INDUSTRIAL RACKS by Grating Peru

ATING PERU GRATING PERU GRATIN

GRATING PERU G

PERU GRATING PE GRATING PERU G STE E L B A R G R A T I N G C A T A L O G

RATING PERU GRATING PER

ATING PERU GRATING PERU GRATI

GRATING PERU G

CONTENTS

Grating Perú is a company specialized in manufacturing Grating and offers a complete line of industrial floor gratings, marine platforms, and walkways. Materials for manufacturing are carbon steel and fiber reinforced polymer glass. Grating Perú products are standardized according to the rules of the NAAMM MBG (National Association of Architectural Metal Manufacturers), ensuring high quality. Grating Perú was formed with domestic capital in October 2005 with the commitment to provide the necessary support for their engineering projects with excellent quality and appropriate delivery times. The Company does not limit its products to a single market but strives for constant innovation and improvement to access other more competitive markets. Steady expansion is constantly in our mind. This is demonstrated by several high-profile projects both nationally and internationally. Today, GRATING PERU continues to meet its initial commitments, such as providing increasing demonstrably better service. The portfolio of clients increases every year, therefore the growth of our company is insured for the benefit of everyone involved in Grating Perú S. A.C.

ADDED VALUES

Contents Added Value Products Benefits Advantages Types and Formats Plain grating Serrated grating Resistance Table - light traffic Grating for heavy duty Resistance Table - heavy duty Drains and sewers Grating fastening system Stair Steps Technical standards for manufacturing – Steps Technical standards for Installation - Gratings Technical standards for manufacturing - Gratings Clearance on Manufacturing Gratings Urban Gratings Ornamental Gratings All Grating Peru pro duc ts are manufac tured under the NAAMM clearance standards and sp ecifications.

MBG Metal Bar Grating Division of

1 2 3 4 5 6 9 10 11 13 15 19 21 23 25 29 30 32 33 34

Besides all the benefits from our Grating Peru products, you get the following added values:

Values in service and support • On-site Training • Customer Service • Installation of our products • Tailored solutions • Company-owned plant with the largest production capacity

Quality Values • Grating Peru brand support • Proven ability to export • Grating Peru Quality System • Top quality Steel according to ASTM standards • Export Quality • Compliance with ANSI / NAAMM MBG 531, 532, 533 and 534.

Financial Values • Line of Credit • Direct financing • Electronic Payment

Logistic values • Reliable and complete delivery • National and International Coverage

PRODUCTS

BENEFITS

G ra t i n g Pe r ú products are manufactured with the highest quality and in different finishes to meet your requirements: • Struc tural Steel ASTM A-36 • L AC Steel ASTM A-1011

In this catalog you will find the following Grating Perú steel products and architecture: • • • • • • •

Plain Elec troforged Grating S errated Elec troforged Grating Heav y D ut y Elec trowelded Grating Elec troforged Ladder Rungs Retaining Clips Urban Gratings Gutters and D rains

When and why to use Grating Perú gratings: • Where it is necessary to allow light, air, heat and / or sound between floor levels. • W here there is fluid and / or gas accumulation. • Q uick and easy installation and removal. • Excellent adaptabilit y to complex flo or patterns. • A high load-to -weight ratio. • M ining O p erations. • A ssembly Plant. • Terraces (A ndenes) • Containment Flo ors. • Platforms • Ramps. • Sidewalk covers. • Water / Waste Treatment Plants • Por ts and D o cks • Mezzanines. • O il Pro cessing • Walk ways on Ro ofs • Fo o d Pro cessing Plants • O bser ving Platform. • R ig at S ea • Councils • Parks and gardens • S ewers • H ydro elec tric and nuclear plants, shipping industries, Petro chemical, Chemical, Refineries, Steel and others.

Our success is based on honesty and the excellence of our service. We’re known for always being in constant pursuit of continuous improvement. We develop your project from the beginning, supported by a professional engineering department. We make the assembly drawings, based on data collected on site by our technicians, structure plans provided by you or engineering or guidelines indicated by your technical department. We provide you with a copy for the detail / assembly plans in AUTOCAD format. Our manufacturing process based on CAD-CAM, significantly simplifies the whole construction system, providing our customers with improved quality, economy and speed of delivery.

Peru Grating’s technical department, in agreement with your company’s, develops and / or modifies the machinery of all its manufacturing process in order to accommodate both small and large series of orders that your company needs. The application of supports based on the load requirement will also be evaluated and the type and appropriate grating size for the job will be recommended.

Grating Perú guarantees product quality and its proper performance and offers a wide range of types of steel gratings covering any requirement. We can work with specific projects including shapes, cuts and other details.

TYPES AND FORMATS FOR GRATING MANUFACTURING

If you are in a situation where you have to guarantee human transit, then you can trust the G ra t i n g Pe r ú products.

