Canadian Industrial Equipment News, September 2010 issue

Page 1

www.cienmagazine.com

SEPTEMBER 2010

Serving Canadian Industry Since 1940

1/2” Super Air Wipe produces 360° airstream for drying small diameter surfaces. page 3

Publications Mail Agreement #40069240

AutoJet® Modular Spray Systems minimize overspray, waste and quality problems. page 3

PLANT MAINTENANCE

Thermal Imaging Sensor measures real-time temp & a thermal image up to 300°C. page 4

plus ... focus on hydraulics/pneumatics, in-plant air management, application features, new product highlights and coming events

photo courtesy of AirLoc, a division of Clark-Cutler McDermott Company

Pneumatic FlexPower Pulse Nutrunners speed up production without torque reaction . page 6


omega.ca,of Course! Where do I go for Flow, Level and Environmental Products?

Your single source for process measurement and control products!

omega.ca, bien entendu!

Où Va-t-on Pour Des Produits de Débit, de Niveau et Pour Les Produits Environnementaux?

Votre source unique en produits de mesure et de contrôle des procédés! General Purpose Industrial Air Velocity/Temperature Transmitter/Indicator Transmetteur/Indicateur Industriel à Usage Général de Température/Vélocité de l'Air Velocity RTD RTD pour vélocité

Starts at À partir de

710

$

Laboratory-Grade Benchtop Mini Wind Tunnel Soufflerie Miniature de Table de Qualité Laboratoire WTM-1000

Starts at À partir de

3200

$

FMA1000 Series/Série

6 mm (1⁄4")

Temperature RTD RTD pour température

Electronic control box included.

Boîte de contrôle électronique incluse

� Measures Air Velocities � Two Analog Outputs and USB PC Interface Included � NEMA 4 (IP65) Industrial Enclosure � Mesure & indique la vélocité de l'air � 2 sorties analogiques & interface USB pour ordinateur � Boîtier industriel NEMA 4 (IP65)

HHF11A portable air velocity meter, $337, sold separately. Compteur de vitesse d'air portatif HHF11A, 337 $, vendu séparément � 10 cm (4") Diameter Internal Test Chamber � Accuracy of 1% of Setting � Accommodates Either Hot-Wire or Vane-Type Anemometers

Visit/Visitez omega.ca/fma1000 Visit/Visitez omega.com/video

Visit/Visitez omega.ca/wtm-1000

Electromagnetic Low Flowmeter Débitmètre électromagnétique pour faible débit

Starts at À partir de

1070

$

� Chambre de test ayant un diamètre interne de 10 cm (4 pouces) � Précis à ± 1 % du réglage � S'adapte aux Anémomètres à fil chaud ou à palettes

OMEGAFLEX ® Pump Motor OMEGAFLEX MD Moteur de pompe

Starts at À partir de

1040

$

FPU5-MT-110

FMG70 Series/Série

Visit/Visitez omega.ca/fmg70

Visit/Visitez omega.ca/fpu500

Find thousands of flow, level and environmental products in one place! Visit omega.ca to order your FREE copy of the Flow, Level and Environmental Handbook™ and Encyclopedia Trouvez, en un seul endroit, des milliers de produits pour le débit, le niveau et l'environnement. Consultez omega.ca pour commander votre G r a t u it exemplaire GRATUIT du Flow, Level and MC Environmental Handbook and Encyclopedia

FREE!

Need More DILBERT? Go to: www.omega.com/dilbert for your daily dose of Dilbert!

For Sales and Service, Call TOLL FREE

Shop Online at

pour les ventes et le service - composez

No.101 N° 101 Handbook Cover Art: Based on an Original Norman Rockwell illustration © The Curtis Publishing Company Dilbert © United Feature Syndicate, Inc.

English Service Français

magasinez en ligne à

976 Bergar Laval, Québec Canada H7L 5A1 © COPYRIGHT 2010 OMEGA ENGINEERING, INC. ALL RIGHTS RESERVED © COPYRIGHT 2010 OMEGA ENGINEERING, INC. TOUS DROITS RESERVES


www.cienmagazine.com september 2010

3

On the cover ... SUPER AIR WIPE september 2010 Vol. 71 No. 9 Editor and Associate Publisher Olga Markovich tel: (416) 510-5113 Publisher Michael King tel: (416) 510-5107 Sales Manager Mark Larcher tel: (416) 510-5125 Circulation Diane Rakoff tel: (416) 510-5216 Art Director Sheila Wilson Production Manager Kim Collins Reader Service Liz Callaghan Administrative Assistant Diane Moskal Vice-President, Canadian Publishing Alex Papanou President, Business Information Group Bruce Creighton

EXAIR’s new Super Air Wipe™ produces a 360° airstream that can blow off, dry, clean or cool the material passing through it. The split design can be clamped around continuously moving material such as wire, cable, pipe, hose and extruded shapes. The 1/2” Super Air Wipe ejects a small amount of compressed air through a thin slotted nozzle that pulls in high volumes of surrounding room air. The airflow uniformly ejects from the 360° of its inner diameter. Coupling brackets that hold each half of the unit together can be latched together or removed quickly. Additional shims can be installed if more blowoff force is required.

EXAIR Corporation techelp@exair.com, www.exair.com

CIRCLE NO. 11 ON READER REPLY CARD/www.cienmagazine.com/rsc 11

MODULAR SPRAY SYSTEMS

AutoJet® Model 1550 Modular Spray Systems ensure accurate, precise placement of the liquid being sprayed to minimize waste and maximize quality in a wide range of operations. The system provides automatic on/off control of electrically- and pneumatically-actuated spray nozzles with greater precision than manual operation or devices such as solenoid valves. The AutoJet Model 1550 Modular Spray System is self-contained and compact. It is approximately 0.76m tall and 0.3m wide for easy integration into any operation. The system is available in three configurations: liquid pressure only, liquid and atomizing air pressure or liquid, atomizing air and fan air pressure.

Spraying Systems Co. info@spray.com, www.spray.com

CIRCLE NO. 12 ON READER REPLY CARD/www.cienmagazine.com/rsc 12

Advertising Representatives — Canada Toronto, Ont.: Michael King, Mark Larcher 12 Concorde Place, Suite 800, Toronto, ON. M3C 4J2. Tel. (416) 442-5600; Fax (416) 510-5140. Head Office 12 Concorde Place, Suite 800, Toronto, ON. M3C 4J2. Tel. (416) 442-5600; Fax (416) 510-5140. Subscription rates: Canada: $71.95 plus applicable taxes for one year, 11 issues; $115.95 for two years, 22 issues. USA: $75.95 US Funds per year, 11 issues. All other foreign: $98.95 US Funds per year, 11 issues. Single copy: $10.00. From time to time we make our subscription list available to select companies and organizations whose product or service may interest you. If you do not wish your contact information to be made available, please contact us via one of the following methods ... Phone: 1-800-268-7742; Fax: 416-510-5130; Email: privacyofficer@bizinfogroup.ca Mail to: Privacy Officer, Business Information Group, 12 Concorde Place, Suite 800, Toronto, ON. M3C 4J2. Editorial Purpose: Canadian Industrial Equipment News provides the answers to increased production, efficiency and profit by keeping our readers informed of the latest technological advances in products, components and maintenance materials, offering the competitive edge in today’s market.

ONE ONE SOURCE ONE SYSTEM ONE SOLUTION

Canadian Industrial Equipment News (ISSN 03195902) is published by BIG Magazines LP, a div. of Glacier BIG Holdings Company Ltd., a leading Canadian information company with interests in business-to-business information services. “Printed in Canada. All rights reserved. The contents of this publication may not be reproduced either in part or in full without the consent of the copyright owner.” The contents of this magazine are protected by copyright and may be used only for your personal non-commercial purposes. All other rights are reserved and commercial use is prohibited. To make use of any of this material you must first obtain the permission of the owner of the copyright. For further information please contact Olga Markovich at 416-510-5113. Publications Mail Agreement No. 40069240. Return undeliverable Canadian Addresses to Circulation Dept. — Canadian Industrial Equipment News, 12 Concorde Place, Suite 800, Toronto, ON M3C 4J2. CIEN, USPS 761-830 is published monthly by Business Information Group. US office of publication: 2424 Niagara Falls Blvd, Niagara Falls, NY 14304-0357. Periodicals Postage Paid at Niagara Falls, NY. US postmaster: Send address changes to Canadian Industrial Equipment News, PO Box 1118, Niagara Falls, NY 14304. Printed in Canada. USPS 761-830

Hydraulic Hose, Fittings and Equipment Whether the application is construction, mining, agriculture, manufacturing or transportation, we have the hose to meet and exceed the diverse needs of our customers. Veyance Technologies is your one source, one system, one solution provider with innovative hydraulic hoses and products that meet major global standards. For more info, call 1-888-275-4397, or visit www.goodyearep.com The GOODYEAR (and Winged Foot Design) trademark is used by Veyance Technologies, Inc. under license from The Goodyear Tire & Rubber Company. Goodyear Engineered Products are manufactured and sourced exclusively by Veyance Technologies, Inc. or its affiliates. ©2009 Veyance Technologies, Inc. All Rights Reserved.

