Canadian Industrial Equipment News January 2009

Page 1

www.cienmagazine.com

JANUARY 2009

Serving Canadian Industry Since 1940

PLANT MAINTENANCE

Thermocouple data logger measures and stores over 32,000 temperature readings. page 3

Please peel label & affix to Reader Reply Card

plus ... focus on hand & power tools, new product highlights, application features and upcoming events

Publications Mail Agreement #40069240

Infrared thermometer with built-in laser pointer has 30:1 distance to spot size ratio. page 3

Second-generation Pocket Driver features 100 inch-pounds of torque and 500-RPM. page 4

photo courtesy of EXAIR Corporation

cien jan 09 pg 01.indd 1

Double studded silicone gel vibration mounts are environment-friendly. page 7

12/18/08 1:28:56 PM


YOUR ONE - STOP SOLUTION MODULaR INPLaNT OFFIcES

WIRE PaRTITIONS

ENvIRONMENTaL ROOMS

cONTROL BUILDINgS

gUaRDhOUSES

STORagE PLaTFORMS

ExTERIOR PREFaBRIcaTED BUILDINgS

cMM ENcLOSURES

haz-MaT STORagE BUILDINgS

PROTEcTIvE gUaRDRaIL

SMOkINg ShELTERS

SOUND PROOF TESTINg ROOMS

TWO-STORY OFFIcES

cLEaN ROOMS

INTERIOR PREFaBRIcaTED OFFIcES

STackaBLE OFFIcES

Providing Modular Space Solutions for

Years

PROvINcIaL PaRTITIONS Tel: (905) 817-1000

Fax: (905) 817-1100

call Toll Free: 1-800-387-7614 E-mail: sales@provincialpartitions.com

Fax Toll Free: 1-866-551-9256 Web site: www.pro-part.com

CIRCLE NO. NO. 101 102 ON ON READER READER REPLY REPLY CARD CARD CIRCLE

cien jan 09 pg 02.indd 2

12/18/08 1:29:47 PM


www.cienmagazine.com january 2009

On the cover ... THERMOCOUPLE DATA LOGGER january 2009 Vol. 70 No. 1 Editor and Associate Publisher Olga Markovich tel: (416) 510-5113 Publisher Michael King tel: (416) 510-5107 Sales Manager Mark Larcher tel: (416) 510-5125

The OM-EL-USB-TC data logger measures and stores over 32,000 temperature readings from either type J, type K or type T thermocouple which plugs into a miniature female thermocouple receptacle at the base of the unit. The user can easily set up the initial data logging parameters including thermocouple type, logging rate, start-time, high/low alarm settings, logging mode and desired temperature units and also download the stored data by plugging the module straight into a PC’s USB port and running the easy-to-use Windows software. Downloaded data can then be graphed, printed and exported to other applications such as Excel.

OMEGA CIRCLE NO. 11 ON READER REPLY CARD

Circulation Diane Rakoff tel: (416) 510-5216

INFRARED THERMOMETER

Art Director Sheila Wilson Production Manager Kim Collins Reader Service Liz Callaghan Administrative Assistant Diane Moskal Vice-President, Canadian Publishing Alex Papanou President, Business Information Group Bruce Creighton

The REED Infrared Thermometer with integral type K thermocouple input features a 30:1 distance to spot size ratio, T/C temperature range of –50 to 1370°C, and IR temperature range of –50 to 1050°C. With a built-in laser pointer that identifies target area and digitally adjustable emissivity from 0.10 to 1.0, and 20 data points of memory. The unit includes type K thermocouple probe, battery, and carrying case.

ITM Instruments Inc. CIRCLE NO. 12 ON READER REPLY CARD

Advertising Representatives — Canada Toronto, Ont.: Michael King, Mark Larcher 12 Concorde Place, Suite 800, Toronto, ON. M3C 4J2. Tel. (416) 442-5600; Fax (416) 510-5140. Head Office 12 Concorde Place, Suite 800, Toronto, ON. M3C 4J2. Tel. (416) 442-5600; Fax (416) 510-5140. Subscription rates: Canada: $71.95 plus applicable taxes for one year, 11 issues; $115.95 for two years, 22 issues. USA: $75.95 US Funds per year, 11 issues. All other foreign: $98.95 US Funds per year, 11 issues. Single copy: $10.00.

Introduction of RedHat Next Generation valves

From time to time we make our subscription list available to select companies and organizations whose product or service may interest you. If you do not wish your contact information to be made available, please contact us via one of the following methods ...

Introduction of Redundant Control Systems (RCS)

Phone: 1-800-268-7742; Fax: 416-510-5130; Email: privacyofficer@bizinfogroup.ca

Strong and solid… yet ever-evolving. ASCO Valve Canada: A 40-year history of constant innovation.

Mail to: Privacy Officer, Business Information Group, 12 Concorde Place, Suite 800, Toronto, ON. M3C 4J2.

You·re seeking valve solutions that include

Editorial Purpose: Canadian Industrial Equipment News provides the answers to increased production, efficiency and profit by keeping our readers informed of the latest technological advances in products, components and maintenance materials, offering the competitive edge in today’s market.

by a reliable company you can trust. Look no

the latest technological advances — backed

Introduction of Pressure Sensors

control the flow of air, gas, water, oil and steam — solutions ranging from two position on/off valves to entire flow control systems.

Introduction of Combustion Products

“Printed in Canada. All rights reserved. The contents of this publication may not be reproduced either in part or in full without the consent of the copyright owner.”

USPS 761-830

of innovation, you can count on ASCO to generations to come.

Introduction of Angle Body Piston Valves

The he Emerso merson n logo logo is i a trademar trademarkk of Emers Emer on n El Electri ectric ectri cC Co. o. ©20 © 08 ©2

Printed in Canada.

With a solid base of expertise and a history continue growing to meet your needs for

The contents of this magazine are protected by copyright and may be used only for your personal non-commercial purposes. All other rights are reserved and commercial use is prohibited. To make use of any of this material you must first obtain the permission of the owner of the copyright. For further information please contact Olga Markovich at 416-510-5113.

CIEN, USPS 761-830 is published monthly by Business Information Group. US office of publication: 2424 Niagara Falls Blvd, Niagara Falls, NY 14304-0357. Periodicals Postage Paid at Niagara Falls, NY. US postmaster: Send address changes to Canadian Industrial Equipment News, PO Box 1118, Niagara Falls, NY 14304.

ASCO has a proven heritage of providing customer-specific solutions designed to

Canadian Industrial Equipment News (ISSN 03195902) is published 11 times a year by Business Information Group, L.P., a leading Canadian information company with interests in business-tobusiness information services.

Publications Mail Agreement No. 40069240. Return undeliverable Canadian Addresses to Circulation Dept. — Canadian Industrial Equipment News, 12 Concorde Place, Suite 800, Toronto, ON M3C 4J2.

further than ASCO Valve. That·s because

For product information: ASCO Valve Canada | www.ascovalve.ca Tel: (519) 758-2700 | ascomail@asco.ca

Introduction of RedHat valves

ISSN 0319-5902

Member, Canadian Business Press

EMERSON. CONSIDER IT SOLVED.™ CIRCLE NO. 103 ON READER REPLY CARD

cien jan 09 pg 03.indd 3

12/18/08 3:08:53 PM


new products

january 2009 www.cienmagazine.com

POSTS AND SCREWS

Micro Plastics introduces Posts and Screws as their newest product line. The screws come in lengths of ¼” and 3/8” and are sold separately from the posts. The posts have an outside diameter of 7/32” with seven sizes ranging in lengths from ¼” up to 1”. Both screws and posts are provided in 8-32 thread. The posts and screws provide a transparent fastener option. The post and screw combination is comprised of an 832 slotted-head machine screw and a matching internally threaded bushing with an un-slotted binder head. Parts are molded in a clear polycarbonate material which provides strength and durability for industrial applications. Micro Plastics, Inc.

GFCI OUTLET BOX

Reelcraft’s line of industrial grade cord reels now feature a new dual device Ground Fault Circuit Interrupter (GFCI) duplex box to help further protect against the risk of electric shock. Reelcraft’s portable cord reel with dual device GFCI receptacles is equivalent to a portable GFCI when in use. The new dual outlet box has a GFCI module containing an open neutral protection feature that allows the GFCI module to trip if a neutral wire is broken, thus reducing the risks of electrical shock. The Circuit Guard® GFCI module is rated for 20 amperes and the receptacle can be ordered as 15 amperes or 20 amperes. Reelcraft Industries CIRCLE NO. 23 ON READER REPLY CARD

CIRCLE NO. 21 ON READER REPLY CARD

EPOXY ADHESIVE

CIRCLE NO. 103 ON READER REPLY CARD

SOUND LEVEL MONITOR

The SL 130 Sound Level Monitor features both internal alarm illumination and external alarm output. Designed for worker safety compliance, the SL130 is ideal for industrial environments where there is a need to generate an alert when sound levels exceed a pre-set limit. The monitor features four built-in super bright LEDs that illuminate to visibly alert personnel when the area sound level limit has been exceeded. It features usersettable high and low limit (30 to 130dB) indications along with an output to drive a remote warning indicator. Super bright red flashing or green LEDs can be read from 30m and maximum readings are recorded with date and time. As a standalone device, wall or tripod mounted, Extech’s SL130 can be strategically placed to monitor noise levels for entire areas. Its microphone rotates 180° for desired placement. Extech Instruments CIRCLE NO. 22 ON READER REPLY CARD

Supreme 11AOHT is a two component room temperature curing epoxy adhesive with high thermal conductivity and excellent electrical insulation properties. It is a paste that can be applied without sagging or dripping even on vertical surfaces and has a convenient mixing ratio of 1 to 1 by weight or volume. The epoxy has high shear and peel strength and bonds well to both similar and dissimilar substrates. This toughened compound has exceptional adhesion to most metals, ceramics, glass and most rubbers and plastics. Bonds are resistant to water, oil and most organic solvents. It is well suited for applications involving thermal cycling. Master Bond Inc. CIRCLE NO. 24 ON READER REPLY CARD

FOOD GRADE PASTE

Molykote® P-1900 Food Grade Paste is a specially-formulated anti-seize lubricant for applications in food and beverage processing plants. It can be used to lubricate sliding surfaces and friction contacts exposed to heavy loads, especially at low to medium speeds. It has a low coefficient of friction, good water resistance and high load carrying capacity. It has a service temperature of –30° to 300°C. Dow Corning CIRCLE NO. 25 ON READER REPLY CARD

On the cover ...