• Installation Installation of gratings is ea s y, esp ecial ly when manufac tu re d according to exac t measureme n t s of the lo cation where they will b e mounted. • S ecurit y S ecurit y is increased with our gratings in work areas. Since no liquids accumulate on the floor, slippery areas that can cause accidents are avoided. In areas where liquids or grease are handled we recommend our serrated grating.

p ro ce s s

and

Grating

q ua l i t y

Perú

m a te r i a l s,

g ra t i n g s

re q u i re

Type

m i n i m a l m a i n te n a n ce a n d o f f e r

W16

ye a r s o f co n t i nu o u s s e r v i ce. W h e n

W19

i n s t a l l e d i n co r ro s i ve e nv i ro n m e n t s,

W20

i n o rd e r to o f f e r h i g h e r d u ra b i l i t y,

W22

we s ugg e s t g a l va n i ze d, h o t d i p g a l va n i ze d

stainless

s te e l

g ra t i n g s. S e e o u r s a l e s d e p a r t m e n t s o t h e y ca n re co m m e n d t h e b e s t

Ty p e s f o r g ra t i n g m a nu fa c t u r i n g

Full Panel Format

D u e to t h e i r d e s i g n , m a nu fa c t u r i n g

W30 W32 W38

Bearing Bar Tickness

Bearing Bar Spacing

# Bearing Bar

Span

1/8” 3/16” 1/8” 3/16” 1/8” 3/16” 1/8” 3/16” 1/8” 3/16” 1/8” 3/16” 1/8” 3/16”

1” 1” 19/16” 19/16” 20/16” 20/16” 22/16” 22/16” 30/16” 30/16” 32/19” 32/19” 38/16” 38/16”

41 34 34 34 32 32 29 29 22 22 21 21 17 17

19’-5/16” – 19’-8” – 20’ 19’-5/16” – 19’-8” – 20’ 19’-5/16” – 19’-8” – 20’ 19’-5/16” – 19’-8” – 20’ 19’-5/16” – 19’-8” – 20’ 19’-5/16” – 19’-8” – 20’ 19’-5/16” – 19’-8” – 20’ 19’-5/16” – 19’-8” – 20’ 19’-5/16” – 19’-8” – 20’ 19’-5/16” – 19’-8” – 20’ 19’-5/16” – 19’-8” – 20’ 19’-5/16” – 19’-8” – 20’ 19’-5/16” – 19’-8” – 20’ 19’-5/16” – 19’-8” – 20’

M. on demand

• Brightness and ventilation A s industrial flo oring, gratin g s allow the passage of light and a i r from one flo or to another, thu s generating considerable savings i n energy.

• D u ra b i l i t y

Type W16-4

16/16”

Bearing bar spacing 1” - Cross bar spacing 2”

Type W19-2

19/16”

Bearing bar spacing 1-3/16”- Cross bar spacing 4”

Type W22-4

S te e l B a r G ra n t i n g

16/16”

Type W19-4

option.

Type W16-2

Bearing bar spacing 1” - Cross bar spacing 4”

Bearing bar spacing 1-3/16”- Cross bar spacing 2”

Type W22-2 2"

• Q ua l i t y a n d wa r ra n t y

Grating Perú g ra t i n g s a re s u bj e c t

Cros s

th Wid

to s t r i c t q ua l i t y co n t ro l a n d h a ve a

bar

Spa n spac ing

o n e ye a r wa r ra n t y u n d e r co n d i t i o n s o f u s e s p e c i f i e d i n t h i s ca t a l o g.

Depth

• Models O u r m o d e l s m e e t u r b a n , re s i d e n t i a l, security

and

high

security

re q u i re m e n t s b a s e d o n A N S I / M B G N AA M M

531.532,

s t a n d a rd s.

533

and

534

Square twisted bar Banding Bearing bar

r ea

ing

cin

s ar

ick Th

M anufac turi ng on demand

• Resistance and low sp ecific weig h t O ur gratings offer lightness ye t high resistance to compression. I t i s the most efficient option in flo o r s, considering its low cost and weig h t p er square meter.

We have the widest range of manufacturing gratings in Latin America according to international standards. These are divided into manufacturing whole panels of 19’ 5/16” - 19’ 8” - 20’ in lenght and tailored according to sketches or details provided by our client or the information gathered by our engineers on site. (Panels in format 19’ 5/16” are ideal for optimizing space in 20’ containers)

Standard

ADVANTAGES

22/16”

Bearing bar spacing 1-3/8” - Cross bar spacing 4”

Bearing bar spacing 1-3/8”- Cross bar spacing 2”

Type W30-4

Type W30-2 2"

30/16”

Bearing bar spacing 1-7/8” - Cross bar spacing 4”

Type W38-4 4"

38/16”

Bearing bar spacing 2-3/8”- Cross bar spacing 4”

Bearing bar spacing 1-7/8” - Cross bar spacing 2”

Type W38-2 2"

38/16”

Bearing bar spacing 2-3/8” - Cross bar spacing 2”

U GRATING PERU G

GRATING PERU GRATING PERU GRATIN

GRATING PERU GRATING PE

ELECTROFORGED PLAIN GRATING

• Pro d u c t description: The Grating Perú electroforged plain grating consists of bearing bars which vary in thickness and depth, depending on the load they will be subjected to and the space they will have to cover.

• W hy use plain sur face:

These are connected by cross bars (stiffening) processed and cut in cold, shaped into a twisted square.

Plain for installations of facilities with pedestrian transit roofed horizontal not reachable by rain and slippery agents.

The joint between plate and rods is achieved by the process of electroforging ensuring fusion at each crossing.

• Finishes:

Our electroforging process arises from the combination of huge hydraulic pressure and an electric arc of very high amperage which results in the welding or forging of the cross bar into the bearing bar in a perfect union with significant benefits such as and perfect and solid union, more strength, the loss of the cross bar / bearing bar space and the elimination of the splash.

