Robicon catalog by Guilherme

Medium-Voltage Liquid-Cooled Drives Catalog D 15.1 â&#x20AC;˘ 2012 USA Edition

ROBICON Perfect Harmony www.siemens.com/automation

Related Brochures and Catalogs ROBICON Perfect Harmony Drives The Drive of Choice for High Performance (Brochure) LABR-00300-1008 ROBICON Perfect Harmony Drives The Air-Cooled Medium Voltage Drive of Choice (Brochure) LABR-00400-1008 ROBICON Perfect Harmony Drives The Water-Cooled Medium Voltage Drive of Choice (Brochure) LABR-00500-0609 The Universal Single-Motor Drive SINAMICS GM150 and SINAMICS SM150 Medium-Voltage Drive Converters with HV-IGBT technology (Brochure) E20001-A150-P570-V1-7600 SINAMICS GM150 and SINAMICS SM150 Medium-Voltage Drives The Reliable Medium-Voltage Drive with IGCTs (Brochure) E20001-A160-P570-X-7600 SINAMICS GM150 and SINAMICS SM150 Medium-Voltage Converters (Catalog D 12) E86060-K5512-A101-A2-7600

ROBICON Perfect HarmonyTM Medium-voltage Liquid-Cooled Drives Catalog D15.1 â&#x20AC;˘ 2012 USA Edition 1)

Introduction

ROBICON Perfect Harmony Liquid-Cooled Drives

Technical Data

Description of Options

Engineering information

Services and Documentation

Appendix

1) All ROBICON Perfect Harmony medium-voltage liquid-cooled

drives described in this catalog are manufactured in our New Kensington, Pennsylvania location.

Answers for industry. Siemens Industry answers the challenges in the manufacturing and the process industry as well as in the building automation business. Our drive and automation solutions based on Totally Integrated Automation (TIA) and Totally Integrated Power (TIP) are employed in all kinds of industries. Our solutions are used in a broad range of industries from manufacturing and process automation to industrial and building applications. Siemens offers automation, drive, and low-voltage switching technology as well as industrial software from standard products through entire industry solutions. Our industry software enables our customers to optimize the entire value chain â&#x20AC;&#x201C; from product design and development through manufacture and sales up to after-sales service. Our electrical and mechanical components offer integrated technologies for the

Siemens D 15.1 â&#x20AC;&#x201C; 2012

entire drive train â&#x20AC;&#x201C; from couplings to gear units, from motors to control and drive solutions for all engineering industries. Our technology platform TIP offers robust solutions for power distribution. Check out the opportunities our automation and drive solutions provide. And discover how you can sustainably enhance your competitive edge with us.

ROBICON Perfect Harmony Liquid-cooled drives Introduction

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Medium voltage drives

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Overview

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Perfect Harmony of performance and value

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Benefits Application

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ROBICON Perfect Harmony family

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Design Liquid-cooled family Air-cooled family

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ROBICON Perfect Harmony Liquid-cooled drives 1

Introduction Overview

The reliable and complete range Medium-voltage drive series

ROBICON Perfect Harmony

SINAMICS GM150 (IGBT/IGCT)

SINAMICS SM 150 (IGBT/IGCT)

SINAMICS GL150

SINAMICS SL150

Power range

150 kW to 60 MW 1)

800 kW to 17.5 MW

2.8 MW to 31.5 MW

6 MW to 120 MW

3 MW to 36 MW

Application range

General-purpose applications

Sophisticated applications

General-purpose applications

Sophisticated applications

Motors

Induction, synchronous permanent magnet 2) motors

Induction and synchronous motors

Synchronous motors

Induction and synchronous motors

Energy recovery

–

—

Yes

Multi-motor drives

–

—

Yes

—

Semiconductor

LV-IGBT

HV-IGBT/IGCT

HV-IGBT / IGCT

Thyristor

Technology

Multilevel Cascaded H-Bridge topology

Neutral Point Clamed (NPC) topology

Load Commutated Inverter (LCI) topology

Cycloconverters

Typical applications

Pumps, fans, compressors, extruders, kneaders, mixers,crushers, agitators, conveyor systems,presses, ESP, retrofit

Pumps, fans, compressors, extruders,kneaders, mixers,crushers, agitators, conveyor systems, marine drives, presses, wire rod mills

Rolling mills, mine hoists, conveyor systems, test stands

Compressors, fans, pumps, extruders, marine drives, starting drives for blast furnaces

Rolling mills, mine hoists, excavators, ore crushers, and cement mills

The benchmark when it comes to medium-voltage drive systems Siemens is the undisputed market leader in medium-voltage drives. Our range of products is also unique worldwide: • Voltage classes from 2.3 to 13.8 kV • A seamless range of power ratings from 150 kW to 60 MW • All levels of dynamic response and performance • Single-motor drives and multi-motor systems • Harmonized and coordinated systems with synchronous and induction motors • Motor speeds from 10 to 15,000 rpm in the Megawatt range

The decisive plus when it comes to experience For decades, Siemens medium-voltage drives have offered our customers the highest degree of reliability and availability in the world. The reliability of our drives have become legendary. Our years of experience, power of innovation and extensive knowledge has enabled Siemens to become the trusted name in the medium-voltage drive arena.

1) 2)

Four drives in parallel. For more details, please contact the factory or your local Siemens sales representative.

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Siemens D 15.1 – 2012

• From 1969: Variable-speed medium-voltage drive systems with current-source DC link • From 1970: Cycloconverters – with more than 700 drives, Siemens is the global market leader • 1994: The cell topology of ROBICON Perfect Harmony revolutionized medium-voltage drives • 1996: “Pioneered” the use of high-rating voltage-source DC link drives in rolling applications • 1998: “Pioneered” the use of high-voltage IGBTs for medium-voltage drives • 2003: The highest rating high-speed drives (65 MW) with LCI for compressors of a gas liquification plant worldwide • 2005: Highest rating drive with voltage – source DC link drives in a cell-type topology (65/45 MW) used in an LNG plant (LNG = Liquefied Natural Gas)

ROBICON Perfect Harmony Liquid-cooled drives Introduction Overview (continued)

Proven technology Based on well-proven technological concepts, we are continually developing our medium-voltage drives. The result: increasingly higher operational reliability and safety, continually more compact types of construction, lower energy requirement and service and maintenance costs as well as increasingly simpler handling: from engineering through installation, integration and commissioning up to operator control.

If your process includes motors, fans, or pumps and you haven’t installed a drive yet, you’re letting thousands of dollars of energy costs eat away at your bottom line every month because of process inefficiencies.

Always the optimum solution No matter which medium-voltage drive task is involved, Siemens can always offer the optimum solution. We utilize the strengths of various technologies to implement these solutions. We have the widest range of drives technologies available – from cycloconverters and load-commutated drives using thyristors through voltage-source DC link drives equipped with HV-IGBTs or IGCTs up to cell topology drives. With the latter, a medium voltage is obtained at the output by connecting low-voltage cells in series. Benefits

Siemens, the market-leader in medium-voltage air-cooled drives in the world, deliver an impressive combination of benefits: • Lower operating costs • Precise process control • Lower maintenance costs • Increased production efficiency • Exceptional reliability • Intuitive HMI The ROBICON Perfect Harmony’s outstanding record has made it the drive of choice for demanding applications that require the highest levels of reliability, precision, and longevity. Employed in applications ranging from power generation to oil and gas, wastewater, and paper production, the ROBICON Perfect Harmony drive is a versatile performer that can help you significantly increase productivity, enhance energy efficiency, and reduce operating costs.

According to energy authorities, industrial motors consume over a billion kilowatt hours of energy each year – 50 percent of the world’s energy usage. System enhancements such as improved sizing and proper matching to load, more efficient drive trains, and adjustable speed drives will help drive energy usage down. That means that the right drive can help you drive cost out of your operation by providing more precise and efficient control of motors, fans, pumps, and other devices.

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ROBICON Perfect Harmony Liquid-cooled drives 1

Introduction Overview (continued) The ROBICON Perfect Harmony of today represents an evolution founded on experience garnered from our huge installed base coupled with Siemens’ unparalleled investments in R&D. As one of the largest companies in the world, Siemens provides confidence and financial stability in addition to exceptional technology. We offer you expertise across the globe and a world of innovation.

Application Siemens can provide a custom-engineered ROBICON Perfect Harmony drive to maximize your process. We’re the only company that offers drives from 150 to 60,000 kW. With an installed base exceeding more than 11 million kW worldwide, the ROBICON Perfect Harmony is a proven workhorse that can perform brilliantly for you, too.

A bright future built on a firm foundation Since its introduction in 1994, the ROBICON Perfect Harmony drive has revolutionized power conversion and continues to set industry standards for reliability and innovation. As power switching device technology advances and increases output voltage capability, Siemens improves each generation of the ROBICON Perfect Harmony in three key areas: increased reliability and availability, increased efficiency, and a smaller drive footprint. Advances to our product line are made without “reinventing the wheel” like other drive manufacturers. We have maintained the ROBICON Perfect Harmony’s core topology and continue to advance its capability, ensuring life-cycle product support. By keeping the same topology, our customers see a reduction in maintenance and spare parts as well as an increase in quality and lower life-cycle costs. We improve our products by actively soliciting the input of our customers, and look forward to counting you among them.

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ROBICON Perfect Harmony Liquid-cooled drives Introduction ROBICON Perfect Harmony Drive family overview The ROBICON Perfect Harmony drive family consists of three core design configurations, where they are functionally identical and share a common controller. These three designs are targeted at distinct output power configurations with little overlap between the frame sizes. The ROBICON Perfect Harmony family is summarized in the 2 tables below. Liquid-cooled product line WCIII

Power range

4000 to 19000 hp (3 MW to 14.2 MW)

Output voltage

2.3 to 8.0 kV

Input voltage

2.4 to 13.8 kVAC (standard up to 33 kV option, 50/60 Hz)

Cooling type

Liquid-cooled

Power cell ratings

880 or 1250 A at 750 V AC

Air-cooled product lines 1) GenIV

Genllle

Power range

200 to 3500 hp (0.15 to 2.60 MW)

1750 to 8000 hp (1.30 to 5.96 MW)

Output voltage

2.3 to 6.6 kV

2.3 to 7.2 kV

Input voltage

2.4 to 13.8 kV AC (standard), 50/60 Hz

Cooling type

Air-cooled

Power cell ratings

40, 70, 100, 140, 200 or 260 A at 750 V AC

315, 375, 500 or 660 A at 690 V AC, 720 A at 630 V AC

Air-Cooled Perfect Harmony drives are not the subject of this catalog, please contact your local Siemens sales representative for any questions or inquiries.

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ROBICON Perfect Harmony Liquid-cooled drives 1

Notes

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ROBICON Perfect Harmony Liquid-cooled drives 5

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Introduction

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Overview Benefits Application Design Function

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Selection and ordering data

2/8 2/10 2/11 2/12 2/13 2/14 2/15 2/16

Overview Motor voltage 3.3 kV Motor voltage 4.0/4.16 kV Motor voltage 4.6/4.8 kV Motor voltage 6.0 kV Motor voltage 6.6 kV Motor voltage 6.9/7.2 kV Order No. supplements

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Options

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ROBICON Perfect Harmony Liquid-cooled drives Introduction Overview

ROBICON Perfect Harmony Overview

ROBICON Perfect Harmony drives provide variable speed operation by converting utility power at fixed frequency and fixed voltage to variable frequency, variable voltage power. This conversion is done electronically without moving parts. The following table shows the main characteristics of the ROBICON Perfect Harmony liquid-cooled generation discussed in this catalog and the short terms used.

Liquid –Cooled Product Line Product Line

Cell voltage V

Cell current A

Cooling method

Order numbers

WCIII

750

880...1250

Liquid-cooled

6SR3

electro-magnetic compatibility, when put to their intended use and conform to the associated standards IEC 61800-3 • Machinery Directive (MD) The offered products are intended solely for installation as components into a machine, system or plant. They are designed to satisfy the relevant requirements of the standards IEC 61800-5-1, IEC 60204-1 and IEC 60204-11 to allow the machine manufacturer or system / plant integrator – by appropriate usage of the products – to meet the requirements of the Machinery Directive.

20,000hp/ 14,920kW

18,000hp/ 13,428kW

Benefits

16,000hp/ 11,936kW

Clean power input

14,000hp/ 10,444kW

The ROBICON Perfect Harmony drive: • Meets the most stringent IEEE 519-1992 requirements for voltage and current harmonic distortion, even if the source capacity is no larger than the drive rating1) • In most cases eliminates the need for costly and inefficient harmonic filters and its associated resonance problems • Protects other online equipment from harmonic disturbance (computers, telephones and other power converters)

12,000hp/ 8,952kW 10,000hp/ 7,460kW 8,000hp/ 5,968kW 6,000hp/ 4,476kW 4,000hp/ 2,984kW

880A 1250A Cell Current Rating

Power range for ROBICON Perfect Harmony liquid-cooled Drives

Figure 2.1

Standards and regulations ROBICON Perfect Harmony drives are designed, manufactured and tested according to applicable NEMA, ANSI, IEEE and IEC standards. ROBICON Perfect Harmony drives meet the applicable requirements of the following EU regulations: • Low-Voltage Directive (LVD) A Declaration of Conformity and attached CE mark declares conformity of the low-voltage compartments of the product (e.g. control cubicle, excitation unit etc.) with LVD 2006/95/EC and the associated standard IEC 61800-5-1 Ed.2. • EMC Directive (EMCD) A factory certificate declares that the products satisfy the requirements of EMCD 2004/108/EC concerning 1) IEEE 519-1992 compliance can only be guaranteed in networks without

prior disturbances or harmonics already present.

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Within the European Economic Area (EEA), operation is prohibited until the conformity of the end product with Machinery Directive 2006/42/EEC has been established. It is the sole responsibility of the machine manufacturer or system / plant integrator to ensure this.

Siemens D 15.1 – 2012

Power quality output The ROBICON Perfect Harmony drive: • Reduces common mode voltage on the motor stator windings • Minimizes drive induced torque pulsations and associated torsional analysis compared to other medium voltage topologies, by using a motor friendly pulse width modulation (PWM) output • Offers sinusoidal output that eliminates additional losses due to harmonics thus it can be used with new or existing motors without derating

Maximized availability The ROBICON Perfect Harmony drive: • Remains operational in the event of a cell failure by using the cell bypass option which bypasses the faulted cell • Offers a Process Tolerant Protection Strategy (ProToPS) based on a hierarchical warning system that allows the operator to evaluate the drive disturbance and respond appropriately to avoid system shutdown

ROBICON Perfect Harmony Liquid-cooled drives Introduction Benefits (continued)

Application

Extended reliability

ROBICON Perfect Harmony typical applications

The ROBICON Perfect Harmony drive provides an integrated transformer which offers the following additional advantages: • Simple and robust way to cancel input current harmonics without the need for input harmonic filters or a complex active frontend • Protects power converter semiconductors against line transients • Improves ride-through capabilities • Completely protects the motor in case of a ground fault in the converter, the motor cabling or insulation • Negligible common mode voltage allows the use of a standard motor eliminating the need for special high-voltage insulation • Limits the fault energy into the converter in the unlikely event of a fault • The incoming service voltage doesn’t have to match the motor voltage

The ROBICON Perfect Harmony WCIII is regularly applied by the most reliability and quality conscious industries in their most demanding applications, for example: • Industrial pumps and fans. • Oil and gas pumps and compressors, and high speed compressors • Induced and forced draft boiler blowers for power generation • Multi-motor synchronous transfer applications (such as pipelines in the oil and gas industry)

Factory test offers the following advantages: • Each transformer and converter is tested as a complete unit at full load prior to delivery • Factory testing allows accurate efficiency measurements to ensure that drive performance meets customer specifications • Verification of sequence of operation and protection functions

Installation and maintenance • The ROBICON Perfect Harmony drives are easy to install and maintain 1) • Customer needs to provide three cables in and three cables out. There is no customer site cabling required to connect the assembled sections. • Power cells can be pulled out easily for maintenance due to their reduced weight and front accessible connections • Sophisticated microprocessor-based diagnostics pinpoint the location of any defects

1) Commissioning of the drive has to be done by Certified Siemens

Field Personnnel.

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ROBICON Perfect Harmony Liquid-cooled drives Introduction Design

Drive topology

Power cell A1 Power cell B1

Power cell C1 Power cell A2

Input power 3-phase AC

Power cell B2 Power cell C2 Power cell A3

The usual standards, ANSI C5712.51 and C5712.91, apply to transformers with only a few windings and which are subjected to sinusoidal currents. Thus, there are some important exceptions and modifications to the application of these standards to ROBICON Perfect Harmony transformers.

Proven IGBTs Insulated Gate Bipolar Transistors (IGBTs) form the backbone of the ROBICON Perfect Harmony drive. Built in high volumes and serving as a proven power device across the industrial power control industry, IGBT technology has been in existence for more than a decade. The stability and availability of IGBTs give reliable, long-term, lifecycle confidence.

Linked low-voltage cells Power cell B3 Power cell C3

Motor

Figure 2.2 Topology of ROBICON Perfect Harmony drives (3 cells)

For higher output voltage capabilities, the ROBICON Perfect Harmony topology can be extended to have up to 8 power cells1) in series in each phase, with additional secondary windings (number of secondaries equals number of power cells) on the integral isolation transformer.

In the ROBICON Perfect Harmony, a series of low-voltage cells (see figure 2.3) are linked together to build the medium- voltage power output of the drive system. This patented modular configuration gives the ROBICON Perfect Harmony many advantages when it comes to maintenance, power quality and reliability. It also provides the basis for one of its most important advantages â&#x20AC;&#x201C; increased availability through the advanced cell bypass option. Dedicated winding on power transformer

IGBTs Q1-Q4 Q1

+ T2

1 2

T1 Q2

Each power cell is capable of receiving input power at 750 V AC, 3-phase, 50/60 Hz and delivering that power to a single phase load at a variable frequency from 0.5 to the maximum rated output frequency of the drive.

Transformer The transformer is an integral part of the drive and cannot be specified or obtained separately. It has been carefully designed over several generations to function properly with the ROBICON Perfect Harmony drive.

1) WCIII is limited to 6 power cells in series.

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Local control power

Local control circuits

Figure 2.3 Schematic of a typical power cell.

Power output of cell

Fiber optic signals to and from master control

G_D015_EN_00010

Special transformer with 9 isolated secondaries

G_D015_EN_00009

The ROBICON Perfect Harmony drives achieve an uncompromising performance by employing proven technology in a modular configuration, as shown in Figure 2.2. Medium-voltage levels are obtained by combining the outputs of multiple low-voltage power cells. The low-voltage power cells are simplified variations of standard 2 level PWM motor drives for low voltage service, which have been built in high volume for many years.

ROBICON Perfect Harmony transformers are dry-type liquid-cooled. They are designed specifically for use with a particular ROBICON Perfect Harmony drive and have 9 to 18 extended delta secondaries. The secondary currents are rich in harmonics, but the primary current is virtually sinusoidal. It is very important to recognize that this is no ordinary transformer which can be obtained as an off-the-shelf item.

ROBICON Perfect Harmony Liquid-cooled drives Introduction Design (continued)

Advanced cell bypass 15 module drive after bypass of 2 modules in phase A.

The ROBICON Perfect Harmony is designed to withstand failures that would overwhelm conventional drives because redundancy options are added into the system. The patented, cell-based configuration maximizes uptime and simplifies modifications.

C1 N B1

V BA

B2 B3

B5 VCB

Figure 2.5 Drive output with 2 cells bypassed in phase A

One possible remedy is to bypass an equal number of cells in all three phases, even though some may not have faulted. Figure 2.6 illustrates this approach. Obviously, this method prevents unbalance but sacrifices possible voltage capability. In this figure, 87% of the cells are functional, but only 60% are in use, and only 60% of full voltage is available. A

15 module drive after bypass of 2 modules in all phases. Balance is restored.

87 % of the modules are OK, but only 60 % are in use. 60 % of full voltage is available.

A1 C1

B1 B2

C3 C

V BA

120°

B3 VCB

G_D015_EN_00007

VAC

100 % of the modules are in use. 100 % of full voltage is available.

G_D015_EN_00014

120°

Therefore, it is important to maximize the motor voltage available after one or more cells have been bypassed. The following figures illustrate the voltage available from a ROBICON Perfect Harmony drive, where the cells, represented by circles, are shown as simple voltage sources. Figure 2.4 shows a 15-cell drive in which no cells are bypassed. With 100% of the cells in use, 100% of the original voltage is available. The voltage commands to the three phase groups of cells will have phase A displaced from phase B by 120°, and from phase C by 120°.

VAC

Since the cells in each phase of a ROBICON Perfect Harmony drive are in series, bypassing a cell has no effect on the current capability of the drive, but the voltage capability will be reduced. Usually the required motor voltage is roughly proportional to speed, so that the maximum speed at which the drive can fulfill the application requirements will also be reduced.

