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viewpoint
TARGET PRACTICE
The importance of housing, the built environment and the construction sector has been exemplified by just how quickly our new government announced its policy position on the issue. The measure that has met with broad approval from the industry is the plan, laid out with much fanfare, in the King’s Speech to build 1.5 million new homes over the next few years. Since then, there have been a raft of ministers who’ve added to the debate, reinforcing a commitment to get Britain building.
Targets are, of course, nothing new –we’ve been very good at setting them in recent years but on the other, achieving side of the equation there has been rather less success. Do the maths, in fact, and the Labour promise is exactly what the nominal figure has been for much of the previous administration’s tenure – 300,000 annually. The reasons for this apparent failure are complex and, whilst it most certainly represents one of the culprits, it is not restricted to a dysfunctional planning regime.
contributors to this new-found focus on new builds. The reality, however, is that SME activity in the sector has been shrinking for many years, whilst volume housebuilders have seen their businesses go in the other direction.
On the well-documented skills crisis, it is estimated that we will need an additional 240,000 new entrants over the next five years – and that’s just to maintain current levels. In this context much work still needs to be done to ensure that the process of recruiting apprentices, for small builders in particular, is a straightforward one. Training providers and potential employers need to be working more collaboratively if we are to see the numbers improve.
“More detail is needed but, if we are to come close to the targets that have alluded us for what now amounts to many decades, it is clear that some radical thinking is required”
A colour-obsessed housebuilding policy, which includes a kaleidoscope of green belt, grey belt and brownfield, does ignore some of the other pressing problems that are affecting delivery. The inaugural Planning Portal Market Index, for example, has found that, since 2015, more than a million homes that were given planning permission weren’t actually ever built.
There are multiple reasons why this would be the case, from an unattractive interest rate level at any given time, to a lack of funds, materials or labour. Whatever the reason it does point to an unpalatable truth that reforming the planning system is by no means a panacea. The Federation of Master Builders (FMB) has consistently argued that small and medium sized contractors will need to be recognised as crucial
Underfunded local authority departments, and a protracted application process – with no guarantee of success for all that effort and expense – is undoubtedly a brake on housebuilding, and it’s right that it should be reformed. On the flipside, whilst the ambition behind environmentally driven initiatives such as the Future Homes Standard or Bio-diversity Net Gain are to be commended they do, if anything, make the business of building new homes more, rather than less, complicated. Indeed, there have been warnings from manufacturers and industry bodies alike that not near enough has been done to help the industry with compliance to a new world order of carbon neutrality.
More detail is, of course, needed but if we are to come even close to the targets that have consistently alluded us for what now amounts to many decades, it is clear that some radical thinking is going to be required. That may well include what has hitherto been the unpalatable political prospect of central government funding to help the housebuilding industry deliver what we all need – quality and affordable housing.
SHOWING YOUR SKILLS
The FMB has said that a long-term skills plan needs to be in place for the creation of the new body,‘Skills England’, to be a success.
Brian Berry, Chief Executive of the FMB commented: “Over recent weeks the new Government has set out ambitious plans to get Britain building again, but this can only be achieved if the skills crisis is tackled. There is a serious shortage of all trades in the construction industry, with the result that we need additional 240,000+ workers over the next four years. The Prime Minister’s announcement to set up Skills England recognises the seriousness of the problem, but details about how Skills
England will operate remain light. It will be vital that future delivery focuses on a long-term skills plan being put in place, and that plans to allow up to 50 per cent of the Apprenticeship Levy to be redirected into other forms of training don’t result in a fall in the number of construction apprenticeships available.”
a matter of trust
ASSURED SUCCESS
Paving manufacturer Bradstone has celebrated another year of achievements of its Assured Installers through its annual national landscaping awards.
The awards saw ten category winners with a handful of further highly commended and commended runners up. Now in its eleventh year, the awards comprise of a variety of categories, from Most Challenging Project to Best Driveway Transformation, as well as the highly sought after Installer of the Year accolade.
ROOM TO IMPROVE
There are signs of optimism in the home refurbishment industry, with property owners planning projects. Research shows that a third of UK homeowners are prioritising home improvements over making plans to move. On top of this, the one in ten people who need or want to move – but can’t due to the costs and challenges associated with buying and selling – are putting their plans on hold to improve their current home.
Job management software provider, Fergus, is partnering with TrustMark. Alongside a 14-day free trial, members of TrustMark will now have the chance to access Fergus for the first three months for free and take advantage of 15% off for as long as they are a Fergus customer. The offer is open to all TrustMark Registered Businesses, giving them access to the
DRIVING SUPPORT
Hendy Van and Truck has pledged its support for industry charity. For the next 12 months, Band of Builders will have use of two vans to help in its work to deliver projects to those dealing with life’s most challenging circumstances. The charity was set up in 2016 and provides practical, financial and wellbeing support. These vans will be used to transport tools and materials to a range of projects.
L-R Tony Steel and Gavin Crane
A SOUND INVESTMENT
More SME construction firms applied for finance to support growth, according to Purbeck Insurance Services.
30% of business owners in building and construction who secured personal guaranteebacked loans in Q2 were doing so for investment in growth initiatives and development. At the same time loans secured for ‘Working Capital’ fell to 34% from 54% in Q1 2024.
PERMISSION GRANTED
The Planning Portal Market Index has found that more than a million homes granted planning permission since 2015 have not yet been built.
The figures cast doubt on the near-exclusive focus of the major parties on boosting housebuilding numbers by tweaking the planning system. At the same time, planning were at the lowest level since 2020, calling into question the scope for housebuilding numbers
SUN SEEKERS
Almost half (49%) of homeowners have considered investing in solar panels for their home as they look to reduce rising energy bills.
While energy costs were the main motivator, according to a survey of 2,000 UK homeowners by roof system manufacturer Marley, almost half of respondents (46%) said they were considering investing to reduce their household carbon emissions. The biggest variances were seen across different generations, with 43% of those aged 65 and over thinking of installing solar panels, compared with two thirds of Gen Zs and millennials.
DOUBLE TROUBLE
NHBC figures reveal house building volumes must double to meet Labour’s 1.5m new homes pledge. The National House Building Council figures show 29,281 new homes were registered to be built in Q2 2024, down 23% on Q2 2023 (37,861). 33,847 new homes were completed in the same period, 6% down on Q2 2023 (36,145).
WWW.RDR.LINK/BBG010
SAFE PRACTICE
It’s 50 years on from the introduction of the Health and Safety at Work Act.
According to data analysed by Horizon Platforms, 1974 saw 651 fatal injuries in workplaces, on record, compared against 135 in the most recent year’s data from 2022/2023. This represents a 79% drop in workplace fatalities.
BACK TO THE FUTURE
Industry unprepared for the Future Homes Standard (FHS).
According to new research from Polypipe Building Products, 61% of housebuilders think it will be extremely challenging to meet the legislation. The findings also revealled that there are varying levels of confidence that the FHS will be successful.
THE STANDARD BEARERS
A new certification scheme aims to drive up standards and increase the number of certified installers in the renewable installations market.
Flexi-Orb has announced that it has appointed its first UKASaccredited certification body, Simply Certification, to offer the scheme to installers. The scheme focuses heavily on evidencing the quality of installation across Solar PV (photovoltaics), Electrical Energy Storage Systems (EESS), and Electric Vehicle Charge Points (EVCP).
WATERWORLD
Martin Lambley, Global Product Manager for Urban Climate Resilience at Wavin, has called on the Government to provide clarity on the UK’s water. Mr Lambley said: “In her first speech as Chancellor, Rachel Reeves promised to overhaul planning restrictions as the new government set about getting Britain building again. The industry will welcome this ambition, but everyone needs clarity on water regulations if we want our new developments to be resistant to the extreme weather that we’re likely to see more of in coming years.”
HEIGHT OF THE PROBLEM
WernerCo is addressing a safety report from the Ladder Association.
The survey, commissioned by the Office for Product Safety and Standards (OPSS), presents worrying trends in consumer purchasing behaviour and the presence of substandard telescopic ladders in the market. To help customers WernerCo has put together a consumer checklist which can be accessed via the rdr.link below.
UNITED WE STAND
Known as the The Gas Expert to his social media following, Shoaib Awan is the founder of Trades United, an initiative that promotes practical solutions to combat this debilitating crime. Shoaib wants the plight of hard-working installers to be heard. That’s why, earlier this year, he and a group of like-minded tradespeople, organised a van rally to bring the issue to the very heart of government. Starting at Brent Cross, hundreds gathered in their vans to travel on in convoy to Parliament Square. Armed with air horns, and vans emblazoned with simple messages that communicated the true cost of tool theft to tradespeople, it was a powerful demonstration of the
This entirely peaceful protest attracted a commendable number of participants. Hundreds of van made their presence felt in Parliament Square over many hours.
Far too many tradespeople can tell a familiar tale of falling victim to tool theft. What sets Shoaib Awan apart is a determination to take a stand and bring builders, plumbers and electricians along for the journey.
frustration that is felt at a perceived lack of action, or sympathy, from legislators.
“I’ve organised the van rally because we’ve had enough,” the Romford-based gas engineer told us on the day of the event. “It’s costing livelihoods, and we want criminals to face real penalties. I’ve been a victim myself and know just how it feels. I lost £8,000 worth of kit and they stuck a screwdriver through the door of a van that cost £24,000”.
So just what is Shoaib and the Trades United campaign asking for? Tool theft is an acquisitive crime and if the market in stolen goods is disrupted that could go some way to making it less attractive for its perpetrators. In this context, car boot sales represent a completely unregulated
means of disposing of illicit gains.
Meaningful fines for the organisers of car boots and markets that are allowing stolen goods to be sold at their events could act as a deterrent.
Similarly, campaigners are urging the courts to treat this class of crime as a particularly pernicious offence. The Theft Act 1968 does allow for significant custodial sentences to be handed down, but these are rarely enforced. Whilst it should be recognised that the prison system is currently under unprecedented pressure, Trades United wants to see a commitment in the future at least to harsher jail terms.
Prior to the van rally Shoaib began a petition that asked for signatures in
support of these measures. When the date for the July 2024 general election was set by Rishi Sunak at the end of May, the petition was automatically closed, but it still attracted over 46,000 names in just six weeks. Once a petition hits the 100,000 mark it is obliged to be debated in the House of Commons.
Having tools stolen can have devastating financial consequences for SME contractors. Not only does it deprive industry professionals of the means to make a living, if significant damage has been done to the vehicle during the prosecution of the offence itself then the van could be off the road for an extended period. Even if an insurance company does pay out it’s only likely to be a depreciated amount of the equipment’s actual value, which can leave the victim out of pocket by many thousands.
Nor should the emotional and psychological impact be underestimated. The construction sector has a welldocumented issue with mental health, and it’s not just becoming a victim that can be to the detriment of personal well-being. Worrying about the safety of the equipment that it has taken an entire career to accrue can be another significant pressure point on tradespeople.
As some of the van rally crowd can testify it is far from uncommon to be hit more than once – with an entirely predictable outcome in every case. The police will issue a crime number, in the certain knowledge that no-one will be brought to justice and none of the tools will be recovered.
also a van rally protestor and tells us about his experiences. “I look on social
media and can see three or four people being directly affected in a single day, and that’s why I wanted to get involved. Like most tradies I’ve been a victim myself. The van was only parked up outside the job for a very short time when someone ran into me to say that my van was being broken into. They smashed a window and damaged the side doors. Because they were disturbed, they only got away with a couple of drills but it was far more consequential to me. I couldn’t use my van for a month, had to make do with a hire vehicle and replace what was taken.”
Thanks to Shoaib Awan, Parliament Square was witness to an extraordinary protest from an army of tradespeople who had given up their valuable time to
■ The Trades United van rally was the subject of a recent Professional Builder podcast episode. The camaraderie amongst the participants was heartwarming and each had their own experience of tool theft. Use the rdr.link below to listen to Shoaib Awan and the other van rally attendees about why they felt compelled to act and what having their tools stolen meant to them.
WWW.RDR.LINK/BBG016
Hundreds of builders, plumbers and electricians gathered at Brent Cross to make their way in convoy to Parliament Square
The Gas Expert, Shoaib Awan, was the organiser of the van rally and founder of Trades United
Peter Booth was one of the many protestors who felt compelled to contribute
Money matters
Joanna Mulgrew, Managing Director of HBXL Building Software, reveals to builders running a small business, some of her Skills Bootcamp training material on finances.
It’s tough running a small building firm… materials, plant hire and labour prices keep rising, and homeowners are getting more forensic about the quotations. Business owners are being squeezed from both ends. In fact, you could be forgiven for considering quoting what you think the customer will be prepared to spend – not what the job is actually worth.
But carry on like that and there’s a good chance you won’t be in business in one/two years’ time…
If your quote covers nothing more than the materials, plant hire and subcontractors, with a few hundred quid on top for your troubles – spin it any way you like – you are funding your customer’s dream project. And it’s you who will be having the nightmare. Stating the obvious, if you don’t turn a decent profit on every job, then your business will go into decline. And, if I’m honest, you should reconsider your business plans soon rather than later.
I am lead coach on the business modules in the government-funded Skills Bootcamps that HBXL run. (We offer free estimating, business management and CAD courses). In my sessions we look at business modelling, profit, overheads and all the other key costs. Just about everyone who attends needs extra time to get to grips with the numbers. It’s not easy adding in all the extra business costs, let alone totting up the project itself. That’s what EstimatorXpress, HBXL’s estimating software, was developed to help with, and continues to do so 24 years on.
HERE ARE A FEW HIGHLIGHTS ON THE TOPIC OF MONEY FROM THE BOOTCAMP SESSIONS:
■ Account for every single material All the materials need to be priced. Every single nail. Every piece of tape. Every squeeze of glue… I don’t know of many people who have a spreadsheet so good, it can work out all the calculations without lots of manual input. EstimatorXpress has a calculator for every stage of a residential building project – renovation and retrofit can be particularly fiddly costing-wise. Our calculators won’t forget anything, whereas you might. A quick example; our roof estimating calculator has over 120 lines of items to calculate. Would you remember to include them all?
■ Price your materials accurately
Do you update your spreadsheet every month with the current cost of materials? I question how much time you can realistically devote to this laborious job. I say that because I have a team who, each month, monitor over 6,000 prices across the UK using our unique Price Tracker+™ system – and it doesn’t take them five minutes! If the price has increased, and you haven’t allowed for it, guess who ends up covering the cost. Equally if the price comes down, you might miss out on the job for over-quoting.
■ Allow for wastage
Do you apply a wastage factor to your projects? It’s important because otherwise, you’ll be covering the cost of half used bags of sand, breakages and items that goes walkies –yourself. Accurate predictions of wastage can also help you estimate how many skips you’ll need. The software is clever – for example, if you’re using reclaimed bricks on a project, EstimatorXpress automatically allows a higher wastage factor for them.
■ Don’t forget wear and tear
Being set back by a broken mixer is only made worse by knowing you’ll be paying for it out of your own pocket. While
EstimatorXpress can’t predict when this may happen, it does allow for wear and tear on plant equipment and includes a small allowance per job for replacements. Protect your bottom line and keep your hard-earned money in your pocket.
■ Consider when the job will start and finish
Delays should be scheduled into your build programme from the outset. A ‘live’ digital version is a huge help. For longer projects, inflation can become a costly, unseen factor that significantly impacts your profit. Calculating the inflation percentage manually isn’t straightforward, as trainees discover on the Skills Bootcamp. When they use the EstimatorXpress inflation tool it’s simple. And again, it’s a profit safeguard.
■ Are there any ‘hidden’ costs?
In addition to calculating physical build costs, it’s crucial to account for expenses such as the skip licence, legal fees, site surveys, and stamp duty (if it’s a new build). Don’t forget Local Authority charges, insurance, site accommodation, and security. These ALL need to be included in your budget, and EstimatorXpress guides you through every step.
One builder we know, didn’t allow for site clearance, which was costing him several thousand pounds until he started using EstimatorXpress. The software reminded him on every job, and he now charges his customers for it. Obvious? Not always.
■ Don’t overlook overheads
If we focus on the bare minimum first, someone has to pay for salaries, your pension (dare I say it), mobile phone, van, pick-up, insurance premiums –and it shouldn’t be you. Your customers need you to be able to do the work well and stay in business. It does not come out of the profit. EstimatorXpress factors in a percentage for each job for you. You need to come up with a figure that will, over a year, cover all your costs – and remember these are the costs you need to pay whether you’re busy or not. I’ve talked in this magazine before about how you should quote your overhead percentage
BUSINESS SOLUTIONS
FINANCES
“Remember, profit isn’t for your outgoings (or your salary). A profit margin is for upgrading equipment, expansion, marketing, bonuses and reserves for leaner times and bad payers. Profit is the reward for risks and funds a quality service.”
as though you already have a bookkeeper, a small office, a yard, a second van, and so on. And that’s so you start as you mean to go on. You can bet your bottom dollar other firms are doing this.
■ Finally, and importantly, profit margin
Remember, profit isn’t for your outgoings (or your salary). Your profit margin is for upgrading equipment, expansion, marketing, bonuses, and importantly, reserves for leaner times and bad payers. Profit is the reward for risk and funds a quality service. So, what percentage? It’s a well debated topic in our Bootcamp module. An arbitrary ‘buffer’ will quickly be whittled away by overspends and delays – therefore make sure you add a robust mark-up in the first place. (You’d have to attend one of our workshops to find out what HBXL would recommend!!).
EstimatorXpress will do the final sums once you’ve dropped in that all-important percentage number. No business can survive for long without profit as I said at the top of this article. You want a business that could be sold, or handed on, or brought to a close with a decent lump sum to show for it.
So, in conclusion, you can do it the hard way, manually, or you can do it the easy way – and there are two options here: a) don’t do the extra number crunching at all and suffer the consequences or b) let an all-encompassing digital solution do the heavy lifting for you.
Easy does it
There’s an old saying that you make your money in the office and not on site and when it comes to accurate and professional estimates that is most certainly the case.
