Cryogenic valves

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METRIC

CRYOGENIC VALVES

Composite

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CRYOGENIC VALVES

Introduction In light of the increasing demand for alternative sources of clean energy, Habonim's Cryogenic Ball Valve Division is certain to ensure Habonim's position in the forefront of the dynamic energy market. Under extremely low temperatures and in the harshest of environments, Habonim products consistently exhibit high flow capacity, tight shutoff, energy efficiency and long service-free life.

The result is a product unmatched in reliability, stability and most importantly, safety, for use in air separation plants, LNG storage, distribution and transportation, aerospace, petrochemical and medical industries.

Technical Summary Size Range:

1/4"-6" (DN6-DN150)

Series in Range:

Standard Bore C47C, C31C, C32C Full Bore CB47C, C73C, C74C, C77C, C78C

Application:

Air separation plants, LNG storage and distribution, LNG transportation, liquid and gaseous Oxygen for steel production

Service:

Helium, Hydrogen, Nitrogen, Argon, Oxygen, Methane, Carbon Dioxide, LNG

Pressure Range:

Vacuum 10-6 Torr to 100 Barg 1450 Psi

Temperature Range: -269oC to +200oC (-452oF to +392oF)

2

Composite

CRYOGENIC VALVES

Materials:

Austenitic stainless steel 316/316L

End Connections:

Flanged, Screwed, Butt weld, Extended Butt weld.

Standards:

BS 6364 & BS EN1626 - valves for cryogenic service, API 607 5th edition & ISO 10497 Testing of valves - Fire type-testing requirements, EN 12567 Isolating Valves for LNG (optional), BS EN 1473 Installation and equipment for Liquefied natural gas (design for onshore installation)

Operation:

Lever or gear operated, Pneumatic or Electric Actuated

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Safety is Our Guide HabonimÂ’s meticulous engineering approach and long experience in the valve industry has resulted in a unique cryogenic valve design.

As standard, the Habonim cryogenic valve design is fire-safe ready and suitable for hazardous and non-hazardous environments.

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Fire Safe design

Fire lip The Anti static Fire-safe Cryogenic (FC) series, are designed and tested to the requirements of API 607 5th edition and ISO 10497Fire type-testing.

The valves contain soft seat rings.

In the event of fire, a secondary fire lip on the end connector will come in contact with the ball and prevent leakage through the valve port. The fire-safe stem incorporates a machined fire lip, which prevent leakage once the thrust seal is burned off. As a rule all FC valves are fitted with expanded graphite body seals and stem packing.

Anti-Static

Tongue & Groove

Valve body

The Tongue & Groove design is used in all fire-safe valves and is now also implemented in the cryogenic valve series. This unique labyrinth design provides zero leakage to the atmosphere; it is intended to allow full compression of the expanded graphite body seal and accurate alignment of the body and ends.

It is essential that all valve parts be electrically connected to overcome the electrical charge of a non-grounded apparatus. The Habonim cryogenic valve design guarantees electrical resistance of less than 10 ohms between the valve body and stem. This is achieved by permanent electrical continuity using a spring loaded stainless steel 304 ball assembled in the valve stem, maintaining contact with the valve body.

Determining Orientation

Minimum thermal expansion

An integral rib machined off one of the stem flats, and a ball design with a matching groove in the direction of the relief hole.

Solid construction with double the number of body bolts threaded to more than half their length, results in a reduction in linear thermal expansion of the bolts and a dramatic decrease in the likelihood of leakage from the body.

In addition, spring washers are used to compensate for thermal contractions of valve parts during operation.

Cryogenic valve body and interlocked end connector

Valve stem

Relief hole Complying with cryogenic standards, the Habonim cryogenic ball valve is designed with no trapped cavities, meaning total elimination of pressure build up due to thermal expansion.

Stem integral rib

ball groove

Stem direction

Flow direction indicators "T" mark on stem showing the relief hole direction On extended bonnet top

HABONIM

Composite

On valve body

CRYOGENIC VALVES

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CRYOGENIC VALVES ISO 5211 Compliance

Efficient Heat Transfer

Where automation is required, the cryogenic ball valves are available with Habonim's unique pneumatic Compact 4-piston actuator. Both valve top pad and actuator mounting pattern are in full compliance with ISO 5211, making mounting actuators and accessories a simple maintenance operation. Although seven different valve series participate in the Habonim cryogenic line, only one mounting kit per size is required.

This uniformity in design reduces the need for different non-standard mounting kits, easing logistics performance, saving storage space, and increasing flexibility in service.

A limit switch or positioner can be mounted on the top actuator face using the NAMUR standard VDI+VDE top interface.

For more information please refer to Bulletin B-360.

The Habonim cryogenic valve stem is designed to prevent stem being ejected when the operating or sealing devices are removed.

A 316L solid stem, with enlarged diameter and wide stem-to-ball engagement, enables high torque transfer.

The Habonim standard bonnet length design complies with BS6364 for non-cold-box applications. The extension prevents cryogenic liquids from reaching the stem packing by enabling the liquids to boil and to convert to gas.

Habonim's unique bonnet design allows only a thin layer of flow between extension ID and stem OD, resulting in optimum heat transfer and minimum energy loss along the extension.

Upon special request Habonim will provide extended bonnet length designed for cold box applications.

HermetixTM Stem Packing

Inclination Limitation: 45 degrees Habonim cryogenic extended bonnet valves for non-cold-box applications should be installed with the stem in the vertical upwards position or within 45o of vertical. Improper valve assembly will result in cryogenic flow coming in contact with the valve stem packing and leakage to the surroundings.

The Habonim cryogenic valve series for non-fire-safe applications uses a unique stem packing design patented by Habonim, the HermetiXTM. The unique geometry of the HermetiXTM ensures zero leakage and a maintenance-free product life. The flexible X shape of the HermetiXTM allows a dynamic sealing arrangement in case of stem side load occurrence. Sealing is improved while increasing pressure and maintaining stem packing integrity due to relaxation of stem spring preload due to erosion of soft parts.

This is a great advantage over linear motion valves like globe valves which by definition are prone to leakage and require a rigorous, time consuming, maintenance operation and product loss.

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Composite

CRYOGENIC VALVES

45 o

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Boiling Point of Cryogens

Seats and Seals o

o

For temperatures down to -200 C/-328 F Habonim recommends the use of either TFM 1600TM or Habonim special NRG seats. For lower temperatures, Habonim recommends the use of PCTFE (KEL-F). The immediate effect is a lower operating torque, smaller actuator and a competitive product.

