Holemaking

Page 1

Holemaking The Drill Fix™ DFS™ Square Indexable Drilling Platform The Drill Fix DFS drill combines the economical squared outboard insert with the superior centering capabilities of the trigon inboard insert.

New from Kennametal!

• Increased metal removal rates. • Significantly lower costs per hole. • High surface quality and hole straightness. • Increased body and insert tool life. • Extremely versatile across all materials. • Comprehensive insert and tool body portfolio. • Available in 2 x D, 3 x D, and 4 x D length-to-diameter ratios. • Ideal for short-hole applications.

DISTRIBUTED BY:

To place your order, contact Kennametal or your Authorized Kennametal Distributor, or visit www.kennametal.com.


Technical Information Markets and Applications

Key Features and Benefits

The new DFS™ drill can be used in nearly all short-hole applications and materials in a diameter range of 25,0mm–55,0mm (.984"–2.165").

Body Design

Use the DFS drill for drilling depths of 2 x D, 3 x D, and 4 x D in steel, cast iron, stainless steel, aluminum, and hard-to-machine materials.

Featured Application: Operation:

Drilling

Inserts

Workpiece: Sleeve Material:

Steel, 900 MPa — 1.5094

Solution: Results:

Kennametal DFS drill • Increased hole production by 75% • Increased chip removal rate by more than 65% ™

COMPETITOR

KENNAMETAL

— 41,0mm (1.61") 250 m/min (850 sfm) 0,28 mm/rev (.01 ipr) 66,0mm (2.60") internal 200 holes

drill diameter: speed: feed: drill depth: coolant: tool life:

• High feed rates due to a robust and stable body design (more/advanced material between the inserts). • High metal removal rates, long tool body life, and excellent chip evacuation due to advanced chip flutes and non-central and increased cooling channels. • Robust pocket seat design requires only one wrench to change the inserts.

• Squared outboard insert delivers four economic cutting edges and increased wear resistance for interrupted cuts. • Trigon (DFT™) inboard insert delivers superior centering capabilities and smooth entry.

Tailored Grades and Geometries • Different geometries and grades available as standard for high cutting parameters in multiple applications. • Boost your productivity with individual selection of the grades and geometries needed for your application. For example, KC7815™ grades feature multi-layer CVD coatings for improved performance in steel.

KC7815 41,0mm (1.61") 167 m/min (548 sfm) 0,25 mm/rev (.01 ipr) 66,0mm (2.60") internal 350 holes

X Offset Design Holes per Tool

• Extend diameter ranges and narrow tolerances on lathes and machining centers with an eccentric chuck, reducing required inventory.

400

300

75% More Holes per Tool!

200

100

0

Competitor

Kennametal

Chip Removal Rate (mm3/min) 70% Better Chip Removal Rate! DFS

Competitor

0

2

250

500

750

1,000

1,250

1,500


Design Features Higher feed rates. Four economical edges where needed most. Square outboard insert.

Superior centering capabilities. Soft initial cut. Trigon inboard insert.

Increased chip evacuation. Larger chip flutes.

Increased tool life. High-quality base material.

Prevent chip welding. Advanced body clearance. Increased coolant volume. Lower temperature at cutting edge. 30% larger coolant channels.

More stable tool body. Increased metal between inserts. MQL capable. Decentralized coolant.

Key Advantages • Longer tool life. • Higher feed rates. • Increased hole quality.

3


Indexable Drills • Drill Fix™ DFS™ Bodies

D1 ± 0,2mm

2 x D Whistle Notch™ WD Shank • Metric

4

D1 mm 24,0 25,0

D1 max mm 25,0 26,0

D1 in .945 .984

order number 3765197 3765198

catalog number DFS240R2WD32M DFS250R2WD32M

gage insert outside SPGX070304.. SPGX070304..

gage insert inside DFT05T308.. DFT05T308..

D 32 32

L1 80,0 83,0

L4 max 48,0 50,0

26,0 27,0

27,0 28,0

1.024 1.063

3765199 3765200

DFS260R2WD32M DFS270R2WD32M

SPPX09T308.. SPPX09T308..

DFT05T308.. DFT05T308..

32 32

86,0 89,0

52,0 54,0

58 58

R 1/4 R 1/4

28,0 29,0

29,0 30,0

1.102 1.142

3765201 3765202

DFS280R2WD32M DFS290R2WD32M

SPPX09T308.. SPPX09T308..

DFT05T308.. DFT05T308..

32 32

91,0 94,0

56,0 58,0

58 58

R 1/4 R 1/4

30,0 31,0

31,0 32,0

1.181 1.220

3765713 3765714

DFS300R2WD32M DFS310R2WD32M

SPPX09T308.. SPPX09T308..

DFT05T308.. DFT05T308..

32 32

97,0 100,0

60,0 62,0

58 58

R 1/4 R 1/4

32,0 33,0

33,0 34,0

1.260 1.299

3765715 3765716

DFS320R2WD32M DFS330R2WD32M

SPPX09T308.. SPPX120408..

DFT05T308.. DFT06T308..

32 32

103,0 105,0

64,0 66,0

58 58

R 1/4 R 1/4

34,0 35,0

35,0 36,0

1.339 1.378

3765717 3765718

DFS340R2WD32M DFS350R2WD32M

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

32 32

108,0 111,0

68,0 70,0

58 58

R 1/4 R 1/4

36,0 37,0

37,0 38,0

1.417 1.457

3765719 3765720

DFS360R2WD32M DFS370R2WD32M

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

32 32

114,0 117,0

72,0 74,0

58 58

R 1/4 R 1/4

38,0 39,0

39,0 40,0

1.496 1.535

3765721 3765722

DFS380R2WD32M DFS390R2WD32M

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

32 32

119,0 122,0

76,0 78,0

58 58

R 1/4 R 1/4

40,0 41,0

41,0 42,0

1.575 1.614

3765723 3765724

DFS400R2WD32M DFS410R2WD32M

SPPX120408.. SPPX120408..

DFT06T308.. DFT070408..

32 32

125,0 128,0

80,0 82,0

58 58

R 1/4 R 1/4

42,0 43,0

43,0 44,0

1.654 1.693

3765725 3765726

DFS420R2WD32M DFS430R2WD32M

SPPX120408.. SPPX120408..

DFT070408.. DFT070408..

32 32

131,0 133,0

84,0 86,0

58 58

R 1/4 R 1/4

44,0 45,0

45,0 46,0

1.732 1.772

3793820 3793821

DFS440R2WD32M DFS450R2WD40M

SPPX15T508.. SPPX15T508..

DFT070408.. DFT070408..

32 40

135,0 137,0

88,0 90,0

58 68

R 1/4 R 1/4

46,0 47,0

47,0 48,0

1.811 1.850

3793822 3793923

DFS460R2WD40M DFS470R2WD40M

SPPX15T508.. SPPX15T508..

DFT070408.. DFT070408..

40 40

140,0 142,0

92,0 94,0

68 68

R 1/4 R 1/4

48,0 49,0

49,0 50,0

1.890 1.929

3793924 3793925

DFS480R2WD40M DFS490R2WD40M

SPPX15T508.. SPPX15T508..

DFT070408.. DFT090508..

40 40

144,0 146,0

96,0 98,0

68 68

R 1/4 R 1/4

50,0 51,0

51,0 52,0

1.969 2.008

3793926 3793927

DFS500R2WD40M DFS510R2WD40M

SPPX15T508.. SPPX15T508..

DFT090508.. DFT090508..

40 40

148,0 150,0

100,0 102,0

68 68

R 1/4 R 1/4

52,0 53,0

53,0 54,0

2.047 2.087

3793928 3793929

DFS520R2WD40M DFS530R2WD40M

SPPX15T508.. SPPX15T508..

DFT090508.. DFT090508..

40 40

152,0 154,0

104,0 106,0

68 68

R 1/4 R 1/4

54,0 55,0

55,0 56,0

2.126 2.165

3793930 3793931

DFS540R2WD40M DFS550R2WD50M

SPPX15T508.. SPPX15T508..

DFT090508.. DFT090508..

40 50

156,0 158,0

108,0 110,0

68 68

R 1/4 R 1/4

LS CS 58 R 1/4 58 R 1/4


• Drill shipped with insert screws and Torx wrench. • When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.

Spare Parts inboard insert screw 193.491 193.491

inboard/outboard insert screw —

DFS260R2WD32M DFS270R2WD32M

3765201 3765202

DFS280R2WD32M DFS290R2WD32M

3765713 3765714

DFS300R2WD32M DFS310R2WD32M

3765715 3765716

DFS320R2WD32M DFS330R2WD32M

3765717 3765718

DFS340R2WD32M DFS350R2WD32M

3765719 3765720

DFS360R2WD32M DFS370R2WD32M

3765721 3765722

DFS380R2WD32M DFS390R2WD32M

3765723 3765724

DFS400R2WD32M DFS410R2WD32M

3765725 3765726

DFS420R2WD32M DFS430R2WD32M

3793820 3793821

DFS440R2WD32M DFS450R2WD40M

3793822 3793923

outboard insert screw 192.432 192.432

Torx wrench 170.028 170.028

Torx wrench size T8 T8

191.924 191.924

170.024 170.024

T9 T9

191.924 191.924

170.024 170.024

T9 T9

191.924 191.924

170.024 170.024

T9 T9

191.924 191.916

170.024 170.025

T9 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

— —

170.025 170.025

T15 T15

191.698 191.698

192.433 192.433

170.025 170.025

T15 T15

DFS460R2WD40M DFS470R2WD40M

191.698 191.698

192.433 192.433

170.025 170.025

T15 T15

3793924 3793925

DFS480R2WD40M DFS490R2WD40M

191.698 —

192.433 192.433

170.025 170.025

T15 T15

3793926 3793927

DFS500R2WD40M DFS510R2WD40M

192.433 192.433

170.025 170.025

T15 T15

3793928 3793929

DFS520R2WD40M DFS530R2WD40M

192.433 192.433

170.025 170.025

T15 T15

3793930 3793931

DFS540R2WD40M DFS550R2WD50M

192.433 192.433

170.025 170.025

T15 T15

order number 3765197 3765198

catalog number DFS240R2WD32M DFS250R2WD32M

3765199 3765200

— — — — — — — — —

— — —

— — —

— — — — — — — —

— — —

WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.

5


Indexable Drills • Drill Fix™ DFS™ Bodies

D1 ± 0,2mm

3 x D Whistle Notch™ WD Shank • Metric

6

D1 mm 24,0 25,0

D1 max mm 25,0 26,0

D1 in .945 .984

order number 3114341 3093085

catalog number DFS240R3WD32M DFS250R3WD32M

gage insert outside SPGX070304.. SPGX070304..

gage insert inside DFT05T308.. DFT05T308..

D 32 32

L1 104,0 108,0

L4 max 72,0 75,0

26,0 27,0

27,0 28,0

1.024 1.063

3093086 3114342

DFS260R3WD32M DFS270R3WD32M

SPPX09T308.. SPPX09T308..

DFT05T308.. DFT05T308..

32 32

112,0 116,0

78,0 81,0

58 58

R 1/4 R 1/4

28,0 29,0

29,0 30,0

1.102 1.142

3114453 3114454

DFS280R3WD32M DFS290R3WD32M

SPPX09T308.. SPPX09T308..

DFT05T308.. DFT05T308..

32 32

119,0 123,0

84,0 87,0

58 58

R 1/4 R 1/4

30,0 31,0

31,0 32,0

1.181 1.221

3114455 3114456

DFS300R3WD32M DFS310R3WD32M

SPPX09T308.. SPPX09T308..

DFT05T308.. DFT05T308..

32 32

127,0 131,0

90,0 93,0

58 58

R 1/4 R 1/4

32,0 33,0

33,0 34,0

1.260 1.299

3093087 3093088

DFS320R3WD32M DFS330R3WD32M

SPPX09T308.. SPPX120408..

DFT05T308.. DFT06T308..

32 32

135,0 138,0

96,0 99,0

58 58

R 1/4 R 1/4

34,0 35,0

35,0 36,0

1.339 1.378

3114457 3114458

DFS340R3WD32M DFS350R3WD32M

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

32 32

142,0 146,0

102,0 105,0

58 58

R 1/4 R 1/4

36,0 37,0

37,0 38,0

1.417 1.457

3114459 3114460

DFS360R3WD32M DFS370R3WD32M

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

32 32

150,0 154,0

108,0 111,0

58 58

R 1/4 R 1/4

38,0 39,0

39,0 40,0

1.496 1.535

3114461 3114462

DFS380R3WD32M DFS390R3WD32M

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

32 32

157,0 161,0

114,0 117,0

58 58

R 1/4 R 1/4

40,0 41,0

29,0 42,0

1.575 1.614

3093089 3114463

DFS400R3WD32M DFS410R3WD32M

SPPX120408.. SPPX120408..

