泰旦欣型錄1 by 海爾科技

Parent company in Luxembourg CERATIZIT Luxembourg S. Ă r. l. Route de Holzem 101 L-8232 Mamer Tel.: +352 312 085-1 Fax: +352 311 911 E-mail: info@ceratizit.com www.ceratizit.com

Contact for further information CERATIZIT Austria Gesellschaft m.b.H. A-6600 Reutte/Tyrol Tel.: +43 5672 200-0 Fax: +43 5672 200-502 E-mail: info.austria@ceratizit.com www.ceratizit.com

7002627

MA-PRO-0574-EN-09/13-D

We reserve the right to make technical changes for improvement of the product.

Ultimate Tooling by pioneering spirit MaxiDrill 900

Introduction Welcome

Welcome to the world of CERATIZIT ... ... a world of unique and consistently innovative solutions for wear parts, cutting tools and wood and stone machining. CERATIZIT is your partner for exceptional and highly personalized hard material products which guarantee economy, resistance and performance. Increasing both the productivity and service life of your products in a very diverse range of industrial sectors is our core competency.

Introduction

Welcome

... because ‘hard material matters’ Hard materials in general and hard metals in particular are characterized by a range of interesting properties for all applications where maximum wear resistance is required. High pressure, high temperature, the application of abrasive or aggressive media, and the machining of hard materials are only some examples of factors that cause wear and to which hard materials and hard metals must be resistant. The powder-metallurgical production of cutting tools and wear parts enables tailored adaptation of the material properties to the

wear criteria. Ever more powerful machines, facilities and machining methods constantly create new challenges for our development engineers. Intensive research and development activities are our today’s investment for the solutions of tomorrow – and beyond. Our top-quality product range covers all machining methods common in the cutting tools sector: turning, milling, drilling, parting and grooving. Our tools increase productivity in the fields of automotive and mechanical engineering, construction, aerospace and many more.

Introduction

Our corporate values

Guided by corporate values We employ more than 5,900 people worldwide who are guided by our corporate values in their daily work:

The views and focus of our business partners matter

Innovative and flexible thinking matters

Communication matters

Trust and respect enable open communication. We show who we are and what we feel. We keep our promises. We are open to and accept constructive criticism.

Employee development matters

We continuously invest in personnel and offer outstanding internal development opportunities. We attract talents around the world and create a favourable environment for long-term personal growth.

Professionalism matters

We strive to be professional in everything we do. Our performance leads to results and growth which are always above average.

Our environment matters

Environmental protection is a matter of each employee – at home and at work. As a company we guarantee the community to be a ‘considerate neighbour’.

Our corporate values

We have the power to challenge state-of-the-art technologies and the courage to develop intelligent alternatives. Our speed of thought and decisive actions give us a leading edge.

Introduction

Instead of talking product with customers, we work on real solutions for business partners.

Introduction 10

Introduction

Our corporate values

Since its introduction two years ago MaxiDrill 900 has established itself as a high-performance solid carbide drilling tool. It sets new standards in high-feed machining with lengths up to 5xD and demonstrates its performance capacity on steel, cast iron, non ferrous metals and difficult to machine materials. CERATIZIT has extended the programme, which means that MaxiDrill 900 is now one of the most comprehensive drilling programmes on the market.

Success factors â&#x2014;&#x2039; Process security and precision: dimensional accuracy even under demanding conditions â&#x2014;&#x2039; Excellent productivity: high feed rates are possible 3xD

4xD

5xD

â&#x2014;&#x2039; Reduced friction for smooth operations: optimal chip evacuation through asymmetric chip flute design

Introduction

The new SONT inserts of the programme are available in six additional insert sizes. In future inserts for small drilling diameters from 14 to 17.5 millimetres and for large drilling diameters from 37 to 63 millimetres will therefore be available.

System characteristics

Programme extension

Introduction Application

This solid carbide tool shows its high performance capacity in a wide application range and most difficult situations.

Note: feed rate reduction between 30 and 60 % is necessary in the depicted cutting situations! The machining possibilities are reduced in case of long-chipping tough materials.

Producing a transverse through hole

Application

Stack drilling

Introduction

Attention of minumum gap in stack required. Drilling on an uneven surface

Drilling on a stepped surface

Drilling of a convex surface

Introduction Application

Drilling on inclined surfaces: the drill exits at an angle

Spot drilling in a central hole or bead

Reboring not possible!

When the drill exits the material, in the case of through-holes, a sharp-edged disk is produced. When the tool is stationary, this sharp-edged disk may be thrown out of the clamping chuck at high speed and can cause damage and personal injury.

In order to prevent this happening, safety precautions must be taken.

Introduction

Chain drilling is possible depending on the material

Application

Drilling on a ridge

Grade-/chip groove description

CTPP430 HC-P30 HC-M25

Composition: Co 9.0%; WC balance

. .

Grain size: 0.85 µm

Hardness: HV 1590 Coating specification: PVD; TiAlN; 7 µm Toughness

Toughness

0 2 4 6 8 10

Wear resistance

0 2 4 6 8 10

Grade-/chip groov edescription

The geometry Machining situation and stability Chip groove

Material

Machining type

F/M/R

γ =12° MasterGuide:

Machining situation and stability:

Steel Stainless Cast iron Non ferrous metals Heat resistant Hard materials

excellent

Main application Extended application

good acceptable difficult Machining type: F Fine machining M Medium machining R Rough machining

System C900

SO..