Seats -78.3oC \ -109oF

CO2

-161.5oC \ -259oF Methane

When PCTFE seats are sized for the application a high tensile 17-4PH stem (code M) must be used to overcome the high operating torque.

Graphite/PTFE seals are used in the cryogenic series; PTFE and standard, Graphite for fire-safe applications. Both seal types are designed to accommodate the same body/end encapsulation.

-168oC \ -270oF

LNG

-183oC \ -297oF

Oxygen

-186oC \ -303oF

Argon

-188oC \ -306oF

Fluorine

Body and Trim Material

-194.5oC \ -318oF Air

At extremely low temperatures extra care must be taken when designing equipment and selecting materials. All metal parts in the Habonim cryogenic valve series are made from austenitic stainless steel CF8M/CF3M for cast parts, and 316/316L for rolled bar parts.

-196oC \ -321oF

TFM NRG

Nitrogen

-253.8oC \ -425oF Hydrogen -269oC \ -452oF

Helium

PCTFE

Pressure / Temperature Rating P NRG 2

lb/in

bar 200 190 180 170 160 150 140 130 120 110 100 90 80 70 60 50 40 30 20 10 0

1200

Pressure

1000 800 600 400 200 0

A TFM

C PCTFE

Cleaning Assembly and Testing

HC27C ½ - 3 C ANSI 600

½ - 6 C47C

C

PN 64 ½ - 6 C32C & C74C C ANSI 300

A

P

A

P

½ - 2 C78C Series

A

P

3 - 6 C77C Series

Valve parts less ball, stem, and original soft parts are hydrostatically tested 1.5xPressure Rating.

The valve is then disassembled and cleaned in an ultrasonic bath and degreased to ensure a high level of cleanliness.

The valve is assembled in a clean room and 100% line tested with helium at 80 psi and checked with a helium leak detector (Acceptance criteria 1 x 10-5 cc/sec).

After testing, the valve ends are capped and the valves are individually packed in a hermetically sealed polyethylene bag ensuring valve integrity up to the point of installation.

Cyogenic Testing: In certain cases, a cryogenic valve test, operational test at cryogenic temperatures, or fire test, can be performed.

PN 40

½ - 6 C31C & C73C C ANSI 150 PN 16

°C -269 -250

-225

-200

-175

-150

-125

-100

-75

-200

-150

-100

-50

-25

0

Temp.

°F

-450

-400

-350

-300

-250

-50

0

50

Quality Control As an ISO 9001 certified manufacturer, Habonim is committed to the highest degree of excellence. Habonim cryogenic valves are produced under special conditions to ensure tight machining tolerances, high quality surface finish and meticulous material selection. The quality control department is responsible for ensuring that all the specifications throughout the process, including material acquisition, machining, welding, cleaning, assembly, pressure testing, packing and final inspection are maintained at the highest level. 3.1 certification and full material test reports are available for customer use.

HABONIM

Composite

CRYOGENIC VALVES

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CRYOGENIC VALVES ½ -2 C47C Material Specification Item

Description

15

Material Specifications

14

Qty.

1

Body

S.St. ASTM A351 CF8M

1

2

End connector

S.St. ASTM A351 CF3M/CF8M

2

3

Ball

S.St. ASTM A351 CF8M, 17-4PH

1

4 5

Stem Seat

S.St. ASTM A479 316/316L, 17-4PH TFM, NRG , PCTFE

1 2

6 7

Body seal Stem thrust seal

PTFE, Graphite NRG

2 1

8

Stem packing

HermetixTM, Graphite

1

9

Follower

S.St. ASTM B783 316L

1

10

Disc spring

S.St. ASTM A693 17-7PH

2

11

Stem nut

S.St. ASTM A194 316

1

12

Locking clip

S.St. ASTM A164 304

1

13 14

Handle Serrated washer

S.St. ASTM A240 430 S.St. AISI 410

1

15

Handle nut

S.St. ASTM A194 316

1 1

16

Sleeve

Vinil plastisol

1

17

Stop pin

S.St. ASTM A582 303

1

18 19

Bonnet seal Stem bearing

PTFE, Graphite PTFE

1 1

20

Body bolt

S.St. DIN 912 A2-70

8

21

Spring washer

DIN 127 A2

8

22

Bonnet bolet

S.St. ISO 4014 A2-70

4

23 24

Spring washer Bonnet

DIN 127 A2 S.St. AISI 316L

4 1

25

Anti static spring

S.St. AISI 302

1

26

Anti static ball

S.St. AISI 304

1

27

Flow arrow

S.St. ASTM A167 304

2

13 16

12

10

11

9 8

25

17 27

7 24

22

26

23

4

20

18 19

Valve Dimensions

21

5

27

21 20

S

2

6

5

3

2

6

1

D

STEM DIMENSIONS

P

H

C

G

ACROSS FLATS

M

BORE

Size RB

FB

½

Composite

¾

½

1

¾

1¼

1

1½

1¼

2

1½

Unit mm inch mm inch mm inch mm inch mm inch mm inch

Stem flats show valve ball position

P

N THREAD

w

B A

6

PREPARATION FOR ACTUATION

½ &¾ without nut 16

T THREAD F PCD

1 - 2 with nut 16

Bore

A

B

C

D

H

G

S

W

T

F

M

N

P

Weight kg./lb

11.15 0.44 14.3 0.56 20.6 0.81 25.4 1.00 31.8 1.25 38.1 1.5

66 2.60 71 2.80 94 3.70 108 4.25 115.5 4.55 127 5.00

20.6 0.81 24.5 0.96 31.7 1.25 41.25 1.62 48.4 1.91 56.3 2.22

333 13.11 335 13.19 342 13.46 347 13.66 347 13.66 352 13.86

8.9 0.35 8.9 0.35 17.5 0.69 17.5 0.69 29.5 1.16 29.5 1.16

366 14.41 368 14.49 383 15.08 388 15.28 400 15.75 405 15.94

304 11.97 304 11.97 304 11.97 304 11.97 304 11.97 304 11.97

150 5.91 150 5.91 187 7.36 187 7.36 237 9.33 237 9.33

46 1.81 52.1 2.05 60.5 1.20 68.8 2.71 79.2 3.12 90.7 3.57

M5 M5 M5 M5 M5 M5 M5 M5 M6 M6 M6 M6

36 1.42 36 1.42 42 1.65 42 1.65 50 1.97 50 1.97

5.5 0.217 5.5 0.217 7.54 0.297 7.54 0.297 8.71 0.343 8.71 0.343

3/8 UNF 3/8 UNF 3/8 UNF 3/8 UNF 7/16 UNF 7/16 UNF 7/16 UNF 7/16 UNF 9/16 UNF 9/16 UNF 9/16 UNF 9/16 UNF

7.2 0.283 7.2 0.283 7.2 0.283 7.2 0.283 8 0.315 8.5 0.335

1.6 3.5 1.8 4.0 3 6.6 3.7 8.15 4.9 10.8 6.1 13.4

CRYOGENIC VALVES

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2½ -6 C47C Item

Description

Material Specifications

Qty.

