福贊 型錄3

High-Efficiency Facemill

MFPN

BIG

5 Mill

Low cutting force and excellent fracture resistance

BIG

5 Mill

Five Advantages of BIG Pentagon

1

Roughing and general-purpose facemill with 10-cornered pentagonal inserts

2

Low cutting force due to helical cutting-edge design

3

Fractures suppressed by double-edge position

4

Chip evacuation improved by 3-dimensional chipbreaker

5

Long tool life with PR12-Series MEGACOAT carbide inserts

Economical

New design

Toughness

New chipbreaker

New grades

Pioneering a new era

BIG

5 Five Advantages of BIG Pentagon Mill

cal Economi

12 ap (mm) Depth of cut

1

Roughing and general-purpose facemill with 10-cornered pentagonal inserts Two-face restraint

10 8 6 5 4 3 2

MSRS

MFPN

High feed machining substantially improves efficiency

NEW

MFPN

Conventional

0.5 0.06 0.1

0.2

0.3

0.4

0.5

0.6

Cutting edge angle 45°

0.7

fz (mm/t) Feed per tooth

Major cutting edge

■Pentagonal double-sided tip excellent for constraining stability ■10-cornered insert cuts cost per corner

2

BI

Highly stabilized accuracy due to two-face constraint facing the major cutting edge

Low cutting force due to helical cutting-edge design

■Helical cutting-edge design with low cutting force reduces chattering n g i ■Helical cutting-edge design New des

+10° (A.R.)

2000 Cutting force comparison (N)

·High rake angle (A.R. Max. +10°)

●Cutting force comparison 16% reduction in comparison with competitor A

1600

5

14% reduction in comparison with GM

1200 Principal force

800

Feed force

400

Back force

0

GM

3

SM

Competitor A

M

●Cutting conditions Workpiece :S50C Vc=150m/min, fz=0.1mm/t, apxae=5x105 mm, Machine :M/C(BT50)

Fractures suppressed with double-edge position ■Double-edge position

ss Toughne

·Major cutting edge makes chips thin, thereby reducing impact load at entrance and exit of workpiece Main cutting edge No. 2

Wiper edge

●Fracture resistance comparison No. of impacts 0

5

Competitor C (PVD negative insert)

× × × fz=0.5mm/t

Main cutting edge No. 1

Double-edge position

10

PNMU1205ANER-GM (PR1225)

Competitor D (PVD negative insert)

1

Competitor B

× ×

×

15

20

× × 0.5mm/t 0.6mm/t 0.7mm/t :No cracks × : Insert cracks

fz=0.6mm/t

fz=0.7mm/t

●Cutting conditions Workpiece :SCM440(38~42HS) Machine :BT50 M/C Vc=100m/min, fz=0.5~0.7mm/t, apxae=2x100mm (workpiece with 20mm width slot)

MFPN 5

Milling-Facing PeNtagonal type

Long tool life with PR12-Series MEGACOAT carbide inserts des

New gra

·Long tool life and high-speed milling due to high hardness and high oxidation resistance ●Wear comparison 0.30

40

0.25

30

MEGACOAT

0.20 Competitor E

0.15

TiCN 20

(ref:carbide) 10

0

200

0.05

PR1225 0

20 40 60 Cutting time [min]

400

600

800

1000

1200

Oxidation temperature (˚C)

Competitor G

0.00

TiAlN

TiN

Competitor F

0.10

80

●Cutting conditions Workpiece :SCM440H Vc=250m/min, fz =0.12mm/t apxae=2x85mm, Cutter Dia.:125mm Cut distance per 1 path:340mm

Insert grades

Workpiece

PR1225

Steel / Stainless steel

PR1210

Cast iron / Titanium alloy

3-dimensional chipbreaker improves chip evacuation

New er chipbreak

■Smooth chip evacuation reduces chip-biting ·3-types of chipbreakers enable coverage of a wide range of milling conditions Chipbreaker Applications

GM

General

SM

Low cutting force

GH

Heavy milling

Shape

6 ap (mm) Depth of cut

54

Hardness(GPa)

TiC

IG

Mill

MEGACOAT

■MEGACOAT

Flank wear [mm]

OAT Hard

High-Efficiency Facemill

SM

GM

3

GH

1

0.06 0.1

0.2 0.3 0.4 0.5 fz (mm/t) Feed per tooth

0.6

0.7 2

■MFPN45 A.R. Rake Angle(°)

R.R. øD=63 -10° øD=80 -8° øD=100-250 -6°

max +10°

ød

ød

b

ød

b

ød3

ød2

45˚

6

6

6

H

E

H

H

E

E

a

a

b

ød4

45˚

ød1

ød2

45˚

ød1

ød1 øD

øD

øD1

øD1

Fig.1

øD øD1

Fig.2

Fig.3

●Holder Dimension Stock

No.of Insert

Coarse pitch Cross pitch Extra cross pitch

Cross pitch

Coarse pitch

Extra cross pitch

Bore Dia. Inch spec mm spec

3

Dimension(mm)

MFPN 45080R-5T

●

5

80

93

25.4

22

45100R-6T

●

6

100

113

31.75

48

45125R-7T

●

7

125

138

38.1

58

45160R-8T

●

8

160

173

50.8

72

45200R-10T

●

10

200

213

45250R-12T

●

12

250

263

47.625

110

101.6

40

14

25.4

MFPN 45080R-6T

●

6

80

93

25.4

22

13

27

6

9.5

45100R-8T

●

8

100

113

31.75

48

32

8

12.7

45125R-10T

●

10

125

138

38.1

58

36

10

15.9

45160R-12T

●

12

160

173

50.8

72

38

11

19.1

45200R-14T

●

14

200

213

45250R-16T

●

16

250

263

47.625

110

101.6

40

14

25.4

●

8

80

93

25.4

22

13

27

6

9.5

45100R-10T

●

10

100

113

31.75

48

32

8

12.7

45125R-13T

●

13

125

138

38.1

58

36

10

15.9

45160R-16T

●

16

160

173

50.8

72

38

11

19.1

45200R-18T

●

18

200

213

45250R-20T

●

20

250

263

47.625

110

101.6

40

14

25.4

MFPN 45063R-4T-M

●

4

63

76

22

19

11

21

6.3

10.4

45080R-5T-M

●

5

80

93

27

22

13

24

7

12.4

45100R-6T-M

●

6

100

113

32

48

30

8

14.4

45125R-7T-M

●

7

125

138

45160R-8T-M

●

8

160

173

32

9

16.4

45200R-10T-M

●

10

200

213

45250R-12T-M

40

14

25.7

21

6.3

10.4

24

7

12.4

30

8

14.4

32

9

16.4

Description

MFPN 45080R-8T

øD

øD1

ød

ød1

ød2 13

40

58

63

63

63

101.6

●

12

250

263

MFPN 45063R-5T-M

●

5

63

76

22

19

11

45080R-6T-M

●

6

80

93

27

22

13

45100R-8T-M

●

8

100

113

32

48

45125R-10T-M

●

10

125

138

45160R-12T-M

●

12

160

173

45200R-14T-M

●

14

200

213

45250R-16T-M

●

16

250

263

50

MFPN 45063R-6T-M

●

6

63

45080R-8T-M

●

8

45100R-10T-M

●

45125R-13T-M

●

45160R-16T-M

66.7

110

101.6

76

22

19

11

80

93

27

22

13

10

100

113

32

48

-

13

125

138

58

-

●

16

160

173

68

66.7

45200R-18T-M

●

18

200

213

45250R-20T-M

●

20

250

263

110

101.6

E

a

b

27

6

9.5

32

8

12.7

36

10

15.9

38

11

19.1

63

40 50

-

60

60

40

-

110

40

50

-

60

68

50

-

66.7

40

50

-

68

58

H

63

40 50

40

14

25.7

21

6.3

10.4

24

7

12.4

30

8

14.4

32

9

16.4

40

14

25.7

63

ød3

ød4

Shape Weight (kg) Shim Fig.1

-

-

1.1 1.4

Fig.2

2.6 4.0

18

26

Fig.3 Fig.1

-

-

6.7 9.4 1.1 1.4

Fig.2

2.7 4.0

18

26

Fig.3 Fig.1

-

-

26

9.6 1.1 1.3

Fig.2

Fig.3 Fig.1

-

Fig.2

14

20

18

26

2.7

Fig.3

18

-

20 26

Fig.2 20

18

26

0.5 1.1 1.4 2.6

Yes

6.4 0.5 1.0 1.4 2.5

-

6.5 9.1

-

14

9.6

3.8 Fig.3

Fig.1 -

6.9

9.1

Fig.2 14

-

3.8

Fig.1 -

-

6.9

4.0 18

Yes

0.5 1.1 1.3 2.6

-

3.9 Fig.3

6.6 9.3 ●:Std. Stock

■Spare Parts ●Spare parts (mm / inch common spec) Spare Parts Wrench

Clamp Screw

Description

TT

Shim

DTM

Shim Screw

Wrench

Anti-seize Compound

Arbar Clamp Screw

MP

-1

MP

45063R-4T-M 45080R-5T-(M) 45100R-6T-(M)

SB-50140TR

TT-15

MFPN-45

for Insert Clamp Recommended torque is 4.2 Nm.

~

MFPN MFPN MFPN

45250R-12T-(M) 45063R-5T-M 45080R-6T-(M) SB-50140TR TT-15 45100R-8T-(M) for Insert Clamp Recommended torque is 4.2 Nm. 45250R-16T-(M)

HH10x30 HH12x40

LW-5 MP-1

for Shim Clamp Recommended torque is 6.0 Nm.

HH10x30 HH12x40

-

-

-

-

MP-1 -

~

MFPN MFPN MFPN

-

SPW-7050

MFPN MFPN MFPN

45063R-6T-M 45080R-8T-(M) SB-40140TRN DTM-15 45100R-10T-(M) for Insert Clamp Recommended torque is 3.5 Nm. 45250R-20T-(M)

HH10x30 HH12x40 -

-

-

MP-1 -

~

Extra cross pitch

Cross pitch

Coarse pitch

-1

∙Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed.

■Insert description

Classification of usage

●Milling Inserts (with hole)

P M

★ Roughing / 1st Choice Roughing / 2nd Choice ■ Finishing / 1st Choice Finishing / 2nd Choice

K N S

(Hardened material is applicable only under 45HRC)

Shape

Description

A

Ød

Handled insert indicates Right-Hand

Z

X

H

Steel

★ ★ ★

Die Steel Stainless Steel Gray Cast Iron

★ ★

Nodular Cast Iron Non-ferrous Material Heat-resistant Alloy

★

Titanium alloy

★

Hardened material

MEGACOAT

Dimension(mm) A

T

ød

X

Z

PR1225 PR1210

PNMU 1205ANER-GM

●

●

●

●

●

●

T

General

Ød

PNMU 1205ANER-SM

Ød

A

17.88

PNMU 1205ANER-GH

Z

X

5.56 6.2

2.0

2.0

T

A

Low cutting force

Z

X

17.98

6.17

T

Tough Edge (for heavy milling)

●:Std. Stock

●Reference for selecting a facemill and insert suitable for each milling purpose Facemill-type Milling Purpose

Coarse pitch

cross Cross pitch Extra pitch

Chipbreaker GM

SM

GH

General milling for steel and alloy steel Steel and alloy steel (to prevent chattering due to low rigidity machine or poor clamping power) Productivity oriented (Running cost decrease) (Over ap=4 mm, over fz=0.35 mm/t) Genral milling for stainless steel Stainless steel (to prevent chattering due to low rigidity machine or poor clamping power) Cast iron (for processing efficiency improvement) Cast iron (Over ap=4 mm, over fz=0.35 mm/t)

4

■Case studies SS400 ·Construction machine part

FCD450 ·Pipe

Face milling (with meltdown surface)

