KATRADIS BROCHURE 120 PAGES

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Serving the marine industry since 1936




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CONTENTS

1

page 8-19

2

page 20-37

Tanker Mooring Ropes

3

page 38-59

Steel Wire Ropes

4

page 60-65

Anchors & Anchor Chains

5

page 66-73

Sacrificial Anodes

6

page 74-83

Vessel Deck Equipment

7

page 84-91

Port Development

8

page 92-99

Shark Marine Paints

9

page 100-111 Quality Assurance

10

Mooring Ropes

page 112-115 Production Facilities

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strong relationships! The Katradis Group of Companies originated from a ship supply company specializing in the production of high quality ropes, which was established by Constantinos Katradis in 1936 and has since become a pioneer in the field of manufacture. In recent years, under the guidance and expertise of the current managing directors Nikolaos & Constantinos Katradis, the Group has enjoyed vast expansion in terms of products, service, technology and clientele due to the unrivalled quality of its commodities. Today, with over 70 years of experience, the Group is undoubtedly prominent in the field of ropes and excels as the manufacturer of wire ropes. The Group provides services as manufacturers, stockists, importers, exporters, distributors and dealers and they each serve the marine and industrial sector in an efficient and cost-effective manner, with the support of the extensive global network of affiliated establishments, agents, suppliers and representatives, who are favourably positioned at all major ports thereby guaranteeing immediate service. Aspiring to broaden its horizons, in the early 1980’s the Group endeavoured to supply marine paints and owing to its success in this field, it continued to develop high quality protective coatings known as Shark Marine Paints. Furthermore, the Group has now secured a competitive role in the provision of a large assortment of anodes including zinc hull anodes, aluminium hull anodes, zinc tank anodes, zinc pit guard anodes, aluminium tank anodes and aluminium pit guard tank anodes. The Katradis Group boasts a large stock of Vessels Deck Equipment in Piraeus and globally, in addition to the vast array of Port Developement Equipment such as rubber fenders, buoys, floating marinas, bollards and oil booms. Strategically located in the vicinity of the port of Piraeus, thereby ensuring easy and rapid access, the Group’s headquarters occupy an extensive area of 9000m2 and house a horizontal automatic testing bench, which provides technical support to all Piraeus-based shipping companies. The Katradis Group prides itself in being compliant with the classification societies LLOYD’S REGISTER (ISO 9001), ABS, BV, GERMANISCHER LLOYD and LLOYD’S REGISTER and all its products are designed and manufactured in accordance with DIN, BS, CI, EN, ISO, ASTM, MIL and other international standards. Due to the dedication of its personnel and competent technical staff, who are always eager to offer technical advice and support, it has acquired an established clientele that includes the Public Power Cooperation, the Hellenic Navy, shipping companies, shipyards, major engineering and construction companies and offshore rigging corporations.

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Mooring Ropes

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Mooring Ropes

ROPE CARE IN ORDER TO ACHIEVE MORE EFFICIENT USE AND LONGER LIFE FOR YOUR ROPES ALWAYS REMEMBER TO AVOID:

• Contact or even exposure to any kind of heat. • Friction, especially over sharp edges. • Dragging over the ground or any other rough surface. • Storing on heated surface - especially metal. • Sunder tension when the Rope is in use (shock/dynamic loading). • Contact with chemicals of any type & rust. • Surging, during capstan or winch head rotation. • Placing the Ropes near chains and wire. • Suspending loads for extended periods of time • Knotting ropes to join or hold, use splices instead ( knots reduce rope’s strength by up to 50% )

FOR SAFETY PURPOSES • Do not use worn Ropes. • Never stand in line with a Rope under tension. It may recoil, in case of overload/failure, with considerable force (snap back effect) • Never exceed the strength of a Rope (Working Load Limit). • Always make sure splices are intact. • Make sure, that the end of the Rope is fast to bitts and not just on drum end. • Inspect the Rope periodically, and replace it if you find it worn or frayed.

For more information you can download the following from our Internet site: http:// www.katradis.com/ download/instructions_synthetic_ropes.pdf

Q U A L I T Y CO N T R O L All our ropes are tested in our Automatic Testing Machine, approved by Lloyd’s Register and accepted by the major classification societies: BV No. 1LPR-93, GL No. 20287 AT, LRS No. 307205, ABS No. 93-PR 7060-321 With the computer controlled tensile testing machine, we carry out the tensile breaking strength of yarns according to ΕΝ, ISO, CI, and ASTM standards. The suntest mashine checks the yarns’ behaviour in the condition of accelerated aging and the necessary amount of U.V. protection additives for a long term exposure in sunlight.

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11


Mooring Ropes

N I K A CO R D ¨ Nika-Cord® ropes are produced in 24-strands, 12-strands and 8-strands braided form.

N I K A CO R D ¨ 8 / 1 2 - 2 4 S T R A N D S CO N S T R U C T I O N D I A M O N D T Y P E NIKACORD® Ropes are a “MELT MIXTURE” of first quality European virgin raw materials Polypropylene (75%), Polyethylene (20%) and UV stabilizer and other improving elements (5%), bright white colour with red-green stripes. They are made of round filaments (MONOFILAMENT type) which are produced with the laborious double twisting process “ROPE IN ROPE” type for maximum abrasion resistance, with high tenacity yarns, almost like Nylon’s. This unique rope construction with the double twisted yarns, that have the same electronically controlled thickness, weight and strength throughout the whole cross section of the strand/rope, gives the well known amazing operational results, like shock and dynamic load absorption, minimization of external and internal abrasion and extended useful (thus reliable) service life. The above, in combination with the high quality added UV stabilisation protection of 160 KLY (suitable for Florida, USA & Dubai, UAE sunshine) make NIKACORD® ropes the most reliable ones in the market. APPLICATIONS: MOORING – ANCHORING – TOWING Specific gravity: 0,92 (FLOATING) Melting point: 1650 C Elongation at breaking: 15% Chemical resistance to ACID: Excellent. Strength lose in H2SO4 in high concentration and temperature Chemical resistance to ALKALI: Very Good. Strength lose NaOH in high concentration and temperature Chemical resistance to ORGANIC SOLVENT: Excellent. Nika-Cord® incorporates the following technologically advanced features: • Double twisted yarns through its whole cross section for extra wear resistance and consequently extended life. • Uniform load distribution though its whole cross section. • Filament tensile strength exceeding DIN,EN,ISO and BS specifications. • High quality U.V protection for longer use in almost any weather condition, even in Florida & Dubai intense sunshine. • Uniform thickness for a flexible,strong and friendly use. • Eliminates residual twisting moments (rotation resistant – non rotating) Nika-Cord is the unique monofilament rope in terms of strength,abrasion resistance, shock absorption and longer lifetime. Μelt mixture of Nikacord makes it approved even by OCIMF for the safe mooring of the tankers (as per paragraph: 6.3.1.4 of the Mooring Equipment Guidelines book 3rd Edition of OCIMF – Mixed Polyolefin ropes)

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TECHNICAL DATA Size circ

Size diam

Weight +/- 5%

Breaking Load

Inch

mm

kgr/100m

kgr/220m

Tons

3

24

26

57

11

3 1/2

28

35,5

78

14,5

4

32

46

101

18,5

4 1/2

36

58

128

23

5

40

72

158

27,9

5 1/2

44

89

194

33,3

6

48

105

229

39,2

6 1/2

52

122

268

45,7

7

56

142

312

52,4

7 1/2

60

164

359

59,4

8

64

185

407

67

9

72

235

515

83,6

10

80

290

638

101,5

11

88

351

772

121,3

12

96

416

915

142,7

13

104

496

1090

165,2

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Mooring Ropes

PP ROPES P O LY P R O P Y L E N E 8 S T R A N D S NIKAFORCE¨ 8 STRANDS

• Exceptional strength to weight ratio • High breaking load exceeds Cordage Institute specification CI 1901-96, EN and ISO specs • High abrasion resistance • U.V stabilized to 160 kly (suitable for Florida, U.S.A. & Dubai, UAE sunshine) • High shock & dynamic load absorption • Filaments of equal thickness and tensile strength • Electronically controlled even load distribution • Friendly on handling • Only virgin bright white European raw materials used • Filament tensile strength exceeds EN and ISO specifications

APPLICATIONS: MOORING – ANCHORING – TOWING Melting point: 1650 C / Elongation at breaking: 15% / Specific gravity: 0,92 (FLOATING)

P O LY P R O P Y L E N E 8 - S T R A N D S E X T R A M O N O F I L A M E N T • Very good strength to weight ratio. • High breaking load exceeding international standards. • Good abrasion resistance. • U.V. stabilized. • Friendly on handling. • Only virgin bright white European raw materials used. • Filament tensile strength as per EN and ISO specifications.

APPLICATIONS: MOORING – ANCHORING – TOWING Melting point: 1650 C / Elongation at breaking: 14% / Specific gravity: 0,92 (FLOATING) Μelt mixture of Nikaforce® makes it approved even by OCIMF for the safe mooring of the tankers (as per paragraph: 6.3.1.4 of the Mooring Equipment Guidelines book 3rd Edition of OCIMF – Mixed Polyolefin ropes)

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1 TECHNICAL DATA: Size circ Inch 3 3 1/2 4 4 1/2 5 5 1/2 6 6 1/2 7 7 1/2 8 9 10 11 12 13

Size diam mm 24 28 32 36 40 44 48 52 56 60 64 72 80 88 96 104

Weight +/- 5% kgr/100m 26 35,5 46 58 72 88 104 122 142 163 185 234 290 351 416 496

kgr/220m 57 78 101 128 158 194 229 268 312 359 407 515 638 772 915 1090

NIKA FORCE速 8 STRANDS Breaking Load Tons 11,5 15 19 24 29 36 42 48 55 62 71 90 109 128 151 172

EXTRA-MONOFILAMENT 8 STRANDS Breaking Load Tons 9,3 11,7 15,3 19,8 24 29 33 38 44 50 57 71 87 105 123 135

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Mooring Ropes

SINGLE BRAIDED P O LY E S T E R 1 0 0 % / N Y L O N 1 0 0 % SINGLE BRAIDED 8/12-24 STRANDS SINGLE BRAIDED 8/12/24 STRANDS 100% POLYESTER Polyester 8-strand ropes are fit for applications requiring abrasion resistance, moderate elasticity and shock absorption properties. They have low friction coefficient &excellent resistance to abrasion, sunlight, chemicals and cyclic loading wet/dry. They are produced according to international standards such as EN ISO 1141, CI 1304, CI 1305. They are user friendly, rotation resistant and easy to splice. Polyester fibers possess the best endurance among all the high tenacity fibers. These ropes are according to the latest regulations and recommendations for the safe mooring of the tankers. APPLICATIONS: Mooring – Anchoring -Tow lines – Mooring Tails Specific gravity: 1,38 Elongation at breaking: 13% Melting point: 2560 C Chemical resistance to ACID : Good. Will dissolve in H2SO4 Chemical resistance to ALKALI: Excellent Chemical resistance to ORGANIC SOLVENT: Very Good

SINGLE BRAIDED 8/12/24 STRANDS 100% NYLON (POLYAMIDE) Nylon 8/12/24-strand ropes are fit for applications requiring elasticity and shock absorption properties. They have very good resistance to abrasion, sunlight, chemicals and cyclic loading. When wet they lose approximately 10% of their dry breaking strength which is recovered once dry again. They are produced according to international standards such as EN ISO 1140, MIL-R-24337, CI 1303, CI 1312. They are user friendly, rotation resistant and easy to splice. APPLICATIONS: Mooring – Anchoring -Tow lines – Mooring Tails Specific gravity: 1,14 Elongation at breaking: 20-22% Melting point: 2540 C Chemical resistance to ACID : Very Good. Will dissolve in H2SO4 Chemical resistance to ALKALI: Good Chemical resistance to ORGANIC SOLVENT: Very Good

DNV Type Approval Certificate.