1

Body

S.St. ASTM A351 CF8M

1

2

End connector

S.St. ASTM A351 CF3M/CF8M

2

3

Ball

S.St. ASTM A351 CF8M

1

4 5

Stem Seat

S.St. ASTM A276 316/316L, 17-4PH TFM, NRG , PCTFE

1 2

6 7

Seat retaining ring S.St. ASTM A351 CF8M Body seal PTFE, Graphite

1 2

8

Stem thrust seal

1

NRG TM

14 13

9

Stem packing Follower

Hermetix , Graphite S.St. ASTM B783 316L

1

10 11

Stop plate

S.St. ASTM A240 430

1

12

Tab lock washer

S.St. ASTM A240 304

1

13 14

Stem nut

S.St. ASTM A194 316

1

Wrench head

15

Wrench handle

S.St. ASTM A351 CF8M S.St. ASTM 316L

1 1

16

Wrench bolt

S.St. AISI 304

1

17

Stop pin

S.St. ASTM A582 303

1

18 19

Bonnet seal Stem bearing

PTFE, Graphite PTFE

1 1

20

Body bolt

S.St. ISO 4014 A2-70

16

21

Spring washer

DIN 127 A2

16

22

Bonnet bolet

S.St. ISO 4014 A2-70

4

23 24

Spring washer Bonnet

DIN 127 A2 S.St. AISI 316L

4 1

25

Anti static spring

S.St. AISI 302

2

26

Anti static plunger S.St. AISI 304 S.St. ASTM A167 304 Flow arrow

27

15

16

1

11

12

10 9

17

27 24

8

22 23

25

4

26

18

20

19

2

21

2

Valve Dimensions

2

7 5

S

21 20

D

2

6

7

5

3

1

27

STEM DIMENSIONS

C

H

DD

G Q

T THREAD F PCD

BORE

PREPARATION FOR ACTUATION

SQUARE

M

M STEM GROOVE

SHOW VALVE BALL POSITION

P

M

W

N

N

THREAD

ACROSS FLATS

THREAD

B A

Size RB

FB

2 ½

2

3

2 ½

4

3 4

6

Unit mm inch mm inch mm inch mm inch mm inch

Bore

A

B

C

D

H

G

50.8 158 72.6 398 41.6 464 328.5 2.00 6.22 2.86 15.67 1.64 18.27 12.93 63.5 169 83.3 442 46.6 528 343.5 2.50 6.65 3.28 17.40 1.83 20.79 13.52 82.6 214 108.8 458 46.6 544 343.5 3.25 8.43 4.28 18.03 1.83 21.42 13.52 100 239 123 469 46.6 555 343.5 3.94 9.41 4.84 18.46 1.83 21.85 13.52 111.1 283 146 542 69.2 665 385 4.37 11.14 5.75 21.34 2.72 26.18 15.16

S

W

401 108 15.79 4.25 401 153 15.79 6.02 610 191.5 24.02 7.54 610 217 24.02 8.54 916 266 36.06 10.47

T

F

M8 M8 M10 M10 M10 M10 M10 M10 M12 M12

70 2.76 102 4.02 102 4.02 102 4.02 125 4.92

M Square

DD

*** *** 18.9 0.744 18.9 0.744 18.9 0.744 28.45 1.120

13.9 0.547 15.9 0.626 15.9 0.626 15.9 0.626 23.75 0.935

Q

*** M20 *** M20 22.7 1 -14 UNS-2A 0.894 1 -14 UNS-2A 22.7 1 -14 UNS-2A 0.894 1 -14 UNS-2A 22.7 1 -14 UNS-2A 0.894 1 -14 UNS-2A 35.2 1½ -12 UNF-1A 1.386 1½ -12 UNF-1A

HABONIM

Composite

N

P

Weight kg./lb

31.15 1.226 16.7 0.657 16.7 0.657 16.7 0.657 26.2 1.031

12 26.4 20 44 30.5 67.2 37.3 154 70 154

CRYOGENIC VALVES

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CRYOGENIC VALVES ½ -2 C31C/C32C Material Specification Item

Description

15

Material Specifications

1

Body

S.St. ASTM A351 CF8M

1

2

Plug

S.St. ASTM A351 CF8M

1

3

Ball

S.St. ASTM A351 CF8M, 17-4PH

1

4 5

Stem Seat

S.St. ASTM A479 316/316L, 17-4PH TFM, NRG , PCTFE

1 2

6 7

Body seal Stem thrust seal

PTFE, Graphite NRG

1 1

8

Stem packing

HermetixTM, Graphite

1

9

Follower

S.St. ASTM B783 316L

1

10

Disc spring

S.St. ASTM A693 17-7PH

2

11

Stem nut

S.St. ASTM A194 316

1

12

Locking clip

S.St. ASTM A164 304

1

13 14

Handle Serrated washer

S.St. ASTM A194 430 S.St. AISI 410

1

15

Handle nut

S.St. ASTM A194 316

1 1

16

Sleeve

Vinil plastisol

1

17

Stop pin

S.St. ASTM A582 303

1

18 19

Bonnet seal Stem bearing

PTFE, Graphite PTFE

1 1

20

bonnet bolt

S.St. ISO 4014 A2-70

4

21

Spring washer

4

22

Bonnet

DIN 127 A2 S.St. AISI 316L

23

Anti static spring

S.St. AISI 302

24

Anti static ball

S.St. AISI 304

1 1

25

Flow arrow

S.St. ASTM A167 304

2

14

16

Qty.