• Technical properties and resistance: The depth of the bearing bar goes according to the mechanical stress the grating will be exposed to. The cross bars

ensure that the bearing bars are always kept in a vertical position and maintain the right separation and alignment of the bearing bars exposed to compression and bending, with dynamic loads.

We offer paint finishes rich in Zinc, Epoxy or Alkyd finish with surface cleaning (with chemicals or by Blasting SSPC-SP-5, 6) or hot dip galvanized in Zinc as ASTM A-123.

• Uses and A pplications: • Platforms • Catwalks • River drains • Vents • Spray booths • Conveyor Belts • Machine Rooms • Protections • Fan Grills

ELECTROFORGED SERRATED GRATING

• Pro duc t description: Th e G ra t i n g Pe r ú non-slip e l e c t ro f o rg e d g ra t i n g h a s t h e s a m e f e a t u re s a n d s p e c i f i ca t i o n s a s t h e e l e c t ro f o rg e d p l a i n g ra t i n g, e xce p t i t i s m a d e o f s e r ra te d b e a r i n g b a r s, p rov i d i n g a n o n - s l i p s u r fa ce.

• Uses and A pp l i ca t i o n s

• Technical prop er ties and resistance:

• Power plants, among others.

Th i s t y p e o f g ra t i n g i s m a nu fa c t u re d i n s e ve ra l d e p t h s a n d b e a r i n g b a r thickness to support d i f f e re n t t y p e s o f l o a d. Th e s e r ra te d g ra t i n g p rov i d e s m a x i mu m p ro te c t i o n i n s l i p p e r y p l a ce s, ke e p i n g s h o e s, b o o t s o r w h e e l s f ro m s l i p p i n g, p rov i d e g re a te r g r i p i n a re a s w h e re t h e re a re s p i l l s, f o r O u td o o r i n s t a l l a t i o n s, l ow te m p e ra t u re s, s l o p i n g f l o o r s a n d ve h i c l e t ra n s p o r t .

• Finishes: We o f f e r Z i n c r i c h p a i n t f i n i s h e s, E p ox y o r A l k yd f i n i s h w i t h s u r fa ce c l e a n i n g ( w i t h C h e m i ca l a g e n t s o r s te e l B l a s t C l e a n i n g p e r S S P C - S P - 5 , 6 ) o r h o t d i p g a l va n i ze d a cco rd i n g to A S T M A- 1 2 3 s t a n d a rd s.

• Floors • Marine drilling platforms • Heliports • Platforms and tanks.

Co nve r s i o n t a b l e f o r d e te r m i n i n g t h e re s i s t a n ce to s e r ra te d g ra t i n g s Measurement of bearing bar in inches

Multiply U and C by

Multiply Deflection by

1/8” x 1”

0.77

1.14

3/16” x 1”

0.77

1.14

1/8 “ x 1 1/4”

0.81

1.11

3/16” x 1 1/4”

0.81

1.11

1/8 “ x 1 1/2”

0.84

1.09

3/16” x 1 1/2”

0.84

1.09

3/16” x 2”

0.88

1.07

3/16” x 2 1/2”

0.90

1.05

TA B L E O F R E S I S TA N C E Load Table for steel grating - Type W-19

F=18,000 psi, E=29,000,000psi (For ASTM A 1011/A 1011M SS GR36 Type1, F=20,000psi and tabular values for U,C and D shall be multiplied by 1.11)

W19-2

W19-4

All loads deflections shown are based on engineering computations using gross sections and normal sizes of bearing bars. The values listed are for design selection only and are not intended to be “abstolute” since actual load capacity will be affected slightly by variations which can be expected due to material and manufacturign tolerances.

Note: 1/4” is considered the maximum deflection consistented with pedestiran comfort, but can be exceeded for other olading conditions at the discretion of the engineer.

• Loads and deflec tions are based on static loads. • I t is recommended not to exceed a deviation greater than ¼” b et ween the grating and the horizontal axis, in burden for sa fe p edestrian tra ffic.

• All loads and deflec tions shown in the table were obtained from the A merican standards of MBG NAAMM 531-09 Issue 7. These resistances are based on nominal sp ecifications for ASTM A36, and therefore the ac tual capacit y may change according to p ermitted clearances of the prop er ties of the steel used.

• In compliance only the rolling loads such as vehicles and trucks need top b earing bars at b oth ends.

Load

• For more information on other load tables towards other gratings please request them to our contac t sta ff.

Load

Span

tion

W id

Deflec

Span

Deflec

tion

Conversion Factors: For grating with other than 1-3/16” bearing bar spacing, or for different design stresses, proportionale conversion factors apply. Refer to the Metal Bar Grating Engineering Design Manual for the development of such factors.

• S errated grating shall b e considered for calculation purp oses with a depth of ¼” lower than sp ecified, since the serrated edge decreases the grating’s resistance due to the profundit y of the indentation or to oth in the b earing bars.

W id

Note: The carrying capacity of a piece of grating subjected to a concentrated load over only a portion of its width is determined by the stiffness of both the bearing bars and the cross bars, and terefore differs with the type of grating used. To determine the carrying capacity of gratings subject to such loadings, the manufacturer’s engineering department should be consulted.

