Holemaking The Drill Fix™ DFS™ Square Indexable Drilling Platform The Drill Fix DFS drill combines the economical squared outboard insert with the superior centering capabilities of the trigon inboard insert.
New from Kennametal!
• Increased metal removal rates. • Significantly lower costs per hole. • High surface quality and hole straightness. • Increased body and insert tool life. • Extremely versatile across all materials. • Comprehensive insert and tool body portfolio. • Available in 2 x D, 3 x D, and 4 x D length-to-diameter ratios. • Ideal for short-hole applications.
DISTRIBUTED BY:
To place your order, contact Kennametal or your Authorized Kennametal Distributor, or visit www.kennametal.com.
Technical Information Markets and Applications
Key Features and Benefits
The new DFS™ drill can be used in nearly all short-hole applications and materials in a diameter range of 25,0mm–55,0mm (.984"–2.165").
Body Design
Use the DFS drill for drilling depths of 2 x D, 3 x D, and 4 x D in steel, cast iron, stainless steel, aluminum, and hard-to-machine materials.
Featured Application: Operation:
Drilling
Inserts
Workpiece: Sleeve Material:
Steel, 900 MPa — 1.5094
Solution: Results:
Kennametal DFS drill • Increased hole production by 75% • Increased chip removal rate by more than 65% ™
COMPETITOR
KENNAMETAL
— 41,0mm (1.61") 250 m/min (850 sfm) 0,28 mm/rev (.01 ipr) 66,0mm (2.60") internal 200 holes
drill diameter: speed: feed: drill depth: coolant: tool life:
• High feed rates due to a robust and stable body design (more/advanced material between the inserts). • High metal removal rates, long tool body life, and excellent chip evacuation due to advanced chip flutes and non-central and increased cooling channels. • Robust pocket seat design requires only one wrench to change the inserts.
• Squared outboard insert delivers four economic cutting edges and increased wear resistance for interrupted cuts. • Trigon (DFT™) inboard insert delivers superior centering capabilities and smooth entry.
Tailored Grades and Geometries • Different geometries and grades available as standard for high cutting parameters in multiple applications. • Boost your productivity with individual selection of the grades and geometries needed for your application. For example, KC7815™ grades feature multi-layer CVD coatings for improved performance in steel.
KC7815 41,0mm (1.61") 167 m/min (548 sfm) 0,25 mm/rev (.01 ipr) 66,0mm (2.60") internal 350 holes
X Offset Design Holes per Tool
• Extend diameter ranges and narrow tolerances on lathes and machining centers with an eccentric chuck, reducing required inventory.
400
300
75% More Holes per Tool!
200
100
0
Competitor
Kennametal
Chip Removal Rate (mm3/min) 70% Better Chip Removal Rate! DFS
Competitor
0
2
250
500
750
1,000
1,250
1,500
Design Features Higher feed rates. Four economical edges where needed most. Square outboard insert.
Superior centering capabilities. Soft initial cut. Trigon inboard insert.
Increased chip evacuation. Larger chip flutes.
Increased tool life. High-quality base material.
Prevent chip welding. Advanced body clearance. Increased coolant volume. Lower temperature at cutting edge. 30% larger coolant channels.
More stable tool body. Increased metal between inserts. MQL capable. Decentralized coolant.
Key Advantages • Longer tool life. • Higher feed rates. • Increased hole quality.
3
Indexable Drills • Drill Fix™ DFS™ Bodies
D1 ± 0,2mm
2 x D Whistle Notch™ WD Shank • Metric
4
D1 mm 24,0 25,0
D1 max mm 25,0 26,0
D1 in .945 .984
order number 3765197 3765198
catalog number DFS240R2WD32M DFS250R2WD32M
gage insert outside SPGX070304.. SPGX070304..
gage insert inside DFT05T308.. DFT05T308..
D 32 32
L1 80,0 83,0
L4 max 48,0 50,0
26,0 27,0
27,0 28,0
1.024 1.063
3765199 3765200
DFS260R2WD32M DFS270R2WD32M
SPPX09T308.. SPPX09T308..
DFT05T308.. DFT05T308..
32 32
86,0 89,0
52,0 54,0
58 58
R 1/4 R 1/4
28,0 29,0
29,0 30,0
1.102 1.142
3765201 3765202
DFS280R2WD32M DFS290R2WD32M
SPPX09T308.. SPPX09T308..
DFT05T308.. DFT05T308..
32 32
91,0 94,0
56,0 58,0
58 58
R 1/4 R 1/4
30,0 31,0
31,0 32,0
1.181 1.220
3765713 3765714
DFS300R2WD32M DFS310R2WD32M
SPPX09T308.. SPPX09T308..
DFT05T308.. DFT05T308..
32 32
97,0 100,0
60,0 62,0
58 58
R 1/4 R 1/4
32,0 33,0
33,0 34,0
1.260 1.299
3765715 3765716
DFS320R2WD32M DFS330R2WD32M
SPPX09T308.. SPPX120408..
DFT05T308.. DFT06T308..
32 32
103,0 105,0
64,0 66,0
58 58
R 1/4 R 1/4
34,0 35,0
35,0 36,0
1.339 1.378
3765717 3765718
DFS340R2WD32M DFS350R2WD32M
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
32 32
108,0 111,0
68,0 70,0
58 58
R 1/4 R 1/4
36,0 37,0
37,0 38,0
1.417 1.457
3765719 3765720
DFS360R2WD32M DFS370R2WD32M
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
32 32
114,0 117,0
72,0 74,0
58 58
R 1/4 R 1/4
38,0 39,0
39,0 40,0
1.496 1.535
3765721 3765722
DFS380R2WD32M DFS390R2WD32M
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
32 32
119,0 122,0
76,0 78,0
58 58
R 1/4 R 1/4
40,0 41,0
41,0 42,0
1.575 1.614
3765723 3765724
DFS400R2WD32M DFS410R2WD32M
SPPX120408.. SPPX120408..
DFT06T308.. DFT070408..
32 32
125,0 128,0
80,0 82,0
58 58
R 1/4 R 1/4
42,0 43,0
43,0 44,0
1.654 1.693
3765725 3765726
DFS420R2WD32M DFS430R2WD32M
SPPX120408.. SPPX120408..
DFT070408.. DFT070408..
32 32
131,0 133,0
84,0 86,0
58 58
R 1/4 R 1/4
44,0 45,0
45,0 46,0
1.732 1.772
3793820 3793821
DFS440R2WD32M DFS450R2WD40M
SPPX15T508.. SPPX15T508..
DFT070408.. DFT070408..
32 40
135,0 137,0
88,0 90,0
58 68
R 1/4 R 1/4
46,0 47,0
47,0 48,0
1.811 1.850
3793822 3793923
DFS460R2WD40M DFS470R2WD40M
SPPX15T508.. SPPX15T508..
DFT070408.. DFT070408..
40 40
140,0 142,0
92,0 94,0
68 68
R 1/4 R 1/4
48,0 49,0
49,0 50,0
1.890 1.929
3793924 3793925
DFS480R2WD40M DFS490R2WD40M
SPPX15T508.. SPPX15T508..
DFT070408.. DFT090508..
40 40
144,0 146,0
96,0 98,0
68 68
R 1/4 R 1/4
50,0 51,0
51,0 52,0
1.969 2.008
3793926 3793927
DFS500R2WD40M DFS510R2WD40M
SPPX15T508.. SPPX15T508..
DFT090508.. DFT090508..
40 40
148,0 150,0
100,0 102,0
68 68
R 1/4 R 1/4
52,0 53,0
53,0 54,0
2.047 2.087
3793928 3793929
DFS520R2WD40M DFS530R2WD40M
SPPX15T508.. SPPX15T508..
DFT090508.. DFT090508..
40 40
152,0 154,0
104,0 106,0
68 68
R 1/4 R 1/4
54,0 55,0
55,0 56,0
2.126 2.165
3793930 3793931
DFS540R2WD40M DFS550R2WD50M
SPPX15T508.. SPPX15T508..
DFT090508.. DFT090508..
40 50
156,0 158,0
108,0 110,0
68 68
R 1/4 R 1/4
LS CS 58 R 1/4 58 R 1/4
• Drill shipped with insert screws and Torx wrench. • When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.
Spare Parts inboard insert screw 193.491 193.491
inboard/outboard insert screw —
DFS260R2WD32M DFS270R2WD32M
—
3765201 3765202
DFS280R2WD32M DFS290R2WD32M
—
3765713 3765714
DFS300R2WD32M DFS310R2WD32M
—
3765715 3765716
DFS320R2WD32M DFS330R2WD32M
—
3765717 3765718
DFS340R2WD32M DFS350R2WD32M
—
3765719 3765720
DFS360R2WD32M DFS370R2WD32M
—
3765721 3765722
DFS380R2WD32M DFS390R2WD32M
—
3765723 3765724
DFS400R2WD32M DFS410R2WD32M
—
3765725 3765726
DFS420R2WD32M DFS430R2WD32M
—
3793820 3793821
DFS440R2WD32M DFS450R2WD40M
3793822 3793923
outboard insert screw 192.432 192.432
Torx wrench 170.028 170.028
Torx wrench size T8 T8
191.924 191.924
—
170.024 170.024
T9 T9
191.924 191.924
—
170.024 170.024
T9 T9
191.924 191.924
—
170.024 170.024
T9 T9
191.924 191.916
—
170.024 170.025
T9 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
— —
170.025 170.025
T15 T15
191.698 191.698
—
192.433 192.433
170.025 170.025
T15 T15
DFS460R2WD40M DFS470R2WD40M
191.698 191.698
—
192.433 192.433
170.025 170.025
T15 T15
3793924 3793925
DFS480R2WD40M DFS490R2WD40M
191.698 —
—
192.433 192.433
170.025 170.025
T15 T15
3793926 3793927
DFS500R2WD40M DFS510R2WD40M
—
192.433 192.433
—
170.025 170.025
T15 T15
3793928 3793929
DFS520R2WD40M DFS530R2WD40M
—
192.433 192.433
—
170.025 170.025
T15 T15
3793930 3793931
DFS540R2WD40M DFS550R2WD50M
—
192.433 192.433
—
170.025 170.025
T15 T15
order number 3765197 3765198
catalog number DFS240R2WD32M DFS250R2WD32M
3765199 3765200
— — — — — — — — —
— — —
—
— — —
— — — — — — — —
— — —
WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
5
Indexable Drills • Drill Fix™ DFS™ Bodies
D1 ± 0,2mm
3 x D Whistle Notch™ WD Shank • Metric
6
D1 mm 24,0 25,0
D1 max mm 25,0 26,0
D1 in .945 .984
order number 3114341 3093085
catalog number DFS240R3WD32M DFS250R3WD32M
gage insert outside SPGX070304.. SPGX070304..
gage insert inside DFT05T308.. DFT05T308..
D 32 32
L1 104,0 108,0
L4 max 72,0 75,0
26,0 27,0
27,0 28,0
1.024 1.063
3093086 3114342
DFS260R3WD32M DFS270R3WD32M
SPPX09T308.. SPPX09T308..
DFT05T308.. DFT05T308..
32 32
112,0 116,0
78,0 81,0
58 58
R 1/4 R 1/4
28,0 29,0
29,0 30,0
1.102 1.142
3114453 3114454
DFS280R3WD32M DFS290R3WD32M
SPPX09T308.. SPPX09T308..
DFT05T308.. DFT05T308..
32 32
119,0 123,0
84,0 87,0
58 58
R 1/4 R 1/4
30,0 31,0
31,0 32,0
1.181 1.221
3114455 3114456
DFS300R3WD32M DFS310R3WD32M
SPPX09T308.. SPPX09T308..
DFT05T308.. DFT05T308..
32 32
127,0 131,0
90,0 93,0
58 58
R 1/4 R 1/4
32,0 33,0
33,0 34,0
1.260 1.299
3093087 3093088
DFS320R3WD32M DFS330R3WD32M
SPPX09T308.. SPPX120408..
DFT05T308.. DFT06T308..
32 32
135,0 138,0
96,0 99,0
58 58
R 1/4 R 1/4
34,0 35,0
35,0 36,0
1.339 1.378
3114457 3114458
DFS340R3WD32M DFS350R3WD32M
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
32 32
142,0 146,0
102,0 105,0
58 58
R 1/4 R 1/4
36,0 37,0
37,0 38,0
1.417 1.457
3114459 3114460
DFS360R3WD32M DFS370R3WD32M
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
32 32
150,0 154,0
108,0 111,0
58 58
R 1/4 R 1/4
38,0 39,0
39,0 40,0
1.496 1.535
3114461 3114462
DFS380R3WD32M DFS390R3WD32M
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
32 32
157,0 161,0
114,0 117,0
58 58
R 1/4 R 1/4
40,0 41,0
29,0 42,0
1.575 1.614
3093089 3114463
DFS400R3WD32M DFS410R3WD32M
SPPX120408.. SPPX120408..