13 12 11 10 9

8

17 25 22 7 24 20 21 23

1

18

4 19

Valve Dimensions 2

S

1

25

6 5 3 D

H

C

5

STEM DIMENSIONS

G

PREPARATION FOR ACTUATION

P T THREAD F PCD

ACROSS FLATS

Stem flats show valve ball position

M

P

W

N THREAD

BORE A

8

Composite

Valve Size

Bore

mm ½ inch mm ¾ inch mm 1 inch mm 1½ inch mm 2 inch

11.1 0.44 14.3 0.56 20.6 0.81 31.8 1.25 38.1 1.50

½ &¾ without nut 16

B

A 150

300

108 4.25 117 4.61 127 5.00 165 6.50 178 7.01

140 5.51 152 5.98 165 6.50 190 7.48 216 8.50

B

C

D

H

G

S

W

T

F

M

N

P

46 1.81 49.3 1.94 57.2 2.25 62.3 2.45 67.8 2.67

333 13.11 335.4 13.20 342.1 13.47 347.5 13.68 352.25 13.87

8.9 0.35 8.9 0.35 17.5 0.69 29.5 1.16 29.5 1.16

366 14.41 368 14.49 386 15.20 402 15.83 407 16.02

304 11.97 304 11.97 304 11.97 304 11.97 304 11.97

150 5.91 150 5.91 187 7.36 237 9.33 237 9.33

89 3.50 98 3.86 108 4.25 127 5.00 152 5.98

M5 M5 M5 M5 M5 M5 M6 M6 M6 M6

36 1.42 36 1.42 42 1.65 50 1.97 50 1.97

5.5 0.217 5.5 0.217 7.54 0.297 8.71 0.343 8.71 0.343

3/8 UNF 3/8 UNF 3/8 UNF 3/8 UNF 7/16 UNF 7/16 UNF 9/16 UNF 9/16 UNF 9/16 UNF 9/16 UNF

7.2 0.283 7.2 0.283 7.2 0.283 8 0.315 8.5 0.335

CRYOGENIC VALVES

1 - 2 with nut 16 Weight kg./lb 150

300

2.4 5.3 3 6.6 4.2 9.25 7 15.4 9.1 20

3.1 6.8 4 8.8 5.5 12.1 10.2 22.5 11.8 26

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3"-6" C31C/C32C Item

Description

Material Specifications

15

Qty.

1

Body

S.St. ASTM A351 CF8M

1

14

2

Plug

S.St. ASTM A351 CF8M

1

3

Ball

S.St. ASTM A351 CF8M

1

13

4 5

Stem Seat

S.St. ASTM A479 316/316L, 17-4PH TFM, NRG , PCTFE

1 2

6 7

Body seal Stem thrust seal

PTFE, Graphite NRG

1 1

8

Stem packing

HermetixTM, Graphite

1

9

Follower

S.St. ASTM B783 316L

1

10

Stop plate

S.St. ASTM A240 430

1

11

Tab lock washer

S.St. ASTM A240 304

1

12

Stem nut

S.St. ASTM A194 316

1

13 14

Wrench head Wrench handle

S.St. ASTM A351 CF8M S.St. ASTM 316L

1

15

wrench bolt

S.St. AISI 304

1 1

16

Stop pin

S.St. ASTM A582 303

1

17

Bonnet seal Stem bearing

PTFE, Graphite PTFE

1

Bonnet bolet

S.St. ISO 4014 A2-70

20

Spring washer

4

21

Bonnet

DIN 127 A2 S.St. AISI 316L

22

Anti static spring

S.St. AISI 302

Anti static plunger S.St. AISI 304 S.St. ASTM A167 304 Flow arrow

2

23

18 19

24

12 11 10 9 8 16 24 7

1 4

22

1

21

23

19 20

4

2 2

17 18

Valve Dimensions S

24

1

D

5 3 H

C

6

G

2

T THREAD F PCD

STEM DIMENSIONS

W

Valve Size Bore 3 4 6

63.7 2.5 82.8 3.26 111.3 4.38

203 7.99 229 9.02 267 10.51

300

P

SHOW VALVE BALL POSITION

B

C

D

H

284 92.1 441.8 46.6 528 11.18 3.63 17.39 1.83 20.79 305 101.6 457.6 46.6 543.5 12.01 4.00 18.02 1.83 21.40 403.2 108 542.4 69.2 666 15.87 4.25 21.35 2.72 26.22

G

S

W

T

N

THREAD

F

343.5 401 190 M10 102 13.52 15.79 7.48 M10 4.02 343.5 610 228.6 M10 102 13.52 24.02 9.00 M10 4.02 385 916 280 M12 125 15.16 36.06 11.02 M12 4.92

M SQ. 102 4.02 102 4.02 125 4.92

DD

ACROSS FLATS

THREAD

Q

N

P

15.9 22.7 1 -14 UNS-2A 16.7 0.626 0.894 1 -14 UNS-2A 0.657 15.9 22.7 1 -14 UNS-2A 16.7 0.626 0.894 1 -14 UNS-2A 0.657 23.75 35.2 1½ -12 UNF-1A 26.2 0.935 1.386 1½ -12 UNF-1A 1.031

HABONIM

Composite

M

M STEM GROOVE

M

N

A 150

Q

B

A

PREPARATION FOR ACTUATION

SQUARE

DD

BORE

mm inch mm inch mm inch

5

Weight kg./lb 150

300

24.3 53.5 36.5 80.4 70 154

29 63.9 44.6 92.3 98 216

CRYOGENIC VALVES

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CRYOGENIC VALVES ½"-1" C73C/C74C Material Specification Item

