Serving the marine industry since 1936
4
CONTENTS
1
page 8-19
2
page 20-37
Tanker Mooring Ropes
3
page 38-59
Steel Wire Ropes
4
page 60-65
Anchors & Anchor Chains
5
page 66-73
Sacrificial Anodes
6
page 74-83
Vessel Deck Equipment
7
page 84-91
Port Development
8
page 92-99
Shark Marine Paints
9
page 100-111 Quality Assurance
10
Mooring Ropes
page 112-115 Production Facilities
5
6
strong relationships! The Katradis Group of Companies originated from a ship supply company specializing in the production of high quality ropes, which was established by Constantinos Katradis in 1936 and has since become a pioneer in the field of manufacture. In recent years, under the guidance and expertise of the current managing directors Nikolaos & Constantinos Katradis, the Group has enjoyed vast expansion in terms of products, service, technology and clientele due to the unrivalled quality of its commodities. Today, with over 70 years of experience, the Group is undoubtedly prominent in the field of ropes and excels as the manufacturer of wire ropes. The Group provides services as manufacturers, stockists, importers, exporters, distributors and dealers and they each serve the marine and industrial sector in an efficient and cost-effective manner, with the support of the extensive global network of affiliated establishments, agents, suppliers and representatives, who are favourably positioned at all major ports thereby guaranteeing immediate service. Aspiring to broaden its horizons, in the early 1980’s the Group endeavoured to supply marine paints and owing to its success in this field, it continued to develop high quality protective coatings known as Shark Marine Paints. Furthermore, the Group has now secured a competitive role in the provision of a large assortment of anodes including zinc hull anodes, aluminium hull anodes, zinc tank anodes, zinc pit guard anodes, aluminium tank anodes and aluminium pit guard tank anodes. The Katradis Group boasts a large stock of Vessels Deck Equipment in Piraeus and globally, in addition to the vast array of Port Developement Equipment such as rubber fenders, buoys, floating marinas, bollards and oil booms. Strategically located in the vicinity of the port of Piraeus, thereby ensuring easy and rapid access, the Group’s headquarters occupy an extensive area of 9000m2 and house a horizontal automatic testing bench, which provides technical support to all Piraeus-based shipping companies. The Katradis Group prides itself in being compliant with the classification societies LLOYD’S REGISTER (ISO 9001), ABS, BV, GERMANISCHER LLOYD and LLOYD’S REGISTER and all its products are designed and manufactured in accordance with DIN, BS, CI, EN, ISO, ASTM, MIL and other international standards. Due to the dedication of its personnel and competent technical staff, who are always eager to offer technical advice and support, it has acquired an established clientele that includes the Public Power Cooperation, the Hellenic Navy, shipping companies, shipyards, major engineering and construction companies and offshore rigging corporations.
7
8
Mooring Ropes
9
Mooring Ropes
ROPE CARE IN ORDER TO ACHIEVE MORE EFFICIENT USE AND LONGER LIFE FOR YOUR ROPES ALWAYS REMEMBER TO AVOID:
• Contact or even exposure to any kind of heat. • Friction, especially over sharp edges. • Dragging over the ground or any other rough surface. • Storing on heated surface - especially metal. • Sunder tension when the Rope is in use (shock/dynamic loading). • Contact with chemicals of any type & rust. • Surging, during capstan or winch head rotation. • Placing the Ropes near chains and wire. • Suspending loads for extended periods of time • Knotting ropes to join or hold, use splices instead ( knots reduce rope’s strength by up to 50% )
FOR SAFETY PURPOSES • Do not use worn Ropes. • Never stand in line with a Rope under tension. It may recoil, in case of overload/failure, with considerable force (snap back effect) • Never exceed the strength of a Rope (Working Load Limit). • Always make sure splices are intact. • Make sure, that the end of the Rope is fast to bitts and not just on drum end. • Inspect the Rope periodically, and replace it if you find it worn or frayed.
For more information you can download the following from our Internet site: http:// www.katradis.com/ download/instructions_synthetic_ropes.pdf
Q U A L I T Y CO N T R O L All our ropes are tested in our Automatic Testing Machine, approved by Lloyd’s Register and accepted by the major classification societies: BV No. 1LPR-93, GL No. 20287 AT, LRS No. 307205, ABS No. 93-PR 7060-321 With the computer controlled tensile testing machine, we carry out the tensile breaking strength of yarns according to ΕΝ, ISO, CI, and ASTM standards. The suntest mashine checks the yarns’ behaviour in the condition of accelerated aging and the necessary amount of U.V. protection additives for a long term exposure in sunlight.
10
1
11
Mooring Ropes
N I K A CO R D ¨ Nika-Cord® ropes are produced in 24-strands, 12-strands and 8-strands braided form.
N I K A CO R D ¨ 8 / 1 2 - 2 4 S T R A N D S CO N S T R U C T I O N D I A M O N D T Y P E NIKACORD® Ropes are a “MELT MIXTURE” of first quality European virgin raw materials Polypropylene (75%), Polyethylene (20%) and UV stabilizer and other improving elements (5%), bright white colour with red-green stripes. They are made of round filaments (MONOFILAMENT type) which are produced with the laborious double twisting process “ROPE IN ROPE” type for maximum abrasion resistance, with high tenacity yarns, almost like Nylon’s. This unique rope construction with the double twisted yarns, that have the same electronically controlled thickness, weight and strength throughout the whole cross section of the strand/rope, gives the well known amazing operational results, like shock and dynamic load absorption, minimization of external and internal abrasion and extended useful (thus reliable) service life. The above, in combination with the high quality added UV stabilisation protection of 160 KLY (suitable for Florida, USA & Dubai, UAE sunshine) make NIKACORD® ropes the most reliable ones in the market. APPLICATIONS: MOORING – ANCHORING – TOWING Specific gravity: 0,92 (FLOATING) Melting point: 1650 C Elongation at breaking: 15% Chemical resistance to ACID: Excellent. Strength lose in H2SO4 in high concentration and temperature Chemical resistance to ALKALI: Very Good. Strength lose NaOH in high concentration and temperature Chemical resistance to ORGANIC SOLVENT: Excellent. Nika-Cord® incorporates the following technologically advanced features: • Double twisted yarns through its whole cross section for extra wear resistance and consequently extended life. • Uniform load distribution though its whole cross section. • Filament tensile strength exceeding DIN,EN,ISO and BS specifications. • High quality U.V protection for longer use in almost any weather condition, even in Florida & Dubai intense sunshine. • Uniform thickness for a flexible,strong and friendly use. • Eliminates residual twisting moments (rotation resistant – non rotating) Nika-Cord is the unique monofilament rope in terms of strength,abrasion resistance, shock absorption and longer lifetime. Μelt mixture of Nikacord makes it approved even by OCIMF for the safe mooring of the tankers (as per paragraph: 6.3.1.4 of the Mooring Equipment Guidelines book 3rd Edition of OCIMF – Mixed Polyolefin ropes)
12
1
TECHNICAL DATA Size circ
Size diam
Weight +/- 5%
Breaking Load
Inch
mm
kgr/100m
kgr/220m
Tons
3
24
26
57
11
3 1/2
28
35,5
78
14,5
4
32
46
101
18,5
4 1/2
36
58
128
23
5
40
72
158
27,9
5 1/2
44
89
194
33,3
6
48
105
229
39,2
6 1/2
52
122
268
45,7
7
56
142
312
52,4
7 1/2
60
164
359
59,4
8
64
185
407
67
9
72
235
515
83,6
10
80
290
638
101,5
11
88
351
772
121,3
12
96
416
915
142,7
13
104
496
1090
165,2
13
Mooring Ropes
PP ROPES P O LY P R O P Y L E N E 8 S T R A N D S NIKAFORCE¨ 8 STRANDS
• Exceptional strength to weight ratio • High breaking load exceeds Cordage Institute specification CI 1901-96, EN and ISO specs • High abrasion resistance • U.V stabilized to 160 kly (suitable for Florida, U.S.A. & Dubai, UAE sunshine) • High shock & dynamic load absorption • Filaments of equal thickness and tensile strength • Electronically controlled even load distribution • Friendly on handling • Only virgin bright white European raw materials used • Filament tensile strength exceeds EN and ISO specifications
APPLICATIONS: MOORING – ANCHORING – TOWING Melting point: 1650 C / Elongation at breaking: 15% / Specific gravity: 0,92 (FLOATING)
P O LY P R O P Y L E N E 8 - S T R A N D S E X T R A M O N O F I L A M E N T • Very good strength to weight ratio. • High breaking load exceeding international standards. • Good abrasion resistance. • U.V. stabilized. • Friendly on handling. • Only virgin bright white European raw materials used. • Filament tensile strength as per EN and ISO specifications.
APPLICATIONS: MOORING – ANCHORING – TOWING Melting point: 1650 C / Elongation at breaking: 14% / Specific gravity: 0,92 (FLOATING) Μelt mixture of Nikaforce® makes it approved even by OCIMF for the safe mooring of the tankers (as per paragraph: 6.3.1.4 of the Mooring Equipment Guidelines book 3rd Edition of OCIMF – Mixed Polyolefin ropes)
14
1 TECHNICAL DATA: Size circ Inch 3 3 1/2 4 4 1/2 5 5 1/2 6 6 1/2 7 7 1/2 8 9 10 11 12 13
Size diam mm 24 28 32 36 40 44 48 52 56 60 64 72 80 88 96 104
Weight +/- 5% kgr/100m 26 35,5 46 58 72 88 104 122 142 163 185 234 290 351 416 496
kgr/220m 57 78 101 128 158 194 229 268 312 359 407 515 638 772 915 1090
NIKA FORCE速 8 STRANDS Breaking Load Tons 11,5 15 19 24 29 36 42 48 55 62 71 90 109 128 151 172
EXTRA-MONOFILAMENT 8 STRANDS Breaking Load Tons 9,3 11,7 15,3 19,8 24 29 33 38 44 50 57 71 87 105 123 135
15
Mooring Ropes
SINGLE BRAIDED P O LY E S T E R 1 0 0 % / N Y L O N 1 0 0 % SINGLE BRAIDED 8/12-24 STRANDS SINGLE BRAIDED 8/12/24 STRANDS 100% POLYESTER Polyester 8-strand ropes are fit for applications requiring abrasion resistance, moderate elasticity and shock absorption properties. They have low friction coefficient &excellent resistance to abrasion, sunlight, chemicals and cyclic loading wet/dry. They are produced according to international standards such as EN ISO 1141, CI 1304, CI 1305. They are user friendly, rotation resistant and easy to splice. Polyester fibers possess the best endurance among all the high tenacity fibers. These ropes are according to the latest regulations and recommendations for the safe mooring of the tankers. APPLICATIONS: Mooring – Anchoring -Tow lines – Mooring Tails Specific gravity: 1,38 Elongation at breaking: 13% Melting point: 2560 C Chemical resistance to ACID : Good. Will dissolve in H2SO4 Chemical resistance to ALKALI: Excellent Chemical resistance to ORGANIC SOLVENT: Very Good
SINGLE BRAIDED 8/12/24 STRANDS 100% NYLON (POLYAMIDE) Nylon 8/12/24-strand ropes are fit for applications requiring elasticity and shock absorption properties. They have very good resistance to abrasion, sunlight, chemicals and cyclic loading. When wet they lose approximately 10% of their dry breaking strength which is recovered once dry again. They are produced according to international standards such as EN ISO 1140, MIL-R-24337, CI 1303, CI 1312. They are user friendly, rotation resistant and easy to splice. APPLICATIONS: Mooring – Anchoring -Tow lines – Mooring Tails Specific gravity: 1,14 Elongation at breaking: 20-22% Melting point: 2540 C Chemical resistance to ACID : Very Good. Will dissolve in H2SO4 Chemical resistance to ALKALI: Good Chemical resistance to ORGANIC SOLVENT: Very Good
DNV Type Approval Certificate.