R R R R R R R R R R R

[mm] 4,60 4.60 5,30 5.30 5,90 5.90 6,50 6.50 7,70 7.70 8,90 8.90 10,10 10.10 11,60 11.60 13,00 13.00 15,20 15.20 17,50 17.50 d

[mm] 4,20 4.20 4,80 4.80 5,50 5.50 6,10 6.10 7,30 7.30 8,50 8.50 9,60 9.60 11,00 11.00 12,20 12.20 14,40 14.40 16,70 16.70 l

[mm] 2,10 2.10 2,30 2.30 2,50 2.50 2,90 2.90 3,30 3.30 3,80 3.80 4,40 4.40 4,80 4.80 5,00 5.00 5,30 5.30 5,60 5.60 s

[mm] 0,50 0.50 0,60 0.60 0,60 0.60 0,70 0.70 0,80 0.80 0,80 0.80 0,80 0.80 1,00 1.00 1,20 1.20 1,20 1.20 1,20 1.20 r

[mm] 2,25 2.25 2,25 2.25 2,50 2.50 2,50 2.50 2,90 2.90 3,50 3.50 4,10 4.10 4,10 4.10 5,30 5.30 5,30 5.30 5,30 5.30 d1

Inserts

r l

8째

CTPP430

-M30

SONT 042105ER-M30 SONT 052306ER-M30 SONT 062506ER-M30 SONT 072907ER-M30 SONT 083308ER-M30 SONT 093808ER-M30 SONT 104408ER-M30 SONT 124810ER-M30 SONT 135012ER-M30 SONT 155312ER-M30 SONT 175612ER-M30

System C900

R R r r R CTPP430

P M K N S H

System C900 – 3xD

Ø d1

Ø dA

ØD

Ø 19 – 32 mm

l2 l3 l1

Tools

System C900 – 3xD

L NR D [mm] 14 14.5 15 15.5 16 16.5 17 17.5 18 18.5 19 19.5 20 20.5 21 21.5 22 22.5 23 23.5 24 24.5 25 25.5 26 26.5 27 27.5 28 28.5 29 29.5 30 30.5 31 31.5 32

E01 E02 E03 E04

Type, description C900.3D.140.R.04 C900.3D.145.R.04 C900.3D.150.R.04 C900.3D.155.R.04 C900.3D.160.R.05 C900.3D.165.R.05 C900.3D.170.R.05 C900.3D.175.R.05 C900.3D.180.R.06 C900.3D.185.R.06 C900.3D.190.R.06 C900.3D.195.R.06 C900.3D.200.R.06 C900.3D.205.R.06 C900.3D.210.R.07 C900.3D.215.R.07 C900.3D.220.R.07 C900.3D.225.R.07 C900.3D.230.R.07 C900.3D.235.R.07 C900.3D.240.R.08 C900.3D.245.R.08 C900.3D.250.R.08 C900.3D.255.R.08 C900.3D.260.R.08 C900.3D.265.R.08 C900.3D.270.R.08 C900.3D.275.R.08 C900.3D.280.R.09 C900.3D.285.R.09 C900.3D.290.R.09 C900.3D.295.R.09 C900.3D.300.R.09 C900.3D.305.R.09 C900.3D.310.R.09 C900.3D.315.R.09 C900.3D.320.R.09

11807480 11684214 11684216 11227305

R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R

dA [mm] 20 20 20 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 25 25 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32

d1 [mm] 30 30 30 30 30 30 30 30 32 32 32 32 32 32 32 32 32 32 32 32 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40

11817562 11450898 11690144 11690146

l1 [mm] 109 111 112 114 115 117 118 120 128 130 131 133 134 136 138 140 141 143 144 146 155 157 158 160 161 163 164 166 167 169 170 172 173 175 176 178 179

l2 [mm] 42 44 45 47 48 50 51 53 54 56 57 59 60 62 63 65 66 68 69 71 72 74 75 77 78 80 81 83 84 86 87 89 90 92 93 95 96

l3 [mm] 59 61 62 64 65 67 68 70 72 74 75 77 78 80 82 84 85 87 88 90 95 97 98 100 101 103 104 106 107 109 110 112 113 115 116 118 119

SONT 06.. SONT 06.. SONT 06.. SONT 06.. SONT 06.. SONT 06.. SONT 07.. SONT 07.. SONT 07.. SONT 07.. SONT 07.. SONT 07.. SONT 08.. SONT 08.. SONT 08.. SONT 08.. SONT 08.. SONT 08.. SONT 08.. SONT 08.. SONT 09.. SONT 09.. SONT 09.. SONT 09.. SONT 09.. SONT 09.. SONT 09.. SONT 09.. SONT 09..

11817560 11450849 11114698 11690140

E01 E01 E01 E01 E01 E01 E01 E01 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E03 E03 E03 E03 E03 E03 E03 E03 E04 E04 E04 E04 E04 E04 E04 E04 E04

System C900 – 3xD

Ø d1

Ø dA

ØD

Ø 32,5 – 36,5 mm

l2 l3 l1

E01 E02

Type, description C900.3D.325.R.10 C900.3D.330.R.10 C900.3D.335.R.10 C900.3D.340.R.10 C900.3D.345.R.10 C900.3D.350.R.10 C900.3D.355.R.10 C900.3D.360.R.10 C900.3D.365.R.10 C900.3D.370.R.12 C900.3D.380.R.12 C900.3D.390.R.12 C900.3D.400.R.12 C900.3D.410.R.12 C900.3D.420.R.13 C900.3D.430.R.13 C900.3D.440.R.13 C900.3D.450.R.13 C900.3D.460.R.13 C900.3D.470.R.15 C900.3D.480.R.15 C900.3D.490.R.15 C900.3D.500.R.15 C900.3D.510.R.15 C900.3D.520.R.15 C900.3D.530.R.15 C900.3D.540.R.15 C900.3D.550.R.17 C900.3D.560.R.17 C900.3D.570.R.17 C900.3D.580.R.17 C900.3D.590.R.17 C900.3D.600.R.17 C900.3D.610.R.17 C900.3D.620.R.17 C900.3D.630.R.17

11610311 11801441

R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R

dA [mm] 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40

d1 [mm] 50 50 50 50 50 50 50 50 50 56 56 56 56 56 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 62 62 64 64