Not only will they win you work in the first place but will go some way to helping you finish the job with a healthy profit margin. The trouble is, as any builder will testify, getting it right can be a time-consuming business, and far too many tradespeople are sacrificing precious family and leisure time on the altar of generating new work.
Enter Easy Estimate which, as the name would suggest, is simplifying the whole process and then some. The software behind the service was launched more than ten years ago, whilst the company’s team of estimators has been creating professional estimates based on clients’ drawings since September 2022.
“The most important part of our business is customer satisfaction,” enthuses the company’s Head of Estimating, Greg Rowe, “and the key to that is flexibility. If you want us to only produce an estimate for part of a specific job we can do that. If a builder sends us in the details for a new build house, for example, but would like us to supply an estimate for the plastering or groundworks, we can do just that. By the same token, if they’d rather we estimate
the whole project then we can, of course, provide that as well.”
That’s not the only facility that sets Easy Estimate apart. When a client asks for a job to be estimated then an account is automatically opened in their name within the estimating expert’s software.
The builder can then sign in and amend or edit the job as they see fit. Greg’s team can revise the estimate on request, of course, but allowing contractors full access, allows them to take ownership of the process to a much greater extent.
Estimate to accumulate
From the builder’s perspective it’s simply a matter of providing the necessary information on the job, and then Easy Estimate provides a price for the estimate, which will depend on the complexity of the build. The estimate will then be compiled and sent to the client, typically within three to four working days. There’s also an express service available for a small additional charge. This is a pay per go service with no requirement to subscribe or invest in the software itself. In addition, Easy Estimate does partner with a number of merchants,
which means the estimates can be directly linked to the builder’s merchant account and purchase orders can be generated for the materials. Furthermore, with materials costs volatility a major issue in recent years Easy Estimate’s software keeps abreast of pricing by linking to a number of builders’ merchant websites and the numbers are
Here’s what a builder says about the Easy Estimate service:
BUSINESS SOLUTIONS
“Should we trust external help when pricing our projects? This is a question we grappled with and concluded that we cannot afford NOT to involve external estimating specialists. We know our markets inside out; we know how much it costs to deliver the quality of planning and execution that sets us apart. However, we would be kidding ourselves if we think our tender pricing is right all the time.
“Accessing independent estimating resources allows us to better triangulate scope and pricing and challenge our own estimates. Importantly, triangulation provides our clients more confidence around value for money and certainty of outcome. We have entrusted EasyEstimate to support our tendering not because they say they have the best database or the smartest cost models, but because they are responsive, deliver on time, and have a simple approach that ensures their work is relevant – beyond pressing a button on a cost database or AI tool.
Brian Riddick MRICS, Managing Director,
accurate possible pricing. This can even be branch specific, whilst there is the facility to link back into the customer’s own merchant account.
Easy Estimate is now completing over 150 estimates a month and can point to a very healthy customer retention level of over 90%. In addition, the software itself is
a user-friendly technology that is available for any builder to use. In either instance, two customer facing documents are generated. A detailed estimate much like a full Bill of Quantities will itemise everything pertaining to the job –including materials, labour and tool hire –as well including all overheads and profit margin. This is accompanied by a professionally presented cover letter featuring the builders’ logo, as well as any accreditations or trade association memberships.
The second document is a broader summary of the same estimate with figures for each element – the foundations or drainage, for instance. “Many of our customers prefer to hand
over the less detailed document to their clients initially, before providing the more detailed breakdown. Given that they can edit the document themselves, how much information is communicated is always within the builder’s control. We can equally accommodate any extras or changes to the project specification during the build schedule. Full support from the estimator is on hand, and we’re always available on the end of the phone. At every stage, we’ve championed an easy experience for the builder.”
A new energy-efficient rural home by Aster Lee, Northamptonshire/Oxfordshire border
We give our verdict on new products in our unique site tests, but now we want to give you the chance to try them – AND KEEP THEM – for yourself! All you have to do to enter the free draws is simply just type in www.rdr.link followed by the unique code.
FREEFOR ALL!
6
6LITRE TINS OF DANISH OIL
LIBERON
SUPERIOR DANISH OIL
Liberon’s Superior Danish Oil feeds, protects and enhances the colour of wood. This oil achieves a superior satin gloss sheen. UV filters help protect against sunlight, which is what makes it great for protecting exposed exterior surfaces. In addition, a resin content makes the oil resistant to water, alcohol and heat.
5 SCREW CASES & 5 TUBS
‘Wood’ you believe it! There’s another great round of giveaways including 6, 6litre tins of Liberon’s Superior Danish Oil on offer.
FOR YOUR CHANCE TO WIN VISIT: WWW.RDR.LINK/BBG020
10
10 LITRE TUBS
MACPHERSON
ECLIPSE EMULSION
The water-based formulation of Macpherson Eclipse Emulsion features high moisture permeability, allowing application to new plaster and render before the drying process is complete. Ideal for interior walls and ceilings, the product is easy to apply with a brush, roller or spray.
It’s time to get your coat with Professional Builder’s ‘Free-for-All’. 10 tubs of 10 litre emulsion must be won.
Concept is giving away its award winning KTX professional woodscrews with a stick fit head recess that speeds up fixing by 50%. There are 5 steel screws cases + 5 tubs of popular sizes M5.0 x 50,60,70,80 and 100mm to give away to 5 lucky readers. Have we got screws for you! As ever, use the rdr.link below for the full entry details.
FOR YOUR CHANCE TO WIN VISIT: WWW.RDR.LINK/BBG021
1 ULTIMATE FILLER BUNDLE
TOUPRET ALL JOBS COVERED Prep, fill and finish with this ULTIMATE filler bundle from Toupret. Whether you’re working inside or out, this huge prize lets you carry out all preparation, filling, repair and finishing jobs to wood, gypsum, masonry and many more surfaces. Fill your boots with this Ultimate filler bundle!
2 PAIRS OF GLOVES
MCR SAFETY
GEO-THERM AND GEO-FLEX
We have two pairs of these heavy-duty gloves from MCR Safety on offer for two lucky readers. Geo-Therm are thermally lined glove for groundworks, whilst GeoFlex will protect your hands during structural work, involving masonry, for example. Both are double-layer nitrile coated against liquid penetration, contact heat resistant, ultra lightweight and flexible.
It’s glove at first sight with MCR Safety. Two lucky readers can get their hands on one pair of Geo-Flex AND a pair of Geo-Therm gloves.
3 POCKET DOOR KITS
ROCKET DOOR FRAMES
POCKET DOOR KITS
Rocket Door Frames is giving away three of its pocket door kits. Fitting most UK standard door sizes to match various stud thicknesses, the systems are made of pre-cut galvanized steel with brackets that screw onto the stud work simplifying the positioning of the plasterboard.
Get involved in the race for space with Rocket Door Frames! *Studwork and door not included
Easy to Enter! It’s now easier than ever before to enter the competitions on our website. We’ve collected all the competitions on one handy page, meaning you only have to enter your details once! www.rdr.link/BBG026
NOMINATE A MATE AND WIN!
HiKOKI Power Tools has teamed up with Professional Builder to launch a special competition, designed to help those hit hard by the tool theft epidemic.
ULTRATAPE
PRODUCT BUNDLE
Be in with the chance to win 5 rolls of Flashband (75,100, 150, 225, 300mm x 10m), 1 tin of Flashband primer (1Litre), 5 rolls of Membrane Facade (60mm x 25m), 5 rolls of Extra Tough Rhino Cloth Tape (50mm x 20m) and 5 rolls of UV resistant masking tape (50mm x50m).
Stick with us for the chance to win great prizes including this comprehensive collection of goodies from Ultratape.
5 2.5LITRES OF ARMOURFLEX HARD WAX OIL
BARRETTINE
ARMOURFLEX HARDWAX OIL
This professional, highperformance coating offers a truly natural finish with only a 4-hour drying time. Armourflex Hardwax Oil has exceptional wear characteristics and high scratch resistance. Accredited with Abrasion & Liquid resistance (ISO 7786 and ISO 2812-1) and Food & Toy Safe
We’re offering three lucky readers the chance to WIN a HiKOKI Tool Vault, complete with an 18V Twin Kit and – by nominating a friend or colleague who’s been impacted by tool theft – if your name is pulled out of the hat, they win as well.
“Nothing can ease the trauma of tool theft, we understand that,” says Simon Miller, Managing Director of HiKOKI Power Tools, “But this competition is a small way for us to help some of the hardworking professionals who keep our construction industry thriving despite the challenges they face.”
certification (EN 1186:2002 & EN71:3), it is the perfect choice for kitchen worktops and furniture as well as applications for wooden floors, stairs, internal doors, windows and skirting. You can read all about the use of Barrettine Armourflex Hardwax Oil on Page 72 of this issue. If you want to try the product for yourself, then use the rdr.link below where you’ll find the entry details for this and a host of other great competitions.
The HiKOKI Tool Vault is designed to offer protection for your tools, whether on-site or in your van. Constructed with heavy-duty materials, it ensures that your equipment is safe from theft and damage. The vault features reinforced corners and a solid locking mechanism, providing unparalleled security and peace of mind. Its spacious interior can accommodate a wide range of tools, making it an essential addition to any professional’s gear.
How to Enter
INCLUDED WITH THE
TOOL VAULT IS THE KC18DFXJAZ TWIN KIT, WHICH INCLUDES:
✔ DV18DFX 55Nm
Combi Drill
✔ WH18DFX 150Nm
Impact Driver
✔ UC18YKSL Charger
✔ 2 x BSL1820M 2Ah
Li-Ion Batteries
To participate in the competition, simply nominate yourself and a friend who has been affected by tool theft. Here’s what you need to do:
Submit Your Entry: Provide your name, address, and the name of the person you’re nominating by visiting WWW.RDR.LINK/BBG029
With summer coming to a close, the inevitable British rain will soon return in full force –not that it ever truly left! While garden renovations and interior improvements may be the main focus for your customers, it’s also important they take care of their building envelope too.
Whether you’re working on a house extension, constructing a new brick garage or simply looking to advise a customer on some home improvements, sealing the exterior masonry surfaces of their home can be key as we approach the wetter months, particularly in areas exposed to driving rain.
WATER WINNER!
– and you can also win a whitewater rafting experience!
aware of the effects it can have on their home. It’s every homeowner’s worst nightmare for moisture damage or water to appear inside their four walls. However, with most houses constructed from porous materials, such as brick, concrete or stone, it is a very real risk. In fact, moisture is the most natural agent responsible for the deterioration of a building’s exterior, with the amount of water deposited on outside walls by rain larger than any other source – including condensation. Not only this, but water can easily work its way into the cracks of brickwork and freeze in colder temperatures, resulting in freeze thaw damage.
emulsion, it helps to stop water in its tracks and is suitable for use on brick, concrete and stone surfaces.
As with most jobs, preparation is key. First, the surface should be given a good scrub with a cleaner, such as Thompson’s Advanced Brick & Mortar Cleaner, using a stiff bristle brush to remove any dirt, moss or other debris. This is also a good time to fill in any cracks and carry out pointing repairs, if required.
Then the sealant can be applied, using either a brush or roller. Providing longlasting waterproof protection, including preventing freeze-thaw damage, Thompson’s One Coat Water Seal is easy to apply with a dry time of just two hours. Reviving and protecting masonry surfaces? Bring it on!
Whilst we in the UK are well accustomed to rain, not many are fully
When it comes to your next job, why not recommend Thompson’s One Coat Water Seal! Using a unique micro silicone
YOUR CHANCE TO WIN!
Are you feeling adventurous? Ever wanted to try your hand at something a little different? In honour of the wetter weather returning soon, we’re offering a white-water rafting experience for two to one lucky winner! Visit WWW.RDR.LINK/BBG031 to answer the question below and enter.
Q) What surfaces can Thompson’s One Coat Water Seal be used on?
■ Brick
■ Concrete
■ Stone
■ All of the above
FOR MORE INFORMATION, VISIT: WWW.RDR.LINK/BBG030 YOU CAN USE THE HANDY ‘STOCKIST SEARCH’ TOOL TO FIND YOUR LOCAL THOMPSON’S STOCKIST.
WHEELBARROW OF FORTUNE
WE COULD BE PUSHING A BARROW LOAD OF PRIZES COURTESY OF
WHAT BETTER WAY TO MAKE FRIENDS ON SITE THAN WITH THE GEOCEL TRADE MATE RANGE?
OVER THE NEXT THREE ISSUES OF PROFESSIONAL BUILDER WE’RE CARRYING ALL BEFORE US WITH A WHEELBARROW POSITIVELY BURSTING WITH A SELECTION OF PRODUCTS FROM A TRIO OF THE MANUFACTURER’S SEALANT AND ADHESIVE BRANDS, STARTING WITH TRADE MATE. NOT ONLY CAN ONE LUCKY TRADIE WHEEL AWAY IN CELEBRATION WITH A BUMPER PRIZE BUT THE PERSON WHO WINS ON THE DAY WILL ALSO RECEIVE A £100 AMAZON VOUCHER INTO THE BARGAIN – AND THEY EVEN GET TO KEEP THE BARROW.
If that’s not enough, then our ever-fortunate readers will get the chance to win a further Amazon Voucher worth £150. And what do you have to do to deserve all this generosity? It’s as simple as guessing how many Geocel products it took to fill the wheelbarrow pictured here:
In the first edition of our wheelbarrow of fortune the only way was Essex as we headed for a palatial property in the bucolic village of Stebbing laden with Geocel Trade Mate Products. Professional Builder’s KGM Musso Saracen did the heavy lifting and, with the ability to tow a trailer at maximum weight and carry a full payload at the same time, it was more than capable of taking the strain of all that free stuff.
It was here that we caught up with experienced tilers Mark Humphreys, and Danny Birch of Tilestuff as well as carpenters Richard Deane and Matt Holman of Wright Ruffell. Game for some guesstimating, the deliberations were intense before the answers were in, and Danny proved to be our winner.
The guiding principle of the Geocel Trade Mate range is to allow the trades to easily select the right product for their application. That’s ably achieved by a 23-product line-up each of which has been specially formulated for the job in hand. Whether you’re general building, plumbing, roofing or glazing there’s something for you. Add Painters Mate and Joiners Mate to that – as well as wood adhesives and a mitre bond two-part bonding system – and you’ll quickly conclude that this is a brand you need to stick with.
ON SITE GIVEAWAY
HERE’S A FULL LIST OF WHAT OUR BEAMING BARROW BOY CARTED AWAY
✔ Trade Mate Glazing Seal
✔ Trade Mate Fire Block Seal
✔ Trade Mate Mirror Fix
✔ Trade Mate Plumber Flue
✔ Trade Mate Frame Seal
✔ Trade Mate All Weather Seal
✔ Trademate Roofers Seal
✔ Trade Mate Lead and Gutter
✔ Trade Mate Sanitary Seal
✔ Trade Mate Nail Power
✔ Painters Mate Flexible Filler
✔ Joiners Mate Wood Adhesive
✔ Joiners Mate Mitre Bond
✔ Joiners Mate Liquid Wood Adhesive
Geocel is now offering you the chance to try the Trade Mate range for free. Just WhatsApp your contact details and the name of the product you would like to try to 07387 133244. Terms and conditions can be found on the pinned post at WWW.RDR.LINK/BBG035
YOUR CHANCE TO WIN!
What are friends for? Each month one of our ever readers will have the chance to win a £150 AMAZON VOUCHER by guessing person how many products are in the wheelbarrow and this month it’s the turn of GEOCEL TRADE MATE. We will send the gift card to the winner directly and all you have to do is visit the Professional Builder website by using the rdr.link below, give us that magic number, your trade and full contact details. WWW.RDR.LINK/BBG036
ANOTHER GANG OF BUILDERS CAN SEAL A BARGAIN IN PROFESSIONAL BUILDER’S OCTOBER EDITION. WE’LL BE LADEN DOWN WITH A WHEELBARROW FULL OF PRODUCTS FROM THE GEOCEL ECOSEAL BRAND THAT ARE JUST BEGGING TO BE GIVEN AWAY – AND REMEMBER, YOU CAN ALSO WIN A £150 AMAZON VOUCHER.
THAT’S SUPER!
YBS Insulation provides a step-by-step guide to its SuperQuilt Trade multi-foil insulation in a pitched roof
When it comes to insulation, not all options are created equal. Some are a breeze to work with, while others are a real hassle.
Take rock or mineral wool insulation, for instance. Yes, it offers great thermal performance, but the fibres can irritate your skin and lungs, meaning you need to suit up in gloves, masks, goggles during installation. Furthermore, the dust and fibres can create a mess that demands a lot of clean up, driving up your time and labour costs.
Then there are insulation boards. They might get the job done, but they’re a logistical nightmare. Bulky and heavy, they’re tough to transport and even tougher to manoeuvre. Their rigidity is no friend to irregular spaces or obstacles like pipes and conduits, necessitating precise cuts with specialised tools and mechanical fasteners or adhesives which complicate installation.
So, what’s the alternative?
Enter YBS SuperQuilt Trade, the nononsense, high-performing multi-foil insulation designed with the tradesperson in mind. This innovative insulation features leading thermal performance and a built-in vapour control membrane, all within a slim 40mm profile. SuperQuilt Trade’s unique layer composition provides a cost-effective and sustainable insulation solution – its 19 thermally efficient layers are as effective as 70mm of PIR when installed in between rafters, making it ideal for smaller spaces. Flexible and easy to install, it offers great value for money, time and effort. No need for specialist tools or PPE – it’s lightweight and user-friendly, meaning just one skilled tradesperson can quickly handle an entire installation. YBS SuperQuilt Trade can be effortlessly rolled out, cut to size, and secured with staples or tape. Furthermore, it doesn’t produce dust or fibres, resulting in a cleaner, safer work environment.