ISSN 0319-5902 (Print) ISSN 1923-3663 (Online)

Member, Canadian Business Press

CIRCLE NO. 102 ON READER REPLY CARD


4

new product highlights

september 2010 www.cienmagazine.com

Now from Hammond Manufacturing

ENCLOSURE COST SAVINGS Virtually every standard industrial enclosure needs to be modified by your staff for final use - holes, cutouts, painting, and more. Hammond Manufacturing can affordably provide ready to use enclosures to your specifications, saving you this additional labour time and cost.

CABLE REELS Your Colours

Your Holes & Cutouts

Hannay Reels offers a full range of manual, spring and power rewind cable reel options for a variety of industrial, broadcast, agriculture, fire/rescue, and most mobile applications. Hannay’s cable reels offer live connection of power cable for direct wiring to a collector ring assembly, allowing for continuous current during cable payout and rewind. Hannay Reels catalogs@hannay.com, www.hannay.com

CIRCLE NO. 21 ON READER REPLY CARD

www.cienmagazine.com/rsc 21

Modification services: • Durable Powdercoat Paint Colours - Hammond standards, RAL and custom colour matching • Laser/CNC Holes & Cutouts - conduit openings, pushbutton holes, equipment cutouts, etc. • Mounting options - various studs, strut, tapped holes, etc. • Dimensional changes • Accessory assembly - windows, handles, lighting, climate control, etc.

Your Mounting Requirements

FLEXIBLE WIRE DUCT

AutomationDirect’s Dinosaur self-adhesive flexible wire duct is designed for transporting wiring to cabinet doors from control panel interiors and for electronic equipment. Sizes ranging from 0.5 x 0.5 inch to 1.5 x 1.5 inch are now available in single-piece quantities or cost-saving cartons. With a UL 94V-0 flammability rating and CSA approval, the duct is made of low-smoke, halogen-free polypropylene, giving it resiliency to bend and twist without breaking. Available in gray or white, the flexible duct can be used in extreme operating conditions. Base perforation on the self-adhesive duct allows for mounting with rivets or on DIN rail, if desired. AutomationDirect information@automationdirect.com, www.automationdirect.com

CIRCLE NO. 24 ON READER REPLY CARD

www.cienmagazine.com/rsc 24

Your Dimensional Needs

Contact your Hammond Distributor or visit us online at www.hammondmfg.com for all your enclosure needs.

FLAT WASHERS

CIRCLE NO. 103 ON READER REPLY CARD

Boker’s non-standard flat washers are available in a variety of non-metallic materials and over 5,000 sizes-all offered with no tooling charges. These sizes include miniature washers with outside diameters of 0.080 inches and range up to outside diameters of 5.000 inches. A broad selection of inside diameters and thicknesses are also available and Boker’s can produce washers in custom sizes to meet exact specifications. Boker’s has ready access to a diverse variety of non-metallic materials, such as ABS, acetal, PVC, polyester, nylon, nylon MD, polycarbonate, fiber, polyolefins, polimide films, and various NEMA grade laminates. Boker’s Inc. sales@bokers.com, www.bokers.com

CIRCLE NO. 22 ON READER REPLY CARD

www.cienmagazine.com/rsc 22

SILICONE FLUIDS

The XIAMETER PMX-200 Silicone Fluids, which provide consistency and quality, are used in a wide array of applications. Ellsworth provides several ordering options including bottles, pails and drums, in a variety of sizes ranging from 500ml bottles to 200kg drums. Available viscosities range from 0.65 to 600,000 centistrokes. Ellsworth Adhesives infocanada@ellsworth.com, www.ellsworth.com

CIRCLE NO. 23 ON READER REPLY CARD

CABINET COOLERS

EXAIR’s new CE compliant Cabinet Coolers purge and cool electrical control panels. The cold air is circulated through the enclosure to eliminate heat damage and control shutdown. The compact cabinet coolers can be installed in minutes through a standard electrical knockout hole. They convert an ordinary supply of compressed air to cold, 20°F air without refrigerants or CFC’s. Cabinet cooler systems include a compressed air filter to assure no moisture or dust is introduced inside the panel. Optional thermostat control minimizes compressed air use. There are no moving parts to wear out and no maintenance is required. Applications include cooling PLCs, microprocessors, variable frequency drives, industrial computers and robotics. EXAIR Corporation techelp@exair.com, www.exair.com

CIRCLE NO. 25 ON READER REPLY CARD

www.cienmagazine.com/rsc 25

www.cienmagazine.com/rsc 23

On the cover ... THERMAL IMAGER

The OSXL-101 is a compact infrared thermal imaging sensor utilizing a thermopile array detector. The OSXL-101 sensors measure real-time temperature and a thermal image up to 300°C. Ethernet connectivity allows the sensor to communicate with the PC running the application software or customers LAN. The unit has 2256 pixel resolution, built-in alarm, and a mounting stand with a ball-socket fitting for full range of motion. An optional NEMA 4 (IP65) enclosure is available.

OMEGA CIRCLE NO. 13 ON READER REPLY CARD

www.cienmagazine.com/rsc 13 CIRCLE NO. 104 ON READER REPLY CARD


Tired of the same routine? X

Buy a Vac that lasts! Stop throwing your money away on electric vacuum cleaners that are sure to fail. EXAIR vacuums have been engineered to withstand the dust, dirt, chips and liquids common to industrial environments. Ours have no electric motors or other moving parts to clog or wear out. EXAIR’s 30 Day Unconditional Guarantee assures your complete satisfaction. Let our five year “Built To Last” warranty give you the peace of mind that your vacuum will always work and end your trips to the dumpster. Two-Way Drum Pump

Chip Vacuum Has No Moving Parts

The compressed air powered Reversible Drum Vac™ will quickly fill or empty a 55 gallon drum in 90 seconds. Coolant sumps can be easily refilled, floor spills vacuumed or contaminated liquids transferred to filtration tanks in minutes.

Chip Vac™ is powered by compressed air and vacuums chips directly into a 55 gallon drum. It is easy to move from drum to drum to keep materials separate for recycling. Clean chips from floors, fixtures, work surfaces and machines.

The Vac-u-Gun™ uses compressed air to provide solutions to a wide variety of industrial housekeeping problems. This versatile tool is a vacuum gun, blow gun and a transfer tool all in one. Three Vac-u-Gun systems with tools are available.

Heavy Duty Vacuum Resists Wear

H Heavy D Duty Dry Vac™ attaches to an ordinary 55 gallon open-top drum to turn it into a powerful, industrial duty vacuum cleaner. It has been engineered to vacuum more dry materials in less time than ordinary vacs. Ideal for abrasives.

• Dust free operation

• Durable die cast construction

• Wear resistant construction

5, 30 and 55 gallon models available

• 5, 30 and 55 gallon models available

• Lightweight, portable

• No motors to clog or wear out

• No motors to clog or wear out

• Improved design - half the noise! Video demo on web site

• No moving parts

• Heavy duty tools

• Low cost

• Dust free operation

• Durable stainless steel •

Vacuum, Blow and Transfer

Video demo on web site

www.exair.com/16/462.htm

www.exair.com/16/465.htm

Quiet only 77 dBA!

www.exair.com/16/463.htm

www.exair.com/16/4170.htm

Manufacturing Intelligent Compressed Air® Products Since 1983 11510 Goldcoast Drive • Cincinnati, Ohio • 45249-1621 • (800) 903-9247 • fax: (513) 671-3363 E-mail: techelp@exair.com • www.exair.com CIRCLE NO. 105 ON READER REPLY CARD

@EXAIR


6

new product highlights

september 2010 www.cienmagazine.com

ASCO. AlwAyS reliAble. ASCO_PistonValve_Snipe_CIEN_10.5x1-L.indd 1

5/12/10 2:57:45 PM

THERMOMETER/TRANSMITTER HIGH SPEED CROSS FEEDERS

Eriez® offers a wide range of electromagnetic cross feeders and conveyors designed for use in packaging applications. These high speed, high deflection and high volume vibratory cross feeders and conveyors distribute product into weigh scale equipment, Feeders can be equipped with a peripheral discharge to insure the best product distribution of the radial scale cone. Models are available to deliver nearly any capacity of material. Eriez eriez@eriez.com, www.eriez.com

CIRCLE NO. 26 ON READER REPLY CARD

www.cienmagazine.com/rsc 26

Some he call it t ton s i P 0 9 2 8 Valve. t We callbi lem “the pro.” solver

Omega’s new fiber optic infrared thermometer/transmitter features an easy to read local display and two isolated analog outputs. The dual display indicates current plus min, max, or differential temperatures. This CE marked product measures temperature ranges up to 2482°C with an accuracy of 1% of reading. The main electronics is in a NEMA 4 rated aluminum housing with a built-in relay, alarm LED, and a 4-position programmable keypad to adjust emissivity (0.05 to 1.00) and high and low alarm set points. The OS1592 is well-suited for both hard-to-reach small areas and polymer bolt applications. Also suitable for semiconductor manufacturing to monitor the temperature of the wafer during electrical test and other manufacturing processes and for metal annealing to monitor the temperature of annealing. OMEGA info@omega.ca, www.omega.ca