11450867 11816987

l1 [mm] 192 193 195 196 198 199 201 202 204 211 214 217 220 223 229 232 235 238 241 245 248 251 254 257 260 263 266 270 273 276 279 282 285 288 291 294

l2 [mm] 98 99 101 102 104 105 107 108 110 111 114 117 120 123 126 129 132 135 138 141 144 147 150 153 156 159 162 165 168 171 174 177 180 183 186 189

l3 [mm] 124 125 127 128 130 131 133 134 136 141 144 147 150 153 159 162 165 168 171 175 178 181 184 187 190 193 196 200 203 206 209 212 215 218 221 224

SONT 10.. SONT 10.. SONT 10.. SONT 10.. SONT 10.. SONT 10.. SONT 10.. SONT 10.. SONT 10.. SONT 12.. SONT 12.. SONT 12.. SONT 12.. SONT 12.. SONT 13.. SONT 13.. SONT 13.. SONT 13.. SONT 13.. SONT 15.. SONT 15.. SONT 15.. SONT 15.. SONT 15.. SONT 15.. SONT 15.. SONT 15.. SONT 17.. SONT 17.. SONT 17.. SONT 17.. SONT 17.. SONT 17.. SONT 17.. SONT 17.. SONT 17..

11450858 11816974

E01 E01 E01 E01 E01 E01 E01 E01 E01 E01 E01 E01 E01 E01 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02

Tools

D [mm] 32.5 33 33.5 34 34.5 35 35.5 36 36.5 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63

System C900 – 3xD

L NR

System C900 – 4xD

Ø d1

Ø dA

ØD

Ø 14 – 36 mm

l2 l3 l1

Tools

System C900 – 4xD

L NR D [mm] 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

E01 E02 E03 E04 E05

Type, description C900.4D.140.R.04 C900.4D.150.R.04 C900.4D.160.R.05 C900.4D.170.R.05 C900.4D.180.R.06 C900.4D.190.R.06 C900.4D.200.R.06 C900.4D.210.R.07 C900.4D.220.R.07 C900.4D.230.R.07 C900.4D.240.R.08 C900.4D.250.R.08 C900.4D.260.R.08 C900.4D.270.R.08 C900.4D.280.R.09 C900.4D.290.R.09 C900.4D.300.R.09 C900.4D.310.R.09 C900.4D.320.R.09 C900.4D.330.R.10 C900.4D.340.R.10 C900.4D.350.R.10 C900.4D.360.R.10

11807480 11684214 11684216 11227305 11610311

R R R R R R R R R R R R R R R R R R R R R R R

dA [mm] 20 20 20 20 25 25 25 25 25 25 32 32 32 32 32 32 32 32 32 40 40 40 40

d1 [mm] 30 30 30 30 32 32 32 40 40 40 40 40 40 40 40 40 40 40 40 50 50 50 50

11817562 11450898 11690144 11690146 11450867

l1 [mm] 123 127 131 135 146 150 154 159 163 167 179 183 187 191 195 199 203 207 211 226 230 234 238

l2 [mm] 56 60 64 68 72 76 80 84 88 92 96 100 104 108 112 116 120 124 128 132 136 140 144

l3 [mm] 73 77 81 85 90 94 98 103 107 111 119 123 127 131 135 139 143 147 151 159 162 166 170

SONT 06.. SONT 06.. SONT 06.. SONT 07.. SONT 07.. SONT 07.. SONT 08.. SONT 08.. SONT 08.. SONT 08.. SONT 09.. SONT 09.. SONT 09.. SONT 09.. SONT 09.. SONT 10.. SONT 10.. SONT 10.. SONT 10..

11817560 11450849 11114698 11690140 11450858

E01 E01 E01 E01 E02 E02 E02 E02 E02 E02 E03 E03 E03 E03 E04 E04 E04 E04 E04 E05 E05 E05 E05

System C900 – 4xD

Ø d1

Ø dA

ØD

Ø 37 – 54 mm

l2 l3 l1

E01 E02

Type, description C900.4D.370.R.12 C900.4D.380.R.12 C900.4D.390.R.12 C900.4D.400.R.12 C900.4D.410.R.12 C900.4D.420.R.13 C900.4D.430.R.13 C900.4D.440.R.13 C900.4D.450.R.13 C900.4D.460.R.13 C900.4D.470.R.15 C900.4D.480.R.15 C900.4D.490.R.15 C900.4D.500.R.15 C900.4D.510.R.15 C900.4D.520.R.15 C900.4D.530.R.15 C900.4D.540.R.15

11610311 11801441

R R R R R R R R R R R R R R R R R R

dA [mm] 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40

d1 [mm] 56 56 56 56 56 60 60 60 60 60 60 60 60 60 60 60 60 60

11450867 11816987

l1 [mm] 248 252 256 260 264 271 275 279 283 287 292 296 300 304 308 312 316 320

l2 [mm] 148 152 156 160 164 168 172 176 180 184 188 192 196 200 204 208 212 216

l3 [mm] 178 182 186 190 194 201 205 209 213 217 222 226 230 234 238 242 246 250

SONT 12.. SONT 12.. SONT 12.. SONT 12.. SONT 12.. SONT 13.. SONT 13.. SONT 13.. SONT 13.. SONT 13.. SONT 15.. SONT 15.. SONT 15.. SONT 15.. SONT 15.. SONT 15.. SONT 15.. SONT 15..