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TECHNICAL DATA: Size circ Inch 3 3 1/2 4 4 1/2 5 5 1/2 6 6 1/2 7 7 1/2 8 9 10 11 12 13

Size circ Inch 3 3 1/2 4 4 1/2 5 5 1/2 6 6 1/2 7 7 1/2 8 9 10 11 12 13

Size diam mm 24 28 32 36 40 44 48 52 56 60 64 72 80 88 96 104

POLYESTER 8 STRANDS Weight Breaking Load +/- 5% kgr/100m kgr/220m Tons 45 99 11,6 62 136 15,1 81 178 19,1 103 227 24,2 121 266 30 141 310 36 175 385 42 196 430 50 238 523,6 57 262 576 65 310 682 74 378 830 93 466 1024 114 559 1228 136 670 1472 160 821 1804 188

NYLON 8 STRANDS Weight Breaking Load +/- 5% kgr/100m kgr/220m Tons 35 78 15 48 106 18,8 63 139 24,8 80 176 29 99 217 37 120 264 45 142 312 52 166 365 61 193 424 70 221 486 80 253 556 89 319 702 114 394 867 140 477 1049 169 569 1250 195 667 1465 230

Size diam mm 24 28 32 36 40 44 48 52 56 60 64 72 80 88 96 104

POLYESTER 12 / 24 STRANDS Weight Breaking Load +/- 5% kgr/100m kgr/220m Tons 45 99 11,6 62 136 15,1 81 178 19,1 103 227 24,2 121 266 32 141 310 38 175 385 44 196 430 52 238 523,6 59 262 576 68 310 682 76 378 830 95 466 1024 116 559 1228 138 670 1472 162 821 1804 193

NYLON 12 / 24 STRANDS Weight Breaking Load +/- 5% kgr/100m kgr/220m Tons 35 78 15,5 48 106 19,5 63 139 25,5 80 176 30 99 217 38 120 264 46 142 312 53 166 365 62 193 424 72 221 486 82 253 556 92 319 702 117 394 867 145 477 1049 173 569 1250 200 667 1465 237

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Mooring Ropes

3/4 STRANDS TWISTED 3/4 STRANDS POLYESTER

Polyester 3 & 4-strand ropes are fit for applications requiring abrasion resistance, moderate elasticity and shock absorption properties. They have low friction coefficient & excellent resistance to abrasion, sunlight, chemicals and cyclic loading wet/dry. They are produced according to international standards such as EN ISO 1141, CI 1304. They are user friendly, flexible, and easy to splice. Polyester fibers possess the best endurance among all the high tenacity fibers. APPLICATIONS: Mooring - Anchoring - Messenger Lines / Specific gravity: 1,38 / Melting point: 2560 C Elongation at breaking: 13% Chemical resistance to ACID: Good. Will dissolve on H2SO4 Chemical resistance to ALKALI: Excellent Chemical resistance to ORGANIC SOLVENT: Very Good

TWISTED 3/4 STRANDS POLYPROPYLENE

Polypropylene 3 & 4-strand ropes are fit for applications requiring floating lines, moderate elasticity and ease of handling. They have low friction coefficient & good resistance to abrasion, sunlight, chemicals and cyclic loading wet/dry. They are produced according to international standards such as EN ISO 1346, CI 1301. They are user friendly, flexible, floating and easy to splice. APPLICATIONS: Mooring - Towing - Cargo Lashing - Messenger lines – General Purpose Use / Specific gravity: 0,92 / Melting point: 1650 C Elongation at breaking: 15% Chemical resistance to ACID: Excellent. Strength loss in H2SO4 in high concentration and temperature Chemical resistance to ALKALI: Good. Strength lose NaOH in high concentration and temperature Chemical resistance to ORGANIC SOLVENT: Excellent

TWISTED 3/4 STRANDS NYLON (POLYAMIDE)

Nylon 3/4-strand ropes are fit for applications requiring elasticity and shock absorption properties. They have very good resistance to abrasion, sunlight, chemicals and cyclic loading. When wet they lose approximately 10% of their dry breaking strength which is recovered once dry again. They are produced according to international standards such as EN ISO 1140, MIL-R-17343, ISO 1140 ,CI 1303. They are user friendly, flexible and easy to splice. APPLICATIONS: Mooring - Anchoring - Messenger Lines / Specific gravity: 1,14 / Melting point: 2540 C Elongation at breaking: 20-22% Chemical resistance to ACID: Very Good. Will dissolve on H2SO4 Chemical resistance to ALKALI: Good / Chemical resistance to ORGANIC SOLVENT: Very Good

TWISTED 3/4 STRANDS POLYSTEEL

Polysteel 3 strand ropes are fit for applications requiring floating lines, moderate elasticity, abrasion resistance and ease of handling. They have low friction coefficient & very good resistance to abrasion, sunlight, chemicals and cyclic loading wet/dry. They are produced according to international standards such as EN 14687, EN ISO 1346 etc. They are user friendly, flexible, floating and easy to splice. APPLICATIONS: Mooring - Towing - Cargo lashing - Messenger lines - General purpose use / Specific Gravity: 0,92 Elongation at breaking: 15% / Melting point: 165oC Chemical Resistance to ACID: Excellent. Strength loss in NaOH & H2SO4 in high concentration and temperature Chemical Resistance to ALKALI: Good / Chemical Resistance to ORGANIC SOLVENT: Excellent

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1 TECHNICAL DATA: POLYPROPYLENE Size Size circ diam

Weight +/- 5%

Inch mm kgr/100m kgr/200m

POLYESTER

NYLON

POLYSTEEL

Breaking Load

Weight +/- 5%

Breaking Load

Weight +/- 5%

Breaking Load

Weight +/- 5%

Breaking Load

Tons

kgr/100m kgr/200m

Tons

kgr/100m kgr/200m

Tons

kgr/100m kgr/200m

Tons

3/4

6

-

-

-

3

6

0,7

2,7

5,1

0,7

1,7

3,4

0,63

1

8

3

6

1,17

5

10

1,10

4,5

9

1,35

2,7

5,4

1,12

1 1/4 10

4,5

9

1,83

8

16

1,58

6,5

13

2,08

4,1

8,2

1,76

1 1/2 12

6,5

13

2,69

12

24

2,27

9,5

19

3

5,9

11,8

2,53

1 3/4 14

9

18

3,58

16

32

3,10

12,5

25

4,1

8,1

16,2

3,44

16

11,5

23

4,76

20,5

41

4,05

16,5

33

5,3

10,4

20,8

4,50

2 1/4 18

15

30

5,74

26

52

5,13

21

42

6,7

13,5

27

5,70

2 1/2 20

18

36

6,85

32

64

6,32

26

52

8,3

16,2

32,4

7,02

2 3/4 22

22

44

8,04

38,5

77

7,64

31,5

63

10

19,8

39,6

8,49

24

26

52

10,17

46

92

9,11

37,5

75

12

23,4

46,8

10,12

3 1/4 26

30,5

61

11,63

53,5

107

10,68

44

88

14

27,5

55

11,86

3 1/2 28

35,5

71

13,05

62,5

125

12,33

51

102

15,8

33

66

13,76

3 3/4 30

40,5

81

14,7

72

144

14,24

59

118

17,8

36,5

73

15,82

32

46

92

16,6

82

164

16,18

66,5

133

20

41,4

82,8

17,99

4 1/4 34

52,5

105

18,93

92,5

185

18,28

75

150

22,4

47,3

94,6

20,35

4 1/2 36

58,5

117

21,25

103,5

207

20,3

84

168

24,8

52,7

105,4

22,76

4 3/4 38

65,5

131

23,58

115

230

22,44

94

188

27,4

59

118

24,62

73

144

25,9

127,5

255

24,46

104

208

30

64,8

129,6

28,11

2

3

4

5

40

For updated information please check regularly our website http://www.katradis.com/products.php

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Ta n k e r Mooring Ropes 21


Ta n k e r M o o r i n g A NEW GENERATION OF MOORING ROPES FOR THE SAFETY OF TANKERS AND THE PROTECTION OF THE ENVIRONMENT Katradis group, highly concerned about environmental safety, has implemented the latest procedures & techniques in the manufacturing of high quality ropes that raise the safety standards in the sensitive area of the oil sea transportation. Following the new developments & rules of the international standard settings organizations, our production of ropes for the tanker vessels is strictly according to OCIMF regulations & recommendations, Cordage Institute standards & Intertanko. Additionally, our ropes can be produced to suit specific applications and special conditions in order to satisfy our clients’ unique requirements.

DOUBLE BRAIDED ROPES Double Braided ropes are produced by braiding a 32 or 64-strand sheath (cover) over a braided 24-strand core rope. Advantages of Double Braided ropes: Significantly Longer Service Life The external cover protects the inner core from sunlight and abrasion Excellent rotation resistance Larger contact area due to the round shape of the rope Reduced fatigue when bent over sheaves, chocks, bitts Smaller sheave radius required Excellent cyclic load and abrasion resistance Higher breaking load Many fiber combinations are possible (cover/core) depending on the application Produced according to International Standards

• • • • • • • • • •

SPECTRA¨ - ULTRA HIGH MOLECULAR WEIGHT POLYETHYLENE ROPES (UHMWPE) • 10 times stronger than steel • 3 times stronger than Polyester of equal weight • Small in volume and thus suitable for easy storage and rapid deployment in emergency cases. • Low stretch / Low elongation • Float in water • Meet all the requirements and comply with all the regulations of OCIMF.

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Ta n k e r M o o r i n g

SINGLE BRAIDED MIXED ROPES

SINGLE BRAIDED 8/12/24 STRAND IMPROVED MIXED NIKASTEEL¨ ROPES POLYESTER/NIKASTEEL¨ COMBINATION

Single Braided 8/12/24-strand ropes are constructed by covering the outer layer of each NIKASTEEL® strand with Polyester yarns at a 60%-40% proportion respectively (Improved Mixed NIKASTEEL®) according to Cordage Institute CI1302B-99 specification. Their layout is fit for applications requiring abrasion resistance properties. They have low friction coefficient & excellent resistance to abrasion (Polyester cover yarns) wet/dry, sunlight (as NIKASTEEL® yarns are more than adequately protected by the external Polyester yarns) & chemicals, good resistance to cyclic loading and maintain the same performance wet/dry. They are user friendly, rotation resistant and easy to splice. The are produced according to international standards such as DIN EN 14686 and CI 1302B. Polyester fibers possess the best endurance among all the high tenacity fibers. These ropes are according to the latest regulations and recommendations of OCIMF for the safe mooring of tankers. Polyester(PES) covers 100% the rope’s surface. APPLICATIONS: Mooring – Anchoring Specific gravity: 0,99 (Floating) / Elongation at breaking: 15% / Melting point: 1650 C (NIKASTEEL®) 2560 C (PES)

SINGLE BRAIDED 24 STRAND PLAIN MIXED NIKASTEEL¨ ROPES POLYESTER/NIKASTEEL¨ COMBINATION

Single Braided 24 -strand ropes are constructed by covering the outer layer of each NIKASTEEL® strand with Polyester yarns (PLAIN MIXED NIKASTEEL®). Their layout is fit for applications requiring abrasion resistance properties. They have low friction coefficient & excellent resistance to abrasion (Polyester cover yarns) wet/dry, sunlight (as Polypropylene yarns are more than adequately protected by the external Polyester yarns) & chemicals, good resistance to cyclic loading and maintain the same performance wet/dry. They are user friendly, rotation resistant and easy to splice. Polyester fibers possess the best endurance among all the high tenacity fibers. These ropes are according to the latest regulations and recommendations of OCIMF for the safe mooring of tankers. APPLICATIONS: Mooring – Anchoring Specific gravity: 0,97 (Floating) / Elongation at breaking: 15% / Melting point: 1650 C (NIKASTEEL®) 2560 C (PES) Also accepted for the safe mooring of the tankers are the Single Braided 8/12/24 strands Polyester & Nylon ropes, for details please see pages 36 & 37. Μelt mixture of Nikasteel® makes it approved even by OCIMF for the safe mooring of the tankers (as per paragraph: 6.3.1.4 of the Mooring Equipment Guidelines book 3rd Edition of OCIMF – Mixed Polyolefin ropes)

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DNV Type Approval Certificate.

TECHNICAL DATA Size circ Inch 3 3 1/2 4 4 1/2 5 5 1/2 6 6 1/2 7 7 1/2 8 9 10 11 12 13

Size circ Inch 3 3 1/2 4 4 1/2 5 5 1/2 6 6 1/2 7 7 1/2 8 9 10 11 12 13

Size mm Diam 24 28 32 36 40 44 48 52 56 60 64 72 80 88 96 104

Size mm Diam 24 28 32 36 40 44 48 52 56 60 64 72 80 88 96 104

IMPROVED MIXED NIKASTEEL速 8 STRANDS Weight +/- 5% Breaking Load kgr/100m kgr/220m Tons 29 64 12,5 41 90 16 59 130 21,5 66,5 146 26,5 79 174 30 96 211 36 115 253 42 136 299 48 156 342 56 180 396 64 208 458 72 260 572 90 321 706 110 383 842 131 464 1020 154 536 1177 182

PLAIN MIXED NIKASTEEL速 12 / 24 STRANDS Weight +/- 5% Breaking Load kgr/100m kgr/220m Tons 26,5 58 11,5 36,9 81 15 48,1 106 19 60,9 134 24 75 165 29 91 200 36 107 235 42 125 275 48 146 320 55 166 365 62 191 420 71 239 525 90 293 645 109 357 785 126 423 930 151 505 1110 172

IMPROVED MIXED NIKASTEEL速 12 / 24 STRANDS Weight +/- 5% Breaking Load kgr/100m kgr/220m Tons 29 64 13 41 90 16,5 59 130 22,5 66,5 146 27,5 79 174 32 96 211 38 115 253 44 136 299 51 156 342 59 180 396 67 208 458 76 260 572 95 321 706 116 383 842 138 464 1020 162 536 1177 192

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Ta n k e r M o o r i n g

SINGLE BRAIDED MIXED ROPES

NIKAFLEX¨ ROPES

The Dual Fiber Single Braided 8-strand ropes are constructed by covering each NIKASTEEL® sub-strand throughout the whole cross section of the rope with very high tenacity Polyester yarns at a 50%-50% proportion respectively (NIKAFLEX® ROPES) exceeding Cordage Institute CI1302B-99 specification. Their layout is fit for applications requiring abrasion resistance properties. They have low friction coefficient & excellent resistance to abrasion (Polyester cover yarns) wet/dry, sunlight (as NIKASTEEL® yarns are more than adequately protected by the external Polyester yarns) & chemicals, good resistance to cyclic loading and maintain the same performance wet/dry. They are user friendly, rotation resistant and easy to splice. Polyester fibers possess the best endurance among all the high tenacity fibers. These ropes are according to the latest regulations and recommendations of OCIMF for the safe mooring of the tankers. Polyester(PES) covers 100% the rope’s surface. APPLICATIONS: Mooring – Anchoring – Towing – Tails Specific gravity: 1,14 (Non Floating) / Melting point: 1650 C (NIKASTEEL®) 2560 C (PES) / Elongation at breaking: 15%