DFT06T308.. DFT070408..

32 32

165,0 169,0

120,0 123,0

58 58

R 1/4 R 1/4

42,0 43,0

43,0 44,0

1.654 1.693

3114464 3114465

DFS420R3WD32M DFS430R3WD32M

SPPX120408.. SPPX120408..

DFT070408.. DFT070408..

32 32

173,0 176,0

126,0 129,0

58 58

R 1/4 R 1/4

44,0 45,0

45,0 46,0

1.732 1.772

3793932 3793933

DFS440R3WD32M DFS450R3WD40M

SPPX15T508.. SPPX15T508..

DFT070408.. DFT070408..

32 40

179,0 182,0

132,0 135,0

58 68

R 1/4 R 1/4

46,0 47,0

47,0 48,0

1.811 1.850

3793934 3793935

DFS460R3WD40M DFS470R3WD40M

SPPX15T508.. SPPX15T508..

DFT070408.. DFT070408..

40 40

186,0 189,0

138,0 141,0

68 68

R 1/4 R 1/4

48,0 49,0

49,0 55,0

1.890 1.929

3793936 3793937

DFS480R3WD40M DFS490R3WD40M

SPPX15T508.. SPPX15T508..

DFT070408.. DFT090508..

40 40

192,0 195,0

144,0 147,0

68 68

R 1/4 R 1/4

50,0 51,0

51,0 52,0

1.969 2.008

3766217 3793938

DFS500R3WD40M DFS510R3WD40M

SPPX15T508.. SPPX15T508..

DFT090508.. DFT090508..

40 40

198,0 201,0

150,0 153,0

68 68

R 1/4 R 1/4

52,0 53,0

53,0 54,0

2.047 2.087

3793939 3793940

DFS520R3WD40M DFS530R3WD40M

SPPX15T508.. SPPX15T508..

DFT090508.. DFT090508..

40 40

204,0 207,0

156,0 159,0

68 68

R 1/4 R 1/4

54,0 55,0

55,0 56,0

2.126 2.165

3793941 3793942

DFS540R3WD40M DFS550R3WD50M

SPPX15T508.. SPPX15T508..

DFT090508.. DFT090508..

40 50

210,0 213,0

162,0 165,0

68 68

R 1/4 R 1/4

LS CS 58 R 1/4 58 R 1/4


• Drill shipped with insert screws and Torx wrench. • When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.

Spare Parts inboard insert screw 193.491 193.491

inboard/outboard insert screw —

DFS260R3WD32M DFS270R3WD32M

3114453 3114454

DFS280R3WD32M DFS290R3WD32M

3114455 3114456

DFS300R3WD32M DFS310R3WD32M

3093087 3093088

DFS320R3WD32M DFS330R3WD32M

3114457 3114458

DFS340R3WD32M DFS350R3WD32M

3114459 3114460

DFS360R3WD32M DFS370R3WD32M

3114461 3114462

DFS380R3WD32M DFS390R3WD32M

3093089 3114463

DFS400R3WD32M DFS410R3WD32M

3114464 3114465

DFS420R3WD32M DFS430R3WD32M

3793932 3793933

DFS440R3WD32M DFS450R3WD40M

3793934 3793935

outboard insert screw 192.432 192.432

Torx wrench 170.028 170.028

Torx wrench size T8 T8

191.924 191.924

170.024 170.024

T9 T9

191.924 191.924

170.024 170.024

T9 T9

191.924 191.924

170.024 170.024

T9 T9

191.924 191.916

170.024 170.025

T9 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

— —

170.025 170.025

T15 T15

191.698 191.698

192.433 192.433

170.025 170.025

T15 T15

DFS460R3WD40M DFS470R3WD40M

191.698 191.698

192.433 192.433

170.025 170.025

T15 T15

3793936 3793937

DFS480R3WD40M DFS490R3WD40M

191.698 —

192.433 192.433

170.025 170.025

T15 T15

3766217 3793938

DFS500R3WD40M DFS510R3WD40M

170.025 170.025

T15 T15

3793939 3793940

DFS520R3WD40M DFS530R3WD40M

170.025 170.025

T15 T15

3793941 3793942

DFS540R3WD40M DFS550R3WD50M

170.025 170.025

T15 T15

order number 3114341 3093085

catalog number DFS240R3WD32M DFS250R3WD32M

3093086 3114342

— — — — — — — — —

— — —

— — — 192.433 192.433

— — — — — — — —

192.433 192.433

192.433 192.433

— —

WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.

7


Indexable Drills • Drill Fix™ DFS™ Bodies

D1 ± 0,2mm

4 x D Whistle Notch™ WD Shank • Metric

8

D1 mm 24,0 25,0

D1 max mm 25,0 26,0

D1 in .945 .984

order number 3765727 3765728

catalog number DFS240R4WD32M DFS250R4WD32M

gage insert outside SPGX070304.. SPGX070304..

gage insert inside DFT05T308.. DFT05T308..

D 32 32

L1 128,0 133,0

L4 max 96,0 100,0

26,0 27,0

27,0 28,0

1.024 1.063

3765729 3765730

DFS260R4WD32M DFS270R4WD32M

SPPX09T308.. SPPX09T308..

DFT05T308.. DFT05T308..

32 32

138,0 143,0

104,0 108,0

58 58

R 1/4 R 1/4

28,0 29,0

29,0 30,0

1.102 1.142

3765731 3765732

DFS280R4WD32M DFS290R4WD32M

SPPX09T308.. SPPX09T308..

DFT05T308.. DFT05T308..

32 32

147,0 152,0

112,0 116,0

58 58

R 1/4 R 1/4

30,0 31,0

31,0 32,0

1.181 1.220

3765733 3765734

DFS300R4WD32M DFS310R4WD32M

SPPX09T308.. SPPX09T308..

DFT05T308.. DFT05T308..

32 32

157,0 162,0

120,0 124,0

58 58

R 1/4 R 1/4

32,0 33,0

33,0 34,0

1.260 1.299

3765735 3765736

DFS320R4WD32M DFS330R4WD32M

SPPX09T308.. SPPX120408..

DFT05T308.. DFT06T308..

32 32

167,0 171,0

128,0 132,0

58 58

R 1/4 R 1/4

34,0 35,0

35,0 36,0

1.339 1.378

3765737 3765738

DFS340R4WD32M DFS350R4WD32M

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

32 32

176,0 181,0

136,0 140,0

58 58

R 1/4 R 1/4

36,0 37,0

37,0 38,0

1.417 1.457

3765739 3765740

DFS360R4WD32M DFS370R4WD32M

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

32 32

186,0 191,0

144,0 148,0

58 58

R 1/4 R 1/4

38,0 39,0

39,0 40,0

1.496 1.535

3765741 3765742

DFS380R4WD32M DFS390R4WD32M

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

32 32

195,0 200,0

152,0 156,0

58 58

R 1/4 R 1/4

40,0 41,0

41,0 42,0

1.575 1.614

3765743 3765744

DFS400R4WD32M DFS410R4WD32M

SPPX120408.. SPPX120408..

DFT06T308.. DFT070408..

32 32

205,0 210,0

160,0 164,0

58 58

R 1/4 R 1/4

42,0 43,0

43,0 44,0

1.654 1.693

3765745 3765746

DFS420R4WD32M DFS430R4WD32M

SPPX120408.. SPPX120408..

DFT070408.. DFT070408..

32 32

215,0 219,0

168,0 172,0

58 58

R 1/4 R 1/4

44,0 45,0

45,0 46,0

1.732 1.772

3793943 3793944

DFS440R4WD32M DFS450R4WD40M

SPPX15T508.. SPPX15T508..

DFT070408.. DFT070408..

32 40

223,0 227,0

176,0 180,0

58 68

R 1/4 R 1/4

46,0 47,0

47,0 48,0

1.811 1.850

3793945 3793946

DFS460R4WD40M DFS470R4WD40M

SPPX15T508.. SPPX15T508..

DFT070408.. DFT070408..

40 40

232,0 236,0

184,0 188,0

68 68

R 1/4 R 1/4

48,0

49,0

1.890

3793947

DFS480R4WD40M

SPPX15T508..

DFT070408..

40

240,0

192,0

68

R 1/4

LS CS 58 R 1/4 58 R 1/4


• Drill shipped with insert screws and Torx wrench. • When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.

Spare Parts outboard insert screw 192.432 192.432

Torx wrench 170.028 170.028

Torx wrench size T8 T8

191.924 191.924

170.024 170.024

T9 T9

191.924 191.924

170.024 170.024

T9 T9

191.924 191.924

170.024 170.024

T9 T9

191.924 191.916

170.024 170.025

T9 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

— —

170.025 170.025

T15 T15

191.698 191.698

192.433 192.433

170.025 170.025

T15 T15

DFS460R4WD40M DFS470R4WD40M

191.698 191.698

— —

192.433 192.433

170.025 170.025

T15 T15

DFS480R4WD40M

191.698

192.433

170.025

T15

inboard insert screw 193.491 193.491

inboard/outboard insert screw —

DFS260R4WD32M DFS270R4WD32M

3765731 3765732

DFS280R4WD32M DFS290R4WD32M

3765733 3765734

DFS300R4WD32M DFS310R4WD32M

3765735 3765736

DFS320R4WD32M DFS330R4WD32M

3765737 3765738

DFS340R4WD32M DFS350R4WD32M

3765739 3765740

DFS360R4WD32M DFS370R4WD32M

3765741 3765742

DFS380R4WD32M DFS390R4WD32M

3765743 3765744

DFS400R4WD32M DFS410R4WD32M

3765745 3765746

DFS420R4WD32M DFS430R4WD32M

3793943 3793944

DFS440R4WD32M DFS450R4WD40M

3793945 3793946 3793947

order number 3765727 3765728

catalog number DFS240R4WD32M DFS250R4WD32M

3765729 3765730

— — — — — — — — —

— — — — — — — —

WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.

9


Indexable Drills • Drill Fix™ DFS™ Bodies

(two) flats 90˚ apart

D1 ± .008"

2 x D Flange Shank • Inch D1 in mm D1 max 1.000 25,40 1.031 1.000 25,40 1.031

10

order number 3799672 3800163

catalog number DFS1000R2SSF100 DFS1000R2SSF125

gage insert outside SPGX070304.. SPGX070304..

gage insert inside DFT05T308.. DFT05T308..

D L1 L4 max LS 1.000 3.25 2.00 3.00 1.250 3.25 2.00 3.25

CF 1/8-27 NPT 1/8-27 NPT

CS R1/4-18 NPT R1/4-18 NPT

1.000 25,40 1.031 26,19

1.031 1.063

3800164 3800165

DFS1000R2SSF150 DFS1031R2SSF125

SPGX070304.. SPPX09T308..

DFT05T308.. DFT05T308..

1.500 3.25 1.250 3.44

2.00 2.06

3.75 3.25

1/8-27 NPT 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.063 27,00 1.094 27,79

1.094 1.125

3800166 3800167

DFS1063R2SSF125 DFS1094R2SSF125

SPPX09T308.. SPPX09T308..

DFT05T308.. DFT05T308..

1.250 3.50 1.250 3.56

2.13 2.19

3.25 3.25

1/8-27 NPT 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.125 28,58 1.156 29,36

1.156 1.188

3800168 3800169

DFS1125R2SSF125 DFS1156R2SSF125

SPPX09T308.. SPPX09T308..

DFT05T308.. DFT05T308..

1.250 3.75 1.250 3.81

2.25 2.31

3.25 3.25

1/8-27 NPT 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.188 30,18 1.219 30,96

1.219 1.250

3800170 3800171

DFS1188R2SSF125 DFS1219R2SSF125

SPPX09T308.. SPPX09T308..

DFT05T308.. DFT05T308..

1.250 3.88 1.250 4.06

2.38 2.44

3.25 3.25

1/8-27 NPT 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.219 30,96 1.250 31,75

1.281 1.281

3800172 3800173

DFS1219R2SSF150 DFS1250R2SSF125

SPPX09T308.. SPPX09T308..