ø3000

·Vc=180m/min 100

·apxae=4x10mm ·fz=0.3mm/t

·apxae=2x80mm ·fz=0.44mm/t

·Vf=1350mm/min

·Vf=2010mm/min

·DRY

·DRY

·Cutter

·Cutter

MFPN45125R-10T

200

(10 edges)

MFPN45125R-10T (10 edges) ·Insert

PNMU1205ANER-GM

MFPN (PR1225)

Competitor H

PNMU1205ANER-GM

1500

(PR1225)

3pcs/edge

2000

·Insert

80

·Vc=170m/min

(PR1210)

3 times longer tool life

MFPN (PR1210)

Competitor I

1pcs/edge

·MFPN facemill enables stable milling due to reduced chip-biting and edge cracks ·MFPN facemill, no chattering, showed 3 times longer tool life than competitor

3pcs/edge

2pcs/edge

·MFPN facemill showed 1.5 times longer tool life than the competitor ·High feed rate of MFPN allowed 1.3 times higher milling efficiency compared to the competitor

Evaluation by the user

Evaluation by the user

Alloy steel ·Construction machine part

FCD600 ·Press die

Total D.O.C.:15mm

Face milling

·Vc=130m/min

·Vc=175m/min

·apxae=6x150mm ·fz=0.15mm/t

100

·apxae=1.5x100mm ·fz=0.19mm/t

·Vf=460mm/min ·DRY

·Cutter

·Cutter

ø400

·DRY MFPN45160R-12T

MFPN45160R-12T

(12 edges)

(12 edges)

·Insert

·Insert

PNMU1205ANER-GM

Competitor J

3000

PNMU1205ANER-GM

(PR1225)

MFPN (PR1225)

300

·Vf=790mm/min

(PR1210)

2pcs/edge

2 times longer tool life

MFPN (PR1225)

Competitor K

1pcs/edge

·MFPN facemill showed 2 times longer tool life than competitor ·Competitor caused cracks by chip-biting. MFPN facemill had no cracks and allowed stable milling ·MFPN facemill enabled twice the table feed rate compared with the competitor. Milling efficiency improved two-fold.

Evaluation by the user

5

1.5 times longer tool life

Cutting time 128 minutes

Milling efficiency increased 1.2 times

Cutting time 167 minutes

·Highly stable milling into the entrance of workpiece and less vibration than the competitor ·Cleanly curled chips which barely cause chip-biting ·Cutting speed has been changed Vc=110 m/min of conventional competitor's to Vc=130 m/min, thereby the milling efficiency of MFPN increased 1.2 times

Evaluation by the user

■Case studies

Alloy steel

SS400 ·Plate

· Shaft (End face milling)

·Vc=230m/min

·Vc=140m/min ·apxae=0.4x50mm ·fz=0.19mm/t

·Vf=1090mm/min

·Vf=635mm/min 80

·apxae=5.0x80mm ·fz=0.19mm/t ·DRY ·Cutter

End face milling

·DRY ·Cutter MFPN45080R-6T

2000

(12 edges)

ø90

MFPN45160R-12T

(6 edges)

·Insert

·Insert

PNMU1205ANER-SM

PNMU1205ANER-SM

(PR1225)

(PR1225)

Milling efficiency increased 2.6 times MFPN (PR1225) Competitor L (for roughing)

Cutting time 7.3 minutes (4 passes) Cutting time 19 minutes (4 passes)

·Although the conventional tool causes chattering, MFPN facemill suppresses chattering, enabling stable milling ·Even if the feed rate is raised to 1.9 times, the insert wears less and there is no cracks on the insert ·Both the milling efficiency and the tool life have been improved

·MFPN facemill causes no vibration, enabling stable milling, even though the number of cutting edges of facemill has been increased by 4 and the feed per tooth has been increased by 1.3 times ·Does not generate much heat after milling and obtains the lustrous surface finish without burrs ·Milling efficiency increased 2.6 times with the high cutting conditions

Evaluation by the user

Evaluation by the user

SUS304 ·Case

·Vc=180m/min

·Vc=90m/min

·apxae=3x80mm

·apxae=0.4x50mm

·fz=0.15mm/t

·fz=0.19mm/t

·Vf=690mm/min

·Vf=410mm/min

·DRY

·DRY

·Cutter

·Cutter

MFPN45125R-10T

MFPN45080R-6T 0

40

·Insert PNMU1205ANER-GM

300

(6 edges)

500

(10 edges)

600

0

·Plate

80

SCM415

·Insert PNMU1205ANER-SM

(PR1225)

(PR1225)

Milling efficiency increased 1.5 times [Conventional]

MFPN (PR1225)

Vc=140m/min

1.5pcs/edge

apxae=3x80mm fz=0.11mm/t

Competitor M (for roughing)

(Vf=230mm/min) ·Even if the cutting speed and feed rate are raised up to the level of the conventional tool, the tool life of MFPN remains unchanged and milling efficiency increases by 2.6 times ·MFPN vibrates less right at entrance and exit on workpiece with reduced cutting sound

Evaluation by the user

1pcs/edge

·Even when the cutting depth, cutting speed and feed rate cannot be raised due to the low rigidity of a workpiece, MFPN facemill enables stable milling without chattering and also has an improved tool life of 1.5 times

Evaluation by the user

6

■Precautions for use (How to mount an insert) 1.Be sure to remove dust and chips from the insert mounting pocket.

2.After applying anti-seize compound on portion of taper and thead, while pressing the insert against the constraint surfaces, put the screw into the hole of the insert and tighten the screw with appropriate torque. See Fig. 1 and Fig. 2.

Recommended tightening torque → The torque for coarse pitch and cross pitch (using M5 screw) is 4.2 Nm.

The torque for extra cross pitch (using M4 screw) is 3.5 Nm. 3.After tightening the screw, make sure that there is no clearance between the insert seat surface and the bearing surface of the holder and between the insert side surfaces and the constraint surface of the holder.

4.To change the cutting edge of the insert, turn the insert counterclockwise (see Fig. 3). Insert corner identification number is stamped on the top surface of insert except SM chipbreaker(Fig. 4).

To protect the wiper edge, use the corners of insert in the sequence of corner numbers.

Side surface of insert

Top surface of insert Insert corner identification number

Constraint surface

Fig.1

Fig.2

Fig.3

Fig.4

■ Recommended conditions Work Piece Material Carbon Steel SxxC

Insert Grade

Cutting Speed (m/min)

Chipbreaker

fz(mm/t) Feed per tooth 0.06

GM★ PR1225

120~180~250

SM

0.1

0.06

GM★ PR1225

100~160~220

SM GH

Die Steel SKD/NAK

GM★ PR1225

80~140~180

SM

0.06

Gray Cast Iron FC

PR1225

100~150~200

SM★

0.1

GM★ PR1210

120~180~250

SM

0.06

GM★ PR1210

100~150~200

SM

0.1 0.06

● 0.1

GH Titanium Alloy

PR1210

30~50~70

SM★

0.06

● 0.08

0.7

0.25 0.6

● 0.4 0.35

● 0.35 0.4

0.5

0.25 0.4

● 0.2 0.25

● 0.12 0.2

GH Nodular Cast Iron FCD

● 0.2

● 0.12 0.1

0.7

0.2

● 0.1

0.06

0.6

● 0.4 0.4

● 0.2

0.2

GM

0.5

0.4 0.25

● 0.12 0.2 0.1 ● 0.2

GH Stainless Steel SUS304

0.4

● 0.2

0.1 0.06

0.3

● 0.12 0.2

GH Alloy Steel SCM

0.2

0.1

● 0.2 0.2 0.2 0.15

0.7 0.7

● 0.4 0.35

● 0.35

0.5

Coarse pitch (with shim)

Cutter Specifications

Cross pitch (without shim) (For GH chipbreaker, recommend under fz=0.4 mm/t.)

Extra cross pitch (without shim) The use of the GH breaker is not recommended.

❋The bold-faced number indicates a center value of recommended condition.

★:1st Recommendation

:2nd Recommendation

COAT Hard

ሕߺ Milling

MFWNࠠ

‫ٿ‬य़7έΘТ ե‫לܢ‬:1ࡋΘዬ

MFWN

MEGACOAT- NANO

Newly Developed Mill

Milling Solutions Ʌ

ଯਏૈሕߺуπϤεᓬᗺ 6 Advantages for High Efficiency Milling

Ʌ

MEGACOAT NANO ߏტ‫ڮ‬ Extended Tool Life by New MEGACOAT NANO Technology

࿶ᔮࠠΘТ‫ٿ‬य़7έ Economical 6-edge Insert

ம֧Ϫέ‫ޑ‬ ம֧Ϫέ‫!ޑ‬Ժࠆ೛ी Tough Cutting Edge due to Thick Edge Design

MFWN

Newly Developed Mill ᗺ 7εᓬ t boubhf

‫ٿ‬य़7έ:1ࡋΘዬ եߔΚ嘘෧!!Ͽ!ਁ!!Θ

7!Bew

Epvcmf.Tjefe-!7.fehf!jotfou-!:1噵Dvuufst Low cutting force and reduced chattering

ΚᏢȐ໼௹ȑ೛ी Dynamic Slant Design

࿶ᔮࠠ‫ٿޑ‬य़7έΘТ Economical Double-sided 6-edge Insert

ϪΕ‫ف‬:1ࡋ

ம֧Ϫέ‫ޑ‬Ժࠆ೛ी

Dvuujoh!Fehf!Bohmf!:1噵

ᓬᗺ!f2! 1 bh

Bewbou Ʌ

Tough Cutting Edge due to Thick Edge Design

եߔΚਏ݀‫ڑ‬ຫ Sharp cutting due to low cutting force

εϪߺ‫ࡋف‬फ़եߔΚ

Ʌ

Low cutting force due to large rake angle

ȤϪߺచҹȥCutting

ϪߺߔΚКၨ

Condition

̒c = 180m/min

Cutting Force Comparison

fz = 0.2mm/t ೏Ϫߺ‫׷‬፦ǺS50C Workpiece Material

͝236nn!Θዬ

Cutter

ɁϪߺߔΚࣁЬϩΚϷ຾๏ϩΚϐӝΚॶ

Ʌ

Cutting ϪߺߔΚȐ̊ȑ

Force

4000

ΚᏢȐ໼௹ȑ೛ी጗‫ک‬уπਔϐε൯Ϫుፂᔐ Dynamic Slant Design reduces shock when cutting edge enters the workpiece

一體式刀桿規格齊全

Ɂ Cutting force is the resultant force of the principal force and the feed force.

3500 3000

121%

115%

2500 2000

ΚᏢ೛ी

100%

Dynamic Slant Design

MFWN GMᘐ৕ኲ GM Chipbreaker

д‫ࠔޗ‬A

д‫˾ࠔޗ‬

Ȑ҅‫ف‬ΘТȑ

Ȑॄ‫ف‬ΘТȑ

Competitor A (Positive)

Competitor B (Negative)

ȐҁϦљКၨȑȐJoufsobm!Fwbmvbujpoȑ

ᓬᗺ!hf3!!3 b

Bewbou

‫ਁל‬Θ Reduced Chattering

Ʌ

ᆒуπय़Кၨ

!!!ଞ ჹ ၨε ᝌ՜ ໆ Ap pli long cable to over hang

ȤϪߺచҹȥCutting

Condition

Vc = 200m/min Ʌ

Surface Roughness Comparison

ϪߺᏓॣКၨ

fz = 0.1mm/t ೏Ϫߺ‫׷‬፦ǺS50C

Cutting Noise Comparison

͝80mm ΘዬȐ8‫ݍ‬έȑ

Workpiece Material

Cutter (7 inserts)

NGXOࠠ

80

20 0

วғਁΘ Chattering occurred

100%

MFWN GMᘐ৕ኲ GM Chipbreaker

154%

202%

д‫̀ࠔޗ‬

д‫́ࠔޗ‬

Ȑ҅‫ف‬ΘТȑ Ȑॄ‫ف‬ΘТȑ Competitor D (Negative)

Competitor E

ȐҁϦљКၨȑȐJoufsobm!Fwbmvbujpoȑ

1

ȐPwfsibohȑ

д‫˿ࠔޗ‬ Competitor C

40

350mm )ᝌ՜ໆȑ

No Chattering

60

ॣᓸ Ȑsplrȑ

ควғਁΘ

Sound Pressure Level

MFWN

ުуπ!!!!!!!!ѳय़уπ!!!!!!!Ϫኲуπ!!!!!!!!!කሕ

ᓬᗺ!h3f!4 b

Bewbou

Shouldering

Facing

Slotting

Vertical

Ժࠆ೛ी‫ڀ‬ᓬ‫לؼ‬஝ཞ‫܄‬ Superior Fracture Resistance due to Thick Edge Design

Θέࠆࡋၲ9/6nn നᖓ೽ՏҭԖ6nn

ന౛གྷ‫ޑ‬ᛙ‫ۓ‬ᖥํѳय़ Stable Clamping with the Optimum Insert Face Design

Cutting Edge Thickness: 8.5~5mm

6nn

9/6nn

‫ל‬஝ཞ‫܄‬Кၨ!Fracture

Ʌ!