SINGLE BRAIDED 8/12/24 STRAND ULTRA MIXED NIKASTEEL¨ ROPES POLYESTER/NIKASTEEL¨ COMBINATION

Single Braided 8/12/24 -strand ropes are constructed by covering each NIKASTEEL® sub strand with Polyester yarns at a 60%-40% proportion respectively (ULTRA Mixed NIKASTEEL®) exceeding Cordage Institute CI1302B-99 specification. Their layout is fit for applications requiring abrasion resistance properties. They have low friction coefficient & excellent resistance to abrasion (Polyester cover yarns) wet/dry, sunlight (as NIKASTEEL® yarns are more than adequately protected by the external Polyester yarns) & chemicals, good resistance to cyclic loading and maintain the same performance wet/dry. They are produced according to international standards such as DIN EN 14686 and CI 1302B. They are user friendly, rotation resistant and easy to splice. Polyester fibers possess the best endurance among all the high tenacity fibers. These ropes are according to the latest regulations and recommendations of OCIMF for the safe mooring of tankers. Polyester(PES) covers 100% the rope’s surface. APPLICATIONS: Mooring – Anchoring Specific gravity: 1,10 (Non Floating) / Elongation at breaking: 15% / Melting point: 1650 C (NIKASTEEL®) 2560 C (PES) Chemical resistance to ACID: Excellent. Strength lose in H2SO4 in high concentration and temperature Chemical resistance to ALKALI: Very Good. Strength lose NaOH in high concentration and temperature Chemical resistance to ORGANIC SOLVENT: Excellent

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2 TECHNICAL DATA Size circ Inch 3 3 1/2 4 4 1/2 5 5 1/2 6 6 1/2 7 7 1/2 8 9 10 11 12 13

Size circ Inch 3 3 1/2 4 4 1/2 5 5 1/2 6 6 1/2 7 7 1/2 8 9 10 11 12 13

ULTRA MIXED NIKASTEEL速 8 STRANDS Size mm Weight +/- 5% Diam kgr/100m kgr/220m 24 31,4 69 28 42,9 94 32 64,5 142 36 71 156 40 89 196 44 107 235 48 128 281 52 151 331 56 173 380 60 201 441 64 225 495 72 289 635 80 358 786 88 430 945 96 515 1131 104 610 1340

Breaking Load Tons 14 18 24 28,5 34 39 47 55 62 73 80 103 127 150 180 205

ULTRA MIXED NIKASTEEL速 12 /24 STRANDS Size mm Weight +/- 5% Diam kgr/100m kgr/220m 24 31,4 69 28 42,9 94 32 64,5 142 36 71 156 40 89 196 44 107 235 48 128 281 52 151 331 56 173 380 60 201 441 64 225 495 72 289 635 80 358 786 88 430 945 96 515 1131 104 610 1340

NIKAFLEX速 8 STRANDS Weight +/- 5% Breaking Load kgr/220m Tons 77,66 16,5 106,3 20,8 149,8 27 171,8 32,5 225 42 273 50 325 59 380 69 442 80 508 91 578 103 730 129 904 158 1093 191 1298 225 1515 262

Breaking Load Tons 15 19 25,5 30 36 41 49 57 64 75 82 105 129 152 183 209

27


Ta n k e r M o o r i n g

DOUBLE BRAIDED ROPES

DOUBLE BRAIDED ROPES 100% NYLON (POLYAMIDE)

Double Braided 100% Nylon Ropes are constructed by braiding a 32/64-strand sheath (or jacket) over a braided core. Their construction is fit for applications requiring high breaking load and shock absorption properties. They have good resistance to abrasion, sunlight, cyclic loading and chemicals. They are produced according to international standards such as DIN EN 14685, MIL-DTL-24050, CI 1310, and BS 7648. They are user friendly, rotation resistant and easy to splice. Their larger contact area reduces the fatigue on the rope when it spools and when passing through fairleads. These ropes are according to the latest regulations and recommendations of OCIMF for the safe mooring of the tankers. APPLICATIONS: Mooring - Anchoring - Towing - Tails Specific gravity: 1,14 / Melting point: 2540 C / Zero strength temperature: 2450 C / Elongation at breaking: 18-22% Fiber water absorption: 3-5% / 50% Strength loss temperature: 1770 C Chemical resistance to ACID: Very Good. Will dissolve on H2SO4 / Chemical resistance to ALKALI: Good Chemical resistance to ORGANIC SOLVENT: Very Good

DOUBLE BRAIDED ROPES 100% POLYESTER

Double Braided Ropes 100% Polyester are constructed by braiding a 32/64 strand sheath (or jacket) over a braided core. Their construction is fit for applications requiring high breaking load and low stretch properties. They have excellent resistance to abrasion wet/dry, cyclic loading, sunlight, chemicals and same performance wet/dry. They are produced according to international standards such as DIN EN 14684 MIL-R-24677, CI 1311, BS 7648. They are user friendly, rotation resistant and easy to splice. Their larger contact area reduces the fatigue on the rope when it spools and when passing through fairleads. Polyester fibers possess the best endurance among all the high tenacity fibers. These ropes are according to the latest regulations and recommendations of OCIMF for the safe mooring of the tankers. APPLICATIONS: Mooring - Anchoring - Towing - Tails Specific gravity: 1,38 / Melting point: 2560 C / Zero strength temperature: 2450 C / Elongation at breaking: 13% Fiber water absorption: 0-1% / 50% Strength loss temperature: 1770 C Chemical resistance to ACID: Very Good. Will dissolve on H2SO4 / Chemical resistance to ALKALI: Excellent Chemical resistance to ORGANIC SOLVENT: Very Good

28


2

DOUBLE BRAIDED ROPES POLYESTER /NIKASTEEL¨ COMBINATION

Double Braided Ropes are constructed by braiding a 32/64 strand Polyester sheath (or jacket) over a hollow 24-braided NIKASTEEL® core rope. Their construction is fit for applications requiring abrasion resistance properties. They have low friction coefficient & excellent resistance to abrasion (Polyester jacket) wet/dry, sunlight & chemicals, good resistance to cyclic loading and maintain the same performance wet/dry. They are user friendly, rotation resistant and easy to splice. Their larger contact area reduces the fatigue on the rope when it spools and when passing through fairleads. Polyester fibers possess the best endurance among all the high tenacity fibers. These ropes are according to the latest regulations and recommendations of OCIMF for the safe mooring of the tankers. APPLICATIONS: Mooring - Anchoring - Tails Specific gravity: 1,00-1,05 / Elongation at breaking: 15% / Melting point: POLYESTER 2560 C / NIKASTEEL® 1850 C These ropes are produced in 2 executions: Hard for automatic winches & soft for easier manual handling NIKASTEEL®: MELT MIXTURE OF PRIME POLYPROPYLENE, POLYETHYLENE, UV & SPECIAL ADDITIVES Chemical resistance to ACID: Strength lose in H2SO4 in high concentration and temperature Chemical resistance to ALKALI: Good. Strength lose NaOH in high concentration and temperature / Chemical resistance to ORGANIC SOLVENT: Excellent NYLON

POLYESTER

POLYESTER / NIKASTEEL®

Size circ

Size Diam

Weight +/-5%

Breaking Load

Weight +/-5%

Breaking Load

Weight +/-5%

Breaking Load

Inch 3 3 1/2 4 4 1/2 5 5 1/2 6 6 1/2 7 7 1/2 8 9 10 11 12 13

mm 24 28 32 36 40 44 48 52 56 60 64 72 80 88 96 104

kgr/100m kgr/220m 35,5 78,1 48,5 107 63,5 140 80,5 177 99 218 120 264 143 315 168 370 195 429 223 491 254 559 321 706 397 874 481 1058 572 1258 671 1476

Tons 16,3 20,4 26,8 31,8 40 47 58 69 79 91 104 131 163 194 236 273

kgr/100m kgr/220m 45,5 100 62,5 137,5 81,6 180 103 227 122 268 147 323 176 387 205 451 238 524 274 603 312 686 395 869 487 1071 591 1300 702 1544 825 1815

Tons 15,5 19,5 25,6 30,5 38 46 55 66 76 87 100 126 158 189 226 263

kgr/100m kgr/220m 33,2 73 51,2 113 66 145 75 165 94 207 113 249 135 297 158 348 180 396 212 466 244 537 304 669 376 827 454 999 533 1173 634 1395

Tons 12,8 16,4 22 27 33 38 46 53 62 69 80 101 123 151 172 210

For updated information please check regularly our website http://www.katradis.com/products.php

29


Ta n k e r M o o r i n g S p e c t r a ¨ U H M W P E

SIRIUS SB900-C ROPES ISO 10325 SIRIUS SB900-C ropes are produced using Honeywell’s Spectra yarn S900 and they are treated with special coatings that enhance the yarn’s excellent characteristics. Sirius SB900-C ropes are 10 times stronger than steel ropes and 3 times stronger than polyester (on a weight by weight comparison). The applied coatings improve drastically the structural stability of the rope and increase the surface’s coefficient of friction for better gripping performance when used in winches, capstans, chocks, bitts etc. When compared to wire ropes, Sirius rope is 10 times stronger (by weight), lighter (making it easy and fast to handle) and safer to use. Sirius SB900-C have improved resistance to abrasion and are highly resistant to flex fatigue. Sirius SB900-C ropes are produced according to ISO 10325-2009 and they comply with OCIMF’s latest regulations & recommendations for the safe mooring of the tanker vessels. The ropes are designed for mooring*, towing and anchoring lines. APPLICATIONS: Mooring *(to be used with Nylon tails) – Anchoring – Tow Lines Specific Gravity: 0,97 Elongation at breaking: 3% Melting point: 145°C Resistance to UV radiation: Excellent Chemical Resistance to ACID: Good. Will dissolve in H2SO4 Chemical Resistance to ALKALI: Excellent Chemical Resistance to ORGANIC SOLVENT: Very Good Read more: http://www.katradis.com/products.php?category=uhmwpe&page=spectra_sb9c

30


2 TECHNICAL DATA

For updated information please check regularly our website http://www.katradis.com/products.php?category=uhmwpe

31


Ta n k e r M o o r i n g S p e c t r a ¨ U H M W P E

SIRIUS SB1000-C ROPES ISO 10325 SIRIUS SB1000-C ropes are produced using Honeywell’s Spectra yarn S1000 and they are treated with special coatings that enhance the yarn’s superior characteristics. Sirius SB1000-C ropes are 10 times stronger than steel ropes and 3 times stronger than polyester (on a weight by weight comparison). The applied coatings improve drastically the structural stability of the rope and increase the surface’s coefficient of friction for better gripping performance when used in winches, capstans, chocks, bitts etc. When compared to wire ropes, Sirius SB1000-C rope is 10 times stronger (by weight), lighter (making it easy and fast to handle) and safer to use. Sirius SB1000-C ropes are produced according to ISO 10325-2009 and they comply with OCIMF’s latest regulations & recommendations for the safe mooring of the tanker vessels. The ropes are designed for mooring*, towing and anchoring lines. APPLICATIONS: Mooring *(to be used with Nylon tails) – Anchoring – Tow Lines Specific Gravity: 0,97 Elongation at breaking: 3% Melting point: 145°C Resistance to UV radiation: Excellent Chemical Resistance to ACID: Good. Will dissolve in H2SO4 Chemical Resistance to ALKALI: Excellent Chemical Resistance to ORGANIC SOLVENT: Very Good

Read more: http://www.katradis.com/products.php?category=uhmwpe&page=spectra_sbc

32


2 TECHNICAL DATA

33


Ta n k e r M o o r i n g S p e c t r a ¨ U H M W P E

SIRIUS DB900-C ROPES ISO 10325 SIRIUS DB900-C ropes are produced using Honeywell’s Spectra yarn S900 and high tenacity Polyester yarns. On the single braided Spectra rope-core, special coatings are applied to give a superb interaction between the HMPE core and the Polyester sheath, resulting in excellent structural stability. Additionally the polyester sheath is protecting the HMPE rope-core against abrasion and environmental conditions. When compared to wire ropes, Sirius DB900-C rope is 10 times stronger (by weight), lighter (making it easy and fast to handle) and safer to use. Sirius DB900-C ropes are produced according to ISO 10325-2009 and they comply with OCIMF’s latest regulations & recommendations for the safe mooring of the tanker vessels. The ropes are designed for mooring*, towing and anchoring lines. APPLICATIONS: Mooring *(to be used with Nylon tails) – Anchoring – Tow Lines Specific Gravity: 1,00 – 1,05 Elongation at breaking: 3% Melting point: 145°C (UHMWPE) - 256°C (PES) Resistance to UV radiation: Excellent Chemical Resistance to ACID: Good. Will dissolve in H2SO4 Chemical Resistance to ALKALI: Excellent Chemical Resistance to ORGANIC SOLVENT: Very Good