DFT06T308.. DFT070408..
32 32
165,0 169,0
120,0 123,0
58 58
R 1/4 R 1/4
42,0 43,0
43,0 44,0
1.654 1.693
3114464 3114465
DFS420R3WD32M DFS430R3WD32M
SPPX120408.. SPPX120408..
DFT070408.. DFT070408..
32 32
173,0 176,0
126,0 129,0
58 58
R 1/4 R 1/4
44,0 45,0
45,0 46,0
1.732 1.772
3793932 3793933
DFS440R3WD32M DFS450R3WD40M
SPPX15T508.. SPPX15T508..
DFT070408.. DFT070408..
32 40
179,0 182,0
132,0 135,0
58 68
R 1/4 R 1/4
46,0 47,0
47,0 48,0
1.811 1.850
3793934 3793935
DFS460R3WD40M DFS470R3WD40M
SPPX15T508.. SPPX15T508..
DFT070408.. DFT070408..
40 40
186,0 189,0
138,0 141,0
68 68
R 1/4 R 1/4
48,0 49,0
49,0 55,0
1.890 1.929
3793936 3793937
DFS480R3WD40M DFS490R3WD40M
SPPX15T508.. SPPX15T508..
DFT070408.. DFT090508..
40 40
192,0 195,0
144,0 147,0
68 68
R 1/4 R 1/4
50,0 51,0
51,0 52,0
1.969 2.008
3766217 3793938
DFS500R3WD40M DFS510R3WD40M
SPPX15T508.. SPPX15T508..
DFT090508.. DFT090508..
40 40
198,0 201,0
150,0 153,0
68 68
R 1/4 R 1/4
52,0 53,0
53,0 54,0
2.047 2.087
3793939 3793940
DFS520R3WD40M DFS530R3WD40M
SPPX15T508.. SPPX15T508..
DFT090508.. DFT090508..
40 40
204,0 207,0
156,0 159,0
68 68
R 1/4 R 1/4
54,0 55,0
55,0 56,0
2.126 2.165
3793941 3793942
DFS540R3WD40M DFS550R3WD50M
SPPX15T508.. SPPX15T508..
DFT090508.. DFT090508..
40 50
210,0 213,0
162,0 165,0
68 68
R 1/4 R 1/4
LS CS 58 R 1/4 58 R 1/4
• Drill shipped with insert screws and Torx wrench. • When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.
Spare Parts inboard insert screw 193.491 193.491
inboard/outboard insert screw —
DFS260R3WD32M DFS270R3WD32M
—
3114453 3114454
DFS280R3WD32M DFS290R3WD32M
—
3114455 3114456
DFS300R3WD32M DFS310R3WD32M
—
3093087 3093088
DFS320R3WD32M DFS330R3WD32M
—
3114457 3114458
DFS340R3WD32M DFS350R3WD32M
—
3114459 3114460
DFS360R3WD32M DFS370R3WD32M
—
3114461 3114462
DFS380R3WD32M DFS390R3WD32M
—
3093089 3114463
DFS400R3WD32M DFS410R3WD32M
—
3114464 3114465
DFS420R3WD32M DFS430R3WD32M
—
3793932 3793933
DFS440R3WD32M DFS450R3WD40M
3793934 3793935
outboard insert screw 192.432 192.432
Torx wrench 170.028 170.028
Torx wrench size T8 T8
191.924 191.924
—
170.024 170.024
T9 T9
191.924 191.924
—
170.024 170.024
T9 T9
191.924 191.924
—
170.024 170.024
T9 T9
191.924 191.916
—
170.024 170.025
T9 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
— —
170.025 170.025
T15 T15
191.698 191.698
—
192.433 192.433
170.025 170.025
T15 T15
DFS460R3WD40M DFS470R3WD40M
191.698 191.698
—
192.433 192.433
170.025 170.025
T15 T15
3793936 3793937
DFS480R3WD40M DFS490R3WD40M
191.698 —
—
192.433 192.433
170.025 170.025
T15 T15
3766217 3793938
DFS500R3WD40M DFS510R3WD40M
—
—
170.025 170.025
T15 T15
3793939 3793940
DFS520R3WD40M DFS530R3WD40M
—
170.025 170.025
T15 T15
3793941 3793942
DFS540R3WD40M DFS550R3WD50M
—
170.025 170.025
T15 T15
order number 3114341 3093085
catalog number DFS240R3WD32M DFS250R3WD32M
3093086 3114342
— — — — — — — — —
— — —
—
— — — 192.433 192.433
— — — — — — — —
—
192.433 192.433
—
192.433 192.433
—
— —
WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
7
Indexable Drills • Drill Fix™ DFS™ Bodies
D1 ± 0,2mm
4 x D Whistle Notch™ WD Shank • Metric
8
D1 mm 24,0 25,0
D1 max mm 25,0 26,0
D1 in .945 .984
order number 3765727 3765728
catalog number DFS240R4WD32M DFS250R4WD32M
gage insert outside SPGX070304.. SPGX070304..
gage insert inside DFT05T308.. DFT05T308..
D 32 32
L1 128,0 133,0
L4 max 96,0 100,0
26,0 27,0
27,0 28,0
1.024 1.063
3765729 3765730
DFS260R4WD32M DFS270R4WD32M
SPPX09T308.. SPPX09T308..
DFT05T308.. DFT05T308..
32 32
138,0 143,0
104,0 108,0
58 58
R 1/4 R 1/4
28,0 29,0
29,0 30,0
1.102 1.142
3765731 3765732
DFS280R4WD32M DFS290R4WD32M
SPPX09T308.. SPPX09T308..
DFT05T308.. DFT05T308..
32 32
147,0 152,0
112,0 116,0
58 58
R 1/4 R 1/4
30,0 31,0
31,0 32,0
1.181 1.220
3765733 3765734
DFS300R4WD32M DFS310R4WD32M
SPPX09T308.. SPPX09T308..
DFT05T308.. DFT05T308..
32 32
157,0 162,0
120,0 124,0
58 58
R 1/4 R 1/4
32,0 33,0
33,0 34,0
1.260 1.299
3765735 3765736
DFS320R4WD32M DFS330R4WD32M
SPPX09T308.. SPPX120408..
DFT05T308.. DFT06T308..
32 32
167,0 171,0
128,0 132,0
58 58
R 1/4 R 1/4
34,0 35,0
35,0 36,0
1.339 1.378
3765737 3765738
DFS340R4WD32M DFS350R4WD32M
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
32 32
176,0 181,0
136,0 140,0
58 58
R 1/4 R 1/4
36,0 37,0
37,0 38,0
1.417 1.457
3765739 3765740
DFS360R4WD32M DFS370R4WD32M
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
32 32
186,0 191,0
144,0 148,0
58 58
R 1/4 R 1/4
38,0 39,0
39,0 40,0
1.496 1.535
3765741 3765742
DFS380R4WD32M DFS390R4WD32M
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
32 32
195,0 200,0
152,0 156,0
58 58
R 1/4 R 1/4
40,0 41,0
41,0 42,0
1.575 1.614
3765743 3765744
DFS400R4WD32M DFS410R4WD32M
SPPX120408.. SPPX120408..
DFT06T308.. DFT070408..
32 32
205,0 210,0
160,0 164,0
58 58
R 1/4 R 1/4
42,0 43,0
43,0 44,0
1.654 1.693
3765745 3765746
DFS420R4WD32M DFS430R4WD32M
SPPX120408.. SPPX120408..
DFT070408.. DFT070408..
32 32
215,0 219,0
168,0 172,0
58 58
R 1/4 R 1/4
44,0 45,0
45,0 46,0
1.732 1.772
3793943 3793944
DFS440R4WD32M DFS450R4WD40M
SPPX15T508.. SPPX15T508..
DFT070408.. DFT070408..
32 40
223,0 227,0
176,0 180,0
58 68
R 1/4 R 1/4
46,0 47,0
47,0 48,0
1.811 1.850
3793945 3793946
DFS460R4WD40M DFS470R4WD40M
SPPX15T508.. SPPX15T508..
DFT070408.. DFT070408..
40 40
232,0 236,0
184,0 188,0
68 68
R 1/4 R 1/4
48,0
49,0
1.890
3793947
DFS480R4WD40M
SPPX15T508..
DFT070408..
40
240,0
192,0
68
R 1/4
LS CS 58 R 1/4 58 R 1/4
• Drill shipped with insert screws and Torx wrench. • When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.
Spare Parts outboard insert screw 192.432 192.432
Torx wrench 170.028 170.028
Torx wrench size T8 T8
191.924 191.924
—
170.024 170.024
T9 T9
191.924 191.924
—
170.024 170.024
T9 T9
191.924 191.924
—
170.024 170.024
T9 T9
191.924 191.916
—
170.024 170.025
T9 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
— —
170.025 170.025
T15 T15
191.698 191.698
—
192.433 192.433
170.025 170.025
T15 T15
DFS460R4WD40M DFS470R4WD40M
191.698 191.698
— —
192.433 192.433
170.025 170.025
T15 T15
DFS480R4WD40M
191.698
—
192.433
170.025
T15
inboard insert screw 193.491 193.491
inboard/outboard insert screw —
DFS260R4WD32M DFS270R4WD32M
—
3765731 3765732
DFS280R4WD32M DFS290R4WD32M
—
3765733 3765734
DFS300R4WD32M DFS310R4WD32M
—
3765735 3765736
DFS320R4WD32M DFS330R4WD32M
—
3765737 3765738
DFS340R4WD32M DFS350R4WD32M
—
3765739 3765740
DFS360R4WD32M DFS370R4WD32M
—
3765741 3765742
DFS380R4WD32M DFS390R4WD32M
—
3765743 3765744
DFS400R4WD32M DFS410R4WD32M
—
3765745 3765746
DFS420R4WD32M DFS430R4WD32M
—
3793943 3793944
DFS440R4WD32M DFS450R4WD40M
3793945 3793946 3793947
order number 3765727 3765728
catalog number DFS240R4WD32M DFS250R4WD32M
3765729 3765730
— — — — — — — — —
—
—
— — — — — — — —
WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
9
Indexable Drills • Drill Fix™ DFS™ Bodies
(two) flats 90˚ apart
D1 ± .008"
2 x D Flange Shank • Inch D1 in mm D1 max 1.000 25,40 1.031 1.000 25,40 1.031
10
order number 3799672 3800163
catalog number DFS1000R2SSF100 DFS1000R2SSF125
gage insert outside SPGX070304.. SPGX070304..
gage insert inside DFT05T308.. DFT05T308..
D L1 L4 max LS 1.000 3.25 2.00 3.00 1.250 3.25 2.00 3.25
CF 1/8-27 NPT 1/8-27 NPT
CS R1/4-18 NPT R1/4-18 NPT
1.000 25,40 1.031 26,19
1.031 1.063
3800164 3800165
DFS1000R2SSF150 DFS1031R2SSF125
SPGX070304.. SPPX09T308..
DFT05T308.. DFT05T308..
1.500 3.25 1.250 3.44
2.00 2.06
3.75 3.25
1/8-27 NPT 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.063 27,00 1.094 27,79
1.094 1.125
3800166 3800167
DFS1063R2SSF125 DFS1094R2SSF125
SPPX09T308.. SPPX09T308..
DFT05T308.. DFT05T308..
1.250 3.50 1.250 3.56
2.13 2.19
3.25 3.25
1/8-27 NPT 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.125 28,58 1.156 29,36
1.156 1.188
3800168 3800169
DFS1125R2SSF125 DFS1156R2SSF125
SPPX09T308.. SPPX09T308..
DFT05T308.. DFT05T308..
1.250 3.75 1.250 3.81
2.25 2.31
3.25 3.25
1/8-27 NPT 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.188 30,18 1.219 30,96
1.219 1.250
3800170 3800171
DFS1188R2SSF125 DFS1219R2SSF125
SPPX09T308.. SPPX09T308..
DFT05T308.. DFT05T308..
1.250 3.88 1.250 4.06
2.38 2.44
3.25 3.25
1/8-27 NPT 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.219 30,96 1.250 31,75
1.281 1.281
3800172 3800173
DFS1219R2SSF150 DFS1250R2SSF125
SPPX09T308.. SPPX09T308..