Note: For serrted grating, the depth of grating requiered for a specified load is 1/4” greater than in the table. * * Weights (mass/area)shown are approximate and vary with manufacturers. They are provided for preliminary design computations only and are not intended for any other purpose.

HEAVY DUTY WELDED GRATING

• Pro d u c t description

• Ca l c u l a t i o n a n d ve r i f i ca t i o n o f re s i s t a n ce H e a v y d u t y G ra t i n g s • Banding

The Grating Perú welded gratin g f o r Heav y D ut y is designed to su p p o r t and satisfy ever y need of m ov i n g and / or static load. I t is mainly u s e d to supp or t heav y vehicles towe d o r by trac t ion such as trucks, fork l i f t s, trac tors, tugs, cranes, among o t h e r s, our manufac turing capab i l i t i e s are quite spacious and meet t h e AASTHO standards (A me r i ca n A sso ciation S o ciet y of State Hig hwa y Transp or tation O fficials).

• Te c hnical p ro p e r t ies

and

resistance

The Grating Perú heavy duty grating is made with the most stringent levels of quality due to high the demands they will be submitted to. Heavy duty gratings are considered to be those that equal or exceed thicknesses of ¼“ or more, they could even reach to “ and ½“ for the toughest, also, their depths are from 1” to 6“. The cross bars that hold and keep said bearing bars perfectly perpendicular are twisted ¼“ square bars and round ones ” and ½” in diameter, according to the type.

It is necessary to always use welded finishing bearing bars in all bearing bars for gratings that are commonly attached to loads in movement or impact and / or which also have traction, since they help to distribute loads due to reducing tire impact to a minimum minimum reducing the grating distortion when subjected to repetitive traffic patterns. The official loads H-15, H-20, H-25 established by the base AASTHO are the basis for the engineering design of this type of grating.

• Load moving H-15 15600 Pounds - Load distribution (15” x 17.38”) H-20 20800 Pounds- Load distribution (20” x 22.38”) H-25 26000 Pounds- Load distribution (25” x 27.38”)

• 30% safety factor • Span • Calculations based on ASTM A36 steel

• Applications • Drain lines • Bridges • Thoroughfare • Airports

Grating Perú based on American standards recommended by the NAAMM, AASHTO shows below the endurance capabilities of a grating according to the distribution of the trace of a vehicle (tire / s) on this in a given period of time. In the table below we show the resistance capabilities based on the concentrated loads (C) and distributed (D) vehicle on a grating according to the footprint of a tire considering a span along the length of the bearing bar. The calculations for obtaining the load are obtained under the standard NAAMM MBG 534-94. AASHTO (American Association of State Highway and Transportation Officials).

Heavy Duty The following shows the capacities on the basis of vehicular load distribution and concentrated loading per foot of grating width for a given span. Calculations for concentrated load are similar in format to those for Light Duty Steel Grating (except F=20,000 (psi)). Calculations for vehicular loadings are based on AASHTO Standard Specifications for Highway Bridges and utilize the formulas to the right of this text.

• Eq ua t i o n Step 1: Determine M

M = FS/12

Step 2: Substituting for M

(i) a >

Solve for

M=P 2 8ab M = P(.25

Notes a) For continuos spans, use continuity factor = 80 b) This distribution results in larger grating sizes for lighter trucks on shorter spans. Spans shown for H 15/ H20 reflect the more critical condition. c) The fork lift wheel loads and load distribution patterns depicted below, generally and only partially represent the broad range of rubber-tired lift trucks available. For those applications falling outside of these examples, please contact Grating Perú. d) Wheeled vehicles with urethane tires should NEVER be used in conjunction with open grid bar grating. e) HS25 is the same as H-25, HS20 is the same as H-20 and HS15 is the same as H-15. The “S” stands for semitrailer.

Step 3: Check D*

(ii) a <

- .125a) b

D = P1[(2 3)- (a2 ) + (a3/4)] 96Ei

*Deflection should be limited to 1/ 400 Span

Variables M = Bending Moment S = Section Modulus - in 3/foot of grating width i = Moment of Inertia - in4/bar E = Modulus of Elasticity (29,000,000 psi) F = Allowable Bending Stress (20,000 psi) ψ = Clear, Simple Span - Inches D = Deflection (inches) a = Partial Load Contract Parallel to Span - inches s = Center-to-Center Spacing Between Bearing Bars - inches b = Partial Load contact dimension at 90º to Span - inches b = a + (2s) P = Total Wheel or Partial Load including Impact - Pounds P1 = P per bearing bar P1 = P x (s/b)

RESISTANCE CHART HEAVY DUTY Wheel Load in Pounds (1/2 Axle Loading Load + 30% impact)

M a x i mu m Tra f f i c Conditions

26,000

H-25

25"

Truck Traffic 32,000 pound Axle Load Dual Wheels

20,800

H-20

20" 20" + (2s)

6,000 Pound Capacity Lift Truck 9,800 Pound Vehicle 15,800 Pound Total Load 85% Drive Axle Load

2,000 Pound Capacity Lift Truck 4,200 Pound Vehicle 6,200 Pound Total Load 85% Drive Axle Load