CIRCLE NO. 27 ON READER REPLY CARD

www.cienmagazine.com/rsc 27

CONVERTER SYSTEM

The Lista Shelf Converter® System transforms traditional shelf storage into a high-density drawer storage solution that uses the full cubic capacity of existing storage space. It is suitable for a wide range of manufacturing settings, maintenance and repair operations and parts cribs, as well as a retrofit solution for any parts department that is looking to expand their storage capacity. The system consists of modular Lista drawers set into brackets that fit a number of standard shelving brands. The system allows customers to store small-to-medium sized items in drawers or on roll-out trays, and larger, bulkier items on shelves, and is easily expandable as storage needs change. Lista International Corporation sales@listaintl.com, www.listaintl.com

CIRCLE NO. 30 ON READER REPLY CARD

www.cienmagazine.com/rsc 30

SOLID STATE RELAY WAND HOLDER

Coxreels® announces a wand holder for the 1125 Series hand crank and motorized reels. This accessory is constructed of strong, lightweight aluminum, with a black powder coating finish for corrosion resistance. The wand holder is 24” long with a 1.6” diameter, making it suitable to store pressure washing guns and other spraying devices directly on the reel. The versatile design allows for easy mounting on all four reel locations including the left, right, front and rear sides of the sturdy “A” frame base of the 1125 Series reels. This wand holder option includes long-lasting and rust-inhibiting stainless steel mounting hardware. Coxreels® info@coxreels.com, www.coxreels.com

CIRCLE NO. 28 ON READER REPLY CARD

What’s exible, economic, and good for countless uid applications? ASCO’s 8290 Piston Valve. Ideal for handling aggressive uids such as steam, hot water, solvents and light slurries, 8290 Piston Valves are as reliable as they come – solving your challenges with a single, reliable source.

So choose the pressure operated valves you can always count on. Ask for ASCO. For product information: www.ascovalve.ca/8290 Tel: (519) 758-2700 ascomail@asco.ca

www.cienmagazine.com/rsc 28

PREFORMED BUNDLES

Parker Parflex preformed harnesses and bundles of Nylon Air Brake tubing can reduce installation times. Designed for use in trailer and other mobile air brake applications, installation time is 10 minutes with one employee. Nylon Air Brake tubing is available in sizes 1/8” O.D. up to 3/4” O.D. and is 100% pressure tested. Maximum working pressure is 150 psi and it operates in temperatures as high as 200°F. Parker Hannifin Corporation, Parflex Division jekruit@parker.com, www.texloc.com

CIRCLE NO. 29 ON READER REPLY CARD

www.cienmagazine.com/rsc 29

CIRCLE NO. 106 ON READER REPY CARD ASCO_PistonValve_HalfPage_CIEN_3.375x10Mar10.indd 1

3/9/10 10:16:00 AM

Schneider Electric has expanded its line of relays to include the new Zelio solid state relay. This compact vibration-resistant relay has an unlimited service life because it has no moving parts. It features high breaking capacities, a wide input voltage range and a frontfacing LED for instant indication of line voltage. High switching frequency makes this relay suited for packaging machines. Other applications include HVACR, commercial and industrial machines. Schneider Electric louise.jones@ca.schneider-electric.com, www.schneider-electric.ca

CIRCLE NO. 31 ON READER REPLY CARD

www.cienmagazine.com/rsc 31

On the cover ... PULSE NUTRUNNERS

Mountz introduces a complete new line of shut off and non shut off pulse nutrunners to a growing pneumatic tool lineup branded FlexPower. Built for high production environments, FlexPower pulse tools provide durability, power and speed for industrial assembly applications ranging from 4-150 Nm covering bolt sizes M5-M14. FlexPower tools are designed for safe, reaction free operation in straight, pistol and angle configurations with 1/4” female hex and square drive options. FlexPower offers comfortable rubberized non-slip grips for easy handling and excellent thermal ergonomics.

Mountz, Inc.

CIRCLE NO. 14 ON READER REPLY CARD

www.cienmagazine.com/rsc 14


focus on ... plant maintenance

www.cienmagazine.com september 2010

7

BELT ALIGNMENT SWITCH

The Reed BS-150 video inspection boroscope cameras can access tight spots with the added capability to record 2GB of video or capture JPEG images. It is designed for simplifying diagnostics and documenting inspections. A comfortable pistol grip design and forward facing controls make it easy to detect and diagnose the unreachable. With a high visibility 3.2” colour TFT LCD monitor with 320 x 240 pixel resolution and flexible gooseneck imager head which retains configured shape, it is waterproof. Features include a viewing distance of 15 to 25 cm and a viewing angle of 0 to 180°. ITM Instruments

The Series CBAS Belt Alignment Switch is a rugged and reliable conveyor belt alignment switch. The compact die cast aluminum housing is designed for easy installation. The switch cover allows for simple access to wiring terminals and angle adjustments. Belt alignment switches are typically used in pairs with one switch on each side of the conveyor belt mounted near the first and/ or last pulley of a conveyor. Each Series CBAS is equipped with two micro switches, allowing one actuation angle for small belt deviations and a second actuation angle for extreme belt deviations. The actuation angles are factory set at 20 degrees and 35 degrees. Each angle can be easily adjusted in the field. Dwyer Instruments, Inc.

CIRCLE NO. 32 ON READER REPLY CARD

CIRCLE NO. 35 ON READER REPLY CARD

VIDEO INSPECTION SYSTEM

information@itm.com, www.itm.com

www.cienmagazine.com/rsc 32

lit@dwyer-inst.com, www.dwyer-inst.com

www.cienmagazine.com/rsc 35

FLAW DETECTOR VISION SYSTEM

The In-Sight® 5605 is a high-resolution, self-contained vision system for applications that require visualization of very small defects, even in a large field of view. Its features include full 5.0 megapixel resolution, support for Gigabit Ethernet communication, IP67 rating to withstand dust and washdown, plus a full library of high-performance Cognex vision tools for easy application setup and reliable performance. Cognex Corporation mktg@cognex.com, www.cognex.com

CIRCLE NO. 36 ON READER REPLY CARD

www.cienmagazine.com/rsc 36

Available in two hardware configurations, the compact EPOCH 600 ultrasonic flaw detector offers the choice to adjust parameters with a knob or with a navigation area on the keypad. It is designed to meet the requirements of EN12688-1 and allows a full range of standard and optional flaw detection features. Key standard flaw detection features include 400V PerfectSquare TM tunable square wave pulser, digital filtering for enhanced signal-tonoise ratio, single shot measurements at up to 2000 Hz PRF, dynamic DAC/TGV, onboard DGS/AVG, and Echo-to-Echo measurements with gate tracking. Olympus NDT info@olympus-ims.com, www.olympus-ims.com

CIRCLE NO. 37 ON READER REPLY CARD

www.cienmagazine.com/rsc 37

When YOU’RE Welding Nederman is by YOUR Side! Nederman extraction arms safeguard Employees and the Environment and make your job more Productive.

-Flexible and easy to position for increase productivity -Extract dangerous welding fumes at source without wasting energy -Extraction at source with Nederman fan speed control and damper saves even more energy -Hood lamp available for increased visibility and convenience -Arms for ALL applications including explosive and hygienic environments -Nederman provides complete systems including filters, piping, control and installation

ULTRASOUND TECHNOLOGY

The Ultraprobe® 15,000 Touch provides plant inspection professionals with the ability to use iPhone like Touch Screen technology to analyze conditions with a wide range of on-board features including a special analyzer, the ability to take equipment temperature with an infrared thermometer, photograph test points with an on-board camera, select from multiple data screens including dB, temperature, and spectral analysis, pinpoint locations with a laser pointer, store data, sounds and images, generate reports, review historical record data, plan/ review routes, review alarm groups for planning corrective actions, adjust emissivity, and much more. A full-featured inspection system, the Touch takes the most necessary components of ultrasonic inspection and simplifies the process to intuitively guide inspectors through their routes more quickly and effectively. UE Systems info@uesystems.com, www.uesystems.com

CIRCLE NO. 33 ON READER REPLY CARD

www.cienmagazine.com/rsc 33

BORESCOPES

The COBRA™ and COBRA-Plus™ mul­ ti-purpose borescopes feature a built-in UV LED and white light LED. It enables industrial technicians to accurately detect refrigerant and fluid leaks, uncover cracks in heat exchangers, conduct boiler and ductwork inspections, diagnose evaporator coils, and much more. The UV LED is ideal for finding refrigerant leaks, fluid leaks and surface flaws, while the white light is perfect for general inspection. Spectronics Corporation

MAKE YOUR OPERATIONS A HEALTHIER ONE VISIT WWW. NEDERMAN.COM/WELDING

YOU’LL FIND A NEDERMAN SOLUTION THAT’S A PERFECT FIT FOR YOU

CWA Corporate Member

HD

MD

CR

www.cienmagazine.com/rsc 34

Telescopic

D/DX

See us at Canadian Manufacturing Week 2010 Oct 5-7, 2010 Toronto Congress Centre

fume and dust extraction and filtration - hose and cable reels - industrial vacuum systems - machining mist filtration - vehicle exhaust extraction