POCKET DRIVER

The second-generation PS20 Pocket Driver features 100 inch-pounds of torque and a 500-RPM operating speed, both measures representing 25 percent increases versus the original tool. With its magnetized driving bit holder, the PS20 now supports the insert bits that almost every user has in his/her toolbox. Other features include an ergonomic grip, the robust metal “10+1” clutch ring, bright LED work light and locking ¼” universal bit holder. The PS20 Pocket Driver comes with two 12V Max Litheon batteries, a 30-minute quick charger and a sturdy canvas carrying bag.

Bosch Power Tools CIRCLE NO. 13 ON READER REPLY CARD

cien jan 09 pg 04.indd 4

12/18/08 1:30:56 PM


MOLSON BREWERIES

WEIGH SCALE OFFICE

SECURITY CONTROL

GUARD HOUSE

CPS PORTABLE STRUCTURES ARE USED IN COMMERCIAL, INDUSTRIAL, AND INSTITUTIONAL APPLICATIONS, FOR THE SOLE PURPOSE OF SOLVING OUR CLIENTS SPACE REQUIREMENTS. BELL CANADA

PARKING & CONTROL KIOSKS

Our management and production team will work hand in hand with your staff to ensure that all your requirements are met on time and within budget. We manufacture wood, steel frame, and modular structures in a controlled environment that allows CPS to pass on cost effective manufacturing solutions to our clients. Our Modular In-Plant offices offer an amazing 5 day delivery option that can facilitate even the most unexpected last minute requirement. CPS Leasing Ltd offers a full service lease option for our clients that would rather lease than purchase. Our products have been developed with your needs in mind. We guarantee a first class product delivered on time.

1-800-526-4277

TWO-STOREY FACILITIES

INFO CDNPORTABLE COM s WWW CDNPORTABLE COM 4400 CORPORATE DRIVE, BU RLI NGTON ONTARIO L7L 5R3 TEL: s FAX: 905-335-1492

Canadian Portable Structures

MEZZANINE CIRCLE NO. 104 ON READER REPLY CARD

cien jan 09 pg 05.indd 5

12/18/08 1:31:25 PM


new products

january 2009 www.cienmagazine.com

LINEAR BEARINGS SINGLE AUTOMATED CELL

Makino can combine 5-axis machining centers with four-axis machines because they designed their machines to be easily integrated into automated cells, and several machines of similar size have interchangeable pallets. The Makino Machining Complex (MMC), an automated modular materials handling system links Makino machining centers (up to 15), pallet loads and operators. Delivering spindle utilization up to 95 percent, the MMC2 enables any machining operation to go lean. The 5-axis component of the cell is the D500 5-axis vertical machining center, designed to handle the demands of a job shop environment and produce complex 5-axis parts. The machine contains ultra-high torque DD motors, providing acceleration that can decrease cycle times of 5-axis simultaneous machining applications. Makino

Nordex Linear Precision Bearings are available in both inch (3/16” to 1” bore) and metric sizes (10mm to 25mm bore). They feature self-aligning capability – load plates are thinner at the ends to provide a pivot point at the center of the plate with the center acting as a fulcrum to compensate for any slight misalignment between the shaft and the housing bore that might be caused by inaccurate machining, mounting error or shaft deflection. Its floating integral wiper seal design allows for self-alignment while maintaining equal and constant contact to the shaft. Seals do not add to the overall length of the bushing allowing for more compact designs. Nordex, Incorporated

HYBRID IN-LINE PALLETIZER

The PL-950 Series hybrid in-line palletizer uses one or more robotic arms for pattern forming, making it ideal for handling small finished case sizes, multiple product formats, and complex patterns. Designed with high-speed and flexibility in mind, the PL-950 Series is capable of achieving packaging rates in excess of 100 cases per minute. New patterns can be programmed from the HMI, allowing for fast and easy product reconfiguration and quick line changeover. The PL-950 also gently handles products such as minimal secondary packaging, without compromising the integrity of the finished product. FKI Logistex CIRCLE NO. 37 ON READER REPLY CARD

CIRCLE NO. 35 ON READER REPLY CARD

GigE CAMERAS

Baumer has introduced a new line of GigE cameras specifically designed to provide power over the Cat6 Ethernet cable, eliminating the need for a separate power cable. Baumer RXG Cameras with PoE simplify the mechanical design and reliability of a vision system, especially for robotic applications where each additional cable can cause long-term problems. A specially developed industrial power injector module or Ethernet switch provides power down the Cat6 Ethernet cable at distances up to 100 meters. These cameras are used to view objects on robotic arms, robotic pick-and-place systems, automated packaging lines, semiconductor manufacturing lines, and in other applications where machine vision systems are essential, especially where cabling movement and cable life are a concern. Baumer Ltd. CIRCLE NO. 40 ON READER REPLY CARD

CIRCLE NO. 33 ON READER REPLY CARD

CLEAN MOTORS

SOUND CURTAINS

Shaver’s Sound Curtains are designed for outdoor noise abatement applications. The exterior grade sound curtains are specifically designed to contain noise at its source to improve working conditions and increase productivity. Both the BBCEXT-N and BBC-EXT-R models consist of a loaded vinyl noise barrier with a 1” or 2” thick quilted fiberglass for maximum sound absorption. Both models feature a heavy duty 10 oz cover which is fabricated using all exterior grade fastenings. Shaver Industries CIRCLE NO. 34 ON READER REPLY CARD

The Haydon™ specialty Clean Motors are designed for contamination sensitive ap­plications, cleanroom environments, and environments within systems under high vacuum. The motors are designed to limit contaminants and out gassing in vacuum environments. Clean Motors are con­structed of non-volatile materials, thor­­oughly cleaned using ultrasonic equip­ ­ment, and then vacuum-baked at high temperature to extract contaminants. In addition to Teflon® wires and high temperature windings, Haydon™ Clean Motors contain stainless steel bearings with special lubrication. The products are processed to consider all possible contamination sources and are then sealed in double bags for handling under clean-room protocols. HaydonKerk Motion Solutions CIRCLE NO. 36 ON READER REPLY CARD

SMART BOX

Krupack Packaging’s new HIDE-Pack™ Smart Box, with radio frequency embedded within the structure, looms as the possible solution to many issues in the packaging and retail industry. It delivers enhanced efficiency throughout the supply chain, better product traceability and significant cost reductions. Unlike the label applied outside the box, the HIDEPack™ microchip is inlayed within the structure of the box when it is made, providing an unmatched protection against damage and moisture and reliability because the inlaid chip is not visible either inside or outside the box. As a result of this process the identification tag of the box and its contents is ready to be programmed when the box is delivered. Krupack can also pre-encode the boxes before they are shipped, thereby eliminating the need for the customer to do it. Krupack Packaging CIRCLE NO. 38 ON READER REPLY CARD

WELDING POWER SUPPLY

Meeting the welding requirements in the semiconductor market, the recent release of the Swagelok® welding system M200 power supply offers ease of use, portability, and 200 amp capability, all at a weight of less than 23 kg. The Swagelok® orbital welding system is used in applications from the gas cabinet to the process tool. A high-resolution, 307mm colour industrial touch screen gives users a simple, intuitive pathway to enter weld programs. Users can choose from one of three forms to enter weld programs, including automatic weld schedule programming. The M200’s automatic shield gas control amplifies set-up of shielding gas, requiring no use of a separate flow meter. Swagelok Company CIRCLE NO. 41 ON READER REPLY CARD

HOSE ASSEMBLIES

Parker PAGE High Purity Hose Assemblies are manufactured from high purity PFA, offering a smoother surface to eliminate entrapment of matter as it travels through the hose. In addition to the added smoothness, this chemically inert fluoro­ polymer tubing offers increased environmental stress crack resistance in process lines which carry fluorine based fluids, such as heat transfer fluids. Other features include increased flex life, better ozone resistance and reduced HCI permeation. The hoses can withstand temperatures as high as 260°C and are available in unbraided and braided as­sem­blies. Parker/Page International Hose CIRCLE NO. 105 ON READER REPLY CARD

cien jan 09 pg 06.indd 6

CIRCLE NO. 39 ON READER REPLY CARD

HEAD PRESSURE CONTROL

The ICM333 Head Pressure Control features support for dual pressure or dual temperature inputs. It operates as a pressure or temperature-sensitive motor fan speed control, regulating head pressure by varying the amount of airflow through the condenser. By allowing for dual probes, the unit is ideal for a wide range of systems, including single-fan, multicoil systems. It is compatible with singlephase systems operating at 120-480 VAC. ICM Controls Corporation CIRCLE NO. 42 ON READER REPLY CARD

12/18/08 1:31:53 PM


new products

HNY90751 ThrdPgTabVert_CIE

3/14/07

1:29 PM

Page 1

www.cienmagazine.com january 2009

POSITIONING CONTROLLERS

EPOS is a family of modular digital positioning controllers based on CANopen standard for DC and EC motors with an incremental encoder in the 1-700 watt power range. They can all be run in position, speed and current regulation mode and configured to run with both DC and EC motors as per software commands. A number of operating modes means they can be used flexibly in a wide range of drive systems in automation technology and mechatronics. Electromate Industrial Sales Ltd.

