AISLADORES by Global Soluciones

AISLADORES POLIMERICOS

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www.globalsoluciones.cl

K-LINE INSULATORS LIMITED 50 Passmore Avenue, Toronto, Ontario, Canada, M1V 4T1 Tel; (416) 292-2008 â&#x20AC;&#x201C; Fax: (416) 292-2094 E-Mail; insulators@k-line.net Web Page: www.k-line.net

K-LINE INSULATORS PROFILE

K-LINE INSULATORS is a quality silicone insulator manufacturer. The company was established in 1983 with its head office located in Toronto, Ontario, Canada. K-LINE INSULATORS products are distributed world-wide through a consolidated network of representatives. Product lines manufactured by K-LINE INSULATORS include transmission and distribution suspension, line post and station post insulators, featuring our patented Universal Line Post design. Other products include riser support insulators, dead-end extension insulators, polymer-coated guy strains, and specialty insulators for in-line switches, air-break switches, interphase spacers, railways and live line tools. These insulators are designed to the various standards (i.e. CSA, CEA, ANSI, IEEE, IEC, etc.). K-LINE INSULATORS introduced a patented Universal Polymeric Line Post End Fitting design. The end fitting is referred to as the "K" clamp. Finally, there is one line post insulator that can be installed in either a horizontal or vertical configuration, with the clamp integrated into the insulator design. Some of the immediate benefits of the "K" clamp are that it is made of corrosion resistant aluminum casting, has the capability to accommodate a full range of conductor sizes, contains only a single captive live-line operable bolt, and no loose parts. Purchasers of the "K" clamp have been able to take advantage of labour cost savings in stringing, sagging, and conductor clamping, along with other savings related to shipping, stocking, and maintenance. The "K" clamp has performed excellently in the field since 1992. K-LINE INSULATORS has excellent engineering resources and test facilities for product development. K-LINE INSULATORS uses its own proprietary technologies, designs and rubber formulations, in the manufacture of all its insulator products. K-LINE INSULATORS' highly developed proprietary silicone rubber formulation is characterized by its superior contamination performance. All insulators are injection molded, one piece, and exhibit self-cleaning characteristics. The rubber is bonded to the fibreglass core strength member. These products have a long and proven performance record in severely contaminated environments. Continued on next page >

K-LINE INSULATORS LIMITED 50 Passmore Avenue, Toronto, Ontario, Canada, M1V 4T1 Tel; (416) 292-2008 â&#x20AC;&#x201C; Fax: (416) 292-2094 E-Mail; insulators@k-line.net Web Page: www.k-line.net

K-LINE INSULATORS PROFILE (Continued)

K-LINE INSULATORS manufactures all of its products and is registered to the rigid Quality Assurance Standards of the ISO9001 program. The company is audited on a continuous basis by its customers and an internationally recognized quality management auditing firm. K-LINE INSULATORS is known for its readiness to listen to its customers' needs for customized polymeric insulator designs that meet their special requirements. We offer appropriate support in the proper selection of insulators to suit the application, with training and documentation on special installation requirements. K-LINE INSULATORS is committed to a continuous improvement policy in quality, service, delivery, and cost reduction. Much pride comes from the innovation of new products and the continuous improvements of present products to ensure that the insulators are the most cost effective and have a long term system performance. K-LINE INSULATORS approach to innovative insulator solutions is well demonstrated and respected by its customers. K-LINE INSULATORS people are totally dedicated to continuous quality and performance improvement. They are dedicated to developing the best materials and designs that lead to optimum product solutions. These characteristics amongst others, have contributed to the success of the various strategic alliances K-LINE INSULATORS has forged with some of its customers. K-LINE INSULATORS is sensitive and committed to the needs of its customers and is always prepared to give them the service they expect and deserve.

K-Line Insulators Catalogue Number Designation of Distribution Class Insulators Catalogue Number Insulator Type

Suspension/ Deadend

Company ID

Voltage Class

Material

Insulator Type

X End Fittings *

K-Line

15 28 35 46 69

Shed Design

A - Alternating sheds No “A” Other shed design

Structure End Fitting

C- Clevis S – Socket T – Tongue Y – Y-clevis E – Oval eye

S - Silicone rubber

Line End Fitting

T - Tongue H - Thimble B – Ball E – Oval eye Y – Y-clevis

N/A

Line Post

N/A

K - K-clamp V - Vertical H - Horizontal T - Tie-Top C Neck TF - Tie-Top F Neck E – Drop Eye

Special Variations A - LA insulator F – Iron Fittings IEC – 16mm ball M - Medium SML 70 kN N - Non-standard R - 90° aligned end fittings 120 – 120 kN A – Lock washer Al – Alum base D - Tinned alum line fitting G - Gain base M20 - 20 mm tapped M22 - 22 mm tapped M24 - 24 mm tapped N - Non-standard

Station Post

CP - Cap & Pin P - Post

T1 - Tapped one end T2 - Tapped both ends No “T”s - Thru holes both ends

Railway

N/A

RW Railway

C- Clevis S – Socket T – Tongue B – Ball

Riser

A - Alternating sheds No “A” Other shed design

RSI – Riser support insulator

Interphase Spacer

Guy

N/A

M12 - 12 mm tapped M16 - 16 mm tapped M20 - 20 mm tapped

C- Clevis S – Socket T – Tongue B – Ball

U - Clamp

D - Tin plated aluminum line fitting X – 5/8” tapped base

See Distribution and Transmission Interphase Spacers Page

Insulated length in inches

N/A

C- Clevis H - Thimble T – Tongue R – Roller B - Threaded

T - Tongue H - Thimble C- Clevis R – Roller B - Threaded

R - 90 deg turn on end fittings S - Silicone

Note: * Different fittings will be designated by the addition of a number to the letter. December 7, 2002

K-Line Insulators Catalogue Number Designation of Transmission Class Insulators Catalogue Number

Insulator Voltage Type Company Class ID

Suspension/ Deadend

Shed Design

Material

Insulator Type

H – High leakage

N/A N/A

Line Post K-Line

Station Post

69 115 138 161 230

End Fittings Line End Fitting B - Ball T - Tongue Y – Y Clevis E - Eye E -Eye V -Vertical H -Horizontal

Structure End Fitting S – Socket C- Clevis T - Tongue Y – Y Clevis E - Eye G – Gain base B - Curved BF – Flat 7” BF8 – Flat 8”

AAlternati ng sheds

SSilicone rubber

No. of Sheds

Corona Ring

Other Additions

M – Med ring N – No ring

# N/A

P - Post

T1 - Tapped one end T2 - Tapped both ends No “T”s - Thru holes both ends

A - IEC B – IEC20 R – 90 Deg S – SS pin

M12 - 12 mm tapped M16 - 16 mm tapped M20 - 20 mm tapped N - Nonstandard December 6, 2002

K-Line Insulators Distribution and Transmission Interphase Spacers

Insulator

Interphase Spacer

Number of Characters

Total

Catalogue Number KL

Company ID K-Line

Insulator

Rod

Insulator

Rod

Insulator rubber

Rod length if applicable

Insulator rubber if applicable

3-4

0-1

0-2

0-1

0-4

0-1

Rod length P if if hinged applicable

0-2

Fitting

Fittings

Special

U– U– D – Tin Universal Universal Coupler Clamp Clamp length K–K K–K M– clamp clamp Medium T – Tongue T – Tongue ring C – Clevis C – Clevis N – No ring L – Large ring AAdapter 1-2

1-2

0-3

7-22

Examples: Insulator and rod - KL46SNX25U1U1D & KLH19X30TT Two insulators and rod(s) - KL46SNX46SNX12U1U1D & KLH13X35XH13X30PTT Two insulators - KL28ASX15ASU1U1D6 & KLH25XH28PCC July 3, 2002

K-LINE INSULATORS LIMITED

Catalogue D-DS

TORONTO, ONTARIO, CANADA

DISTRIBUTION SILICONE INSULATORS Deadend / Suspension 15 kV to 69 kV

Distribution Silicone Insulators Deadend / Suspension In general Overhead Distribution Lines tend to experience a large number of outages and interruptions due to insulation failures. These failures may be from surface contamination or wetting on line insulators that result in flashovers or pole fires. Silicone deadend/suspension insulators offer the ultimate solution in improved performance. Because of its hydrophobicity, this material inherently resists water filming thereby limiting leakage currents. Insulators with reduced leakage currents, even when contaminated, require less frequent washing. The savings in such maintenance costs are added benefits of using silicone insulators. K–Line silicone polymer distribution deadend/suspension insulators are manufactured and tested to world-class polymer insulator standards; CEA LWIWG-01, ANSI C29.13, and IEC 1109. K-Line Insulators Limited is registered to ISO 9001 Quality Systems.