Read more: http://www.katradis.com/products.php?category=uhmwpe&page=spectra_db9

34


2 TECHNICAL DATA

35


Ta n k e r M o o r i n g S p e c t r a ¨ U H M W P E

SIRIUS DB1000-C ROPES ISO 10325 SIRIUS DB1000-C ropes are produced using Honeywell’s Spectra yarn S1000 and high tenacity Polyester. On the single braided Spectra rope-core, special coatings are applied to give a superb interaction between the HMPE core and the Polyester sheath, resulting in excellent structural stability. The polyester sheath is protecting the HMPE core against abrasion and environmental conditions. When compared to wire ropes, Sirius DB1000-C rope is 10 times stronger (by weight), lighter (making it easy and fast to handle) and safer to use. Sirius DB1000-C ropes are produced according to ISO 10325-2009 and they comply with OCIMF’s latest regulations & recommendations for the safe mooring of the tanker vessels. The ropes are designed for mooring*, towing and anchoring lines. APPLICATIONS: Mooring *(to be used with Nylon tails) – Anchoring – Tow Lines Specific Gravity: 1,00 – 1,05 Elongation at breaking: 3% Melting point: 145°C (UHMWPE) - 256 °C (PES) Resistance to UV radiation: Excellent Chemical Resistance to ACID: Good. Will dissolve in H2SO4 Chemical Resistance to ALKALI: Excellent Chemical Resistance to ORGANIC SOLVENT: Very Good Read more: http://www.katradis.com/products.php?category=uhmwpe&page=spectra_db

36


2 TECHNICAL DATA

37



Steel Wire Ropes 39


Steel wire ropes

QUALITY & RELIABILITY Since the foundation of the Katradis Group, ropes have been our mainline product. With more than a 70 years experience in the ropes industry, the Katradis name has become synonymous to excellent quality ropes, supplied to the marine world by an efficient network of worldwide agents and distributors. We offer a wide range of Rope Constructions & Custom Made Slings, covering the most common type of needs to the most specialized ones, destined for Shipping, Fishing and Industrial purposes. All ropes supplied by Katradis are very well preformed during all the stages of production, and free from internal stresses. PREFORMED WIRE ROPES LAST LONGER because they have: • Greater resistance to fatigue • Better distribution of the load among strands • Greater flexibility • Less tendency to kink. • Greater safety in handling because the wires that break after long wear do not protrude neither damage adjacent wires. Majority of our wire ropes are grade 1770N/mm2 & 1960 Ν/mm2. For special applications, grade 2060 or 2160 can be supplied. HOW TO ORDER A WIRE ROPE In ordering a wire rope be sure to give complete information. The following would be a typical order: 200mtrs. 24mm, 6 X 36 FC 1770 or 1960 N/mm2 or other, RHOL, galvanised or ungalvanised, plain ends (or eye spliced, or socketed or other). Length: State the exact length desired. In ordering end fittings such as thimbles, links or hooks spliced in, give exact length from bearing to bearing or end rope, or submit a sketch with dimensions. Diameter: The true diameter of a wire rope is the diameter of a circle which will enclose it. In using the caliper to determine the diameter , be careful to avoid measuring across the adjacent strands (page 6). Construction: Advise whether 6 X 19, 6 X 25F, 4 X 39, 8 X 19, or other. Lay: State definitely whether Regular (right hand or left hand), or Lang Lay (right hand or left hand) is required; if it is uncertain , consult our sales department. Standard practice is to furnish Right Hand Regular (ordinary) Lay, but if Left Hand Regular (ordinary) Lay is required for cable tool drilling or some other purpose, be sure to state. Core: Indicate whether Fiber Core (FC) or Independent Wire Rope Core is desired. Tensile strength: 1770 or 1960 N/mm2 or other. Finish: Galvanised or ungalvanised or stainless steel. End termination: Plain or eye spliced or socketed or other.

40


3

41


Steel wire ropes

INSTRUCTIONS FOR USE OF WIRE ROPES > MEASUREMENT The right way to measure the diameter of a rope is to obtain the diameter of the circumscribed circle.

Wrong Measurement

Correct Measurement

> INSTALLATION PROCEDURE OF NON-ROTATING WIRE ROPE IN THE CRANE The trouble-free and long service life of every wire rope, especially of the multi-stranded, non-rotating wire ropes, depends 100% on their proper installation in the crane. By proper installation we mean kink & torsion-free installation. The following steps must be carefully taken: • We should lay the new wire rope on the deck for the kinks - if any - to be removed before connecting it to the old wire rope. • The installation of the new rope and removal of the old one from the crane winch / drum must take place in one continuous operation making absolutely sure that no accumulated stresses/torsions are transferred to the new wire rope. • From this point onward, special attention must be given to the coupling of the socket / thimble fitted onto the wire rope to the crane itself. In no case, should loose wire ropes be left lying about on the deck, when the socket / thimble is to be attached, otherwise kinks will form and after a short period of operation in the crane, ropes will swell and eventually be destroyed. Therefore, make always sure that the socket / thimble end, before it’s firmly attached to the crane, is left to hang loose, so that all kinks are removed from the rope and no other are created.

42


3 What follows the proper installation and it’s of the same importance is the so-called ‘running in’ period, during which some windings and unwindings must be effected, initially with the 1/4 of the maximum working load. The same is repeated without load. In case we find, that after the inspection, the cargo block tends to turn, that means that kinks had been formed during the installation. In such case, the socket / thimble must be detached, thus allow the kinks to be relieved. This procedure must be repeated until the wire rope is fully run in and adjusted to the operating conditions. In conclusion, the proper installation, lubrication & inspection, and running-in period guarantee a long service life and trouble-free operation.

WARNING: DO NOT EXCEED WORKING LOAD LIMIT USE THE PROPER WIRE ROPE FOR THE RIGHT JOB > UNREELING & UNCOILING Right procedure:

or

Wrong procedure:

Typical occurrences of wire rope mishandling (kinks):

43


Steel wire ropes

6 x 37

APPLICATIONS Towing Ropes Mooring Lines Anchor Lines Runners Head side & Ladder lines Running Rigging Preventers Boat Falls Winches Cranes Hoists Safety Ropes

44


3

6 x 61 Nominal diameter [mm] 30 33 38 44 46 49 52 55 57 68

FIBER core Approx. weight Minimum breaking load [KN] [Kg/m] [1770N/mm2] 2,3 490 3,6 583 4,95 795 6,54 1.030 7,38 1.167 8,31 1.304 9,25 1.461 10,3 1.618 10,87 1.785 15,64 2.530

STEEL core Approx. weight Minimum breaking load [KN] [Kg/m] [1770N/mm2] 3,29 518 3,94 621 5,39 848 7,15 1.125 8,01 1.260 9,01 1.418 10,12 1.529 11,29 1.777 11,96 1.883 17,12 2.695

APPLICATIONS: Towing Ropes, Mooring Lines, Anchor Lines, Suspension Bridges

6 x 25F FIBER core Nominal diameter [mm] 15 16 17 18 19 20 22 24 26 28 32 36 40 42 44

Approx. weight [Kg/m] 0,808 0,919 1,038 1,163 1,296 1,436 1,738 2,068 2,427 2,815 3,676 4,653 5,744 6,333 6,95

STEEL core [IWRC]

Minimum breaking load [KN] Approx. weight [1770N/mm2] [Kg/m] 131,42 0,9 149,53 1,024 168,8 1,156 189,25 1,296 210,86 1,444 233,64 1,6 282,7 1,936 336,44 2,304 394,85 2,704 457,93 3,136 598,12 4,096 756,99 5,184 934,56 6,4 1.030,35 7,056 1.130,82 7,744

Minimum breaking load [KN] [1770N/mm2] 141,78 161,31 182,1 204,16 227,47 252,05 304,98 362,95 425,96 494,01 645,24 816,64 1.008,19 1.111,53 1.219,91

APPLICATIONS: Winches, Hoists, Dericks, Mining

45


Steel wire ropes

6 x 36WS FIBER core

6 x 41WS STEEL core [IWRC]

Nominal Approx. Minimum diameter weight breaking load [KN]

Minimum Approx. Minimum breaking weight breaking load [KN] load [KN]

Minimum breaking load [KN]

[mm]

[Kg/m]

14 16 18 19 20 22 24 25 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60

0,719 0,94 1,189 1,325 1,468 1,776 2,114 2,294 2,481 2,877 3,303 3,758 4,243 4,756 5,299 5,872 6,4741 7,1051 7,7661 8,4561 9,1751 9,9241 10,702 11,509 12,346 13,212

[1960N/ [Kg/m] [1770N/ mm2] mm2] 127 0,802 124 166 1,047 161 210 1,325 204 233 1,476 227 259 1,636 252 313 1,98 305 373 2,356 363 404 2,556 394 437 2,765 426 507 3,207 494 582 3,681 567 662 4,188 645 748 4,728 728 838 5,301 817 934 5,906 910 1.040 6,544 1.008 1.141 7,215 1.112 1.250 7,918 1.220 1.369 8,654 1.333 1.490 9,423 1.452 1.617 10,225 1.575 1.750 11,059 1.704 1.886 11,926 1.837 2.030 12,826 1.976 2.176 13,759 2.120 2.3301 4,724 2.268

[1960N/ mm2] 137 179 226 252 279 338 402 436 472 547 628 715 807 904 1.008 1.120 1.231 1.350 1.476 1.610 1.744 1.890 2.035 2.190 2.347 2.510

[1770N/ mm2] 114 150 189 211 234 283 336 365 395 458 526 598 675 757 843 935 .030 .131 .236 .346 .460 .579 1.703 1.832 1.965 2.103

APPLICATIONS: Towing Ropes, Mooring Lines, Anchor Lines, Runners, Head Side & Ladder Slings, Slings, Running Rigging, Boom Hoists, Preventers, Boat Falls, Winches, Cranes, Safety Ropes, Guys,Surface Mining Ropes

46

STEEL core [IWRC]

11,059

Minimum breaking load [KN] [1770N/ mm2] 1.700

Minimum breaking load [KN] [1960N/ mm2] 1.890

54

11,926

1.837

2.035

56

12,826

1.976

2.190

58

13,759

2.120

2.347

60

14,724

2.270

2.510

62

15,722

2.422

-

64

16,753

2.581

-

66

17,816

2.745

-

68

18,912

2.914

-

Nominal diameter

Approx. weight

[mm]

[Kg/m]

52

APPLICATIONS: Towing Ropes, Mooring Lines, Offshore Oil Drilling, Anchor Lines, Runners, Head Side & Ladder Slings, Running Rigging, Preventers, Boat Falls, Boom Hoists, Winches, Cranes, Safety Ropes, Guys


3

8 x 19S

8 x 25F Nominal diameter

[mm]

19 20 22 24 26 28

FIBER core Approx. Minimum weight breaking load [KN] [Kg/m] [1770N/ mm2]

STEEL core [IWRC] Approx. Minimum weight breaking load [KN] [Kg/m] [1770N/ mm2]

1,227 1,36 1,646 1,958 2,298 2,666

1,469 1,628 1,97 2,344 2,751 3,191

187 207 251 299 351 407

227 252 305 363 426 494

APPLICATIONS: Running Rigging

APPLICATIONS: Εlevators

8 x 36WS FIBER core

STEEL core [IWRC]

Nominal diameter

Approx. weight

Minimum breaking load [KN ]

Approx. weight

Minimum breaking load [KN]

[mm]

[Kg/m]

[1770N mm2]

[1960N mm2][

Kg/m][

1770Nmm2]

[1960N mm2

16 18 20 22 24 26 28

0,891 1,128 1,392 1,684 2,004 2,352 2,728

133 168 207 251 299 351 407

147 186 230 278 331 388 450

1,068 1,351 1,668 2,018 2,402 2,819 3,269

161 204 252 305 363 426 494

179 226 279 338 402 472 547

APPLICATIONS: Slings, Running Rigging

47


Steel wire ropes rotation resistant

4 x 39(SES) Nominal diameter [inch] 7/16

5/8 3/4 7/8 1

1-1/4 1-3/8 1-9/16 1-11/16 1-3/4

[mm] 10 11,2 12 12,5 14 16 18 19 20 22.4 24 25 26 28 30 31,5 32 33,5 35,5 37,5 40 42,5 45

4 x 36WS

Min. Breaking strength G Grade A Grade [kN] 63,94 80,32 89,04 100,00 125,5 163,8 207,9 231,4 256,0 321,7 356,0 399,1 431,5 502,1 575,7 634,5 655,1 717,8 806,1 899,3 1000,0 1128,0 1265,0

[kg] 6.520 8.190 9.080 10.200 12.820 16.700 21.280 23.600 26.100 32.800 36.300 40.700 44.000 51.200 58.700 64.700 66.800 73.200 82.200 91.700 102.000 115.000 128.000

[kN] 69,23 86,98 96,50 108,90 136,3 177,5 225,6 251,1 277,5 348,1 385,4 432,5 466,8 543,3 623,7 687,7 709,9 777,9 872,8 973,8 1079,0 1226,0 1373,0

[kg] 7.060 8.870 9.840 11.100 13.900 18.100 23.000 25.600 28.300 35.500 39.300 44.100 47.600 55.400 63.600 70.100 72.300 79.300 89.000 99.300 110.000 125.000 140.000

Approx. Weight

Max. Length

kg/m 0,41 0,51 0,59 0,63 0,80 1,04 1,34 1,49 1,63 2,05 2,35 2,55 2,76 3,25 3,73 4,11 4,24 4,65 5,22 5,82 6,63 7,48 8,38

m 2000 1500 1000 1000 2500 2200 3500 2500 2500 2500 1800 1800 1800 3000 2700 1900 1900 1900 1900 1400 1400 1100 1100

STEEL core [IWRC] Nominal Approx. Minimum diameter weight breaking load [KN] [mm] [Kg/m] [1770N/ mm2] 22 1,95 312 24 2,44 390 26 2,76 443 28 3,19 512 30 3,74 600 32 4,2 674 34 4,63 742 36 5,18 830 38 5,63 902 40 6,09 976 42 6,52 1.043 44 7,62 1.220