11450858 11816974

E01 E01 E01 E01 E01 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02

Tools

D [mm] 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

System C900 – 4xD

L NR

Tools 20

System C900 – 5xD

Ø d1

Ø dA

ØD

Ø 14 – 41 mm

l2 l3 l1

E01 E02 E03 E04 E05

Type, description C900.5D.140.R.04 C900.5D.150.R.04 C900.5D.160.R.05 C900.5D.170.R.05 C900.5D.180.R.06 C900.5D.190.R.06 C900.5D.200.R.06 C900.5D.210.R.07 C900.5D.220.R.07 C900.5D.230.R.07 C900.5D.240.R.08 C900.5D.250.R.08 C900.5D.260.R.08 C900.5D.270.R.08 C900.5D.280.R.09 C900.5D.290.R.09 C900.5D.300.R.09 C900.5D.310.R.09 C900.5D.320.R.09 C900.5D.330.R.10 C900.5D.340.R.10 C900.5D.350.R.10 C900.5D.360.R.10 C900.5D.370.R.12 C900.5D.380.R.12 C900.5D.390.R.12 C900.5D.400.R.12 C900.5D.410.R.12

11807480 11684214 11684216 11227305 11610311

R R R R R R R R R R R R R R R R R R R R R R R R R R R R

dA [mm] 20 20 20 20 25 25 25 25 25 25 32 32 32 32 32 32 32 32 32 40 40 40 40 40 40 40 40 40

d1 [mm] 30 30 30 30 32 32 32 32 32 32 40 40 40 40 40 40 40 40 40 50 50 50 50 56 56 56 56 56

11817562 11450898 11690144 11690146 11450867

l1 [mm] 137 142 147 152 164 169 174 180 184 189 203 208 212 217 221 226 230 235 239 259 264 269 274 285 290 295 300 305

l2 [mm] 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140 145 150 155 160 165 170 175 180 185 190 195 200 205

l3 [mm] 87 92 97 102 108 113 118 124 128 133 143 148 152 157 161 166 170 175 179 191 196 201 206 215 220 225 230 235

SONT 06.. SONT 06.. SONT 06.. SONT 07.. SONT 07.. SONT 07.. SONT 08.. SONT 08.. SONT 08.. SONT 08.. SONT 09.. SONT 09.. SONT 09.. SONT 09.. SONT 09.. SONT 10.. SONT 10.. SONT 10.. SONT 10.. SONT 12.. SONT 12.. SONT 12.. SONT 12.. SONT 12..

11817560 11450849 11114698 11690140 11450858

E01 E01 E01 E01 E02 E02 E02 E02 E02 E02 E03 E03 E03 E03 E04 E04 E04 E04 E04 E05 E05 E05 E05 E05 E05 E05 E05 E05

Tools

D [mm] 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

System C900 – 5xD

L NR

Cutting data

Non alloyed steel

Low alloyed steel

High alloyed steel

Cutting data

Corrosion resistant steel

Stainless steel

Type of treatment / alloy ≤ 0.15% C

125

annealed

.15% - .45% C

125-250

tempered

≥ .45% C

300

annealed

180

tempered

7/8

250-300

tempered

350

annealed

200

annealed

Technical information

martensitic

325

ferritic / martensitic

200

quenched

austenitic

180

quenched

duplex

230-260

hardened

martensitic / austenitic

330

pearlitic / ferritic

180

pearlitic / martensitic

260

ferritic

160

pearlitic

–

ferritic

130

pearlitic

230

non hardened

hardened

100

non hardened

< 12% Si

hardened

< 12% Si

non hardened

Copper and copper alloys (bronze, brass)

> 12% Si

130

machining alloy stock (1% Pb)

–

brass, red bronze

bronze

100

lead-free copper and electrolytic copper

100

thermosetting plastics

–

fibre-reinforced plastics

–

hard rubber

–

annealed

Fe-base

200

hardened

Fe-base

280

annealed

Ni or Co-base

250

hardened

Ni or Co-base 30 - 58 HRC

–

cast

Ni or Co-base 1500 - 2200 N/mm²

–

pure titanium

Rm 440*

alpha + beta alloys

Rm 1050*

hardened and tempered

55 HRC

hardened and tempered

60 HRC

Chilled castings

cast

400

Tempered cast iron

hardened and tempered

55HRC

Heat resistant alloys

Titanium alloys

200

tempered

Non-metallic materials

350

annealed

Malleable cast iron

Aluminium cast alloys

11 ferritic

tempered

Spheroidal cast iron

Aluminium wrought alloys

annealed

Grey cast iron

Hardness

Work piece material

VDI 3323 group

Material, tool – 3xD

Tempered steel

* Rm = ultimate tensile strength, measured in MPa

Cutting data

SONT05

SONT 06

SONT 07

SONT 08

SONT 09

SONT 10

SONT 12

SONT 13

SONT 15

SONT 17

Ø16-17,5 f [mm/rev]

Ø19-20,5 f [mm/rev]

Ø21-23,5 f [mm/rev]

Ø24-27,5 f [mm/rev]

Ø28-32 f [mm/rev]

Ø32,5-36,5 f [mm/rev]

Ø37-41 f [mm/rev]

Ø41,5-46 f [mm/rev]

Ø46,5-54 f [mm/rev]

Ø54,5-63,0 f [mm/rev]