STEP 1
“YBS SuperQuilt Insulation is not just effective for pitched roofs – its versatility makes it ideal for a range of applications, including masonry walls, timber frame walls, floors,
YBS SuperQuilt Trade is a versatile insulation solution suitable for a wide range of applications, including pitched roofs, masonry walls, timber frame walls, floors, ceilings, and more. Here, we’ll provide a step-by-step guide to installing YBS SuperQuilt Trade multi-foil insulation in a pitched roof.
Measure the length of the inner roof span
First, grab your tape measure to determine the distance of the inner span of the entire roof, from one end to the other, where you will be applying the insulation.
2
Measure the insulation
Now roll out the insulation and measure it to the pre-determined length:
roofing, flooring & insulation
Mark the insulation
Cut the insulation
Once you have your measurement, use a pen and ruler (or a flat piece of wood) to mark the cutting line on the insulation. Ensure the line is as precise as possible to match your measurement accurately.
Next, cut the insulation to size along your marked line. You can use the YBS SuperQuilt cutter, a craft knife, or even a sharp pair of kitchen scissors to do this.
Fix the insulation with staples
Lay the pre-cut length of SuperQuilt across the bottom of the rafters. Secure the insulation to the rafter at one end using staples at 300mm intervals, and then continue stapling to each rafter as you move across the roof span, ensuring it is pulled tight.
For best results, use 14mm stainless steel or galvanised staples. Once you have completed securing the first row, move upward and install the next length. Please note that you must ensure that there is a minimum 50mm overlap between insulation pieces to maintain effective thermal performance.
A versatile solution
YBS SuperQuilt Insulation is not just effective for pitched roofs – its versatility makes it ideal for a range of applications, including masonry walls, timber frame walls, floors, ceilings, and more.
While the installation process is similar across different applications, there are specific considerations for each. In the case of masonry walls, for example, it is important to use timber battens to hold SuperQuilt in place and create a minimum
Seal the overlaps and perimeters
Finally, seal the overlaps and perimeters of the insulation with suitable aluminium tape, such as YBS Foil Tape, to ensure optimal heat retention. At the eaves where SuperQuilt is cut around the rafters, seal it to the cavity wall insulation or wall plate. Any exposed cut edges should also be sealed with YBS Foil Tape to prevent condensation.
25mm air gap on both sides of the insulation for optimal performance. Here, cross battening is also recommended to minimise thermal bridging. Simply fix battens perpendicular to the rafters and seal them with YBS Foil Tape. Remember: Battens must always be fixed around the perimeter of windows. The plasterboard is fixed over the SuperQuilt and onto the battens in the usual manner. When installed below rafters, SuperQuilt will perform as a vapour barrier.
Remember: When installing two layers of SuperQuilt, maintain a 38mm air gap between the layers to ensure effective insulation.
STEP 3
STEP 5
STEP 6
STEP 4
ACTIS LESSON
Actis’ Eolis HC ticks speed, cleanliness, thermal efficiency, health and sustainability boxes
Actis’ revolutionary two-in-one reflective insulation Eolis HC has caused quite a stir in the construction industry – with architects, specifiers and builders finding it helps them address some of the challenges posed by traditional forms of insulation. The unique, patented BBA certified product has a number of benefits.
IT’S FAST TO INSTALL
Time trials show that installation time is at least twice as quick as insulating with PIR board.
IT COUNTERACTS THERMAL BRIDGING
Actis’ existing Hybrid products are wellknown for their ability to reduce thermal bridging, and the same applies to Eolis
HC. The Triplex technology from which the product is created consists of several layers of reflective films, each separated by a thin layer of fibre, trapping air – an excellent insulator – between each section. This ensures airtightness and boosts thermal performance.
IT CONTAINS NO DUST OR HARMFUL FIBRES
The number one bugbear for builders when installing solid insulation are the irritating dust and fibres it produces. But Eolis HC, like the Actis Hybrid range, produces no such irritants.
IT’S IDEAL FOR LOW HEADSPACE SCENARIOS
Eolis HC is especially transformative for loft
and barn converters dealing with shallow rafters where headroom is at a premium.
IT KEEPS HOMES COOL IN SUMMER
The reflective films from which Eolis HC is created reflect 95 per cent of infrared radiation.
IT SCORES WELL FOR HEALTH AND SUSTAINABILITY
Eolis HC is rated A+ for its environmental impact, has a BREEAM exemplary level of VOC release for indoor air quality, contains no harmful chemicals and is made with 100% recyclable components.
FIND
Actis’ Eolis HC is twice as quick to install as traditional alternatives
roofing, flooring & insulation
PITCHING IN
Choosing the right roofing material is a crucial decision for the success and longevity of any job. For professional builders, ensuring durability, aesthetic appeal and cost-efficiency are common considerations when making a roofing decision.
With a reputation for such qualities within its product range, Onduline continues to be a trusted partner for builders, providing innovative solutions that cater to the needs of a diverse range of buildings.
Heritage
Onduline is a global manufacturer and market leader of bitumen roofing solutions. With a commitment to quality, innovation and sustainability, the company has expanded its presence to over 100 countries, supported by eight manufacturing plants and a dedicated
Paul Duffy, Managing Director of
team of more than 1,200 employees.
Although the mainstay of the company’s success for many years has been providing roofing products to the leisure and agricultural sectors for timber buildings, it has also utilised its bitumen roofing expertise to develop, test and launch an extensive range of solutions to the professional market via a network of builder’s merchants and timber frame manufacturers.
Significant launches include the
cost-effective alternative to traditional roofing materials. This solution combined durability, flexibility, ease of installation, and longevity, offering a lightweight yet robust material that resists weathering and corrosion. The bitumen sheets’ adaptability to various building designs and climates enhanced their appeal, providing a reliable and cost-effective alternative to traditional roofing materials.
Meeting the needs of builders
From this, Onduline now has a suite of products tailored for professional builders, addressing various roofing and construction needs with an emphasis on durability, ease of installation, and weather resistance.
This includes ONDULAIR Dry Ridge Kits for ventilation and a watertight seal for pitched roofs and ONDUTISS AIR BBA accredited permeable membranes through to ONDUCLAIR polycarbonate transparent sheets and the popular AA fire-rated BARDOLINE roof shingles suitable for all roofs.
Innovation
However, it’s Onduline’s most recent product development, the ISOLINE LOW LINE sub-roof system, that has added a new dimension to its product offering.
roofing, flooring & insulation
The system addresses common challenges builders can face with lowpitched roofs, which are often applied to extensions. Unlike steep-pitched roofs, where water runs off quickly, low-pitched roofs can experience water pooling, leading to leaks and potential damage. Moreover, the limited selection of tiles suitable for low-pitched roofs can be problematic for builders and homeowners looking for a particular aesthetic.
With this in mind, the choice of roof pitch on a home extension becomes crucial. While flat roofs are popular for their space-saving and modern look, pitched roofs, especially those that match the main property, enhance the visual harmony of the entire structure. Lowpitched roofs offer the benefit of using matching tiles, ensuring a seamless blend with the existing property.
This is where sub-roof systems like
main waterproofing layer, allowing the tiles to serve as a secondary defence against water ingress. This innovation offers builders the flexibility to select new tiles for improved aesthetics and functionality or to use existing tiles, thereby reducing costs and saving time on projects.
Additionally, one significant advantage of sub-roof systems is their ability to accommodate heritage sites and older properties. By allowing the use of existing or reclaimed tiles, sub-roofs maintain the original look and feel of the property while providing an additional layer of protection against water ingress.
ISOLINE LOW LINE is the only sub-roof system in the UK to be BRE tested and BBA accredited to as low as 10-degree pitch. Made from approximately 50% recycled material and specifically designed for use on low pitch roofs, this lightweight bituminous underlay sheeting is fitted under roof tiles, thus being shielded from elements such as wind and rain, making it an exceptional long-lasting waterproofing solution.
NEW PRODUCTS FROM ROCKWOOL®
With more rigorous thermal regulations now in place across the UK, builders and tradespeople need products that help them achieve compliance with ease.
To help, ROCKWOOL has expanded its non-combustible stone wool insulation range for builders and tradespeople by launching two new products – 150mm Thermal Insulation Cavity Slab 32 and 140mm Sound Insulation Slab.
Supporting Part L compliance
A key new addition is a new 150mm thickness of Thermal Insulation Cavity Slab 32, which can be used to meet the now increased thermal regulations such as Part L 2021 (England).
Developed using patented NyRock® technology, Cavity Slab 32 has a 0.032 W/mK lambda rating, making it the lowest lambda stone wool currently available in the UK and Ireland.1
Cavity Slab 32 helps installers achieve ‘continuity of insulation’ – something that’s recommended in Approved Document L 2021 and is critical in limiting thermal bridging and heat loss.
Two big benefits of Cavity Slab 32 when it comes to installation are that the slabs can be friction-fitted without precise cutting, and independent research has shown that when two separate slabs of ROCKWOOL insulation are tightly joined together, the gap between them closes, and the individual fibres knit together to form a continuous network of fibres containing trapped pockets of air.
In practice, this is crucial as an air gap as small as 6mm is enough to increase heat
transfer by 158%3 of the design value, so achieving a continuous fit is fundamental to energy efficiency.
Cavity Slab 32 is also water-repellent and has a Euroclass A1 non-combustible reaction to fire classification – the highest classification available.
Multi-purpose solution
Alongside Cavity Slab 32, ROCKWOOL has introduced a 140mm version of its popular Sound Insulation Slab, joining 50, 70, and 100mm thicknesses.
The new 140mm Sound Slab provides acoustic performance for internal floors, and with a 0.035 W/mK lambda, it can also be used as thermal insulation for external timber frame walls. With its multipurpose application, 140mm Sound Slab
applications, helping to save
Euroclass A1 non-combustible reaction to fire classification and a flexible edge for easy friction fitting.
More sustainable packaging
Alongside launching two new products, ROCKWOOL will roll out new-look packaging across its Trade Range in 2024. The new ROCKWOOL Trade Range product packaging uses 30% recycled plastic and is 100% recyclable. It also features less ink with just two primary colours and a mostly transparent design that makes recycling easier.
The updated design also features new
roofing, flooring & insulation
Professional Builder met with James Robinson, Sales and Marketing Director of Samac Fixings to find out how today’s roofing products can make installations both easier and more sustainable.
QHow is the construction industry stepping up its game when it comes to the environment?
James Robinson (JR): It’s exciting to see how the construction industry is really leaning into sustainability and nowhere is this more apparent than in roofing. More and more builders and roofers are opting for greener, more efficient solutions which not only reduces their environmental footprint but also makes installations quicker and easier.
Q
What changes are you seeing in the industry?
JR: We are definitely seeing a clear move towards being more sustainable where possible. The move from traditional lead flashings to synthetic options like EPDM is for instance, a real stride forward. EPDM isn’t just any synthetic rubber – it’s exceptionally durable and designed to resist the elements like UV rays, ozone and extreme temperatures. This makes it a solid, long-lasting choice, with the potential to hold up for decades.
Q Does EPDM have any other advantages?
JR: EPDM is made from natural gas and oil, which means it can be easily recycled once it’s no longer needed on the roof. This recycling capability is a big win for sustainability, helping to conserve resources and reduce waste – both crucial goals in the construction industry’s push for greener practices.
EPDM also scores high marks for ease of installation. It’s lightweight and
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straightforward to work with and can last up to 40 years, providing a reliable and enduring roofing solution. Adding recyclable materials like aluminium mesh into the mix further reduces the environmental impact, making EPDM an even more attractive option for sustainable building projects.
Q What makes Samac Fixing’s Rooftec Flex Plus so popular?
JR: Rooftec Flex Plus ticks all the boxes when it comes to durable, flexible and safe roofing materials. Made from EPDMrubber with an expanded aluminium mesh core, it’s a self-adhesive lead substitute and packs a punch in terms of strength
Samac Fixings’ Solarguard® Pro
roofing, flooring & insulation
“Durable materials not only reduce the drain on the earth’s resources but can decrease maintenance and replacement costs...It really is worth looking at the new wave of roofing materials available as there are some great products out there that last for decades, look great and help our planet.”
and longevity. It’s a fantastic alternative to more traditional roofing materials and can be used on both flat and pitched roofs.
The combined features of Flex Plus, create a watertight joint that locks tightly to all sorts of building materials – no extra tape or sealant needed. And for many surfaces you won’t even need a primer, which means installation is easy.
Rooftec Flex Plus is malleable and lightweight and if you need to customise the shape, just grab scissors and a seam roller. It fits easily around abutments, dormers, chimneys or skylights, comes in rolls up to five meters long, handles different temperatures without a hitch and works with various substrates like concrete, wood, and metal.
QDo natural and traditional materials like slate still hold their place in modern roofing?
JR: Slate roofing has always been a favourite because it’s durable and has such a classic look. A well-kept slate roof can last over a hundred years so it also reduces construction waste and the need for new materials, making slate very environmentally friendly. Plus, slate brings a timeless charm to any property.
But there is a tiny hiccup with slate roofs – the hooks that hold the tiles in place can be a bit of an eyesore. Samac has a clever solution. We have introduced coloured slate hooks that blend seamlessly with the roof and are available in shades like light grey, dark grey and green. These hooks ensure the slate’s authentic charm is still showcased without any distracting fasteners. It’s a small touch that makes a big difference, giving your roof a sleek, polished look while keeping
everything securely in place.
QWhy should roofing contractors go greener with their building practices?
JR: Homeowners are increasingly seeking homes that are not only energy-efficient but also have a lower environmental impact, driving a market trend towards sustainability that can open up new business opportunities for builders and roofers. Durable materials not only reduce the drain on the earth’s resources but can decrease maintenance and replacement costs over the building’s lifetime. EPDM for
example is both recyclable and built to last, ticking all the boxes for sustainability. Natural slate is a classic choice for roofing as it is durable and looks great but now it also comes with discreet fixing solutions, keeping things both stylish and sustainable. It really is worth looking at the new wave of roofing materials available as there are some great products out there that last for decades, look great and help protect our planet too.
Rooftec coloured Slate Hooks
LET THE LIGHT IN
TuffX is championing rooflight innovation and offering some installation advice
Roof glazing is ever-growing in popularity, with a wide array of design solutions available to suit self-builds, extensions, loft conversions, and even basement projects. Adding a rooflight floods the space beneath with natural light, and they’re also easy to install, often without planning permission. Here, Paul Higgins, commercial director at TuffX, explores rooflights in detail, covering everything from energy efficiency and installation advice to revolutionary heated solutions and choosing a supplier you can rely on.
Daylight savings
Rooflights have become a staple in single-storey extension plans and a desirable characteristic often incorporated into new builds. Creating opportunities for daylight to enter a space directly through the roof also reduces the need for artificial lighting during daylight hours, leading to lower energy consumption and bills, all whilst creating a connection with the outdoors and offering low maintenance.
Letting natural daylight flood in significantly impacts the feel of the room, and the rooflight itself can become an architectural feature around which interior fixtures and fittings can be designed around. For example, positioning a kitchen island beneath a rooflight of the same size creates a dramatic centrepiece on both the floorplan and ceiling.
thermal performance, reducing energy consumption and heating costs.
Alternatively, walk-on roof lights, designed to be fitted internally or externally, are ideal for adding a functional and aesthetically appealing glazed feature in basement conversions or roof terraces. Whatever the brief, seek
out a supplier, such as Tuffx, which offers bespoke roof window sizes with short lead times to break out of the standard size mould where roof space and budget allow.
Energy efficiency
When properly designed and installed, roof windows can improve a property’s
TuffX’s high-quality roof windows feature double or triple glazing to minimise heat transfer, improve energy efficiency, and protect against temperature extremes. Beyond the glass itself, the frame specification is another key consideration. Insulating frames are specifically designed to deliver peak insulation, working alongside the glazing to keep the property’s indoor environment warm in winter and cool in summer.
Together, the glazing and insulating frame supports the reduction of heat loss during the winter and limit heat gain throughout the summer. The thermal performance of the system is also important. With large amounts of glass, the risk of overheating can be a concern, but with the addition of solar control glass
roofing, flooring & insulation
coatings and/or shading methods, this can be minimised.
Looking at the technical data, Tuffx’s double-glazed toughened safety glass roof lights have a centre pane U-value of 1.2, and the triple-glazed option has a Uvalue of 0.7, which is 30% more than roof lights with standard double-glazing and also offers the enhanced benefit of increased sound reduction.
Ease of installation
Roof windows require precise installation to ensure proper integration into the roof structure fit, weatherproofing, insulation and, therefore, optimal performance. However, the installation process is simple with the right tools and a quality product to hand.
All Tuffx Infinity rooflights are as a complete unit, ready for installers to drop in and secure into place hassle-free. In preparation for the installation, a timber
bead of silicone is applied around on top of the upstand.
Next, the flat, powder-coated aluminium frame can be positioned over the top and sides of the upstand, then pre-drill fixing holes through the timber/aluminium upstand at 100mm from each corner, then at regular intervals. The final step is adding the fixing screws with horseshoe packers and finishing caps around the frame to keep it in place.
panels are also now available from Tuffx, meaning that the roof glazing will not only illuminate the space throughout the day but also provide a radiant heat source for the space in the colder months, enabling both natural daylight and thermal comfort to be enhanced simultaneously.
Ideal for high traffic, such as a kitchen or family room/communal area, the thermostatically controlled glass comprises a sealed unit layered with an intelligent, invisible conductive coating that is electrically heated to convert electric power into radiant heat. Heated glass also dramatically reduces condensation, preserving uninterrupted sky views and potentially contributing to a healthier indoor environment. Plus, no ongoing maintenance is required, providing a hassle-free supplementary heating solution.
R A Sidebottom Roofing Contractors in Swinton, fully endorse the ambitions behind Marley’s 2024 ‘Safe in the Sun’ campaign.
We have to keep reinforcing the need to take the potential risks of outdoor working in the summer seriously,” is the simple message from David Garside, Managing Director at long-established roofing business, R A Sidebottom, based in South Yorkshire.