A3 A2

Through a redundant bypass control that is completely separated from each power cell, the ROBICON Perfect Harmony ensures automatic bypass of a failed power cell in less than 250 ms.

15 module drive with no modules bypassed.

87 % of the modules are in use, but the output voltage is available unbalanced.

Figure 2.6 Drive output rebalanced by bypassing functional cells A2 A1

V BA 120°

C1 N B1

C4 C

B5 VCB

G_D015_EN_00013

VAC

A better approach is illustrated in figure 2.7. This method takes advantage of the fact that the star-point of the cells is floating, and is not connected to the neutral of the motor. Therefore the star-point can be shifted away from the motor neutral, and the phase angles of the cell voltages can be adjusted, so that a balanced set of motor voltages is obtained even though the cell group voltages are not balanced.

Figure 2.4 Simplified diagram of a 15 cell drive

When two cells are bypassed in phase A, the output voltage will tend to become unbalanced, as illustrated in Figure 2.5.

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ROBICON Perfect Harmony Liquid-cooled drives Introduction Design (continued)

15 module drive after bypass of 2 modules in phase A only and adjustment of phase angles.

A3 A2

132.5° VAC

C1 C2

87 % of the modules are in use. 80 % of full voltage is available.

132.5° V BA

95°

B2 B3

C5 C

B5 VCB

The pre-charge circuit consists of a collection of capacitors, resistors, and contactors mounted within the Fuse/Pre-charge/ Control (FPC) cabinet on the input section of the drive. (Refer to Figure 2.8). On the left is the low voltage pre-charge source coming in through the pre-charge circuit breaker into the pre-charge circuit. On the right side is the connection from the pre-charge circuit to a set of secondary windings of the input transformer. Voltage during pre-charge is monitored through the input attenuators on the primary side of the transformer. When pre-charge is complete, a contactor connects the medium voltage source to the transformer primary winding. Note: During pre-charge, medium voltage is present on the primary side of the input transformer even though the MV Contactor is not closed.

G_D015_EN_00008

Siemens calls this approach Neutral Shift.1) This approach is equivalent to introducing a zero-sequence component into the voltage command vectors for the cells. In the figure below, the full remaining 87% of functional cells are in use, and 80% of the original voltage is available. The phase angles of the cell voltages have been adjusted so that phase A is displaced from phase B and from phase C by 132.5°, instead of the normal 120°.

For more Pre-Charge information please contact the factory or your local Siemens sales representative.

Pre-charge circuit Input power 3-phase AC

480 to 600 V 3-phase source

Figure 2.7 Drive output rebalanced by adjusting phase angles (Neutral Shift).

Pre-charge voltage

V1 Pre-charge current Pre-charge winding Lead 22.5"

Pre-charge operation for WCIII drive With the use of film capacitors, it has become necessary to control the inrush current into the cell modules used by the ROBICON Perfect Harmony WCIII drive. By controlling the inrush current, excessive currents and voltage overshoot within the cell are eliminated. A pre-charge system is used to control the inrush currents seen by the cells. In addition, the pre-charge circuit may be optionally used as a pre- magnetization circuit to limit transformer inrush currents.

Lead 22.5" Transformer with 12 1,375 V isolated secondaries

Cell A1 Cell B1

Lead 22.5" Lead 7.5" Lead 7.5"

Cell C1 Cell A2 Cell B2

Lead 7.5" Input power 3-phase AC

Lag 7.5" Lag 7.5"

Cell C2 Cell A3 Cell B3

Lag 7.5" Lag 22.5" Lag 22.5" Lag 22.5"

Cell C3 Cell A4 Cell B4 Cell C4

Induction Motor

Figure 2.8 Pre-charge component connection diagram.

Siemens patented technology; Patent number 5,986,909.

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ROBICON Perfect Harmony Liquid-cooled drives Introduction Function

Control, protection and monitoring functions Closed-loop control

The drive can be controlled by means of vector control algorithm without an encoder (standard) or with it (option).

Auto tuning

Auto tuning is available to optimize the control performance of the drive

Automatic restart

Automatic restart is a custom feature, used to purposely restart and restore the drive operation after a power failure or power removal. When Automatic Restart function is specified by the customer, a qualified Siemens personnel must configure and ensure the function is executes as specified

Energy saver

Energy saver control allows the reduction of motor losses, and improves overall efficiency, when the demanded motor load is low. Depending on the motor load, the control will reduce motor flux. As motor load increases, the control will increase motor flux.

Flying restart

The flying restart function permits smooth connection of the drive to a rotating motor.

Diagnostics functions

• Self-diagnosis of control hardware • Non-volatile memory for reliable diagnosis when the power supply fails • Monitoring of IGBTs with individual messages for each cell • User-friendly local operator panel with plain text messages • Fault log with first-in indication and time/date stamp

User configurable digital meters

The user can select indication of speed, voltage, current, input/output power, and efficiency on the operator panel.

Process control system

The optional Process Tolerant Protection Strategy (ProToPS) is a groundbreaking process control system available exclusively from Siemens. Instead of tripping the drive and automatically shutting down the system due to a malfunction, ProToPS provides a hierarchical system of warnings. This control strategy allows time to evaluate the situation and respond appropriately to avoid a system shutdown.

Operating hours and switching cycle counter

The amount of the time that the drive was operational since it was commissioned can be displayed.

Detection of actual motor speed

The control algorithm calculates actual motor speed from currents and voltages measured at the drive output.

Emergency stop button

The drives are equipped as standard with an Emergency Stop button (red mushroom button with yellow collar) which is fitted in the cabinet door. The contacts of the pushbutton are connected in parallel to the terminal block so they can be integrated in a protection concept on the plant side.

Insulation monitoring

An optional output signal can be provided to operate the customer protection.

I/O monitoring

I/O signals allow user customization of the system and they can be monitored remotely or by using the operator panel display.

Thermal overload protection

Based on the output signals of the drive, the thermal motor model is calculated. The motor thermal overload protection algorithm prevents the motor from being exposed to excessive temperatures.

I/O monitoring

I/O signals allow user customization of the system and they can be monitored remotely or by using the operator panel display.

Thermal overload protection

Based on the output signals of the drive, the thermal motor model is calculated. The motor thermal overload protection algorithm prevents the motor from being exposed to excessive temperatures.

The switching cycle counter can be generated by means of an event log from the drive controller.

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ROBICON Perfect Harmony Liquid-cooled drives Selection and Ordering Data Technical characteristics

WCIII

ROBICON Perfect Harmony WCIII is the third generation of liquid-cooled medium-voltage pulse width modulated variable frequency motor drives, offered in the patented ROBICON Perfect Harmony power topology in concert with proprietary NXGII hardware control platform and embedded software.

The WCIII is a series of adjustable speed AC motor drives presently available in an output voltage range from 2.3 kV to 8.0 kV,1) and loads ranging from 4000 to 19000 hp. Two power cell amperage types are available: 880 and 1250 A at 750 V AC.

ROBICON Perfect Harmony WCIII

ROBICON Perfect Harmony WCIII, characteristics Power semiconductors

IGBTs, diodes

Lineside rectifier

18 to 36 pulse diode rectifier

Motorside inverter

Multilevel drive (PWM) with IGBT power modules

Power cells

880, 1250 at 750 V

Input voltage range

2.3 to 13.8

50/60 ± 5 %

Input voltage tolerance Input frequency

+10%, -5% of nominal rated input voltage

Input power factor

≥ 0.95 above 10 % load

Input harmonics

≤ 5 % Total demand distortion (TDD)

Output voltages

2.3/2.4, 3.3, 4.0/4.16, 4.6/4.8, 6.0, 6.6, 6.9/7.2

Output frequency and drift

0.5 ... 330 ± 0.5 % Rated torques 2 quadrant available from 10 - 167Hz 3)

Output torque Output dV/dt

V/µs

< 1000

Power range

4000 to 19000 (3 to 14.2 MW) 2)

Cooling method

Deionized water with separate heat exchanger

Control

Vector Control (NGXII serious)

Motor control

• Induction motor control • Synchronous motor control • Permanent magnet motors • Wound rotor motors

WCIII cell overload capability Required overload (I/IN)

Available continuous output current per cell A

No overload

880

1250

110 % (for 1 min, cycle time 10 min)

880

1250

150 % (for 1 min, cycle time 10 min)

660

950

Note: The WCIII drives, as standard, provide a 110% overload capability for all cell ratings without any derating.

1) 8kV output voltage is available on request, please consult the factory. 2) Drive power is limited to 15.6MVA. 3) ROBICON Perfect Harmony Drives, when derated properly, are available

2/8

Siemens D 15.1 – 2012

for high frequency applications with derated torque.

ROBICON Perfect Harmony Liquid-cooled drives Selection and Ordering Data Drive Selection Criteria The following tables help you to select the right converter type and give an overview of the corresponding motor data and order numbers. The tables are organized according to the motor voltages. For the complete technical data of the listed converter types refer to Chapter 3. In order to select the right ROBICON Perfect Harmony drive, please take into consideration the following steps:

Step 1 – Choosing the right cell size 1.1 Determine the maximum continuous motor current, temporary overload not included: • Use the motor full load line current (FLA) if available or use the following formula to calculate motor current I. I motor

where, P motor __kW = shaft output (in kW) V motor = motor voltage PF motor = motor power factor = (cos φ motor) h motor = motor efficiency (keeping in mind: motor service factor if utilized and/or overload requirements) • If the motor power factor (PFmotor) and efficiency at full load are not known then use the following default values: – PF motor = 0.88 – motor = 0.96

• Factor in the motor service factor (SF) if the application will make use of it under long term operation. You do so by multiplying the given/calculated current (from step 1.1) by the motor SF.

1.2 Determine the minimum continuous cell current rating: • If the drive is intended to operate within nominal parameters, the maximum continuous motor current will be the minimum continuous cell current rating. 1.3 Factor in any overload requirements: • For the cell chosen on the previous paragraph, make sure it can handle the application overload requirements by checking overload capabilities (see page 2/8). • If the overload requirements exceed the capabilities of the chosen cell then the next larger cell size must be selected.

Step 2 – Choosing the right transformer 2.1 The ROBICON Perfect Harmony transformer rating is based on the motor shaft horsepower: • If the drive is intended to operate within nominal parameters and without added redundant cells, the maximum continuous motor horsepower (hp) will be used to rate the transformer using a straight formula: 1 transformer kVA per each motor hp • The above rule is followed regardless of motor type. 2.2

The transformer is designed to support the temporary overloads associated with the cells it feeds. If those levels are exceeded by the application requirements, please contact the factory or your local Siemens sales representative.

Note: Please contact the factory or your local Siemens sales representative for derating calculations, if the drive is intended to operate outside the nominal conditions such as: • High ambient temperatures • High altitude installations • Very low continuous operating frequencies at high current • High frequency operation for high speed motors

Siemens D 15.1 – 2012

2/9

ROBICON Perfect Harmony Liquid-cooled drives Selection and Ordering Data Selection and ordering data

Motor voltage 3.3 kV

Motor voltage

Type rating

Shaft output 1)

Typical motor current 1)

Power cell current

Number of cells

Transformer rating

Order number

Generation

kVA

3.3

3510

4000

2984

614.79

880

4000

6SR3252-0B44-00

WCIII

3.3

3950

4500

3357

691.64

880

4500

6SR3252-0B44-50

WCIII

3.3

4390

5000

3730

768.49

880

5000

6SR3252-0B45-00

WCIII

3.3

4830

5500

4103

845.34

880

5500

6SR3252-0B45-50

WCIII

3.3

5025

5726

4271

880.00

880

6000

6SR3252-0B46-00

WCIII

3.3

5270

6000

4476

922.19

1250

6000

6SR3252-0C46-00

WCIII

3.3

5710

6500

4849

999.03

1250

6500

6SR3252-0C46-50

WCIII

3.3

6150

7000

5222

1075.88

1250

7000

6SR3252-0C47-00

WCIII

3.3

6590

7500

5595

1152.73

1250

7500

6SR3252-0C47-50

WCIII

3.3

7030

8000

5968

1229.58

1250

8000

6SR3252-0C48-00

WCIII

3.3

7140

8133

6067

1250.00

1250

8500

6SR3252-0C48-50

WCIII

For Order Number Supplements, see pages 2-15 to 2-18

kVA

1) The specifications for the typical motor current and the power data in hp and kW are approximate values only; these have been calculated for operation with induction motors and for typical power factor co-efficiency. Both approximate values have to be adapted to the motor that is actually used.

2/10

Siemens D 15.1 – 2012

ROBICON Perfect Harmony Liquid-cooled drives Selection and Ordering Data Selection and ordering data (continued)

Motor voltage 4.0/4.16 kV Motor voltage

Type rating

Shaft output 1)

Typical motor current 1)

Power cell current

Number of cells

Transformer rating

Order number

Generation

kVA

4.0/4.16

3950

4500

3357

570.60

880

4500

6SR3252-0B44-50

WCIII

4.0/4.16

4390

5000

3730

634.00

880

5000

6SR3252-0B45-00

WCIII

4.0/4.16

4830

5500

4103

697.40

880

5500

6SR3252-0B45-50

WCIII

4.0/4.16

5270

6000

4476

760.80

880

6000

6SR3252-0B46-00

WCIII

4.0/4.16

5710

6500

4849

824.20

880

6500

6SR3252-0B46-50

WCIII

4.0/4.16

6095

6940

5177

880.00

880

7000

6SR3252-0B47-00

WCIII

4.0/4.16

6150

7000

5222

887.60

1250

7000

6SR3252-0C47-00

WCIII

4.0/4.16

6590

7500

5595

951.00

1250

7500

6SR3252-0C47-50

WCIII

4.0/4.16

7030

8000

5968

1014.40

1250

8000

6SR3252-0C48-00

WCIII

4.0/4.16

7470

8500

6341

1077.80

1250

8500

6SR3252-0C48-50

WCIII

4.0/4.16

7910

9000

6714

1141.20

1250

9000

6SR3252-0C48-70

WCIII

4.0/4.16

8350

9500

7087

1204.60

1250

9500

6SR3252-0C48-80

WCIII

4.0/4.16

8660

9858

7354

1250.00

1250

10000

6SR3252-0C52-00

WCIII

kVA

For Order Number Supplements, see pages 2-15 to 2-18

Siemens D 15.1 – 2012

2/11

ROBICON Perfect Harmony Liquid-cooled drives Selection and Ordering Data Selection and ordering data (continued)

Motor voltage 4.6/4.8 kV

Motor voltage

Type rating

Shaft output 1)

Typical motor current 1)

Power cell current

Number of cells

Transformer rating

Order number

Generation

kVA

4.8

3950

4500

3357

475.50

880

4500

kVA 6SR3252-1B44-50

WCIII

4.8

4390

5000

3730

528.34

880

5000

6SR3252-1B45-00

WCIII

4.8

4830

5500

4103

581.17

880

5500

6SR3252-1B45-50

WCIII

4.8

5270

6000

4476

634.00

880

6000

6SR3252-1B46-00

WCIII

4.8

5710

6500

4849

686.84

880

6500

6SR3252-1B46-50

WCIII

4.8

6150

7000

5222

739.67

880

7000

6SR3252-1B47-00

WCIII

4.8

6590

7500

5595

792.50

880

7500

6SR3252-1B47-50

WCIII

4.8

7030

8000

5968

845.34

880

8000

6SR3252-1B48-00

WCIII

4.8

7315

8328

6213

880.00

880

8500

6SR3252-1B48-50

WCIII

4.8

7470

8500

6341

898.17

1250

8500

6SR3252-1C48-50

WCIII

4.8

7910

9000

6714

951.00

1250

9000

6SR3252-1C48-70

WCIII

4.8

8350

9500

7087

1003.84

1250

9500

6SR3252-1C48-80

WCIII

4.8

8780

10000

7460

1056.67

1250

10000

6SR3252-1C52-00

WCIII

4.8

9660

11000

8206

1162.34

1250

11000

6SR3252-1C52-20

WCIII

4.8

10390

11830

8825

1250.00

1250

12000

6SR3252-1C52-40

WCIII

For Order Number Supplements, see pages 2-15 to 2-18

2/12

Siemens D 15.1 – 2012

ROBICON Perfect Harmony Liquid-cooled drives Selection and Ordering Data Selection and ordering data (continued)

Motor voltage 6.0 kV Motor voltage

Type rating

Shaft output 1)

Typical motor current 1)

Power cell current

Number of cells

Transformer rating

Order number

Generation

kVA

6.0

6150

7000

5222

591.74

880

7000

6SR3252-2B47-00

WCIII

6.0

6590

7500

5595

634.00

880

7500

6SR3252-2B47-50

WCIII

6.0

7030

8000

5968

676.27

880

8000

6SR3252-2B48-00

WCIII

6.0

7470

8500

6341

718.54

880

8500

6SR3252-2B48-50

WCIII

6.0

7910

9000

6714

760.80

880

9000

6SR3252-2B48-70

WCIII

6.0

8350

9500

7087

803.07

880

9500

6SR3252-2B48-80

WCIII

6.0

8780

10000

7460

845.34

880

10000

6SR3252-2B52-00

WCIII

6.0

9140

10410

7766

880.00

880

11000

6SR3252-2B52-20

WCIII

6.0

9660

11000

8206

929.87

1250

11000

6SR3252-2C52-20

WCIII

6.0

10540

12000

8952

1014.40

1250

12000

6SR3252-2C52-40

WCIII

6.0

11420

13000

9698

1098.94

1250

13000

6SR3252-2C52-60

WCIII

6.0

12300

14000

10444

1183.47

1250

14000

6SR3252-2C52-80

WCIII

6.0

12990

14787

11031

1250.00

1250

15000

6SR3252-2C53-00

WCIII

For Order Number Supplements, see pages 2-15 to 2-18

kVA

Siemens D 15.1 – 2012

2/13

ROBICON Perfect Harmony Liquid-cooled drives Selection and Ordering Data Selection and ordering data (continued)

Motor voltage 6.6 kV

Motor voltage

Type rating

Shaft output 1)

Typical motor current 1)

Power cell current

kVA

6.6

7030

8000

5968

614.79

880

Number of cells

Transformer rating

8000

Order number

Generation

6SR3252-2B48-00

WCIII

kVA

6.6

7470

8500

6341

653.21

880

8500

6SR3252-2B48-50

WCIII

6.6

7910

9000

6714

691.64

880

9000

6SR3252-2B48-70

WCIII

6.6

8350

9500

7087

730.06

880

9500

6SR3252-2B48-80

WCIII

6.6

8780

10000

7460

768.49

880

10000

6SR3252-2B52-00

WCIII

6.6

9660

11000

8206

845.34

880

11000

6SR3252-2B52-20

WCIII

6.6

10055

11451

8542

880.00

880

12000

6SR3252-2B52-40

WCIII

6.6

10540

12000

8952

922.19

1250

12000

6SR3252-2C52-40

WCIII

6.6

11420

13000

9698

999.03

1250

13000

6SR3252-2C52-60

WCIII

6.6

12300

14000

10444

1075.88

1250

14000

6SR3252-2C52-80

WCIII

6.6

13180

15000

11190

1152.73

1250

15000

6SR3252-2C53-00

WCIII

6.6

14060

16000

11936

1229.58

1250

16000

6SR3252-2C53-20

WCIII

6.6

14285

16266

12134

1250.00

1250

17000

6SR3252-2C53-40

WCIII

For Order Number Supplements, see pages 2-15 to 2-18

2/14

Siemens D 15.1 – 2012

ROBICON Perfect Harmony Liquid-cooled drives Selection and Ordering Data Selection and ordering data (continued)

Motor voltage 6.9/7.2kV Motor voltage

Type rating

Shaft output 1)

Typical motor current 1)

Power cell current

kVA

7.2

7030

8000

5968

563.56

880

Number of cells

Transformer rating

Order number

Generation

8000

6SR3252-3B48-00

WCIII

kVA

7.2

7470

8500

6341

598.78

880

8500

6SR3252-3B48-50

WCIII

7.2

7910

9000

6714

634.00

880

9000

6SR3252-3B48-70

WCIII

7.2

8350

9500

7087

669.22

880

9500

6SR3252-3B48-80

WCIII

7.2

8780

10000

7460

704.45

880

10000

6SR3252-3B52-00

WCIII WCIII

7.2

9660

11000

8206

774.89

880

11000

6SR3252-3B52-20

7.2

10540

12000

8952

845.34

880

12000

6SR3252-3B52-40

WCIII

7.2

10970

12492

9319

880.00

880

13000

6SR3252-3B52-60

WCIII

7.2

11420

13000

9698

915.78

1250

13000

6SR3252-3C52-60

WCIII

7.2

12300

14000

10444

986.23

1250

14000

6SR3252-3C52-80

WCIII

7.2

13180

15000

11190

1056.67

1250

15000

6SR3252-3C53-00

WCIII

7.2

14060

16000

11936

1127.12

1250

16000

6SR3252-3C53-20

WCIII

7.2

14930

17000

12682

1197.56

1250

17000

6SR3252-3C53-40

WCIII

7.2

15585

17744

13237

1250.00

1250

18000

6SR3252-3C53-60

WCIII

For Order Number Supplements, see pages 2-15 to 2-18

Siemens D 15.1 – 2012

2/15

ROBICON Perfect Harmony Liquid-cooled drives Selection and Ordering Data Selection and ordering data (continued)

Order No. supplements ROBICON Perfect Harmony drive

•

8 —

•

Generation 3

Generation 3 Manufacturing location

Pittsburgh, USA Cooling

Liquid-cooled Lineside behavior

Basic Infeed (“Direct Front End”) Rated max. output voltage 4.0 kV 3 AC, 9 cells

5.3 kV 3 AC, 12 cells

6.6 kV 3 AC, 15 cells

8.0 kV 3 AC, 18 cells

Primary input voltage A

2.4 kV 3 AC

3.0 kV 3 AC

3.3 kV 3 AC

4.16 kV 3 AC

4.8 kV 3 AC

6.0 kV 3 AC

6.3 kV 3 AC

6.6 kV 3 AC

6.9 kV 3 AC

7.2 kV 3 AC

8.4 kV 3 AC

10.0 kV 3 AC

11.0 kV 3 AC

12.0 kV 3 AC

12.47 kV 3 AC

13.2 kV 3 AC

13.8 kV 3 AC

Other voltage than standard (on request)

2/16

Siemens D 15.1 – 2012

•

13 —

•

16 •

ROBICON Perfect Harmony Liquid-cooled drives Selection and Ordering Data Selection and ordering data (continued)

Order No. supplements (continued) ROBICON Perfect Harmony drive

•

8 —

•

13 —

•

16 •

Cell rating 880 A

1250 A

Transformer rating Other transformer rating than standard

4000 k VA

4500 k VA

5000 k VA

5500 k VA

6000 k VA

6500 k VA

7000 k VA

7500 k VA

8000 k VA

9000 k VA

9500 k VA

10000 k VA

11000 k VA

12000 k VA

13000 k VA

14000 k VA

15000 k VA

16000 k VA

17000 k VA

18000 k VA

19000 k VA

20000 k VA

Siemens D 15.1 – 2012

2/17

ROBICON Perfect Harmony Liquid-cooled drives Selection and Ordering Data Selection and ordering data (continued)

Order No. supplements (continued)

ROBICON Perfect Harmony drive

•

8 —

•

13 —

•

Transformer configuration 60 Hz, CU

50 Hz, CU

Auxiliary voltage 208 V 3 AC, 60 Hz

230 V 3 AC, 60 Hz

380 V 3 AC, 50/60 Hz

400 V 3 AC, 50/60 Hz

415 V 3 AC, 50/60 Hz

460 V 3 AC, 60 Hz

480 V 3 AC, 60 Hz

575 V 3 AC, 60 Hz

690 V 3 AC, 60 Hz

Special configuration with dissimilar voltages for precharge, control and cooling unit

Note: Not all configurations that the above order no. key allows can be configured. See the selection tables and configuration information for available drive configurations.