16
1
TECHNICAL DATA: Size circ Inch 3 3 1/2 4 4 1/2 5 5 1/2 6 6 1/2 7 7 1/2 8 9 10 11 12 13
Size circ Inch 3 3 1/2 4 4 1/2 5 5 1/2 6 6 1/2 7 7 1/2 8 9 10 11 12 13
Size diam mm 24 28 32 36 40 44 48 52 56 60 64 72 80 88 96 104
POLYESTER 8 STRANDS Weight Breaking Load +/- 5% kgr/100m kgr/220m Tons 45 99 11,6 62 136 15,1 81 178 19,1 103 227 24,2 121 266 30 141 310 36 175 385 42 196 430 50 238 523,6 57 262 576 65 310 682 74 378 830 93 466 1024 114 559 1228 136 670 1472 160 821 1804 188
NYLON 8 STRANDS Weight Breaking Load +/- 5% kgr/100m kgr/220m Tons 35 78 15 48 106 18,8 63 139 24,8 80 176 29 99 217 37 120 264 45 142 312 52 166 365 61 193 424 70 221 486 80 253 556 89 319 702 114 394 867 140 477 1049 169 569 1250 195 667 1465 230
Size diam mm 24 28 32 36 40 44 48 52 56 60 64 72 80 88 96 104
POLYESTER 12 / 24 STRANDS Weight Breaking Load +/- 5% kgr/100m kgr/220m Tons 45 99 11,6 62 136 15,1 81 178 19,1 103 227 24,2 121 266 32 141 310 38 175 385 44 196 430 52 238 523,6 59 262 576 68 310 682 76 378 830 95 466 1024 116 559 1228 138 670 1472 162 821 1804 193
NYLON 12 / 24 STRANDS Weight Breaking Load +/- 5% kgr/100m kgr/220m Tons 35 78 15,5 48 106 19,5 63 139 25,5 80 176 30 99 217 38 120 264 46 142 312 53 166 365 62 193 424 72 221 486 82 253 556 92 319 702 117 394 867 145 477 1049 173 569 1250 200 667 1465 237
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Mooring Ropes
3/4 STRANDS TWISTED 3/4 STRANDS POLYESTER
Polyester 3 & 4-strand ropes are fit for applications requiring abrasion resistance, moderate elasticity and shock absorption properties. They have low friction coefficient & excellent resistance to abrasion, sunlight, chemicals and cyclic loading wet/dry. They are produced according to international standards such as EN ISO 1141, CI 1304. They are user friendly, flexible, and easy to splice. Polyester fibers possess the best endurance among all the high tenacity fibers. APPLICATIONS: Mooring - Anchoring - Messenger Lines / Specific gravity: 1,38 / Melting point: 2560 C Elongation at breaking: 13% Chemical resistance to ACID: Good. Will dissolve on H2SO4 Chemical resistance to ALKALI: Excellent Chemical resistance to ORGANIC SOLVENT: Very Good
TWISTED 3/4 STRANDS POLYPROPYLENE
Polypropylene 3 & 4-strand ropes are fit for applications requiring floating lines, moderate elasticity and ease of handling. They have low friction coefficient & good resistance to abrasion, sunlight, chemicals and cyclic loading wet/dry. They are produced according to international standards such as EN ISO 1346, CI 1301. They are user friendly, flexible, floating and easy to splice. APPLICATIONS: Mooring - Towing - Cargo Lashing - Messenger lines – General Purpose Use / Specific gravity: 0,92 / Melting point: 1650 C Elongation at breaking: 15% Chemical resistance to ACID: Excellent. Strength loss in H2SO4 in high concentration and temperature Chemical resistance to ALKALI: Good. Strength lose NaOH in high concentration and temperature Chemical resistance to ORGANIC SOLVENT: Excellent
TWISTED 3/4 STRANDS NYLON (POLYAMIDE)
Nylon 3/4-strand ropes are fit for applications requiring elasticity and shock absorption properties. They have very good resistance to abrasion, sunlight, chemicals and cyclic loading. When wet they lose approximately 10% of their dry breaking strength which is recovered once dry again. They are produced according to international standards such as EN ISO 1140, MIL-R-17343, ISO 1140 ,CI 1303. They are user friendly, flexible and easy to splice. APPLICATIONS: Mooring - Anchoring - Messenger Lines / Specific gravity: 1,14 / Melting point: 2540 C Elongation at breaking: 20-22% Chemical resistance to ACID: Very Good. Will dissolve on H2SO4 Chemical resistance to ALKALI: Good / Chemical resistance to ORGANIC SOLVENT: Very Good
TWISTED 3/4 STRANDS POLYSTEEL
Polysteel 3 strand ropes are fit for applications requiring floating lines, moderate elasticity, abrasion resistance and ease of handling. They have low friction coefficient & very good resistance to abrasion, sunlight, chemicals and cyclic loading wet/dry. They are produced according to international standards such as EN 14687, EN ISO 1346 etc. They are user friendly, flexible, floating and easy to splice. APPLICATIONS: Mooring - Towing - Cargo lashing - Messenger lines - General purpose use / Specific Gravity: 0,92 Elongation at breaking: 15% / Melting point: 165oC Chemical Resistance to ACID: Excellent. Strength loss in NaOH & H2SO4 in high concentration and temperature Chemical Resistance to ALKALI: Good / Chemical Resistance to ORGANIC SOLVENT: Excellent
18
1 TECHNICAL DATA: POLYPROPYLENE Size Size circ diam
Weight +/- 5%
Inch mm kgr/100m kgr/200m
POLYESTER
NYLON
POLYSTEEL
Breaking Load
Weight +/- 5%
Breaking Load
Weight +/- 5%
Breaking Load
Weight +/- 5%
Breaking Load
Tons
kgr/100m kgr/200m
Tons
kgr/100m kgr/200m
Tons
kgr/100m kgr/200m
Tons
3/4
6
-
-
-
3
6
0,7
2,7
5,1
0,7
1,7
3,4
0,63
1
8
3
6
1,17
5
10
1,10
4,5
9
1,35
2,7
5,4
1,12
1 1/4 10
4,5
9
1,83
8
16
1,58
6,5
13
2,08
4,1
8,2
1,76
1 1/2 12
6,5
13
2,69
12
24
2,27
9,5
19
3
5,9
11,8
2,53
1 3/4 14
9
18
3,58
16
32
3,10
12,5
25
4,1
8,1
16,2
3,44
16
11,5
23
4,76
20,5
41
4,05
16,5
33
5,3
10,4
20,8
4,50
2 1/4 18
15
30
5,74
26
52
5,13
21
42
6,7
13,5
27
5,70
2 1/2 20
18
36
6,85
32
64
6,32
26
52
8,3
16,2
32,4
7,02
2 3/4 22
22
44
8,04
38,5
77
7,64
31,5
63
10
19,8
39,6
8,49
24
26
52
10,17
46
92
9,11
37,5
75
12
23,4
46,8
10,12
3 1/4 26
30,5
61
11,63
53,5
107
10,68
44
88
14
27,5
55
11,86
3 1/2 28
35,5
71
13,05
62,5
125
12,33
51
102
15,8
33
66
13,76
3 3/4 30
40,5
81
14,7
72
144
14,24
59
118
17,8
36,5
73
15,82
32
46
92
16,6
82
164
16,18
66,5
133
20
41,4
82,8
17,99
4 1/4 34
52,5
105
18,93
92,5
185
18,28
75
150
22,4
47,3
94,6
20,35
4 1/2 36
58,5
117
21,25
103,5
207
20,3
84
168
24,8
52,7
105,4
22,76
4 3/4 38
65,5
131
23,58
115
230
22,44
94
188
27,4
59
118
24,62
73
144
25,9
127,5
255
24,46
104
208
30
64,8
129,6
28,11
2
3
4
5
40
For updated information please check regularly our website http://www.katradis.com/products.php
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20
Ta n k e r Mooring Ropes 21
Ta n k e r M o o r i n g A NEW GENERATION OF MOORING ROPES FOR THE SAFETY OF TANKERS AND THE PROTECTION OF THE ENVIRONMENT Katradis group, highly concerned about environmental safety, has implemented the latest procedures & techniques in the manufacturing of high quality ropes that raise the safety standards in the sensitive area of the oil sea transportation. Following the new developments & rules of the international standard settings organizations, our production of ropes for the tanker vessels is strictly according to OCIMF regulations & recommendations, Cordage Institute standards & Intertanko. Additionally, our ropes can be produced to suit specific applications and special conditions in order to satisfy our clients’ unique requirements.
DOUBLE BRAIDED ROPES Double Braided ropes are produced by braiding a 32 or 64-strand sheath (cover) over a braided 24-strand core rope. Advantages of Double Braided ropes: Significantly Longer Service Life The external cover protects the inner core from sunlight and abrasion Excellent rotation resistance Larger contact area due to the round shape of the rope Reduced fatigue when bent over sheaves, chocks, bitts Smaller sheave radius required Excellent cyclic load and abrasion resistance Higher breaking load Many fiber combinations are possible (cover/core) depending on the application Produced according to International Standards
• • • • • • • • • •
SPECTRA¨ - ULTRA HIGH MOLECULAR WEIGHT POLYETHYLENE ROPES (UHMWPE) • 10 times stronger than steel • 3 times stronger than Polyester of equal weight • Small in volume and thus suitable for easy storage and rapid deployment in emergency cases. • Low stretch / Low elongation • Float in water • Meet all the requirements and comply with all the regulations of OCIMF.
22
2
23
Ta n k e r M o o r i n g
SINGLE BRAIDED MIXED ROPES
SINGLE BRAIDED 8/12/24 STRAND IMPROVED MIXED NIKASTEEL¨ ROPES POLYESTER/NIKASTEEL¨ COMBINATION
Single Braided 8/12/24-strand ropes are constructed by covering the outer layer of each NIKASTEEL® strand with Polyester yarns at a 60%-40% proportion respectively (Improved Mixed NIKASTEEL®) according to Cordage Institute CI1302B-99 specification. Their layout is fit for applications requiring abrasion resistance properties. They have low friction coefficient & excellent resistance to abrasion (Polyester cover yarns) wet/dry, sunlight (as NIKASTEEL® yarns are more than adequately protected by the external Polyester yarns) & chemicals, good resistance to cyclic loading and maintain the same performance wet/dry. They are user friendly, rotation resistant and easy to splice. The are produced according to international standards such as DIN EN 14686 and CI 1302B. Polyester fibers possess the best endurance among all the high tenacity fibers. These ropes are according to the latest regulations and recommendations of OCIMF for the safe mooring of tankers. Polyester(PES) covers 100% the rope’s surface. APPLICATIONS: Mooring – Anchoring Specific gravity: 0,99 (Floating) / Elongation at breaking: 15% / Melting point: 1650 C (NIKASTEEL®) 2560 C (PES)
SINGLE BRAIDED 24 STRAND PLAIN MIXED NIKASTEEL¨ ROPES POLYESTER/NIKASTEEL¨ COMBINATION
Single Braided 24 -strand ropes are constructed by covering the outer layer of each NIKASTEEL® strand with Polyester yarns (PLAIN MIXED NIKASTEEL®). Their layout is fit for applications requiring abrasion resistance properties. They have low friction coefficient & excellent resistance to abrasion (Polyester cover yarns) wet/dry, sunlight (as Polypropylene yarns are more than adequately protected by the external Polyester yarns) & chemicals, good resistance to cyclic loading and maintain the same performance wet/dry. They are user friendly, rotation resistant and easy to splice. Polyester fibers possess the best endurance among all the high tenacity fibers. These ropes are according to the latest regulations and recommendations of OCIMF for the safe mooring of tankers. APPLICATIONS: Mooring – Anchoring Specific gravity: 0,97 (Floating) / Elongation at breaking: 15% / Melting point: 1650 C (NIKASTEEL®) 2560 C (PES) Also accepted for the safe mooring of the tankers are the Single Braided 8/12/24 strands Polyester & Nylon ropes, for details please see pages 36 & 37. Μelt mixture of Nikasteel® makes it approved even by OCIMF for the safe mooring of the tankers (as per paragraph: 6.3.1.4 of the Mooring Equipment Guidelines book 3rd Edition of OCIMF – Mixed Polyolefin ropes)
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2
DNV Type Approval Certificate.