Operating for nearly 30 years, and with 20 full-time roofing professionals and managers, David and his management team believe it’s a key company responsibility to protect their workers, especially when it comes to the challenges of working on roofs when the temperatures rise and the sun shines.
He says: “Roofing and the construction sector in general can be quite traditional in its approach. But as we all know, there are real health risks when working out in the sun over the summer months, even in the UK’s unpredictable climate. While there’s more awareness about the need to stay hydrated, cover up exposed skin and take breaks, we must continue to remind and educate everyone, so that small sunrelated issues don’t turn into major problems, such as heat exhaustion, heatstroke or even the risk of developing skin cancer.”
working with their team of roofers to ensure they fully understand the simple measures they can take to protect themselves when working hard on the roof.
The company holds ‘toolbox talks’ on site, which act as a reminder to take hot conditions seriously. The telltale signs of potentially dangerous conditions, such as heatstroke – confusion, slurred speech, hot dry skin, and high body temperatures – are outlined so colleagues are aware and can look out for each other.
Each roofer is provided with a high factor suncream to ensure skin is covered and reminded to reapply it throughout the day as sweating can lessen its protection status. The roofers are also provided with water containers to ensure hydration levels are maintained while working. In addition, rules around covering up – so no shorts – are rigorously applied and essential personal protection equipment is handed out. This includes hats, which protect the head and neck.
Proactive approach
David and his contract managers commit to
Continues David: “We’ve used Marley’s products for nearly three decades and really appreciate the way they look at the bigger picture when it comes to health risks for the roofing community. The simple measures the Safe in the Sun campaign promotes: covering up, using suncream, staying hydrated and taking breaks in the shade,
are all commonsense actions, but they need to be actively promoted.”
Marley’s Safe in the Sun campaign Annabelle Brayford, Group Head of Safety, Health and Environment for Marley, says: “In these health-conscious times, the importance of taking outdoor working conditions seriously is more relevant than ever. That’s why the safetyfirst efforts of R A Sidebottom are to be applauded.
“Climate change means summers are set to get hotter, and we urge outdoor workers to protect themselves by taking a few simple measures to ensure they can continue to work safely. We’re committed to supporting the construction industry so that workers are fully aware of the risks and the simple things they can do to mitigate them.”
MOMENT IN THE SUN Giveaways...
Marley is once again reinforcing the important message that all outdoor roofing and construction workers should proactively protect themselves from heat-related conditions, such as heatstroke and sunburn. To help spread the cover-up and keep safe message, Marley is giving away ‘Safe in the Sun’ branded t-shirts, alongside a keepcool towel. The items can be claimed at Marley’s website here: WWW.RDR.LINK/BBG045
roofing, flooring & insulation
product round-up
FLAT GLASS ACCESS HATCH
Brett Martin has recently added a Flat Glass Access Hatch to its glass rooflight range. The new product enables the maximisation of daylight into interior spaces, whilst providing easy and safe access to roofs with a flat or gentle pitch. Easy to install and operate, the double-glazed hatch come fully assembled and ready to fit.
VINYL TILE RANGE
New designs and styles have been added to the Altro Ensemble luxury tile range. The wood-effect designs have a seamlessly refined finish with a finer grain emboss. The stone collection colour palette has also been expanded with a new tile size of 500mm x 500mm. There’s 34 colours and designs, available in several different plank or tile sizes.
TWO-IN-ONE INSULATION
A time-saving two-in-one insulation has been developed by Actis, designed to reduce the number of steps required to achieve an impressive U-value and airtightness. Eolis HC is thin enough to be used in low headspace zones, in part because it doesn’t require the usual 25mm air gap to avoid condensation. It also offers excellent thermal performance.
MULTIPANEL FLOORING
Three new grouted tile finishes have been added to Multipanel’s Luxury Vinyl Tile collection. The new finishes – Monza and Salerno – replicate natural marble, whilst Vicenza replicates natural stone, but with all the benefits of click flooring. Grout lines provide a more authentic finish, and the flooring features a 0.5mm wear layer and is coated with ceramic beads for an extra durable finish.
CERTIFIED ROOF MEMBRANE
Proctor Air from A. Proctor has been issued with a BBA certificate. The product will simplify pitched roof constructions thanks to being both air permeable and vapour permeable. In addition, its water holdout performance and wind uplift resistance ensure it is able
SELF-ADHESIVE ROOF MEMBRANE
Rooftec Flex Plus by Samac Fixings is a self-adhesive substitute made from EPDM-rubber and reinforced with an expanded aluminium mesh core. It is described as a great alternative to traditional roofing materials and works with both flat and pitched roofs. Requiring no additional tape or adhesive, the material is designed to be lightweight and easy to handle.
ROOF VENTILATION GUIDE
Two visual technical guides from Glidevale Protect will help determine the correct roof space ventilation requirements depending on the type of pitched roofing underlay used, for both permeable and impermeable roof coverings. The first guide addresses permeable roof coverings, such as clay or concrete tiles, while the second focuses on impermeable roof coverings, as for in-roof solar PV panels, man-made slates, or metal sheeting.
SOLAR PV ROOF TILES
Russell Roof Tiles has launched its first solar PV offer. RussFast Solar has been designed to be compatible with most profiles of Russell Roof Tiles, offering a quality roof aesthetic for both commercial and domestic specification. RussFast Solar has a market leading power output of 455W per panel.
IN GOOD HANDS
In the hands of the H.G Matthews master brickmakers there is a kind of alchemy at work. The humble clay that is harvested from beneath its 650-acre Buckinghamshire premises is transformed into a finished product with unique hues, colours and surface textures. The firm has called the verdant Chesham countryside its home since 1923 and it is here that Jim Matthews –grandson of the eponymous founder Henry George – is continuing a commitment to timeless craftsmanship, combined with a commendable dedication to sustainability.
Adopting more environmentally conscious building practices can take many forms and one way to achieve it can be by returning to some of the trusted methods of our forebears. The outcome is an industry that is more instinctively in harmony with the world around it, and which champions natural and locally sourced materials. One such example is the revival of wood-fired brick kilns, a process which is now unique to H.G Matthews.
“Wood is the only fuel that produces a genuine random glazed pattern on the bricks, and a beautiful patination to a building,” explains Jim Matthews. “A part of our business is supplying brick to heritage projects, and we’re often asked to match Tudor or Georgian era bricks that were themselves manufactured with what has become the lost art of wood firing. The only way we could previously do that was to artificially glaze the bricks. That does the job but has never been completely satisfactory so we decided to go back to a wood fired kiln – and the results are quite striking.”
Given that the technique had died out across the whole of Europe, taking the decision was the easy part – putting it into practice would prove more challenging. “The only people who still worked with wood-fired kilns was the Colonial Williamsburg living-history museum in Virgina, which includes a brickworks on its grounds. We brought some of their experts over to the UK, built a kiln, and the results were truly amazing. In fact, we immediately knew it’s
Professional Builder visits the works of handmade brick manufacturer, H.G Matthews
Each of the Scotch kilns at H.G Matthews can hold up to 60,000 bricks and it takes two people a week to fill one
Jim Matthews of H.G Matthews
something that was commercially viable.”
“There’s no doubt it’s a high-end product but if you are looking to sensitively conserve and restore an old building that already exhibits wood-fired bricks it really is the only way to do it authentically. It’s not just in the heritage market, either, because we’ve also supplied them for custom new builds, and the finish is superb.”
Carbon cutting
It’s not just in wood firing that H. G Matthews is maintaining many of the traditional techniques because the fundamentals of handmade brickmaking have changed little. What the company has introduced is new technologies that are reducing its carbon footprint at every stage.
H.G Matthews is fortunate that it is in command of a significant acreage from which to source its clay, but the site also contains large deposits of loam. In a process known as pugging this material is added to clay at the ratio of 25% of the mix. This very fine sand acts as a stabiliser, preventing cracking and increasing a brick’s strength. Each brick also contains at least a pint of water, which is collected as rainwater from the brickyards’ roof.
The wet clay is then fed via a conveyor through three sets of rollers, where any flint or stone content is finely crushed. This prevents those stones from expanding when in the kiln and blowing the bricks. The clay is then hand thrown into sanded moulds by the company’s skilled team of brickmakers. It’s a physically demanding process but the reward is a timeless surface texture and a product that will last centuries.
The next stage is the drying room. Historically, brick making was a seasonal activity with good weather required for the outdoor drying of the bricks, which could take more than two weeks. Today, dedicated drying rooms do the job in just a few days. Introduce too much heat too quickly and the bricks will crack, which is why the temperature is slowly taken up to 50˚C. Ultimately, in each room, 16,000 bricks at a time, will have over 8,000 litres of water removed from them over a fourday period, rendering them much harder in the process, and ready for stacking in a kiln.
The wood firing process produces a highly desirable patination and glazing to the bricks
The drying rooms’ heat exchangers were previously powered by Diesel with H.G Matthews burning 30,000 litres every month just for this process alone. Under pressure from the volatile price of fossil fuels, and with the introduction of the Renewable Heat Incentive, the switch to cheaper and more environmentally friendly biomass boilers became commercially viable. The eleven biomass boilers on site are fed with approximately 2,000 tonnes of soft wood chip a year whilst the aforementioned wood fired kiln makes use of denser hardwood logs that will deliver a slower and longer burn. Moreover, not content with what is already a very environmentally conscious operation, H.G Matthews is currently working on a prototype carbon capture unit that could remove up to 60% of the CO
The kilns are where the real magic happens, yielding a finish that is unique to H.G Matthews, and the type of clay found in the vicinity. The ‘Scotch kiln’ design goes back to Roman times and, in a process called ‘setting’, it takes up to a week for two people to fill these three feet thick oil-fuelled boxes with 60,000 ‘green’ bricks. This is an oxygen rich burn where the 1,000 degrees of temperature can never be entirely evenly distributed and the result is a vivid range of colours, from purples to browns through to reds and oranges, depending on the brick’s position in the kiln.
Natural answer
For Jim, it is the unpredictably of working with this natural material where the real passion lies: “The decline of the local handmade brickworks around the country has been a disaster for the building industry,” he concludes. “We produce a particular type and colour of brick here because of the clay in this area, and you wouldn’t be able to replicate it anywhere else. That’s why, depending on the region, you have such distinct vernaculars amongst old buildings. Thanks to the volume manufacturers everything has been homogenised to a uniform and consistent aesthetic. What we want to do is champion what clay will do naturally. At the same time, we’re making sure that we’re treading with as light a carbon footprint as possible in all of our production processes.”
FOR FURTHER INFORMATION ON THE RANGE OF HANDMADE
BRICKS FROM H.G MATTHEWS VISIT WWW.RDR.LINK/BBG054
THE SELF PRESERVATION SOCIETY
Changes in legislation look set to have an impact on wood and how it’s used as a landscaping material. Kirstie Cooper, Marketing Manager at Bond It, explains more.
Few landscaping materials have been used for longer or more extensively than wood. Its enduring popularity and widespread appeal owe much to wood being readily available, immensely versatile and easy to work with.
In addition, being organic, wood complements and sits well within an outside and natural environment like a garden. But this organic nature means wood is susceptible to damage by a variety of equally natural forces including insect attack, fungal rot and decay.
Traditionally, wood and timber preservatives and treatments have been employed to combat these threats, but these substances are becoming the focus of increasingly stringent regulations which could have ramifications for the trade.
New rules. New challenges
The catalyst for the ongoing changes surrounding wood preservers is legislation known as the Biocidal Products Regulation (BPR, Regulation (EU) 528/2012). This legislation is designed to control the sale, and use, of products that protect humans, animals, materials or articles against harmful organisms like pests or bacteria through the use of an active biocidal substance.
Historically, each country across Europe has set its own rules as to how biocidal
“With wood preservers and treatments, as with so many things in life, change is inevitable. It’s also something Bond It will ensure you can take in your stride.”
products are handled and registered. BPR has changed that and is a pan-European, harmonised system. In order for biocidal products like wood preservers to be sold and used in the European Union and associated countries (including the United Kingdom), their active biocidal substances must now be authorised by the European Chemicals Agency (ECHA).
This is a lengthy and expensive process which entails the product’s manufacturer or importer submitting
extensive technical information detailing the effectiveness (or efficacy) of the active substance and any risks it poses to human and animal health, and to the environment.
If an active substance is approved, all products containing it can then be submitted for review and authorisation. This involves extensive testing, risk assessment and evaluation. The whole procedure can take as long as five years and can involve costs to the manufacturer
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of tens of thousands or even hundreds of thousands of pounds.
If an active substance is not approved – perhaps because its efficacy or levels of risk are found wanting or because there are safer but just as effective alternatives – then all products containing it must be removed from the market.
The impact on the trade
For the typical trade user, the impact of BPR will be seen and felt in many different ways. In their simplest form, these effects will include changes to product labelling and usage instructions with more robust guidance on dosage requirements.
You might also start to notice changes in product formulation as active substances are replaced with alternatives that are deemed safer or better for the environment. In addition, there is the potential for a reduction in product choice as active substances fail to secure
compounded by certain active substances and products being deemed suitable for use only by dedicated and professionally trained users. Product prices could be affected too as manufacturers and importers try to protect their profit margins and accommodate the additional expense of the BPR authorisation process.
Of course, change is nothing new to a business like Bond It which has been manufacturing sealants, adhesives, building chemicals and landscaping products here
in the many innovations we’ve brought to market such as sealants and adhesives based on hybrid polymer technology. Our technical team has been working well ahead of time to create a product portfolio that is compliant with BPR and future ready.
With wood preservers and treatments, as with so many things in life, change is inevitable. It’s also something Bond It will ensure you can take in your stride.
GOT IT IN THE BAG!
Ever wondered what goes into making that trusty bag of dust you throw in the mixer? Professional Builder visits a Tarmac production facility that is at the very heart of the UK construction industry to find out.
Given the ubiquity, longevity and heritage of the iconic Blue Circle cement brand it demands an industrial process to match and Tarmac’s Tunstead Quarry certainly delivers. It is here that the manufacturer’s leading cement products make the entire journey from raw material to packaging, and the scale is truly awe-inspiring. It is the biggest plant of its kind in Europe, covering 340 hectares of the Peak District, and four times the size of nearby Buxton.
The unique quality of the Derbyshire limestone that has undergone 350 million years of geological processes to form has always been highly prized, and there has been a cement plant at Tunstead since as far back as 1890. Whilst its current operators are following in that fine industrial tradition, they are equally aware
of their environmental responsibilities. As each level of the quarry ceases production natural habitats are restored, ensuring that the present-day custodians of this ancient landscape continue to work in harmony with this area of outstanding natural beauty.
On our visit, enough material was carefully blasted from a rock face in a single controlled explosion to satisfy just under one week’s production. Giant CAT 992 Wheel Loaders and the similarly imposing 100-tonne CAT mining trucks transfer that material for crushing. The site is serviced by no less than five railway sidings, dramatically reducing the number of trucks needed on the road, and the consequent CO2 emissions.
The guiding principle of Tarmac’s bagged products is consistency, and the chemistry is as precise as it is complex.
From drilled samples before blasting to quality testing at multiple points, cement is required to meet exacting strengths. At the same time its ingredients are now engineered to reduce CO2 output wherever possible without impacting on performance. That’s a theme that is continued with the considerable amounts of energy that are required to power the site’s ferocious kiln. Here, Solid Recovered Fuel (SRF) – which is largely derived from residential and commercial bin bag waste that would otherwise be destined for landfill – is a far more environmentally friendly alternative to fossil fuels.
The Tunstead operation is also a demonstration of the circular economy in action. The crushed limestone has to be washed and the waste slurry is then recycled. Limestone is mixed with the
From raw material to bagged product, Tarmac is in control of the entire manufacturing process
The Tunstead Quarry is the largest of its kind in Europe
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other components of cement, including clay, shale, sand, iron ore and bauxite and ground in a mill armed with many thousands of steel balls until it is reduced to particles of no more than microns in size. Another ingredient – blast furnace slag – which is a by-product of the steel industry, reduces the amount of limestone required and, as a consequence, the embodied CO2
exchangers that expose the mix to 500ºC before it enters the real heart of the process – the kiln. It is here that a
12metre long flame generates a consistent and positively volcanic 1,500ºC temperature along this rotating steel tube’s entire length. This produces a chemical reaction between the ingredients, and a transformation into an entirely new material – clinker. The cement plant is fed by a constant supply of clinker from two huge silos. These grey nodules are then cooled down very quickly to 100ºC before being mixed again and milled to a fine powder.
Energy saving
Cement manufacture is an energy intensive process and it’s a reality that manufacturer’s such as Tarmac are acutely aware. What is evident from the work at the Tunstead facility is that careful thought has been given to address the issue at every stage. Whether it’s championing rail transport, using blast furnace slag, or targeting zero waste, whatever can be controlled has been. Added to that is the introduction of Portland Lime Cement (PLC), a blended product with an increased limestone content, and less clinker, that can reduce CO2 outputs by up to 10%. It is envisaged that this will ultimately replace CEM I as a more environmentally friendly option without any detriment to performance. At the same time, it’s not all about
brute industrial force because there is technological brains at work. A robot affectionally known as ‘Jack’ takes up to 150 quality control samples a day to ensure every bag of cement is as good as the last. A control centre allows two operatives to watch over the entire process, including the UK’s most efficient packing plant.
Tarmac is the market leader in terms of Packed Cement & Cementitious products in the UK and the Blue Circle brand remains synonymous with quality and trust. Tarmac also offers the widest range of Packed Products in the UK, offering customers a full range of aggregates, bituminous products, ready-to-use and specialist solutions, most of which can be sourced from merchants. Tunstead is also the home of Quick Set Concrete and Postcrete. The latter was introduced more than 20 years ago as a first of its kind and is testament to a long-standing commitment to innovation. Indeed, the Tunstead quarry itself speaks eloquently of a company that is dedicated to adapting its processes to satisfy customer demand and safeguard the environment.