APPLICATIONS Hoists Runners APPLICATIONS Crane Hoist

48


3

18 x 7 (19 x 7) FIBER core

STEEL core [IWRC] Nominal Approx. Approx. diam- weight weight eter [mm] 8

35(W) x 7

FIBER or STEEL core

Minimum breaking load [KN]

[Kg/m] [Kg/m] [1770N/ [1960N/ mm2] mm2] 0,252 0,249 37,2 41,1

9

0,309

0,325

47

52,1

10

0,382

0,401

58,1

64,3

11

0,462

0,485

70,2

77,8

12

0,55

0,577

83,6

92,6

13

0,646

0,678

98,1

108,6

14

0,749

0,786

113,8

126

16

0,978

1,027

148,6

164,6

18

1,238

1,299

188,1

208,3

20

1,528

1,604

232,2

257,2

22

1,849

1,941

281

311,2

24

2,2

2,31

334,4

370,3

26

2,582

2,711

392,5

434,6

28

2,995

3,144

455,2

504

30

3,438

3,609

522,5

578,6

32

3,912

4,106

594,5

658,3

34

4,416

4,636

671,1

743,2

36

4,951

5,197

752,4

833,2

APPLICATIONS: Runners, Hoists, Tower Cranes, Harbour Cranes

STEEL core [IWRC] Nominal Approx. diameter weight

Minimum breaking load [KN] [1770N/ [1960N/ mm2] mm2] 63,7 70,6

[mm]

[Kg/m]

10

0,44

12

0,62

91,8

101,6

13

0,73

107,7

119,2

14

0,85

124,9

138,3

15

0,95

143,4

158,8

16

1,1

163,1

180,6

17

1,2

184,2

203,9

18

1,4

206,5

228,6

19

1,6

230

254,7

20

1,77

254,9

282,2

22

2,13

308,4

341,5

24

2,52

367

406,4

25

2,72

398,3

441

26

2,94

430,7

477

28

3,39

499,6

553,2

30

3,98

573,5

635

32

4,5

652,5

722,5

34

5,1

736,6

815,7

36

5,8

825,8

914,5

38

6,3

920,1

1.018,90

40

7,15

1.019,50

1.129,00

42

7,86

1.110,00

44

8,61

1.220,00

46

9,43

1.360,00

APPLICATIONS: Runners, Hoists

49


Steel wire ropes

6x7

6 x 19s

FIBER core Minimum Nominal Approx. breaking diameter weight load [KN] [mm] [Kg/m] [1770N/ [1960N/ mm2] mm2]

2 3 4 5 6 7 80 9 10 11 12 13 14 16 18 20 22 24 26 28 32

0,0138 0,0311 0,0552 0,0863 0,1242 0,1691 ,2208 0,2795 0,345 0,4175 0,4968 0,5831 0,6762 0,8832 1,1178 1,38 1,6698 1,9872 2,3322 2,7048 3,5328

2,4 5,3 9,4 14,7 21,2 28,8 37,6 47,6 58,8 71,1 84,6 99,3 115,2 150,4 190,4 235,1 284,4 338,5 397,2 460,7 601,7

APPLICATIONS: Fishing

50

2.6 5,8 10,4 16,3 23,4 31,9 41,6 52,7 65,1 78,7 93,7 110 128 167 211 260 315 375 440 510 667

STEEL core Minimum breaking load [KN] [1770N/ [1960N/ mm2] mm2]

2,5 5,7 10,2 15,9 22,9 31,1 40,7 51,5 63,5 76,9 91,5 107,4 124,5 162,7 205,9 254,2 307,5 366 429,6 498,2 650,7

2,8 6,3 11,3 17,6 25,3 34,5 45 57 70,4 85,1 101 119 138 180 228 281 341 405 476 552 721 APPLICATIONS: Fishing, Oil Drilling Ropes


3

6 x 19

6 x 19W

APPLICATIONS Î&#x;ffshore Oil Drilling, Mining Elevators

APPLICATIONS Slings, Trawlwraps, Elevator Wires

51


Steel wire ropes

TEUFELBERGER WIRE ROPES

52


3

53


Steel wire ropes WLL FOR STEEL WIRE ROPE SLINGS AS PER CE RULES Single leg Angle to the vertical, β

0

Two leg 0-45

3- & 4-leg slings Over 45-60

0-45

Over 45-60

Direct Nominal rope diameter, d mm 8 9 10 11 12 13 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 Leg factor, K1

54

Endless ferrule secured sling 0

Choke hitch

Working Load Limits, kgs (Fiber core for 6x19 & 6x3 6 class / IWRC core for 6x19IWRC, 6x36IWRC & 8x36I WRC class) kgs 700/750 850/950 1050/1150 1300/1400 1550/1700 1800/2000 2120/2250 2700/3000 3400/3700 4350/4600 5200/5650 6300/6700 7200/7800 8400/9000 9700/10400 11000/11800 12500/13400 14000/15000 15500/16750 17000/18500 19000/20500 21000/22500 23000/24250 25000/26000 27000/28750 29000/31500 31250/33750 33500/36000 36250/39000 39000/42000 1

kgs 950/1050 1200/1300 1500/1600 1800/2000 2120/2300 2500/2800 3000/3150 3850/4200 4800/5200 6000/6500 7200/7800 8800/9400 10000/11000 11800/12500 13400/14500 15000/16500 17000/18750 19000/21000 21250/23500 23500/26000 26250/28750 29000/31500 32000/34250 35000/37000 37500/40500 40000/44000 43500/47000 47000/50000 50500/54000 54000/58000 1,4

kgs 700/750 850/950 1050/1150 1300/1400 1550/1700 1800/2000 2120/2250 2700/3000 3400/3700 4350/4600 5200/5650 6300/6700 7200/7800 8400/9000 9700/10400 11000/11800 12500/13400 14000/15000 15500/16750 17000/18500 19000/20500 21000/22500 23000/24250 25000/26000 37000/28750 29000/31500 31250/33750 33500/36000 36250/39000 39000/42000 1

kgs 1500/1550 1800/2000 2250/2400 2700/3000 3300/3550 3850/4150 4350/4800 5650/6300 7200/7800 9000/9800 11000/11800 13500/14000 15000/16500 18000/19000 20750/22000 23500/25000 26250/28250 29000/31500 32500/35250 36000/39000 40000/43000 44000/47000 48000/51000 52000/55000 57000/60500 62000/66000 66500/71000 71000/76000 76000/82000 81000/88000 2,1

kgs 1050/1100 1300/1400 1600/1700 1950/2120 2300/2500 2700/3000 3150/3400 4200/4500 5200/5650 6500/6900 7800/8400 9400/10000 11000/11500 12500/13500 14500/15500 16500/17500 18750/20000 21000/22500 23500/25250 26000/28000 28750/30750 31500/33500 34250/36750 37000/40000 40500/43500 44000/47000 47000/50500 50000/54000 54000/58500 58000/63000 1,5

kgs 1100/1200 1400/1500 1700/1850 2120/2250 2500/2700 2900/3150 3300/3700 4350/4800 5650/6000 6900/7350 8400/9000 10000/10600 11800/12500 13500/14500 15750/16750 18000/19000 20250/21250 22500/23500 25250/26750 28000/30000 30750/33000 33500/36000 36750/39000 40000/42000 43500/46000 47000/50000 50500/54000 54000/58000 58500/62500 63000/67000 1,6


3 F E R R U L E - S E C U R E D E Y E T E R M I N AT I O N S Sling leg forms

6 x 19 + FC 1 leg SLING Angle to the vertical Nominal rope diameter [mm]

8 9 10 11 12 13 14 16 17 18 20 22 23 24

0

2 leg SLING 0-45

45-60

3 or 4 leg SLING 0-45

45-60

Working load limits - 1770 N/mm2 [t]

0,64 0,81 1 1,21 1,44 1,69 1,95 2,55 2,88 3,23 3,99 4,83 5,28 5,74

0,89 1,13 1,4 1,69 2,01 2,36 2,74 3,57 4,04 4,52 5,59 6,76 7,39 8,04

0,64 0,81 1 1,21 1,44 1,69 1,95 2,55 2,88 3,23 3,99 4,83 5,28 5,74

1,34 1,7 2,09 2,53 3,02 3,54 4,11 5,36 6,05 6,79 8,38 10,14 11,08 12,06

0,96 1,21 1,5 1,81 2,15 2,53 2,93 3,83 4,32 4,85 5,98 7,24 7,91 8,62

Terminal fittings

For updated information please check regularly our website http://www.katradis.com/products.php?category=wire

55


Shackles

Bolt Type Anchor Shackle BOW TYPE

56

Nominal Size (in.) D

Weight Each (kg)

3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 7/8 1 1-1/8 1-1/4 1-3/8 1-1/2 1-3/4 2 2-1/2 3 3-1/2 4

0,03 0,05 0,10 0,15 0,22 0,36 0,62 1,23 1,79 2,28 3,75 5,31 7,18 9,43 15,4 23,7 44,6 70 120 153

Dimensions (mm)

Working Load Limit (tons)

A

B

C

D

E

F

H

L

N

9,65 11,9 13,5 16,8 19,1 20,6 26,9 31,8 36,6 42,9 46,0 51,5 57,0 60,5 73,0 82,5 105 127 133 140

6,35 7,85 9,65 11,2 12,7 16,0 19,1 22,4 25,4 28,7 31,8 35,1 38,1 41,4 51,0 57,0 70,0 82,5 95,5 108

22,4 28,7 31,0 36,6 42,9 47,8 60,5 71,5 84,0 95,5 108 119 133 146 178 197 267 330 372 368

4,85 6,35 7,85 9,65 11,2 12,7 16,0 19,1 22,4 25,4 28,7 31,8 35,1 38,1 44,5 51,0 66,5 76,0 92,0 104

15,2 19,8 21,3 26,2 29,5 33,3 42,9 51,0 58,0 68,5 74,0 82,5 92,0 98,5 127 146 184 200 229 254

14,2 15,5 19,1 23,1 26,9 30,2 38,1 46,0 53,0 60,5 68,5 76,0 84,0 92,0 106 122 145 165 203 229

37,3 46,7 53,0 63,0 74,0 83,5 106 126 148 167 190 210 233 254 313 348 453 546 626 653

24,9 32,5 37,3 45,2 51,5 58,5 74,5 89,0 102 119 131 146 162 175 225 253 327 365 419 468

4,85 6,35 7,85 9,65 11,2 12,7 17,5 20,6 24,6 26,9 31,8 35,1 38,1 41,1 57,0 61,0 79,5 92,0 105 116

0,33 0,50 0,75 1 1,5 2,0 3,25 4,75 6,5 8,5 9,5 12 13,5 17 25 35 55 85 120 150


3

Bolt Type Chain Shackle ÓDÓ TYPE

Nominal Size (in.) D

Weight Each (kg)

1/4 5/16 3/8 7/16 1/2 5/8 3/4 7/8 1 1-1/8 1-1/4 1-3/8 1-1/2 1-3/4 2 2-1/2 3

0,06 0,10 0,15 0,22 0,34 0,67 1,14 1,74 2,52 3,45 4,90 6,24 8,39 14,2 21,2 38,6 56

Dimensions (mm)

Working Load Limit (tons)

A

B

D

F

G

K

M

P

R

11,9 13,5 16,8 19,1 20,6 26,9 31,8 36,6 42,9 46,0 51,5 57,0 60,5 73,0 82,5 105 127

7,85 9,65 11,2 12,7 16,0 19,1 22,4 25,4 28,7 31,8 35,1 38,1 41,4 51,0 57,0 70,0 82,5

6,35 7,85 9,65 11,2 12,7 16,0 19,1 22,4 25,4 28,7 31,8 35,1 38,1 44,5 51,0 66,5 76,0

15,5 19,1 23,1 26,9 30,2 38,1 46,0 53,0 60,5 68,5 76,0 84,0 92,0 106 122 145 165

19,1 25,4 31,0 36,1 41,4 51,0 60,5 71,5 81,0 91,0 100 111 122 146 172 203 216

40,4 48,5 58,5 67,5 77,0 95,5 115 135 151 172 191 210 230 279 312 377 429

24,6 29,5 35,8 41,1 46,0 58,5 70,0 81,0 93,5 103 115 127 137 162 184 238 279

39,6 46,2 55,0 63,5 71,0 89,5 103 120 135 150 165 183 196 230 264 344 419

6,35 7,85 9,65 11,2 12,7 16,0 20,6 24,6 25,4 31,8 35,1 38,1 41,1 54,0 60,0 66,5 89,0

0,50 0,75 1 1,5 2,0 3,25 4,75 6,5 8,5 9,5 12 13,5 17 25 35 55 85

57


Shackles

Screw Pin Anchor Shackle BOW TYPE

58

Nominal Size (in.) D

Weight Each (kg)

3/16

Dimensions (mm)

Working Load Limit (tons)