Rubber Tires

Carb on Steel Heav y D ut y Welded Bar Grating W19-4 W19-2

Truck Traffic 40,000 pound Axle Load Dual Wheels

Truck Traffic 24,000 pound Axle Load Dual Wheels

10,000 Pound Capacity Lift Truck 14,400 Pound Vehicle 24,400 Pound Total Load 85% Drive Axle Load

Load Distribution

25"+(2s)

Maximum Safe Clear Span

Model

15,600

13,480

8,730

3,425

H-15

5 Ton

3 Ton

1 Ton

15"1 5" + (2s)

11"1 1" + (2s)

7" +(2s)

4" + (2s)

GR-11 GR-12 GR-13 GR-14 GR-15 GR-16 GR-17 GR-18 GR-19 GR-20 GR-21 GR-22 GR-23 GR-24 GR-25 GR-26

Bar Size 1

Weight

Section Modulus Standard Round

Lbs./S.F.

Per Foot of Width

Cross Bars

1 Ton

3 Ton

5 Ton

H-15

H-20

H-25

1" x / 4 "

9.9

0.421

/ 8"

0'-7"

0'-6"

0'-7"

0'-9"

0'-11"

1" x 3 / 8 "

14.3

0.632

/ 8"

0'-9"

0'-8"

0'- 9"

0'- 11"

1'-1"

1'- 2"

1 1/ 4" x 1/ 4"

12.1

0.658

/ 8"

0'-10"

0'-8"

0'- 9"

1'- 0"

1'-1"

1'- 2"

1 1/ 4" x 3/ 8"

17.6

0.987

3/ 8"

1'-2"

0'-10"

1'- 0"

1'- 2"

1'-4"

1'-5"

1 1/ 2" x 1/ 4"

14.3

0.947

/ 8"

1'-1"

0'-10"

0'-11"

1'-2"

1'- 4"

1'- 5"

1 1/ 2" x 3/ 8"

20.9

1.421

/ 8"

1'-7"

1'-1"

1'- 2"

1'- 6"

1'-8"

1'-9"

2" x / 4 "

18.7

1.684

/ 8"

1'-10"

1'-3"

1'- 4"

1'- 8"

1'-11"

2" x 3 / 8 "

27.5

2.526

/ 8"

2'-9"

1'- 9"

1'-10"

2'-2"

2'- 4"

2 / 2" x / 4"

23.1

2.632

/ 8"

2'-10"

1'-10"

1'-7"

2'-3"

2'- 4"

2'-5"

2 1/ 2" x 3/ 8"

34.0

3.947

/ 8"

4'-3"

2'-7"

3'-0"

3'-2"

3" x / 4 "

27.5

3.789

/ 8"

4'-1"

2'- 6"

2'-11"

3'-1"

3'- 1"

3" x 3 / 8 "

41.5

5.684

/ 2"

5'- 8" *

3'- 8"

3'-7"

4'-1"

4'-2"

4'-3" 4'-10"

4" x / 4 "

36.2

6.737

/ 8"

7'- 0" *

4'-3"

4'- 2"

4'-9"

4'-10"

4" x 3 / 8 "

54.7

10.105

/ 2"

8'- 6" *

6'- 3"

6'- 0"

6'-8" *

6'-7" *

5" x 1 / 2 "

89.8

21.052

/ 2"

13'-0" *

10'-4" *

10'-0" *

10'-7" *

10'-8"*

10'-4" *

6" x 1 / 2 "

109.1

30.315

/ 2"

16'-2" *

13'-6" *

12'11" *

13'-9" *

13'-5" *

13'-4" *

*All loads and deflections shown on the table were obtained from the American standards of NAAMM MBG 532-09 Edition5. These resistances are based on the nominal specifications for ASTM A36, therefore, real capacity might change according to the variations allowed (clearances) on the physical properties of the steel that is being used. **Loads and deviations are based on static loads ***For all types of moving loads such as vehicles and trucks, it is necessary for gratings to have banding on both ends ****For more information on other resistance tables for other types of gratings, please request them from our contact personnel.

* The loads shown in this table do not include the dead load of the Grating. ** The values of this load table are based on allowable stress for static loads.

sion

mision

Mission

mision

Establishing and maintaining a mutually b eneficial business relationship with our par tners in leading businesses worldwide. Supp or ting and facilitating the targeting, development and growth of distribution channels, providing a comprehensive and differentiated ser vice. O ur op erations and the relationship with the market are supp or ted by comp etent p ersonnel, state - of the ar t technolo gy and efficient business pro cesses.

GRATING PERU GRATING GRATING PERU GRATING PERU GRATING PE

ERU GRATING PERU GRATING PERU vision

ion

vision

vision vision

Vision

To b e reco gnized as the most imp or tant manufac turer sp ecializing in â&#x20AC;&#x153;Gratingâ&#x20AC;? industrial flo oring in the A mericas.

vision

DRAINAGE AND SEWERS

• Pro d u c t description:

• Fluid Accelerator for Gratings

• A ppropriate way to install

The Grating Perú forged and heavy duty grating for Drainage and Sewers is designed for both light and Heavy Duty in either moving or static load. It is used to cover the channeling of fluid in rainy areas or where spills occur, given its resistance qualities and at the same time its big opening, which allows fluids to enter throughout its length keeping areas without floods.