0,04-0,13

0,04-0,14

0,05-0,15

0,07-0,15

0,08-0,17

0,08-0,18

0,09-0,19

0,09-0,20

0,10-0,22

0,04-0,15

0,05-0,16

0,07-0,17

0,08-0,19

0,08-0,20

0,09-0,21

0,09-0,22

0,09-0,24

0,10-0,26

0,04-0,16

0,05-0,17

0,05-0,18

0,08-0,20

0,09-0,22

0,09-0,23

0,10-0,24

0,10-0,25

0,10-0,27

0,10-0,30

0,04-0,17

0,05-0,18

0,05-0,20

0,08-0,22

0,09-0,23

0,09-0,24

0,10-0,25

0,10-0,27

0,10-0,30

0,10-0,32

0,04-0,16

0,04-0,17

0,05-0,18

0,08-0,20

0,09-0,21

0,09-0,22

0,10-0,23

0,10-0,25

0,10-0,28

0,10-0,30

0,04-0,16

0,04-0,17

0,05-0,18

0,08-0,20

0,09-0,21

0,09-0,22

0,10-0,23

0,10-0,25

0,10-0,27

0,10-0,29

0,04-0,15

0,05-0,16

0,05-0,18

0,08-0,20

0,09-0,21

0,09-0,22

0,10-0,23

0,10-0,25

0,10-0,27

0,10-0,29

0,04-0,15

0,05-0,16

0,05-0,18

0,08-0,20

0,09-0,21

0,09-0,22

0,10-0,23

0,10-0,25

0,10-0,27

0,10-0,29

0,04-0,13

0,05-0,14

0,05-0,15

0,08-0,15

0,08-0,17

0,08-0,18

0,09-0,19

0,10-0,21

0,10-0,23

0,04-0,13

0,05-0,14

0,05-0,15

0,08-0,15

0,08-0,17

0,08-0,18

0,09-0,19

0,10-0,21

0,10-0,23

0,04-0,12

0,04-0,13

0,05-0,14

0,05-0,16

0,05-0,18

0,07-0,18

0,08-0,21

0,10-0,23

0,04-0,11

0,04-0,12

0,05-0,13

0,05-0,15

0,06-0,16

0,07-0,16

0,08-0,20

0,10-0,22

0,04-0,10

0,04-0,11

0,05-0,13

0,05-0,15

0,06-0,15

0,07-0,16

0,08-0,20

0,04-0,10

0,04-0,11

0,05-0,12

0,05-0,14

0,05-0,15

0,06-0,15

0,07-0,19

0,08-0,20

0,07-0,20

0,07-0,22

0,08-0,24

0,10-0,25

0,1-0,28

0,1-0,30

0,1-0,32

0,1-0,34

0,07-0,19

0,07-0,20

0,08-0,22

0,10-0,24

0,1-0,26

0,1-0,28

0,1-0,30

0,1-0,32

0,07-0,20

0,08-0,22

0,10-0,25

0,1-0,28

0,1-0,30

0,1-0,32

0,07-0,18

0,08-0,20

0,10-0,23

0,1-0,25

0,1-0,27

0,1-0,29

0,07-0,19

0,07-0,20

0,08-0,21

0,10-0,25

0,1-0,28

0,1-0,30

0,1-0,32

0,1-0,34

0,07-0,19

0,07-0,20

0,08-0,21

0,10-0,25

0,1-0,28

0,1-0,30

0,1-0,32

0,1-0,34

0,06-0,12

0,07-0,14

0,08-0,15

0,10-0,15

0,10-0,17

0,10-0,18

0,06-0,13

0,07-0,14

0,08-0,15

0,10-0,15

0,10-0,17

0,10-0,19

0,10-0,20

0,06-0,12

0,07-0,14

0,08-0,15

0,10-0,18

0,10-0,19

0,10-0,20

0,06-0,12

0,07-0,14

0,08-0,15

0,10-0,18

0,10-0,19

0,10-0,23

0,10-0,25

0,06-0,12

0,07-0,14

0,08-0,15

0,13-0,20

0,13-0,22

0,13-0,25

0,06-0,13

0,07-0,14

0,08-0,15

0,10-0,16

0,10-0,17

0,10-0,18

0,10-0,19

0,06-0,15

0,07-0,16

0,08-0,18

0,10-0,18

0,10-0,20

0,10-0,23

0,10-0,25

0,06-0,15

0,07-0,16

0,08-0,18

0,10-0,18

0,10-0,20

0,10-0,23

0,10-0,25

0,06-0,14

0,07-0,15

0,08-0,16

0,10-0,16

0,10-0,17

0,10-0,19

0,10-0,20

0,04-0,09

0,04-0,10

0,05-0,10

0,05-0,12

0,06-0,14

0,07-0,14

0,08-0,15

0,10-0,16

0,10-0,18

0,05-0,10

0,06-0,12

0,08-0,14

0,10-0,15

0,03-0,07

0,04-0,08

0,05-0,08

0,05-0,10

0,05-0,12

0,06-0,15

0,03-0,07

0,04-0,08

0,05-0,08

0,05-0,10

0,05-0,12

0,06-0,15

0,03-0,07

0,04-0,08

0,05-0,08

0,05-0,10

0,05-0,12

0,06-0,15

0,03-0,07

0,04-0,08

0,05-0,08

0,05-0,10

0,05-0,12

0,06-0,15

0,03-0,07

0,04-0,08

0,05-0,08

0,05-0,10

0,05-0,12

0,06-0,15

0,04-0,10

0,05-0,10

0,05-0,12

0,06-0,12

0,07-0,15

0,08-0,16

0,08-0,18

0,04-0,10

0,05-0,10

0,05-0,12

0,06-0,12

0,07-0,15

0,08-0,16

0,08-0,18

–

Technical information

SONT 04 Ø14-15,5 f [mm/rev]

Cutting data

Material, tool – 3xD

Cutting data

Non alloyed steel

Low alloyed steel

High alloyed steel

Cutting data

Corrosion resistant steel

Stainless steel

Type of treatment / alloy ≤ 0.15% C

125

annealed

.15% - .45% C

125-250

tempered

≥ .45% C

300

annealed

180

tempered

7/8

250-300

tempered

350

annealed

200

annealed

Technical information

martensitic

325

ferritic / martensitic

200

quenched

austenitic

180

quenched

duplex

230-260

hardened

martensitic / austenitic

330

pearlitic / ferritic

180

pearlitic / martensitic

260

ferritic

160

pearlitic

–

ferritic

130

pearlitic

230

non hardened

hardened

100

non hardened

< 12% Si

hardened

< 12% Si

non hardened

Copper and copper alloys (bronze, brass)

> 12% Si

130

machining alloy stock (1% Pb)