DFT05T308.. DFT05T308..

1.500 4.06 1.250 4.13

2.44 2.50

3.75 3.25

1/8-27 NPT 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.250 31,75 1.281 32,54

1.281 1.313

3800174 3800175

DFS1250R2SSF150 DFS1281R2SSF125

SPPX09T308.. SPPX09T308..

DFT05T308.. DFT05T308..

1.500 4.13 1.250 4.19

2.50 2.56

3.75 3.25

1/8-27 NPT 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.281 32,54 1.313 33,35

1.313 1.375

3800176 3800177

DFS1281R2SSF150 DFS1313R2SSF125

SPPX09T308.. SPPX120408..

DFT05T308.. DFT06T308..

1.500 4.19 1.250 4.25

2.56 2.63

3.75 3.25

1/8-27 NPT 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.313 33,35 1.375 34,93

1.375 1.406

3800178 3800179

DFS1313R2SSF150 DFS1375R2SSF125

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

1.500 4.25 1.250 4.38

2.63 2.75

3.75 3.25

1/8-27 NPT 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.375 34,93 1.406 35,71

1.406 1.438

3800180 3800181

DFS1375R2SSF150 DFS1406R2SSF125

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

1.500 4.38 1.250 4.44

2.75 2.81

3.75 3.25

1/8-27 NPT 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.406 35,71 1.438 36,53

1.438 1.469

3800182 3800183

DFS1406R2SSF150 DFS1438R2SSF125

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

1.500 4.44 1.250 4.63

2.81 2.88

3.75 3.25

1/8-27 NPT 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.438 36,53 1.469 37,31

1.469 1.500

3800184 3800185

DFS1438R2SSF150 DFS1469R2SSF125

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

1.500 4.63 1.250 4.69

2.88 2.94

3.75 3.25

1/8-27 NPT 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.469 37,31 1.500 38,10

1.500 1.531

3800186 3800187

DFS1469R2SSF150 DFS1500R2SSF125

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

1.500 4.69 1.250 4.75

2.94 3.00

3.75 3.25

1/8-27 NPT 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.500 38,10 1.531 38,89

1.531 1.563

3800188 3800189

DFS1500R2SSF150 DFS1531R2SSF125

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

1.500 4.75 1.250 4.81

3.00 3.06

3.75 3.25

1/8-27 NPT 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.531 38,89 1.563 39,70

1.563 1.625

3800190 3800191

DFS1531R2SSF150 DFS1563R2SSF125

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

1.500 4.81 1.250 4.88

3.06 3.13

3.75 3.25

1/8-27 NPT 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.563 39,70 1.625 41,28

1.625 1.688

3800192 3800193

DFS1563R2SSF150 DFS1625R2SSF125

SPPX120408.. SPPX120408..

DFT06T308.. DFT070408..

1.500 4.88 1.250 5.00

3.13 3.25

3.75 3.25

1/8-27 NPT 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.625 41,28 1.688 42,88

1.688 1.750

3800194 3800195

DFS1625R2SSF150 DFS1688R2SSF125

SPPX120408.. SPPX120408..

DFT070408.. DFT070408..

1.500 5.00 1.250 5.13

3.25 3.38

3.75 3.25

1/8-27 NPT 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.688 42,88 1.750 44,45

1.750 1.813

3800196 3800197

DFS1688R2SSF150 DFS1750R2SSF150

SPPX120408.. SPPX15T508..

DFT070408.. DFT070408..

1.500 5.13 1.500 5.25

3.38 3.50

3.75 3.75

1/8-27 NPT 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.813 46,05 1.875 47,63

1.875 1.938

3800198 3800199

DFS1813R2SSF150 DFS1875R2SSF150

SPPX15T508.. SPPX15T508..

DFT070408.. DFT070408..

1.500 5.50 1.500 5.63

3.63 3.75

3.75 3.75

1/8-27 NPT 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.938 49,23 2.000 50,80

2.000 2.125

3800200 3800201

DFS1938R2SSF150 DFS2000R2SSF150

SPPX15T508.. SPPX15T508..

DFT090508.. DFT090508..

1.500 5.88 1.500 6.00

3.88 4.00

3.75 3.75

1/8-27 NPT 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

2.000 50,80 2.125 53,98

2.125 2.156

3800202 3800203

DFS2000R2SSF200 DFS2125R2SSF150

SPPX15T508.. SPPX15T508..

DFT090508.. DFT090508..

2.000 6.00 1.500 6.38

4.00 4.25

4.00 3.75

1/8-27 NPT 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

2.125 53,98

2.156

3800204

DFS2125R2SSF200

SPPX15T508..

DFT090508..

2.000 6.38

4.25

4.00

1/8-27 NPT

R1/4-18 NPT


• Drill shipped with insert screws, side pipe plug, and Torx wrench. • When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.

Spare Parts

outboard insert screw 192.432 192.432

Torx wrench 170.028 170.028

Torx wrench size T8 T8

— 191.924

192.432 —

170.028 170.024

T8 T9

191.924 191.924

170.024 170.024

T9 T9

191.924 191.924

170.024 170.024

T9 T9

191.924 191.924

170.024 170.024

T9 T9

191.924 191.924

170.024 170.024

T9 T9

191.924 191.924

170.024 170.024

T9 T9

191.924 191.916

170.024 170.025

T9 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

170.025 170.025

T15 T15

170.025 170.025

T15 T15

170.025 170.025

T15 T15

170.025 170.025

T15 T15

170.025 170.025

T15 T15

170.025

T15

order number 3799672 3800163

catalog number DFS1000R2SSF100 DFS1000R2SSF125

inboard insert screw 193.491 193.491

inboard/outboard insert screw —

3800164 3800165

DFS1000R2SSF150 DFS1031R2SSF125

193.491 —

3800166 3800167

DFS1063R2SSF125 DFS1094R2SSF125

3800168 3800169

DFS1125R2SSF125 DFS1156R2SSF125

3800170 3800171

DFS1188R2SSF125 DFS1219R2SSF125

3800172 3800173

DFS1219R2SSF150 DFS1250R2SSF125

3800174 3800175

DFS1250R2SSF150 DFS1281R2SSF125

3800176 3800177

DFS1281R2SSF150 DFS1313R2SSF125

3800178 3800179

DFS1313R2SSF150 DFS1375R2SSF125

3800180 3800181

DFS1375R2SSF150 DFS1406R2SSF125

3800182 3800183

DFS1406R2SSF150 DFS1438R2SSF125

3800184 3800185

DFS1438R2SSF150 DFS1469R2SSF125

3800186 3800187

DFS1469R2SSF150 DFS1500R2SSF125

3800188 3800189

DFS1500R2SSF150 DFS1531R2SSF125

3800190 3800191

DFS1531R2SSF150 DFS1563R2SSF125

3800192 3800193

DFS1563R2SSF150 DFS1625R2SSF125

3800194 3800195

DFS1625R2SSF150 DFS1688R2SSF125

3800196 3800197

DFS1688R2SSF150 DFS1750R2SSF150

3800198 3800199

DFS1813R2SSF150 DFS1875R2SSF150

3800200 3800201

DFS1938R2SSF150 DFS2000R2SSF150

3800202 3800203

DFS2000R2SSF200 DFS2125R2SSF150

192.433 192.433

3800204

DFS2125R2SSF200

192.433

— — — — — — — — — — — — — — — — 191.698 191.698 191.698 — —

191.916 — — — 192.433 192.433

— — — — — — — — — — — — — — — — 192.433 192.433 192.433 — —

WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.

11


Indexable Drills • Drill Fix™ DFS™ Bodies (two) flats 90˚ apart

D1 ± .008"

3 x D Flange Shank • Inch D1 in mm D1 max 1.000 25,40 1.031 1.000 25,40 1.031

12

order number 3804908 3804912

catalog number DFS1000R3SSF100 DFS1000R3SSF125

gage insert outside SPGX070304.. SPGX070304..

gage insert inside DFT05T308.. DFT05T308..

D L1 L4 max LS CF 1.000 4.25 3.00 3.00 1/8-27 NPT 1.250 4.25 3.00 3.25 1/8-27 NPT

CS R1/4-18 NPT R1/4-18 NPT

1.000 25,40 1.031 26,19

1.031 1.063

3804914 3804917

DFS1000R3SSF150 DFS1031R3SSF125

SPGX070304.. SPPX09T308..

DFT05T308.. DFT05T308..

1.500 4.25 1.250 4.47

3.00 3.09

3.75 1/8-27 NPT 3.25 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.063 27,00 1.094 27,79

1.094 1.125

3804918 3804920

DFS1063R3SSF125 DFS1094R3SSF125

SPPX09T308.. SPPX09T308..

DFT05T308.. DFT05T308..

1.250 4.56 1.250 4.66

3.19 3.28

3.25 1/8-27 NPT 3.25 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.125 28,58 1.156 29,36

1.156 1.188

3804923 3804925

DFS1125R3SSF125 DFS1156R3SSF125

SPPX09T308.. SPPX09T308..

DFT05T308.. DFT05T308..

1.250 4.88 1.250 4.97

3.38 3.47

3.25 1/8-27 NPT 3.25 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.188 30,18 1.219 30,96

1.219 1.250

3804927 3804929

DFS1188R3SSF125 DFS1219R3SSF125

SPPX09T308.. SPPX09T308..

DFT05T308.. DFT05T308..

1.250 5.06 1.250 5.28

3.56 3.66

3.25 1/8-27 NPT 3.25 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.219 30,96 1.250 31,75

1.281 1.281

3804932 3804934

DFS1219R3SSF150 DFS1250R3SSF125

SPPX09T308.. SPPX09T308..

DFT05T308.. DFT05T308..

1.500 5.28 1.250 5.38

3.66 3.75

3.75 1/8-27 NPT 3.25 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.250 31,75 1.281 32,54

1.281 1.313

3804937 3804939

DFS1250R3SSF150 DFS1281R3SSF125

SPPX09T308.. SPPX09T308..

DFT05T308.. DFT05T308..

1.500 5.38 1.250 5.47

3.75 3.84

3.75 1/8-27 NPT 3.25 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.281 32,54 1.313 33,35

1.313 1.375

3804941 3804943

DFS1281R3SSF150 DFS1313R3SSF125

SPPX09T308.. SPPX120408..

DFT05T308.. DFT06T308..

1.500 5.57 1.250 5.52

3.84 3.94

3.75 1/8-27 NPT 3.25 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.313 33,35 1.375 34,93

1.375 1.406

3804946 3804948

DFS1313R3SSF150 DFS1375R3SSF125

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

1.500 4.25 1.250 5.75

2.63 4.13

3.75 1/8-27 NPT 3.25 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.375 34,93 1.406 35,71

1.406 1.438

3804950 3804953

DFS1375R3SSF150 DFS1406R3SSF125

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

1.500 5.75 1.250 5.84

4.13 4.22

3.75 1/8-27 NPT 3.25 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.406 35,71 1.438 36,53

1.438 1.469

3804955 3804957

DFS1406R3SSF150 DFS1438R3SSF125

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

1.500 5.84 1.250 6.06

4.22 4.31

3.75 1/8-27 NPT 3.25 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.438 36,53 1.469 37,31

1.469 1.500

3804960 3804962

DFS1438R3SSF150 DFS1469R3SSF125

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

1.500 6.06 1.250 6.16

4.31 4.41

3.75 1/8-27 NPT 3.25 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.469 37,31 1.500 38,10

1.500 1.531

3804964 3804966

DFS1469R3SSF150 DFS1500R3SSF125

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

1.500 6.16 1.250 6.25

4.41 4.50

3.75 1/8-27 NPT 3.25 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.500 38,10 1.531 38,89

1.531 1.563

3804969 3804971

DFS1500R3SSF150 DFS1531R3SSF125

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

1.500 6.25 1.250 6.34

4.50 4.59

3.75 1/8-27 NPT 3.25 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.531 38,89 1.563 39,70

1.563 1.625

3804973 3804976

DFS1531R3SSF150 DFS1563R3SSF125

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

1.500 6.34 1.250 6.44

4.59 4.69

3.75 1/8-27 NPT 3.25 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.563 39,70 1.625 41,28

1.625 1.688

3804978 3804980

DFS1563R3SSF150 DFS1625R3SSF125

SPPX120408.. SPPX120408..

DFT06T308.. DFT070408..