Description

Material Specifications

15

13

Qty. 1

14

1

Body

S.St. ASTM A351 CF8M

2

Plug

S.St. ASTM A351 CF8M

1

3

Ball

S.St. ASTM A351 CF8M, 17-4PH

1

12

4 5

Stem Seat

S.St. ASTM A479 316/316L, 17-4PH TFM, NRG , PCTFE

1 2

11

6 7

Body seal Stem Thrust seal

PTFE, Graphite NRG

1 1

10

8

Stem packing

HermetixTM, Graphite

1

9

Follower

S.St. ASTM B783 316L

1

10

Disc spring

S.St. ASTM A693 17-7PH

2

11

Stem nut

S.St. ASTM A194 316

1

12

Locking clip

S.St. ASTM A164 304

1

13 14

Handle Serrated washer

S.St. ASTM A194 430 S.St. AISI 410

1

15

Handle nut

S.St. ASTM A194 316

1 1

16

Sleeve

Vinil plastisol

1

17

Stop pin

S.St. ASTM A582 303

1

18 19

Bonnet seal Stem bearing

PTFE, Graphite PTFE

1 1

20

Bonnet bolet

S.St. ISO 4014 A2-70

4

21

Spring washer

4

22

Bonnet

DIN 127 A2 S.St. AISI 316L

23 24

Anti static spring Anti static ball

S.St. AISI 302 S.St. AISI 304

1 1

25

Flow arrow

S.St. ASTM A167 304

2

16

9

8

17 25 22

7

20 21

23

1

18

24 19 4

Valve Dimensions

25

6 2

5

S

3 5

D

H

C

1

G

STEM DIMENSIONS

T THREAD F PCD

PREPARATION FOR ACTUATION

P ACROSS FLATS

P

Stem flats show valve ball position

M W BORE A

Valve Size

Bore

mm inch mm inch mm inch

14.3 0.56 20.6 0.81 25.4 1.00

½ ¾ 1

10

Composite

N THREAD

B

½ without nut 16

A 150

300

108.2 4.26 117 4.61 127 5.00

140 5.51 152 5.98 165 6.50

¾ -1 with nut 16

B

C

D

H

G

S

W

T

F

M

N

P

48 1.89 58 2.28 63.5 2.50

335.4 13.20 342.1 13.47 346.6 13.65

8.9 0.35 17.5 0.69 17.5 0.69

368 14.49 386 15.20 390 15.35

304 11.97 304 11.97 304 11.97

150 5.91 187 7.36 187 7.36

89 3.50 98 3.86 108 4.25

M5 M5 M5 M5 M5 M5

36 1.42 42 1.65 42 1.65

5.5 0.217 7.54 0.297 7.54 0.297

3/8 UNF 3/8 UNF 7/16 UNF 7/16 UNF 7/16 UNF 7/16 UNF

7.2 0.283 7.2 0.283 7.2 0.283

CRYOGENIC VALVES

Weight kg./lb 150

300

2.6 5.7 3.8 8.4 4.6 10.1

3.1 6.8 4.9 10.8 6 13.2

CATC47PP-119M_Edition3.FH11 Wed Oct 14 16:10:57 2009

Page 11 C

1½ -6 C73C/C74C Item

Description

Material Specifications

Y

CM

MY

CY CMY

Body

S.St. ASTM A351 CF8M

2

End

S.St. ASTM A351 CF8M

1

3

Ball

S.St. ASTM A351 CF8M

1

4 5

Stem

S.St. ASTM A479 316/316L, 17-4PH

Seat

TFM, NRG , PCTFE

1 2

6 7

Body seal Stem Thrust seal

PTFE, Graphite NRG

1 1

16

1

TM

8

Stem packing

Hermetix , Graphite

1

9

Follower

S.St. ASTM B783 316L

1

10

Disc spring

S.St. ASTM A693 17-7PH

2

11

Stem nut

S.St. ASTM A194 316

1

12

Locking clip

S.St. ASTM A164 304

1

13 14

Handle Serrated washer

S.St. ASTM A194 430 S.St. AISI 410

1

15

Handle nut

S.St. ASTM A194 316

1 1

16

Sleeve

Vinil plastisol

1

17

Stop pin

S.St. ASTM A582 303

1

18 19

Bonnet seal Stem bearing

PTFE, Graphite PTFE

1 1

20

Body bolt

S.St. ISO 4014 A2-70

21

Spring washer

DIN 127 A2

4

22

Bonnet bolet

S.St. ISO 4014 A2-70

4

23 24

Spring washer Bonnet

DIN 127 A2 S.St. AISI 316L

4 1

25

Stop plate

S.St. ASTM A240 430

1

26

Tab lock washer

S.St. ASTM A240 304

1

27

Stem nut

S.St. ASTM A194 316

1

28

Wrench head

S.St. ASTM A351 CF8M

1

29

Wrench handel

S.St. ASTM 316L

1

30

Wrench bolt

S.St. AISI 304

1

31

Anti static spring

S.St. AISI 302

2

15

29

14

30

13

11

12 28

10

27

9

17

26

8

25

9

33

8

7

Anti static plunger S.St. AISI 304

24 22

4-6-10

Valve Dimensions Flow arrow 33 S.St. ASTM A167 304

23

4

18

32

19 33

2 2

6

5

2

D

G

STEM DIMENSIONS

T THREAD F PCD

Q

M

M STEM GROOVE

M

N

PORT

Valve Size Bore mm 1 ½ inch mm 2 inch mm 3 inch mm 4 inch mm 6 inch

P

SHOW VALVE BALL POSITION

W

B

PREPARATION FOR ACTUATION

SQUARE

DD

N

THREAD

ACROSS FLATS

THREAD

A

A 150

38.1 165 1.50 6.50 51 178 2.0 7.01 80 203 3.1 7.99 100 229 3.94 9.02 150 394 5.91 15.51

B 300

150

300

190 68 80.4 7.48 2.68 3.17 216 69 75 8.50 2.72 2.95 283 77.5 96.4 11.14 3.05 3.80 305 84.5 104.5 12.01 3.33 4.11 403 163.5 174.5 15.87 6.44 6.87

C

D

H

G

352.25 13.87 398.5 15.69 451.5 17.78 467.5 18.41 564 22.20

29.5 1.16 41.6 1.64 46.6 1.83 46.6 1.83 69.2 2.72

407 16.02 464 18.27 537.5 21.16 553.5 21.79 687.5 27.07

304 11.97 328.5 12.93 343.5 13.52 343.5 13.52 385 15.16

S

W

T

F

M SQ.

DD

Q

N

237 127 M6 50 *** 8.71 *** 9/16 UNF 9.33 5.00 M6 1.97 *** 0.343 *** 9/16 UNF 255 152 M8 70 *** 13.9 *** M20 10.04 5.98 M8 2.76 *** 0.547 *** M20 401 190.5 M10 102 18.9 15.9 22.7 1 -14 UNS-2A 15.79 7.50 M10 4.02 0.744 0.626 0.894 1 -14 UNS-2A 610 230 M10 102 18.9 15.9 22.7 1 -14 UNS-2A 24.02 9.06 M10 4.02 0.744 0.626 0.894 1 -14 UNS-2A 916 328 M12 125 28.45 23.75 35.2 1½ -12 UNF-1A 36.06 12.91 M12 4.92 1.120 0.935 1.386 1½ -12 UNF-1A

HABONIM

Composite

33

3

20

S

1

5

21

Valve Dimensions

H C

K

Qty.