೏Ϫߺ‫׷‬፦ǺSCM440H Ȑ49ɴ53ITȑ dz!ᘐុуπ

Ϫߺచҹ

Resistance Comparison

Xpslqjfdf!Nbufsjbm

!!!!Joufssvqujpo!xjui!b!tmpu!po!uif!xpslqjfdf

Dvuujoh!Dpoejujpo

ёᝩុ Bwbjmbcmf!gps!gvsuifs!dvuujoh ஝ཞ Gsbduvsf!pddvssfe ຾๏ໆȐnn0uȑ

HN ᘐ৕ኲ HN!Dijqcsfblfs HHHI!Dijqcsfblfs ᘐ৕ኲ

Gffe!Sbuf

0.20 0.25 0.30 0.35 0.40 0.45

д‫ࠔޗ‬F Ȑ҅‫ف‬ΘТȑ Dpnqfujups!G!)Qptjujwf*

д‫ࠔޗ‬HȐॄ‫ف‬ΘТȑ Dpnqfujups!H!)Ofhbujwf*

0

20

40

60

80

Ϫߺਔ໔ Ȑnjoȑ Dvuujoh!Ujnf

ᓬᗺ!h4f!5 b

Bewbou

ΘТόϩѰѓЋ Neutral Inserts

ଞჹӚᅿуπ

ѳय़уπǵࠟ‫ޔ‬уπࣣё Бߡ٬ҔǴҭёҔ‫ܭ‬ѰЋΘ࢓Ȑ੝‫ࠔݙ‬ȑ

ୁय़έ

Applicable to a wide range of application

Tjef!Fehf

Available for Vertical Machining as well as Facing Neutral Inserts are applicable to left-hand cutters (custom order).

ۭय़έ Cbtf!Fehf

ᓬᗺ!h6f!6 b

ฯࡋȐHQbȑ Ibseoftt

Bewbou

ཥ‫ೌמ‬NFHBDPAU!OBOP‫ߏۯ‬㟃‫ڮ‬ Extended Tool Life by New MEGACOAT NANO Technology

ᒳ嘘όឌᒳҔQS2636ǵ᠗៓ҔQS2621 PR1525 for steel and stainless steel, and PR1510 for cast iron

40 35 30 25 20 15 10

NFHBDPAT OBOP !

UjDO UjBJO UjO 400

ଯฯࡋ Ȑ46HQbȑ Ϸᓬ‫ؼ‬ऐለϯ‫܄‬ Ȑለϯ໒‫ۈ‬㵍ࡋ2-261ʚȑ ‫ڋ׭‬ᑃཞǵගϲϪߺ‫ૈ܄‬

ᓬᗺ!hf6!7

ᘐ৕ኲ Dijqcsfblfs

Ҕ೼ Bqqmjdbujpo

‫ރ׎‬

ե mpx

SM

Mpx!Dvuujoh!Gpsdf

եߔΚҔ ख़ϪߺҔ

8

1200

1400

ऐለϯ‫܄‬ Pyjebujpo!Sftjtubodf

ଯ ijhi

Ϫ৕௨р‫ؼ‬ӳ Tnppui!Dijq!Fwbdvbujpo

bq!9

nn

6 4

GM GM

2 ख़ຎуπᆒࡋ

NBY/

SM

Ifbwz!Njmmjoh

Tvsgbdf.Gjojti!Psjfoufe!

നε Ϫ 9nn ు

Tibqf

೯Ҕ Hfofsbm!Qvsqptf

GL

1000

4 chipbreakers for various applications

GM

GH

800

ଛӝуπҔ೼‫ޑ‬5ᅿᘐ৕ኲ‫س‬ӈ

Ϫుap )nn*

b

600

ለϯ໒‫ۈ‬㵍ࡋ ȐʚȑPyjebujpo!Ufnqfsbuvsf

Prevents wear and fracture with high hardness (35GPa) and iorsuper oxidation resistance (oxidation temperature: 1,150ʚ)

Bewbou

NFHBDPAU

GH

GL 0.06 0.1

0.2

0.3

΋έ຾๏ໆg{)nn0u* Gffe!qfs!uppui!)nn0u*

0.4

ֹऍ‫ޑ‬Ϫ৕ Qspqfsmz!dvsmfe!dijqt

Ȑаଯೲឪቹᐒឪቹȑ

)Uif!qipup!xbt!ublfo!cz!b!ijhi!tqffe!dbnfsb/*

2

MFWN

Newly Developed Mill

NGXO:1ࠠ!य़ሕΘ MFWN

Face Mill

A.R.

͝d b

a

逃角

(MAX)

Rake Angle

͝D=125 ͝D=160-250

S

H

E

R.R. ͝D=63 ͝D=80 ͝D=100

͝d2 ͝d1

0°

͝D ͝d

圖1 Fig.1

͝d3

a

b

b

S

H

H

E

E

a

H

E

͝d

b

a

͝d

͝d4

S

͝d1

͝d1 0°

͝D

圖2

MFWN

Fine pitch

ӭΘέࠠ

Bore Dia. Inch Spec

Coarse pitch

኱ྗࠠ

MFWN

Extra fine pitch

ຬӭΘέࠠ

MFWN

MFWN

Fine pitch

ӭΘέࠠ

Metric

Coarse pitch

኱ྗࠠ

MFWN

Extra fine pitch

ຬӭΘέࠠ

MFWN

No. of Stock inserts

Dimension

͝D

͝d

͝d1 ͝d2

:1191S.5U :1211S.6U

Ʌ Ʌ

4 5

80 25.4 100 31.75

20 46

13

:1236S.7U

Ʌ

6

125

38.1

55

-

:1271S.9U

Ʌ

8

160

50.8

72

:1311S.21U :1361S.23U

Ʌ Ʌ

10 12

200 47.625 110 250

:1191S.6U :1211S.8U

Ʌ Ʌ

5 7

80 100

25.4 31.75

20 46

13

:1236S.9U

Ʌ

8

125

38.1

55

-

:1271S.21U

Ʌ

10

160

50.8

72

:1311S.23U :1361S.25U

Ʌ Ʌ

12 14

200 47.625 110 250

:1191S.8U :1211S.:U

Ʌ Ʌ

7 9

80 100

25.4 31.75

20 46

13

:1236S.23U

Ʌ

12

125

38.1

55

-

:1271S.25U

Ʌ

14

160

50.8

72

:1311S.27U :1361S.29U

Ʌ Ʌ

16 18

200 47.625 110 250

90063R-3U-M :1191S.5U-M

Ʌ Ʌ

3 4

63 80

22 27

19 20

90100R-5U-M

Ʌ

5

100

32

46

90125R-6U-M

Ʌ

6

125

90160R-8U-M

Ʌ

8

160

90200R-10U-M 90250R-12U-M

Ʌ Ʌ

10 12

200 250

60

110 101.6

:1174S.5U-M 90080R-5U-M

Ʌ Ʌ

4 5

63 80

22 27

19 20

90100R-7U-M 90125R-8U-M :1271S.21U -M

Ʌ Ʌ Ʌ

7 8 10

100 125 160

32

46 55 68

90200R-12U-M :1361S.25U-M

Ʌ Ʌ

12 14

200 250

60

110 101.6

90063R-5U-M 90080R-7U-M

Ʌ Ʌ

5 7

63 80

22 27

19 20

90100R-9U-M

Ʌ

9

100

32

46

90125R-12U-M

Ʌ

12

125

:1271S.25U-M

Ʌ

14

160

90200R-16U-M 90250R-18U-M

Ʌ Ʌ

16 18

200 250

40

40

40 60

55 68

55 68

H 50

E 27 34 38

63 101.6 50

50

11 13

50

66.7

11 13

40 50

66.7

11 13

63

40 50

66.7

110 101.6

10

15.9

11

19.1

9.5 12.7

10

15.9

11

19.1

40

14

25.4

27 34

6 8

9.5 12.7

10

15.9

11

19.1

40

14

25.4

21 24

6.3 7

10.4 12.4

30

8

14.4

͝e3 ͝e5

16.4

40

14

25.7

21 24

6.3 7

10.4 12.4

30 33 32

8

14.4

9

16.4

40

14

25.7

21 24

6.3 7

10.4 12.4

30

8

14.4

კ1 Fig.1

-

18

-

26

კ3

18

-

26

კ3 Fig.3

3.9

კ5

6.3 8.7

Fig.4

კ3

2.7

კ3 Fig.3

4.0

კ5

6.6 8.9

Fig.4

18

-

26

კ3

2.7

კ3 Fig.3

4.1

კ5

6.7 9.1

კ2 Fig.1

კ3 14

20

18

26

Fig.4

Fig.1

კ3 Fig.2

14

20

18

26

კ5 Fig.4

კ2 Fig.1

-

კ3 Fig.2

9

16.4

14

20

14

25.7

18

26

-

Ԗ Yes

-

Ԗ Yes

-

0.5 1.0

Ԗ

1.3 2.5

Yes

Ԗ Yes

-

6.0 8.4 0.5 1.0 1.3 2.6 3.9

Ԗ Yes

-

6.3 8.7 0.5 1.1

Ԗ

1.3 2.6

Yes

-

3.9 კ5

40

Yes

3.8

კ2 -

Yes

Ԗ

1.1 1.3

Fig.2

Fig.4

Ԗ

1.0 1.4

Fig.2

კ1 Fig.1

-

1.0 1.3 2.6

კ1 Fig.1

-

Weight

Fig.2

კ5

32

ख़ໆ პТ Ȑ̡̝ȑ Shim

Drawing

Fig.2

9

32

33 63

9.5 12.7

6 8

33 63

6 8

27 34

38

40

b

25.4

63 101.6

a

14

38

101.6

‫ރ׎‬

40

63

ɁTЁκǺ8mm (GM,SM,GH,GM!ӅҔᘐ৕ኲ) Dimension S: 8mm (GM, SM, GH, GL Chipbreakers)

3

Fig.4

ЁκṚ̏​̣ȑ

৤Ӹ Ϫέኧ

Description

Ϧ ‫ڋ‬

圖4

Fig.3

Dimension

ࠠdzဦ

म ‫ڋ‬ dz

圖3

Fig.2

͝D

рНϾ

ΘఎЁκ Toolholder

0°

͝D

0°

͝d1

Coolant Hole

S

͝d2

Fig.4

6.4 8.8

-

ɅǺ኱ྗ৤Ӹ Std. Item

႟dzҹdzSpare ݈Ћ

ᆙ‫ڰ‬ᖥํ ࠠdzဦ

Wrench

Clamp Screw

TT

Description

SB-50140TR

MFWN 90100R-5T-(M)

SB-50140TR

90100R-7T-(M)