1.500 6.44 1.250 6.63

4.69 4.88

3.75 1/8-27 NPT 3.25 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.625 41,28 1.688 42,88

1.688 1.750

3804982 3804985

DFS1625R3SSF150 DFS1688R3SSF125

SPPX120408.. SPPX120408..

DFT070408.. DFT070408..

1.500 6.63 1.250 6.81

4.88 5.06

3.75 1/8-27 NPT 3.25 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.688 42,88 1.750 44,45

1.750 1.813

3804987 3804989

DFS1688R3SSF150 DFS1750R3SSF150

SPPX120408.. SPPX15T508..

DFT070408.. DFT070408..

1.500 6.81 1.500 7.00

5.06 5.25

3.75 1/8-27 NPT 3.75 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.813 46,05 1.875 47,63

1.875 1.938

3804992 3804994

DFS1813R3SSF150 DFS1875R3SSF150

SPPX15T508.. SPPX15T508..

DFT070408.. DFT070408..

1.500 7.31 1.500 7.50

5.44 5.63

3.75 1/8-27 NPT 3.75 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

1.938 49,23 2.000 50,80

2.000 2.125

3804996 3804998

DFS1938R3SSF150 DFS2000R3SSF150

SPPX15T508.. SPPX15T508..

DFT070408.. DFT070408..

1.500 7.81 1.500 8.00

5.81 6.00

3.75 1/8-27 NPT 3.75 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

2.000 50,80 2.125 53,98

2.125 2.156

3805001 3805003

DFS2000R3SSF200 DFS2125R3SSF150

SPPX15T508.. SPPX15T508..

DFT070408.. DFT070408..

2.000 8.00 1.500 8.50

6.00 6.38

4.00 1/8-27 NPT 3.75 1/8-27 NPT

R1/4-18 NPT R1/4-18 NPT

2.125 53,98

2.156

3805005

DFS2125R3SSF200

SPPX15T508..

DFT070408..

2.000 8.50

6.38

4.00 1/8-27 NPT

R1/4-18 NPT


• Drill shipped with insert screws, side pipe plug, and Torx wrench. • When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.

Spare Parts

outboard insert screw 192.432 192.432

Torx wrench 170.028 170.028

Torx wrench size T8 T8

— 191.924

192.432 —

170.028 170.024

T8 T9

191.924 191.924

170.024 170.024

T9 T9

191.924 191.924

170.024 170.024

T9 T9

191.924 191.924

170.024 170.024

T9 T9

191.924 191.924

170.024 170.024

T9 T9

191.924 191.924

170.024 170.024

T9 T9

191.924 191.916

170.024 170.025

T9 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

— —

170.025 170.025

T15 T15

— 191.698

191.916

— 192.433

170.025 170.025

T15 T15

DFS1813R3SSF150 DFS1875R3SSF150

191.698 191.698

192.433 192.433

170.025 170.025

T15 T15

3804996 3804998

DFS1938R3SSF150 DFS2000R3SSF150

192.433 192.433

170.025 170.025

T15 T15

3805001 3805003

DFS2000R3SSF200 DFS2125R3SSF150

192.433 192.433

170.025 170.025

T15 T15

3805005

DFS2125R3SSF200

192.433

170.025

T15

order number 3804908 3804912

catalog number DFS1000R3SSF100 DFS1000R3SSF125

inboard insert screw 193.491 193.491

inboard/outboard insert screw —

3804914 3804917

DFS1000R3SSF150 DFS1031R3SSF125

193.491 —

3804918 3804920

DFS1063R3SSF125 DFS1094R3SSF125

3804923 3804925

DFS1125R3SSF125 DFS1156R3SSF125

3804927 3804929

DFS1188R3SSF125 DFS1219R3SSF125

3804932 3804934

DFS1219R3SSF150 DFS1250R3SSF125

3804937 3804939

DFS1250R3SSF150 DFS1281R3SSF125

3804941 3804943

DFS1281R3SSF150 DFS1313R3SSF125

3804946 3804948

DFS1313R3SSF150 DFS1375R3SSF125

3804950 3804953

DFS1375R3SSF150 DFS1406R3SSF125

3804955 3804957

DFS1406R3SSF150 DFS1438R3SSF125

3804960 3804962

DFS1438R3SSF150 DFS1469R3SSF125

3804964 3804966

DFS1469R3SSF150 DFS1500R3SSF125

3804969 3804971

DFS1500R3SSF150 DFS1531R3SSF125

3804973 3804976

DFS1531R3SSF150 DFS1563R3SSF125

3804978 3804980

DFS1563R3SSF150 DFS1625R3SSF125

3804982 3804985

DFS1625R3SSF150 DFS1688R3SSF125

3804987 3804989

DFS1688R3SSF150 DFS1750R3SSF150

3804992 3804994

— — — — — — — — — — — — — — —

— —

— — — — — — — — — — — — — —

WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.

13


Indexable Drills • Drill Fix™ DFS™ Bodies

(two) flats 90˚ apart

D1 ± .008"

4 x D Flange Shank • Inch D1 in mm D1 max 1.000 25,40 1.031 1.000 25,40 1.031

14

order number 3800362 3800363

catalog number DFS1000R4SSF100 DFS1000R4SSF125

gage insert outside SPGX070304.. SPGX070304..

gage insert inside DFT05T308.. DFT05T308..

D 1.000 1.250

L1 L4 max LS 5.25 4.00 3.00 5.25 4.00 3.25

CF 1/8-27 NPT 1/8-27 NPT

CS 1/4-18 NPT 1/4-18 NPT

1.000 25,40 1.031 26,19

1.031 1.063

3800364 3800365

DFS1000R4SSF150 DFS1031R4SSF125

SPGX070304.. SPPX09T308..

DFT05T308.. DFT05T308..

1.500 1.250

5.25 5.50

4.00 4.12

3.75 3.25

1/8-27 NPT 1/8-27 NPT

1/4-18 NPT 1/4-18 NPT

1.063 27,00 1.094 27,79

1.094 1.125

3800366 3800367

DFS1063R4SSF125 DFS1094R4SSF125

SPPX09T308.. SPPX09T308..

DFT05T308.. DFT05T308..

1.250 1.250

5.63 5.75

4.25 4.38

3.25 3.25

1/8-27 NPT 1/8-27 NPT

1/4-18 NPT 1/4-18 NPT

1.125 28,58 1.156 29,36

1.156 1.188

3800368 3800369

DFS1125R4SSF125 DFS1156R4SSF125

SPPX09T308.. SPPX09T308..

DFT05T308.. DFT05T308..

1.250 1.250

6.00 6.12

4.50 4.62

3.25 3.25

1/8-27 NPT 1/8-27 NPT

1/4-18 NPT 1/4-18 NPT

1.188 30,18 1.219 30,96

1.219 1.250

3800370 3800371

DFS1188R4SSF125 DFS1219R4SSF125

SPPX09T308.. SPPX09T308..

DFT05T308.. DFT05T308..

1.250 1.250

6.25 6.50

4.75 4.88

3.25 3.25

1/8-27 NPT 1/8-27 NPT

1/4-18 NPT 1/4-18 NPT

1.219 30,96 1.250 31,75

1.281 1.281

3800372 3800374

DFS1219R4SSF150 DFS1250R4SSF125

SPPX09T308.. SPPX09T308..

DFT05T308.. DFT05T308..

1.500 1.250

6.50 6.63

4.88 5.00

3.75 3.25

1/8-27 NPT 1/8-27 NPT

1/4-18 NPT 1/4-18 NPT

1.250 31,75 1.281 32,54

1.281 1.313

3800375 3800376

DFS1250R4SSF150 DFS1281R4SSF125

SPPX09T308.. SPPX09T308..

DFT05T308.. DFT05T308..

1.500 1.250

6.63 6.75

5.00 5.12

3.75 3.25

1/8-27 NPT 1/8-27 NPT

1/4-18 NPT 1/4-18 NPT

1.281 32,54 1.313 33,35

1.313 1.375

3800377 3800378

DFS1281R4SSF150 DFS1313R4SSF125

SPPX09T308.. SPPX120408..

DFT05T308.. DFT06T308..

1.500 1.250

6.75 6.88

5.12 5.25

3.75 3.25

1/8-27 NPT 1/8-27 NPT

1/4-18 NPT 1/4-18 NPT

1.313 33,35 1.375 34,93

1.375 1.406

3800379 3800380

DFS1313R4SSF150 DFS1375R4SSF125

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

1.500 1.250

6.88 7.13

5.25 5.50

3.75 3.25

1/8-27 NPT 1/8-27 NPT

1/4-18 NPT 1/4-18 NPT

1.375 34,93 1.406 35,71

1.406 1.438

3800381 3800383

DFS1375R4SSF150 DFS1406R4SSF125

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

1.500 1.250

7.13 7.25

5.50 5.62

3.75 3.25

1/8-27 NPT 1/8-27 NPT

1/4-18 NPT 1/4-18 NPT

1.406 35,71 1.438 36,53

1.438 1.469

3800384 3800385

DFS1406R4SSF150 DFS1438R4SSF125

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

1.500 1.250

7.25 7.50

5.62 5.75

3.75 3.25

1/8-27 NPT 1/8-27 NPT

1/4-18 NPT 1/4-18 NPT

1.438 36,53 1.469 37,31

1.469 1.500

3800386 3800387

DFS1438R4SSF150 DFS1469R4SSF125

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

1.500 1.250

7.50 7.63

5.75 5.88

3.75 3.25

1/8-27 NPT 1/8-27 NPT

1/4-18 NPT 1/4-18 NPT

1.469 37,31 1.500 38,10

1.500 1.531

3800388 3800389

DFS1469R4SSF150 DFS1500R4SSF125

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

1.500 1.250

7.63 7.75

5.88 6.00

3.75 3.25

1/8-27 NPT 1/8-27 NPT

1/4-18 NPT 1/4-18 NPT

1.500 38,10 1.531 38,89

1.531 1.563

3800390 3800391

DFS1500R4SSF150 DFS1531R4SSF125

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

1.500 1.250

7.75 7.87

6.00 6.12

3.75 3.25

1/8-27 NPT 1/8-27 NPT

1/4-18 NPT 1/4-18 NPT

1.531 38,89 1.563 39,70

1.563 1.625

3800392 3800393

DFS1531R4SSF150 DFS1563R4SSF125

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

1.500 1.250

7.87 8.00

6.12 6.25

3.75 3.25

1/8-27 NPT 1/8-27 NPT

1/4-18 NPT 1/4-18 NPT

1.563 39,70 1.625 41,28

1.625 1.688

3800394 3800395

DFS1563R4SSF150 DFS1625R4SSF125

SPPX120408.. SPPX120408..

DFT06T308.. DFT070408..

1.500 1.250

8.00 8.25

6.25 6.50

3.75 3.25

1/8-27 NPT 1/8-27 NPT

1/4-18 NPT 1/4-18 NPT

1.625 41,28 1.688 42,88

1.688 1.750

3800396 3800397

DFS1625R4SSF150 DFS1688R4SSF125

SPPX120408.. SPPX120408..

DFT070408.. DFT070408..

1.500 1.250

8.25 8.50

6.50 6.75

3.75 3.25

1/8-27 NPT 1/8-27 NPT

1/4-18 NPT 1/4-18 NPT

1.688 42,88 1.750 44,45

1.750 1.813

3800398 3800399

DFS1688R4SSF150 DFS1750R4SSF150

SPPX120408.. SPPX15T508..

DFT070408.. DFT070408..

1.500 1.500

8.50 8.75

6.75 7.00

3.75 3.75

1/8-27 NPT 1/8-27 NPT

1/4-18 NPT 1/4-18 NPT

1.813 46,05 1.875 47,63

1.875 1.938

3800400 3800401

DFS1813R4SSF150 DFS1875R4SSF150

SPPX15T508.. SPPX15T508..

DFT070408.. DFT070408..

1.500 1.500

9.13 9.38

7.25 7.50

3.75 3.75

1/8-27 NPT 1/8-27 NPT

1/4-18 NPT 1/4-18 NPT

1.938 49,23 2.000 50,80

2.000 2.125

3800402 3800403

DFS1938R4SSF150 DFS2000R4SSF150

SPPX15T508.. SPPX15T508..

DFT070408.. DFT070408..

1.500 9.75 1.500 10.00

7.75 8.00

3.75 3.75

1/8-27 NPT 1/8-27 NPT

1/4-18 NPT 1/4-18 NPT

2.000 50,80 2.125 53,98

2.125 2.156

3800404 3800406

DFS2000R4SSF200 DFS2125R4SSF150

SPPX15T508.. SPPX15T508..