Cable Reels

CIRCLE NO. 30 ON READER REPLY CARD

EXHAUST HOSE REEL

The new 300 Series exhaust hose reel is designed to keep facilities, shops or factories free of toxic fumes. It is specifically designed to enable the extraction of exhaust fumes directly from the source of their emission and maintain safer air quality. The extra sturdy 300 Series is heavy duty with a rugged all Welded AFrame construction. This narrow model handles up to 40 feet of 4” I.D hose, 36 feet of 5” I.D hose and 36 feet of 6” I.D hose and can be ceiling or wall mounted. The 300 Series is outfitted with a maintenance free bearing system and is spring driven. Coxreels CIRCLE NO. 26 ON READER REPLY CARD

TACTILE SWITCHING SYSTEMS

Visual aesthetics are a key feature for the RoHS compliant Series 14 range of raised and flush mount pushbuttons, indicators, switches, selector switches and key switches. Series 14 is available in 22.5 and 30.5mm mounting sizes and features a low back panel depth, benefiting engineers in terms of smooth integration into an end application, especially where space is restricted. Illumination is available through T5.5 lamps or high intensity single chip LEDs. Series 14 is available with a good choice of lenses, protective front rings and bezels, in both stylish and robust aluminum and stainless steel as well as plastic. EAO Switch Corporation CIRCLE NO. 31 ON READER REPLY CARD

POWER DISTRIBUTION BLOCKS

AutomationDirect launches a line of Edison power distribution blocks and terminal blocks. The distinctly different styles of short-circuit current rated (SCCR) power distribution blocks and terminal blocks are designed to support different application needs. Edison’s finger-safe distribution blocks feature a modular design allowing users to select and configure the number of poles required by each application. These blocks are engineered to accept copper conductors and maintain an SCCR rating of 200kA, with proper fusing. The finger-safe blocks are suitable for both factory and field wiring and are rated from 175A to 760A. Most finger-safe blocks are DIN-rail mountable. AutomationDirect CIRCLE NO. 27 ON READER REPLY CARD

IN-LINE FILTERS

These in-line filters can be easily connected and disconnected for service on tubing applications. Designed with John Guest® push-to-connect style fittings integrated into the Celcon® plastic filter housing, this in-line filter product line offers versatility and customization for a variety of applications. Available in micron sizes ranging from 20 to 250 micron and end connections in any one of three standard tubing O.D. sizes, the product can be easily tailored to meet specific performance requirements for air, vacuum, and some fluid applications. Industrial Specialties Mfg., Inc.

You Can’tBuy ABetter Reel. ✓ Heavy gauge steel spun disks ■ ✓ Heavy gauge welded frames ■ ✓ Heavy duty ribbed construction ■ ✓ Sturdy one-piece hub assembly ■ ✓ Steel drum with fully welded seam ■ ✓ Heavy duty chain drive ■ ✓ High performance swivel joints ■ ✓ Full custom capabilities ■

Hose Reels

CIRCLE NO. 32 ON READER REPLY CARD

On the cover ... HANDRAIL SYSTEMS

Kee Access safety railing systems are used to build handrails for stairs, ramps, walkways and other areas. Built using the company’s Kee Klamp® structural, slip-on railing components, Kee Access railings provide a smooth, contiguous gripping surface throughout the entire length. The railing system is comprised on a framework of horizontal bars supported by vertical, upright posts assembled from the modular fittings and standard 1 ¼” Schedule 40 pipe. Constructed of iron for strength and durability, all railing components are galvanized for corrosion resistance. No welding, drilling or threading is required for installation. Kee Safety, Ltd. CIRCLE NO. 28 ON READER REPLY CARD

ELECTRIC PRESSURE CALIBRATOR

The Fluke 719 Electric Pressure Calibrators feature a built-in electric pressure pump that makes it possible to quickly calibrate and test pressure devices with one hand. With its built-in, battery powered pump controlled by a thumb button, the calibrator is convenient, fast and easy to use. The electric pump can be programmed to set target pressures or limit pressure to eliminate over pressurization. It is designed to perform 5,000 pump cycles between rebuilds. Its unique cleanout port makes it easier to service the Fluke pressure calibrator without sending it out for repair. The cleanout port minimizes pump failures caused by accidental exposure to contaminating fluids. Fluke Electronics Canada CIRCLE NO. 29 ON READER REPLY CARD

cien jan 09 pg 07.indd 7

VIBRATION MOUNTS

A new series of double studed silicone gel vibration mounts is designed for light to medium loads of from 1.25 kgf to 3.25 kgf up to 7.5 kgf/to 12.5 kg/leg per mount. Their highest dampening effect arises when the gel is compressed 10% to 30%. An important feature of these mounts is their ability to operate effectively over a very wide temperature range of from –40°C to +200°C. They offer excellent chemical resistance and are low in compression set. Performance remains the same even after repeated use. They contain nothing harmful and are therefore considered environment-friendly.

Download or call for your FREE Hose and Cable Reels Catalogs

http://go.hannay.com/G7 877-467-3357

Advanced Antivibration Components CIRCLE NO. 14 ON READER REPLY CARD CIRCLE NO. 106 ON READER REPLY CARD

12/18/08 1:32:18 PM


focus on ... cranes

january 2009 www.cienmagazine.com

CRANES HELP NICKEL MINE to upgrade converter aisle

X

strata Nickel, a business unit of Falconbridge Limited, has ordered two 100 tonne, four girder ladle cranes from Konecranes. The purchase is part of a major upgrade of the converter aisle at Xstrata’s Sudbury smelter. The cranes will be used to rotate, tip and pour ladles of molten nickel, conveying it through a multi-stage refining process. The cranes are AIST 6, Class 3, and are rated for severe continuous duty. Their unique four-girder configuration on a 60-foot span includes two larger girders 25 feet apart, equipped with a main 100 tonne trolley, plus two smaller girders holding a 40-ton auxiliary trolley that runs between the two sets of ropes for the main hoist. The main hoist lifts the ladle, while the auxiliary is able to tip and pour the ladle in either direction as the container of hot molten nickel, or matte, moves from one converter to the next along the converter aisle. The crane also carries

ladles to an area where slag is poured off. At the end of the converter process, the crane transports the molten matte, now 80 percent pure nickel, to the granulator where it is blown into peanut-sized pieces for further refining elsewhere in the plant. According to David Clamp, Regional Sales Manager for Konecranes, the cranes exemplify the proven AC-powered, hot metal technology that Konecranes has become known for. ”Key features of the cranes are redundant controls and mechanics, including motors, drums, gear machineries, and electrical systems, plus wired-in spare inverters ready to go to work at the flip of a switch,” says Clamp. “All of the features that have set new standards for reliability in hot metal cranes are included in this package. We were able to offer Xstrata references for this technology and how it has performed in very similar environments – a proven track record.”