The Tarmac range of Packed Products is extensive
Tarmac is working hard to reduce the embodied carbon of its products
SETTING UP HOUSE
Professional
The Future Homes Standard 2025 is one of the hot topics in the construction industry. Increasing the energy efficiency of our housing stock should be a win-win all round, helping our planet and reducing energy bill costs. It is, of course, not as simple as that though and here is where Energy House 2.0 comes in.
The University of Salford’s research facility has two environmental chambers inside, each able to accommodate two detached houses. Conditions can be controlled in these chambers, with the ability to set temperatures between -20˚C to +40˚C and simulate different weather conditions like wind, rain and solar radiation, as a means of measuring the energy efficiency of the homes inside.
We spoke to Tom Cox, Construction Solutions Director at Saint-Gobain, who is
Builder’s Edward Kelly takes a look at the Energy House 2.0 project and talks to Tom Cox,
Tom Cox, Construction Solutions Director at SaintGobain, is responsible for one of the eHome2 houses
responsible for one of the houses inside the facility – the eHome2. Saint-Gobain worked with Barrat Developments on the eHome2, which was built to try and meet the upcoming 2025 Future Homes Standard requirements and has been subjected to rigorous testing for the past year and a half.
eHome2 was based on Barratt’s Moresby House type with a number of inventive additions from Saint-Gobain added along the way. Tom Cox explains the benefits of the Energy House 2.0: “It was an attractive initiative because it allowed us to push the boundaries in a way you can’t always do on an active site. It’s more focused on delivering a product – which is the house itself – and designing the property around the performance outcomes you want.”
weberwall
One of the products Saint-Gobain was keen to make use of was weberwall from the weber arm of Saint-Gobain. This brick cladding looks just like the traditional building method but is made from 95% minerals bound in cross-linked polymers and just 4-6mm thick.
Tom explained the benefits of the weberwall system in an amusing anecdote: “While the Bellway house next
was the weberwall system for the ground floor, and the product went up very, very quickly.” In addition, where the Bellway team’s traditional brick skin took two weeks to go up, the eHome2 was wrapped and watertight in three days.
Tom continues: “So you’ve got these real productivity gains in terms of the labour required. Obviously, we all know about labour shortages in the UK, specifically in the bricklaying sector where the average age of bricklayers is going up and the amount of people going into the trades is going down. That’s an equation that doesn’t work in the long term.
“We are addressing that issue but, at the same time, focusing on getting the embodied carbon down through a reduction in overall material volume and the loading on the foundations. The design required shallower footings, with less concrete to carry the weight of the house above, and that means less raw material content.”
Positive learning
brick skin came in 26 pallets full of bricks. The weberwall system, with the render board and the components, effectively came in in the back of a Transit van.”
“We had a palette of backing board, which was British Gypsum and GlassRock and then half a pallet of render for the first floor, half a pallet of brick slip, which
The University of Salford’s testing results for eHome2 have been very positive, with the house exceeding the Future Homes Standard air tightness requirement and a heat loss coefficient within 3.8% of the designed value.
One of the more valuable things for the Saint-Gobain team though was seeing what hadn’t gone entirely to plan and where they could improve. Tom explains:
“We did find pockets where the wall panel installation had been compressed in the manufacturing process and there was a knock-on effect on the U value.
“For us it’s a massive learning curve to really look at the quality control in that part of the factory to ensure that the insulation being installed as it should be. As we drive towards the Future Homes Standard we are going to have to start to understand and accept that houses will be designed and delivered with very different thinking. It’s not just a combination of components to meet Building Regulations and the output is the output you get, it’s designed around what the output needs to be and then reverse engineering that back to the individual components”.
TO HEAR MORE ABOUT SAINT-GOBAIN’S EHOME2 AND THE OTHER INNOVATIONS USED, YOU CAN LISTEN TO OUR FULL INTERVIEW WITH TOM COX ON THE PROFESSIONAL BUILDER PODCAST SPONSORED BY BOSCH. WWW.RDR.LINK/BBG057
FOR MORE INFORMATION ON WEBERWALL VISIT
WWW.RDR.LINK/BBG058
IF YOU WOULD LIKE TO FIND OUT MORE ABOUT THE ENERGY HOUSE PROJECT VISIT
WWW.RDR.LINK/BBG059
PLAYING YOUR PART
Forterra explains how you can embrace Part L
Understanding Part L and the new regulations
The construction industry is facing increasing regulations aimed at reducing carbon emissions and improving energy efficiency. Since June 2022, new Part L requirements have taken effect, pushing construction towards zero carbon, with even more rigorous standards expected in 2025 under the Future Homes Standard. But what does Part L entail, and how can builders ensure compliance?
The rationale behind Part L and the Future Homes Standard
An estimated 40% of all emissions in the UK are linked to the built environment, and the construction sector will therefore play a crucial role in tackling climate change. Part L is designed to help significantly cut the carbon emissions from new builds by 31% compared to previous standards.
For typical dwellings, Part L adopts a holistic approach to reducing emissions, incorporating both the building’s fabric and its additional services, such as heating, into the overall calculation. This comprehensive approach includes the adoption of structural design principles which can offset emissions, as well as low
regulations without having to rely on additions to the property as a whole. A critical focus of the new regulations is therefore on structural elements that improve what’s called ‘thermal bridging’, a term that refers to the way heat is lost at the junctions between building elements. This heat loss is measured by a ‘PSI’ value, which good structural design attempts to minimise.
Forterra
Forterra’s products support this fabricfirst, structural approach, emphasising the building’s materials to achieve energy efficiency via the inherent design of the building rather than relying on extraneous additions. This approach ensures longterm sustainability and compliance with energy standards. A range of products and tools are designed to help builders meet the Part L requirements efficiently.
Forterra’s U-Value Calculator
To aid in meeting these requirements, a U-value calculator is available on the website. This tool allows builders to select wall-products based on specific U-value
demands, simplifying the selection process and ensuring compliance with regulatory standards. The calculator is accessible here:
Thermalite blocks help in creating energyefficient building envelopes
Forterra’s U-value calculator
Jetfloor
This insulated flooring system has been a market leader since its introduction in 1982. The product integrates thermal insulation with structural performance, making it an ideal solution for meeting modern Building Regulations.
Jetfloor’s modular design means the thickness and grade of insulation can be adjusted to meet specific U-value requirements for individual houses or developments. This flexibility ensures that builders do not have to alter their designs to accommodate the system. Instead, it adapts to the design, offering a tailored approach to each project. The system also utilises Forterra’s Thermalite perimeter blocks, which enhance the thermal efficiency and reduce the PSIvalue – an important measure of energy loss at the junction between the ground floor and external walls, and therefore a game-changer in complying with Part L.
Derived from the traditional 18thcentury suspended timber flooring systems – and by the ancient Roman hypocausts before them – modern suspended insulated floor systems have evolved to offer superior thermal performance. The Jetfloor system is a prime example, combining the benefits of suspended concrete floors with advanced insulation techniques developed in the 1980s. By focusing on the thermal performance of the building’s fabric, Forterra’s products ensure comfortable internal temperatures without the need for excessive heating.
Thermalite and Conbloc: Versatile solutions for various build types
Thermalite aircrete blocks and Conbloc aggregate blocks are another cornerstone of the product range, offering versatile solutions for different construction needs. Available in various densities, configurations, sizes, and finishes, these blocks can be used for solid walls, partitions, cavity walls, and separating walls. This versatility makes it easier for builders to achieve desired U-values across a wide range of build types.
Thermalite blocks, known for their excellent thermal insulation properties, help in creating energy-efficient building envelopes. The use of these blocks in
Jetfloor’s modular design means the insulation can be adjusted to meet specific U-value requirements
combination with Forterra’s other products ensures that builders can meet and exceed the Uvalue targets set by the new regulations. Thermalite perimeter blocks, together with attention to junction details, help further minimise thermal bridging, ensuring better overall thermal performance. Builders must now submit detailed design drawings for junctions and provide on-site photographic evidence of proper construction to comply with the regulations.
Looking ahead:
Future Homes Standard
While Part L sets the stage for improved energy performance, the Future Homes Standard in 2025 will raise the bar even higher, aiming for a 75% reduction in CO2 emissions compared to previous standards. Forterra’s commitment to innovation and sustainability ensures that builders are well-prepared to meet these future challenges.
etfloor integrates thermal insulation with structural performance
Forterra’s comprehensive range of products and support tools make it easier for builders to meet the new Part L regulations. By offering advanced solutions like the U-value calculator, Jetfloor system, and Thermalite blocks, compliance with changing energy efficiency standards can be achieved. As the industry moves towards the Future Homes Standard, Forterra remains a trusted partner in the drive towards zero carbon construction, providing the expertise and materials needed to build the energy-efficient homes of the future.
FOR MORE INFORMATION ON FORTERRA VISIT
WWW.RDR.LINK/BBG060
RAIN CHECK
Steve Neville, Specification Manager, Hauraton explores how contractors can manage today’s rainwater challenges
Rainwater management has become a critical issue in construction and landscaping, particularly as climate change alters precipitation patterns. The UK is experiencing shifts that include increased rainfall intensity, leading to more frequent flooding and waterlogging problems.
According to the UK Met Office, annual rainfall has increased by about 5% since the 1960s, with some areas experiencing up to 20% more rain in heavy downpours. This trend presents significant challenges for groundworkers, landscapers and builders tasked with developing effective water management strategies for residential, public and landscape projects.
The increase in rainfall intensity and frequency poses several challenges:
Flooding: Heavy rainfall can lead to flooding, damaging properties and infrastructure.
Drainage Capacity: Existing drainage systems may not cope with the increased water volume, necessitating upgrades or replacements.
Addressing these challenges requires innovative solutions that ensure effective water management while being environmentally responsible.
Hauraton, a market leader in the drainage solutions industry, offers a range of products designed to tackle the challenges of rainwater management effectively. Its solutions are particularly relevant under the UK’s evolving construction standards, emphasising sustainability and performance.
For new build developments, residential driveways and landscaping projects, Hauraton’s DRIVETEC channel is a reliable and practical option. It offers numerous installation and safety benefits, making it highly desirable for contractors and builders.
Ease of Installation: DRIVETEC features a lightweight design, starting from only 3.26kg, with a tongue and groove connection, enabling quick and smooth installation. This allows projects to be completed swiftly without compromising on performance, critical for the fast-paced schedules on housing developments. Durability: Despite its lightweight nature, the channel is robust, providing long-
lasting performance under frequent use.
Versatility: Suitable for various applications, from residential areas to public settings, DRIVETEC adapts to different project needs.
Aesthetic Appeal: With a variety of modern grating designs made from composite and ductile iron, it blends into any landscape project.
Safety: The bolted grating ensures a lockable and ultra secure surface, whilst the ‘heel-safe’ design provides extra safety for users by preventing heels and small objects getting caught. Ideal for frequent foot traffic on residential driveways.
Sustainability: Every 1 metre of DRIVETEC channel is made with recycled material, equivalent to 42 half-litre recycled polypropylene bottles.
Other lightweight and sustainable solutions are also available in the range, including TOP X, RECYFIX Standard and RECYFIX PRO. These products provide a range of load class options and grating designs, catering to diverse project requirements.
Sustainability is at the core of Hauraton’s business philosophy. The business is
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PRODUCT COMPARISON TABLE (LANDSCAPE PRODUCTS)
ProductLoadGrating
OptionsMaterial
ClassComposition (Base)
TOP X A 15Mesh or Slotted – Recycled Polypropylene
RECYFIX Pro A15 toComposite, Galvanised Steel, Recycled Polypropylene
D400Stainless Steel or Ductile Iron(PP)
committed to reducing its carbon footprint and ensuring environmentally responsible manufacturing processes.
The use of recycled polypropylene (PP) materials extends across the majority of the portfolio. All composite channels are 100% recyclable after use. Utilising recycled materials helps reduce waste, conserve natural resources leading to a decrease in
friendly products ensures compliance with new government policies.
The UK’s Future Homes Standard, set to be enforced in 2025, encourages the use of low-carbon alternatives and recycled materials, while considering the entire lifecycle of building materials to ensure they contribute to the goal of net
encouraging local sourcing and sustainable practices to reduce the construction sector’s carbon footprint.
Hauraton’s linear drainage effectively meets the growing challenges of rainwater management in the UK. By prioritising sustainability and performance, they offer a path forward for groundworkers, landscapers, contractors, and merchants seeking to navigate the increasing demands of the construction industry.
As climate change continues to influence rainfall patterns, with more extreme weather events now common, choosing the right products for drainage and water management is essential. With Hauraton’s solutions, professionals can achieve their project goals while contributing positively to the environment.
LAWN ORDER
Angus Crichton, Marketing Manager at ACO House and Garden, speaks with Rupert Keys, founder of landscaping training centre, TASK Academy about best practise when installing ground reinforcement tiles.
Grass and gravel are classic choices for landscaping. The lush expanse of a lawn and the gratifying crunch of gravel underfoot are practically unbeatable. But, if regularly crossed by people or vehicles, grass becomes a muddy track, gravel scatters and moving anything wheeled across it is hard work.
Ground reinforcement grids provide a solution. These grids distribute weight directly to the underlying ground, safeguarding the grass and preventing ruts. The honeycomb cells lock gravel in place, reducing scatter and improving access. Gravel and grass supported by grids can be used on front driveways to disperse rainwater where it lands, which is both a legislative requirement and has a positive environmental impact, as rainwater runoff contributes to sewage overflows.
The underlying layers are equally crucial for providing a permeable and stable surface. Consequently, I sought
expert advice from Rupert Keys on the proper installation of ground reinforcement tiles. Rupert is the founder of landscaping training centre TASK Academy and has been involved in the creation of over 60 show gardens during his more-than 34 years in the landscaping industry. Here’s what Rupert advises:
1. Test the ground
The first thing that you’re going to want to do is test the ground you’re going to be excavating out because you don’t know how solid it is, and not just on the surface. This can have an impact on the depth of the sub-base required. A trial pit or a core sample will reveal if the sandy soil on the surface turns to clay 300mm down. If you send a soil sample to the lab for a California Bearing Ratio Test, you can find out the compaction properties of the soil. You can then adapt the depth of subbase in accordance with the soil conditions below, as well as allowing for
“When working on projects that involve ground reinforcement tiles, it’s important to remember that success depends on the supporting layers” layerunderneath.”
the weight of traffic above. It’s always useful to get a structural engineer involved, and choose a grid that is the right strength for what is expected to travel over it.
2. Build a secure sub-base
Having a secure sub-base is relatively straightforward and is an important part of the project’s stability and longevity. I always keep three rules in mind when creating a secure sub-base: Rule 1: Free-draining layers. To stabilise the soil and ensure permeability to the
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surface water above, put down MOT Type 3. This open-graded sub-base material has reduced fines, which increases its permeability, yet compacts tightly for load bearing.
Rule 2: Separate the layers. Sandwich the MOT Type 3 between two layers of geotextile membrane. The geotextile stops soil coming up into the sub-base and stone moving down into the soil. Without a membrane, you’ll get insects and worms bringing up soil into MOT Type 3 and clogging up its permeable spaces, and stone travelling down, causing sinking.
Rule 3: Lay and compact layers in stages. Sub-bases should be compacted in layers of no more than 75mm in depth at a time. You don’t want to be compacting 200mm of sub-base all in one go because the compaction is not getting down to the bottom. It’s just going to sink when trafficked.
3. Lay the tiles
You might find that your finished MOT Type 3 is undulating, so I use a thin blinding of sharp sand (or more freedraining grano dust) over the top of the MOT just to take out any dips or hollows. Having compacted this laying course, the grids go down on top of that in a stretcher pattern, breaking up joints between rows like with brickwork.
This is all after we’ve laid some edgings. These retain the gravel, hold everything in place and stop spread, particularly when a vehicle turns. You could use nice block paving, concrete curbs, or solid metal edging. If grids are installed on a slope, pin them into the ground.
4. Finish with gravel or grass
For gravel, you would probably lay something between 10-14mm. You don’t want anything too big as you want that gravel to sit in the honeycomb effect of the grid system. For grass, add and level off soil into the grids and then sow. Make sure it is good quality topsoil, without any compost, firmed down but not overcompacted so the roots bind all that soil together. If it is dry, water the grass a couple of times a week until it is established.
How can construction professionals learn more?
Rupert founded TASK Academy to share his extensive experience with students, aiming to inspire younger generations to pursue landscaping. At ACO, we support TASK Academy as an industry partner, helping to enhance the skills of future landscapers. Those interested in a practical landscaping course led by industry experts can find more information on the TASK Academy website: WWW.RDR.LINK/BBG062
masonry materials & landscaping
ALUMINIUM DECKING
According to the experts at Clear Amber, aluminium decking offers a simple user-friendly installation process and has a longlasting lifespan of up to 40 years. One of the key benefits of installing aluminium decking is its resistance to rust and rot, whilst it also has the unique advantage of being fully waterproof.
WWW.RDR.LINK/BBG064
WIDE CAVITY WALL TIE
Leading construction accessories manufacturer, Leviat, announces the release of its new Ancon Staifix HRT4 300mm Wall Tie designed for use in wider walls with cavities ranging from 151-175mm. the product complies with Part E of the Building Regulations as a Type A wall tie, which qualifies it for use in internal party walls.
WWW.RDR.LINK/BBG065
ALUMINIUM FENCE PANELS
The new DuraPost SLEEK aluminium range from Birkdale is a contemporary and durable fence panel solution that is incredibly easy to install thanks to its modular structure. Available in two highquality design options, the SLEEK Privacy Panel and the SLEEK Screen Panel, with a matching SLEEK Aluminium Gate also available, both SLEEK panels are supplied in 1825mm x 600mm pre-assembled panels with all the required fixings.
WWW.RDR.LINK/BBG066
SUSTAINABLE CONSTRUCTION PRODUCTS
Paving and Building Products firm, AG, has reinforced its position as a market leader in sustainable construction through the publication of Environmental Product Declarations (EPDs) for over 370 of its products. The firm already has one of the lowest carbon footprints in the industry and is committed to reducing the environmental impact of its operations to an absolute minimum.