2/18

Siemens D 15.1 – 2012

ROBICON Perfect Harmony Liquid-cooled drives Selection and Ordering Data Selection and ordering data (continued)

WCIII Standard Drive

Figure 2.9 WCIII Standard Unit System

WCIII standard drive has the following configuration: • Input cabinet • Transformer cabinet • FPC Cabinet (Fuse, Pre-Charge and Control) • Cell cabinet • Output cabinet • Coolant cabinet For the drive to be fully operational, customer needs to specify Heat Exchanger set up (liquid-liquid or liquid-air).1) Each WCIII drive includes the following default/preset options – unless otherwise specified.2) Control

Sensorless closed-loop Vector Control

Can be changed

Keypad

Located on door

Can be changed

E-Stop

Built in

Selector Switch

Off-Local-Remote

K31

Can be changed

Supply Control Voltage

120VAC by Customer

K79

Can be changed

Transformer

Windings – Copper

Built in

Precharge Type - Standard

Built in

Network Communication

Ethernet w/ Optic

G42

Built in

Port Connector

Ethernet

G47

Built in

Gland Plates

Gland Plates - Steel

Can be changed

Name Plates

Black Letters with White Core

Can be changed

Language - English Drive Coolant

Mechanical Door Locks

Can be changed

Siemens Deionized Water

W71

Can be changed

Siemens Propylene Glycol

W72

Can be changed

Superior

M08

Can be changed

1) To define liquid-liquid or liquid-air, see section options. 2) If you choose other options, they might be mutually exclusive

with default section. For more details, refer to chapter 4. Siemens D 15.1 – 2012

2/19

ROBICON Perfect Harmony Liquid-cooled drives Options Options

The tables below list the options available for the drive. Some options are mutually exclusive or may require additional information – for detailed description of options and notes, please, refer to chapter 4.

Standard option

 Available option Option Text

Order Code

Transformer Synchronized pre-charge/pre-magnetization of transformer

N26

Availability U10

ProToPS

U11

Cell bypass Certifications

WCIII

Option Text

Order Code

Serial communication Modbus Plus interface, Network 1

G21

Modbus RTU interface, Network 1

G22

DeviceNet profile 12 interface, Network 1

G23

Control Net interface, Network 1

G26

Modbus Ethernet interface, Network 1

G28

Modbus Plus interface, Network 2

G31

Modbus RTU interface, Network 2

G32

Modbus Ethernet interface, Network 2

G38

DeviceNet profile 12 interface, Network 2

G43

Control Net interface, Network 2

G46

Version with CE conformity

U02

PROFIBUS DP interface, Network 1

G91

Version with CSA certification

U03

PROFIBUS DP interface, Network 2

G93

Version with CE and GOST certification

U02 & U04

Design of cooling Drive prepared for liquid-liquid heat exchanger

W31

Drive prepared for liquid-air heat exchanger

W32

Design of cooling Converter prepared for liquid-liquid heat exhange

W31

Drive prepared for liquid-air heat exhange

W32

Coolant water Deionized water supplied by Siemens

Propylene glycol supplied by Siemens

W71

W72

Protection functions Mechanical door interlock – Kirk

M09

Mechanical door interlock – Castell

M10

Mechanical door interlock – Fortress

M38

Electrical door interlock

M17

2/20

Siemens D 15.1 – 2012

Port connectors Ethernet port connector mounted on the door

G47

Functional options Motor static exciter furnished by customer

E00

Motor static exciter furnished by Siemens

E01

Vector control with speed encoder

K50

Output reactor

L09

Bidirectional synchronized transfer

L29

Keypad, Touchscreen

Coolant glycol

WCIII

Touchscreen with standard cable

A30

Keypad located internal to cabinet

B85

Customer specified touchscreen

Y37



ROBICON Perfect Harmony Liquid-cooled drives Options Options The tables below list the options available for the drive. Some options are mutually exclusive or may require additional information – for detailed description of options and notes, please, refer to chapter 4.

Option Text

Motor voltage 2.3 kV

V01

Standard option

Motor voltage 2.4 kV

V02

 Available option

Motor voltage 3.0 kV

V03

Motor voltage 3.3 kV

V04

Motor voltage 4.0 kV

V05

Motor voltage 4.16 kV

V06

Option Text

Order Code

Control and display instruments in the door

WCIII

Order Code

Motor voltage

Sync check relay for synchronizing

A66

Motor voltage 4.8 kV

V07

Keyed Off-Local-Remote selector

K33

Motor voltage 5.0 kV

V08

Customer specified equipment on right door

Y38

Motor voltage 5.5 kV

V09

Motor voltage 6.0 kV

V10

Motor voltage 6.3 kV

V11

Motor voltage 6.6 kV

V12

Motor voltage 6.9 kV

V13

Motor voltage 7.2 kV

V14

Keypad, Touchscreen Touchscreen with standard cable

A30

Keypad located internal to cabinet

N85

Customer specified touchscreen

Y37

Control voltage supply Customer for control voltage 120 V AC by customer

K79

I/O signal voltage 24 V DC

K73

WCIII

Control of auxiliaries Digital relay contactor control of external auxiliaries

G89

Power quality monitoring (PQM) Multilin input power quality meter

A67

Siemens 9510 input power quality meter

A69

Motor monitoring TEC System RTD monitor

A60

Multilin 369 motor protection relay

A61

Multilin 369 motor protection relay with metering kit

A62

Multilin 469 motor protection relay

A63

Siemens 7UM61 motor protection relay

A64

Siemens 7UM62 motor protection relay

A65

Siemens D 15.1 – 2012

2/21

ROBICON Perfect Harmony Liquid-cooled drives Options Options

The tables below list the options available for the drive. Some options are mutually exclusive or may require additional information - for detailed description of options and notes, please, refer to chapter 4.

Option Text

Production schedule: one issue

B43

Standard option

B44

 Available option

Production schedule: updated at 2 week intervals Production schedule: updated once per month

B45

Option Text

Order Code

D00

Circuit diagrams, terminal diagrams and dimension drawings in DXF format (English only)

D02

One set of printed documentation

D15

Documentation in Czech

D54

Documentation in Polish

D55

Documentation in Russian

D56

Documentation in Japanese

D57

Documentation in Danish

D62

Documentation in Romanian

D71

Documentation in Italian

D72

Documentation in Finnish

D73

Documentation in Dutch

D74

Documentation in Turkish

D75

Documentation in English

D76

Documentation in French

D77

Documentation in Spanish

D78

Documentation in Portuguese (Brazil)

D79

Documentation in Bulgarian

D80

Documentation in Norwegian

D81

Documentation in Hungarian

D82

Documentation in Swedish

D83

Documentation in Chinese

D84

Documentation in Slovenian

D85

Documentation in Greek

D86

Documentation in Slovakian

D87

Documentation in Estonian

D88

Documentation in Latvian

D89

Documentation in Lithuanian

D90

Circuit diagrams with customer-specific description field

Y10

2/22

Siemens D 15.1 – 2012

WCIII

Production schedules

Nameplate color, texture and language

WCIII

Documentation (standard: PDF format in English on CD-ROM) Documentation in German

Order Code

White letters with black core

T03

Stainless steel

T04

English/German

T74

English/Portuguese (Brazil)

T82

English/Russian

T85

English/Chinese

T91

Other options EMC filter

L03

Anti-condensation heating for cabinet

L55

Gland plate, brass

M36

Gland plate, stainless steel

M37

Customer specified nameplate

Y05

Cabinet external paint color other than standard

Y09

Note: - Redundant Cells and One Redundant Cell per Phase options are both available for WCIII drive - these options are achieved by altering the MLFB number to reflect a greater output voltage and transformer rating. For example: a 15 cell drive with one redundant cell per phase is an 18 cell drive. Please, contact your local SIEMENS sales representative for any questions or inquiries. - Siemens offers extended warranty for Robicon Perfect Harmony, please contact your local SIEMENS sales representative for any questions or inquiries - Siemens performs rigorous factory acceptance test on all drives. Additional tests both witnessed and unwitnessed are available, please contact your local SIEMENS sales representative for any questions or inquiries. Note: The following options are coded in the order number (refer to order No. key) • Line connection voltage • Transformer configuration • Auxiliary voltage

ROBICON Perfect Harmony Liquid-cooled drives Technical Data

3/2

General technical data WCIII

3/5 3/7 3/8 3/12 3/15 3/17

Motor voltage 3.3 kV Motor voltage 4.0/4.16 kV Motor voltage 4.6/4.8 kV Motor voltage 6.0 kV Motor voltage 6.6 kV Motor voltage 6.9/7.2 kV

Siemens D 15.1 â&#x20AC;&#x201C; 2012

ROBICON Perfect Harmony Liquid-cooled drives Technical Data Technical data General technical data

Power semiconductors

Diodes, IGBTs

Line-side rectifier

18 to 36 pulse diode rectifiers

Motor-side inverter

Multi-level drive (PWM) with IGBT power modules

Closed-loop control

Sensorless closed-loop control, fully digital

Drive quadrants

Potential separation (Power section/openand closed-loop control)

Fiber-optic cable

Efficiency

Minimum 96.5 % including transformer, across whole power range

Regulation compliances

IEEE, ANSI, NEMA, CSA, CE

Paint finish color

ANSI 61 gray

Degree of protection MV enclosures

• NEMA 12(standard)/IP54(optional) 1)

LV enclosures

• NEMA 1 (standard)/IP21 (standard) 1) • NEMA 12 (optional)/IP54 (optional) 1)

Water cooling Altitude 2)

Permissible ambient temperature

1) 2)

Deionized water with separate liquid-to-air or liquid-to-liquid heat exchanger ft

0 ... 3300 without derating

0 ... 1000 without derating Refer to table below

According to IEC 60529. For altitudes above 3300 ft., (1000 m), please contact the factory.

3/2

Siemens D 15.1 – 2012

ROBICON Perfect Harmony Liquid-cooled drives Technical Data Technical data Storage

Transport

Operation

+5 to +45 (no cooling water in the system)

-25 to +60 (no cooling water in the system)

+5 to +40 1) +5 to +50 2)

Relative air humidity

< 95 % (only slight condensation permitted; drive must be completely dry before commissioning)

< 95 % (condensation not permitted)

Other climatic conditions

1K3, 1Z2 in acc. with IEC 60721-3-1

2K2 in acc. with IEC 60721-3-2

3K3 in acc. with IEC 60721-3-3

Degree of pollution

2 without conductive pollution in acc. with IEC 61800-5

1.5 (2 to 9 Hz) 5 (9 to 200 Hz)

3.5 (2 to 9 Hz) 10 (9 to 200 Hz) 15 (200 to 500 Hz)

0.3 (2 to 9 Hz) 1 (9 to 200 Hz)

1M2 in acc. with IEC 60721-3-1

2M2 in acc. with IEC 60721-3-2 4)

3M1 in acc. with IEC 60721-3-3

Biological ambient conditions

1B1 in acc. with IEC 60721-3-1

2B1 in acc. with IEC 60721-3-2

3B1 in acc. with IEC 60721-3-3

Chemical active substances in accordance with class

1C1 in acc. with IEC 60721-3-1

2C1 in acc. with IEC 60721-3-2

3C1 in acc. with IEC 60721-3-3

Mechanical active substances in accordance with class

1S1 in acc. with IEC 60721-3-1

2S1 in acc. with IEC 60721-3-2

3S1 (with optional NEMA 12/IP54 MV enclosures) in acc. with IEC 60721-3-3

Climatic ambient conditions Ambient temperature

°C

Mechanical ambient conditions Stationary vibration, sinusoidal • Displacement • Acceleration Other mechanical conditions in accordance with class

mm m/s 3) m/s 3)

Other ambient conditions

1) Maximum 104°F / 40°C drive ambient air temperature with maximum 117°F / 47°C 2) Maximum 122°F / 50°C drive ambient air temperature with maximum 104°F / 40°C 3) For altitudes above 3300 ft., (1000 m), please contact the factory. 4) Siemens equipment meets all 2M2 conditions except free fall and pitch and roll.

drive inlet water temperature. drive inlet water temperature.

Siemens D 15.1 – 2012

3/3

ROBICON Perfect Harmony Liquid-cooled drives Technical Data Schematic drawing of WCIII drives

3 WCIII for motor voltages 3.3 to 7.2kV; schematic drawing A For dimensions of WCIII drives, see the following technical data tables.

3/4

Siemens D 15.1 â&#x20AC;&#x201C; 2012

ROBICON Perfect Harmony Liquid-cooled drives Technical Data Technical data ROBICON Perfect Harmony liquid-cooled drive version

6SR32520.B44-0..0

6SR32520.B44-5..0

6SR32520.B45-0..0

6SR32520.B45-5..0

6SR32520.B46-0..0 4

Motor voltage 3.3 Max. output voltage

Type rating

kVA

3510

3950

4390

4830

5025

Shaft output 1)

4000

4500

5000

5500

5726

2984

3357

3730

4103

4271

614.79

691.64

768.49

845.34

880.00

880

kVA

4000

4500

5000

5500

6000

< 140

< 158

< 175

< 193

< 210

96.5

Typical motor current

Power cell current Number of cells Transformer rating Power losses of drive system • Copper transformer

Efficiency Pout/Pin 2) of drive system • Copper transformer Auxiliary supply • Single-phase w/o options 3)

kVA

2.5

• Single-phase w/ all options 3)

kVA

2.5

• Three-phase w/o CPT 4)

kVA

• Three-phase w/ CPT and all -options 4)

kVA

27.5

System pre-charge 5)

< 0.5

Cooling water requirement

–

Determined by actual design of external liquid-to-air or liquid-to-liquid heat exchanger

Power cabling cross sections 6) • Cable cross-sections, line-side, max. AWG/MCM connectable per phase with ½” bolt (NEC, CEC)

• Cable cross-sections, motor-side, max. connectable per phase with ½” bolt • PE 7) connection, max. connection cross-section at enclosure with ½” bolt Degree of protection

2 x 1000 MCM

mm2 (DIN VDE)

2 x 500

AWG/MCM (NEC, CEC)

2 x 1000 MCM

mm2 (DIN VDE)

2 x 500

AWG/MCM (NEC, CEC)

1000 MCM

mm2 (DIN VDE)

500

MV LV

NEMA 12/ IP54 NEMA 1/IP21

Drive dimensions (overall drive dimensions) • Width

in mm

370 9400

• Height

in mm

114 2894

• Depth

in mm

66 1680

33566 21837

34672 22339

35719 22814

36716 23266

37670 23699

• Dimension drawing 8) Drive weight (cell cabinet and transformer cabinet) • Weight 9)

lb kg

1) The Specifications for the typical motor current and the power data in hp and kW are approximate values only; these have been calculated for operation with induction motors and for a typical power factor cos and motor efficiency. Both approximate values have to be adapted to the motor that is actually used. 2) Values at 100% of rated speed and torque; includes drive and input transformer. 3) 120/240 V AC for NXGII control and 120 V AC internal heat exchanger in water-cooled systems.

4) Includes cooling blowers/pumps; largest unit shown. CPT: Control power transformer. 5) Percentage of transformer kVA. 6) Maximum installable size per phase. 7) PE - Protective Earth. 8) For dimension drawings please refer to Section 5, pg 5/11. 9) Drive Weight is based on cell cabinet, transformer cabinet, and coolant cabinet only.