PERFORMANCE BENEFITS The performance benefits of K-Line Insulators distribution deadend/suspension insulators are listed below. • • • • • • •

Improves Reliability (by minimizing interruptions and outages due to vandalism, pole fires, and flashovers in all types of environments) Eliminates or Reduces Maintenance (such as washing and trouble calls) and is compatible with existing plant Improves Power Quality (less RI and TVI) Energy Efficiency (lower losses due to lower leakage currents) Safety (light weight for handling and installation) Service Life (consistent performance over its service life) Life Cycle Cost (savings over porcelain insulators)

APPLICATION Distribution deadend/suspension insulators are used on overhead lines operating at or below 69 kV. These insulators are used to support line conductors in suspension or deadend modes such as line terminations, angles, and tangents. These insulators can be used with bare or covered conductors.

CORE MATERIAL The core rod of the distribution deadend/suspension insulator is made of a high quality fiberglass that has been specially formulated for electrical and mechanical applications.

HOUSING AND SHEDS The housing and sheds of the insulator are one piece, injected molded silicone rubber that is chemically bonded to the core rod. This ensures that the interface between the rubber and rod is impenetrable against moisture ingress.

DISTRIBUTION DEADEND/SUSPENSION INSULATORS

TECHNICAL DATA SPECIFICATIONS Voltage Class CEA & ANSI Class Section Length “L” Dry Arcing Distance Leakage Distance Low-Frequency Dry Flashover Wet Positive Critical Impulse Flashover Radio Influence Voltage Test (RIV) at 1 MHz Max. Specified Mechanical Load (SML) Torsional Load Approx. Weight Standard Packaging

UNIT

CATALOGUE NUMBER** KL35SCTM KL46SCT 35 46 DS35 DS46

kV -

KL15ASCTM 15 DS15

KL28ASCTM 28 DS28

KL46SCTA 46 -

KL69HC1T116 69 DS69

mm (in) mm (in) mm (in) kV kV

322 (12.7) 193 (7.6) 384 (15.1) 100 70

433 (17.0) 290 (11.4) 590 (23.2) 135 100

486 (19.1) 348 (13.7) 750 (29.5) 155 144

574 (22.6) 419 (16.5) 988 (38.9) 180 150

646 (25.4) 490 (19.3) 1059 (41.7) 200 155

733 (28.9) 627 (24.7) 1798 (70.8) 260 205

145

225

265

300

360

425

kV μV

15 Below 1

20 Below 1

30 Below 3

30 Below 5

44 1.2

kN (lb)

70 (15,750)

90 (20,230)

N•m (ft•lb) kg (lb) -

83 (62) 0.7 (1.5) 21

83 (62) 0.8 (1.8) 21

83 (62) 1.1 (2.5) 14

83 (62) 1.4 (3.0) 12

83 (62) 1.6 (3.5) 12

83 (62) 2.2 (4.8) 3

** For iron fittings add “F” to Catalogue Number. The catalogue numbers in the above table are for “CT” clevistongue fittings. For other combinations of end fittings or specified mechanical strengths, see End Fittings Section.

END FITTINGS There are five standard end fittings that are available on the deadend/suspension insulators: clevis, tongue, thimble eye, socket, and ball (See Below). The clevis and tongue fittings are made from high strength, corrosion resistant extruded aluminum or hot-dip galvanized iron or steel. While the socket, ball and thimble eye fittings are made from hot-dip galvanized iron. The end fittings are crimped on to the core rod to provide the mechanical performance. A watertight seal between the rubber and end fittings eliminates possible moisture ingress. This special silicone rubber to metal fittings sealing process provides total exclusion of moisture. The end fittings of the distribution class deadend/suspension are rated for a specified mechanical strength, SML of 70 kN (15,750 lb) or 90 kN (20,230 lb). The clevis and tongue end fittings are the two most common fittings used with additional adaptors and clamps. The thimble eye end fitting is a unique design that integrates the insulator tongue end fitting and a preformed conductor grip adapter to attach to the line conductor. This thimble eye essentially eliminates one item in the assembly and from inventory. For other special end fittings please contact K-Line Insulators. Clevis - C

Aluminum or Galvanized Iron

Tongue - T

Aluminum of Galvanized Iron

Thimble Eye – HF

Socket – S

Ball – B

Galvanized Iron SML 90 kN

Galvanized Steel SML 90 kN

K-LINE INSULATORS LIMITED 50 Passmore Avenue, Toronto, Ontario, Canada M1V 4T1 • Tel.: (416) 292-2008 • Fax: (416) 292-2094 • E-Mail: insulators@k-line.net • Web Page: www.k-line.net

May 2006

K-LINE INSULATORS LIMITED

Catalogue D-LP

TORONTO, ONTARIO, CANADA

DISTRIBUTION SILICONE INSULATORS Line Post 15 kV to 69 kV

ISO 9001:2000 CERT. #000117

Distribution Silicone Insulators Line Post Insulator contamination is a common problem on overhead lines. The fundamental element for interruptions with contaminated insulators is moisture. Wet atmospheric conditions result in water filming on surfaces and causing leakage currents to develop. On wood structures, leakage currents can cause pole top fires. On steel structures, leakage currents can develop into faults. Silicone offers the ultimate solution in line post insulators. Because of its hydrophobicity, this material inherently resists water filming thereby limiting leakage currents. Silicone insulators reduce leakage currents, even when contaminated and require less frequent washing. The savings in such maintenance costs are added benefits of using silicone insulators. K–Line silicone polymer distribution line post insulators are manufactured to meet world-class polymer insulator standards, CEA LWIWG-02, IEC 61952 and ANSI C29.18. K-Line Insulators Limited is registered to ISO 9001 Quality Systems.

PERFORMANCE BENEFITS The performance benefits of K-Line Insulators’ distribution line post insulators are listed below. • • • • • • •

APPLICATION Distribution line post insulators are used on overhead distribution lines operating at and below 69 kV. These insulators are commonly installed on metal or wooden structures to horizontally or vertically support the line conductor. Also, these insulators are used to support high voltage conductor jumpers or leads.

ROD The core rod of the insulator is made of a high quality fiberglass that has been specially formulated for electrical and mechanical applications.

HOUSING AND SHEDS The housing and sheds of the insulator are one piece, injection molded silicone rubber that chemically bonds to the core rod. This ensures that the interface between the rubber and rod is impenetrable against moisture ingress.

END FITTINGS LINE END FITTING The line end fitting of line post insulators are available in four different configurations: horizontal or vertical clamp-top, tie-top, or K-clamp. End fittings on line post insulators are made of corrosion resistant aluminum alloy or galvanized iron castings.

SECTION LENGTH ADJUSTMENT Line End Fitting

Line End Fitting Designation

Section Length

K-clamp Horizontal Vertical Tie-Top (F-neck) Tie-Top (C-neck)

K H V TF T

See Technical Data sheet L - 9 mm (0.4”) L - 23 mm (0.9”) L - 33 mm (1.3”) L - 53 mm (2.1”)

Clamp-Top The conventional horizontal and vertical trunnion accommodates a standard line post insulator, bolted conductor clamp. On the horizontal design the line end fitting has an additional eye for the attachment of other devices during installation or maintenance activities.

Tie-Top The tie-top is designed for tying a conductor to the neck of the insulator. It is available in two standard neck sizes: C or F-neck.