1

32

M

P

Weight kg./lb 150

8.5 8.5 0.335 18.7 31.15 14.5 1.226 32 16.7 28.5 0.657 62.8 16.7 40.5 0.657 88.1 26.2 95.5 1.031 211.4

300 11.7 25.8 16.5 36.4 31.5 69.4 45.5 100.2 102.5 225.8

CRYOGENIC VALVES

11

CATC47PP-119M_Edition3.FH11 Wed Oct 14 16:10:57 2009

Page 12 C

M

Y

CM

MY

CY CMY

K

CRYOGENIC VALVES ½ -1 (DN15-DN25) C78C Material Specification Item

Description

Material Specifications

Qty.

1

Body

S.St. DIN 17445 GR 1.4408

2

Plug

S.St. DIN 17445 GR 1.4408

1

3

Ball

S.St. DIN 17440 GR 1.4401, 17-4PH

1

4 5

Stem

S.St. DIN 17440 GR 1.4401,17-4PH

Seat

TFM, NRG , PCTFE

1 2

6 7

Body seal Stem Thrust seal

PTFE, Graphite NRG

1 1

8

Stem packing

HermetixTM, Graphite

1

9

Follower

S.St. DIN 17440 GR 1.4401

1

10

Disc spring

S.St. DIN 17224 GR 1.4568

2

11

Stem nut

S.St. DIN 17440 GR 1.4401

1

12

Locking clip

S.St. DIN 17440 GR 1.4401

1

13 14

Handle Serrated washer

S.St. DIN 17440 GR 1.4401 S.St. 17440 GR 1.4401

1

15

Handle nut

S.St. 17440 GR 1.4401

1 1

16

Sleeve

Vinil plastisol

1

17

Stop pin

S.St. DIN 17440 GR 1.4305

1

18 19

Bonnet seal Stem bearing

PTFE, Graphite PTFE

1 1

20

Bonnet bolet

S.St. ISO 4017 A2-70

4

21

Spring washer

4

22

Bonnet

DIN 127 A2 S.St. AISI 316L

23 24

Anti static spring Anti static ball

S.St. DIN 17440 GR 1.4401 S.St. DIN 17224 GR 1.4310

1 1

25

Flow arrow

S.St. ASTM A167 304

2

15

1

16

14 13 12 11

10

9

8

17 25 22

7

20

1

21

23

18

24 19 4

Valve Dimensions 6 2

S

1

25 5 3

D

5 STEM DIMENSIONS H

C

PREPARATION FOR ACTUATION

G

P ACROSS FLATS

T THREAD F PCD

P

Stem flats show valve ball position

M

W

N THREAD BORE A

Valve Size

Bore

mm inch mm inch mm inch

14.3 0.56 20.6 0.81 25.4 1.00

½ ¾ 1

12

Composite

½ without nut 16

B

A F1

F4

130 5.12 150 5.91 160 6.30

115 4.53 120 4.72 125 4.92

¾ -1 with nut 16

B

C

D

H

G

S

W

T

F

M

N

P

46 1.81 56.6 2.23 61.5 2.42

335.4 13.20 342.2 13.47 346.7 13.65

8.9 0.35 17.5 0.69 17.5 0.69

368 14.49 386 15.20 390 15.35

304 11.97 304 11.97 304 11.97

150 5.91 187 7.36 187 7.36

95 3.74 105 4.13 115 4.53

M5 M5 M5 M5 M5 M5

36 1.42 42 1.65 42 1.65

5.5 0.217 7.54 0.297 7.54 0.297

3/8 UNF 3/8 UNF 7/16 UNF 7/16 UNF 7/16 UNF 7/16 UNF

7.2 0.283 7.2 0.283 7.2 0.283

CRYOGENIC VALVES

Weight kg./lb F1

F4

3.1 6.8 4.65 10.2 5.6 12.3

3 6.75 4.5 9.9 5.3 11.8

CATC47PP-119M_Edition3.FH11 Wed Oct 14 16:10:57 2009

Page 13 C

M

Y

CM

MY

1½ -6 (DN40-DN150) C77C/C78C Item

Description

Material Specifications

CY CMY

29

Qty.

1

Body

S.St. DIN 17445 GR 1.4408

2

End

S.St. DIN 17445 GR 1.4408

1 1

3

Ball

S.St. DIN 17440 GR 1.4401

1

4 5

Stem

S.St. DIN 17440 GR 1.4401, 17-4PH

Seat

TFM, NRG , PCTFE

1 2

28

6 7

Body seal Stem thrust seal

PTFE, Graphite NRG

1 1

27

8

Gland packing

Hermetix , Graphite

1

9

Follower

S.St. DIN 17440 GR 1.4401

1

10

Disc spring

S.St. DIN 17224 GR 1.4568

2

11

Stem nut

S.St. DIN 17440 GR 1.4401

1

12

Locking clip

S.St DIN 17224 GR 1.4310

1

13 14

Handle

S.St DIN 17440 GR 1.4401

1

Serrated washer

15

Handle nut

S.St. DIN 17440 GR 1.4401 S.St. DIN 17440 GR 1.4401

1 1

16

Sleeve

Vinil plastisol

1

17

Stop pin

S.St. DIN 17440 GR 1.4305

1

18 19

Bonnet seal Stem bearing

PTFE, Graphite PTFE

1 1

20

Body bolt

S.St. ISO 4017 A2-70

21

Spring washer

DIN 127 A2

4

22

Bonnet bolet

S.St. ISO 4017 A2-70

4

23 24

Spring washer Bonnet

4 1

25

Stop plate

DIN 127 A2 S.St. AISI 316L Carbon St. zinc plated

26

Tab lock washer

1

27

Stem nut

28

Wrench head

S.St DIN 17224 GR 1.4310 S.St. DIN 17440 GR 1.4401 S.St. DIN 17445 GR 1.4408

29

Wrench handel

S.St DIN 17440 GR 1.4401

1

30

Wrench bolt

S.St. AISI 304

1

31 32

S.St. DIN 17440 GR 1.4401 Anti static spring Anti static plunger S.St. DIN 17224 GR 1.4310