Siemens D 15.1 – 2012

3/5

ROBICON Perfect Harmony Liquid-cooled drives Technical Data Technical data (continued) ROBICON Perfect Harmony liquid-cooled drive version

6SR32520.C46-0..0

6SR32520.C46-5..0

6SR32520.C47-0..0

6SR32520.C47-5..0

6SR3252 -0.C48-0..0

6SR32520.C48-5..0

Motor voltage 3.3 Max. output voltage

Type rating

kVA

5270

5710

6150

6590

7030

7140

Shaft output 1)

hp kW

6000 4476

6500 4849

7000 5222

7500 5595

8000 5968

8133 6067

922.19

999.03

1075.88

1152.73

1229.58

1250.00

1250

Typical motor current

Power cell current Number of cells

Transformer rating

kVA

6000

6500

7000

7500

8000

8500

Power losses of drive system • Copper transformer

< 210

< 228

< 245

< 263

< 280

< 298

Efficiency Pout/Pin 2) of drive system • Copper transformer

96.5

Auxiliary supply • Single-phase w/o options 3)

kVA

2.5

• Single-phase w/ all options 3)

kVA

2.5

• Three-phase w/o CPT 4)

kVA

• Three-phase w/ CPT and all -options 4)

kVA

27.5

< 0.5

System pre-charge 5)

< 0.5

Cooling water requirement

—

Determined by actual design of external liquid-to-air or liquid-to-liquid heat exchanger

Power cabling cross sections 6) • Cable cross-sections, line-side, max. connectable per phase with ½” bolt

AWG/MCM (NEC, CEC)

2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM

mm2 (DIN VDE)

2 x 500

AWG/MCM (NEC, CEC)

2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM

mm2 (DIN VDE)

2 x 500

AWG/MCM (NEC, CEC)

1000 MCM

mm2 (DIN VDE)

500

MV LV

NEMA 12/ IP54 NEMA 1/IP21

NEMA 12/IP54 NEMA 1/IP21

• Cable cross-sections, motor-side, max. connectable per phase with ½” bolt • PE 7) connection, max. connection cross-section at enclosure with ½” bolt Degree of protection

2 x 500

Drive dimensions (overall drive dimensions) • Width

in mm

370 9400

378 9600

• Height

in mm

114 2894

115 2920

• Depth

in mm

66 1680

39685 25214

40567 25614

41418 26000

42242 26373

43041 26736

• Dimension drawing 8)

Drive weight (cell cabinet and transformer cabinet) lb kg

• Weight 9)

38770 24799

3/6

Siemens D 15.1 – 2012

ROBICON Perfect Harmony Liquid-cooled drives Technical Data Technical data (continued) ROBICON Perfect Harmony liquid-cooled drive version

6SR32520.B44-5..0

6SR32520.B45-0..0

6SR32520.B45-5..0

6SR32520.B46-0..0

6SR32520.B46-5..0

6SR32520.B47-0..0

Motor voltage 4.0/4.16 kV Max. output voltage

Type rating

kVA

3950

4390

4830

5270

5710

6095

Shaft output 1)

hp kW

4500 3357

5000 3730

5500 4103

6000 4476

6500 4849

6940 5177

Typical motor current

570.60

634.00

697.40

760.80

824.20

880.00

880

800

Transformer rating

kVA

4500

5000

5500

6000

6500

7000

Power losses of drive system • Copper transformer

< 158

< 175

< 193

< 210

< 228

< 245

Efficiency Pout /Pin 2) of drive system • Copper transformer

96.5

Power cell current Number of cells

Auxiliary supply • Single-phase w/o options 3)

kVA

2.5

• Single-phase w/ all options 3)

kVA

2.5

• Three-phase w/o CPT 4)

kVA

• Three-phase w/ CPT and all -options 4)

kVA

27.5

< 0.5

System pre-charge 5)

< 0.5

Cooling water requirement

—

Determined by actual design of external liquid-to-air or liquid-to-liquid heat exchanger

AWG/MCM (NEC, CEC)

2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM

mm2 (DIN VDE)

2 x 500

AWG/MCM (NEC, CEC)

2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM

mm2 (DIN VDE)

2 x 500

AWG/MCM (NEC, CEC)

1000 MCM

mm2 (DIN VDE)

500

MV LV

NEMA 12/ IP54 NEMA 1/IP21

NEMA 12/IP54 NEMA 1/IP21

Power cabling cross sections 6) • Cable cross-sections, line-side, max. connectable per phase with ½” bolt • Cable cross-sections, motor-side, max. connectable per phase with ½” bolt • PE 7) connection, max. connection cross-section at enclosure with ½” bolt Degree of protection

2 x 500

Drive dimensions (overall drive dimensions) • Width

in mm

370 940

378 960

• Height

in mm

114 2896

115 2920

• Depth

in mm

66 1680

36719 23267

37716 23719

38670 24152

39585 24567

40467 24967

• Dimension drawing 8)

Drive weight (cell cabinet and transformer cabinet) • Weight 9)

lb kg

35672 22792

Siemens D 15.1 – 2012

3/7

ROBICON Perfect Harmony Liquid-cooled drives Technical Data Technical data (continued) ROBICON Perfect Harmony liquid-cooled drive version

6SR32520.C47-0..0

6SR32520.C47-5..0

6SR32520.C48-0..0

6SR32520.C48-5..0

6SR32520.C48-7..0

6SR32520.C48-8..0

6SR32520.C52-0..0

Motor voltage 4.0/4.16 kV Max. output voltage

Type rating

kVA

6150

6590

7030

7470

7910

8350

8660

Shaft output 1)

hp kW

7000 5222

7500 5595

8000 5968

8500 6341

9000 6714

9500 7087

9858 7354 1250.00

Typical motor current

Power cell current

887.60

951.00

1014.40

1077.80

1141.20

1204.60

1250

Number of cells

Transformer rating

kVA

7000

7500

8000

8500

9000

9500

10000

Power losses of drive system • Copper transformer

< 245

< 263

< 280

< 298

< 315

< 333

< 350

Efficiency Pout /Pin 2) of drive system • Copper transformer

96.5

Auxiliary supply • Single-phase w/o options 3)

kVA

2.5

• Single-phase w/ all options 3)

kVA

2.5

• Three-phase w/o CPT 4)

kVA

• Three-phase w/ CPT and all -options 4)

kVA

27.5

< 0.5

System pre-charge 5)

< 0.5

Cooling water requirement

—

Determined by actual design of external liquid-to-air or liquid-to-liquid heat exchanger

Power cabling cross sections 6) • Cable cross-sections,line-side, AWG/MCM max. connectable per phase (NEC, CEC) with ½” bolt mm2 (DIN VDE)

2 x 1000 MCM

2 x 500

• Cable cross-sections, motor-side, max. connectable per phase with ½” bolt

AWG/MCM (NEC, CEC)

2 x 1000 MCM

mm2 (DIN VDE)

2 x 500

• PE 7) connection, max. connection cross-section at enclosure with ½” bolt

AWG/MCM (NEC, CEC)

1000 MCM

mm2 (DIN VDE)

500

MV LV

NEMA 12/ IP54 NEMA 1/IP21

NEMA 12/ IP54 NEMA 12/ IP54 NEMA 12/ IP54 NEMA 12/ IP54 NEMA 12/ IP54 NEMA 12/ IP54 NEMA 1/IP21 NEMA 1/IP21 NEMA 1/IP21 NEMA 1/IP21 NEMA 1/IP21 NEMA 1/IP21

Degree of protection

Drive dimensions (overall drive dimensions) • Width

in mm

378 9600

• Height

in mm

115 2920

• Depth

in mm

66 1680

42418 26453

43242 26827

44041 27189

44817 27541

45572 27884

• Dimension drawing 8)

Drive weight (cell cabinet and transformer cabinet) • Weight 9)

lb kg

41567 26067

3/8

Siemens D 15.1 – 2012

46308 28218

ROBICON Perfect Harmony Liquid-cooled drives Technical Data Technical data (continued) ROBICON Perfect Harmony liquid-cooled drive version

6SR32521.B44-5..0

6SR32521.B45-0..0

6SR32521.B45-5..0

6SR32521.B46-0..0

6SR32521.B46-5..0 5.3

Motor voltage 4.6/4.8 kV Max. output voltage

5.3

Type rating

kVA

3950

4390

4830

5270

5710

Shaft output 1)

4500

5000

5500

6000

6500

3357

3730

4103

4476

4849

475.50

528.34

581.17

634.00

686.84

880

kVA

4500

5000

5500

6000

6500

< 158

< 175

< 193

< 210

< 228

96.5

Typical motor current

Power cell current Number of cells Transformer rating Power losses of drive system • Copper transformer

Efficiency Pout /Pin 2) of drive system • Copper transformer Auxiliary supply • Single-phase w/o options 3)

kVA

2.5

• Single-phase w/ all options 3)

kVA

2.5

• Three-phase w/o CPT 4)

kVA

• Three-phase w/ CPT and all -options 4)

kVA

27.5

System pre-charge 5)

< 0.5

Cooling water requirement

–

Determined by actual design of external liquid-to-air or liquid-to-liquid heat exchanger

AWG/MCM (NEC, CEC)

2 x 1000 MCM

mm2 (DIN VDE)

2 x 500

AWG/MCM (NEC, CEC)

2 x 1000 MCM

mm2 (DIN VDE)

2 x 500

AWG/MCM (NEC, CEC)

1000 MCM

mm2 (DIN VDE)

500

MV LV

NEMA 12/ IP54 NEMA 1/IP21

Power cabling cross sections 6) • Cable cross-sections, line-side, max. connectable per phase with ½” bolt

• Cable cross-sections, motor-side, max. connectable per phase with ½” bolt • PE 7) connection, max. connection cross-section at enclosure with ½” bolt Degree of protection

Drive dimensions (overall drive dimensions) • Width

in mm

398 10110

406 10310

• Height

in mm

114 2894

115 2920

• Depth

in mm

66 1680

41765 18945

42822 19424

43830 19881

44793 20318

45718 20738

•Dimension drawing 8) Drive weight (cell cabinet and transformer cabinet) • Weight 9)

lb kg

Siemens D 15.1 – 2012

3/9

ROBICON Perfect Harmony Liquid-cooled drives Technical Data Technical data (continued) ROBICON Perfect Harmony liquid-cooled drive version

6SR32521.B47-0..0

6SR32521.B47-5..0

6SR32521.B48-0..0

6SR32521.B48-5..0 5.3

Motor voltage 4.6/4.8 kV Max. output voltage

5.3

Type rating

kVA

6150

6590

7030

7315

Shaft output 1)

7000

7500

8000

8328

5222

5595

5968

6213

739.67

792.50

845.34

880.00

880

kVA

7000

7500

8000

8500

< 245

< 263

< 280

< 298

96.5

Typical motor current

Power cell current Number of cells Transformer rating

Power losses of drive system • Copper transformer Efficiency Pout /Pin 2) of drive system • Copper transformer Auxiliary supply • Single-phase w/o options 3)

kVA

2.5

• Single-phase w/ all options 3)

kVA

2.5

• Three-phase w/o CPT 4)

kVA

• Three-phase w/ CPT and all -options 4)

kVA

27.5

System pre-charge 5)

< 0.5

Cooling water requirement

–

Determined by actual design of external liquid-to-air or liquid-to-liquid heat exchanger

Power cabling cross sections 6) • Cable cross-sections, line-side, max. AWG/MCM connectable per phase with ½” bolt (NEC, CEC)

• Cable cross-sections, motor-side, max. connectable per phase with ½” bolt • PE 7) connection, max. connection cross-section at enclosure with ½” bolt Degree of protection

2 x 1000 MCM

mm2 (DIN VDE)

2 x 500

AWG/MCM (NEC, CEC)

2 x 1000 MCM

mm2 (DIN VDE)

2 x 500

AWG/MCM (NEC, CEC)

1000 MCM

mm2 (DIN VDE)

500

MV LV

NEMA 12/ IP54 NEMA 1/IP21

Drive dimensions (overall drive dimensions) • Width

in mm

406 10310

• Height

in mm

115 2920

• Depth

in mm

66 1680

46608 21141

47468 21531

48300 21909

49107 22275

• Dimension drawing 8) Drive weight (cell cabinet and transformer cabinet) lb kg

• Weight 9)

3/10

Siemens D 15.1 – 2012

ROBICON Perfect Harmony Liquid-cooled drives Technical Data Technical data (continued) ROBICON Perfect Harmony liquid-cooled drive version

6SR32521.C48-5..0

6SR32521.C48-7..0

6SR32521.C48-8..0

6SR32521.C52-0..0

6SR32521.C52-2..0

6SR32521.C52-4..0 5.3

Motor voltage 4.6/4.8 kV Max. output voltage

5.3

Type rating

kVA

7470

7910

8350

8780

9660

10390

Shaft output 1)

hp kW

8500 6341

9000 6714

9500 7087

10000 7460

11000 8206

11830 8825

898.17

951.00

1003.84

1056.67

1162.34

1250.00

1250

Typical motor current

Power cell current Number of cells Transformer rating

kVA

8500

9000

9500

10000

11000

12000

Power losses of drive system • Copper transformer

< 298

< 315

< 333

< 350

< 385

< 420

Efficiency Pout /Pin 2) of drive system • Copper transformer

96.5

Auxiliary supply • Single-phase w/o options 3)

kVA

2.5

• Single-phase w/ all options 3)

kVA

2.5

• Three-phase w/o CPT 4)

kVA

• Three-phase w/ CPT and all -options 4)

kVA

27.5

System pre-charge 5)

< 0.5

Cooling water requirement

—

Determined by actual design of external liquid-to-air or liquid-to-liquid heat exchanger

• Cable cross-sections, line-side, max. connectable per phase with ½” bolt

AWG/MCM (NEC, CEC)

2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM

2 x 1000 MCM 2 x 1000 MCM

mm2 (DIN VDE)

2 x 500

• Cable cross-sections, motor-side, max. connectable per phase with ½” bolt

AWG/MCM (NEC, CEC)

2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM

mm2 (DIN VDE)

2 x 500

• PE 7) connection, max. connection cross-section at enclosure with ½” bolt

AWG/MCM (NEC, CEC)

1000 MCM

mm2 (DIN VDE)

500

Degree of protection

MV LV

NEMA 12/IP54 NEMA 1/IP21

Power cabling cross sections 6)

2 x 500

Drive dimensions (overall drive dimensions) • Width

in mm

406 10310

412 10470

• Height

in mm

115 2920

• Depth

in mm

66 1680

70 1780

50891 23084

51654 23430

52398 23768

53832 24418

55204 25041

• Dimension drawing 8)

Drive weight (cell cabinet and transformer cabinet) • Weight 9)

lb kg

50107 22729

Siemens D 15.1 – 2012

3/11

ROBICON Perfect Harmony Liquid-cooled drives Technical Data Technical data (continued) ROBICON Perfect Harmony liquid-cooled drive version

6SR32522.B47-0..0

6SR32522.B47-5..0

6SR32522.B48-0..0

6SR32522.B48-5..0

6SR32522.B48-7..0

6SR32522.B48-8..0

Motor voltage 6.0 kV Max. output voltage

6.6

Type rating

kVA

6150

6590

7030

7470

7910

8350

Shaft output 1)

hp kW

7000 5222

7500 5595

8000 5968

8500 6341

9000 6714

9500 7087

Typical motor current

591.74

634.00

676.27

718.54

760.80

803.07

880

Transformer rating

kVA

7000

7500

8000

8500

9000

9500

Power losses of drive system • Copper transformer

< 245

< 263

< 280

< 298

< 315

< 333

Efficiency Pout /Pin 2) of drive system • Copper transformer

96.5

Power cell current Number of cells

Auxiliary supply • Single-phase w/o options 3)

kVA

2.5

• Single-phase w/ all options 3)

kVA

2.5

• Three-phase w/o CPT 4)

kVA

-options 4)

kVA

27.5

System pre-charge 5)

< 0.5

Cooling water requirement

—

Determined by actual design of external liquid-to-air or liquid-to-liquid heat exchanger

• Cable cross-sections, line-side, max. connectable per phase with ½” bolt

AWG/MCM (NEC, CEC)

2 x 1000 MCM 2 x 1000 MCM

2 x 1000 MCM

2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM

mm2 (DIN VDE)

2 x 500

• Cable cross-sections, motor-side, max. connectable per phase with ½” bolt

AWG/MCM (NEC, CEC)

2 x 1000 MCM 2 x 1000 MCM

2 x 1000 MCM

2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM

mm2 (DIN VDE)

2 x 500

• PE 7) connection, max. connection cross-section at enclosure with ½” bolt

AWG/MCM (NEC, CEC)

1000 MCM

mm2 (DIN VDE)

500

Degree of protection

MV LV

NEMA 12/ IP54 NEMA 1/IP21

NEMA 1/IP21 NEMA 12/ IP54

NEMA 12/ IP54 NEMA 1/IP21

NEMA 12/IP54 NEMA 1/IP21

• Three-phase w/ CPT and all

Power cabling cross sections 6)

2 x 500

Drive dimensions (overall drive dimensions) • Width

in mm

433 11100

• Height

in mm

115 2920

• Depth

in mm

66 1680

50115 22732

50956 23114

51771 23483

52563 23843

53333 24192

• Dimension drawing 8)

Drive weight (cell cabinet and transformer cabinet) lb kg

• Weight 9)

49247 22338

3/12

Siemens D 15.1 – 2012

ROBICON Perfect Harmony Liquid-cooled drives Technical Data Technical data (continued) ROBICON Perfect Harmony liquid-cooled drive version

6SR32522.B52-0..0

6SR32522.B52-2..0

6SR32522.C52-2..0

6SR32522.C52-4..0

6SR32522.C52-6..0

Motor voltage 6.0 Max. output voltage

6.6

Type rating

kVA

8780

9140

9660

10540

11420

Shaft output 1)

hp kW

10000 7460

10410 7766

11000 8206

12000 8952

13000 9698

Typical motor current

845.34

880.00

929.87

1014.40

1098.94

880

1250

Transformer rating

kVA

10000

11000

12000

13000

Power losses of drive system • Copper transformer

< 350

< 385

< 420

< 455

Efficiency Pout /Pin 2) of drive system • Copper transformer

96.5

Power cell current Number of cells

Auxiliary supply • Single-phase w/o options 3)

kVA

2.5

• Single-phase w/ all options 3)

kVA

2.5

• Three-phase w/o CPT 4)

kVA

• Three-phase w/ CPT and all -options 4)

kVA

27.5

< 0.5

System pre-charge 5)

< 0.5

Cooling water requirement

—

Determined by actual design of external liquid-to-air or liquid-to-liquid heat exchanger

Power cabling cross sections 6) • Cable cross-sections, line-side, max. connectable per phase with ½” bolt

AWG/MCM (NEC, CEC)

2 x 1000 MCM

2 x 100 MCM

2 x 1000 MCM

mm2 (DIN VDE)

2 x 500

AWG/MCM (NEC, CEC)

2 x 1000 MCM

mm2 (DIN VDE)

2 x 500

• PE 7) connection, max. connection cross-section at enclosure with ½” bolt

AWG/MCM (NEC, CEC)

1000 MCM

mm2 (DIN VDE)

500

Degree of protection

MV LV

NEMA 12/ IP54 NEMA 1/IP21

• Cable cross-sections, motor-side, max. connectable per phase with ½” bolt

Drive dimensions (overall drive dimensions) • Width

in mm

439 11150

• Height

in mm

115 2920

• Depth

in mm

70 1780

55533 25190

56919 25818

58248 26421

• Dimension drawing 8)

Drive weight (cell cabinet and transformer cabinet) • Weight 9)

lb kg

54084 24533

Siemens D 15.1 – 2012

3/13

ROBICON Perfect Harmony Liquid-cooled drives Technical Data Technical data (continued) ROBICON Perfect Harmony liquid-cooled drive version

6SR32522.C52-8..0

6SR32522.C53-0..0 6.6

Motor voltage 6.0 kV Max. output voltage

6.6

Type rating

kVA

12300

12990

Shaft output 1)

14000

14787

10444

11031

1183.47

1250.00

1250

Typical motor current

Power cell current

Number of cells Transformer rating

kVA

14000

15000

< 490

< 525

96.5

Power losses of drive system • Copper transformer Efficiency Pout /Pin 2) of drive system • Copper transformer Auxiliary supply • Single-phase w/o options 3)

kVA

2.5

• Single-phase w/ all options 3)

kVA

2.5

• Three-phase w/o CPT 4)

kVA

• Three-phase w/ CPT and all - options 4)

kVA

27.5

27.5 < 0.5

System pre-charge 5)

< 0.5

Cooling water requirement

–

Determined by actual design of external liquid-to-air or liquid-to-liquid heat exchanger

Power cabling cross sections 6) • Cable cross-sections, line-side, max. AWG/MCM connectable per phase with ½” bolt (NEC, CEC)

2 x 1000 MCM

mm2 (DIN VDE)

2 x 500

• Cable cross-sections, motor-side, max. connectable per phase with ½” bolt

AWG/MCM (NEC, CEC)

2 x 1000 MCM

mm2 (DIN VDE)

2 x 500

• PE 7) connection, max. connection cross-section at enclosure with ½” bolt

AWG/MCM (NEC, CEC)

1000 MCM

mm2 (DIN VDE)

500

MV LV

NEMA 12/ IP54 NEMA 1/IP21

Degree of protection

Drive dimensions (overall drive dimensions) • Width

in mm

439 11150

• Height

in mm

115 2920

• Depth

in mm

70 1780

59529 27002

60766 27563

• Dimension drawing 8) Drive weight (cell cabinet and transformer cabinet) lb kg

• Weight 9)

3/14

Siemens D 15.1 – 2012

ROBICON Perfect Harmony Liquid-cooled drives Technical Data Technical data (continued) ROBICON Perfect Harmony liquid-cooled drive version

6SR32522.B48-0..0

6SR32522.B48-5..0

6SR32522.B48-7..0

6SR32522.B48-8..0

6SR32522.B52-0..0

6SR32522.B52-2..0

6SR32522.B52-4..0

Motor voltage 6.6 kV Max. output voltage

6.6

Type rating

kVA

7030

7470

7910

8350

8780

9660

10055

Shaft output 1)

hp kW

8000 5968

8500 6341

9000 6714

9500 7087

10000 7460

11000 8206

11450 8542

614.79

653.21

691.64

730.06

768.49

845.34

880.00

880

Typical motor current

Power cell current Number of cells Transformer rating

kVA

8000

8500

9000

9500

10000

11000

12000

Power losses of drive system • Copper transformer

< 280

< 298

< 315

< 333

< 350

< 385

< 420

Efficiency Pout /Pin 2) of drive system • Copper transformer

96.5

Auxiliary supply • Single-phase w/o options 3)

kVA

2.5

• Single-phase w/ all options 3)

kVA

2.5

• Three-phase w/o CPT 4)

kVA

• Three-phase w/ CPT and all -options 4)

kVA

27.5

System pre-charge 5)

< 0.5

Cooling water requirement

—

Determined by actual design of external liquid-to-air or liquid-to-liquid heat exchanger

27.5 < 0.5

Power cabling cross sections 6) • Cable cross-sections,line-side, AWG/MCM max. connectable per phase (NEC,CEC) with ½” bolt mm2 (DIN VDE)

2 x 1000 MCM

2 x 500

• Cable cross-sections, motor-side, max. connectable per phase with ½” bolt

AWG/MCM (NEC, CEC)