TECHNICAL DATA Size circ Inch 3 3 1/2 4 4 1/2 5 5 1/2 6 6 1/2 7 7 1/2 8 9 10 11 12 13
Size circ Inch 3 3 1/2 4 4 1/2 5 5 1/2 6 6 1/2 7 7 1/2 8 9 10 11 12 13
Size mm Diam 24 28 32 36 40 44 48 52 56 60 64 72 80 88 96 104
Size mm Diam 24 28 32 36 40 44 48 52 56 60 64 72 80 88 96 104
IMPROVED MIXED NIKASTEEL速 8 STRANDS Weight +/- 5% Breaking Load kgr/100m kgr/220m Tons 29 64 12,5 41 90 16 59 130 21,5 66,5 146 26,5 79 174 30 96 211 36 115 253 42 136 299 48 156 342 56 180 396 64 208 458 72 260 572 90 321 706 110 383 842 131 464 1020 154 536 1177 182
PLAIN MIXED NIKASTEEL速 12 / 24 STRANDS Weight +/- 5% Breaking Load kgr/100m kgr/220m Tons 26,5 58 11,5 36,9 81 15 48,1 106 19 60,9 134 24 75 165 29 91 200 36 107 235 42 125 275 48 146 320 55 166 365 62 191 420 71 239 525 90 293 645 109 357 785 126 423 930 151 505 1110 172
IMPROVED MIXED NIKASTEEL速 12 / 24 STRANDS Weight +/- 5% Breaking Load kgr/100m kgr/220m Tons 29 64 13 41 90 16,5 59 130 22,5 66,5 146 27,5 79 174 32 96 211 38 115 253 44 136 299 51 156 342 59 180 396 67 208 458 76 260 572 95 321 706 116 383 842 138 464 1020 162 536 1177 192
25
Ta n k e r M o o r i n g
SINGLE BRAIDED MIXED ROPES
NIKAFLEX¨ ROPES
The Dual Fiber Single Braided 8-strand ropes are constructed by covering each NIKASTEEL® sub-strand throughout the whole cross section of the rope with very high tenacity Polyester yarns at a 50%-50% proportion respectively (NIKAFLEX® ROPES) exceeding Cordage Institute CI1302B-99 specification. Their layout is fit for applications requiring abrasion resistance properties. They have low friction coefficient & excellent resistance to abrasion (Polyester cover yarns) wet/dry, sunlight (as NIKASTEEL® yarns are more than adequately protected by the external Polyester yarns) & chemicals, good resistance to cyclic loading and maintain the same performance wet/dry. They are user friendly, rotation resistant and easy to splice. Polyester fibers possess the best endurance among all the high tenacity fibers. These ropes are according to the latest regulations and recommendations of OCIMF for the safe mooring of the tankers. Polyester(PES) covers 100% the rope’s surface. APPLICATIONS: Mooring – Anchoring – Towing – Tails Specific gravity: 1,14 (Non Floating) / Melting point: 1650 C (NIKASTEEL®) 2560 C (PES) / Elongation at breaking: 15%
SINGLE BRAIDED 8/12/24 STRAND ULTRA MIXED NIKASTEEL¨ ROPES POLYESTER/NIKASTEEL¨ COMBINATION
Single Braided 8/12/24 -strand ropes are constructed by covering each NIKASTEEL® sub strand with Polyester yarns at a 60%-40% proportion respectively (ULTRA Mixed NIKASTEEL®) exceeding Cordage Institute CI1302B-99 specification. Their layout is fit for applications requiring abrasion resistance properties. They have low friction coefficient & excellent resistance to abrasion (Polyester cover yarns) wet/dry, sunlight (as NIKASTEEL® yarns are more than adequately protected by the external Polyester yarns) & chemicals, good resistance to cyclic loading and maintain the same performance wet/dry. They are produced according to international standards such as DIN EN 14686 and CI 1302B. They are user friendly, rotation resistant and easy to splice. Polyester fibers possess the best endurance among all the high tenacity fibers. These ropes are according to the latest regulations and recommendations of OCIMF for the safe mooring of tankers. Polyester(PES) covers 100% the rope’s surface. APPLICATIONS: Mooring – Anchoring Specific gravity: 1,10 (Non Floating) / Elongation at breaking: 15% / Melting point: 1650 C (NIKASTEEL®) 2560 C (PES) Chemical resistance to ACID: Excellent. Strength lose in H2SO4 in high concentration and temperature Chemical resistance to ALKALI: Very Good. Strength lose NaOH in high concentration and temperature Chemical resistance to ORGANIC SOLVENT: Excellent
26
2 TECHNICAL DATA Size circ Inch 3 3 1/2 4 4 1/2 5 5 1/2 6 6 1/2 7 7 1/2 8 9 10 11 12 13
Size circ Inch 3 3 1/2 4 4 1/2 5 5 1/2 6 6 1/2 7 7 1/2 8 9 10 11 12 13
ULTRA MIXED NIKASTEEL速 8 STRANDS Size mm Weight +/- 5% Diam kgr/100m kgr/220m 24 31,4 69 28 42,9 94 32 64,5 142 36 71 156 40 89 196 44 107 235 48 128 281 52 151 331 56 173 380 60 201 441 64 225 495 72 289 635 80 358 786 88 430 945 96 515 1131 104 610 1340
Breaking Load Tons 14 18 24 28,5 34 39 47 55 62 73 80 103 127 150 180 205
ULTRA MIXED NIKASTEEL速 12 /24 STRANDS Size mm Weight +/- 5% Diam kgr/100m kgr/220m 24 31,4 69 28 42,9 94 32 64,5 142 36 71 156 40 89 196 44 107 235 48 128 281 52 151 331 56 173 380 60 201 441 64 225 495 72 289 635 80 358 786 88 430 945 96 515 1131 104 610 1340
NIKAFLEX速 8 STRANDS Weight +/- 5% Breaking Load kgr/220m Tons 77,66 16,5 106,3 20,8 149,8 27 171,8 32,5 225 42 273 50 325 59 380 69 442 80 508 91 578 103 730 129 904 158 1093 191 1298 225 1515 262
Breaking Load Tons 15 19 25,5 30 36 41 49 57 64 75 82 105 129 152 183 209
27
Ta n k e r M o o r i n g
DOUBLE BRAIDED ROPES
DOUBLE BRAIDED ROPES 100% NYLON (POLYAMIDE)
Double Braided 100% Nylon Ropes are constructed by braiding a 32/64-strand sheath (or jacket) over a braided core. Their construction is fit for applications requiring high breaking load and shock absorption properties. They have good resistance to abrasion, sunlight, cyclic loading and chemicals. They are produced according to international standards such as DIN EN 14685, MIL-DTL-24050, CI 1310, and BS 7648. They are user friendly, rotation resistant and easy to splice. Their larger contact area reduces the fatigue on the rope when it spools and when passing through fairleads. These ropes are according to the latest regulations and recommendations of OCIMF for the safe mooring of the tankers. APPLICATIONS: Mooring - Anchoring - Towing - Tails Specific gravity: 1,14 / Melting point: 2540 C / Zero strength temperature: 2450 C / Elongation at breaking: 18-22% Fiber water absorption: 3-5% / 50% Strength loss temperature: 1770 C Chemical resistance to ACID: Very Good. Will dissolve on H2SO4 / Chemical resistance to ALKALI: Good Chemical resistance to ORGANIC SOLVENT: Very Good
DOUBLE BRAIDED ROPES 100% POLYESTER
Double Braided Ropes 100% Polyester are constructed by braiding a 32/64 strand sheath (or jacket) over a braided core. Their construction is fit for applications requiring high breaking load and low stretch properties. They have excellent resistance to abrasion wet/dry, cyclic loading, sunlight, chemicals and same performance wet/dry. They are produced according to international standards such as DIN EN 14684 MIL-R-24677, CI 1311, BS 7648. They are user friendly, rotation resistant and easy to splice. Their larger contact area reduces the fatigue on the rope when it spools and when passing through fairleads. Polyester fibers possess the best endurance among all the high tenacity fibers. These ropes are according to the latest regulations and recommendations of OCIMF for the safe mooring of the tankers. APPLICATIONS: Mooring - Anchoring - Towing - Tails Specific gravity: 1,38 / Melting point: 2560 C / Zero strength temperature: 2450 C / Elongation at breaking: 13% Fiber water absorption: 0-1% / 50% Strength loss temperature: 1770 C Chemical resistance to ACID: Very Good. Will dissolve on H2SO4 / Chemical resistance to ALKALI: Excellent Chemical resistance to ORGANIC SOLVENT: Very Good
28
2
DOUBLE BRAIDED ROPES POLYESTER /NIKASTEEL¨ COMBINATION
Double Braided Ropes are constructed by braiding a 32/64 strand Polyester sheath (or jacket) over a hollow 24-braided NIKASTEEL® core rope. Their construction is fit for applications requiring abrasion resistance properties. They have low friction coefficient & excellent resistance to abrasion (Polyester jacket) wet/dry, sunlight & chemicals, good resistance to cyclic loading and maintain the same performance wet/dry. They are user friendly, rotation resistant and easy to splice. Their larger contact area reduces the fatigue on the rope when it spools and when passing through fairleads. Polyester fibers possess the best endurance among all the high tenacity fibers. These ropes are according to the latest regulations and recommendations of OCIMF for the safe mooring of the tankers. APPLICATIONS: Mooring - Anchoring - Tails Specific gravity: 1,00-1,05 / Elongation at breaking: 15% / Melting point: POLYESTER 2560 C / NIKASTEEL® 1850 C These ropes are produced in 2 executions: Hard for automatic winches & soft for easier manual handling NIKASTEEL®: MELT MIXTURE OF PRIME POLYPROPYLENE, POLYETHYLENE, UV & SPECIAL ADDITIVES Chemical resistance to ACID: Strength lose in H2SO4 in high concentration and temperature Chemical resistance to ALKALI: Good. Strength lose NaOH in high concentration and temperature / Chemical resistance to ORGANIC SOLVENT: Excellent NYLON
POLYESTER
POLYESTER / NIKASTEEL®
Size circ
Size Diam
Weight +/-5%
Breaking Load
Weight +/-5%
Breaking Load
Weight +/-5%
Breaking Load
Inch 3 3 1/2 4 4 1/2 5 5 1/2 6 6 1/2 7 7 1/2 8 9 10 11 12 13
mm 24 28 32 36 40 44 48 52 56 60 64 72 80 88 96 104
kgr/100m kgr/220m 35,5 78,1 48,5 107 63,5 140 80,5 177 99 218 120 264 143 315 168 370 195 429 223 491 254 559 321 706 397 874 481 1058 572 1258 671 1476
Tons 16,3 20,4 26,8 31,8 40 47 58 69 79 91 104 131 163 194 236 273
kgr/100m kgr/220m 45,5 100 62,5 137,5 81,6 180 103 227 122 268 147 323 176 387 205 451 238 524 274 603 312 686 395 869 487 1071 591 1300 702 1544 825 1815
Tons 15,5 19,5 25,6 30,5 38 46 55 66 76 87 100 126 158 189 226 263
kgr/100m kgr/220m 33,2 73 51,2 113 66 145 75 165 94 207 113 249 135 297 158 348 180 396 212 466 244 537 304 669 376 827 454 999 533 1173 634 1395
Tons 12,8 16,4 22 27 33 38 46 53 62 69 80 101 123 151 172 210
For updated information please check regularly our website http://www.katradis.com/products.php
29
Ta n k e r M o o r i n g S p e c t r a ¨ U H M W P E
SIRIUS SB900-C ROPES ISO 10325 SIRIUS SB900-C ropes are produced using Honeywell’s Spectra yarn S900 and they are treated with special coatings that enhance the yarn’s excellent characteristics. Sirius SB900-C ropes are 10 times stronger than steel ropes and 3 times stronger than polyester (on a weight by weight comparison). The applied coatings improve drastically the structural stability of the rope and increase the surface’s coefficient of friction for better gripping performance when used in winches, capstans, chocks, bitts etc. When compared to wire ropes, Sirius rope is 10 times stronger (by weight), lighter (making it easy and fast to handle) and safer to use. Sirius SB900-C have improved resistance to abrasion and are highly resistant to flex fatigue. Sirius SB900-C ropes are produced according to ISO 10325-2009 and they comply with OCIMF’s latest regulations & recommendations for the safe mooring of the tanker vessels. The ropes are designed for mooring*, towing and anchoring lines. APPLICATIONS: Mooring *(to be used with Nylon tails) – Anchoring – Tow Lines Specific Gravity: 0,97 Elongation at breaking: 3% Melting point: 145°C Resistance to UV radiation: Excellent Chemical Resistance to ACID: Good. Will dissolve in H2SO4 Chemical Resistance to ALKALI: Excellent Chemical Resistance to ORGANIC SOLVENT: Very Good Read more: http://www.katradis.com/products.php?category=uhmwpe&page=spectra_sb9c
30
2 TECHNICAL DATA
For updated information please check regularly our website http://www.katradis.com/products.php?category=uhmwpe
31
Ta n k e r M o o r i n g S p e c t r a ¨ U H M W P E
SIRIUS SB1000-C ROPES ISO 10325 SIRIUS SB1000-C ropes are produced using Honeywell’s Spectra yarn S1000 and they are treated with special coatings that enhance the yarn’s superior characteristics. Sirius SB1000-C ropes are 10 times stronger than steel ropes and 3 times stronger than polyester (on a weight by weight comparison). The applied coatings improve drastically the structural stability of the rope and increase the surface’s coefficient of friction for better gripping performance when used in winches, capstans, chocks, bitts etc. When compared to wire ropes, Sirius SB1000-C rope is 10 times stronger (by weight), lighter (making it easy and fast to handle) and safer to use. Sirius SB1000-C ropes are produced according to ISO 10325-2009 and they comply with OCIMF’s latest regulations & recommendations for the safe mooring of the tanker vessels. The ropes are designed for mooring*, towing and anchoring lines. APPLICATIONS: Mooring *(to be used with Nylon tails) – Anchoring – Tow Lines Specific Gravity: 0,97 Elongation at breaking: 3% Melting point: 145°C Resistance to UV radiation: Excellent Chemical Resistance to ACID: Good. Will dissolve in H2SO4 Chemical Resistance to ALKALI: Excellent Chemical Resistance to ORGANIC SOLVENT: Very Good
Read more: http://www.katradis.com/products.php?category=uhmwpe&page=spectra_sbc
32
2 TECHNICAL DATA
33
Ta n k e r M o o r i n g S p e c t r a ¨ U H M W P E
SIRIUS DB900-C ROPES ISO 10325 SIRIUS DB900-C ropes are produced using Honeywell’s Spectra yarn S900 and high tenacity Polyester yarns. On the single braided Spectra rope-core, special coatings are applied to give a superb interaction between the HMPE core and the Polyester sheath, resulting in excellent structural stability. Additionally the polyester sheath is protecting the HMPE rope-core against abrasion and environmental conditions. When compared to wire ropes, Sirius DB900-C rope is 10 times stronger (by weight), lighter (making it easy and fast to handle) and safer to use. Sirius DB900-C ropes are produced according to ISO 10325-2009 and they comply with OCIMF’s latest regulations & recommendations for the safe mooring of the tanker vessels. The ropes are designed for mooring*, towing and anchoring lines. APPLICATIONS: Mooring *(to be used with Nylon tails) – Anchoring – Tow Lines Specific Gravity: 1,00 – 1,05 Elongation at breaking: 3% Melting point: 145°C (UHMWPE) - 256°C (PES) Resistance to UV radiation: Excellent Chemical Resistance to ACID: Good. Will dissolve in H2SO4 Chemical Resistance to ALKALI: Excellent Chemical Resistance to ORGANIC SOLVENT: Very Good
Read more: http://www.katradis.com/products.php?category=uhmwpe&page=spectra_db9
34
2 TECHNICAL DATA
35
Ta n k e r M o o r i n g S p e c t r a ¨ U H M W P E
SIRIUS DB1000-C ROPES ISO 10325 SIRIUS DB1000-C ropes are produced using Honeywell’s Spectra yarn S1000 and high tenacity Polyester. On the single braided Spectra rope-core, special coatings are applied to give a superb interaction between the HMPE core and the Polyester sheath, resulting in excellent structural stability. The polyester sheath is protecting the HMPE core against abrasion and environmental conditions. When compared to wire ropes, Sirius DB1000-C rope is 10 times stronger (by weight), lighter (making it easy and fast to handle) and safer to use. Sirius DB1000-C ropes are produced according to ISO 10325-2009 and they comply with OCIMF’s latest regulations & recommendations for the safe mooring of the tanker vessels. The ropes are designed for mooring*, towing and anchoring lines. APPLICATIONS: Mooring *(to be used with Nylon tails) – Anchoring – Tow Lines Specific Gravity: 1,00 – 1,05 Elongation at breaking: 3% Melting point: 145°C (UHMWPE) - 256 °C (PES) Resistance to UV radiation: Excellent Chemical Resistance to ACID: Good. Will dissolve in H2SO4 Chemical Resistance to ALKALI: Excellent Chemical Resistance to ORGANIC SOLVENT: Very Good Read more: http://www.katradis.com/products.php?category=uhmwpe&page=spectra_db
36
2 TECHNICAL DATA
37
Steel Wire Ropes 39
Steel wire ropes
QUALITY & RELIABILITY Since the foundation of the Katradis Group, ropes have been our mainline product. With more than a 70 years experience in the ropes industry, the Katradis name has become synonymous to excellent quality ropes, supplied to the marine world by an efficient network of worldwide agents and distributors. We offer a wide range of Rope Constructions & Custom Made Slings, covering the most common type of needs to the most specialized ones, destined for Shipping, Fishing and Industrial purposes. All ropes supplied by Katradis are very well preformed during all the stages of production, and free from internal stresses. PREFORMED WIRE ROPES LAST LONGER because they have: • Greater resistance to fatigue • Better distribution of the load among strands • Greater flexibility • Less tendency to kink. • Greater safety in handling because the wires that break after long wear do not protrude neither damage adjacent wires. Majority of our wire ropes are grade 1770N/mm2 & 1960 Ν/mm2. For special applications, grade 2060 or 2160 can be supplied. HOW TO ORDER A WIRE ROPE In ordering a wire rope be sure to give complete information. The following would be a typical order: 200mtrs. 24mm, 6 X 36 FC 1770 or 1960 N/mm2 or other, RHOL, galvanised or ungalvanised, plain ends (or eye spliced, or socketed or other). Length: State the exact length desired. In ordering end fittings such as thimbles, links or hooks spliced in, give exact length from bearing to bearing or end rope, or submit a sketch with dimensions. Diameter: The true diameter of a wire rope is the diameter of a circle which will enclose it. In using the caliper to determine the diameter , be careful to avoid measuring across the adjacent strands (page 6). Construction: Advise whether 6 X 19, 6 X 25F, 4 X 39, 8 X 19, or other. Lay: State definitely whether Regular (right hand or left hand), or Lang Lay (right hand or left hand) is required; if it is uncertain , consult our sales department. Standard practice is to furnish Right Hand Regular (ordinary) Lay, but if Left Hand Regular (ordinary) Lay is required for cable tool drilling or some other purpose, be sure to state. Core: Indicate whether Fiber Core (FC) or Independent Wire Rope Core is desired. Tensile strength: 1770 or 1960 N/mm2 or other. Finish: Galvanised or ungalvanised or stainless steel. End termination: Plain or eye spliced or socketed or other.