–

brass, red bronze

bronze

100

lead-free copper and electrolytic copper

100

thermosetting plastics

–

fibre-reinforced plastics

–

hard rubber

–

annealed

Fe-base

200

hardened

Fe-base

280

annealed

Ni or Co-base

250

hardened

Ni or Co-base 30 - 58 HRC

–

cast

Ni or Co-base 1500 - 2200 N/mm²

–

pure titanium

Rm 440*

alpha + beta alloys

Rm 1050*

hardened and tempered

55 HRC

hardened and tempered

60 HRC

Chilled castings

cast

400

Tempered cast iron

hardened and tempered

55HRC

Heat resistant alloys

Titanium alloys

200

tempered

Non-metallic materials

350

annealed

Malleable cast iron

Aluminium cast alloys

11 ferritic

tempered

Spheroidal cast iron

Aluminium wrought alloys

annealed

Grey cast iron

Hardness

Work piece material

VDI 3323 group

Material, tool – 4xD

Tempered steel

* Rm = ultimate tensile strength, measured in MPa

Cutting data

SONT 05

SONT 06

SONT 07

SONT 08

SONT 09

SONT 10

SONT 12

SONT 13

SONT15

Ø16-17,5 f [mm/rev]

Ø19-20 f [mm/rev]

Ø21-23 f [mm/rev]

Ø24-27 f [mm/rev]

Ø28-32 f [mm/rev]

Ø33-36 f [mm/rev]

Ø37-41 f [mm/rev]

Ø41,5-46 f [mm/rev]

Ø46,5-54 f [mm/rev]

0,04-0,11

0,04-0,12

0,05-0,12

0,05-0,13

0,06-0,15

0,06-0,17

0,07-0,17

0,07-0,19

0,04-0,13

0,04-0,14

0,05-0,14

0,05-0,15

0,06-0,17

0,06-0,19

0,06-0,20

0,07-0,22

0,07-0,24

0,04-0,14

0,04-0,15

0,05-0,16

0,06-0,18

0,07-0,20

0,07-0,22

0,07-0,23

0,08-0,25

0,08-0,27

0,04-0,17

0,04-0,18

0,05-0,18

0,06-0,20

0,07-0,20

0,07-0,23

0,07-0,24

0,08-0,26

0,08-0,28

0,04-0,14

0,04-0,15

0,05-0,15

0,06-0,17

0,07-0,20

0,07-0,23

0,08-0,25

0,08-0,27

0,04-0,14

0,04-0,15

0,05-0,15

0,06-0,18

0,07-0,21

0,07-0,23

0,08-0,25

0,08-0,27

0,04-0,14

0,04-0,15

0,05-0,15

0,06-0,18

0,07-0,20

0,07-0,23

0,08-0,25

0,08-0,27

0,04-0,14

0,04-0,15

0,05-0,15

0,06-0,18

0,07-0,20

0,07-0,23

0,08-0,25

0,08-0,27

0,04-0,11

0,04-0,12

0,05-0,12

0,06-0,12

0,06-0,15

0,06-0,17

0,08-0,20

0,08-0,22

0,04-0,11

0,04-0,12

0,05-0,12

0,06-0,12

0,06-0,15

0,06-0,17

0,08-0,20

0,08-0,22

0,04-0,12

0,05-0,13

0,05-0,15

0,05-0,16

0,07-0,16

0,08-0,20

0,08-0,22

0,04-0,10

0,05-0,11

0,05-0,13

0,06-0,14

0,07-0,15

0,08-0,18

0,08-0,20

0,04-0,10

0,05-0,11

0,05-0,12

0,06-0,12

0,07-0,14

0,08-0,16

0,08-0,17

0,04-0,10

0,05-0,10

0,05-0,11

0,05-0,12

0,06-0,13

0,07-0,14

0,07-0,16

0,07-0,18

0,07-0,20

0,08-0,22

0,10-0,24

0,10-0,25

0,10-0,28

0,10-0,30

0,10-0,32

0,07-0,17

0,07-0,18

0,08-0,20

0,10-0,22

0,10-0,25

0,10-0,27

0,10-0,29

0,10-0,30

0,07-0,18

0,08-0,20

0,10-0,24

0,10-0,26

0,10-0,28

0,10-0,30

0,07-0,17

0,07-0,18

0,08-0,18

0,10-0,22

0,10-0,23

0,10-0,25

0,10-0,27

0,07-0,17

0,07-0,18

0,08-0,18

0,10-0,22

0,10-0,25

0,10-0,28

0,10-0,30

0,10-0,32

0,07-0,17

0,07-0,18

0,08-0,18

0,10-0,22

0,01-0,25

0,10-0,25

0,10-0,28

0,10-0,30

0,01-0,30

0,10-0,32

0,06-0,12

0,07-0,14

0,08-0,15

0,10-0,15

0,10-0,17

0,06-0,13

0,07-0,14

0,08-0,15

0,10-0,15

0,10-0,17

0,10-0,18

0,06-0,12

0,07-0,14

0,08-0,15

0,10-0,18

0,10-0,19

0,10-0,20

0,06-0,12

0,07-0,14

0,08-0,15

0,10-0,18

0,10-0,19

0,10-0,21

0,06-0,12

0,07-0,14

0,08-0,15

0,13-0,20

0,13-0,22

0,06-0,13

0,07-0,14

0,08-0,15

0,10-0,16

0,10-0,17

0,10-0,18

0,06-0,15

0,07-0,16

0,08-0,18

0,10-0,18

0,10-0,20

0,10-0,22

0,06-0,15

0,07-0,16

0,08-0,18

0,10-0,18

0,10-0,20

0,10-0,22

0,06-0,14

0,07-0,15

0,08-0,16

0,10-0,16

0,10-0,17

0,10-0,18

0,04-0,09

0,04-0,10

0,05-0,08

0,05-0,10

0,05-0,12

0,06-0,14

0,07-0,14

0,08-0,14

0,10-0,15

0,10-0,16

0,10-0,18

0,05-0,10

0,06-0,10

0,08-0,12

0,08-0,14

0,08-0,15

0,03-0,07

0,04-0,07

0,05-0,08

0,05-0,10

0,05-0,12

0,03-0,07

0,04-0,07

0,05-0,08

0,05-0,10

0,05-0,12

0,03-0,07

0,04-0,07

0,05-0,08

0,05-0,10

0,05-0,12

0,03-0,07

0,04-0,07

0,05-0,08

0,05-0,10

0,05-0,12

0,03-0,07

0,04-0,07

0,05-0,08

0,05-0,10

0,05-0,12

0,04-0,10

0,05-0,10

0,05-0,12

0,06-0,15

0,07-0,15

0,07-0,16

0,04-0,10

0,05-0,10

0,05-0,12

0,06-0,15

0,07-0,15

0,07-0,16

–

Technical information

SONT 04 Ø14-15,5 f [mm/rev]