K-clamp K-Line Insulators Limited has introduced a new concept in the polymer line post live end fitting design. This end fitting is referred to as the “K” clamp. The uniqueness of this end fitting is a result of the many advantages it has over the traditional horizontal, vertical and tie-top configurations. Some advantages of the “K” clamp include: 1) Excellent corrosion resistant aluminum casting 2) A long, smooth contoured conductor clamping zone 3) The clamp accommodates a full range of conductor sizes 4) A single captive live-line operable bolt 5) All parts are captive 6) Its overall length permits standard cover up hoods to effectively cover all insulator sheds 7) The design can be installed in either a horizontal or vertical configuration 8) Inventory reduction is accomplished because one insulator is used for both configurations and a separate clamp is not required 9) The price of the new insulator is cost comparative with the purchase of a standard trunnion post insulator and a separate clamp 10) Substantial labour cost savings in stringing, sagging and conductor clamping 11) Other savings related to shipping, stocking and maintenance

BASE END FITTING The standard base for line post insulators is a round flat iron base with a threaded hole that accommodates a standard insulator stud or bolt. For other special bases contact K-Line Insulators Limited.

Hot-dip galvanizing to CSA G164 or ASTM A153 specifications provides corrosion protection of the base end fitting.

LINE POST INSULATORS

Conductor diameter range is [7.6mm (0.30") - 34.0mm (1.34")]

H-Horizontal

K-clamp

V-Vertical

TF or T-Tie Top

KL69S

TECHNICAL DATA SPECIFICATION

CATALOGUE NUMBER*

UNIT KL15S_

KL28S_

KL35S_

KL46S_

KL69S_P

KL69S_

KL69S_P1

46 / 69

Voltage Class

CEA Class

LP15

LP28M

LP46

LP46M

LP69M

ANSI Class

51-1C, 51-1F, 51-11, 51-21, 51-31

51-2C, 51-2F, 51-12, 51-22 51-32

51-3C, 51-3F, 51-13, 51-23, 51-33

51-4C, 51-4F, 51-14, 51-24, 51-34

51-15, 51-25, 51-35

51-16, 51-26, 51-36

Section Length (L)**

mm (in)

297 (11.7)

348 (13.7)

424 (16.7)

501 (19.7)

571 (22.5)

619 (24.4)

694 (27.3)

Dry Arcing Distance

mm (in)

138 (5.4)

184 (7.2)

264 (10.4)

339 (13.3)

445 (17.5)

478 (18.8)

551 (21.7)

Leakage Distance

mm (in)

275 (10.8)

420 (16.5)

657 (25.9)

860 (33.9)

1171 (46.1)

1121 (44.1)

1511 (59.5)

130

160

195

240

300

310

360

120

145

190

210

235

115

150

180

190 45

Critical Impulse Flashover (Positive) Low-Frequency Flashover

Dry

Wet Test

Max

μV

2.5

Specified Tensile Load (STL)

kN (lb)

22 (5000)

Radio Influence Voltage (RIV) at 1000 kHz

Specified Cantilever Load (SCL)

kN (lb)

12.5 (2800)

12.0 (2700)

14.0 (3150)

11.0 (2475)

Max. Design Cantilever Load (MDCL)

kN (lb)

6 (1350)

7.0 (1575)

5.5 (1240)

Number of Sheds

Approx. Weight

kg (lb)

4.1 (9.0)

4.3 (9.5)

4.8 (10.5)

5.8 (12.8)

7.0 (15.4)

10.1 (22.2)

8.4 (18.4)

Standard Packaging

Ordering Information To catalogue number, add suffix H for horizontal, V for vertical, T for C-neck Tie-top, TF for the F-neck Tie-top, or K for K-clamp. The standard base thread is ¾”-10 UNC, except for KL69S_P1 it has ⅞”-9 UNC. Different base threads are available upon request.

Section lengths are for K-clamp insulators. For others refer to Section Length Adjustment Table under End Fittings.

K-LINE INSULATORS LIMITED 50 Passmore Avenue, Toronto, Ontario, Canada M1V 4T1 • Tel.: (416) 292-2008 • Fax: (416) 292-2094 • E-Mail: insulators@k-line.net • Web Page: www.k-line.net October 2007

New Silicone Line Post Insulator For 69 kV Overhead Lines K-Line Insulators has introduced a new silicone line post insulator that is applicable for 69 kV overhead lines. This insulator is designed for installations with high electrical requirements. This insulator features the highly reliable proprietary K-Line silicone rubber that is one piece, injection molded and chemically bonded to a high quality epoxy fiberglass rod. This insulator will greatly improve the electrical performance of the System, especially in contaminated environments. Insulator contamination is a common problem on overhead lines. The fundamental element for interruptions with contaminated insulators is moisture. Wet atmospheric conditions result in water filming on surfaces and causing leakage currents to develop. On wood structures, leakage currents can cause pole top fires and eventual failures. On steel structures, leakage currents can develop into faults. K-Lineâ&#x20AC;&#x2122;s proprietary silicone material offers the ultimate solution in post insulator applications. Because of its hydrophobicity, this material inherently resists water filming thereby limiting leakage currents. These silicone insulators reduce leakage currents, even when contaminated and require less frequent if any washing. The savings in maintenance costs are added benefits of using K-Line silicone insulators. The 69 kV line post insulator has been designed to meet the requirements of CEA LWIWG-02, ANSI C29.18, and IEC 61952. The 69 kV line post insulator is available in four different configurations: horizontal, vertical, tie-top, or K-clamp. The K-clamp design offers the best and most cost effective solution in most cases.

69 kV K-Clamp Line Post The K-clamp insulator has an integral clamp for attaching the conductor directly to the line post insulator without the use of a separate conductor clamp. The K-clamp insulator can be mounted either in the vertical or horizontal position and offers several advantages over the conventional line post insulators. The K-clamp has a smooth clamping zone that accommodates a conductor diameter range of 0.30 inch (7.6 mm) to 1.34 inch (34 mm). The single galvanized steel clamp bolt that secures the keeper can be operated with hot line tools from either side of the clamp. It also extends beyond the clamp body to allow for the attachment of stringing devices. The K-clamp insulator can provide substantial labour cost savings in stringing, sagging and conductor clamping. There are other savings that can be achieved in shipping, stocking and maintenance.

Configuration & Hardware Accessories The 69 kV line post is available in three other configurations: vertical, horizontal, or tie-top (ANSI F-Neck). Also, the horizontal line post can be supplied with a gain base (See below). For the clamp-top trunnions conductor clamps are also available.

Vertical

Tie-Top

Horizontal with Gain Base

Technical Data SPECIFICATION

UNIT

CATALOGUE NUMBER*

SPECIFICATION

UNIT

KL69S Voltage Class

CEA Class ANSI Class Dry Arcing Distance Leakage Distance Critical Impulse Flashover (Positive) Low-Frequency Flashover

Dry Wet

Max

µV

Specified Tensile Load (STL)

kN (lb)

22 (5000)

Specified Cantilever Load (SCL)

kN (lb)

11 (2475)

551 (21.7)

Max. Design Cantilever Load (MDCL)

kN (lb)

5.5 (1240)

1511 (59.5)

Approx. Weight

kg (lb)

8.0 (17.5)

LP69M

51-16 & 51-26

kV kV

KL69S Test

mm (in) mm (in)

CATALOGUE NUMBER*

360

Radio Influence Voltage (RIV) at 1 MHz

Standard Packaging

235 190**

* Ordering Information To Line Post Catalogue Number, add suffix KP1 for K-clamp, HP1 for horizontal, VP1 for vertical, or TFP1 for tie-top. The standard base thread is ⅞”-9 UNC. Different base threads are available upon request. ** The value shown is as per CEA and the ANSI value is 165 kV.

K-LINE INSULATORS LIMITED 50 Passmore Avenue, Toronto, Ontario, Canada M1V 4T1 • Tel.: (416) 292-2008 • Fax: (416) 292-2094 • E-Mail: insulators@k-line.net • Web Page: www.k-line.net

March 2006

K-LINE INSULATORS LIMITED

Catalogue D-SP

TORONTO, ONTARIO, CANADA

DISTRIBUTION SILICONE INSULATORS Station Post 15 kV to 46 kV

Distribution Silicone Insulators Station Post One of the most critical assets of an electrical Distribution System is the station. Not only is this asset the heart of the supply to large electrical loads but it also serves many customers from industrial to residential. Therefore, outages or interruptions due to insulation failures are costly and impact negatively on customer service. With KLine silicone station post insulators these are greatly minimized through improved performance to reliability and savings in the life cycle cost. Silicone’s hydrophobic property allows K-Line station post insulators to electrically outperform porcelain insulators. The lightweight feature of polymer insulators makes them easy to handle and install. The size and fittings of polymer station post insulators ensure that they are compatible with existing station post hardware and arrangements. Experience with silicone polymer insulators has proven their superiority over porcelain insulators. K–Line silicone polymer distribution station post insulators are manufactured and tested to world-class polymer insulator standards, CSA and ANSI. K-Line’s Quality System is registered to ISO 9001 Quality Systems.