DFT070408.. DFT070408..

2.000 10.00 1.500 10.63

8.00 8.50

4.00 3.75

1/8-27 NPT 1/8-27 NPT

1/4-18 NPT 1/4-18 NPT

2.125 53,98

2.156

3800407

DFS2125R4SSF200

SPPX15T508..

DFT070408..

2.000 10.63

8.50

4.00

1/8-27 NPT

1/4-18 NPT


• Drill shipped with insert screws, side pipe plug, and Torx wrench. • When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.

Spare Parts

outboard insert screw 192.432 192.432

Torx wrench 170.028 170.028

Torx wrench size T8 T8

— 191.924

192.432 —

170.028 170.024

T8 T9

191.924 191.924

170.024 170.024

T9 T9

191.924 191.924

170.024 170.024

T9 T9

191.924 191.924

170.024 170.024

T9 T9

191.924 191.924

170.024 170.024

T9 T9

191.924 191.924

170.024 170.024

T9 T9

191.924 191.916

170.024 170.025

T9 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

170.025 170.025

T15 T15

191.916 191.916

170.025 170.025

T15 T15

DFS1688R4SSF150 DFS1750R4SSF150

— 191.698

191.916 —

— 192.433

170.025 170.025

T15 T15

3800400 3800401

DFS1813R4SSF150 DFS1875R4SSF150

191.698 191.698

192.433 192.433

170.025 170.025

T15 T15

3800402 3800403

DFS1938R4SSF150 DFS2000R4SSF150

192.433 192.433

170.025 170.025

T15 T15

3800404 3800406

DFS2000R4SSF200 DFS2125R4SSF150

192.433 192.433

170.025 170.025

T15 T15

3800407

DFS2125R4SSF200

192.433

170.025

T15

order number 3800362 3800363

catalog number DFS1000R4SSF100 DFS1000R4SSF125

inboard insert screw 193.491 193.491

inboard/outboard insert screw —

3800364 3800365

DFS1000R4SSF150 DFS1031R4SSF125

193.491 —

3800366 3800367

DFS1063R4SSF125 DFS1094R4SSF125

3800368 3800369

DFS1125R4SSF125 DFS1156R4SSF125

3800370 3800371

DFS1188R4SSF125 DFS1219R4SSF125

3800372 3800374

DFS1219R4SSF150 DFS1250R4SSF125

3800375 3800376

DFS1250R4SSF150 DFS1281R4SSF125

3800377 3800378

DFS1281R4SSF150 DFS1313R4SSF125

3800379 3800380

DFS1313R4SSF150 DFS1375R4SSF125

3800381 3800383

DFS1375R4SSF150 DFS1406R4SSF125

3800384 3800385

DFS1406R4SSF150 DFS1438R4SSF125

3800386 3800387

DFS1438R4SSF150 DFS1469R4SSF125

3800388 3800389

DFS1469R4SSF150 DFS1500R4SSF125

3800390 3800391

DFS1500R4SSF150 DFS1531R4SSF125

3800392 3800393

DFS1531R4SSF150 DFS1563R4SSF125

3800394 3800395

DFS1563R4SSF150 DFS1625R4SSF125

3800396 3800397

DFS1625R4SSF150 DFS1688R4SSF125

3800398 3800399

— — — — — — — — — — — — — —

— — — — — — — — — — — — — —

WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.

15


Indexable Drills • Drill Fix™ DFS™ Bodies

3 x D KM40™ Shank • Metric D1 mm 25,0 27,0

D1 max mm 26,0 28,0

D1 in .984 1.063

order number 3870850 3870851

catalog number KM40DFS250R3M KM40DFS270R3M

gage insert outside SPGX070304.. SPPX09T308..

gage insert inside DFT05T308.. DFT05T308..

29,0 31,0

30,0 32,0

1.142 1.221

3870852 3870853

KM40DFS290R3M KM40DFS310R3M

SPPX09T308.. SPPX09T308..

DFT05T308.. DFT05T308..

D L1 mm mm 40 116,0 40 122,0 40 40

128,0 139,0

L4 max mm 75,0 81,0 87,0 93,0

• Drill shipped with insert screws and Torx wrench. • When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.

Spare Parts order number 3870850 3870851

catalog number KM40DFS250R3M KM40DFS270R3M

3870852 3870853

KM40DFS290R3M KM40DFS310R3M

inboard insert screw 193.491 —

inboard/outboard insert screw — 191.924

outboard insert screw 192.432 —

Torx wrench 170.028 170.024

Torx wrench size T8 T9

191.924 191.924

170.024 170.024

T9 T9

WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.

16


3 x D KM40™ Shank • Inch D1 in 1.000 1.125

D1 max in 1.031 1.156

D1 mm 25,40 28,58

order number 3870804 3870805

catalog number KM40DFS1000R3 KM40DFS1125R3

gage insert outside SPGX070304.. SPPX09T308..

gage insert inside DFT05T308.. DFT05T308..

1.250

1.281

31,75

3870806

KM40DFS1250R3

SPPX09T308..

DFT05T308..

D L1 mm in 40 4.50 40 4.88 40

L4 max in 3.00 3.38

6.38

3.75

• Drill shipped with insert screws, side pipe plug, and Torx wrench. • When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.

Spare Parts order number 3870804 3870805

catalog number KM40DFS1000R3 KM40DFS1125R3

inboard insert screw 193.491 —

inboard/outboard insert screw — 191.924

outboard insert screw

3870806

KM40DFS1250R3

191.924

192.432 —

Torx wrench 170.028 170.024

Torx wrench size T8 T9

170.024

T9

WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.

17


Indexable Drills • Drill Fix™ DFS™ Bodies

3 x D KM50™ Shank • Metric D1 mm 25,0 27,0

D1 max mm 26,0 28,0

D1 in .984 1.063

order number 3870854 3870855

catalog number KM50DFS250R3M KM50DFS270R3M

gage insert outside SPGX070304.. SPPX09T308..

gage insert inside DFT05T308.. DFT05T308..

D L1 mm mm 50 120,0 50 126,0

L4 max mm 75,0 81,0

29,0 31,0

30,0 32,0

1.142 1.221

3870856 3870857

KM50DFS290R3M KM50DFS310R3M

SPPX09T308.. SPPX09T308..

DFT05T308.. DFT05T308..

50 50

132,0 143,0

87,0 93,0

33,0 35,0

34,0 36,0

1.299 1.378

3870858 3870859

KM50DFS330R3M KM50DFS350R3M

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

50 50

149,0 155,0

99,0 105,0

38,0

39,0

1.496

3870860

KM50DFS380R3M

SPPX120408..

DFT06T308..

50

174,0

114,0

• Drill shipped with insert screws and Torx wrench. • When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.

Spare Parts outboard insert screw 192.432 —

Torx wrench 170.028 170.024

Torx wrench size T8 T9

191.924 191.924

170.024 170.024

T9 T9

191.916 191.916

170.025 170.025

T15 T15

191.916

170.025

T15

inboard insert screw 193.491 —

order number 3870854 3870855

catalog number KM50DFS250R3M KM50DFS270R3M

3870856 3870857

KM50DFS290R3M KM50DFS310R3M

3870858 3870859

KM50DFS330R3M KM50DFS350R3M

3870860

KM50DFS380R3M

inboard/outboard insert screw — 191.924

WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.

18


3 x D KM50™ Shank • Inch D1 in 1.000 1.125

D1 max in 1.031 1.156

D1 mm 25,40 28,58

order number 3870807 3870808

catalog number KM50DFS1000R3 KM50DFS1125R3

gage insert outside SPGX070304.. SPPX09T308..

gage insert inside DFT05T308.. DFT05T308..

D L1 mm in 50 4.63 50 5.00

L4 max in 3.00 3.38

1.250 1.313

1.281 1.375

31,75 33,35

3870809 3870810

KM50DFS1250R3 KM50DFS1313R3

SPPX09T308.. SPPX120408..

DFT05T308.. DFT06T308..

50 50

5.50 5.69

3.75 3.94

1.375 1.438

1.406 1.469

34,93 36,53

3870811 3870812

KM50DFS1375R3 KM50DFS1438R3

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

50 50

6.00 6.19

4.13 4.31

1.500 1.563

1.531 1.625

38,10 39,70

3870813 3870814

KM50DFS1500R3 KM50DFS1563R3

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

50 50

6.38 6.56

4.50 4.69

• Drill shipped with insert screws, side pipe plug, and Torx wrench. • When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.

Spare Parts inboard insert screw

inboard/outboard insert screw — 191.924

outboard insert screw

Torx wrench 170.028 170.024

Torx wrench size T8 T9

170.024 170.025

T9 T15

— —

170.025 170.025

T15 T15

170.025 170.025

T15 T15

order number 3870807 3870808

catalog number KM50DFS1000R3 KM50DFS1125R3

3870809 3870810

KM50DFS1250R3 KM50DFS1313R3

191.924 191.916

3870811 3870812

KM50DFS1375R3 KM50DFS1438R3

191.916

191.916

3870813 3870814

KM50DFS1500R3 KM50DFS1563R3

191.916 191.916

193.491 —

192.432 —

WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.

19


Indexable Drills • Drill Fix™ DFS™ Bodies L1 L4 D1 MAX

CSMS

D1 L5

3 x D KM63UT™ Shank • Metric D1 mm 25,0 27,0

D1 max mm 26,0 28,0

D1 in .984 1.063

order number 3870871 3870872

catalog number KM63UTDFS250R3M KM63UTDFS270R3M

gage insert outside SPGX070304.. SPPX09T308..

gage insert inside DFT05T308.. DFT05T308..

D L1 mm mm 63 124,0 63 130,0

L4 max mm 75,0 81,0

29,0 31,0

30,0 32,0

1.142 1.221

3870873 3870874

KM63UTDFS290R3M KM63UTDFS310R3M

SPPX09T308.. SPPX09T308..

DFT05T308.. DFT05T308..

63 63

136,0 147,0

87,0 93,0

33,0 35,0

34,0 36,0

1.299 1.378

3870875 3870876

KM63UTDFS330R3M KM63UTDFS350R3M

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

63 63

153,0 159,0

99,0 105,0

38,0 41,0

39,0 42,0

1.496 1.614

3870877 3870878

KM63UTDFS380R3M KM63UTDFS410R3M

SPPX120408.. SPPX120408..

DFT06T308.. DFT070408..

63 63

178,0 187,0

114,0 123,0

44,0 47,0

45,0 48,0

1.732 1.850

3870879 3870880

KM63UTDFS440R3M KM63UTDFS470R3M

SPPX15T508.. SPPX15T508..

DFT070408.. DFT070408..

63 63

196,0 205,0

132,0 141,0

• Drill shipped with insert screws and Torx wrench. • When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.

Spare Parts order number catalog number 3870871 KM63UTDFS250R3M 3870872 KM63UTDFS270R3M

insert screw 193.491 —

inboard/outboard insert screw — 191.924

outboard insert screw 192.432 —

Torx wrench 170.028 170.024

Torx wrench size T8 T9

170.024 170.024

T9 T9

170.025 170.025

T15 T15

3870873 3870874

KM63UTDFS290R3M KM63UTDFS310R3M

— —

191.924 191.924

3870875 3870876

KM63UTDFS330R3M KM63UTDFS350R3M

— —

191.916

191.916

3870877 3870878

KM63UTDFS380R3M KM63UTDFS410R3M

— —

191.916 191.916

— —

170.025 170.025

T15 T15

3870879 3870880

KM63UTDFS440R3M KM63UTDFS470R3M

191.698 191.698

192.433 192.433

170.025 170.025

T15 T15

WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.

20


L1 CSMS

L4 D1 MAX

D1 L5

3 x D KM63UT™ Shank • Inch D1 in 1.000 1.125

D1 max in 1.031 1.156

D1 mm 25,40 28,58

order number 3870827 3870828

catalog number KM63UTDFS1000R3 KM63UTDFS1125R3

gage insert outside SPGX070304.. SPPX09T308..

gage insert inside DFT05T308.. DFT05T308..

D L1 mm in 63 4.88 63 5.25

L4 max in 3.00 3.38

1.250 1.313

1.281 1.375

31,75 33,35

3870829 3870830

KM63UTDFS1250R3 KM63UTDFS1313R3

SPPX09T308.. SPPX120408..

