids through uniform spray patterns and accurate spray placement. Use with AutoJet® spray controller for automatic adjustment to product width and conveyor speed. Request PulsaJet bulletin 603 for complete details. www.spray.com Spraying Systems Co.
Viking Pump of Canada, an IDEX company, manufactures positive displacement rotary gear pumps, that can be custom fitted for various applications, such as, asphalt, chocolate, resin, paint, chemicals and petroleum products. www.vikingpumpcanada. com Viking Pump Canada
FREE CATALOGUE CIRCLE NO. 204
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Imada, Inc. offers a new force and torque measurement catalogue. Products include: mechanical and digital force gauges, manual and motorized test stands, special attachments, digital torque screwdrivers, wrenches, testers and calibrators, hardness testers for rubber and plastic, LED stroboscopes and handheld tachometer. Dealer inquiries invited. www.imada.com Imada, Inc.
Since 1977, Gorbel has specialized in overhead material handling solutions, earning a reputation for providing our customers with the highest quality products and the highest performance. Gorbel’s CraneTechnology and Ergonomic Lifting products are the handling equipment you need to get the job done. www.gorbel.com Gorbel Inc.
Boker’s complimentary 2012 Washers Catalogue offers a selection of more than 26,000 non-standard flat washer sizes available. The numerous outside/inside diameters, various thicknesses and over 2,000 materials provide endless possibilities. Materials include low-car bon sheet steel, various spring steels, stainless steel, aluminum, brass, copper, nickel silver and non-metallics. ISO-9001:2008 registered. www.bokers.com/cien Boker’s
Dustcontrol Canada offers a wide product range of vacuum-producers and accessories for source extraction of dust, hazardous airborne particles and fumes. The full range catalogue shows our flexible mobile solutions as well as fixed installations and how to size a system. www.dustcontrol.ca Dustcontrol Canada Inc.
FREE CATALOGUE CIRCLE NO. 206
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FREE CATALOGUE CIRCLE NO. 205
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EXAIR’S NEW CATALOGUE 24
DUST COLLECTORS
EXAIR’s new catalogue 24 is our best offering yet; a full colour technical guide offering solutions to common industrial cooling, drying, conveying, blowoff, cleaning, coating, and static electricity problems. This expanded 164-page catalogue features many new products that can help companies conserve compressed air and reduce dangerous noise levels. www.exair.com/16/cat24.htm EXAIR Corporation
Full Line Literature Guide. This impressive guide outlines dozens of N.R. Murphy dust collectors, installations, capacities, styles and models. A must for any reference library. N.R. Murphy Limited has been in business over 65 years and has thousands of satisfied customers. “Dust Collectors are all we do; so get it done right the first time. Just Ask the Experts.” www. nrmurphy.com N.R. Murphy Ltd
FREE CATALOGUE CIRCLE NO. 207
FREE CATALOGUE CIRCLE NO. 208
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www.cienmagazine.com/rsc 208
i-SERIES GUIDE
The FLIR i-Series Guide provides detailed information and specifications for FLIR’s affordable line of entry-level “point and shoot” infrared cameras, including the all-new FLIR i3, now available for C$1275. www.flir.com FLIR Systems Canada
FREE CATALOGUE CIRCLE NO. 209
www.cienmagazine.com/rsc 209
focus on ... automation sensors & controls PRESSURE SENSORS
ILLUMINATED PUSHBUTTONS
PHOTOELECTRIC SENSORS
The FP01 Series of contactless illuminated pushbutton switches are suitable for critical and demanding applications requiring a robust and dependable solution. They use a diode photo interrupter rather than traditional contacts to ensure high reliability and a long life of 3 million mechanical operations minimum. These pushbuttons present an attractive alternative for engineers charged with designing panels for equipment exposed to corrosive gases and similarly harsh environments, where reliability due to contact contamination is a concern. NKK Switches
These photoelectric and inductive sensors in hygienic and washdown design are particularly suitable for use in the food and beverage industry. The new sensors with their smooth, groove-free V4A stainless steel housings, as well as the mounting accessories are EHEDG-certified, Ecolabapproved. Baumer offers a complete solution for position detection in the food zone. For applications not requiring a hygienic design, the company offers sensors with washdown design. These sensors are as resistant against detergents and highpressure water spray as those in hygienic design, but are conventional mounting. Baumer Ltd.