2 x 1000 MCM

mm2 (DIN VDE)

2 x 500

AWG/MCM (NEC, CEC)

1000 MCM

mm2 (DIN VDE)

500

MV LV

NEMA 12/ IP54 NEMA 12/ IP54 NEMA 12/ IP54 NEMA 12/ IP54 NEMA 12/ IP54 NEMA 12/ IP54 NEMA 12/ IP54 NEMA 1/IP21 NEMA 1/IP21 NEMA 1/IP21 NEMA 1/IP21 NEMA 1/IP21 NEMA 1/IP21 NEMA 1/IP21

• PE 7) connection, max. connection cross-section at enclosure with ½” bolt Degree of protection

Drive dimensions (overall drive dimensions) • Width

in mm

433 11100

439 11150

• Height

in mm

115 2920

• Depth

in mm

66 1680

70 1780

51771 23483

52563 23843

53333 24192

54084 24533

55533 25190

56919 25818

• Dimension drawing 8)

Drive weight (cell cabinet and transformer cabinet) • Weight 9)

lb kg

50956 23114

Siemens D 15.1 – 2012

3/15

ROBICON Perfect Harmony Liquid-cooled drives Technical Data Technical data (continued) ROBICON Perfect Harmony liquid-cooled drive version

6SR32522.C52-4..0

6SR32522.C52-6..0

6SR32522.C52-8..0

6SR32522.C53-0..0

6SR32522.C53-2..0

6SR32522.C53-4..0

Motor voltage 6.6 kV Max. output voltage

6.6

Type rating

kVA

10540

11420

12300

13180

14060

14285

Shaft output 1)

hp kW

12000 8952

13000 9698

14000 10444

15000 11190

16000 11936

16266 12134

Typical motor current

922.19

999.03

1075.88

1152.73

1229.58

1250.00

1250

Transformer rating

kVA

12000

13000

14000

15000

16000

17000

Power losses of drive system • Copper transformer

< 420

< 455

< 490

< 525

< 560

< 595

Efficiency Pout /Pin 2) of drive system • Copper transformer

96.5

Power cell current Number of cells

Auxiliary supply • Single-phase w/o options 3)

kVA

2.5

• Single-phase w/ all options 3)

kVA

2.5

• Three-phase w/o CPT 4)

kVA

• Three-phase w/ CPT and all -options 4)

kVA

27.5

< 0.5

System pre-charge 5)

< 0.5

Cooling water requirement

—

Determined by actual design of external liquid-to-air or liquid-to-liquid heat exchanger

• Cable cross-sections, line-side, max. connectable per phase with ½” bolt

AWG/MCM (NEC, CEC)

2 x 1000 MCM 2 x 1000 MCM

2 x 1000 MCM

2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM

mm2 (DIN VDE)

2 x 500

• Cable cross-sections, motor-side, max. connectable per phase with ½” bolt

AWG/MCM (NEC, CEC)

2 x 1000 MCM 2 x 1000 MCM

2 x 1000 MCM

2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM

mm2 (DIN VDE)

2 x 500

• PE 7) connection, max. connection cross-section at enclosure with ½” bolt

AWG/MCM (NEC, CEC)

1000 MCM

mm2 (DIN VDE)

500

Degree of protection

MV LV

NEMA 12/ IP54 NEMA 1/IP21

NEMA 12/IP54 NEMA 1/IP21

Power cabling cross sections 6)

2 x 500

Drive dimensions (overall drive dimensions) • Width

in mm

439 11150

• Height

in mm

115 2920

• Depth

in mm

70 1780

58248 26421

59529 27002

60766 27563

61963 28106

63123 28633

• Dimension drawing 8)

Drive weight (cell cabinet and transformer cabinet) • Weight 9)

lb kg

56919 25818

3/16

Siemens D 15.1 – 2012

ROBICON Perfect Harmony Liquid-cooled drives Technical Data Technical data (continued) ROBICON Perfect Harmony liquid-cooled drive version

6SR32523.B48-0..0

6SR32523.B48-5..0

6SR32523.B48-7..0

6SR32523.B48-8..0

6SR32523.B52-0..0

Motor voltage 6.9/7.2 kV Max. output voltage

8.0

Type rating

kVA

7030

7470

7910

8350

8780

Shaft output 1)

hp kW

8000 5968

8500 6341

9000 6714

9800 7087

10000 7460

Typical motor current

563.56

598.78

634.00

669.22

704.45

880

Transformer rating

kVA

8000

8500

9000

9500

10000

Power losses of drive system • Copper transformer

< 280

< 298

< 315

< 333

< 350

Efficiency Pout /Pin 2) of drive system • Copper transformer

96.5

Power cell current Number of cells

Auxiliary supply • Single-phase w/o options 3)

kVA

2.5

• Single-phase w/ all options 3)

kVA

2.5

• Three-phase w/o CPT 4)

kVA

• Three-phase w/ CPT and all -options 4)

kVA

27.5

< 0.5

System pre-charge 5)

< 0.5

Cooling water requirement

—

Determined by actual design of external liquid-to-air or liquid-to-liquid heat exchanger

Power cabling cross sections 6) • Cable cross-sections, line-side, max. connectable per phase with ½” bolt

AWG/MCM (NEC, CEC)

2 x 1000 MCM

mm2 (DIN VDE)

2 x 500

AWG/MCM (NEC, CEC)

2 x 1000 MCM

mm2 (DIN VDE)

2 x 500

• PE 7) connection, max. connection cross-section at enclosure with ½” bolt

AWG/MCM (NEC, CEC)

1000 MCM

mm2 (DIN VDE)

500

Degree of protection

MV LV

NEMA 12/ IP54 NEMA 1/IP21

• Cable cross-sections, motor-side, max. connectable per phase with ½” bolt

Drive dimensions (overall drive dimensions) • Width

in mm

468 11890

474 12040

• Height

in mm

115 2920

• Depth

in mm

66 1680

70 1780

62432 28319

63232 28682

64010 29035

64768 29379

• Dimension drawing 8)

Drive weight (cell cabinet and transformer cabinet) • Weight 9)

lb kg

61609 27946

Siemens D 15.1 – 2012

3/17

ROBICON Perfect Harmony Liquid-cooled drives Technical Data Technical data (continued) ROBICON Perfect Harmony liquid-cooled drive version

6SR32523.B48-0..0

6SR32523.B48-5..0

6SR32523.B48-7..0

6SR32523.B48-8..0

6SR32523.B52-0..0

Motor voltage 6.9/7.2 kV Max. output voltage

8.0

Type rating

kVA

9660

10540

10970

11420

12300

Shaft output 1)

hp kW

11000 8206

12000 8952

12492 9319

13000 9698

14000 10444

Typical motor current

774.89

845.34

880.00

915.78

986.23

880

1250

Transformer rating

kVA

11000

12000

13000

14000

Power losses of drive system • Copper transformer

< 385

< 420

< 455

< 490

Efficiency Pout /Pin 2) of drive system • Copper transformer

96.5

Power cell current Number of cells

Auxiliary supply • Single-phase w/o options 3)

kVA

2.5

• Single-phase w/ all options 3)

kVA

2.5

• Three-phase w/o CPT 4)

kVA

• Three-phase w/ CPT and all -options 4)

kVA

27.5

< 0.5

System pre-charge 5)

< 0.5

Cooling water requirement

—

Determined by actual design of external liquid-to-air or liquid-to-liquid heat exchanger

Power cabling cross sections 6) • Cable cross-sections, line-side, max. connectable per phase with ½” bolt

AWG/MCM (NEC, CEC)

2 x 1000 MCM

mm2 (DIN VDE)

2 x 500

AWG/MCM (NEC, CEC)

2 x 1000 MCM

mm2 (DIN VDE)

2 x 500

• PE 7) connection, max. connection cross-section at enclosure with ½” bolt

AWG/MCM (NEC, CEC)

1000 MCM

mm2 (DIN VDE)

500

Degree of protection

MV LV

NEMA 12/ IP54 NEMA 1/IP21

• Cable cross-sections, motor-side, max. connectable per phase with ½” bolt

Drive dimensions (overall drive dimensions) • Width

in mm

474 12040

478 12140

• Height

in mm

115 2920

125 3180

• Depth

in mm

70 1780

76 1930

67630 30677

68973 31286

70266 31873

• Dimension drawing 8)

Drive weight (cell cabinet and transformer cabinet) • Weight 9)

lb kg

66231 30042

3/18

Siemens D 15.1 – 2012

ROBICON Perfect Harmony Liquid-cooled drives Technical Data Technical data (continued) ROBICON Perfect Harmony liquid-cooled drive version

6SR32523.C53-0..0

6SR32523.C53-2..0

6SR32523.C53-4..0

6SR32523.C53-6..0

Motor voltage 6.9/7.2 kV Max. output voltage

8.0

Type rating

kVA

13180

14060

14930

15585

Shaft output 1)

hp kW

15000 11190

16000 11936

17000 12682

17744 13237

Typical motor current

1056.67

1127.12

1197.56

1250.00

1250

Transformer rating

kVA

15000

16000

17000

18000

Power losses of drive system • Copper transformer

< 525

< 560

< 595

< 630

Efficiency Pout /Pin 2) of drive system • Copper transformer

96.5

Power cell current Number of cells

Auxiliary supply • Single-phase w/o options 3)

kVA

2.5

• Single-phase w/ all options 3)

kVA

2.5

• Three-phase w/o CPT 4)

kVA

• Three-phase w/ CPT and all -options 4)

kVA

27.5

< 0.5

System pre-charge 5)

< 0.5

Cooling water requirement

—

Determined by actual design of external liquid-to-air or liquid-to-liquid heat exchanger

Power cabling cross sections 6) • Cable cross-sections, line-side, max. connectable per phase with ½” bolt

AWG/MCM (NEC, CEC)

2 x 1000 MCM

mm2 (DIN VDE)

2 x 500

AWG/MCM (NEC, CEC)

2 x 1000 MCM

mm2 (DIN VDE)

2 x 500

• PE 7) connection, max. connection cross-section at enclosure with ½” bolt

AWG/MCM (NEC, CEC)

1000 MCM

mm2 (DIN VDE)

500

Degree of protection

MV LV

NEMA 12/ IP54 NEMA 1/IP21

• Cable cross-sections, motor-side, max. connectable per phase with ½” bolt

Drive dimensions (overall drive dimensions) • Width

in mm

478 12140

• Height

in mm

125 3180

• Depth

in mm

76 1930

72723 32987

73895 33519

75034 34035

• Dimension drawing 8)

Drive weight (cell cabinet and transformer cabinet) • Weight 9)

lb kg

71515 32429

Siemens D 15.1 – 2012

3/19

ROBICON Perfect Harmony Liquid-cooled drives Notes Technical Data

3/20

Siemens D 15.1 â&#x20AC;&#x201C; 2012

ROBICON Perfect Harmony Liquid-cooled drives Description of options

4/2

Options

4/2 4/2 4/2 4/2 4/2 4/3 4/3 4/4 4/4 4/4 4/4 4/5 4/5 4/5 4/5 4/5 4/5 4/6 4/6 4/7 4/7 4/7 4/7 4/7 4/7 4/7 4/8 4/8 4/8 4/8 4/8 4/8 4/9 4/9 4/9 4/9 4/9 4/9

A30, Keypad, Touchscreen A60 to A63 Motor monitoring A66 Sync check relay for synchronizing A67 to A69 Power quality monitoring B43 to B45 Production schedules D00 to D90 Documentation E00, E01 Motor static exciter G21 to G93 Serial communication G41, G42 Network communication G47 Port connectors G89 Digital relay contact for control of external auxiliaries K31, K33 Control and display instruments in the door K50 Vector control with speed encoder K73, K79 Auxiliary and control voltage supply L03 EMC filter L09 Output reactor L29 Bidirectional synchronized transfer L55 Anti-condensation heating for cabinet M08 to M10 and M38 Mechanical door interlocks M17 Electrical door interlocks M36, M37 Gland plates N26 Synchronized pre-charge/pre-magnetization of transformer N85 Keypad located internal to cabinet T03, T04 Nameplate color and texture T74 to T91 Nameplate languages U02 Version with CE conformity U03 Version with CSA certification U02 & U04 Version with CE and GOST conformity U10 ProToPS U11 Cell bypass V01 to V14 Motor voltages W31, W32 Design of cooling W71 Deionized water supplied by Siemens W72, W73 Coolant glycol Y05 Customer-specific nameplate Y09 Paint finish other than standard Y10 Circuit diagrams with customer-specific description field Y37 Customer specified touchscreen

Siemens D 15.1 â&#x20AC;&#x201C; 2012

ROBICON Perfect Harmony Liquid-cooled drives Description of Options Options Below you will find a detailed description of the options available. To easily find the required order code and its associated parameters, the descriptions are sorted alphabetically by order codes in the paragraphs below.

A30, A31 Keypad, Touch Screen Option

Description

A30

Touchscreen with standard cable Standard Siemens touchscreen with standard Ethernet cable will be provided on the door of the drive. Option A30 includes option N85 (Keypad located internal to cabinet).

A60 to A65 Motor Monitoring Note: The options A60 to A65 are mutually exclusive. Select one of them only.

Option

Description

A60

TEC System RTD monitor Basic 8-channel RTD monitor

A61

Multilin 369 motor protection relay Motor protection/management relay with only 12-channel RTD monitoring capability installed. This is provided on the output of the drive.

A62

Multilin 369 motor protection relay with metering kit Motor protection/management relay with 12-channel RTD monitoring capability installed. This is provided on the output of the drive.

A63

Multilin 469 motor protection relay Full featured high-end motor protection / management relay with miscellaneous sensors monitoring capability installed. This is provided on the output of the drive.

A64

Siemens 7UM61 motor protection relay Motor protection/management relay with Siemens 7UM61. This is provided on the output of the drive.

A65

Siemens 7UM62 motor protection relay Motor protection/management relay with Siemens 7UM62. This is provided on the output of the drive.

A66 Sync check relay for synchronizing With option A66, a sync check relay for synchronizing the input and output voltage and frequency during synchronous transfer operation is mounted on the right door.

4/2

Siemens D 15.1 – 2012

A67, A69 Power quality monitoring Option

Description

A67

Multilin input power quality meter Multilin power quality meter installed at the input of the drive.

A69

Siemens 9510 input power quality meter Siemens power quality meter installed at the input of the drive

B43 to B45 Production Schedules The options B43 to B45 provide production schedule documents. These are sent via E-Mail as PDF files in English after order clarification. Option

Description

B43

Production schedule: One issue

B44

Production schedule: updated at 2-week intervals

B45

Production schedule: updated once per month

Table 3-1 Mutually exclusive options B43 to B45 Production Schedules

Code

Production schedule: One issue

B43

Production schedule: updated at 2-week intervals

B44

―

Production schedule: updated once per month.

B45

―

― Options are mutually exclusive

B43

B44 ―

B45 ― ―

―

ROBICON Perfect Harmony Liquid-cooled drives Description of Options Options

D00 to D90 Documentation The standard documentation is supplied in English on CD-ROM. The circuit diagrams / terminal diagrams are available only in English. Note: Please contact the factory or your local Siemens sales representative for documentation in a language different from the ones specified below. Option

Description

D00

Documentation in German With order code D00, the documentation is supplied in German on CD-ROM.

D02

Circuit diagrams, terminal diagrams and dimension drawings in DXF format (English only) Documents such as circuit diagrams, terminal diagrams, the arrangement diagram and the dimension drawing can be ordered with order code D02 in DXF format, e.g. for use in AutoCAD systems.

D15

One set of printed documentation (multiple orders possible) If documentation is also required on paper, this must be ordered using order code D15.

D54

Documentation in Czech (on request)

D55

Documentation in Polish (on request)

D56

Documentation in Russian With order code D56, the documentation is supplied in Russian on CD-ROM.

D84

Documentation in Chinese With order code D84, the documentation is supplied in Chinese on CD-ROM.

D85

Documentation in Slovenian (on request)

D86

Documentation in Greek (on request)

D87

Documentation in Slovakian (on request)

D88

Documentation in Estonian (on request)

D89

Documentation in Latvian (on request)

D90

Documentation in Lithuanian (on request)

Table 3-2 Mutually exclusive options D00 to D84 Documentation (standard PDF format in English on CD-ROM) Documentation

Code D00 D02 D15 D56 D76 D79 D84

Documentation in German

D00

Circuit Diagrams, terminal diagrams and dimension drawings in DXF format (English only)

D02

One set of printed documentation

D15

Documentation in Russian

D56

Documentation in English

D76

Documentation in Portuguese (Brazil)

D79

―

Documentation in Chinese

D84

―

Documentation in Japanese (on request)

D62

Documentation in Danish (on request)

D71

Documentation in Romanian (on request)

D72

Documentation in Italian (on request)

D73

Documentation in Finnish (on request)

D74

Documentation in Dutch (on request)

D75

Documentation in Turkish (on request)

D76

Documentation in English If a documentation language other than English is selected (options D00 or D56 to D84), an additional CD-ROM with documentation in English as second documentation language can be ordered using order code D76.

― Options are mutually exclusive

D77

Documentation in French (on request)

D78

Documentation in Spanish (on request)

D79

Documentation in Portuguese (Brazil) With order code D79, the documentation is supplied in Portuguese on CD-ROM.

D80

Documentation in Bulgarian (on request)

D81

Documentation in Norwegian (on request)

D82

Documentation in Hungarian (on request)

D83

Documentation in Swedish (on request)

―

D57

Note: If option D15 (one set of printed documentation) is selected simultaneously, the printed documentation will be delivered in the first documentation language only.

―

― ―

Options can be combined

E00, E01 Motor Static Exciter Option

Description

E00

Motor static exciter furnished by customer Option E00 should be selected when customer will be supplying the static exciter cabinet for synchronous motor applications.

E01

Motor static exciter furnished by Siemens For synchronous motor applications, the static exciter cabinet will be provided by Siemens as part of the drive lineup with the same degree of protection as the drive.

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ROBICON Perfect Harmony Liquid-cooled drives Description of Options Options

G21 to G93 Serial communication

G23

DeviceNet profile 12 interface, network 1 Note: If a second DeviceNet interface is required, select options G23 and G43.

G26

Control Net interface, network 1 Note: If second Control Net interface is required, select options G26 and G46.

G28

Modbus Ethernet interface, network 1 Software activation of the interface; available without additional hardware. Note: If a second Modbus Ethernet interface is required, select option G28 and G38.

G31

Modbus Plus interface, network 2

G32

Modbus RTU interface, network 2

G38

Modbus Ethernet interface, network 2

G43

DeviceNet profile 12 interface, network 2

G46

Control Net interface, network 2

G91

PROFIBUS DP interface, network 1 Note: If a second PROFIBUS DP interface is required, select option G91 and G93.

G93

PROFIBUS DP interface, network 2

Table 3-4 # of Anybus modules required for network implementation using NXGII

Modbus RTU 1) (G22)

DeviceNet profile 12 (G23)

Control Net (G26)

Modbus Ethernet 2) (G28)

PROFIBUS DP (G91)

DeviceNet profile 12 (G23)

Control Net (G26)

Modbus Ethernet 2) (G28)

PROFIBUS DP (G91)

Network 1 Modbus Plus (G21) Modbus RTU

(G22)

1) Network 1 Modbus RTU uses the COM port on the communications board. 2) Network 1 Modbus Ethernet uses the Ethernet port on the CPU card

(additional Ethernet switch is required).

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Siemens D 15.1 – 2012

G93

G46

G43

G38

G32

― ― ― ― ―

― ― ― ― ― ―

― ― ― ―

― ―

― ― ―

― ―

― ― ― ― ― ― ― ― ―

Options can be combined

― Options are mutually exclusive

Modbus Plus (G21)

Network 2

G31

Modbus RTU interface, network 1 Software activation of the interface; available without additional hardware. Note: If a second Modbus interface is required, select options G22 and G32.

G28

G22

G26

Modbus Plus interface, network 1 Note: If a second Modbus Plus interface is required, select options G21 and G31

G23

G21

G22

Description

Serial communication Code Modbus Plus G21 interface, ― ― ― ― network 1 Modbus RTU G22 ― ― ― ― interface, network 1 DeviceNet profile G23 ― ― 12 interface, ― ― network 1 Control Net G26 ― ― ― interface, ― network 1 Modbus Ethernet G28 ― ― ― ― interface, network 1 PROFIBUS DP G91 ― ― ― ― ― interface, network 1 Modbus Plus G31 interface, network 2 Modbus RTU G32 interface, network 2 Modbus Ethernet G38 interface, network 2 DeviceNet profile G43 12 interface, network 2 Control Net G46 interface, network 2 PROFIBUS DP G93 interface, network 2 G21

Option

G91

Table 3-4 Mutually exclusive options (G21 to G93)

G42 Network communication Option

Description

G42

Ethernet network switch with fiber optic port

G47 Ethernet port connector mounted on the door The Ethernet port connector is standard for all Perfect Harmony Drives.