MASONRY FIXINGS COURSE
A CITB-approved Masonry Fixings Course tailored specifically for bricklayers has been launched by the Association of Brickwork Contractors(ABC), Rawlplug and Grayson. With a focus on competency and safety in bricklaying, this one-day training programme promises to equip bricklayers with the skills and knowledge needed to excel in their craft. The aim is to train 250 students in the first 12 months.
GET MORE DETAILS AT: WWW.RDR.LINK/BBG068
CLICK AND COLLECT BUILDING SUPPLIES
fibo Collect is the drive thru concrete, mortar and screed concept that debuted on a UK building supplies yard in Feb 2023. The system comprises of an automated batching plant, equipped with self-cleaning technology, a touchscreen payment terminal. Locating machines in environments closer to active building sites means customers can swiftly mix, pour, and dispense small volumes whilst they are on route to a job.
GET MORE DETAILS AT:
CO2 NEGATIVE FACING BRICK
Vandersanden has launched Pirrouet, a CO2 negative facing brick. One tonne of Pirrouet facing bricks absorbs up to 60 kg of CO2 during the curing process and throughout its lifespan. Only 20% of the brick consists of primary raw materials – the rest comes from residual flows from the steel industry.
CERTIFIED MASONRY SUPPORT
IG Masonry Support has achieved an industry-first Passive House certification. The Passive House Institute evaluated the Welded Masonry Support system and it represented the successful construction of a certified passive house component that works with regard to the tested parameters. This third-party certification provides confidence and reassurance for builders and housebuilders to use this system while meeting one of the most rigorous standards.
DECK THE HALL
Barrettine’s Armourflex Hardwax Oil and the main wedding hall restoration
Originally part of the royal forest of Chippenham, Hartham Park has undergone various transformations over the years. Its earliest recorded history dates back to the 11th century when it was mentioned in the Domesday Book of 1086, a survey of England and Wales ordered by William the Conqueror. At that time, it was held by Edward of Salisbury, a prominent Norman nobleman.
Throughout the medieval period, Hartham Park remained a valuable estate, passing through the hands of different noble families. By the 17th century, it came under the ownership of the Methuen family, who were influential in the local wool trade. During this time, the estate saw significant development, including the construction of a grand manor house.
In the 18th century, Hartham Park experienced further expansion and enhancement, with the construction of additional buildings and landscaping of the surrounding grounds. The estate became renowned for its beauty and grandeur, attracting visitors from far and wide.
During the 19th century, Hartham Park continued to evolve, reflecting the
changing architectural styles and tastes of the time. The manor house underwent renovations, and the gardens were redesigned in the fashionable landscape style popular during the Victorian era.
In the 20th century, Hartham Park faced challenges as the traditional landed estates began to decline in significance. However, efforts were made to preserve its heritage, and the estate found new purposes, including agricultural and residential uses.
Renovation requirements
Today, Hartham Park stands as a testament to centuries of history and heritage. The estate retains much of its original charm, with its historic buildings, landscaped gardens, and scenic surroundings. It serves as a reminder of Wiltshire’s rich cultural and architectural legacy, and is has now been recently purchased by a private investor and is being renovated into a prestigious wedding venue.
Hartham park’s construction used all natural materials for the exterior and interior of its grounds. Floors in the main are all wooden and clearly show their character in design and general wear with each room being laid with different patterns and craft.
The entrance holds a beautifully grand staircase with carved, ornate wooden spindles that carry the main access up from the ground level to the floors above.
The Interior Designer, Sarah was set with the task of maintaining these period features but was now able to utilise modern techniques and finishes to achieve the lavish but period character required for the grand property.
The wooden flooring had undergone testing for suitable finishes that kept in line with the historical aesthetic of the building, and a hard wax oil was considered most appropriate. A market leading finish was compared to the new Armourflex Hardwax Oil in both satin and matt. Armourflex was chose as the professionals choice, for its outstanding natural matt finish, combined with its exceptional wear and stain resistance characteristics, that would make this easy to maintain. Armourflex® Hardwax Oil is also suitable for protecting and enhancing all interior wood surfaces including hardwood, softwood, parquet, and veneer.
Preparation is key
Preparation to the floor began with heavy sanding due to the age of the timber. The floor design meant that each section of timber had the grain running at 45o angles and subsequent hand sanding was required to ensure all previous coatings and dirt had been removed. The designer, Sarah was also conscious of it’s wear, and character that it inadvertently created and choose to leave any gaps within the boards without filler for that period style.
Application began and the contractors found the product very easy to use and said it “went on with ease”. They also mentioned they found Armourflex Hardwax Oil slightly thicker than other brands which made it easier to achieve the high-end final finish required.
The room was coated like a conveyor belt with the team spreading across its width and systematically sections of the
“We would definitely recommend Armourflex Hardwax Oil to fellow customers and trades.”
floor were dissected with the brush and quickly applied, covering one side to the next. They quoted “the coverage was outstanding” and the second coat was a lot quicker to apply. In total three coats were applied to ensure maximum protection, they also mentioned that with other brands they had to use four coats in similar circumstances which saved them both time and money.
Dying times are also very important in the trade, as this can prolong downtime. Even with the large open space and below average temperature conditions the contractors remarked that this was still good in their opinion, stating “drying times were good considering the vast open space, we’ve found other brands to still be wet in the morning which delays our progress!”
The contractors were very impressed with the application, and drying time and the interior designer, Sarah, with the final finish. They were that impressed with the results they are now using the product in more areas around the estate. The wedding room is currently waiting for the wallpaper to be added so the grand room can be finally dressed ready for its ceremonial hosts. The contractors have now moved on to the Sticke Court to the rear of the estate. If you didn’t know what this was (like most) it’s a combination of both squash and tennis, built in 1904 and this building is one of only three left in existence.
Armourflex Hardwax was created as a specialist coating for the professionals where performance and final finish matter. Through extensive testing, Barrettine have created a versatile coating that’s hard wearing due to its Abrasion & Liquid resistance credentials but also perfect for
‘GUTTER’ HAVE IT
HEDGEHOG EASY SCOOP
There are some jobs that you might be inclined to put off but if you plan on procrastinating over gutter maintenance, you might regret it. The problem is of course water overflow which, when it trails a stain down render or brickwork, is not only unsightly, but could potentially do serious damage. Any debris that hits the roof, including leaves, will most likely find its way into the guttering – and it won’t take long before it builds up.
As the company name would suggest, Easy Innovations is in the business of keeping things simple, and that’s certainly the case with the property maintenance expert’s Hedgehog Gutter Brush. The device is as uncomplicated as can be to fit, with no specialist knowledge required, and will quietly guard against the detritus that would otherwise clog your rainwater system, keeping it clean for years.
this long lasting and durable solution comes with the reassurance of a 10-year guarantee. In fact, its makers claim that it is virtually indestructible.
Straightforward solution
If you or your client does happen to live in one of those leafy avenues where dense deciduous trees are shedding their verdant load onto a roofscape every autumn it is recommended that the Hedgehog Gutter Brush is taken out and cleaned every couple of years or so. Given the ease with which that task is completed, however, this is a very straightforward proposition. It should also be noted that – as with any gutter guard system – it will not prevent silt build-up, or the growth of vegetation due to drifting seeds.
If you’ve only just discovered the genius of the Hedgehog Gutter Brush, and you need to clean your gutters prior to installing it, then reach for the Hedgehog Easy Scoop. Made from durable polypropylene, it flexes to fit a gutter, and has a host of other uses around any home.
It can be deployed as a gardening tool, for instance, whether that’s spreading grass seed and fertiliser or potting mix. If you’re a dog lover, then it’s a handy pet food dispenser and pooper scooper in one.
IF YOU WOULD LIKE MORE INFORMATION ON THE HEDGEHOG EASY SCOOP VISIT WWW.RDR.LINK/BBG073
Manufactured using a hard-wearing combination of a stainless-steel wire core and UV-resistant polypropylene bristles,
The Hedgehog Gutter Brush has earned its place as the marketleading solution by virtue of its versatility. It will automatically adapt to any shape of gutter and the 4metre lengths are available in six diameters – 50mm, 75mm, 100mm, 125mm, 150mm or 200mm. At the
same time, it can also be utilised as a pathway drain brush. Moreover, the 100mm and 125mm sizes come in a choice of black, white or brown.
FOR FURTHER INFORMATION ON THE EASY INNOVATIONS
GUTTER BRUSH VISIT
STONE WOOL INSULATION
GENERAL BUILDING
CARBON MONOXIDE ALARM
Developed using patented NyRock technology, a new 150mm thickness of Rockwool Thermal Insulation Cavity Slab 32 will support builders in meeting the UK’s now more stringent thermal regulations. The new Cavity Slab 32 has a 0.032 W/mK lambda rating, making it the lowest lambda stone wool currently available in the UK and Ireland.
SELF-BUILD GARDEN KIT
LEAK DETECTION DEVICE
Activ-Tec has announced the launch of its leak detection and prevention device, ActivStopLeak. The system offers protection against the risks of flood damage in properties. An app provides real-time monitoring and control from a smartphone, with alerts being sent to users for detected leaks.
Sustainable building specialists SBUK is expanding to launch a new brand, Garden Build UK. The new venture will offer innovative SIP and timber frame garden building construction kits to the highest quality standards and certified by multiple leading accreditation bodies. Focusing on quality assurance, the range offers an impressive array of accreditations, including NaCSBA Gold, STA Gold, ISO 9001, and Structural Timber certifications.
QUIET BATHROOM FAN
The Quiet Fan X5 has seen huge demand since its launch by Manrose. Its quiet operation, ease of installation, aesthetics, and environmental credentials have proven popular with installers. The fan’s low energy motor with a maximum consumption of six watts and a low SFP of 0.24w/l/s is the ideal solution for energy-conscious households.
Sized for residential spaces, COA7 and COA10 carbon monoxide alarms are the latest products by SleepSafe
Both feature an 85dB alarm, alongside a three visual LED indicator showing power, alarm and fault. The alarm unit is dual-function, equipped to detect both carbon monoxide and smoke.
DRYLINING
Made from steel manufactured using an electric arc furnace rather than a blast furnace, British Gypsum’s Gypframe Carbon Low has inherently lower embodied carbon. At the same time the new version has the same grade
CREAK-FREE FLOORING
It’s the stability, durability and ease of installation of West Fraser’s CaberFloor P5 which has made it so widely specified. This highperformance particleboard is engineered for smooth and speedy installation and designed to eliminate creaking. The 2,400 x 600mm wide floor panels are suitable for new-build or retrofit applications.
INTERIOR PAINT
Adding to its woodcare products for fences, decking and interior surfaces, Ronseal has introduced a One Coat
Everywhere paint. Available in 21 colours, it can be applied without a primer to any interior surface, be it walls, ceilings, wood and metal. Tough and washable, the product is grease, stain and mould resistant, and touch-dry in one hour.
BREAKFAST OF CHAMPIONS!
They say nothing in life comes for free, but leading fixing and fastener specialist ForgeFix is challenging that notion, with a new promotion which is unlike anything the market has seen before.
The business is shaking things up with a rebranded and extended range of its high-end screws, getting itself noticed by partnering with Greggs to provide a free breakfast with every tub purchased. Rebecca Fortescue, Head of Marketing from ForgeFix, talks us through the new range and the many benefits to the customer.
Customer feedback
In 2022, ForgeFix invested heavily in customer research to get a better
marketing and product development ever since. One of the changes has been the extension of the company’s premium ForgeFast range.
ForgeFix caters to every budget with three core product lines of screws that sit under ‘good’, ‘better’ and ‘best’ with the ForgeFast range developed as the most premium of the company’s offering. First launching in 2017, it has subsequently grown to be a well-established brand of the ForgeFix family, with 12 different types of fixings, a whole host of sizes available and its very well-regarded line of Pozi headed screws.
Regular users of the range will likely notice a new look to the brand, as well as a broader range of products. In fact, the ForgeFast line has now doubled from 160 to 320 different screws, offering merchants the most comprehensive and high-performance range on the market.
Each category of fixings within the range now comes with specific colour coded packaging to provide the tradesperson with a visual cue as to a fixing’s application.
• Gold –anti-split, fast drive
• Purple – MDF and chipboard flooring
• Silver – exterior elite 2000
• Blue – timber & construction
• Red – self drilling, low torque
• Orange – Tongue & groove flooring
• Green – decking & outdoor screws
What’s more, packaging now comes
with clear and easy to read information, such as the product’s key features highlighted on the lid of the box and again on the side of the box in five different languages.
The graphic design team has also been hard at work, designing some new infographics that provide measurement charts and gauges to help tradespeople determine what application the product is best suited for.
Other unique features, such as the anti-corrosion Elementec design, are also clearly explained on the side of the packaging. An important factor in ForgeFix’s customer research also highlighted the need for more environmentally friendly packaging so the range now comes in either 100% recyclable raw cardboard packaging, or reusable tubs that make for handy storage vessels when the screws run out.
Independent merchant customers can enjoy breakfast with ForgeFast
A FREE breakfast with every tub
To support the rebrand this September, FORGEFIX has introduced an exciting partnership with GREGGS as a way of giving back to the customer. The new ‘BREAKFAST WITH FORGEFAST’ launch means that with every purchase of ForgeFast’s top 10 most popular Pozi screw tubs, customers will be able to register and receive a code for a free breakfast roll and drink from Greggs.
There’s no catch or limitations to this, just a straight forward free breakfast. Gregg’s is offering a few options on the menu, from a bacon roll and a black coffee, or a sausage breakfast roll with a cold drink. The offer is targeted to specifically support independent merchants, with over 300 of them already stocked up ready for September. The promotion will run from September
More information on ForgeFix ForgeFix is a specialist supplier of fixings and fastenings to the trade. The company was established in 1991 and is now one of the UK’s leading distributors of well-known fixings and fastener brands, suppling more than 5,000 different product lines to trade customers such as builder’s merchants, plumbing and heating merchants, DIY
joinery, glazing and roofing.
As a fixings and fastener specialist, the company has successfully designed and developed brands that are well known and respected within the trade, including Forgefast, Spectre, and Techfast, as well as products sold under the ForgeFix brand. The brands are complemented by ranges designed and developed by trusted partners, who in
BEST FOOT FORWARD
Safety footwear is an essential piece of PPE that you can’t even walk on to a worksite without. Sometimes we forget how important it is to protect our toes. I feel vulnerable without a suitable pair of safety shoes, however, choosing the correct ones can be confusing especially in a crowded market.
I got my hands on, or in this case, feet in, a pair of Totectors Williams AT WP Safety Boots. It’s the first time I’ve come across Totectors, although they’re a British brand that has been walking the walk since 1944, so I’d imagine they’ve got a lot of experience. The box itself is a clean and clever design, with a string handle going through a notch in the side, created to close and carry them if required. This builtup high expectations for the shoes.
My first impression of the boots was how smart and stylish they look, which explains the ‘Keep your look’ strapline. Next, although they look every bit a heavy-duty design they are surprisingly light in weight.
The main reason for being lighter than expected is because they’re made from Clarino Microfibre, which is an alternative to leather. Having looked further into this, I was extremely impressed by this innovation. The advanced engineering
means it outperforms standard leather. It’s 30% lighter, more durable at thinner gauges, the material won’t dry out over time and yet is stable in wet conditions. In addition, it is more sustainable, as well as environmentally- and animal-friendly, so clearer on the conscience too. This is just to list a few of its many properties and advantages over other materials. Clarino still has that luxurious leather-like feel with vibrant colour capabilities. I do love these stone colour variants, which is unique to Totectors, but these shoes are also available in wheat or black.
Another reason that makes them lightweight is that they have an aluminium toecap and anti-penetration plate. Traditionally, safety shoes used to be called steel toe cap boots and I remember when they used to get worn out at the toe, and you’d start to see the cap. It’s an area that can quickly wear out, especially when you’re on your knees. By contrast, Totectors benefit from scuff cap technology, which provides extra protection in that area when they rub against a surface.
My work consists of indoor and outdoor tasks so it’s great to know that these are also 100% waterproof and breathable, keeping your feet dry
whatever the British weather throws at you. The thick sole provides superior comfort with minimal weight, due to a TECT FOAM lightweight high rebound EVA midsole. This is ideal if you’re on your feet all day or do a lot of walking. Additionally, they have PU removable insoles for underfoot cushioning. I was fascinated to see the detail on the grip to make them oil resistant, and the ladder grip design improves the traction for optimal grip and safety performance.
Totectors also supply Shoemates, which are over shoe covers, ideal for you’re going from outdoors to a cleaner indoor environment, you can just cover your shoes without compromising on safety. These are also slip resistant and washable, which also makes them reuseable.
Professional Builder’s Tibby Singh is protecting his toes with Totectors
Tibby Singh
One way to make sure that you’re delivering the right product for the trades is to take ownership of the manufacturing process and that’s certainly what Bosch Professional Power Tools has done with its accessories. Indeed, what distinguishes this German industrial giant from its competitors is that it makes its own carbide technology in-house. The use of a combination of titanium and cobalt carbide ensures maximum precision and a longer lifetime, whilst the different grades available make each drill bit or blade perfectly suited to that application.
The benefits, however, don’t stop there. Bosch Professional Accessories’ SDS Max-8X drill bits are part of the Expert range, can be used on any SDS Max machine and, as the name would suggest, deliver a premium performance. A solid full carbide 4-cutter head provides outstanding durability in heavy-duty drilling applications. In fact, Bosch promises that its drill bits will enjoy a 50% longer lifetime versus a standard SDS Max drill bit with a standard embedded and brazed tip, which equals real value for money for tradespeople.
Trade professionals have learnt the hard way that inferior accessories – which will break on the job and need replacing – are a false economy. Consider the Bosch Professional Accessories’ Expert range in terms of cost per drill and the
ASK THE EXPERT
inevitable conclusion will be that they are cost effective and well worth the investment.