Cutting data

Material, tool – 4xD

Cutting data

Non alloyed steel

Low alloyed steel

High alloyed steel

Cutting data

Corrosion resistant steel

Stainless steel

Type of treatment / alloy ≤ 0.15% C

125

annealed

.15% - .45% C

125-250

tempered

≥ .45% C

300

annealed

180

tempered

7/8

250-300

tempered

350

annealed

200

annealed

Technical information

martensitic

325

ferritic / martensitic

200

quenched

austenitic

180

quenched

duplex

230-260

hardened

martensitic / austenitic

330

pearlitic / ferritic

180

pearlitic / martensitic

260

ferritic

160

pearlitic

–

ferritic

130

pearlitic

230

non hardened

hardened

100

non hardened

< 12% Si

hardened

< 12% Si

non hardened

Copper and copper alloys (bronze, brass)

> 12% Si

130

machining alloy stock (1% Pb)

–

brass, red bronze

bronze

100

lead-free copper and electrolytic copper

100

thermosetting plastics

–

fibre-reinforced plastics

–

hard rubber

–

annealed

Fe-base

200

hardened

Fe-base

280

annealed

Ni or Co-base

250

hardened

Ni or Co-base 30 - 58 HRC

–

cast

Ni or Co-base 1500 - 2200 N/mm²

–

pure titanium

Rm 440*

alpha + beta alloys

Rm 1050*

hardened and tempered

55 HRC

hardened and tempered

60 HRC

Chilled castings

cast

400

Tempered cast iron

hardened and tempered

55HRC

Heat resistant alloys

Titanium alloys

200

tempered

Non-metallic materials

350

annealed

Malleable cast iron

Aluminium cast alloys

11 ferritic

tempered

Spheroidal cast iron

Aluminium wrought alloys

annealed

Grey cast iron

Hardness

Work piece material

VDI 3323 group

Material, tool – 5xD

Tempered steel

* Rm = ultimate tensile strength, measured in MPa

Cutting data

SONT 05

SONT 06

SONT 07

SONT 08

SONT 09

SONT 10

SONT 12

Ø14-15,5 f [mm/rev]

Ø16-17,5 f [mm/rev]

Ø19-20 f [mm/rev]

Ø21-23 f [mm/rev]

Ø24-27 f [mm/rev]

Ø28-32 f [mm/rev]

Ø33-36 f [mm/rev]

Ø37-41 f [mm/rev]