TM

K

30 15

16

14 13

26

12

25

11 10

9 8

9

17

8 33 24

7

4-6-10

22

4

23

1

18

32

1

19

1

31

2 2

S.St. ASTM A167 304 Flow arrow 33 Valve Dimensions Valve Dimensions

2

33 1

S

5

21

3

20

D

5 6 2

H C

G STEM DIMENSIONS

T THREAD F PCD

PREPARATION FOR ACTUATION

SQUARE

DD

Q

M

M STEM GROOVE

W

M

N

N

THREAD

ACROSS FLATS

THREAD

PORT B

Valve Size Bore mm 1 ½ inch mm 2 inch mm 3 inch mm 4 inch mm 6 inch

38.1 1.50 51 2.0 80 3.1 100 3.94 150 5.91

A

A F1

F4

200 7.87 230 9.06 310 12.20 350 13.78 350 13.78

140 5.51 150 5.91 180 7.09 190 7.48 *** ***

B

C

D

H

G

S

W

T

F

65.9 2.59 60.7 2.39 77.5 3.05 84.5 3.33 163.5 6.44

352.25 13.87 398.5 15.69 451.5 17.78 467.5 18.41 564 22.20

29.5 1.16 41.6 1.64 46.6 1.83 46.6 1.83 69.2 2.72

407 16.02 464 18.27 537.5 21.16 553.5 21.79 687.5 27.07

304 11.97 328.5 12.93 343.5 13.52 343.5 13.52 385 15.16

237 9.33 255 10.04 401 15.79 610 24.02 916 36.06

150 5.91 165 6.50 200 7.87 225 8.86 328 12.91

M6 M6 M8 M8 M10 M10 M10 M10 M12 M12

50 1.97 70 2.76 102 4.02 102 4.02 125 4.92

M SQ.

DD

*** *** *** *** 18.9 0.744 18.9 0.744 28.45 1.120

8.71 0.343 13.9 0.547 15.9 0.626 15.9 0.626 23.75 0.935

Q

N

*** 9/16 UNF *** 9/16 UNF *** M20 *** M20 22.7 1 -14UNS-2A 0.894 1 -14UNS-2A 22.7 1 -14UNS-2A 0.894 1 -14UNS-2A 35.2 1½ -12UNF-1A 1.386 1½ -12UNF-1A

HABONIM

Composite

P

SHOW VALVE BALL POSITION

P 8.5 0.335 31.15 1.226 16.7 0.657 16.7 0.657 26.2 1.031

Weight kg./lb F1

F4

12.8 28.2 16.5 36.3 28.5 62.8 40.5 89.2 87.5 192.7

12.2 26.9 14.5 31.2 26.5 58.4 36.5 80.4 *** ***

CRYOGENIC VALVES

13

CATC47PP-119M_Edition3.FH11 Wed Oct 14 16:10:57 2009

Page 14 C

M

Y

CM

MY

CY CMY

K

CRYOGENIC VALVES Actuation E

A

D

C

B

Dimensions A S/R

Size C15 C20 C25 C30 C35 C45 C60 C75

mm 110 131 161 186 222 269 360 437

A D/A inch 4.33 5.16 6.34 7.32 8.74 10.59 14.17 17.20

mm 86 102 132 151 182 221 285 342

B inch 3.39 4.02 5.20 5.94 7.17 8.70 11.22 13.46

mm 40 40 50 60 60 80 80 80

C inch 1.57 1.57 1.97 2.36 2.36 3.15 3.15 3.15

mm 68.8 80.5 97 116 135 164 218 270

D

E

mm 20 20 20 20 20 20 30 30

inch 2.71 3.17 3.82 4.57 5.31 6.46 8.58 10.63

inch 0.79 0.79 0.79 0.79 0.79 0.79 1.18 1.18

mm 66 77.2 90 105 114 147 141 166

inch 2.60 3.04 3.54 4.13 4.49 5.79 5.55 6.54

Actuator Sizing Tables TFM1600 (A) NRG (P) Seats AIR PRESS.

D/A ACTUATOR

S/R ACTUATOR

Valve Size

58 Psi 4 bar

72 Psi 5 bar

80 Psi & above 5.5 bar

58 Psi 4 bar

72 Psi 5 bar

80 Psi 5.5 bar

100 Psi 7 bar

¼ -½ ¾ 1 1¼ 1½ 2 2½ 3 4 6

C15 C15 C20 C20 C25 C25 C30 C35 C45 C60

C15 C15 C20 C20 C25 C25 C30 C35 C45 C60

C15 C15 C15 C20 C20 C25 C30 C35 C45 C60

C20-2A2B C20-2A2B C25-2A2B C25-2A2B C30-2A2B C30-2A2B C35-2A2B C45-2A2B C60-2A2B C75-2A2B

C20-2B C20-2B C25-2B C25-2B C30-2B C30-2B C35-2B C45-2B C60-2B C75-2B

C15-1B2 C20-1B2 C25-2C C25-2C C25-2C C30-2C C35-2C C45-2C C60-2C C75-2C

C15-2 C15-2 C20-3 C25-3 C25-3 C30-3 C35-3 C35-3 C45-3 C60-3

PCTFE (C) Seats AIR PRESS.