PERFORMANCE BENEFITS The performance benefits of K-Line Insulators distribution station post insulators are listed below. •

Improves Reliability (interruptions and outages due to vandalism, and flashovers in all types of environments are a thing of the past)

•

Eliminates or Reduces Maintenance (such as washing and trouble calls) and are compatible with existing porcelain insulators Improves Power Quality (lower RI and TVI) Energy Efficiency (reduced losses due to lower leakage currents) Safety (light weight for handling and installation, eliminates catastrophic mechanical failures) Service Life (consistent performance over its service life) Life Cycle Cost (savings over porcelain insulators)

• • • • •

APPLICATION Distribution station post insulators are used in open-type stations operating at and below 46 kV. These insulators support the bus, leads, or other apparatus within the station.

ROD The core rod of the distribution station post insulator is made of a high quality fiberglass that has been specially formulated for electrical and mechanical applications.

HOUSING AND SHEDS The housing and sheds of the insulator are one piece, injected molded silicone rubber that chemically bonds to the core rod. This ensures that the interface between the rubber and rod is impenetrable against moisture ingress.

DISTRIBUTION STATION POST INSULATORS

TECHNICAL DATA SPECIFICATION

UNIT

KL15SCP

KL25SC

CATALOGUE NUMBER* KL25SP KL25SPN KL35SP

KL46SPT2

KL46SPP

Voltage Class

ANSI Technical Reference (TR)

No.

4 & 205

208

210

214

Section Length (L)

mm (in)

254 (10)

305 (12)

355 (14)

381 (15)

457 (18)

559 (22)

Dry Arcing Distance

mm (in)

145 (5.7)

184 (7.2)

478 (18.8)

460 (18.1)

Leakage Distance

mm (in) 275 (10.8) 420 (16.5) 630 (24.8) 657 (23.9) 860 (33.9) 1121 (44.1) 1201 (47.3)

259 (10.2) 267 (10.5) 339 (13.3)

Positive Critical Impulse Withstand

125

150

180

185

225

275

295

Positive Critical Impulse Flashover

130

160

190

195

240

310

Low-Frequency Wet Withstand Radio Influence Voltage (RIV) at 1000 kHz

100

140

150

Test

Max

ÎźV

2.5 45 (10000) 12.5 (2800) 6 (1350)

2.5 45 (10000) 14.0 (3160) 7 (1575)

45 (10000) 12.0 (2700) 6.0 (1350)

5.5 (12.0)

5.9 (12.9)

6.0 (13.4)

9.1 (20.0)

7.0 (15.4)

Specified Tensile Load (STL)

kN (lb)

Specified Cantilever Load (SCL)

kN (lb)

Max Design Cantilever Load (MDCL)

kN (lb)

2.5 45 (10000) 12.5 (2800) 6 (1350)

No.

Number of Sheds Approx. Weight

kg (lb)

4.8 (10.5) 5.0 (11.0)

* Ordering Information: 1. Above catalogue numbers apply to insulators with through holes on both ends. (Except for KL46SPT2). 2. Add T1 to catalogue numbers for insulators with one end tapped & the other with through holes. 3. Add T2 to catalogue number for insulators with both ends tapped.

END BASES The standard base fittings are flat round iron bases that are available with bolt circle mounting holes with either through or tapped holes. These bases are compatible with the porcelain station post insulator standard. The end bases are radially swaged on to the core rod to provide the mechanical performance and reduce the stress concentration. Our proprietary design ensures a watertight seal between the rubber and end fitting. This special silicone rubber to metal fittings sealing process prevents moisture ingress to the core fiberglass rod. For other special base requirements, please contact K-Line Insulators Limited. Corrosion protection of the end bases is provided by hot-dip galvanizing to CSA G164 or ASTM A153 specifications.

K-LINE INSULATORS LIMITED 50 Passmore Avenue, Toronto, Ontario, Canada M1V 4T1 • Tel.: (416) 292-2008 • Fax: (416) 292-2094 • E-Mail: insulators@k-line.net • Web Page: www.k-line.net May 2006

K-LINE INSULATORS LIMITED

Catalogue T-DS

TORONTO, ONTARIO, CANADA

TRANSMISSION SILICONE INSULATORS Deadend / Suspension 69 kV to 400 kV

Transmission Silicone Insulators Deadend / Suspension One of the most important items on any overhead transmission line is the insulator. This item is the backbone of the transmission system in minimizing interruptions, outages, and assuring system safety and reliability. Therefore, it is essential to have high quality and dependable insulators on the system. With K–Line silicone polymer transmission insulators these objectives can be easily achieved with a substantial savings in the life cycle cost. Experience with silicone polymer insulators has proven their superiority over porcelain insulators. Today more Electric Utilities are shifting to silicone polymer insulators to improve overall performance on transmission lines. K–Line silicone polymer transmission suspension/deadend insulators are manufactured to meet world-class polymer insulator standards, CSA C411.4, ANSI C29.12 and IEC 61109. K-LINE INSULATORS LIMITED is registered to ISO 9001 Quality Systems.

PERFORMANCE BENEFITS The performance benefits of K-Line transmission suspension/deadend insulators are listed below. • • • • • • •

Improves Reliability (interruptions and outages due to vandalism, pole fires, and flashovers in all types of environments are a thing of the past) Eliminates or Reduces Maintenance (such as washing and trouble calls) and is compatible with existing plant Improves Power Quality (less RI and TVI) Energy Efficiency (lower losses due to lower leakage currents) Safety (light weight for handling and installation) Service Life (consistent performance over its service life) Life Cycle Cost (savings over porcelain insulators)

APPLICATION Transmission suspension/deadend insulators are used on transmission lines operating at and above 60 kV. These insulators are installed on support structures to hold conductors longitudinally (dead-end) or vertically (suspension). The connections to the structure attachment point and line vary depending on the line design or Utilities preference.

ROD The core rod of the transmission suspension/deadend insulator is made of a high quality epoxy resin fiberglass that has been specially formulated for electrical and mechanical applications. Other rods (e.g. ECR) are available upon request.

HOUSING AND SHEDS The housing and sheds of the insulator are one piece, injected-molded silicone polymer that chemically bonds to the core rod. This ensures that the interface between the rubber and rod is impenetrable against moisture ingress. The silicone polymer formulation in K-Line Insulators is proprietary. The formulation has silicone rubber as the base polymer material with additives to enhance its performance in wet and contaminated environments.

TRANSMISSION DEADEND / SUSPENSION INSULATORS 90 kN (20,000 lbs)

TECHNICAL DATA

TECHNICAL DATA Voltage Class

Section Length (Note 1) L

Dry Arcing Distance

Leakage Distance

mm (in)

Flashover kV

Withstand kV

Flashover kV

Withstand kV

Flashover kV

Withstand kV

kg (lb)

632 (24.9)

526 (20.7)

1466 (57.7)

355

335

215

205

170

150

2.0 (4.3)

737 (29.0)

627 (24.7)

1798 (70.8)

425

400

260

245

205

180

2.4 (5.2)

KL69HB1S119

841 (33.1)

732 (28.8)

2131 (83.9)

485

460

300

285

235

215

2.7 (6.0)

KL115HB1S122

942 (37.1)

815 (32.1)

2461 (96.9)

535

505

335

315

265

240

3.3 (7.2)

1046 (41.2)

917 (36.1)

2794 (110.0)

600

565

370

355

300

275

3.6 (8.0)

Catalogue Number

KL69HB1S113 KL69HB1S116

KL115HB1S125

115

Positive Critical Impulse

Low Frequency Dry

Low Frequency Wet

Weight (Note 2)

KL115HB1S128

1150 (45.3)

1021 (40.2)

3127 (123.1)

660

625

415

395

335

310

4.1 (8.9)

KL138HB1S131

1252 (49.3)

1125 (44.3)

3460 (136.2)

725

685

455

430

365

340

4.5 (9.8)

1356 (53.4)

1227 (48.3)

3792 (149.3)

785

745

490

465

400

370

4.9 (10.7)

KL138HB1S137

1461 (57.5)

1331 (52.4)

4125 (162.4)

845

805

530

505

430

400

5.2 (11.1)

KL161HB1S140

1565 (61.6)

1420 (55.9)

4458 (175.5)

900

855

565

535

460

430

6.6 (14.4)

1666 (65.6)

1521 (59.9)

4790 (188.6)

965

915

605

580

495

460

7.0 (15.3)

KL138HB1S134

KL161HB1S143

138

161

KL161HB1S146

1770 (69.7)

1628 (64.1)

5123 (201.7)

1030

980

650

625

535

495

7.4 (16.2)

KL230HB1S149

1875 (73.8)

1730 (68.1)

5456 (214.8)

1095

1040

695

670

570

530

7.7 (17.0)

KL230HB1S152 KL230HB1S155

230

1979 (77.9)

1834 (72.2)

5789 (227.9)

1160

1105

745

720

605

565

8.1 (17.9)

2080 (81.9)

1935 (76.2)

6121 (241.0)

1225

1165

785

765

645

600

8.6 (18.8)

Notes: 1.