A

B

C

D

E

F

G

H

L

M

P

0,03

9,65

6,35

22,4

4,85

15,2

14,2

24,9

37,3

4,06

28,4

4,85

0,33

1/4

0,05

11,9

7,85

28,7

6,35

19,8

15,5

32,5

46,7

4,85

35,1

6,35

0,50

5/16

0,09

13,5

9,65

31,0

7,85

21,3

19,1

37,3

53,0

5,60

42,2

7,85

0,75

3/8

0,14

16,8

11,2

36,6

9,65

26,2

23,1

45,2

63,0

6,35

51,5

9,65

1

7/16

0,17

19,1

12,7

42,9

11,2

29,5

26,9

51,5

74,0

7,85

60,5

11,2

1,5

1/2

0,33

20,6

16,0

47,8

12,7

33,3

30,2

58,5

83,5

9,65

68,5

12,7

2,0

5/8

0,62

26,9

19,1

60,5

16,0

42,9

38,1

74,5

106

11,2

85,0

17,5

3,25

3/4

1,07

31,8

22,4

71,5

19,1

51,0

46,0

89,0

126

12,7

101

20,6

4,75

7/8

1,64

36,6

25,4

84,0

22,4

58,0

53,0

102

148

12,7

114

24,6

6,5

1

2,28

42,9

28,7

95,5

25,4

68,5

60,5

119

167

14,2

129

26,9

8,5

1-1/8

3,36

46,0

31,8

108

29,5

74,0

68,5

131

190

16,0

142

31,8

9,5

1-1/4

4,31

51,5

35,1

119

32,8

82,5

76,0

146

210

17,5

156

35,1

12

1-3/8

6,14

57,0

38,1

133

36,1

92,0

84,0

162

233

19,1

174

38,1

13,5

1-1/2

7,80

60,5

41,4

146

39,1

98,5

92,0

175

254

20,6

187

41,1

17

1-3/4

12,6

73,0

51,0

178

46,7

127

106

225

313

25,4

231

57,0

25

2

20,4

82,5

57,0

197

53,0

146

122

253

348

31,0

263

61,0

35

2-1/2

38,9

105

70,0

267

69,0

184

145

327

453

35,1

330

79,5

55


3

Screw Pin Chain Shackle ÓDÓ TYPE

Nominal Size (in.) D

Weight Each (kg)

1/4

Dimensions (mm)

Working Load Limit (tons)

A

B

C

D

E

F

G

K

L

M

0,05

11,9

7,85

6,35

6,35

24,6

15,5

22,4

40,4

4,85

35,1

0,50

5/16

0,08

13,5

9,65

7,85

7,85

29,5

19,1

26,2

48,5

5,60

42,2

0,75

3/8

0,13

16,8

11,2

9,65

9,65

35,8

23,1

31,8

58,5

6,35

51,5

1

7/16

0,20

19,1

12,7

11,2

11,2

41,4

26,9

36,6

67,5

7,85

60,5

1,5

1/2

0,27

20,6

16,0

12,7

12,7

46,0

30,2

41,4

77,0

9,65

68,5

2,0

5/8

0,57

26,9

19,1

15,7

16,0

58,5

38,1

51,0

95,5

11,2

85,0

3,25

3/4

1,20

31,8

22,4

20,6

19,1

70,0

46,0

60,5

115

12,7

101

4,75

7/8

1,43

36,6

25,4

24,6

22,4

81,0

53,0

71,5

135

12,7

114

6,5

1

2,15

42,9

28,7

25,4

25,4

93,5

60,5

81,0

151

14,2

129

8,5

1-1/8

3,06

46,0

31,8

31,8

28,7

103

68,5

91,0

172

16,0

142

9,5

1-1/4

4,11

51,5

35,1

35,1

31,8

115

76,0

100

191

17,5

156

12

1-3/8

5,28

57,0

38,1

38,1

35,1

127

84,0

111

210

19,1

174

13,5

1-1/2

7,23

60,5

41,4

41,1

38,1

137

92,0

122

230

20,6

187

17

1-3/4

12,1

73,0

51,0

54,0

44,5

162

106

146

279

25,4

231

25

2

19,2

82,5

57,0

60,0

51,0

184

122

172

312

31,0

263

35

2-1/2

32,5

105

70,0

66,5

66,5

238

145

203

377

35,1

330

55

For updated information please check regularly our website http://www.katradis.com/products.php?category=rigging

59


60


Anchors & Anchor Chains 61


Anchors WE SERVE ALL TYPES OF VESSELS IN GREEK PORTS AND OVERSEAS

In our testing facilities of 250 tons capacity and 32m free test length, approved for accuracy by the classification Societies, we undertake on your account tests of specimen and materials. Adequate attachments for tests of anchors up to 15 tons and anchor chains up to 100mm (breaking test of links, or proof test of full length).

PROMPT SERVICE WITHIN 24 HOURS

Test Certificates of the Classification Society of your interest are obtainable by the Society in question upon presence of its surveyor during the test. We are able to give our customers a prompt and complete service in the supply of guaranteed accessories of chains and anchors for naval marine uses as well as for buoy moorings and offshore platforms.

H I G H H O L D I N G P OW E R

DANFORTH

POOL - TW

POOL - N

S T O C K L E S S ( N O R M A L P OW E R )

UNION

62

SPEK

HALL

ΑC 14


4 PROOF LOAD TESTS FOR ANCHORS Weight of Anchor kg 50 55 60 65 70 75 80 90 100 120 140 160 180 200 225 250 275 300 325 350 375 400 425 450 475 500 550 600 650 700 750 800 850

Proof Load kg 2370 2570 2760 2950 3130 3300 3460 3700 3990 4520 5000 5430 5850 6250 6810 7180 7640 8110 8580 9050 9520 9980 10500 10900 11400 11800 12700 13500 14300 15200 16100 16900 17800

Weight of Anchor kg 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000 3100 3200 3300 3400 3500

Proof Load kg 18600 19500 20300 21200 22000 22800 23600 24400 25200 26000 26700 27500 28300 29800 31300 32700 34200 35600 36900 38300 39600 40900 42200 43500 44700 45900 47100 48300 49400 50500 51600 52700 53800

Weight of Anchor kg 3600 3700 3800 3900 4000 4100 4200 4300 4400 4500 4600 4700 4800 4900 5000 5100 5200 5300 5400 5500 5600 5700 5800 5900 6000 6100 6200 6300 6400 6500 6600 6700 6800

Proof Load kg 54800 55800 56800 57800 58800 59800 60700 61600 62500 63400 64300 65100 65800 66600 67400 68200 69000 69800 70500 71300 72000 72700 73500 74200 74900 75500 76200 76900 77500 78200 78800 79400 80100

Weight of Anchor kg 6900 7000 7200 7400 7600 7800 8000 8200 8400 8600 8800 9000 9200 9400 9600 9800 10000 10500 11000 11500 12000 12500 13000 13500 14000 14500 15000 15500 16000 16500 17000 17500 18000

Proof Load kg 80700 81300 82600 83800 85000 86100 87000 88100 89200 90300 91400 92400 93400 94400 95300 96200 97100 99300 101500 103600 105700 107800 109900 111900 113900 115900 117700 119500 120900 122200 123500 124700 125900

63


Anchor Chains

STUD LINK CHAIN CABLES

COMMON LINK

ΕNLARGED LINK

ΕΝD LINK

FORERUNNERS WITH SWIVEL

ΚΕΝΤΕR JOINING SHACKLE ANCHOR SHACKLE “D” TYPE

SWIVEL SHACKLES SWIVEL

64

SWIVEL SHACKLE TYPE B


4 Ship chain proof and minimum breaking loads Chain Diametre mm

GRADES PROOF LOAD Grade 1 KN

Grade 2 KN

MINIMUM BREAKING LOAD Grade 3 KN

Grade 1 KN

Grade 2 ΚΝ

Grade 3 ΚΝ

Minimum Weight kg per length of 27,5 m

16

76

107

150

107

150

216

160

17,5

89

127

179

127

179

256

190

19

105

150

211

150

211

301

225

20,5

123

175

244

175

244

349

265

22

140

200

280

200

280

401

300

24

167

237

332

237

332

476

360

26

194

278

389

278

389

556

420

28

225

321

449

321

449

642

490

30

257

368

514

368

514

735

565

32

291

417

583

417

583

833

635

34

328

468

655

468

655

937

720

36

366

523

732

523

732

1050

800

38

406

581

812

581

812

1160

895

40

448

640

896

640

896

1280

995

42

492

703

981

703

981

1400

1100

44

538

769

1080

769

1080

1540

1200

46

585

837

1170

837

1170

1680

1320

48

635

908

1280

908

1280

1810

1440

50

686

981

1370

981

1370

1960

1560

52

739

1060

1480

1060

1480

2110

1675

54

794

1140

1590

1140

1590

2270

1820

56

851

1220

1710

1220

1710

2430

1935

58

909

1290

1810

1290

1810

2600

2075

60

969

1380

1940

1380

1940

2770

2220

62

1030

1470

2060

1470

2060

2940

2365

64

1100

1560

2190

1560

2190

3130

2550

66

1160

1660

2310

1660

2310

3300

2695

68

1230

1750

2450

1750

2450

3500

2890

70

1290

1840

2580

1840

2580

3690

3030

73

1390

1990

2790

1990

2790

3990

3290

76

1500

2150

3010

2150

3010

4300

3550

78

1580

2260

3160

2260

3160

4500

3755

81

1690

2410

3380

2410

3380

4820

4035

84

1810

2580

3610

2580

3610

5160

4395

87

1920

2750

3850

2750

3850

5500

4760

90

2050

2920

4090

2920

4090

5840

5005

92

2130

3040

4260

3040

4260

6080

5200

95

2260

3230

4510

3230

4510

6440

5570

97

2340

3350

4680

3350

4680

6690

5760

100

2470

3530

4940

3530

4940

7060

6130

102

2560

3660

5120

3660

5120

7320

6505

105

2700

3860

5390

3860

5390

7700

6885

107

2790

3980

5570

3980

5570

7960

7140

111

2970

4250

5940

4250

5940

8480

7715

114

3110

4440

6230

4440

6230

8890

8085

117

3260

4650

6510

4650

6510

9300

8445

120

3400

4860

6810

4860

6810

9720

9110

122

3500

5000

7000

5000

7000

9990

9240

124

3600

5140

7200

5140

7200

10280

9700

127

3750

5350

7490

5350

7490

10710

10040

130

3900

5570

7800

5570

7800

11140

10420

132

4000

5720

8000

5720

8000

11420

10910

137

4260

6080

8510

6080

8510

12160

11720

142

4520

6450

9030

6450

9030

12910

12515

147

4790

6840

9560

6840

9560

13660

13295

152

5050

7220

10100

7220

10100

14430

14695

157

5320

7600

10640

7600

10640

15200

15475

162

5590

7990

11170

7990

11170

15970

16210

For updated information please check regularly our website http://www.katradis.com/products.php?category=anchors

65


66


Sacrificial Anodes

67


Sacrificial Anodes > Principle of cathodic protection Corrosion is the spontaneous chemical reaction of a metal against its surroundings. Particularly, in sea water this chemical reaction proceeds by an electrochemical mechanism involving oxidation of the metal. This results in metal loss. When we have a plate, which is pitting appearance, at the spots where the coating wasn’t good enough to protect it. The part of the metal surface in the electrochemical mechanism (electron release) is called anodic. On the other part of the metal surface where the electron consumption takes place is called cathodic. If we can supply electrons from an external source, then the electron consumption (cathodic) will speed up and the electron release (anodic) reaction will slow down. As a consequence, the rate of iron dissolution will slow down and the electrode potential will decrease. From the procedure above, the Principle of cathodic protection can be derived: ‘By supplying electrons into the metal from an external source, we slow down its dissolution, i.e. it’s rusting away’.

> Applications of anodic protection The delivery of the electrons to the metal surface to be protected can be achieved in two ways. Firstly, by using an impressed current technique and secondly by using sacrificial anodes.

> The impressed current method By this method the electrical current is delivered to the metal surface from a D.C. power source through an auxiliary anode i.e. the current is forced in or impressed.

Typical galvanic anode for cathodic protection of a ship’s hull (anodes alongside the hull are normally mounted alternately on both sides of dilge keels The metal surface will act as a cathode in the shell that formed.

> The sacrificial anode method By this method a galvanic cell is formed between the structure to be protected and the sacrificial anode. The electrons pass spontaneously from the anode to the metal surface (cathode). Thus, the source of the electrons (the sacrificial anodes) must have a more negative electrode potential than the metal surface. Metals and conducting materials commonly used are listed below in such order that each normally act as anode with respect to all the materials which follow it.

MAGNESIUM, ZINC, ALUMINUM IRON AND STEEL, LEAD, BRASS, COPPER, GRAPHITE, COKE E.T.A. This explains why magnesium, aluminum and zinc alloys are used to protect steel today.

ABS Product Design Assessment Certificate (PDA)

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5 CALCULATIONS > EXTERNAL PROTECTION

The number of anodes for the protection of the hull is calculated based on the following criteria:

A. CURRENT REQUIREMENTS

The wetted surface of the hull times protective current density.

Protected area (m2) x current density (mA/m2) Current (Amp) = _______________________________ 1000 A. SYSTEM DESIGN FILE

The total weight of anode material required is:

Current (Amps) x design life (years) x 8766 Weight (kg) = _______________________________ Capacity of material (Amph/kg) x 0,9 As a result the number of anodes selected must at least satisfy both the total current and total weight requirements as follows:

CURRENT REQUIRED NUMBER OF ANODES = __________________________ INDIVIDUAL CURRENT OUTPUT WEIGHT REQUIRED NUMBER OF ANODES = __________________________ INDIVIDUAL NET ANODE WEIGHT > ANODE LOCATION

The calculated anodes must be installed in equal distances around the hull, about 6 meters apart. The 15% - 20% of the total calculated QTY must be installed to the stern and rudder area of the vessel. The anodes should not be mounted in the zone close to the propeller’s edges.

> INTERNAL CATHODIC PROTECTION

The cathodic protection of the ship’s tanks is effected with sacrificial anode system. Of course, this type of protection can be applied only to water ballast or cargo/ballast tanks. Zinc aluminum or magnesium anodes may be used but for the installation precautions must be taken for avoiding hydrogen evolution (in the case of magnesium) and sparking (in the case of aluminum). The final selection of the alloy to be used will also depend on the ballast water (seawater), the compatibility of the alloy with any cargo, which might be carried in the tank, the size of the protected tank and the type of the vessel.