Grating Perú offers an effective and novel method of accelerated fluid uptake for slopes, resulting from major spills or precipitation. It is ideal for containment around storage tanks of flammable liquids such as fuels in the petrochemical industry and mining. Also in the food industry and urban areas in general.

• Inappropriate way to install

(If you are interested in this product we will be happy to send you, based on your needs, sizes and models appropriate for the success of your project)

• I n s t a l lation and resistance The Grating Perú grating for Drainage and Sewer should be installed with the bearing bar in the short direction of drainage, since the smaller the distance between supports, the greater the resistance to the load. If you want to place the grating in the long direction along the drain CHANNEL, you should place CROSS supports ALONG THE CHANNEL.

Banding

Bearing Bar Fluid accelerator Twisted Cross Bar

• Installation of embedded frames B

• (Gradient 10%, 100 fl. Oz/s) Tipo "E-Z" B

Tipo "Z"

Tipo "L" AB

Tipo "M”

Tipo "X"

Fluid Accelerator

All frames shall be installed with 3/8“ x 4” anchors, these should be welded to the frame every 6” to 24”.

• (G ra d i e n t 1 0 % , 1 0 0 f l. Oz/s) Fluid D irec tion

M E TA L G R A TI N G F A S T E N I N G S Y S T E M

In j u s t t h re e s te p s: G - CLIPS

Models: 2. Push the clip down to the

1. Inserting the Clip: Put it to the level of the grating and the beam.

bottom.

Clips or Fasteners are used to attach the gratings to the structural components such as beams. These are applied with simple hand tools without any need for power tools. Clips are made so as to have a low cost and excellent performance. More vibration resistant than other methods and installation is quick and easy, thus obtaining savings in manpower and machinery.

One weld in middle of panel at each intermediate support

3/16”

3/4”

3/16”

adjust

• Does not require any bulky equipment or power tools during installation or maintenance. • No welding or other work requiring hot temperature. • Does not cause any damage to structural components, painting or galvanizing. • No drilling machines. • No ladders or scaffolding. • Installation of just one person. • Saves time and labor. • Available in galvanized steel and stainless steel.

As shown in the drawing according to standards, it is necessary to anchor the grating to the structure. The anchoring can be in cold by fastening clips or in hot by welding. According to the NAAMM MBG-531 standards, it is advisable to place fixing points every 6” around the sides of the grating and in its central part, when the anchoring is done by welding it must be 3/16” x 3/4 “ in the thread, as shown. 3/4”

Welds at ends of bearing bar approximately 6” from each side of panel

Welds

3. Screw with a hand wrench to

Clips can be supplied with any of these two types of head. Type “M” as shown to the right or the “T” type. Adjustment capabilities vary slightly among them being the “T” the most powerful because of the central embossing it has, which prevents it from bending in the weakest area (the hole through which the fastening screw for the grating is inserted).

G1 - Clip

This design is very safe and strong, responds better to the vibrations and installs faster and easier than others.

M1 - Clip

Self-drilling clip type, installed with power tool, fits to any type of grating.

P1 - Clip

This model achieves a high clamping force, and will accommodate all types of grating.

X-FCM - Clip

Clip installed with powder actuated technology; it will accommodate all types of Grating.

Weld Lugs

S TA I R S

Grating Perú stair treads are avai l a b l e in different sizes, mo dels and fini s h e s :

• S t r u c t ural steel ASTM A-36 • L AC S teel ASTM A-1011

• N a t u ra l m i l l w i t h o u t cove r i n g • Pa i n t s y s te m a cco rd i n g to c u s to m e r ’s needs • H o t d i p g a l va n i ze d.

• Pro du c t d e s c r i p t i o n : The stair treads are manufac t u re d based on Grating Peru metal grat i n g s. Load needs determine the t yp e o f b earing bar to b e used. Stair t re a d s design makes it sa fe and ver y du ra b l e. Manufac tured with a front base d o n a checkered plate nose to pre ve n t slips and t wo bands or L-bars at e a c h end. These allow the stair tread to b e fastened to the stair struc ture. These can b e used in any environ m e n t , such as emergenc y or escap e lad d e r s, industrial plants, marine bases, e tc. by their nature these stair tread s a re resistant to fire, explosion-pro o f a n d gas and heat dissipaters and are ve r y sa fe and reliable.

• Te c h n i ca l S p e c i f i ca t i o n s Th e m a x i mu m s p a n o f a G ra t i n g Pe r u S t a i r Tre a d i s d e te r m i n e d by t h e d e f l e c t i o n ca u s e d by a co n ce n t ra te d l o a d o f 1 3 6 kg a t t h e ce n te r o f t h e S te p a n d 1 2 7 m m f ro m t h e f ro n t . Th e d e f l e c t i o n s h o u l d n o t e xce e d L / 2 4 0 in inches or ¼” for safe pedestrian t ra f f i c.

• U s e s a n d A p p l i ca t i o n s Th e s e a re re co m m e n d e d f o r s t a i r s t h a t re q u i re m a x i mu m s e c u r i t y a n d e m e rg e n c y s t a i r s. I t s n o n - s l i p s u r fa ce p re ve n t s s l i p s a n d fa l l s i n c r i t i ca l a re a s.