The cranes are designed to operate reliably in the sulfurous atmosphere of the converter aisle, with special protection for all exposed devices. They replace two 60ton DC-powered cranes built 40 years ago and, with other process improvements, will nearly double throughput from 65,000 tons per year to 100,000 tons per year. They will be installed in an existing building, which offered special challenges in terms of design and startup. ”The sixteen-wheeled design, spreading the wheel loads, was the result of Xstrata’s request to offer cranes that could work in the existing space, without modifications to the structure,” said Tom Laughlin, Konecranes’ Project Manager. “Using this design strategy, Xstrata did not need to increase existing rail size or reinforce the runway girders in the building.” Installing the new cranes without shutting down production required addition­al proactive engineering. Laughlin says Xstrata will construct a 60 x 100-foot ad­ di­tion to its 600-foot building where the cranes can be installed without impacting production. When Konecranes completes crane installation and load testing scheduled for May of 2009, the wall between the two areas will be removed and the old cranes

taken out during the first two or three days of a planned two-week shutdown. The cranes will also include many of Konecranes’ proven load control technologies: DynAHoist and DynAC for inverter control of hoisting and traveling motions, DynAPilot anti-sway, and DynAMonitor condition monitoring. DynAReg recycles braking power back into the power grid, and AutOPilot control will be used for positioning assist, to quickly position the crane at pre-programmed ladle positions. ”Xstrata will be able to handle 80 to 90 percent of the facility’s production with either crane, and each crane can continue to operate even with half of its motors not running, which is peace of mind for a facility which operates 24 hours a day, 365 days a year,” said David Clamp. “These are true process cranes. Even though Xstrata commissioned two cranes, they wanted the redundant features to ensure the highest level of crane availability. And as one of the world’s largest nickel suppliers with global customer commitments, safeguarding the process was of the highest importance,” Clamp stated. Konecranes America, Inc. CIRCLE NO. 81 ON READER REPLY CARD

focus on ... hand & power tools

AUTOMATIC ANGLE CUTTER

The model 624 AC Automatic Angle Cutter reduces labour with simultaneous angle and end cuts and reduces tooling costs and operating cost per part. The automatic angle cutter also simplifies molding or extruding of tubes and reduces part handling and increases volume. Model 624 AC is equipped with new digital touch screen controls and new digital operating components, providing quieter operation, closer tolerances, easier set-up and lower operating costs. Other standard features and specifications available include indexing with a width of cut from 0.010” to 24”, variable mandrel speed from 0 to 2,700 rpm and mandrel with adjustable length from 24” to 1” and stock from 6” O.D. to the minimum extrudable size that will fit mandrel. Mitchell, Inc.

AUTOMATIC SCREWFEEDER

The new precision screwfeeder offers substantial flexibility combined with simplicity. Its fully adjustable rail system accommodates 11 different sized screws. Fasteners are presented quickly and consistently without the need for rails dedicated to specific sizes. Additionally, the new feeder has eliminated excessive vibration from the pick-up point to provide “no fumble” pickup. Feeds most types of fasteners with less than 19mm under head length including Phillips, TORX®, or socket head fasteners. It can also accommodate screws with captive washers. The adjustable bit guide allows use of most standard bits ASG, a division of Jergens, Inc. CIRCLE NO. 84 ON READER REPLY CARD

CIRCLE NO. 82 ON READER REPLY CARD

BAND SAW

CUSTOM TOOL SETS

Some customers have unique needs that won’t be satisfied by stock items. To help meet these needs Stanley Proto now gives customers the option of creating their own unique tool set. Customers can add Proto or Stanley tools to or modify any of our existing Master Tool Sets, or they can choose to build their own unique tool set from scratch. Proto gives each Custom Set a unique, customer-specific SKU number. If any tool gets lost and needs to be replaced, the number will tell Proto exactly what the set includes so they are sure to make the correct substitution. The unique SKU also makes it easy to order a second or third set. Stanley-Proto

The versatile 18-inch band saw can be used for cutting a variety of materials including wood, plastic, composites and ferrous and non-ferrous metals. The fourspeed saw features a solid precision ground cast iron work surface for durability and accuracy, a welded steel frame and four-inch dust collection ports. The table tilts up to 45°. The #83018 band saw has a mitre gauge and precision machined rip fence for performing different operations. Blade changing is made easy with a tension and tracking mechanism. The unit is also available in a 15” size. Palmgren Steel Products CIRCLE NO. 88 ON READER REPLY CARD

CIRCLE NO. 86 ON READER REPLY CARD

SCREWDRIVER REGRINDING MACHINES

With the S6 Wheel Grinder, customers can regrind their circular knives and lower cutting knives on site by themselves. The S6 accommodates knives from 40 to 180mm in diameter to handle many customer applications. Slitting wheel sizes are from 40 to 120mm in diameter and lower cutting knives accommodated are from 50 to 90 mm in diameter. The S6 offers true diamond smoothing device for grinding discs. An adjustable grinding angle and integrated cooling system provide maximum performance. Schober USA CIRCLE NO. 83 ON READER REPLY CARD

cien jan 09 pg 08.indd 8

THREADING TOOL

The redesigned Triple Tap threading tool is engineered for comfort, safety and maximum productivity. It is used for forming new screw threads, cleaning out obstructions, or retapping burred and stripped threads. The Triple Tap now features a Santoprene handle that acts to reduce the risk of repetitive strain injuries. Soft yet durable, the textured handle assures a steady, slip-resistant grip even when wet. In addition, it extends tool service life by resisting damaging oils, fluids, perspiration and abrasions. Ideal Industries, Inc. CIRCLE NO. 85 ON READER REPLY CARD

The SE4000 screwdriver features a lightweight, ergonomic design, resulting in fatigue-proof operation. It features a compact design with a tool length of only 9 ½” making it perfectly balanced in the hand. The screwdriver’s ergonomically designed shell houses a heavy-duty forward and reverse running motor featuring 4,000 rpm and up to 53 inch-lbs of tightening torque suitable for driving drywall screws into both metal and wood studs. The tool’s onboard Variospeed electronics offers infinite no-speed load speeds of up to 4,000 rpm and ensures easy and consistent screw driving with its precision adjustable screw depth feature. Metabo Corporation CIRCLE NO. 87 ON READER REPLY CARD

DETAIL SANDER

The Vacuum Dynafine Detail Sand­er is ideal for sanding into corners and tight areas and efficiently captures dust and contaminants. It is an air-powered finishing sander which is ideal for use on furniture, moldings, door jams and various materials including metal, wood, carbon filter, fiberglass and composites. Run­ning at 13,000 rpm, the tool features a 1/32” diameter orbital pattern. The tool is available in either a Self-Generated Va­cuum Model or a Central Vacuum Model for connection to an external central vacuum system. As the tool is sanding, it efficiently diverts dust, debris and contaminants including Hexavalent Chromium to an external vacuum source ensuring a cleaner, safer workplace. Dynabrade, Inc. CIRCLE NO. 89 ON READER REPLY CARD

12/18/08 1:32:44 PM


focus on ... hand & power tools

PLIERS WRENCH

Snap-on’s new PWZ3 Pliers Wrench is designed to work in those hard-to-get-atspots that require a powerful tool that works quickly and efficiently. Suitable for rods and front end work, it has specially hardened jaws and inwardly angled teeth for a stronger, more secure grip on object. Features include quick adjustment of grip width and built-in guard against unthreading. The inner handle has built-in protection against pinching. The wrench can easily be locked into the desired position with the adjusting screw. The jaw grip increases when pressure is put on the handle. Narrow jaws give perfect accessibility, also in cramped corners. Snap-on Tools Company CIRCLE NO. 43 ON READER REPLY CARD

www.cienmagazine.com january 2009

ROTARY HAMMER

Stanley Proto has introduced 86 new Master Tool Sets. The new sets were developed to meet the Country of Origin (COO) requirements for the Trade Agree­ ments Act (TAA) and are identified by the addition of GSA to the SKU number. The new sets mean that Proto now has a TAAcompliant version of every Master set in its line. Stanley Proto Industrial Tools

The KHE 56 SDS-Max rotary hammer is suitable for drilling large holes, leveling walls and medium-heavy chiseling. The versatile KHE 56 combination hammer allows users to quickly and easily move between masonry drilling and chiseling operations without switching tools. The rotary hammer’s Metabo VibraTech (MVT) side handle, and rear handle featuring active vibration dampening construction and rubber grips, help to reduce user fatigue and discomfort, while Meta­ bo’s S-automatic safety clutch and extra long side handle protects against kickback. An additional mounting point for the side handle at the rear of the tool allows for more comfortable control of the tool when working vertically. Metabo Corporation

CIRCLE NO. 46 ON READER REPLY CARD

CIRCLE NO. 47 ON READER REPLY CARD

MASTER TOOL SETS

SCISSORS, SNIPS AND SHEARS

Klein Tools has recently introduced a new line of scissors, shears, snips and trimmers including stainless-steel electrician’s scissors, industrial high-leverage shears, industrial utility snips, and bent trimmers. These new cutting tools allow for precision, durability and comfort. Featuring nickel-chrome plating, the industrial highleverage shears resist corrosion and rusting. Broad, short jaws of both the broad blade utility shear and the large broad blade utility shear provide powerful cutting action. These two models each have a serrated blade for non-slip cutting action. Industrial utility snips are also nickelchrome plated to resist corrosion and rusting. These snips and shears have one serrated blade for non-slip cutting action. Industrial utility snips are spring-loaded for self-operating action. Klein Tools CIRCLE NO. 48 ON READER REPLY CARD

BENCH MODEL SANDER

The Dayton Bench Model Sander can be used to sand, grind and debur all types of materials. A direct drive transmission with a capacitor motor allows the sander to work efficiently under heavy loads without slowing and bogging down. The belt can be used vertically or horizontally and a tension mechanism permits easy belt changes. The #2PA29 sander comes with an open stand, miter gauge, tables and abrasives. W.W. Grainger, Inc. CIRCLE NO. 44 ON READER REPLY CARD