DFT05T308.. DFT05T308..
1.500 4.06 1.250 4.13
2.44 2.50
3.75 3.25
1/8-27 NPT 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.250 31,75 1.281 32,54
1.281 1.313
3800174 3800175
DFS1250R2SSF150 DFS1281R2SSF125
SPPX09T308.. SPPX09T308..
DFT05T308.. DFT05T308..
1.500 4.13 1.250 4.19
2.50 2.56
3.75 3.25
1/8-27 NPT 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.281 32,54 1.313 33,35
1.313 1.375
3800176 3800177
DFS1281R2SSF150 DFS1313R2SSF125
SPPX09T308.. SPPX120408..
DFT05T308.. DFT06T308..
1.500 4.19 1.250 4.25
2.56 2.63
3.75 3.25
1/8-27 NPT 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.313 33,35 1.375 34,93
1.375 1.406
3800178 3800179
DFS1313R2SSF150 DFS1375R2SSF125
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
1.500 4.25 1.250 4.38
2.63 2.75
3.75 3.25
1/8-27 NPT 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.375 34,93 1.406 35,71
1.406 1.438
3800180 3800181
DFS1375R2SSF150 DFS1406R2SSF125
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
1.500 4.38 1.250 4.44
2.75 2.81
3.75 3.25
1/8-27 NPT 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.406 35,71 1.438 36,53
1.438 1.469
3800182 3800183
DFS1406R2SSF150 DFS1438R2SSF125
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
1.500 4.44 1.250 4.63
2.81 2.88
3.75 3.25
1/8-27 NPT 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.438 36,53 1.469 37,31
1.469 1.500
3800184 3800185
DFS1438R2SSF150 DFS1469R2SSF125
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
1.500 4.63 1.250 4.69
2.88 2.94
3.75 3.25
1/8-27 NPT 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.469 37,31 1.500 38,10
1.500 1.531
3800186 3800187
DFS1469R2SSF150 DFS1500R2SSF125
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
1.500 4.69 1.250 4.75
2.94 3.00
3.75 3.25
1/8-27 NPT 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.500 38,10 1.531 38,89
1.531 1.563
3800188 3800189
DFS1500R2SSF150 DFS1531R2SSF125
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
1.500 4.75 1.250 4.81
3.00 3.06
3.75 3.25
1/8-27 NPT 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.531 38,89 1.563 39,70
1.563 1.625
3800190 3800191
DFS1531R2SSF150 DFS1563R2SSF125
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
1.500 4.81 1.250 4.88
3.06 3.13
3.75 3.25
1/8-27 NPT 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.563 39,70 1.625 41,28
1.625 1.688
3800192 3800193
DFS1563R2SSF150 DFS1625R2SSF125
SPPX120408.. SPPX120408..
DFT06T308.. DFT070408..
1.500 4.88 1.250 5.00
3.13 3.25
3.75 3.25
1/8-27 NPT 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.625 41,28 1.688 42,88
1.688 1.750
3800194 3800195
DFS1625R2SSF150 DFS1688R2SSF125
SPPX120408.. SPPX120408..
DFT070408.. DFT070408..
1.500 5.00 1.250 5.13
3.25 3.38
3.75 3.25
1/8-27 NPT 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.688 42,88 1.750 44,45
1.750 1.813
3800196 3800197
DFS1688R2SSF150 DFS1750R2SSF150
SPPX120408.. SPPX15T508..
DFT070408.. DFT070408..
1.500 5.13 1.500 5.25
3.38 3.50
3.75 3.75
1/8-27 NPT 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.813 46,05 1.875 47,63
1.875 1.938
3800198 3800199
DFS1813R2SSF150 DFS1875R2SSF150
SPPX15T508.. SPPX15T508..
DFT070408.. DFT070408..
1.500 5.50 1.500 5.63
3.63 3.75
3.75 3.75
1/8-27 NPT 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.938 49,23 2.000 50,80
2.000 2.125
3800200 3800201
DFS1938R2SSF150 DFS2000R2SSF150
SPPX15T508.. SPPX15T508..
DFT090508.. DFT090508..
1.500 5.88 1.500 6.00
3.88 4.00
3.75 3.75
1/8-27 NPT 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
2.000 50,80 2.125 53,98
2.125 2.156
3800202 3800203
DFS2000R2SSF200 DFS2125R2SSF150
SPPX15T508.. SPPX15T508..
DFT090508.. DFT090508..
2.000 6.00 1.500 6.38
4.00 4.25
4.00 3.75
1/8-27 NPT 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
2.125 53,98
2.156
3800204
DFS2125R2SSF200
SPPX15T508..
DFT090508..
2.000 6.38
4.25
4.00
1/8-27 NPT
R1/4-18 NPT
• Drill shipped with insert screws, side pipe plug, and Torx wrench. • When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.
Spare Parts
—
outboard insert screw 192.432 192.432
Torx wrench 170.028 170.028
Torx wrench size T8 T8
— 191.924
192.432 —
170.028 170.024
T8 T9
191.924 191.924
—
170.024 170.024
T9 T9
191.924 191.924
—
170.024 170.024
T9 T9
191.924 191.924
—
170.024 170.024
T9 T9
191.924 191.924
—
170.024 170.024
T9 T9
191.924 191.924
—
170.024 170.024
T9 T9
191.924 191.916
—
170.024 170.025
T9 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
—
170.025 170.025
T15 T15
170.025 170.025
T15 T15
170.025 170.025
T15 T15
170.025 170.025
T15 T15
—
170.025 170.025
T15 T15
—
170.025
T15
order number 3799672 3800163
catalog number DFS1000R2SSF100 DFS1000R2SSF125
inboard insert screw 193.491 193.491
inboard/outboard insert screw —
3800164 3800165
DFS1000R2SSF150 DFS1031R2SSF125
193.491 —
3800166 3800167
DFS1063R2SSF125 DFS1094R2SSF125
—
3800168 3800169
DFS1125R2SSF125 DFS1156R2SSF125
—
3800170 3800171
DFS1188R2SSF125 DFS1219R2SSF125
—
3800172 3800173
DFS1219R2SSF150 DFS1250R2SSF125
—
3800174 3800175
DFS1250R2SSF150 DFS1281R2SSF125
—
3800176 3800177
DFS1281R2SSF150 DFS1313R2SSF125
—
3800178 3800179
DFS1313R2SSF150 DFS1375R2SSF125
—
3800180 3800181
DFS1375R2SSF150 DFS1406R2SSF125
—
3800182 3800183
DFS1406R2SSF150 DFS1438R2SSF125
—
3800184 3800185
DFS1438R2SSF150 DFS1469R2SSF125
—
3800186 3800187
DFS1469R2SSF150 DFS1500R2SSF125
—
3800188 3800189
DFS1500R2SSF150 DFS1531R2SSF125
—
3800190 3800191
DFS1531R2SSF150 DFS1563R2SSF125
—
3800192 3800193
DFS1563R2SSF150 DFS1625R2SSF125
—
3800194 3800195
DFS1625R2SSF150 DFS1688R2SSF125
—
3800196 3800197
DFS1688R2SSF150 DFS1750R2SSF150
3800198 3800199
DFS1813R2SSF150 DFS1875R2SSF150
3800200 3800201
DFS1938R2SSF150 DFS2000R2SSF150
3800202 3800203
DFS2000R2SSF200 DFS2125R2SSF150
—
192.433 192.433
—
—
3800204
DFS2125R2SSF200
—
192.433
— — — — — — — — — — — — — — — — 191.698 191.698 191.698 — —
191.916 — — — 192.433 192.433
— — — — — — — — — — — — — — — — 192.433 192.433 192.433 — —
WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
11
Indexable Drills • Drill Fix™ DFS™ Bodies (two) flats 90˚ apart
D1 ± .008"
3 x D Flange Shank • Inch D1 in mm D1 max 1.000 25,40 1.031 1.000 25,40 1.031
12
order number 3804908 3804912
catalog number DFS1000R3SSF100 DFS1000R3SSF125
gage insert outside SPGX070304.. SPGX070304..
gage insert inside DFT05T308.. DFT05T308..
D L1 L4 max LS CF 1.000 4.25 3.00 3.00 1/8-27 NPT 1.250 4.25 3.00 3.25 1/8-27 NPT
CS R1/4-18 NPT R1/4-18 NPT
1.000 25,40 1.031 26,19
1.031 1.063
3804914 3804917
DFS1000R3SSF150 DFS1031R3SSF125
SPGX070304.. SPPX09T308..
DFT05T308.. DFT05T308..
1.500 4.25 1.250 4.47
3.00 3.09
3.75 1/8-27 NPT 3.25 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.063 27,00 1.094 27,79
1.094 1.125
3804918 3804920
DFS1063R3SSF125 DFS1094R3SSF125
SPPX09T308.. SPPX09T308..
DFT05T308.. DFT05T308..
1.250 4.56 1.250 4.66
3.19 3.28
3.25 1/8-27 NPT 3.25 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.125 28,58 1.156 29,36
1.156 1.188
3804923 3804925
DFS1125R3SSF125 DFS1156R3SSF125
SPPX09T308.. SPPX09T308..
DFT05T308.. DFT05T308..
1.250 4.88 1.250 4.97
3.38 3.47
3.25 1/8-27 NPT 3.25 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.188 30,18 1.219 30,96
1.219 1.250
3804927 3804929
DFS1188R3SSF125 DFS1219R3SSF125
SPPX09T308.. SPPX09T308..
DFT05T308.. DFT05T308..
1.250 5.06 1.250 5.28
3.56 3.66
3.25 1/8-27 NPT 3.25 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.219 30,96 1.250 31,75
1.281 1.281
3804932 3804934
DFS1219R3SSF150 DFS1250R3SSF125
SPPX09T308.. SPPX09T308..
DFT05T308.. DFT05T308..
1.500 5.28 1.250 5.38
3.66 3.75
3.75 1/8-27 NPT 3.25 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.250 31,75 1.281 32,54
1.281 1.313
3804937 3804939
DFS1250R3SSF150 DFS1281R3SSF125
SPPX09T308.. SPPX09T308..
DFT05T308.. DFT05T308..
1.500 5.38 1.250 5.47
3.75 3.84
3.75 1/8-27 NPT 3.25 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.281 32,54 1.313 33,35
1.313 1.375
3804941 3804943
DFS1281R3SSF150 DFS1313R3SSF125
SPPX09T308.. SPPX120408..
DFT05T308.. DFT06T308..
1.500 5.57 1.250 5.52
3.84 3.94
3.75 1/8-27 NPT 3.25 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.313 33,35 1.375 34,93
1.375 1.406
3804946 3804948
DFS1313R3SSF150 DFS1375R3SSF125
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
1.500 4.25 1.250 5.75
2.63 4.13
3.75 1/8-27 NPT 3.25 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.375 34,93 1.406 35,71
1.406 1.438
3804950 3804953
DFS1375R3SSF150 DFS1406R3SSF125
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
1.500 5.75 1.250 5.84
4.13 4.22
3.75 1/8-27 NPT 3.25 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.406 35,71 1.438 36,53
1.438 1.469
3804955 3804957
DFS1406R3SSF150 DFS1438R3SSF125
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
1.500 5.84 1.250 6.06
4.22 4.31
3.75 1/8-27 NPT 3.25 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.438 36,53 1.469 37,31
1.469 1.500
3804960 3804962
DFS1438R3SSF150 DFS1469R3SSF125
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
1.500 6.06 1.250 6.16
4.31 4.41
3.75 1/8-27 NPT 3.25 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.469 37,31 1.500 38,10
1.500 1.531
3804964 3804966
DFS1469R3SSF150 DFS1500R3SSF125
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
1.500 6.16 1.250 6.25
4.41 4.50
3.75 1/8-27 NPT 3.25 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.500 38,10 1.531 38,89
1.531 1.563
3804969 3804971
DFS1500R3SSF150 DFS1531R3SSF125
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
1.500 6.25 1.250 6.34
4.50 4.59
3.75 1/8-27 NPT 3.25 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.531 38,89 1.563 39,70
1.563 1.625
3804973 3804976
DFS1531R3SSF150 DFS1563R3SSF125
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
1.500 6.34 1.250 6.44
4.59 4.69
3.75 1/8-27 NPT 3.25 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.563 39,70 1.625 41,28
1.625 1.688
3804978 3804980
DFS1563R3SSF150 DFS1625R3SSF125
SPPX120408.. SPPX120408..
DFT06T308.. DFT070408..
