Sensys catalogue by Nguyen Do Phuong Thanh

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Sensys Perfect hinge design for the last word in softened closure

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Sensys Perfection in design and motion Exclusive closing experience with emotional appeal Sensys marks the latest generation in hinge technology: The soft-closing mechanism is integrated invisibly into the hinge. An innovation that meets the highest expectations on convenience and functionality. Responding to a mere turn of the hand, doors close smoothly and silently. Pulling doors shut from an exceptionally wide opening angle of approx. 35째, Sensys provides a unique closing experience that's filled with emotional appeal. Doors will never be left open again. Even under temperatur condition of +5 째C up to 40 째C the Sensys hinge secures full closing and damping performance.

Perfected design Meeting the demands of high-quality kitchens and furniture, Sensys comes in a design that's modern and stylish. Unobtrusive contours from cup and cover caps to the mounting plates give the hinge a current, contemporary feel. All surfaces and rounded edges are perfectly coordinated to create an overall look of harmony. The Silent System soft-closing function is concealed from view in just the same way as the button for releasing the hinge.

www.hettich.com

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Technik für Möbel

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www.hettich.com

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Sensys A system that knows how to impress Engineered for easy use With its shallow cup depth, Sensys makes the ideal choice for a whole host of different applications, such as on thinner-type doors or doors with well-rounded external edges. The hinge also permits minimal reveals currently popular on thick doors too. The direct adjustment features makes its easy to align door depth. A special guard prevents the overlay adjustment screw from accidentally coming undone. Mounting plates are available that permit time-saving height adjustment by cam screw.

A high-quality product that meets the most exacting of demands while never failing to impress.

With its shallow profile, Sensys can be combined with internal drawers without a problem. The slimline hinge design permits narrow gaps between side panel and pull-out. Sensys, that's tested quality in compliance with all applicable standards – for outstanding soft-closing performance, long life and maximum stability.

Toolless assembly Sensys is mounted and removed quickly and easily without the need for tools. It releases from the doors in response to a light press on the concealed release catch. The hinge comes away from release catch and hinge arm in one ergonomic movement.

Technik für Möbel

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Sensys Versatility for a wealth of Broad product range The Sensys range provides hinges for all popular mounting options, making it possible to fit Sensys to cabinets of many different designs. The compatibility of Sensys mounting plates means they can also be combined with hinges from the Intermat range. Sensys cups and mounting plates are designed for attachment in a variety of ways. Depending on the type of fabrication, the cup can be mounted using screws, press-in sockets or by toolless Fix fast assembly. Mounting plates are available for attachment by means of screws, press-in or expanding sockets, premounted Euro screws or using the patented Hettich Direkt system.

www.hettich.com

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f applications

Technik für Möbel

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Sensys â&#x20AC;&#x201C; The benefits at

High-quality Silent System soft-closing system invisibly integrated in the hinge arm

Elegant cover cap for the hinge cup

Concealed release catch Simple, secure, reliable

www.hettich.com

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t a glance Mounting plate compatible with the Intermat range of hinges

+3 / -2 mm depth adjustment for millimetre-precision door alignment by direct adjustment

Integrated overlay adjustment + _ 2 mm with stop limitation for perfect gap alignment

+ _ 2 mm height adjustment by eccentric cam saves a huge amount of time

Hinge and mounting plate in perfectly matching design

Shallow cup depth: 12.8 mm

Toolless assembly A light press of the finger and the hinge arm securely engages on the mounting plate Technik für Möbel

Minimum door protrusion Narrow gaps make optimum use of space with internal drawers

Exceptionally wide self-closing angle Gentle, smooth closing from an opening angle of 35°

Narrow reveals Only 4 mm for 22 mm door thickness

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Technical information Sensys – Fast-assembly concealed hinges with integrated soft-closing function

Mounting options

Overlay application The door is positioned in front of the cabinet side, with only a small gap remaining at the side to provide the space necessary for door to open reliably. Alternatively, the door can be overlaid fully (max. 19 mm), in which case sufficient space must be allowed at the side for the required minimum reveal. Straight hinges (Basis B = 12.5 mm) are used.

Half-overlay application This is where two doors are positioned in front of a cabinet centre panel, with the required overall reveal between them. In other words, the door has a smaller overlay and cranked hinges (Basis B = 3 mm) are used.

Inset application The door is positioned inside the cabinet, i.e. next to the cabinet side. Here too, a gap is needed so that the door can open reliably. Heavily cranked hinges (Basis B = - 4 mm) are used.

Minimum reveal

Minimum reveal at centre panel

Cup distance C Cup distance C is the distance between door edge and the edge of C the cup drilling. The greater the distance selected for cup distance C, the smaller door clearance will be, i.e. the minimum reveal required.

Overlay (door overlay) / basis

The minimum reveal (also known as door clearance or minimum clearance) is the space required at the side for opening a door. The size of the minimum reveal depends on the cup distance C, the door thickness and the type of hinge selected. Radii on the door edges reduce the minimum clearance. The required minimum reveal is shown in the table for the respective hinge types.

2x minimum reveal

For half-overlay applications, the total reveal selected between the doors must be at least twice the door clearance. Both doors can then be opened at the same time.

Number of hinges per door:

Overlay refers to the projection of the door in front of the cabinet side. Basis refers to the projection of the cup in front of the cabinet side for a mounting-plate distance of 0 mm.

Door width up to 600 mm

5 4 Door Türhöhen heights upbisto2400 2400 upbisto2000 2000 bis up 1600 to 1600 up bisto900 900

Door width, height and weight as well as the material quality of the door are key factors that determine the number of hinges required. The factors encountered in practice differ widely from case to case. For this reason, the number of hinges specified in the diagram must be understood as a guide only. If in doubt, it is recommended to carry out a trial door mounting and adjust the number of hinges as necessary. For reasons of stability, distance X between the hinges must always be made as large as possible.