Section lengths are based on ANSI ball and socket hardware and 90 kN (20,000 lbs) SML rating. For lengths of insulators with alternate end fittings combination see Section Lengths.

Weight includes standard rings where applicable. See section on Corona Rings.

TRANSMISSION DEADEND / SUSPENSION INSULATORS 120 kN (27,000 lbs)

TECHNICAL DATA Catalogue Number

Voltage Class

Section Length (Note 1) L

Dry Arcing Distance

Leakage Distance

mm (in)

Flashover kV

Withstand kV

Flashover kV

Withstand kV

Flashover kV

Withstand kV

kg (lb)

660 (26.0)

526 (20.7)

1466 (57.7)

355

335

215

205

170

150

2.9 (6.3)

762 (30.0)

627 (24.7)

1798 (70.8)

425

400

260

245

205

180

3.3 (7.2)

866 (34.1)

732 (28.8)

2131 (83.9)

485

460

300

285

235

215

3.6 (8.0)

KL69HBS13 KL69HBS16 KL69HBS19 KL115HBS22 KL115HBS25

115

KL115HBS28 KL138HBS31 KL138HBS34

138

KL138HBS37 KL161HBS40 KL161HBS43

161

KL161HBS46

Positive Critical Impulse

Low Frequency Dry

Low Frequency Wet

Weight (Note 2)

970 (38.2)

815 (32.1)

2461 (96.9)

535

505

335

315

265

240

4.2 (9.2)

1074 (42.3)

917 (36.1)

2794 (110.0)

600

565

370

355

300

275

4.5 (10.0)

1176 (46.3)

1021 (40.2)

3127 (123.1)

660

625

415

395

335

310

5.0 (10.9)

1280 (50.4)

1125 (44.3)

3460 (136.2)

725

685

455

430

365

340

5.4 (11.8)

1384 (54.5)

1227 (48.3)

3792 (149.3)

785

745

490

465

400

370

5.8 (12.7)

1486 (58.5)

1331 (52.4)

4125 (162.4)

845

805

530

505

430

400

6.1 (13.1)

1590 (62.6)

1420 (55.9)

4458 (175.5)

900

855

565

535

460

430

7.5 (16.4)

1694 (66.7)

1521 (59.9)

4790 (188.6)

965

915

605

580

495

460

7.9 (17.3)

1798 (70.8)

1628 (64.1)

5123 (201.7)

1030

980

650

625

535

495

8.3 (18.2)

KL230HBS49

1900 (74.8)

1730 (68.1)

5456 (214.8)

1095

1040

695

670

570

530

8.6 (19.0)

KL230HBS52

2004 (78.9)

1834 (72.2)

5789 (227.9)

1160

1105

745

720

605

565

9.0 (19.9)

230 KL230HBS55

2108 (83.0)

1935 (76.2)

6121 (241.0)

1225

1165

785

765

645

600

9.5 (20.8)

KL230HBS58

2212 (87.1)

2040 (80.3)

6454 (254.1)

1285

1220

825

800

675

630

9.9 (21.8)

KL345HB7S761

2314 (91.1)

2144 (84.4)

6787 (267.2)

1350

1285

870

840

710

660

10.3 (22.7)

KL345HB7S764

2418 (95.2)

2248 (88.5)

7120 (280.3)

1415

1345

910

885

745

695

10.7 (23.6)

KL345HB7S767

2522 (99.3)

2357 (92.8)

7452 (293.4)

1480

1410

955

925

785

730

11.5 (25.4)

KL345HB7S770

2624 (103.3)

2461 (96.9)

7785 (306.5)

1545

1470

1000

970

820

765

12.0 (26.3)

KL345HB7S773

2728 (107.4) 2563 (100.9)

8118 (319.6)

1610

1530

1040

1010

855

795

12.4 (27.2)

KL345HB7S776

2832 (111.5) 2667 (105.0)

8451 (332.7)

1675

1590

1080

1050

890

830

12.8 (28.1)

345

Notes: 1.

Section lengths are based on ANSI ball and socket hardware and 120 kN (27,000 lbs) SML rating. For lengths of insulators with alternate end fittings combination see Section Lengths.

Weight includes standard rings where applicable. See section on Corona Rings.

SECTION LENGTHS The section lengths (L) published on the Technical Data sheet are for the ball and socket end fittings. For alternate combinations of end fittings, use the following table to establish section lengths.

SECTION LENGTH ADJUSTMENT End Fitting ANSI Ball / Socket ANSI Ball / Y-clevis ANSI Ball / oval Eye oval Eye / oval Eye Clevis / Tongue

End Fitting Designation BS BY BE EE CT

Section Length L (see Technical Data sheet) L + 36 mm (1.4”) L + 41 mm (1.6”) L + 84 mm (3.3”) L + 21 mm (0.8”)

CORONA RINGS High voltage lines above 88 kV phase-to-phase can generate unnecessary noise (RI and TVI) and corona due to the high electrical stress concentration. To minimize these effects gradient or corona rings are installed on the end fitting of the insulator. Guidelines used in the application of these rings are noted below. Insulators that are used on system voltages above 88 kV and below 150 kV are supplied with a built-in gradient ring. Insulators that are used on system voltages from 150 kV and above are supplied with a separate corona ring for assembly in the field before installation. The ring is designed for installation in only one orientation and location to avoid miss application. These rings are made from aluminum that make them light weight and corrosion resistant.

Gradient (Built-in) Ring 88 kV to below 150 kV

Corona Ring 150 kV to 230 kV

ORDERING INFORMATION For ordering the catalogue number of the specific insulator is formulated as shown below.

Cat. No. KL 115 H BS 28 Company ID

No. of Sheds (See Tech Data)

Voltage Class (See Tech Data)

End Fitting Designation (See End Fittings) High Leakage

K-LINE INSULATORS LIMITED 50 Passmore Avenue, Toronto, Ontario, Canada M1V 4T1 • Tel.: (416) 292-2008 • Fax: (416) 292-2094 • E-Mail: insulators@k-line.net • Web Page: www.k-line.net

March 2003

K-LINE INSULATORS LIMITED

Catalogue T-LP

TORONTO, ONTARIO, CANADA

Transmission Silicone Insulators Line Post 69 kV to 161 kV

Transmission Silicone Insulators Line Post Today transmission lines are required to be more aesthetically pleasing and are routed through narrow right-ofways or along roadways. Also, at the lower transmission voltages (e.g., 115 kV and 69 kV) these lines are routed through urban areas and along roadways similar to distribution circuits to supply substations and larger customers. In some situations these lines share the same route and poles with distribution circuits. With K-Line silicone line post transmission insulators an aesthetic compact line design can be easily achieved with a substantial savings in the life cycle cost. K–Line silicone polymer transmission line post insulators are manufactured and tested to world-class polymer insulator standards, CSA and ANSI. K-Lines’ Quality System is registered to ISO 9001 Quality Systems.

