IND-SPHINX Routers

Page 1

YOUR PCB DRILLING AND ROUTING PARTNER

DIACUT ROUTER 90626 Common Shank Dia 1/8" (3.175mm)

0.80 0.90 1.00 1.20 1.30 1.40 1.50 - 1.90 2.00 2.10 2.20 2.30 2.40 2.50 2.60 - 2.90 3.00 3.175

5.00 * 5.00 * 5.00 5.00 5.00 5.00 8.50 9.00 9.00 9.00 9.00 9.00 9.00 9.00 9.00 9.00

7.00 * 7.00 * 7.00 7.00 7.00 7.00 10.50 10.50* 10.50* 10.50* 10.50 10.50 10.50 10.50

38.10

l

l

d

Ød

F FISH TAIL UPDRAFT STOCKED

* Non-stock

D DRILL POINT / SAFE END ON REQUEST

ALL DIMENSIONS IN MM. INCH AND SPECIAL SIZES ON REQUEST. SPECIAL FLUTE LENGTHS ON REQUEST.

APPLICATIONS : - Diamond patterned teeth standard router used for routing outer contour in PCB's

ROUTING DATA PARAMETER RECOMMENDATION FOR FR4 DIAMETER

SPINDLE SPEED

X-Y TABLE FEED

Z-FEED RATE

MM 0.80 0.90 1.00 1.20 1.30 1.40 1.50 1.60 1.70 1.80 2.00 2.40 2.50 3.00 3.175

RPM 70000 70000 50000 50000 47000 43000 40000 38000 36000 34000 30000 25000 24000 20000 20000

M/MIN < 0.4 < 0.4 0.4 - 0.6 0.5 - 0.7 0.5 - 0.7 0.5 - 0.7 0.6 - 0.8 0.6 - 0.8 0.7 - 1.0 0.7 - 1.0 1.0 - 1.4 1.0 - 1.4 1.0 - 1.4 1.0 - 1.3 1.0 - 1.3

M/MIN 0.2 0.2 0.4 0.4 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

THE TABULATED PARAMETERS PROVIDE GUIDELINES WHICH ACT AS STARTING POINTS FOR OPTIMISING SPEEDS AND FEEDS AT THE USER'S END.

IND -SPHINX PRECISION LTD 28

SECTOR 5 PARWANOO H.P. INDIA 173220

TEL +91 1792 232860 232960 TFX +91 1792 232898

IND- SPHINX PRECISION LTD.

ISHT-DC-626RTR.xls/20112008

e-mail : customerfocus@indsphinx.com


YOUR PCB DRILLING AND ROUTING PARTNER

HIGH FEED - DIACUT ROUTER 90660 l

0.60 0.80 0.90 1.00 1.20 1.30 1.40 1.50 1.60 1.70 1.80 2.00 2.40 2.50

3.00 5.00 5.00 5.00 5.00 5.00 5.00 8.00 8.00 8.00* 8.00 8.00 8.00 10.50

9.50* 9.50* 10.50*

l

d

38.10

Common Shank Dia 1/8" (3.175mm)

Ød

F FISH TAIL UPDRAFT STOCKED * Non-stock

D DRILL POINT / SAFE END ON REQUEST

ALL DIMENSIONS IN MM. INCH AND SPECIAL SIZES ON REQUEST. SPECIAL FLUTE LENGTHS ON REQUEST.

APPLICATIONS/ADVANTAGES : - For routing of all standard PCBs with

aggressive feed rates with rugged spindle - Long life and excellent performance under

good vacuum conditions

ROUTING DATA PARAMETER RECOMMENDATION FOR FR4 DIAMETER

SPINDLE SPEED

X-Y TABLE FEED

Z-FEED RATE

MM 0.60 0.80 0.90 1.00 1.20 1.30 1.40 1.50 1.60 1.70 1.80 2.00 2.40

RPM 70000 70000 70000 50000 50000 47000 43000 40000 38000 36000 34000 30000 35000

M/MIN < 0.2 < 0.4 < 0.4 0.4 - 0.6 0.5 - 0.7 0.5 - 0.7 0.5 - 0.7 0.6 - 0.8 0.6 - 0.8 0.7 - 1.0 0.7 - 1.0 1.0 - 1.4 1.4 - 1.6

M/MIN 0.2 0.2 0.2 0.4 0.4 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

THE TABULATED PARAMETERS PROVIDE GUIDELINES WHICH ACT AS STARTING POINTS FOR OPTIMISING SPEEDS AND FEEDS AT THE USER'S END.