Overlay A Basis B

at least 90 mm

Minimum reveal

2 X

Minimum reveal

(Guide values for 19 mm chipboard panels in a density of 750 kg/m3)

www.hettich.com

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General determination of distances

Calculating distance for inset doors

Mounting plates are available in various distances (0/1.5/3 and 5 mm). The effective height of the mounting plate is defined by distance D. Distance D is embossed on the top of each mounting plate. A larger distance D reduces overlay for full and half-overlay applications. On inset doors, a larger distance D increases the door reveal. To calculate the required distance, the minimum reveal must first be determined from the table of minimum door reveals for the type of hinge concerned. The minimum reveal depends on the cup distance C and the door thickness. Minimum reveals can be reduced by increasing the cup distance C and/or applying radii to the door edges. The table of minimum door reveals also shows the possible combinations of door thickness and cup distance C.

When calculating the mounting-plate distance using the table for inset doors, allowance is automatically made for the reveal that is shown as the minimum reveal produced by cup distance C and door thickness in the table of minimum reveals. If a reveal is to be produced that is larger than this minimum reveal, select a mounting-plate distance of the appropriate size. Example: According to the table, a door thickness = 19 mm and cup distance C = 6 mm produces a mounting-plate distance of 3 mm. This demands a minimum reveal of 1 mm. If, for example, a reveal of 3 mm is preferred instead, the mounting-plate distance selected must be 2 mm larger. In this example, therefore, a distance of 5 mm instead of 3 mm. Intermediate distances not available as mountingplate distances are achieved by adjusting the hinge overlay.

Calculating distance for overlay doors Once the minimum reveal has been defined, the required distance D can be read off in the table for the required door overlay and the required cup distance C. Ideally, door overlay and value C should be selected to produce distance D that is available as mounting plate. Example: Overlay = 16 mm and cup distance C = 5 mm produce a distance D of 1.5 mm. This distance is available as mounting plate. If the calculated distance D differs from the distances available as mounting plates, the difference is compensated by means of the overlay adjustment screw on the hinge arm. Example: Door overlay = 16 mm and cup distance C = 4 mm produce a distance of 0.5 mm. When using a mounting plate with a distance = 0 mm, overlay is adjusted by - 0.5 mm.

Cup distance C mm 3 4 5 6

Overlay mm 10 11 12 Distance D mm 5.5 4.5 3.5 6.5 5.5 4.5 7.5 6.5 5.5 8.5 7.5 6.5

Overlay adjustment

2.5 3.5 4.5 5.5

1.5 2.5 3.5 4.5

0.5 1.5 2.5 3.5

0.5 1.5 2.5

0.5 1.5

0.5

Depth adjustment (-) (+)

Cup distance Door thickness mm C mm 15 16 17 18 Distance D mm 3 4 0.3 0.5 0.6 0.8 5 1.3 1.4 1.6 1.8 6 2.3 2.4 2.6 2.8

0.1 1.0 2.0 3.0

0.4 1.3 2.3 3.2

0.9 1.7 2.6 3.6

1.6 2.3 3.1 3.9

Height adjustment (+)

(+)

(-)

(+) Turn screw clockwise: Door overlay is reduced (-). Turn screw anti-clockwise: Door overlay increases (+). Technik fĂźr MĂśbel

Direct, infinitely variable depth adjustment

Height-adjustable mounting plates permit exact alignment of door height.

Direct, infinitely variable height adjustment by eccentric screw.

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Technical information Sensys – Fast-assembly concealed hinges with integrated soft-closing function

Toolless fast assembly Toolless fast assembly is distinguished by ergonomic handling. To begin with, all hinges are pushed onto the mounting plate from the front . The hinge arms are then lightly pressed onto the mounting plate so they

engage with an audible click . The hinge arm is now securely attached to the plate at five points and with zero play. As a general rule, the hinges are clipped onto corpus from top to bottom.

Assembly

Hinges are removed in the opposite order, i.e. from bottom to top. The rear part of the hinge is pressed by thumb against the mounting plate while pushing on the release catch . The hinge arm is now lifted off the mounting plate and the door can be removed towards the front .

Removal 2

c k lic

Flash fast assembly Flash fast hinge assembly and removal merely requires the use of a standard crosshead screwdriver PZ 2. The socket securely

expands in the wood simply by turning the Flash screw through 90°. A symbol shows that the hinge is locked in place.

90°

Assembly

Removal 90°

www.hettich.com

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Fix toolless fast assembly Toolless assembly of the Sensys Fix hinge in the door as well as removal (which can only be done with a screwdriver for safety reasons) is illustrated in the following sequence of pictures.

Assembly

Removal

Technik fĂźr MĂśbel

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Fast-assembly concealed hinge with integrated soft-close function Sensys 8645i / 8645i FIX Opening angle 110°

110°

Clip-on concealed hinge with integrated soft-closing function For door thicknesses of 15 - 22 mm Cup diameter 35 mm Integrated overlay adjustment ± 2 mm Integrated depth adjustment + 3 mm / – 2 mm Height adjustment at mounting plate Cup depth 12,8 mm Cup versions

Hinge versions

Cup TB 52

Cup TB 53

Cup TB 55

Screw on

Press-in version

Fix fast assembly

8645i - TB 52

8645i - TB 53

8645i - TB 55

9 071 223

9 071 226

9 071 238

200

8645i - TB 52

8645i - TB 53

8645i - TB 55

9 071 224

9 071 227

9 071 239

200

8645i - TB 52

8645i - TB 53

8645i - TB 55

9 071 225

9 071 228

9 071 240

200

Mounting options Article / Order no. Full overlay

Half overlay

Inset

Hinge-arm cover cap

Nickel-plated steel

Hinge cup cover cap For cup versions TB 52 and 53 Nickel-plated steel

Version without Hettich Logo

Order no.