PERFORMANCE BENEFITS The performance benefits of K-Line Insulators transmission line post insulators are listed below. • • • • • • •

Improves Reliability (interruptions and outages due to vandalism, pole fires, and flashovers in all types of environments are a thing of the past) Eliminates or Reduces Maintenance (such as washing and less trouble calls) and is compatible with existing plant Improves Power Quality (lower RI and TVI) Energy Efficiency (reduced losses due to lower leakage currents) Safety (light weight for handling and installation) Service Life (consistent performance over its service life) Life Cycle Cost (savings over porcelain insulators)

APPLICATION Transmission line post insulators are used on overhead transmission lines operating at and above 66 kV. These insulators are commonly installed either vertically or horizontally on metal or wooden structures to support the conductor. Also, these insulators are used to support high voltage conductor jumpers or leads.

ROD The core rod of the transmission line post insulator is made of a high quality fiberglass that has been specially formulated for electrical and mechanical applications.

TRANSMISSION LINE POST INSULATOR

TECHNICAL DATA Catalog Number

Voltage Class

Section Length

Dry Arcing Distance

Leakage Distance

Positive Critical Impulse Flashover

L kV KL69ASH13 KL69ASH16

KL69ASH19 KL115ASH22

Low Frequency Flashover Dry

Wet

Specified Cantilever Load (SCL)

Maximum Design Cantilever Load (MDCL)

Specified Tensile Load (STL)

mm (in)

kN (lbs)

775 (30.5)

617 (24.3)

1544 (60.8)

380

250

225

29.4 (6600)

14.0 (3145)

899 (35.4)

737 (29.0)

1890 (74.4)

450

290

260

26.1 (5870)

13.0 (2925)

1022 (40.3)

861 (33.9)

2238 (88.1)

520

340

295

22.9 (5140)

11.0 (2470)

1147 (45.2)

986 (38.8)

2583 (101.7)

590

385

330

19.6 (4410)

9.0 (2025)

1271 (50.0)

1115 (43.9)

2931 (115.4)

665

430

365

16.5 (3700)

8.0 (1800)

1395 (54.9)

1234 (48.6)

3277 (129.0)

735

475

410

14.0 (3150)

7.0 (1575)

1519 (59.8)

1361 (53.6)

3622 (142.6)

805

520

450

12.0 (2700)

6.0 (1350)

1643 (64.7)

1481 (58.3)

3970 (156.3)

875

555

470

11.7 (2630)

5.0 (1125)

1767 (69.9)

1610 (63.4)

4315 (169.9)

955

600

495

10.1 (2275)

5.0 (1125)

115 KL115ASH25 KL138ASH28 138 KL138ASH31 KL161ASH34 161 KL161ASH37

BASE END FITTINGS K-Line transmission line post insulators are available in four different base mounting configurations: flat bolt circle base, gain base, curved bendable gain base, or flat bendable gain base. Corrosion protection of the steel or iron end fittings is provided by hot-dip galvanizing to CSA G164 or ASTM A153 specifications. The curved bendable gain base is available in both aluminum and steel. The standard base end fittings that are available are listed and detailed in the table below. For other special base end fittings contact K-Line Insulators Limited.

Bolt Circle Base

Gain Base – G

Curved Bendable Gain Base Steel – B Aluminum – B3

Flat Bendable Gain Base Steel – BF8

LINE END FITTINGS K-Line transmission line post insulators are available with one of the following fittings: vertical trunnion, horizontal trunnion or drop eye. The vertical and horizontal trunnions accommodate a bolted conductor clamp. The drop eye is designed for a conductor suspension clamp. The horizontal trunnion and drop eye line end fittings have an additional eye for the attachment of other devices during installation or maintenance activities. All line end fittings are made of galvanized iron or steel. The line end fittings are radially swaged on to the core rod to provide the mechanical performance and to reduce the stress concentration. This along with our proprietary design ensures a watertight seal between the rubber and end fitting. This special silicone rubber to metal fittings sealing process along with the sheath bond to the fiberglass rod prevents moisture ingress. For other special line fittings please contact K-Line Insulators Limited. Vertical Trunnion – V

Horizontal Trunnion – H

Drop Eye - E

ORDERING INFORMATION For ordering the catalog number of the specific insulator is formulated as shown below.

Cat. No. KL115ASH_25 Voltage Class

No. of sheds Base End Fitting Designation (See Base End Fittings) Line End Fitting Designation (See Line End Fittings)

K-LINE INSULATORS LIMITED 50 Passmore Avenue, Toronto, Ontario, Canada M1V 4T1 • Tel.: (416) 292-2008 • Fax: (416) 292-2094 • E-Mail: insulators@k-line.net • Web Page: www.k-line.net

May 2006

End Bases The standard base fittings are flat round iron bases that are available with bolt circle mounting holes with either through or tapped holes. These bases are compatible with the porcelain station post insulator standard. The end bases are radialy swaged on to the core rod to provide the mechanical performance and reduce the stress concentration. Our proprietary design insures a watertight seal between the rubber and end fitting. This special silicone rubber to metal fittings sealing process prevents moisture ingress to the core fiberglass rod. For other special base requirements, please contact K-Line Insulators Limited. Corrosion protection of the end bases is provided by hot-dip galvanizing to CSA G164 and ASTM A153 specifications.

K-LINE INSULATORS LIMITED

Catalogue T-SP

TORONTO, ONTARIO, CANADA

Transmission Silicone Insulators Station Post 69 kV to 161 kV

Transmission Silicone Insulators Station Post One of the most critical assets of an electrical Transmission System is the station. Not only is this asset the heart of the supply to large electrical loads but it also serves many customers from industrial to residential. Therefore, outages or interruptions due to insulation failures are costly and impact negatively on customer service. With KLine silicone station insulators these are greatly minimized through improved performance to reliability and savings in the life cycle cost. Silicone’s hydrophobic property allows K-Line station post insulators to electrically outperform porcelain insulators. The lightweight feature of polymer insulators makes them easy to handle and install. The size and fittings of polymer station insulators are compatible with existing station post hardware and arrangements. Experience with silicone polymer insulators has proven their superiority over porcelain insulators. K–Line silicone polymer transmission station post insulators are manufactured and tested to world-class polymer insulator standards, CSA and ANSI. K-Line’s Quality System is registered to ISO 9001 Quality Systems.

PERFORMANCE BENEFITS The performance benefits of K-Line Insulators transmission station post insulators are listed below. •

Improves Reliability (interruptions and outages due to vandalism, and flashovers in all types of environments are a thing of the past)

•

• • • • •

APPLICATION Transmission station post insulators are used in open-type stations operating at and above 66 kV. These insulators support the bus, leads, or other apparatus within the station.

ROD The core rod of the transmission station post insulator is made of a high quality fiberglass that has been specially formulated for electrical and mechanical applications.

TRANSMISSION STATION POST INSULATOR

TECHNICAL DATA Catalogue Voltage Number Class (See Notes 1, 2, & 3)

L kV

Wet

Maximum Design Cantilever Load (MDCL)

Specified Tensile Load (STL)

kN (lbs)

Equivalent Height to ANSI Technical Reference Number

762 (30.0)

605 (23.8)

1534 (60.4)

355

245

220

22.9 (5140)

14.0 (3150)

111 (25,000)

TR216/278

732 (28.8)

1890 (74.4)

425

290

260

19.7 (4440)

13.0 (2925)

111 (25,000)

1019 (40.1)

856 (33.7)

2238 (88.1)

495

335

295

16.5 (3705)

11.0 (2475)

111 (25,000)

1143 (45.0)

991 (39.0)

2583 (101.7)

565

385

330

15.1 (3405)

8.0 (1800)

111 (25,000)

TR286/287

1267 (49.9)

1105 (43.5)

2931 (115.4)

630

430

365

13.3 (2995)

8.0 (1800)

111 (25,000)

1372 (54.0)

1220 (48.0)

3256 (128.2)

690

470

405

11.7 (2640)

7.6 (1703)

111 (25,000)

TR288/289

138

mm (in)

Dry

Specified Cantilever Load (SCL)

895 (35.2)

115

mm (in)

Low Frequency Flashover

KL115ASP25 KL138ASP28

Leakage Distance

Positive Impulse Withstand

mm (in)

KL69ASP19 KL115ASP22

Dry Arcing Distance

kV KL69ASP13 KL69ASP16

Section Length

KL138ASP31

1515 (59.6)

1351 (53.2)

3622 (142.6)

760

515

450

10.2 (2290)

6.0 (1350)

111 (25,000)

KL161ASP34

1639 (64.5)

1476 (58.1)

3970 (156.3)

830

555

470

11.7 (2640)

5.0 (1125)

111 (25,000)

1763 (69.4)

1600 (63.0)

4315 (169.9)

900

595

490

10.2 (2290)

5.0 (1125)

111 (25,000)

KL161ASP37

161

Ordering Information: 1. Above catalogue numbers apply to insulators with through holes on both ends. 2. Add T1 to catalogue numbers for insulators with one end tapped & the other with through holes. 3. Add T2 to catalogue number for insulators with both ends tapped.