40
3
41
Steel wire ropes
INSTRUCTIONS FOR USE OF WIRE ROPES > MEASUREMENT The right way to measure the diameter of a rope is to obtain the diameter of the circumscribed circle.
Wrong Measurement
Correct Measurement
> INSTALLATION PROCEDURE OF NON-ROTATING WIRE ROPE IN THE CRANE The trouble-free and long service life of every wire rope, especially of the multi-stranded, non-rotating wire ropes, depends 100% on their proper installation in the crane. By proper installation we mean kink & torsion-free installation. The following steps must be carefully taken: • We should lay the new wire rope on the deck for the kinks - if any - to be removed before connecting it to the old wire rope. • The installation of the new rope and removal of the old one from the crane winch / drum must take place in one continuous operation making absolutely sure that no accumulated stresses/torsions are transferred to the new wire rope. • From this point onward, special attention must be given to the coupling of the socket / thimble fitted onto the wire rope to the crane itself. In no case, should loose wire ropes be left lying about on the deck, when the socket / thimble is to be attached, otherwise kinks will form and after a short period of operation in the crane, ropes will swell and eventually be destroyed. Therefore, make always sure that the socket / thimble end, before it’s firmly attached to the crane, is left to hang loose, so that all kinks are removed from the rope and no other are created.
42
3 What follows the proper installation and it’s of the same importance is the so-called ‘running in’ period, during which some windings and unwindings must be effected, initially with the 1/4 of the maximum working load. The same is repeated without load. In case we find, that after the inspection, the cargo block tends to turn, that means that kinks had been formed during the installation. In such case, the socket / thimble must be detached, thus allow the kinks to be relieved. This procedure must be repeated until the wire rope is fully run in and adjusted to the operating conditions. In conclusion, the proper installation, lubrication & inspection, and running-in period guarantee a long service life and trouble-free operation.
WARNING: DO NOT EXCEED WORKING LOAD LIMIT USE THE PROPER WIRE ROPE FOR THE RIGHT JOB > UNREELING & UNCOILING Right procedure:
or
Wrong procedure:
Typical occurrences of wire rope mishandling (kinks):
43
Steel wire ropes
6 x 37
APPLICATIONS Towing Ropes Mooring Lines Anchor Lines Runners Head side & Ladder lines Running Rigging Preventers Boat Falls Winches Cranes Hoists Safety Ropes
44
3
6 x 61 Nominal diameter [mm] 30 33 38 44 46 49 52 55 57 68
FIBER core Approx. weight Minimum breaking load [KN] [Kg/m] [1770N/mm2] 2,3 490 3,6 583 4,95 795 6,54 1.030 7,38 1.167 8,31 1.304 9,25 1.461 10,3 1.618 10,87 1.785 15,64 2.530
STEEL core Approx. weight Minimum breaking load [KN] [Kg/m] [1770N/mm2] 3,29 518 3,94 621 5,39 848 7,15 1.125 8,01 1.260 9,01 1.418 10,12 1.529 11,29 1.777 11,96 1.883 17,12 2.695
APPLICATIONS: Towing Ropes, Mooring Lines, Anchor Lines, Suspension Bridges
6 x 25F FIBER core Nominal diameter [mm] 15 16 17 18 19 20 22 24 26 28 32 36 40 42 44
Approx. weight [Kg/m] 0,808 0,919 1,038 1,163 1,296 1,436 1,738 2,068 2,427 2,815 3,676 4,653 5,744 6,333 6,95
STEEL core [IWRC]
Minimum breaking load [KN] Approx. weight [1770N/mm2] [Kg/m] 131,42 0,9 149,53 1,024 168,8 1,156 189,25 1,296 210,86 1,444 233,64 1,6 282,7 1,936 336,44 2,304 394,85 2,704 457,93 3,136 598,12 4,096 756,99 5,184 934,56 6,4 1.030,35 7,056 1.130,82 7,744
Minimum breaking load [KN] [1770N/mm2] 141,78 161,31 182,1 204,16 227,47 252,05 304,98 362,95 425,96 494,01 645,24 816,64 1.008,19 1.111,53 1.219,91
APPLICATIONS: Winches, Hoists, Dericks, Mining
45
Steel wire ropes
6 x 36WS FIBER core
6 x 41WS STEEL core [IWRC]
Nominal Approx. Minimum diameter weight breaking load [KN]
Minimum Approx. Minimum breaking weight breaking load [KN] load [KN]
Minimum breaking load [KN]
[mm]
[Kg/m]
14 16 18 19 20 22 24 25 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60
0,719 0,94 1,189 1,325 1,468 1,776 2,114 2,294 2,481 2,877 3,303 3,758 4,243 4,756 5,299 5,872 6,4741 7,1051 7,7661 8,4561 9,1751 9,9241 10,702 11,509 12,346 13,212
[1960N/ [Kg/m] [1770N/ mm2] mm2] 127 0,802 124 166 1,047 161 210 1,325 204 233 1,476 227 259 1,636 252 313 1,98 305 373 2,356 363 404 2,556 394 437 2,765 426 507 3,207 494 582 3,681 567 662 4,188 645 748 4,728 728 838 5,301 817 934 5,906 910 1.040 6,544 1.008 1.141 7,215 1.112 1.250 7,918 1.220 1.369 8,654 1.333 1.490 9,423 1.452 1.617 10,225 1.575 1.750 11,059 1.704 1.886 11,926 1.837 2.030 12,826 1.976 2.176 13,759 2.120 2.3301 4,724 2.268
[1960N/ mm2] 137 179 226 252 279 338 402 436 472 547 628 715 807 904 1.008 1.120 1.231 1.350 1.476 1.610 1.744 1.890 2.035 2.190 2.347 2.510
[1770N/ mm2] 114 150 189 211 234 283 336 365 395 458 526 598 675 757 843 935 .030 .131 .236 .346 .460 .579 1.703 1.832 1.965 2.103
APPLICATIONS: Towing Ropes, Mooring Lines, Anchor Lines, Runners, Head Side & Ladder Slings, Slings, Running Rigging, Boom Hoists, Preventers, Boat Falls, Winches, Cranes, Safety Ropes, Guys,Surface Mining Ropes
46
STEEL core [IWRC]
11,059
Minimum breaking load [KN] [1770N/ mm2] 1.700
Minimum breaking load [KN] [1960N/ mm2] 1.890
54
11,926
1.837
2.035
56
12,826
1.976
2.190
58
13,759
2.120
2.347
60
14,724
2.270
2.510
62
15,722
2.422
-
64
16,753
2.581
-
66
17,816
2.745
-
68
18,912
2.914
-
Nominal diameter
Approx. weight
[mm]
[Kg/m]
52
APPLICATIONS: Towing Ropes, Mooring Lines, Offshore Oil Drilling, Anchor Lines, Runners, Head Side & Ladder Slings, Running Rigging, Preventers, Boat Falls, Boom Hoists, Winches, Cranes, Safety Ropes, Guys
3
8 x 19S
8 x 25F Nominal diameter
[mm]
19 20 22 24 26 28
FIBER core Approx. Minimum weight breaking load [KN] [Kg/m] [1770N/ mm2]
STEEL core [IWRC] Approx. Minimum weight breaking load [KN] [Kg/m] [1770N/ mm2]
1,227 1,36 1,646 1,958 2,298 2,666
1,469 1,628 1,97 2,344 2,751 3,191
187 207 251 299 351 407
227 252 305 363 426 494
APPLICATIONS: Running Rigging
APPLICATIONS: Εlevators
8 x 36WS FIBER core
STEEL core [IWRC]
Nominal diameter
Approx. weight
Minimum breaking load [KN ]
Approx. weight
Minimum breaking load [KN]
[mm]
[Kg/m]
[1770N mm2]
[1960N mm2][
Kg/m][
1770Nmm2]
[1960N mm2
16 18 20 22 24 26 28
0,891 1,128 1,392 1,684 2,004 2,352 2,728
133 168 207 251 299 351 407
147 186 230 278 331 388 450
1,068 1,351 1,668 2,018 2,402 2,819 3,269
161 204 252 305 363 426 494
179 226 279 338 402 472 547
APPLICATIONS: Slings, Running Rigging
47
Steel wire ropes rotation resistant
4 x 39(SES) Nominal diameter [inch] 7/16
5/8 3/4 7/8 1
1-1/4 1-3/8 1-9/16 1-11/16 1-3/4
[mm] 10 11,2 12 12,5 14 16 18 19 20 22.4 24 25 26 28 30 31,5 32 33,5 35,5 37,5 40 42,5 45
4 x 36WS
Min. Breaking strength G Grade A Grade [kN] 63,94 80,32 89,04 100,00 125,5 163,8 207,9 231,4 256,0 321,7 356,0 399,1 431,5 502,1 575,7 634,5 655,1 717,8 806,1 899,3 1000,0 1128,0 1265,0
[kg] 6.520 8.190 9.080 10.200 12.820 16.700 21.280 23.600 26.100 32.800 36.300 40.700 44.000 51.200 58.700 64.700 66.800 73.200 82.200 91.700 102.000 115.000 128.000
[kN] 69,23 86,98 96,50 108,90 136,3 177,5 225,6 251,1 277,5 348,1 385,4 432,5 466,8 543,3 623,7 687,7 709,9 777,9 872,8 973,8 1079,0 1226,0 1373,0
[kg] 7.060 8.870 9.840 11.100 13.900 18.100 23.000 25.600 28.300 35.500 39.300 44.100 47.600 55.400 63.600 70.100 72.300 79.300 89.000 99.300 110.000 125.000 140.000
Approx. Weight
Max. Length
kg/m 0,41 0,51 0,59 0,63 0,80 1,04 1,34 1,49 1,63 2,05 2,35 2,55 2,76 3,25 3,73 4,11 4,24 4,65 5,22 5,82 6,63 7,48 8,38
m 2000 1500 1000 1000 2500 2200 3500 2500 2500 2500 1800 1800 1800 3000 2700 1900 1900 1900 1900 1400 1400 1100 1100
STEEL core [IWRC] Nominal Approx. Minimum diameter weight breaking load [KN] [mm] [Kg/m] [1770N/ mm2] 22 1,95 312 24 2,44 390 26 2,76 443 28 3,19 512 30 3,74 600 32 4,2 674 34 4,63 742 36 5,18 830 38 5,63 902 40 6,09 976 42 6,52 1.043 44 7,62 1.220
APPLICATIONS Hoists Runners APPLICATIONS Crane Hoist
48
3
18 x 7 (19 x 7) FIBER core
STEEL core [IWRC] Nominal Approx. Approx. diam- weight weight eter [mm] 8
35(W) x 7
FIBER or STEEL core
Minimum breaking load [KN]
[Kg/m] [Kg/m] [1770N/ [1960N/ mm2] mm2] 0,252 0,249 37,2 41,1
9
0,309
0,325
47
52,1
10
0,382
0,401
58,1
64,3
11
0,462
0,485
70,2
77,8
12
0,55
0,577
83,6
92,6
13
0,646
0,678
98,1
108,6
14
0,749
0,786
113,8
126
16
0,978
1,027
148,6
164,6
18
1,238
1,299
188,1
208,3
20
1,528
1,604
232,2
257,2
22
1,849
1,941
281
311,2
24
2,2
2,31
334,4
370,3
26
2,582
2,711
392,5
434,6
28
2,995
3,144
455,2
504
30
3,438
3,609
522,5
578,6
32
3,912
4,106
594,5
658,3
34
4,416
4,636
671,1
743,2
36
4,951
5,197
752,4
833,2
APPLICATIONS: Runners, Hoists, Tower Cranes, Harbour Cranes
STEEL core [IWRC] Nominal Approx. diameter weight
Minimum breaking load [KN] [1770N/ [1960N/ mm2] mm2] 63,7 70,6
[mm]
[Kg/m]
10
0,44
12
0,62
91,8
101,6
13
0,73
107,7
119,2
14
0,85
124,9
138,3
15
0,95
143,4
158,8
16
1,1
163,1
180,6
17
1,2
184,2
203,9
18
1,4
206,5
228,6
19
1,6
230
254,7
20
1,77
254,9
282,2
22
2,13
308,4
341,5
24
2,52
367
406,4
25
2,72
398,3
441
26
2,94
430,7
477
28
3,39
499,6
553,2
30
3,98
573,5
635
32
4,5
652,5
722,5
34
5,1
736,6
815,7
36
5,8
825,8
914,5
38
6,3
920,1
1.018,90
40
7,15
1.019,50
1.129,00
42
7,86
1.110,00
44
8,61
1.220,00
46
9,43
1.360,00
APPLICATIONS: Runners, Hoists
49
Steel wire ropes
6x7
6 x 19s
FIBER core Minimum Nominal Approx. breaking diameter weight load [KN] [mm] [Kg/m] [1770N/ [1960N/ mm2] mm2]