Ask the Pollution Control Experts who are committed to keeping you healthy! Control of exposure to welding fumes can usually be achieved with the help of extraction and filtration. The choice of technique depends on the circumstances. The aim is to capture the fumes as close to the source as possible. This protects not only the welder but also other workers. Nederman systems are designed to extract welding fumes from a great number of applications and are also used for cleaning of workspaces. Our product range includes mobile and stationary units for welding fume and dust extraction as well as hose reels for gas, compressed air and more. For a complete range visit www.nederman.ca

Nederman CAPTURE AT SOURCE FUME EXTRACTION METHODS: 1. Fixed Extractor Arms 2. Extractor Arms on rail for longer reach 3. Extension Arms for wider reach 4. Mobile Extractor Units with filters 5. On Torch Extraction for manual welding 6. On Torch for Robotic Welding 7. On Tool Extraction for grinding and sanding 8. Central Dust Collectors 9. Central Vacuum Systems 10. Portable Vacuum Units 11. Hose & Cable Reels 12. “GREEN GREEN”” Energy Saving Controls 13. Down Draft Tables For Welding & Grinding

Call Our Sales Team Today! 1-866-332-2611

info@spectroline.com, www.spectroline.com

CIRCLE NO. 34 ON READER REPLY CARD

Original

CIRCLE NO. 107 ON READER REPLY CARD


HNY23461 IndustAd_CIEN

8

2/12/09

11:54 AM

Page 1

focus on ... plant maintenance

september 2010 www.cienmagazine.com

10 STEPS TO PREVENT SLIPS, TRIPS AND FALLS IN YOUR FACILITY by Tom Campbell, Compliance Market Manager, Brady Worldwide, Inc.

S

lips, trips and falls aren’t always our number one safety concern. After all, most of us have had our share of slips and stumbles — and they usually only result in a few scrapes or bruises (and maybe a slightly smaller ego). But slips, trips and falls are actually a serious concern in the workplace. In fact, they are one of the top causes of injuries in today’s workplaces. Slips, trips and falls account for thousands of employee injuries each year, including some that are disabling and even fatal. Approximately 20% of all workplace injuries are caused by slips, trips and falls. For the employer, this number results in days away from work plus monetary costs. So what can your company do to prevent slips, trips and falls from occurring in your workplace? Here are Brady’s 10 steps to slips, trips and falls prevention: 11. Assess your slips, trips and falls needs. Ask an authorized employee or a third party to come on site and perform a complete audit of your facility. Oftentimes you’ll find there are more hazards than you realized. During the assessment, ask them to document and summarize both the required and recommended steps that your facility should take to minimize your risk of slips, trips and falls. 12. Mark your aisles, passageways and uneven surfaces. Use heavy-duty, highly visible warning tape and floor tape to mark any uneven walkway and floor surfaces in your facility. If the walkways are exposed to a variety of lighting conditions, use reflective or photoluminescent warning tape to ensure that they will be seen at all times. 13. Provide traction of slippery surfaces and stairs. Stairs are one of the most common areas in a workplace for slips, trips and falls. To prevent injuries, make sure your stairs are marked with anti-skid floor tape with yellow and black stripes and text that reads “Caution” or “Watch Your Step.” 14. Place safety signs, devices and labels to warn of hazards. Utilize a variety of warning devices to notify You demand a productive workplace. One employees of a hazard before they approach the that’s as compliant with safety regulations area. Have a third party conduct a facility signage as it is efficient. And Hannay reels deliver. walkthrough to help you identify the areas of your facility that need signage and warning devices. These Protect your hose and cables devices can4/16/10 be cones, 10:01 floor signs, safety ACETronic-AB-CIEN AM floor Pagestands, 1 from unnecessary damage and caution signs, tape and more. Remember that the best place for a warning device may not be directly Rugged durability for lifetime value on a hazard. It could be above, below or to the side of the hazard; place it wherever it will be most visible to

You canput a price on workplace safety and efficiency. It’s the cost of a Hannay Reel.

• • work done faster and • Get more efficiently

Our dedicated dealers know your business and will get it right the first time. To find the best reels money can buy, contact your local Hannay dealer at http://go.hannay.com/dealer.

employees before they approach the hazard. 15. Maintain proper housekeeping. Be sure to keep your work environment and walking areas free of obstacles, including trip hazards like cables and wires. Many companies even mark walkways and work areas with yellow lines and enforce policies for “obstruction-free zones.” 16. Mark temporary maintenance and janitorial hazards. Proactively identify situations that may cause slips, trips and falls, and be sure to mark the areas ahead of time. Short-term hazards due to maintenance and housekeeping should be marked with cautionary floor stands, barricade tape and warning posts and chains. 17. Quickly detect and correct spills and other contaminants. Establish a set process for detecting, assessing, and correcting spills that occur in the workplace, whether it is an oil leak, a water puddle or other liquid spill. Be sure that your facility is stocked with the proper amount of sorbent pads, rolls and emergency spill kits for immediate response. 18. Inspect your scaffolds and ladders. Establish a standard at your workplace for frequently inspecting your scaffolds and ladders for damage, faults and wears. Use scaffolding tags, ladder tags and micro tags to mark the date of the last inspection and the authorized employee who conducted it, as well as the date that the next inspection is due. 19. Train your employees. Employee training is one of the most important elements of preventing slips, trips and falls. Educate employees on why slips, trips and falls occur; teach them how to look for hazards; provide tips on ways to prevent injuries; and, most importantly, raise awareness and build support for prevention efforts. Many companies purchase interactive training CDs or hire a third party expert to present on the topic. 10. Sustain your prevention program on a day to day basis. Your prevention program should be more than just a binder on a shelf. Preventing slips, trips and falls is not just about having the right equipment, warning devices and shoes. It’s about establishing a constant, cohesive program that is integrated into your facility’s daily operations. If you make prevention a part of your employees’ every day routine, you’ll be much more successful at sustaining your program. Brady Worldwide, Inc. customerservice@bradyid.com, www.BradyCanada.ca/slipstripsfalls

CIRCLE NO. 38 ON READY REPLY CARD

www.cienmagazine.com/rsc 38

GET MORE FOR LESS Economical, High-Performance Temperature Controller Series with New Algorithm

• Takes up less space. The new RB temperature control series from RKC is condensed into a slim 60mm depth case • Provides precise control by sampling every 0.25 seconds • Loaded with features: store up to 4 set values, 2 digital outputs, and up to 4 alarm outputs which include loop and heater break • Three-year warranty

Made in U.S.A.

RKC products are distributed and supported by:

7015 Ordan Drive, Units 6 & 7, Mississauga, ON L5T 1Y2 • 905-564-7227 • 1-800-803-8871 • www.acetronic.com www.hannay.com • 877-467-3357 CIRCLE NO. 108 ON READER REPLY CARD

CIRCLE NO. 109 ON READER REPLY CARD


focus on ... plant maintenance

www.cienmagazine.com september 2010

9

LATHE INSPECTION PROBES ROTATING LINE MOLES

A new family of Rotating Line Moles (RLM) gives users more than 40 choices to clean pipes and tubes with high-pressure water. Designed for tubes with diameters from 1.27cm to 3.81cm, they feature operating pressures of 700 bar or 1,400 bar. A variety of flows and nozzle patterns lets users create the most effecting rotating action for their specific applications. RLM nozzles polish the I.D. of tubes and pipes as they clear them of hard deposits, even around bends. They come with lefthand or right-hand threads, and wrench flats for easy attachment to a flex lance or rigid lance. A self-lubricating action mini­ mizes wear, but parts can be replaced in the field in less than five minutes with a simple rebuild kit. NLB Corp.

Renishaw’s RLP40 and OLP40 lathe inspection probes offer a choice of signal transmission technologies — radio and optical — to make part set-up and inspection on turning centers accurate, simple and reliable. Measuring just 40mm in diameter and 58.3mm long, the probes provide uni-directional repeatability of 0.00004” and can be used to reduce setup times, while improving process controls. Both designs are hardened and sealed to IPX8 to withstand the extreme environments typical of lathes and turning centers. A proven eyelid protection system prevents entry of swarf and chips that could damage probe internals. Renishaw Inc. dafydd.williams@renishaw.com, www.renishaw.com

CIRCLE NO. 42 ON READER REPLY CARD

www.cienmagazine.com/rsc 42

DRAIN CLEANING MACHINE DRUM DUMPER

A new sanitary high lift drum dumper allows drums to be loaded at floor level, sealed against a discharge cone, elevated and tipped, mating the cone to a gasketed receiving ring on downstream process equipment. The TIP-TITE™ dumper accommodates from 114 to 208 liters and can discharge bulk material into process vessels and equipment inlets 1525 to 3050mm above the plant floor. Flexicon Corporation sales@flexicon.com, www.flexicon.com

CIRCLE NO. 43 ON READER REPLY CARD

RIDGID® introduces the K-45 manual and K045AF AUTOFEED® drain cleaning machines with optimized power up to 600 RPM. The K-45 drain cleaners are designed for 3/4 — 2 1/2-inch drain lines. The machines have variable speed operation from 0-600 RPM to give the operator complete control in all situations. The inner drum prevents leakage to reduce on-site cleaning and clean-up times. RIDGID® info@ridgid.com, www.ridgid.com

CIRCLE NO. 44 ON READER REPLY CARD

www.cienmagazine.com/rsc 44

www.cienmagazine.com/rsc 43

vandamja@nlbusa.com, www.nlbusa.com

CIRCLE NO. 39 ON READER REPLY CARD

www.cienmagazine.com/rsc 39

T H E M O S T D U R A B L E F L O O R M A R K I N G TA P E Introducing ToughStripe™ Floor Marking Products TRIGGER DEVICE

For automated industrial inspection machines and vision systems, Baumer has introduced the GigE Trigger device to control single-camera or multi-camera setups, eliminating the need for hardware triggers and greatly simplifying cable requirements. Featuring multiple input/ output ports, these devices can eliminate the need for PLC controllers by combining sensor information with machine vision applications. With eight inputs and eight outputs, the GigE Trigger device provides many connections for integrating light barriers, encoders, sensors and actuators and eliminates the need for a digital I/O card located in a PC. Baumer

Tired of replacing damaged or worn lines of floor tape? Brady’s new ToughStripe™ Floor Marking Tape is test-proven to withstand forklift traffic better than other tape-based floor products. That means less lifts. Less tears. And less time and money spent replacing damaged floor tape. ToughStripe™ tape has the same visibility as painted floor markings, and can be quickly applied by one person working alone.