END BASES The standard base fittings are flat round iron bases that are available with bolt circle mounting holes with either through or tapped holes. These bases are compatible with the porcelain station post insulator standard. The end bases are radially swaged on to the core rod to provide the mechanical performance and reduce the stress concentration. Our proprietary design insures a watertight seal between the rubber and end fitting. This special silicone rubber to metal fittings sealing process prevents moisture ingress to the core fiberglass rod. For other special base requirements, please contact K-Line Insulators Limited. Corrosion protection of the end bases is provided by hot-dip galvanizing to CSA G164 or ASTM A153 specifications.

K-LINE INSULATORS LIMITED 50 Passmore Avenue, Toronto, Ontario, Canada M1V 4T1 • Tel.: (416) 292-2008 • Fax: (416) 292-2094 • E-Mail: insulators@k-line.net • Web Page: www.k-line.net

March 2006

K-LINE INSULATORS LIMITED

Catalogue GI

TORONTO, ONTARIO, CANADA

Silicone Guy Strain Insulators

Safety codes mandate the electrical strength of guy insulators to have a dry flashover voltage at least twice the voltage to ground of the highest voltage supply circuit with which the guy could come in contact, and a wet flashover equal to the highest voltage between any two conductors. When using porcelain, two or more insulators are usually needed to comply with these requirements. Fibreglass guy strain insulators so located that there is a possibility of contact with the supply conductors are prone to electrical tracking and failure. Paint coatings are easily removed in handling, and by weathering, and do not adequately protect the rod. Unprotected fiberglass core exposed to the elements can fail as a result of brittle fracture. K-Line guy strain insulators are protected from the environment including the effects of voltage, ultraviolet rays and acid rain by a fully bonded, electrically track-free, and impenetrable silicone rubber sheath. The electrical and mechanical requirements of the safety codes are easily met by K-Line Insulators. K-Line Insulators Limited is registered to ISO 9001 Quality Systems. Each assembled insulator is proof tested, and permanently marked to show the date of test.

GUY STRAIN INSULATORS

TECHNICAL DATA SPECIFICATIONS

CATALOGUE NUMBER *

UNIT

CEA Class Insulated Length A **

KL11

KL24

KL36

KL54

KL78

GI30

GI60

GI90

GI140

GI200

mm (in)

280 (11)

610 (24)

910 (36)

1370 (54)

1980 (78)

Dry

115

235

335

485

680

Wet

145

235

370

550

kN (lb)

100 (22,480)

kN (lb)

50 (11,240)

Torsional Load

N·m (ft·lb)

56 (42)

Approx. Weight

kg (lb)

0.6 (1.3)

0.7 (1.5)

0.9 (2.0)

1.5 (3.3)

2.0 (4.4)

Low-Frequency Flashover Specified Mechanical Load (SML) Routine Test Load (RTL)

Standard Packaging

Ordering Information: * To catalogue number, add suffix CTS for clevis-tongue, CCS for clevis-clevis, RRS for roller-roller, or HHSF for thimble eyethimble eye, (other custom fittings can be accommodated). ** Other lengths are available on request.

K-LINE INSULATOR LIMITED 50 Passmore Avenue, Toronto, Ontario, Canada M1V 4T1

• Tel.: (416) 292-2008 • Fax: (416) 292-2094 • E-Mail: insulators@k-line.net • Web Page: www.k-line.net Feb. 2006

K-LINE INSULATORS LIMITED

Catalogue D-EI

TORONTO, ONTARIO, CANADA

DISTRIBUTION SILICONE INSULATORS Extension 15 kV to 46 kV

Distribution Silicone Insulators Extension K-Line dead-end extension insulators are manufactured by coupling either silicone sleeved rod to polymer deadend insulators. Extension insulators are made using the same manufacturing methods and quality assurance program as the dead-end and guy insulators. Each dead-end extension insulator is mechanically proof tested to 44kN, (10,000 lbs). For installations in normal operating environments, K-Line insulators are recommended. For extremely contaminated, salt laden or chemical environments, K-Line SILICONE insulators are the ultimate solution. The Technical Data table (See Next Section) shows the standard lengths available. Custom lengths are available on request.

APPLICATION Extension insulators are used when more length is needed than the standard insulator can supply.

ROD The core rod of the extension insulator is made of a high quality fiberglass that has been specially formulated for electrical and mechanical applications.

HOUSING AND SHEDS The housing and sheds of the dead-end insulator are one piece, injected-molded silicone rubber that chemically bonds to the core rod. This ensures that the interface between the rubber and rod is impenetrable against moisture ingress.

FITTINGS The extension insulator comes standard with aluminum clevis and tongue end fittings, and a coupler.

DISTRIBUTION EXTENSION INSULATOR

TECHNICAL DATA CATALOG NUMBER

DIMENSIONS mm

VOLTAGE RATING (kV) (See Notes 1 & 2)

WEIGHT kg (lbs.)

‘A’

’B’

749 (29.5”)

279 (11.0”)

1.2 (2.6)

1080 (42.5”)

610 (24.0”)

1.4 (3.1)

KL15ASX36S

1384 (54.5”)

914 (36.0”)

1.6 (3.5)

KL28ASX11

864 (34.0”)

279 (11.0”)

1.4 (3.1)

1196 (47.1”)

610 (24.0”)

1.6 (3.6)

1499 (59.0”)

914 (36.0”)

1.9 (4.1)

KL15ASX11S KL15ASX24S

KL28ASX24

KL28ASX36 KL35SX11 KL35SX24

KL35SX36 KL46SX11 KL46SX24

KL46SX36

889 (35.0”)

279 (11.0”)

2.2 (4.9)

1219 (48.0”)

610 (24.0”)

2.5 (5.4)

1524 (60.0”)

914 (36.0”)

2.6 (5.8)

1003 (39.5”)

279 (11.0”)

1.7 (3.8)

1334 (52.5”)

610 (24.0”)

2.0 (4.3)

1638 (64.5”)

914 (36.0”)

2.1 (4.6)

Notes: 1) For the complete specifications of the insulator, refer to Distribution Insulators – Deadend/Suspension, Catalogue D-DS. 2) The silicone covered rod in series with the insulator will add to the total insulation level.

CL DATAK-LINE INSULATORS LIMITED K-LINE ISULATORS LIMITED 50 Passmore Avenue, Toronto, Ontario, Canada M1V 4T1 • Tel.: (416) 292-2008 • Fax: (416) 292-2094 • E-Mail: insulators@k-line.net • Web Page: www.k-line.net

March 2003

K-LINE INSULATORS LIMITED

Catalogue TD-IPS

TORONTO, ONTARIO, CANADA

TRANSMISSION & DISTRIBUTION SILICONE INSULATORS Interphase Spacer 15 kV to 230 kV

Transmission & Distribution Silicone Interphase Spacer Insulators With the environmental exposure to ice and/or wind Overhead Transmission and Distribution Lines that are bare open-wire design are quite susceptible to conductor motion that may result in outages or interruptions on the electrical system due to conductor contact, flashovers, or any plant damage. Interphase spacers were developed to minimize the probability of these occurrences by insuring that conductors remain apart during their movement. K – Line interphase spacers consist of silicone rubber insulation over a fiberglass rod. They are very light and flexible. They are connected on the conductor with clamps with or without armour rods. The interphase spacers meet the requirements of CEA LWIWG-01, IEEE 1024, ANSI C29.11 and CSA C411.4. K-Line Insulators Limited is registered to ISO 9001 Quality Systems.