DFT05T308.. DFT06T308..

63 5.63 63 5.94

3.75 3.94

1.375 1.438

1.406 1.469

34,93 36,53

3870831 3870832

KM63UTDFS1375R3 KM63UTDFS1438R3

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

63 6.13 63 6.31

4.13 4.31

1.500 1.563

1.531 1.625

38,10 39,70

3870833 3870834

KM63UTDFS1500R3 KM63UTDFS1563R3

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

63 6.50 63 6.81

4.50 4.69

1.625 1.688

1.688 1.750

41,28 42,88

3870835 3870836

KM63UTDFS1625R3 KM63UTDFS1688R3

SPPX120408.. SPPX120408..

DFT070408.. DFT070408..

63 7.00 63 7.19

4.87 5.06

1.750 1.875

1.813 1.938

44,45 47,63

3870837 3870838

KM63UTDFS1750R3 KM63UTDFS1875R3

SPPX15T508.. SPPX15T508..

DFT070408.. DFT070408..

63 7.38 63 7.88

5.25 5.63

• Drill shipped with insert screws, side pipe plug, and Torx wrench. • When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.

Spare Parts inboard insert screw 193.491 —

inboard/outboard insert screw — 191.924

outboard insert screw 192.432

KM63UTDFS1250R3 KM63UTDFS1313R3

191.924

191.916

3870831 3870832

KM63UTDFS1375R3 KM63UTDFS1438R3

191.916 191.916

3870833 3870834

KM63UTDFS1500R3 KM63UTDFS1563R3

191.916

191.916

3870835 3870836

KM63UTDFS1625R3 KM63UTDFS1688R3

191.916 191.916

3870837 3870838

KM63UTDFS1750R3 KM63UTDFS1875R3

191.698 191.698

order number 3870827 3870828

catalog number KM63UTDFS1000R3 KM63UTDFS1125R3

3870829 3870830

Torx wrench 170.028 170.024

Torx wrench size T8 T9

170.024 170.025

T9 T15

170.025 170.025

T15 T15

170.025 170.025

T15 T15

170.025 170.025

T15 T15

192.433 192.433

170.025 170.025

T15 T15

WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.

21


Indexable Drills • Drill Fix™ DFS™ Bodies

3 x D KM63XMZ™ Shank • Metric D1 mm 25,0 27,0

D1 max mm 26,0 28,0

D1 in .984 1.063

order number 3870861 3870862

catalog number KM63XMZDFS250R3YM KM63XMZDFS270R3YM

gage insert outside SPGX070304.. SPPX09T308..

gage insert inside DFT05T308.. DFT05T308..

D L1 mm mm 63 122,0 63 128,0

L4 max mm 75,0 81,0

29,0 31,0

30,0 32,0

1.142 1.221

3870863 3870864

KM63XMZDFS290R3YM KM63XMZDFS310R3YM

SPPX09T308.. SPPX09T308..

DFT05T308.. DFT05T308..

63 63

134,0 145,0

87,0 93,0

33,0 35,0

34,0 36,0

1.299 1.378

3870865 3870866

KM63XMZDFS330R3YM KM63XMZDFS350R3YM

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

63 63

151,0 157,0

99,0 105,0

38,0 41,0

39,0 42,0

1.496 1.614

3870867 3870868

KM63XMZDFS380R3YM KM63XMZDFS410R3YM

SPPX120408.. SPPX15T508..

DFT06T308.. DFT070408..

63 63

176,0 185,0

114,0 123,0

44,0 47,0

45,0 48,0

1.732 1.850

3870869 3870870

KM63XMZDFS440R3YM KM63XMZDFS470R3YM

SPPX15T508.. SPPX15T508..

DFT070408.. DFT070408..

63 63

194,0 203,0

132,0 141,0

• Drill shipped with insert screws and Torx wrench. • When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.

Spare Parts order number catalog number 3870861 KM63XMZDFS250R3YM 3870862 KM63XMZDFS270R3YM

inboard insert screw 193.491 —

inboard/outboard insert screw — 191.924 191.924

191.916 191.916

191.916 191.916

3870863 3870864

KM63XMZDFS290R3YM KM63XMZDFS310R3YM

3870865 3870866

KM63XMZDFS330R3YM KM63XMZDFS350R3YM

3870867 3870868

KM63XMZDFS380R3YM KM63XMZDFS410R3YM

3870869 3870870

KM63XMZDFS440R3YM KM63XMZDFS470R3YM

191.698 191.698

— — —

191.924

outboard insert screw

Torx wrench 170.028 170.024

Torx wrench size T8 T9

170.024 170.024

T9 T9

170.025 170.025

T15 T15

170.025 170.025

T15 T15

192.433 192.433

170.025 170.025

T15 T15

192.432 — — —

WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.

22


3 x D KM63XMZ™ Shank • Inch D1 in 1.000 1.125

D1 max in 1.031 1.156

D1 mm 25,40 28,58

order number 3870815 3870816

catalog number KM63XMZDFS1000R3Y KM63XMZDFS1125R3Y

gage insert outside SPGX070304.. SPPX09T308..

gage insert inside DFT05T308.. DFT05T308..

D L1 mm in 63 4.75 63 5.13

L4 max in 3.00 3.38

1.250 1.313

1.281 1.375

31,75 33,35

3870817 3870818

KM63XMZDFS1250R3Y KM63XMZDFS1313R3Y

SPPX09T308.. SPPX120408..

DFT05T308.. DFT06T308..

63 5.63 63 5.81

3.75 3.94

1.375 1.438

1.406 1.469

34,93 36,53

3870819 3870820

KM63XMZDFS1375R3Y KM63XMZDFS1438R3Y

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

63 6.00 63 6.19

4.13 4.31

1.500 1.563

1.531 1.625

38,10 39,70

3870821 3870822

KM63XMZDFS1500R3Y KM63XMZDFS1563R3Y

SPPX120408.. SPPX120408..

DFT06T308.. DFT06T308..

63 6.50 63 6.69

4.50 4.69

1.625 1.688

1.688 1.750

41,28 42,88

3870823 3870824

KM63XMZDFS1625R3Y KM63XMZDFS1688R3Y

SPPX120408.. SPPX120408..

DFT070408.. DFT070408..

63 6.88 63 7.06

4.88 5.06

1.750 1.875

1.813 1.938

44,45 47,63

3870825 3870826

KM63XMZDFS1750R3Y KM63XMZDFS1875R3Y

SPPX15T508.. SPPX15T508..

DFT070408.. DFT070408..

63 7.38 63 7.75

5.25 5.63

• Drill shipped with insert screws, side pipe plug, and Torx wrench. • When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.

Spare Parts order number catalog number 3870815 KM63XMZDFS1000R3Y 3870816 KM63XMZDFS1125R3Y

inboard insert screw 193.491 —

inboard/outboard insert screw — 191.924

outboard insert screw 192.432 —

Torx wrench 170.028 170.024

Torx wrench size T8 T9

170.024 170.025

T9 T15

3870817 3870818

KM63XMZDFS1250R3Y KM63XMZDFS1313R3Y

191.924

191.916

3870819 3870820

KM63XMZDFS1375R3Y KM63XMZDFS1438R3Y

191.916 191.916

170.025 170.025

T15 T15

3870821 3870822

KM63XMZDFS1500R3Y KM63XMZDFS1563R3Y

191.916

191.916

— —

170.025 170.025

T15 T15

3870823 3870824

KM63XMZDFS1625R3Y KM63XMZDFS1688R3Y

191.916

191.916

— —

170.025 170.025

T15 T15

3870825 3870826

KM63XMZDFS1750R3Y KM63XMZDFS1875R3Y

191.698 191.698

192.433 192.433

170.025 170.025

T15 T15

WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.

23


first choice alternate choice

䢇 䢇 䢇 䢇 䢇

first choice

alternate choice

catalog number DFT05T308MD DFT06T308MD DFT070408MD DFT090508MD DFT05T308HP DFT06T308HP DFT070408HP DFT090508HP

24

-31

FP

䢇 䢇 䢇 䢇 嘷 嘷 嘷

嘷 䢇 嘷 80º

catalog number SPGX07030431 SPGX12040831 SPGX070304FP SPPX09T308FP SPPX120408FP SPPX15T508FP SPGX070304MD SPPX09T308MD SPPX120408MD SPPX15T508MD SPGX070304RHP SPPX09T308RHP SPPX120408RHP SPPX15T508RHP

Drill Fix™ DFT™ Trigon Inserts

嘷 嘷

KC7140 KC7210 KC7215 KC7815

P M K N S H

䢇 䢇

䢇 䢇

䢇 䢇

䢇 䢇

P M K N S H

º

D N2

R

D N

S

MD

HP

MD

HP

䢇 䢇 䢇 嘷 䢇 䢇 嘷

嘷 䢇 䢇

KC7140 KC7215 KMF

Drill Fix™ DFS™ Square Inserts

䢇 䢇 䢇 䢇 䢇 䢇

䢇 䢇

䢇 䢇

䢇 䢇


Speeds and Feeds

sfm

91 152 242 303 364 455 606 758 909 1061 1515 2273 3030

m/min

dia.

HP

KC7140

I

HP

KC7140

KC7140

O

HP

KC7140

I

HP

KC7140

m/min

m/min

sfm

1116

1017

340

310

0,140 - 0,250

0,160 - 0,300

0,180 - 0,300

ipr

.002 - .004

.004 - .006

.004 - .007

.005 - .010

mm

0,060 - 0,100

0,090 - 0,150

0,110 - 0,180

0,130 - 0,250

ipr

.002 - .004

.004 - .006

.004 - .007

.005 - .010

mm

0,060 - 0,100

0,090 - 0,150

0,110 - 0,180

0,130 - 0,250

722

656 200

1017 310 853

HP

sfm

0,100 - 0,180

Tensile Strength RM (MPa*): <650

Hardness (HB): <220

ipr

.004 - .007

.006 - .010

.006 - .012

.007 - .012

mm

0,100 - 0,180

0,140 - 0,250

0,160 - 0,300

0,180 - 0,300

ipr

.002 - .004

.004 - .006

.004 - .007

.005 - .010

mm

0,060 - 0,100

0,090 - 0,150

0,110 - 0,180

0,130 - 0,250

ipr

.002 - .004

.004 - .006

.004 - .007

.005 - .010

mm

0,060 - 0,100

0,090 - 0,150

0,110 - 0,180

0,130 - 0,250

Content: C >.25%

260

I

591

KC7215

180

HP

427

O

m/min

361

KC7140

130

HP

sfm

110

I

935

KC7815

640 285

I

HP

394 195

U

O

120

P3 Medium- and High-Plain Carbon Steels, Low-Alloyed S

mm

722

m/min

sfm

Hardness (HB): <125

1116

O

m/min

656

KC7140

44,00mm– 55,00mm

.007 - .012

220

HP

200

I

sfm

689

KC7215

1.733"– 2.165"

.006 - .012

Content: C <.25%

210

HP

427

O

m/min

33,00mm– 43,99mm

.006 - .010

459

KC7140

130

HP

sfm

1.300"– 1.732"

.004 - .007

140

I

1066

KC7815

705 325

I

FP

443 215

U

O

135

P2 Low-Carbon Steels, Free Machining, and Short Chipping S

26,00mm– 32,99mm

ipr

220

m/min

1.024"– 1.299"

SPPX15 DFT07/...09

340

KC7140

22,00mm– 25,99mm

SPPX12 DFT06/...07

Tensile Strength RM (MPa*): 600–850

Hardness (HB): <330

1017

MD

sfm

.866"– 1.023"

SPPX09 DFT05

ipr

.004 - .007

.006 - .010

.006 - .012

.007 - .012

310

I

MD/-31 KC7140

m/min 427

O

KC7140

SPGX07 DFT05

Tensile Strength RM (MPa*): <530

459

I

MD

sfm

130

I

MD/-31 KC7215

m/min

Content: C <.25%

140

O

KC7140

1066

U

MD

sfm

705 325

I

MD/-31 KC7815

443 215

O

135

P1 Low-Carbon Steels, Long Chipping S

Feed Rate by Insert Size insert

30 50 80 100 120 150 200 250 300 350 500 750 1000

Grade

Starting Pt.