0,04-0,09

0,04-0,10

0,06-0,12

0,06-0,13

0,08-0,17

0,08-0,18

0,04-0,10

0,04-0,11

0,05-0,11

0,05-0,12

0,06-0,14

0,06-0,15

0,08-0,19

0,08-0,20

0,04-0,12

0,04-0,13

0,05-0,13

0,05-0,15

0,07-0,17

0,08-0,18

0,10-0,22

0,10-0,25

0,04-0,15

0,04-0,16

0,05-0,16

0,05-0,17

0,07-0,18

0,08-0,19

0,10-0,23

0,10-0,25

0,04-0,13

0,04-0,14

0,05-0,14

0,05-0,15

0,07-0,17

0,08-0,18

0,10-0,22

0,10-0,23

0,04-0,13

0,04-0,14

0,05-0,14

0,05-0,15

0,07-0,17

0,08-0,18

0,10-0,22

0,10-0,23

0,04-0,13

0,04-0,14

0,05-0,14

0,05-0,15

0,07-0,17

0,08-0,18

0,10-0,22

0,10-0,23

0,04-0,13

0,04-0,14

0,05-0,14

0,05-0,15

0,07-0,17

0,08-0,18

0,10-0,22

0,10-0,23

0,04-0,09

0,04-0,10

0,06-0,12

0,07-0,14

0,09-0,18

0,09-0,20

0,04-0,09

0,04-0,10

0,06-0,12

0,07-0,14

0,09-0,18

0,09-0,20

0,04-0,11

0,05-0,12

0,05-0,13

0,05-0,14

0,06-0,15

0,08-0,18

0,08-0,20

0,04-0,09

0,05-0,09

0,05-0,11

0,05-0,12

0,06-0,13

0,08-0,17

0,08-0,18

0,04-0,08

0,05-0,08

0,05-0,09

0,05-0,10

0,06-0,11

0,07-0,14

0,08-0,15

0,04-0,08

0,05-0,08

0,05-0,09

0,05-0,10

0,06-0,11

0,07-0,14

0,08-0,15

0,07-0,18

0,07-0,20

0,08-0,22

0,10-0,23

0,10-0,25

0,07-0,17

0,07-0,18

0,08-0,18

0,10-0,20

0,10-0,22

0,07-0,18

0,08-0,18

0,10-0,23

0,10-0,25

0,07-0,17

0,07-0,18

0,08-0,16

0,10-0,20

0,10-0,22

0,07-0,17

0,07-0,18

0,08-0,16

0,10-0,20

0,10-0,22

0,07-0,17

0,07-0,18

0,08-0,16

0,10-0,20

0,10-0,22

0,06-0,12

0,07-0,14

0,08-0,14

0,10-0,15

0,10-0,17

0,06-0,13

0,07-0,14

0,08-0,14

0,10-0,15

0,10-0,17

0,06-0,12

0,07-0,14

0,08-0,14

0,10-0,18

0,10-0,19

0,06-0,12

0,07-0,14

0,08-0,14

0,10-0,18

0,10-0,19

0,06-0,12

0,07-0,14

0,10-0,15

0,13-0,20

0,13-0,22

0,06-0,13

0,07-0,14

0,08-0,15

0,10-0,16

0,10-0,17

0,06-0,15

0,07-0,16

0,08-0,16

0,10-0,18

0,10-0,20

0,06-0,15

0,07-0,16

0,08-0,16

0,10-0,18

0,10-0,20

0,06-0,14

0,07-0,15

0,08-0,14

0,10-0,16

0,10-0,17

0,04-0,09

0,04-0,10

0,04-0,08

0,05-0,10

0,06-0,14

0,07-0,14

0,08-0,14

0,10-0,15

0,05-0,10

0,06-0,10

0,08-0,12

0,03-0,06

0,04-0,06

0,04-0,07

0,05-0,08

0,05-0,09

0,03-0,06

0,04-0,06

0,04-0,07

0,05-0,08

0,05-0,09

0,03-0,06

0,04-0,06

0,04-0,07

0,05-0,08

0,05-0,09

0,03-0,06

0,04-0,06

0,04-0,07

0,05-0,08

0,05-0,09

0,03-0,06

0,04-0,06

0,04-0,07

0,05-0,08

0,05-0,09

0,04-0,08

0,05-0,11

0,06-0,12

0,07-0,12

0,04-0,08

0,05-0,11

0,06-0,12

0,07-0,12

–

Technical information

SONT 04

Cutting data

Material, tool – 5xD

Cutting data

Non alloyed steel

Low alloyed steel

High alloyed steel

Cutting data

Corrosion resistant steel

Stainless steel

Type of treatment / alloy ≤ 0.15% C

125

annealed

.15% - .45% C

125-250

tempered

≥ .45% C

300

annealed

180

tempered

7/8

250-300

tempered

350

annealed

200

annealed

Technical information

martensitic

325

ferritic / martensitic

200

quenched

austenitic

180

quenched

duplex

230-260

hardened

martensitic / austenitic

330

pearlitic / ferritic

180

pearlitic / martensitic

260

ferritic

160

pearlitic

–

ferritic

130

pearlitic

230

non hardened

hardened

100

non hardened

< 12% Si

hardened

< 12% Si

non hardened

Copper and copper alloys (bronze, brass)

> 12% Si

130

machining alloy stock (1% Pb)

–

brass, red bronze

bronze

100

lead-free copper and electrolytic copper

100

thermosetting plastics

–

fibre-reinforced plastics

–

hard rubber

–

annealed

Fe-base

200

hardened

Fe-base

280

annealed

Ni or Co-base

250

hardened

Ni or Co-base 30 - 58 HRC

–

cast

Ni or Co-base 1500 - 2200 N/mm²

–

pure titanium

Rm 440*

alpha + beta alloys

Rm 1050*

hardened and tempered

55 HRC

hardened and tempered

60 HRC

Chilled castings

cast

400

Tempered cast iron

hardened and tempered

55HRC

Heat resistant alloys

Titanium alloys

200

tempered

Non-metallic materials

350

annealed

Malleable cast iron

Aluminium cast alloys

11 ferritic

tempered

Spheroidal cast iron

Aluminium wrought alloys

annealed

Grey cast iron

Hardness

Work piece material

VDI 3323 group

Material, grades

Tempered steel

* Rm = ultimate tensile strength, measured in MPa

Cutting data Material, grades

Coated carbide CTPP430 Vc (m/min) 180-300 140-250 140-250 160-280 130-220 100-200 110-200 100-160 120-250 80-150 100-160 80-140 80-140 120-200 100-180

Cutting data

100-180

120-200 80-160 70-150 150-500 150-450 150-350 150-300 150-250 150-350 150-350 150-350 200-400 50-150 50-140 80-200 20-80 20-80 20-80 20-80 20-80 40-100 40-100 – – – –

Technical information

100-180

Off-centre drilling

Maximum offset ‚X‘ when offset drilling into solid material for fixed applications Permissible feed rates for Xmax: f x 0.05 - 0.08 mm/rev. With the maximum offset Xmax the hole becomes Dmax = D + 2Xmax

Technical information

Off-centre drilling

for example for D = 38 mm, Xmax = 0.25 mm Dmax = D + 0.5 = 38.5 mm

SONT Xmax [mm]

Ø [mm] 14 - 15

0,25

16 - 17

0,25

18 - 20

0,25

21 - 23

0,25

24 - 27

0,25

28 - 32

0,25

33 - 36

0,25

37 - 41

0,25

42 - 46

0,25

47 - 54

0,25

55 - 63

0,25

Hole tolerances 3xD

Feed rate reduction! Tool 3xD = feed rate 100% Tool 4xD = feed rate 75% Tool 5xD = feed rate 50%

4xD

5xD

Drilling diameter [mm]

14-36

14-54

14-41

Drilling tolerance [mm]

0/+0,3

0/0,35

0/0,4

Coolant pressure

Recommended coolant pressure and coolant flow Flow volume (litres/min) minimum permissible coolant pressure

35 30 25 20

coolant pressure

15 10 5

up to hole Ă&#x2DC; 22.9 mm

up to hole Ă&#x2DC; 28 mm

60 70 Pressure (bar)

up to hole Ă&#x2DC; 36 mm

Technical information

Notes

Technical information Notes

Notes

Technical information

Parent company in Luxembourg CERATIZIT Luxembourg S. Ă r. l. Route de Holzem 101 L-8232 Mamer Tel.: +352 312 085-1 Fax: +352 311 911 E-mail: info@ceratizit.com www.ceratizit.com

Contact for further information CERATIZIT Austria Gesellschaft m.b.H. A-6600 Reutte/Tyrol Tel.: +43 5672 200-0 Fax: +43 5672 200-502 E-mail: info.austria@ceratizit.com www.ceratizit.com

7002627

MA-PRO-0574-EN-09/13-D

We reserve the right to make technical changes for improvement of the product.

Ultimate Tooling by pioneering spirit MaxiDrill 900

泰旦欣 型錄1

泰旦欣型錄1