1.500 6.44 1.250 6.63
4.69 4.88
3.75 1/8-27 NPT 3.25 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.625 41,28 1.688 42,88
1.688 1.750
3804982 3804985
DFS1625R3SSF150 DFS1688R3SSF125
SPPX120408.. SPPX120408..
DFT070408.. DFT070408..
1.500 6.63 1.250 6.81
4.88 5.06
3.75 1/8-27 NPT 3.25 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.688 42,88 1.750 44,45
1.750 1.813
3804987 3804989
DFS1688R3SSF150 DFS1750R3SSF150
SPPX120408.. SPPX15T508..
DFT070408.. DFT070408..
1.500 6.81 1.500 7.00
5.06 5.25
3.75 1/8-27 NPT 3.75 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.813 46,05 1.875 47,63
1.875 1.938
3804992 3804994
DFS1813R3SSF150 DFS1875R3SSF150
SPPX15T508.. SPPX15T508..
DFT070408.. DFT070408..
1.500 7.31 1.500 7.50
5.44 5.63
3.75 1/8-27 NPT 3.75 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
1.938 49,23 2.000 50,80
2.000 2.125
3804996 3804998
DFS1938R3SSF150 DFS2000R3SSF150
SPPX15T508.. SPPX15T508..
DFT070408.. DFT070408..
1.500 7.81 1.500 8.00
5.81 6.00
3.75 1/8-27 NPT 3.75 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
2.000 50,80 2.125 53,98
2.125 2.156
3805001 3805003
DFS2000R3SSF200 DFS2125R3SSF150
SPPX15T508.. SPPX15T508..
DFT070408.. DFT070408..
2.000 8.00 1.500 8.50
6.00 6.38
4.00 1/8-27 NPT 3.75 1/8-27 NPT
R1/4-18 NPT R1/4-18 NPT
2.125 53,98
2.156
3805005
DFS2125R3SSF200
SPPX15T508..
DFT070408..
2.000 8.50
6.38
4.00 1/8-27 NPT
R1/4-18 NPT
• Drill shipped with insert screws, side pipe plug, and Torx wrench. • When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.
Spare Parts
—
outboard insert screw 192.432 192.432
Torx wrench 170.028 170.028
Torx wrench size T8 T8
— 191.924
192.432 —
170.028 170.024
T8 T9
191.924 191.924
—
170.024 170.024
T9 T9
191.924 191.924
—
170.024 170.024
T9 T9
191.924 191.924
—
170.024 170.024
T9 T9
191.924 191.924
—
170.024 170.024
T9 T9
191.924 191.924
—
170.024 170.024
T9 T9
191.924 191.916
—
170.024 170.025
T9 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
— —
170.025 170.025
T15 T15
— 191.698
191.916
— 192.433
170.025 170.025
T15 T15
DFS1813R3SSF150 DFS1875R3SSF150
191.698 191.698
—
192.433 192.433
170.025 170.025
T15 T15
3804996 3804998
DFS1938R3SSF150 DFS2000R3SSF150
—
192.433 192.433
—
170.025 170.025
T15 T15
3805001 3805003
DFS2000R3SSF200 DFS2125R3SSF150
—
192.433 192.433
—
—
—
170.025 170.025
T15 T15
3805005
DFS2125R3SSF200
—
192.433
—
170.025
T15
order number 3804908 3804912
catalog number DFS1000R3SSF100 DFS1000R3SSF125
inboard insert screw 193.491 193.491
inboard/outboard insert screw —
3804914 3804917
DFS1000R3SSF150 DFS1031R3SSF125
193.491 —
3804918 3804920
DFS1063R3SSF125 DFS1094R3SSF125
—
3804923 3804925
DFS1125R3SSF125 DFS1156R3SSF125
—
3804927 3804929
DFS1188R3SSF125 DFS1219R3SSF125
—
3804932 3804934
DFS1219R3SSF150 DFS1250R3SSF125
—
3804937 3804939
DFS1250R3SSF150 DFS1281R3SSF125
—
3804941 3804943
DFS1281R3SSF150 DFS1313R3SSF125
—
3804946 3804948
DFS1313R3SSF150 DFS1375R3SSF125
—
3804950 3804953
DFS1375R3SSF150 DFS1406R3SSF125
—
3804955 3804957
DFS1406R3SSF150 DFS1438R3SSF125
—
3804960 3804962
DFS1438R3SSF150 DFS1469R3SSF125
—
3804964 3804966
DFS1469R3SSF150 DFS1500R3SSF125
—
3804969 3804971
DFS1500R3SSF150 DFS1531R3SSF125
—
3804973 3804976
DFS1531R3SSF150 DFS1563R3SSF125
—
3804978 3804980
DFS1563R3SSF150 DFS1625R3SSF125
—
3804982 3804985
DFS1625R3SSF150 DFS1688R3SSF125
—
3804987 3804989
DFS1688R3SSF150 DFS1750R3SSF150
3804992 3804994
— — — — — — — — — — — — — — —
—
— —
— — — — — — — — — — — — — —
—
WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
13
Indexable Drills • Drill Fix™ DFS™ Bodies
(two) flats 90˚ apart
D1 ± .008"
4 x D Flange Shank • Inch D1 in mm D1 max 1.000 25,40 1.031 1.000 25,40 1.031
14
order number 3800362 3800363
catalog number DFS1000R4SSF100 DFS1000R4SSF125
gage insert outside SPGX070304.. SPGX070304..
gage insert inside DFT05T308.. DFT05T308..
D 1.000 1.250
L1 L4 max LS 5.25 4.00 3.00 5.25 4.00 3.25
CF 1/8-27 NPT 1/8-27 NPT
CS 1/4-18 NPT 1/4-18 NPT
1.000 25,40 1.031 26,19
1.031 1.063
3800364 3800365
DFS1000R4SSF150 DFS1031R4SSF125
SPGX070304.. SPPX09T308..
DFT05T308.. DFT05T308..
1.500 1.250
5.25 5.50
4.00 4.12
3.75 3.25
1/8-27 NPT 1/8-27 NPT
1/4-18 NPT 1/4-18 NPT
1.063 27,00 1.094 27,79
1.094 1.125
3800366 3800367
DFS1063R4SSF125 DFS1094R4SSF125
SPPX09T308.. SPPX09T308..
DFT05T308.. DFT05T308..
1.250 1.250
5.63 5.75
4.25 4.38
3.25 3.25
1/8-27 NPT 1/8-27 NPT
1/4-18 NPT 1/4-18 NPT
1.125 28,58 1.156 29,36
1.156 1.188
3800368 3800369
DFS1125R4SSF125 DFS1156R4SSF125
SPPX09T308.. SPPX09T308..
DFT05T308.. DFT05T308..
1.250 1.250
6.00 6.12
4.50 4.62
3.25 3.25
1/8-27 NPT 1/8-27 NPT
1/4-18 NPT 1/4-18 NPT
1.188 30,18 1.219 30,96
1.219 1.250
3800370 3800371
DFS1188R4SSF125 DFS1219R4SSF125
SPPX09T308.. SPPX09T308..
DFT05T308.. DFT05T308..
1.250 1.250
6.25 6.50
4.75 4.88
3.25 3.25
1/8-27 NPT 1/8-27 NPT
1/4-18 NPT 1/4-18 NPT
1.219 30,96 1.250 31,75
1.281 1.281
3800372 3800374
DFS1219R4SSF150 DFS1250R4SSF125
SPPX09T308.. SPPX09T308..
DFT05T308.. DFT05T308..
1.500 1.250
6.50 6.63
4.88 5.00
3.75 3.25
1/8-27 NPT 1/8-27 NPT
1/4-18 NPT 1/4-18 NPT
1.250 31,75 1.281 32,54
1.281 1.313
3800375 3800376
DFS1250R4SSF150 DFS1281R4SSF125
SPPX09T308.. SPPX09T308..
DFT05T308.. DFT05T308..
1.500 1.250
6.63 6.75
5.00 5.12
3.75 3.25
1/8-27 NPT 1/8-27 NPT
1/4-18 NPT 1/4-18 NPT
1.281 32,54 1.313 33,35
1.313 1.375
3800377 3800378
DFS1281R4SSF150 DFS1313R4SSF125
SPPX09T308.. SPPX120408..
DFT05T308.. DFT06T308..
1.500 1.250
6.75 6.88
5.12 5.25
3.75 3.25
1/8-27 NPT 1/8-27 NPT
1/4-18 NPT 1/4-18 NPT
1.313 33,35 1.375 34,93
1.375 1.406
3800379 3800380
DFS1313R4SSF150 DFS1375R4SSF125
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
1.500 1.250
6.88 7.13
5.25 5.50
3.75 3.25
1/8-27 NPT 1/8-27 NPT
1/4-18 NPT 1/4-18 NPT
1.375 34,93 1.406 35,71
1.406 1.438
3800381 3800383
DFS1375R4SSF150 DFS1406R4SSF125
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
1.500 1.250
7.13 7.25
5.50 5.62
3.75 3.25
1/8-27 NPT 1/8-27 NPT
1/4-18 NPT 1/4-18 NPT
1.406 35,71 1.438 36,53
1.438 1.469
3800384 3800385
DFS1406R4SSF150 DFS1438R4SSF125
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
1.500 1.250
7.25 7.50
5.62 5.75
3.75 3.25
1/8-27 NPT 1/8-27 NPT
1/4-18 NPT 1/4-18 NPT
1.438 36,53 1.469 37,31
1.469 1.500
3800386 3800387
DFS1438R4SSF150 DFS1469R4SSF125
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
1.500 1.250
7.50 7.63
5.75 5.88
3.75 3.25
1/8-27 NPT 1/8-27 NPT
1/4-18 NPT 1/4-18 NPT
1.469 37,31 1.500 38,10
1.500 1.531
3800388 3800389
DFS1469R4SSF150 DFS1500R4SSF125
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
1.500 1.250
7.63 7.75
5.88 6.00
3.75 3.25
1/8-27 NPT 1/8-27 NPT
1/4-18 NPT 1/4-18 NPT
1.500 38,10 1.531 38,89
1.531 1.563
3800390 3800391
DFS1500R4SSF150 DFS1531R4SSF125
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
1.500 1.250
7.75 7.87
6.00 6.12
3.75 3.25
1/8-27 NPT 1/8-27 NPT
1/4-18 NPT 1/4-18 NPT
1.531 38,89 1.563 39,70
1.563 1.625
3800392 3800393
DFS1531R4SSF150 DFS1563R4SSF125
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
1.500 1.250
7.87 8.00
6.12 6.25
3.75 3.25
1/8-27 NPT 1/8-27 NPT
1/4-18 NPT 1/4-18 NPT
1.563 39,70 1.625 41,28
1.625 1.688
3800394 3800395
DFS1563R4SSF150 DFS1625R4SSF125
SPPX120408.. SPPX120408..
DFT06T308.. DFT070408..
1.500 1.250
8.00 8.25
6.25 6.50
3.75 3.25
1/8-27 NPT 1/8-27 NPT
1/4-18 NPT 1/4-18 NPT
1.625 41,28 1.688 42,88
1.688 1.750
3800396 3800397
DFS1625R4SSF150 DFS1688R4SSF125
SPPX120408.. SPPX120408..
DFT070408.. DFT070408..
1.500 1.250
8.25 8.50
6.50 6.75
3.75 3.25
1/8-27 NPT 1/8-27 NPT
1/4-18 NPT 1/4-18 NPT
1.688 42,88 1.750 44,45
1.750 1.813
3800398 3800399
DFS1688R4SSF150 DFS1750R4SSF150
SPPX120408.. SPPX15T508..
DFT070408.. DFT070408..
1.500 1.500
8.50 8.75
6.75 7.00
3.75 3.75
1/8-27 NPT 1/8-27 NPT
1/4-18 NPT 1/4-18 NPT
1.813 46,05 1.875 47,63
1.875 1.938
3800400 3800401
DFS1813R4SSF150 DFS1875R4SSF150
SPPX15T508.. SPPX15T508..
DFT070408.. DFT070408..
1.500 1.500
9.13 9.38
7.25 7.50
3.75 3.75
1/8-27 NPT 1/8-27 NPT
1/4-18 NPT 1/4-18 NPT
1.938 49,23 2.000 50,80
2.000 2.125
3800402 3800403
DFS1938R4SSF150 DFS2000R4SSF150
SPPX15T508.. SPPX15T508..
DFT070408.. DFT070408..