GIVE IT A TRY! Request a FREE floor marking sample pack to see how ToughStripe™ tape holds up in your facility. ToughStripe™ Sample Pack includes: - 5 ft. of 2" and 4" Floor Marking Tape - Floor Marking Dots and Arrows - 2" x 5" T’s, L’s and Crosses

www.BradyCanada.ca/toughstripe CIRCLE NO. 110 ON READER REPLY CARD

• eliminates slippage • maintenance free • overload proof

sales.ca@baumer.com, www.baumer.com

CIRCLE NO. 40 ON READER REPLY CARD

www.cienmagazine.com/rsc 40

. . . offer your belts a longer life time, install the ROSTA-base!

ROTARY PARTS CLEANER

Precision cleaning of large metal parts or multiple batches of smaller parts is achieved in an all-stainless steel, rotary design washer with a 6-foot-diameter turntable. The three-stage Model RCWR-72E can accommodate up to 2,500 pounds of parts, loaded from a 3- x 6-foot opening at the front of the unit. Parts are spraycleaned by a solution coming from adjustable nozzles at the top, sides and bottom of the cabinet. Water rinse from the nozzles precedes automatic moisture blow-off prior to part removal. ALMCO, Inc. almcosls@innovanceinc.com, www.almcoinc.com

CIRCLE NO. 41 ON READER REPLY CARD

www.cienmagazine.com/rsc 41

ROSTA INC., 12 Douglas Road, Unit #6 CA-Uxbridge, Ontario L9P 1S9 Phone 905 852 19 29, Fax 905 852 18 61 E-mail: info@rostainc.com Internet: www.rostainc.com

ROSTA self-tensioning motorbases for all V-belt drives CIRCLE NO.111 ON READER REPLY CARD


10

focus on ... hydraulics/pneumatics

september 2010 www.cienmagazine.com

HONING SYSTEM

The new HTA Series actuator hone introduces the first all-electric, lean design, engineered specifically for production of hydraulic service facilities doing resurfacing and repair of actuators where light-duty metal removal is needed. The machine is available for 2m and 4m part lengths, with bore ID of 63.5 to 533mm and maximum part OD of 610mm and part weights to 1818 kg. It includes highend features, such as Siemens drives and PLC-control with touch-screen HMI for setting all machine parameters, including stroke reversal point, spindle/stroking speeds, and crosshatch angle calculation. Sunnen Products Company bdavis@sunnen.com, www.sunnen.com

CIRCLE NO. 45 ON READER REPLY CARD

www.cienmagazine.com/rsc 45

ROD-STYLE ACTUATOR

Tolomatic’s new ERD electric rod-style actuators are designed as an economical alternative to non-repairable pneumatic cylinders and provide design engineers with a new option for automating manual processes. Sleek and compact, ERD electric rod-style actuators deliver forces up to 75 pounds (334 N) at speeds up to 40 inches per second (1,016 mm/sec). ERD actuators are stroke configurable. The products are suitable for a wide variety of applications, including product changeovers, pick-and-place, sorting and diverting, heat-staking and more. The actuator is available in body sizes that are equivalent to 5/8”, 1” and 1.5” bore non-repairable pneumatic cylinders. These three sizes are available in stroke lengths up to 8, 10 and 12 inches, respectively, and forces up to 20, 40 and 75 pounds. The ERD actuator comes standard with a metric-threaded rod end that makes it compatible with a wide variety of commercially available accessories. Tolomatic

ACCURATE FORCE PNEUMATICS

HYDRAULIC GAUGES

Airpot’s “Accurate Force Pneumatics” individual component products are designed for applications requiring precise, accurate control of actuation, damping or displacement. Even zero friction actuation is possible, allowing for ultra precise measurement, application of minute forces, and submicron control of linear displacement. Ideal for uses such as high tech micro machining, polishing or grinding equipment, Airpot’s pistons and cylinders are manufactured to extremely tight tolerances and have special properties which also allow for precise volumetric displacements in the micro-litre range for sampling applications requiring the move­ment or measurement of a volume of air or gas. Airpot Corporation

The Gap Gages are designed to assure that instrumentation tube fittings have been sufficiently pulled up. The gauges are especially useful for tightening fittings in hard-to-reach locations. They are also suitable for systems where inefficient make-up could result in dangerous consequences. After installation of an instrumentation tube fitting and prior to pressurization of the system, the Gap Gage is inserted between the fitting nut and the body hex. The gauges have both “Go” and “No Go” ends and should only be used in initial make-up situations. Brennan Industries sales@brennaninc.com, www.brennaninc.com

CIRCLE NO. 51 ON READER REPLY CARD

www.cienmagazine.com/rsc 51

service@airpot.com, www.airpot.com

CIRCLE NO. 49 ON READER REPLY CARD

www.cienmagazine.com/rsc 49

info@tolomatic.com, www.tolomatic.com

CIRCLE NO. 47 ON READER REPLY CARD

www.cienmagazine.com/rsc 47

VALVES

ROSS L-O-X® valves are pneumatic energy isolation devices and are generally used as the first valve in a line supplying compressed air to equipment. Air can be shut off by pushing the red L-O-X® handle inward: downstream air is simultaneously exhausted through the L-O-X® exhaust port. The valves feature special Teflon seals to help ensure “shift-ability” even after long periods of non-use, positive action (two positions only), simple push/pull of the red handle which provides positive direct manual operation and pressure sensing port which allows installation of either a Pop-Up indicator or pressure switch to verify pressure is released. Vickers Warnick mississauga@vickers-warnick.com, www.vickers-warnick.com

CIRCLE NO. 46 ON READER REPLY CARD

www.cienmagazine.com/rsc 46

BALL VALVES TWO-WAY BALL VALVE HYDRAULIC SYSTEM

The A400P precision cutter is designed specifically for cutting plastic cores. With its unique hydraulic-powered cut-off saw system, the core cutter makes clean and accurate cuts with precision control and is able to handle a wide range of tough, plastic materials. Options are available for the A400P to cut both fiber and plastic cores on the same machine. Appleton Mfg. Division info@appletonmfg.com, www.appletonmfg.com

CIRCLE NO. 48 ON READER REPLY CARD

The Series MSV Compact Two-Way Ball Valve comes in a two-body stainless steel or brass design with the choice of either fractional tube fitting or female NPT connections. The MSV Series provides quick 1/4 directional control of fluids. The blowout proof ball and stem provide safety in the event of over pressure. The micro finished ball and PTFE seats provide a quality seal. The seals can handle pressures up to 1500 psi over a temperature range of –40 to 350°F. Dwyer Instruments, Inc. lit@dwyer-inst.com, www.dwyer-inst.com

CIRCLE NO. 50 ON READER REPLY CARD

www.cienmagazine.com/rsc 50

www.cienmagazine.com/rsc 48

Rely on Reelcraft

CIRCLE NO. 52 ON READER REPLY CARD

www.cienmagazine.com/rsc 52

6336 3.375x4.875:5446 3.875 x 4.75

8/2/10

11:36 AM

CUSTOM ENGINEERED SOLUTIONS FOR ALL YOUR ADHESIVE BONDING NEEDS vailable Grades A eet Which M , NASA, UL VI s s la C P S and U tions Specifica

Series 7000

New!

Compact dual pedestal hose reels

Extra shock protection GFCI box

We Solve Problems

New!

For Complex Applications Deal direct/no distributors Widest selection – more than 3,000 formulations ■ Replacements for competitors discontinued products ■ Speak directly to an experienced technical representative ■ ■

Series DP5000 and DP7000

p

Heavy duty power and light cord reels

info@swagelok.com, www.swagelok.com

PROFICIENT.