2 3 4 5 6 7 80 9 10 11 12 13 14 16 18 20 22 24 26 28 32
0,0138 0,0311 0,0552 0,0863 0,1242 0,1691 ,2208 0,2795 0,345 0,4175 0,4968 0,5831 0,6762 0,8832 1,1178 1,38 1,6698 1,9872 2,3322 2,7048 3,5328
2,4 5,3 9,4 14,7 21,2 28,8 37,6 47,6 58,8 71,1 84,6 99,3 115,2 150,4 190,4 235,1 284,4 338,5 397,2 460,7 601,7
APPLICATIONS: Fishing
50
2.6 5,8 10,4 16,3 23,4 31,9 41,6 52,7 65,1 78,7 93,7 110 128 167 211 260 315 375 440 510 667
STEEL core Minimum breaking load [KN] [1770N/ [1960N/ mm2] mm2]
2,5 5,7 10,2 15,9 22,9 31,1 40,7 51,5 63,5 76,9 91,5 107,4 124,5 162,7 205,9 254,2 307,5 366 429,6 498,2 650,7
2,8 6,3 11,3 17,6 25,3 34,5 45 57 70,4 85,1 101 119 138 180 228 281 341 405 476 552 721 APPLICATIONS: Fishing, Oil Drilling Ropes
3
6 x 19
6 x 19W
APPLICATIONS Î&#x;ffshore Oil Drilling, Mining Elevators
APPLICATIONS Slings, Trawlwraps, Elevator Wires
51
Steel wire ropes
TEUFELBERGER WIRE ROPES
52
3
53
Steel wire ropes WLL FOR STEEL WIRE ROPE SLINGS AS PER CE RULES Single leg Angle to the vertical, β
0
Two leg 0-45
3- & 4-leg slings Over 45-60
0-45
Over 45-60
Direct Nominal rope diameter, d mm 8 9 10 11 12 13 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 Leg factor, K1
54
Endless ferrule secured sling 0
Choke hitch
Working Load Limits, kgs (Fiber core for 6x19 & 6x3 6 class / IWRC core for 6x19IWRC, 6x36IWRC & 8x36I WRC class) kgs 700/750 850/950 1050/1150 1300/1400 1550/1700 1800/2000 2120/2250 2700/3000 3400/3700 4350/4600 5200/5650 6300/6700 7200/7800 8400/9000 9700/10400 11000/11800 12500/13400 14000/15000 15500/16750 17000/18500 19000/20500 21000/22500 23000/24250 25000/26000 27000/28750 29000/31500 31250/33750 33500/36000 36250/39000 39000/42000 1
kgs 950/1050 1200/1300 1500/1600 1800/2000 2120/2300 2500/2800 3000/3150 3850/4200 4800/5200 6000/6500 7200/7800 8800/9400 10000/11000 11800/12500 13400/14500 15000/16500 17000/18750 19000/21000 21250/23500 23500/26000 26250/28750 29000/31500 32000/34250 35000/37000 37500/40500 40000/44000 43500/47000 47000/50000 50500/54000 54000/58000 1,4
kgs 700/750 850/950 1050/1150 1300/1400 1550/1700 1800/2000 2120/2250 2700/3000 3400/3700 4350/4600 5200/5650 6300/6700 7200/7800 8400/9000 9700/10400 11000/11800 12500/13400 14000/15000 15500/16750 17000/18500 19000/20500 21000/22500 23000/24250 25000/26000 37000/28750 29000/31500 31250/33750 33500/36000 36250/39000 39000/42000 1
kgs 1500/1550 1800/2000 2250/2400 2700/3000 3300/3550 3850/4150 4350/4800 5650/6300 7200/7800 9000/9800 11000/11800 13500/14000 15000/16500 18000/19000 20750/22000 23500/25000 26250/28250 29000/31500 32500/35250 36000/39000 40000/43000 44000/47000 48000/51000 52000/55000 57000/60500 62000/66000 66500/71000 71000/76000 76000/82000 81000/88000 2,1
kgs 1050/1100 1300/1400 1600/1700 1950/2120 2300/2500 2700/3000 3150/3400 4200/4500 5200/5650 6500/6900 7800/8400 9400/10000 11000/11500 12500/13500 14500/15500 16500/17500 18750/20000 21000/22500 23500/25250 26000/28000 28750/30750 31500/33500 34250/36750 37000/40000 40500/43500 44000/47000 47000/50500 50000/54000 54000/58500 58000/63000 1,5
kgs 1100/1200 1400/1500 1700/1850 2120/2250 2500/2700 2900/3150 3300/3700 4350/4800 5650/6000 6900/7350 8400/9000 10000/10600 11800/12500 13500/14500 15750/16750 18000/19000 20250/21250 22500/23500 25250/26750 28000/30000 30750/33000 33500/36000 36750/39000 40000/42000 43500/46000 47000/50000 50500/54000 54000/58000 58500/62500 63000/67000 1,6
3 F E R R U L E - S E C U R E D E Y E T E R M I N AT I O N S Sling leg forms
6 x 19 + FC 1 leg SLING Angle to the vertical Nominal rope diameter [mm]
8 9 10 11 12 13 14 16 17 18 20 22 23 24
0
2 leg SLING 0-45
45-60
3 or 4 leg SLING 0-45
45-60
Working load limits - 1770 N/mm2 [t]
0,64 0,81 1 1,21 1,44 1,69 1,95 2,55 2,88 3,23 3,99 4,83 5,28 5,74
0,89 1,13 1,4 1,69 2,01 2,36 2,74 3,57 4,04 4,52 5,59 6,76 7,39 8,04
0,64 0,81 1 1,21 1,44 1,69 1,95 2,55 2,88 3,23 3,99 4,83 5,28 5,74
1,34 1,7 2,09 2,53 3,02 3,54 4,11 5,36 6,05 6,79 8,38 10,14 11,08 12,06
0,96 1,21 1,5 1,81 2,15 2,53 2,93 3,83 4,32 4,85 5,98 7,24 7,91 8,62
Terminal fittings
For updated information please check regularly our website http://www.katradis.com/products.php?category=wire
55
Shackles
Bolt Type Anchor Shackle BOW TYPE
56
Nominal Size (in.) D
Weight Each (kg)
3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 7/8 1 1-1/8 1-1/4 1-3/8 1-1/2 1-3/4 2 2-1/2 3 3-1/2 4
0,03 0,05 0,10 0,15 0,22 0,36 0,62 1,23 1,79 2,28 3,75 5,31 7,18 9,43 15,4 23,7 44,6 70 120 153
Dimensions (mm)
Working Load Limit (tons)
A
B
C
D
E
F
H
L
N
9,65 11,9 13,5 16,8 19,1 20,6 26,9 31,8 36,6 42,9 46,0 51,5 57,0 60,5 73,0 82,5 105 127 133 140
6,35 7,85 9,65 11,2 12,7 16,0 19,1 22,4 25,4 28,7 31,8 35,1 38,1 41,4 51,0 57,0 70,0 82,5 95,5 108
22,4 28,7 31,0 36,6 42,9 47,8 60,5 71,5 84,0 95,5 108 119 133 146 178 197 267 330 372 368
4,85 6,35 7,85 9,65 11,2 12,7 16,0 19,1 22,4 25,4 28,7 31,8 35,1 38,1 44,5 51,0 66,5 76,0 92,0 104
15,2 19,8 21,3 26,2 29,5 33,3 42,9 51,0 58,0 68,5 74,0 82,5 92,0 98,5 127 146 184 200 229 254
14,2 15,5 19,1 23,1 26,9 30,2 38,1 46,0 53,0 60,5 68,5 76,0 84,0 92,0 106 122 145 165 203 229
37,3 46,7 53,0 63,0 74,0 83,5 106 126 148 167 190 210 233 254 313 348 453 546 626 653
24,9 32,5 37,3 45,2 51,5 58,5 74,5 89,0 102 119 131 146 162 175 225 253 327 365 419 468
4,85 6,35 7,85 9,65 11,2 12,7 17,5 20,6 24,6 26,9 31,8 35,1 38,1 41,1 57,0 61,0 79,5 92,0 105 116
0,33 0,50 0,75 1 1,5 2,0 3,25 4,75 6,5 8,5 9,5 12 13,5 17 25 35 55 85 120 150
3
Bolt Type Chain Shackle ÓDÓ TYPE
Nominal Size (in.) D
Weight Each (kg)
1/4 5/16 3/8 7/16 1/2 5/8 3/4 7/8 1 1-1/8 1-1/4 1-3/8 1-1/2 1-3/4 2 2-1/2 3
0,06 0,10 0,15 0,22 0,34 0,67 1,14 1,74 2,52 3,45 4,90 6,24 8,39 14,2 21,2 38,6 56
Dimensions (mm)
Working Load Limit (tons)
A
B
D
F
G
K
M
P
R
11,9 13,5 16,8 19,1 20,6 26,9 31,8 36,6 42,9 46,0 51,5 57,0 60,5 73,0 82,5 105 127
7,85 9,65 11,2 12,7 16,0 19,1 22,4 25,4 28,7 31,8 35,1 38,1 41,4 51,0 57,0 70,0 82,5
6,35 7,85 9,65 11,2 12,7 16,0 19,1 22,4 25,4 28,7 31,8 35,1 38,1 44,5 51,0 66,5 76,0
15,5 19,1 23,1 26,9 30,2 38,1 46,0 53,0 60,5 68,5 76,0 84,0 92,0 106 122 145 165
19,1 25,4 31,0 36,1 41,4 51,0 60,5 71,5 81,0 91,0 100 111 122 146 172 203 216
40,4 48,5 58,5 67,5 77,0 95,5 115 135 151 172 191 210 230 279 312 377 429
24,6 29,5 35,8 41,1 46,0 58,5 70,0 81,0 93,5 103 115 127 137 162 184 238 279
39,6 46,2 55,0 63,5 71,0 89,5 103 120 135 150 165 183 196 230 264 344 419
6,35 7,85 9,65 11,2 12,7 16,0 20,6 24,6 25,4 31,8 35,1 38,1 41,1 54,0 60,0 66,5 89,0
0,50 0,75 1 1,5 2,0 3,25 4,75 6,5 8,5 9,5 12 13,5 17 25 35 55 85
57
Shackles
Screw Pin Anchor Shackle BOW TYPE
58
Nominal Size (in.) D
Weight Each (kg)
3/16
Dimensions (mm)
Working Load Limit (tons)
A
B
C
D
E
F
G
H
L
M
P
0,03
9,65
6,35
22,4
4,85
15,2
14,2
24,9
37,3
4,06
28,4
4,85
0,33
1/4
0,05
11,9
7,85
28,7
6,35
19,8
15,5
32,5
46,7
4,85
35,1
6,35
0,50
5/16
0,09
13,5
9,65
31,0
7,85
21,3
19,1
37,3
53,0
5,60
42,2
7,85
0,75
3/8
0,14
16,8
11,2
36,6
9,65
26,2
23,1
45,2
63,0
6,35
51,5
9,65
1
7/16
0,17
19,1
12,7
42,9
11,2
29,5
26,9
51,5
74,0
7,85
60,5
11,2
1,5
1/2
0,33
20,6
16,0
47,8
12,7
33,3
30,2
58,5
83,5
9,65
68,5
12,7
2,0
5/8
0,62
26,9
19,1
60,5
16,0
42,9
38,1
74,5
106
11,2
85,0
17,5
3,25
3/4
1,07
31,8
22,4
71,5
19,1
51,0
46,0
89,0
126
12,7
101
20,6
4,75
7/8
1,64
36,6
25,4
84,0
22,4
58,0
53,0
102
148
12,7
114
24,6
6,5
1
2,28
42,9
28,7
95,5
25,4
68,5
60,5
119
167
14,2
129
26,9
8,5
1-1/8
3,36
46,0
31,8
108
29,5
74,0
68,5
131
190
16,0
142
31,8
9,5
1-1/4
4,31
51,5
35,1
119
32,8
82,5
76,0
146
210
17,5
156
35,1
12
1-3/8
6,14
57,0
38,1
133
36,1
92,0
84,0
162
233
19,1
174
38,1
13,5
1-1/2
7,80
60,5
41,4
146
39,1
98,5
92,0
175
254
20,6
187
41,1
17
1-3/4
12,6
73,0
51,0
178
46,7
127
106
225
313
25,4
231
57,0
25
2
20,4
82,5
57,0
197
53,0
146
122
253
348
31,0
263
61,0
35
2-1/2
38,9
105
70,0
267
69,0
184
145
327
453
35,1
330
79,5
55
3
Screw Pin Chain Shackle ÓDÓ TYPE
Nominal Size (in.) D
Weight Each (kg)
1/4
Dimensions (mm)
Working Load Limit (tons)
A
B
C
D
E
F
G
K
L
M
0,05
11,9
7,85
6,35
6,35
24,6
15,5
22,4
40,4
4,85
35,1
0,50
5/16
0,08
13,5
9,65
7,85
7,85
29,5
19,1
26,2
48,5
5,60
42,2
0,75
3/8
0,13
16,8
11,2
9,65
9,65
35,8
23,1
31,8
58,5
6,35
51,5
1
7/16
0,20
19,1
12,7
11,2
11,2
41,4
26,9
36,6
67,5
7,85
60,5
1,5
1/2
0,27
20,6
16,0
12,7
12,7
46,0
30,2
41,4
77,0
9,65
68,5
2,0
5/8
0,57
26,9
19,1
15,7
16,0
58,5
38,1
51,0
95,5
11,2
85,0
3,25
3/4
1,20
31,8
22,4
20,6
19,1
70,0
46,0
60,5
115
12,7
101
4,75
7/8
1,43
36,6
25,4
24,6
22,4
81,0
53,0
71,5
135
12,7
114
6,5
1
2,15
42,9
28,7
25,4
25,4
93,5
60,5
81,0
151
14,2
129
8,5
1-1/8
3,06
46,0
31,8
31,8
28,7
103
68,5
91,0
172
16,0
142
9,5
1-1/4
4,11
51,5
35,1
35,1
31,8
115
76,0
100
191
17,5
156
12
1-3/8
5,28
57,0
38,1
38,1
35,1
127
84,0
111
210
19,1
174
13,5
1-1/2
7,23
60,5
41,4
41,1
38,1
137
92,0
122
230
20,6
187
17
1-3/4
12,1
73,0
51,0
54,0
44,5
162
106
146
279
25,4
231
25
2
19,2
82,5
57,0
60,0
51,0
184
122
172
312
31,0
263
35
2-1/2
32,5
105
70,0
66,5
66,5
238
145
203
377
35,1
330
55
For updated information please check regularly our website http://www.katradis.com/products.php?category=rigging
59
60
Anchors & Anchor Chains 61
Anchors WE SERVE ALL TYPES OF VESSELS IN GREEK PORTS AND OVERSEAS
In our testing facilities of 250 tons capacity and 32m free test length, approved for accuracy by the classification Societies, we undertake on your account tests of specimen and materials. Adequate attachments for tests of anchors up to 15 tons and anchor chains up to 100mm (breaking test of links, or proof test of full length).