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The LPSI/LPS2 Series ultra low differential pressure sensors measure from 0.1” to 5” of water in various non-directional or bi-directional calibration ranges. Based on a MEMS thermo-anemometer, the series infers differential pressure from a nanoliters per second gas flow through an integrated airflow channel. The on-chip circuitry provides analog amplification and temperature compensation to send an accurate linear output over a wide temperature range. Key features include immunity to dust contamination and humidity. Servoflo Corporation CIRCLE NO. 86 ON READER REPLY CARD
www.cienmagazine.com/rsc 86
The PST-360 Through-Hole Position Sensor combines a through-shaft design with 360° absolute position feedback in an extremely thin package. Key features include a through-hole design where the sensor fits over existing shaft and bearing assemblies. The new sensor incorporates a proprietary ring magnet with a fully sealed Hall ASIC as the sensor element. This combination is truly non-contacting and does not rely on gears or other interfacing parts and therefore matches the durability specifications of the final application. Piher International Corporation
The Series 51 Stop Switch features a space-saving design and back panel depth of 18.8mm. It is an attractive stop switch for non-hazardous, heavy-use applications, having achieved testing beyond 100,000 actuations. The Series 51 is especially well-suited for interfaces that require a visible actuation status, including: medical diagnostic equipment, handheld pendants and devices, machine and process control, instrumentation, disabled lifts. It is sealed to IP65 standards from the front of the panel, utilizes a 16mm mounting hole and meets many international standards. EAO
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ROTARY SENSOR
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COMPACT STOP SWITCH
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new product highlights
november/december 2011 www.cienmagazine.com
FILM BED UPDATES
Standard-Knapp announces enhancements to the film bed system used in its Continuum™ Integrated Tray/Shrink System and Tritium™ Multipacker. The updated film bed now features a more rigid pinch roller section, with components designed to ensure that the roller section cannot be assembled out of square. More rigid “fingers” prevent the film from wrapping around the pinch rollers. This more rigid design prevents the fingers from being bent, which reduces dog ears and missed cuts. Increased vacuum in the film bed through the belts as well as increased vacuum points in the belts also improve performance and reliability. Standard-Knapp
THERMOCOUPLE CABLE
SAFETY AIR GUNS
info@standard-knapp.com, www.standard-knapp.com
CIRCLE NO. 90 ON READER REPLY CARD www.cienmagazine.com/rsc 90
LOGGER
The Simple Logger® IIs — Models ML914 and AL834 — store up to 1,000,000 measurements in non-volatile memory. Other features include wireless Bluetooth communication, four user selectable storage modes, programmable storage rates from 125ms to 1 per day, six LED indicators which quickly and clearly display logger status. The model AL834 includes four integral AmpFlex® Flexible Current probes that will measure up to 3000A TRMS with 0.5A resolution, weatherproof and IP65 rated including sensors. Model ML914 comes with four integral MiniFlex® Flexible Current probes that will measure up to 1000A TRMS with 0.1A resolution. AEMC Instruments
CE compliant EXAIR Safety Air Guns use engineered air nozzles for high performance – designed to maximize entrainment of room air while minimizing compressed air consumption. The Precision Safety Air Gun is extremely lightweight and comfortable to operate during periods of extended use. The small diameter nozzles will fit into tight spaces while providing strong blowing force. The Heavy Duty and Soft Grip Safety Air Guns have a durable cast aluminum body for rugged industrial use and are available with extension pipes and stay set hoses. EXAIR Corporation techelp@exair.com, www.exair.com
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igus® now offers a thermocouple cable especially designed for continuous-flexing applications. Chainflex® CF Thermo for temperature-sensing equipment acts as a thermocouple extension link. It is available in types J, K and T for a variety of different industries. CF Thermo features an abrasion-resistant PUR outer jacket. It can be used in applications with high mechanical loads and travels up to 164 feet. CF Thermo is flame-retardant, as well as oil and coolant resistant for the toughest applications. It is suitable for storage-and-re trieval units, machine tools, packaging machines, material handling and the plastics industry. igus, Inc. info@igus.com, www.igus.com
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sales@aemc.com, www.aemc.com
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GRATES
INDUSTRIAL RELAYS
LIFT TRUCKS