CIRCLE NO. 125 ON READER REPLY CARD

AIR TOOLS

Dynabrade introduces a new line of 1.3 HP air tools available as a Right Angle Sander and a Right Angle Depressed Center Wheel Grinder. Available in 4”, 4 ½” and 5” diameters, the tools are excellent for fast stock removal applications. Both tools are available in either 12,000 to 13,500 rpm. The grinder is ideal for use with Type 27 grinding wheels. The disc sander is for use with a wide variety of coated abrasives. The tools feature a governor assembly for maintaining RPM under load. Also included is a safety-lock throttle to prevent accidental start-up and a Spindle Lock for fast, easy abrasive/ wheel change. A two-position side handle for left or right hand use is included. Dynabrade , Inc. CIRCLE NO. 45 ON READER REPLY CARD CIRCLE NO. 126 ON READER REPLY CARD

cien jan 09 pg 09.indd 9

12/18/08 1:33:12 PM


10

focus on ... hand & power tools

january 2009 www.cienmagazine.com

RECIPROCATING SAW

The 15 amp Super Sawzall® Reciprocating Saw features the patented Gear Protecting Clutch™ which extends gear and motor life by absorbing sudden blade lock-up. Its 15 amp motor provides high overload protection and with its Constant Power Technology™ also maintains constant speed and power under cutting load. The saw has a patented Counter Balance Mechanism™ that produces extremely low vibration levels. Milwaukee Electric Tool CIRCLE NO. 49 ON READER REPLY CARD

PNEUMATIC SCREWDRIVERS

BENCH GRINDER

The Dayton industrial bench grinder is suitable for grinding, cleaning, deburring, chamfering and sharpening activities. Built for continuous and efficient use, the 8-inch wheel grinder is designed to handle heavy stock removal to finishing applications. The heavy-duty capacitor motor supplies the extra current needed during start-up and operation under a load. An extended wheel-to-motor clearance can easily handle longer items. The grinder also features adjustable tool rests, safety glasses and an exclusive single port dust collection system. W.W. Grainger, Inc. CIRCLE NO. 50 ON READER REPLY CARD

DOUBLE MITER SAW

The rugged Inmes IM-350 Double Miter Saw makes quick work of cutting small and large moulding applications. The two large 350mm blades are easily capable of cutting up to 8 ¼” x 4 1/8” moulding. A feature to improve the work environment is the availability of two dust ports on the rear, making it much simpler to connect to a dust collection system, so it is easier to maintain a safe and clean working environment. The saw table and cabinet are built of heavy-duty cast iron to ensure durability and ability. PAM Fastening Technology 51 ON READER REPLY CARD 4799 CIRCLE 3.375 NO. x 4.875:4561 3.5 x 4.625

CRIMPING TOOL

The Torq2™ HDP Series direct drive pneu­matic screwdrivers feature pistol grip drivers which are available with torque ranges from 22 lbf•in to 115 lbf•in. The drivers are appropriate for a wide variety of soft draw applications, such as wood screws, self-tapping screws or trim screws. The new drivers feature an ergonomic design that provides operator comfort and gripping power. The sculpted thermoplastic elastomer housings have been designed to help deliver balanced, lightweight, nonfatigue performance. A quick change collet facilitates bit changing. ASG Division of Jergens, Inc.

An updated version of the Crimpmaster ratchet-type crimp tool has been redesigned with a new Santoprene® handle that acts to reduce the risk of repetitive strain injuries. It allows installers to reliably terminate dozens of types of wires and cables. Soft, yet durable, the textured handle assures a steady slip-resistant grip even when wet. In addition, it extends tool service life by resisting damaging oils, fluids, perspiration and abrasions. IDEAL has 21 different interchangeable modular plug die sets for its Crimpmaster, including dies for coax, fiber optic and AWG connectors. Dies can be changed on the fly using only a screwdriver. To assist in identification, some dies are colour coded to gauge specifications. Ideal Industries, Inc.

The new Hilti WSR 36-A cordless reciprocating saw can cut through the same tough applications that are typically performed with a corded saw, without the hassle or set up time of cords or generators. With its 36 V 3.3 Ah CPC Li-Ion battery, it is ideal for cutting pipe, strut, thread rod, steel studs and other miscellaneous steel. It can also be used for cutting wood with nails, wood beams, treated lumber, plywood, wood composites as well as in plastics. Hilti Active Vibration Reduction (AVR) is an integrated feature of this new tool. Ergonomically designed operating controls and comfortable handling, help maintain control when cutting overhead and in difficult to reach areas. Hilti, Inc.

CIRCLE NO. 53 ON READER REPLY CARD 12/8/08 2:47 PM Page 1

You Won’t Come Unstuck With Master Bond

The TY5100 auto-feed screwdriver has speeds of up to 5000 rpm for increased productivity. A patented Corner-Fit™ feed system allows for placement of screws in corners and around obstructions, while a patented clutch disengages when screw is sufficiently set — to eliminate stripped out heads and prolong bit life. The variable speed trigger allows precision fastening at speeds from 0-5000 rpm and “feathering” of fasteners for improved control. TyRex, LLC CIRCLE NO. 56 ON READER REPLY CARD

CIRCLE NO. 54 ON READER REPLY CARD

PORTABLE SANDING TOOL

CIRCLE NO. 52 ON READER REPLY CARD

RECIPROCATING SAW

SCREWDRIVER

PIPE & TUBING CUTTER

RIDGID® is introducing its RC-2375 ratcheting plastic pipe and tubing cutter for fast, easy and accurate cutting of up to 2-3/8-inch O.D. capacity. Advanced blade design combined with a ratcheting mechanism reduce the amount of force needed to cut through plastic pipe and tubing. Durable aluminum construction and ergo­ nomic handles provide a comfortable grip for precise and easy cuts of plastic pipe and tubing such as PVC and CPVS, PEX, polyethylene, polybutylene and rubber hose. Featuring X-CEL™ quick-change technology, the blade can be changed in seconds without any tools and lasts up to 2,000 cuts. The quick-change pin has no clips or screws that might be lost during a blade change. RIDGID®

Dynabrade’s air-powered industrial-rated Lightweight Dyninger portable sanding tool is excellent for blending and scuffing sealer coatings and for flat surfaces. The air tool eliminates raised grain and reduces loose fibers when whitewood sanding and provides a uniform and smooth surface. The Lightweight Dyninger is available in two different tool configurations. A spindle-mount version, which utilizes a ¼” collet for mounting 4” diameter spindle-mount abrasive sanding stars and an arbor-mount version for mounting one up to five 4” abrasive sanding stars. Dynabrade, Inc. CIRCLE NO. 57 ON READER REPLY CARD

DOUBLE MITER SAW

The rugged Inmes IM-350 Double Miter Saw makes quick work of cutting small and large moulding applications. It was developed for cutting with absolute precision giving a perfect miter corner joint. The two large 350mm blades are easily capable of cutting up to 8 ¼” x 4 1/8” molding at 45°. The saw table and cabinet are built of heavy-duty cast iron to ensure durability and ability. PAM Fastening Technology CIRCLE NO. 58 ON READER REPLY CARD

CIRCLE NO. 55 ON READER REPLY CARD

Coating Thickness Gages for

Non-Metal Substrates

Need accurate, up-to-date up to date power transmission suppliers & service

contact information? CALL US TODAY

Job-proven performance for more than 30 years Master Bond manufactures the widest selection of one- and two-component adhesives, sealants, and coatings. These compounds are formulated to the strictest quality control standards and are designed to maximize reliability and performance. We offer prompt technical assistance and solve problems.

154 Hobart St., Hackensack, NJ 07601 TEL: 201-343-8983 ■ FAX: 201-343-2132 www.masterbond.com ■ main@masterbond.com CIRCLE NO. 107 ON READER REPLY CARD

cien jan 09 pg 10.indd 10

N E Wls

M o d e le Ava il a b

The Measure of Quality

Non-destructively measure single or multiple layer coatings on Wood, Plastic, Concrete, Composites & more

800-448-3835 or www.defelsko.com

Ogdensburg, New York USA • Tel: 315-393- 4 45 0 Fax: 315-393- 8 471 • Email: techsale@defelsko.com

(416) 510-6799 or 1-888-542-4321 We’ll put you in touch with the right people!

(Also Available - accurate contact & business information on equipment manufacturers, distributors, wholesalers and agents, transportation, and much more.)

CIRCLE NO. 108 ON READER REPLY CARD

12/18/08 2:20:12 PM


focus on ... plant maintenance

www.cienmagazine.com january 2009

HOW BEING GREEN MINIMIZES WASTE T he time has come for all companies to do more than simply supply the products that help their customers fulfill the mandate of the 3Rs — reduce, reuse and recycle, according to Jim Morrison, VP and General Manager of Buckhorn Canada Inc. “Suppliers now need to become actively engaged in devising ways for users to help protect the environment,” says Mr. Morrison, who has spent virtually all his career “in plastic boxes” with determination and enthusiasm. “Suppliers can do this by following the Buckhorn way of adapting existing product lines and developing new ones through R&D and meaningful investment in technology.” Buckhorn is also diligent about potential waste created through the use of its products. It will back any damaged or worn-out plastic products and cycle them as something new, such as containers for general industry and the automotive sector. At the corporate level, Buckhorn has stepped up to the plate to help such Quebec companies as Cascades Paper Group and AFG Industries. In each instance, Buckhorn was able to devise a

cien jan 09 pg 11.indd 11

known as jumbo, measures 17x11 feet and weighs four tons. To help customers return clean, sorted cullet for recycling, AFG has since 2004 supplied them with Buckhorn plastic containers. By formalizing the process, AFG finds that the cullet is cleaner and better segregated in terms of clean glass and coloured glass before it goes into the containers. What’s also noteworthy is that this relatively modest effort to make things easier all round, has helped AFG to cement its customer service relationships. Plus, at the end of the day, improvements in the recycling process are bound to result in the manufacture of a superior product to begin the cycle again. Buckhorn Canada Inc.