G89 Digital relay contact for control of external auxiliaries WAGO terminal module: digital relay contact.

―

ROBICON Perfect Harmony Liquid-cooled drives Description of Options Options

K31, K33 Control and display instruments in the door

L03 EMC Filter

Option

Description

K31

Off-Local-Remote selector A three position selector switch mounted on the front of the drive. Note: The options K31 to K34 are mutually exclusive. Select one of them.

K33

Keyed Off-Local-Remote selector A three position selector switch mounted on the front of the drive provided with keyed protection. Note: The options K31 and K33 are mutually exclusive. Select one of them.

Note: Select one of the options K31 and K33. Option K31 is the preset value. Drive Acceptance Tests in Presence of Customer

Code

Off-Local-Remote Selector

K31

Keyed Off-Local-Remote Selector

K33

K31

K33 ―

―

― Options are mutually exclusive

K50 Vector control with speed encoder With option K50, I/O evaluation of a speed encoder signal is integrated. For example, this is used in applications that require very accurate speed control, especially at low speeds.

CE mark drives require an EMC line filter. With option L03, the filter will be installed downstream from the 3-phase control power disconnect switch. Customer input control power cables will be routed inside the metallic wire-way before being terminated at the control power disconnect switch. Note: Option L03 is included by option U02 (Version with CE conformity). It is not available separately for WCIII drives.

L09 Output reactor For liquid-cooled units, as a standard, the liquid-cooled reactor cabinet will be included in the drive lineup with IP protection same as power section of the drive (IP54).

L29 Bidirectional synchronized transfer Option L29 offers automatic synchronization with seamless transfer of the motor to the line and take-over of the motor from the line. The drive synchronizes the motor to the supply voltage (phase relation, frequency and amplitude). The motor is subsequently connected in parallel to the line with the S3 circuit-breaker/contactor before the output-side S2 circuit-breaker/ contactor opens.

Note: Option K50 is applied to speed encoder applications. Option K50 is not available for Permanent Magnet Motors (PMM) applications. Available speed accuracy up to 0.1% rated speed. G_D012_XX_00024

K73, K79 Auxiliary and control voltage supply With option K73, you can select a 24 V DC I/O voltage. S2

With option K79, the power source is defined. Select one of them. The internal control voltage will be 120 V AC in this case. Option

Description

K73

I/O signal voltage 24 V DC With option K73, 24 V DC is available as Input/Output control signals

K79

Connection for control voltage 120 V AC by customer Using option K79, the customer will provide control voltage to the drive

M Figure 4-1 Circuit-breakers/contactors

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ROBICON Perfect Harmony Liquid-cooled drives Description of Options Options The opening and closing time of the two circuit-breakers / contactors is approximately 100 ms. Within this period of time, the motor is transferred from the drive to the line. This small time window allows for a bumpless transfer. If the motor is to be taken from the line and operated via the drive, the transfer process is executed in reverse order. The circuit breaker contactor S2 is closed, the drive synchronizes to the output voltage, and magnetization current and up to 25% torque is applied. At this point, contactor S3 is opened and the motor is operating on the drive. This technique provides for minimum transient when transferring a motor from the line to the drive.

Synchronous transfer as implemented by ROBICON Perfect Harmony does not produce any high starting and transient torques that could damage the drive train or cause pressure fluctuations in the process. The S3 circuit-breaker/contactor must be configured to protect the motor against over currents and over voltages during line operation. If temperature sensors are fitted in the motor, these must be monitored independently (plant-side) during line operation. In addition, an output reactor (option L09) is required for the decoupling of the drive output during the commutation process. Note: The circuit-breakers/contactors are not included in the scope of delivery. For the dimensioning of the output reactor (option L09) and the circuit-breakers/contactors contact the factory or your local Siemens sales representative. A motor protection relay should also be considered in the bypass circuit.

L55 Anti-condensation heating for cabinet The anti-condensation heating is recommended at low ambient temperatures and high levels of humidity to prevent condensation. The number of cabinet heaters fitted depends on the number of cabinet panels (refer to the table). The anti-condensation heaters are controlled with a thermostat. Note: The supply voltage for the anti-condensation heating (110 or 240 V AC) must be supplied externally. WCIII, number of cells

Number and power of heaters

9 to 12 cells

7 heaters, 250 W each

15 cells

8 heaters, 250 W each

18 cells

9 heaters, 250 W each

M08 to M10, M38 Mechanical door interlocks With options M08, M09, M10 and M38 the drive is supplied with a mechanical door interlock system. These options are mutually exclusive. Note: One of the options M08 to M10 and M38 is required for CSA, CE (US). Option

Description

M08

Mechanical door interlock – Superior Description see option M10.

M09

Mechanical door interlock – Kirk Description see option M10.

M10

Mechanical door interlock – Castell The safety closing/interlocking system is based on the key transfer system from Castell. The opened circuit-breaker releases the key to the key exchange unit, which in turn releases the keys to the drive cabinet doors of the power section. This ensures that the drive is isolated from the medium voltage and that the medium voltage is no longer present in to cabinet.

M38

Mechanical door interlock – Fortress Description see option M10.

Attention: Option L29 is only possible if the drive output voltage is the same as the line voltage.

Note: Options M08, M09, M10 and M38 are mutually exclusive, M08 is the preset value.

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ROBICON Perfect Harmony Liquid-cooled drives Description of Options Options

M17 Electrical door interlocks

N85 Keypad located internal to cabinet

The electrical switch doors interlock removes power from energized sectors.

Keypad installed on the control panel inside the drive cabinet, no touchscreen provided.

Drive sends a signal to the circuit breaker trip circuit to remove power and to prevent closure of the circuit breaker. This system prevents the drive from being energized until all doors into the energized sections in the drive are closed. This system is a backup to the mechanical door interlocks (M08, M09, M10, and M38).

T03, T04 Nameplate color, material

Note: M17 is included by option U02 (Version with CE conformity. It is not available separately for these drives. This system is a backup to the mechanical door interlocks (M08, M09, M10, and M38).

M36, M37 Gland plates With options M36 and M37, gland plates can be ordered in a brass (M36) and stainless steel (M37) version. The options M36 and M37 are mutually exclusive. Option

Description

M36

Gland plates, brass

M37

Gland plates, stainless steel

Note: Options M36 and M37 apply for input/output power cables only. Gland plates for control cables are always aluminum.

N26 Synchronized pre-charge pre-magnetization of the transformer Liquid-cooled Perfect Harmony drives come equipped as standard with an asynchronous pre-charge system that will bring the DC-link capacitors in all power cells up to rated voltage before the incoming circuit-breaker is closed. Even with all the power cells pre-energized, the input transformer will still draw the characteristic inrush currents associated with distribution transformers of this size when energized. The synchronized pre-charge option allows not only the DClink capacitors in all power cells to be pre-charged, but in addition, to build-up the input transformer flux in close phase relation with the incoming medium voltage feed, hence minimizing the transformer inrush currents when the circuit-breaker is closed.

Option

Description

T03

White letters with black core (standard: black letters, white core)

T04

Stainless steel (standard: phenolic)

T74 to T91 Nameplate languages Nameplates can be supplied in two languages. The following order codes provide a list of available languages.

Note: Please contact the factory or local Siemens sales representative for languages different from the ones specified below. Option

Description

T74

English / German

T82

English / Portuguese (Brazil)

T85

English / Russian

T91

English / Chinese

Table 3-6 Mutually exclusive options T74 to T91 Nameplate language

Code

T74

T82

T85

T91

―

English / German

T74

English / Portuguese (Brazil)

T82

―

English / Russian

T85

―

English / Chinese

T91

―

― ―

— Options are mutually exclusive.

U02 Version with CE conformity With option U02, a drive version with CE conformity is supplied. Note: Option U02 includes options L03 (EMC filter) and M08 (mechanical door interlocks – Superior).

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ROBICON Perfect Harmony Liquid-cooled drives Description of Options Options

U03 Version with CSA certification

V01 to V14 Motor Voltages

With option U03, a drive version certified by the Canadian Standards Association (CSA) is supplied.

With the options V01 to V14, the motor voltage can be selected. These options are mutually exclusive. Select one of them.

Note: Option U03 includes option M08 (mechanical door interlocks – Superior).

Option

Motor voltage

V01

2.3 kV

U02, U04 Combination Version with CE and GOST certification

V02

2.4 kV

V03

3.0 kV

With the combination of U02 and U04, a drive version with CE and GOST conformity is supplied.

V04

3.3 kV

V05

4.0 kV

V06

4.16 kV

Note: When options U02 and U04 are combined, options L03 (EMC filter) and option M12 (electrical door interlocks) are included.

V07

4.8 kV

V08

5.0 kV

V09

5.5 kV

V10

6.0 kV

V11

6.3 kV

V12

6.6 kV

V13

6.9 kV

V14

7.2 kV

U10 ProToPS With option U10, the control system Process Tolerant Protection Strategy (ProToPS) is integrated – a groundbreaking process control system available exclusively from Siemens. Instead of tripping the drive and automatically shutting down the system due to a malfunction, ProToPS provides a hierarchical system of warnings in advance of potential drive system trip. This control strategy allows time to evaluate the situation and respond appropriately to avoid a system shutdown. Note: Option U10 includes the options U11 (cell bypass). Note: Contact the factory or your local Siemens sales representative for option U10.

U11 Cell bypass With option U11, the drive system will automatically continue to operate uninterrupted if one or more cells has a fault. The continuous current rating is maintained with faulted cells but at a reduced voltage. This is a recommended option for critical processes. Faulted cells can then be replaced at a convenient planned maintenance window.

W31, W32 Design of Cooling With options W31 or W32, a heat exchanger is provided to cool the power components and transformer. They are mutually exclusive. For further details, please contact the factory or your local Siemens sales representative. Option

Description

W31

Drive prepared for liquid-liquid heat exchanger

W32

Drive prepared for liquid-air heat exchanger

Note: The heat exchangers are not integral to the drive lineup and require outside installation by customer. Note: One heat exchanger unit is required per drive system. Example of liquid-liquid heat exchanger

Note: Option U11 is included by the option U10 (ProToPS).

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Siemens D 15.1 – 2012

ROBICON Perfect Harmony Liquid-cooled drives Description of Options Options Note: For more information on Liquid-Liquid heat exchangers, please contact your local Siemens sales representative for any questions or inquiries Example of liquid-air heat exchanger

Y05 Customer-specific nameplate As standard the nameplate shows the rated data of the drive under nominal conditions. If data on the nameplate should be adapted to special ambient conditions (temperature, altitude) or should reflect special load conditions (e.g. derating because of operation at low frequency), the option Y05 must be selected.

Note: For more information on Liquid-Air heat exchangers, please contact your local Siemens sales representative for any questions or inquiries.

W71 Deionized water supplied by Siemens With option W71, Siemens will provide the required amount of deionized water for the inner closed loop cooling system.

W72, W73 Coolant glycol For further details, please contact the factory or your local Siemens sales representative. Option

Description

W72

Propylene glycol supplied by Siemens With option W72, Siemens will provide the required amount of propylene glycol for the inner closed loop cooling system.

W73

Ethylene glycol supplied by Siemens With option W73, Siemens will provide the required amount of ethylene glycol for the inner closed loop cooling system.

Information to be supplied: • Altitude • Coolant temperature • Rated voltage • Rated current • Rated power

Y09 Paint finish other than standard As standard the drives are supplied with ANSI 61 paint finish. A special color must be specified in plain text when ordering.

Y10 Circuit diagrams with customer-specific description field The circuit diagrams are given customer-specific headers. The data for the header must be specified in plain text (up to three lines of 45 characters per line).

Y37 Customer specified touchscreen A customer specified touchscreen will be provided on the door of the drive. Option Y37 includes option N85 (Keypad located internal to cabinet). For details please contact the factory or your local Siemens sales representative.

Y38 Customer specified equipment on right door With option Y38, customer specified equipment will be mounted on the right door.

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ROBICON Perfect Harmony Liquid-cooled drives Notes

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ROBICON Perfect Harmony Liquid-cooled drives Engineering information

5/2 5/2 5/3

Tools

5/3 5/3

Accessories

5/4 5/4

Control overview

5/5 5/5

5/6 5/6 5/6 5/7

NXGII ToolSuite SinaSave Cell lifter Control features Drive input protection Speed and torque control

Output voltage and current Output voltage characteristics Output current Output voltage capability

5/8 5/8 5/8

Interfaces

5/9

Operator panel

5/10

Scope of delivery

5/11

Dimension drawings

Overview Standard input/output assignments

Siemens D 15.1â&#x20AC;&#x201C; 2012

ROBICON Perfect Harmony Liquid-cooled drives Engineering Information Overview

NXGII ToolSuite The NXGII ToolSuite is a PC-based high-level Graphical User Interface (GUI) application that integrates various software tools used for NXGII based drives. ToolSuite, equipped with the Microsoft Windows Operating System, allows navigation through a drive’s features by using a PC or by using a touch screen (instead of an operator panel) – allowing you to monitor and control that drive’s functions quickly and easily. The NXGII Control and the PC running the NXGII ToolSuite software, interface with one another using Ethernet and TCP/ IP protocol. ToolSuite contains the following tools: Drive Tool, Debug Tool, and SOP Utilities.

Configuration • Multilevel password to limit access - Passwords same as used in drive • Folders for each drive configuration category (i.e., VFD Menu system) - Icon colors to indicate default and modified parameter values - On screen parameter identifier (matches operator panel IDs for speed menus) - Parameter editing assisted by minimum/maximum limits and defaults • Ability to upload logs, parameters, system program • Ability to download system program and/or configuration data files Graphing • Adjustable time scale • Predefined variable list to select variable to be graphed • Graph up to 10 variables • Individual variable offsets • Individual variable scaling • Customizable graphics – fonts, color, styles • Freeze graphics • Freeze graph on fault • Freeze on selectable trigger • Zoom graph • Printable graphics • Exportable graphics Status • Programmable display variables • Pick list selectable variables, same as drive operator panel display list • First 4 synchronized to operator panel display • Fault and alarm indicators (traffic lights: red = fault, yellow = alarm, green = none)

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Control (only if enabled by SOP) • Manual start button • Stop button • Fault reset button Drive Tool Its purpose is to manage all of the drive features and provide the user with a user-friendly view of the drive. The Drive Tool’s main features include: • Drive configuration • Drive variable graphing • Drive status (provides real time status of various parameters, measured values, and calculations) Debug Tool This application provides a remote graphical user interface for Siemens medium-voltage ROBICON Perfect Harmony NXGII series drives. With the Debug Tool, the user can examine drive variables using a PC in a simple and quick manner. The debug utility is intended for use during test, commissioning, and troubleshooting of the drive. SOP Utilities The System Operating Program (SOP) is the logic that maps the internal and external I/O into the functionality of the drive. In its simplest form, it just maps internal states to external points. In more complex forms, additional complex logic, in the form of Boolean logic, as well as timers, counters, and comparators, express the system functionality to the drive. The SOP Utilities is a group of utilities under the ToolSuite umbrella program. It performs most of the functionality on the PC running the ToolSuite, but has serial communications capability for uploading and downloading the System Program directly to the drive via an RS232 interface between the drive and the PC. The purpose of the SOP Utilities Tool is to convert logic statements into a form of machine-recognizable code that is run under the built-in drive SOP interpreter.

ROBICON Perfect Harmony Liquid-cooled drives Engineering Information Tools

SinaSave

In addition to high-efficiency motors (IE2) SinaSave also includes low-voltage and medium-voltage frequency drives, which are predestined for pump and fan application. Further, the motor side has been supplemented by a new feature that takes into consideration the mechanical system. High-torque motors have also been recently integrated. User-friendly functions such as an automatic update function, an up-to-date currency table and improved functions (e.g. sending pdfs by e-mail) round-off the functionality of this energy-saving tool. Additional information Additional information on services relating to energy-saving topics is provided on the Internet: www.siemens.com/sinasave www.siemens.com/energy-saving

Based on characteristic plant values, SinaSave calculates the possible cost-saving potential for the specific application. A payback time is obtained from the monthly overall saving of the application and the purchase and installation costs for the motor or frequency drive. This payback time is frequently just a few months. Function SinaSave is designed to select an energy-efficient motor for line operation or a frequency drive for variable-speed and therefore energy-saving operation. For line operation, the tool can calculate the cost savings as well as the payback time for Siemens energy-saving motors, class IE2 or NEMA Premium using three comparison cases: In comparison to IE1 or EPAct motors, individually selected and known motors or in comparison to known motors when investigating a complete plant.

Accessories Cell lifter The power cells of the ROBICON Perfect Harmony drives can be replaced as a unit. To replace, the entire power cell must be extracted from the drive and transported on a cell lifter. Cell lifter data Carrying capacity

WCIII lb

500

226

Highest platform position

1727

Order number

6SR3950-0SM10-1AD0

For drive operation, SinaSave takes into account all of the necessary plant or system-specific parameters as well as the values required for the process; these include, for example, the flow rate for pumps, the specific density of the medium being transported and the efficiency of the fluid flow machines of the complete plant. Additional basic data that the program requires includes the number of working days and work shifts as well as the pumping profile over a day and a year, which are decisive for the energy-saving impact. Using the plant-specific data, the program selects the optimum drive system, calculates the price of a suitable frequency drive and determines the energy requirements of the variable-speed drive system when compared to all of the alternative concepts that could be possibly considered.

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ROBICON Perfect Harmony Liquid-cooled drives Engineering Information Mode of operation

Control features The following table provides a summary of the performance offered by the ROBICON Perfect Harmony drives with NXGII control. Overview of control features Feature

Description

Output frequency

0 ... 300 Hz 1) ; above 167 Hz, current derating is required

Modulation

Multi-level PWM

Ride-through

• Medium-voltage ride-through: minimum 5 cycles • Control power ride-through with UPS: minimum 5 cycles

Spinning load

• Instantaneous mode: allows fast bypass • Frequency scan mode: performed after residual motor voltage has collapsed

Induction motor control

• V/Hz for parallel motors (VHz) • Open-loop vector control for induction motors (OLVC) • Closed-loop vector control for induction motors (CLVC)

Synchronous motor control

• Open-loop vector control for synchronous motors (OSMC) • Closed-loop vector control for synchronous motors (CSMC)

Emergency Stop category

Emergency stop category 0 is set as standard for an uncontrolled shutdown. The function includes voltage disconnection of the drive output by opening the circuit-breaker. Consequently the motor coasts down.

Energy saver

Single parameter driven (for induction motors only)

Braking 2)

• Inverse speed (max. braking torque is approx. 0.25 % at full speed and increases as speed is reduced) • Regenerative Braking 3) • Dynamic Braking 4)

Auto tuning

Available for induction motors as long as the drive rating is higher than 67 % of the motor

Advanced Cell Bypass

250 ms downtime with redundant cells; without redundant cells, the downtime depends on the

(option U11)

motor open circuit time constant

Synchronous transfer

Closed synchronous transfer available for induction and synchronous motors 5)

(option L29) Voltage minimum boost

Not implemented; as an alternate, automatic stator resistance compensation is available in OLVC/CLVC/OSMC/ CSMC control modes (also see description for flux attenuation shaping)

Flux attenuation shaping

Not implemented; a simple (single parameter function) implementation is available

Zero speed control

Not implemented

1) Although 0 Hz can be produced by the drive, torque production is limited. 2) Note: 4Q cells are qualified and released for braking (intermittent) regeneration

applications. Please, contact the factory or your local Siemens sales representatives for more details. 3) For continuous power regeneration applications, please, contact the factory or your local Siemens sales representatives for more details. 4) For Dynamic Braking, please, contact the factory or your local Siemens sales representatives for more details. 5) Synchronous transfer applications with synchronous motors would require a PLC to manage the exciter control.