Eco-Performance is Raymond’s approach to designing and engineering lift truck solutions for maximum economic and ecological benefits. Independent thirdparty testing has found that the Raymond Swing-Reach® truck was found to use up to 40 percent less energy, the Raymond Reach-Fork® truck used up to 21 percent less energy and the Raymond Model 4250 stand-up counterbalanced truck used up to 17 percent less energy. Based on these results, Raymond lift trucks enable: less battery charging, increasing uptime; reduction of Cos emissions, decreasing carbon footprint and faster cycle times, allowing for more pallet moves. The Raymond Corporation marcom@raymondcorp.com, www.raymondcorp.com
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HEATERS
Omega’s new AHPF series heaters are used to heat low flows of air, gas, water or aqueous solutions with air/gas flow up to 15 CFM and air/gas out temperature up to 430°C. This 316 stainless steel constructed heater can handle pressures up to 100 PSI and 50 watts per square inch. Applications include those where clean air is necessary, as in laboratories, environmental testing areas, packaging and sealing. Suitable for the automotive, petroleum and manufacturing industries. OMEGA info@omega.ca, www.omega.ca
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Automation/Direct is greatly expanding their offering of industrial relays to accommodate a wider range of applications. Additions to the electromechanical relays include power relay and hazardous location relay styles. The APR40 Series power relays, available in SPDT, DPST, and DPDT models, feature open-construction design with high-power contacts capable of switching up to 40A with a maximum contact voltage up to 600V. The H782/H750 series Hazardous Location electromechanical relays are hermetically sealed plug-in style control relays designed for applications requiring sealed units for hazardous factory locations. Automation/Direct info@automationdirect.com, www.automationdirect.com
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Eriez® Xtreme® Rare Earth RotaGrates® feature a unique rotating design to remove both large and small ferrous contaminants that tend to stick, clog and bridge when passed through traditional grate magnets. The Rota-Grates provide efficiency on many finely ground cohesive materials such as gypsum, barium carbonate, fuller’s earth, lime, cohesive chemicals, confectionary sugar, cornstarch, cocoa, flour, wood flour and an array of fibrous materials. The grates feature a rugged structure including magnetic elements that are completely encased and fastened to stainless steel end plates. These durable units are equipped with steel shaft and hubs to provide long service. Eriez eriez@eriez.com, www.eriez.com
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BUSHINGS
GRAPHALLOY® 453 Bushings are intended for use in severe industrial applications where temperatures reach 400°C or higher. The graphite/metal alloy bushings are designed to operate without lubrication. The bushings can operate at longer intervals without the need for maintenance. They are a suitable choice for applications where service and maintenance tasks are cumbersome or difficult to perform. Applications include: bakery ovens, heat treat ovens, furnaces, conveyors, overhead paint lines, glass lehrs, louvers, dampers, valves as well as other environments where oil and grease cannot be used. Graphite Metallizing Corporation sales@graphalloy.com, www.graphalloy.com
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Index of Advertisers MOBILE CABINETS
The medium, industrial duty, shallow depth NS cabinets can serve as a workbench pedestal. The shallow depth cabinets have a housing size of 16 7/8”W x 22 1/2” D. The full extension, 165 lb. capacity drawers provide 12”W x 18”D of usable space. Drawers are sub-dividable and accept most Lista drawer accessories. The drawers have recessed handles and feature Lista Script drawer labeling system. Lista international Corporation sales@listaintl.com, www.listaintl.com
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Event Updates
March 20-22, 2012 - Canadian Manufacturing Week and Weld Expo 2012, Toronto Congress Centre, Toronto, ON (888) 3227333; www.sme.org
cien n-d 2011 pg 14.indd 14
May 14-16, 2012 - Montreal Manufacturing Show 2012, Place Bonaventure, Montreal, PQ (888) 322-7333; www.sme.org
RS#
ADVERTISER . . . . . . . . . . . . . PAGE #
102
ASCO Numatics Canada . . . . . . . . 3
103
BRECOflex, Co. L.L.C. . . . . . . . . . . 5
107
DeFelsko . . . . . . . . . . . . . . . . . . . . 8
105
Exair Corporation . . . . . . . . . . . . . . 7
114
Hamilton Casters . . . . . . . . . . . . . 12
104
Hannay Reels . . . . . . . . . . . . . . . . . 6
112
Master Appliance . . . . . . . . . . . . . 10
110
Masterbond . . . . . . . . . . . . . . . . . 10
108
NR Murphy Inc. . . . . . . . . . . . . . . . 8
101
Omega . . . . . . . . . . . . . . . . . . . . . 2
117
Ontario Power Association . . . . . . 15
106
Reel Craft . . . . . . . . . . . . . . . . . . . . 8
118-121
Spraying Systems Co. . . . . . . . . . . 16
111
Stone Tucker Instruments Inc. . . . 10
115
Vac-U-Max . . . . . . . . . . . . . . . . . 12
116
Vi Cas Mfg. . . . . . . . . . . . . . . . . . 12
23/11/11 11:13 AM
SAVING energy makes sense —business sense.