The end user can drill into reinforced concrete and, if you were to hit rebar, it won’t snag. Moreover, unique diffusion welding technology creates a stronger bond between the steel body and the carbide tip of the drill bit. That has the effect of dampening the impact on high
wider and sharper pyramid shaped tip attacks the material much more aggressively. Four symmetrical, 90degree cutters allows for faster and more precise drilling, which will ultimately improve the finish.
New additions to the Expert range include the SDS Plus and SDS Max Hollow Drill Bits for dustless drilling. They are called SDS Clean, and are the ideal drill bits when using chemical anchors.
The major health and safety benefits of reduced levels of airborne dust are complemented by the productivity improvements associated with eliminating the need to constantly remove material from the hole.
In an episode of Professional Builder’s podcast series we talk to Sian Holland, Key Account Manager at Bosch Professional Accessories. Sian provides some insight into the features and benefits of the manufacturer’s carbide technology in its drill bits and blades. Use the rdr link below to tune in.
WWW.RDR.LINK/BBG085
ON THE BRIGHT ‘SLIDE’
Professional Builder’s Tibby Singh finds the Makita Cordless Slide Compound Mitre Saw XGT LS002G comfortably makes the cut
A chop saw is a must have tool for any carpenter. I’ve used many throughout my career, so I was looking forward to testing out Makita’s 40V 216mm Cordless Slide Compound Mitre Saw XGT LS002G to see if it’s a cut above the rest.
I was surprised to see how compact and feel how light the mitre saw is, which is ideal for many uses and making it particularly convenient when it comes to taking it through tight gaps like a loft space. Thanks to the rail forward design, which allows the saw to be placed close to the wall, it’s also space saving.
A cordless machine maximises portability and means there’s no trailing leads. That doesn’t, however, mean you have to compromise on power because it delivers a no-load speed of 4,800rpm, and cuts through the timber with ease under load. Considering just how compact the tool is, it can still crosscut up to 312mm with a cutting depth of 70mm and
that makes it ideal for most carpentry and joinery tasks.
An important feature from a health and safety perspective is the soft start feature with an electric brake. In addition, as it clicks into place at the standard increments, you can really feel the quality of the saw. There’s no play or movement ensuring an accurate cut every time. At the same time, you can set it to any angle and lock it into place from the knob at the front. There’s also an LED work light to improve visibility. I personally prefer an LED light as opposed to a laser line as it gives you a true accurate line to work to. Something that surprised me was that the knob for the bevel adjustment is also at the front so, unlike like other saws, there’s no need to reach to the back, avoiding straining your back.
The Auto-start Wireless System (AWS) connects to a compatible dust extractor via Bluetooth. I connected it to the Makita Cordless M Dust Extractor and, like a
corded extractor, it does a very good job of sucking the dust. Like the saw, this extractor has some great features, such as the plastic tank with water drain, so it can be used as a wet/dry extractor. It also allows you to turn it on and off manually from the saw. This is perfect when you finish, so you can give the saw a quick clean before wrapping up.
Cutting to the chase, Makita’s 40V 216mm Cordless Slide Compound Mitre Saw XGT is impressive. It might be small but it’s certainly a mighty Makita machine that can undertake most tasks at hand!
IF
Tibby
PUT TO THE PROOF
Professional Builder attends a SchlüterSystems training day at the company’s new purpose-built facility in Coalville, Leicestershire
“Our products cannot be sold – they must be understood.” That was the principle on which the eponymous Werner Schlüter founded the company that bears his name. More than six decades on from its inception in 1966, a new multi-millionpound training facility at the German manufacturer’s UK home is following in
resource that exists to educate and instruct installers.
The Schlüter-Systems product catalogue extends to a hefty 358 pages with over 10,000 lines, which come together to form a full system approach. It showcases profiles, both decorative and functional, substrates, including the
Tradespeople could spend a lifetime familiarising themselves with the entire portfolio, so the Schlüter-Systems training day begins with a presentation on some of the core products. Training Manager, Andrew Curry communicates to the class the importance of the correct tanking procedure. Get it wrong and it may take some years for a failure to become apparent, with substantial and costly damage caused in the interim. It is here that a whole system approach is imperative in ensuring effective waterproofing – and invaluable peace of mind for the installer.
Robust and reliable
Indeed, when used correctly, a product like KERDI-BOARDwill allow tradespeople to walk away from a completed project with confidence, knowing that they have fitted a robust and reliable solution. This waterproof backer board will support up to 100kg but is itself light in weight and easy to handle. Thicker versions exhibit excellent U-Values. It can be installed using a dot and dab method, just as you would for plasterboard. Preformed shapes are available for boxing in, and KERDI BOARD Vallows for curved constructions. When it comes to KERDI-BOARDthe
real Schlüter-Systems innovation was to remove the cementitious layer that had traditionally featured on backer boards. This is replaced with a unique and patented fleece fabric technology on both sides, with an extruded rigid foam core. KERDI-BOARDequally benefits from gridline markings for easy cutting, whilst its uses are only limited by your imagination.
Continuing that theme of supplying everything you need for a successful project, KERDI 200is a ‘waterproof wallpaper’ designed to be fixed to, and waterproof, plasterboard. It is supplied with the necessary sealing bands to secure the joints, comes in 1, 1.5 and 2m wide rolls and is made of the same patented and double-sided fleece technology as KERDI BOARD, with a polyurethane core.
Whatever, your shower or wetroom design KERDI BOARDand KERDI 200are complemented by a range of Schlüter drainage options, whether frameless, linear or point. There’s three options of shower tray, all easy to cut to size and with a regulatory-compliant built-in fall. Moving seamlessly from wall to floor, DITRAUncoupling Membranes will prevent tiles cracking through movement between the substrate and the tile, whilst DITRA HEAT DUOis the perfect partner in an underfloor heating job.
The practical part of the day is undertaken in purpose-built booths occupied by two learners. Each space offers the opportunity to waterproof using two different methods – installing KERDI BOARDonto studwork or KERDI 200onto plasterboard. The former product is available in seven thicknesses, ranging from 5-50mm and the thicker the board the wider the centres can be without risking any flex in the board itself. In this instance, a 12.5mm board is fixed at 400mm centres.
Installer-friendly
KERDI 200is installed on to the plasterboard using cementitious tile adhesive and a notched trowel. Similarly, KERDI-COLLis applied to the plasterboard using a notched trowel. It’s the little details that can make for a completely successful job and Andrew
“What the Schlüter-Systems training day demonstrates is the attention this manufacturer has devoted to ensuring installer-friendly features at every stage.”
Curry is on hand to advise on a whole host of useful pointers. When applying the adhesive, for example, it’s important that all the notches are in one direction, evenly spreading the material and eliminating any voids.
Each stage of the practical is first supported by sharing a video of the installation with the group on a big screen and, once the waterproof elements are applied, it’s time to get to grips with a Schlüter-KERDI-LINE-G3linear drain. It can be installed parallel or across the joists and the box features full installation instructions, together with a template for cutting plywood in a suspended timber floor. The Schlüter-KERDI-TRAYis 2m in length and constructed of the same material as KERDI BOARD, whilst uncoupling systems are also explored with hands-on experience of DITRAand DITRA-HEAT.
What the Schlüter-Systems training day demonstrates is the attention this manufacturer has devoted to ensuring installer-friendly features at every stage. The result is a job that – with the right instruction – can be completed by any competent general builder or plumber. Moreover, the classroom and workshop is complemented by an exhibition space that demonstrates the performance of the
products themselves as well as some of the stunning finishes that can be achieved. All three of those elements, together with a knowledgeable and engaging tutor, come together to provide tradespeople with one of the best facilities of its kind in the industry.
Schlüter-Systems Coalville HQ includes an impressive showroom where products can be experienced in situ
PANEL PERFECTION
Grant Westfield manufactures trendled wall panels which are available across the UK and Europe.
Benefits of wall panels
From the Tile Collection, to replicated traditional acoustic slat walls, Grant Westfield caters for a whole array of décor requirements, underpinned by the many benefits of wall panels. end-user, from being effortless to maintain and clean, to being cheaper to install and kinder to the environment.
When it comes to the installer, there are also several benefits that make the installation easier too.
A good wall panel will save time on installation –on average over 20 hours for a typical sized bathroom. The reason for this is because choosing panels over traditional tiles removes the need for messy and time-consuming grouting, as well as the panels being able to be installed directly on top of almost any sound surface whilst maintaining their watertight integrity including over existing tiles.
Ensuring correct installation
To ensure that installers are equipped with the knowledge and skills to install panels, Grant Westfield has a dedicated training programme, MultipanelU (Multipanel University) to guide installers through the entire installation process. This easy, step-by-step training programme covers all aspects of the install, what tools to use, how to measure up and what trims to use, as well as technical techniques. Delivered through a series of short videos, installers will be able to install Multipanel and now Naturepanel with confidence and ease in no time. Best of all, MultipanelU is free-toaccess and can be completed at a time
that suits.
It also covers the installation of Grant Westfield’s unique Hydrolock® technology. It explains how to fit the tongue and groove edges, including the need to fit the ‘grooved’ edge first, and the ‘tongued’ edge of the next panel angled in and pushed back until it clicks into place. Hydrolock panels are supplied as standard with tongued and grooved edges for easy click-into-place installation, to create a smooth, almost seamless expanse of waterproof walls.
MultipanelU also provides technical advice such as the need for panels to be conditioned at normal room temperature for 48-72 hours prior to installation, particularly during cold spells.
on to display their business on the ‘Find an Installer’ Directory on their website for free.
Alongside product development and training programmes, Grant Westfield is continually assessing ways in which develop to sustainable products. Recognising the importance of environmental stewardship in today’s world, all products are 100% recyclable, Forest Stewardship Council® (FSC® C128180) certified, and MIB accredited.
Meeting requirements
The company also recently obtained an Environmental Product Declaration (EPD) across the Multipanel and Naturepanel wall panel collections. This provides greater visibility on the environmental impact of materials, to allow for the most sustainable options to be specified. For example, choosing Multipanel or Naturepanel over tiles results in a 60% CO2 reduction, in 2023 that reduction would have been the equivalent to driving around the Earth’s circumference 628 times!
There is also new guidance by NHBC (Technical 9.2/06) which comes into force from 1 July 2024, which introduces the need for additional impervious waterproofing material behind ceramic tiles. This added layer will have further environmental impact when choosing tiles during a bathroom refit.
In terms of the residential building sector, choosing panels over tiles would save the equivalent of a kettle being boiled 2,235 times, while if all new built homes in the UK in 2023 used wall panels instead of tiles, the CO2 reduction would equate to enough energy to run 2,500 homes for the year.
HEAD FOR HEIGHTS
Professional Builder puts the questions to the Ladder Association’s Executive Director, Peter Bennett on what the organisation is doing to promote safe working at height
PB (Professional Builder): Tell us about the Ladder Association and what the organisation hopes to achieve?
Peter Bennett: The Ladder Association is a not-for-profit organisation that provides simple, practical and free guidance to help make sure everyone who climbs a ladder comes back down safely. Last year we celebrated our 75th anniversary and have over 80 members, including manufacturers, suppliers, and training centres.
PB Can you give us some insight into the scale of the problem
people in Great Britain were injured at work due to a fall from height. Sadly, 40 also lost their lives.
At the same time, we know there is substantial underreporting of non-fatal falls from height, but particularly amongst the self-employed micro businesses.
survey – which is an alternative datasource – the number of falls from height over the last 10 years may be as much as 425,000.
That’s corroborated by hospital data from Scotland, England and Wales, which shows that almost 8,000 people each year find themselves in hospital after falling on or from a ladder. 91 per cent of those are emergencies into A&E and the average time in hospital for those admitted is two to four days.
Aside from the obvious physical consequences, if you’re self-employed, or a small business owner, that time off work can have a considerable impact on your livelihood and finances.
PB Do you think there’s a particular problem with working at height and complying with regulations amongst local, jobbing builders?
Peter: The construction sector consistently accounts for the largest number of fatalities of workers in general – 45 out of 135 workplace deaths in 2022-23, in fact. As well as that, almost two thirds – 25 out of 40 – of falls from height fatalities in 2022-23 occurred in the building industry.
There is an assumption that, when it comes to ladders, there’s not a lot to know, and unfortunately that makes them amongst the most misused classes of equipment across companies of all sizes. Ladders are readily available, and usually there’s one in the back of a builder’s van. They can certainly be a sensible and practical option for low risk and short duration tasks but that doesn’t mean they should automatically be your first choice.
We do know that time and money pressures, particularly in small businesses, are ever present. And of course, there’s the general belief that we hear time and time again – “it’ll never happen to me”.
PB Are there some simple steps that tradespeople can follow to stay safe?
Peter: Make sure you’ve planned the work properly to mitigate and to assess any risks. You should be trained to use the equipment and, if you’re not, this can be undertaken at a Ladder Association training centre. If you think the equipment, the job or anything about what you’re doing is unsafe, stop work.
I know that can be a difficult thing to do when the job needs doing, but the number of people we’ve spoken to who say if only I’d done this or that. With your family waiting for you to come home safely it’s never worth the risk.
PB The Ladder Association has done some very good work in reporting on the issue of non-compliant ladders, particularly items being sold online. Can you give us an indication of the scale of the dangers?
Peter: The Ladder Association has been highlighting the very serious issue of the availability and use of substandard –particularly imported – ladders in the UK market for many years.
Our own study revealed that over 80 per cent of the telescopic ladders that we tested failed to meet the minimum safety requirements designed to keep users safe. When we retested a proportion of those in 2023 every single set failed. In the late 2023, we tested the top 10 multipurpose ladders found via Google search and 70 per cent of the multipurpose ladders tested failed as well.
PB What can builders do to make sure they’re purchasing ladders that are fit for purpose?
Peter: Undertake some research before you buy. Check the reviews but be aware of potentially fake reviews. Don’t purchase just on price or assume that products on the internet are safe. Online platforms can sell anything from anywhere in the world often with little or no checks. Avoid ladders that claim to be
has been tested independently to EN 131, the product standard for ladders. And of course, one of the easiest ways for you to make sure all of the above is in place is to buy from a Ladder Association member.
PB Can you tell us about the training courses you run?
Peter: The Ladder Association administers the leading ladder training scheme through a network of approved training centres. One of the most difficult things that we’ve had to try and overcome as an organisation in the last 10, 15 years is to persuade users and managers of those who work at height that people should be trained to use ladders. Training is about more than just climbing a ladder. It’s about assessing the risks and identifying when it’s right to use one and, more importantly, when it’s not. You should be able to demonstrate an understanding of the correct ladder to use and how to use it. Ultimately, our advice is quite clear. Make sure it’s right to use a ladder, make sure you use the right ladder, and make sure that you’re trained to use it safely.
FRIENDS IN HIGH PLACES
The Scaffolding Association is helping builders to select the best scaffolding contractors.
Chief Executive of the Scaffolding Association, Robert Candy has developed an independent audit process and robust membership scheme in order to drive up standards and improve safety in scaffolding.
With over 6000 scaffolding contractors in the UK, and the range of different types and makes of scaffolding construction, it is vital to identify the most suitable and competent contractor for your project to avoid unscrupulous businesses who operate to less than desirable or competent standards.
Therefore, before you even start searching for a scaffolding contractor, it is vital to establish the scope of the contract work you are undertaking in order to plan accurate costings and quotations. For example, some contracts would be considered as having basic structures, while others are much more complex and would require detailed design input well before the project starts.
Every project varies in its complexity, so consideration should be given to
specific factors such as:
• The ground conditions the scaffold will be built on
• The accessibility of the site
• The amount of weight that will be
• could fall from an edge, through an opening or fragile surface
• could fall from ground level into an opening in a floor or a hole in the ground
Working At Height Regulations
It is wise to contact a scaffold designer directly to discuss the requirements of the contract together as these specialists can then provide a set of drawings that a scaffolding contractor can easily work from. By doing this, it can relieve any contractual/sub-contractor headaches associated with any variations and, in an increasingly price driven market place, can offer more cost certainty to you and your client.
Safety should always come first when using scaffolding to ensure that any risks associated with working at height are effectively controlled and managed. Any contractor must understand that working at height inevitably has several meanings depending on the individual, businesses or profession. However the interpretation that is most important is that which is defined by the Health & Safety Executive (HSE).
According to the HSE website, working at height means work in any place where, if precautions were not taken , a person could fall a distance liable to cause personal injury. HSE say that an individual is considered working at height if they are:
• working above ground/floor level
These regulations apply to all work at height, where there is risk of a fall liable to cause personal injury. They place duties on employers, and those who control any work at height activity. They include provisions that:
• all work at height is properly planned and organised
• those involved in work at height are competent
• the risks from work at height are assessed, and appropriate work equipment is selected and used
• the risks of working on or near fragile surfaces are properly managed
• the equipment used for work at height is properly inspected and maintained
The importance of Working at Height Regulations
The latest HSE’s workplace fatality figures speak for themselves - they show that 135 workers were killed in work-related accidents in Great Britain from April 2022 - March 2023. Falls from height are consistently the most common cause of death in the workplace year after year.
You should look to select a scaffold contractor that is able to demonstrate that they meet their health and safety obligations and erect their scaffolding in
accordance with the relevant British Standards i.e. BS EN 12811 Temporary Works Equipment –scaffold, BS 5975 –Codes of Practice for temporary works procedures and the permissible stress design of falsework
With this in mind, the Scaffolding Association has a membership scheme in place that helps improve industry standards and focuses on the improvement of health and safety on site. By checking their member directory, you will be able to find members who have been assessed for their compliance and competence. Audited Contractor Members in particular, have all passed a two-stage audit on scaffolding specific compliance which consists of a desktop review followed by an independent onsite verification of their operational procedures and performance. To find a member in your area, please search WWW.RDR.LINK/BBG092
CONSERVE YOUR SALES!
profitable and regular work for firms willing to put the effort into understanding the rules.