IND -SPHINX PRECISION LTD 28 SECTOR 5 PARWANOO H.P. INDIA 173220 TEL +91 1792 232860 232960 TFX +91 1792 232898

IND- SPHINX PRECISION LTD.

ISHT-DC-660RTR.xls/15072008

e-mail : customerfocus@indsphinx.com


YOUR PCB DRILLING AND ROUTING PARTNER

CHIPBREAKER ROUTER 90726 Common Shank Dia 1/8" (3.175mm)

l 3.00 3.00 4.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 8.50 9.00 9.00 9.00 9.00

5.00 6.00 6.00 7.00 7.00 7.00 7.00 7.00 -

8.50* 8.50* 8.50* 8.50* 8.50* -

38.10

0.50 0.60 0.70 0.80 0.90 1.00 1.10 1.20 1.30 1.40 1.50 - 1.90 2.00 - 2.50 2.60 - 2.90 3.00 3.175

l

d

Ød

F FISH TAIL UPDRAFT STOCKED

* Non-Stock

D DRILL POINT / SAFE END ON REQUEST

ALL DIMENSIONS IN MM.

APPLICATION/ADVANTAGES - Spiral patterned standard router used for routing outer contour and inner contour of PCB's - Routing of inner slotting in the PCB's - Specially used for getting better edge finish and and dimensional control because of good chip transport

INCH AND SPECIAL SIZES ON REQUEST. SPECIAL FLUTE LENGTHS ON REQUEST.

ROUTING DATA PARAMETER RECOMMENDATION FOR FR4 DIAMETER

SPINDLE SPEED

X-Y TABLE FEED

Z-FEED RATE

MM

RPM

M/MIN

M/MIN

0.50 0.60

70000 70000

< 0.2 < 0.3

0.2 0.2

0.80 1.00 1.20

70000 70000 58000

< 0.4 0.4 - 0.6 0.5 - 0.7

0.2 0.4 0.4

1.30 1.40 1.50 1.60 1.70 1.80 2.00 2.40 2.50 3.00 3.175

54000 50000 46000 43000 41000 39000 35000 29000 28000 23000 22000

0.5 - 0.7 0.5 - 0.7 0.6 - 0.8 0.6 - 0.8 0.7 - 1.0 0.7 - 1.0 1.0 - 1.4 1.0 - 1.4 1.0 - 1.4 1.0 - 1.3 1.0 - 1.3

0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

THE TABULATED PARAMETERS PROVIDE GUIDELINES WHICH ACT AS STARTING POINTS FOR OPTIMISING SPEEDS AND FEEDS AT THE USERS END

IND -SPHINX PRECISION LTD 28

SECTOR 5 PARWANOO H.P. INDIA 173220

TEL +91 1792 232860 232960 TFX +91 1792 232898

IND- SPHINX PRECISION LTD.

ISHT-CB-726RTR.xls/20112008

e-mail : customerfocus@indsphinx.com


YOUR PCB DRILLING AND ROUTING PARTNER

HIGH PERFORMANCE CHIPBREAKER ROUTER 90732 Common Shank Dia 1/8" (3.175mm)

l 2.50 3.00 3.00 3.00 5.00 5.00 5.00 5.00 5.00 5.00 6.00 7.50 7.50 7.50 7.50 8.50 8.50 8.50 8.50

7.00* 7.00* 7.00* 7.00* 7.00* 7.00* 8.50* 8.50* 8.50* 8.50* 8.50*

38.10

0.40 0.50 0.60 0.70 0.80 0.90 1.00 1.20 1.30 1.40 1.50 1.60 1.70 1.80 2.00 2.40 2.50 3.00 3.175

l

d

Ød

F FISH TAIL UPDRAFT STOCKED

* Non-Stock

D DRILL POINT / SAFE END ON REQUEST

ALL DIMENSIONS IN MM. INCH AND SPECIAL SIZES ON REQUEST. SPECIAL FLUTE LENGTHS ON REQUEST.