TM

Made in USA

Series L4000 p

The FKB series medium-pressure ball valve is designed for improved cycle life in the field. The trunnion-style ball valves provide a leak-tight seal for applications up to 15,000 psig (1034 bar) and feature Swagelok’s patent-pending direct load design, which delivers a more consistent seal across a full range of pressures. Innovative stem and end connection seals prevent shell leakage and provide robust cycle life even in severe conditions. The ball valves deliver reliable and repeatable operation to meet the performance requirements of common offshore applications, such as topside wellhead control panels, chemical injection panels, well workover panels and control systems. Swagelok Company

®

154 Hobart St., Hackensack, NJ 07601 Tel: 201-343-8983 ■ Fax: 201-343-2132

www.masterbond.com ■ main@masterbond.com

www.reelcraft.com | 800-444-3134 CIRCLE NO. 112 ON READER REPLY CARD

EPOXIES • SILICONES • CYANOACRYLATES • URETHANES • UV CURES • ANAEROBICS

CIRCLE NO. 113 ON READER REPLY CARD

CIRCLE NO. 114 ON READER REPLY CARD

P


focus on ... hydraulics/pneumatics

www.cienmagazine.com september 2010

11

VALVE CONTROL

Vortex controls feature variable positioning of the gate blade on the opening and closing strokes and can be ordered for all standard Vortex Orifice Gates™, Clear Action Gates™, Roller Gates and Gravity Vee Diverters™. The controls are available in three variable position, air-actuated options: variable position open (VPO)/closed (VPC), adjustable variable position assembly (AVP), infinite variable position assembly (IVP). Vortex® Valves North America vortex@vortexvalves.com, www.vortexvalves.com

CIRCLE NO. 59 ON READER REPLY CARD

www.cienmagazine.com/rsc 59

SCREW CONVEYOR

Hapman now offers a Helix™ flexible screw conveyor specifically designed to ensure food safety when processing sluggish powder and bulk solid ingredients. It features an optional mass-flow hopper that encourages discharge of sluggish or non-free flowing ingredients without the need for separate in-hopper agitation. The hopper’s steep, conical shape successfully moves challenging materials such as those with high moisture or fat content. Optional external vibration can be added to assist with material flow. Hapman tswartzenddruber@hapman.com, www.hapman.com

CIRCLE NO. 53 ON READER REPLY CARD

www.cienmagazine.com/rsc 53

PISTON ACCUMULATORS

These piston, bladder and diaphragm hydro-pneumatic accumulators are used in a variety of wind turbine applications including use with a power unit and pitch cylinder to feather blade pitch that enables the turbine to continually extract maximum power during fluctuating wind speeds. Piston accumulators feature a non-pleated, flexible rubber bladder housed in a steel shell. The open end of the bladder is attached to the pre-charging valve at the gas end of the shell. A poppet valve, normally held open by spring pressure, regulates fluid flow through the hydraulic port. Parker’s piston accumulator capability includes 1.5 to 20-inch bore sizes with capacities up to 200 gallons. All are designed to fit specific wind turbine applications utilizing a total custom-based systems approach. Parker Hannifin Global Accumulator Division info@parker.com, www.parker.com/accumulator

CIRCLE NO. 56 ON READER REPLY CARD

www.cienmagazine.com/rsc 56

See us at IMTS Chicago Booth # N-6056

ELECTRIC CYLINDERS

The EC1 Electric Cylinder is a high-performance linear positioning alternative to pneumatic and hydraulic systems in applications requiring continuous thrust of 660N. They deliver standard stroke lengths from 50mm up to 200mm, and can handle maximum payload weight of 150 lbs at 100% duty cycle. They are suitable for use in space-restricted applications such as testing systems, test sample placement in medical applications and general factory automation machines where precise, repeatable motion is a must. Kollmorgen contactus@kollmorgen.com, www.kollmorgen.con

CIRCLE NO. 54 ON READER REPLY CARD

www.cienmagazine.com/rsc 54

and also at CMW Toronto Booth #9031

CIRCLE NO. 115 ON READER REPLY CARD

HOSE ASSEMBLIES

These high purity hose assemblies are manufactured from a high purity, seamless PFA tube and offer a smoother surface to eliminate entrapment of matter as it travels through the hose. In addition to the added smoothness, this chemically inert fluoropolymer tubing offers increased environmental stress crack resistance in process lines which carry fluorine based fluids, such as heat transfer fluids. Other features include increased flex life and flexibility, better ozone resistance and reduced HCI permeation. Parker PAGE high purity hoses can withstand extreme temperatures and are available in unbraided or braided assemblies. Parker Page International Hose

All-Purpose Workbenches

Modular Workstations

The benchmark for quality and configurability. Technical Furniture

page@parker.com, www.pageintl.com

CIRCLE NO. 57 ON READER REPLY CARD

www.cienmagazine.com/rsc 57

ELECTROHYDRAULIC STEERING

The OSPE electrohydraulic steering unit features proven OSP steering technology and an integrated electrohydraulic steering valve. It helps simplify hydraulic system architecture. The OSPE steering unit offers a defined “safe state”. In the event of an electronic or hydraulic system malfunction, this option, activated by an external watchdog controller, can isolate the electrohydraulic section of the steering valve in order to protect the steering system. Another safety feature ensures that, in electrohydraulic steering, the steering ports from the OSP will not be blocked. Sauer-Dafoss Inc. trudolph@sauer-danfoss.com, www.sauer-danfoss.com

CIRCLE NO. 55 ON READER REPLY CARD

www.cienmagazine.com/rsc 55

Height-Adjustable Workstations

Industrial Workbenches

Only Lista workbenches and workstations can be configured for any application in any industry.

CONVEYOR ACCESSORY

The Extenda Pusher is designed for systems where mounting space is minimal, yet products require 90 degree sortation. The robust cylinders — stabilized by tandem aluminum guides — provide the power, while the lightweight aluminum pusher face enhances the speed. With throughput rates of up to 50 cartons per minute, the unit is available in four stroke lengths. Hytrol Conveyor Co., Inc.

Get Lista quality, durability and craftsmanship in the exact configuration you need to set new productivity benchmarks.

COMPLIMENTARY DESIGN SERVICES Need a custom solution to precisely fit your unique space and usage requirements? Register at www.listaintl.com/ListaWorks3 or call 800-722-3020 for your free ListaWorks™ survey and design.

info@hytrol.com, www.hytrol.com

CIRCLE NO. 58 ON READER REPLY CARD

www.cienmagazine.com/rsc 58

CIRCLE NO. 116 ON READER REPLY CARD LIS 300 Workbench Ad CIEN.indd 1

8/12/10 9:36:23 AM


12

focus on ... in-plant air management

september 2010 www.cienmagazine.com

FANS SOLVE PROBLEM at food processing facility Giant Problem

A

s the producer of McDonald’s® French Fries, McCain® Foods knows how important it is to deliver a strong product. Due to the difference in air temperatures inside and outside the freezer, McCain Foods had an ice accumulation problem threatening operations. The ice could potentially fall into open containers, contaminating the food and making it unsafe. Therefore,

every few days during shutdowns, workers would have to scrape the ceilings to keep the ice below two-inches thick. Tiny high-speed fans only reduced buildup in small targeted areas. In a process area of the plant, steam resulted in condensation, thereby creating a mold issue as well.

Solution

McCain Foods installed two 24-ft Powerfoil® fans by Big Ass Fans®.

experiencing a 25 percent reduction in energy costs during winter months. “Our Big Ass Fans are a tremendous solution to the problem we had concerning energy conservation,” says Geoffrey Aitchison, Chief Engineer. “And now, the area with the fans is the driest panel in the factory. There’s no mold growing.” Big Ass Fans

Results

Powerfoil’s patented airfoil and winglet design create a constant distribution of air, therein successfully eliminating ice accumulation. In the process area, the mold problem was eliminated in two weeks after the Big Ass Fans were installed, due to more consistent air temperature. In addition to the fans solving condensation problems in the plant, McCain Foods capitalized on their energy efficiency,

kcecil@bigassfans.com, www.bigassfans.com

CIRCLE NO. 60 ON READER REPLY CARD

www.cienmagazine.com/rsc 60

OSCILLATING FAN

DUST COLLECTOR

The new Gold Series® High Vacuum (GSHV) dust collector controls emissions in applications up to 17 inches Hg vacuum or 8 psi positive pressure. It features rugged construction, high efficiency cartridge filtration and ease of service in a heavily reinforced dust capture vessel designed for use as a central vacuum system, positive or negative product receiver or high pressure bin vent in a full range of industries and processes. A cyclonic tangential inlet knocks out most of the dust as it enters the collector, minimizing dust contact with the filters for prolonged service life. It also has a pulse-cleaning system regulated by a user-friendly solid state control panel. Camfil Farr APC filterman@farrapc.com, www.farrapc.com

CIRCLE NO. 61 ON READER REPLY CARD

“Ceiling-space-challenged” operations — like many manufacturing and distribution facilities — need cooling air movement over large areas, but may not have the overhead space to accommodate 8 to 24-foot ceiling-mounted fans. The new Pivot 180 responds to this need because it is designed to be installed on a column or other vertical structure. In addition, Pivot 180’s oscillating function allows the air generated to radiate 100 feet outward, enveloping a 180 degree arc from side to side — a coverage area of an incredible 12,000 square feet. If more concentrated air movement is required, the oscillating function can be switched off easily and the fan aimed in one direction. For even more control, the fan can be easily pivoted up or down for optimal airflow. An easy-to-use touch pad and dial controller gives customizable comfort with adjustable air speed. Big Ass Fans kcecil@bigassfans.com, www.bigassfans.com

www.cienmagazine.com/rsc 61

CIRCLE NO. 62 ON READER REPLY CARD

AXIAL FANS

Continental Fan’s AMI Motorized Axial Fans feature a compact design and are suited to applications where space is limited. The unique coupling of motor and impeller minimizes space requirements and provides for vibration free operation. Both motor and impeller are located directly in the air stream, where the impeller acts as a rotating “heat sink” with excellent heat dissipation and efficient motor cooling. Near zero speeds can be achieved using solid-state speed controls. Applications include clean room modules, electronic cabinet cooling, heat exchangers, air filtration. Features include: speed controllable, single phase PSC motor; excellent air and sound performance characteristics; compact low profile design; standard or reverse flow configurations; CULus recognized component and CE approved. Aeroflo Inc. info@aeroflo.com, www.aeroflo.com