PROMPT SERVICE WITHIN 24 HOURS
Test Certificates of the Classification Society of your interest are obtainable by the Society in question upon presence of its surveyor during the test. We are able to give our customers a prompt and complete service in the supply of guaranteed accessories of chains and anchors for naval marine uses as well as for buoy moorings and offshore platforms.
H I G H H O L D I N G P OW E R
DANFORTH
POOL - TW
POOL - N
S T O C K L E S S ( N O R M A L P OW E R )
UNION
62
SPEK
HALL
ΑC 14
4 PROOF LOAD TESTS FOR ANCHORS Weight of Anchor kg 50 55 60 65 70 75 80 90 100 120 140 160 180 200 225 250 275 300 325 350 375 400 425 450 475 500 550 600 650 700 750 800 850
Proof Load kg 2370 2570 2760 2950 3130 3300 3460 3700 3990 4520 5000 5430 5850 6250 6810 7180 7640 8110 8580 9050 9520 9980 10500 10900 11400 11800 12700 13500 14300 15200 16100 16900 17800
Weight of Anchor kg 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000 3100 3200 3300 3400 3500
Proof Load kg 18600 19500 20300 21200 22000 22800 23600 24400 25200 26000 26700 27500 28300 29800 31300 32700 34200 35600 36900 38300 39600 40900 42200 43500 44700 45900 47100 48300 49400 50500 51600 52700 53800
Weight of Anchor kg 3600 3700 3800 3900 4000 4100 4200 4300 4400 4500 4600 4700 4800 4900 5000 5100 5200 5300 5400 5500 5600 5700 5800 5900 6000 6100 6200 6300 6400 6500 6600 6700 6800
Proof Load kg 54800 55800 56800 57800 58800 59800 60700 61600 62500 63400 64300 65100 65800 66600 67400 68200 69000 69800 70500 71300 72000 72700 73500 74200 74900 75500 76200 76900 77500 78200 78800 79400 80100
Weight of Anchor kg 6900 7000 7200 7400 7600 7800 8000 8200 8400 8600 8800 9000 9200 9400 9600 9800 10000 10500 11000 11500 12000 12500 13000 13500 14000 14500 15000 15500 16000 16500 17000 17500 18000
Proof Load kg 80700 81300 82600 83800 85000 86100 87000 88100 89200 90300 91400 92400 93400 94400 95300 96200 97100 99300 101500 103600 105700 107800 109900 111900 113900 115900 117700 119500 120900 122200 123500 124700 125900
63
Anchor Chains
STUD LINK CHAIN CABLES
COMMON LINK
ΕNLARGED LINK
ΕΝD LINK
FORERUNNERS WITH SWIVEL
ΚΕΝΤΕR JOINING SHACKLE ANCHOR SHACKLE “D” TYPE
SWIVEL SHACKLES SWIVEL
64
SWIVEL SHACKLE TYPE B
4 Ship chain proof and minimum breaking loads Chain Diametre mm
GRADES PROOF LOAD Grade 1 KN
Grade 2 KN
MINIMUM BREAKING LOAD Grade 3 KN
Grade 1 KN
Grade 2 ΚΝ
Grade 3 ΚΝ
Minimum Weight kg per length of 27,5 m
16
76
107
150
107
150
216
160
17,5
89
127
179
127
179
256
190
19
105
150
211
150
211
301
225
20,5
123
175
244
175
244
349
265
22
140
200
280
200
280
401
300
24
167
237
332
237
332
476
360
26
194
278
389
278
389
556
420
28
225
321
449
321
449
642
490
30
257
368
514
368
514
735
565
32
291
417
583
417
583
833
635
34
328
468
655
468
655
937
720
36
366
523
732
523
732
1050
800
38
406
581
812
581
812
1160
895
40
448
640
896
640
896
1280
995
42
492
703
981
703
981
1400
1100
44
538
769
1080
769
1080
1540
1200
46
585
837
1170
837
1170
1680
1320
48
635
908
1280
908
1280
1810
1440
50
686
981
1370
981
1370
1960
1560
52
739
1060
1480
1060
1480
2110
1675
54
794
1140
1590
1140
1590
2270
1820
56
851
1220
1710
1220
1710
2430
1935
58
909
1290
1810
1290
1810
2600
2075
60
969
1380
1940
1380
1940
2770
2220
62
1030
1470
2060
1470
2060
2940
2365
64
1100
1560
2190
1560
2190
3130
2550
66
1160
1660
2310
1660
2310
3300
2695
68
1230
1750
2450
1750
2450
3500
2890
70
1290
1840
2580
1840
2580
3690
3030
73
1390
1990
2790
1990
2790
3990
3290
76
1500
2150
3010
2150
3010
4300
3550
78
1580
2260
3160
2260
3160
4500
3755
81
1690
2410
3380
2410
3380
4820
4035
84
1810
2580
3610
2580
3610
5160
4395
87
1920
2750
3850
2750
3850
5500
4760
90
2050
2920
4090
2920
4090
5840
5005
92
2130
3040
4260
3040
4260
6080
5200
95
2260
3230
4510
3230
4510
6440
5570
97
2340
3350
4680
3350
4680
6690
5760
100
2470
3530
4940
3530
4940
7060
6130
102
2560
3660
5120
3660
5120
7320
6505
105
2700
3860
5390
3860
5390
7700
6885
107
2790
3980
5570
3980
5570
7960
7140
111
2970
4250
5940
4250
5940
8480
7715
114
3110
4440
6230
4440
6230
8890
8085
117
3260
4650
6510
4650
6510
9300
8445
120
3400
4860
6810
4860
6810
9720
9110
122
3500
5000
7000
5000
7000
9990
9240
124
3600
5140
7200
5140
7200
10280
9700
127
3750
5350
7490
5350
7490
10710
10040
130
3900
5570
7800
5570
7800
11140
10420
132
4000
5720
8000
5720
8000
11420
10910
137
4260
6080
8510
6080
8510
12160
11720
142
4520
6450
9030
6450
9030
12910
12515
147
4790
6840
9560
6840
9560
13660
13295
152
5050
7220
10100
7220
10100
14430
14695
157
5320
7600
10640
7600
10640
15200
15475
162
5590
7990
11170
7990
11170
15970
16210
For updated information please check regularly our website http://www.katradis.com/products.php?category=anchors
65
66
Sacrificial Anodes
67
Sacrificial Anodes > Principle of cathodic protection Corrosion is the spontaneous chemical reaction of a metal against its surroundings. Particularly, in sea water this chemical reaction proceeds by an electrochemical mechanism involving oxidation of the metal. This results in metal loss. When we have a plate, which is pitting appearance, at the spots where the coating wasn’t good enough to protect it. The part of the metal surface in the electrochemical mechanism (electron release) is called anodic. On the other part of the metal surface where the electron consumption takes place is called cathodic. If we can supply electrons from an external source, then the electron consumption (cathodic) will speed up and the electron release (anodic) reaction will slow down. As a consequence, the rate of iron dissolution will slow down and the electrode potential will decrease. From the procedure above, the Principle of cathodic protection can be derived: ‘By supplying electrons into the metal from an external source, we slow down its dissolution, i.e. it’s rusting away’.
> Applications of anodic protection The delivery of the electrons to the metal surface to be protected can be achieved in two ways. Firstly, by using an impressed current technique and secondly by using sacrificial anodes.
> The impressed current method By this method the electrical current is delivered to the metal surface from a D.C. power source through an auxiliary anode i.e. the current is forced in or impressed.
Typical galvanic anode for cathodic protection of a ship’s hull (anodes alongside the hull are normally mounted alternately on both sides of dilge keels The metal surface will act as a cathode in the shell that formed.
> The sacrificial anode method By this method a galvanic cell is formed between the structure to be protected and the sacrificial anode. The electrons pass spontaneously from the anode to the metal surface (cathode). Thus, the source of the electrons (the sacrificial anodes) must have a more negative electrode potential than the metal surface. Metals and conducting materials commonly used are listed below in such order that each normally act as anode with respect to all the materials which follow it.
MAGNESIUM, ZINC, ALUMINUM IRON AND STEEL, LEAD, BRASS, COPPER, GRAPHITE, COKE E.T.A. This explains why magnesium, aluminum and zinc alloys are used to protect steel today.
ABS Product Design Assessment Certificate (PDA)
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5 CALCULATIONS > EXTERNAL PROTECTION
The number of anodes for the protection of the hull is calculated based on the following criteria:
A. CURRENT REQUIREMENTS
The wetted surface of the hull times protective current density.
Protected area (m2) x current density (mA/m2) Current (Amp) = _______________________________ 1000 A. SYSTEM DESIGN FILE
The total weight of anode material required is:
Current (Amps) x design life (years) x 8766 Weight (kg) = _______________________________ Capacity of material (Amph/kg) x 0,9 As a result the number of anodes selected must at least satisfy both the total current and total weight requirements as follows:
CURRENT REQUIRED NUMBER OF ANODES = __________________________ INDIVIDUAL CURRENT OUTPUT WEIGHT REQUIRED NUMBER OF ANODES = __________________________ INDIVIDUAL NET ANODE WEIGHT > ANODE LOCATION
The calculated anodes must be installed in equal distances around the hull, about 6 meters apart. The 15% - 20% of the total calculated QTY must be installed to the stern and rudder area of the vessel. The anodes should not be mounted in the zone close to the propeller’s edges.