9 082 612

200

Order no.

with Hettich Logo

9 082 774

200

9 084 924

200

4,5 61,4

www.hettich.com

KAT_032_056_G3_USA_2011.qxd

Cup distance C mm

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Hinge protrusion H / door protrusion T for 0 mm distance and 3 mm cup distance

Minimum reveal per door – take into account when determining distance Values shown in the table apply to doors with 0 mm radius 0,3 0,5 0,6 0,8 1,1 1,4 1,9 2,6 0,3 0,5 0,6 0,8 1,0 1,3 1,7 2,3 0,3 0,5 0,6 0,8 1,0 1,3 1,7 2,2 0,3 0,4 0,6 0,8 1,0 1,3 1,6 2,1 0,3 0,4 0,6 0,8 1,0 1,2 1,6 1,9

3 4 4,5 5 6

A door thickness of 22 mm with radii, for example, reduces the minimum reveal as follows: Radius 1 mm: Values shown in table – 0,4 mm Radius 3 mm: Values shown in table – 1,0 mm ø35

9,5

TB 52

ø8

TB 53 / 55 Side

Cup distance Overlay mm C mm 10 11

Distance D

3 4 4,5 5 6

Overlay A

Door Reveal F

Basis B Cup distance C Distance D

Mounting options

H mm

T mm

Overlay Half overlay Inset

25,0 31,0 38,0

8,5 18,0 25,0

Distance D mm 5,5 4,5 3,5 6,5 5,5 4,5 7,0 6,0 5,0 7,5 6,5 5,5 8,5 7,5 6,5

2,5 3,5 4,0 4,5 5,5

1,5 2,5 3,0 3,5 4,5

0,5 1,5 2,0 2,5 3,5

0,5 1,0 1,5 2,5

0,5 1,5

0,5

Cup distance Overlay mm C mm 0,5 1,5

Overlay A Door

Door

Side

Distance D = C + B - A = cup distance C + 12,5 mm - overlay A

Side

Basis B Cup distance C

2 x reveal F

Door

ø35

Side

Distance D

3 4 4,5 5 6

2,5

3,5

4,5

5,5

6,5

7,5

8,5

Distance D mm 5,5 4,5 3,5 6,5 5,5 4,5 7,0 6,0 5,0 7,5 6,5 5,5 8,5 7,5 6,5

2,5 3,5 4,0 4,5 5,5

1,5 2,5 3,0 3,5 4,5

0,5 1,5 2,0 2,5 3,5

0,5 1,0 1,5 2,5

0,5 1,5

0,5

Distance D = C + B - A = cup distance C + 3,0 mm - overlay A Cup distance Door thickness mm C mm 15 16 17

0,8 1,3 1,8 2,8

0,1 1,0 1,5 2,0 3,0

0,4 1,3 1,8 2,3 3,2

0,9 1,7 2,2 2,6 3,6

1,6 2,3 2,7 3,1 3,9

Distance D mm

Door Reveal F

Basis B Cup distance C

3 4 4,5 5 6

0,3 0,8 1,3 2,3

0,5 1,0 1,4 2,4

0,6 1,1 1,6 2,6

Distance D = C + B + F = cup distance C - 4,0 mm + reveal F

For mounting plates and accessories, see pages 50 - 54 For technical information, see pages 28 - 31 Technik für Möbel

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Fast-assembly concealed hinge with integrated soft-close function Sensys 8639i / 8639i FIX Opening angle 95° Clip-on concealed hinge with integrated soft-closing function For door thicknesses of 15 - 28 mm Cup diameter 35 mm Integrated overlay adjustment ± 2 mm Integrated depth adjustment + 3 mm / – 2 mm Height adjustment at mounting plate Cup depth 12,8 mm Cup versions

Hinge versions

Cup TB 52

Cup TB 53

Cup TB 55

Screw on

Press-in version

Fix fast assembly

8639i - TB 52

8639i - TB 53

8639i - TB 55

9 085 010

9 085 013

9 085 106

200

8639i - TB 52

8639i - TB 53

8639i - TB 55

9 085 011

9 085 014

9 085 107

200

8639i - TB 52

8639i - TB 53

8639i - TB 55

9 085 012

9 085 015

9 085 108

200

Mounting options Article / Order no. Full overlay

Half overlay

Inset

Hinge-arm cover cap

Nickel-plated steel

Hinge cup cover cap For cup versions TB 52 and 53 Nickel-plated steel

Version without Hettich Logo

Order no.

9 082 612

200

Order no.

with Hettich Logo

9 082 774

200

9 084 924

200

4,5 61,4

www.hettich.com

KAT_032_056_G3_USA_2011.qxd

Cup distance C mm

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Door thickness mm 15 16 17 18

3 4 4,5 5 6

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Minimum reveal per door – take into account when determining distance Values shown in the table apply to doors with 0 mm radius 0,3 0,5 0,6 0,8 1,1 1,4 1,9 2,6 3,4 4,3 5,2 6,1 7,0 0,3 0,5 0,6 0,8 1,0 1,3 1,7 2,3 3,0 3,8 4,7 5,5 6,4 0,3 0,5 0,6 0,8 1,0 1,3 1,7 2,2 2,9 3,6 4,5 5,3 6,2 0,3 0,4 0,6 0,8 1,0 1,3 1,6 2,1 2,7 3,4 4,2 5,0 5,9 0,3 0,4 0,6 0,8 1,0 1,2 1,6 1,9 2,4 3,1 3,8 4,6 5,4

7,9 7,3 7,0 6,7 6,3

Hinge protrusion H / door protrusion T for 0 mm distance and 3 mm cup distance

A door thickness of 22 mm with radii, for example, reduces the minimum reveal as follows: Radius 1 mm: Values shown in table – 0,4 mm Radius 3 mm: Values shown in table – 1,0 mm ø35

9,5

TB 52

ø8

TB 53 / 55 Side

Cup distance Overlay mm C mm 10 11

Distance D

3 4 4,5 5 6

Overlay A

Door Reveal F

Basis B Cup distance C Distance D

Mounting options

H mm

T mm

Overlay Half overlay Inset

25,0 31,0 38,0

7,5 17,0 24,0

Distance D mm 5,5 4,5 3,5 6,5 5,5 4,5 7,0 6,0 5,0 7,5 6,5 5,5 8,5 7,5 6,5

2,5 3,5 4,0 4,5 5,5

1,5 2,5 3,0 3,5 4,5

0,5 1,5 2,0 2,5 3,5

0,5 1,0 1,5 2,5

0,5 1,5

0,5

Cup distance Overlay mm C mm 0,5 1,5

Overlay A Door

Door

Side

Distance D = C + B - A = cup distance C + 12,5 mm - overlay A

Side

Basis B Cup distance C

2 x reveal F

Door

ø35

Side

Distance D

3 4 4,5 5 6

2,5

3,5

4,5

5,5

6,5

7,5

8,5

Distance D mm 5,5 4,5 3,5 6,5 5,5 4,5 7,0 6,0 5,0 7,5 6,5 5,5 8,5 7,5 6,5

2,5 3,5 4,0 4,5 5,5

1,5 2,5 3,0 3,5 4,5

0,5 1,5 2,0 2,5 3,5

0,5 1,0 1,5 2,5

0,5 1,5

0,5

Distance D = C + B - A = cup distance C + 3,0 mm - overlay A Cup distance Door thickness mm C mm 15 16 17 18 19