ROUTING DATA PARAMETER RECOMMENDATION FOR FR4 DIAMETER MM

SPINDLE SPEED RPM

X-Y TABLE FEED M/MIN

0.40 0.50 0.60 0.70 0.80 0.90 1.00 1.20 1.30 1.40 1.50 1.60 1.70 1.80 2.00 2.40 2.50 3.00 3.175

119000 95000 80000 70000 70000 70000 70000 58000 54000 50000 46000 43000 41000 39000 35000 29000 28000 23000 22000

< 0.2 < 0.3 < 0.3 0.3 -0.4 0.3 - 0.4 0.3 - 0.4 0.4 - 0.6 0.5 - 0.7 0.5 - 0.7 0.5 - 0.7 0.6 - 0.8 0.6 - 0.8 0.7 - 1.0 0.7 - 1.0 1.0 - 1.4 1.0 - 1.4 1.0 - 1.4 1.0 - 1.3 1.0 - 1.3

Z-FEED RATE (M/MIN) WITH DRILLING WITHOUT PREDRILLING 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.4 0.4 0.4 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.8 0.8 0.8 1.0 1.0 1.0 1.0 1.2 1.2 1.4 1.4 1.4

THE TABULATED PARAMETERS PROVIDE GUIDELINES WHICH ACT AS STARTING POINTS FOR OPTIMISING SPEEDS AND FEEDS AT THE USER'S END.

IND -SPHINX PRECISION LTD 28

SECTOR 5 PARWANOO H.P. INDIA 173220

TEL +91 1792 232860 232960 TFX +91 1792 232898 IND- SPHINX PRECISION LTD.

ISHT-CB-732RTR.xls/20112008

e-mail : customerfocus@indsphinx.com


YOUR PCB DRILLING AND ROUTING PARTNER

PIN ROUTER 90628 Common Shank Dia 1/8" (3.175mm)

l 8.00

2.40

10.00

3.175

13.00

l

2.00

38.10

d

Ød

F FISH TAIL UPDRAFT STOCKED D DRILL POINT / SAFE END ON REQUEST

ALL DIMENSIONS IN MM. INCH AND SPECIAL SIZES ON REQUEST. SPECIAL FLUTE LENGTHS ON REQUEST.

APPLICATIONS : - Diamond patterned teeth router used for routing outer contour in PCB's on manual feeding m/cs

IND -SPHINX PRECISION LTD 28

SECTOR 5 PARWANOO H.P. INDIA 173220

TEL +91 1792 232860 232960 TFX +91 1792 232898

IND- SPHINX PRECISION LTD.

ISHT-DC-PIN-628RTR.xls/20112008

e-mail : customerfocus@indsphinx.com


YOUR PCB DRILLING AND ROUTING PARTNER

SINGLE FLUTE ROUTER 92926 Common Shank DIA 1/8" (3.175mm) d l

0.50

3.00

0.70

3.00

0.80

3.00

1.00

3.00

1.20

4.00

1.40

4.00

1.50

4.00

1.60

5.00

1.80

5.00

2.00

8.00

2.40

8.00

2.50

9.00

3.00

9.00

3.175

9.00

3.175

38.00

2.00

l

0.40

Ød

ALL DIMENSIONS IN MM SPECIAL SIZES ON REQUEST

UP CUT , RIGHT HELIX

APPLICATION : - FOR MATERIAL PRODUCING LONG CHIPS ( AL, CU, BRASS.. ) - ROUTING TEFLON AND FLEXIBLE BOARDS - THIN PREPEGS ROUTING - SOFT PLASTIC, FOILS, PE, PTFE, POLYMIDE, PMMA ROUTING RECOMMENDED PARAMETERS MATERIAL CUTTING SPEED

FR-4

FR-2

190 - 200

160 - 180

CEM 3

160-180

CEM 1

PE

PTFE

POLYIMIDE

AL

CU/BRASS

160 -180

100 - 120

100 - 120

100 - 120

200 - 250

180 - 220

( m/ min ) CHIP LOAD ( MICRONS )

DIA(MM)

0.40

2

2

4

4

4

4

4

1-2

1-2

0.60

4

4

6

6

6

6

6

1-2

1-2

0.80

6

6

8

8

8

8

8

2

2

1.00

8

8

10

10

10

10

10

3

3

1.20

10

10

14

12

14

14

14

5

5

1.60

18

18

22

22

25

25

25

8

8

2.00

34

34

40

40

35

35

35

12

12

2.40

44

44

52

52

40

40

40

15

15

3.00

53

53

64

64

45

45

45

18

18

3.175

55

55

66

66

50

50

50

20

20

IND -SPHINX PRECISION LTD 28

SECTOR 5 PARWANOO H.P. INDIA 173220

TEL +91 1792 232860 232960 TFX +91 1792 232898

IND- SPHINX PRECISION LTD.