> INTERNAL CATHODIC PROTECTION
The cathodic protection of the ship’s tanks is effected with sacrificial anode system. Of course, this type of protection can be applied only to water ballast or cargo/ballast tanks. Zinc aluminum or magnesium anodes may be used but for the installation precautions must be taken for avoiding hydrogen evolution (in the case of magnesium) and sparking (in the case of aluminum). The final selection of the alloy to be used will also depend on the ballast water (seawater), the compatibility of the alloy with any cargo, which might be carried in the tank, the size of the protected tank and the type of the vessel.
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Sacrificial Anodes > CURRENT DENSITY REQUIRED FOR PROTECTION
In case, the tank surface is being painted, the anodes will be installed to suppress corrosion on any area with paint defects. The current density of 5mAmp/m2 is normally adequate. In case, of non-coated surface the following current densities are recommended: FORE AND AFT PEAK TANK TOP SIDE TANKS DOUBLE BOTTOM TANKS CARGO/CLEAN BALLAST TANK LOWER WING TANKS
108mAp/m2 120mAp/m2 86mAp/m2 86mAp/m2 90mAp/m2
The system life should be at least four (4) years. The above-recommended current densities are applicable to ships for which the normal ballast trip is longer than approx. 5 days. In case, the trip is shorter than 5 days, then the above densities should be increased by 20%.
> METHODS FOR HULL AND TANK ANODES INSTALLATIONS
M TYPE clamp attachments for internal anodes. Tank application.
External Hull Applications
CLAMP TYPE for pitting prevention. Tank bottom application.
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5 > ZINC HULL ANODES
ANODE TYPE
Specification Code
US MIL SPEC A18001J
Cu
0.005 max
Al
0.10 - 0.50
Fe
0.005 max
Cd
0.025 - 0.07
Pb
0.006 max
Zn
REMAINDER
POTENTIAL Ag / AgCl (mV)
-1050
ELECTROMECHANICAL CAPACITY (Amp. Hours / kg)
780
DIMENSIONS (mm)
N30ZH N75ZH N95ZH
ANODE TYPE
WEIGHT (kg)
A
B
C
H
NET
GROSS
170 300 300
240 400 400
100 160 160
40 35 45
2.7 7.0 8.6
3.0 7.5 9.5
DIMENSIONS (mm)
N55ZH N125ZH N165ZH N230ZH
WEIGHT (kg)
A
B
C
H
NET
GROSS
300 465 520 680
400 565 620 780
90 110 120 128
40 40 40 40
5.0 12.0 15.3 21.5
5.5 12.5 16.5 23.0
INSERT (mm) 30 x 3 40 x 6 50 x 6
INSERT (mm) 40 x 6 40 x 6 50 x 6 50 x 6
> ALUMINIUM HULL ANODES ANODE TYPE
DIMENSIONS (mm)
WEIGHT (kg)
INSERT (mm)
A
B
C
H
NET
GROSS
N30AH
300
400
90
40
2.3
3.0
40 x 6
Ν55ΑΗ
460
560
110
40
4.6
5.5
50 x 6
Ν80ΑΗ
520
620
120
40
7.0
8.0
50 x 6
Ν105ΑΗ
680
780
128
40
9.3
10.5
Ν125ΑΗ
800
900
120
40
11.0
Ν155ΑΗ
1000
1100
120
45
13.5
Specification Code Fe
0.15 max
Si
0.05 - 0.20
Zn
3.50 - 5.00
Ti
0.01 - 0.05
In
0.02 - 0.05
Mn
0.15 - 0.50
50 x 6
Cu
0,01 max
12.5
50 x 6
Al
REMAINDER
15.5
50 x 6
POTENTIAL Ag / AgCl (mV)
-1100
ELECTROMECHANICAL CAPACITY (Amp. Hours / kg)
2700
All weights and dimensions are normal subject variation in material densities. A range of standard zinc or aluminium anodes is illustrated above, alternative configurations maybe cast to requirements.
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Sacrificial Anodes > ZINC ΤΑΝΚ ANODES
ΑΝΟDΕ TYPE N120ZT N230ZT N320ZT
DIMENSIONS (mm)
WEIGHT (kg)
B
A
C
D
H
F
NET
GROSS
950 1500 1600
570 1100 1200
65 65 60
68 68 63
56 56 63
12 14 14
10.8 21.5 30.5
12.0 23.0 32.0
> ZINC PITGUARD ΤΑΝΚ ANODES
ANODE TYPE N100ZPG
DIMENSIONS (mm)
WEIGHT (kg)
A
H
C
D
E
F
G
GROSS
500
56
65
68
70
35
14
8,8 // 10
> ALUMINIUM ΤΑΝΚ ANODES ANODE TYPE N50AT N100AT N140AT
DIMENSIONS (mm)
WEIGHT (kg)
B
A
C
D
H
F
NET
GROSS
700 1200 1400
500 760 1200
59 50 60
62 76 64
60 70 60
12 14 14
4.0 8.8 12.5
5.0 10.0 14.0
> ALUMINIUM PITGUARD TANK ANODES
ANODE TYPE N50APG N70APG
A 400 600
H 70 64
C 50 60
DIMENSIONS (mm) D 76 64
E 70 70
F 35 35
G 12 14
TANK ANODES ARE AVAILABLE EITHER Z CRANKED (AS SHOWN) OR WITH STRAIGHT INSERT. ALTERNATIVE INSERT ARRANGEMENTS AVAILABLE ON REQUEST.
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WEIGHT (kg) NET - GROSS 4 // 5.0 5,9 // 7.0
5 > BOLTED ZINC HULL ANODES ANODE TYPE N60ZBH N75ZBH N85ZBH N100ZBH N130ZBH N220ZBH
L 300 300 300 300 300 300
DIMENSIONS (mm) B T 150 26 150 32 150 36 150 46 150 56 150 82
L 300 300 300 300 300 300
DIMENSIONS (mm) B T 150 26 150 32 150 36 150 46 150 56 150 82
PCD 160 160 160 160 160 160
WEIGHT (kg) NET GROSS 5,6 5,9 7 7,3 8 8,3 9,7 10 12,7 13 21,7 22
PCD 160 160 160 160 160 160
WEIGHT (kg) NET GROSS 2,4 2,7 2,6 2,9 3,2 3,5 4,3 4,6 5,2 5,5 8,2 8,5
> BOLTED ALUMINIUM HULL ANODES ANODE TYPE N27ABH N30ABH N35ABH N50ABH N55ABH N85ABH
> ZINC CASTING ROUNDS L=600 MM (MM)
20
25
30
40
50
60
70
80
90
100
110
120
130
150
WEIGHT (KGS)
1,4
2,1
3,0
5,0
8,2
11,0
16,0
21,0
27,0
32,0
44,3
48,0
57,0
76,0
For updated information please check regularly our website http://www.katradis.com/products.php?category=anodes
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Ve s s e l Deck Equipment Bollards & Chochs
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Ve s s e l D e c k E q u i p m e n t
Our stock consists of various types of PANAMA CHOCKS deck or bullwork mounting in accordance to OCIMF requirements in various sizes. All materials covered by Class Certificates.
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Bollards & Chochs
¸ I G H Q U A L I T Y CO N TA I N E R EQUIPMENT W I T H T H E M O S T E CO N O M I C S O L U T I O N KATRADIS GROUP can provide a complete range of high quality container securing equipment, fixed or removable, and also cell guide systems for fast, easy and secure installation of containers onboard vessels. Our large stock in Piraeus, along with the perfectly organized worldwide service network, guarantees an immediate service to vessels, to any port they call all over the world. A competent technical staff is always ready, not only with solutions for problems that might arise, but also to undertake complete projects for installation on new buildings or for modification of any kind of dry cargo vessels to container ships. Complete lashing manuals prepared and supplied onboard vessels, give the necessary instructions for the proper operation of the systems installed. Our proposals are made to meet customers’ needs and are based on the results of lashing calculations, carried out with the aid of computers and according to the requirements of the major classification societies.
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Bollards & Chochs FIXED EQUIPMENT > RAISED DECK SOCKETS
single
double longitudinal
double transversal
quadruple
double longitudinal
double transversal
quadruple
double longitudinal
double transversal
quadruple
> ISO DOUBLING PLATES
single
> ISO SOCKETS
single
> CIRCULAR FOUNDATIONS single
double
quadruple
> DOVETAIL SOCKETS
> BREECH BASE SOCKET
single
double
> D-RING + STRAP single
double
single flush
double flush
> LASHING POTS single
80
double
raised
flush
6 R E M OVA B L E E Q U I P M E N T > TWISTLOCKS
intermediate
dovetail
fixed base
breech base
> STACKING CONES
bottom stacker
intermediate stacker single
intermediate stacker double
compensatory stacker
> BRIDGE FITTINGS
tension
tension + compression
compensatory
> SPECIAL TRANSVERSAL ELEMENTS
> ΗOOKS
securing pad-eye
container lifting hook
securing pad
tensioning lever for chain
hook
elephant foot
extension rod for lever
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Bollards & Chochs LASHING EQUIPMENT > LASHING CHAINS WITH FITTINGS
length upon request
length upon request
> LASHING RODS
length upon request
> TURNBUCKLES 36T - 50T
hook + jaw
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hook + hook
wire turnbuckle
chain turnbuckle
6 CO N TA I N E R S P R E A D E R S & R o R o L A S H I N G S > CONTAINER SPREADER DOUBLE T 20’ and 40’ - SEMI AUTOMATIC
> FRONT TRAILER SUPPORT
> CONTAINER SPREADER 20’ and 40’ SEMI AUTOMATIC
> FRONT TRAILER SUPPORT
> REAR TRAILER SUPPORT
> WHEEL CHOCKS
For updated information please check regularly our website http://www.katradis.com/products.php?category=port
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Port
Development Equipment
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Port Development Equipment
CYLINDRICAL FENDERS RUBBER FENDERS The KATRADIS GROUP stocks and supplies various type of Rubber Fenders, which are specially designed to absorb the high energy impacts during the birthing and mooring. If you let us have your requirements we will propose a fender that will best serve your purposes at most competitive prices.
CYLINDRICAL FENDERS Usually installed at wharves where tidal conditions exist and flexible mountings are desired.
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OD x ID
OD/ID
(mm)
R
E
P
Weight
(kN)
(kNm)
(kNm2)
(kg/m)
100 x 50
0.50
43
0.8
547
7.0
125 x 65
0.52
51
1.3
500
10.6
150 x 75
0.50
65
1.8
552
15.6
175 x 75
0.43
92
2.7
781
23.2
200 x 90
0.45
98
3.5
693
29.6
200 x 100
0.50
86
3.3
547
27.8
250 x 125
0.50
108
5.1
550
43.4
300 x 150
0.50
129
7.4
547
62.6
380 x 190
0.50
164
11.8
550
100.4
400 x 200
0.50
172
13.1
547
111.2
450 x 225
0.50
194
16.6
549
140.8
500 x 250
0.50
275
28
700
175
600 x 300
0.50
330
40
700
253
700 x 400
0.57
325
52
517
309
750 x 400
0.53
380
61
605
377
800 x 400
0.50
440
72
700
449
875 x 500
0.57
406
81
517
482
925 x 500
0.54
461
93
587
567
1000 x 500
0.50
550
112
700
702
1050 x 600
0.57
487
117
517
695
1100 x 600
0.55
541
131
574
795
1200 x 600
0.50
660
162
700
1010
1200 x 700
0.58
542
151
493
889
1300 x 700
0.54
650
184
591
1122
1300 x 750
0.58
595
178
505
1055
1400 x 700
0.50
770
220
700
1375
1400 x 750
0.54
705
214
598
1307
1400 x 800
0.57
649
208
516
1235
1500 x 750
0.50
825
253
700
1579
1500 x 800
0.53
760
246
605
1506
7 UNIT ELEMENT FENDERS
This type displays higher energy absorption and lower reaction load than the cylindrical one and can be mounted more stable on a wharpf fall.
UNIT ELEMENT FENDER DIMENSIONS Fender
H
A
B
C
D
F
J
M
W
K
E
Anchors
Weight (kg/m)
ME 250
250
107
114
69
20
152
31
25~35
214
50
300
M20
30
ME 300
300
130
138
84
25
184
38
30~40
260
50
300
M24
42
ME 400
400
160
183
99
25
244
38
30~40
320
250
500
M24
93
ME 500
500
195
229
119
30
306
42
40~52
390
250
500
M30
130
ME 550
550
210
252
126
32
336
42
40~52
420
250
500
M30
160
ME 600
600
225
275
133
35
366
42
40~52
450
250
500
M30
174
ME 700
700
270
321
163
35
428
56
50~65
540
250
500
M36
258
ME 750
750
285
344
170
38
458
56
50~65
570
250
500
M36
296
ME 800
800
300
366
178
38
486
57
50~65
600
250
500
M36
310
ME 900
900
335
412
198
42
550
60
57~80
670
250
500
M42
400
ME 1000
1000
365
458
212
46
610
60
57~80
730
250
500
M42
476
ME 1200
1200
435
557
252
46
736
61
65~90
870
250
500
M48
653
ME 1400
1400
495
641
282
50
856
67
65~90
990
250
500
M48
955
ME 1600
1600
565
733
321
50
978
76
75~100
1130
250
500
M56
1220
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Port Development Equipment
V TYPE FENDERS
This type displays higher energy absorption and lower reaction load than the cylindrical one and can be mounted more stable on wharpf fall.