0,4 1,3 1,8 2,3 3,2

0,9 1,7 2,2 2,6 3,6

1,6 2,3 2,7 3,1 3,9

2,4 3,0 3,4 3,7 4,4

3,3 3,8 4,1 4,4 5,1

4,2 4,7 5,0 5,2 5,8

5,1 5,5 5,8 6,0 6,6

6,0 6,4 6,7 6,9 7,4

6,9 7,3 7,5 7,7 8,3

Distance D mm

Door Reveal F

Basis B Cup distance C

3 4 4,5 5 6

0,3 0,8 1,3 2,3

0,5 1,0 1,4 2,4

0,6 1,1 1,6 2,6

0,8 1,3 1,8 2,8

0,1 1,0 1,5 2,0 3,0

Distance D = C + B + F = cup distance C - 4,0 mm + reveal F

For mounting plates and accessories, see pages 50 - 54 For technical information, see pages 28 - 31 Technik für Möbel

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Seite 36

Fast-assembly concealed hinge with integrated soft-close function Sensys 8639i W30 / 8639i W30 FIX for 30° face angle applications, opening angle 95°

W30

95°

Clip-on concealed hinge with integrated soft-closing function For corner cabinets with 30° face angle For door thicknesses of 15 - 28 mm Cup diametre 35 mm Integrated overlay adjustment ± 2 mm Integrated depth adjustment + 3 mm / – 2 mm Height adjustment at mounting plate Cup depth 12,8 mm

Cup versions

Hinge versions

Cup TB 52

Cup TB 53

Cup TB 55

Screw on

Press-in version

Fix fast assembly

8639i W30-TB 52

8639i W30-TB 53

8639i W30-TB 55

9 085 191

9 085 196

9 085 341

200

Mounting options Article / Order no.

Full overlay

Inset

Hinge-arm cover cap

8639i W30-TB 52

8639i W30-TB 53

8639i W30-TB 55

9 085 192

9 085 197

9 085 342

200

Nickel-plated steel

Hinge cup cover cap For cup versions TB 52 and 53 Nickel-plated steel

Version without Hettich Logo

Order no.

9 082 612

200

Order no.

with Hettich Logo

9 082 774

200

9 084 924

200

4,5 61,4

www.hettich.com

KAT_032_056_G3_USA_2011.qxd

Cup distance C mm

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Door thickness mm 15 16 17 18

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Seite 37

Minimum reveal per door – take into account when determining distance Values shown in the table apply to doors with 0 mm radius 3 1,2 1,4 1,6 1,8 2,1 2,3 2,6 2,9 3,2 3,5 3,8 4,1 4,5 4 1,1 1,3 1,5 1,7 1,9 2,1 2,4 2,6 2,9 3,2 3,5 3,8 4,2 4,5 1,0 1,2 1,4 1,6 1,8 2,0 2,3 2,5 2,8 3,1 3,4 3,7 4,1 5 0,9 1,1 1,3 1,5 1,7 1,9 2,2 2,4 2,7 3,0 3,3 3,6 3,9 6 0,8 1,0 1,2 1,4 1,6 1,8 2,0 2,2 2,5 2,7 3,0 3,3 3,6 A door thickness of 22 mm with radii, for example, reduces the minimum reveal as follows: Radius 1 mm: Values shown in table – 0,4 mm / Radius 3 mm: Values shown in table – 1,0 mm Calculating distance

4,8 4,5 4,4 4,2 3,9

Overlay: Distance D = 0,87 x (C + B - A) = 0,87 x (cup distance C + 2 mm - overlay A) Inset: Distance D = 0,87 x (C + B + F) = 0,87 x (cup distance C - 16 mm + reveal A)

Note: The drawing below shows the hinges and mounting-plate distances to a scale of 1:1. By drawing in the required cup distance C (3 - 6 mm), the door overlay can be measured directly from the individual distance lines. The position for attaching the mounting plate is determined by measuring along the chosen distance line from the cabinet front edge to the applicable centre line. For inset-mounted doors, the minimum reveal must be selected from the table in relation to door thickness and distance C.

ø35

9,5

TB 52

9,5 ø8

TB 53 / 55

Overlay application

Inset application ... Inside cabinet side panel for D 5 mm

... cabinet sidebei panel D 5 mm ... Inside Korpusseite innen D 5for mm

... for D 3 mm

... ... for bei DD 33 mm mm ... ... for bei DD 1,5 1,5 mm mm ... ... for bei DD 00 mm mm

... for D 1,5 mm ... for D 0 mm

LR 37

LR LR 37 37

LR 28

LR LR 28 28

F A

30°

3 .. .6

19 mm

Technik für Möbel

30° B

CC == 33... For mounting plates ...66 m mm and accessories, see pages 50 - 54 m For technical information, see pages 28 - 31

Scale 1:1

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Seite 38

Fast-assembly concealed hinge with integrated soft-close function Sensys 8639i W45 / 8639i W45 FIX for 45° face angle applications, opening angle 95°

W45

Clip-on concealed hinge with integrated soft-closing function For corner cabinets with 45° face angle For door thicknesses of 15 - 28 mm Cup diametre 35 mm Integrated overlay adjustment ± 2 mm Integrated depth adjustment + 3 mm / – 2 mm Height adjustment at mounting plate Cup depth 12,8 mm

Cup versions

Hinge versions

Cup TB 52

Cup TB 53

Cup TB 55

Screw on

Press-in version

Fix fast assembly

8639i W45-TB 52

8639i W45-TB 53

8639i W45-TB 55

9 085 193

9 085 198

9 085 343

200

Mounting options Article / Order no. Full overlay

Inset

Hinge-arm cover cap

8639i W45-TB 52

8639i W45-TB 53

8639i W45-TB 55

9 085 194

9 085 199

9 085 344

200

Nickel-plated steel

Hinge cup cover cap For cup versions TB 52 and 53 Nickel-plated steel

Version without Hettich Logo

Order no.