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Sacrificial Anodes > CURRENT DENSITY REQUIRED FOR PROTECTION

In case, the tank surface is being painted, the anodes will be installed to suppress corrosion on any area with paint defects. The current density of 5mAmp/m2 is normally adequate. In case, of non-coated surface the following current densities are recommended: FORE AND AFT PEAK TANK TOP SIDE TANKS DOUBLE BOTTOM TANKS CARGO/CLEAN BALLAST TANK LOWER WING TANKS

108mAp/m2 120mAp/m2 86mAp/m2 86mAp/m2 90mAp/m2

The system life should be at least four (4) years. The above-recommended current densities are applicable to ships for which the normal ballast trip is longer than approx. 5 days. In case, the trip is shorter than 5 days, then the above densities should be increased by 20%.

> METHODS FOR HULL AND TANK ANODES INSTALLATIONS

M TYPE clamp attachments for internal anodes. Tank application.

External Hull Applications

CLAMP TYPE for pitting prevention. Tank bottom application.

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5 > ZINC HULL ANODES

ANODE TYPE

Specification Code

US MIL SPEC A18001J

Cu

0.005 max

Al

0.10 - 0.50

Fe

0.005 max

Cd

0.025 - 0.07

Pb

0.006 max

Zn

REMAINDER

POTENTIAL Ag / AgCl (mV)

-1050

ELECTROMECHANICAL CAPACITY (Amp. Hours / kg)

780

DIMENSIONS (mm)

N30ZH N75ZH N95ZH

ANODE TYPE

WEIGHT (kg)

A

B

C

H

NET

GROSS

170 300 300

240 400 400

100 160 160

40 35 45

2.7 7.0 8.6

3.0 7.5 9.5

DIMENSIONS (mm)

N55ZH N125ZH N165ZH N230ZH

WEIGHT (kg)

A

B

C

H

NET

GROSS

300 465 520 680

400 565 620 780

90 110 120 128

40 40 40 40

5.0 12.0 15.3 21.5

5.5 12.5 16.5 23.0

INSERT (mm) 30 x 3 40 x 6 50 x 6

INSERT (mm) 40 x 6 40 x 6 50 x 6 50 x 6

> ALUMINIUM HULL ANODES ANODE TYPE

DIMENSIONS (mm)

WEIGHT (kg)

INSERT (mm)

A

B

C

H

NET

GROSS

N30AH

300

400

90

40

2.3

3.0

40 x 6

Ν55ΑΗ

460

560

110

40

4.6

5.5

50 x 6

Ν80ΑΗ

520

620

120

40

7.0

8.0

50 x 6

Ν105ΑΗ

680

780

128

40

9.3

10.5

Ν125ΑΗ

800

900

120

40

11.0

Ν155ΑΗ

1000

1100

120

45

13.5

Specification Code Fe

0.15 max

Si

0.05 - 0.20

Zn

3.50 - 5.00

Ti

0.01 - 0.05

In

0.02 - 0.05

Mn

0.15 - 0.50

50 x 6

Cu

0,01 max

12.5

50 x 6

Al

REMAINDER

15.5

50 x 6

POTENTIAL Ag / AgCl (mV)

-1100

ELECTROMECHANICAL CAPACITY (Amp. Hours / kg)

2700

All weights and dimensions are normal subject variation in material densities. A range of standard zinc or aluminium anodes is illustrated above, alternative configurations maybe cast to requirements.

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Sacrificial Anodes > ZINC ΤΑΝΚ ANODES

ΑΝΟDΕ TYPE N120ZT N230ZT N320ZT

DIMENSIONS (mm)

WEIGHT (kg)

B

A

C

D

H

F

NET

GROSS

950 1500 1600

570 1100 1200

65 65 60

68 68 63

56 56 63

12 14 14

10.8 21.5 30.5

12.0 23.0 32.0

> ZINC PITGUARD ΤΑΝΚ ANODES

ANODE TYPE N100ZPG

DIMENSIONS (mm)

WEIGHT (kg)

A

H

C

D

E

F

G

GROSS

500

56

65

68

70

35

14

8,8 // 10

> ALUMINIUM ΤΑΝΚ ANODES ANODE TYPE N50AT N100AT N140AT

DIMENSIONS (mm)

WEIGHT (kg)

B

A

C

D

H

F

NET

GROSS

700 1200 1400

500 760 1200

59 50 60

62 76 64

60 70 60

12 14 14

4.0 8.8 12.5

5.0 10.0 14.0

> ALUMINIUM PITGUARD TANK ANODES

ANODE TYPE N50APG N70APG

A 400 600

H 70 64

C 50 60

DIMENSIONS (mm) D 76 64

E 70 70

F 35 35

G 12 14

TANK ANODES ARE AVAILABLE EITHER Z CRANKED (AS SHOWN) OR WITH STRAIGHT INSERT. ALTERNATIVE INSERT ARRANGEMENTS AVAILABLE ON REQUEST.

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WEIGHT (kg) NET - GROSS 4 // 5.0 5,9 // 7.0


5 > BOLTED ZINC HULL ANODES ANODE TYPE N60ZBH N75ZBH N85ZBH N100ZBH N130ZBH N220ZBH

L 300 300 300 300 300 300

DIMENSIONS (mm) B T 150 26 150 32 150 36 150 46 150 56 150 82

L 300 300 300 300 300 300

DIMENSIONS (mm) B T 150 26 150 32 150 36 150 46 150 56 150 82

PCD 160 160 160 160 160 160

WEIGHT (kg) NET GROSS 5,6 5,9 7 7,3 8 8,3 9,7 10 12,7 13 21,7 22

PCD 160 160 160 160 160 160

WEIGHT (kg) NET GROSS 2,4 2,7 2,6 2,9 3,2 3,5 4,3 4,6 5,2 5,5 8,2 8,5

> BOLTED ALUMINIUM HULL ANODES ANODE TYPE N27ABH N30ABH N35ABH N50ABH N55ABH N85ABH

> ZINC CASTING ROUNDS L=600 MM (MM)

20

25

30

40

50

60

70

80

90

100

110

120

130

150

WEIGHT (KGS)

1,4

2,1

3,0

5,0

8,2

11,0

16,0

21,0

27,0

32,0

44,3

48,0

57,0

76,0

For updated information please check regularly our website http://www.katradis.com/products.php?category=anodes

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74


Ve s s e l Deck Equipment Bollards & Chochs

75


Ve s s e l D e c k E q u i p m e n t

Our stock consists of various types of PANAMA CHOCKS deck or bullwork mounting in accordance to OCIMF requirements in various sizes. All materials covered by Class Certificates.

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6

77


Bollards & Chochs

¸ I G H Q U A L I T Y CO N TA I N E R EQUIPMENT W I T H T H E M O S T E CO N O M I C S O L U T I O N KATRADIS GROUP can provide a complete range of high quality container securing equipment, fixed or removable, and also cell guide systems for fast, easy and secure installation of containers onboard vessels. Our large stock in Piraeus, along with the perfectly organized worldwide service network, guarantees an immediate service to vessels, to any port they call all over the world. A competent technical staff is always ready, not only with solutions for problems that might arise, but also to undertake complete projects for installation on new buildings or for modification of any kind of dry cargo vessels to container ships. Complete lashing manuals prepared and supplied onboard vessels, give the necessary instructions for the proper operation of the systems installed. Our proposals are made to meet customers’ needs and are based on the results of lashing calculations, carried out with the aid of computers and according to the requirements of the major classification societies.

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6

79


Bollards & Chochs FIXED EQUIPMENT > RAISED DECK SOCKETS

single

double longitudinal

double transversal

quadruple

double longitudinal

double transversal

quadruple

double longitudinal

double transversal

quadruple

> ISO DOUBLING PLATES

single

> ISO SOCKETS

single

> CIRCULAR FOUNDATIONS single

double

quadruple

> DOVETAIL SOCKETS

> BREECH BASE SOCKET

single

double

> D-RING + STRAP single

double

single flush

double flush

> LASHING POTS single

80

double

raised

flush


6 R E M OVA B L E E Q U I P M E N T > TWISTLOCKS

intermediate

dovetail

fixed base

breech base

> STACKING CONES

bottom stacker

intermediate stacker single

intermediate stacker double

compensatory stacker

> BRIDGE FITTINGS

tension

tension + compression

compensatory

> SPECIAL TRANSVERSAL ELEMENTS

> ΗOOKS

securing pad-eye

container lifting hook

securing pad

tensioning lever for chain

hook

elephant foot

extension rod for lever

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Bollards & Chochs LASHING EQUIPMENT > LASHING CHAINS WITH FITTINGS

length upon request

length upon request

> LASHING RODS

length upon request

> TURNBUCKLES 36T - 50T

hook + jaw

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hook + hook

wire turnbuckle

chain turnbuckle


6 CO N TA I N E R S P R E A D E R S & R o R o L A S H I N G S > CONTAINER SPREADER DOUBLE T 20’ and 40’ - SEMI AUTOMATIC

> FRONT TRAILER SUPPORT

> CONTAINER SPREADER 20’ and 40’ SEMI AUTOMATIC

> FRONT TRAILER SUPPORT

> REAR TRAILER SUPPORT

> WHEEL CHOCKS

For updated information please check regularly our website http://www.katradis.com/products.php?category=port

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84


Port

Development Equipment

85


Port Development Equipment

CYLINDRICAL FENDERS RUBBER FENDERS The KATRADIS GROUP stocks and supplies various type of Rubber Fenders, which are specially designed to absorb the high energy impacts during the birthing and mooring. If you let us have your requirements we will propose a fender that will best serve your purposes at most competitive prices.

CYLINDRICAL FENDERS Usually installed at wharves where tidal conditions exist and flexible mountings are desired.

86

OD x ID

OD/ID

(mm)

R

E

P

Weight

(kN)

(kNm)

(kNm2)

(kg/m)

100 x 50

0.50

43

0.8

547

7.0

125 x 65

0.52

51

1.3

500

10.6

150 x 75

0.50

65

1.8

552

15.6

175 x 75

0.43

92

2.7

781

23.2

200 x 90

0.45

98

3.5

693

29.6

200 x 100

0.50

86

3.3

547

27.8

250 x 125

0.50

108

5.1

550

43.4

300 x 150

0.50

129

7.4

547

62.6

380 x 190

0.50

164

11.8

550

100.4

400 x 200

0.50

172

13.1

547

111.2

450 x 225

0.50

194

16.6

549

140.8

500 x 250

0.50

275

28

700

175

600 x 300

0.50

330

40

700

253

700 x 400

0.57

325

52

517

309

750 x 400

0.53

380

61

605

377

800 x 400

0.50

440

72

700

449

875 x 500

0.57

406

81

517

482

925 x 500

0.54

461

93

587

567

1000 x 500

0.50

550

112

700

702

1050 x 600

0.57

487

117

517

695

1100 x 600

0.55

541

131

574

795

1200 x 600

0.50

660

162

700

1010

1200 x 700

0.58

542

151

493

889

1300 x 700

0.54

650

184

591

1122

1300 x 750

0.58

595

178

505

1055

1400 x 700

0.50

770

220

700

1375

1400 x 750

0.54

705

214

598

1307

1400 x 800

0.57

649

208

516

1235

1500 x 750

0.50

825

253

700

1579

1500 x 800

0.53

760

246

605

1506


7 UNIT ELEMENT FENDERS

This type displays higher energy absorption and lower reaction load than the cylindrical one and can be mounted more stable on a wharpf fall.

UNIT ELEMENT FENDER DIMENSIONS Fender

H

A

B

C

D

F

J

M

W

K

E

Anchors

Weight (kg/m)

ME 250

250

107

114

69

20

152

31

25~35

214

50

300

M20

30

ME 300

300

130

138

84

25

184

38

30~40

260

50

300

M24

42

ME 400

400

160

183

99

25

244

38

30~40

320

250

500

M24

93

ME 500

500

195

229

119

30

306

42

40~52

390

250

500

M30

130

ME 550

550

210

252

126

32

336

42

40~52

420

250

500

M30

160

ME 600

600

225

275

133

35

366

42

40~52

450

250

500

M30

174

ME 700

700

270

321

163

35

428

56

50~65

540

250

500

M36

258

ME 750

750

285

344

170

38

458

56

50~65

570

250

500

M36

296

ME 800

800

300

366

178

38

486

57

50~65

600

250

500

M36

310

ME 900

900

335

412

198

42

550

60

57~80

670

250

500

M42

400

ME 1000

1000

365

458

212

46

610

60

57~80

730

250

500

M42

476

ME 1200

1200

435

557

252

46

736

61

65~90

870

250

500

M48

653

ME 1400

1400

495

641

282

50

856

67

65~90

990

250

500

M48

955

ME 1600

1600

565

733

321

50

978

76

75~100

1130

250

500

M56

1220

87


Port Development Equipment

V TYPE FENDERS

This type displays higher energy absorption and lower reaction load than the cylindrical one and can be mounted more stable on wharpf fall.