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7 P N E U M AT I C F E N D E R S
D (mm) 500 600 700 1000 1000 1200 1350 1500 1700 2000 2500 2500 3300 3300
L (mm) 1000 1000 1500 1500 2000 2000 2500 3000 3000 3500 4000 5500 4500 6500
(60% deflection) initial pressure 0.05MPa
initial pressure 0.08MPa
Reaction load (KN)
Energy absorption (KJ)
Reaction load (KN)
Energy absorption (KJ)
64 74 137 182 257 297 427 597 639 875 1381 2019 1884* 3015*
6 8 17 32 45 63 102 153 191 308 663 943 1175* 1814*
83 96 178 235 335 386 554 751 830 1138 1815 2653 2476* 3961*
8 11 24 44 63 86 140 211 263 424 925 1317 1640* 2532*
Note: R allowed Âą 10%, the data marked with (*) is refe.value
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Port Development Equipment
FOAM FILLED FENDERS
Actual values for all sizes may vary plus or minus 15% from stated values due to variations in material properties, dimensional tolerances, temperature and speed of compression.
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7 PORT DEVELOPMENT EQUIPMENT B U OY S We can supply all kinds of metallic, synthetic or steel buoys according to customer drawings.
S O L A R P OW E R E D L I G H T S or conventional lights with lamb changers
BOLLARDS cast iron or cast steel
OIL BOOMS
...to protect our seas from pollution For updated information please check regularly our website http://www.katradis.com/products.php?category=rubber
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Shark Marine Paints 93
Shark Marine Paints
S U P R E M E Q U A L I T Y, W I D E VA R I E T Y Katradis Group of Companies has been contributing to the Marine World for more than 70 years. The wide variety of its products, reliability and supreme quality combined with advanced technology, supported by an efficient network of agents and distributors strategically located at all major harbors around the world, made katradis a well-know name. In 1983 Katradis Group of companies started supplying marine paints. The response of Greek shipowners was more than encouraging thus ‘forcing’ the company to keep expanding the range of its products by developing high quality protective coatings known as Shark Marine Paints. The main concideration has always been the economical and effective preparation & completion of the job. Moreover, the company is concentrating on ecological issues by producing environmental friendly products approved by the International Maritime Organization (IMO) and by all the major classification societies.
Lloyds Certificate for Antifouling Paints.
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95
Shark Marine Paints
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8 SHARK ANTIFOULING SHARK ANTIFOULING is a self polishing antifouling based on specially formulated pigment with a combination of biocides. The surface of the antifouling is continiously renewed by the slowly dissolving binder. This mechanism enables an outstanding control of fouling and allows easy recoating. Suittable for vessels trading world-wide short stationary periods. Compatible with most existing self polishing systems.
PHYSICAL PROPERTIES Finish and color Drying time Solids by volume Flash point (C째) Specific gravity Viscosity (sec) Spreading rate / Theoretical Spreading rate / Practical
Matt, Red-brown, Pink At 20C째, set to touch 1 hour. Dry hard 6 hours Approx. 50% >25 C째 Approx. 1,49 ( kg / L ) Up to 190 sec Approx. 4,5 sq. meters per liter for a dry film (110 microns) Approx. 3,5 sq. meters per liter
A P P L I C AT I O N D E TA I L S Surface preparation : The surface must be dry and free from fouling, salt and other contaminants. Remove any salts and dirt by fresh water washing and hard fouling by scraping. Damaged areas should be first with an appropriate primer system. Recoating time : Approx. 6h. Depending on the environmental conditions.
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Shark Marine Paints PRODUCT LIST > HULL PAINTS B. 1 CHLORINATED RUBBER PRIMER H. B. RED - GREY B. 3 ANTICORROSIVE VINYL SILVER PRIMER B. 2 ANTIFOULING OCEAN S. P. RED - PINK B. 4 ANTIFOULING PLANET S. P. ECO RED - PINK C. 7 BOOTTOPPING C. R. FINISH BLUE C. 2 BOOTTOPPING C. R. FINISH BLACK C. 1 BOOTTOPPING C. R. FINISH RED - BROWN > EPOXY PRIMER & COATINGS E.P. 3 MASTIC EPOXY PRIMER (LOW PREPARATION) E.P. 5 PURE EPOXY PRIMER E.P. 4 TAR EPOXY E.P. 2 MASTIC EPOXY HYDRO (FOR DRINKING WATER TANKS) E.P. 6 EPOXY ENAMEL TOPCOAT RED - BLACK > PRIMERS & UNDERCOATS (CONVENTIONAL) P. 1 RED LEAD PRIMER Q. D. ORANGE P. 2 PRIMER Q. D. GREY P. 3 RED OXIDE PRIMER P. 4 UNDERCOAT WHITE > ALKYD FINISHED B.D. 1 BOOTTOPPING / DECK SPECIAL RED - BROWN B.D. 2 BOOTTOPPING / DECK SPECIAL GREEN B.D. 3 BOOTTOPPING / DECK SPECIAL BLUE DARK/LIGHT T. 1 TOPSIDE SPECIAL BLACK T. 2 TOPSIDE SPECIAL GREY DARK/SILVER/LIGHT F. 1 TOPSIDE HIGH GLOSS WHITE F. 2 TOPSIDE IVORY CREAM F. 13 TOPSIDE GOLDEN BROWN (TEAK) F. 12 SPECIAL ENAMEL GREEN PEA F. 14 SUPERGLOSS SIGNAL YELLOW F. 16 SUPERGLOSS SIGNAL ORANGE F. 17 SUPERGLOSS SIGNAL RED
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8 > HOLD PAINTS H. 1 ALUMINIUM HOLD PAINT SPECIAL H. 2 MULTI HOLD PAINT RED - BROWN/GREY 4.50 (PRIME & FINISH IN ONE) H. 3 MULTI HOLD PAINT GREY H. 4 HOLD PAINT RED H. 4 HOLD PAINT GREY > BITUMINOUS PAINTS B.T. 1 BITUMINOUS SOLUTION > POLYURETHANE FINISH - ( TWO PACK ) P. U. 1 URETHANE FINISH WHITE P. U. 2 URETHANE FINISH YELLOW P. U. 3 URETHANE FINISH RED P. U. 4 URETHANE FINISH BLUE / LIGHT-DARK P. U. 5 URETHANE FINISH ORANGE P. U. 6 URETHANE FINISH BLACK P. U. 7 URETHANE FINISH GREY / LIGHT-DARK > MISCELLANEOUS M. 1 CABIN FLAT WHITE M. 2 HEAT RESISTING ALUMINIUM M. 3 VARNISH M. 4 PAINT REMOVER M. 6 EMULSION PAINT WHITE ACRYLIC M. 5 THINNER FOR CONVENTIONAL PAINTS B. 6 THINNER FOR C. R. & HULL PAINTS E.P. 7 THINNER FOR EPOXY PAINTS M. 7 PAINT FOR DRINKING WATER TANKS
For updated information please check regularly our website http://www.katradis.com/products.php?category=paints
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100
Quality Assurance & International Certificates
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Quality Assurance & International Certificates QUALITY POLICY The aim of KATRADIS GROUP OF COMPANIES to build quality is to: Evolve quality measures for all life-cycle phases of services and products in order to be able to satisfy the customers Set up systems, procedures and standards to minimize errors & defects and continually improve levels of quality
• •
We want to be the leading supplier of high quality products and services worldwide. In this respect, it is our guiding principle to provide our external and internal customers with a level of quality and service that consistently meets or exceeds expectations through the following practices: Continually maintaining and improving the effectiveness of our Quality Management System (QMS) - Periodic review of current quality policy and objectives to ensure its effectiveness and suitability. Meeting or exceeding customer and organizational requirements - Constant striving for quality products that meet or exceed the customer’s and/or organizational requirements. Recruiting the best scientific & technical staff - Training those people on our system and made them focus on executing processes flawlessly.
• • •
TOTAL QUALITY MANAGEMENT PHILOSOPHY KATRADIS GROUP OF COMPANIES is committed to creating value for customer by delivering the benefits of Marine and Industry Supply in the form of services and products. It subscribes to Total Quality Management philosophy and a Quality Management System & Process in line with ISO 9001. Total Quality Management philosophy indicates the attention and control that must be given to all features of a product or service, in order to ensure total customer satisfaction. The TQM process is the comprehensive process of satisfying the customer, starting with a request for a product or service through the delivery and use of the item that satisfies the request. In addition to the obvious characteristics of form, fit, function and reliability, TQM process involves maintainability, storability, appearance, end use of product or service, efforts to accomplish error-free documentation and systems and other aspects contributing to the overall value to the internal operations or the external customer.
CERTIFICATION TO QUALITY STANDARDS In pursuit of excellence, a Quality Management System has been developed in line with ΙSO 9001:2008 Standards. As a result of this: “KATRADIS MARINE ROPES INDUSTRY” S.A in August 2006 has been certified ΙSO 9001:2008 Certificate by LRS for a period of 3 years. The scope of the certification covers Design, Production and Supply of Synthetic Ropes and Anodes, Trade of Marine Paints, Anchor Chains and Accessories, Anchors and Port Development Equipment. Similarly, “KATRADIS VEP” S.A has also been certified ΙSO 9001:2008 in August 2006 by LRS for a period of 3 years. The scope of this certification covers Trade of Wire Ropes, Chains and Marine Related Equipment. LLOYD’S REGISTER OF SHIPPING quality approval certificate as a recognised proving establishment for anchoring and mooring equipment, renewed on an annual basis according to the rules of LR resp.
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9 TESTING & CERTIFICATION TO INTERNATIONAL STANDARDS Testing service & certification is carried out at client’s request from the following bodies in our approved testing establishment incorporating one 250 ton horizontal automatic tensile testing bench of 32 mtrs free test length and two vertical testers, one 5 ton & one 500 N:
• LRS-86 • ABS-85 • GERMANISCHER LLOYD • HELLENIC REGISTER • RINA • DNV
INTERNATIONAL MEMBERSHIPS Moreover, we are members in the various specialized Industrial organizations and the valuable interchange of opinions and technical matters promotes the scientific cognitive level and fully exploits the available technology in the field of stabilized quality production.
• Cordage Institute of USA - Institute for setting standards for synthetic ropes • Wire Association International - W.A.I. - Association for the Wire Industry • OIPEEC - French Organisation for the endurance of Wire Ropes - in connection with Universities studying the performance of wire ropes.
• Society of Plastics Engineers - SPE - Society dealing with the Plastics Industry
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Quality Assurance & International Certificates
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Quality Assurance & International Certificates L R A P P R OVA L
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Quality Assurance & International Certificates
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Quality Assurance & International Certificates
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Production Facilities
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Production Facilities Since the foundation of the Katradis Group, Ropes have been our mainline product. Our rope factory, based on a total area of 30.000m2 is one of the most technologically advanced factories in Europe. All our efforts are concentrated on the selection of the most appropriate raw material. Quality control is performed during all stages of production, culminating in rigorous testing of the ropes’ real strength. Technological evolution in machinery production has made it possible to move from natural fibers (such as Manila) to the highly sophisticated Polyamide (known as Nylon), Polyester, Polypropylene Paraaramide (such as Kevlar), Sirius UHMWPE, glass fibers etc. The industrial yarn extrusion and the techniques applied have made it possible to control quality in every stage of the production procedure until the rope is coiled and ready to be shipped. Our company has entered the yarn extrusion since its establishment and from then on, the quality control has been extensive and inseparable from the production procedures. Careful raw material selection to suit the intended applications and exhaustive mechanical tests are applied to the ropes before they leave our factory in order to ensure the top performance guaranteed by our company. All our ropes are tested in our 2452 KN Automatic Testing Machine, approved by LRS and recognized by the major classification societies. The sun test machine checks the yarns’ behavior in the condition of artificial aging and the necessary amount of U.V. protection additives for long-term exposure to sunlight. With the computer controlled tensile testing machines, we carry out the tensile breaking strength of yarns according to DIN, ISO, and ASTM standards. Our company has secured a competitive role in the provision of a large assortment of zinc and aluminum anodes, all of which are made in our highly specialized factory. • Hull anodes • Tank anodes • Pit guard anodes (Zinc and Aluminum) We manufacture steel wire ropes in a 70000m2 site with 3 production halls with a capacity of up to 80 mm diameter wire ropes and 30 tons final reel with a capacity of 15000 tons/year, thereby successfully serving the local and international market. The main constructions produced are: 6x7, 6x12, 6x19, 6x24, 6x25, 6x36, 6x37, 6x41, 6x47, 6x61, 19x7, 19x19, 36x7, 4x36 We hold GL & IQNET 9001 and GL 118, LR, ABS, API 9a approvals for the production of our wire ropes.
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PIONEERS IN QUALITY PERFECTION Established in 1936 in Piraeus Greece, the Katradis Group of Companies is one of the most prominent organizations in the shipping industry. Our wide range of products includes synthetic mooring ropes (UHMWPE, Polypropylene, Nylon, Polyester, Mixed / Dual Fiber ropes, in single & double braided execution), steel wire ropes, zinc and aluminum anodes, anchors & stud link anchor chain cables, container fittings, alloy steel chain slings, wire & synthetic rope lifting slings and lashing webbings, port development equipments, rubber dock fenders, buoys, floating marinas, bollards, oil booms, vessel deck equipments, protective coatings (SHARK Marine Paints) and testing services in our LR Approved Testing Establishment.
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The KATRADIS GROUP OF COMPANIES in its continued effort for better customer service and support is pleased to announce that all of its affiliated establishments maintain stocks of KATRADIS products ready for immediate delivery. Read more: http://www.katradis.com
KATRADIS MARINE ROPES INDUSTRY S.A. 11, Psaron str., 186 48 Piraeus, Greece - Tel: + 30 2104060300 Fax: + 30 2104626268 & + 30 2104619631 - E-mail: info@katradis.com - www.katradis.com