Cutting Speed Geometry

Condition Pocket Seat I = Inboard O = Outboard

DFS

mm

0,100 - 0,180

0,140 - 0,250

0,160 - 0,300

0,180 - 0,300

ipr

.002 - .004

.004 - .006

.004 - .007

.005 - .010

mm

0,060 - 0,100

0,090 - 0,150

0,110 - 0,180

0,130 - 0,250

ipr

.002 - .004

.004 - .006

.004 - .007

.005 - .010

mm

0,060 - 0,100

0,090 - 0,150

0,110 - 0,180

0,130 - 0,250

*1 MPa = 145 psi S = Stable cutting conditions U = Unstable cutting conditions I = Interrupted cutting conditions

(continued)

25


Speeds and Feeds (continued)

sfm

91 152 242 303 364 455 606 758 909 1061 1515 2273 3030

Feed Rate by Insert Size insert

m/min

30 50 80 100 120 150 200 250 300 350 500 750 1000

dia.

O

HP

KC7140

I

HP

KC7140

m/min

722 919

m/min

sfm

sfm

I

HP

KC7140

O

HP

KC7140

I

HP

KC7140

m/min

m/min

394

KC7215

sfm

sfm

0,100 - 0,180

0,140 - 0,250

0,160 - 0,300

0,180 - 0,300

ipr

.002 - .004

.004 - .006

.004 - .007

.005 - .010

mm

0,060 - 0,100

0,090 - 0,150

0,110 - 0,180

0,130 - 0,250

ipr

.002 - .004

.004 - .006

.004 - .007

.005 - .010

mm

0,060 - 0,100

0,090 - 0,150

0,110 - 0,180

0,130 - 0,250

ipr

.004 - .007

.006 - .010

.006 - .012

.007 - .012

mm

0,100 - 0,180

0,140 - 0,250

0,160 - 0,300

0,180 - 0,300

ipr

.002 - .004

.004 - .006

.004 - .007

.005 - .010

mm

0,060 - 0,100

0,090 - 0,150

0,110 - 0,180

0,130 - 0,250

ipr

.002 - .004

.004 - .006

.004 - .007

.005 - .010

mm

0,060 - 0,100

0,090 - 0,150

0,110 - 0,180

0,130 - 0,250

HP

KC7140

O

HP

KC7140

I

HP

KC7140

m/min

m/min

sfm

sfm

*1 MPa = 145 psi S = Stable cutting conditions U = Unstable cutting conditions I = Interrupted cutting conditions

26

919

I

722

KC7215

Hardness (HB): <330

Content: .1–.6%

Tensile Strength RM (MPa*): 900–1350

Hardness (HB): 350–450

ipr

.004 - .007

.006 - .010

.006 - .012

.007 - .012

492 689 220 280

HP

Tensile Strength RM (MPa*): 600–850

mm

0,100 - 0,180

0,140 - 0,250

0,160 - 0,300

0,180 - 0,300

ipr

.002 - .004

.004 - .006

.004 - .007

.005 - .010

150 210

O

m/min

295 427

KC7140

90 130

HP

820

I

sfm

591 250

KC7815

361 180

I

HP

110

U

O

Hardness (HB): 350–450

mm

P6 High-Strength Ferritic, Martensitic, and PH Stainless Steels S

44,00mm– 55,00mm

.007 - .012

Content: < .4%

120

HP

Tensile Strength RM (MPa*): 800–1100

1.733"– 2.165"

.006 - .012

328

O

m/min

230

KC7140

33,00mm– 43,99mm

.006 - .010

100

HP

sfm

70

I

656

KC7815

443 200

I

HP

279 135

U

O

85

P5 Ferritic, Martensitic, and PH Stainless Steels S

1.300"– 1.732"

492 689 220 280

KC7140

26,00mm– 32,99mm

150

HP

1.024"– 1.299"

SPPX15 DFT07/...09

.004 - .007

427

I

22,00mm– 25,99mm

SPPX12 DFT06/...07

ipr

591 722

KC7215

.866"– 1.023"

SPPX09 DFT05

492 180 220

HP

SPGX07 DFT05

150

O

m/min

295

KC7140

Content: C >.25%

130

HP

sfm

90

I

820

KC7815

591 250

I

HP

361 180

U

O

110

P4 Alloyed and Tempered Carbon Steels, Tool Steels S

210

Grade

Starting Pt.

Cutting Speed Geometry

Condition Pocket Seat I = Inboard O = Outboard

DFS

mm

0,060 - 0,100

0,090 - 0,150

0,110 - 0,180

0,130 - 0,250

ipr

.002 - .004

.004 - .006

.004 - .007

.005 - .010

mm

0,060 - 0,100

0,090 - 0,150

0,110 - 0,180

0,130 - 0,250


sfm

91 152 242 303 364 455 606 758 909 1061 1515 2273 3030

Feed Rate by Insert Size insert

m/min

30 50 80 100 120 150 200 250 300 350 500 750 1000

dia.

MD

492 656 328

m/min

KC7140

sfm

I

O I

MD

KC7140

sfm

0,080 - 0,150

0,120 - 0,200

0,140 - 0,250

0,160 - 0,280

ipr

.002 - .004

.003 - .005

.003 - .006

.004 - .008

mm

0,050 - 0,090

0,070 - 0,130

0,080 - 0,160

0,100 - 0,200

ipr

.002 - .004

.003 - .005

.003 - .006

.004 - .007

mm

0,050 - 0,090

0,070 - 0,130

0,080 - 0,160

0,100 - 0,180

492 656

Content: C = .05–.15%

Tensile Strength RM (MPa*): 500–700

Hardness (HB): 150–230

ipr

.003 - .006

.005 - .008

.006 - .010

.006 - .011

492 150 200

295 100 328 262 328 100

m/min

KC7140

MD/-31 KC7140 MD

m/min

sfm

164 262 80 100

I

MD/-31 KC7140

m/min

50 70

O

KC7140

394

U

MD

Hardness (HB): 130–200

mm

mm

0,080 - 0,150

0,120 - 0,200

0,140 - 0,250

0,160 - 0,280

ipr

.002 - .004

.003 - .005

.003 - .006

.004 - .008

mm

0,050 - 0,090

0,070 - 0,130

0,080 - 0,160

0,100 - 0,200

ipr

.002 - .004

.003 - .005

.003 - .006

.004 - .007

mm

0,050 - 0,090

0,070 - 0,130

0,080 - 0,160

0,100 - 0,180

Content: C = .05–.2% sfm

295 120

I

MD/-31 KC7140

197 90

O

60

M3 Duplex Stainless Steels S

44,00mm– 55,00mm

150

328

m/min

KC7140

1.733"– 2.165"

.006 - .011

459

MD

sfm

Tensile Strength RM (MPa*): <650

33,00mm– 43,99mm

ipr

140

I

MD/-31 KC7140

m/min

sfm

1.300"– 1.732"

.006 - .010

90

O

KC7140

197

I

MD

m/min

60

I

MD/-31 KC7140

574

O

KC7140

410 175

U

MD

sfm

246 125

I

MD/-31 KC7140

75

O

26,00mm– 32,99mm

SPPX15 DFT07/...09

.005 - .008

M2 High-Strength Austenitic Stainless and Cast Stainless Steels S

1.024"– 1.299"

SPPX12 DFT06/...07

492 150 200

I

MD/-31 KC7140

m/min

295 100

O

KC7140

22,00mm– 25,99mm

.866"– 1.023"

SPPX09 DFT05

.003 - .006

90

I

MD

sfm

197

I

MD/-31 KC7140

m/min

60

O

KC7140

574

U

MD

Content: C = .05–.15% sfm

410 175

I

MD/-31 KC7140

246 125

O

75

M1 Austenitic Stainless Steels S

SPGX07 DFT05

150

Grade

Starting Pt.

Cutting Speed Geometry

Condition Pocket Seat I = Inboard O = Outboard

DFS

Tensile Strength RM (MPa*): <900

Hardness (HB): 135–275

ipr

.003 - .006

.005 - .008

.006 - .010

.006 - .011

mm

0,080 - 0,150

0,120 - 0,200

0,140 - 0,250

0,160 - 0,280

ipr

.002 - .004

.003 - .005

.003 - .006

.004 - .008

mm

0,050 - 0,090

0,070 - 0,130

0,080 - 0,160

0,100 - 0,200

ipr

.002 - .004

.003 - .005

.003 - .006

.004 - .007

mm

0,050 - 0,090

0,070 - 0,130

0,080 - 0,160

0,100 - 0,180

*1 MPa = 145 psi S = Stable cutting conditions U = Unstable cutting conditions I = Interrupted cutting conditions

27


Speeds and Feeds

sfm

91 152 242 303 364 455 606 758 909 1061 1515 2273 3030

Feed Rate by Insert Size insert

m/min

30 50 80 100 120 150 200 250 300 350 500 750 1000

Grade

Starting Pt.

Cutting Speed Geometry

Condition Pocket Seat I = Inboard O = Outboard

DFS

dia.

O

HP

KC7140

I

HP

KC7140

m/min

sfm

919

m/min

sfm

280

KC7140

656

HP

623 200

I

190

KC7140

394

HP

394 120

O

m/min

120

KC7215

O

HP

KC7140

I

HP

KC7140

m/min

sfm

853

m/min

260

KC7140

591

HP

558 180

I

sfm

170

KC7140

361

HP

394 110

O

m/min

120

KC7215

262

HP

sfm

80

I

722

KC7815

459 220

I

FP

328 140

U

O

100

K2 Low- and Medium-Strength Compacted Graphite and Ductile Irons S

O

HP

KC7140

I

HP

KC7140

m/min

sfm

*1 MPa = 145 psi S = Stable cutting conditions U = Unstable cutting conditions I = Interrupted cutting conditions

28

853

m/min

260

KC7140

591

HP

sfm

558 180

I

22,00mm– 25,99mm

1.024"– 1.299"

26,00mm– 32,99mm

SPPX12 DFT06/...07 1.300"– 1.732"

33,00mm– 43,99mm

SPPX15 DFT07/...09 1.733"– 2.165"

44,00mm– 55,00mm

Hardness (HB): 120–290

ipr

.005 - .008

.006 - .011

.007 - .013

.008 - .013

mm

0,120 - 0,200

0,160 - 0,280

0,180 - 0,320

0,200 - 0,340

ipr

.003 - .006

.005 - .008

.006 - .010

.006 - .011

mm

0,080 - 0,150

0,120 - 0,200

0,140 - 0,250

0,160 - 0,280

ipr

.002 - .004

.004 - .006

.004 - .007

.005 - .010

mm

0,060 - 0,100

0,090 - 0,150

0,110 - 0,180

0,130 - 0,250

Tensile Strength RM (MPa*): 400–600

Hardness (HB): 130–260

ipr

.005 - .008

.006 - .011

.007 - .013

.008 - .013

mm

0,120 - 0,200

0,160 - 0,280

0,180 - 0,320

0,200 - 0,340

ipr

.003 - .006

.005 - .008

.006 - .010

.006 - .011

mm

0,080 - 0,150

0,120 - 0,200

0,140 - 0,250

0,160 - 0,280

ipr

.002 - .004

.004 - .006

.004 - .007

.005 - .010

mm

0,060 - 0,100

0,090 - 0,150

0,110 - 0,180

0,130 - 0,250

ipr

.005 - .008

.006 - .011

.007 - .013

.008 - .013

mm

0,120 - 0,200

0,160 - 0,280

0,180 - 0,320

0,200 - 0,340

ipr

.003 - .006

.005 - .008

.006 - .010

.006 - .011

mm

0,080 - 0,150

0,120 - 0,200

0,140 - 0,250

0,160 - 0,280

ipr

.002 - .004

.004 - .006

.004 - .007

.005 - .010

mm

0,060 - 0,100

0,090 - 0,150

0,110 - 0,180

0,130 - 0,250

Tensile Strength RM (MPa*): 600–900

170

KC7140

361

HP

394 110

O

m/min

120

KC7215

262

HP

sfm

80

I

722

KC7815

459 220

I

HP

328 140

U

O

100

K3 High-Strength Ductile and Austempered Ductile Irons S

.866"– 1.023"

SPPX09 DFT05

Tensile Strength RM (MPa*): 150–400

262

HP

sfm

80

I

787

KC7815

509 240

I

FP

328 155

U

O

100

K1 Cast and Low-Strength Ductile Irons S

SPGX07 DFT05

Hardness (HB): 180–350


sfm

91 152 242 303 364 455 606 758 909 1061 1515 2273 3030

Feed Rate by Insert Size insert

m/min

30 50 80 100 120 150 200 250 300 350 500 750 1000

Grade

Starting Pt.