Typical Tread Dimensions

MAXIMUM TREAD LENGTHS

• Fi n i s h e s o p t i o n s Model

Bearing Bar Size

GRP-02

3/4" x 3/16" 1/8" x 1"

2’ - 4”‘ 2’ - 7”‘

1’ - 11”‘

GRP-03 GRP-04

3/16" x 1"

3’ - 5”‘

2’ - 10”‘

GRP-05

1/8" x 1-1/4"

3’ - 7”‘

3’ - 1”‘

GRP-06

3 /16" x 1-1/4"

GRP-08

3/16" x 1-1/2"

4’ - 8”‘ 5’ - 6”‘

4’ - 2”‘ 5’ - 3”‘

Serrated

Plain

trea d w i d t h nosing

2’ - 3”‘

7/ 1 6 ” 1-1/8”

7/16” x 7/8” slot

END PL ATE DIMENSIONS “B” Dimension

“C” Dimension

up to 1-1/4”

1-3/4”

2-1/2”

1-1/2” to 1-3/4”

2-1/4”

3”

Grating Depth

Typical Stair Tread Stinger Detail Pl a t f o r m

Run

Rise

TREAD WIDTH AND BOLT HOLE SPACING No. of Bearing Bars and Nosing

Bearing Bar 1/8"

3/16"

Tread Width

Bolt Hole Spacing “A”

6-1/8”

6-3/16”

2-1/2”

7-5/16”

7-3/8”

4-1/2”

8-1/2”

8-9/16”

4-1/2”

9-11/16”

9-3/4”

7”

10-7/8”

10-15/16”

7”

12-1/16”

12-1/8”

7”

Mounting hole centers (see tables)

Top of floor finished platform Tread Width

S TA I R T R E A D T O L E R A N C E A N D E TA I L S

Stair Tre a d To l e ra n ce a n d e t a i l s

Ca r r i e r p l a te l e a n a n d ca r r ier angle ove r r u n we l d to l e ra n ce s

Stair treads - Guidance for industrial use

Carrier plate lean 12 1/2 1/16” +- 1/16” (2 mm +- 2 mm)

Tre a d Length and Width Tolerance

Carrier angle overrun

Carrier p l a te o r ca r r i e r a n gl e we l d

1/8”(3)

1/8”(3) carrier plate

carrier angle

1/8”(3) 5”(127) 1/8”(3)

1/8”(3) 1/8”(3)

1”(25) at mid-span*

When carrier plates are used, the bearing bars and the nosing in the front five inches shall be welded to the carrier plate as shown.

1/8”(3) 1/8”(3)

1”(25) at mid-span*

On treads over 9-3/4 in. (248) wide, weld end of center bar also. * Treads spanning 4 ft. (1.2m) or more shall have two welds, located at the third points.

National Association of Architectural Metal Manufacturers

NG PERU GRATING P ING PERU GRATING PERU GRATING PERU

NG PERU GRATING PERU

I N S TA L L ATION CLEARANCES

Pa n e l to p a n e l c l earances and cutout clearances Pa nel Length

Pa nel Length 3/8”

Nominal

Pa n el Wi d t h

1/4” clearance* between ends of cross bars or cross rods on rectangular grating or rivet heads on riveted grating. (3/8” clearance for heavy-duty grating). Specified

W E L D I N G S TA N D

To e Plates

Actual

Toe plate

All panel width dimensions (including cutout)are given to the nearest bearing bar.

3/8”

All rectangular cutouts are made to the next bearing bar beyond the penetration with a clearance not to exceed bearing bar spacing.

Supp or t Clearan ce s

bearing bars

B eam A n d A n g l e Cu r b

1/8” (3)

d bearing bars

b earing bars

B e a m a n d K i c k p l a te

1/4”

b earing bars

5”(127)+- o.c. for toe plate

B eam and Handrail

Toe plate

B eam

1/8”(3)

3/4”(19)

bearing bars

C h a n n e l To e d I n

Load Banding (must be specified)

A ngle in Concrete

b eari n g b a r s

Concrete

National Association of Architectural Metal Manufacturers

Bearing Bars

Standard Trim Band

b earing bars b earing bars

Cha n n e l To e d O u t

Band Band

at each beraing bar for load-carrying band

5” (127) +- o.c. for trim bands and trench gratings

1/2” M in. clearance equal to angle’s K dimension

d= bearing bar depth

d-1/4”(6)

1” M inimum b earing sur face 1/4”

3/4”(19)

Banding

* 1/4” is recommended but dimension may vary due to bearing bar sparcing. Dimension should not exceed bearing bar sparcing.

1/4”

1/8”(3)

f = bearing bar thickness

depth of toe plate to be in multiples of 1/2 in. (12.5 mm) with a maximum of a + d and a minimum of 4 in. (100mm) recommended for “a” dimension.

b earing b a r s

3/4”(19)

1-12(12-300)

bearing bars 1/4”

1/4”

at each bearing bar for loadcarrying toe plates

*Cross rods may extend 1/8” from bearing bars.