CIRCLE NO. 63 ON READER REPLY CARD

www.cienmagazine.com/rsc 62

BUILDING SALE...

going on now!

www.cienmagazine.com/rsc 63

PULSE JET BIN VENT

The Airlanco Pulse Jet Bin Vent utilizes pulse jet action to keep pneumatic systems running clean and in compliance with local air quality regulations. They filter leftover product dust and debris that is captured in the conveying air before it is vented from storage bins. The bin vent is a suitable method for venting silos, bins, or hoppers as they are pneumatically filled with dry bulk materials — such as food ingredients, flour, chemicals, cement and more — from bulk trucks and other sources. The unit features preset timers that clean the filter media automatically with pulse jet air flow — removing 99 percent of entrained particles and dropping retained material back into the process for maximum efficiency. AIRLANCO rkrebs@airlanco.com, www.airlanco.com

CIRCLE NO. 64 ON READER REPLY CARD

www.cienmagazine.com/rsc 64

FAST HEAT

WHEN YOU NEED IT! Heavy-Duty industrial quality for your demanding workplace

SPECIALS START AT...$4

to $11/sq. ft.

• Fast flameless heat up to 1000°F • High speed universal motor - 3000 FPM & 23 CFM • Sturdy diecast housing with non-slip bench-top stand • Optional Momentary Contact switch • New heat gun kits available • C-UL-US Listed • Made in U.S.A.

Less than wood l Less than canvas l Less than steel trusses l

Pioneer Steel Manufacturers

1-800-668-5422

MASTER HEAT GUN® HG-751B

VARITEMP® HEAT GUN VT-750C

HEAT TOOLS FOR INDUSTRY SINCE 1958

800-558-9413

Contact Us For FREE Catalog

Canadian Manufacturer since 1980 pioneersteel.ca

www.masterappliance.com

CIRCLE NO. 117 ON READER REPLY CARD

CIRCLE NO. 118 ON READER REPLY CARD

CIRCLE NO. 119 ON READER REPLY CARD


Industrial Literature Reviews NEW TANKJET® 4 TANK WASHER

A new high-impact tank washer from Spraying Systems Co. provides more effective cleaning of large tanks. The TankJet 4 produces stable, solid stream sprays for increased, consistent impact over the entire operating pressure range. The unit is compact, customizable and can be moved from tank-to-tank or permanently installed. The TankJet 4 tank washer is ideal for cleaning blenders, brewery/food tanks, tanker trucks and more. www.tankjet.com Spraying Systems Co. FREE CATALOGUE CIRCLE NO. 75

www.cienmagazine.com september 2010

EXHAUST FANS, IMMEDIATE DELIVERY

N.R. Murphy carries a large inventory of industrial Exhaust Fans in a vast range of sizes. The most popular designs, arrangements and sizes are fully built and ready to ship. When an unusual requirement turns up, they have the experience and manufacturing capacity to quickly modify or build a new fan. Fan catalogue includes N.R. Murphy’s line of fans, specifications and guidelines. www.nrmurphy.com N.R. Murphy Ltd.

Hannay Reels provides thousands of standard hose reel models and unmatched custom design and manufacturing capabilities for virtually limitless applications. The most prominent include: Air hose reels for pneumatic tools and machinery; Water hose reels for washdown, power washing, portable water, or in-plant fire protection; Dual hose reels for oxygen/ acetylene welding; Hydraulic hose reels for powering tools and machinery. www.hannay.com Hannay Reels

POWER WORKHOLDING

FREE CATALOGUE CIRCLE NO. 76

This 180-page catalogue features state-of-the-art, leakfree hydraulic and pneumatic workholding, including clamps, work supports, cylinders, hydraulic lifting devices, valves, power units, fittings, machine vises, concentric clamping elements, zero point mounting kit and more. Fully illustrated, with dimensions and specifications. Many exclusive items for increased productivity and reduced labour. www.clrh.com/swiftsure Carr Lane Roemheld Mfg. Co.

www.cienmagazine.com/rsc 76

FREE CATALOGUE CIRCLE NO. 77

www.cienmagazine.com/rsc 75

COMPLETE HOSE REELS LINE

13

www.cienmagazine.com/rsc 77

ASCO INTRODUCES THE NEW STEAM/ HOT WATER VALVES

MODULAR FIXTURING SYSTEM

www.ascovalve.ca ASCO

jobs. www.bluco.com Bluco Corporation

FREE CATALOGUE CIRCLE NO. 79

FREE CATALOGUE CIRCLE NO. 80

www.cienmagazine.com/rsc 79

www.cienmagazine.com/rsc 80

CONDENSED REEL CATALOGUE

DUST, SMOKE, EXHAUST EXTRACTION

The Demmeler modular fixturing system features accurate five-sided tables made of high tensile strength steel. Angles, spacer blocks, clamps, positioning and clamping bolts and universal stops can be assembled into a ready to use welding fixture in a matter of hours. Ideal for prototypes, spares and other short run

The new high-flow, extended-life 8220 Series solenoid valves for steam and hot water applications deliver flow rates up to 60% greater than competitive offerings, allowing higher throughput and productivity in original equipment manufacturers’ products.

FREE CATALOGUE CIRCLE NO. 78

www.cienmagazine.com/rsc 78

FULL LINE PRODUCT CATALOGUE

Master Appliance, the leading North American manufacturer of industrial quality heat tools for industry, has released its new 2010 Full Line Product Catalogue. The comprehensive 40-page colour catalogue clearly illustrates each product with all applicable accessories, and provides detailed descriptions, specifications, and applications for each tool. www.masterappliance.com Master Appliance Corp.

Reelcraft Industries introduces a new “Condensed Reel Catalogue” showcasing Reelcraft’s best selling line of high quality, industrial grade hose, cord and cable reels in just 12 pages. Designed for low, medium and highpressure tasks, the applications range from air, water, oxygen/acetylene, dual welding, fuel and oil handling to heavy-duty chassis lubrication. www.reelcraft.com Reelcraft Industries, Inc.

FREE CATALOGUE CIRCLE NO. 81

FREE CATALOGUE CIRCLE NO. 82

www.cienmagazine.com/rsc 81

www.cienmagazine.com/rsc 82

Nederman is the leading supplier of products and systems for extracting dust, smoke and exhaust fumes. We offer the complete line of industrial vacuums and together with our range of supply systems for water, air, oil and other media, we make workspaces clean, safe and efficient. www.nederman.ca Nederman Canada Ltd. FREE CATALOGUE CIRCLE NO. 83

www.cienmagazine.com/rsc 83

FIRST...

with patented technology like EZ-Coil® controlled retraction that safely recoils up to 80% slower than conventional spring driven reels.

Safety Makes $ense

PRESS HERE (to break load)

BEST...

and largest selection of high quality, professional grade hose, cable and safety reels for air, water, oil and electricity in the industry.

A combination plug, receptacle and disconnect switch in one device � Ensures protection from arc flash � Performs in harsh, dirty environments

ALWAYS...

100% pure Coxreels quality in every reel we design & build.

� Meets requirements for local disconnect

USA MADE - USA QUALITY - USA SUPPORT

www.meltric.com • 800.433.7642

CIRCLE NO. 120 ON READER REPLY CARD

CIRCLE NO. 121 ON READER REPLY CARD

CIRCLE NO. 122 ON READER REPLY CARD


14

focus on ... in-plant air management

september 2010 www.cienmagazine.com

PISTON PUMPS

THERMAL MANAGEMENT

The complex calculations required for sizing enclosures and their climate control can be performed quickly and easily with Rittal’s “Therm” thermal management calculation software. The latest version — 6.02 — is now easier to use and with interactive features to make sizing an AC, the easiest it has ever been. Rittal Systems Ltd.