9 082 612

200

Order no.

with Hettich Logo

9 082 774

200

9 084 924

200

4,5 61,4

www.hettich.com

KAT_032_056_G3_USA_2011.qxd

Cup distance C mm

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Door thickness mm 15 16 17 18

12:47 Uhr

Seite 39

Minimum reveal per door – take into account when determining distance Values shown in the table apply to doors with 0 mm radius 3 1,7 1,9 2,0 2,2 2,4 2,6 2,8 3,0 3,2 3,4 3,6 3,8 4,1 4 1,5 1,6 1,8 2,0 2,1 2,3 2,5 2,7 2,9 3,1 3,3 3,5 3,7 4,5 1,4 1,5 1,7 1,9 2,0 2,2 2,4 2,6 2,8 3,0 3,2 3,4 3,6 5 1,3 1,4 1,6 1,7 1,9 2,1 2,3 2,4 2,6 2,8 3,0 3,2 3,4 6 1,1 1,2 1,4 1,5 1,7 1,9 2,0 2,2 2,4 2,6 2,7 2,9 3,1 A door thickness of 22 mm with radii, for example, reduces the minimum reveal as follows: Radius 1 mm: Values shown in table – 0,4 mm / Radius 3 mm: Values shown in table – 1,0 mm Calculating distance

4,3 4,0 3,8 3,6 3,3

Overlay: Distance D = 0,71 x (C + B - A) = 0,71 x (cup distance C - 2 mm - overlay A) Inset: Distance D = 0,71 x (C + B + F) = 0,71 x (cup distance C + 25 mm + reveal A) C

ø35

9,5

TB 52

9,5 ø8

TB 53 / 55

Overlay application

Inset application ... Inside cabinet side panel for D 5 mm ... for D 3 mm

Inside cabinet sidebei panel for D 5 mm ......Korpusseite innen D 5 mm

... for D 1,5 mm ... for D 0 mm

......bei for DD 33mm mm ......bei for DD 1,5 1,5mm mm ......bei for DD 00mm mm

LR 37 LR 28

LR LR 37 37 LR LR 28 28

A F

45° 45°

C B

= .. 6 3.

m m m m 6 .. 6... 3 .3 == CC

m m

19 22

For mounting plates and accessories, see pages 50-54 For technical information, see pages 28 - 31 Technik für Möbel

19 22

Scale 1:1

KAT_032_056_G3_USA_2011.qxd

16.11.2011

12:48 Uhr

Seite 40

Fast-assembly concealed hinge with integrated soft-close function Sensys 8639i W90 / 8639i W90 FIX for 90째 face angle applications, opening angle 95째

W90

Clip-on concealed hinge with integrated soft-closing function For door thicknesses of 15 - 28 mm Cup diametre 35 mm Integrated adjustment for door offset +1 /-2 mm Integrated reveal adjustment +3 /-2 mm Height adjustment at mounting plate Cup depth 12,8 mm

Cup versions

Hinge versions

Cup TB 52

Cup TB 53

Cup TB 55

Screw on

Press-in version

Fix fast assembly

8639i W90-TB 52

8639i W90-TB 53

8639i W90-TB 55

9 085 195

9 085 200

9 085 345

200

Mounting options Article / Order no. Inset

Hinge-arm cover cap

Nickel-plated steel

Hinge cup cover cap For cup versions TB 52 and 53 Nickel-plated steel

Version without Hettich Logo

Order no.

9 082 612

200

Order no.

with Hettich Logo

9 082 774

200

9 084 924

200

4,5 61,4

www.hettich.com

KAT_032_056_G3_USA_2011.qxd

Cup distance C mm

16.11.2011

Door thickness mm 15 16 17 18

3 4 4,5 5 6

12:48 Uhr

7,9 7,3 7,0 6,7 6,3

A door thickness of 22 mm with radii, for example, reduces the minimum reveal as follows: Radius 1 mm: Values shown in table – 0,4 mm Radius 3 mm: Values shown in table – 1,0 mm

ø35

Seite 41

ø35

9,5

TB 52

9,5 ø8

TB 53 / 55

Calculation of required mounting-plate distance (D) and hole-line distance (X) to be observed:

Calculating hole distance "X"

The measurements must be taken from the drawing in accordance with the required door offset (T), cup distance (C) and reveal (F). Distance D = B - T = 4 mm - door offset T (The recommended door offset is 1 mm) The door offset can be adjusted with the setting screw. Hole-line distance X = 38,5 mm - cup distance C - reveal F (for mounting plates with hole line LR 37)

Cup distance C mm

Reveal mm 0,5 1,0

1,5

2,0

2,5

3,0

3,5

4,0

3 3,5 4 4,5 5 5,5 6

35,0 34,5 34,0 33,5 33,0 32,5 32,0

34,0 33,5 33,0 32,5 32,0 31,5 31,0

33,5 33,0 32,5 32,0 31,5 31,0 30,5

33,0 32,5 32,0 31,5 31,0 30,5 30,0

32,5 32,0 31,5 31,0 30,5 30,0 29,5

32,0 31,5 31,0 30,5 30,0 29,5 29,0

31,5 31,0 30,5 30,0 29,5 29,0 28,5

34,5 34,0 33,5 33,0 32,5 32,0 31,5

Hole-line distance X = 29,5 mm - cup distance C - reveal F (for mounting plates with hole line LR 28) The reveal can be adjusted via the adjustment element. Mounting example

LR 37

Side

LR28

X X

Distance D Door offset T

at least 85 mm

19 22 Door

Reveal F

For mounting plates and accessories, see pages 50 - 54 For technical information, see pages 28 - 31 Technik für Möbel

Cup distance C = 3…6 mm

Scale 1: 1

KAT_032_056_G3_USA_2011.qxd

16.11.2011

12:49 Uhr

Seite 42

Fast-assembly concealed hinge with integrated soft-close function Sensys 8638i Alu for aluminium framed doors, opening angle 95°

Aluframe

Clip-on concealed hinge with integrated soft-closing function For 19 x 20 mm aluminium framed doors Integrated overlay adjustment ± 2 mm Integrated depth adjustment + 3 mm / – 2 mm Height adjustment at mounting plate Includes 2 hinge fixing screws

Cup versions Cup Alu T 32 / 26 Screw on

Mounting options Article / Order no.