݈Ћ

Shim Screw

Wrench

MFWN-9

SPW-7050

LW-5

Anti-seize Compound

Mounting bolt

MP-1

პТᆙ‫ڰ‬Ҕᆙ‫סڰ‬Κ 7/1O嘻n

-

Recommended torque for shim clamp

TT-15 -

-

-

-

MP-1 -

Recommended torque for insert clamp

90250R-14T-(M)

MFWN 90063R-5T-M MFWN 90080R-7T-(M)

SB-50140TR

TT-15

-

SB-40140TRN

-

DTM-15

MFWN 90100R-9T-(M)

-

ΘТᆙ‫ڰ‬Ҕᆙ‫סڰ‬Κ 3.5N嘘m

dz dz dz ɴ

ຬӭΘέࠠ

Extra fine pitch

ߎឦᖥํ

Shim

-

ΘТᆙ‫ڰ‬Ҕᆙ‫סڰ‬Κ 4.2N嘘m

dz dz dz ɴ

Fine pitch

ӭΘέࠠ

MFWN 90063R-4T-M MFWN 90080R-5T-(M)

ٛЗଯྕᐨ่Ꮚ Ӽး෎࢓Ҕᖥํ

პТ

Recommended torque for insert clamp

90250R-12T-(M)

MFWN

TT-15

ΘТᆙ‫ڰ‬Ҕᆙ‫סڰ‬Κ 5/3O嘻n

dz dz dz ɴ

Coarse pitch

኱ྗࠠ

MFWN 90063R-3T-M MFWN 90080R-4T-(M)

DTM

Parts

-

-

MP-1 -

Recommended torque for insert clamp

90250R-18T-(M)

Ɂᆙ‫ڰ‬ΘТਔǴ‫ע‬ٛЗଯྕᐨ่ᏊȐNQ.2*ᖓᖓӦ༡ӧᆙ‫ڰ‬ᖥํ‫ޑ‬ᖥદ೽‫ک‬ᓍ೽Ƕ dz Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed.

௢ᙚϪߺచҹdzdzP6 Recommended Cutting Conditions

ɎპТҬඤ໩‫ׇ‬Ȑ኱ྗࠠΘዬ஑ҔȑHow to replace a shim (for coarse pitch) ˞/!ፎዴჴమନპТӼး೽Տೀ‫ޑ‬Ԫლᆶ៓৕Ƕ Be sure to remove dust and chips from the insert mounting pocket.

˟/!პТ‫ޑ‬ӼးБӛࢂ‫ޑۓڰ‬ǶፎஒპТ΢Б‫ୖ)ྎߏޑ‬Եკ2*!රӛΘТᆙ‫ڰ‬य़)ୖԵკ3*Ǵ The shim must be mounted in the proper direction. While aligning the surface of the shim with the mark on it to the corresponding constraint surface (see Fig.1) and lightly pressing the sh im toward the constraint surface (see Fig. 2),

dz΋ᜐᇸᇸᓸᆙპТ΋ᜐරპТᐒ০ࠟ‫ޔ‬ᓸᆙ)ୖԵკ4*Ƕ௢ᙚ‫ס‬Κࣁ7/1O嘘n insert the screw into the hole of the shim and tighten (See Fig. 3). When tightening the screw, make sure that the screw is vertical to the bearing surface (See Fig. 3). Recommended torque is 6.0N嘘m.

ˠ/!ᆙ‫ڰ‬ᖥํࡕǴፎዴᇡ‫ݙ‬ཀპТᐒ০ᆶΘఎ໔ԖคᕳሜǶӵԖᕳሜǴፎ٩΢ॊ໩‫ׇ‬ख़ཥӼးǶ After tightening the screw, make sure that there is no clearance between the shim seat surface and the bearing surface. If there is any clearance, remove the shim and mount it again according to the above steps.

პТ Shim

ߏྎ

ߎឦᖥํ

Cutter body

Shim screw

ΘТᆙ‫ڰ‬य़

Identifying mark

კ2

Θዬҁᡏ

Fig. 3

Fig. 2

End Mill (with coolant hole)

0°

͝d

͝D

NGXO:1ࠠ!ҥሕΘȐߕрНϾȑMFWN

Wrench

კ4

h6

Fig. 1

݈Ћ

Constraint surface

კ3

S L1 L

Dimension

ЁκṚ̏​̣ȑ ৤Ӹ έ㹠

Description

Stock

No. of inserts

Ʌ Ʌ Ʌ

3 4 5

90050R-S32-3T 90063R-S32-4T 90080R-S32-5T

Rake Angle

͝D

͝d

L

L1

S

50 63 80

32

110

30

8

B/S/ S/S/ (MAX)

出水孔

MFWN

ࠠdzဦ

႟dzҹ Spare

଒‫ف‬

Dimension

Coolant Hole

ΘఎЁκ Toolholder

Ԗ Yes

Ɂ໻‫ڰ‬ΘТਔǴ‫ע‬ٛЗଯྕᐨ่Ꮚ(MP-1)ᖓᖓӦ༡ӧᆙ‫ڰ‬ᖥํ‫ޑ‬ᖥદ೽‫ک‬ᓍ೽Ƕ dzCoat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed.

Parts

ᆙ‫ڰ‬ᖥํ

݈Ћ

ٛЗଯྕᐨ่Ꮚ

Clamp Screw

Wrench

Anti-seize Compound

SB-50140TR

TT-15

ᆙ‫סڰ‬Κ5/3N嘘m

MP-˞

Recommended torque

ɅǺ኱ྗ৤Ӹ Std. Item

4

MFWN

Newly Developed Mill

፾ҔΘТApplicable dzdzdzdzdz Inserts ٬Ҕϩᜪ‫ޑ‬኱ྗ

P

Classification of usage

ᅹᒳ嘘ӝߎᒳ

Carbon Steel / Alloy Steel

Ɋ

ኳ‫ڀ‬ᒳ

Ɋ

όឌᒳ

Ɋ

Mold Steel

M ɊǺಉуπ0ಃ2ᒧ᏷ Roughing / 1st Choice

K

ɉǺಉуπ0ಃ3ᒧ᏷

Stainless Steel

Ԫα᠗៓

Ɋ

ౚᏀ᠗៓

Ɋ

Gray Cast Iron

Roughing / 2nd Choice

Nodular Cast Iron

ɎǺᆒуπ0ಃ2ᒧ᏷

ߚ៓ߎឦ

N

Finishing / 1st Choice

Non-ferrous Metals

ऐ዗ӝߎ

ɍǺᆒуπ0ಃ3ᒧ᏷ Finishing / 2nd Choice

S

Ȑ56ISDаΠ‫ేޑ‬ฯ‫׷‬਑ਔȑ

Heat-resistante Alloys

Ɋ

⑲ӝߎ

Ɋ

Titanium Alloys

(In case hardness is under 45HRC)

H

ଯฯࡋ‫׷‬

ɍ

Hard Materials

‫׎‬dz‫ރ‬

ࠠdzဦ

Insert

Description

MEGACOAT NANO PR1525

PR1510

WNMU 080608EN-GM

Ʌ

Ʌ

WNMU 080608EN-SM

Ʌ

Ʌ

WNMU 080608EN-GH

Ʌ

Ʌ

WNEU 080608EN-GL

Ʌ

Ʌ

೯Ҕ

͝6.2

14.02

0.

8

1.3(G

եߔΚࠠ Low Cutting Force

L=1.5

)

General Purpose

6.65

ΘӾமϯࠠ Ȑख़ϪߺҔȑ Tough Edge (Heavy Milling)

ख़ຎуπय़ᆒࡋ Ȑᆒஏભȑ Surface-Finish Oriented (High precision)

ɅǺ኱ྗ৤Ӹ Std. Item

ɎҬඤΘТ‫ޑ‬໩‫ ׇ‬How to mount an insert ˞/!ፎዴჴమନΘТӼး೽Տೀ‫ޑ‬Ԫლᆶ៓৕Ƕ Be sure to remove dust and chips from the insert mounting pocket.

˟/!‫ע‬ٛЗଯྕᐨ่ᏊᖓᖓӦ༡ӧᆙ‫ڰ‬ᖥํ‫ޑ‬ᖥદ೽‫ک‬ᓍ೽ࡕǴᆙ‫ڰ‬य़БӛᓸᆙΘТǶ After applying anti-seize compound on portion of taper and thread, attach the screw to the front end of the wrench. While lightly pressing the insert against the constraint surfaces, put the screw into the hole of the insert and tighten.

ˠ/!ӧᆙ‫ڰ‬ᖥํਔǴዴᇡ݈ЋᆶᖥํࢂѳՉБӛǶ)ୖԵკ2* When tightening the screw, make sure that the wrench is parallel to the screw.

dz૶ՐǴஏᏁࠠΘዬ໪ஒ݈Ћ໼௹ᙹΕᖥํǶ)ୖԵკ3ǵკ4* Remember that the screw hole of the holder for Extra fine pitch is inclined to the bearing surface.(See Fig. 2 and Fig. 3)

ˡ/!ፎ٬Ҕ፾ӝ‫סޑ‬Κᆙ‫ڰ‬ᖥદǶ Be careful not to tighten the screw with excessive torque. Recommended torque is

dz௢ᙚᆙ‫סڰ‬ΚǴ٬ҔN6ᖥદ)TC.61251US*Ǻ5/3Ondz٬ҔN5ᖥદ)TC.51251USO*Ǻ4/7On 4.2O嘘m for M5 screw (SB-50140TR) and 3.5N嘘m for M4 screw (SB-40140TRN).

ˢ/!ᆙ‫ࡕڰ‬ाዴᇡΘТۭ೽‫ک‬Θ࢓Ѝኖय़аϷᆙ‫ڰ‬य़ค໔ሜǶऩԖ໔ሜ໪ख़ཥӼး໩‫ׇ‬Ƕ

After tightening the screw, make sure that there is no clearance between the insert seat surface and the bearing surface of the holder or between the insert side surfaces and the constraint surface of the holder. If there is any clearance, remove the insert and mount it again according to the above steps.

ˣ/!‫׳‬ඤΘТਔǴҔ଍ਔଞᙯ໒ᖥํǶ)ୖԵკ5*!ΘТϪέဦዸӑӧ߄य़Ƕ To change the cutting edge of the insert, turn the insert counterclockwise. (See Fig. 4) The insert corner identification number is stamped on the top surface of the insert.

5

კ2

კ3

კ4

კ5

Fig. 1

Fig. 2

Fig. 3

Fig. 4

௢ᙚϪߺచҹ!Recommended Cutting Conditions ೏уπ‫׷‬਑

ΘТ‫׷‬፦

Workpieces Materials

Insert Grade

Ϫߺೲࡋ Vc (m/min)

ᘐ৕ኲࠠԄ

Cutting Speed

Chipbreakers

1/17

΋ Θ ຾ ๏ ໆ fz (mm/t) Feed per Tooth 1/2 1/3 0.1

GMɊ ᅹᒳ Carbon Steel

PR1525

SMɉ

231ɴ180ɴ361

0.06

Ʌ0.12 0.2

0.06

Ʌ0.12

PR1525

SMɉ

211ɴ160ɴ331

Ʌ0.12

0.06

Ʌ0.12 0.1

SMɉ

!91ɴ140ɴ291

0.06

Ʌ0.08

0.06

Ʌ0.08

GHɉ

0.1

GMɉ όឌᒳ Stainless Steel SUS304 ฻ etc

PR1525

211ɴ150ɴ311

SMɊ

0.06

GL

0.06

PR1510

231ɴ180ɴ361

PR1510

⑲ӝߎ Titanium Alloys

PR1510

0.2 Ʌ0.2

0.06

Ʌ0.12

0.06

Ʌ0.12

0.3

0.2

0.1

Ʌ0.3

0.4

0.2

Ʌ0.15

0.06

Ʌ0.08

GL

0.06

Ʌ0.08

1/26

SMɊ

0.06

Ʌ0.08

1/26

GL

0.06

Ʌ0.08

1/26

GHɉ

41ɴ50ɴ81

1/36 0.2

0.2

SM

211ɴ150ɴ311

0.3

Ʌ0.15

Ʌ0.12

GMɊ ౚᏀ᠗៓ Nodular Cast Iron FCD

1/36

Ʌ0.2

GHɉ GL

0.4

1/26

0.1

SM

Ʌ0.3

Ʌ0.15

Ʌ0.12

GMɊ Ԫα᠗៓ Gray Cast Iron FC

0.3

0.2

1/26

GL

0.4

0.2 0.2

GMɊ PR1525

Ʌ0.2

0.06

GHɉ GL

ኳ‫ڀ‬ᒳ Mold Steel SKD ʏ NAK ฻ etc

Ʌ0.3 0.2

0.1

GMɊ

1/5

0.3

0.2

GH GL

ӝߎᒳ Alloy Steel SCM ฻

1/4

Ʌ0.2

1/36

1/26 1/26

Ʌ0.2

0.3

኱ྗࠠ)஥პТ* Coarse pitch (with shim)

ሕΘೕ਱ Cutter

ӭΘέࠠ)คპТ*!)HIᘐ৕ኲ௢ᙚg{>1/5nn0uаΠ* Fine pitch (without shim) (For GH Chipbreaker, fzɩ0.3mm/t is recommended.)