ISHT-1F-926RTR.xls/20112008

e-mail : customerfocus@indsphinx.com


YOUR PCB DRILLING AND ROUTING PARTNER

2- FLUTE ROUTER 90826

1.00

0.40

1.50

0.50 - 0.70

3.00

0.80 - 1.40

5.00

1.50 - 1.90

6.00

2.00 - 2.40

8.00

3.00 - 3.175

10.00

d

0.25 - 0.30

Sh. dia

Common Shank DIA 1/8" (3.175mm) d l

l 38.00

ALL DIMENSIONS IN MM

APPLICATION

SPECIAL SIZES ON REQUEST

- ROUTING ALUMINIUM AND COPPER HEAT SINKS

SIZES ARE AVAILBLE IN STEP OF 0.10mm

- ROUTING FLEXI AND FLEXIRIGID BOARDS - EXCELLENT SURFACE FINISH FOR PLATED THROUGH HOLES

RECOMMENDED PARAMETERS MATERIAL

FR-4

FR-2

190 - 200

160 - 180

CEM 3

CEM 1

PE

PTFE

POLYIMIDE

AL

CU/BRASS

160 -180

100 - 120

100 - 120

100 - 120

200 - 250

180 - 220

CUTTING SPEED

160-180

( m/ min ) CHIP LOAD ( MICRONS )

DIA(MM)

0.25

3

3

3

3

3

3

3

1

1

0.40

4

4

5

5

5

5

5

2

2

0.60

5

5

6

6

6

6

6

2

2

0.80

6

6

8

8

8

8

8

3

3

1.00

8

8

10

10

10

10

10

3

3

1.20

10

10

12

12

14

14

14

5

5

1.60

18

18

22

22

25

25

25

8

8

2.00

34

34

40

40

35

35

35

12

12

2.40

44

44

52

52

40

40

40

15

15

3.00

53

53

64

64

45

45

45

18

18

3.175

55

55

66

66

50

50

50

20

20

IND -SPHINX PRECISION LTD 28

SECTOR 5 PARWANOO H.P. INDIA 173220

TEL +91 1792 232860 232960 TFX +91 1792 232898

IND- SPHINX PRECISION LTD.

ISHT-2F-826RTR.xls/20112008

e-mail : customerfocus@indsphinx.com


YOUR PCB DRILLING AND ROUTING PARTNER

3- FLUTE ROUTER 90436 Common Shank DIA 1/8" (3.175mm) d l

0.70

3.00

1.00

5.00

1.20

5.00

1.50 - 1.90

7.00

2.00 - 2.40

9.00

3.175

10.00

Ø3.175

38.00

3.00

l

0.60

ød

APPLICATION

ALL DIMENSIONS IN MM

- ROUTING ALUMINIUM AND COPPER HEAT SINKS - ROUTING FLEXI AND FLEXIRIGID BOARDS - EXCELLENT SURFACE FINISH FOR PLATED THROUGH HOLES

SPECIAL SIZES ON REQUEST SIZES ARE AVAILABLE IN STEP OF 0.10mm BELOW DIA 1.00, 2 FLUTE ROUTER IS RECOMMENDED

RECOMMENDED PARAMETERS MATERIAL

FR-4

FR-2

190 - 200

160 - 180

CEM 3

CEM 1

PE

PTFE

POLYIMIDE

AL

CU/BRASS

160 -180

100 - 120

100 - 120

100 - 120

200 - 250

180 - 220

CUTTING SPEED

160-180

( m/ min ) CHIP LOAD ( MICRONS )

DIA(MM)

0.60

5

5

6

6

6

7

7

2

2

0.80

6

6

8

8

8

8

8

2

2

1.00

8

8

10

10

10

10

10

3

3

1.20

10

10

12

12

14

14

14

5

5

1.60

18

18

22

22

25

25

25

8

8

2.00

34

34

40

40

35

35

35

12

12

2.40

44

44

52

52

40

40

40

15

15

3.00

53

53

64

64

45

45

45

18

18

3.175

55

55

66

66

50

50

50

20

20

IND -SPHINX PRECISION LTD 28

SECTOR 5 PARWANOO H.P. INDIA 173220

TEL +91 1792 232860 232960 TFX +91 1792 232898 IND- SPHINX PRECISION LTD.