Hinge versions

Full overlay

8638i - Alu T 32 / 26

9 071 421

200

8638i - Alu T 32 / 26

9 071 422

200

8638i - Alu T 32 / 26

9 071 423

200

Half overlay

Inset

Hinge-arm cover cap Nickel-plated steel

Version without Hettich Logo

Order no.

9 082 612

200

with Hettich Logo

9 082 774

200 www.hettich.com

KAT_032_056_G3_USA_2011.qxd

16.11.2011

Milling diagram:

Mounting:

12:49 Uhr

15,5

Seite 43

Hinge protrusion H / door protrusion T for 0 mm distance

+0,2

ø7

Side

15,5

16,5

28 Fixing screws (included)

Door

6 max. 2,5 2,5 max.

1 42

Overlay mm 12 13 14

Distance D

Distance D mm

H mm

T mm

Full overlay Half overlay Inset

25,0 31,0 38,0

8,0 17,5 24,5

The minimum reveal for the profile we recommend is 1,6 mm (3,2 mm for half-overlay mounting). Overlay for 0 mm distance = 17 mm

Side

Mounting options

5,0

4,0

3,0

2,0

1,0

Overlay A

Distance D = 4,5 + B - A = 4,5 + 12,5 mm - overlay A

Reveal F

Overlay mm 0 1 2

Distance D Side

Distance D mm

7,5 6,5

5,5

4,5

3,5

2,5

Overlay A

Distance D = 4,5 + B - A = 4,5 + 3,0 mm - overlay A

2 x reveal F

Reveal mm 1,6 2

Distance D Side

Distance D mm

Reveal F

2,1

2,5

3,5

4,5

5,5

Distance D = 4,5 + B + F = 4,5 - 4,0 mm + reveal

For mounting plates and accessories, see pages 50 - 54. For technical information, see pages 28 - 31 Technik für Möbel

KAT_032_056_G3_USA_2011.qxd

16.11.2011

13:00 Uhr

Seite 44

The Sensys mounting plate Multi-compatible

The compatibility benefit Sensys mounting plates can be used with all Intermat fastassembly hinges. The benefit to kitchen and furniture manufacturers: lower costs from a lean production process. The same mounting plate can be fitted to all carcases from different product ranges and price categories. Marks of distinction only need creating towards the end of the production. Only then is it necessary to decide which hinges are used in different product lines.

This means significantly more flexibility for kitchen and furniture manufacturers. Catering to price segment, the new mounting plate makes it possible to set product ranges apart by offering optional, integrated or no soft-closing function. A product already in production can also be upgraded at short notice to a high-quality hinge, typically for special marketing campaigns. In addition, the Sensys range can be complemented by all mounting options available with Intermat hinges.

www.hettich.com

KAT_032_056_G3_USA_2011.qxd

16.11.2011

13:01 Uhr

Seite 45

Sensys with integrated Silent System soft-closing function

Intermat with optional Silent System soft-closing function

Intermat without soft-closing function

Technik für Möbel

KAT_032_056_G3_USA_2011.qxd

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Seite 46

Fast-assembly concealed hinge Intermat 9956 / Intermat 9956 FIX Opening angle 165° - 130° Concealed hinge for snap-on attachment Snap-on Silent System must be ordered separately, see below For door thicknesses of 16 mm and over Cup diametre 35 mm Ideal reveals (hairline reveal) Integrated overlay adjustment + 1 / - 2,5 mm Integrated depth adjustment 4 mm Height adjustment at mounting plate Cup depth 11,6 mm Cup versions

Hinge versions

Cup TB 52

Cup TB 53

Cup TB 55

Screw on

Press-in version

Fix fast assembly

Mounting options Article / Order no. Full overlay

9956 - TB 52

9956 - TB 53

9956 - TB 55

9 084 725

9 084 729

9 084 781

200

9956 - TB 52

9956 - TB 53

9956 - TB 55

9 084 726

9 084 730

9 084 782

200

Half overlay

Snap-on Silent System Cushioning effect infinitely adjustable at setting wheel Toolless assembly / removal Easy to add on Only 1 Silent System required for 2 hinges Order no.

9 084 643

100

Adjustment screw M5 x11,6 mm Nickel-plated steel Order no.

9 084 648

200

Hinge cup cover cap For cup versions TB 52 and 53 Nickel-plated steel 4,5

Order no.

9 084 924

200

165° 61,4

Opening angle 165° – the M5 x 11,6 mm adjusting screw can be used for reducing the opening angle to 130° by infinitely variable amounts.

130° ° 120

www.hettich.com

KAT_032_056_G3_USA_2011.qxd

Cup distance C mm

16.11.2011

Door thickness mm 16 17 18

13:02 Uhr

Seite 47

0 0 0 0 0

0 0 0 0 4,5

No door protrusion T for 0 mm distance, not restricting space inside for pull-outs

Minimum reveal per door

66,5 / 82,5*

3 4 4,5 5 6

0 0 0 0 0

Side

Door

ø35

Mounting options

H mm (max.)