1.500 9.75 1.500 10.00
7.75 8.00
3.75 3.75
1/8-27 NPT 1/8-27 NPT
1/4-18 NPT 1/4-18 NPT
2.000 50,80 2.125 53,98
2.125 2.156
3800404 3800406
DFS2000R4SSF200 DFS2125R4SSF150
SPPX15T508.. SPPX15T508..
DFT070408.. DFT070408..
2.000 10.00 1.500 10.63
8.00 8.50
4.00 3.75
1/8-27 NPT 1/8-27 NPT
1/4-18 NPT 1/4-18 NPT
2.125 53,98
2.156
3800407
DFS2125R4SSF200
SPPX15T508..
DFT070408..
2.000 10.63
8.50
4.00
1/8-27 NPT
1/4-18 NPT
• Drill shipped with insert screws, side pipe plug, and Torx wrench. • When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.
Spare Parts
—
outboard insert screw 192.432 192.432
Torx wrench 170.028 170.028
Torx wrench size T8 T8
— 191.924
192.432 —
170.028 170.024
T8 T9
191.924 191.924
—
170.024 170.024
T9 T9
191.924 191.924
—
170.024 170.024
T9 T9
191.924 191.924
—
170.024 170.024
T9 T9
191.924 191.924
—
170.024 170.024
T9 T9
191.924 191.924
—
170.024 170.024
T9 T9
191.924 191.916
—
170.024 170.025
T9 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
—
170.025 170.025
T15 T15
191.916 191.916
—
—
—
170.025 170.025
T15 T15
DFS1688R4SSF150 DFS1750R4SSF150
— 191.698
191.916 —
— 192.433
170.025 170.025
T15 T15
3800400 3800401
DFS1813R4SSF150 DFS1875R4SSF150
191.698 191.698
—
192.433 192.433
170.025 170.025
T15 T15
3800402 3800403
DFS1938R4SSF150 DFS2000R4SSF150
—
192.433 192.433
—
170.025 170.025
T15 T15
3800404 3800406
DFS2000R4SSF200 DFS2125R4SSF150
—
192.433 192.433
—
—
—
170.025 170.025
T15 T15
3800407
DFS2125R4SSF200
—
192.433
—
170.025
T15
order number 3800362 3800363
catalog number DFS1000R4SSF100 DFS1000R4SSF125
inboard insert screw 193.491 193.491
inboard/outboard insert screw —
3800364 3800365
DFS1000R4SSF150 DFS1031R4SSF125
193.491 —
3800366 3800367
DFS1063R4SSF125 DFS1094R4SSF125
—
3800368 3800369
DFS1125R4SSF125 DFS1156R4SSF125
—
3800370 3800371
DFS1188R4SSF125 DFS1219R4SSF125
—
3800372 3800374
DFS1219R4SSF150 DFS1250R4SSF125
—
3800375 3800376
DFS1250R4SSF150 DFS1281R4SSF125
—
3800377 3800378
DFS1281R4SSF150 DFS1313R4SSF125
—
3800379 3800380
DFS1313R4SSF150 DFS1375R4SSF125
—
3800381 3800383
DFS1375R4SSF150 DFS1406R4SSF125
—
3800384 3800385
DFS1406R4SSF150 DFS1438R4SSF125
—
3800386 3800387
DFS1438R4SSF150 DFS1469R4SSF125
—
3800388 3800389
DFS1469R4SSF150 DFS1500R4SSF125
—
3800390 3800391
DFS1500R4SSF150 DFS1531R4SSF125
—
3800392 3800393
DFS1531R4SSF150 DFS1563R4SSF125
—
3800394 3800395
DFS1563R4SSF150 DFS1625R4SSF125
—
3800396 3800397
DFS1625R4SSF150 DFS1688R4SSF125
—
3800398 3800399
— — — — — — — — — — — — — —
—
—
— — — — — — — — — — — — — —
—
WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
15
Indexable Drills • Drill Fix™ DFS™ Bodies
3 x D KM40™ Shank • Metric D1 mm 25,0 27,0
D1 max mm 26,0 28,0
D1 in .984 1.063
order number 3870850 3870851
catalog number KM40DFS250R3M KM40DFS270R3M
gage insert outside SPGX070304.. SPPX09T308..
gage insert inside DFT05T308.. DFT05T308..
29,0 31,0
30,0 32,0
1.142 1.221
3870852 3870853
KM40DFS290R3M KM40DFS310R3M
SPPX09T308.. SPPX09T308..
DFT05T308.. DFT05T308..
D L1 mm mm 40 116,0 40 122,0 40 40
128,0 139,0
L4 max mm 75,0 81,0 87,0 93,0
• Drill shipped with insert screws and Torx wrench. • When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.
Spare Parts order number 3870850 3870851
catalog number KM40DFS250R3M KM40DFS270R3M
3870852 3870853
KM40DFS290R3M KM40DFS310R3M
inboard insert screw 193.491 —
inboard/outboard insert screw — 191.924
outboard insert screw 192.432 —
Torx wrench 170.028 170.024
Torx wrench size T8 T9
—
191.924 191.924
—
170.024 170.024
T9 T9
—
—
WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
16
3 x D KM40™ Shank • Inch D1 in 1.000 1.125
D1 max in 1.031 1.156
D1 mm 25,40 28,58
order number 3870804 3870805
catalog number KM40DFS1000R3 KM40DFS1125R3
gage insert outside SPGX070304.. SPPX09T308..
gage insert inside DFT05T308.. DFT05T308..
1.250
1.281
31,75
3870806
KM40DFS1250R3
SPPX09T308..
DFT05T308..
D L1 mm in 40 4.50 40 4.88 40
L4 max in 3.00 3.38
6.38
3.75
• Drill shipped with insert screws, side pipe plug, and Torx wrench. • When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.
Spare Parts order number 3870804 3870805
catalog number KM40DFS1000R3 KM40DFS1125R3
inboard insert screw 193.491 —
inboard/outboard insert screw — 191.924
outboard insert screw
3870806
KM40DFS1250R3
—
191.924
192.432 —
Torx wrench 170.028 170.024
Torx wrench size T8 T9
—
170.024
T9
WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
17
Indexable Drills • Drill Fix™ DFS™ Bodies
3 x D KM50™ Shank • Metric D1 mm 25,0 27,0
D1 max mm 26,0 28,0
D1 in .984 1.063
order number 3870854 3870855
catalog number KM50DFS250R3M KM50DFS270R3M
gage insert outside SPGX070304.. SPPX09T308..
gage insert inside DFT05T308.. DFT05T308..
D L1 mm mm 50 120,0 50 126,0
L4 max mm 75,0 81,0
29,0 31,0
30,0 32,0
1.142 1.221
3870856 3870857
KM50DFS290R3M KM50DFS310R3M
SPPX09T308.. SPPX09T308..
DFT05T308.. DFT05T308..
50 50
132,0 143,0
87,0 93,0
33,0 35,0
34,0 36,0
1.299 1.378
3870858 3870859
KM50DFS330R3M KM50DFS350R3M
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
50 50
149,0 155,0
99,0 105,0
38,0
39,0
1.496
3870860
KM50DFS380R3M
SPPX120408..
DFT06T308..
50
174,0
114,0
• Drill shipped with insert screws and Torx wrench. • When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.
Spare Parts outboard insert screw 192.432 —
Torx wrench 170.028 170.024
Torx wrench size T8 T9
191.924 191.924
—
170.024 170.024
T9 T9
191.916 191.916
—
—
—
170.025 170.025
T15 T15
—
191.916
—
170.025
T15
inboard insert screw 193.491 —
order number 3870854 3870855
catalog number KM50DFS250R3M KM50DFS270R3M
3870856 3870857
KM50DFS290R3M KM50DFS310R3M
—
3870858 3870859
KM50DFS330R3M KM50DFS350R3M
—
3870860
KM50DFS380R3M
—
inboard/outboard insert screw — 191.924
—
WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
18
3 x D KM50™ Shank • Inch D1 in 1.000 1.125
D1 max in 1.031 1.156
D1 mm 25,40 28,58
order number 3870807 3870808
catalog number KM50DFS1000R3 KM50DFS1125R3
gage insert outside SPGX070304.. SPPX09T308..
gage insert inside DFT05T308.. DFT05T308..
D L1 mm in 50 4.63 50 5.00
L4 max in 3.00 3.38
1.250 1.313
1.281 1.375
31,75 33,35
3870809 3870810
KM50DFS1250R3 KM50DFS1313R3
SPPX09T308.. SPPX120408..
DFT05T308.. DFT06T308..
50 50
5.50 5.69
3.75 3.94
1.375 1.438
1.406 1.469
34,93 36,53
3870811 3870812
KM50DFS1375R3 KM50DFS1438R3
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
50 50
6.00 6.19
4.13 4.31
1.500 1.563
1.531 1.625
38,10 39,70
3870813 3870814
KM50DFS1500R3 KM50DFS1563R3
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
50 50
6.38 6.56
4.50 4.69
• Drill shipped with insert screws, side pipe plug, and Torx wrench. • When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.
Spare Parts inboard insert screw
inboard/outboard insert screw — 191.924
outboard insert screw
Torx wrench 170.028 170.024
Torx wrench size T8 T9
—
170.024 170.025
T9 T15
— —
170.025 170.025
T15 T15
—
170.025 170.025
T15 T15
order number 3870807 3870808
catalog number KM50DFS1000R3 KM50DFS1125R3
3870809 3870810
KM50DFS1250R3 KM50DFS1313R3
—
191.924 191.916
—
—
3870811 3870812
KM50DFS1375R3 KM50DFS1438R3
—
191.916
—
191.916
3870813 3870814
KM50DFS1500R3 KM50DFS1563R3
—
191.916 191.916
193.491 —
—
192.432 —
—
WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
19
Indexable Drills • Drill Fix™ DFS™ Bodies L1 L4 D1 MAX
CSMS
D1 L5
3 x D KM63UT™ Shank • Metric D1 mm 25,0 27,0
D1 max mm 26,0 28,0
D1 in .984 1.063
order number 3870871 3870872
catalog number KM63UTDFS250R3M KM63UTDFS270R3M
gage insert outside SPGX070304.. SPPX09T308..
gage insert inside DFT05T308.. DFT05T308..
D L1 mm mm 63 124,0 63 130,0
L4 max mm 75,0 81,0
29,0 31,0
30,0 32,0
1.142 1.221
3870873 3870874
KM63UTDFS290R3M KM63UTDFS310R3M
SPPX09T308.. SPPX09T308..
DFT05T308.. DFT05T308..
63 63
136,0 147,0
87,0 93,0
33,0 35,0
34,0 36,0
1.299 1.378
3870875 3870876
KM63UTDFS330R3M KM63UTDFS350R3M
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
63 63
153,0 159,0
99,0 105,0
38,0 41,0
39,0 42,0
1.496 1.614
3870877 3870878
KM63UTDFS380R3M KM63UTDFS410R3M
SPPX120408.. SPPX120408..
DFT06T308.. DFT070408..
63 63
178,0 187,0
114,0 123,0
44,0 47,0
45,0 48,0
1.732 1.850
3870879 3870880
KM63UTDFS440R3M KM63UTDFS470R3M
SPPX15T508.. SPPX15T508..
DFT070408.. DFT070408..
63 63
196,0 205,0
132,0 141,0
• Drill shipped with insert screws and Torx wrench. • When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.
Spare Parts order number catalog number 3870871 KM63UTDFS250R3M 3870872 KM63UTDFS270R3M
insert screw 193.491 —
inboard/outboard insert screw — 191.924
outboard insert screw 192.432 —
Torx wrench 170.028 170.024
Torx wrench size T8 T9
170.024 170.024
T9 T9
170.025 170.025
T15 T15
3870873 3870874
KM63UTDFS290R3M KM63UTDFS310R3M
— —
191.924 191.924
—
3870875 3870876
KM63UTDFS330R3M KM63UTDFS350R3M
— —
191.916
—
191.916
—
3870877 3870878
KM63UTDFS380R3M KM63UTDFS410R3M
— —
191.916 191.916
— —
170.025 170.025
T15 T15
3870879 3870880
KM63UTDFS440R3M KM63UTDFS470R3M
191.698 191.698
—
192.433 192.433
170.025 170.025
T15 T15
—
—
WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
20
L1 CSMS
L4 D1 MAX
D1 L5
3 x D KM63UT™ Shank • Inch D1 in 1.000 1.125
D1 max in 1.031 1.156
D1 mm 25,40 28,58
order number 3870827 3870828
catalog number KM63UTDFS1000R3 KM63UTDFS1125R3
gage insert outside SPGX070304.. SPPX09T308..
gage insert inside DFT05T308.. DFT05T308..