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ROBICON Perfect Harmony Liquid-cooled drives Engineering Information Mode of operation (continued) Drive input protection ROBICON Perfect Harmony utilizes software functions to detect abnormal conditions due to an internal drive failure and thus provides protection to the drive. Below you find a description of some routines that are implemented in NXGII control for drive protection. Faults within the drive can be categorized into two types – “low impedance” (with high current) and “high impedance” (with low current) faults. A “low impedance” fault within the drive or the secondary side of the transformer would result in a significant reactive current on the primary side. The “one cycle protection” (or excessive input reactive current detection) is implemented to detect such types of faults. A “high impedance” fault within the drive would result in low current that is difficult to detect on the primary side of the transformer but will result in measurable losses that can be used to sense the condition. The “excessive drive losses protection” allows the detection of such faults. The level of currents detected by these functions cannot be easily detected and may be insufficient to activate the main primary protection. Hence the fault signals issued by these routines should be used with suitable interlocking, via a relay output and/or serial communication, to disconnect mediumvoltage from the drive input. One cycle protection (or excessive input reactive current detection) NXGII control utilizes the reactive component of the drive input current to determine whether a “low impedance” fault on the secondary side of the transformer has occurred. For example, a short-circuit in one of the secondary windings will result in poor power factor on the high-voltage side of the transformer. A software model of the transformer is used to predict the reactive component of primary current based on the known load. An alarm and trip are generated when the actual reactive current exceeds this prediction based on an inverse time curve. Further in formation on this curve and the time to trip is provided below. This event will normally cause the input disconnect device to open. The one cycle protection is defeated during the first 0.25 seconds after primary voltage is applied, to allow transformer saturation inrush to decay. Excessive drive losses protection The excessive drive losses protection uses drive losses to protect the drive against “high impedance” fault conditions. The drive losses are calculated as the difference between the measured input and output powers, and compared against

reference losses. Once the threshold is exceeded, a fault is issued and the drive trips based on an inverse time curve. During the idle state if the drive losses exceeds the idle threshold by 1 to 2 % the control will issue a command to open the input breaker within 250 ms. Such a fast response will greatly reduce the adverse effect of a “high impedance” fault on the drive system. Speed and torque control Feature

V/Hz control

Open-loop vector control

Closed-loop vector control

Speed range (for 100% holding torque and 150% starting torque)

40:1

100:1

200:1

Torque regulation (% of rated)

n/a

±2%

Torque linearity (% of rated)

n/a

±5%

<±5%

Torque response 1)

n/a

> 750 rad/s

Speed regulation (% of rated)

Motor slip

± 0.5 % 2)

± 0.1 % 3)

Speed response 4)

20 rad/s

> 20 rad/s 5)

Torque pulsation

< 1.0 %

< 3.5 %

(% of rated) without over-modulation 6) Torque pulsation (% of rated) with over-modulation 6)

Note: Applications that require lower than 1% speed operation under high load torque should use the CLVC mode. In such cases it is preferable to select a motor that has high full-load slip (> 1.0 %) and high breakdown torque. 1) Torque

response values are valid for drive without an output filter. Tuning may be required to achieve these values. 2) Approx. 0.3 % speed error is typical. Worst-case speed error is equal to approximately 30 % of rated motor slip. 3) 0.1 % can be achieved with a 1024 PPR encoder. Speed accuracy depends on the encoder PPR. 4) Speed response numbers apply as long as torque limit is not reached. 5) Testing is required to determine exact value. 6) ROBICON Perfect Harmony drives when not operated in over modulation, will have torque pulsation amplitudes of less than 1% as listed in the above table. For a drive operating in over-modulation the torque pulsation is higher at the 6th harmonic frequency (i.e. 6f component) which is introduced only in the speed range of 95 to 100 % of rated. Torque pulsations at all other frequencies are under 1 % of rated. Refer to section Output Voltage Characteristics (next page) for more information on the cell voltage and drive output voltage ratings that will operate with over-modulation.

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ROBICON Perfect Harmony Liquid-cooled drives Engineering Information Function Output

voltage characteristics

Output current

Output voltage Quantity

Value

Distortion at rated voltage (as a % of rated output voltage)

without over-modulation: ≤ 2 % (for the first 20 harmonics) with over-modulation: ≤ 3 % 1) (for the first 20 harmonics)

Unbalance (as a % of rated output voltage)

≤1%

dV/dt 2)

< 1000 V/µs for 750 V

Harmonic voltage factor (HVF) 3)

< 0.02

Number of cells

Output voltage kV

HVF

4.16 4)

0.019

4.80

0.012

6.00

0.008

6.60

0.007

7.20

0.006

8.00

0.005

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Value

DC component (as a % of rated output current)

≤1%

Distortion of THD 5) 6)

without over-modulation ≤ 3 %

(as a % of rated output current; when motor and drive ratings are equal and the motor leakage reactance is 16 % or higher)

with over-modulation ≤ 4.5 %

Output voltage characteristics 1) Only WCIII drives with a specific cell count and rated output voltage will

Harmonic voltage factor as a function of ranks with 750 V cells (WCIII)

Quantity

operate in over-modulation in the 95-100% speed range. Higher output voltage and current harmonic components at 5th and 7th harmonic frequencies will exist as reflected in the THD and torque pulsation values. 2) Although output dV/dt values are high, the control ensures that only one cell switches at a particular instant. The magnitude of voltage steps \ applied to the motor are thus smaller than the rated voltage (and equal to the DC-bus voltage of a single cell), which limits the stress on the insulation of the first few turns (of the motor winding). 3) No motor derating is required when the inverter voltage waveform has a HVF value that is less than 0.03. HVF. All Perfect Harmony configurations (with more than 9 cells) meet this requirement. 4) The output current distortion limit of 3 % is valid for drives with # of cells ≥ 9 and no over-modulation. As the number of cells increases, the current distortion decreases to below 2 % for 18 cell drives with a typical motor. 5) The output current distortion limit of 3 % is valid for drives with number of cells ≥ 9 and no over-modulation. As the number of cells increases, the current distortion decreases to below 2 % for 18 cell drives with a typical motor. 6) Most motors have a leakage reactance that is greater than 16 %. Output current distortion is inversely proportional to motor leakage reactance, i.e. as motor leakage reactance decreases, output current distortion increases.

ROBICON Perfect Harmony Liquid-cooled drives Engineering Information Function (continued)

N = number of ranks (Number of Cells / 3) Vcell_rating = 750 V Vinput = actual input line voltage Vinput_rated = rated drive input voltage Tap_Setting = 1.00 (for 0 % tap), 0.95 (for +5 % tap) or 1.05 (for â&#x20AC;&#x201C;5 % tap) Output voltage capability must be calculated based on worstcase line voltage (minimum value). With Over-Modulation (for 750 V cells only)

Input under-voltage rollback In the event that the input voltage falls below 90 %, the attached description provides details of drive limitations. When the input line voltage drops below 90 % of its rated value, the drive limits the amount of power (and hence the torque) that can be delivered to the load. The maximum allowable drive power as a function of line voltage is shown in the figure below. At 66 % input voltage, the maximum drive power is limited to 50 % and is quickly reduced to a slightly negative value (regen limit) at 65 %. This limit forces the drive to absorb power from the motor and maintain the (power cell) DC-bus voltages in case the input voltage recovers during MV ride-through. The limit is implemented as an inverse function of speed in order to maintain constant power flow to the (cell) DC-bus. Drive Power (Pmax) vs Input Voltage Magnitude (Erms) 105 100 Pmax

When over-modulation is used in the control for additional voltage capability, the maximum output voltage increases by 5 % and is given as:

Available Drive Power as a Function of Input Voltage

Note The use of over-modulation is discouraged. However, in exceptional cases over-modulation may be utilized but only after consulting the factory or your local Siemens sales representative.

G_D015_EN_00012

With all cells operating The maximum output voltage of the drive in terms of the number of ranks and the secondary-side cell voltage is given as:

0 Regen limit 65

66 % Erms max

Figure 5.1 Drive power (Pmax) as a function of input voltage magnitude (Erms)

Once the input voltage falls below 65 %, the drive reduces output power to a slightly negative value and maintains synchronism with the motor for a period greater than five cycles. Once input voltage is restored, the drive begins by magnetizing the motor and then continues with torque production. There is no delay in drive restart. If input voltage is not restored after five cycles the drive maintains synchronism with the motor as long as the power cells can operate without input power or as long as there is motor voltage (to synchronize to). Once operation of any power cell stops or if motor voltage decays significantly, the drive trips on a loss of input medium-voltage.

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ROBICON Perfect Harmony Liquid-cooled drives Engineering Information Configuration

Overview

I/O WAGO modules

The liquid-cooled ROBICON Perfect Harmony drive has a common control system namely NXGII. This control system offers digital and analog input and output capabilities through the use of the I/O breakout board and the I/O WAGO modules.

WAGOTM is an off the shelf solution for interfacing digital and analog I/O to the NXGII controller via Modbus protocol. The table below shows some of the WAGO modules used in the WCIII series drive. WAGO modules characteristics

I/O breakout board This board consists of 20 digital inputs, 16 digital outputs, 3 analog inputs and 2 analog outputs. The following table shows the main characteristics of the I/O breakout board.

Signal type

Channels

Configuration

Digital inputs

1 ... 2 1 ... 4

120 V AC 24 V DC

Digital outputs

1 ... 2

relay output, rated 250 V AC at 1 A or 40 V DC at 1 A

Analog inputs

1 ... 2

4 ... 20 mA 0 ... 10 V DC

Analog outputs

1 ... 2

4 ... 20 mA

I/O breakout board characteristics Signal type

Quantity

Configuration

Digital inputs

24 V DC or 120 V AC

Digital outputs

Dry form “C” contacts, rated 250 V AC at 1 A or 30 V DC at 1 A

Analog inputs

3 1)

0/4 ... 20 mA or 0 ... 10 V DC

Analog outputs

4 ... 20 mA

Only two out of the three analog inputs can be 0 to 10 V; one analog will always be a 4 to 20 mA.

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ROBICON Perfect Harmony Liquid-cooled drives Engineering Information Keypad The ROBICON Perfect Harmony drive series contains a userfriendly operator panel. This operator panel is located on the front of the control cabinet for operation, monitoring and commissioning of the drive. The operator panel is illustrated in figure below. On (Red) when control power is supplied

Display (2x24 Characters)

On (Red) when faulted, blinks (Red) when alarm is active or unacknowledged.

On (Red) when drive is running

Status Indicators (Red LEDs)

Keypad Modes of Operation: - Automatic - Manual Start - Manual Stop

One of the most important functions of the operator panel is parameter monitoring. Below you find a reduced list of parameters that can be monitored by using the operator panel: The following are a few of the list of parameters that can be monitored on the operator panel: Input voltage [V]

Output power [kW]

Input voltage harmonics (one at a time)

Output energy [kWh]

Input current [A]

Output current [A]

Input current harmonics (one at a time)

Output voltage [V]

Input power factor

VFD efficiency

Input power [kW]

Motor torque [Nm]

Input reactive power [kVAR]

Motor speed [RPM]

Input energy [kWh]

Motor slip [%]

Input phase sequence

Drive output frequency [Hz]

Loss of phase

Magnetizing current [A]

Low-voltage

Torque current [A]

Transformer overload

Motor flux [Wb]

Figure 5.2 The operator panel of the ROBICON Perfect Harmony drive series

The operator panel offers the following features and characteristics: • LCD display (2 x 24 characters). • LEDs for displaying operational status. • Numerical keypad to enter set points or parameter values • Automatic key set the drive in automatic mode • Manual start key enables the operator to control the drive from the operator panel • Manual stop key to shut down the drive in a controlled manner • Security access code for safe operation

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ROBICON Perfect Harmony Liquid-cooled drives Engineering Information Overview The standard scope of delivery of the ROBICON Perfect Harmony comprises:

Standard units The basic unit of each ROBICON Perfect Harmony product-line consists of the following: • Input cabinet • Transformer cabinet • Cell cabinet • Control cabinet • Output cabinet • Coolant cabinet 1)

Items not included in the standard scope of delivery

The following items are not included in the standard scope of delivery: • Cables, lugs and glands • Isolators, contactors or circuit-breakers (optionally available) • Make-proof grounding switch (optionally available) • Motors • Cable runways or cable ducts • Piping for cooling cabinets • Harmonic filters • Harmonic analysis • Torsional analysis • Erection work • Commissioning • Acceptance test with experts for the complete drive system

1) The coolant cabinet is delivered without deionized water. The heat exchanger is delivered and located separately. The necessary pipes and connection pieces (to converter and raw-water supply on the plant side) are not included in the scope of delivery.

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Siemens D 15.1 – 2012

ROBICON Perfect Harmony Liquid-cooled drives Engineering Information Dimension Drawings

Figure 5.3 WCIII Standard Unit System Dimensions

Motor Voltage

Shaft Output

Cabinet height

Cabinet depth

4000...6500

2893…4847

9400

370

2896

114

1680

7000…8500

5220…6338

9600

378

2920

115

1680

4000…6500

2893…4847

9400

370

2896

114

1680

3.3

4.0/4.16

4.6 / 4.8

6.0

6.6

6.9/7.2

WCIII System Cabinet Cabinet width

7000…10000

5220…7457

9600

378

2920

115

1680

4000…4500

2893…3356

10110

398

2896

114

1680

5000…9500

3729…7084

10310

406

2920

115

1680

10000…12000

7457…8948

10470

412

2920

115

1780

4000…4500

2893…3356

10800

425

2896

114

1680

5000…9500

3729…7084

11100

433

2920

115

1680

10000…15000

7457…11185

11150

439

2920

115

1780

4000…4500

2893…3356

10800

425

2896

114

1680

5000…9500

3729…7084

11100

433

2920

115

1680

10000…17000

7457…12677

11150

439

2920

115

1780

4000…9500

2893…7084

11890

468

2920

115

1680

10000…13000

7457…9694

12040

474

2920

115

1780

14000…18000

10440…13423

12140

478

3180

125

1930

Siemens D 15.1 – 2012

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ROBICON Perfect Harmony Liquid-cooled drives Notes

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ROBICON Perfect Harmony Liquid-cooled drives 5 Services and documentation

6/2

Training

6/3

Documentation

6/4

Service and Support

The unmatched complete service for the entire life cycle

Siemens D15.1 â&#x20AC;&#x201C; 2012

ROBICON Perfect Harmony Liquid-cooled drives Services and Documentation Overview The priority of Siemens training programs is to help customers maintain and maximize the efficiency of their Siemens equipment. The greater the knowledge of the system and its functions, the higher the efficiency the operator will obtain from the equipment. The combination of our knowledge and field experience coupled with continuous research and development has made our training program one of a kind in the industry. The excellence of our staff and our numerous world-wide training locations are proof of our commitment to product education, maintenance and employee safety issues. By combining modern teaching methods with the latest technology, we offer the best there is in training. Siemens tailors its training programs to meet the individual customer’s product and application needs. This method of teaching avoids the “cookie-cutter” approach that tends to limit and generalize. We focus on you, your process and your equipment. And we train all associated personnel including operators, maintenance personnel, electrical technicians and electrical engineers.

Benefits • Higher customer comfort level with Siemens equipment - By means of theoretical explanation and hands-on experience • Safety - By learning best practices and protective equipment • Reduce costly downtime - By being able to address issues in a timely fashion - By identifying spare parts needed • Reduce repairs - By addressing issues in advance through maintenance • Minimize Siemens field service calls More information

Course descriptions ROBICON Perfect Harmony Operator Class (4 hours)

This training program is designed to cover the key aspects for drive operators. Included in this session will be a brief introduction to ROBICON Perfect Harmony drives series, the drive topology and layout, safety guidelines, key parameters, operating the drive, reading faults/alarms. Contents: • Introduction to the ROBICON Perfect Harmony series of drives • ROBICON Perfect Harmony specifications • Safety on medium-voltage drives • ROBICON Perfect Harmony topology • Drive hardware identification

• General operation of the ROBICON Perfect Harmony drive – hands on • Workshops – at the equipment - Safety - Operation - Fault/alarm logger - Acceleration/deceleration - Minimum speed/maximum speed ROBICON Perfect Harmony Drive Orientation Class (8 hours)

This training program is designed to cover the key aspects for drive operators. Included in this session will be a general overview of the ROBICON Perfect Harmony drive, theory of operation, hardware identification, operation of the drive, alarms and faults, and spare parts. The interface of the software to the drive is demonstrational only. Contents: • Introduction to the ROBICON Perfect Harmony series of drives • ROBICON Perfect Harmony specifications • Safety on medium-voltage drives • ROBICON Perfect Harmony topology • Drive hardware identification • Control boards, basic operation • Customer drawings review • General operation of the ROBICON Perfect Harmony drive – hands on • Demonstration on how to use HyperTerminal to upload files – hands on - Fault log - Historic log - Event log - Parameter log • ToolSuite/debug demonstration only – hands on ROBICON Perfect Harmony Maintenance Class (2 days) 1) This training program is designed to cover the key aspects for an overview for maintenance personnel. This program covers each aspect of the drive in detail so maintenance personnel will obtain an understanding and feel comfortable with the drive. Included in this session will be the drive layout, safety guidelines, lockout tag out, key parameters, operating the drive, obtaining faults/alarms, hardware identification and operation, review of equipment drawings. In this session attendees perform workshops to obtain a high comfort level working on the drive. The training session covers basic troubleshooting. The interface of the software to the drive is demonstrational only. Contents: • Introduction to the ROBICON Perfect Harmony series of drives • ROBICON Perfect Harmony specifications 1)

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Please, contact your Service Sale Representative for more information.

ROBICON Perfect Harmony Liquid-cooled drives Services and Documentation More Information (continued) • Safety on medium-voltage drives • ROBICON Perfect Harmony topology • Drive hardware identification • Control boards, basic operation, replacement and spare parts • Customer drawings review • General operation of the ROBICON Perfect Harmony drive – hands on • Demonstration on how to use HyperTerminal to upload files– hands on - Fault log - Historic log - Event log - Parameter log • ToolSuite/debug demonstration only – hands on • Preventive maintenance • Supplied spare parts list (provided on customer request only) ROBICON Perfect Harmony Advance Maintenance Class (4 days) This advanced training program is designed to cover the key aspects for maintenance personnel. This program covers each aspect of the drive in detail, so maintenance personnel will be able to troubleshoot the drive in a safe format. Included in this session will be the drive layout, safety guide-lines, lockout/tag out, parameters, operating the drive, obtaining faults/alarms, hardware identification and operation. Overview of the System Operational Program (SOP), which is a group of programmable logic functions that define features and capabilities of the drive. Complete review of the equipment drawings. Software will be provided and loaded on the customer’s computer for interface to the controls. This training class is designed as 50 % of the time theoretical and 50 % hands on. Contents: • Introduction to the ROBICON Perfect Harmony series of drives • ROBICON Perfect Harmony specifications • Fundamental drive terminology • Motor theory • Safety on medium-voltage drives • Power devices • ROBICON Perfect Harmony topology • Drive hardware identification • Control boards, basic operation, replacement and spare parts • Customer drawings review • General operation of the ROBICON Perfect Harmony drive – hands on • Presentation of Siemens software package – hands on - Installation of the software on customer laptops - Instructions on the program and its operation

• Utilization of ToolSuite/debug – hands on - ToolSuite software installation, setup and interface to the drive • Preventive maintenance, troubleshooting, installation and set-up • Bypass operation • Workshops – hands on - Hardware identification - Pull power cell - Operator panel operation – changing parameters, viewing logs - Drive operation – manual/automatic control - Laptop interface to the drive - Waveforms on the control boards via oscilloscope

Availability For more information on ROBICON Perfect Harmony training courses, please contact the following phone number: +1 800 333 7421

Documentation The O&M manual will be send to the customer following the shipment of the ROBICON Perfect Harmony drive. This manual includes the following standard sections: • Equipment list template • Supplied spare parts list • Maintenance instructions • Field service information • Storage requirements • Recommended spare parts • Warranty information • Product user manuals • System operating program (SOP) • Drawings of the drives (outline and wiring)

The documentation is in English. Further languages can be ordered if required (see description of options).

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ROBICON Perfect Harmony Liquid-cooled drives Services and Documentation

For machine constructors, solution providers and plant operators: The service offering from Siemens Industry, Automation and Drive Technologies includes comprehensive services for a wide range of different users in all sectors of the manufacturing and process industry.

Technical Support Expert advice on technical questions with a wide range of demand-optimized services for all our products and systems.

To accompany our products and systems, we offer integrated and structured services that provide valuable support in every phase of the life cycle of your machine or plant – from planning and implementation through commissioning as far as maintenance and modernization. Our Service & Support accompanies you worldwide in all matters concerning automation and drives from Siemens. We provide direct on-site support in more than 100 countries through all phases of the life cycle of your machines and plants.

You have an experienced team of specialists at your side to provide active support and bundled know-how. Regular training courses and intensive contact among our employees – even across continents – ensure reliable service in the most diverse areas.

www.siemens.com/ automation/support-request

Technical Consulting Support in planning and designing your project: From detailed actual-state analysis, definition of the goal and consulting on product and system questions right through to the creation of the automation solution.

Online Support

The comprehensive online information platform supports you in all aspects of our Service & Support at any time and from any location in the world.

www.siemens.com/ automation/service&support

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Contact information is available on the internet at: www.siemens.com/automation/partner

ROBICON Perfect Harmony Liquid-cooled drives Services and Documentation Repairs

Engineering Support Support during project engineering and development with services fine-tuned to your requirements, from configuration through to implementation of an automation project.

Downtimes cause problems in the plant as well as unnecessary costs. We can help you to reduce both to a minimum – with our worldwide repair facilities.

Optimization

Field Service Our Field Service offers you services for commissioning and maintenance – to ensure that your machines and plants are always available.

Spare Parts

During the service life of machines and plants, there is often a great potential for increasing productivity or reducing costs. To help you achieve this potential, we are offering a complete range of optimization services.