Full overlay Half overlay

58,5/66,5* -0,8 68,0/75,5* 8,7

ø35

9,5

TB 52

ø8

TB 53 / 55 Distance D

Overlay A Door

Reveal Basis B Cup distance C Distance D

*with Silent System

Cup distance Overlay mm C mm 10 11

Side

3 4 4,5 5 6

Distance D mm 5,5 4,5 3,5 6,5 5,5 4,5 7,0 6,0 5,0 7,5 6,5 5,5 8,5 7,5 6,5

2,5 3,5 4,0 4,5 5,5

1,5 2,5 3,0 3,5 4,5

0,5 1,5 2,0 2,5 3,5

0,5 1,0 1,5 2,5

0,0 0,5 1,5

0,5

Cup distance Overlay mm C mm 0 1

Side Overlay A

Door

2 x reveal F

Distance D = C + B - A = cup distance C + 12,5 mm - overlay A

Distance D

Door

T mm (for 90°)

Basis B Cup distance C

3 4 4,5 5 6

Distance D mm 6,0 5,0 4,0 7,0 6,0 5,0 7,5 6,5 5,5 8,0 7,0 6,0 9,0 8,0 7,0

3,0 4,0 4,5 5,0 6,0

2,0 3,0 3,5 4,0 5,0

1,0 2,0 2,5 3,0 4,0

0,0 1,0 1,5 2,0 3,0

0,0 0,5 1,0 2,0

0,0 1,0

Distance D = C + B - A = cup distance C + 3,0 mm - overlay A

For mounting plates and accessories, see pages 50 - 54. For technical information, see pages 28 - 31 Technik für Möbel

KAT_032_056_G3_USA_2011.qxd

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Seite 48

Fast-assembly folding-door hinge Intermat 9930 / 9930 FIX for corner cabinets, opening angle 50째/65째

50째

65째

Concealed hinge for snap-on attachment Cup diametre 35 mm Integrated overlay adjustment, see sketch Integrated depth adjustment, see sketch Diagonal adjustment + 9,5 mm / - 9,5 mm Cup depth 12,8 mm Cup distance C up to 6 mm

Cup versions

Hinge versions

Hinge-arm cover cap

Cup TB 52

Cup TB 53

Cup TB 55

Screw on

Press-in version

Fix fast assembly

9930 - TB 52

9930 - TB 53

9930 - TB 55

9 090 048

9 090 049

9 090 057

200

Mounting options Article / Order no.

Hinge cup cover cap

Nickel-plated steel

For cup versions TB 52 and 53 Nickel-plated steel

Version without Hettich Logo

Order no.

9 042 838

200

Order no.

with Hettich Logo

9 042 839

200

9 084 924

200

4,5 61,4

www.hettich.com

KAT_032_056_G3_USA_2011.qxd

16.11.2011

13:02 Uhr

ø35

Seite 49

ø35

9,5

TB 52

9,5 ø8

TB 53 / 55

Features · All cup drillings in one door · Hairline reveal possible between door elements · No cutaway required in cup drillings · Identical door width for both elements · Simple adaption to door thickness by diagonal adjustment · Identical cup distance on both sides of attached door · Hole line distance in free door 28 mm or 37 mm

Features · Identical door elements · No cutaway required in cup drillings · Simple adaption to door thickness by diagonal adjustment · Hole line distance in attached door 32 mm or 41 mm

Calculating the door width:

Door width = cabinet width – reveal F – door thickness

Door width = cabinet width – reveal F – door thickness - 5 mm

Calculating the required mounting plate distance (D): depends on cup distance (C)

For cup distance (C) = 4,5 mm: Distance (D) = 0 mm 3,0 mm: Distance (D) = 1,5 mm

Other cup distances can be compensated for by the depth and diagonal adjustment.

Cabinet hinge, e.g. wide angle hinge

Diagonal adjustment

Diagonal adjustment X*)

Depth adjustment Reveal F +3,0 -0,5

Hairline reveal

Reveal F

28/37

Centre reveal 5 mm

50°

Overlay adjustment 4 mm

–3,0 Overlay adjustment +0,5

Depth adjustment 4 mm

50°

65°

Reveal F

Viewed „free“ door

Viewed „free“ door 5

For mounting plates and accessories, see pages 50 - 54 For technical information, see pages 28 - 31 Technik für Möbel

Reveal F

*) : X = 41 mm for mounting plate, hole line 37 : X = 32 mm for mounting plate, hole line 28

KAT_032_056_G3_USA_2011.qxd

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13:03 Uhr

Seite 50

Mounting plate System 8099 for Sensys and Intermat hinges

MPL 8099

Article

Screw-on cross mounting plate Attachment by countersunkwood screws ø 4,5 mm x 16 mm Hole distance: 32 mm Height adjustment: ± 3 mm Hole diametre: ø 2,5 mm max.

"Hettich Direkt" cross mounting plate for centre panels For attachment with locating plugs and asymmetrically premounted wood screws Hole distance: 32 mm Height adjustment: ± 2,5 mm Hole diametre: ø 5 x 7,5 mm

Distance

28 Ø5

28/37

37 Ø5

7,5

Order no.

0,0

9 071 570

200

1,5

9 071 571

200

3,0

9 071 572

200

5,0

9 071 573

200

0,0

9 071 575

200

1,5

9 071 576

200

3,0

9 071 577

200

5,0

9 071 578

200

0,0

9 071 620

200

1,5

9 071 621

200

3,0

9 071 622

200

28/37

Screw-on cross mounting plate For attachment with premounted Euro screws Hole distance: 32 mm Height adjustment: ± 3 mm Hole diametre: ø 5 x 12 mm

Cross mounting plate with expanding dowels For attachment with premounted expanding dowels Hole distance: 32 mm Height adjustment: ± 2,5 mm Hole diametre: ø 5 x 12 mm

Hole line

min. 15

5,0

9 071 623

200

0,0

9 071 625

200

1,5

9 071 626

200

3,0

9 071 627

200

5,0

9 071 628

200

0,0

9 071 595

200

1,5

9 071 596

200

3,0

9 071 597

200

5,0

9 071 598

200

0,0

9 071 585

200

1,5

9 071 586

200

3,0

9 071 587

200

5,0

9 071 588

200

www.hettich.com

KAT_032_056_G3_USA_2011.qxd

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13:03 Uhr

Seite 51

Face-frame mounting plate For framed construction, with ø 4 mm oblong holes; hole distance 40 mm, adapters cannot be used For attachment with wood screws Hole diametre: ø 2,0 mm max. Height adjustment: ± 2 mm Material: nickel-plated zinc die cast

Technik für Möbel

Hole line

Order no.