Sturdy casters convert extendedlength bulk boxes into carts for moving waste-paper products to the loading dock for pickup.

CIRCLE NO. 59 ON READER REPLY CARD

cabinetcooler COMPACT

for sealed electrical enclosures

Jim Morrision, VP & General Manager of Buckhorn Canada, shows that he’s really into products that can help preserve the environment.

solution that either minimized waste or handled it more efficiently. Cascade’s subsidiary company Recuperation Cascades specializes in paper recycling. It found that it needed to collect waste paper from its customers in a more efficient way and turned to Buckhorn for help. “Recuperation Cascades had already been supplying its customers with our extended-height bulk boxes for waste-paper collection,” Mr. Morrison says. “However, customers often faced a stiff challenge, which was to move the box from point of use to the pickup location, generally the loading dock.” Dollies and carts were unsuitable due to the weights involved. Instead, the solution presented itself by fitting heavy-duty casters to the base of the extended-length Buckhorn bulk boxes. “Not only is the box easier to handle, its capacity is far greater than the previous box,” says Mr. Morrison. “As a result, Recuperation Cascades is able to reduce the frequency of pickups and so save on labour, transport and fuel costs.” Another product Buckhorn is helping to keep out of landfill sites is cullet, which is the name given to glass waste such as off-cuts and old glass. When properly collected and sorted, cullet is returned to the manufacturer. There, when mixed with appropriate raw materials, it can once again be processed in high-intensity ovens, to emerge just like new. AFG Industries is one of Canada’s largest manufacturers of glass products. Its 1.5-million square-foot plant in Quebec City produces flat glass for mirrors, windows, aquariums and more, as well tempered glass for special needs, such as glass doors for buildings. One batch size,

11

removes

WASTE HEAT while keeping CONTAMINANTS out. TOLL FREE

866.936.6736

NORENPRODUCTS.com CIRCLE NO. 124 ON READER REPLY CARD

CIRCLE NO. 128 ON READER REPLY CARD

CIRCLE NO. 127 ON READER REPLY CARD

12/18/08 1:34:17 PM


12

focus on ... plant maintenance

january 2009 www.cienmagazine.com

CHIP VACUUM

EXAIR’s new Mini Chip Vac System is a compact, powerful vacuum for chips and other dry materials. It is used to clean chips from fixtures, floors and work surfaces of machining centers, lathes, saws, mills and other industrial equipment. The compressed air powered vacuum creates a powerful cyclonic action that effectively vacuums metal, wood or plastic chips into the included 5 gallon container. Dusty materials such as absorbents are trapped by the 0.1 micron filter bag to keep the surrounding air clean. The system includes a shutoff valve, filter bag, five gallon container with lid and locking ring, 3m flexible vacuum hose, aluminum chip wand, two extension wands, crevice tool, brush, skimmer and floor tool. EXAIR Corporation CIRCLE NO. 60 ON READER REPLY CARD

DMS SOFTWARE

HOSE CLEANING KITS

Ultra Clean hose cleaning kits remove contaminants from inside hydraulic hose assemblies, thereby reducing the risk of downtime resulting from clogged filters, component malfunctions and hose failure. The Ultra Clean system employs an air-powered launcher that fires projectiles through the hose to eliminate debris. The Standard Ultra Clean Kit is ideal for production hose/tube shops and mobile fabricators, tackles ¼” through 2” hose, tube or pipe. Its launcher and nozzles are manu­ factured from precision-machined aluminum and are fully anodized, making them suitable for harsh environments and heavy use. The Economy Kit is capable of cleaning ¼” through 1 ¼” hose, tube or pipe. Its durable brass launcher is constructed with aluminum internals and features a quarter-turn locking ring to facilitate easy nozzle change and projectile loading. Parker Hannifin’s Hose Products Division

UE Systems recently upgraded their data management software (DMS) for use with UE Systems’ digital Ultraprobes. This upgrade will help technicians analyze the cost of faulty equipment, calculate revenue earned from repaired vs non-repaired leaks, evaluate a plant’s energy loss and associated carbon footprint, while ensuring their plant is efficient, safe and profitable. The software is simple to download, extremely effective for inspection management and offers features such as drag and drop of data for customized reporting, data fields to view energy waste and a plant’s carbon footprint, the ability to select exact components for route analysis and reporting, and the opportunity to add images to a historical record. It also allows its users to even develop trend charts, setup alarm groups and enable reports. UE Systems, Inc.

ACCELEROMETER

The model 786-500 accelerometer has a high output and broadband frequency response for multi-use applications. It is suited to condition monitoring and predictive maintenance of a variety of rotating equipment. Slow speed applications benefit from the strong 500 mV/g output because it overcomes data collector noise that can mask indicators at low frequencies. In high speed applications, the unit provides five times the sensitivity of general purpose accelerometers for better detection of low level vibrations. The excellent low frequency response makes it ideal for slow speed condition monitoring applications such as cooling tower fans, slow speed gearboxes, wind turbines, food processing equipment, slow speed agitators, paper machine rollers, and large fans. Wilcoxon Research

CIRCLE NO. 64 ON READER REPLY CARD

CIRCLE NO. 62 ON READER REPLY CARD

CIRCLE NO. 66 ON READER REPLY CARD

THERMAL IMAGERS

Fluke thermal imagers now include robust in-box training to help users get up and running quickly. The two and onehalf hour training package includes stepby-step instructions covering both the theory and practice of thermal imaging. It’s designed to help new owners get the most from their thermal imagers, to refresh veteran users on the technology and to serve as an ongoing training tool. Sections include Introduction to Ther­mog­ raphy, Benefits of Thermal Imaging, Ther­mo­graphy Fundamentals, an Emis­ sivity Table and an FOV Calculator. In­ struc­tions are also included for setting up and operating the Fluke Ti25, Fluke Ti110, Fluke TiR1 and Fluke TiR Thermal Imagers. Fluke Electronics Canada CIRCLE NO. 61 ON READER REPLY CARD

ANTI-STICK AGENT TANK CLEANING HEADS

Two NLB 3750 3-D tank cleaning heads feature a redesigned hub assembly that triples the seal life of previous models and simplifies seal replacement, reducing downtime. Both deliver the 3-D cleaning action with rotating high-pressure water jet nozzles mounted on a revolving head to maximize interior coverage in tanks and reactors. High-pressure water jets remove chemical and resin build-up from tanks and reactors, while eliminating the need for anyone to enter a confined space. They are environmentally-friendly, since they use nothing but water. NLB Corp.

Garlock’s anti-stick agent facilitates removal of gaskets from flanged joints. Called Flange Free™, the new material is a high-temperature, inorganic coating that Garlock is initially applying to its line of extreme-grade gaskets for critical service applications. All of the company’s compressed sheet gasketing will be treated with the new material beginning in the first-quarter of 2009. Free Flange is fused to the surface of the gasket materials and does not contain chemicals that can cause the gaskets to crack or otherwise degrade. The anti-stick compound makes gaskets easier to remove. Garlock Sealing Technologies

WIRE CABLE LOCATOR

The Model 1000/2000 wire cable locator will locate and identify breakers, locate and identify blown fuses, trace concealed wiring in walls and floors, locate junction boxes, find shorts to ground, trace wires in metal conduit. It consists of a transmitter and separate receiver. It also provides tracing and fault locating under concrete. Brunelle Instruments Inc.

CIRCLE NO. 65 ON READER REPLY CARD

CIRCLE NO. 67 ON READER REPLY CARD

CIRCLE NO. 63 ON READER REPLY CARD

Why Carr Lane Roemheld Work Supports?

VI-CAS MFG.

Contact bolt o-ring sealing now available

NEW!

NEW!now available

Metal wiper

(viton wiper standard)

NEW!

! NEWStainless steel

Internal quad wiper now available

internal parts now available

Removable sintered filter now available

VI-CAS IS YOUR BEST SOURCE FOR: Vacuum Cups Barbed Fittings & Adaptors • Swivel Joints Level Compensators • Valves Many stock sizes available or custom made to your specifications.

Made of stainless steel, brass and aluminum for maximum durability.

Visit our Web Site at: http://www.vi-cas.com

8407 Monroe Avenue • Cincinnati, OH 45236

513-791-7741 • 513-791-6484 CIRCLE NO. 110 ON READER REPLY CARD

cien jan 09 pg 12.indd 12

FAX

Up to 7500 psi maximum pressure for more compact clamp design

Spring, fluid, and air advanced available Compact design starting at 1.25" diameter

60 different standard sizes and styles available supporting forces from 1500 lb. to 23,000 lb.