ຬӭΘέࠠ)คპТ*)ό௢ᙚ٬ҔHI ᘐ৕ኲ* Extra fine pitch (without shim) (GH Chipbreaker is not recommended.)

ɁϪߺచҹύ‫ޑ‬ಉӷࢂ߄Ң௢ᙚచҹ‫ޑ‬ύЈॶǶdz Bold numbers in the graph indicates the most recommended value of feed (f)

ਥᏵуπҞ‫ޑ‬ᒧҔሕΘ‫ک‬ΘТ‫!ྗ୷ޑ‬Cutter

ɊǺಃ΋௢ᙚ ɉǺಃΒ௢ᙚ ɊǺ1st recommendationdzɉǺ2nd recommendation

and Insert Selection for each purpose of milling ሕΘࠠဦ Cutter

уπҞ‫ޑ‬ Purpose

ᘐ৕ኲ Chipbreaker

኱ྗࠠ

ӭΘέࠠ

ຬӭΘέࠠ

Coarse pitch

Fine pitch

Extra fine pitch

ᒳ嘘ӝߎᒳуπ

Ʌ

General milling for steel and alloy steel

ᒳ嘘ӝߎᒳ‫ޑ‬уπ Ȑ೛ഢখ‫܄‬Ǵᆙ‫ڰ‬খ‫܄‬১‫ޑ‬၉ܰਁΘȑ Steel and alloy steel (to prevent chattering due to low rigidity machine or poor clamping power)

Ʌ

ख़ຎуπय़ᆒࡋ

Ʌ

Surface Roughness Oriented

όឌᒳуπ

όឌᒳуπ Ȑ೛ഢখ‫܄‬Ǵᆙ‫ڰ‬খ‫܄‬১‫ޑ‬၉ܰਁΘȑ Stainless steel (to prevent chattering due to low rigidity machine or poor clamping power)

Ʌ

Ʌ Ʌ

Ʌ

Ʌ Ʌ

Cast iron milling (Improved efficiency)

Ʌ

Cast iton (apɪ5nndzgzɪ0.25mm/t)

GL

Ʌ

᠗៓уπ Ȑགྷගଯуπਏ౗)

᠗៓уπ Ȑbq>4nnа΢dzg{>1/36nn/̪а΢ȑ

GH

Ʌ

Ʌ

General milling for stainless steel

SM

Ʌ

Ʌ

ख़ຎߥᎦ຤ҔȐbq>5nnа΢dzg{>1/36nn/̪а΢ȑ Productivity oriented (Running cost decrease)

GM

Ʌ Ʌ

කሕуπdzWfsujdbm!njmmjoh уπ‫ޔ‬৩ Cutting Dia.

ӄࠠဦ All items

කሕуπϪΕനεቨࡋȐbfȑ Maximum Width of Cut (ae)

8mm

௹ӛуπϷකሕуπӢ཮υੋ ೏уπ‫׷‬፦ϷΘТࡺό፾‫ە‬ NOT available for ramping and helical milling, because interference between workpiece and insert may occur.

6

Ɏуπჴ‫!!ٯ‬ Case

Studies

FC300 嘘πբ೛ഢ႟ҹ Machine

FC250 嘘ᐒ০ Frame

Part

嘘Wd>281nʏnjo

嘘Wd>261nʏnjo

嘘fz= 0.183m m /Ȑ t V f= 500m m /m jo ȑ

嘘fz= 0.24m m /Ȑ t V f= 715m m /m jo ȑ

嘘ᔸԄ Wet

嘘ଳԄ Dry

嘘MFWN90160R-8T Ȑ9‫ݍ‬έȑ8

嘘MFWN90160R-10T Ȑ21‫ݍ‬έȑ10

inserts

嘘WNMU080608ER-GM ȐQS2621ȑ

嘘WNMU080608ER-GM ȐQS2621ȑ

Ϫ৕௨рໆ>274dd0ϩ

PR1510

inserts

Dijq!Sfnpwbm!Sbuf!>!274dd0njo

д‫˽ࠔޗ‬ Ȑॄ‫ف‬ΘТȑ

Ϫ৕௨рໆ>79dd0ϩ Dijq!Sfnpwbm!Sbuf!>!79dd0njo

Dpnqfujups!B!)Qptjujwf!dvuufs*

Ӣ೏Ϫߺ‫׷‬፦ᖥํ‫ރ‬ᄊόᛙ‫ۓ‬Ǵ д‫ࠔޗ‬Bܰ৒ܰӢਁ୏ԶᏤठ‫׷‬፦গᚆ຾Զफ़եϪߺచҹǴ ՠNGXNջ٬ϲϪ৕చҹϝૈᛙ‫ۓ‬уπǶ Competitor A proceeded cutting under low cutting conditions, as the workpiece was slipping because of the unstable chucking. With MFWN, stable cutting was possible at higer cutting condition.

Ϫ৕௨рໆ>569dd0ϩ

PR1510 д‫ࠔޗ‬B !!)ॄ‫ف‬ΘТ /ΘТ‫ޔ‬ҥࠠȑ Dpnqfujups!C!)Ofhbujwf!Dvuufs!

0!Wfsujdbm!jotfsut*

Dijq!Sfnpwbm!Sbuf!>!569dd0njo

Ϫ৕௨рໆ>393dd0ϩ Dijq!Sfnpwbm!Sbuf!>!393dd0njo

д‫ࠔޗ‬BӢวғਁΘࡺค‫ݤ‬ගϲϪ৕చҹǴ ՠNGXOૈගϲуπਏ౗2/7७ЪควғਁΘǶ While Competitor B could not improve the cutting conditions due to chattering, MFWN improved it by 160% with NO chattering.

ȐਥᏵ٬Ҕ‫ޣ‬ຑሽȑ !Fwbmvbujpo!cz!uif!vtfs

ȐਥᏵ٬Ҕ‫ޣ‬ຑሽȑ !Fwbmvbujpo!cz!uif!vtfs

ᒰᒳ

TT511

Manganese steel

嘘ࡌᐒ႟ҹ Construction

嘘೛ഢ႟ҹ

equipment's part

Machine Part

嘘Wd>261nʏnjo

嘘Wd>337nʏnjo

嘘fz= 0.2m m t/ȐV f= 668m m /njo*

嘘fz= 0.16m m /Ȑ t V f= 1,000m m /m jo ȑ

嘘ଳԄ Dry

嘘ଳԄ Dry

嘘MFWN90100R-7T Ȑ8‫ݍ‬έȑ7

嘘MFWN90080R-7T Ȑ8‫ݍ‬έȑ7

inserts

嘘WNMU080608ER-GM ȐQS2636ȑ

PR1525 д‫ࠔޗ‬C D!)ॄ‫ف‬ΘТ/ ΘТ‫ޔ‬ҥࠠȑ Dpnqfujups!D!)Ofhbujwf Dvuufs!0!Wfsujdbm!jotfsut*

inserts

嘘WNMU080608ER-GM ȐQS2636ȑ

уπঁ㹠3ঁ0Θέ Nbdijojoh!fggdjfodz;!3!qdt0fehf

PR1525

уπঁ㹠4ঁ0Θέ Nbdijojoh!fgfdjfodz;!4!qdt0fehf

уπঁ㹠2ঁ0Θέ

д‫ࠔޗ‬E !!)҅‫ف‬ΘТ*

уπঁ㹠2ঁ0Θέ

2!qd0fehf

Dpnqfujups!E!)Qptjujwf!dvuufs*

2!qd0fehf

ΘТᝌ՜ߏуπόᛙ‫ۓ‬Ǵ ՠMFWOૈගଯуπਏ౗2/6७ ტ‫ߏۯڮ‬3७Ƕ

MFWN‫ځک‬дϦљౢࠔE࣬Кტ‫ߏۯڮ‬4७ MFWN tripled tool life under the same cutting conditions as Competitor D.

Despite instability with the long overhang of the workpiece, MFWN doubled tool life, improving the effciency by 150%.

ȐਥᏵ٬Ҕ‫ޣ‬ຑሽ*!Fwbmvbujpo!cz!uif!vtfs

ȐਥᏵ٬Ҕ‫ޣ‬ຑሽȑ !Fwbmvbujpo!cz!uif!vtfs

ᐒఓπ‫ڀ‬٣཰ҁ೽ ʕ723.9612!٧೿ѱҷ‫ـ‬㛂ԮҖചԳ྅ᨋ7พӦ TFM;186.715.4762!GBY;186.715.4583 http://www.kyocera.co.jp/prdct/tool/index.html

CP292-1 dzCAT/20T1205GPY

ミーリング

MRW型

Milling

MRW型 高能率多刃圓刀片銑刀

High Efficiency Radius Cutter with Multiple-edge

Ʌ Ʌ

‫ٿ‬य़8έг䃫 ࿶ᔮࠠ Economical 8-edge insert

Ʌ

ᖥ௽Ϫߺέ

ե‫לܢ‬

Low cutting force by helical cutting edge design

Ʌ

ჴ౜ᛙ‫ۓ‬уπ

ѳᙹ่ᄬᛙ‫ۓ‬уπ

dz

Flat lock structure for stable machining

NEW Ѝජቶ‫ޑݱ‬ᜤϪߺ‫׷‬਑ Applicable to wide application range from steel to difficult-to-cut materials

ᜤߺ‫׷‬уπҔ CA6535ȐDWEȑ CA6535 for difficult-to-cut materials

όឌᒳуπҔ PR1535 PR1535 for stainless steel

ȐQWEȑ

MRW型 高能率經濟型 被削材對應範圍大 兩面仕様負角型刀桿新登場 Economical and high efficiency New radius cutter with double-face insert for various types of workpieces

1

兩面8仕様 經濟型

2

結合鋒利切刃與刃口強度

POINT.

POINT.

Economical 8-edge insert

Combine sharpness and cutting edge strength

໌‫ف‬ኬԄ‫ׯ‬๓Ϫέமࡋ

໌‫ف‬

Improved edge strength due to obtuse edge

Obtuse Edge

ե‫לܢ‬೛ी‫ޑ‬ᘐߺኲ Low cutting force chipbreaker

螺 旋一體式刀桿規格齊全 切刃 A.R.最大+12°確保 與正角刀片一樣的低抵抗 Helical cutting edge design with maximum axial rake 12° reduced low cutting force equivalent to positive inserts

A.R.

Ϫߺ‫לܢ‬ȘOșCutting Force

3

POINT.