14

Composite

D/A ACTUATOR

S/R ACTUATOR

Valve Size

58 Psi 4 bar

72 Psi 5 bar

80 Psi & above 5.5 bar

58 Psi 4 bar

72 Psi 5 bar

80 Psi 5.5 bar

100 Psi 7 bar

¼ -¾ 1 -1¼ 1½ 2 2½ 3 4 6

C20 C25 C30 C30 C35 C45 C60 C75

C20 C25 C30 C30 C35 C45 C60 C75

C20 C20 C25 C30 C30 C35 C45 C60

C20-2A2B C30-2A2B C35-2A2B C35-2A2B C45-2A2B C60-2A2B C75-2A2B ***

C20-2B C30-2B C35-2B C35-2B C45-2B C60-2B C75-2B ***

C20-2C C25-2C C30-2C C35-2C C35-2C C45-2C C60-2C C75-2C

C20-3 C25-3 C30-3 C35-3 C35-3 C45-3 C60-3 C75-3

CRYOGENIC VALVES

CATC47PP-119M_Edition3.FH11 Wed Oct 14 16:10:57 2009

Page 15 C

M

Y

CM

MY

Cv/Kv - Flow coefficients Valve Size ¼ 3/8 ½ ¾ 1 1¼ 1½ 2 2½ 3 4 4 F.B. 6

C47C Cv 3 5 8 12 32 57 80 104 240 320 580 760 820

Cv *** *** 7 10 30 *** 90 130 *** 350 720 *** 880

K

Limit Stem Input Torque

C31C, C32C Kv 2.6 4.3 7 10 28 49 69 90 207 276 500 655 707

CY CMY

Kv *** *** 6 9 26 *** 78 112 *** 302 621 *** 758

C73C, C74C, C77C, C78C Cv *** *** 30 50 100 *** 250 480 *** 1300 2400 *** 5400

Valve Size

Kv *** *** 26 43 86 *** 216 414 *** 1121 2069 *** 4655

¼ 3/8 ½ ¾ 1 1¼ 1½ 2 2½ 3 4 4 F.B. 6

316 S/S Nm 13.2 13.2 13.2 13.2 24.4 24.4 48.6 48.6 99 385 385 385 1570

17-4PH In-Lb 117 117 117 117 216 216 430 430 875 3400 3400 3400 13900

Nm 91 91 91 91 165 165 268 268 497 1920 1920 1920 7500

In-Lb 800 800 800 800 1460 1460 2370 2370 4400 17000 17000 17000 66300

Special Cryogenic Valves

Diverter

Control

Wafer Style

Emission Control

Diverting cryogenic valves are available in bottom entry or side entry. The valves have balls with "T"or "L" port configurations.

The ProfiXTM control valves are available in cryogenic applications giving the advantage of precise control with tight shutoff.

Habonim wafer style cryogenic valves offer an ideal economic solution for exotic materials.

Cryogenic valve is available with a Fugitive Emission Bonnet offering a high integrity solution for stem leakage of toxic gases or high cycle applications.

HABONIM

Composite

CRYOGENIC VALVES

15

CATC47PP-119M_Edition3.FH11 Wed Oct 14 16:10:57 2009

Page 16 C

M

Y

CM

MY

CY CMY

K

CRYOGENIC VALVES How to order The HABONIM Cryogenic Ball Valve Identification Code 1

2

1

0

3

Size

5

6

7

8

9

10 11

12 13

14 15

C

4

7

C

-

6

6

A

Service

Size Code inch mm 02 03 05 07 10 12 15 20 25 30 40 60

4 F

¼ 6 3/8 10 ½ 15 ¾ 20 1 25 1¼ 32 1½ 40 2 50 2½ 65 3 80 4 100 6 150

Series

Service B C* D F N S

Full bore Cryogenic Diverter bottom entry Firesafe Control Diverter side entry

6

Body End

Series 47C 31C 32C 73C 74C 77C 78C 27C

6

Ball Stem

6

/

B

S

P

S. St. 316 (L)

A C P

G T

All Habonim cryogenic valves come with an Anti-Static device and are assembled ready for Oxygen service as standard

TFM PCTFE NRG

Expended Graphite PTFE

Characterized control ball Nace service DD Stem Flat Face

* When using the prefix C the valve will always have a ball with pressure relief hole on the upstream side. ** Other end connection are available on request.

General valve design:

Quality Assurance Certification:

BS 6364

Specification for valves for cryogenic service Isolating valves for LNG (optional) Cryogenic vessels - Valves for cryogenic service Installation and equipment for liquefied natural gas ISO 10497 Testing of valves API 607 5th Ed. Fire type-testing requirements NACE MR-0175 (Upon request) ISO15156-1/2/3 ANSI B16.10 Face to face and end dimensions of valves ANSI B16.25 Butt welding end of valves ANSI B16.34 Valves - Flanged threaded and welding ends ISO 17292 Anti-static ISO9001-2008 PED 97/23/EC Module H ATEX directive 94/9/EC (optional) BS EN 10204 3.1/3.2 certification full material traceability (optional)

EN 12567 BS ISO 21011& BS EN 1626 EN 1473

BSPT DIN NPT BW XBW SW XSW BWO ETO SWO TC

CATC47PP-119M 09/09

Composite

www.habonim.com

ANSI 150 RF ANSI 300 RF DIN RF DIN RF ANSI 600 RF ANSI 900 RF

Ordering Example: Cryogenic Valve: 10 C47C - 6666PT / BW Size 1" (10), Cryogenic (C), 3-piece (47P), S.St Body (6) S.St Ends (6), S.St Ball (6), S.St Stem (6), NRG Seats (P), PTFE Body Seals (T), Buttweld ends (BW).

Copyright © 2009 HABONIM Ltd. All rights reserved

ISRAEL Tel: +972-4-6914903 Fax: +972-4-6914935 sales_israel@habonim.com

BS 21 DIN 2999 (BSPP) B1.20.1 Buttweld Sch 5,10, 40, 80, 160 Extended Buttweld Socketweld Extended Socket Weld OD tube Extended OD tube Socketweld OD tube Tri-Clamp

Flange connection 150 300 PN16 PN40 600 900

KEL-F® is a registered trademark of 3M Company, TFM is a trademark of Dyneon, In accordance with our policy to strive for continuous improvement of the product, we reserve the right to alter the dimensions, technical data and information included in this catalogue when required.

Headquarters Habonim ISRAEL Tel: +972-4-6914911, Fax: +972-4-6914902 sales_international@habonim.com

.

Special Application

How to order

Standards of Compliance Cryogenic valve design and test:

.

End Connection **

Special Application VB30 NACE WR FF

.

-

End Connection

Seal

S. St. 316 (L) S. St. 17-4PH

21 22

T

Seat

Ball / Stem 6 M

16 17 18 19 20

Seat Seal

Body / End

3 Piece Design ANSI 150 ANSI 300 ANSI 150 Full Bore ANSI 300 Full Bore PN16 Full Bore PN40 Full Bore 3pc. High Pressure design

G

North America Toll Free Phone: 1-866-261-8400 Toll Free Fax: 1-866-243-9959 sales_usa@habonim.com

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Europe Habonim Europe Tel: +972-4-6914733 Fax: +972-4-6914703 sales_europe@habonim.com

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