Designed for 500,000 cycles, tested over 1,000,000 cycles at full load

Double acting and locking work supports available

Every work support factory tested

Contact Swiftsure engineering to discuss your specific work support needs. • • • • • • • • • • • • • •• •• •• •• •• •• •• •• •• •• •• •• • • •• • •• • •• • •• • •• • •• • •• • •• • •• • •• • •• • •• •

SWIFTSURE

®

ON-TIME SHIPPING

vicas@juno.com

16345 Westwoods Business Park Dr. • Ellisville, MO 63021 (636) 386-8022 • Fax (636) 386-8034 For Technical Support Call (800) 827-2526 • email engr@clrh.com

CIRCLE NO. 111 ON READER REPLY CARD

CIRCLE NO. 112 ON READER REPLY CARD

12/18/08 1:34:45 PM


Industrial Literature Reviews NEW DEVICE MONITORS TANK WASH NOZZLES

An acoustic monitoring device to verify the performance of tank cleaning nozzles is available from Spraying Systems Co. SprayCheck® TW easily mounts to the exterior of the tank and documents nozzle operation – eliminating the need for human monitoring and post-cleaning validation tests. Request Bulletin 595A. www.spray.com Spraying Systems Co.

www.cienmagazine.com january 2009

VI-CAS EXPANDS ITS FAMILY OF ROLLERS

FULL LINE BROCHURE

FREE CATALOGUE CIRCLE NO. 92

powerboss.com PowerBoss, Inc.

13

PowerBoss, Inc.’s new full line brochure gives a quick overview on all of the pieces in their line. From Automatic Scrubbers (walk-behind and ride-on) to Sweepers (walk-behind and rideon) and Combination Sweepers/Scrubbers, you can find information on the type of machine that will fit your needs. www.

Vi-Cas Manufacturing expands their line of rollers to include cushion rollers, solid versions, finned and drive roller designs which are ideal for virtually any material handling and industrial applications. New rollers are made to customer specifications, or can be reverseengineered from supplied parts. Quick turnaround is provided on all orders. www.vi-cas.com Vi-Cas Manufacturing

FREE CATALOGUE CIRCLE NO. 93

FREE CATALOGUE CIRCLE NO. 91

VACUUM CLEANER

VAC-U-MAX introduced the first venturi-driven air operated vacuum cleaner in 1954. These units reflect our experience and are the most versatile, heavy-duty and efficient vacuums on the market today. www.vac-u-max. com VAC-U-MAX

FREE CATALOGUE CIRCLE NO. 94

COATING THICKNESS GAGE FOR ALL METAL SUBSTRATES

Catalogue describes the tougher smarter features of the redesigned PosiTector® 6000 Coating Thickness Gage including large impact-resistant Lexan® display, IP5X ingress protection and protective rubber holster. Still simple and accurate, Posi-Tector® 6000 retains all of its simplicity and functionality for measuring coatings on all metals. www.defelsko.com DeFelsko Corporation FREE CATALOGUE CIRCLE NO. 97

SAVE ON INDUSTRIAL AUTOMATION PRODUCTS

OMEGAMATION™

AutomationDirect’s vol­ume 11 catalogue offers 6,000 industrial automation products for a wide range of applications. The latest volume is loaded with over 1,900 pages featuring product descriptions, technical data, photos and price lists for PLCs, touch screen monitors, AC drives/motors, text panels, sensors, encoders, pushbuttons, switches, and more. www.automationdirect.com AutomationDirect

Omega transforms the world of automation with its NEW OMEGAMATION™ line of automation products. The new hardbound, 1056 page, full colour Omegamation Complete Automation Handbook and Encyclopedia is now available. It offers detailed information, technical reference and specifications on thousands of products. www.omega.com OMEGA

FREE CATALOGUE CIRCLE NO. 95

FREE CATALOGUE CIRCLE NO. 96

TACTILE SURFACE PRESSURE INDICATING SENSOR

MODULAR INPLANT OFFICES

Pressurex® reveals pressure distribution and magnitude between any two contacting or impacting surfaces. Pressurex® is a thin sensor film that instantaneously and permanently captures a pressure profile “snapshot” by virtue of its changing colour. Conceptually similar to Litmus paper, the colour Pressurex® turns is directly proportional to the amount of force applied. www.sensorprod.com Sensor Products Inc., USA

Our System 40 partitions system offers prefinished interchangeable 40” door, window and solid panel sections. System 40 modules allow unlimited layout possibilities.

www.pro-part.com Provincial Partitions FREE CATALOGUE CIRCLE NO. 99

FREE CATALOGUE CIRCLE NO. 98

focus on ... plant maintenance

RUPTURE DETECTION SYSTEM POWER-RETURN RULES

Klein Tools recently added the Offset Tape Stop™ Power-Return Rule to its product line. This tape measure features patented offset and saddle reference markings that enable electrical contractors to create the majority of three-bend saddle and offset bends without complicated calculations. The front of the rule displays saddle bend calculations, while the back of the rule shows offset calculations, making it easier for users to determine angle bends. Complete multiplier formulas are printed at the end of the tape. A comfortable, non-slip rubber grip protects against impact and a dual end hook easily attaches to conduits. Klein Tools CIRCLE NO. 77 ON READER REPLY CARD

cien jan 09 lit pg 13.indd 13

INSPECTION SYSTEM

The Verifier H Series X-Ray Inspection System is designed for industrial, automotive and medical device assemblers. The Verifier H Series provides manufacturing quality assessment and defect detection of components and assemblies across industrial, automotive and medical markets. Examples of Industrial/automotive inspectable assemblies include: inkjet cartridges, electro-mechanical assemblies, sensors, castings. Encapsu­lated control circuits, etc., including dense materials inspection, such as: castings, metal shielding, heat sinks and encapsulation materials. The Verifier H provides comprehensive tools for data collection, measurement and analysis reporting. FocalSpot, Inc. CIRCLE NO. 78 ON READER REPLY CARD

Suitable for the largest of sites, the Radio-Tel Wireless Detection System fea­tures real-time process monitoring of disc status and temperature. Radio-Tel works with Elfab’s non-invasive magnetic rupture detection system, Flo-Tel+, to deliver quick notification when a disc ruptures, resulting in reduced process downtime. When installed, the RadioTel transmitters are situated close to the rupture disc and easily plug into the FloTel+. This eliminates the need for electricians to complete slow and expensive wiring jobs, previously required with alldetection systems. The transmitters send regular updates, called health messages, to the receiver every minute and immediate alerts when a rupture is detected. Elfab CIRCLE NO. 79 ON READER REPLY CARD

PRECLEANER

Flexco’s new High-Temp ConShear™ Precleaner provides extended blade wear life in high temperature conveyor applications. It is designed for use in a broad range of industries including asphalt, lime­stone, clinker, paper mill and foundry applications. The precleaner is wellsuited for applications with continuous ambient temperatures up to 135°C and spikes to 163°C. Its patented, facet-profile blade design provides a refreshed blade cleaning edge as wear reaches each facet providing a more consistent cleaning performance. A Material Path Option lets the user select the width blade for the material path on the belt, which means better cleaning and less retensioning maintenance. Flexco CIRCLE NO. 80 ON READER REPLY CARD

12/18/08 1:35:22 PM


14

focus on ... plant maintenance

january 2009 www.cienmagazine.com

LASER ALIGNMENT TOOL PRESSURE WASHER

Karcher has introduced exclusively to the Canadian market, the dual-burner, highvolume hot water pressure washer. These new industrial-duty, skid-mounted pressure washers are designed for the cleaning professional and feature a flow rate of up to 2340 liters per hour and are capable of producing true 93.3°C hot water. They also come standard with a wet-steam stage, which is often needed to clean synthetic greases and oils. These high-powered cleaning machines are suitable for cleaning heavy equipment and trucks, washing oil field equipment and even thawing frozen culverts. All four models are configured so two operators can use the same pressure washer simultaneously and deliver a highpressure spray of up to 3000 psi for even faster, high-impact cleaning. Karcher CIRCLE NO. 68 ON READER REPLY CARD

CORROSION PROTECTION

Krylon® Industrial Rust Tough® acrylic alkyd and aerosol enamels provide corrosion protection in one coat. Rust Tough’s hard, high-gloss finish resists chipping and peeling, with a rust inhibitor built into the topcoat. Formulated colour retention resists fading with exceptional durability. Designed for industrial use, the acrylic alkyd enamel is a high-solids maintenance coating that can be applied direct-to-metal on new and clean substrates. It is suitable for use in both interior and exterior applications, including storage tanks, structural steel, fencing, ma­chinery, piping, conveyors, metal doors, handrails, pipe racks, safety markings and marine applications above boot toppings. It is free of lead hazards with no heavy metals. Krylon Products Group

Pinpoint is introducing this 2 dimensional Laser Microgage for precision measuring, machine alignment, calibration and other demanding industrial applications. Roll and web lines, CNC cutting and milling equipment, lathes, stamping presses, injection molding machines, extrusion systems and other production equipment are easily checked and aligned for improved operating efficiency and reduced downtime. The Microgage 2D is compact, easy to set-up and use right on the factory floor. Several simple accessories allow for alignment of straightness, runout, parallelism, squareness, roll & web alignment, shaft and bore alignment, flatness measuring and much more. Pinpoint Laser Systems CIRCLE NO. 73 ON READER REPLY CARD

CIRCLE NO. 71 ON READER REPLY CARD

PIPELINE INSPECTION SYSTEM

Envirosight offers rugged Veri­Sight™ Push Camera with Tri-Frequency SON­ DE. This pipeline video inspection system stores 45 hours of MPEG4 video and connects to PC via USB. The system combines a stainless-steel self-leveling camera with tri-frequency SONDE; a splashproof digital controller with text-writer and storage for 45 hours of MPEG4 video and a welded stainless-steel reel with Kevlar-reinforced push rod. The self-leveling push camera captures upright, detailed colour inspection footage from even the most challenging lines, including those with S-traps. Envirosight, LLC