Axial Rake Max.+12

800 700

҅‫ف‬Θఎ Positive cutter

140%

‫ל‬᎜୏

ॄ‫ف‬Θఎ Ofhbujwf!dvuufs

Anti chattering

118%

600 500

108% 100%

400 300 NSXࠠ ȐTMᘐߺኲȑ

д‫ࠔޗ‬B

д‫ࠔޗ‬C

д‫ࠔޗ‬D

MRWȐTN!dijqcsfblfsȑ

Dpnqfujups!B

Dpnqfujups!C

Dpnqfujups!D

ɦ!Ϫߺచҹ!Cutting

Condition ɧ

SUS304, Cutter͝50

4

POINT.

平鎖結構確保刀片固定 抑制加工時刀片不穩固的狀況 實現安定加工

ѳᙹ่ᄬ

g in tt Cu

Wide flat binding face 嘘receives cutting force evenly 嘘controls insert rotation

Ϫ ߺ Κ

e rc Fo

Flat Lock Structure to hold insert firmly Prevent insert rotation during machining and realizes stable cutting

ࡧѳቨε‫״ܥޑ‬य़ Wide and flat binding face

01

Flat Lock Structure

ӧ˟ঁቨᗡѳ‫״ܥޑڶ‬य़ 嘘‫ڙ܍‬ӕኬϪߺΚ 嘘‫ڋ׭‬ΘТϐόᛙ‫ڰ‬

MRW High Effciency Radius Cutter with Multiple-edge

從鋼、不鏽鋼到耐熱合金 利用4材質及3種斷削槽實現長使用壽命加工 Long tool life by wide lineup with 4 grades and 3 chipbreakers, available for steel, stainless steel and heat resistant alloy ፾ҔΘТ‫׷‬፦

Ϫߺ‫׷‬፦!Workpiece

፾ҔΘዬ

Bqqmjdbcmf!Jotfsu!Hsbef

Applicable Chipbreaker

P !ᅹᒳ嘻ӝߎᒳ嘻ኳ‫ڀ‬ᒳ!Carbon Steel / Alloy Steel / Die Steel

PR1525

HN0TN0HHΘዬ Chipbreaker

K Ԫα᠗៓嘻ౚᏀ᠗៓ Hsbz!Dbtu!Jspo!0!Opevmbs!Dbtu!Jspo

PR1510

HI0HMΘዬ Chipbreaker

S !Oj୷ऐ዗ӝߎ!Ni-base

CA6535

TN0HMΘዬ Chipbreaker

PR1535

TN0HMΘዬ Chipbreaker

S !⑲ӝߎ!Titanium

M ଭМᡏࠠόឌᒳ Martensitic Stainless Steel

Heat Resistant Alloy

M ؔථҖ៓όឌᒳ Austenitic Stainless Steel Alloy

M ‫݋‬рฯϯࠠόឌᒳ Precipitation Hardened Stainless Steel

ΘዬҔ೼Ϸ௢ᙚϪߺచҹ For

Chipbreaker Selection and Recommended Cutting Conditions

5 難切削材質專用新材質！

POINT.

P6

ཥ໒ว ଯ໧‫୷܄‬፦

New grade for difficult-to-cut material

New Development High Toughness Substrate

੝ձଞჹँว‫܄‬ཞᚯ ჴ౜ଯਏ౗Ӽ‫ۓ‬уπ 平滑 TiN 層

Stable cutting by preventing sudden insert fracture Suitable for high efficiency machining

TiN

透過光滑平面避免熔接。穩定性提高。 Smooth & less adhesion

強靭 α -Al2 O3 層

͉-Al2O 3

透過氧化鋁高耐熱性抑制薄膜酸化、磨損

Oj୷ऐ዗ӝߎϷଭМᡏࠠόឌᒳ஑Ҕ DWE‫ڀ‬ଯऐ዗‫܄‬Ϸᑃཞ‫܄‬ ճҔ༡ቫฯ፦ӝߎᖓጢёගଯᛙ‫܄ۓ‬

Oxidation and wear resistant

特殊中間層

Special Interlayer

強化結合力、避免薄膜剝離 Prevent peeling of coating layer

ウルトラファイン TiCN 層 TiCN

CA6535

For Ni-base heat resistant alloy and martensitic stainless steel 透過高綜橫比、細微柱狀組織 High heat resistance and wear resistance with CVD coating 提高抗磨損性 Frictional wear resistant Improved stability due to thin film coating technology

MEGACOAT 積層構造

⑲ӝߎǵ‫݋‬рฯϯࠠόឌᒳ஑Ҕ ೸ၸ੝ਸཱུ༾༡ቫฯ፦ӝߎȨNFHBDPAT NANOȩ ჴ౜ߏტ‫ڮ‬ϷӼ‫ۓ‬ሕߺуπ

For titanium alloy and precipitation hardened stainless steel Stabilized milling operation and long tool life by special nano coating layer NFHBDPAT NANO

ტ ‫ ڮ‬К ၨ Tool

Life Comparison

ᑃཞໆ!WearȘnnș

Oj୷ऐ዗ӝߎ Ni-base

Ʌ

Heat Resistant Alloy

0.40

д‫ࠔޗ‬BȐCVDȑ Competitor B

0.35 0.30

྄ᚯ Fracture

0.25 0.20

KYOCERA CA6535 GM

д‫ࠔޗ‬AȐCVDȑ Competitor A

0.15

ଭМᡏࠠόឌᒳ

ᑃཞໆ!WearȘnnș

PR1535

Ʌ

Mbzfs!tusvduvsf!pg!NFHBDPAT

Martensitic Stainless Steel

0.40 0.35

д‫ࠔޗ‬AȐCVDȑ Competitor A

0.30

д‫ࠔޗ‬BȐCVDȑ Competitor B

0.25 0.20 0.15

0.10

0.10

0.05

0.05

KYOCERA CA6535 SM

0.00

0.00 0

5

10

15

20

уπਔ໔ ȘϩșCutting ɦ!Ϫߺచҹ Cutting

Condition ɧ

25

第一推薦 GＭ斷削槽

5

10

15

20

уπਔ໔ ȘϩșCutting

Time [min]

Vc=50m/min, ap=1.0mm, fz=0.15mm/t, WET

First recommendation GM chipbreaker

0 ɦ!Ϫߺచҹ Cutting

Condition ɧ

25 Time [min]

Vc=300m/min, ap=2.0mm, fz=0.2mm/t, WET

第一推薦 SＭ斷削槽

First recommendation SM chipbreaker

02

MRWࠠय़ሕΘዬȐߕрНϾȑ

MRW Face Mill (with coolant hole) ØD1 Ød

ØD1 Ød b

S

S

H

H

E

E

a

a

b

Ød1

Ød1

ØD

ØD

圖１

圖２

Fig.1

Fig.2

Toolholder Dimensions

Description

Stock

Dimension

No. of

Bore Dia. Inch spec

म ‫ڋ‬ ೕ ਱

MRW

Ϧ ‫ڋ‬ ೕ ਱

Metric spec

MRW

MRW

080R-12-6T 080R-12-8T 100R-12-7T 100R-12-9T 080R-16-6T 080R-16-7T 100R-16-6T 100R-16-8T 125R-16-8T 125R-16-10T 050R-12-5T-M 050R-12-6T-M 063R-12-6T-M 063R-12-7T-M 080R-12-6T-M 080R-12-8T-M 100R-12-7T-M 100R-12-9T-M 063R-16-5T-M 063R-16-6T-M 080R-16-6T-M 080R-16-7T-M 100R-16-6T-M 100R-16-8T-M 125R-16-8T-M 125R-16-10T-M

Ʌ Ʌ Ʌ Ʌ Ʌ Ʌ Ʌ Ʌ Ʌ Ʌ Ʌ Ʌ Ʌ Ʌ Ʌ Ʌ Ʌ Ʌ Ʌ Ʌ Ʌ Ʌ Ʌ Ʌ Ʌ Ʌ

Rake Angle

inserts

r ͍ ͝ D ͝ D 1 ̚͝ ͝ d1 ͝ d2 MRW

଒‫ف‬

ЁκṚ̏​̣ȑ

৤Ӹ έኧ

ࠠdzဦ

6 8 7 9 6 7 6 8 8 10 5 6 6 7 6 8 7 9 5 6 6 7 6 8 8 10

80

70

25.4

20

H

13

E

a

b

27

6

9.5

50

6

S

A.R. R.R.

6.0

78

31.75 46

-

34

8

12.7

80

70

25.4

13

27

6

9.5

34

8

12.7 8.0

63

38

10

15.9

40

21

6.3 10.4

100

78

31.75 46

კ3 Fig.2

კ2 Fig.1

კ3

125

89

50

48

38.1

55

Fig.2

18 22

63

60

11 19

6

6.0 80

70

27

20

13

24

7

12.4

30

8

14.4

50 100

78

32

46

-

63

60

22

19

11

80

70

27

20

13

8

40

21 24

7

78

32

89

40

Fig.1

კ2 Fig.1

12.4 8.0

46 55

კ2

Fig.2

30

8

14.4

33

9

16.4

კ3

125

Ԗ Yes

კ3

6.3 10.4

50 100

Weight Max. Revolution

Fig.1

50 8

ख़ໆ നଯ଑ᙯኧ ‫ރ׎‬ Ȑlhȑ Ȑnjo -1ȑ

Drawing

კ2

100

20

р Н Ͼ

Coolant Hole

ΘఎЁκ

rε

rε

Ød2

63

Fig.2

1.2 1.1 1.5 1.4 1.1 1.1 1.4 1.4 2.6 2.6 0.3 0.3 0.6 0.6 1.1 1.1 1.5 1.4 0.5 0.5 1.1 1.0 1.4 1.3 2.6 2.5

12,000 10,600 11,000 9,600 8,560 16,000 14,000 12,000 10,600 12,800 11,000 9,600 8,560

Ʌ Ǻ!኱ྗ৤Ӹ Std.

႟ҹϷ፾ҔΘТ!Spare

parts and applicable inserts Ʌ

ᆙ‫ڰ‬ᖥଝ

‫צ‬Ћ

Clamp Screw

Wrench

ٛЗଯྕ ᐨ่Ꮚ Anti-seize Compound

ࠠdzဦ Description

DTPM-15

ӵ݀ᒱᇤ‫ޑ‬ᏹբሕΘϷΘዬຬрനεᙯೲਔǴ ΘТǵ႟ҹ฻཮ӢᚆЈΚԶวғ०ණ฻௃‫ݩ‬Ƕ ᏹբਔፎ੮ཀǶ

Mounting bolt

፾ҔΘТ Applicable Inserts

TTP-20

MRW

050R-12...

SB-4085TRP DTPM-15 063R-12... ΘТᆙ‫ڰ‬Ҕᆙ‫ ંסڰ‬3.5O嘘m 080R-12...

Sfdpnnfoefe!upsrvf!gps!jotfsu!dmbnq!4/6O嘻n 100R-12...

063R-16...

SB-50140TRP TTP-20 080R-16... ΘТᆙ‫ڰ‬Ҕᆙ‫ંסڰ‬dz4.5O 嘘m 100R-16...

Sfdpnnfoefe!upsrvf!gps!jotfsu!dmbnq!5/6O嘻n 125R-16...

When running an end mill or a cutter at the maximum revolution, the insert or cutter may be damaged by centrifugal force.

HH10x30 MP-1

MP-1

HH12x35 HH10x30 HH12x35

03

ᆙ‫ڰ‬ΘТਔǴ‫ע‬ٛЗଯྕᐨ่ᏊᖓᖓӦ ༡ӧᆙ‫ڰ‬ᖥํ‫ޑ‬ᖥદ೽‫ک‬ᓍ೽Ƕ Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed.

ROMU12… Ʌ

T߄ҢനεϪుǶ၁௃ፎୖྣQ7Ƕ S is Maximum ap. For more details, see page 6.