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7 P N E U M AT I C F E N D E R S

D (mm) 500 600 700 1000 1000 1200 1350 1500 1700 2000 2500 2500 3300 3300

L (mm) 1000 1000 1500 1500 2000 2000 2500 3000 3000 3500 4000 5500 4500 6500

(60% deflection) initial pressure 0.05MPa

initial pressure 0.08MPa

Reaction load (KN)

Energy absorption (KJ)

Reaction load (KN)

Energy absorption (KJ)

64 74 137 182 257 297 427 597 639 875 1381 2019 1884* 3015*

6 8 17 32 45 63 102 153 191 308 663 943 1175* 1814*

83 96 178 235 335 386 554 751 830 1138 1815 2653 2476* 3961*

8 11 24 44 63 86 140 211 263 424 925 1317 1640* 2532*

Note: R allowed Âą 10%, the data marked with (*) is refe.value

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Port Development Equipment

FOAM FILLED FENDERS

Actual values for all sizes may vary plus or minus 15% from stated values due to variations in material properties, dimensional tolerances, temperature and speed of compression.

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7 PORT DEVELOPMENT EQUIPMENT B U OY S We can supply all kinds of metallic, synthetic or steel buoys according to customer drawings.

S O L A R P OW E R E D L I G H T S or conventional lights with lamb changers

BOLLARDS cast iron or cast steel

OIL BOOMS

...to protect our seas from pollution For updated information please check regularly our website http://www.katradis.com/products.php?category=rubber

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92


Shark Marine Paints 93


Shark Marine Paints

S U P R E M E Q U A L I T Y, W I D E VA R I E T Y Katradis Group of Companies has been contributing to the Marine World for more than 70 years. The wide variety of its products, reliability and supreme quality combined with advanced technology, supported by an efficient network of agents and distributors strategically located at all major harbors around the world, made katradis a well-know name. In 1983 Katradis Group of companies started supplying marine paints. The response of Greek shipowners was more than encouraging thus ‘forcing’ the company to keep expanding the range of its products by developing high quality protective coatings known as Shark Marine Paints. The main concideration has always been the economical and effective preparation & completion of the job. Moreover, the company is concentrating on ecological issues by producing environmental friendly products approved by the International Maritime Organization (IMO) and by all the major classification societies.

Lloyds Certificate for Antifouling Paints.

94


8

95


Shark Marine Paints

96


8 SHARK ANTIFOULING SHARK ANTIFOULING is a self polishing antifouling based on specially formulated pigment with a combination of biocides. The surface of the antifouling is continiously renewed by the slowly dissolving binder. This mechanism enables an outstanding control of fouling and allows easy recoating. Suittable for vessels trading world-wide short stationary periods. Compatible with most existing self polishing systems.

PHYSICAL PROPERTIES Finish and color Drying time Solids by volume Flash point (C째) Specific gravity Viscosity (sec) Spreading rate / Theoretical Spreading rate / Practical

Matt, Red-brown, Pink At 20C째, set to touch 1 hour. Dry hard 6 hours Approx. 50% >25 C째 Approx. 1,49 ( kg / L ) Up to 190 sec Approx. 4,5 sq. meters per liter for a dry film (110 microns) Approx. 3,5 sq. meters per liter

A P P L I C AT I O N D E TA I L S Surface preparation : The surface must be dry and free from fouling, salt and other contaminants. Remove any salts and dirt by fresh water washing and hard fouling by scraping. Damaged areas should be first with an appropriate primer system. Recoating time : Approx. 6h. Depending on the environmental conditions.

97


Shark Marine Paints PRODUCT LIST > HULL PAINTS B. 1 CHLORINATED RUBBER PRIMER H. B. RED - GREY B. 3 ANTICORROSIVE VINYL SILVER PRIMER B. 2 ANTIFOULING OCEAN S. P. RED - PINK B. 4 ANTIFOULING PLANET S. P. ECO RED - PINK C. 7 BOOTTOPPING C. R. FINISH BLUE C. 2 BOOTTOPPING C. R. FINISH BLACK C. 1 BOOTTOPPING C. R. FINISH RED - BROWN > EPOXY PRIMER & COATINGS E.P. 3 MASTIC EPOXY PRIMER (LOW PREPARATION) E.P. 5 PURE EPOXY PRIMER E.P. 4 TAR EPOXY E.P. 2 MASTIC EPOXY HYDRO (FOR DRINKING WATER TANKS) E.P. 6 EPOXY ENAMEL TOPCOAT RED - BLACK > PRIMERS & UNDERCOATS (CONVENTIONAL) P. 1 RED LEAD PRIMER Q. D. ORANGE P. 2 PRIMER Q. D. GREY P. 3 RED OXIDE PRIMER P. 4 UNDERCOAT WHITE > ALKYD FINISHED B.D. 1 BOOTTOPPING / DECK SPECIAL RED - BROWN B.D. 2 BOOTTOPPING / DECK SPECIAL GREEN B.D. 3 BOOTTOPPING / DECK SPECIAL BLUE DARK/LIGHT T. 1 TOPSIDE SPECIAL BLACK T. 2 TOPSIDE SPECIAL GREY DARK/SILVER/LIGHT F. 1 TOPSIDE HIGH GLOSS WHITE F. 2 TOPSIDE IVORY CREAM F. 13 TOPSIDE GOLDEN BROWN (TEAK) F. 12 SPECIAL ENAMEL GREEN PEA F. 14 SUPERGLOSS SIGNAL YELLOW F. 16 SUPERGLOSS SIGNAL ORANGE F. 17 SUPERGLOSS SIGNAL RED

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8 > HOLD PAINTS H. 1 ALUMINIUM HOLD PAINT SPECIAL H. 2 MULTI HOLD PAINT RED - BROWN/GREY 4.50 (PRIME & FINISH IN ONE) H. 3 MULTI HOLD PAINT GREY H. 4 HOLD PAINT RED H. 4 HOLD PAINT GREY > BITUMINOUS PAINTS B.T. 1 BITUMINOUS SOLUTION > POLYURETHANE FINISH - ( TWO PACK ) P. U. 1 URETHANE FINISH WHITE P. U. 2 URETHANE FINISH YELLOW P. U. 3 URETHANE FINISH RED P. U. 4 URETHANE FINISH BLUE / LIGHT-DARK P. U. 5 URETHANE FINISH ORANGE P. U. 6 URETHANE FINISH BLACK P. U. 7 URETHANE FINISH GREY / LIGHT-DARK > MISCELLANEOUS M. 1 CABIN FLAT WHITE M. 2 HEAT RESISTING ALUMINIUM M. 3 VARNISH M. 4 PAINT REMOVER M. 6 EMULSION PAINT WHITE ACRYLIC M. 5 THINNER FOR CONVENTIONAL PAINTS B. 6 THINNER FOR C. R. & HULL PAINTS E.P. 7 THINNER FOR EPOXY PAINTS M. 7 PAINT FOR DRINKING WATER TANKS

For updated information please check regularly our website http://www.katradis.com/products.php?category=paints

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100


Quality Assurance & International Certificates

101


Quality Assurance & International Certificates QUALITY POLICY The aim of KATRADIS GROUP OF COMPANIES to build quality is to: Evolve quality measures for all life-cycle phases of services and products in order to be able to satisfy the customers Set up systems, procedures and standards to minimize errors & defects and continually improve levels of quality

• •

We want to be the leading supplier of high quality products and services worldwide. In this respect, it is our guiding principle to provide our external and internal customers with a level of quality and service that consistently meets or exceeds expectations through the following practices: Continually maintaining and improving the effectiveness of our Quality Management System (QMS) - Periodic review of current quality policy and objectives to ensure its effectiveness and suitability. Meeting or exceeding customer and organizational requirements - Constant striving for quality products that meet or exceed the customer’s and/or organizational requirements. Recruiting the best scientific & technical staff - Training those people on our system and made them focus on executing processes flawlessly.

• • •

TOTAL QUALITY MANAGEMENT PHILOSOPHY KATRADIS GROUP OF COMPANIES is committed to creating value for customer by delivering the benefits of Marine and Industry Supply in the form of services and products. It subscribes to Total Quality Management philosophy and a Quality Management System & Process in line with ISO 9001. Total Quality Management philosophy indicates the attention and control that must be given to all features of a product or service, in order to ensure total customer satisfaction. The TQM process is the comprehensive process of satisfying the customer, starting with a request for a product or service through the delivery and use of the item that satisfies the request. In addition to the obvious characteristics of form, fit, function and reliability, TQM process involves maintainability, storability, appearance, end use of product or service, efforts to accomplish error-free documentation and systems and other aspects contributing to the overall value to the internal operations or the external customer.

CERTIFICATION TO QUALITY STANDARDS In pursuit of excellence, a Quality Management System has been developed in line with ΙSO 9001:2008 Standards. As a result of this: “KATRADIS MARINE ROPES INDUSTRY” S.A in August 2006 has been certified ΙSO 9001:2008 Certificate by LRS for a period of 3 years. The scope of the certification covers Design, Production and Supply of Synthetic Ropes and Anodes, Trade of Marine Paints, Anchor Chains and Accessories, Anchors and Port Development Equipment. Similarly, “KATRADIS VEP” S.A has also been certified ΙSO 9001:2008 in August 2006 by LRS for a period of 3 years. The scope of this certification covers Trade of Wire Ropes, Chains and Marine Related Equipment. LLOYD’S REGISTER OF SHIPPING quality approval certificate as a recognised proving establishment for anchoring and mooring equipment, renewed on an annual basis according to the rules of LR resp.

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9 TESTING & CERTIFICATION TO INTERNATIONAL STANDARDS Testing service & certification is carried out at client’s request from the following bodies in our approved testing establishment incorporating one 250 ton horizontal automatic tensile testing bench of 32 mtrs free test length and two vertical testers, one 5 ton & one 500 N:

• LRS-86 • ABS-85 • GERMANISCHER LLOYD • HELLENIC REGISTER • RINA • DNV

INTERNATIONAL MEMBERSHIPS Moreover, we are members in the various specialized Industrial organizations and the valuable interchange of opinions and technical matters promotes the scientific cognitive level and fully exploits the available technology in the field of stabilized quality production.

• Cordage Institute of USA - Institute for setting standards for synthetic ropes • Wire Association International - W.A.I. - Association for the Wire Industry • OIPEEC - French Organisation for the endurance of Wire Ropes - in connection with Universities studying the performance of wire ropes.

• Society of Plastics Engineers - SPE - Society dealing with the Plastics Industry

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Quality Assurance & International Certificates

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Quality Assurance & International Certificates L R A P P R OVA L

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Quality Assurance & International Certificates

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Quality Assurance & International Certificates

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Production Facilities

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Production Facilities Since the foundation of the Katradis Group, Ropes have been our mainline product. Our rope factory, based on a total area of 30.000m2 is one of the most technologically advanced factories in Europe. All our efforts are concentrated on the selection of the most appropriate raw material. Quality control is performed during all stages of production, culminating in rigorous testing of the ropes’ real strength. Technological evolution in machinery production has made it possible to move from natural fibers (such as Manila) to the highly sophisticated Polyamide (known as Nylon), Polyester, Polypropylene Paraaramide (such as Kevlar), Sirius UHMWPE, glass fibers etc. The industrial yarn extrusion and the techniques applied have made it possible to control quality in every stage of the production procedure until the rope is coiled and ready to be shipped. Our company has entered the yarn extrusion since its establishment and from then on, the quality control has been extensive and inseparable from the production procedures. Careful raw material selection to suit the intended applications and exhaustive mechanical tests are applied to the ropes before they leave our factory in order to ensure the top performance guaranteed by our company. All our ropes are tested in our 2452 KN Automatic Testing Machine, approved by LRS and recognized by the major classification societies. The sun test machine checks the yarns’ behavior in the condition of artificial aging and the necessary amount of U.V. protection additives for long-term exposure to sunlight. With the computer controlled tensile testing machines, we carry out the tensile breaking strength of yarns according to DIN, ISO, and ASTM standards. Our company has secured a competitive role in the provision of a large assortment of zinc and aluminum anodes, all of which are made in our highly specialized factory. • Hull anodes • Tank anodes • Pit guard anodes (Zinc and Aluminum) We manufacture steel wire ropes in a 70000m2 site with 3 production halls with a capacity of up to 80 mm diameter wire ropes and 30 tons final reel with a capacity of 15000 tons/year, thereby successfully serving the local and international market. The main constructions produced are: 6x7, 6x12, 6x19, 6x24, 6x25, 6x36, 6x37, 6x41, 6x47, 6x61, 19x7, 19x19, 36x7, 4x36 We hold GL & IQNET 9001 and GL 118, LR, ABS, API 9a approvals for the production of our wire ropes.

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PIONEERS IN QUALITY PERFECTION Established in 1936 in Piraeus Greece, the Katradis Group of Companies is one of the most prominent organizations in the shipping industry. Our wide range of products includes synthetic mooring ropes (UHMWPE, Polypropylene, Nylon, Polyester, Mixed / Dual Fiber ropes, in single & double braided execution), steel wire ropes, zinc and aluminum anodes, anchors & stud link anchor chain cables, container fittings, alloy steel chain slings, wire & synthetic rope lifting slings and lashing webbings, port development equipments, rubber dock fenders, buoys, floating marinas, bollards, oil booms, vessel deck equipments, protective coatings (SHARK Marine Paints) and testing services in our LR Approved Testing Establishment.

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The KATRADIS GROUP OF COMPANIES in its continued effort for better customer service and support is pleased to announce that all of its affiliated establishments maintain stocks of KATRADIS products ready for immediate delivery. Read more: http://www.katradis.com



KATRADIS MARINE ROPES INDUSTRY S.A. 11, Psaron str., 186 48 Piraeus, Greece - Tel: + 30 2104060300 Fax: + 30 2104626268 & + 30 2104619631 - E-mail: info@katradis.com - www.katradis.com


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