VACUUMS

The new Hilti VC20-U and VC40-U va­cu­ ums are designed specifically for building and construction, mechanical, electrical and interior finishing. They are ideal for dry and wet cutting, and grinding, drilling and dry coring, wet coring, angle grinding and wood applications. The valve opens automatically every 15 seconds, reversing the air flow by three times per millisecond, shaking the filter clean. The vacuums stop automatically when their tanks are full so the operator never has to worry about the filter being drowned by water or slurry. Hilti, Inc. CIRCLE NO. 70 ON READER REPLY CARD

CIRCLE NO. 69 ON READER REPLY CARD

Event Updates

Place Bonaventure, Montreal, Quebec 888-322-7333; www.sme.org

January 12-15, 2009 — ProMat 2009, McCormick Place South, Chicago, IL 1-800-446-2622; (704) 676-1186; www.ProMatShow.com April 20-22, 2009 — Health & Safety Canada 2009, IAPA, Metro Toronto Convention Centre, Toronto, ON 1800-406-4272; (905) 614-4272; Fax: (905) 614-1414; e-mail: conference@ iapa.ca; www.iapa.ca May 19 – 21, 2009 — Advanced Manu­facturing Expo, Society of Manufacturing Engineers (SME), ERIEZAd_CIEN10_08:Layout 1

9/5/08

May 19-21, 2009 — Plant Maintenance & Design Engineering Show, Society of Manufacturing Engineers, Place Bonaventure, Montreal, Quebec 888-322-7333; www.sme.org June 16-18, 2009 — Western Manufacturing Technology Show, Society of Manufacturing Engineers, Northlands Park-AgriCom, Edmonton, Alberta 888-322-7333; www.sme.org

6:06 PM

Page 1

Ceramic Tubes

29

$

Start at

®

Ceramic Grates

All the POWER... without the PRICE • Ceramic, Rare Earth and XtremeTM Rare Earth Circuits • Over 110 Standard Items • Low Cost

Ceramic Round Grates

NEW! PROGRADE ® Full Line Catalog

Call 1-888-300-3743 or visit www.eriez.com CIRCLE NO. 111 ON READER REPLY CARD

cien jan 09 idx pg 14.indd 14

54

$

Start at

Ceramic Plates Start at

®

48

$

Start at

248

$

Ceramic Grate In-Housing Start at

985

$

We Accept

PLATFORM VEHICLE

The Raymond Company has recently introduced a new version of its Main­ tenance Platform Vehicle (MPV) which provides flexible operation, comfort and stability for overhead maintenance and repair at elevations up to 9.4 meters. The Raymond MPV has an enclosed operator platform and is ideal for overhead maintenance applications that require swift and reliable response. A lift truck equipped with the Raymond MPV can travel at its fully elevated height of 371 inches. The embedded ACR System™, which is standard on all MPV models, regulates speed relative to elevated height at a speed of 1 to 6.5 miles per hour when fully elevated. A narrow profile allows the vehicle to be used in very narrow aisles and its clear view mast provides excellent visibility for operators at all mast elevations. The Raymond Corporation CIRCLE NO. 75 ON READER REPLY CARD

INTELLIGENT CAMERA

The IMPACT™ A20 Intelligent Camera, along with the bundled IMPACT Soft­ ware Suite, delivers high-end machine vision power and flexibility in a vision sensor profile. The camera is industrially rugged yet compact, offering high-performance on-board image processing, a digital image sensor, real-time I/O and 256 MB of on-board memory. Included in the IMPACT Software Suite, the IM­ PACT Vision Program Manager (VPM) now has more than 120 tools, including OCR, blob analysis, circle gauge, circular pattern find, line find, sub-pixel gauging and many other advanced vision tools that allow users to create vision programs to suit a broad range of applications. PPT Vision, Inc. CIRCLE NO. 74 ON READER REPLY CARD

RS# 110 102 118-123 105 104 112 108 111 106 107 126,127 103 128 125 101 113-117 124 109

TUBE SKIMMER

Zebra Skimmers has introduced new feature options for its Sidewinder™ Tube Skim­­mer. The new options include: mount­­­ing brackets — magnetic tank mount or discharge paint mount types; integrated timer; on/off switch; motor configurations with fuse protection. Zebra Skimmers Corporation CIRCLE NO. 76 ON READER REPLY CARD

Index of Advertisers ADVERTISER

PAGE #

Air Technical Industries . . . . . . . . . . . . . . . . . . . . . 12 Asco . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Automation Direct.com . . . . . . . . . . . . . . . . . . . . 16 BluCo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Cdn Portable Structures . . . . . . . . . . . . . . . . . . . . . 5 Carr Lane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 DeFelsko . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Eriez . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Hannay Reels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Master Bond Inc . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Minuteman . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9,11 NilFisk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Noren . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 O’Brien Installations . . . . . . . . . . . . . . . . . . . . . . . . 9 Provincial Partitions . . . . . . . . . . . . . . . . . . . . . . . . 2 Schmersal Canada Ltd . . . . . . . . . . . . . . . . . . . . . 15 Vac-U-Max . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Vi-Cas Mfg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

12/18/08 2:24:00 PM


CIRCLE NO. 113 ON READER REPLY CARD

CIRCLE NO. 114 ON READER REPLY CARD

CIRCLE NO. 115 ON READER REPLY CARD

CIRCLE NO. 117 ON READER REPLY CARD

cien jan 09 pg 15.indd 15

CIRCLE NO.116 ON READER REPLY CARD

12/18/08 1:39:06 PM


Our shipping policies make it easier than ever to order direct from the U.S.! Free standard ground shipping is available fororders totaling over $300 U.S. (except for items which require LTL shipping, see Web site for details). Also, save on brokerage fees whenshipping standard ground to Canada - you can choose to allow AutomationDirect to nominate a broker for your shipment for parts shipping via standard ground. This can save you big on brokerage fees. See Web site for details and restrictions www.automationdirect.com/canada

Choose from MTW, THHN and TFFN styles in the most common gauge sizes and colors

• 4 to 18 gauge wire in 500 and 2500-ft. reels • All colors and sizes in stock, starting at $29 for 500-ft. spool • FREE shipping on orders over $300 (shipped standard ground; LTL extra to Canada)

www.automationdirect.com/wire CIRCLE NO. 118 ON READER REPLY CARD

Signal and power terminal blocks for point-to-point wiring

JOBBER-LENGTH DRILL BITS Our high performance twist drills are suitable for all normal drilling in conventional materials. Available in High Speed Steel (HSS) and Titanium Nitride-coated High Speed Steel, these drill bits are available in 1/16 to 1/2 inch hole sizes.

KNOCKOUT PUNCHES Ruko’s knockout punch holecutting tools include a punch, die and draw bolt. Use for sheet steel, stainless-steel sheets, non-ferrous and light metals, and plastics with a ball bearing washer to reduce cutting effort. Replacement bolts are offered in three popular sizes.

SPLIT POINT STEP DRILL BITS The spiral flutes of RUKO high-performance step drills are CBN-ground for a better and sharper cutting edge without burrs. Available in ranges to cut holes up to 1-1/8 inches, you won't find a better price on these high-precision tools.

MACHINE TAPS Choose from 9 sizes in coarse or fine thread machine taps. www.automationdirect.com For complete information or to order our free catalog, visit: www.automationdirect.com/tools

1-800-633-0405 • Screw-type terminal blocks in standard gray, plus seven colors for popular sizes • Screwless terminal blocks also available • Power distribution blocks, SCCR rated up to 200kA

www.automationdirect.com/terminal-blocks CIRCLE NO. 119 ON READER REPLY CARD

Rigid and flexible wire duct & Liquid-tight tubing

• All rigid duct comes in 2 meter lengths, with cover, sold individually or in value packs • Flexible duct, braided sleeving and duct accessories available • 30-meter liquid-tight tubing, coils in diameters from 3/8 to 2 inches www.automationdirect.com/wiring-solutions CIRCLE NO. 120 ON READER REPLY CARD

Over 1,600 enclosures from Hubbell/ Wiegmann

• NEMA 1, 3S, 3R, 4, 4X, 6P, 4/12 and 13 metallic enclosures • Non-metallic line for harsh outdoor environments in NEMA 3R or 4X • Steel and stainless flanged enclosures for disconnect mounting

www.automationdirect.com/enclosures CIRCLE NO. 121 ON READER REPLY CARD

Choose from the HT800 30 mm metal NEMA series, 22 mm metal or non-metal IEC devices, and incandescent or bright stacklights for panel controls

• Flush, extended, illuminated or non-illuminated, mushroom and guarded pushbuttons, many available in multiple colors • Pilot and push-to-test lights • Selector switches in knob, lever and keyed versions • Stacklights in modular or pre-assembled units

www.automationdirect.com/pushbuttons_lights CIRCLE NO. 122 ON READER REPLY CARD

CIRCLE NO. 123 ON READER REPLY CARD

cien jan 09 pg 16.indd 16

12/18/08 1:41:13 PM


Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.