ROMU16…

௢ᙚϪߺచҹ!Recommended

ᜢ‫ܭ‬നଯ଑ᙯኧ‫߄ޑ‬Ң Dbvujpo!bcpvu!uif!Nby/!Sfwpmvujpo

Ӽးᒷ࢓Ҕᖥਵ

Ʌ

MRW

Item

Cutting Conditions

P6

MRW High Effciency Radius Cutter with Multiple-edge MRWࠠҥሕΘȐߕрНϾȑ

rε

S

h6

Ød

ØD

Ød

ØD

h6

MRW End Mill (with coolant hole)

rε

ℓ

S

L

ℓ

圖1

L

圖3

S

Ød

ØD rε

rε

Ød

ØD

h6

Fig.3

h6

Fig.1

ℓ

S

L

ℓ

圖2

Fig.2

Dimensions

ࠠdzဦ

৤Ӹ

Description

ӕ ࢓ ৩ Ԅ

Long Shank (Straight)

ߏ ࢓ Ԅ

Standard (Weldon)

኱ ྗ ࢓

Standard (Straight)

MRW

32-S32-12-3T 40-S32-12-4T

MRW

MRW

MRW

MRW

MRW

Fig.4

ЁκṚ̏​̣ȑ

έኧ

Stock

No. of inserts

Ʌ

3

Ʌ

଒‫ف‬

Dimension

r͍

͝D 32

6

4

͝d 32

40

Rake Angle

L

ℓ

140

40

160

40

50-S42-12-5T

Ʌ

5

50

42

170

40

40-S32-16-3T

Ʌ

3

40

32

160

40

50-S42-16-4T

Ʌ

4

63-S42-16-5T

Ʌ

5

32-S32-12-2T-200

Ʌ

8

50 63

2

32 6

42

32

40

170

50

200

Ʌ

3

200

40

50-S42-12-4T-300

Ʌ

4

50

42

300

40

40-S32-16-2T-200

Ʌ

2

40

32

200

40

Ʌ

3

63-S42-16-4T-300

Ʌ

4

32-W32-12-3T

Ʌ

8

50 63

3

40-W32-12-4T

Ʌ

4

50-W40-12-5T

Ʌ

5

40-W32-16-3T

Ʌ

3

50-W40-16-4T

Ʌ

4

63-W40-16-5T

Ʌ

5

32 6

42

32

40

8

50

40

40

32

50 63

40

A.R. ȐNBYȑ

R.R.

300

40

300

50

102

Ԗ

6.0

Yes

40

110

40

100

40

110

40

120

50

Drawin

Fig.1

კ3 Fig.1

നଯ଑ᙯኧ Ȑnjo -1ȑ Max. Revolution

22,000 18,800 16,000 17,200

8.0

Ԗ

კ3

Yes

Fig.2

14,800 12,800

კ2 Ԗ

6.0

Yes

Fig.1

კ3 Fig.2

22,000 18,800 16,000 17,200

8.0

Ԗ

კ3

Yes

Fig.2

14,800 12,800

კ4

40

100

‫ރ׎‬

კ2

40

40-S32-12-3T-200

50-S42-16-3T-300

40

170

S

р Н Ͼ

Coolant Hole

ΘఎЁκ Toolholder

L

圖4

Ԗ

6.0

Yes

Fig.3

კ5 Fig.4

22,000 18,800 16,000 17,200

8.0

Ԗ

კ5

Yes

Fig.4

14,800 12,800

Ʌ Ǻ!኱ྗ৤Ӹ Std.

႟ҹϷ፾ҔΘТ Spare

parts and applicable inserts Ʌ

ᆙ‫ڰ‬ᖥଝ

‫צ‬Ћ

Clamp Screw

Wrench

Anti-seizeCompound

ӵ݀ᒱᇤ‫ޑ‬ᏹբሕΘϷΘዬຬрനεᙯೲਔǴ ΘТǵ႟ҹ฻཮ӢᚆЈΚԶวғ०ණ฻௃‫ݩ‬Ƕ ᏹբਔፎ੮ཀǶ

፾ҔΘТ Applicable Inserts

DTPM-15

When running an end mill or a cutter at the maximum revolution, the insert or cutter may be damaged by centrifugal force.

TTP-20 Ʌ

SB-4085TRP 嘘 嘘 嘘-12...

ΘТᆙ‫ڰ‬Ҕᆙ‫ ંסڰ‬3.5N嘘m

ROMU12…

Ʌ!

Sfdpnnfoefe!upsrvf!gps!jotfsu!dmbnq!4/6O嘻n

SB-50140TRP MRW

嘘 嘘 嘘-16...

ᆙ‫ڰ‬ΘТਔǴ‫ע‬ٛЗଯྕᐨ่ᏊᖓᖓӦ ༡ӧᆙ‫ڰ‬ᖥํ‫ޑ‬ᖥદ೽‫ک‬ᓍ೽Ƕ Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed.

DTPM-15 MP-1

ᜢ‫ܭ‬നଯ଑ᙯኧ‫߄ޑ‬Ң Dbvujpo!bcpvu!uif!Nby/!Sfwpmvujpo

ٛЗଯྕ ᐨ่Ꮚ

ࠠdzဦ Description

MRW

Item

T߄ҢനεϪుǶ၁௃ፎୖྣQ7Ƕ S is Maximum ap. For more details, see page 6.

TTP-20 MP-1

ΘТᆙ‫ڰ‬Ҕᆙ‫ ંסڰ‬4.5N嘘m

ROMU16…

Sfdpnnfoefe!upsrvf!gps!jotfsu!dmbnq!5/6O嘻n

௢ᙚϪߺచҹ!Recommended

Cutting Conditions

P6

04

٬Ҕϩᜪ‫ޑ‬኱ྗ

P

Classification of usage

ɊǺಉуπ0ಃ2௢ᙚdzSpvhijoh!0!2tu!Dipjdf ɉǺಉуπ0ಃ3௢ᙚdzSpvhijoh!0!3oe!Dipjdf ɎǺᆒуπ0ಃ2௢ᙚdzGjojtijoh!0!2tu!Dipjdf ɍǺᆒуπ0ಃ3௢ᙚdzGjojtijoh!0!3oe!Dipjdf Ȑ56ISDаΠଯฯࡋȑ

M

K S

Jo!dbtf!ibseoftt!jt!voefs!56!ISD

H

ᅹᒳ嘘ӝߎᒳ!Carbon Steel / Alloy Steel ኳ‫ڀ‬ᒳ!Die Steel ؔථҖ៓όឌᒳȐTVT415฻ȑAustenitic Stainless Steel ଭМᡏࠠόឌᒳȐTVT514฻ȑMartensitic Stainless Steel ‫݋‬рฯϯࠠόឌᒳ Qsfdjqjubujpo!Ibsefofe!Tubjomftt!Tuffm Ԫα᠗៓ Gray Cast Iron ౚᏀ᠗៓ Opevmbs!Dbtu!Jspo

Insert

Description

ԩҔ

Ɋ Ɋ

͝e

ɉ ɉ MEGACOAT NANO

Ejnfotjpo

U

Ɋ

Ɋ

ЁκṚ̏​̣ȑ ͝A

፾ ӝ Θ ఎ ୖ ྣ । य़

Ɋ

ऐ዗ӝߎȐOj୷ऐ዗ӝߎȑIfbu!Sftjtubou!Bmmpz!)Oj.cbtf!Ifbu!Sftjtubou!Bmmpz* ɉ

ࠠdzဦ

General Purpose

Ɋ ɉ Ɋ

⑲ӝߎ ȐUj.7Bm.5WȑUjubojvn!Bmmpz ଯฯࡋ‫׷‬፦!Ibse!Nbufsjbmt

‫׎‬dz‫ރ‬

ROMU

Ɋ Ɋ ɉ

W

Bqqmjdbcmf!ipmefs!sfgfsfodf!qbhf

ሕߺΘТȐԖϾȑN j m m j o h ! J o t f s u t ! ) x j u i ! i p m f *

CVD༡ቫฯ፦ӝߎ DWE!dpbujoh

r͍ PR1535 PR1525 PR1510 CA6535

rε

1204M0ER-GM

23

5/86! 5/7! 22/9!

7!

Ʌ

Ʌ

Ʌ

Ʌ

1605M0ER-GM

27

6/59! 7/3! 26/9!

9!

Ʌ

Ʌ

Ʌ

Ʌ

1204M0ER-SM

23

5/86! 5/7! 22/9!

7!

Ʌ

Ʌ

A

Ø

ROMU

Ʌ

եߔΚࠠ Low Cutting Force

Ød

W

Q4 Q5

T

ROMU

έӃமϯࠠȐख़ϪߺҔȑ

1605M0ER-SM

27

6/59! 7/3! 26/9!

9!

Ʌ

Ʌ

Ʌ

1204M0ER-GH

23

5/86! 5/7! 22/9!

7!

Ʌ

Ʌ

1605M0ER-GH

27

6/59! 7/3! 26/9!

9!

Ʌ

Ʌ

Upvhi!Fehf!)Ifbwz!Njmmjoh*

Ʌ Ǻ!኱ྗ৤Ӹ Std.

ΘТӼး໩‫ ׇ‬Ipx!up!npvou!bo!jotfsu ˞Ƿ !ፎమନΘТӼး೽Տ‫ޑ‬ᐜ‫ނ‬Ƕ ˟Ƿ !ᆙ‫ڰ‬ᖥํ

კ.2!Gjh/2

‫צ‬Ћ Wrench

dz① ‫ע‬ٛЗଯྕᐨ่ᏊᖓᖓӦ༡ӧᆙ‫ڰ‬ᖥํ‫ޑ‬ᖥદ೽‫ک‬ᓍ೽Ƕ

ᆙ‫ڰ‬ᖥଝ Dmbnq!Tdsfx

dz② ᆙ‫ڰ‬य़БӛᓸᆙΘТǶ)ୖྣკ.2* ˠ dzǷ !ҁౢࠔ‫ޑ‬ᆙ‫ڰ‬ᖥଝϷ‫צ‬Ћࣁ ①!ȨNSX.23ࠠȩ)ୖྣკ.3* dz② ȨNSx.27ࠠȩ߾ࣁUࠠ‫צ‬Ћ)ୖྣკ.4* dzᆙ‫ڰ‬ᆙ‫ڰ‬ᖥํਔǴፎ୍Ѹ٬Ҕߕឦ‫צޑ‬ЋǶ ɁᒱᇤᏹբȨUpsyȩ)ୖྣკ.5*‫צ‬ЋਔǴёૈӢᖥદ೽Ϸ‫צ‬Ћ߻ᆄཞᚯᏤठᆙ‫ڰ‬ᖥํค‫ڕܨݤ‬Ƕ ˡǷ !ፎஒ‫צ‬Ћᆶᆙ‫ڰ‬ᖥํаѳՉБӛᆙ‫ڰ‬Ƕ !!!!!௢ᙚᆙ‫ڰ‬ᖥં////ୖྣQ4嘻Q5 dz dz ˢǷ !ᆙ‫ࡕڰ‬ǴፎዴᇡΘТۭ೽‫ک‬Θ࢓Ѝኖय़Ϸᆙ‫ڰ‬य़໔ค໔ሜǶ dzdz dzdzऩԖ໔ሜፎӆԛ٩Ӽး໩‫ׇ‬ख़ཥӼးǶ 1.Be sure to remove dust and chips from the insert mounting pocket.

2.①Apply anti-seize compound on portion of taper and thread of clamp screw. ②Attach the screw to the front end of the wrench. While lightly pressing the insert against dz! the constraint surfaces,put the screw into the hole of the insert and tighten. (See Fig.1) 3.Wrenches and clamp screws are "Torx Plus". ①Fig. 2 wrench is for MRW-12. (Straight grip) ②Fig. 3 wrench is for MRW-16. (T-shaped grip) Please use a "Torx Plus" Wrench for tightening cramp screw. *If a "Torx" Wrench (Fig. 4) is used to tighten, the screw head might become damaged and then the screw cannot be removed.

4.When tightening the screw, make sure that the wrench is parallel to the screw.

For recommended torque, see page 3 and 4.