Distance Total height mm mm

9,5

0,0

6,4

9 084 930

200

4,5

10,9

9 084 931

200

9,5

Article

KAT_032_056_G3_USA_2011.qxd

16.11.2011

13:03 Uhr

Seite 52

Mounting plate system 8099 with eccentric cam height adjustment for Sensys and Intermat hinges

MPL 8099

Article

Cross mounting plate with eccentric cam adjustment and expanding dowels For attachment with premounted expanding dowels Hole distance: 32 mm Height adjustment: ± 2 mm Hole diametre: ø 5 x 12 mm

Screw-on cross mounting plate with eccentric cam adjustment For attachment with premounted Euro screws Hole distance: 32 mm Height adjustment: ± 2 mm Hole diametre: ø 5 x 12 mm

Screw-on cross mounting plate with eccentric cam adjustment For attachment with premounted chipboard screws Hole distance: 32 mm Height adjustment: ± 2 mm Hole diametre: ø 2,5 mm max.

Ø5

Hole line

Distance Order no.

0,0

9 071 655

200

1,5

9 071 656

200

3,0

9 071 657

200

5,0

9 071 658

200

0,0

9 071 665

200

1,5

9 071 666

200

3,0

9 071 667

200

5,0

9 071 668

200

0,0

9 071 670

200

1,5

9 071 671

200

3,0

9 071 672

200

5,0

9 071 673

200

Ø5

37 12

www.hettich.com

KAT_032_056_G3_USA_2011.qxd

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13:03 Uhr

Seite 53

Accessories for Sensys and Intermat hinges

Article

Distance mm

Angled spacer plates for cross mounting plates · Material: zinc die cast

5°

10°

28/37

Total height mm

Order no.

9 072 214 *)

200

5°

10°

9 072 215

200

15°

9 072 216

200

20°

9 072 217

200

15°

20°

*) Only the 5° angled spacer plate can be stacked, i.e. mounted on top of another angled spacer plate.

Technik für Möbel

KAT_032_056_G3_USA_2011.qxd

16.11.2011

13:05 Uhr

Seite 54

Accessories for Sensys and Intermat hinges

Sensys hinge arm cover cap · Steel, nickel-plated · Only for Sensys

Version

Order no.

without Hettich logo

9 082 612

200

with Hettich logo

9 082 774

200

Intermat hinge arm cover cap · Steel, nickel-plated · For Intermat 9930

Version

Order no.

without Hettich logo

9 042 838

200

with Hettich logo

9 042 839

200

Hinge-cup cover cap · Steel, nickel-plated · Not for Intermat 9956

Y X

Cup spacer · For reducing drill hole depth in thin or highly softened doors · Cup spacer is fitted between door and cup and lifts the cup out of the doors by amount of its thickness · Cup spacer only used for TH52, TB52, TS52 · Mounted using 3,5 mm dia. x 20 mm countersunk chipboard screws (instead of the screws used for mounting the simple hinge, D3,5 mm dia. x 16 mm) in wooden doors · Transparent plastic Opening angle stop · The opening angle stop (OAS) reduces the opening angle · For doors with neighbouring or protruding elements to prevent damage to fronts

· Opening angle 165° – the M5 x 12 mm adjusting screw can be used for reducing the opening angle to 130° by infinitely variable amounts.

Cup version

X mm

Y mm

Order no.

for TB 52, TB 53, TB 54, TB 56

61,4

4,5

9 084 924

200

Drilling pattern

Thickness in mm

Order no.

1,8

9 072 982

200

2,7

9 072 983

200

OAS

for hinge

Order no.

110° to 85° signal white

8645i

9 071 468

200

95° to 85° graphite black

8639i, 8639i W

9 071 469

200

Alu 95° to 85° graphite black

8638i

9 071 470

200

OAS screw 165° to 130° infinitely variable

9956

9 084 925

200

165° 130°

www.hettich.com

KAT_032_056_G3_USA_2011.qxd

16.11.2011

13:05 Uhr

Seite 55

Mounting opening angle stop for Sensys hinges 8645i, 110° > 85° and 8639i, 95° > 85° Insert screwdriver into the slot in the opening angle stop . Using the screwdriver, position opening angle stop under the lever . Push opening angle stop in as far as possible .

110° 110° >> 85° signal white signalweiss

95° 85° 95° > 85° graphite black graphitschwar

Slowly close hinge while gently pushing towards lever. . Opening angle stop engages with an audible "click" . The hinge is now limited to an opening angle

of 85°. The opening angle stop is removed by performing the above procedure in reverse order.

click

Mounting opening angle stop for Sensys aluminium frame hinges 8638i, 95° > 85 Position opening angle stop on rivet . Press opening angle stop down . Opening angle stop is engaged . The hinge is now limited to an opening angle of 85° .

Removal Insert a screwdriver between lever and opening angle stop and prise the opening angle stop off the rivet .

95° > 85° graphite black

cli

Mounting snap-on Silent System for Intermat 9956 · Only 1 Silent System required for 2 hinges

Slide on Silent System in the centre section of the wide-angle hinge and press down lightly until it can be heard to click into place.

The Silent System is removed by lifting the rear section from the hinge. +

ckck

cli cli Order no.

9 084 643

100

Technik für Möbel

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13:05 Uhr

Seite 56

Sensys Quality that meets all of demands

Hinges with integrated soft-closing mechanism are constantly monitored for quality. The varying quality standards demanded by different markets and segments are each taken into account. The diagrams show examples of some of the testing processes and what they involve.

Quality criteria · Life cycle test over 80,000 cycles · Closing test with an additional weight of 4 kg · Load test in horizontal direction with 40 N · Load test in vertical direction with 200 N

Life cycle test The door must withstand a defined number of opening and closing cycles with a defined additional load G.

Closing test The door is opened by 30° with a defined additional load of G and pushed closed from this position by means of the falling weight.

Horizontal test In this test, also referred to as the overstraining test, the door is over-opened with a defined test force F.

Vertical test This is where the door is subjected to a specific number of opening and closing cycles under a defined additional load G. F

F G