ISHT-3F-436RTR.xls/20112008

e-mail : customerfocus@indsphinx.com


YOUR PCB DRILLING AND ROUTING PARTNER

V-GROOVE ROUTER 90846 Common Shank DIA 1/8" (3.175mm)

SPECIFICATIONS : - LIP ANGLE ( α ) - 30° / 45° / 60° / 90°

ADVANTAGE

:

- LOW VIBRATION

:

6.00mm

CAUTION

- ENSURE PROPER CLAMPING OF PCBs - ADEQUATE FOOT PRESSURE - EFFICIENT SWARF EVACUATION

APPLICATION : - 'V' SCORING OF PCBs - ROUTING OF INSULATION PATH IN PROTOTYPES - PARTIAL REMOVAL OF SOLDER MASK RECOMMENDED PARAMETERS LIP ANGLE α

SPEED RPM

XY FEED

30°

50,000 - 60,000

0.60 - 1.20

45°

48,000 - 58000

0.70 - 1.30

60°

45,000 - 55,000

0.80 - 1.50

90°

40,000 - 50,000

1.00 - 1.80

M / MIN

.

PARAMETERS CAN BE OPTIMIZED DEPENDING ON ROUTING DEPTH , MATERIAL BEING ROUTED AND SET UP

IND -SPHINX PRECISION LTD 28

SECTOR 5 PARWANOO H.P. INDIA 173220

TEL +91 1792 232860 232960 TFX +91 1792 232898

IND- SPHINX PRECISION LTD. ISHT-V-846RTR.xls/20112008

e-mail : customerfocus@indsphinx.com


YOUR PARTNER IN PCB DRILLING AND ROUTING

V SCORE CUTTER Brazed type - Article 90856 Solid carbide - Article 90857 OD

ID

Thickness

No of teeth

Angle

D

d

T

Z

a

50.80

25.40

2.40

14

30°/45°/60°/90°

50.80

25.40

2.40

20

30°/45°/60°/90°

50.80

25.40

2.40

24

30°/45°/60°/90°

50.80

25.40

2.40

30

30°/45°/60°/90°

56.00

25.40

2.40

40

30°/45°/60°/90°

56.00

25.40

2.40

48

30°/45°/60°/90°

100.00

22.00

2.00

100

30°/45°/60°/90°

100.00

25.40

2.00

100

30°/45°/60°/90°

100.00

40.00

2.00

100

30°/45°/60°/90°

120.00

25.40

2.00

20

30°/45°/60°/90°

120.00

25.40

2.00

30

30°/45°/60°/90°

D

d

a

T

-All dimensions in mm

APPLICATION

-Other diameter and angle on request

- For all available PCB materials

IND -SPHINX PRECISION LTD 28 SECTOR 5 PARWANOO H.P. INDIA 173220 TEL +91 1792 232860 232960 TFX +91 1792 232898

IND- SPHINX PRECISION LTD.

V score Circular Cutter-90856_57.xls 01.04.09

e-mail : customerfocus@indsphinx.com


YOUR PCB DRILLING AND ROUTING PARTNER

HIGH PERFORMANCE - DEPANELING ROUTER 90650 l

1.40

7.00

1.60

8.00

1.80

8.00

2.00

8.00

2.40*

10.50

2.50*

10.50

l

d

38.10

Common Shank Dia 1/8" (3.175mm)

Ă˜d

DIAMOND CUT GEOMETRY

APPLICATIONS - For routing/depaneling PCB's in EMS industries ADVANTAGES : - For smooth edge finish - No loose burr on routed edge - Close dimensional control - Run with high feed rates and long life

All dimensions in mm. Inch and special sizes on request. Special flute lengths on request. * marked on rquest

ROUTING DATA PARAMETER RECOMMENDATION FOR FR4 DIAMETER

SPINDLE SPEED

CHIP LOAD

X-Y TABLE FEED

in/min MM RPM mil /rev mm/sec m/min mm/rev 0.032 1.26 20 1.2 47 1.40 38K 0.050 1.56 26 1.6 1.60 32K 62 0.059 1.56 32.0 1.9 1.80 30K 75 0.059 1.56 32.0 1.9 2.00 30K 75 0.059 1.56 32.0 1.9 2.40 25K 75 0.059 1.56 32.0 1.9 2.50 24K 75 The tabulated parameters provide guidelines which act as starting points for optimizing speeds and feeds at the user's end.

IND -SPHINX PRECISION LTD 28 SECTOR 5 PARWANOO H.P. INDIA 173220 TEL +91 1792 232860 232960 TFX +91 1792 232898

IND- SPHINX PRECISION LTD.

ISHT-DC-90650RTR.xls10/24/2009

e-mail : customerfocus@indsphinx.com


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