Upgrades and Retrofits In every sector worldwide, plants and systems are required to operate with constantly increasing reliability. We will provide you with the support you need to prevent a standstill from occurring in the first place: with a worldwide network and optimum logistics chains.

You can also rely on our support when it comes to modernization – with comprehensive services from the planning phase all the way to commissioning.

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ROBICON Perfect Harmony Liquid-cooled drives Notes

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ROBICON Perfect Harmony Liquid-cooled drives Appendix

7/2

Subject Index

7/3

Standard terms and conditions of sale and delivery

Siemens D 15.1 â&#x20AC;&#x201C; 2012

ROBICON Perfect Harmony Liquid-cooled drives Subject Index Subject Index

Chapter/page

A Anti-condensation heating for cabinet Applications, typical Auxiliary voltage supply

4/6 2/2 4/5

B Bidirectional synchronized transfer Braking

4/5 5/4

C CE and GOST certifications CE conformity Cell bypass Cell lifter Cell overload capability Circuit diagrams Clean power input Conditions of sale and delivery Control features Control functions Control instruments Control voltage supply Customer specific nameplate Customer specified touchscreen Customer specified equipment CSA certification

4/8 4/7 2/4, 4/8 5/3 2/8 4/9 2/2 7/4 5/4 2/7 4/5 4/5 4/9 4/9 4/9 4/8

D Deionized water Dimension drawing Display instruments Documentation Drive acceptance tests Drive input protection Drive selection criteria Drive topology Dynamic braking

4/9 5/11 4/5 4/2, 6/3 2/3 5/5 2/9 2/4 5/4

E Electrical door interlocks EMC filter Extended reliability

4/7 4/5 2/3

G Gland plates

4/7

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Chapter/page

I Installation and maintenance Insulated Gate Bipolar Transistors (IGBTs) Interfaces I/O output board I/O WAGA modules IP54 degree of protection

2/3 2/4 5/8 5/8 5/8 3/2

K Keypad, Touchscreen

4/2

L Linked low-voltage cells Liquid-air heat exchanger Liquid-liquid heat exchanger

2/4 4/8 4/8

M Maximized availability Mechanical door interlocks Monitoring functions Motor monitoring Motor static exciter Motor voltages

2/2 4/6 2/7 4/2 4/3 4/8

N Nameplates O Operator panel Options Order No. supplements Output reactor Output voltage characteristics Output current Overload capability Overview of liquid-cooled product line

4/7, 4/9 5/9 2/20, 2/21, 4/2 … 4/9 2/16 … 2/18 4/5 5/6 5/6 2/8 2/2

P Paint finish Perfect Harmony overview Perfect Harmony WCIII characteristics Power quality monitoring Power quality output Pre-Charge Production schedules Protection functions ProToPS

4/9 2/2 2/8 4/2 2/2 2/6 4/2 2/7 4/8

ROBICON Perfect Harmony Liquid-cooled drives Subject Index Subject Index

R Regenerative Braking S Scope of delivery Selection and ordering data Motor voltage 3.3 kV Motor voltage 4.0/4.16 kV Motor voltage 4.6/4.8 kV Motor voltage 6.0 kV Motor voltage 6.6 kV Motor voltage 7.2 kV Serial communication Service and support Speed and torque control Standards and regulations T Technical data WCIII Tools NGXII ToolSuite SinaSave Training Transformer V Vector control

Chapter/page 5/4

5/10 2/10 2/11 2/12 2/13 2/14 2/15 4/4 6/4, 6/5 5/5 2/2

3/2 5/2 5/3 6/2, 6/3 2/4 4/5

Siemens D 15.1 â&#x20AC;&#x201C; 2012

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ROBICON Perfect Harmony Liquid-cooled drives Standard terms and conditions of sales and delivery Conditions of sale and delivery 1. Applicable Terms. These terms govern the sale of Products by Siemens. Whether these terms are included in an offer or an acceptance by Siemens, such offer or acceptance is conditioned on Buyer’s assent to these terms. Any additional, different or conflicting terms contained in Buyer’s request for proposal, specifications, purchase order or any other written or oral communication from Buyer shall not be binding in any way on Siemens. Siemens failure to object to any such additional, different or conflicting terms shall not operate as a waiver of these terms.

2. Pricing and Payment. The prices shall be: (a.) as stated in Siemens’ proposal, or if none are stated, (b.) Siemens’ standard prices in effect at the time of release for shipment. In the event of a price increase or decrease, the price of Products on order shall be adjusted to reflect such increase or decrease. This does not apply to a shipment held by request of Buyer. Products already shipped are not subject to price increase or decrease. Discounts, if any, are as specified on the latest discount sheets issued from time to time. Cash discounts are not applicable to notes or trade acceptances, to prepaid transportation charges when added to Siemens’ invoices or to discountable items if there are undisputed past due items on the account. Cash discounts shall only be allowed on that portion of the invoice paid within the normal discount period. (a) Payment – Unless otherwise stated, all payments shall be net 30 days from invoice date payable in United States Dollars. (b) Credit Approval – All orders are subject to credit approval by Siemens. The amount of credit or terms of payment may be changed or credit withdrawn by Siemens at any time for any reason without advance notice. Siemens may, in its discretion, withhold further manufacture or shipment; require immediate cash payments for past and future shipments; or require other security satisfactory to Siemens before further manufacture or shipment is made; and may, if shipment has been made, recover the Products from the carrier, pending receipt of such assurances. (c) Installment Shipment – If these terms require or authorize delivery of Products in separate shipments to be separately accepted by Buyer. Buyer may only refuse such portion of such shipment that fails to comply with the requirements of these terms. Buyer may not refuse to receive any lot or portion of hereunder for failure of any other lot or portion of a lot to be delivered or to comply with these terms, unless such right of refusal is expressly provided for on the face hereof. Buyer shall pay for each lot in accordance with the terms hereof. Payment shall be made for the Products without regard to whether Buyer has made or may make any inspection of the 7/4

Siemens D 15.1 – 2012

Products. Products held for Buyer are at Buyer’s sole risk and expense. (d) Taxes, Shipping, Packing, Handling – Except to the extent expressly stated in these terms, Siemens’ prices do not include any freight, storage, insurance, taxes, excises, fees, duties or other government charges related to the Product, and Buyer shall pay such amounts or reimburse Siemens for any amounts Siemens pays. If Buyer claims a tax or other exemption or direct payment permit, it shall provide Siemens with a valid exemption certificate or permit and indemnify, defend and hold Siemens harmless from any taxes, costs and penalties arising out of same. Siemens’ prices include the costs of its standard domestic packing only. Any deviation from this standard packing (domestic or export), including U.S. Government sealed packing, shall result in extra charges. To determine such extra charges, consult Siemens’ sales offices. Any and all increases, changes, adjustments or surcharges (including, without limitation, fuel surcharges) which may be in connection with the freight charges, rates or classification included as part of these terms, shall be for the Buyer’s account. Orders of less than $400 are subject to a $25 handling fee. (e) Finance Charge – Buyer agrees to pay FINANCE CHARGES on the unpaid balance of all overdue invoices, less any applicable payments and credits, from the date each invoice is due and payable at an ANNUAL PERCENTAGE RATE of EIGHTEEN PERCENT (18%), or the highest applicable and lawful rate on such unpaid balance, whichever is lower. (f) Disputed Invoice – In the event Buyer disputes any portion or all of an invoice, it shall notify Siemens in writing of the amount in dispute and the reason for its disagreement within 21 days of receipt of the invoice. The undisputed portion shall be paid when due, and FINANCE CHARGE on any unpaid portion shall accrue, from the date due until the date of payment, to the extent that such amounts are finally determined to be payable to Siemens. (g) Collection. Upon Buyer’s default of these terms, Siemens may, in addition to any other rights or remedies at contract or law, subject to any cure right of Buyer, declare the entire balance of Buyer’s account immediately due and payable or foreclose any security interest in Products delivered. If any unpaid balance is referred for collection, Buyer agrees to pay Siemens, to the extent permitted by law, reasonable attorney fees in addition to all damages otherwise available, whether or not litigation is commenced or prosecuted to final judgment, plus any court costs or expenses incurred by Siemens, and any FINANCE CHARGES accrued on any unpaid balance owed by Buyer.

ROBICON Perfect Harmony Liquid-cooled drives Standard terms and conditions of sales and delivery Conditions of sale and delivery (continued) 3.

Delivery; Title; Risk of Loss. Product shall be delivered F.O.B. Siemens point of shipment with title to the Product and risk of loss or damage for the Product passing to Buyer at that point. Buyer shall be responsible for all transportation, insurance and related expenses including any associated taxes, duties or documentation. Siemens may make partial shipments. Shipping dates are approximate only and Siemens shall not be liable for any loss or expense (consequential or otherwise) incurred by Buyer or Buyer’s customers if Siemens fails to meet the specified delivery schedule. A 5% handling charge will be added to the price for all Product furnished from a local branch.

4. Deferment and Cancellation. Buyer shall have no deferment rights and Buyer shall be liable for cancellation charges, which shall include without limitation (a) payment of the full product price for any finished Product or works in progress; (b) payment for raw materials ordered pursuant to a firm purchase order; and (c) such other direct costs incurred by Siemens as a result of such cancellation. 5. Force Majeure / Delays. If Siemens suffers delay in performance due to any cause beyond its reasonable control, including without limitation acts of God, strikes, labor shortage or disturbance, fire, accident, war or civil disturbance, delays of carriers, failure of normal sources of supply, or acts of government, the time of performance shall be extended a period of time equal to the period of the delay and its consequences. Siemens will give to Buyer notice within a reasonable time after Siemens becomes aware of any such delay. 6.

Buyer’s Requirements. Timely performance by Siemens is contingent upon Buyer’s supplying to Siemens all required technical information and data, including drawing approvals, and all required commercial documentation.

7. Limited Warranty. (a) Limited Product Warranty Statements. For each Product purchased from Siemens or an authorized reseller, Siemens makes the following limited warranties: (i) the Product is free from defects in material and workmanship, (ii) the Product materially conforms to Siemens’ specifications that are attached to, or expressly incorporated by reference into, these terms, and (iii) at the time of delivery, Siemens has title to the Product free and clear of liens and encumbrances (collectively, the “Limited Warranties”). Warranties with respect to software which may be furnished by Seller as part of the

Product, if any, are expressly set forth elsewhere in these terms. The Limited Warranties set forth herein do not apply to any software furnished by Siemens. If software is furnished by Siemens, then the attached Software License/Warranty Addendum shall apply. (b) Conditions to the Limited Warranties. The Limited Warranties are conditioned on (i) Buyer storing, installing, operating and maintaining the Product in accordance with Siemens’ instructions, (ii) no repairs, modifications or alterations being made to the Product other than by Siemens or its authorized representatives, (iii) using the Product within any conditions or in compliance with any parameters set forth in specifications that are attached to, or expressly incorporated by reference into, these terms, (iv) Buyer discontinuing use of the Product after it has, or should have had, knowledge of any defect in the Product, (v) Buyer providing prompt written notice of any warranty claims within the warranty period described below, (vi) at Siemens’ discretion, Buyer either removing and shipping the Product or non- conforming part thereof to Siemens, at Buyer’s expense, or Buyer granting Siemens access to the Products at all reasonable times and locations to assess the warranty claims, and (vii) Buyer not being in default of any payment obligation to Siemens under these terms. (c) Exclusions from Limited Warranty Coverage. The Limited Warranties specifically exclude any equipment comprising part of the Product that is not manufactured by Siemens or not bearing its nameplate. To the extent permitted, Siemens herby assigns any warranties made to Siemens for such equipment. Siemens shall have no liability to Buyer under any legal theory for such equipment or any related assignment of warranties. Additionally, any Product that is described as being experimental, developmental, prototype, or pilot is specifically excluded from the Limited Warranties and is provided to Buyer “as is” with no warranties of any kind. Also excluded from the Limited Warranties are normal wear and tear items including any expendable items that comprise part of the Product, such as fuses and light bulbs and lamps. (d) Limited Warranty Period. Buyer shall have 12 months from initial operation of the Product or 18 months from shipment, whichever occurs first, to provide Siemens with prompt, written notice of any claims of breach of the Limited Warranties. Continued use or possession of the Product after expiration of the warranty period shall be conclusive evidence that the Limited Warranties have been fulfilled to the full satisfaction of Buyer, unless Buyer has previously provided Siemens with notice of a breach of the Limited Warranties.

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for Breach of Limited Warranty. Buyer’s sole and exclusive remedies for any breach of the Limited Warranties are limited to Siemens’ choice of repair or replacement of the Product, or non-conforming parts thereof, or refund of all or part of the purchase price. The warranty on repaired or replaced parts of the Product shall be limited to the remainder of the original warranty period. Unless otherwise agreed to in writing by Siemens, (i) Buyer shall be responsible for any labor required to gain access to the Product so that Siemens can assess the available remedies and (ii) Buyer shall be responsible for all costs of installation of repaired or replaced Products. All exchanged Products replaced under this Limited Warranty will become the property of Siemens. (f) Transferability. The Limited Warranties shall be transferable during the warranty period to the initial end-user of the Product. THE LIMITED WARRANTIES SET FORTH IN THIS SECTION ARE SIEMENS’ SOLE AND EXCLUSIVE WARRANTIES AND ARE SUBJECT TO THE LIMITS OF LIABILITY SET FORTH IN SECTION 8 BELOW. SIEMENS MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, COURSE OF DEALING AND USAGE OF TRADE.

8. LIMITATION OF LIABILITY. NEITHER SIEMENS, NOR ITS SUPPLIERS, SHALL BE LIABLE, WHETHER IN CONTRACT, WARRANTY, FAILURE OF A REMEDY TO ACHIEVE ITS INTENDED OR ESSENTIAL PURPOSES, TORT (INCLUDING NEGLIGENCE), STRICT LIABILITY, INDEMNITY OR ANY OTHER LEGAL THEORY, FOR LOSS OF USE, REVENUE, SAVINGS OR PROFIT, OR FOR COSTS OF CAPITAL OR OF SUBSTITUTE USE OR PERFORMANCE, OR FOR INDIRECT, SPECIAL, LIQUIDATED, PUNITIVE, EXEMPLARY, COLLATERAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES, OR FOR ANY OTHER LOSS OR COST OF A SIMILAR TYPE, OR FOR CLAIMS BY BUYER FOR DAMAGES OF BUYER’S CUSTOMERS. SIEMENS’ MAXIMUM LIABILITY UNDER THIS CONTRACT SHALL BE THE ACTUAL PURCHASE PRICE RECEIVED BY SIEMENS FOR THE PRODUCT AT ISSUE OR ONE MILLION DOLLARS, WHICHEVER IS LESS. BUYER AGREES THAT THE EXCLUSIONS AND LIMITATIONS SET FORTH IN THIS ARTICLE ARE SEPARATE AND INDEPENDENT FROM ANY REMEDIES WHICH BUYER MAY HAVE HEREUNDER AND SHALL BE GIVEN FULL FORCE AND EFFECT WHETHER OR NOT ANY OR ALL SUCH REMEDIES SHALL BE DEEMED TO HAVE FAILED OF THEIR ESSENTIAL PURPOSE. THESE LIMITATIONS OF LIABILITY ARE EFFECTIVE EVEN IF SIEMENS HAS BEEN ADVISED BY THE BUYER OF THE POSSIBILITY OF SUCH DAMAGES.

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9. Patent and Copyright Infringement. Siemens will, at its own expense, defend or at its option settle any suit or proceeding brought against Buyer in so far as it is based on an allegation that any Product (including parts thereof), or use thereof for its intended purpose, constitutes an infringement of any United States patent or copyright, if Siemens is promptly provided notice and given authority, information, and assistance in a timely manner for the defense of said suit or proceeding. Siemens will pay the damages and costs awarded in any suit or proceeding so defended. Siemens will not be responsible for any settlement of such suit or proceeding made without its prior written consent. In case the Product, or any part thereof, as a result of any suit or proceeding so defended is held to constitute infringement or its use by Buyer is enjoined, Siemens will, at its option and its own expense, either: (a) procure for Buyer the right to continue using said Product; b) replace it with substantially equivalent non-infringing Product; or (c) modify the Product so it becomes non-infringing. Siemens will have no duty or obligation to Buyer under this Article to the extent that the Product is (a) supplied according to Buyer’s design or instructions wherein compliance therewith has caused Siemens to deviate from its normal course of performance, (b) modified by Buyer or its contractors after delivery, (c) combined by Buyer or its contractors with devices, methods, systems or processes not furnished hereunder and by reason of said design, instruction, modification, or combination a suit is brought against Buyer. In addition, if by reason of such design, instruction, modification or combination, a suit or proceeding is brought against Siemens, Buyer shall protect Siemens in the same manner and to the same extent that Siemens has agreed to protect Buyer under the provisions of the Section above.

THIS ARTICLE IS AN EXCLUSIVE STATEMENT OF ALL THE DUTIES OF THE PARTIES RELATING TO PATENTS AND COPYRIGHTS, AND DIRECT OR CONTRIBUTORY PATENT OR COPYRIGHT AND OF ALL THE REMEDIES OF BUYER RELATING TO ANY CLAIMS, SUITS, OR PROCEEDINGS INVOLVING PATENTS AND COPYRIGHTS.

10. Compliance with Laws. Buyer agrees to comply with all applicable laws and regulations relating to the purchase, resale, exportation, transfer, assignment, disposal or use of the goods. 11. Changes in Work. Siemens shall not implement any changes in the scope of work unless Buyer and Siemens agree in writing to the details of the change and any

ROBICON Perfect Harmony Liquid-cooled drives Standard terms and conditions of sales and delivery Conditions of sale and delivery (continued)

resulting price, schedule or other contractual modifications. Any change to any law, rule, regulation, order, code, standard or requirement which requires any change hereunder shall entitle Siemens to an equitable adjustment in the prices and any time of performance.

12. Non-waiver of Default. Each shipment made hereunder shall be considered a separate transaction. In the event of any default by Buyer, Siemens may decline to make further shipments. If Siemens elects to continue to make shipments, Siemens’ actions shall not constitute a waiver of any default by Buyer or in any way affect Siemens’ legal remedies for any such default. Any waiver of Siemens to require strict compliance with the provisions of this contract shall be in writing and any failure of Siemens to require such strict compliance shall not be deemed a waiver of Siemens’ right to insist upon strict compliance thereafter.

17. Export Compliance. Buyer acknowledges that Siemens is required to comply with applicable export laws and regulations relating to the sale, exportation, transfer, assignment, disposal, and usage of the Products provided under the Contract, including any export license requirements. Buyer agrees that such Products shall not at any time directly or indirectly be used, exported, sold, transferred, assigned or otherwise disposed of in a manner which will result in non-compliance with such applicable export laws and regulations. It shall be a condition of the continuing performance by Siemens of its obligations hereunder that compliance with such export laws and regulations be maintained at all times. BUYER AGREES TO INDEMNIFY AND HOLD SIEMENS HARMLESS FROM ANY AND ALL COSTS, LIABILITIES, PENALTIES, SANCTIONS AND FINES RELATED TO NON-COMPLIANCE WITH APPLICABLE EXPORT LAWS AND REGULATIONS. PH/CSD/En March 01, 2010

13 Final Written Agreement; Modification of Terms. These terms, together with any quotation, purchase order or acknowledgement issued or signed by Siemens, comprise the complete and exclusive agreement between the parties (the .Agreement.) and supersede any terms contained in Buyer’s documents, unless separately signed by Siemens. These terms may only be modified by a written instrument signed by authorized representatives of both parties. 14. Assignment. Neither party may assign the Agreement, in whole or in part, nor any rights or obligations hereunder without the prior written consent of the other; provided however that Siemens may assign its rights and obligations under these terms to its affiliates and Siemens may grant a security interest in the Agreement and/or assign proceeds of the Agreement without Buyer’s consent. 15. Applicable Law and Jurisdiction. These terms is governed and construed in accordance with the laws of the State of Delaware, without regard to its conflict of laws principles. The application of the United Nations Convention on Contracts for the International Sale of Goods is excluded. BUYER WAIVES ALL RIGHTS TO A JURY TRIAL IN ANY ACTION OR PROCEEDING RELATED IN ANY WAY TO THESE TERMS. 16. Severability. If any provision of these terms are held to be invalid, illegal or unenforceable, the validity, legality and enforceability of the remaining provisions will not in any way be affected or impaired, and such provision will be deemed to be restated to reflect the original intentions of the parties as nearly as possible in accordance with applicable law.

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For Further Information Siemens Drive Technologies: www.automation.siemens.com/mcms/drives/en Siemens drives family: www.sea.siemens.com/us/products/drives Local partners worldwide: www.siemens.com/automation/partner

Siemens Industry, Inc. 3333 Old Milton Parkway Alpharetta, GA 30005 1-800-241-4453 info.us@siemens.com www.siemens.com/automation

The information provided in this catalog contains descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. Availability and technical specifications are subject to change without notice. All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.