5.After tightening the screw, make sure that there is no clearance between the insert seat surface and the bearing surface of the holder or between the insert side surfaces and the constraint surface of the holder.

If there is any clearance, remove the insert and mount it again according to the above steps.

ߙՅ Ȑ‫ע‬Ћȑ

კ.3!Gjh/3

Blue grip

15IP Ӄᆄ೽㢞ε Ȩ嗩嘌嗐嗚嗸嘊嗚г䃫ȩ 喼߄Ң Detail of shape Uif!tzncpm!nfbot!#Upsy!Qmvt#/

ȨNSX.23ࠠȩ Ҕᖥํࠠ‫צ‬Ћ Tusbjhiu!hsjq!xsfodi!gps!NSX.23

dz!

ߙՅ Ȑ‫ע‬Ћȑ

კ-3!Gjh/4

߻ᆄᘉε

Blue grip

Ԝ኱Ң߄ҢȨUpsy!Qmvtȩ

Detail of shape Uif!tzncpm!nfbot!#Upsy!Qmvt#/

ȨNSX.27ࠠȩ ҔTࠠ‫צ‬Ћ U.tibqfe!hsjq!xsfodi!gps!NSX.27

໵Յ Ȑ‫ע‬Ћȑ

კ.5!Gjh/5

Black grip

T15 ߻ᆄᘉε

Ԝ኱Ң߄ҢȨUpsyȩ

Detail of shape Uif!tzncpm!nfbot!#Upsy#/

ȨTorxȩ‫צ‬Ћ)ό፾Ҕ‫ܭ‬NSXࠠ) #Upsy#!Xsfodi!)Ep!NOT !vtf!ju!gps!NSX*

05

Item

MRW High Efficiency Radius Cutter with Multiple-edge ௢ᙚϪߺచҹ!Recommended

Cutting Conditions

௢ᙚᘐߺኲȐ຾๏g{!nn0uȑ!Recommended ೏ߺ‫׷‬

GM

CVE!༡ቫ

GH

CVD coating

PR1525

PR1510

PR1535

CA6535

Steel Ȑ!!

S xxC ȑ

Ɋ 1/2ɴ0.2ɴ1/4

ɉ ɉ 1/17ɴ0.15ɴ1/3 1/26ɴ0.3ɴ1/46

Ɋ 231ɴ180ɴ361

-

-

-

SteelȐTDN฻ȑ

Ɋ 1/2ɴ0.2ɴ1/4

ɉ ɉ 1/17ɴ0.15ɴ1/3 1/26ɴ0.3ɴ1/46

Ɋ 211ɴ160ɴ331

-

-

-

ɉ ɉ Ɋ 1/2ɴ0.15ɴ1/36 1/17ɴ0.12ɴ1/3 1/26ɴ0.2ɴ1/4

Ɋ 91ɴ140ɴ291

-

-

-

ɉ Ɋ 1/2ɴ0.15ɴ1/3 1/17ɴ0.12ɴ1/3

-

ɉ 211ɴ160ɴ311

-

Ɋ 211ɴ160ɴ311

-

ɉ Ɋ 1/2ɴ0.15ɴ1/3 1/17ɴ0.12ɴ1/3

-

-

-

ɉ 261ɴ200ɴ361

Ɋ 291ɴ240ɴ411

Ɋ ɉ 1/2ɴ0.15ɴ1/3 1/17ɴ0.12ɴ1/3

-

-

-

Ɋ :1ɴ120ɴ261

-

ࣅનᒳ!Carbon

ߎࠠᒳ!Die

SM

Sfdpnnfoefe!Jotfsu!Hsbef

MEGACOAU!OBOP

dzdz Recommended feed rate (standard value) dzdz gps!SPNV23!uzqf;!bq>4nn-!SPNV27!uzqf;!bq>5nn

Workpiece Material

ӝߎᒳ!Alloy

௢ᙚΘТ‫׷‬ᅿ ȐϪߺೲࡋǺn0njoȑ !

Chipbreaker

dzɁROMU12ΘТ嘘 嘘 嘘ap=3mm dzdzSPNV26ΘТ嘘 嘘 嘘ap=4mmਔ௢ᙚ຾๏Ȑ୷ྗ㨭ȑ

Steel ȐS K D 0O A K ฻ȑ !

ؔථҖ៓όឌᒳ Austenitic Stainless Steel ! ȐTVT415฻ȑ

ଭМᡏࠠόឌᒳ Martensitic Stainless SteelȐTVT514฻ȑ

‫݋‬рฯϯࠠόឌᒳ

ȐTVT741฻ȑ

Precipitation Hardened Stainless Steel

Ԫα᠗៓!

Hsbz!Dbtu!JspoȐGDȑ

ౚᏀ᠗៓!

Nodular Cast IronȐGDEȑ

Ɋ 1/2ɴ0.2ɴ1/4

-

ɉ 1/26ɴ0.3ɴ1/46

-

Ɋ 231ɴ180ɴ361

-

-

Ɋ 1/2ɴ0.15ɴ1/36

-

ɉ 1/26ɴ0.2ɴ1/4

-

Ɋ 211ɴ150ɴ311

-

-

Oj୷ऐ዗ӝߎ!Ni-base

Heat Resistant Alloy

Ɋ ɉ 1/2ɴ0.12ɴ1/26 1/17ɴ0.1ɴ1/26

-

-

-

ɉ 31ɴ30ɴ61

Ɋ 31ɴ30ɴ61

⑲ӝߎ!Titanium

Ȑ ! T j-6A l-4V ȑ

Ɋ ɉ 1/2ɴ0.12ɴ1/26 1/17ɴ0.1ɴ1/26

-

-

ɉ 41ɴ50ɴ81

Ɋ 51ɴ60ɴ91

-

Alloy

Ɂ!Oj୷ऐ዗ӝߎǵ⑲ӝߎуπ௢ᙚᔸԄуπǶ dz!Machining with coolant is recommended for Ni-base Heat

ɊǺಃ΋௢ᙚ!ɉǺಃΒ௢ᙚ ɊǺ1st recommendation ɉǺ2nd recommendation

Resistant Alloy and Titanium Alloy

Ɂ!Ϫߺచҹ‫ޑ‬ύЈॶࣁന௢ᙚచҹǴՠ໪٩ჴሞуπ‫ݩރ‬ፓ᏾Ϫߺೲࡋ‫ک‬຾๏ Ƕ dzThe figure in bold font is center value of the recommended cutting conditions. Adjust the cutting

speed and the feed rate within the above conditions

according to the actual machining situation.

Ɂ!௢ᙚ຾๏ࢂୖྣ྽bqࢂS‫ف‬03!)SPNV23;4nnǴSPNV27;5nn* Ƕ dz!ऩ຾๏ե‫ܭ‬΢ॊచҹǴፎୖԵΠ߄‫ޑ‬ඤᆉ߯㹠Ƕ dzRecommended feed rate is the reference value when ap is r͍/2 (3mm for ROMU12, 4mm for ROMU16). dzFor lower feed rate than the above conditions, the conversion factor in the following table is recommended.

‫؂‬έ຾๏ᆶϪుϐඤᆉ߯㹠 !Conversion

Ʌ

ΘТ

௢ᙚϪు

Insert

ap (recommended)

‫؂‬έ຾๏ඤᆉ߯㹠

നεϪుap

ROMU12ࠠ

4nnаΠ

ROMU12 type

3mm or less

ROMU16ࠠ

5nnаΠ

ROMU16 type

4mm or less

factor for feed per tooth by depth of cut (ap)

ap (max)

ap=0.5mm

ap=1mm

Conversion factor for feed per tooth

ap=2mm

ap=3mm

6mm

2.1

1.5

1.1

1.0 Ȑ୷ྗȑStandard

8mm

2.4

1.7

1.3

1.1

ap=4mm ɡ 1.0 Ȑ୷ྗȑStandard

ीᆉ‫ ٯ‬R O M U 13ǵࣅનᒳǵHNᘐߺኲǵϪు2nn‫ޑ‬൑ӝ 1/3nn0u)ࣅનᒳǵHNᘐߺኲ຾๏୷ྗॶ*y2/6)SPNV23Ϫు2nn‫ޑ‬ඤᆉ߯ኧ>1/4nn0u!.?௢ᙚॶࣁ1/4nn0u Example (ROMU12 type, Carbon Steel, GM chipbreaker, ap=1mm) Recommended feed per tooth: 0.2mm/t (standard value for Carbon Steel / GM chipbreaker) x 1.5 (Conversion factor for ROMU12 / ap=1mm)=0.3mm/t

ɁROMU13௢ᙚϪు!;!4nnаΠǵSPNV௢ᙚϪు!;!5nnаΠǶ dzନΑኩਔຬၸ௢ᙚϪు‫ޑ‬௃‫ݩ‬ΠǴࡌ᝼уπਔᗋࢂӧե‫ܭ‬௢ᙚ‫ޑ‬Ϫు଺уπǶ dzRecommended ap: 3mm or less for ROMU12, 4mm or less for ROMU16 dzExcept the case that ap temporally surpass the recommended ap, machining under the recommended

ap is recommended.

R‫ޑف‬уπ‫׎‬㠎 !Corner R shape during processing ҁౢࠔR‫ف‬уπ‫׎‬㠎Ȑፎୖྣѓკȑ Corner R shape during processing with MRW (see Fig.) ΘТ

നεϪు

Insert

ap (max)

ROMU12ࠠ ROMU12 type

ROMU16ࠠ ROMU16 type

X

Y

6mm

3mm

0.1mm

8mm

4mm

0.1mm

ȐΘТS‫ف‬ϐ‫ޜ‬ሜໆȑ Z Hbq!cfuxffo!jotfsu!dpsofs!S

ΘТS‫ف‬

Ɂуπਔຬၸ௢ᙚϪు)Y)ǵΘТS‫ف‬ᆶπҹ཮Ԗ‫ޜ‬ሜ;!ZǶ dzWhen machining with larger ap than recommended ap (X), there is a Ɂ΢߄ࣁཷ՗ॶǴ٩చҹόӕऊԖ,0.1/3nnπৡ dz

Insert corner

Ȑ௢㸷Ϫుȑ Y

നεϪుap Ȑnbyȑ

Recommended ap

Maximum depth of cut

gap (Y) between the workpiece corner and insert corner R (r͍).

depending on the cutting conditions.

06

уπჴ‫!ٯ‬Dbtf!Tuvejft

23Dsᒳ!

23Dsᒳ!

12Cr Steel

12Cr Steel

ტ‫ڮ‬ӕ฻а΢

уπਏ౗2/3७

Same or longer tool life

Machining efficiency 1.2 times

Θέኧӭ2७‫׳‬࿶ᔮ

Θέኧӭ2७‫׳‬࿶ᔮ

Economical by double face insert

Economical by double face insert

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CA6535

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CA6535

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ᆶд‫ࠔޗ‬B࣬КNSXуπਏ౗ӭ2/3७Ǵ ტ‫ڮ‬ӕ฻ЪӼ‫ۓ‬уπǶ MRWࠠέ㹠ӭ2७ၲ‫ډ‬௓‫ڋ‬ԋҁϐਏ݀Ƕ

ᆶд‫ࠔޗ‬B࣬КǴNSXΘТέαၨϿ஝ᚯǴЪϪߺॣեǶ NSX‫ޑ‬ტ‫ڮ‬ёӆ‫ߏۯ‬ǵ έ㹠ӭ3७ၲ‫ډ‬௓‫ڋ‬ԋҁϐਏ݀Ƕ

MRW improved machining efficiency by 1.2 times with same tool life compared with Competitor A. MRW has cost advantage due to double sided inserts.

MRW showed less damage on the cutting edge and reduced cutting noise.

MRW has equal or longer tool life and cost advantage due to double sides insert.

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ɁNSXค‫୺ݤ‬Չකሕǵ८ߺ฻4ԛϡуπǶ MRW type is not available for 3D machining such as Plunging and Profiling.

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