Cutting Speed Geometry

Condition Pocket Seat I = Inboard O = Outboard

DFS

dia.

SPGX07 DFT05 .866"– 1.023"

22,00mm– 25,99mm

KC7215

I

HP

KMF

U

I

O

HP

KC7215

I

HP

KC7140

O

HP

KC7215

I

HP

KC7140

O

HP

KC7215

I

HP

KC7140

1969

m/min

600

m/min

mm

0,080 - 0,150

0,120 - 0,200

0,140 - 0,250

0,160 - 0,280

ipr

.002 - .004

.004 - .006

.004 - .007

.005 - .010

mm

0,060 - 0,100

0,090 - 0,150

0,110 - 0,180

0,130 - 0,250

1212

m/min

.006 - .011

400

sfm

300 820 250

sfm

sfm

N3 Cast Aluminums S

1641

m/min

.006 - .010

Tensile Strength RM (MPa*): 350 ipr

.005 - .008

.006 - .011

.007 - .013

.008 - .013

mm

0,120 - 0,200

0,160 - 0,280

0,180 - 0,320

0,200 - 0,340

ipr

.003 - .006

.005 - .008

.006 - .010

.006 - .011

mm

0,080 - 0,150

0,120 - 0,200

0,140 - 0,250

0,160 - 0,280

ipr

.002 - .004

.004 - .006

.004 - .007

.005 - .010

mm

0,060 - 0,100

0,090 - 0,150

0,110 - 0,180

0,130 - 0,250

Content: Si >12.2%

sfm

sfm

Hardness (HB): 70–100

1969

HP

.005 - .008

600

O

.003 - .006

500

m/min

ipr

1641

KMF

0,200 - 0,340

500

HP

0,180 - 0,320

Tensile Strength RM (MPa*): 200–300

Hardness (HB): 60–120

ipr

.005 - .008

.006 - .011

.007 - .013

.008 - .013

mm

0,120 - 0,200

0,160 - 0,280

0,180 - 0,320

0,200 - 0,340

ipr

.003 - .006

.005 - .008

.006 - .010

.006 - .011

400

I

0,160 - 0,280

1312

KC7215

0,120 - 0,200

400

HP

mm

1148

O

984

m/min

.008 - .013

350

KMF

44,00mm– 55,00mm

.007 - .013

1148 1476

HP

1.733"– 2.165"

350 1312 450

I

33,00mm– 43,99mm

.006 - .011

Content: Si >12.2%

mm

0,080 - 0,150

0,120 - 0,200

0,140 - 0,250

0,160 - 0,280

ipr

.002 - .004

.004 - .006

.004 - .007

.005 - .010

mm

0,060 - 0,100

0,090 - 0,150

0,110 - 0,180

0,130 - 0,250

1148

KC7215

350

I

HP

984

U

O

1.300"– 1.732"

.005 - .008

1148

sfm

N2 Cast Aluminums S

26,00mm– 32,99mm

SPPX15 DFT07/...09

ipr

350

m/min

300

KMF

820

HP

250

I

sfm

984

KC7215

300

HP

820

O

m/min

sfm

250

KMF

1641

HP

1312 500

I

984 400

KC7215

300

HP

1641

O

m/min

1312 500

KMF

984 480

HP

300

I

1.024"– 1.299"

SPPX12 DFT06/...07

Tensile Strength RM (MPa*): <520 sfm

1312

KC7215

1148 400

I

HP

984 350

U

O

300

N1 Wrought Aluminum Alloys S

SPPX09 DFT05

*1 MPa = 145 psi S = Stable cutting conditions U = Unstable cutting conditions I = Interrupted cutting conditions

(continued)

29


Speeds and Feeds (continued)

sfm

91 152 242 303 364 455 606 758 909 1061 1515 2273 3030

Feed Rate by Insert Size insert

m/min

30 50 80 100 120 150 200 250 300 350 500 750 1000

Grade

Starting Pt.

Cutting Speed Geometry

Condition Pocket Seat I = Inboard O = Outboard

DFS

dia.

KC7215

I

HP

KC7140

.008 - .013

mm

0,120 - 0,200

0,160 - 0,280

0,180 - 0,320

0,200 - 0,340

ipr

.003 - .006

.005 - .008

.006 - .010

.006 - .011

mm

0,080 - 0,150

0,120 - 0,200

0,140 - 0,250

0,160 - 0,280

ipr

.002 - .004

.004 - .006

.004 - .007

.005 - .010

mm

0,060 - 0,100

0,090 - 0,150

0,110 - 0,180

0,130 - 0,250

KMF

O

HP

KC7215

I

HP

KMF

m/min

m/min

sfm

sfm

*1 MPa = 145 psi S = Stable cutting conditions U = Unstable cutting conditions I = Interrupted cutting conditions

30

400

HP

.006 - .011

.007 - .013

.008 - .013

1476 500

I

1312

KC7215

.005 - .008

mm

0,120 - 0,200

0,160 - 0,280

0,180 - 0,320

0,200 - 0,340

ipr

.003 - .006

.005 - .008

.006 - .010

.006 - .011

mm

0,080 - 0,150

0,120 - 0,200

0,140 - 0,250

0,160 - 0,280

ipr

.002 - .004

.004 - .006

.004 - .007

.005 - .010

mm

0,060 - 0,100

0,090 - 0,150

0,110 - 0,180

0,130 - 0,250

1148 400

HP

ipr

1312 350 450

O

m/min

Hardness (HB): 60–200

400

KMF

984

HP

sfm

300

I

Tensile Strength RM (MPa*): 200–650

1476

KC7215

1312 450

I

HP

1148 400

U

O

350

N5 Copper and Copper Alloys S

Hardness (HB): 180–350 .007 - .013

984

m/min

sfm

44,00mm– 55,00mm

1312

HP

sfm

1.733"– 2.165"

400

O

m/min

33,00mm– 43,99mm

.006 - .011

300

KC7140

1.300"– 1.732"

1148

HP

26,00mm– 32,99mm

350

I

820

KC7215

250

HP

1.024"– 1.299"

SPPX15 DFT07/...09

.005 - .008

984

O

m/min

22,00mm– 25,99mm

SPPX12 DFT06/...07

ipr

300

KC140

.866"– 1.023"

SPPX09 DFT05

Tensile Strength RM (MPa*): 600–900

659

HP

sfm

200

I

1148

KC7215

984 350

I

HP

820 300

U

O

250

N4 MMCs (Aluminum-Based Metal Matrix Composites) S

SPGX07 DFT05


sfm

91 152 242 303 364 455 606 758 909 1061 1515 2273 3030

m/min

dia.

KC7215

I

HP

KC7140

O

HP

KC7215

I

HP

KC7140

m/min

m/min

sfm

sfm

246

HP

197

O

m/min

131 197 60 75

KC7140

HP

KC7140

O

HP

KC7215

I

HP

KC7140

m/min

m/min

sfm

230

I

sfm

164

KC7215

98

HP

164 50 70

O

m/min

82 30 131 50

KC7140

25 40

HP

197

I

sfm

131 60

KC7215

98 40

I

HP

30

U

O

.866"– 1.023"

22,00mm– 25,99mm

SPPX09 DFT05 1.024"– 1.299"

26,00mm– 32,99mm

SPPX12 DFT06/...07 1.300"– 1.732"

33,00mm– 43,99mm

SPPX15 DFT07/...09 1.733"– 2.165"

44,00mm– 55,00mm

Hardness (HB): 160–260

ipr

.002 - .004

.003 - .005

.004 - .006

.005 - .007

mm

0,050 - 0,100

0,080 - 0,120

0,100 - 0,150

0,120 - 0,180

ipr

.001 - .002

.002 - .002

.002 - .003

.002 - .004

mm

0,030 - 0,050

0,040 - 0,060

0,050 - 0,080

0,060 - 0,100

ipr

.001 - .002

.002 - .002

.002 - .003

.002 - .004

mm

0,030 - 0,050

0,040 - 0,060

0,050 - 0,080

0,060 - 0,100

S2 Heat-Resistant Alloys, Nickel-Based or Cobalt-Based S

SPGX07 DFT05

Tensile Strength RM (MPa*): 500–1200

82 40 131 60

HP

sfm

25 40

I

230

KC7215

164 70

I

HP

98 50

U

O

30

S1 Heat-Resistant Alloys, Iron-Based S

Feed Rate by Insert Size insert

30 50 80 100 120 150 200 250 300 350 500 750 1000

Grade

Starting Pt.

Cutting Speed Geometry

Condition Pocket Seat I = Inboard O = Outboard

DFS

Tensile Strength RM (MPa*): 1000–1450

Hardness (HB): 250–450

ipr

.002 - .004

.003 - .005

.004 - .006

.005 - .007

mm

0,050 - 0,100

0,080 - 0,120

0,100 - 0,150

0,120 - 0,180

ipr

.001 - .002

.002 - .002

.002 - .003

.002 - .004

mm

0,030 - 0,050

0,040 - 0,060

0,050 - 0,080

0,060 - 0,100

ipr

.001 - .002

.002 - .002

.002 - .003

.002 - .004

mm

0,030 - 0,050

0,040 - 0,060

0,050 - 0,080

0,060 - 0,100

*1 MPa = 145 psi S = Stable cutting conditions U = Unstable cutting conditions I = Interrupted cutting conditions

(continued)

31


Speeds and Feeds (continued)

HP

KC7215

O

HP

KC7215

I

HP

KC7215

91 152 242 303 364 455 606 758 909 1061 1515 2273 3030

I

Starting Pt.

KC7215

262

HP

197 80

O

m/min

131 60

KC7215

m/min

40

HP

m/min

262

I

sfm

sfm

197 80

KC7215

m/min

131 60

HP

dia.

m/min

m/min

40

Grade

O

sfm

m/min

sfm

164 230 70 90 98 164 50 70

I

sfm

30 50

U

22,00mm– 25,99mm

1.024"– 1.299"

26,00mm– 32,99mm

SPPX12 DFT06/...07 1.300"– 1.732"

33,00mm– 43,99mm

I

HP

KC7215

O

HP

KC7215

I

HP

KC7215

O

HP

KC7215

I

HP

KC7215

sfm

sfm

SPPX15 DFT07/...09 1.733"– 2.165"

44,00mm– 55,00mm

Hardness (HB): 300–400

.002 - .004

.003 - .005

.004 - .006

.005 - .007

mm

0,050 - 0,100

0,080 - 0,120

0,100 - 0,150

0,120 - 0,180

ipr

.001 - .002

.002 - .002

.002 - .003

.002 - .004

mm

0,030 - 0,050

0,040 - 0,060

0,050 - 0,080

0,060 - 0,100

ipr

.001 - .002

.002 - .002

.002 - .003

.002 - .004

mm

0,030 - 0,050

0,040 - 0,060

0,050 - 0,080

0,060 - 0,100

Tensile Strength RM (MPa*): 900–1600 230 295

KC7215

164 230 70 95

HP

98 164 50 70

I

O

30 50

U

.866"– 1.023"

SPPX09 DFT05

ipr

S4 Titanium Alloys S

SPGX07 DFT05

Tensile Strength RM (MPa*): 900–1600 230 295

S3 Titanium S

Feed Rate by Insert Size insert

30 50 80 100 120 150 200 250 300 350 500 750 1000

Cutting Speed Geometry

Condition Pocket Seat I = Inboard O = Outboard

DFS

Hardness (HB): 300–400

ipr

.002 - .004

.003 - .005

.004 - .006

.005 - .007

mm

0,050 - 0,100

0,080 - 0,120

0,100 - 0,150

0,120 - 0,180

ipr

.001 - .002

.002 - .002

.002 - .003

.002 - .004

mm

0,030 - 0,050

0,040 - 0,060

0,050 - 0,080

0,060 - 0,100

ipr

.001 - .002

.002 - .002

.002 - .003

.002 - .004

mm

0,030 - 0,050

0,040 - 0,060

0,050 - 0,080

0,060 - 0,100

*1 MPa = 145 psi S = Stable cutting conditions U = Unstable cutting conditions I = Interrupted cutting conditions

For more information or to place your order, contact Kennametal or your Authorized Kennametal Distributor, or visit www.kennametal.com. © 2009 Kennametal Inc., Latrobe, PA | All rights reserved. | Printed in the USA. | A-09-02154


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