D L1 mm in 63 4.88 63 5.25
L4 max in 3.00 3.38
1.250 1.313
1.281 1.375
31,75 33,35
3870829 3870830
KM63UTDFS1250R3 KM63UTDFS1313R3
SPPX09T308.. SPPX120408..
DFT05T308.. DFT06T308..
63 5.63 63 5.94
3.75 3.94
1.375 1.438
1.406 1.469
34,93 36,53
3870831 3870832
KM63UTDFS1375R3 KM63UTDFS1438R3
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
63 6.13 63 6.31
4.13 4.31
1.500 1.563
1.531 1.625
38,10 39,70
3870833 3870834
KM63UTDFS1500R3 KM63UTDFS1563R3
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
63 6.50 63 6.81
4.50 4.69
1.625 1.688
1.688 1.750
41,28 42,88
3870835 3870836
KM63UTDFS1625R3 KM63UTDFS1688R3
SPPX120408.. SPPX120408..
DFT070408.. DFT070408..
63 7.00 63 7.19
4.87 5.06
1.750 1.875
1.813 1.938
44,45 47,63
3870837 3870838
KM63UTDFS1750R3 KM63UTDFS1875R3
SPPX15T508.. SPPX15T508..
DFT070408.. DFT070408..
63 7.38 63 7.88
5.25 5.63
• Drill shipped with insert screws, side pipe plug, and Torx wrench. • When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.
Spare Parts inboard insert screw 193.491 —
inboard/outboard insert screw — 191.924
outboard insert screw 192.432
KM63UTDFS1250R3 KM63UTDFS1313R3
—
191.924
—
—
191.916
—
3870831 3870832
KM63UTDFS1375R3 KM63UTDFS1438R3
—
191.916 191.916
—
—
3870833 3870834
KM63UTDFS1500R3 KM63UTDFS1563R3
—
191.916
—
—
191.916
—
3870835 3870836
KM63UTDFS1625R3 KM63UTDFS1688R3
—
191.916 191.916
—
3870837 3870838
KM63UTDFS1750R3 KM63UTDFS1875R3
191.698 191.698
—
order number 3870827 3870828
catalog number KM63UTDFS1000R3 KM63UTDFS1125R3
3870829 3870830
—
—
Torx wrench 170.028 170.024
Torx wrench size T8 T9
170.024 170.025
T9 T15
170.025 170.025
T15 T15
170.025 170.025
T15 T15
—
170.025 170.025
T15 T15
192.433 192.433
170.025 170.025
T15 T15
—
—
WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
21
Indexable Drills • Drill Fix™ DFS™ Bodies
3 x D KM63XMZ™ Shank • Metric D1 mm 25,0 27,0
D1 max mm 26,0 28,0
D1 in .984 1.063
order number 3870861 3870862
catalog number KM63XMZDFS250R3YM KM63XMZDFS270R3YM
gage insert outside SPGX070304.. SPPX09T308..
gage insert inside DFT05T308.. DFT05T308..
D L1 mm mm 63 122,0 63 128,0
L4 max mm 75,0 81,0
29,0 31,0
30,0 32,0
1.142 1.221
3870863 3870864
KM63XMZDFS290R3YM KM63XMZDFS310R3YM
SPPX09T308.. SPPX09T308..
DFT05T308.. DFT05T308..
63 63
134,0 145,0
87,0 93,0
33,0 35,0
34,0 36,0
1.299 1.378
3870865 3870866
KM63XMZDFS330R3YM KM63XMZDFS350R3YM
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
63 63
151,0 157,0
99,0 105,0
38,0 41,0
39,0 42,0
1.496 1.614
3870867 3870868
KM63XMZDFS380R3YM KM63XMZDFS410R3YM
SPPX120408.. SPPX15T508..
DFT06T308.. DFT070408..
63 63
176,0 185,0
114,0 123,0
44,0 47,0
45,0 48,0
1.732 1.850
3870869 3870870
KM63XMZDFS440R3YM KM63XMZDFS470R3YM
SPPX15T508.. SPPX15T508..
DFT070408.. DFT070408..
63 63
194,0 203,0
132,0 141,0
• Drill shipped with insert screws and Torx wrench. • When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.
Spare Parts order number catalog number 3870861 KM63XMZDFS250R3YM 3870862 KM63XMZDFS270R3YM
inboard insert screw 193.491 —
inboard/outboard insert screw — 191.924 191.924
—
191.916 191.916
—
191.916 191.916
—
—
3870863 3870864
KM63XMZDFS290R3YM KM63XMZDFS310R3YM
—
3870865 3870866
KM63XMZDFS330R3YM KM63XMZDFS350R3YM
—
3870867 3870868
KM63XMZDFS380R3YM KM63XMZDFS410R3YM
—
3870869 3870870
KM63XMZDFS440R3YM KM63XMZDFS470R3YM
191.698 191.698
— — —
191.924
—
outboard insert screw
Torx wrench 170.028 170.024
Torx wrench size T8 T9
170.024 170.024
T9 T9
170.025 170.025
T15 T15
—
170.025 170.025
T15 T15
192.433 192.433
170.025 170.025
T15 T15
192.432 — — —
WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
22
3 x D KM63XMZ™ Shank • Inch D1 in 1.000 1.125
D1 max in 1.031 1.156
D1 mm 25,40 28,58
order number 3870815 3870816
catalog number KM63XMZDFS1000R3Y KM63XMZDFS1125R3Y
gage insert outside SPGX070304.. SPPX09T308..
gage insert inside DFT05T308.. DFT05T308..
D L1 mm in 63 4.75 63 5.13
L4 max in 3.00 3.38
1.250 1.313
1.281 1.375
31,75 33,35
3870817 3870818
KM63XMZDFS1250R3Y KM63XMZDFS1313R3Y
SPPX09T308.. SPPX120408..
DFT05T308.. DFT06T308..
63 5.63 63 5.81
3.75 3.94
1.375 1.438
1.406 1.469
34,93 36,53
3870819 3870820
KM63XMZDFS1375R3Y KM63XMZDFS1438R3Y
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
63 6.00 63 6.19
4.13 4.31
1.500 1.563
1.531 1.625
38,10 39,70
3870821 3870822
KM63XMZDFS1500R3Y KM63XMZDFS1563R3Y
SPPX120408.. SPPX120408..
DFT06T308.. DFT06T308..
63 6.50 63 6.69
4.50 4.69
1.625 1.688
1.688 1.750
41,28 42,88
3870823 3870824
KM63XMZDFS1625R3Y KM63XMZDFS1688R3Y
SPPX120408.. SPPX120408..
DFT070408.. DFT070408..
63 6.88 63 7.06
4.88 5.06
1.750 1.875
1.813 1.938
44,45 47,63
3870825 3870826
KM63XMZDFS1750R3Y KM63XMZDFS1875R3Y
SPPX15T508.. SPPX15T508..
DFT070408.. DFT070408..
63 7.38 63 7.75
5.25 5.63
• Drill shipped with insert screws, side pipe plug, and Torx wrench. • When an insert screw is listed in the “inboard/outboard” column, it is used for both the inside and outside insert.
Spare Parts order number catalog number 3870815 KM63XMZDFS1000R3Y 3870816 KM63XMZDFS1125R3Y
inboard insert screw 193.491 —
inboard/outboard insert screw — 191.924
outboard insert screw 192.432 —
Torx wrench 170.028 170.024
Torx wrench size T8 T9
170.024 170.025
T9 T15
3870817 3870818
KM63XMZDFS1250R3Y KM63XMZDFS1313R3Y
—
191.924
—
—
191.916
—
3870819 3870820
KM63XMZDFS1375R3Y KM63XMZDFS1438R3Y
—
191.916 191.916
—
—
—
170.025 170.025
T15 T15
3870821 3870822
KM63XMZDFS1500R3Y KM63XMZDFS1563R3Y
—
191.916
—
191.916
— —
170.025 170.025
T15 T15
3870823 3870824
KM63XMZDFS1625R3Y KM63XMZDFS1688R3Y
—
191.916
—
191.916
— —
170.025 170.025
T15 T15
3870825 3870826
KM63XMZDFS1750R3Y KM63XMZDFS1875R3Y
191.698 191.698
—
192.433 192.433
170.025 170.025
T15 T15
—
WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
23
嘷
first choice alternate choice
䢇 䢇 䢇 䢇 䢇
䢇
first choice
嘷
alternate choice
catalog number DFT05T308MD DFT06T308MD DFT070408MD DFT090508MD DFT05T308HP DFT06T308HP DFT070408HP DFT090508HP
24
-31
FP
䢇 䢇 䢇 䢇 嘷 嘷 嘷
嘷 䢇 嘷 80º
catalog number SPGX07030431 SPGX12040831 SPGX070304FP SPPX09T308FP SPPX120408FP SPPX15T508FP SPGX070304MD SPPX09T308MD SPPX120408MD SPPX15T508MD SPGX070304RHP SPPX09T308RHP SPPX120408RHP SPPX15T508RHP
Drill Fix™ DFT™ Trigon Inserts
嘷 嘷
KC7140 KC7210 KC7215 KC7815
䢇
P M K N S H
䢇
䢇
䢇
䢇
䢇
䢇 䢇
䢇
䢇 䢇
䢇
䢇 䢇
䢇
䢇 䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
P M K N S H
º
D N2
R
D N
S
MD
HP
MD
HP
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇
䢇 䢇 䢇 嘷 䢇 䢇 嘷
䢇
嘷 䢇 䢇
KC7140 KC7215 KMF
Drill Fix™ DFS™ Square Inserts
䢇 䢇 䢇 䢇 䢇 䢇
䢇
䢇 䢇
䢇
䢇 䢇
䢇
䢇 䢇
䢇
Speeds and Feeds
sfm
91 152 242 303 364 455 606 758 909 1061 1515 2273 3030
m/min
dia.
HP
KC7140
I
HP
KC7140
KC7140
O
HP
KC7140
I
HP
KC7140
m/min
m/min
sfm
1116
1017
340
310
0,140 - 0,250
0,160 - 0,300
0,180 - 0,300
ipr
.002 - .004
.004 - .006
.004 - .007
.005 - .010
mm
0,060 - 0,100
0,090 - 0,150
0,110 - 0,180
0,130 - 0,250
ipr
.002 - .004
.004 - .006
.004 - .007
.005 - .010
mm
0,060 - 0,100
0,090 - 0,150
0,110 - 0,180
0,130 - 0,250
722
656 200
1017 310 853
HP
sfm
0,100 - 0,180
Tensile Strength RM (MPa*): <650
Hardness (HB): <220
ipr
.004 - .007
.006 - .010
.006 - .012
.007 - .012
mm
0,100 - 0,180
0,140 - 0,250
0,160 - 0,300
0,180 - 0,300
ipr
.002 - .004
.004 - .006
.004 - .007
.005 - .010
mm
0,060 - 0,100
0,090 - 0,150
0,110 - 0,180
0,130 - 0,250
ipr
.002 - .004
.004 - .006
.004 - .007
.005 - .010
mm
0,060 - 0,100
0,090 - 0,150
0,110 - 0,180
0,130 - 0,250
Content: C >.25%
260
I
591
KC7215
180
HP
427
O
m/min
361
KC7140
130
HP
sfm
110
I
935
KC7815
640 285
I
HP
394 195
U
O
120
P3 Medium- and High-Plain Carbon Steels, Low-Alloyed S
mm
722
m/min
sfm
Hardness (HB): <125
1116
O
m/min
656
KC7140
44,00mm– 55,00mm
.007 - .012
220
HP
200
I
sfm
689
KC7215
1.733"– 2.165"
.006 - .012
Content: C <.25%
210
HP
427
O
m/min
33,00mm– 43,99mm
.006 - .010
459
KC7140
130
HP
sfm
1.300"– 1.732"
.004 - .007
140
I
1066
KC7815
705 325
I
FP
443 215
U
O
135
P2 Low-Carbon Steels, Free Machining, and Short Chipping S
26,00mm– 32,99mm
ipr
220
m/min
1.024"– 1.299"
SPPX15 DFT07/...09
340
KC7140
22,00mm– 25,99mm
SPPX12 DFT06/...07
Tensile Strength RM (MPa*): 600–850
Hardness (HB): <330
1017
MD
sfm
.866"– 1.023"
SPPX09 DFT05
ipr
.004 - .007
.006 - .010
.006 - .012
.007 - .012
310
I
MD/-31 KC7140
m/min 427
O
KC7140
SPGX07 DFT05
Tensile Strength RM (MPa*): <530
459
I
MD
sfm
130
I
MD/-31 KC7215
m/min
Content: C <.25%
140
O
KC7140
1066
U
MD
sfm
705 325
I
MD/-31 KC7815
443 215
O
135
P1 Low-Carbon Steels, Long Chipping S
Feed Rate by Insert Size insert
30 50 80 100 120 150 200 250 300 350 500 750 1000
Grade
Starting Pt.