National Association of Architectural Metal Manufacturers

M A N U F AC TU R I N G TO L E R A N C E O F S TE E L G R A T I N G

P R O C ED URES FOR STEEL GRATING PANELS

BANDING BAR or KICK PLATE

1/8” LOAD BAR

BANDING BAR WELD 3/4” OR HALF OF DEPTH (WHICHEVER IS GREATER) KICK PLATE WELD FULL DEPTH

BANDING BAR or KICK PLATE

BANDING BAR WELD 3/4” OR HALF OF DEPTH (WHICH EVER IS GREATER) KICK PLATE WELD FULL DEPTH

1/8”

WELD FULL DEPTH TYP. ALL PANEL CORNERS

1/8”

LOAD BAR

WELD FULL DEPTH TYP. ALL PANEL CORNERS

TACK WELD EVERY CROSS ROD TO THE BANDING BAR OR KICK PLATE

LOAD BAR

CROSS ROD

B earing Bar and Cross Ro d Tolerances

BANDING BAR or KICK PLATE

SIDE BANDING

WELD ONE SIDE OF EVERY 5th LOAD BAR FOR WELD ONE SIDE OF EVERY 4th LOAD BAR FOR

Cross Rod Position

The top of the cross rod should not project more than 1/16” above the top of the bearing bars for standard grating (1/8” for heavycuty) and should not extend more than 1/8” from side of bearing bars.

END BANDING LOAD BAR

REQUIRED PANEL WIDTH

CROSS ROD

BANDING BAR

MAKE UP PIECE

STANDARD SHEET WIDTH

TYP. IN 4 PLACES WELD TO BE FULL DEPTH OF BANDING 1/8”

BANDING BAR or KICKPLATE

CROSS ROD

Cross Rod Spacing and Alignment

CROSS ROD

TACK WELD CROSS RODS TO BANDING OR KICKPLATE

TACK WELD EVERY CROSS ROD TO THE LOAD BAR

BANDING BAR OR KICK PLATE

SPLAY BANDING

SIDE JOINING

MAX DISTANCE BETWEEN WELDS 6”

TYP. IN 4 PLACES. WELD TO BE FULL DEPTH OF KICK PLATE

BANDING BAR WELD EVERY LOAD BAR FULL DEPTH OF BAR

1/8”

Bearing Bar Lean

SEE NOTE 2

BANDING BAR WELD 3/4” OR HALF OF DEPTH (WHICHEVER IS GREATER) KICKPLATE WELD FULL DEPTH

1/8”

WELD EVERY LOAD BAR FULL DEPTH OF BAR

LOAD BAR

TYP. 4 PLACES WELD TO BE FULL DEPTH OF BANDING OR KICK PLATE

1/8”

SERIES 1 OR SERIES 2

Cross rods should not vary more than 1/8 in 12 in either direction from perpendicular alignment with bearing bars. The tolerance fo the cross bar spacing for 5’ in lenght is +- 1/4”.

BANDING BAR OR KICK PLATE

KICK PLATE

1/8”

Bearing Bar Lean

WELD EVERY LOAD BAR FULL DEPTH OF BAR

Bearing bar lean must not exceed a slope of 2-1/2 to 12.

TACK WELD

LOAD BAR

Panel Tolerances

SEE NOTE 2

LOAD BAR

CROSS ROD

Bearing bar lean must not exceed a slope of 1-1/4 to 12.

CROSS ROD

TACK WELD

WELD EVERY LOAD BAR FULL DEPTH OF BAR

1/8”

LOAD BAR

GRATING PENETRATIONS WELD FULL DEPTH TYP. ALL CUTOUT CORNERS.

WELD FULL DEPTH TYP. ALL CUTOUT CORNERS.

BANDING BAR

1/8”

BANDING BAND OR KICK PLATE

1/8”

CROSS ROD

BAR ADDED WHEN DIMENSIONS EXCEED REQUIREMENTS OF NOTE 2

Longitudinal Bow

Longitudinal bow should be less than 1/200 of the length for standard grating (1/240 for heavy duty)

SEE NOTE 2 WELD TO BE FULL DEPTH OF BANDING OR KICK PLATE.

WELD TO BE FULL DEPTH OF BANDING 1/8”

LOAD BAR

1/8”

WELD EVERY LOAD BAR FULL DEPTH OF BAR TYP.

LOAD BAR

CROSS ROD

KICK

BANDING BAR OR KICK PLATE

TYP.

TACK WELD

SEE NOTE 2

A TYP. IN 2 PLACES WELD TO BE FULL DEPTH OF KICK PLATE

Tranverse Bow

CROSS ROD

3/16”

Before banding, the tranverse bow should be less than 1/8” per foot of width

LOAD BAR LOAD BAR

WELD EVERY LOAD BAR FULL DEPTH OF BAR TYP.

SERIES 3

SERIES 1 OR SERIES 2 WELD FULL DEPTH TYP. ALL CUTOUT CORNERS 1/8”

1/8”

WELD EVERY LOAD BAR FULL DEPTH OF BAR TYP.

1/8”

WELD EVERY LOAD BAR FULL DEPTH OF EVERY BAR

Overall Dimensions and Squareness

D = Overall diagonal dimension W = Length of cross rods including extensions outside of L = Length fo bearing bars

GRATING CUT - OUTS National Association of Architectural Metal Manufacturers National Association of Architectural Metal Manufacturers

ornamental gratings urban gratings

*The photos displayed are representative only and may not necessary belong to perform works by Grating Peru

PERU GRATI GR

RATING PERU GRA

GRATING PER

GRATIN

PERU GRATG CL. SAN C ARLOS MZ B LT 6 - ATE / LIMA 3 - P E R U

(+511) 713 13 68

ventas@gratingperu.com

RATING PERU GRA

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