PERFORMANCE BENEFITS The performance benefits of K-Line Insulators interphase spacer insulators are listed below. • • • • • • •

Improves Reliability (by minimizes interruptions and outages due to vandalism and flashovers in all types of environments) Eliminates or Reduces Maintenance (such as washing and trouble calls) and is compatible with existing plant Improves Power Quality (less RI and TVI) Energy Efficiency (lower losses due to lower leakage currents) Safety (light weight for handling and installation) Service Life (consistent performance over its service life) Life Cycle Cost (savings over porcelain insulators)

APPLICATION One or two interphase spacers are installed in each span. One spacer is installed if there are two vertically positioned conductors and it is installed at one-third of the span. Two spacers are installed if there are three vertically positioned conductors. The first spacer is installed between the mid and lower conductors one-third of the span from one end. The second spacer is installed between the mid and upper conductor one-quarter of the span from the other end.

CORE MATERIAL The core rod of the interphase spacer insulator is made of a high quality fiberglass that has been specially formulated for electrical and mechanical applications.

K-LINE INSULATORS LIMITED

Catalogue D-RS

TORONTO, ONTARIO, CANADA

DISTRIBUTION SILICONE INSULATORS Riser Support 15 kV to 69 kV

Distribution Silicone Insulators Riser Support On distribution overhead lines there are numerous tap-offs from the main line to provide connections to equipment (e.g., transformers, switches, fuses, underground cables, etc.) or lines (e.g., services, junctions, etc.). Normally leads are used to connect the equipment or line to the main line. These leads can be long and difficult or hazardous to operate. The use of riser support insulators can provide a safe and economical support for these leads. K–Line silicone riser support insulators are manufactured and tested to world-class polymer insulator standards, CSA, CEA, ANSI and IEC. K-Line Insulators Limited is registered to ISO 9001 Quality Systems.

APPLICATION Distribution riser support insulators are used on distribution lines operating at or below 69 kV. These insulators are installed on metal, concrete or wooden structures and on cross arms to hold and insulate the conductor leads.

ROD The core rod of the distribution riser support insulator is made of a high quality fiberglass that has been specially formulated for electrical and mechanical applications.

HOUSING AND SHEDS The housing and sheds of the insulator are one piece, injected-molded silicone rubber that chemically bonds to the core rod. This ensures that the interface between the rubber and rod is impenetrable against moisture ingress.

FITTINGS The riser insulator comes standard with a clamp to hold the conductor and a threaded hole for mounting.

Conductor Clamp The clamp is an aluminum clamp that can accommodate copper or aluminum conductors # 6 AWG (0.20”) to 556.5 kcmil (0.95”).

Threaded Base The base is typically threaded for ⅝”-11, ¾”-10, M16x2, or M20x2.5 galvanized bolt. For other special clamp features or base threads please contact K-Line Insulators Limited.

DISTRIBUTION RISER SUPPORT INSULATORS

TECHNICAL DATA SPECIFICATIONS Voltage Class Section Length “L” Dry Arcing Distance Leakage Distance Low-Frequency Flashover

kV mm (in) mm (in) mm (in) Dry Wet

Critical Impulse Flashover (Pos.) Radio Influence Voltage (RIV) at 1 MHz

CATALOGUE NUMBER**

UNIT

Test Max.

Specified Cantilever Load (SCL) Max. Design Cantilever Load (MDCL) Approx. Weight Standard Packaging

kV kV kV kV μV kN (lb) kN (lb) kg (lb) -

KL15ARSIU

KL28ARSIU

KL35SRSIU

KL46SRSIU

KL69HRSIU16

15 389 (15.3) 193 (7.6) 384 (15.1) 100 75 150 15 Below 1 1.6 (360) 0.8 (181) 0.7 (1.5) 21

28 500 (19.7) 290 (11.4) 590 (23.2) 135 100 225 20 Below 1 1.2 (260) 0.6 (135) 0.9 (1.9) 15

35 569 (22.4) 348 (13.7) 750 (29.5) 155 144 265 30 Below 3 0.9 (211) 0.5 (106) 2.1 (4.7) 12

46 619 (24.4) 419 (16.5) 988 (38.9) 180 150 300 30 Below 5 0.8 (190) 0.4 (95) 2.2 (4.8) 12

69 779 (30.7) 627 (24.7) 1798 (70.8) 260 205 425 44 Below 10 0.7 (160) 0.4 (80) 2.3 (5.1) 3

** Options: For 5/8” tapped hole add ‘X’, for M16 add ‘M16’, or for M20 add ‘M20’ and for tin-plated clamp add ‘D’ to the catalogue number.

K-LINE INSULATORS LIMITED

Catalogue MB-PT

TORONTO, ONTARIO, CANADA

Single Circuit Pole Top Framing Assembly

Single Circuit Pole Top Framing Assembly The ultimate in labour saving and convenience is provided by K-Line's single circuit pole-top framing assembly (35 kV shown). The assembly comes complete in kit form with mounting bracket, polymer line post insulators, trunnion clamps and insulator mounting studs. Install with two bolts and the structure is ready to sag. The hot dip galvanized steel bracket comes with predrilled holes for mounting of riser support insulators and a grounding lug. The insulators are of silicone, the ultimate in polymer line post insulators for maintenance-free operation. .

Standoff Brackets for Line Post Insulators

Material: Galvanized Steel

K-LINE INSULATOR LIMITED 50 Passmore Avenue, Toronto, Ontario, Canada M1V 4T1

• Tel.: (416) 292-2008 • Fax: (416) 292-2094 • E-Mail: insulators@k-line.net • Web Page: www.k-line.net March 2007

Trunnion Clamp for Line Post Insulators

K-LINE INSULATOR LIMITED 50 Passmore Avenue, Toronto, Ontario, Canada M1V 4T1

• Tel.: (416) 292-2008 • Fax: (416) 292-2094 • E-Mail: insulators@k-line.net • Web Page: www.k-line.net September 2007

Insulator Studs for Line Posts

LONG STUD KLI Part No. KLOP032B KLOP032C KLOP-HWBP03 KLOP032D

D1 3/4” 3/4” 7/8” 7/8”

D2 5/8” 3/4” 3/4” 7/8”

L 6-1/2” ±1/2” 6-1/2” ±1/2” 7-1/2” ±1/2” 7-1/2” ±1/2”

T 4.00” 4.00” 4.00” 4.00”

Washer Size 2” x 2” 3” x 3” 3” x 3” 3” x 3”

SHORT STUD KLI Part No. KLOP027 KLOP027B

D1 3/4” 7/8”

D2 3/4” 7/8”

L 1-7/8” ±1/8" 2-1/2” ±1/2"

Material: Galvanized Steel K-LINE INSULATOR LIMITED 50 Passmore Avenue, Toronto, Ontario, Canada M1V 4T1

• Tel.: (416) 292-2008 • Fax: (416) 292-2094 • E-Mail: insulators@k-line.net • Web Page: www.k-line.net September 2007

Guy Roller

Material: Aluminum Alloy

K-LINE INSULATOR LIMITED 50 Passmore Avenue, Toronto, Ontario, Canada M1V 4T1

• Tel.: (416) 292-2008 • Fax: (416) 292-2094 • E-Mail: insulators@k-line.net • Web Page: www.k-line.net March 2007

K-LINE INSULATORS LIMITED 50 Passmore Avenue, Toronto, Ontario, M1V 4T1 Tel: (416) 292-2008â&#x20AC;˘Fax: (416) 292-2094â&#x20AC;˘ Web: www.k-line.net E-Mail: insulators@k-line.net

WARRANTY AND DISCLAIMER OF WARRANTY

K-LINE INSULATORS LIMITED ("K-LINE") warrants that; (1)

The products supplied hereunder are of the kind designated or specified.

(2)

The products manufactured by K-LINE are free from defects in workmanship and materials.

Unless otherwise expressly agreed in writing, K-LINE shall (at K-LINE's option) repair or provide a replacement (f.o.b. K-LINE) for any defective part or parts which prove to be defective under normal and proper use and storage within one year from the date of original purchase (proof of purchase required) of such product, provided the original purchaser provides K-LINE written notice of such defect or defects. On expiration of the one year period any liability of K-LINE shall terminate. K-LINE shall not be liable for any loss of profits or any consequential damages incurred by the purchaser. This express warranty constitutes the only warranty of K-LINE and no other warranty or condition, statutory or otherwise shall be implied.