Cutting Speed Geometry
Condition Pocket Seat I = Inboard O = Outboard
DFS
mm
0,100 - 0,180
0,140 - 0,250
0,160 - 0,300
0,180 - 0,300
ipr
.002 - .004
.004 - .006
.004 - .007
.005 - .010
mm
0,060 - 0,100
0,090 - 0,150
0,110 - 0,180
0,130 - 0,250
ipr
.002 - .004
.004 - .006
.004 - .007
.005 - .010
mm
0,060 - 0,100
0,090 - 0,150
0,110 - 0,180
0,130 - 0,250
*1 MPa = 145 psi S = Stable cutting conditions U = Unstable cutting conditions I = Interrupted cutting conditions
(continued)
25
Speeds and Feeds (continued)
sfm
91 152 242 303 364 455 606 758 909 1061 1515 2273 3030
Feed Rate by Insert Size insert
m/min
30 50 80 100 120 150 200 250 300 350 500 750 1000
dia.
O
HP
KC7140
I
HP
KC7140
m/min
722 919
m/min
sfm
sfm
I
HP
KC7140
O
HP
KC7140
I
HP
KC7140
m/min
m/min
394
KC7215
sfm
sfm
0,100 - 0,180
0,140 - 0,250
0,160 - 0,300
0,180 - 0,300
ipr
.002 - .004
.004 - .006
.004 - .007
.005 - .010
mm
0,060 - 0,100
0,090 - 0,150
0,110 - 0,180
0,130 - 0,250
ipr
.002 - .004
.004 - .006
.004 - .007
.005 - .010
mm
0,060 - 0,100
0,090 - 0,150
0,110 - 0,180
0,130 - 0,250
ipr
.004 - .007
.006 - .010
.006 - .012
.007 - .012
mm
0,100 - 0,180
0,140 - 0,250
0,160 - 0,300
0,180 - 0,300
ipr
.002 - .004
.004 - .006
.004 - .007
.005 - .010
mm
0,060 - 0,100
0,090 - 0,150
0,110 - 0,180
0,130 - 0,250
ipr
.002 - .004
.004 - .006
.004 - .007
.005 - .010
mm
0,060 - 0,100
0,090 - 0,150
0,110 - 0,180
0,130 - 0,250
HP
KC7140
O
HP
KC7140
I
HP
KC7140
m/min
m/min
sfm
sfm
*1 MPa = 145 psi S = Stable cutting conditions U = Unstable cutting conditions I = Interrupted cutting conditions
26
919
I
722
KC7215
Hardness (HB): <330
Content: .1–.6%
Tensile Strength RM (MPa*): 900–1350
Hardness (HB): 350–450
ipr
.004 - .007
.006 - .010
.006 - .012
.007 - .012
492 689 220 280
HP
Tensile Strength RM (MPa*): 600–850
mm
0,100 - 0,180
0,140 - 0,250
0,160 - 0,300
0,180 - 0,300
ipr
.002 - .004
.004 - .006
.004 - .007
.005 - .010
150 210
O
m/min
295 427
KC7140
90 130
HP
820
I
sfm
591 250
KC7815
361 180
I
HP
110
U
O
Hardness (HB): 350–450
mm
P6 High-Strength Ferritic, Martensitic, and PH Stainless Steels S
44,00mm– 55,00mm
.007 - .012
Content: < .4%
120
HP
Tensile Strength RM (MPa*): 800–1100
1.733"– 2.165"
.006 - .012
328
O
m/min
230
KC7140
33,00mm– 43,99mm
.006 - .010
100
HP
sfm
70
I
656
KC7815
443 200
I
HP
279 135
U
O
85
P5 Ferritic, Martensitic, and PH Stainless Steels S
1.300"– 1.732"
492 689 220 280
KC7140
26,00mm– 32,99mm
150
HP
1.024"– 1.299"
SPPX15 DFT07/...09
.004 - .007
427
I
22,00mm– 25,99mm
SPPX12 DFT06/...07
ipr
591 722
KC7215
.866"– 1.023"
SPPX09 DFT05
492 180 220
HP
SPGX07 DFT05
150
O
m/min
295
KC7140
Content: C >.25%
130
HP
sfm
90
I
820
KC7815
591 250
I
HP
361 180
U
O
110
P4 Alloyed and Tempered Carbon Steels, Tool Steels S
210
Grade
Starting Pt.
Cutting Speed Geometry
Condition Pocket Seat I = Inboard O = Outboard
DFS
mm
0,060 - 0,100
0,090 - 0,150
0,110 - 0,180
0,130 - 0,250
ipr
.002 - .004
.004 - .006
.004 - .007
.005 - .010
mm
0,060 - 0,100
0,090 - 0,150
0,110 - 0,180
0,130 - 0,250
sfm
91 152 242 303 364 455 606 758 909 1061 1515 2273 3030
Feed Rate by Insert Size insert
m/min
30 50 80 100 120 150 200 250 300 350 500 750 1000
dia.
MD
492 656 328
m/min
KC7140
sfm
I
O I
MD
KC7140
sfm
0,080 - 0,150
0,120 - 0,200
0,140 - 0,250
0,160 - 0,280
ipr
.002 - .004
.003 - .005
.003 - .006
.004 - .008
mm
0,050 - 0,090
0,070 - 0,130
0,080 - 0,160
0,100 - 0,200
ipr
.002 - .004
.003 - .005
.003 - .006
.004 - .007
mm
0,050 - 0,090
0,070 - 0,130
0,080 - 0,160
0,100 - 0,180
492 656
Content: C = .05–.15%
Tensile Strength RM (MPa*): 500–700
Hardness (HB): 150–230
ipr
.003 - .006
.005 - .008
.006 - .010
.006 - .011
492 150 200
295 100 328 262 328 100
m/min
KC7140
MD/-31 KC7140 MD
m/min
sfm
164 262 80 100
I
MD/-31 KC7140
m/min
50 70
O
KC7140
394
U
MD
Hardness (HB): 130–200
mm
mm
0,080 - 0,150
0,120 - 0,200
0,140 - 0,250
0,160 - 0,280
ipr
.002 - .004
.003 - .005
.003 - .006
.004 - .008
mm
0,050 - 0,090
0,070 - 0,130
0,080 - 0,160
0,100 - 0,200
ipr
.002 - .004
.003 - .005
.003 - .006
.004 - .007
mm
0,050 - 0,090
0,070 - 0,130
0,080 - 0,160
0,100 - 0,180
Content: C = .05–.2% sfm
295 120
I
MD/-31 KC7140
197 90
O
60
M3 Duplex Stainless Steels S
44,00mm– 55,00mm
150
328
m/min
KC7140
1.733"– 2.165"
.006 - .011
459
MD
sfm
Tensile Strength RM (MPa*): <650
33,00mm– 43,99mm
ipr
140
I
MD/-31 KC7140
m/min
sfm
1.300"– 1.732"
.006 - .010
90
O
KC7140
197
I
MD
m/min
60
I
MD/-31 KC7140
574
O
KC7140
410 175
U
MD
sfm
246 125
I
MD/-31 KC7140
75
O
26,00mm– 32,99mm
SPPX15 DFT07/...09
.005 - .008
M2 High-Strength Austenitic Stainless and Cast Stainless Steels S
1.024"– 1.299"
SPPX12 DFT06/...07
492 150 200
I
MD/-31 KC7140
m/min
295 100
O
KC7140
22,00mm– 25,99mm
.866"– 1.023"
SPPX09 DFT05
.003 - .006
90
I
MD
sfm
197
I
MD/-31 KC7140
m/min
60
O
KC7140
574
U
MD
Content: C = .05–.15% sfm
410 175
I
MD/-31 KC7140
246 125
O
75
M1 Austenitic Stainless Steels S
SPGX07 DFT05
150
Grade
Starting Pt.
Cutting Speed Geometry
Condition Pocket Seat I = Inboard O = Outboard
DFS
Tensile Strength RM (MPa*): <900
Hardness (HB): 135–275
ipr
.003 - .006
.005 - .008
.006 - .010
.006 - .011
mm
0,080 - 0,150
0,120 - 0,200
0,140 - 0,250
0,160 - 0,280
ipr
.002 - .004
.003 - .005
.003 - .006
.004 - .008
mm
0,050 - 0,090
0,070 - 0,130
0,080 - 0,160
0,100 - 0,200
ipr
.002 - .004
.003 - .005
.003 - .006
.004 - .007
mm
0,050 - 0,090
0,070 - 0,130
0,080 - 0,160
0,100 - 0,180
*1 MPa = 145 psi S = Stable cutting conditions U = Unstable cutting conditions I = Interrupted cutting conditions
27
Speeds and Feeds
sfm
91 152 242 303 364 455 606 758 909 1061 1515 2273 3030
Feed Rate by Insert Size insert
m/min
30 50 80 100 120 150 200 250 300 350 500 750 1000
Grade
Starting Pt.
Cutting Speed Geometry
Condition Pocket Seat I = Inboard O = Outboard
DFS
dia.
O
HP
KC7140
I
HP
KC7140
m/min
sfm
919
m/min
sfm
280
KC7140
656
HP
623 200
I
190
KC7140
394
HP
394 120
O
m/min
120
KC7215
O
HP
KC7140
I
HP
KC7140
m/min
sfm
853
m/min
260
KC7140
591
HP
558 180
I
sfm
170
KC7140
361
HP
394 110
O
m/min
120
KC7215
262
HP
sfm
80
I
722
KC7815
459 220
I
FP
328 140
U
O
100
K2 Low- and Medium-Strength Compacted Graphite and Ductile Irons S
O
HP
KC7140
I
HP
KC7140
m/min
sfm
*1 MPa = 145 psi S = Stable cutting conditions U = Unstable cutting conditions I = Interrupted cutting conditions
28
853
m/min
260
KC7140
591
HP
sfm
558 180
I
22,00mm– 25,99mm
1.024"– 1.299"
26,00mm– 32,99mm
SPPX12 DFT06/...07 1.300"– 1.732"
33,00mm– 43,99mm
SPPX15 DFT07/...09 1.733"– 2.165"
44,00mm– 55,00mm
Hardness (HB): 120–290
ipr
.005 - .008
.006 - .011
.007 - .013
.008 - .013
mm
0,120 - 0,200
0,160 - 0,280
0,180 - 0,320
0,200 - 0,340
ipr
.003 - .006
.005 - .008
.006 - .010
.006 - .011
mm
0,080 - 0,150
0,120 - 0,200
0,140 - 0,250
0,160 - 0,280
ipr
.002 - .004
.004 - .006
.004 - .007
.005 - .010
mm
0,060 - 0,100
0,090 - 0,150
0,110 - 0,180
0,130 - 0,250
Tensile Strength RM (MPa*): 400–600
Hardness (HB): 130–260
ipr
.005 - .008
.006 - .011
.007 - .013
.008 - .013
mm
0,120 - 0,200
0,160 - 0,280
0,180 - 0,320
0,200 - 0,340
ipr
.003 - .006
.005 - .008
.006 - .010
.006 - .011
mm
0,080 - 0,150
0,120 - 0,200
0,140 - 0,250
0,160 - 0,280
ipr
.002 - .004
.004 - .006
.004 - .007
.005 - .010
mm
0,060 - 0,100
0,090 - 0,150
0,110 - 0,180
0,130 - 0,250
ipr
.005 - .008
.006 - .011
.007 - .013
.008 - .013
mm
0,120 - 0,200
0,160 - 0,280
0,180 - 0,320
0,200 - 0,340
ipr
.003 - .006
.005 - .008
.006 - .010
.006 - .011
mm
0,080 - 0,150
0,120 - 0,200
0,140 - 0,250
0,160 - 0,280
ipr
.002 - .004
.004 - .006
.004 - .007
.005 - .010
mm
0,060 - 0,100
0,090 - 0,150
0,110 - 0,180
0,130 - 0,250
Tensile Strength RM (MPa*): 600–900
170
KC7140
361
HP
394 110
O
m/min
120
KC7215
262
HP
sfm
80
I
722
KC7815
459 220
I
HP
328 140
U
O
100
K3 High-Strength Ductile and Austempered Ductile Irons S
.866"– 1.023"
SPPX09 DFT05
Tensile Strength RM (MPa*): 150–400
262
HP
sfm
80
I
787
KC7815
509 240
I
FP
328 155
U
O
100
K1 Cast and Low-Strength Ductile Irons S
SPGX07 DFT05
Hardness (HB): 180–350
sfm
91 152 242 303 364 455 606 758 909 1061 1515 2273 3030
Feed Rate by Insert Size insert
m/min
30 50 80 100 120 150 200 250 300 350 500 750 1000
Grade
Starting Pt.