Series 2665/2685 WOB-L® Piston Pumps are specially designed to stand up to the rigours of use in coin-operated tire inflation pumps and other air vending applications. Series 2665 pumps are for use where fan guards are not required. Series 1685 pumps include stainless steel fan guards. Constructed of light yet rugged die-cast aluminum, the pumps incorporate epoxy-coated head and valve plates for exterior corrosion protection, and a special PTFE piston seal that remains flexible even in cold temperatures. Thomas Division td.usa@gardnerdenver.com, www.gardnerdenver.com

CIRCLE NO. 66 ON READER REPLY CARD

www.cienmagazine.com/rsc 66

marketing@rittal.ca, www.rittal.ca

CIRCLE NO. 65 ON READER REPLY CARD

www.cienmagazine.com/rsc 65

MONITORING SYSTEM PNEUMATIC CONVEYOR

Hapman’s MiniVac™ pneumatic system includes an internal filter that offers an efficient way to convey for a multitude of applications while confining dust. It features longer filter life and quick material changeovers with reverse-pulsing cleaning system. It is available for standard industrial, food grade, sanitary and pharmaceutical applications. Hapman sales@hapman.com, www.hapman.com

CIRCLE NO. 67 ON READER REPLY CARD

The Wireless IAQ Profile PPMonitor enables simple, effective and flexible management of the indoor air quality. It can continuously detect, measure and record a number of parameters, including temperature, humidty, formaldehyde, nitrogen dioxide, carbon monoxide, carbon dioxide, sulpher dioxide, ozone, ammonia and TVOC’s. Real-time functions enable immediate warnings of the presence of harmful gases in the air thus protecting employees and the public. PPM Technology Ltd. gevans@pp,-technology.com, www.ppm-technology.com

CIRCLE NO. 69 ON READER REPLY CARD

www.cienmagazine.com/rsc 67

www.cienmagazine.com/rsc 69

Event Updates Sept. 13-18, 2010 — IMTS 2010 — The International Manufacturing Technology Show, McCormick Place, Chicago, IL www.IMTS.com

The Material Handling Industry of America, McCormick Place South, Chicago, IL 800-345-1815, (704) 6761199; www.promat.com

Sept. 21-23, 2010 — AMTS — Atlantic Manufacturing Technology Show, Exhibition Park, Halifax, Nova Scotia 888-322-7333; www.sme.amts.ca

May 17-19, 2011 — Plant Maintenance & Design Engineering Show, Place Bonaventure, Montreal, PQ (888) 322-7333; www.pmds.ca

Oct. 5-7, 2010 — Canadian Manufacturing Week, Society of Manufacturing Engineers, Toronto Congress Centre, North Building, 650 Dixon Road, Toronto, ON (888) 322-7333, www.cmwshow.ca

June 6-9, 2011 — Western Manufacturing Technology Show, Edmonton Expo Centre at Northlands, Edmonton, AB (888) 322-7333; www.wmts.ca

Nov. 3-4, 2010 — Manufacturing In­­no­vations — Medical Canada, Inter­national Centre, Mississauga, ON (888)322-7333; www.sme.org/ canmedical March 22-24, 2011 — ProMat 2011,

June 21-23, 2011 — Atlantic Manufacturing Technology Show, Exhibition Park, Halifax, NS (888) 322-7333; www.sme.amts.ca Oct. 17-20, 2011 — Canadian Manufacturing Technology Show, Direct Energy Centre, Toronto, ON (888) 322-7333; www.cmts.ca

FANS

PORTABLE AIR CONDITIONER

The SAC (Strategic Air Center) Model 6021 portable air conditioner delivers five tons of cooling capacity in a space-saving footprint. The portable unit features a sleek high-tech design in a very compact package measuring just 24” wide x 52” long x 57.5” high. The Atlas/KwikKool unit uses a dual duct system for balanced air pressure. A high-pressure condensate pump is included with the unit, and a user-friendly control panel conveniently located at the front of the unit provides several cooling options. Atlas Sales & Rentals, Inc. info@atlassales.com, www.atlassales.com

CIRCLE NO. 68 ON READER REPLY CARD

www.cienmagazine.com/rsc 68

REMOVE ‘ALMOST IMPOSSIBLE’ BUILD-UP

HEAVY DUTY, PERFORMANCE TESTED HEAVY DUTY capability plus

easy to use!

TACKLE GLUE, PAINT, RUST, DIRT, RESIN, GREASE & TILE ON STEEL & CONCRETE FLOORS, WALLS & EQUIPMENT IN HAZARDOUS & NON-HAZARDOUS ENVIRONMENTS WITH OUR LONG REACH PNEUMATIC SCALER.

Allan Fyfe Equipment Limited Celebrating Over 60 Years! 266 N. Rivermede Rd., Concord, Ontario L4K 3N6 Ontario: 905-669-1313 • Quebec 514-336-4974 • www.allanfyfe.com CIRCLE NO. 123 ON READER REPLY CARD

CIRCLE NO. 124 ON READER REPLY CARD

The 8-ft. diameter AirGo™is designed to maneuver with ease and provide immediate relief when cooling needs arise in warehouses and manufacturing facilities. From the heavy-duty steel tubing and the rigid screen, to the high efficiency motor and gearbox, AirGo is made from allwelded construction for durability. Easyto-use, infinitely adjustable speed controls and well-balanced, 360 degree angle adjustments allow AirGO to provide large volumes of non-disruptive air movement in any direction. The 8-24 ft. Pow­er­ foil®X™ industrial fan uses a patented aerodynamic airfoil and winglet combination to create maximum airflow along with the purpose-built, permanently seal­ ed NitroSeal Drive™ gearbox to end main­tenance worries. Big Ass Fans kcecil@bigassfanc.com, www.bigassfans.com

CIRCLE NO. 70 ON READER REPLY CARD

www.cienmagazine.com/rsc 70

Index of Advertisers

RS# ADVERTISER 109 119 124 106 115 110 104 120 105 102 103 108 123 116 118 114 122 107 101 117 112 111 125 126 121 113

PAGE #

Acetronic Industrial Controls Inc. . . . . . . . . . . 8 Air Technical Industries . . . . . . . . . . . . . . . . 12 Allan Fyfe Equipment Limited . . . . . . . . . . . 14 Asco Valve Canada . . . . . . . . . . . . . . . . . . . . 6 BLUCO Corporation . . . . . . . . . . . . . . . . . . 11 Brady Canada . . . . . . . . . . . . . . . . . . . . . . . . 9 BRECOflex Co., L.L.C. . . . . . . . . . . . . . . . . . . 4 Cox Reels . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Exair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Goodyear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Hammond Manufacturing . . . . . . . . . . . . . . 4 Hannay Reels . . . . . . . . . . . . . . . . . . . . . . . . . 8 ICR Water Technologies Inc. . . . . . . . . . . . . 14 Lista International . . . . . . . . . . . . . . . . . . . . 11 Master Appliance . . . . . . . . . . . . . . . . . . . . . 12 Masterbond Inc. . . . . . . . . . . . . . . . . . . . . . 10 Meltric Corporation . . . . . . . . . . . . . . . . . . . 13 Nederman Canada Ltd. . . . . . . . . . . . . . . . . . 7 Omega . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Pioneer Steel . . . . . . . . . . . . . . . . . . . . . . . . 12 Reelcraft . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Rosta Inc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Canadian Manufacturing Week Show . . . . . 15 Spraying Systems . . . . . . . . . . . . . . . . . . . . . 16 Vac U Max . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Vi-Cas Mfg. . . . . . . . . . . . . . . . . . . . . . . . . . 10


Your Industry Event...

CMW 2010:

SO MANY ACTIVITIES IN JUST ONE WEEK! - Comprehensive education program, opening keynote, interactive town hall, technical programs, networking reception, Canada’s best welder competition, one-on-one matchmaking and much more!

CMW 2010:

LOCATION! LOCATION! LOCATION! - Free parking and new layout with easier navigation! Located minutes from major highways, Pearson airport and THOUSANDS of fabricating and manufacturing facilities!

CMW 2010:

THE RIGHT PARTNERS! - Only CMW/Weld EXPO bring together the most influential manufacturing communities in Canada to create your definitive industry event!

Strategic event partners:

Official media partners:

www.canadianmetalworking.com

CIRCLE NO. 125 ON READER REPLY CARD


Spray Nozzles

Spray Control

Spray Analysis

Spray Fabrication

Change the Way You Spray to Lower Operating Costs

1. PulsaJet® automatic spray nozzles provide extremely versatile performance, eliminating downtime for nozzle changeout. Flow rate can be adjusted to match changing line speeds or for different spray applications without changing pressure, spray angle or drop size. 2. AutoJet® Model 2250 spray controllers automatically adjust spray performance based on operating conditions to optimize performance. Manual labor is minimized and waste, chemical, water and energy use are reduced. 3. Motor-driven AA190 Tank Cleaners provide high-impact cleaning and remove stubborn residue. Automated tank cleaning eliminates manual labor and efficient operation eliminates overuse of chemicals and water and reduces energy and wastewater disposal costs.

Learn more at spray.com/changeandsave Download our new white paper, Change the Way You Spray: Seven Changes You Can Make that Will Reduce Costs Immediately.

Minimize waste with automatic on/off control AutoJet Model 1550 Modular Spray System provides better on/off control of nozzles than manual operation or other devices like solenoid valves. Accurate placement of the sprayed liquid minimizes waste

Optimize and save

Dry without compressed air

Optimizing Your Spray System, Technical Manual 410, explains how to improve performance and save water, energy, chemical and more by implementing a nozzle maintenance program and adding spray control.

WindJet® Air Knife packages eliminate the need for costly compressed air in drying and blow-off operations. Savings are dramatic – tens or hundreds of thousands dollars annually are possible.

1-800-95-SPRAY | spray.com |

Specify and order standard nozzles spray.com/ispray CIRCLE NO. 126 ON READER REPLY CARD


Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.