Replacement windows and doors are often a bone of contention in such installations, with many local authority planning departments poorly informed about the latest window developments, that these days provide excellent replacements for conservation areas and for which the rules are pretty much down to interpretation by the local planners. For listed buildings the rules for window (and doors) are very clear, but those properties contained within conservation areas, can usually be fitted with modern replacement windows and doors that meet the approval of the rule makers. But there are still barriers to overcome.
Believe it or not there are around 10,000 conservation areas in England that require additional planning controls, restricting the amount of work you can do without planning permission. Even in less restricted conservation areas, the type, material, and design elements of products to be installed will need to be approved by the local authority. To replace the windows and doors, you must follow specific rules. As well as the usual Planning Permission, conservation areas are also covered by an ‘Article 4 directive’, which will differ from council to council.
Most owners of period properties will be committed to maintaining and enhancing the historic architectural elements of the property. However, they will also be only too aware of the disadvantages of living in such a place, in terms of comfort and maintenance. Where once this was a difficult balance to find with windows, now there are
some excellent examples of period-style windows that closely replicate windows such as box sash vertical sliders and the ubiquitous flush sash.
Many homeowners are knowledgeable and understand what is broadly available to them. And slowly but surely, local authorities are beginning to understand that simply because a window is made of uPVC, that it is not the work of the devil. In fact, only a few months ago we got approval for a listed building project. It wasn’t easy – the homeowners had to submit a 28-page appeal and we supplied samples and supporting documents, but we got there in the end. This was important to Quickslide, as effectively it was a test case for us and, for the concept of high performance, authentic-looking heritage windows.
This window is an excellent example of a modern replacement heritage frame
flush sash styles, when purchased from a quality fabricator, should be acceptable for any project in a conservation area. We recommend contacting your supplier for brochures and specification literature and perhaps even samples to submit to the council when applying for permission.
Generally, we believe that a VS is best with a woodgrain effect for it to retain the charm of the building though in an off white or traditional colour such as a cream or even very pale green. There are several heritage features that should be considered, including runthrough sash horns, mechanical joints, slim midrail, heritage hardware and astragal bars. Flush sash windows in woodgrain with ETL (External Timber Look) joints have external contours to emulate the traditional sashes found on heritage timber windows.
As always, get the backing of a toprate window and door fabricator to help you navigate what can seem like a maze, who will become supportive partners in any such project. Get it right once, and the repeat business in that area will make the effort very worthwhile indeed as word spreads.
Adrian Barraclough runs Quickslide, one of Britain’s leading window & door manufacturers.
This imposing building is typical of many that can benefit from modern heritage-style windows, but which might require a little more effort to get over the line
VAN OF THE PEOPLE
If you’re in the market for a quality used van then there’s an expert team you can call upon.
Whilst Hertfordshirebased All Van Sales might be a relatively new concern, it’s fair to say that the people behind it already know a thing or two about commercial vehicles. The well-established parent company, WS Coachworks was founded by Stuart Sommerville more than three decades ago. Today, his son Mark Sommerville is the Director of a thriving business that specialises in a full range of repairs, servicing and bodybuilding.
It’s that pedigree that has allowed All Vans Sales to enter the market with a dependable and knowledgeable proposition, as Sales Director, Stephen Burnell explains: “We wanted to establish a reputation for reliability from the outset so we’re currently stocking vehicles with low mileages. The oldest van we have available is, in fact, a 2020 plate. There’s an extensive range of models from the leading brands, and the medium-sized vans, such as the Ford Transit Custom, and Renault Trafic are proving particularly popular. Perhaps most importantly we’ve brought our workshop expertise into play to make sure they are in the best possible condition.”
any body parts, such as bumpers and wing mirrors will be replaced. “We have the facilities here to make a van look brand new,” enthuses Workshop Quality Control Manager, Sam Galway. “We always use genuine OEM parts, and the vehicle will enjoy a service and MOT before the client takes delivery. We want to attract the owner/operator who will be driving the van themselves and not necessarily giving it to one of his employees. We’d always recommend that any prospective buyer test drivers the vehicles because that will demonstrate the quality.”
A confident investment
anything up to five vans,” continues Stephen. “We’re an SME ourselves and understand that, for a local jobbing builder, this is the biggest investment they will make in their business, and we want them to be able to do it with peace of mind. Our team can offer a personal service with a single point of contact and, because we have the workshop on site, we can resolve any issues quickly, and offer service plans. There’s a hasslefree part exchange facility in place, and we refer our clients to an established and trusted broker. In addition, we’re in the process of achieving FCA accreditation in order to provide a full range of finance options ourselves.”
Right for the job
The inspection process is, indeed, thorough, with a full report on each vehicle undertaken upon arrival. An inhouse paint shop can be utilised whilst
With those procedures in place, All Vans Sales can offer a free 12-month Autoguard Warranty. Moreover, the firm is now an approved AA dealer through that organisation’s AA Dealer Promise. It’s an initiative that offers the buyer a level of confidence in knowing that the seller is required to commit to a set of standards.
“We’re specifically targeting small businesses and tradespeople with
Not only that, but All Van Sales customers can drive away in a vehicle that is equipped for their trade, with racking, roof & ladder racks, beacons, interior lights and much more all added by the team at the Welham Green facility. With tool theft and van break ins now a constant threat for builders, additional security can also be specified, including the full range of Armaplate solutions. Whatever trusty workhorse you’re looking for, as the name would suggest, All Van Sales has an answer.
(LtoR) Sam Galway (Workshop Quality Control Manager), Hayley Eliner (Accounts), Mark Sommerville (Director), and Stephen Burnell (Sales Director)
Ford Custom
Mercedes Sprinter
Mercedes Vito
ALL IN THE NAME
Professional Builder puts the question to pick up manufacturer, KGM on the company rebrand and the plans for the future
PBWhy has SsangYong rebranded to KGM?
KGM: SsangYong Motor Company confirmed the change of its corporate name to KGM in March 2023. The name SsangYong appeared in 1988, and after numerous investors, Mahindra and Mahindra took a controlling stake in 2010. In November 2022, its majority shareholding was acquired by the KG Group. The KG Group is a large Korean company, established in 2003, and operates through its affiliates in various industries including chemicals, steel, hospitality, and media. Its acquisition of SsangYong Motor Company was an opportunity for KG’s M&A expansion, and an entrance into the automotive industry, with particular focus on electrification.
PB
Can you provide some details on the 70-year history, with some significant milestones along the way?
KGM: KGM Global changed its name for the first time in 35-years as it transforms into a brand for the future. It’s an exciting period for us for us all in terms of unveiling a refreshed, modern brand identity alongside the development and launch of impressive products which utilise new technologies. We have embraced the change here in the UK and we will continue to grow as a proud and respected SUV and pick-up truck brand. KGM, was and is, Korea’s oldest automotive manufacturer and has a rich automotive legacy. The company was originally founded as Ha Dong-Hwan Automobile Manufacturing in January 1954. In 1988, the brand became SsangYong Motor Company, which was acquired by KG Group with a majority shareholding, in 2022.
PB
We understand you’ve been significantly expanding the dealer network?
KGM: We have a very clear focus in taking our dealer network forward, targeting established businesses with current or very recent franchised history. Last year, we appointed 19-new dealers –some of which were a second or third site with existing partners, which we believe is testament as to how we operate and do business. To support our planned growth, we require, strong, evenly spread representation, and we will expand to an 80-strong dealer network by the end of 2024. We are actively looking for new partners and, despite strong growth in 2023, we still
have some open areas that we would like to fill –we’re always keen to talk to new prospects! Our dealer standards and CI are not onerous but provide a common-sense framework and are easy for partners to achieve.
Our main open points currently are in Glasgow, Stockport, Ipswich, Oxford, Cambridge, Harlow, Canterbury, Wakefield, Liverpool, and Plymouth.
PB
How do you view the pick-up market in the UK?
KGM: Historically, the pick-up market was crowded. However, there has been a competitor reduction in recent years largely due to emission legislation changes. Competitor prices are generally going up but ours are not – we are very much aware of the growing costs for small businesses and therefore we have worked hard on maintaining a very capable and value-for-money pick-up. Demand for pick-ups continues to be strong across all sectors and we have
this year, we will soon launch the new Saracen Platinum special edition. Designed with pick-up enthusiasts in mind, this limited-edition retains the core attributes of the multi-purpose, awardwinning Musso Saracen, known for its 1tonne+ payload and 3.5-tonne towing capability – that can carry and tow to max capacity, all at the same time - while incorporating unique anniversary features. Available in Marble Gray or Grand White colourways, the Platinum’s accessories include black tribal side steps, wheel arches, skid plate, electric roll-top, sports bars all for £33,995 ex. VAT. This special edition also boasts exclusive trinketry, including additional Saracen Platinum decals, a numbered interior badge, and a commemorative keyring indicating which of the 70 units a customer has purchased.
PB
What can we expect in terms of new models, technologies and innovations?
KGM: We have invested in a new factory in Korea, which has been developed specifically to accommodate the production of pure-electric vehicles. KGM launched its first pure-electric vehicle, the Korando e-Motion in 2021, and has just launched its second – the outstanding Torres EVX SUV. There are several new dual-platform BEV/ICE and hybrid additions or replacements to the range planned within the next 18-months – we will continue with our ICE offering as long as we are able to do so.
PBAre
there any plans for an EV model?
In celebration of our 70th anniversary
KGM: Showcased at Seoul Motorshow 2023, and based on the Torres EVX platform, the pure-EV 4x4 pick-up O100 is due to the UK in early 2025. As a midsize pickup for urban drivers. Its design is inspired by the Torres EVX, as you can see from the light signature at the front. The electric concept is envisioned as having V2L connectors to help future owners power their tools on the work site: WWW.RDR.LINK/BBG098
vehicles & plant
MINI-EXCAVATOR
DEVELON has launched the new DX10Z-7 1 tonne zero tail swing miniexcavator. Compact and easy to transport, it is only 730mm wide when the tracks and the front blade are fully retracted. A new 1.45m boom design and increased arm length from 810 to 890mm provide increased performance and the DX10Z-7 also offers a 30% increase in bucket breakout force and a 14% increase in arm breakout force.
COMPACT VAN
The new Townstar Crew Van is a light commercial vehicle from Nissan. The new model maximises space and is the perfect partner for businesses of all sizes. The new van is adaptable and can be adjusted for a variety of uses. Users can fold the second-row seats up or down using one hand, transforming the van into a secure and WWW.RDR.LINK/BBG102
VAN RACKING RANGE
Rhino Products has launched the MR4 Express Range, a simplified selection of van racking. The range features sleek aluminium fronted drawers, and a wide range of
accessories –all of which are flatpacked, in stock, and ready to go. Each racking configuration comes complete with fully bespoke, vehicle specific fitting kits, paired with detailed and easy to follow fitting instructions for every van.
ELECTRIC CONSTRUCTION EQUIPMENT
Yanmar Compact Equipment has launched a trio of electric construction vehicles. The collection includes a fully electric wheel loader, mini-excavator, and tracked carrier. They are all zero emission and cordless-in-use, tailored to meet the diverse demands of modern and sustainable construction projects and indoor work environments.
ONLINE VEHICLE LOCATOR TOOL
A new vehicle locator tool has been added to the Volkswagen Commercial Vehicles website, making it easier than ever before for customers to find the vehicle that meets their needs during the digital buying process. The new feature enables buyers to seamlessly explore the latest Volkswagen Van Centre stock nationwide and will direct users to their nearest
WWW.RDR.LINK/BBG105
ENHANCED VAN
Order books are now open for the new Volkswagen Crafter, which features an upgraded interior and enhanced equipment. Priced from £45,660, a highlight of the new Crafter is its range of new standard and optional driver assist systems that are designed to make everyday work easier and safer for drivers.
LADDER LOADING SYSTEM
The ULTILoader is the new ladder loading system from Van Guard Accessories. The sleek, ergonomic design ensures both ease and safety when loading ladders onto your van. A unique separation piston in the damper minimises whipping and controls the speed of loading process preventing any
AI VEHICLE SAFETY
Brigade Electronics has added artificial intelligence technology to its awardwinning Backeye 360 vehicle safety solution. The 360-degree four camera system has been enhanced using state-of-the-art AI that can identify humans in vehicle blind spots. The intelligent camera system is designed to assist with manoeuvrability in challenging situations by providing drivers with a complete 360-degree view of their vehicle in a single image.
TRADE MEDIA
MARMOX WEBSITE
Marmox UK launched its revamped website to further enhance its offering to the market –covering contractors, specifiers, and merchants, within a super-fast and well-designed site. The online resource encompasses the entire Marmox range, from the versatile Multiboard to its selection of shower trays and other wetroom solutions. All are explained in detail, as well as being offered up in response to the requirements and project specific challenges of users.
BESPOKE SHOWER GUIDE
UK shower manufacturer, unveiled its new Bespoke Specification Guide. The new guide will give retailers more understanding when it comes to instantly calculating costs, product availability and installation prices. The brochure features detailed product information, customisable options, and as well as cost calculations.
SUSTAINABILITY AND PLANNING HUB
Planning Portal has launched a dedicated sustainability portal to help developers incorporate eco-friendly practices into their projects and applications. The latest addition to the Planning Portal website offers individuals and businesses practical and userfriendly green advice on topics including complying with current legislation and applying for grants.
TIMBER BROCHURE
The new SR timber 2024 brochure, details the complete range of timber products offered by the company. The brochure provides a detailed overview of the journey that their timber takes from the tree to the yard, all under the control of SR Timber. It includes key tips for recognising BS batten and a checklist for buying and using preservativetreated wood.
HERITAGE PLASTERING GUIDE
The Finishes and Interiors Sector (FIS) has launched a Best Practice Guide –Repair of Historic Ceilings to help promote best practice in the repair and restoration of hist oric plaster ceilings. Split into sections, the guide covers everything from the principles of building conversation to understanding the history of the ceiling and its materials, along with the assessment process.
EXIT HARDWARE CATALOGUE
A new exit hardware catalogue from Briton showcases its range of trusted panic and emergency exit hardware systems. The new 28-page publication details a flagship collection of Briton products and accessories. The new catalogue also includes a first look at the recently updated and highly popular Briton 370 Series, a set of high performance, Certifire-approved exit hardware devices. GET
BIODIVERSITY NET GAIN
The BNG Hub is a new comprehensive resource, offering a complete end to end service and revolutionising the way developers approach Biodiversity Net Gain (BNG). Launched by Wildscapes CIC, and supported by Sheffield & Rotherham Wildlife Trust, the BNG Hub aims to facilitate the understanding and adoption of mandatory BNG measures, and to contribute significantly to the restoration and enhancement of biodiversity.
THERMAL BRIDGING CALCULATION SERVICE
A new calculation service to provide thermal bridging heat loss calculations has been launched by A. Proctor Group. The thermal bridging calculation service complements the company’s existing U-value calculator and the service provides customers with information to help them understand how a thermal bridging detail performs.
Here is a useful summary of all the adverts that appear in this issue of Professional Builder Each is listed with its page number and a direct URL that will get you straight to the relevant online information
A Proctor Group................................................................(page 30)
Wavin..................................................(gatefold inside front cover) www.rdr.link/BBG162
Ticks are tiny spider-like creatures found across the UK, some parts of Europe and North America. They feed on the blood of birds and mammals, including humans. Ticks live on overgrown plants, undergrowth and grasses in woodlands and moorland, but they can also be found in gardens and parks. Ticks cannot fly or jump – they crawl directly onto passing animals or humans as they brush past and come into contact with undergrowth. It is common for dogs to get ticks if they have been running around and exploring the countryside!
Getting a tick is very common. It is important to be aware of them and to actively check your skin as they can be tiny and easy to miss. A tick bite will not be painful or itchy; the latched tick may just appear as a tiny black speckle. Ticks should be removed promptly – this can be done in 4 easy steps:
● Get a tick removal tool (available from pharmacies, the vet or pet shops) or some fine tipped tweezers.
● Grasp the tick as close to the skin as possible- try to get beneath it
● Slowly pull the tick upwards, taking care not to squeeze or crush it. You want to remove it in one piece.
● Clean the bite with antiseptic wipes or soap and water.
It might be difficult to do this yourself depending on the location of the tick on your body. Sometimes a family member or a friend may need to be enlisted to help! In most cases, once the tick is removed then nothing else needs to be done. A small number of ticks in the UK carry the bacteria that causes Lyme disease – they catch this by feeding off animals that have the bacteria. This is more common in some areas like the Scottish Highlands and southern and northern England. So, what exactly is Lyme disease?
Lyme disease is a bacterial infection. It is most easily treated if caught early. A circular or oval shape rash around a tick
TICKED OFF
“Lyme disease is a bacterial infection. It is most easily treated if caught early. A circular or oval shape rash around a tick bite can be an early symptom of Lyme disease in some people.”
THIS MONTH, GP ALICE FITZGIBBON DISCUSSES TICKS AND THE BACTERIAL INFECTION CALLED LYME DISEASE.
bite can be an early symptom of Lyme disease in some people. The rash associated with Lyme disease:
● usually develops around 3 to 30 days after a tick bite
● may look like a bull’s-eye on a dart board
● is red
● may feel slightly raised at the edges
● may get bigger over several days or weeks
● is usually around 15 cm (6 inches) across, but it can be smaller or larger
Other early symptoms can include a flu like illness with a fever, muscle aches, fatigue, headache and neck stiffness. Lyme disease can be successfully treated with a course of antibiotics and the earlier the better. If the diagnosis is delayed more serious symptoms may develop. These symptoms can include:
● pain and swelling in the joints
● nerve problems – like numbness or pain in the arms or legs
● memory problems
● difficulty concentrating
● heart problems
These issues may be more difficult to treat if the infection has been present for longer. The best way to manage ticks is to try and avoid them! Simple measures may help you protect yourself from getting bitten – stick to paths, wear long trousers, tuck your trousers into your socks and use DEET containing insect repellent. Knowing about ticks and carefully checking yourself, children and pets for them is important to allow quick removal. If you are concerned about a tick bite, then contact your GP practice promptly so they can help.