Cutting Speed Geometry
Condition Pocket Seat I = Inboard O = Outboard
DFS
dia.
SPGX07 DFT05 .866"– 1.023"
22,00mm– 25,99mm
KC7215
I
HP
KMF
U
I
O
HP
KC7215
I
HP
KC7140
O
HP
KC7215
I
HP
KC7140
O
HP
KC7215
I
HP
KC7140
1969
m/min
600
m/min
mm
0,080 - 0,150
0,120 - 0,200
0,140 - 0,250
0,160 - 0,280
ipr
.002 - .004
.004 - .006
.004 - .007
.005 - .010
mm
0,060 - 0,100
0,090 - 0,150
0,110 - 0,180
0,130 - 0,250
1212
m/min
.006 - .011
400
sfm
300 820 250
sfm
sfm
N3 Cast Aluminums S
1641
m/min
.006 - .010
Tensile Strength RM (MPa*): 350 ipr
.005 - .008
.006 - .011
.007 - .013
.008 - .013
mm
0,120 - 0,200
0,160 - 0,280
0,180 - 0,320
0,200 - 0,340
ipr
.003 - .006
.005 - .008
.006 - .010
.006 - .011
mm
0,080 - 0,150
0,120 - 0,200
0,140 - 0,250
0,160 - 0,280
ipr
.002 - .004
.004 - .006
.004 - .007
.005 - .010
mm
0,060 - 0,100
0,090 - 0,150
0,110 - 0,180
0,130 - 0,250
Content: Si >12.2%
sfm
sfm
Hardness (HB): 70–100
1969
HP
.005 - .008
600
O
.003 - .006
500
m/min
ipr
1641
KMF
0,200 - 0,340
500
HP
0,180 - 0,320
Tensile Strength RM (MPa*): 200–300
Hardness (HB): 60–120
ipr
.005 - .008
.006 - .011
.007 - .013
.008 - .013
mm
0,120 - 0,200
0,160 - 0,280
0,180 - 0,320
0,200 - 0,340
ipr
.003 - .006
.005 - .008
.006 - .010
.006 - .011
400
I
0,160 - 0,280
1312
KC7215
0,120 - 0,200
400
HP
mm
1148
O
984
m/min
.008 - .013
350
KMF
44,00mm– 55,00mm
.007 - .013
1148 1476
HP
1.733"– 2.165"
350 1312 450
I
33,00mm– 43,99mm
.006 - .011
Content: Si >12.2%
mm
0,080 - 0,150
0,120 - 0,200
0,140 - 0,250
0,160 - 0,280
ipr
.002 - .004
.004 - .006
.004 - .007
.005 - .010
mm
0,060 - 0,100
0,090 - 0,150
0,110 - 0,180
0,130 - 0,250
1148
KC7215
350
I
HP
984
U
O
1.300"– 1.732"
.005 - .008
1148
sfm
N2 Cast Aluminums S
26,00mm– 32,99mm
SPPX15 DFT07/...09
ipr
350
m/min
300
KMF
820
HP
250
I
sfm
984
KC7215
300
HP
820
O
m/min
sfm
250
KMF
1641
HP
1312 500
I
984 400
KC7215
300
HP
1641
O
m/min
1312 500
KMF
984 480
HP
300
I
1.024"– 1.299"
SPPX12 DFT06/...07
Tensile Strength RM (MPa*): <520 sfm
1312
KC7215
1148 400
I
HP
984 350
U
O
300
N1 Wrought Aluminum Alloys S
SPPX09 DFT05
*1 MPa = 145 psi S = Stable cutting conditions U = Unstable cutting conditions I = Interrupted cutting conditions
(continued)
29
Speeds and Feeds (continued)
sfm
91 152 242 303 364 455 606 758 909 1061 1515 2273 3030
Feed Rate by Insert Size insert
m/min
30 50 80 100 120 150 200 250 300 350 500 750 1000
Grade
Starting Pt.
Cutting Speed Geometry
Condition Pocket Seat I = Inboard O = Outboard
DFS
dia.
KC7215
I
HP
KC7140
.008 - .013
mm
0,120 - 0,200
0,160 - 0,280
0,180 - 0,320
0,200 - 0,340
ipr
.003 - .006
.005 - .008
.006 - .010
.006 - .011
mm
0,080 - 0,150
0,120 - 0,200
0,140 - 0,250
0,160 - 0,280
ipr
.002 - .004
.004 - .006
.004 - .007
.005 - .010
mm
0,060 - 0,100
0,090 - 0,150
0,110 - 0,180
0,130 - 0,250
KMF
O
HP
KC7215
I
HP
KMF
m/min
m/min
sfm
sfm
*1 MPa = 145 psi S = Stable cutting conditions U = Unstable cutting conditions I = Interrupted cutting conditions
30
400
HP
.006 - .011
.007 - .013
.008 - .013
1476 500
I
1312
KC7215
.005 - .008
mm
0,120 - 0,200
0,160 - 0,280
0,180 - 0,320
0,200 - 0,340
ipr
.003 - .006
.005 - .008
.006 - .010
.006 - .011
mm
0,080 - 0,150
0,120 - 0,200
0,140 - 0,250
0,160 - 0,280
ipr
.002 - .004
.004 - .006
.004 - .007
.005 - .010
mm
0,060 - 0,100
0,090 - 0,150
0,110 - 0,180
0,130 - 0,250
1148 400
HP
ipr
1312 350 450
O
m/min
Hardness (HB): 60–200
400
KMF
984
HP
sfm
300
I
Tensile Strength RM (MPa*): 200–650
1476
KC7215
1312 450
I
HP
1148 400
U
O
350
N5 Copper and Copper Alloys S
Hardness (HB): 180–350 .007 - .013
984
m/min
sfm
44,00mm– 55,00mm
1312
HP
sfm
1.733"– 2.165"
400
O
m/min
33,00mm– 43,99mm
.006 - .011
300
KC7140
1.300"– 1.732"
1148
HP
26,00mm– 32,99mm
350
I
820
KC7215
250
HP
1.024"– 1.299"
SPPX15 DFT07/...09
.005 - .008
984
O
m/min
22,00mm– 25,99mm
SPPX12 DFT06/...07
ipr
300
KC140
.866"– 1.023"
SPPX09 DFT05
Tensile Strength RM (MPa*): 600–900
659
HP
sfm
200
I
1148
KC7215
984 350
I
HP
820 300
U
O
250
N4 MMCs (Aluminum-Based Metal Matrix Composites) S
SPGX07 DFT05
sfm
91 152 242 303 364 455 606 758 909 1061 1515 2273 3030
m/min
dia.
KC7215
I
HP
KC7140
O
HP
KC7215
I
HP
KC7140
m/min
m/min
sfm
sfm
246
HP
197
O
m/min
131 197 60 75
KC7140
HP
KC7140
O
HP
KC7215
I
HP
KC7140
m/min
m/min
sfm
230
I
sfm
164
KC7215
98
HP
164 50 70
O
m/min
82 30 131 50
KC7140
25 40
HP
197
I
sfm
131 60
KC7215
98 40
I
HP
30
U
O
.866"– 1.023"
22,00mm– 25,99mm
SPPX09 DFT05 1.024"– 1.299"
26,00mm– 32,99mm
SPPX12 DFT06/...07 1.300"– 1.732"
33,00mm– 43,99mm
SPPX15 DFT07/...09 1.733"– 2.165"
44,00mm– 55,00mm
Hardness (HB): 160–260
ipr
.002 - .004
.003 - .005
.004 - .006
.005 - .007
mm
0,050 - 0,100
0,080 - 0,120
0,100 - 0,150
0,120 - 0,180
ipr
.001 - .002
.002 - .002
.002 - .003
.002 - .004
mm
0,030 - 0,050
0,040 - 0,060
0,050 - 0,080
0,060 - 0,100
ipr
.001 - .002
.002 - .002
.002 - .003
.002 - .004
mm
0,030 - 0,050
0,040 - 0,060
0,050 - 0,080
0,060 - 0,100
S2 Heat-Resistant Alloys, Nickel-Based or Cobalt-Based S
SPGX07 DFT05
Tensile Strength RM (MPa*): 500–1200
82 40 131 60
HP
sfm
25 40
I
230
KC7215
164 70
I
HP
98 50
U
O
30
S1 Heat-Resistant Alloys, Iron-Based S
Feed Rate by Insert Size insert
30 50 80 100 120 150 200 250 300 350 500 750 1000
Grade
Starting Pt.
Cutting Speed Geometry
Condition Pocket Seat I = Inboard O = Outboard
DFS
Tensile Strength RM (MPa*): 1000–1450
Hardness (HB): 250–450
ipr
.002 - .004
.003 - .005
.004 - .006
.005 - .007
mm
0,050 - 0,100
0,080 - 0,120
0,100 - 0,150
0,120 - 0,180
ipr
.001 - .002
.002 - .002
.002 - .003
.002 - .004
mm
0,030 - 0,050
0,040 - 0,060
0,050 - 0,080
0,060 - 0,100
ipr
.001 - .002
.002 - .002
.002 - .003
.002 - .004
mm
0,030 - 0,050
0,040 - 0,060
0,050 - 0,080
0,060 - 0,100
*1 MPa = 145 psi S = Stable cutting conditions U = Unstable cutting conditions I = Interrupted cutting conditions
(continued)
31
Speeds and Feeds (continued)
HP
KC7215
O
HP
KC7215
I
HP
KC7215
91 152 242 303 364 455 606 758 909 1061 1515 2273 3030
I
Starting Pt.
KC7215
262
HP
197 80
O
m/min
131 60
KC7215
m/min
40
HP
m/min
262
I
sfm
sfm
197 80
KC7215
m/min
131 60
HP
dia.
m/min
m/min
40
Grade
O
sfm
m/min
sfm
164 230 70 90 98 164 50 70
I
sfm
30 50
U
22,00mm– 25,99mm
1.024"– 1.299"
26,00mm– 32,99mm
SPPX12 DFT06/...07 1.300"– 1.732"
33,00mm– 43,99mm
I
HP
KC7215
O
HP
KC7215
I
HP
KC7215
O
HP
KC7215
I
HP
KC7215
sfm
sfm
SPPX15 DFT07/...09 1.733"– 2.165"
44,00mm– 55,00mm
Hardness (HB): 300–400
.002 - .004
.003 - .005
.004 - .006
.005 - .007
mm
0,050 - 0,100
0,080 - 0,120
0,100 - 0,150
0,120 - 0,180
ipr
.001 - .002
.002 - .002
.002 - .003
.002 - .004
mm
0,030 - 0,050
0,040 - 0,060
0,050 - 0,080
0,060 - 0,100
ipr
.001 - .002
.002 - .002
.002 - .003
.002 - .004
mm
0,030 - 0,050
0,040 - 0,060
0,050 - 0,080
0,060 - 0,100
Tensile Strength RM (MPa*): 900–1600 230 295
KC7215
164 230 70 95
HP
98 164 50 70
I
O
30 50
U
.866"– 1.023"
SPPX09 DFT05
ipr
S4 Titanium Alloys S
SPGX07 DFT05
Tensile Strength RM (MPa*): 900–1600 230 295
S3 Titanium S
Feed Rate by Insert Size insert
30 50 80 100 120 150 200 250 300 350 500 750 1000
Cutting Speed Geometry
Condition Pocket Seat I = Inboard O = Outboard
DFS
Hardness (HB): 300–400
ipr
.002 - .004
.003 - .005
.004 - .006
.005 - .007
mm
0,050 - 0,100
0,080 - 0,120
0,100 - 0,150
0,120 - 0,180
ipr
.001 - .002
.002 - .002
.002 - .003
.002 - .004
mm
0,030 - 0,050
0,040 - 0,060
0,050 - 0,080
0,060 - 0,100
ipr
.001 - .002
.002 - .002
.002 - .003
.002 - .004
mm
0,030 - 0,050
0,040 - 0,060
0,050 - 0,080
0,060 - 0,100
*1 MPa = 145 psi S = Stable cutting conditions U = Unstable cutting conditions I = Interrupted cutting conditions
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