You’re always looking for new ways to control your operating costs. Energy use is no exception. Your local electric utility has a range of energy-efficient solutions tailored to businesses. Small businesses may be eligible for incentives to upgrade their lighting. Commercial, agricultural and industrial Your local electric utility operations can tap into funding for lighting, process and equipment upgrades, as offers incentives for: well as for energy audits and shifting energy usage away from peak demand times. Big or small, every Ontario business can benefit.
Find out more by contacting your local electric utility or visit saveonenergy.ca/business
• • • •
Energy-efficient lighting Shifting energy use Equipment upgrades Energy audits
Subject to additional terms and conditions found at saveonenergy.ca. Subject to change without notice. A mark of the Province of Ontario protected under Canadian trade-mark law. Used under licence. OM Official Marks of the Ontario Power Authority.
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REMOVE STUBBORN RESIDUES FROM LARGE TANKS WITH TANKJET ® 360 This powerful fluid-driven unit removes even the stickiest of residues quickly and efficiently. TankJet 360 provides better impact over the entire pressure range to ensure thorough cleaning. Plus, high-impact cleaning shortens cycle times so tanks are returned to service more quickly. For use with tanks up to 100’ (30 m) in dia. tankjet.com/tj360
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MOTOR-DRIVEN TANK DEPENDABLE CLEANING OF TANKS UP TO 80’ (24.4 M) TankJet AA290 and AA190 tank cleaners use air or electric motors to drive high-impact solid stream nozzles and reliably clean tanks day in and day out. Motors are positioned outside the tank for long wear life. Plus, motor performance can easily be monitored through plant control systems. tankjet.com/tj290
A chemical producer needed to thoroughly clean 4’ x 4’ stainless steel totes between uses. The residue in the totes was allowed to air dry before cleaning and was extremely difficult to remove.
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DOZENS OF OPTIONS FOR MEDIUM- AND LOW-IMPACT CLEANING AND RINSING OF TOTES AND TANKS Our extensive line of TankJet products includes rotating tank cleaners, stationary nozzles and free-spinning nozzles and spray balls. Choose from many styles, spray coverages, materials, capacities and more. For use with tanks from 2 to 80’ (0.6 to 24.4 m) in dia. tankjet.com
The TankJet AA190 motor-driven tank cleaner and AutoJet® Fluid Delivery System provide powerful, high-impact cleaning of all interior surfaces. Operating at high pressures and low flow rates, the stubborn, dried-on residue is completely removed in just 10 minutes.
The results: • Cleaning time reduced from 40 minutes to 10 minutes – a 75% reduction • Eliminated the need for an outside cleaning contractor – saving US $30,000 per month • System cost recouped in less than one month Learn more about this solution and how we can generate results for you at spray.com/results.
UniqUELy qUaLifiEd to GEnEratE rESULtS: Unmatched Global Engineering, Manufacturing and Technical Support Nozzles | Control Systems | Headers & Injectors | Research & Testing CIRCLE NO. 120 ON READER REPLY CARD
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